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PLANT
ONE OF THE LARGEST AND MOST EFFICIENT CONTRACT
PRESSWORK FACILITIES IN EUROPE
The scale of the Brandauer facility gives us the flexibility within the manufacturing process to deliver
high quantity, high quality pressings to meet the customer’s specific manufacturing requirements.
We offer the latest production technology, with a press range from 5T to 125T.
Alongside our range of Bruderer and Haulick Roos Power Presses (18 T – 125 T) we also operate
Hydraulic and Hydro-Pneumatic 5 Tonne Hare Presses, Seyi (25 T – 80 T) and Minster (45 T – 60 T)
Power Presses.
We also offer the latest in bespoke modular manufacturing systems for pre-forming, stamping and
in-die riveting / tapping. Along with a range of semi / automated systems designed to ensure minimal
human involvement in the on-going production process, these deliver cost savings and globally
competitive pricing for our customers.
In addition, we have a fully-equipped secondary operations section (both manual and power press),
and can offer a three-shift capability to meet the most demanding supply schedules.
All of this technology is employed in the context of the most modern manufacturing processes and
quality management systems, subjected to constant internal scrutiny by our dedicated quality
management team, and benchmarked externally against the very best in the world.
The willingness to invest
in new technologies
and processes
PLANT LIST & TOOL ROOM
COMPUTER AIDED DESIGN SECTION
Solidworks 3D (Latest version)
Hewlett-Packard ME 10 CAD System
Vero PEPS wire CAM system
SolidCAM
EDM SECTION
2 Agie / Charmilles Cut 3000 (Twin Wire) wire cut machines
1 ACTSpark SP1 Spark Eroder
1 Charmilles Drill HD20 Speed Hole Driller
SOFT MACHINING SECTION
1 Milling Machine
1 Mikron VC750 CNC
Lathe
Drilling Machines
1 Addison Band Saw
1 Startrite Power Saw
HARD MACHINING SECTION
3 Jones & Shipman 1400 surface grinders
1 Jones & Shipman 1400E surface grinder (CNC)
1 Jones & Shipman 540X surface grinder (CNC)
1 Optical Profile Grinders with digital read-out and audio setting
4 Micro-hite Microprocessor Gauging Machines
LASER MARKING SECTION
1 Custom designed Electrox Workstation and D Box Raptor 1 Marking System
POWER PRESS SHOPS
Upper Press Shop
1 BSTA 18 Bruderer High Speed Power Press
6 BSTA 25 Bruderer High Speed Power Press
11 BSTA 30 Bruderer High Speed Power Presses
3 Seyi 25 Tonne Single Action Presses
1 Seyi 25 Tonne Gap Bed Power Press with CNC roll feed
1 Seyi 80 Tonne Power Press
7 Hand presses (Secondary Op) and Tapping Machines
1 Hydraulic 5 Tonne Hare Press
2 Hydro-Pneumatic 5 tonne Hare Presses
Lower Press Shop
2 BSTA 25 Bruderer High Speed Power Presses
1 BSTA 28 Bruderer High Speed Power Presses
3 BSTA 30 Bruderer High Speed Power Presses
2 BSTA 50 Bruderer High Speed Power Presses
1 Minster 45 Tonne Power Press
1 Minster 60 Tonne Power Press
2 Haulick Roos 60 Tonne Power Presses
1 Haulick Roos 125 Tonne Power Press
2 Pronic In-Die Tapping Heads
QUALITY CONTROL, HEAT TREATMENT & CLEANING
Quality Control Capability
4 Mitutoyo Quick Vision Ace Model Programmable Co-ordinate Measuring Machines
Computer Aided Statistics
Digital Micrometers and Calipers
Vision Sensing Measurement System
Insertion, Withdrawal and Torque Force Testing Machines
Microsectioning Low Speed Diamond Saw and Polish Equipment
Micro Hardness Testing Machine
Vickers Macro Hardness Testing Machines
3 Inspection Projectors up to 50x mag equipped with digital read-out
2 inspection projectors up to 50x mag equipped with programmable measuring software
1 Toolmaking Microscope with digital readout
2 Stereo Microscopes with Zoom magnification
Mitutoyo Contracer Equipment
Standards traceable to National Physics Laboratory
Programmable Digital Indicators
Cleaning and Heat Treatment Equipment
2 Inert Gas, Monitored, Heat Treatment Plants operating to 600°C
2 Acton Vibrating and Drying Plants
1 Tumbler De-burring Machines
1 Durr 81P Solvent Cleaning Plant
Brandauer’s modern 45,000 sq. ft. factory
provides a world-class manufacturing facility
C. BRANDAUER & Co Ltd
235 Bridge Street West
Birmingham B19 2YU
United Kingdom
T +44 (0)121 359 2822
F +44 (0)121 359 2836
Email: [email protected]
www.brandauer.co.uk