PREssEs FOR FORMED PARts - Wickert
Transcription
PREssEs FOR FORMED PARts - Wickert
Presses for formed parts Solutions for requirements beyond the standard WICKERT – Success with tradition 1901 Foundation of the company J. Wickert, construction of hydraulic wine and fruit presses Since 1948, development and construction of presses for the rubber and plastics processing industries Today: 100 employees, 25% of which are in design, development, programming 23 million euro’s turnover Market leader for • Vacuum-chamber presses • Clean-room presses Vacuum-chamber press for rubber Transfer moulding press for thermosets Fully automatic press for brake pads WICKERT products and their applications The WICKERT modular system includes presses with a clamping force from 40 to 60,000kN for • Rubber • Plastics • Brake and clutch linings, grinding wheels • Powder • Laboratory applications • ‘Fixture’ hardening New thinking; realising the impossible In addition to the above-mentioned applications or production tasks,we handle projects where, using our existing know-how, we meet our claim of producing “the best technical solution”. Fully automatic press for PTFE (Teflon) Standard laboratory press, temperature distribution up to ± 0,5 °C Fixture hardening equipment, designed for the production of hardened gears Philosophy WICKERT is a manufacturer of hydraulic presses and fully automatic press systems for forming processes. In the niches markets, our aim is to be the performance leader. Performance leader means being able to offer the best technical solution for the defined target group. The “best technical solution” must be feasible and understandable as a customer benefit. The pluses in customer benefits must in any case be greater than the costs. C-frame press in 2-level version for the production of endless rubber-metal connections Vacuum chamber transfer moulding presses Clean-room presses for pharmaceutical rubber closures, class 100,000 Individuality is our standard Our aim is to develop a customised solution for every task, which gives a competitive advantage to our customers. This can be realised in an economically useful way through • our general modular system • our company structure geared towards job size 1 • the problem-solving competence of our employees Fully automatic press for bipolar plates for fuel cells Rubber transfer moulding press for injection volumes of up to 150kg e.g. for ship couplings High-temperature press, 500°C e.g. for grinding wheels Partnership creates successes Performing better than standard means: • understanding the real requirements and desires of our customers, and uniting our experiences and know-how in a partnership co-operation for finding the “technically best solution” • Many developments emerge from the close co-operation with our customers • Ideas don’t get stuck in ideology we all work to the best solution • Solutions are rapidly realised One of the 11 CAD workstations altogether for mechanical and hydraulic engineering PLC programming, mainly Siemens S7 Control cabinet construction in the electrical installation department Competence, you can rely on WICKERT has all the resources required for development and production in the field of • Mechanics • Hydraulics • Electricity and programming And so uses all the know-how for the design and construction of innovative presses. WICKERT solutions offer provable benefits Examples are; The absolute plane parallelism of the presses, even at full load, the highly precise, homogeneous temperature distribution across the whole tool, even with large heated plates. We guarantee: • Temperature distribution of up to +/- 0.5°C • Plane parallelism up to 0.05mm at full load • Remaining residual pressure in the vacuum chamber up to 10 mbar Material removal, here is an example of a hydraulic cylinder Construction of a hydraulic aggregate Mechanical assembly area, crane capacity 60 tons, hook height 10 metres Clean room – Vacuum-chamber press Intended for mould diameters up to 2100mm,the WKP 5000 S with a weight of 122 tons is probably the biggest of its kind. On the press, whose tool halves are equally well accessible, sealing formed-parts with diameters up to two metres with a claim to highest quality and productivity are produced in clean rooms. The biggest PTFE press The WKP 60 000 is the biggest Teflon press ever developed in Europe. The press manufactures plates of 3000mm x 1000 mm max. or rings with diameters up to 3000mm. Four of the eight pressing cylinders can be horizontally moved by hydraulic auxiliary cylinders; depending on the products to be manufactured, they can be arranged in a rectangle or a ring, in order to obtain, even at full load, the best plane parallelism for the production of the semi-finished Teflon products within very close tolerances. Vacuum-chamber press for big sealing rings The most precise 100-ton hot press On Germany’s biggest vacuumchamber press and probably the second biggest in Europe, big sealing rings made of elastomers are manufactured in small lots with diameters up to 2000mm. The WKP 16000 S has a double sliding table and – thanks to the top ram version – an uncommonly low operating height for its size. Using two independent machine programmes, two tools with different press parameters can be operated at the same time. With a maximum stamping force of 100 tons with an accuracy of + 7kg, this hot-pressing machine can press standard plastics or high performance polymers in moulds, whose smallest structures have a size in the range of only 1/1000mm. The speed is continuously adjustable with an accuracy of 0.001mm/s. WICKERT: Always good for a (world) record • The biggest clean-room vacuum-chamber press in the world • The biggest PTFE press in Europe • Germany’s biggest vacuum-chamber press • The world’s most precise 100-ton hot press Trust in a company which has determined the development of hydraulic presses for formed parts in an innovative way for more than 100 years. Also, we can search and find the best technical solution. So you can keep your competitive edge. Give us a challenging task. Our solution will convince you! Solutions for requirements beyond standard WICKERT Maschinenbau GmbH Wollmesheimer Höhe 2 76829 Landau Phone ++ 49 (0)6341 93 43-0 Fax ++49 (0)6341 93 43-30 www.wickert-presstech.de [email protected]