Technical Data Sheet Hilti Firestop Collar CP 644 Firestop Solution
Transcription
Technical Data Sheet Hilti Firestop Collar CP 644 Firestop Solution
Technical Hilti Firestop Collar CP 644 Data Sheet Hilti Firestop Collar CP 644 Firestop Solution in accordance with AS/NZ 1530.4 & 4072.1 EWFA 27006-1 Hilti Firestop Collar CP 644 | V1.0 V1.0 page 1 Hilti Firestop Collar CP 644 Firestop collar CP 644 Firestopping for flammable pipes up to 200 mm. Applications Technical data nn Sealing flammable pipes from 40 mm to 200 mm in diameter in penetrations through fire compartment walls and floors nn Pipe materials: PE, PVC-U, PP nn Suitable for use in openings in concrete, aerated concrete, masonry and drywall nn Different backfilling and sealing materials are covered CP 644 Minimal wall thickness 115mm Minimal ceiling thickness Close aperture with Advantages nn Quick and easy closure without use of a tool 120mm Storage and transportation temperature - range nn Adjustable position tabs for simple fastening Expansion temperature nn Sound decoupling strip based on PE (foam) can be used Expansion ratio -5 °C - 50 °C Gypsum plaster, cementitious mortar, Hilti Firestop Acrylic Sealant CP 606 180 °C 1:15 load expansion, load = 5g/cm³ nn Low profile for tight installations Test certificates and further information can be obtained via your local Hilti contact. Ordering Product description Pipe diameter range Collar outside diameter Height Box Qty Minimum order quantity Item Number Firestop collar CP 644 50/1.5" 32 - 51 mm 66.7 mm 22.4 mm 80 pc 1 pc 00304332 Firestop collar CP 644 63/2" 52 - 64 mm 81.7 mm 32.4 mm 100 pc 1 pc 00304333 Firestop collar CP 644 75/2.5" 65-78 mm 101.7 mm 32.4 mm 60 pc 1 pc 00304334 Firestop collar CP 644 90/3.5" 75 - 91 mm 116.7 mm 42.4 mm 40 pc 1 pc 00304335 Firestop collar CP 644 110/4" 92 - 115 mm 145.7 mm 47.4 mm 10 pc 1 pc 00304336 Firestop collar CP 644 125/5" ▲ 116 - 125 mm 166.1 mm 47.8 mm 18 pc 1 pc 00304337 Firestop collar CP 644 160/6" ▲ 126 - 170 mm 235.5 mm 48.2 mm 8 pc 1 pc 00304338 Firestop collar CP 644 200/8" ▲ 200 mm 257 mm 177.5 mm 1 pc 1 pc 00304340 1 pc 00304346 Fastening hook CP 644 8" (spares) ▲ ▲ Subject to lead time, please contact Hilti prior to ordering page 2 Hilti Firestop Collar CP 644 | V1.0 Hilti Firestop Collar CP 644 Installation instructions Seal the opening: The aperture around the pipe is filled with cementitious mortar (concrete walls/floors) over the full thickness of the wall/floor or alternatively sealed with minimum 10 mm thick Hilti Firestop Acrylic Sealant (walls: both sides, floors: exposed side). Backfilling with stone wool or PE backing rod may be omitted in case of small annular gaps. In case of missing sound decoupling means around the pipe it is recommended to use Hilti Firestop Acrylic Sealant CP 606 as annular gap seal. If cementitious mortar is intended to be used it is recommended to install a PE foam strip around the pipe over the entire wall or floor thickness for sound decoupling of the pipe. Clean the plastic pipe. Remove all plaster/mortar or dust from the pipe in the area where the Firestop collar is to be installed. Close the Hilti Firestop Collar: Place the Hilti Firestop Collar around the plastic pipe and apply firm pressure by hand until it latches with a "click" sound. No tools, pins or screws are necessary. The Hilti Firestop Collar can be re-opened by pushing down the engaged "tongue" with a screwdriver while pulling the Hilti Firestop Collar apart. Attach fastening hooks/tabs: The fastening hooks can be attached to various points of the metal housing. The hooks must be positioned as symmetrically as possible. The required number of fastening hooks is indi cated below and on the packaging. Fasten the Hilti Firestop Collar: a) Attach fastening hooks/tabs on the metal housing. b) Mark the fastening points on the wall/floor. c) Fasten the Hilti Firestop Collar, using recommended metal anchors/fasteners, e.g. Hilti DBZ, Hilti HUS, Hilti HSA for rigid walls and floors or threaded rod, nuts, washers in flexible walls. These are defined in the respective test reports and approvals. d) If required by national prescriptions mark the penetration seal with an identification plate containing the required information. In such a case fasten the identification plate in a visible position next to the seal. For wall applications: Repeat installation on the other side of the wall. Collar sizes and number of hooks for suitable pipe diameters CP 644 50/1,5" CP 644 63/2" –2 –2 CP 644 160/6" –6 CP 644 75/2,5" CP 644 90/3" –3 –3 CP 644 200/8" –8 CP 644 110/4" CP 644 125/5" –4 –4 Hilti Firestop Collar CP 644 | V1.0 page 3 Hilti Firestop Collar CP 644 Plastic pipe penetration Flexible wall | Rigid wall The intended use of the Hilti Firestop Collar CP 644 is to reinstate the fire resistance of: Flexible walls / drywalls (E) with a minimum thickness of 115 mm (tE), with timber or steel studs lined on both faces with a minimum of two layers of 16 mm thick boards. Rigid walls (E) consisting of concrete, aerated concrete or masonry, minimum thickness 115 mm (tE). Firestop collar (A1) fastened by hooks (F) (minimum number of hooks: see installation instructions) in flexible wall / drywall and low density r igid wall with M8 threaded rods through the wall secured with nuts on both sides. In flexible walls / drywalls, metal expansion anchors may be used as an alternative for collar sizes 110 and smaller (e.g. Hilti HHD). In high density rigid walls, metal anchors may be used as an alternative (e.g. Hilti HUS, DBZ, HSA). Smoke seal: CP 606 Fire Resistant Joint Filler to a depth of 10mm on each face, finished flush to surfaces of wall). Penetration seal (A) / services (C) Classification FRL PVC pipes Pipe diameter (dC) mm Pipe wall thickness (tC) mm Wall thickness (tE) ≥ 115 mm Wall thickness (tE) ≥ 128 mm 40 2.0 -/120/90 -/120/120 50 2.2 -/120/120 65 2.7 -/120/90 80 2.9 -/120/90 100 3.2 -/120/120 150 4.5 -/120/120 Penetration seal (A) / services (C) Classification FRL PE pipes Pipe diameter (dC) mm Pipe wall thickness (tC) mm Wall thickness (tE) ≥ 115 mm Wall thickness (tE) ≥ 128 mm 40 5 -/180/120 -/180/120 50 4.6 -/120/120 -/120/120 65 5.8 -/120/90 80 6.8 -/120/90 100 8.2 -/120/120 110 12 -/180/120 -/180/120 125 13 -/180/180 -/180/180 200 20.0 -/180/60 -/180/60 Penetration seal (A) / services (C) Classification FRL PPR pipes Pipe diameter (dC) mm Pipe wall thickness (tC) mm Wall thickness (tE) ≥ 115 mm Wall thickness (tE) ≥ 128 mm 40 6.0 -/180/120 -/180/120 50 6.9 -/120/120 -/120/120 65 8.6 -/120/90 80 10.3 100 12.3 -/120/120 110 15.0 -/180/120 125 19.0 Penetration seal (A) / services (C) -/180/120 -/180/180 Classification FRL Raupiano plus pipes Pipe diameter (dC) mm Pipe wall thickness (tC) mm Wall thickness (tE) ≥ 115 mm 50 1.8 -/120/120 75 1.9 90 2.2 110 2.7 page 4 Hilti Firestop Collar CP 644 | V1.0 Hilti Firestop Collar CP 644 Plastic pipe penetration Floor The intended use of the Hilti Firestop Collar CP 644 is to reinstate the fire resistance of: Rigid floors (E) consisting of concrete with a minimum thickness 120 mm (tE). Firestop collar (A1) fastened by hooks (minimum number of hooks: see instructions for use) with metal anchors (e.g. Hilti HUS, DBZ, HSA) on the underside of the floor (minimum ø 6 mm up to collar size 110/4" and ø 8 mm for higher collar sizes). Smoke seal: CP 606 Fire Resistant Joint Filler to a depth of 10mm on each face, finished flush to surfaces of wall. Penetration seal (A) / services (C) Classification FRL PVC pipes Pipe diameter (dC) mm Pipe wall thickness (tC) mm Concrete floor thickness (tE) ≥ 120 mm 40 2.0 -/240/240 50 2.2 65 2.7 80 2.9 100 3.2 150 4.5 Penetration seal (A) / services (C) Classification FRL PE pipes Pipe diameter (dC) mm Pipe wall thickness (tC) mm Concrete floor thickness (tE) ≥ 120 mm 40 5.0 -/180/120 50 4.6 -/90/90 65 5.8 80 6.8 100 8.2 110 12.0 125 13.0 -/60/60 200 20.0 -/30/30 Penetration seal (A) / services (C) Classification FRL PPR pipes Pipe diameter (dC) mm Pipe wall thickness (tC) mm Concrete floor thickness (tE) ≥ 120 mm 40 6.0 -/180/120 50 6.9 -/120/120 65 8.6 80 10.3 100 12.3 110 15.0 125 19.0 Penetration seal (A) / services (C) -/240/120 Classification FRL Raupiano plus pipes Pipe diameter (dC) mm Pipe wall thickness (tC) mm Concrete floor thickness (tE) ≥ 120 mm 50 1.8 -/120/120 75 1.9 90 2.2 110 2.7 Hilti Firestop Collar CP 644 | V1.0 page 5 Hilti Firestop Collar CP 644 Bauchemie Piktos_neu.ai 05.11.2007 Characteristics of CP 644 Additional Attributes 45% 05.11.2007 30 30 Jahre years Bauchemie Bauchemie Piktos_neu.ai Piktos_neu.ai 05.11.2007 Hilti firestop products are comprehensively tested and individually matched to 45% 45% the technical requirements of a building’s mechanical installations. Jahre years years In addition to their superior passive fire protection behavior, Hilti firestop products also meet increasingly significant requirements in building technology and also help designers and installers to meet these additional requirements. The assessment of fitness for use has been made in accordance with EOTA ETAG No 026 – Part 2. Rauch- und Gasdichtigkeit Schallschutz Dampfdichtigkeit Wärmedämmend 30 30 30 30 Wasserbeständigkeit Jahre Rauch- und GasdichtigkeitRauchund Schallschutz Gasdichtigkeit Wasserbeständigkeit Dampfdichtigkeit Elektische Wasserbeständigkeit Elektische Charecteristics Assessment of charecteristics Health and the environment Air permeability (gas thightness) Water permeability EN 1026 Air tightness / smoke tightness and water tightness for a single penetration of a plastic pipe firestopped with Hilti Firestop Collar CP 644 can be achieved when the annular Air-seal/Luftdichtheit Air-seal/Luftdichtheit gap is sealed with Hilti Firestop Acrylic Sealant CP 606 (10 mm thickness). q/A [m3/(h x m2)] at Δ p 50 Pa / Δ p 250 Pa Air: 1.9 x 10-6 / 9.7 x 10-6 FM FM FM FM Nitrogen: 1.1 x 10-6 / 5.5 x 10-6 CO2: 6.4 x 10-5 / 3.2 x 10-4 Methane: 4.3 x 10-5 / 2.1 x 10-4 C US C APPROVED Protection against noise (Air borne sound insulation) Dampfdichtigkeit Wärmedämmend Air-seal/Luftdichtheit Norm, standard, test APPROVED Factory Mutual Elektische Schallschutz Wärmedämmend British Standard BS 476 FM FM APPROVED Factory Mutual C British Standard BS 476 US British Standard BS 476 Factory Mutual US Watertight to 1m head of water or 9806 Pa ETAG 026-2 The following airborne sound insulation for a single penetration of plastic pipe firestopped with Hilti Firestop Collar CP 644 can be achieved when the annular gap is sealed: EN ISO 140-3 EN ISO 20140-10 EN ISO 717-1 with Hilti Firestop Acrylic Sealant CP 606: Flexible wall Rw = 53 dB Rigid wall Rw = 51 dB Dn,w = 60 dB Dn,w = 58 dB with cementitious mortar: Rigid wall Rw = 52 dB Dn,w = 59 dB Durability and serviceability Category Z2 (suitable for penetration seals intended for use in dry indoor conditions excluding temperatures below 0° C). ETAG 026-2 and 3 Reaction to fire Class E EN 13501-1 Service With more than 20 years of experience worldwide, Hilti is one of the leading suppliers of firestop systems. We actively help you manage your firestop projects better by providing: • Quick engineering judgements • Extensive technical literature • On-site training and demonstration • Sophisticated jobsite logistics • Assurance of conformity with specific application requirements • International network of Hilti firestop specialists Our network of experienced sales representatives, field engineers, firestop specialists and customer service representatives is just a phone call away 0800 444 584. page 6 Hilti Firestop Collar CP 644 | V1.0 Hilti Firestop Collar CP 644 Hilti Firestop Collar CP 644 | V1.0 page 7 Hilti = registered trademark of Hilti Corp., Schaan I W 4003 0311 0-en I 2 Printed in Liechtenstein I © 2010 I Right of technical and programme changes reserved S. E. & O. Hilti Firestop Collar CP 644 Hilti. Outperform. Outlast. Hilti (NZ) Limited | 1B, 525 Great South Road, Penrose, Auckland 1061, New Zealand | P.O. Box 112-030, Penrose page 8 Hilti Firestop Collar CP 644 | V1.0 T 0800 444 584 | F 0800 329 445 | www.hilti.co.nz