INSTALLATION GUIDE
Transcription
INSTALLATION GUIDE
INSTALLATION GUIDE Guidelines for the planning and installation of OWAtecta® Metal Ceiling Systems 2010 Edition 1/2013 Table of contents Page 1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 2. Basics Technical guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 3. Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 4. OWAtecta® suspension system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 5. Systems OWAtecta® clip-in systems S 22 A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 S 22 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 S 32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 OWAtecta® lay-in systems S 33 and S 45 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 OWAtecta® Corridor systems S 36 – Success (clip-in profile) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 S 36 – Progress (Z-profile) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 OWAtecta® hook-on system S 39 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 OWAtecta® Linear C-bandraster system S 48 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 S 48 Swing down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 OWAtecta® C-bandraster system S 50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 S 50 Easy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 OWAtecta® wall system S 60 – Magnetic pin board wall absorber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 2 061301 Odenwald Faserplattenwerk GmbH · Dr.-F.-A.-Freundt-Straße 3 · 63916 Amorbach Tel.: +49 9373 2 01-0 · Fax: +49 9373 2 01-1 30 · www.owa.de · E-Mail: [email protected] OWAtecta® 1. Introduction Installation Guide This publication provides basic information for the planning and installation of OWAtecta® ceilingsystems. The information contained within this guide is based on our recommendations and those contained within the current European Standards (EN 13964). Inline with improving standards and techniques please make sure you are using the current* issues of both documents. As a manufacturer and supplier, we offer complete, tried and tested ceiling systems. OWA ceiling systems can be used to achieve practical and visual results. In all cases the correct installation of the ceiling is essential to ensure that the ceiling can fulfil any such requirements. In order for the OWA ceiling to provide a high level of performance, it must be installed in accordance with the relevant test report, assessment or those recommendations provided by OWA. Failure to use the specified components or comply with the installation recommendations will invalidate any test report, assessment or warranty. *See back page for publication date Odenwald Faserplattenwerk GmbH · Dr.-F.-A.-Freundt-Straße 3 · 63916 Amorbach Tel.: +49 9373 2 01-0 · Fax: +49 9373 2 01-1 30 · www.owa.de · E-Mail: [email protected] 3 061301 OWAtecta® Installation Guide 2. Basics Technical guidelines Basic Planning Colour An OWA ceiling is installed using dry construction methods and is generally for interior use only. The basic principles of dry construction should be applied when installing the ceilings. Where additional materials such as timber or gypsum are used, the guidelines on working with those products should also be observed. Allowable tolerances in shade of colour OWA white The difference in Δ E value within one production batch may not exceed a value of 1.0. Where the materials used are from more than one production batch the tolerance may be greater than Δ E = 1.0. Greater variation may be expected when installing materials purchased as individual orders over extended periods of time. Site conditions Before installing an OWA ceiling, the room/site conditions should be assessed. The area should be weather tight (windows and doors in place) and have a stable, dry environment. The ceiling should only be installed after the wet trades, such as plaster- and screed-work have been completed and the environment is dry and stable. Reference values for site environments Generally the relative humidity should be < 70 % RH (reference temperature 25 °C), but it is recommended that installation should take place at temperature and humidity levels similar to those that will prevail during subsequent occupation. Standards for suspended ceilings EN 13964 Suspended Ceilings – requirements and test methods, has now been accepted in most European countries as the prevailing standard and provides information for manufacturers,specifiers and users of suspended ceilings. Covering complete ceiling "Kits" and individual components, it also provides test methods, methods of assessments and provisions for the evaluation for conformity of the products to the requirements shown in the standard. Fire OWAtecta® panels as building material Note: The word "panel" is used as a generic term within this document to describe tiles, planks and linear panels. Where more clarity is required, the definitions shown in EN 13964 will be used. Reaction to Fire Classifications – EN 13501-1 When tested to EN 13501-1, building materials are divided into a classification ranging from A1 to F with A1 providing the best performance. As well as measuring a material’s contribution to combustion, this standard has introduced criteria measuring smoke generation (s) and production of burning droplets (d). In most EC Countries, you will find tables that translate the previous class according to local standards to the relevant EC class. For countries outside the EC, please check your local regulations or call your nearest OWA office. The additional designations are: Smoke s1, s2, s3 s1 = little or no smoke generation S2 = medium smoke generation S3 = heavy smoke generation Burning droplets d0, d1, d2 d0 = no droplets within 600 seconds d1 = droplet form within 600 seconds but do not burn for more than 10 seconds d2 = Not as d0 or d1 Country Test standard Classification Standards: See table in installation guide for mineral wool tiles! Quality Dimensions, material characteristics and colour are covered by EN 13964 OWAtecta® ceiling systems fall into Class A1. Additional elements such as non-woven backings, insulation pads, foam strips, etc. may affect the material fire classification. OWAtecta® Ceilings – Structural components EN 13501-2 considers a "building component" to be the 4 061301 Odenwald Faserplattenwerk GmbH · Dr.-F.-A.-Freundt-Straße 3 · 63916 Amorbach Tel.: +49 9373 2 01-0 · Fax: +49 9373 2 01-1 30 · www.owa.de · E-Mail: [email protected] OWAtecta® 2. Basics Installation Guide Technical guidelines complete construction of soffit/floor plus suspended ceiling and it is the complete construction that is subject to testing. The total construction should prevent the passage of fire and provide effective insulation for as long as possible. It is therefore important to use the complete, proven, ceiling system where performance is required. Standards for the load-bearing building component: Soffit + Suspended Ceiling Area to be protected zu schützender Raum Fire Resistance with OWAtecta® When used in conjunction with OWAcoustic® panels, fire resistance can be achieved using a number of OWAtecta® ceiling systems. Independent fire resistant OWAtecta® ceiling systems are also available. The performances shown in our test reports are only valid when OWAtecta® systems, panels and components are used and installed in accordance with the relevant test report. Burning Characteristics OWAtecta® ceiling tiles are tested according to ASTM E 84-12c ”Standard Method of Test for Surface Burning Characteristics of Building Materials” Class 1 or A Fire Brandraum Sound OWAtecta® ceiling systems can fulfill a wide range of functions relating to the control of sound. Depending on their fire resistance duration, building components are divided into the following classes: Classification Resistance to Fire according to EN 13501-2 REI 30 REI 60 REI 90 REI 120 REI 180 Duration (minutes) 30 60 90 120 180 The fire resistance of structures in combination with suspended ceilings must be proven by fire tests according to European standards. Tests covering many typical constructions have been successfully carried out with OWA ceiling systems. The OWA fire resistance test results are only valid if complete OWA ceiling systems are installed. Fire resistance from above and below We have developed specialized ceiling systems that can be used to provide fire resistance from above and below achieving class EI 30 (a <–> b) Fire Brandraum Area to be protected zu schützender Raum Optimising room acoustics In many rooms, the correct reverberation time T [s] is required for good comprehension of speech or appreciation of music. Similarly, in noise-intensive production facilities or workshops, the greatest possible sound level reduction is required to make the environment more comfortable. Reverberation time regulation Tdesired [s] Noise level reduction Δ L [dB] The four following standards contain the basics of measuring room acoustics. The requirements for specific applications depend on local or country regulations; we suggest you ask our local sales offices for guidance. • EN ISO 354 Measurement of sound absorption in a reverberation room • EN ISO 140 Measurement of sound insulation in buildings and of building elements • EN ISO 3382 Measurement of the reverberation time of rooms ... • EN ISO 10848 Laboratory measurement of the flanking transmission of airborne and impact sound between adjoining rooms Optimising building acoustics OWAtecta® ceiling systems can be used to reduce and control airborne sound generated from the cavity and adjacent rooms especially when combined with additional infill elements, such as OWAcoustic mineral wool panels. This combination is even more important when using perforated metal panels. Odenwald Faserplattenwerk GmbH · Dr.-F.-A.-Freundt-Straße 3 · 63916 Amorbach Tel.: +49 9373 2 01-0 · Fax: +49 9373 2 01-1 30 · www.owa.de · E-Mail: [email protected] 5 061301 OWAtecta® Installation Guide 2. Basics Technical guidelines In the modified form, the ceiling can be used to: • enhance the airborne sound insulation Rw [dB] of solid and wooden beam soffits • improve sound insulation Dn,c,w [dB] between two adjacent rooms with a common plenum • reduce noises from the plenum As installation conditions vary from site to site, each project should be assessed on its own merits. Where the acoustic performance of a room is important, it is recommended that a qualified acoustician be consulted. of tiles is the same, but the ceiling would require an additional run of suspension profiles and be less aesthetically balanced. Example: 3000 mm 250 625 625 625 625 250 uneconomical tile distribution If you are looking for additional information regarding building acoustic requirements, we recommend you consult either ISO, EN or local standards and regulations. Of course, you can always contact your OWA sales office for information. Planning before installation An inspection of the building site to check local conditions, site measurement of the rooms and production of an installation plan are important preliminary work steps. The ceiling layout, arrangement of lighting and similar matters must be determined with the architect. Structural physics basics: All planning relevant aspects, such as determining ventilation cross-sections, air exchange rates, arrangement of vapour barriers, humidity, feasibility of a soffit in the case of a ventilated ceiling with regard to the formation of any condensation in the building etc, must be determined by an expert planner (building physicist) and tested, if necessary. Requirements regarding building physics, fire protection, acoustics or other matters, which could arise among other things from the relevant standards, have not been considered in this installation brochure. Perimeter panels The size of perimeter tiles will be dependant on the ceiling layout and may be dictated by the position of services, walls, partitions etc. as well as other aesthetic considerations. Generally, perimeter tiles should be as close to a full module size as possible, and preferably larger than half a tile. In the example shown below, we take a room that is 3.0 meters wide and install 625 x 625 mm tiles. The recommended layout uses three full tiles and two cut perimeter tiles of 562,5 mm. This is preferable to the other example, which uses four full tiles and two cut perimeter tiles of 250 mm. The number 6 061301 562,5 625 625 625 562,5 economical tile distribution Effect of light or lighting on the suspended ceilings For architectural and optical reasons, light striking the suspended ceiling at a shallow angle should be avoided. This refers both to light fittings and to glazed facades that extend up to the lower edge of the ceiling. Unfavourable incident light can emphasise and exaggerate any minor difference in levels or pattern even when this lies within the tolerance range. The installer can contribute significantly to the appearance of the ceiling by observing all of the manufacturer's recommendations. Tolerances: Mass produced ceilings are produced within tolerances that are deemed to be acceptable. These tolerances are shown in EN 13964 – The European standard for suspended ceilings. Flatness: The manufacturing tolerances for thin gauge materials are shown in table 4 of EN 13964. "Squareness": The suspension system (main and cross sections) must be installed absolutely square. The permissible deviation depends on the dimensions of the ceiling membranes used and their attachment. A practical method to check the squareness of the modules is regular checking of the diagonals during installation and/or the correct fitting of the ceiling panels. The permissible deviation depends on the panel type, but even the slightest deviations from squareness may in practice lead to visible deformation of the panels. Alignment of panels: Suspension systems, panels and any service elements included in the ceiling plane must be installed accurately and in accordance with the module specified. Care should be taken to ensure that the alignments of profiles are maintained, especially at joints and intersections. Odenwald Faserplattenwerk GmbH · Dr.-F.-A.-Freundt-Straße 3 · 63916 Amorbach Tel.: +49 9373 2 01-0 · Fax: +49 9373 2 01-1 30 · www.owa.de · E-Mail: [email protected] OWAtecta® 2. Basics Installation Guide Technical guidelines Cutting perimeter panels to size: Normally, the ceiling layout will be based on the centre line of the room bisecting, or running along the junction of a panel. Unless otherwise agreed, whichever provides the largest perimeter panel is normally used. Ideally, the perimeter panel should be at least half the size of the panel. When cut, installed and pushed over against the tee parallel with wall, at least 10 mm of the panel should be resting on the perimeter trim. Expansion and movement joints In small areas, temperature fluctuations due to solar gain or environmental variations rarely cause problems. However, in large areas or those where materials with varying expansion coefficients have been used expansion or contraction may adversely affect the ceiling. In such cases, special allowances should be made, especially at the perimeters. Where building expansion and movement joints have been included in the building design, these should be replicated in the ceiling membrane or suspended ceiling. Pressure and wind loads Closed rooms and buildings with open facades are just two examples where wind loading and/or air pressure within a room can create additional loads on ceilings. Where such problems can be identified, additional measures must be taken to protect the stability and security of the ceiling and components within the ceiling plane. Load-bearing capacity All ceiling systems (suspended ceiling kits) shown in this guide have been tested for load-bearing capacity in accordance with EN 13964. As shown here, Table 6 provides classifications of downward deflection with Class 1 requiring a maximum L/500 deflection of 4 mm. When used in accordance with our recommendations, OWAconstruct® profiles meet the requirements of Class 1. Please contact us if you require performance data for other standards. Class 1 2 3 Maximum deflection in mm L/500 and no greater than 4 mm L/300 No limit L is the span between the suspension components or suspension points Additional Loads OWAconstruct® systems are designed to support the load created from the suspension system and ceiling panels. Additional loads such as recessed and surface mounted light fittings, air outlets, insulation quilt, curtain rails and partitions should be independently suspended. OWA may be able to provide effective methods of supporting some additional loads with minimum cost and disruption. No altered or adapted profiles (notching, drilling, etc.) should be used under load without prior consultation. Odenwald Faserplattenwerk GmbH · Dr.-F.-A.-Freundt-Straße 3 · 63916 Amorbach Tel.: +49 9373 2 01-0 · Fax: +49 9373 2 01-1 30 · www.owa.de · E-Mail: [email protected] 7 061301 OWAtecta® 2. Basics Installation Guide Technical guidelines Corrosion protection of profiles, hangers and membrane materials The humidity level within a room not only affects the membrane material but may also have an effect on the suspension system and associated components. These are generally manufactured from cold rolled steel and should have the correct level of corrosion resistance to match the proposed installation environment. Table 8 – Classes of corrosion protection of metal substructure components and membrane components Class Profiles, suspensions, connecing elements and membranes accorComponents ding to made from Components made of steel Table 7 aluminium A Excerpt from EN 13964: The environmental conditions are defined in Table 7. Continiously organic coated (coil-coated) products of corrosion protection (interior) category CPI2 for the exposed side according to EN 10169-3e (e. g. coating system ZE 15/15-HDP25-2T-CP12). Condition A Building components generally exposed to varying relative humidity up to 70 % and varying temperature up to 25 °C but without corrosive pollutants. B Building components frequently exposed to varying relative humidity up to 90 % and varying temperature up to 30 °C but without corrosive pollutants. C Building components exposed to an atmosphere with a level of humidity higher than 90 % and accompanied by a risk of condensation. D More severe than the above. No additional corrosion protection required Products with electroplated zinc coating flat ZE 25/25 according to EN 10152b. Table 7 – Classes of exposure Class Products with a continiously hot-dip metal coating Z100, ZA095 or AZ100 according to EN 10327a,b. B Products with a continiously hot-dip metal coating Z100, ZA095 or AZ100 according to EN 10327a,b. Products with electroplated zinc coating flat ZE 25/25 according to EN 10152 with or without an additional organic coatingc as follows: ZE25/25 + 40 μm per faced, ZE50/50 + 20 μm per faced or ZE100/100 without OC No additional corrosion protection required or coil coating according to EN 1396:1996 corrosion index 2a Continiously organic coated (coil-coated) products of corrosion protection (interior) category CPI2 for the exposed side according to EN 10169-3e (e. g. coating system ZE 15/15-HDP25-2T-CP12). In EN 13964, Table 8 gives the minimum requirements for corrosion protection according to the classes of Table 7. C Products with a continiously hot-dip metal coating Z100, ZA095 or AZ100 according to EN 10327a,b with an additional organic coatingc of 20 μm per face. Products with electroplated zinc coating flat ZE 25/25 according to EN 10152 with an additional organic coatingc as follows: ZE25/25 + 60 μm per faced ZE100/100 + 40 μm per faced D Special measures depending on use and corrosion action. Minimum corrosion protection according to Class C. Additional measures as required. Anodisingb (15 μm < s < 25 μm) or coil coating according to EN 1396:1996 corrosion index 2a Anodisingb (s > 25 μm) or coil coating according to EN 1396:1996 corrosion index 2b a EN 10327 replaces EN 10142 (Zinc), EN 10214 (Zinc-Aluminium) and EN 10215 (Aluminium-Zinc). b Any equivalent corrosion protection leading to a similar level of protection is permitted. c Coating of exposed parts with zinc compatible organic coating according to EN ISO 12994-3 applied ba a post-painting pricess or equivalent coil coating according to EN 10169-3. d Applies only to membrane components. e Applies only to “capping” material for substructure components. 8 061301 Odenwald Faserplattenwerk GmbH · Dr.-F.-A.-Freundt-Straße 3 · 63916 Amorbach Tel.: +49 9373 2 01-0 · Fax: +49 9373 2 01-1 30 · www.owa.de · E-Mail: [email protected] OWAtecta® 2. Basics Installation Guide Technical guidelines Standard OWAtecta® metal ceiling panels are made of sheet steel and have a ZE 25/25 electro-galvanised or ZE60/ZE60 hot dip galvanized surface. This corresponds to either corrosion protection class A or B of Table 8. OWAtecta® subconstruction components have a 7–10 um zinc coating on all sides and therefore meet the requirements of both class A and Class B of the table 8. It is important to ensure that the corrosion resistant protection is not damaged before or during installation or later when in general use. Where components are cut or damaged, they must be treated to ensure the required level of resistance is not compromised. Contact corrosion: Corrosion due to the interaction of different materials must be prevented by introducing the correct protective measures (as shown in EN ISO 129443-3 point 5.10). These should be identified prior to installation to prevent failure at a later date. Hangers and fixings to soffit or roof Hangers and fixings to the roof or soffit form the connection between the structure and ceiling To comply with EN 13964 fixings should have European Technical Approval (ETA) and should be installed in accordance with the manufacturers instructions and the limitation of use observed. Transport and storage OWAtecta® products must always be stored in a way that ensures they are not exposed to moisture, dust or mechanical influences. Additionally, the following points must observed: • In the event of delivery on pallets, the panels must be stored on the pallets until their installation. • Cartons must always be stored with the designated side upwards. • No foreign material may be stored on the pallets or the cartons. They may not be stepped on or used as a seat or ladder. • When storing metal panels, care must be taken to ensure that the panels are not damaged by the supporting surface. • Metal panel packages may not be stacked higher than 2 m. • Transport routes within the building site must be reduced to a minimum. • When possible, centralized storage places should be designated on each floor. • In the event of maintenance work, care must be taken to ensure demounted ceiling panels are placed on one of their long sides and carefully leant against a wall, with the finished surface facing the wall. Panels are never to be stored on the decorative surface. Safety Thin walled materials must be handled with care to avoid personal injury and product damage. The installer must ensure that all associated risks are minimised and a full risk assessment is carried out. Cleaning and care The standard finish for OWAtecta® ceiling panels is an electrostatic polyester powder coating. Other types of finishes are available upon request. Normally, our products do not need cleaning unless the room environment, climate control, ventilation or use makes the ceilings visibly dirty. Where this happens, the following actions may be considered. For the cleaning of visible surfaces, we recommend the use of mild, lukewarm, soapy water (standard household washing-up liquid) or diluted alcohol based window cleaning agent using a clean soft-fibre cloth. Finally, theceiling can be wiped over with a chamois leather. Any oily or greasy residues can be removed with white spirit, however, this has to be carefully applied to avoid any detrimental effect on the sheen. In all cases, we recommend that a small trial area be tested before cleaning the whole ceiling. Scouring agents are not permissible. Painting the ceiling is another possibility, but should be carried out by professional painters. Again, we would recommend a trial area as de-greasing or sanding may be required. Care should also be taken to ensure the reaction to fire classification is not affected. Painting is not recommended for perforated panels, as the acoustic performance may be impaired. Odenwald Faserplattenwerk GmbH · Dr.-F.-A.-Freundt-Straße 3 · 63916 Amorbach Tel.: +49 9373 2 01-0 · Fax: +49 9373 2 01-1 30 · www.owa.de · E-Mail: [email protected] 9 061301 OWAtecta® Installation Guide 2. Basics Technical guidelines Environment and disposal The use of OWAtecta® metal products provides an easy to recycle ceiling. Ceiling is easy to de-construct. Materials are easy to identify and recycle. Materials do not contain asbestos or formaldehyde. Recycling of packing material OWA in Germany has reached a recycling agreement for all packaging materials (cartons, pallets, PE foils …) with INTERSEROH AG, contract no. 27681. A similar recycling organisation may be present in your country. Please contact your local sales office for further information. 10 061301 Odenwald Faserplattenwerk GmbH · Dr.-F.-A.-Freundt-Straße 3 · 63916 Amorbach Tel.: +49 9373 2 01-0 · Fax: +49 9373 2 01-1 30 · www.owa.de · E-Mail: [email protected] OWAtecta® 3. Installation Installation Guide Basic installation procedure 1 Read installation instructions 9 Install the ceiling panels 2 Check soffit 10 Cut perimeter panels to size with electric shears 3 Select correct top fixings for substrate 11 Install other components in ceiling plane (suspend independently) 4 Level and fix perimeter trims 5 Install top fixings for hanger 6 Level and install U profile subgrid 7 Level and fix wall anchors 8 Install brackets and secondary clip-in profiles Odenwald Faserplattenwerk GmbH · Dr.-F.-A.-Freundt-Straße 3 · 63916 Amorbach Tel.: +49 9373 2 01-0 · Fax: +49 9373 2 01-1 30 · www.owa.de · E-Mail: [email protected] 11 061301 OWAtecta® Installation Guide 4. OWAtecta® suspension system The OWAtecta® suspension systems have been especially developed for use with OWAtecta® metal ceiling products. They offer many advantages: • • • • • Simple, flexible suspension systems Excellent stability Modular design Quick and easy to install Suspension system constructed using standard components • Tried and tested construction • Cost effective installation General Installation recommendations • Confirm ceiling layout with the architect. • Fix perimeter option at specified height • Ensure U-profiles are installed parallel, level and with the slots aligned. Joints must be staggered. • Do not exceed the recommended installation centres for U-profiles. • Attach Clip-in profiles to U-profiles. • Install panels Example: given: • Ceiling system with Z-profile • Panel length L = 2.00 m (a2 = 2.00 m) objective: Installation parameters for: • OWAtecta® ceiling without additional load (qF = 0.074 kN/m2) • OWAtecta® ceiling with 4 kg/m2 additional load (qF + 4 kg/m2 = 0.114 kN/m2) Solutions: Z-profile: • OWAtecta® ceiling without additional load - Distance between U profile suspension points [a0]: max. 2.00 m - Distance between U profiles [a1]: max. 1.60 m - Distance between Z-profiles [a2]: 2.00 m • OWAtecta® ceiling with 4 kg/m2 additional load - Distance between U profile suspension points [a0]: max. 2.00 m - Distance between U profiles [a1]: max. 1.30 m - Distance between Z-profiles [a2]: 2.00 m a2 No. 1782 E a0 a2 a0 max. 100 selected solutions: • Ceiling without additional load (qF): • Ceiling with additional load (4 kg/m2): a1 12 061301 a1 Odenwald Faserplattenwerk GmbH · Dr.-F.-A.-Freundt-Straße 3 · 63916 Amorbach Tel.: +49 9373 2 01-0 · Fax: +49 9373 2 01-1 30 · www.owa.de · E-Mail: [email protected] OWAtecta® 4. OWAtecta® suspension system Hangers Installation Guide Safety clip Option 3 Option 2 2 2 The safety clip is inserted with the longer leg upwards and can be easily removed using finger pressure. 4 Option 1 1 Splice 2 3 1 1 No. 66 E No. 77 E Cross section U profile No. 70 E Hangers in vicinity of splice Splice No. 77 E Hangers Splice U profile If using wall anchor No. 75 E with the U profile, the first hanger adjacent to the perimeter wall should be positioned ≤ half the distance of the normal hanger centres. Where no wall anchor is used, this distance should be ≤ 300 mm from the end of the U profile. U profile No. 70 E Safety clip No. 66 E The U profiles are connected by means of splice No. 77 E which also provides a small degree of dimensional tolerance. The U profiles and splice bracket are joined together using M6 bolts and safety clip No. 66 E. Joints in U profiles must be staggered. U profile 3745 25 50 18.3 30.7 18.3 20 Odenwald Faserplattenwerk GmbH · Dr.-F.-A.-Freundt-Straße 3 · 63916 Amorbach Tel.: +49 9373 2 01-0 · Fax: +49 9373 2 01-1 30 · www.owa.de · E-Mail: [email protected] 13 061301 OWAtecta® 4. OWAtecta® suspension system Installation Guide Clamping bracket U profile components U profile No. 70 E max. 8 Nm The clamping bracket for M6 threaded rod: the locking screw must always be on the closed (bottom) side of the U profile. Safety clip No. 66 E Wall anchor clamping bracket No. 12E01 U profile No. 70 E Wall anchor No. 75 E Perforations are off-set U profile splice No. 77 E Wall anchor No. 75 E Rigid hanger lower part No. 1782 E 14 061301 Odenwald Faserplattenwerk GmbH · Dr.-F.-A.-Freundt-Straße 3 · 63916 Amorbach Tel.: +49 9373 2 01-0 · Fax: +49 9373 2 01-1 30 · www.owa.de · E-Mail: [email protected] OWAtecta® OWAtecta® clip-in systems Installation Guide S 22 A – Concealed, clip-in swing down Main runner and hanger centres Perimeter options 2 7 3 1 4 9 11 W-stepped wall angle with wall clip No. 99010 5 6 1 2 3 4 5 6 7 8 9 10 11 L-stepped wall angle No. 50 G with wall clip No. 99009 Suspension and connection Expansion threaded rod C50 primary channel No. 70/50 M C50 primary channel splice No. 77/50 M Clip-in rail No. 87 M Clip-in rail splice No. 88 M C50 hanger No. 1782/50 M Rail hanger No. 11/50 M Wall clip No. 99009 Metal tile Wall trim No. 50 G Clip-Tool No. 99005 1 Bolt and nut 7 2 6 Cross-section: Standard length 3000 mm 4 1 1 6 2 7 49 99,5 8 148 50,5 7 10 9 6 4 Connection of cliq-in profile Connection of C-profile 3 4 2 5 4 Odenwald Faserplattenwerk GmbH · Dr.-F.-A.-Freundt-Straße 3 · 63916 Amorbach Tel.: +49 9373 2 01-0 · Fax: +49 9373 2 01-1 30 · www.owa.de · E-Mail: [email protected] 15 061301 OWAtecta® OWAtecta® clip-in systems Installation Guide S 22 – Concealed, clip-in swing down Direct fixing Main runner and hanger centres 1 6 2 7 4 2 8 3 1 5 1 2 9 1 Rigid hanger lower part No. 17/45 2 Main runner No. 45 at < 1250 mm centres 3 Cross connector No. 93 C 4 Clip-in profile No. 87 B 5 Splice No. 88 E 6 F-perimeter trim No. 50 F 7 Wall spring No. 5220 8 Metal panel 9 Removal tool No. 99005 1 Direct hanger No. 09E87 2 Clip-in profile No. 87 E Edges Max installation centres for main runners and hangers < 1250mm All edges bevelled (Edge 01) Cross-section: 1 6 7 4 7.5 26 46 52 90 2 3 8 Note: System S 31 / S 32 can also be used. 16 061301 Installation height up to underside of the ceiling panels 54 – 60 mm Horizontal shift ca. +/- 50 mm Odenwald Faserplattenwerk GmbH · Dr.-F.-A.-Freundt-Straße 3 · 63916 Amorbach Tel.: +49 9373 2 01-0 · Fax: +49 9373 2 01-1 30 · www.owa.de · E-Mail: [email protected] Installation height up to underside of the ceiling panels 65 – 117 mm Horizontal shift ca. +/- 25 mm OWAtecta® OWAtecta® clip-in systems Installation Guide S 22 – Concealed, clip-in swing down Installation and removal of panels Perimeter options The following perimeter trims are available: L-profile No. 50 G (steel, visible side white) in combination with wall clip No. 99009 W-stepped wall angle with wall clip No. 99010 C-profile No. 57 (steel, visible side white) in combination with wall spring No. 5210 F-stepped perimeter trim No. 5620 F (aluminium, visible side powder-coated white) in combination with wall spring No. 5220 The panels for the clip-in systems are manufactured with pips on two parallel edges to provide a friction connection with the clip-in profiles. The panels are pushed into the clip-in profiles until an audible click is heard. The removal or swinging down of the panels is only possible using the special removal tool No. 99005. The tool is pushed into the unclamped panel joint – directly next to the clip-in profile. The spring hinge of the tool must be on the side of the panel to be removed. After the spring has clicked into place in the panel edge, the panel can be carefully withdrawn from the clip-in profile. The same procedure is to be applied to the other panel edges. Swinging down of panels F-perimeter trim No. 50 F (aluminium, visible side white) in combination with wall spring No. 5220 With the exception of the perimeter ones, all panels in system S 22 “swing down”. Where perimeter panels are required to be demountable, the swing down tabs of the panels should be removed. The distance between the topside of the U profile or T profile and the underside of the metal panel cannot be adjusted. This means that the perimeter trims have to be fixed precisely. 84 Remove tabs Odenwald Faserplattenwerk GmbH · Dr.-F.-A.-Freundt-Straße 3 · 63916 Amorbach Tel.: +49 9373 2 01-0 · Fax: +49 9373 2 01-1 30 · www.owa.de · E-Mail: [email protected] 17 061301 OWAtecta® OWAtecta® clip-in systems Installation Guide S 32 – concealed, swing down Hanger rods must protrude through the adjustable bracket by at least 15mm. Edge detail Edge 01 All edges bevelled (Edge 01) Safety clip No. 66 E Suspension The safety clip is inserted with the longer leg upwards and can be easily removed using finger pressure. Option 3 Option 2 Direct fixing 2 2 U profile No. 70 E is not required when using direct fix bracket No. 09E87. 4 Option 1 1 1 2 2 Installation height from the underside of the ceiling panels 54 – 60 mm Horizontal shift approx. +/- 25 mm 3 1 1 1 Minimum suspension height approx. 200 mm Installation height from the underside of the ceiling panels 65 – 117 mm Horizontal shift approx. +/- 5 mm 2 Option 1: 1 clamping bracket No. 12E01 2 M6 threaded rod No. 8021 The threaded rods must always be installed on the same side of the U profile. The clamping bracket should always be installed with the locking screw positioned at the bottom. 1 Direct fix bracket No. 09E87 2 Clip-in profile No. 87 E Hangers in vicinity of splice Option 2: 1 Rigid hanger lower part No. 1782 E 2 Rigid hanger upper part No. 16/... 3 Safety clip No. 66 E 4 Security pin No. 76 If the rigid hanger is just supporting the weight of the ceiling, only one security pin is is required. Where the ceiling may be subject to additional weight/pressure loading, two pins must be used. Option 3: 1 Rigid hanger lower part No. 1782 E 2 Adjustable hanger No. 14/.../1 or 14/.../2 3 Safety clip No. 66 E 18 061301 Hangers Splice U profile If using wall anchor No. 75 E with the U profile, the first hanger adjacent to the perimeter wall should be positioned ≤ half the distance of the normal hanger centres. Where no wall anchor is used, this distance should be ≤ 300 mm from the end of the U profile. Odenwald Faserplattenwerk GmbH · Dr.-F.-A.-Freundt-Straße 3 · 63916 Amorbach Tel.: +49 9373 2 01-0 · Fax: +49 9373 2 01-1 30 · www.owa.de · E-Mail: [email protected] OWAtecta® OWAtecta® clip-in systems Installation Guide S 32 – concealed, swing down U Profile and hanger centres U profile No. 70 E 7 1 4 Wall anchor 9 2 8 Wall anchor No. 75 E A Perforations are off-set 5 3 6 After the U profiles have been aligned in both directions, each U-carrier row is fixed to the wall using wall anchor No. 75 E. This wall anchor can be fixed to the side (as shown) or underneath the U profile. Note: The U profiles should be installed so that the slots in the sides are in line with each other. To provide a degree of flexibility, the slots are sized differently and are offset. T 1 2 3 4 5 6 7 8 9 Hangers U profile No. 70 E Splice No. 77 E Hanger bracket No. 11 E with safety clip No. 66 E clip-in profile No. 87 E Splice No. 88 E Wall anchor No. 75 E Wall spring No. 5220 F-perimeter trim No. 50 F Connection of U profiles U profile No. 70 E The U profile and hanger distances given in the table below may not be exceeded. They refer only to the load from the ceiling suspension system and panels. Additional loads must generally be suspended separately. Panel length ≤ 600 mm 625 mm 1250 mm 1500 mm 2000 mm 2500 mm U profile distance T ≤ 1900 mm 1875 mm 1350 mm 1200 mm 1050 mm 850 mm Hanger distance A ≤ 1250 mm 1250 mm 1250 mm 1500 mm 2000 mm 2500 mm 1 50 4 25 30.7 2 9 8 38.5 5 7.5 84 28 U profile No. 70 E Safety clip No. 66 E The U profiles are connected by means of splice No. 77 E which also provides a small degree of dimensional tolerance. The U profiles and splice bracket are joined together using M6 bolts and safety clip No. 66 E. Joints in U profiles must be staggered. Suspension and connection of the clip-in profiles Cross section: 7 Splice No. 77 E Safety clip No. 66 E The clip-in Connector clip profiles hold No. 11 E the panels in place and are U profile No. 70 E suspended from Clip-in rail No. 87 E the U profile at the required module centres Splice No. 88 E using hanger (mount inside of clip-in rail) bracket No. 11 E and safety clip No. 66 E. The clip-in profiles are joined together using splice No. 88 E. To avoid downward deflection of the ceiling, profile joints must be staggered. Odenwald Faserplattenwerk GmbH · Dr.-F.-A.-Freundt-Straße 3 · 63916 Amorbach Tel.: +49 9373 2 01-0 · Fax: +49 9373 2 01-1 30 · www.owa.de · E-Mail: [email protected] 19 061301 OWAtecta® Installation Guide OWAtecta® clip-in systems S 32 – concealed, swing down Installation and removal of panels The panels for the clip-in systems are manufactured with pips on two parallel edges to provide a friction connection with the clip-in profiles. The panels are pushed into the clip-in profiles until an audible click is heard. The removal or swinging down of the panels is only possible with the special removal tool No. 99005. The tool is pushed into the unclamped panel joint – directly next to the clip-in profile. The spring hinge of the tool must be on the side of the panel to be removed. After the spring has clicked into place in the panel edge, the panel can be carefully withdrawn from the clip-in profile. The same procedure is to be applied to the other panel edges. Cross section Installation of lighting OWA supplies compatible integrated lighting for this system. Versions: OWA-Lex OWA-Terra OWA-Opta 600 mm x 600 mm 625 mm x 625 mm Dimensions: For details on installation and fire protection of lighting, see brochure No. 630. Down-lights: OWA supplies compatible down-lights for this system. For details on installation and provision of fire resistance for lights see brochure No. 632. General notes: Clip-in panels with integrated lighting as a compact component are available for systems S 31 and S 32. F-perimeter trim No. 50 F (aluminium, visible side white) in combination with wall spring No. 5220 Panels which are supported by a perimeter trim cannot be removed directly or swung down. Consequently, in the case of smaller or narrow areas at least three panels per installation row are required so that initially the penultimate panel and then the wall panel can be demounted. 132 7.5 Stepped perimeter trim No. 5620 F (aluminium, visible side powdercoated white) in combination with wall spring No. 5220 46 C-perimeter trim No. 57 (steel, visible side white) in combination with wall spring No. 5210 94.5 The following perimeter trim versions are available: If the location point of the lighting to be installed is not known, connector clip No. 12 E can be used as an alternative to Hanger bracket No. 11E– provided the void height permits this. The distance between the top edge of U profile No. 70 E and the underside of the metal panels is then 146 mm instead of 96 mm. As a result, most lighting can be installed irrespective of the location of the U profiles. See OWAtecta® brochure 300 for additional perimeter trims and information on installation. 20 061301 Odenwald Faserplattenwerk GmbH · Dr.-F.-A.-Freundt-Straße 3 · 63916 Amorbach Tel.: +49 9373 2 01-0 · Fax: +49 9373 2 01-1 30 · www.owa.de · E-Mail: [email protected] OWAtecta® OWAtecta® Lay-in Systems Installation Guide S 33 – exposed, demountable, 24 mm S 45 – exposed, demountable, 15 mm S 33 Note for Perfora: To ensure the required sound absorption performance levels are achieved, Perfora panel must be installed with the specified cavity depth. Edge 03 Installation of the suspension system The different edge details Edge 07 Edge 04 S 45 1 6 Edge 03 Edge 16 Suspension 2 3 4 * 100 mm for metric sizes (600 mm) and 156.25 mm for DIN sizes (625 mm) Installation possibilities Example with 625 mm module If the rigid hanger is just supporting the weight of the ceiling only one security pin is is required. Where the ceiling may be subject to additional weight/pressure loading two pins must be used. The minimum suspension height for easy installation and removal of panels is 120 mm. For more suspension options see OWA price list. Additional loads must be suspended independently. ≤ 1250 Rigid hangers No. 17/45 with extension No. 16/... and Security pin No. 76 or nail No. 78 Minimum suspension height Minimum suspension height approx. 130 mm approx. 240 mm Ends of upper and lower The overhang of the nail is hanger rods must protrude to be bent over after through the adjustable levelling is finished. bracket by at least 15 mm. 1 Hanger No. 12/… /… 2 Main runner No. 45 or 45/15 slotted o/c at 100 or 156.25 mm* 3 Cross tee No. 46 or No. 46/15 4 Cross tee No. 47 or No. 47/15 5 Perimeter trim No. 57 6 Wall spring No. 5210 ≤ 1500 Adjustable hangers No. 12/.../1 hook/hook No. 12/.../2 eye/hook 5 625 Main runner distance = 625 mm Hanger spacing ≤ 1500 mm Odenwald Faserplattenwerk GmbH · Dr.-F.-A.-Freundt-Straße 3 · 63916 Amorbach Tel.: +49 9373 2 01-0 · Fax: +49 9373 2 01-1 30 · www.owa.de · E-Mail: [email protected] 1250 Main runner distance = 1250 mm Hanger spacing ≤ 1250 mm 21 061301 OWAtecta® OWAtecta® Lay-in Systems Installation Guide S 33 – exposed, demountable, 24 mm S 45 – exposed, demountable, 15 mm supported by perimeter trim and should be cut short of the wall by 5 mm or 1/4 of the width of the perimeter trim, whichever is less. Main runners Cross tees No. 45 dimensions: 24 No. 46, No. 47 No. 45 38 32 24 38 S 45 38 S 33 15 15 No. 46/15 No. 45/15 No. 47/15 Main runner No. 45 is equipped at both ends with integrated splice connections that produce high tensile strength connections. A hanger should always be positioned close to the joint and joints should be staggered. Expansion joint: Expansion joint Every main runner is equipped with a standard expansion joint at one end, which serves to accommodate linear expansion in the event of fire. The main runners must be so arranged that no expansion joints are adjacent to each other. No load transfers (hangers, light attachments …) are to be fitted to the expansion joint. Cross tee No. 46 or No. 47 In conjunction with the main runner, the cross tees are used to create the required module. They are equiped at both ends with off-set hook connectors that are inserted into the main runner slots. Care must be taken to – insert the connectors in the correct side of the slot (see diagram above). – ensure the cross tee expansion nose is not bent. – ensure the visible surfaces of the profiles are flat and level. Cross tees No. 46 or No. 47 are off-set to the left. Cross tees No. 47 and No. 47/15 are slotted in the middle for the insertion of additional cross tees. Perimeter cross tees are supported by the perimeter trim and should be cut short of the wall by 5 mm or 1/4 of the width of the perimeter trim, whichever is less. Additional hangers must be used to compensate for any additional loads placed on the cross tees. When setting up the first main runner row, it must be ensured that: – the distance to the wall corresponds to the length (width) of the perimeter panel. – the distance of the slot for the insertion of the cross tee to the wall corresponds to the width (length) of the perimeter panel. The main runners can be installed almost without waste, i. e. most off-cuts can be used at the beginning of the next row of main runners, automatically creating staggered joints (see previous). The main runners are 22 061301 Odenwald Faserplattenwerk GmbH · Dr.-F.-A.-Freundt-Straße 3 · 63916 Amorbach Tel.: +49 9373 2 01-0 · Fax: +49 9373 2 01-1 30 · www.owa.de · E-Mail: [email protected] OWAtecta® OWAtecta® Lay-in Systems Installation Guide S 33 – exposed, demountable, 24 mm S 45 – exposed, demountable, 15 mm Perimeter options See OWAtecta® brochure 300 (price list) for additional perimeter trims and information on installation. Depending on the edge detail of the panels, various perimeter trims are available: Integrated lighting For edge 03 and edge 04 L-profile No. 50 G (steel, visible side white) in combination with wall clip No. 99009 W-stepped wall angle with wall clip No. 99010 C-perimeter trim No. 57 (steel, visible side white) in combination with wall spring No. 5210 F-perimeter trim No. 50 F (aluminium, visible side white) in combination with wall spring No. 5220 F-stepped perimeter trim No. 5620 F (aluminium, visible side powdercoated white) in combination with wall spring No. 5220 OWA supplies compatible integrated lighting for this system (OWA Lex, OWA Terra, OWA Opta) in the dimensions 600 x 600 mm and 625 x 625 mm. This lighting can be installed in place of a panel in the supporting structure. The lighting must be independently suspended or additional hangers must be installed to compensate for the additional loading where appropriate. Down-lights must in general be suspended independently. The required panel cut-outs can be included during manufacturing provided they are ordered together with the panels. ??? Electrical cables and other additional loads are not to be laid onto the ceiling or suspension system. Coordination with the electrical planner or installer is important to enable the installation of additional or independent suspension. Experience shows that the installation of hangers retrospectively is more difficult, more expensive and they are therefore more likely to be omitted leaving a potentially serious, concealed defect. For edge 07 F-stepped perimeter trim No. 5015 F (aluminium, visible side powdercoated white) in combination with wall spring No. 5220 F-perimeter trim No. 50 F (aluminium, visible side white) in combination with wall spring No. 5220 Depending on panel-type and perimeter trim, the main runners and cross tees may have to be suspended near the walls when they run above the perimeter trim. Correct installation of the edge panel in combination with F-perimeter trim and wall spring Odenwald Faserplattenwerk GmbH · Dr.-F.-A.-Freundt-Straße 3 · 63916 Amorbach Tel.: +49 9373 2 01-0 · Fax: +49 9373 2 01-1 30 · www.owa.de · E-Mail: [email protected] 23 061301 OWAtecta® OWAtecta® Corridor systems Installation Guide S 36 – Success (clip-in profile) S 36 Success at the required height. There is no additional adjustment possible. The clip-in profiles can be shifted +/- 10 mm horizontally. Panels can be swung down along the long side or individually removed. Note: In some panels the tabs stamped into the ends of the panel’s long side have to be pressed inwards. Edge detail Installation and removal of panels Long: edge 10 The panels for the clip-in systems are manufactured with pips on two parallel edges to provide a friction connection with the clip-in profiles. The panels are pushed into the clip-in profiles until an audible click is heard. Short: edge 02 Carrier angle No. 5110 E Clip-in rail No. 87 E Metal panel Hanger bracket No. 1387 E Fixing centres: Carrier angle No. 5110 E: 500 mm (angle pre-drilled) Hanger No. 1387 E: 500 mm (angle pre-drilled) Carrier angle No. 5110 E The removal or swinging down of the panels is only possible with a special tool, the removal tool No. 99005. The tool is pushed into the unclamped panel joint – directly next to the clip-in profile. The spring hinge of the tool must be on the side of the panel to be removed. After the spring has clicked into place in the panel edge, the panel can be carefully withdrawn from the clip-in profile. The same procedure is to be applied to the other panel edges. Swinging down of panels Up to three swing down panels can be pushed next to each other on the clip-in profile to enlarge the opening area. A ceiling area twice as big can be opened due to the swing down action in opposite directions. Bolt and nut M6 x 12 Hangers No. 1387 E 66 Clip-in rail No. 87 E 18 - 38 Panel length 18 - 38 Minimum suspension height: The carrier angles can be mounted directly under the soffit. Please take account of possible lighting height. Please note that the carrier angles must be fixed exactly 24 061301 Odenwald Faserplattenwerk GmbH · Dr.-F.-A.-Freundt-Straße 3 · 63916 Amorbach Tel.: +49 9373 2 01-0 · Fax: +49 9373 2 01-1 30 · www.owa.de · E-Mail: [email protected] OWAtecta® OWAtecta® Corridor systems Installation Guide S 36 – Progress (Z-profile) If using bracket No. 12E02 to support the Z profile the distance (a) must be ≥ 80 mm. If less than 80 mm version 2 or 3 should be used. S 36 Progress Panels can be swung down or individually removed. a Wall anchor or L-profile Long: edge 10 60 Version 2 Edge detail Short: edge 11s U profile No. 70 E Version 1 > 10 > 10 Panel length To install the panels a minimum distance of 10-15 mm is required between the wall and the panel. When this distance is less than 12 mm wall anchor No. 75 E or bracket No. 99008 should be used. Bracket No. 12E02 with safety clip No. 66 E Wall anchor No. 75 E Z-profile No. 90 E Metal panel Version 1: U profiles No. 70 E are fixed to the wall using wall anchors No. 75 E. When using this version the distance between the wall and panel is not critical but must be sufficient to allow installation of panels. U profiles No. 70 E are connected using splice No. 77 E (see page 13 for details). Version 3 L profile No. 5110 E is fixed to the wall at the appropriate level and the Z profile bolted below using M6 nuts and bolts at 50 cm centres. Both profiles are supplied with predrilled holes at 50 cm centres. The L profile is 45 mm wide and allows panels to be removed but not hinged down. Hinge down and/or remove panels To install or remove the panels there must be a minimum distance between the panel and the wall of at least 10 mm one end and 15 mm the other. To allow the panels to hinge down there must be a minimum distance of 40 mm between the wall and panels. min. 5 Bracket No. 12E02 with safety clip No. 66 E U profile No. 70 E Splice No. 25 E Bend down flaps to secure 90 E to 70 E Z-profile No. 90 E Z profiles are fixed to the U profile using connector bracket No. 12E02 secured to the U profile using safety clip No. 66 E. Once the Z profiles have been located in the bracket the locking flaps should be bent down to secure the Z. When using wall anchor No. 75 E or bracket No. 99008 use M6 nuts and bolts to connect the Z profiles. It is important to ensure that all the profiles are installed accurately and level. > 10 > 40 Hinged down panel S 36 – lay on – clear spanning There are no hangers required as the entire ceiling load is supported by the perimeter. Perimeter options: F-perimeter trim No. 50F or F-stepped perimeter trim No. 5620F. Heights to remove the panels depend on chosen wall trim (using No.5620F – 25mm). Standard-sizes can be cut on one short side and fixed with a wall spring No. 5220. Odenwald Faserplattenwerk GmbH · Dr.-F.-A.-Freundt-Straße 3 · 63916 Amorbach Tel.: +49 9373 2 01-0 · Fax: +49 9373 2 01-1 30 · www.owa.de · E-Mail: [email protected] 25 061301 OWAtecta® OWAtecta® Hook-on suspension systems Installation Guide S 39 – concealed hook-on suspension system using Z-profiles, demountable Option 2: 1 Rigid hanger lower part No. 1782 E 2 Rigid hanger upper part No. 16/... 3 Safety clip No. 66 E 4 Security pin No. 76 Edge detail Long edges 10 If the rigid hanger is just supporting the weight of the ceiling, only one security pin is is required. Where the ceiling may be subject to additional weight/pressure loading, two pins must be used. short edges 11 Suspension Option 3 Option 3: 1 Rigid hanger lower part No. 1782 E 2 Suspension rod No. 14/.../1 or 14/.../2 3 Safety clip No. 66 E Option 2 2 2 Hanger rods must protrude through the adjustable bracket by at least 15 mm. 4 Option 1 1 Safety clip No. 66 E 2 3 1 The safety clip is inserted with the longer leg upwards and can be easily removed using finger pressure. 1 Hangers in vicinity of splice Minimum suspension height approx. 200 mm Note for Perfora: To ensure the required sound absorption performance levels are achieved, Perfora panels must be installed with the specified cavity depth. Option 1: 1 clamping bracket No. 12E01 2 M6 threaded rod No. 8021 The threaded rods must be installed on the same side of the U profile. The clamping bracket should be installed with the locking screw positioned at the bottom. 26 061301 Hangers Splice U profile If using wall anchor No. 75 E with the U profile, the first hanger adjacent to the perimeter wall should be positioned ≤ half the distance of the normal hanger centres. Where no wall anchor is used, this distance should be ≤ 300 mm from the end of the U profile. Odenwald Faserplattenwerk GmbH · Dr.-F.-A.-Freundt-Straße 3 · 63916 Amorbach Tel.: +49 9373 2 01-0 · Fax: +49 9373 2 01-1 30 · www.owa.de · E-Mail: [email protected] OWAtecta® OWAtecta® Hook-on suspension systems Installation Guide S 39 – concealed hook-on suspension system using Z-profiles, demountable U profile and hanger centres gether using M6 bolts and safety clip No. 66 E. U profiles joints must be staggered. 9 1 8 5 Wall anchor 10 U profile No. 70 E 5 2 Wall anchor No. 75 E 3 6 Perforations are off-set After the U profiles have been aligned in both directions, each U-carrier row is fixed to the wall using wall anchor No. 75 E. This wall anchor can be fixed to the side (as shown) or underneath the U profile. 4 1 2 3 4 5 6 Hanger No. 1782 E U profile No. 70 E Splice No. 77 E Connector clip No. 12E02 Safety clip No. 66 E Z-profile No. 90 E Splice No. 25 E (not shown) 8 Wall spring No. 5220 9 Wall anchor No. 75 E 10 F-perimeter trim No. 50 F Note: The U profiles should be installed so that the slots in the sides are in line with each other. To provide a degree of flexibility, the slots are sized differently and are offset. The U profile and hanger centres given in the table below must not be exceeded. They only take into account the weight of the ceiling suspension system and metal ceiling panels. Additional loads must be suspended separately. Panels length ≤ 600 mm 625 mm 1250 mm 1500 mm 2000 mm 2500 mm U-Carrier centre T ≤ 1900 mm 1875 mm 1350 mm 1200 mm 1050 mm 850 mm Hangers centre A ≤ 1250 mm 1250 mm 1250 mm 1500 mm 2000 mm 2500 mm Connection of U profile U profile No. 70 E Splice No. 77 E U profile No. 70 E Suspension and connection of the Z-profile Bracket No. 12E02 with safety clip No. 66 E U profile No. 70 E Splice No. 25 E Bend down flaps to secure 90 E to 70 E Z-profile No. 90 E The Z profile should be installed at the correct centres for the specified panel and are attached to the U profile using connector bracket No. 12E02. Once in position, the connector is fixed using safety clip No. 66 E and the Z profile secured by folding the connector bracket tabs down (see diagram). The Z profiles are joined together using splice No. 25 E. Joints in adjacent Zed profiles must be staggered. Safety clip No. 66 E The U profiles are connected by means of splice No. 77 E which also provides a small degree of dimensional tolerance. The U profiles and splice bracket are joined to- Odenwald Faserplattenwerk GmbH · Dr.-F.-A.-Freundt-Straße 3 · 63916 Amorbach Tel.: +49 9373 2 01-0 · Fax: +49 9373 2 01-1 30 · www.owa.de · E-Mail: [email protected] 27 061301 OWAtecta® Installation Guide OWAtecta® Hook-on suspension systems Installing and removing panels Perimeter options The panel is pushed diagonally (with the longer angled edge upwards) between the Z-profiles. The other edge is suspended from the Z-profile and the angled edge placed on the adjacent Z-profile. The Z-profiles must be adjusted according to the panel width PLUS the sealing tape. The distance H, between the top of the U-carrier edge and the underside of the metal panel, cannot be adjusted. This means that the perimeter trims must be fixed accurately. H S 39 – concealed hook-on suspension system using Z-profiles, demountable ~ 67* 98* The following perimeter trim versions are recommended: 3 mm sealing tape * If height at front side of the tile is 30 mm the above shown distances are valid. Panels can be demounted by reversing the installation process. Where increased upwards pressures are anticipated (such as wind pressure or for security reasons) it is possible to secure the panels against lift using anti-lift clamp No. 67 E. These are mechanically fixed on site to the Z-profile using an M6 nut and bolt. One clamp is required per panel (on every Z-profile row). Anti-uplift clamp No. 67 E C-perimeter trim No. 57 (steel, visible side white) in combination with wall spring No. 5210 F-perimeter trim No. 50 F (aluminium, visible side white) in combination with wall spring No. 5220 (aluminium, visible side powdercoated white) in combination with wall spring No. 5220 See OWAtecta® brochure 300 for additional perimeter trims and information on installation. Installation of lighting Please note: the lights must be arranged between the carrier sections No. 70 E. (The installation height of the lighting is normally greater than the distance between panel and carrier section.) Z-profile No. 90 E 28 061301 Electrical cables are not to be laid onto the ceiling or suspension system. Coordination with the electrical planner or installer is important to enable the installation of additional or independent suspension. Experience shows that the installation of hangers retrospectively is more difficult, more expensive and they are therefore more likely to be omitted leaving a potentially serious, concealed defect. Odenwald Faserplattenwerk GmbH · Dr.-F.-A.-Freundt-Straße 3 · 63916 Amorbach Tel.: +49 9373 2 01-0 · Fax: +49 9373 2 01-1 30 · www.owa.de · E-Mail: [email protected] OWAtecta® OWAtecta® Linear C-bandraster systems Installation Guide S 48 – demountable – swing down along the long edge Suspension Option 3 Option 2 Safety clip No. 66 E The safety clip is inserted with the longer leg upwards and can be easily removed using finger pressure. 2 2 4 Option 1 1 Hangers in vicinity of splice 2 3 1 Hangers Splice U profile 1 Minimum suspension height approx. 200 mm (for ease of installation 300 mm is recommended) Note for Perfora: To ensure the required sound absorption performance levels are achieved, Perfora panel must be installed with the specified cavity depth. Option 1: 1 clamping bracket No. 12E01 2 M6 threaded rod No. 8021 If using wall anchor No. 75 E with the U profile, the first hanger adjacent to the perimeter wall should be positioned ≤ half the distance of the normal hanger centres. Where no wall anchor is used, this distance should be ≤ 300 mm from the end of the U profile. U profile and hanger centres 1 9 4 2 The threaded rods must always be installed on the same side of the U profile. The clamping bracket should always be installed with the locking screw positioned at the bottom. 8 7 Option 2: 1 Rigid hanger lower part No. 1782 E 2 Rigid hanger upper part No. 16/... 3 Safety clip No. 66 E 4 Security pin No. 76 If the rigid hanger is just supporting the weight of the ceiling, only one security pin is is required. Where the ceiling may be subject to additional weight / pressure loading, two pins must be used. Option 3: 1 Rigid hanger lower part No. 1782 E 2 Suspension rod No. 14/.../1 or 14/.../2 3 Safety clip No. 66 E 6 10 1 2 3 4 5 6 7 8 9 10 3 Hangers U profile No. 70 E Splice No. 77 E Wall anchor No. 75 E Linear C-bandraster No. 8010 E Hanger No. 7910 E Safety clip No. 66 E F-perimeter trim No. 50 F Wall spring No. 5220 Metal panel 5 Hanger rods must protrude through the adjustable bracket by at least 15 mm. Odenwald Faserplattenwerk GmbH · Dr.-F.-A.-Freundt-Straße 3 · 63916 Amorbach Tel.: +49 9373 2 01-0 · Fax: +49 9373 2 01-1 30 · www.owa.de · E-Mail: [email protected] 29 061301 OWAtecta® OWAtecta® Linear C-bandraster systems Installation Guide S 48 – demountable – swing down along the long edge The U profile and hanger centres given in the table below must not be exceeded. They refer only to the load caused by the ceiling suspension system and panels. Additional loads must be suspended separately. Suspension and connection of the linear C-bandraster Wall anchor No. 8110 E Panel length ≤ 600 mm 625 mm 1250 mm 1500 mm 2000 mm 2500 mm U profile centre T ≤ 1900 mm 1875 mm 1350 mm 1200 mm 1050 mm 850 mm Hangers Hanger dentre A ≤ 1250 mm 1250 mm 1250 mm 1500 mm 2000 mm 2500 mm Wall anchor U profile No. 70 E Linear C-bandraster No. 8010 E Safety clip No. 66 E Hanger No. 7910 E U profile No. 70 E Splice No. 8210 E Wall anchor No. 75 E Perforations are off-set After the U profiles have been aligned in both directions, each U-carrier row is fixed to the wall using wall anchor No. 75 E. This wall anchor can be fixed on the side (as shown) or underneath the U profile. Note: The U profiles should be installed so that the slots in the sides are in line with each other. To provide a degree of flexibility, the slots are sized differently and are offset. Connection of U profiles Linear C bandrasters are installed parallel at the specified centres and suspended from the U profiles using hanger No. 7910 E and security clip No. 66 E. Bandrasters are joined together using splice No. 8210 E and fixed to perimeter walls using using wall anchor No. 8110 E (wall anchors should not be screw fixed to bandraster). Bandraster joints must be staggered between rows. Please note: The minimum clearance between linear C-bandraster and the wall is to be 10 mm. The maximum clearance depends on the type and width of the perimeter trim used. U profile No. 70 E Splice No. 77 E U profile No. 70 E Safety clip No. 66 E The U profiles are connected by means of splice No. 77 E which also provides a small degree of dimensional tolerance. The U profiles and splice bracket are joined together using M6 bolts and safety clip No. 66 E. Joints in U profiles must be staggered. 30 061301 Odenwald Faserplattenwerk GmbH · Dr.-F.-A.-Freundt-Straße 3 · 63916 Amorbach Tel.: +49 9373 2 01-0 · Fax: +49 9373 2 01-1 30 · www.owa.de · E-Mail: [email protected] OWAtecta® OWAtecta® Linear C-bandraster systems Installation Guide S 48 – demountable – swing down along the long edge Perimeter options: To allow use of wall anchor No. 75100 E only perimeter trims with a maximum height of 30 mm can be used with systems S 48 and S 50. Where stepped perimeter trims are used, the overall width should not exceed 30 mm. S 48 Swing down Edge detail Long edge 10 Perimeter trims should be fixed at ≤ 300 mm centres. Short edges 13 A Linear C-bandraster No. 8010 E 30 3 95 65 Wall anchor and cross connector No. 8110 E 3 30 Installation and removal • Check whether there is joint tape on three panel sides – add if necessary • Push the panel diagonally between the linear C-bandraster • Lay the short edges of the panels onto the linear C-bandraster (see diagram) F-perimeter trim No. 50 F Joint tape: Where requested, the panels can be supplied with self adhesive joint tape No. 99308 (3 x 8 mm) on one long edge and two short edges. If applying tape on site, the panels must be installed with one joint tape at each panel/panel and panel/bandraster junction Swinging down of panels • Remove panel • Push the panel on-end (see presentation) between the linear C-bandraster • Suspend the panel with the front end lugs from the linear C-bandraster Odenwald Faserplattenwerk GmbH · Dr.-F.-A.-Freundt-Straße 3 · 63916 Amorbach Tel.: +49 9373 2 01-0 · Fax: +49 9373 2 01-1 30 · www.owa.de · E-Mail: [email protected] 31 061301 OWAtecta® OWAtecta® C-bandraster systems Installation Guide S 50 – C-bandraster with junction box – demountable – can be swung down along the long edge 4 a2 [m] 2 6 1 5 3 1 2 3 4 5 6 Threaded rod No. 8021 Junction box No. 81100 E Linear C-bandraster No. 80100 E Wall anchor No. 75100 E F-perimeter trim No. 50 F Wall spring No. 5220 1 4 2 3 The junction box is suspended using threaded rod No. 8021 and nuts. As there is no horizontal adjustment, the hangers must be installed vertically at set centres to create a stress free installation. The following table shows the maximum centres for junction boxes and C-bandraster. The spans are based on the ceiling load only. Additional loads must be independently supported. 0.50 0.55 0.60 0.65 0.70 0.75 0.80 0.85 0.90 0.95 1.00 1.05 1.10 1.15 1.20 1.25 1.30 1.35 1.40 1.45 1.50 1.55 1.60 1.65 1.70 1.75 1.80 1.85 1.90 1.95 2.00 2.05 2.10 2.15 2.20 2.25 2.30 2.35 2.40 2.45 2.50 2.55 2.60 2.65 2.70 2.75 2.80 2.85 2.90 2.95 3.00 qF qF + 4 kg/m2 [0,083 kN/m2] [0,123 kN/m2] a0 [m] a0 [m] 1.90 1.90 1.90 1.90 1.90 1.90 1.90 1.90 1.90 1.90 1.90 1.90 1.90 1.90 1.90 1.85 1.85 1.80 1.80 1.75 1.75 1.70 1.70 1.70 1.65 1.65 1.65 1.60 1.60 1.60 1.60 1.55 1.55 1.55 1.55 1.50 1.50 1.50 1.50 1.45 1.45 1.45 1.45 1.45 1.45 1.40 1.40 1.40 1.40 1.40 1.40 1.90 1.90 1.90 1.90 1.90 1.90 1.90 1.85 1.80 1.80 1.75 1.70 1.70 1.65 1.65 1.60 1.60 1.60 1.55 1.55 1.50 1.50 1.50 1.50 1.45 1.45 1.45 1.40 1.40 1.40 1.40 1.35 1.35 1.35 1.35 1.35 1.30 1.30 1.30 1.30 1.30 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.20 1.20 1.20 qF: Weight of the ceiling a0: Distance between junction boxes a2: Distance between Linear C-bandraster x: Maximum length of perimeter C-bandraster ≤ 1200 mm Note: Additional hanger must be used for C-bandraster over 1900 mm in length (see additional suspensions) Hanger centres Additional suspensions a0 Hanger No. 7910 E x a2 32 061301 Odenwald Faserplattenwerk GmbH · Dr.-F.-A.-Freundt-Straße 3 · 63916 Amorbach Tel.: +49 9373 2 01-0 · Fax: +49 9373 2 01-1 30 · www.owa.de · E-Mail: [email protected] Security pin No. 76 Rigid hanger lower part No. 7010 E OWAtecta® OWAtecta® C-bandraster systems Installation Guide S 50 – C-bandraster with junction box – demountable – can be swung down along the long edge 80 Suspension and connection of the Linear C-bandraster 3 Place C bandraster next to junction box and align location slots with tabs. L1ift C profile and insert slots onto junction box tabs. Bend both tabs on the junction box to secure. The perimeter C-bandraster should be fixed to the wall using wall anchor No. 8110 E. Note: The C-bandraster should be cut approximately 10 mm shorter than the distance to the wall. 3 Installation and removal • Check whether there is joint tape on three panel sides – add if necessary • Push the panel diagonally between the linear C-bandraster • Lay the short edges of the panels onto the linear C-bandraster (see diagram) Swinging down of panels • Remove panel • Push the panel on end (see diagram) between the linear C-bandraster • Suspend the panel with the front end tabs into the linear C-bandraster Perimeter options: To allow use of wall anchor No. 75100 E only perimeter trims with a maximum height of 30 mm can be used with systems S 48 and S 50. Where stepped perimeter trims are used the overall width should not exceed 30 mm. Perimeter trims should be fixed at ≤ 300 mm centres. Wall anchor No. 75100 E Linear C-bandraster No. 80100 E 30 S 50 Easy Edge detail 30 Long edge 10 Short edge 13 A Perimeter trim No. 50 F Joint tape: Where requested the panels can be supplied with self adhesive joint tape No. 99308 (3 x 8 mm) on one long edge and two short edges. If applying tape on site the panels must be installed with one joint tape at each panel/panel and panel/bandraster junction Odenwald Faserplattenwerk GmbH · Dr.-F.-A.-Freundt-Straße 3 · 63916 Amorbach Tel.: +49 9373 2 01-0 · Fax: +49 9373 2 01-1 30 · www.owa.de · E-Mail: [email protected] 33 061301 OWAtecta® OWAtecta® Wall system Installation Guide S 60 – Magnetic pin board wall absorber Edge detail Short edge open 50 Long edge 10 Cross-section 1 2 400 400 400 2 5 To allow easy installation and removal, the wall absorber should comprise at least three OWAtecta® panels. Installation 3 2 2 approx. 1500 mm 4 5 1 3 5 4 2 5 1 • Fix the bottom horizontal trim to the wall (all trims are prepunched). • Fix the vertical trims in place ensuring a flush finish with the lower trim. • Glue the sealing tape into the upper horizontal trim prior to installation. • Fix the top horizontal trim between vertical trims ensuring a flush finish. • Insert the OWAcoustic® panels into the OWAtecta® panels. • Insert the OWAtecta® panel into the upper horizontal trim lifting until it clears the lower trim (take care not to dislodge tape). • Lower the OWAtecta® panel gently into the lower trim. The centre panel is the last to be installed. 3 1 1 2 3 4 5 Bottom trim, Length: 1990 mm Vertical trim, Length: 1516 mm Top trim, Length: 1990 mm Sealing tape OWAtecta® magnetic pin board wall absorber panel For additional technical details, see brochure 366. 34 061301 2 Note: The 15-mm holes in the trims have an acoustic function and must not be blocked or concealed. Special Sizes Where special length absorber units are used, the vertical trims should be cut 16 mm longer than the panels. Odenwald Faserplattenwerk GmbH · Dr.-F.-A.-Freundt-Straße 3 · 63916 Amorbach Tel.: +49 9373 2 01-0 · Fax: +49 9373 2 01-1 30 · www.owa.de · E-Mail: [email protected] OWAtecta® This publication is for general guidance only. The information contained within this publication is offered without prejudice and has been derived from existing standards test data and practical experience. Because of intervals between revised publications, you should ensure that the information contained within this publication is current and up to date. This publication ceases to be valid when a new edition is issued. Our OWAtecta® team will be glad to assist you if you have questions: Telefax: 0 93 73 / 2 01-2 80 E-Mail: [email protected] Odenwald Faserplattenwerk GmbH Dr.-F.-A.-Freundt-Straße 3 63916 Amorbach Telefon: +49 9373 2 01-0 Telefax: +49 9373 2 01-130 www.owa.de · E-Mail: [email protected] Brochure 303 E 061301 Telephone: 0 93 73 / 2 01-0