GC3 Series Basic Gripper Parts list

GC3 Series Basic Gripper Parts list
220
200
201
218
2
16
219
13
21
6
9
1
406
7
11
10
3
4
5
400 402 403 404
8
2
218
400 402 403 404
15
3
Match detail numbers with last
three digits of part numbers
Detail
1 ..
2 ..
3 ..
6 ..
7 ..
8 ..
9 ..
10 .
11 .
13 .
15 .
16 .
21 .
200
201
215
218
219
220
402
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5
215
Refer to your specific head type on pages E-1 to E-3
to determine the proper part numbers for these items.
13
Part Identification
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4
Part Number
.Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .GC3A-001
.Side Plate (2) . . . . . . . . . . . . . . . . . . . . . . .GC3A-002
.Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . .*GC3A-003
.Rod End . . . . . . . . . . . . . . . . . . . . . . . . . . .GC3A-006
.Pivot Shaft Body Spacer . . . . . . . . . . . . . . .GC3A-007
.Guide Block (2) . . . . . . . . . . . . . . . . . . . . . .GC3A-008
.Bushing (2) . . . . . . . . . . . . . . . . . . . . . . . . .GC3A-009
.Roller (2) . . . . . . . . . . . . . . . . . . . . . . . . . . .GC3A-010
.Dowel Pin . . . . . . . . . . . . . . . . . . . . . . . . . .GC3A-011
.Slot Cover (2) . . . . . . . . . . . . . . . . . . . . . . .GC3A-013
.Weld Cover . . . . . . . . . . . . . . . . . . . . . . . . .GC3A-015
.Swivel Adapter . . . . . . . . . . . . . . . . . . . . .**GC3A-016
.Swivel Spacer . . . . . . . . . . . . . . . . . . . . . .**GC3A-021
.Cylinder G-1/8 (mag. piston) . . . . . . . . . . . .GC3A-200
.Cylinder 1/8 NPT(mag. piston) . . . . . . . . . . .GC3A-201
.M5x0.8x12mm LG Flat Head Screw (2) . . . .01A02028
.M4x0.7x12mm SH Cap Screw (4) . . . . . . . .01A01998
.M4x0.7x20mm SH Cap Screw (2) . . . . . . . .01A01586
.M4x0.7x60mm LG SH Cap Screw (4) . . . .**01A02030
.Cover Bumper . . . . . . . . . . . . . . . . . . . . . .*GC3A-402
*Refer to Head Type Parts Lists for variations
**Refer to Mount Options for variations
11/12/98
Our policy is one of continuous research and development. We therefore reserve
the right to amend, without notice, the specifications given in this document.
1
GC3 Series Flange Gripper Parts List
20
29
218
19
28
DOUBLE TIP OPTION
400
6
16
21
200 201 220
9
225
7
3
1
11
15
10
8
2
7
30
217
218
3
222
13
Detail
1
2
3
6
7
8
9
10
11
13
15
16
19
20
21
28
29
200
201
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Part Identification
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11/12/98
Match detail numbers with last
three digits of part numbers
Part Number
.Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .GC3B-001
.Side Plate (2) . . . . . . . . . . . . . . . . . . . . . . .GC3B-002
.Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . .*GC3B-003
.Rod End . . . . . . . . . . . . . . . . . . . . . . . . . . .GC3A-006
.Pivot Shaft Body Spacer . . . . . . . . . . . . . . .GC3B-007
.Guide Block (2) . . . . . . . . . . . . . . . . . . . . . .GC3A-008
.Bushing (2) . . . . . . . . . . . . . . . . . . . . . . . . .GC3A-009
.Roller (2) . . . . . . . . . . . . . . . . . . . . . . . . . . .GC3A-010
.Dowel Pin . . . . . . . . . . . . . . . . . . . . . . . . . .GC3A-011
.Slot Cover (2) . . . . . . . . . . . . . . . . . . . . . . .GC3A-013
.Weld Cover (Single Tip) . . . . . . . . . . . . . . . .GC3B-015
.Swivel Adapter . . . . . . . . . . . . . . . . . . . . .**GC3A-016
.Single Tip . . . . . . . . . . . . . . . . . . . . . . . . . .GC3B-019
.Double Tip . . . . . . . . . . . . . . . . . . . . . . . . . .GC3B-020
.Swivel Spacer . . . . . . . . . . . . . . . . . . . . . .**GC3A-021
.Side Plate . . . . . . . . . . . . . . . . . . . . . . . . . .GC3B-028
.Weld Cover (Double Tip) . . . . . . . . . . . . . . .GC3B-209
.Cylinder G-1/8 (mag. piston) . . . . . . . . . . . .GC3A-200
.Cylinder 1/8 NPT(mag. piston) . . . . . . . . . . .GC3A-201
Detail
217
218
220
222
400
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Part Identification
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Part Number
.M4x0.7x10mm LH Cap Screw (2 . . . . . . . . .01A02031
.M4x0.7x12mm SH Cap Screw (4) . . . . . . . .01A01998
.M4x0.7x60mm LG SH Cap Screw (4) . . . .**01A02030
.M6x1.0x35mm Hex Bolt . . . . . . . . . . . . . . .**01A02048
.Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . .GC3B-400
*Refer to basic gripper exploded view on page D-1
**Refer to Mount Options for variations
2
GC3 Series Head Type Options & Parts Lists
Head Type A1 Parts List
Detail
4.50 [114.3]
Part Identification
Part Number
3 . . . .Arm (2) . . . . . . . . . . . . . . . . . . .GC3A-003
400 . . .22-Degree Cover Bumper (2) . . .GC3A-400
45˚
22.5˚ REF.
Spare Part Kit
Includes all of the above . . . . . . .GC3A-A1
(see Note A)
3
HEAD TYPE OPTION: A1
WEIGHT: 1.100 LBS [.499 KG]
400
Head Type A2 Parts List
Detail
Part Identification
Part Number
3 . . . .Arm (2) . . . . . . . . . . . . . . . . . . .GC3A-003
402 . . .45-Degree Cover Bumper (2) . . .GC3A-402
5.04 [127.9]
90˚
45˚ REF.
Spare Part Kit
Includes all of the above . . . . . . .GC3A-A2
(see Note A)
3
HEAD TYPE OPTION: A2
402
WEIGHT: 1.095 LBS [.497 KG]
Head Type A3 Parts List
Detail
Part Identification
Part Number
3 . . . .Arm (2) . . . . . . . . . . . . . . . . . . .GC3A-003
403 . . .80-Degree Cover Bumper (2) . . .GC3A-403
5.53 [140.5]
.47 [12.0] TYP.
160˚
Spare Part Kit
Includes all of the above . . . . . . .GC3A-A3
(see Note A)
80˚ REF.
3
HEAD TYPE OPTION: A3
403
WEIGHT: 1.085 LBS [.492 KG]
NOTE A: When changing from a type A head to another type A head (e.g., A1 to A3) order the cover bumpers only. If
changing to a different head type (e.g., A1 to D1) order the spare parts kit for the new head type.
NOTE B: Weights do not include the tips, tip inserts, or spacers.
Dimensions shown are for reference only. Engineered layout drawings are
available. Contact your ISI Norgren representative for additional information.
11/12/98
Our policy is one of continuous research and development. We therefore reserve
the right to amend, without notice, the specifications given in this document.
3
GC3 Series Head Type Options & Parts Lists
Head Type Option D1 requires two different cover bumpers.
Refer to the D1 parts list below for part numbers.
Head Type D1 Parts List
M4x0.7x12mm LG. S.H.C.S.
TORQUE TO 45 IN-LBS [5.1 N-m]
TYP. (4)
Detail
M4x0.7x20mm LG. S.H.C.S.
TORQUE TO 35 IN-LBS [4 N-m]
TYP. (2)
(PIVOT POINT REF.)
3 .
5 .
404
403
Part Identification
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Part Number
.Arm (1) . . . . . . . . . . . . . . . . . . .GC3A-003
.Arm (1) . . . . . . . . . . . . . . . . . . .GC3A-005
.0-Degree Cover Bumper (1) . . . .GC3A-404
.80-Degree Cover Bumper (1) . . .GC3A-403
22.5˚
5.02 [127.6]
400
Spare Part Kit
Includes all of the above . . . . . . .GC3A-D1
(see Note A)
80˚
3
HEAD TYPE OPTION: D1
WEIGHT: 1.090 LBS [.494 KG]
5
403
M4x0.7x12mm LG. S.H.C.S.
TORQUE TO 45 IN-LBS [5.1 N-m]
TYP. (8)
Head Type F1 Parts List
50˚
Detail
Part Identification
Part Number
3 . . . .Arm (2) . . . . . . . . . . . . . . . . . . .GC3B-003
400 . . .Cover (2) . . . . . . . . . . . . . . . . . .GC3B-400
.63 [16.0]
.47 [12.0]
3.61 [91.7]
400
Spare Part Kit
Includes all of the above . . . . . . .GC3A-F1
(see Note A)
HEAD TYPE OPTION: F1
WEIGHT: 1.225 LBS [.558 KG]
3
NOTE A: When changing from a type A head to another type A head (e.g., A1 to A3) order the cover bumpers only. If
changing to a different head type (e.g., D1 to A1) order the spare parts kit for the new head type.
NOTE B: Weights do not include the tips, tip inserts, or spacers.
Dimensions shown are for reference only. Engineered layout drawings are
available. Contact your ISI Norgren representative for additional information.
11/12/98
Our policy is one of continuous research and development. We therefore reserve
the right to amend, without notice, the specifications given in this document.
4
GC3 Series Head Type Options & Parts Lists
Head Type Options U1. U2, U3 and L1, L2, L3 each requires two different
cover bumpers. Refer to the part listings below for part numbers.
Head Type U1 or L1 Parts List
Detail
400
3.99 [101.3]
22.5˚
214
3 .
4 .
214
400
404
Part Identification
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Part Number
.Arm (1) . . . . . . . . . . . . . . . . . . .GC3A-003
.Fixed Arm (1) . . . . . . . . . . . . . . .GC3A-004
.Dowel . . . . . . . . . . . . . . . . . . . . . . . . .214
.22-Degree Cover Bumper (1) . . .GC3A-400
.0-Degree Cover Bumper (1) . . . .GC3A-404
3
Spare Part Kit
Includes all of the above . . . . . .GC3A-UL1
(see Note A)
HEAD TYPE OPTION: U1 or L1
WEIGHT: 1.190 LBS [.476 KG]
4
404
Head Type U2 or L2 Parts List
Detail
402
4.25 [108.0]
214
3 .
4 .
214
402
404
Part Identification
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Part Number
.Arm (1) . . . . . . . . . . . . . . . . . . .GC3A-003
.Fixed Arm (1) . . . . . . . . . . . . . . .GC3A-004
.Dowel . . . . . . . . . . . . . . . . . . . . . . . . .214
.45-Degree Cover Bumper (1) . . .GC3A-402
.0-Degree Cover Bumper (1) . . . .GC3A-404
45 ˚
Spare Part Kit
Includes all of the above . . . . . .GC3A-UL2
(see Note A)
3
HEAD TYPE OPTION: U2 or L2
4
WEIGHT: 1.190 LBS [.476 KG]
404
Head Type U3 or L3 Parts List
Detail
Part Identification
Part Number
403
3 .
4 .
214
403
404
4.50 [114.3]
214
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.Arm (1) . . . . . . . . . . . . . . . . . . .GC3A-003
.Fixed Arm (1) . . . . . . . . . . . . . . .GC3A-004
.Dowel . . . . . . . . . . . . . . . . . . . . . . . . .214
.80-Degree Cover Bumper (1) . . .GC3A-403
.0-Degree Cover Bumper (1) . . . .GC3A-404
80˚
3
HEAD TYPE OPTION: U3 or L3
WEIGHT: 1.050 LBS [.476 KG]
4
Spare Part Kit
Includes all of the above . . . . . .GC3A-UL3
(see Note A)
404
NOTE A: When changing from a type U or L head to another type U or L head (e.g., U1 to L3) order the cover bumpers
only. If changing to a different head type (e.g., U1 to A1) order the spare parts kit for the new head type.
NOTE B: Weights do not include the tips, tip inserts, or spacers.
Dimensions shown are for reference only. Engineered layout drawings are
available. Contact your ISI Norgren representative for additional information.
11/12/98
Our policy is one of continuous research and development. We therefore reserve
the right to amend, without notice, the specifications given in this document.
5
GC3 Series Tip Option Part Lists
226
Single Tip Option A Parts List
Detail
19
22
223
23
24
Part Identification
Part Number
19 . . . .Single Tip (2) . . . . . . . . . . . . . . .GC3A-019
223 . . .M6x1.0x20mm Hex Bolt (2) . . . .01A02047
226 . . .M6x1.0 Lock Nut (2) . . . . . . . . . .02A01316
35
Spare Part Kit
Includes all of the above . . . . . . .GC3A-TA
36
Single Tip
226
Double Tip Option A Parts List
20
Detail
Part Identification
Part Number
20 . . . .Double Tip (2) . . . . . . . . . . . . . .GC3A-020
223 . . .M6x1.0x20mm Hex Bolt (2) . . . .01A02047
226 . . .M6x1.0 Lock Nut (2) . . . . . . . . . .02A01316
39
223
Spare Part Kit
Includes all of the above . . . . . . .GC3A-TB
Double Tip
Tip Spacer Options
Single and Double Chisel Tip Spacers Parts List
Note: Reference all three
figures on this page when
locating and identifying
spacer and insert options.
Detail
27
217
Chisel Tip
S.C.H.S.
25 ............Option 1 Spacer (black) . . . . . . GC3A-025
26 ............Option 2 Spacer (silver) . . . . . . GC3A-026
27.............Option 3 Spacer (gold) . . . . . . GC3A-027
217 M6x1.0x25mm Low Head Cap Screw . 01A02031
226 ................M6x1.0 Lock Nut . . . . . . . . 02A01316
Regular
Single
Tip Qty.
Double
Tip Qty.
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2
2
2
1
2
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4
4
4
2
4
Note: Option B insert (carbide) is not available with the chisel tip.
Spacers for
Tip Options
A and B
Spacer
Locations
Part Number
22 ............Option 1 Spacer (black) . . . . . . GC3A-022 . . . . . . . . . 2 . . . . . . . . . 4
23 ............Option 2 Spacer (silver) . . . . . . GC3A-023 . . . . . . . . . 2 . . . . . . . . . 4
24.............Option 3 Spacer (gold) . . . . . . GC3A-024 . . . . . . . . . 2 . . . . . . . . . 4
25
26
Part Identification
Spacers for
Tip Options
C and D
Option 1:
Black
Recommended for panel or part
thicknesses of 0.00mm - 1.25mm
Option 2:
Silver
Recommended for panel or part
thicknesses of 1.25mm - 2.50mm
Option 3:
Gold
Recommended for panel or part
thicknesses of 2.50mm - 3.75mm
Chisel
NOTE:
1. Using Tip Spacers fixes the gap between the upper and lower Tip Inserts. Refer to the chart above for recommendations.
2. Removing the spacers makes the Tip Inserts fully adjustable.
3. Chisel tips are not adjustable. The upper jaw will include a convex insert or inserts if applied to Tip Option B.
3/15/99
6
GC3 Series Edge Guard Option Part Lists
Positive Lock Adj. Edge Guard Parts List
Detail
18 .
401
224
227
228
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Part Number
.Edge Guard Insert (2) . . . . . . . .GC3A-018
.Edge Guard (2) . . . . . . . . . . . . .GC3A-401
.M5x0.8x6mm Set Screw (2) . . .01A02032
.Prevailing Torque Nut (2) . . . . . .02A01329
.Washer (2) . . . . . . . . . . . . . . . . .04A01217
Spare Part Kit
Includes all of the above . . . . . . .GC3A-G1
224
401
Spare Part Kit for use with Proximity Sensing
Includes one (1) ea. of all the above . . . . .GC3A-PSCE
228
227
Part Identification
18
229
Adjustable Edge Guard Parts List
Detail
Part Identification
Part Number
405 . . .Edge Guard (2) . . . . . . . . . . . . .GC3A-405
216 . . .M4x0.7x8mm LH Cap Screw (6) 01A01999
405
216
11/12/98
Spare Part Kit
Includes all of the above . . . . . . .GC3A-G2
Spare Part Kit for use with Proximity Sensing
Includes one (1) Edge Guard and
three (3) Low Head Cap screws . . . . . . . .GC3A-PSDF
Our policy is one of continuous research and development. We therefore reserve
the right to amend, without notice, the specifications given in this document.
7
GC3 Series Mounting Option Part Lists
MT1 Rod Mount Parts List (English)
Detail
12 .
14 .
16 .
40 .
220
222
225
222
220
225
12
40
14
Part Identification
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Part Number
.Orbital Cap (1) . . . . . . . . . . . . . .GC3A-012
.Orbital Mount (1) . . . . . . . . . . . .GC3A-014
.Swivel Adapter . . . . . . . . . . . . . .GC3A-016
.Orbital Ball (1) . . . . . . . . . . . .P-GLM500-9
.M4x0.7x60mm SHCS (4) . . . . . .01A02030
.M8x1.25x35mm SHCS (2) . . . . .01A02048
.S8 Serrated Washer (2) . . . . . . .04A01216
Spare Part Kit
Includes all of the above . . . . . .GC3A-MT1
41
MT2 Rod Mount Parts List (Metric)
Detail
12 .
14 .
16 .
41 .
220
222
225
Part Identification
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Part Number
.Orbital Cap (1) . . . . . . . . . . . . . .GC3A-012
.Orbital Mount (1) . . . . . . . . . . . .GC3A-014
.Swivel Adapter . . . . . . . . . . . . . .GC3A-016
.Orbital Ball (1) . . . . . . . . . . .P-XGLM500-9
.M4x0.7x60mm SHCS (4) . . . . . .01A02030
.M8x1.25x35mm SHCS (2) . . . . .01A02048
.S8 Serrated Washer (2) . . . . . . .04A01216
Spare Part Kit
Includes all of the above . . . . . .GC3A-MT2
220
MT3 Flange Mount Parts List
221
Detail
17
21
16 .
17 .
21 .
221
16
Part Identification
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.Swivel Adapter (1) . . . . .
.Rear Flange (1) . . . . . . .
.Swivel Spacer (1) . . . . .
.M4x0.7x70mm SHCS (4)
Part Number
. . . . . .GC3A-016
. . . . . .GC3A-017
. . . . . .GC3A-021
. . . . . .01A01522
Spare Part Kit
Includes all of the above . . . . . .GC3A-MT3
MTX No Mount Option Parts List
Detail
Part Identification
Part Number
16 . . . .Swivel Adapter (1) . . . . . . . . . . .GC3A-016
21 . . . .Swivel Spacer (1) . . . . . . . . . . .GC3A-021
220 . . .M4x0.7x60mm SHCS (4) . . . . . .01A02030
Spare Part Kit
Includes all of the above . . . . . .GC3A-MTX
11/12/98
Our policy is one of continuous research and development. We therefore reserve
the right to amend, without notice, the specifications given in this document.
8
GC Series Mounting Option Part List
MT4 Rod Mount Parts List (English)
Detail
230
Part Identification
Part Number
220
231
46
42
43
46 .
47 .
16 .
42 .
220
230
231
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.Orbital Cap (1) . . . . . . . . . . . . . .GC3A-046
.Orbital Mount (1) . . . . . . . . . . . .GC3A-047
.Swivel Adapter . . . . . . . . . . . . . .GC3A-016
.Orbital Ball (1) . . . . . . . . . . . .P-GLM700-5
.M4x0.7x60mm SHCS (4) . . . . . .01A01756
.M10x1.5x50mm SHCS (2) . . . . .01A01609
.S10 Serrated Washer (2) . . . . . .04A01207
Spare Part Kit
Includes all of the above . . . . . .GC3A-MT4
47
MT5 Rod Mount Parts List (Metric)
Detail
46 .
47 .
16 .
43 .
220
230
231
Part Identification
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Part Number
.Orbital Cap (1) . . . . . . . . . . . . . .GC3A-046
.Orbital Mount (1) . . . . . . . . . . . .GC3A-047
.Swivel Adapter . . . . . . . . . . . . . .GC3A-016
.Orbital Ball (1) . . . . . . . . . . .P-XGLM700-5
.M4x0.7x60mm SHCS (4) . . . . . .01A01756
.M10x1.5x50mm SHCS (2) . . . . .01A01609
.S10 Serrated Washer (2) . . . . . .04A01207
Spare Part Kit
Includes all of the above . . . . . .GC3A-MT5
10/98
Our policy is one of continuous research and development. We therefore reserve
the right to amend, without notice, the specifications given in this document.
9
GC3 Series Proximity Sensing Part Lists
2
1
400
Proximity Sensing Parts List
Detail
1 .
2 .
200
201
400
200
Part Identification
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Part Number
.Sensor Housing (1) . . . . . . . .
.Target (1) . . . . . . . . . . . . . . .
.Status Controller (1) . . . . . .
.M4x0.7x20mm LH Cap Screw
.Sensor Label . . . . . . . . . . . .
. .GC3AS001
. .GC3AS002
. .GC4AS200
. .01A02039
. .GC3AS400
Sensor Assembly
Includes all of the above . . . . . . .GC3-PS1
201
2
400
200
1
PS2 Proximity Sensing Parts List
Detail
1 .
2 .
200
201
400
201
Part Identification
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Part Number
.Sensor Housing (1) . . . . . . . .
.Target (1) . . . . . . . . . . . . . . .
.Status Controller (1) . . . . . . .
.M4x0.7x20mm LH Cap Screw
.Sensor Label . . . . . . . . . . . . .
. .GC3AT001
. .GC3AT002
. .GC3AT200
. .01A02039
. .GC3AT400
Sensor Assembly
Includes all of the above . . . . . . .GC3-PS2
Attention: Make sure wires do not get pinched between the housing and gripper
body when replacing the status controller assembly. Failure to do so may cause
permanent damage.
11/12/98
Our policy is one of continuous research and development. We therefore reserve
the right to amend, without notice, the specifications given in this document.
10
GC3 Series Installation & Maintenance
Field Changeable Tips and Tip Inserts
These two features help make the GC3 Series of grippers adaptable to practically any sheet metal material
handling application. Tips can be changed from single to double or vice versa. The tip inserts can be used by
themselves, making them fully adjustable, or with spacers designed for specific part thicknesses. Page G-2 shows
the tip insert and the tip spacer options available for the GC3 Series gripper. Follow the procedures below to
change tips, tip inserts, or tip spacers.
Field changing of tips:
226
223
36
19
20
22
23
35
39
24
1. Remove upper and lower lock nut #226.
2. Remove upper and lower metric hex bolt
#223.
3. Change the tip #19 (single) or #20 (double)
4. Replace bolt and lock nut. Torque bolt to
165 in/lb (18.6 N/m).
39
Field changing of tip inserts:
1. Remove lock nut from upper and lower inserts, then screw out the inserts #35, #36
or #39 from the tips #19 (single) or #20 (double).
2. Thread new inserts into tips. Torque lock nut to 130 in/lb [14.7 N/m] Note: If
spacers #22, #23, #24 are being used, make sure all spacers match in color.
Refer to page G-2 for recommendations.
3. If used without spacers, follow the procedure below to properly adjust the inserts to
the part thickness.
Adjusting Tip Inserts
When used without the optional tip spacers, tip inserts are fully adjustable. Part thickness should not vary by
more than .040 in. Beyond that, the inserts must be adjusted to accomodate the thickness of the part. Follow the
procedure below to adjust the tip inserts.
NOTE: With the gripper’s jaws in their closed position, the inserts may be
manually adjusted. The weld cover inserts on the GC3 Flange Gripper are
not adjustable. Refer to Figures A and B.
1. With the tip inserts backed off, adjust the concave insert where
desired and lock into place.
2. Place the part between the two inserts and adjust the convex
insert by hand until both the concave and convex inserts are in
contact with the part.
3. Remove the part, then depending on the softness of the metal,
advance the convex inserts one or two rotations and lock into
place. Torque lock nuts to 130 in/lb [14.7 N/m]. For double tip
units, this last adjustment should be made with each convex
insert a little at a time so the part remains level when the two
inserts are locked into place.
11/12/98
Our policy is one of continuous research and development. We therefore reserve
the right to amend, without notice, the specifications given in this document.
MAX. TIP ADJUSTMENT: .18 [4.6]
MIN. TIP ADJUSTMENT: 0.00
TYP.
MIN. TIP ADJUSTMENT: 0.00
MAX. TIP ADJUSTMENT: .21 [5.3]
11
GC Series
Tip Insert Options
.39 [10.0]
FLATS
.39 [10.0]
.39 [10.0]
FLATS
.20 [5.0]
.20 [5.0]
M6x1.0 THD.
.20 [5.0]
M6x1.0 THD
M6x1.0 THD
1.18 [30.0]
1.18 [30.0]]
.23 [6.0]
.23 [6.0]
.39 [10.0]
.23 [6.0]
.39 [10.0]
CONVEX INSERT
1.18 [30.0]]
.39 [10.0]
CONCAVE INSERT
CARBIDE STEEL INSERT
OPTION A
OPTION B
Tip Insert Options
Single and Double Tip Insert Parts List
Detail
Part I.D.
Part No.
35
36
Single Double
Tip QtyTip Qty
35 . . . . . Option A Insert (convex) . . X3-PT11 ............1 . . . . . . 2
36 . . . . Option A Insert (concave) . X3-PT12 ............1 . . . . . . 2
39 . . . . . Option B Insert (carbide) . . X3-PT5 ............2 . . . . . . 4
39
39
40
35
Single and Double Flange Tip Insert Parts List
Detail
Part I.D.
Part No.
Single Double
Tip QtyTip Qty
40 . . . . Option A Insert (concave) GC3B-031 ..........1 . . . . . . 2
for Flange Weld Guard
35 . . . . . Option A Insert (convex) . . X3-PT11 ............1 . . . . . . 2
41
39
41 . . . . Option B Insert (carbide). GC3B-032 ..........1 . . . . . . 2
for Flange Weld Guard
39 . . . . . Option B Insert (carbide) . . X3PT5 .............1 . . . . . . 2
3/15/99
Our policy is one of continuous research and development. We therefore reserve
the right to amend, without notice, the specifications given in this document.
12
GC3 Series Installation & Maintenance
Field Changeable Arms
Field changing arms:
8
2
218
15
3
215
219
1. Loosen two (2) flathead screws #215 and
remove weld cover #15.
2. Remove the two (2) socket head cap screws
#218, the one (1) socket head cap screw #219,
and side plate #2 (side plate shown without
cover).
3. Remove guide block #8 and slide off arm #3.
4. Replace arm and guide block, making sure the
bumper is properly seated, replace side plate,
the two (2) #218 socket head cap screws, and
the one (1) #219 socket head cap screw.
Torque the #218 screws to 45 in/lb [5.1 N/m]
and the #219 screw to 35 in/lb [4 N/m].
Field Changeable Head Types
400 402
Field changing bumpers to change
head type:
403 404
1. Loosen (no need to remove) the two flathead
screws #215.
2. Tip and and remove bumper(s) #402.
3. Replace with new bumper (see Note below).
4. Retighten 2 flathead screws. Torque to 50 in/lb
(5.5 N/m).
400 402
403 404
15
215
NOTE:
1. Head Type Options A1, A2 & A3 each use identical bumpers. Refer to page E-1 for kit information and part callouts.
2. Head Type Option D1 uses a single 22° bumper and a single 80° bumper. Refer to page E-2 for kit information and part callouts.
3. Head Type Options L1, L2, L3, U1, U2, & U3 all use a single 0° bumper combined with an opposing 22°, 45° or 80° arm bumper.
Refer to page E-3 for kit information and part callouts.
11/12/98
Our policy is one of continuous research and development. We therefore reserve
the right to amend, without notice, the specifications given in this document.
13
GC3 Series Installation & Maintenance
Changing the Cylinder
220
Replacing the cylinder:
221
1. Loosen the two orbital mount set screws #406.
2. Remove four (4) long socket head cap screws #220 or
#221 depending on mount options.
3. Pull gripper head and cylinder #200 or #201 apart with
your hands until the rod end #6 is exposed.
4. Being careful not to mar the surface, secure the rod
end which is now visible and unthread the cylinder from
the rod end.
200
201
6
406
Lubricating the GC Gripper
2
8
10
1
3
4
5
11
10
8
2
3
4
5
Lubricating Instructions:
1.
2.
3
4.
Use Mobil XTC Premium Lubricating Grease.
Coat both sides of the middle section of the base #1.
Coat inner side and slot of side plates #2.
Coat lower half (both sides) inner surface of slot and pivot
hole of arms #3, #4, or #5, depending on head type.
5. Coat all sides of guide blocks, #8.
6. Coat I.D. and O.D. of rollers, #10.
7. Coat length of dowel pin, #11.
11/12/98
Our policy is one of continuous research and development. We therefore reserve
the right to amend, without notice, the specifications given in this document.
14
GC Series
10/98
Our policy is one of continuous research and development. We therefore reserve
the right to amend, without notice, the specifications given in this document.
15
GC Series
10/98
Our policy is one of continuous research and development. We therefore reserve
the right to amend, without notice, the specifications given in this document.
16
GC4 Series Basic Gripper Parts list
220
200
201
218
2
16
219
13
21
6
9
1
406
7
11
10
3
4
5
400 402 403 404
8
2
218
400 402 403 404
15
3
4
5
Refer to your specific head type on pages E-1 to E-3
to determine the proper part numbers for these items.
13
Detail
1 ..
2 ..
3 ..
6 ..
7 ..
8 ..
9 ..
10 .
11 .
13 .
15 .
16 .
21 .
200
201
215
218
219
220
402
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Part Identification
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215
Part Number
.Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .GC4A-001
.Side Plate (2) . . . . . . . . . . . . . . . . . . . . . . .GC4A-002
.Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . .*GC4A-003
.Rod End . . . . . . . . . . . . . . . . . . . . . . . . . . .GC4A-006
.Pivot Shaft Body Spacer . . . . . . . . . . . . . . .GC4A-007
.Guide Block (2) . . . . . . . . . . . . . . . . . . . . . .GC4A-008
.Bushing (2) . . . . . . . . . . . . . . . . . . . . . . . . .GC4A-009
.Roller (2) . . . . . . . . . . . . . . . . . . . . . . . . . . .GC4A-010
.Dowel Pin . . . . . . . . . . . . . . . . . . . . . . . . . .GC4A-011
.Slot Cover (2) . . . . . . . . . . . . . . . . . . . . . . .GC4A-013
.Weld Cover . . . . . . . . . . . . . . . . . . . . . . . . .GC4A-015
.Swivel Adapter . . . . . . . . . . . . . . . . . . . . .**GC4A-016
.Swivel Spacer . . . . . . . . . . . . . . . . . . . . . .**GC4A-021
.Cylinder G-1/8 (mag. piston) . . . . . . . . . . . .GC4A-200
.Cylinder 1/8 NPT(mag. piston) . . . . . . . . . . .GC4A-201
.M5x0.8x12mm LG Flat Head Screw (2) . . . .01A02015
.M4x0.7x12mm SH Cap Screw (4) . . . . . . . .01A01681
.M4x0.7x20mm SH Cap Screw (2) . . . . . . . .01A01299
.M4x0.7x60mm LG SH Cap Screw (4) . . . .**01A01756
.Cover Bumper . . . . . . . . . . . . . . . . . . . . . .*GC4A-402
*Refer to Head Type Parts Lists for variations
**Refer to Mount Options for variations
1/8/99
Our policy is one of continuous research and development. We therefore reserve
the right to amend, without notice, the specifications given in this document.
1
GC4 Series Flange Gripper Parts List
20
29
218
19
28
DOUBLE TIP OPTION
400
6
16
21
200 201 220
9
225
7
3
1
11
15
10
8
2
7
30
217
218
3
222
13
Detail
1
2
3
6
7
8
9
10
11
13
15
16
19
20
21
28
29
200
201
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1/8/99
Part Identification
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Part Number
.Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .GC4B-001
.Side Plate (2) . . . . . . . . . . . . . . . . . . . . . . .GC4B-002
.Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . .*GC4B-003
.Rod End . . . . . . . . . . . . . . . . . . . . . . . . . . .GC4A-006
.Pivot Shaft Body Spacer . . . . . . . . . . . . . . .GC4B-007
.Guide Block (2) . . . . . . . . . . . . . . . . . . . . . .GC4A-008
.Bushing (2) . . . . . . . . . . . . . . . . . . . . . . . . .GC4A-009
.Roller (2) . . . . . . . . . . . . . . . . . . . . . . . . . . .GC4A-010
.Dowel Pin . . . . . . . . . . . . . . . . . . . . . . . . . .GC4A-011
.Slot Cover (2) . . . . . . . . . . . . . . . . . . . . . . .GC4A-013
.Weld Cover (Single Tip) . . . . . . . . . . . . . . . .GC4B-015
.Swivel Adapter . . . . . . . . . . . . . . . . . . . . .**GC4A-016
.Single Tip . . . . . . . . . . . . . . . . . . . . . . . . . .GC4B-019
.Double Tip . . . . . . . . . . . . . . . . . . . . . . . . . .GC4B-020
.Swivel Spacer . . . . . . . . . . . . . . . . . . . . . .**GC4A-021
.Side Plate . . . . . . . . . . . . . . . . . . . . . . . . . .GC4B-028
.Weld Cover (Double Tip) . . . . . . . . . . . . . . .GC4B-209
.Cylinder G-1/8 (mag. piston) . . . . . . . . . . . .GC4A-200
.Cylinder 1/8 NPT(mag. piston) . . . . . . . . . . .GC4A-201
Detail
217
218
220
222
400
.
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.
Part Identification
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.
Part Number
.M4x0.7x10mm LH Cap Screw (2 . . . . . . . . .01A02041
.M4x0.7x12mm SH Cap Screw (4) . . . . . . . .01A01681
.M4x0.7x60mm LG SH Cap Screw (4) . . . .**01A01756
.M6x1.0x35mm Hex Bolt . . . . . . . . . . . . . . .**01A01534
.Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . .GC4B-400
*Refer to basic gripper exploded view on page D-1
**Refer to Mount Options for variations
Our policy is one of continuous research and development. We therefore reserve
the right to amend, without notice, the specifications given in this document.
2
GC4 Series Head Type Options & Parts Lists
Head Type A1 Parts List
Detail
5.76 [146.4]
Part Identification
Part Number
3 . . . .Arm (2) . . . . . . . . . . . . . . . . . . .GC4A-003
400 . . .22-Degree Cover Bumper (2) . . .GC4A-400
45˚
22.5˚ REF.
Spare Part Kit
Includes all of the above . . . . . . .GC4A-A1
(see Note A)
3
HEAD TYPE OPTION: A1
WEIGHT: 2.075 LB [.941KG]
400
Head Type A2 Parts List
Detail
Part Identification
Part Number
3 . . . .Arm (2) . . . . . . . . . . . . . . . . . . .GC4A-003
402 . . .45-Degree Cover Bumper (2) . . .GC4A-402
6.36 [161.6]
90˚
45˚ REF.
Spare Part Kit
Includes all of the above . . . . . . .GC4A-A2
(see Note A)
3
HEAD TYPE OPTION: A 2
WEIGHT: 2.065 LB [.937]
402
Head Type A3 Parts List
Detail
Part Identification
Part Number
3 . . . .Arm (2) . . . . . . . . . . . . . . . . . . .GC4A-003
403 . . .80-Degree Cover Bumper (2) . . .GC4A-403
160˚
6.94 [176.3]
Spare Part Kit
Includes all of the above . . . . . . .GC4A-A3
(see Note A)
80˚ REF.
3
HEAD TYPE OPTION: A3
403
WEIGHT: 2.055 LB [.932 KG]
NOTE A: When changing from a type A head to another type A head (e.g., A1 to A3) order the cover bumpers only. If
changing to a different head type (e.g., A1 to D1) order the spare parts kit for the new head type.
NOTE B: Weights do not include the tips, tip inserts, or spacers
Dimensions shown are for reference only. Engineered layout drawings are
available. Contact your ISI Norgren representative for additional information.
1/8/99
Our policy is one of continuous research and development. We therefore reserve
the right to amend, without notice, the specifications given in this document.
3
GC4 Series Head Type Options & Parts Lists
Head Type Option D1 requires two different cover bumpers.
Refer to the D1 parts list below for part numbers.
Head Type D1 Parts List
M5x0.8x16mm LG. S.H.C.S.
90IN-LBS
in-lbs [10
TORQUE TO 90
[10N-m]
N-m]
TYP. (4)
Detail
M5x0.8x25mm LG. S.H.C.S.
75 IN-LBS
in-lbs [9[9N-m]
TORQUE TO 75
N-m]
TYP. (2)
(PIVOT POINT REF.)
3 .
5 .
404
403
Part Identification
.
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.
.
.
.
Part Number
.Arm (1) . . . . . . . . . . . . . . . . . . .GC4A-003
.Arm (1) . . . . . . . . . . . . . . . . . . .GC4A-005
.0-Degree Cover Bumper (1) . . . .GC4A-404
.80-Degree Cover Bumper (1) . . .GC4A-403
22.5˚
6.35 [161.4]
400
Spare Part Kit
Includes all of the above . . . . . . .GC4A-D1
(see Note A)
80˚
3
HEAD TYPE OPTION: D1
WEIGHT: 2.050 LB [.930 KG]
5
403
M5x0.8x16mm LG. S.H.C.S.
TORQUE TO 90 IN-LBS [10 N-m]
TYP. (8)
Head Type F1 Parts List
50˚
Detail
Part Identification
Part Number
3 . . . .Arm (2) . . . . . . . . . . . . . . . . . . .GC4B-003
400 . . .Cover (2) . . . . . . . . . . . . . . . . . .GC4B-400
.72 [18.3]
.59 [15.0]
4.39 [111.5]
400
Spare Part Kit
Includes all of the above . . . . . . .GC4A-F1
(see Note A)
HEAD TYPE OPTION: F1
WEIGHT: 1.880 LB [.853 KG]
3
NOTE A: When changing from a type A head to another type A head (e.g., A1 to A3) order the cover bumpers only. If
changing to a different head type (e.g., D1 to A1) order the spare parts kit for the new head type.
NOTE B: Weights do not include the tips, tip inserts, or spacers
Dimensions shown are for reference only. Engineered layout drawings are
available. Contact your ISI Norgren representative for additional information.
1/8/99
Our policy is one of continuous research and development. We therefore reserve
the right to amend, without notice, the specifications given in this document.
4
GC4 Series Head Type Options & Parts Lists
Head Type Options U1. U2, U3 and L1, L2, L3 each requires two different
cover bumpers. Refer to the part listings below for part numbers.
Head Type U1 or L1 Parts List
Detail
3 .
4 .
214
400
404
5.13 [130.2]
22.5˚
HEAD TYPE OPTION: U1 or L1
Part Identification
.
.
.
.
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.
.
.
.
.
.Arm (1) . . . . . . . . . . . . . . . . . . .GC4A-003
.Fixed Arm (1) . . . . . . . . . . . . . . .GC4A-004
.Dowel . . . . . . . . . . . . . . . . . . . . .06A01429
.22-Degree Cover Bumper (1) . . .GC4A-400
.0-Degree Cover Bumper (1) . . . .GC4A-404
Spare Part Kit
Includes all of the above . . . . . .GC4A-UL1
(see Note A)
3
WEIGHT: 2.060 LB [.934 KG]
Part Number
400
Head Type U2 or L2 Parts List
Detail
402
5.42 [137.8]
45 ˚
3 .
4 .
214
402
404
Part Identification
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.
Part Number
.Arm (1) . . . . . . . . . . . . . . . . . . .GC4A-003
.Fixed Arm (1) . . . . . . . . . . . . . . .GC4A-004
.Dowel . . . . . . . . . . . . . . . . . . . . .06A01429
.45-Degree Cover Bumper (1) . . .GC4A-402
.0-Degree Cover Bumper (1) . . . .GC4A-404
214
Spare Part Kit
Includes all of the above . . . . . .GC4A-UL2
(see Note A)
3
HEAD TYPE OPTION: U2 or L2
4
WEIGHT: 2.055 LB [.932 KG]
404
Head Type U3 or L3 Parts List
Detail
403
5.71 [145.2]
3 .
4 .
214
403
404
Part Identification
.
.
.
.
.
.
.
.
.
.
Part Number
.Arm (1) . . . . . . . . . . . . . . . . . . .GC4A-003
.Fixed Arm (1) . . . . . . . . . . . . . . .GC4A-004
.Dowel . . . . . . . . . . . . . . . . . . . . .06A01429
.80-Degree Cover Bumper (1) . . .GC4A-403
.0-Degree Cover Bumper (1) . . . .GC4A-404
214
80˚
3
HEAD TYPE OPTION: U3 or L3
WEIGHT: 2.050 LB [.930 KG]
Spare Part Kit
Includes all of the above . . . . . .GC4A-UL3
(see Note A)
4
404
NOTE A: When changing from a type U or L head to another type U or L head (e.g., U1 to L3) order the cover bumpers
only. If changing to a different head type (e.g., U1 to A1) order the spare parts kit for the new head type.
NOTE B: Weights do not include the tips, tip inserts, or spacers
Dimensions shown are for reference only. Engineered layout drawings are
available. Contact your ISI Norgren representative for additional information.
1/8/99
Our policy is one of continuous research and development. We therefore reserve
the right to amend, without notice, the specifications given in this document.
5
GC4 Series Tip Option Part Lists
226
Single Tip Option A Parts List
Detail
19
22
223
23
Part Identification
Part Number
19 . . . .Single Tip (2) . . . . . . . . . . . . . . .GC4A-019
223 . . .M8x1.25x30mm Hex Bolt (2) . . .01A02045
226 . . .M8x1.25 Lock Nut (2) . . . . . . . . .02A01331
24
35
Spare Part Kit
Includes all of the above . . . . . . .GC4A-TA
36
Single Tip
226
20
Double Tip Option A Parts List
Detail
Part Identification
Part Number
20 . . . .Double Tip (2) . . . . . . . . . . . . . .GC4A-020
223 . . .M8x1.25x30mm Hex Bolt (2) . . .01A02045
226 . . .M8x1.25 Lock Nut (2) . . . . . . . . .02A01331
39
Spare Part Kit
Includes all of the above . . . . . . .GC4A-TB
223
Double Tip
Tip Spacer Options
Single and Double Chisel Tip Spacers Parts List
Note: Reference all three
figures on this page when
locating and identifying
spacer and insert options.
Detail
27
217
Chisel Tip
S.C.H.S.
25 ............Option 1 Spacer (black) . . . . . . GC4A-025
26 ............Option 2 Spacer (silver) . . . . . . GC4A-026
27.............Option 3 Spacer (gold) . . . . . . GC4A-027
217 M6x1.0x25mm Low Head Cap Screw . 01A02031
226 ................M6x1.0 Lock Nut . . . . . . . . 02A01316
Regular
NOTE:
Chisel
Single
Tip Qty.
Double
Tip Qty.
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2
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2
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4
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2
4
Note: Option B insert (carbide) is not available with the chisel tip.
Spacers for
Tip Options
A and B
Spacer
Locations
Part Number
22 ............Option 1 Spacer (black) . . . . . . GC4A-022 . . . . . . . . . 2 . . . . . . . . . 4
23 ............Option 2 Spacer (silver) . . . . . . GC4A-023 . . . . . . . . . 2 . . . . . . . . . 4
24.............Option 3 Spacer (gold) . . . . . . GC4A-024 . . . . . . . . . 2 . . . . . . . . . 4
25
26
Part Identification
Spacers for
Tip Options
C and D
Option 1:
Black
Recommended for panel or part
thicknesses of 0.00mm - 1.25mm
Option 2:
Silver
Recommended for panel or part
thicknesses of 1.25mm - 2.50mm
Option 3:
Gold
Recommended for panel or part
thicknesses of 2.50mm - 3.75mm
1. Using Tip Spacers fixes the gap between the upper and lower Tip Inserts. Refer to the chart above for recommendations.
2. Removing the spacers makes the Tip Inserts fully adjustable.
3. Chisel tips are not adjustable. The upper jaw will include a convex insert or inserts if applied to Tip Option B.
3/15/99
6
GC4 Series Edge Guard Option Part Lists
Positive Lock Adj. Edge Guard Parts List
Detail
18 .
401
224
227
228
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Part Number
.Edge Guard Insert (2) . . . . . . . .GC4A-018
.Edge Guard (2) . . . . . . . . . . . . .GC4A-401
.M5x0.8x6mm Set Screw (2) . . .01A02032
.Prevailing Torque Nut (2) . . . . . .02A01329
.Washer (2) . . . . . . . . . . . . . . . . .04A01217
Spare Part Kit
Includes all of the above . . . . . . .GC4A-G1
224
401
Spare Part Kit for use with Proximity Sensing
Includes one (1) ea. of all the above . . . . .GC4A-PSCE
228
227
Part Identification
18
229
Adjustable Edge Guard Parts List
Detail
Part Identification
Part Number
405 . . .Edge Guard (2) . . . . . . . . . . . . .GC4A-405
216 . . .M5x0.8x10mm LH Cap Screw (6) 01A0197
405
216
1/8/99
Spare Part Kit
Includes all of the above . . . . . . .GC4A-G2
Spare Part Kit for use with Proximity Sensing
Includes one (1) Edge Guard and
three (3) Low Head Cap screws . . . . . . . .GC4A-PSDF
Our policy is one of continuous research and development. We therefore reserve
the right to amend, without notice, the specifications given in this document.
7
GC4 Series Mounting Option Part Lists
MT1 Rod Mount Parts List (English)
Detail
12 .
14 .
16 .
40 .
220
222
225
222
220
225
12
40
Part Identification
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Part Number
.Orbital Cap (1) . . . . . . . . . . . . . .GC4A-012
.Orbital Mount (1) . . . . . . . . . . . .GC4A-014
.Swivel Adapter . . . . . . . . . . . . . .GC4A-016
.Orbital Ball (1) . . . . . . . . . . . .P-GLM500-9
.M4x0.7x60mm SHCS (4) . . . . . .01A01756
.M8x1.25x35mm SHCS (2) . . . . .01A01534
.S8 Serrated Washer (2) . . . . . . .04A01216
Spare Part Kit
Includes all of the above . . . . . .GC4A-MT1
41
14
MT2 Rod Mount Parts List (Metric)
Detail
12 .
14 .
16 .
41 .
220
222
225
Part Identification
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.
Part Number
.Orbital Cap (1) . . . . . . . . . . . . . .GC4A-012
.Orbital Mount (1) . . . . . . . . . . . .GC4A-014
.Swivel Adapter . . . . . . . . . . . . . .GC4A-016
.Orbital Ball (1) . . . . . . . . . . .P-XGLM500-9
.M4x0.7x60mm SHCS (4) . . . . . .01A01756
.M8x1.25x35mm SHCS (2) . . . . .01A01534
.S8 Serrated Washer (2) . . . . . . .04A01216
Spare Part Kit
Includes all of the above . . . . . .GC4A-MT2
220
MT3 Flange Mount Parts List
221
Detail
17
21
16 .
17 .
21 .
221
16
Part Identification
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.
.
.Swivel Adapter (1) . . . . .
.Rear Flange (1) . . . . . . .
.Swivel Spacer (1) . . . . .
.M4x0.7x70mm SHCS (4)
Part Number
. . . . . .GC4A-016
. . . . . .GC4A-017
. . . . . .GC4A-021
. . . . . .01A01530
Spare Part Kit
Includes all of the above . . . . . .GC4A-MT3
MTX No Mount Option Parts List
Detail
Part Identification
Part Number
16 . . . .Swivel Adapter (1) . . . . . . . . . . .GC4A-016
21 . . . .Swivel Spacer (1) . . . . . . . . . . .GC4A-021
0 . . . .M4x0.7x60mm SHCS (4) . . . . . .01A01530
Spare Part Kit
Includes all of the above . . . . . .GC4A-MTX
1/8/99
Our policy is one of continuous research and development. We therefore reserve
the right to amend, without notice, the specifications given in this document.
8
GC4 Series Mounting Option Part Lists
MT4 Rod Mount Parts List (English)
Detail
46 .
47 .
16 .
42 .
220
230
231
230
220
231
46
42
Part Identification
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Part Number
.Orbital Cap (1) . . . . . . . . . . . . . .GC4A-046
.Orbital Mount (1) . . . . . . . . . . . .GC4A-047
.Swivel Adapter . . . . . . . . . . . . . .GC4A-016
.Orbital Ball (1) . . . . . . . . . . . .P-GLM700-5
.M4x0.7x60mm SHCS (4) . . . . . .01A01756
.M10x1.5x50mm SHCS (2) . . . . .01A01609
.S10 Serrated Washer (2) . . . . . .04A01207
Spare Part Kit
Includes all of the above . . . . . .GC4A-MT4
43
47
MT5 Rod Mount Parts List (Metric)
Detail
46 .
47 .
16 .
43 .
220
230
231
Part Identification
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Part Number
.Orbital Cap (1) . . . . . . . . . . . . . .GC4A-046
.Orbital Mount (1) . . . . . . . . . . . .GC4A-047
.Swivel Adapter . . . . . . . . . . . . . .GC4A-016
.Orbital Ball (1) . . . . . . . . . . .P-XGLM700-5
.M4x0.7x60mm SHCS (4) . . . . . .01A01756
.M10x1.5x50mm SHCS (2) . . . . .01A01609
.S10 Serrated Washer (2) . . . . . .04A01207
Spare Part Kit
Includes all of the above . . . . . .GC4A-MT5
1/8/99
Our policy is one of continuous research and development. We therefore reserve
the right to amend, without notice, the specifications given in this document.
9
GC4 Series Proximity Sensing Part Lists
2
1
200
400
Proximity Sensing Parts List
Detail
1 .
2 .
2200
201
400
Part Identification
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Part Number
.Sensor Housing (1) . . . . . . . .
.Target (1) . . . . . . . . . . . . . . .
.Status Controller (1) . . . . . .
.M5x0.8x20mm LH Cap Screw
.Sensor Label . . . . . . . . . . . .
. .GC4AS001
. .GC4AS002
. .GC4AS200
. .01A02040
. .GC4AS400
Sensor Assembly
Includes all of the above . . . . . . .GC4-PS1
201
Proximity Sensing Parts List
Detail
1 .
2 .
200
201
400
Part Identification
.
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.
Part Number
.Sensor Housing (1) . . . . . . . .
.Target (1) . . . . . . . . . . . . . . .
.Status Controller (1) . . . . . . .
.M5x0.8x20mm LH Cap Screw
.Sensor Label . . . . . . . . . . . . .
. .GC4AT001
. .GC4AT002
. .GC4AT200
. .01A02040
. .GC4AT400
Sensor Assembly
Includes all of the above . . . . . . .GC4-PS2
Attention: Make sure wires do not get pinched between the housing and gripper
body when replacing the status controller assembly. Failure to do so may cause
permanent damage.
1/8/99
Our policy is one of continuous research and development. We therefore reserve
the right to amend, without notice, the specifications given in this document.
10
GC4 Series Installation & Maintenance
Field Changeable Tips and Tip Inserts
These two features help make the GC4 Series of grippers adaptable to practically any sheet metal material
handling application. Tips can be changed from single to double or vice versa. The tip inserts can be used by
themselves, making them fully adjustable, or with spacers designed for specific part thicknesses. Page G-2 shows
the tip insert and the tip spacer options available for the GC4 Series gripper. Follow the procedures below to
change tips, tip inserts, or tip spacers.
Field changing of tips:
226
223
36
19
20
22
23
35
39
24
1. Remove upper and lower lock nut #226.
2. Remove upper and lower metric hex bolt
#223.
3. Change the tip #19 (single) or #20 (double).
4. Replace bolt and lock nut. Torque bolt to
360 in/lb (41 N•m).
39
Field changing of tip inserts:
1. Remove lock nut from upper and lower inserts, then screw out the inserts #35, #36
or #39 from the tips #19 (single) or #20 (double).
2. Thread new inserts into tips. Torque lock nuts to 190 in/lb [21N/m].
Note: If spacers #22, #23, #24 are being used, make sure all spacers match in
color. Refer to page G-2 for recommendations.
3. If used without spacers, follow the procedure below to properly adjust the inserts to
the part thickness.
Adjusting Tip Inserts
When used without the optional tip spacers, tip inserts are fully adjustable. Part thickness should not vary by
more than .040 in. Beyond that, the inserts must be adjusted to accomodate the thickness of the part. Follow the
procedure below to adjust the tip inserts.
NOTE: With the gripper’s jaws in their closed position, the inserts may be
manually adjusted. Refer to Figures A and B.
1. With the tip inserts backed off, adjust the concave insert where
desired and lock into place.
2. Place the part between the two inserts and adjust the convex
insert by hand until both the concave and convex inserts are in
contact with the part.
3. Remove the part, then depending on the softness of the metal,
advance the convex inserts one or two rotations and lock into
place. Torque lock nuts to 190 in/lb [21N/m]. For double tip
units, this last adjustment should be made with each convex
insert a little at a time so the part remains level when the two
inserts are locked into place.
1/8/99
MAX. TIP ADJUSTMENT: .20 [5.1]
MIN. TIP ADJUSTMENT: 0.00
TYP.
Figure A
MIN. TIP ADJUSTMENT: 0.00
MAX. TIP ADJUSTMENT: .25 [6.3]
Our policy is one of continuous research and development. We therefore reserve
the right to amend, without notice, the specifications given in this document.
Figure B
11
GC Series
Tip Insert Options
.51 [13.0]
FLATS
.51 [13.0]
FLATS
.25
.51 [13.0]
.25
M8x1.25 THD.
.25
M8x1.25 THD.
M8x1.25 THD.
1.24 [31.4]
1.24 [31.4]
.31 [7.9]
.31 [7.9]
.51 [13.0]
1.24 [31.4]
.31 [7.9]
.51 [13.0]
.51 [13.0]
CONCAVE INSERT X4-PT12
CONVEX INSERT X4-PT11
CARBIDE STEEL INSERT
X4-PT5
OPTION A
OPTION B
Tip Insert Options
Single and Double Tip Insert Parts List
Detail
Part I.D.
Part No.
35
36
Single Double
Tip QtyTip Qty
35 . . . . . Option A Insert (convex) . . X4-PT11 ............1 . . . . . . 2
36 . . . . Option A Insert (concave) . X4-PT12 ............1 . . . . . . 2
39 . . . . . Option B Insert (carbide) . . X4-PT5 ............2 . . . . . . 4
39
39
40
35
Single and Double Flange Tip Insert Parts List
Detail
Part I.D.
Part No.
Single Double
Tip QtyTip Qty
40 . . . . Option A Insert (concave) GC4B-031 ..........1 . . . . . . 2
for Flange Weld Guard
35 . . . . . Option A Insert (convex) . . X4-PT11 ............1 . . . . . . 2
41
39
41 . . . . Option B Insert (carbide). GC4B-032 ..........1 . . . . . . 2
for Flange Weld Guard
39 . . . . . Option B Insert (carbide) . . X4-PT5 ............1 . . . . . . 2
3/15/99
Our policy is one of continuous research and development. We therefore reserve
the right to amend, without notice, the specifications given in this document.
12
GC4 Series Installation & Maintenance
Field Changeable Arms
Field changing arms:
8
2
218
3
15
215
219
1. Loosen two (2) flathead screws #215 and
remove weld cover #15.
2. Remove the two (2) socket head cap screws
#218, the one (1) socket head cap screw #219
and side plate #2 (side plate shown without
cover).
3. Remove guide block #8 and slide off arm #3.
4. Replace arm and guide block, making sure the
bumper is properly seated, replace side plate,
the two (2) #218 socket head cap screws and
the one (1) #219 socket head cap screw.
Torque the #218 screws to 90 in/lb (10 N/m)
and the #219 screw to 75 in/lb (9 N/m).
Field Changeable Head Types
400 402
403 404
Field changing bumpers to change
head type:
1. Loosen (no need to remove) the two flathead
screws #215.
2. Tip and and remove bumper(s) #402.
3. Replace with new bumper (see Note below).
4. Retighten 2 flathead screws. Torque to 85 in/lb
(9.5 N/m).
400 402
403 404
15
215
NOTE:
1. Head Type Options A1, A2 & A3 each use identical bumpers. Refer to page E-1 for kit information and part callouts.
2. Head Type Option D1 uses a single 22° bumper and a single 80° bumper. Refer to page E-2 for kit information and part callouts.
3. Head Type Options L1, L2, L3, U1, U2, & U3 all use a single 0° bumper combined with an opposing 22°, 45° or 80° arm bumper.
Refer to page E-3 for kit information and part callouts.
1/8/99
Our policy is one of continuous research and development. We therefore reserve
the right to amend, without notice, the specifications given in this document.
13
GC4 Series Installation & Maintenance
Changing the Cylinder
Replacing the cylinder:
220
1. Loosen the two orbital mount set screws #406.
2. Remove four (4) long socket head cap screws #220 or
#221 depending on mount options.
3. Pull gripperhead and cylinder #200 or #201 apart with
your hands until the rod end #6 is exposed.
4. Being careful not to mar the surface, secure the rod
end which is now visible and unthread the cylinder from
the rod end.
221
200
201
6
406
Lubricating the GC Gripper
2
8
10
1
3
4
5
11
10
8
2
3
4
5
Lubricating Instructions:
1.
2.
3.
4.
Use Mobil XTC Premium Lubricating Grease.
Coat both sides of the middle section of the base #1.
Coat inner side and slot of side plates #2.
Coat lower half (both sides) inner surface of slot and pivot
hole of arms, #3, #4, or #5, depending on head type.
5. Coat all sides of guide blocks, #8.
6. Coat I.D. and O.D. of rollers, #10.
7. Coat length of dowel pin, #11.
1/8/99
Our policy is one of continuous research and development. We therefore reserve
the right to amend, without notice, the specifications given in this document.
14
GC Series
10/98
Our policy is one of continuous research and development. We therefore reserve
the right to amend, without notice, the specifications given in this document.
15
GC Series
10/98
Our policy is one of continuous research and development. We therefore reserve
the right to amend, without notice, the specifications given in this document.
16