Technical datasheet Hilti Firestop Foam CFS
Transcription
Technical datasheet Hilti Firestop Foam CFS
Technical Hilti Firestop Foam CFS-F FX datasheet Hilti Firestop Foam CFS-F FX European technical approval ETA No 10 / 109 Hilti Firestop Foam CFS-F FX | Issue 06/2010 Issue 06 / 2010 page 1 Hilti Firestop Foam CFS-F FX Firestop Foam CFS-F FX Bauchemie Piktos_neu.ai Bauchemie Piktos_neu.ai 01.10.2006 01.10.2006 45% 45% 30 30 30 30 Jahre Jahre years years Rauch- und Gasdichtigkeit Rauchund GasdichtigkeitSchallschutz Schallschutz Fields of Application Technical Data ◼◼ Cable trays, single cables, tied cable bundles, small conduits Colour Foil pack volume / foam yield 325 ml / 2.1 liters (freely foamed) ◼◼ Plastic pipes Application temperature of pack / Storage and transport temperatures +10°C to +35°C / +5°C to +25°C Curing times Can be shaped after approx. 5 min. Can be cut after approx. 10 min. Permanent firestop seals in small and medium-sized openings (optimum size range: 100 x 100 mm to 300 x 300 mm) ◼◼ Openings accommodating pipes and cables ◼◼ Metal pipes (with combustible or non-combustible insulation) (The seals must comply with ETA No 10 / 109.) Wasserbeständigkeit Wasserbeständigkeit ElektischeElektische CFS-F Wärmedämmend FX Wärmedämmend Dampfdichtigkeit Dampfdichtigkeit Red Features and Benefits 35% 35% Class E 30 30 30 30 ◼◼ 3-phase technology with optimum application characteristics (easily shapeable foam) Reaction to fire, classification years years according to EN 13501-1 ◼◼ Easily applied using the ergonomically-designed Hilti dispensers Temperature resistance of the cured foam ◼◼ Easy installation without need for formwork or other aids ◼◼ Safety first: CFS-F FX complies with the requirements of international fire protection directives ◼◼ Neat and tidy application ◼◼ Very quick and easy to install – a reliable firestop seal with only one product Jahre Jahre – 30°C to + 60°C Shelf life 9 months (at 23°C and stored in a dry place) At 23° C, 50% relative humidity Wasserbeständigkeit Wasserbeständigkeit ElektischeElektische Rauch- und Gasdichtigkeit Rauchund GasdichtigkeitSchallschutz Schallschutz ◼◼ Easy subsequent installation of additional cables ◼◼ Outstanding sound insulation properties thanks to flexible foam structure ◼◼ Smoketightness and firestopping with one system The European Technical Approval (ETA) can be obtained via your ElektischeElektische Wasserbeständigkeit local Hilti Wasserbeständigkeit contact. Rauch- und Gasdichtigkeit Rauchund Gasdichtigkeit Schallschutz Schallschutz Smoketight Sound insulation Ordering Order Description Package content CFS-F FX incl. 1 mixing nozzle, instructions for use Item Number 00000000 Order Description Package content MD2000 manual dispenser Manual dispenser with 1 foil pack holder 00000000 ED3500 cordless powered dispenser kit Dispenser, C7/24 charger, SFB 121 battery, 3 round brushes, protective glasses, blow-out pump, 2 foil pack holders, packed in an impact-resistant plastic Hilti toolbox 00000000 ED3500 cordless powered dispenser basic kit Dispenser, 3 round brushes, protective glasses, blow-out pump, 2 foil pack holders, packed in an impact-resistant plastic Hilti toolbox 00000000 page 2 Item Number Hilti Firestop Foam CFS-F FX | Issue 06/2010 Hilti Firestop Foam CFS-F FX Installation instructions Clean the opening to be sealed. The material around the opening must be dry, in sound condition and free from dust or grease. Check the foil pack holder for damage and ensure that it functions correctly. Slide the foil pack into the holder. Caution: Never use damaged foil packs and/or damaged or badly soiled foil pack holders. Remove the cap. Screw the mixing nozzle all the way onto the foil pack and tighten it securely. Check that the black mixing element is in place inside the nozzle! Do not use damaged mixing nozzles. Do not, under any circumstances, modify or tamper with the mixing nozzle. The foil pack should only be used together with the mixing nozzle supplied. A new mixing nozzle must be used with each new foil pack. Insert the holder containing the foil pack into the dispenser: Press the release button on the dispenser, pull the piston rod back as far as it will go and then insert the holder containing the foil pack into the dispenser. The foil pack opens automatically when dispensing begins. Never pierce a hole in the foil pack! This will cause the system to malfunction. Discard the unevenly mixed initial quantity: The foam dispensed by the first stroke of the dispenser must be discarded, e.g. in the empty outer packaging material. Apply the firestop foam in the opening to be sealed. The mixed components of the foam react and begin to expand approx. 30 seconds after application (at 23°C). Fill the opening completely with firestop foam, including gaps between individual cables, etc. The foam will harden in the mixing nozzle during pauses (i.e. > 1 minute at 23°C; > 20 seconds at 35°C). The mixing nozzle must then be changed. Release the pressure from the piston rod before changing the mixing nozzle. Use formwork made from an air-permeable material (e.g. perforated cardboard) when filling openings in ceilings. The foam can be shaped or smoothed by hand (if necessary) after approx. 5 minutes (at 23°C). Wear protective gloves! After approx. 10 minutes (at 23°C) the foam becomes hard and it can then be cut. NOTE: After hardening, any projecting foam can be trimmed off to the specified minimum depth. Trimmed-off scraps of hardened foam can be placed in the next opening and fresh foam applied around these. Mount the installation identification plate beside the correctly sealed opening, if required. Subsequent installation of cables or pipes Additional cables or pipes can be installed in the opening without difficulty. Do not exceed the approved maximum number and size of cables or pipes. 1. T he cable or pipe may be pushed directly through the foam. Where necessary, use a suitable tool (screwdriver or drill bit, etc.) to make a hole in the foam before pushing the cable or pipe through. Do not damage existing cables. 2. Seal any remaining gaps carefully with CFS-F FX NOTE: It is generally best to begin in the middle of the opening, building up the foam by working from bottom to top. In openings with access from only one side, begin at the rear and work toward the front. Hilti Firestop Foam CFS-F FX | Issue 06/2010 page 3 Hilti Firestop Foam CFS-F FX Cable penetration Flexible wall | Rigid wall Blank opening Cable | Cable tray Hilti Firestop Foam CFS-F FX may be used to form penetration seals of maximum opening size 400 x 400 mm (w x h) in: Flexible walls / Drywalls (E), minimum thickness 112 mm (tE) with timber or steel studs lined on both faces with minimum 2 layers of 12.5 mm thick boards. For timber stud walls there must be a minimum distance of 100 mm between the seal and any stud, and the cavity must be filled with minimum 100 mm insulation of Class A1 or A2 in accordance with EN 13501-1. Rigid walls (E) (concrete, aerated concrete or masonry, minimum density of 650 kg/m3), minimum thickness 112 mm (tE). Penetration seal (A) /services (C) Classification E = Integrity I = Insulation Seal depth (tA) (mm) Other criteria Description Small sheathed cables ≤ ∅ 21 mm Tied cable bundle ≤ ∅ 100 mm EI 120 ≥ 200 EI 60 ; E 120 ≥ 112 EI 90 ; E 120 ≥ 200 EI 60 ; E 120 ≥ 150 Minimum distances: min S1 = 0 mm (cable tray to seal edge) min S2 = 50 mm (cable to cable tray) min S2 = 33 mm (cable to cable bundle) min S2 = 0 mm (cable to cable) EI 120 U/U ≥ 200 EI 90 U/U; E 120 ≥ 112 Plastic conduit ≤ ∅ 16 mm EI 120 U/U ≥ 112 Blank, no services EI 120 ≥ 200 All sheathed cables ≤ ∅ 80 mm Steel conduit ≤ ∅ 16 mm Framing details see specific drawings below. Cable, cable bundle in flexible wall, rigid wall W( W( ( ( & W$ Z & W$ V V V $ $ K V $ & & rigid wall flexible wall Cables on cable tray in flexible wall, rigid wall W( W( ( W$ ( & W$ Z & V V $ $ flexible wall page 4 $ V K V rigid wall Hilti Firestop Foam CFS-F FX | Issue 06/2010 Hilti Firestop Foam CFS-F FX Blank opening in flexible wall, rigid wall W( W( ( ( Z W$ W$ $ $ $ flexible wall K rigid wall Aperture framing, seal frames W( ( tE ( E W$ tA $ A ( Hilti Firestop Foam CFS-F FX | Issue 06/2010 Z E1 Z $ K PP $ K Z$ page 5 Hilti Firestop Foam CFS-F FX Cable penetration Floor Conduits | Tubes Cable | Cable tray Hilti Firestop Foam CFS-F FX may be used to form penetration seals of maximum opening size 400 x 400 mm (w x h) in: Rigid floors (E) (concrete, minimum density 2200 kg/m3), minimum thickness 150 mm (tE). Penetration seal (A) /services (C) Classification E = Integrity I = Insulation Seal depth (tA) (mm) Other criteria Description Small sheathed cables ≤ ∅ 21 mm Tied cable bundle ≤ ∅ 100 mm, single cable ≤ ∅ 21 mm EI 120 ≥ 250 EI 60 ≥ 150 All sheathed cables ≤ ∅ 80 mm EI 60; E 120 ≥ 150 Medium sheathed cables ∅ 21 – 50 mm EI 120 ≥ 250 Minimum distances: min S1 = 0 mm (cable tray to seal edge) min S2 = 50 mm (cable to cable tray) min S2 = 33 mm (cable to cable bundle) min S2 = 0 mm (cable to cable) Large sheathed cables ≤ ∅ 80 mm EI 90; E 120 ≥ 200 EI 60; E 120 ≥ 150 EI 120 U/U ≥ 150 Steel conduit ≤ ∅ 16 mm Steel and plastic conduits ≤ ∅ 16 mm Cable, cable bundle in floor Framing floor Z ( $ W$ V W( & V V K V $ ( $ W$ ( W( & Cables tray in floor ( W$ $ Z & V V W( $ page 6 V K V Hilti Firestop Foam CFS-F FX | Issue 06/2010 Hilti Firestop Foam CFS-F FX Pipe penetration Flexible wall | Rigid wall Plastic pipe Metal pipe Hilti Firestop Foam CFS-F FX may be used to form penetration seals of maximum opening size 400 x 400 mm (w x h) in: Flexible walls / Drywalls (E), minimum thickness 150 mm (tE) with timber or steel studs lined on both faces with minimum 2 layers of 12.5 mm thick boards. For timber stud walls there must be a minimum distance of 100 mm between the seal and any stud, and the cavity must be filled with minimum 100 mm insulation of Class A1 or A2 in accordance with EN 13501-1. Rigid walls (E) (concrete, aerated concrete or masonry, minimum density of 650 kg/m3), minimum thickness 112 mm (tE). Penetration seal (A) / services (C) Pipe insulation (D) Classification E = Integrity I = Insulation Minimum seal depth (tA) (mm) Other criteria Description Steel pipe ≤ ∅ 33.7 mm (dc) (pipe wall thickness 2.6 – 14.2 mm (tc)) Mineral wool (Rockwool RS 800) tD = 30 mm / LD = 500 mm EI 120 C/U ≥ 150 Steel pipe ∅ 33.7 – 114.3 mm (dc) (pipe wall thickness 2.6/3.6 – 14.2 mm (tc)) Mineral wool (Rockwool RS 800) tD = 40 mm / LD = 500 mm Minimum distances: min S1 = 0 mm (between pipe and seal edge) min S2 = 0 mm (linear arrangement) min S2 = 40 mm (in a cluster) Steel pipe ∅ 33.7 – 114.3 mm (dc) (pipe wall thickness 2.6/3.6 – 14.2 mm (tc)) Combustible insulation (synthetic rubber Armaflex) tD = 19 mm / LD = 500 mm EI 90 C/U; E 120 ≥ 150 Installed with 2 layers Hilti Firestop Bandage CFS-B on both sides (according to ETA CFS-B (A2)) Copper pipe ∅ 28 – 88.9 mm (dc) (pipe wall thickness 1.0/2.0 – 14.2 mm (tc)) Mineral wool (Rockwool RS 800) tD = 40 mm / LD = 500 mm EI 60 C/U; E 120 ≥ 150 Combustible insulation (synthetic rubber Armaflex) tD = 19 mm /LD = 500 mm EI 60 C/U ; E 120 ≥ 150 Installed with 2 layers Hilti Firestop Bandage CFS-B on both sides (according to ETA CFS-B (A2)) PVC-U pipe (EN 1452-1, DIN 8061/8062) ∅ 50 mm (dc) (pipe wall thickness 3.7 – 5.8 mm (tc)) – EI 120 U/C ≥ 150 PE pipe (EN 1519-1, DIN 8074/8075) ∅ 50 mm (dc) (pipe wall thickness 2.9 – 4.6 mm (tc)) – Minimum distances: min S1 = 30 mm (between pipe and seal edge) min S2 = 55 mm (between pipes) Metal pipe, mineral wool insulation in flexible wall, rigid wall W( W( W' ( W$ & W' W& ( W$ & Z $ W& G& G& V V K $ $ ' ' flexible wall Hilti Firestop Foam CFS-F FX | Issue 06/2010 rigid wall page 7 Hilti Firestop Foam CFS-F FX Metal pipe, combustible insulation in flexible wall, rigid wall W( W( ( W' W' W& & W$ ( & W$ Z G& G& $ $ $ ' /' /' $ W& V V K $ $ ' /' /' flexible wall rigid wall Plastic pipe in flexible wall, rigid wall W( W( ( W$ & Z ( W& W$ W& $ $ $ flexible wall V G& G& page 8 & V K rigid wall Hilti Firestop Foam CFS-F FX | Issue 06/2010 Hilti Firestop Foam CFS-F FX Pipe penetration Floor Plastic pipe Metal pipe Hilti Firestop Foam CFS-F FX may be used to form penetration seals of maximum opening size 400 x 400 mm (w x h) in: Rigid floors (E) (concrete, minimum density of 2200 kg/m3), minimum thickness 150 mm (tE). Penetration seal (A) / services (C) Pipe insulation (D) Classification E = Integrity I = Insulation Minimum seal depth (tA) (mm) Other criteria Description Steel pipe ≤ ∅ 33.7 mm (dc) (pipe wall thickness 2.6 – 14.2 mm (tc)) Mineral wool (Rockwool RS 800) tD = 30 mm / LD = 500 mm EI 120 C/U ≥ 150 Steel pipe ∅ 33.7 – 114.3 mm (dc) (pipe wall thickness 2.6/3.6 – 14.2 mm (tc)) Mineral wool (Rockwool RS 800) tD = 40 mm / LD = 500 mm Minimum distances: min S1 floor = 20 mm (between pipe and seal edge) min S2 floor = 15 mm (linear arrangement) min S2 floor = 20 mm (in a cluster) Steel pipe ∅ 114.3 – 168 mm (dc) (pipe wall thickness 3.6 – 14.2 / 14,0 – 14.2 mm (tc)) Mineral wool (Rockwool RS 800) tD = 40 mm / LD = 500 mm EI 120 C/U ≥ 150 Steel pipe ∅ 33.7 – 114.3 mm (dc) (pipe wall thickness 2.6 – 3.6 mm (tc)) Combustible insulation (synthetic rubber Armaflex) tD = 19 mm / LD = 500 mm EI 120 C/U ≥ 150 Installed with 2 layers Hilti Firestop Bandage CFS-B on both sides (according to ETA CFS-B (A2)) Copper pipe ∅ 28 – 88.9 mm (dc) (pipe wall thickness 1.0/2.0 – 14.2 mm (tc)) Mineral wool (Rockwool RS 800) tD = 40 mm / LD = 500 mm EI 120 C/U ≥ 150 Installed with 2 layers Hilti Firestop Bandage CFS-B on both sides (according to ETA CFS-B (A2)) Combustible insulation (synthetic rubber Armaflex) tD = 19 mm /LD = 500 mm EI 90 C/U; E 120 ≥ 150 Installed with 2 layers Hilti Firestop Bandage CFS-B on both sides (according to ETA CFS-B (A2)) PVC-U pipe (EN 1452-1, DIN 8061/8062) ∅ 50 mm (dc) (pipe wall thickness 3.7 – 5.6 mm (tc)) – EI 120 U/C ≥ 150 Minimum distances: min S1 = 50 mm (between pipe and seal edge) min S2 = 65 mm (between pipes) PVC-U pipe (EN 1452-1, DIN 8061/8062) ∅ 50 mm (dc) (pipe wall thickness 3.7 mm (tc)) – EI 120 U/C ≥ 150 PE pipe (EN 1519-1, DIN 8074/8075) ∅ 50 mm (dc) (pipe wall thickness 2.9 – 4.6 mm (tc)) – EI 120 U/C ≥ 150 Hilti Firestop Foam CFS-F FX | Issue 06/2010 page 9 Hilti Firestop Foam CFS-F FX Metal pipe with mineral wool insulation in floor ( W$ Z $ $ W( V V K & W& W' ' G& Metal pipe, combustible insulation in floor /' ( W$ Z $ $ W( /' $ & ' V V K $ W& G& W' Plastic pipe in floor ( W$ & $ Z V W( $ V K W& G& page 10 Hilti Firestop Foam CFS-F FX | Issue 06/2010 Hilti Firestop Foam CFS-F FX Mixed penetration Flexible wall | Rigid wall | Floor Hilti Firestop Foam CFS-F FX may be used to form penetration seals of maximum opening size 400 x 400 mm (w x h) in: Flexible walls / Drywalls (E), minimum thickness 150 mm (tE) with timber or steel studs lined on both faces with minimum 2 layers of 12.5 mm thick boards. For timber stud walls there must be a minimum distance of 100 mm between the seal and any stud, and the cavity must be filled with minimum 100 mm insulation of Class A1 or A2 in accordance with EN 13501-1. Rigid walls (E) (concrete, aerated concrete or masonry, minimum density of 650 kg/m3), minimum thickness 112 mm (tE). Hilti Firestop Foam CFS-F FX may be used to form penetration seals of maximum opening size 400 x 400 mm (w x h) in: Rigid floors (E) (concrete, minimum density of 2200 kg/m3), minimum thickness 150 mm (tE). Mixed penetration | cable | bundle | tray | metal | plastic pipe Penetration seal (A) / services (C) Pipe insulation (D) All sheathed cables ≤ ∅ 80 mm (e.g. power, control, signal, telecommunication, data, optical fibre cables) Tied cable bundle (≤ 100 mm), maximum diameter of single cable ∅ 21 mm Classification E = Integrity I = Insulation Minimum seal depth (tA) (mm) Other criteria Description EI 60 / E 120 ≥ 150 Cable support construction perforated metal cable tray minimum distances: min S1 = 0 mm (cable to seal edge) min S2 = 35 mm (between cable and pipe) min S1 = 0 mm (between metal pipe and seal edge) min S2 = 0 mm (between metal pipe and linear arrangement) min S2 = 40 mm (cluster arrangement) min S1 = 30 mm (between plastic pipe and seal edge) min S2 = 55 mm (between plastic pipe and metal pipe) Steel conduits or tubes ∅ 16 mm Steel pipe ∅ 33.7 – 114.3 (dc) (pipe wall thickness 2.6/3.6 – 14.2 mm) Mineral wool (Rockwool RPS 800) tD = 40 mm / LD = 500 mm Copper pipe ∅ 28 – 88.9 mm (dc) (pipe wall thickness 1.0/2.0 – 14.2 mm) Mineral wool (Rockwool RPS 800) tD = 40 mm / LD = 500 mm Steel pipe ∅ 33.7 – 114.3 mm (dc) (pipe wall thickness 2.6/3.6 – 14.2 mm) Combustible insulation (synthetic rubber Armaflex) tD = 19 mm /LD = 500 mm Copper pipe ∅ 28 – 88.9 mm (dc) (pipe wall thickness 1.0/2.0 – 14.2 mm) Combustible insulation (synthetic rubber Armaflex) tD = 19 mm /LD = 500 mm Installed with 2 layers Hilti Firestop Bandage CFS-B on both sides (according to ETA CFS-B (A2)) PE pipe (EN 1519-1, DIN 8074/8075) ∅ 50 mm (dc) (pipe wall thickness (tc) 2.9 – 4.6 mm) PVC-U pipe (EN 1452-1, DIN 8061/8062) ∅ 50 mm (dc) (pipe wall thickness (tc) 3.7 – 5.6 mm) Mixed penetration W( W( ( W$ ( W$ $ $ & & $ $ & & & & & & & flexible wall Hilti Firestop Foam CFS-F FX | Issue 06/2010 rigid wall & Z & & V ( W$ W( V V $ $ V V K V V floor page 11 Hilti Firestop Foam CFS-F FX Bauchemie Piktos_neu.ai 05.11.2007 Characteristics of CFS-F FX Additional Attributes 45% 05.11.2007 30 30 Jahre years Bauchemie Bauchemie Piktos_neu.ai Piktos_neu.ai 05.11.2007 Hilti Firestop products are comprehensively tested and individually tailored to 45% 45% the technical requirements of a building’s mechanical and electric installations. Jahre years years In addition to their superior behaviour in passive fire protection, Hilti Firestop products also meet the requirements in building technology that continue to gain significance and also help the designer and installer in meeting these additional requirements. The assessment of fitness for use has been made in accordance with EOTA ETAG No 026 – Part 2. Rauch- und Gasdichtigkeit Schallschutz Dampfdichtigkeit Wärmedämmend 30 30 30 30 Wasserbeständigkeit Jahre Rauch- und GasdichtigkeitRauchund Schallschutz Gasdichtigkeit Wasserbeständigkeit Dampfdichtigkeit Elektische Wasserbeständigkeit Elektische Dampfdichtigkeit Wärmedämmend Air-seal/Luftdichtheit Elektische Schallschutz Wärmedämmend Charecteristics Assessment of charecteristics Norm, standard, test Health and the environment Air permeability (gas thightness) ∆ p 50 Pa ⇒ 0.0007 q/A [m3/(h x m2)] (174 mm thickness of layer) Air-seal/Luftdichtheit m2)] ∆ p 250 Pa ⇒ 0.0007 q/A [m3/(h xAir-seal/Luftdichtheit Permeability regarding gases N2, CO2, CH4: tested EN 1026 Dangerous substances below any respective occupational FM exposure limits as far as such limits exist Material safety data sheet Safety in use Resistance to impact / movement / Mechanical resistance and stability / Adhesion Soft body impact: Energy 1200 Nm Hard body impact: Energy 10 Nm Protection against noise (Air borne sound insulation) Rw (C; Ctr) = 47 (–1; –6) dB Dn,e,w (C; Ctr) = 54 (–0; –5) dB EN ISO 140-3 EN ISO 20140-10 EN ISO 717-1 Durability and serviceability Category Y2 (suitable for penetration seals intended for use at temperatures between – 20 ° C and + 70 ° C) no exposure to rain or UV EOTA Technical Report TR024 ETAG 026-2 APPROVED British Standard BS 476 FM FM APPROVED Factory Mutual C British Standard BS 476 FM FM APPROVED Factory Mutual US British Standard BS 476 FM Factory Mutual EOTA Technical Report A1 C TR001, US C US fullfills requirements of zones Type I, II, III and IV maximum opening 400 x 400 mm May be coated with acrylic dispersion, alkyd resin, polyurethan / acrylic and epoxy resin) Reaction to fire Class E EN 13501-1 Service With more than 20 years of experience worldwide, Hilti is one of the leading suppliers of firestop systems. We actively help you manage your firestop projects better by providing: • Quick engineering judgements • Extensive technical literature • On-site training and demonstration • Sophisticated jobsite logistics • Assurance of conformity with specific application requirements • International network of Hilti firestop specialists Our network of experienced sales representatives, field engineers, firestop specialists and customer service representatives is just a phone call away (use the local toll-free Hilti number). page 12 Hilti Firestop Foam CFS-F FX | Issue 06/2010 Hilti Firestop Foam CFS-F FX Hilti Firestop Foam CFS-F FX | Issue 06/2010 page 13 Hilti Firestop Foam CFS-F FX page 14 Hilti Firestop Foam CFS-F FX | Issue 06/2010 Hilti Firestop Foam CFS-F FX Hilti Firestop Foam CFS-F FX | Issue 06/2010 page 15 Hilti = registered trademark of Hilti Corp., Schaan I W 0000 0510 0-en I 2 Printed in Liechtenstein I © 2010 I Right of technical and programme changes reserved S. E. & O. Hilti Firestop Foam CFS-F FX Hilti. Outperform. Outlast. Hilti | 9494 Schaan | Liechtenstein | P +423-234 2111 | F +423-234 2965Hilti| www.hilti.com pageCorporation 16 Firestop Foam CFS-F FX | Issue 06/2010