riptec_ppt [Compatibility Mode]
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riptec_ppt [Compatibility Mode]
Leitz RipTec Innovation • • • • We shape the future Increase productivity Improve surface finish Eliminate break-out Reduce costs Leitz RipTec Innovation We shape the future An innovative and affordable solution that reduces scrap, increases efficiency and improves profitability Challenger‘s Award Winner I Leitz Tooling Systems 2 Leitz RipTec Innovation We shape the future The Leitz RipTec Solution • Pre-cut with Leitz RipTec Finish Plane • Design reduces cutting pressure and power consumption • Ridges are then removed with identical finish knife • Surface defects are eliminated Ripple Serrations Challenger‘s Award Winner I Leitz Tooling Systems 3 Leitz RipTec Innovation We shape the future Manufacturing Problems Resolved with Leitz RipTec • Surface defects due to grain chip-out • End-grain edge tear-out due to exit cutting pressure • End-grain separation and tearing Challenger‘s Award Winner I Leitz Tooling Systems 4 Leitz RipTec Innovation We shape the future Typical Problem Pre-Splitting Chip-out caused by pre-splitting along the grain n Finish Plane vf Challenger‘s Award Winner I Leitz Tooling Systems 5 Leitz RipTec Innovation We shape the future Specific Problem with Manufacturing Solid Wood Flooring Challenge: Solution: Result: • Surface defects due to grain pre-splitting • RipTec on first spindle • Optimized finish quality • Standard planing tool on second spindle • No change in cutting angles • Especially problematic where grain structure changes or around knots Challenger‘s Award Winner I Leitz Tooling Systems 6 Leitz RipTec Innovation We shape the future Specific Problem for Kitchen Cabinet Manufacturers Challenge: Solution: Result: • End-grain tends to crush or tear-out • First spindle RipTec • End-grain cut quality is similar to along grain • Second spindle finish cutter • Not easy to repair • Often rejected • Run time performance is increased significantly • Expensive scrapped products Challenger‘s Award Winner I Leitz Tooling Systems 7 Leitz RipTec Innovation We shape the future Specific Problem for Door and Window Manufacturers Challenge: Solution & Result: • Tear-out on exit of part due to cutting forces • Machine with RipTec profile eliminates edge tear-out • Ripple profile is left in workpiece to increase gluing surface area and maximize joint strength Challenger‘s Award Winner I Leitz Tooling Systems 8 Leitz RipTec Innovation We shape the future Leitz RipTec • Adaptable to any machine configuration • Multiple-spindle machine: first spindle equipped with RipTec head; second spindle with finish cutter RipTec Pre-Cutters • Single-spindle machine: combination knives in the same head • 1 RipTec + 1 finish knife • 2 RipTec + 2 finish knives Challenger‘s Award Winner I Leitz Tooling Systems 9 Leitz RipTec Innovation We shape the future Range of Applications • Utilized in any solid wood machining process • Small shops to high-volume manufacturers • Carbide or diamond Challenger‘s Award Winner I Leitz Tooling Systems 10 Leitz RipTec Innovation We shape the future Advantages • Increased feed rates • Eliminates surface and edge defects • Significantly reduces exit tear-out when machining end-grain • Reduces costly filling, sanding, rework and scrap loss • Reduces coating costs up to 30% • Increases tool and service life • Less downtime • Higher profitability Challenger‘s Award Winner I Leitz Tooling Systems 11 Leitz RipTec Innovation We shape the future The Leitz RipTec Solution • Universal applications • Cost effective • Optimized productivity Leitz RipTec provides truly exceptional finish in the most “challenging” applications! Challenger‘s Award Winner I Leitz Tooling Systems 12 Leitz RipTec Innovation We shape the future Let us show you how RipTec can benefit your business. Contact Leitz today to arrange a demonstration. Leitz Tooling Systems, Inc. North American Headquarters 4301 East Paris Avenue, SE Grand Rapids, MI 49512 800-253-6070 [email protected] Challenger‘s Award Winner I Leitz Tooling Systems 13
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