Stormscope®
Transcription
Stormscope®
Stormscope Series II ® Weather Mapping Systems WX-500 Installation Manual This manual contains installation instructions and recommended flightline maintenance information for the WX-500 Stormscope®. This information is supplemented and kept current by revisions, Service Memos and Service Bulletins. 009-11500-001 (Rev. E) L-3 Communications Avionics Systems, Inc. nd 5353 52 Street, S.E. Grand Rapids, MI USA 49512 23 September 2003 ABOUT THIS MANUAL Chapter 1 – General Information 7KLVFKDSWHULQFOXGHVHTXLSPHQWVSHFLILFDWLRQVDQGDIXQFWLRQDOGHVFULSWLRQ,WGHVFULEHVWKH YDULRXVKDUGZDUHFRQILJXUDWLRQVDQGLQFOXGHVDOLVWRILWHPVIXUQLVKHGDQGLWHPVUHTXLUHGEXWQRW VXSSOLHGZLWKWKHHTXLSPHQW Chapter 2 – Installation 7KLVFKDSWHUFRQWDLQVLQVWUXFWLRQVIRUXQSDFNLQJWKHHTXLSPHQWDQGLQVSHFWLRQIRULQVKLSPHQW GDPDJH,WDOVRLQFOXGHVLQIRUPDWLRQUHTXLUHGWRORFDWHDVVHPEOHDQGLQVWDOOWKHHTXLSPHQW Chapter 3 – Installation Checkout 7KLVFKDSWHUFRQWDLQVLQVWUXFWLRQVIRUGRLQJSRVWLQVWDOODWLRQDQGUHWXUQWRVHUYLFHFKHFNRXWRIWKH :;XVLQJWKH:;3$3RUWDEOH$QDO\]HU.LW Chapter 4 – Maintenance 7KLVFKDSWHUFRQWDLQVJHQHUDOIOLJKWOLQHPDLQWHQDQFHSURFHGXUHV,WLQFOXGHVSHULRGLFPDLQWHQDQFH DQGWURXEOHVKRRWLQJDQGLQVWUXFWLRQVIRUWKHUHWXUQRIGHIHFWLYHFRPSRQHQWV Appendix A – Signal and Cable Characteristics 7KLVDSSHQGL[GHILQHVWKHHOHFWULFDOFKDUDFWHULVWLFVRIDOOLQSXWDQGRXWSXWVLJQDOV Appendix B – Environmental Qualification Forms Appendix C – Display Interface 7KLVDSSHQGL[OLVWVWKH0XOWL)XQFWLRQ'LVSOD\V0)'VWKDWDUHFRPSDWLEOHZLWKWKH:; ¬&RS\ULJKW /&RPPXQLFDWLRQV$YLRQLFV6\VWHPV,QF ____________________________ Trademarks 0\ODU§DQG7HIORQ§DUHUHJLVWHUHGWUDGHPDUNVRI'XSRQW )ODPHPDVWHU§LVDUHJLVWHUHGWUDGHPDUNRI)ODPHPDVWHU&RUSRUDWLRQ $ORGLQH§LVDUHJLVWHUHGWUDGHPDUNRI$PHULFDQ&KHPLFDO3DLQW&RPSDQ\ 6WRUPVFRSH§LVDUHJLVWHUHGWUDGHPDUNRI/$YLRQLFV6\VWHPV A Rev. E WX-500 Installation Manual LIST OF EFFECTIVE PAGES Dates of original and changed pages are: Original (Rev. A).............................. 18 July 1997 Revison (B) ................................... 10 June 1999 Revison (C) .............................. 20 October 2000 Revision (D) ..........................09 November 2001 Revision (E)..........................23 September 2003 Total number of pages in this publication consists of the following: Title Page A Page i thru vi 1-1 thru 1-10 2-1 thru 2-22 3-1 thru 3-6 4-1 thru 4-14 A-1 thru A-6 B-1 thru B-4 C-1 thru C-2 REVISION E HIGHLIGHTS 5HYLVLRQk(yLVDUHSXEOLFDWLRQ7KLVUHSXEOLFDWLRQFRPSOHWHO\UHSODFHVWKHH[LVWLQJERRN5HYLVLRQ(LV ZULWWHQWRWKHVDPHJHQHUDOVW\OHDQGIRUPDWRIWKHRULJLQDOPDQXDO1HZDQGUHYLVHGLQIRUPDWLRQKDV EHHQDGGHGLQFOXGLQJ • • • • • &RUUHFWHGPLQRUW\SRJUDSKLFDOHUURUV (QYLURQPHQWDOTXDOLILFDWLRQIRUPVDUHQRZLQFOXGHGLQ$SSHQGL[% ,QFRUSRUDWHVLQIRUPDWLRQIURPHUUDWDVKHHWGDWHG'HFHPEHU &RPSDQ\QDPHFKDQJHIURP*RRGULFK$YLRQLFV6\VWHPVWR/$YLRQLFV6\VWHPV $GGLWLRQDOLQIRUPDWLRQUHODWLYHWRORFDWLQJWKHDQWHQQDQHDUWKHEDWWHU\DQGDOWHUQDWRU 'LVFDUGSUHYLRXVHGLWLRQVRIWKHROGSXEOLFDWLRQ i Rev. E WX-500 Installation Manual FOREWORD 7KLVPDQXDOSURYLGHVLQIRUPDWLRQLQWHQGHGIRUXVHE\SHUVRQVZKRSXUVXDQWWRFXUUHQWUHJXODWRU\ UHTXLUHPHQWVDUHTXDOLILHGWRLQVWDOOWKLVHTXLSPHQW%HFDXVHLQVWDOODWLRQVYDU\GHSHQGLQJRQDSDUWLFXODU DLUFUDIWWKLVPDQXDOLVLQWHQGHGDVDJXLGHOLQH6WDQGDUGLQVWDOODWLRQSUDFWLFHVSUHVFULEHGLQ)$$ $GYLVRU\&LUFXODU1RPXVWEHIROORZHG,IIXUWKHULQIRUPDWLRQLVUHTXLUHGFRQWDFW L-3 Communications Avionics Systems, Inc. Attn: Field Service Engineering 5353 52nd Street, S.E. Grand Rapids, MI USA 49512 Tel. (800) 453-0288 or (616) 949-6600 :HZHOFRPH\RXUFRPPHQWVFRQFHUQLQJWKLVPDQXDO$OWKRXJKHYHU\HIIRUWKDVEHHQPDGHWRNHHSLWIUHH RIHUURUVVRPHPD\RFFXU:KHQUHSRUWLQJDVSHFLILFSUREOHPSOHDVHGHVFULEHLWEULHIO\DQGLQFOXGHWKH PDQXDOSDUWQXPEHUWKHSDUDJUDSKILJXUHWDEOHQXPEHUDQGWKHSDJHQXPEHU6HQG\RXUFRPPHQWVWR L-3 Communications Avionics Systems, Inc. Attn: Technical Publications 5353 52nd Street, S.E. Grand Rapids, MI USA 49512 ii Rev. E WX-500 Installation Manual TABLE OF CONTENTS 3DUDJUDSK 3DJH Chapter 1 GENERAL INFORMATION ,1752'8&7,21 )81&7,21$/'(6&5,37,21 3+<6,&$/'(6&5,37,21 3URFHVVRU31 $QWHQQD31 63(&,),&$7,216 02',),&$7,21662)7:$5(5(9,6,216 ,17(5)$&( (48,30(175(48,5('%871276833/,(' ,167$//$7,21$33529$/ Chapter 2 INSTALLATION ,1752'8&7,21 813$&.,1*$1',163(&7,1* 35(,167$//$7,217(67352&('85( (TXLSPHQW5HTXLUHG 7HVW3URFHGXUH $17(11$/2&$7,21 ,QWHUIHUHQFH6RXUFHV 6NLQ&XUUHQW 6NLQPDSSLQJ *URXQG3ODQH $OLJQPHQW 6OLSVWUHDP 6LWH6HOHFWLRQ $17(11$$1''28%/(5,167$//$7,21 352&(6625/2&$7,21 +($',1*,138767$%,/,=$7,21 0$7,1*&211(&7256 &21),*85$7,21-803(56V &$%/(5(48,5(0(176$1')$%5,&$7,21 $QWHQQD&DEOH31RU31 3RZHU&DEOH +HDGLQJ,QSXW&DEOH ,QKLELW/LQH 5HPRWH&OHDU/LQH 5HPRWH'LVSOD\&DEOH 6<67(0B212XWSXW 02817,1*75$<,167$//$7,21 352&(6625,167$///$7,21 3(5)250$1&(7(67 iii Rev. E WX-500 Installation Manual TABLE OF CONTENTS 3DUDJUDSK 3DJH Chapter 3 INSTALLATION CHECKOUT ,1752'8&7,21 &21752/6 3267,167$//$7,21&+(&.287 Chapter 4 MAINTENANCE ,1752'8&7,21 &217,18('$,5:257+,1(66 3(5,2',&0$,17(1$1&( 3URFHVVRU $QWHQQD 7(6702'(6 6\VWHP'DWD )DXOW/RJ 1RLVH0RQLWRU 7HVW6WULNHV )$8/7,62/$7,21 7528%/(6+227,1*(/(&75,&$/12,6( ',6326,7,212))$,/(',7(06 Appendix A WX-500 INTERFACE SIGNAL & CABLE CHARACTERISTICS Appendix B ENVIRONMENTAL QUALIFICATION FORMS Appendix C ',63/$<,17(5)$&( iv Rev. E WX-500 Installation Manual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v Rev. E WX-500 Installation Manual LIST OF TABLES 7DEOH 3DJH :;,QVWDOODWLRQ.LW31 +DUGZDUH3DFNDJH31 :;+DUGZDUH0RGLILFDWLRQV :;6RIWZDUH5HYLVLRQV 1<+DUGZDUH0RGLILFDWLRQV +HDGLQJ,QSXW&DEOH9HQGRUV :;/('6WDWXV &RQILJXUDWLRQ-XPSHUV $QWHQQD&DEOH&RQQHFWLRQV 6WHSSHU,QSXW&RQQHFWLRQV.,,QGLFDWRU 6\QFKUR&RQQHFWLRQVWR0DWLQJ&RQQHFWRUV (UURUV /('6WDWXV & & :;&RPSDWLEOH'LVSOD\V56,QWHUIDFH & :;&RPSDWLEOH'LVSOD\V56,QWHUIDFH & vi Rev. E WX-500 Installation Manual CHAPTER 1 GENERAL INFORMATION 1.1 INTRODUCTION 7KLVVHFWLRQFRQWDLQVDIXQFWLRQDOGHVFULSWLRQRIWKH6WRUPVFRSH§PRGHO:;:HDWKHU0DSSLQJ6HQVRU RXWOLQHVWKHPDLQIHDWXUHVRIWKHVHQVRUDQGSURYLGHVDIXQFWLRQDOEORFNGLDJUDP NOTE $SSHQGL[%OLVWVWKHGLIIHUHQW0)'VWKDWFDQEHLQWHUIDFHGZLWKWKH:; 7KH:;6\VWHPFRQVLVWVRIWKHIROORZLQJHTXLSPHQW • • • • 3URFHVVRU31 1<DQWHQQD31:KLWHRU31%ODFN ,QVWDOODWLRQ.LW31 $QWHQQD&DEOH31[&DEOH$VVHPEO\Z5LJKW$QJOH%DFNVKHOO6HHILJXUH &RPSRQHQWVVXSSOLHGZLWKWKHLQVWDOODWLRQNLWDUHLGHQWLILHGLQWDEOHVDQG Table 1-1. WX-500 Installation Kit P/N 817-11500-001 QUANTITY PART NUMBER DESCRIPTION 1 1 1 1 1 78-8060-5979-2 78-8060-5977-6 800-11592-001 805-11590-001 817-11501-001 Antenna Doubler Plate Antenna Gasket End Panel Mounting Tray Hardware Package (see table 1-2) Table 1-2. Hardware Package P/N 817-11501-001 QUANTITY PART NUMBER DESCRIPTION 2 4 4 2 2 6 1 2 6 2 1 1 1 2 1 2 3 50 101-10091-001 101-10098-001 101-10131-001 18-4712-8275-8 26-1004-1394-2 26-1004-9152-6 26-1004-9316-7 26-1004-9826-5 26-1006-2424-1 26-1010-0057-3 606-10009-001 606-10010-001 614A0022 M24308/2-283F 78-8060-5733-3 MS51957-38 MS51958-61 M39029/63-368 6 101A0003-12 TERMINAL LOCKING BRASS STOP NUT ELASTIC 10-32 S.S. SPACER RND FF .375 X .375 ALUM SCREW 8-32 X 1/2 MACH PAN PHIL SST WASHER .2 ID X .325 OD S.S. SCREW 10-32 X 1 1/2 PPH S.S. STOP NUT ELASTIC 4-40 S.S. NUT HEX 8-32 NYLON LOCKING SS STANDOFF HEX 4-40 3/16 X 1/2 SCREW 10-32 X 3/8 TRUS PH S.S. CLAMP CABLE 3/8" CLAMP CABLE 7/16" CONNECTOR 9 PIN FEMALE SUB-D W/CRIMP PINS CONNECTOR SHELL 25 POSN D-SUB RECEPT LABEL CIRCUIT BREAKER SCREW P P 6-32 X 2 SS MS51957-38 SCREW P P 10-32 X .375 SS MS51958-61 CONNECTOR CONTACT D-SUB SOCKET 20-24 AWG CRIMP WASHER SPLIT RING #4 ss 1-1 Rev. E WX-500 Installation Manual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igure 1-1. Functional Diagram 7KH:;LVDSDVVLYHVHQVRUWKDWOLVWHQVIRUHOHFWURPDJQHWLFVLJQDOVZLWKDUHFHLYLQJDQWHQQD7KH DQWHQQDGHWHFWVLQWUDFORXGLQWHUFORXGRUFORXGWRJURXQGHOHFWULFDOGLVFKDUJHVZLWKLQDQPLUDGLXV RIWKHDLUFUDIWDQGVHQGVWKHUHVXOWLQJkGLVFKDUJHVLJQDOVyWRWKHSURFHVVRU7KHSURFHVVRUGLJLWL]HV DQDO\]HVDQGFRQYHUWVWKHGLVFKDUJHVLJQDOVLQWRUDQJHDQGEHDULQJGDWD7KLVLQIRUPDWLRQLVVWRUHGLQWKH VWRUPEXIIHU7KH0)'VKRZVGLVFKDUJHVDVFHOOVDQGVWULNHVGHSHQGLQJRQWKHGLVSOD\PRGHVHOHFWHG 7RPDLQWDLQSURSHUVWRUPRULHQWDWLRQGXULQJWXUQVWKH:;FDQEHFRQQHFWHGWRDQH[WHUQDOKHDGLQJ VRXUFH7KHKHDGLQJVRXUFHPD\EHV\QFKUR;<=VWHSSHU.LQJ.&6RUVHULDOIRUPDW 1.3 PHYSICAL DESCRIPTION 7KH:;:HDWKHU0DSSLQJ6HQVRUFRQVLVWVRIWZRPDLQFRPSRQHQWVSURFHVVRUDQG1<DQWHQQD 1.3.1 Processor P/N 805-11500-001 7KHSURFHVVRUVHHILJXUHKRXVHVWKHOLJKWQLQJGDWDDFTXLVLWLRQFLUFXLWU\DVZHOODVWKHFLUFXLWU\ QHFHVVDU\WRSURFHVVKHDGLQJLQIRUPDWLRQDQGFRPPXQLFDWHZLWKWKHKRVW0)'7KHSURFHVVRULVWUD\ PRXQWHG7RDFFRPPRGDWHGLIIHUHQWVSDFHOLPLWDWLRQVWKHWUD\PD\EHPRXQWHGRQDQ\RIWKUHHVLGHV$OO FRQQHFWLRQVWRWKHSURFHVVRUDUHPDGHWKURXJKWKUHH'VXEFRQQHFWRUVPRXQWHGRQWKHWUD\WZR'%DQG RQH'% 1-2 Rev. E WX-500 Installation Manual Figure 1-2. Processor Unit (P/N 805-11500-001) 1-3 Rev. E WX-500 Installation Manual 1.3.2 Antenna P/N 805-10930-001 (White) or P/N 805-10930-002 (Black) 7KHDQWHQQDVHHILJXUHLVDFRPELQHGFURVVORRSDQGVHQVHDQWHQQD&RQQHFWLRQLVPDGHWKURXJKD VLQJOHSLQFRQQHFWRUUHIHUWRSDUDJUDSK,WLVPRXQWHGWRWKHDLUFUDIWXVLQJDGRXEOHUSODWHVHH ILJXUHVXSSOLHGZLWKWKHLQVWDOODWLRQNLWVHHWDEOH7KHDQWHQQDLVVHDOHGDJDLQVWHQYLURQPHQWDO H[WUHPHVDQGLVQRQUHSDLUDEOH7RLQKLELWWKHEXLOGXSRISUHFLSLWDWLRQVWDWLFWKHDQWHQQDLVFRDWHGZLWK FRQGXFWLYHSDLQWDQGVKRXOGQRWEHUHSDLQWHG5HIHUWRSDUDJUDSKVDQGIRUJXLGHOLQHVUHODWLQJWR PRXQWLQJORFDWLRQDQGLQVWDOODWLRQ Figure 1-3. NY-163 Antenna (P/N 805-10930-001) Figure 1-4. Antenna Doubler Plate (P/N 78-8060-5979-2) 1-4 Rev. E WX-500 Installation Manual Figure 1-5. Antenna Cables 1-5 Rev. E WX-500 Installation Manual 1.4 SPECIFICATIONS SIZE: Processor (including mounting tray and pull handle) 5.6 inches (14.22 centimeters) high 2.2 inches (5.59 centimeters) wide 12.0 inches (30.48 centimeters) deep Antenna 1.00 inches (2.54 centimeters) high 3.45 inches (8.76 centimeters) wide 6.85 inches (17.40 centimeters) deep WEIGHT: Processor (including mounting tray) 2.5 lb (1.13 kg) Antenna (without doubler) 0.84 lb (0.38 kg) TEMPERATURE: Processor -55 to +70 degrees Celsius (-67 to +158 degrees Fahrenheit) Antenna -55 to +70 degrees Celsius (-67 to +158 degrees Fahrenheit) ALTITUDE: Processor 55,000 feet (Maximum) Antenna 55,000 feet (Maximum) RANGE: 200nmi TSO COMPLIANCE: Processor TSO-C110a Antenna TSO-C110a, JTSO-C110a RTCA COMPLIANCE: Processor Environmental DO-160C Category (For further details refer to Appendix B - Environmental Qualification Form.) Processor Software DO-178B Level D Antenna DO-160C Category (For further details refer to Appendix B - Environmental Qualification Form.) POWER REQUIREMENTS: Input voltage: 11 to 32 VDC Current: 0.82 A (Maximum) @ 12 VDC 0.38 A (Maximum) @ 28 VDC 1-6 Rev. E WX-500 Installation Manual 1.5 MODIFICATIONS & SOFTWARE REVISIONS +DUGZDUHPRGLILFDWLRQV02'6DQGVRIWZDUHUHYLVLRQVDUHLGHQWLILHGLQWDEOHVDQG02'6 DUHLGHQWLILHGE\DQHQWU\RQWKH61DQG,'WDJ7KH:;V\VWHP6<6VRIWZDUHYHUVLRQLVLGHQWLILHG LHWX-500 SOFTWARE VER x.xx 016-11502-001RQDODEHOSRVLWLRQHGRQWKHVLGHRIWKHXQLW Table 1-3. WX-500 Hardware Modifications MOD COMPLIANCE DESCRIPTION A Optional Prevent the possibility of traces shorting together by adding insulating washers between the analog PCB assembly and the four mounting standoffs. Field units need this modification only if the WX-500 has been blowing fuses or is causing the Stormscope circuit breaker to trip. (Refer so Service Bulletin #85.) New production units incorporate this MOD. B As required. Provides additional protection against damage due to an excessive overvoltage condition. This condition has only been observed with units installed on aircraft with a 28 V power bus that allows spikes exceeding 50 VDC. Field units need this modification only if the WX-500 has been damaged due to excessive over voltage. (Refer to Service Bulletin #90.) New production units incorporate this MOD. C Optional A production change that adds additional diode isolation to the heading flag circuitry on the digital PCB. Refer to Service Bulletin #100. D Optional A productions change to improve the electrical bond between the WX-500 and airframe ground. Refer to Service Bulletin #119. E Optional A production change to add a surge-voltage transient suppressor across the power input pins on the analog PCB assembly. Refer to Service Bulletin #120. Table 1-4. WX-500 Software Revisions VERSION SYS Main Main Boot DSP COMPLIANCE 1.01 1.01 1.01 1.01 ---------- Original production release. 1.02 1.02 1.01 1.01 Optional 1.03 1.03 1.01 1.02 Optional Ensures strikes in Noise Monitor mode are adjusted to correct (current) heading value. Reduced processing of strikes beyond 200 nm and increased accuracy of strike rate calculations. DESCRIPTION (MAJOR ENHANCEMENTS) 7KHV\VWHPVRIWZDUHLH6<6LQWDEOHLVDFROOHFWLYHGHVLJQDWRUIRUDOOVRIWZDUHILUPZDUHLQVWDOOHG ZLWKLQWKH:;VHQVRU0DLQ0DLQ%RRWDQG'63VRIWZDUHYHUVLRQVFDQEHYHULILHGE\HQWHULQJ7HVW 0RGHDQGVHOHFWLQJWKH6\VWHP'DWDRSWLRQUHIHUWRSDUDJUDSK Table 1-5. NY-163 Hardware Modifications MOD COMPLIANCE DESCRIPTION A Optional Indicates that antenna case has passed new testing procedures to verify that the conductive paint is working properly. B Optional Improves L-Band rejection. Implemented in new production antennas only. Field units cannot be modified. 1.6 INTERFACE 7KHHOHFWULFDOFKDUDFWHULVWLFVRIDOOLQSXWDQGRXWSXWVLJQDOVDUHGHWDLOHGLQ$SSHQGL[$ 1.7 EQUIPMENT REQUIRED BUT NOT SUPPLIED &LUFXLW%UHDNHU 7KH:;LVSURWHFWHGYLDDQLQWHUQDOIXVHVHHSDUDJUDSK)RU H[WHUQDOFLUFXLWEUHDNHUSURWHFWLRQD$FLUFXLWEUHDNHULVUHFRPPHQGHG IRU9DLUFUDIWV\VWHPVDQGD$FLUFXLWEUHDNHUIRU9V\VWHPV 1-7 Rev. E WX-500 Installation Manual &RQQHFWRU,QVWDOODWLRQ 6XUIDFH3UHSDUDWLRQ +HDGLQJ,QSXW&DEOH &ULPSLQJ7RRO0 /RFDWRU0 ,QVHUWLRQ5HPRYDO&(,7+' $ORGLQHUHTXLUHGIRULQVWDOODWLRQRIWKH6WRUPVFRSH§DQWHQQD 7KLVFDEOHSURYLGHVDLUFUDIWKHDGLQJLQIRUPDWLRQWRWKH:;&DEOH ZKLFKPHHWVWKHVSHFLILFDWLRQIRU6WRUPVFRSHLQVWDOODWLRQLVDYDLODEOHIURP VXSSOLHUVOLVWHGLQWDEOH NOTE 8VHRIDQ\FDEOHQRWPHHWLQJVSHFLILFDWLRQYRLGVDOOZDUUDQWLHV Table 1-6. Heading Input Cable Vendors US COMPANY WR9'&3RZHU6XSSO\ :;7HVW&DEOH :;606NLQPDSSHU :;3$3RUWDEOH$QDO\]HU $QWHQQD6HDODQW 1-8 Rev. E CABLE P/N Dallas Avionics 1-800-527-2581 214-320-9776 FAX 214-320-1057 WX-5 (6.84 lbs/100 ft) 1 Electronic Cable Specialists 1-800-327-9473 414-421-5300 FAX 414-521-5301 3N6607 (7.5 lbs/100 ft) A.E. Petsche 817-461-9473 FAX 817-277-2887 TZGYR (6.84 lbs/100 ft) EDMO Distributors 1-800-235-3300 805-295-6689 FAX 1-800-828-0623 FAX 805-295-6703 WX-1000 SYNCHRO PIC Wire and Cable 1-800-742-3191 262-246-0500 FAX 262-246-0450 WM25807 (7.2 lbs/100 ft) 3RZHUVXSSO\FDSDEOHRISURYLGLQJWR9'&DW:DWWVLVUHTXLUHGWR GRWKHSUHLQVWDOODWLRQWHVWSURFHGXUH 7KLVFDEOHLVUHTXLUHGWRGRWKHSUHLQVWDOODWLRQWHVWSURFHGXUH7KHFDEOH FDQEHSXUFKDVHG31RUIDEULFDWHGIURPWKHGHWDLOV SURYLGHGLQILJXUH :;606NLQPDSSHU31ZLWK0RG31 LQVWDOOHGLVUHTXLUHGWRYHULI\WKHVXLWDELOLW\RIDVHOHFWHG:;DQWHQQD ORFDWLRQ :;3$3RUWDEOH$QDO\]HU.LW31LVUHTXLUHGWRGRWKH SRVWLQVWDOODWLRQFKHFNRXW )RUSUHVVXUL]HGDLUFUDIWXVHDVHDODQWPHHWLQJWKHUHTXLUHPHQWVRI6$( $066VXFKDV)ODPHPDVWHU&6&ODVV%)RUQRQSUHVVXUL]HG DLUFUDIWXVHDQRQFRUURVLYHVHDODQWWKDWPHHWVWKHSK\VLFDOUHTXLUHPHQWV RI0,/$VXFKDV*HQHUDO(OHFWULF579 WX-500 Installation Manual 6\QFKUR,QYHUWHU ,I+]V\QFKURGULYHLVQRWDYDLODEOH 1.8 INSTALLATION APPROVAL 7KHLQVWDOODWLRQRI6WRUPVFRSHVHQVRUVLIQRWLQVWDOOHGXQGHUDW\SHFHUWLILFDWHPXVWEHWUHDWHGDVDPDMRU DOWHUDWLRQRQ)$$IRUP$SSOLFDWLRQIRUDSSURYDOPD\EHPDGHDWDQ\)$$$LU&DUULHU*HQHUDO $YLDWLRQRU)OLJKW6WDQGDUGV'LVWULFW2IILFH 1-9 Rev. 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E WX-500 Installation Manual CHAPTER 2 INSTALLATION 2.1 INTRODUCTION ,QVWDOODWLRQPXVWEHPDGHE\TXDOLILHGSHUVRQQHOLQFRQIRUPDQFHZLWKDSSOLFDEOHJRYHUQPHQWUHJXODWLRQV 7KHLQIRUPDWLRQIXUQLVKHGLVIRUFRQYHQLHQFHRQO\ NOTE 7ROHUDQFHVXQOHVVRWKHUZLVHLQGLFDWHG $1*/(6$5( 7:23/$&('(&,0$/6$5( 7+5((3/$&('(&,0$/6$5( £ 7KLVVHFWLRQGHVFULEHVWKHLQVWDOODWLRQRI6WRUPVFRSH§6HULHV,,0RGHO:;LQDVWHSE\VWHSSURFHGXUH 7KHLQVWDOODWLRQDFWLYLWLHVLQWKLVVHFWLRQZLOOEHSHUIRUPHGLQWKHIROORZLQJRUGHU • • •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£&£)RUULVHDERYH££) 2-1 Rev. E WX-500 Installation Manual 2.3 PRE-INSTALLATION TEST PROCEDURE :HUHFRPPHQGWHVWLQJHDFKSURFHVVRUDQGDQWHQQDLPPHGLDWHO\XSRQUHFHLSW7KHSUHLQVWDOODWLRQWHVW SURFHGXUHYHULILHVRSHUDWLRQRIWKHVHQVRUDQGPD\VDYHYDOXDEOHLQVWDOODWLRQWLPHE\GHWHFWLQJKLGGHQ GDPDJHWKDWPD\KDYHRFFXUUHGGXULQJVKLSPHQW 2.3.1 Equipment Required 6HQVRUFRPSRQHQWVWREHWHVWHG D :;3URFHVVRU E 1<$QWHQQD '&3RZHU6XSSO\WR9'&:RUHTXLYDOHQWQRWVXSSOLHG :;7HVW&DEOH7KHEHQFKWHVWFDEOHPD\EHSXUFKDVHG31RURQHPD\EH IDEULFDWHGXQWHUPLQDWHGFDEOHPD\EHSXUFKDVHGIURP(OHFWURQLF&DEOH6SHFLDOLVWV(&631 IURPWKHGHWDLOVSURYLGHGLQILJXUH Figure 2-1. 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AXIS 2.4.6 Slipstream ,QJHQHUDOWKHDQWHQQDVKRXOGPRXQWDIWZKHUH WKHVOLSVWUHDPERXQGDU\OD\HULVWKLFNWRUHGXFH WKHHIIHFWVRI3VWDWLF'RQRWPRXQWWKHDQWHQQD QHDUDQ\FRPSRVLWHPDWHULDOVHJSODVWLFFRYHUV GRPHVDVWKH\FDQEXLOGXSVWDWLFFKDUJHV7RSRU ERWWRPPRXQWVSURYLGHHTXDOSHUIRUPDQFH ALTERNATE LOCATION PREFERRED LOCATIONS ALTERNATE LOCATION 2.4.7 Site Selection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ev. 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Attach the doubler plate to the inside of the fuselage as shown in figure 2-4. 0RXQWWKHDQWHQQDWRWKHDLUFUDIWDVVKRZQLQILJXUH CAUTION 'RQRWSDLQWWKHDQWHQQD,WKDVEHHQFRDWHGZLWKDVSHFLDOFRQGXFWLYHSDLQWWRLQKLELWWKH EXLOGXSRISUHFLSLWDWLRQVWDWLF 'RQRWRYHUWLJKWHQWKHDQWHQQDPRXQWLQJVFUHZVGXULQJLQVWDOODWLRQRQFRQYH[VXUIDFHV 'RLQJVRPD\FDXVHVWUHVVFUDFNVDQGVKRUWHQWKHOLIHRIWKHDQWHQQD 7RHQVXUHDJRRGHOHFWULFDOJURXQGFRQQHFWLRQPHWDOWRPHWDOFRQWDFWUHPRYHWKHSDLQW IURPWKHDLUFUDIWVNLQXQGHUWKHGRXEOHSODWHPRXQWLQJVFUHZVDQGSUHSDUHWKHVXUIDFH ZLWK$ORGLQH§1R)DLOXUHWRSURYLGHDJRRGJURXQGFRQQHFWLRQPD\DIIHFWV\VWHP SHUIRUPDQFH 6HDODURXQGWKHHQWLUHSHULPHWHURIWKHDQWHQQD NOTE 7KHDQWHQQDVKRXOGQRWEHVHDOHGXQWLOWKHVHQVRUSHUIRUPDQFHWHVWVDUHFRPSOHWH a. b. 2-6 Rev. E For non-pressurized aircraft, use a non-corrosive sealant that meets the physical requirements of MIL-A-446146 such as General Electric RTV162 For pressurized aircraft, use a sealant that meets the requirements of SAE AMS-S-8802 such as Flamemaster® CS3204 class B. WX-500 Installation Manual Figure 2-4. Antenna and Doubler Installation 2-7 Rev. E WX-500 Installation Manual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jV 6WRUPVFRSH§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§ GLVSOD\WKHDLUFUDIWSLORWPXVWEHPDGHDZDUHRIZKLFKVWDELOL]DWLRQV\VWHPLVXVHG 2-8 Rev. E WX-500 Installation Manual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igure 2-5. Mating Connector $WWDFKWKHFRQQHFWRUORFNZDVKHUVDQGKH[VWDQGRIIVWRWKHVWXGVDQGWKHQWLJKWHQEHFDUHIXOQRWR RYHUWLJKWHQGRQRWH[FHHGLQFKSRXQGV 2-9 Rev. E WX-500 Installation Manual 2.9 CONFIGURATION JUMPERS &RQILJXUDWLRQMXPSHUVDUHLQVWDOOHGDW-7KHMXPSHUV$:*ZLUHDUHFRQQHFWHGDVGHWDLOHGLQWDEOH DQGILJXUHFKDUW$ Table 2-2. Configuration Jumpers FUNCTION CONFIGURATION JUMPER ANTENNA J3-3 BOTTOM POSITION (OPEN) TOP POSITION (JUMPER) HEADING INPUT J3-1 J3-2 NONE (OPEN) (OPEN) SYNCHRO (JUMPER) (OPEN) STEPPER (OPEN) (JUMPER) RS-232 or RS-422 (JUMPER) (JUMPER) HEADING FLAG SENSE J3-4 (JUMPER) > 5 VOLT ON J2-24 RELATIVE TO J2-25 INDICATES HEADING INFO IS VALID (OPEN) < 1 VOLTS ON J2-24 RELATIVE TO J2-25 INDICATES INFO IS VALID HEADING • Configuration ground is available at J2 pins 6,7,8,18,19,20 and 21 • Configuration jumpers wired to configuration ground when jumper is required • • Only one heading input should be enabled Figure 2-11 shows the WX-500 heading validation circuit along with a typical connection of a navigational system (such as the King KCS55) that provides a heading valid signal to the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ev. E WX-500 Installation Manual Figure 2-6. Interconnect Wiring 2-11 (page 2-12 blank) Rev. E WX-500 Installation Manual 2.10.1 Antenna Cable P/N 803-10950-( ) or P/N 803-10952-( ) $QWHQQDFDEOHVVHHILJXUHDUHVKLSSHGLQRUIRRWOHQJWKVVHHSDUDJUDSKDQGILJXUH ZLWKWKHDQWHQQDFRQQHFWRUSUHZLUHGWRRQHHQG &XWFDEOHWRWKHGHVLUHGOHQJWKDQGSUHSDUHLQDFFRUGDQFHZLWKWKHJXLGHOLQHVVKRZQLQILJXUH Figure 2-7. Antenna Cable Figure 2-8. Antenna Cable Preparation 2-13 Rev. 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Antenna Cable Connections SIGNAL X_LOOP +12V SENSE ANTREF -12V Y_LOOP ANT_TEST ANT_COM WIRE COLOR ORANGE RED BROWN BLACK YELLOW GREEN BLUE DRAIN CONNECTOR PIN NUMBER WX-500 ANTENNA J2-3 C J2-16 D J2-17 B J2-2 J J2-15 F J2-4 G J2-14 H J2-1 A 5HIHUWRSDUDJUDSKIRUDQWHQQDDQGGRXEOHULQVWDOODWLRQ 2.10.2 Power Cable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ev. 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Stepper Input Connections (KI-525 Indicator) WIRE COLOR SIGNAL DRIVE MOTOR 1 HDG FLAG + HDG FLAG UNREG +15 DRIVE MOTOR 3 SUB-CABLE WHITE WHITE WHITE ORANGE ORANGE BLUE BLUE WIRE WHITE BLUE ORANGE WHITE BLUE WHITE BLUE SIGNAL GND* WX-500 PROCESSOR PIN NUMBER J2-10 J2-11 J2-23 J2-24 J2-25 J2-13 J2-12 KI-525 INDICATOR N/C N/C P2-A (BOTTOM) FLAG + FLAG P1-v (TOP) P2-H (BOTTOM) CASE GND P1- j (TOP) *Connect outer shield at KI-525, P1- j (TOP) Table 2-5 Synchro Connections to Mating Connector SYNCHRO CONNECTION TO WX-500 MATING CONNECTOR SIGNAL PIN SUB-CABLE WIRE COLOR Cessna ARC 200-9BC Cessna ARC 40840-0204 Cessna Slaved DG AIM Type 289-1-2 AIM Type 2892D AIM Type 2892ED Collins Type 331P-1V Collins Type 331P-1 Century NSD360/A DG & 722/755, Connector CD129 Century Slaved DG King KCS-55 w/KI-525A-01 King KCS-55A w/KI-525A-01 Sperry C6E, C6J Sperry C6, C6A, C6C Sperry C-14d HDG FLAG + J2-24 ORANGE WHITE HDG FLAG J2-25 ORANGE BLUE SYNC X J2-10 WHITE WHITE SYNC Y J2-23 WHITE ORANGE SYNC Z J2-11 WHITE BLUE SYNC REF HI J2-13 BLUE WHITE SYNC REF LO J2-12 BLUE BLUE N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A A N E E M M N N E M D D N N M M D L A A K K D D C B C H L L B B B L B C K K L L N/A N/A 1 2 3 7 5 N/A N/A P1-v N/A N/A e N/A N/A P2-P N/A N/A GND N P2-s P2-s 39 18 a M P2-v P2-v 38 19 b L P2-t P2-t 40 20 Z B P2-r P2-r 37 21 X L P2-u P2-u 36 41 Y 2-17 Rev. 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E WX-500 Installation Manual Figure 3-4. Electrical Noise Test NOTE 7KLVWHVWPD\EHSHUIRUPHGZLWKWKHDLUFUDIWLQIOLJKWRURQWKHJURXQGDVORQJ DVLWLVUXQQLQJDWKLJK530ZLWKDOOV\VWHPVSRZHUHG $QRIIHQGLQJLQWHUIHUHQFHVRXUFHFDQEHLVRODWHGE\VKXWWLQJGRZQRQHV\VWHPDWDWLPHWKHQFOHDULQJ WKH0)'DQGREVHUYLQJWKHQRLVHPRQLWRUVFUHHQ5HIHUWRWURXEOHVKRRWLQJHOHFWULFDOQRLVHSDUDJUDSK 7KLVFRPSOHWHVWKHSRVWLQVWDOODWLRQFKHFNRXWSURFHGXUH 3-6 Rev. E WX-500 Installation Manual CHAPTER 4 MAINTENANCE 4.1 INTRODUCTION 7KLVFKDSWHUFRQWDLQVJHQHUDOIOLJKWOLQHPDLQWHQDQFHSURFHGXUHV7KHVHSURFHGXUHVDUHLQWHQGHGWRDLGLQ WHVWLQJDQLQVWDOOHG:;VHQVRUDQGLVRODWHDIDXOWWRWKHSURFHVVRUDQWHQQDRUFDEOH 4.2 CONTINUED AIRWORTHINESS 1RVFKHGXOHGPDLQWHQDQFHLVUHTXLUHGWRHQVXUHFRQWLQXHGDLUZRUWKLQHVV5HPRYDORIFRPSRQHQWVLVRQ FRQGLWLRQRIIDLOXUH 4.3 PERIODIC MAINTENANCE NOTE Upon delivery to a customer, the dealer should recommend an annual checkout of the sensor, especially prior to the thunderstorm season. $WUHJXODULQVSHFWLRQLQWHUYDOVSHUIRUPWKHSHULRGLFPDLQWHQDQFHSURFHGXUHVRISDUDJUDSKDQG 4.3.1 Processor &KHFNWRHQVXUHXQLWLVSURSHUO\VHDWHGDQGVHFXUHGLQWKHPRXQWLQJWUD\ 4.3.2 Antenna &KHFNIRUGHQWVFUDFNVDQGSXQFWXUHV CAUTION 'RQRWSDLQWWKHDQWHQQD 'RQRWXVHFOHDQLQJVROYHQWVRQWKHDQWHQQD 5HPRYHDOOGLUWDQGJUHDVHIURPVXUIDFHDUHDV&OHDQZLWKDVRIWFORWKPRLVWHQHGZLWKPLOGVRDSDQG ZDWHU 9LVXDOO\LQVSHFWVHDODQWDURXQGWKHDQWHQQDEDVH5HDSSO\VHDODQWLIUHTXLUHG 4-1 Rev. E WX-500 Installation Manual 4.4 TEST MODES 7KHWHVWPRGHVDUHLQWHQGHGDVDLGVLQLQVWDOOLQJWHVWLQJDQGWURXEOHVKRRWLQJWKH:;7KHVHWHVW PRGHVDUHWREHXVHGRQO\IRUWHVWLQJDQGWURXEOHVKRRWLQJDQLQVWDOODWLRQ7KH\DUHQRWLQWHQGHGWREHXVHG E\WKHSLORWGXULQJQRUPDORSHUDWLRQ 5HIHUWR0)'RSHUDWLQJLQVWUXFWLRQVIRULQVWUXFWLRQVRQKRZWRDFFHVVWKHYDULRXVWHVWV 7KHWHVWPRGHVSURYLGHWKHIROORZLQJRSWLRQV • 6<67(0'$7$ • )$8/7/2* • 12,6(021,725 • 7(67675,.(6 ,QGLYLGXDOWHVWVDUHH[SODLQHGLQWKHIROORZLQJSDUDJUDSKV 4.4.1 System Data 6<67(0'$7$VFUHHQVVHHILJXUHVWKURXJKFRQWDLQDUHFRUGRIVHWXSLQIRUPDWLRQ,I\RXKDYH SUREOHPVZLWKWKH:;KDYHWKLVLQIRUPDWLRQDYDLODEOHZKHQFRQWDFWLQJ)LHOG6HUYLFH7KH)LHOG 6HUYLFHVSHFLDOLVWPXVWKDYHDGHTXDWHLQIRUPDWLRQWRGLDJQRVHDSUREOHP 6RIWZDUH9HUVLRQVVHHILJXUH • 6\VWHP0RGHO0RGHO • 0DLQ6RIWZDUH9HUVLRQ0DLQ6:9HU • 0DLQ%RRW6RIWZDUH9HUVLRQ0DLQ%RRW6:9HU • '636RIWZDUH9HUVLRQ'636:9HU NOTE 7KHVRIWZDUHYHUVLRQLGHQWLILHGRQWKHFDVHRIWKHSURFHVVRUUHSUHVHQWVWKH:;VHQVRU VRIWZDUHFRQILJXUDWLRQLHDFROOHFWLYHGHVLJQDWRUIRUDOOVRIWZDUHILUPZDUHLQVWDOOHG ZLWKLQWKHXQLW Figure 4-1. System Data, Software Versions 4-2 Rev. E WX-500 Installation Manual &RQILJXUDWLRQLQSXWVKHDGLQJVHHILJXUH • +HDGLQJ7\SH;<=6WHS6HULDORU1RQH • +HDGLQJ9DOLG)ODJ)ODJ1R)ODJRU1$ • )ODJ6HQVH-XPSHU2SHQ&ORVHGRU1$ • +HDGLQJ9DOXH;<=V\QFKURVWHSSHUVHULDOUHODWLYHLQGHJUHHVRU1$ • 6WDWHRIWKH,QKLELW/LQH2QRU2II • $QWHQQD0RXQWLQJ7RSRU%RWWRP $VUHDGIURPWKHFRQILJXUDWLRQMXPSHUVLQWKHPDWLQJFRQQHFWRU Figure 4-2. System Data, Configuration Inputs & Heading (QYLURQPHQWDO'DWDVHHILJXUH • $YLRQLFV%XV9ROWDJH • ,QWHUQDO9ROWDJH9DOXHV9'&9'&DQG9'& • 3URFHVVRU7HPSHUDWXUHGHJUHHV& Figure 4-3. System Data, Environmental Data 4-3 Rev. E WX-500 Installation Manual 4.4.2 Fault Log 7KHPRVWUHFHQWHUURUVGHWHFWHGE\WKHV\VWHPVHOIWHVWDUHVDYHGLQWKH)$8/7/2*VHHILJXUH )RUHDFKHUURUWKHFRUUHVSRQGLQJHUURUFRGHDQGUXQWLPHRIRFFXUUHQFHDUHVDYHG7DEOHOLVWVWKH:; HUURUV1RWHWKDWKHDGLQJHUURUVLHHUURU,QYDOLG;<=,QSXWDQGHUURU,QYDOLG+HDGLQJ 5HIDUHQRWORJJHG Figure 4-4. Fault Log )$8/7/2*GLVSOD\VWKHUHVXOWVLQWKHIROORZLQJIRUPDW ## HHHHH:MM ZKHUH ## HHHHH:MM )DXOWLGHQWLILHUFRGH 5XQWLPHLQKRXUVDQGPLQXWHVDWZKLFKIDXOWRFFXUUHG 7KHWRWDOHODSVHGUXQWLPHLVVKRZQLQWKHORZHUPLGGOHSRUWLRQRIWKHILJXUHRun Time HHHHH:MM ,IIHZHUWKDQIDXOWVKDYHEHHQUHFRUGHGWKHSRUWLRQRIWKHVFUHHQXVHGWRGLVSOD\WKHIDXOWGDWDZLOOEH SDUWLDOO\EODQN ,IWKH)$8/7/2*LVHPSW\WKHIROORZLQJPHVVDJHLVGLVSOD\HG NO FAULTS DETECTED ,IGXHWRDIDLOXUHRIQRQYRODWLOHPHPRU\WKH)$8/7/2*FDQQRWEHGLVSOD\HGWKHIROORZLQJPHVVDJHLV GLVSOD\HG DATA NOT AVAILABLE 4-4 Rev. E WX-500 Installation Manual 4.4.3 Noise Monitor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igure 4-5. Noise Monitor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ev. E WX-500 Installation Manual 4.4.4 Test Strikes 7KH7(67675,.(6VHHILJXUHDUHXVHGE\LQVWDOOHUVWRYLVXDOO\YHULI\WKHRSHUDWLRQRIWKHLQWHUQDO VWULNHWHVWVLJQDO1RUDQJHLQGLFDWLRQLVGLVSOD\HG7KHUHFWDQJXODUVKDSHGER[LVGLVSOD\HGRQWKHVFUHHQ WRHQFORVHWKHDUHDLQZKLFKWKHWHVWVWULNHVVKRXOGDSSHDU7HVWVWULNHVDUHJHQHUDWHGDQGVHQWWRWKH DQWHQQDDWDUDWHRIRQHSXOVHSHUHYHU\VHFRQGV7KHUHVXOWLQJWHVWVWULNHUHFHLYHGE\WKHV\VWHPLV GLVSOD\HGRQWKHVFUHHQDQGLVLQGLFDWHGE\DVLQJOHVWULNHV\PERO7KHODVWVWULNHLVHUDVHGEHIRUHWKH QH[WVWULNHLVJHQHUDWHG Figure 4-6. Test Strikes 1. $FFHVVWKH7(67675,.(6 2. 9HULI\WKHWHVWVWULNHLVLQVLGHWKHER[7KHWHVWVWULNHVFUHHQYHULILHVWKHSURFHVVLQJDQGSORWWLQJRI HOHFWULFDOGLVFKDUJHGDWD$VWULNHLQGLFDWLRQVKRXOGDSSHDULQVLGHWKHGLVSOD\HGER[HYHU\ VHFRQGV PASS$VWULNHLQGLFDWLRQLVGLVSOD\HGDQGFOHDUHGHYHU\VHFRQGVVRWKDWLWDSSHDUVWRIODVK7KH VWULNHV\PEROVKRXOGDSSHDULQVLGHWKHER[ FAIL,IWKHJHQHUDWHGVWULNHLQGLFDWLRQVDSSHDURXWVLGHRIWKHER[RUGRQRWDSSHDUDWDOO NOTE 2&&$6,21$/VWULNHVDSSHDULQJRXWVLGHWKHER[RUWKDWGRQRWDSSHDUDW DOOVKRXOGQRWEHLQWHUSUHWHGDVIDLOLQJWKHWHVW 6ZLWFKEDFNDQGIRUWKEHWZHHQWKH7(67675,.(6DQG12,6(021,725WRFKHFNIRUDFFXUDWH SORWWLQJRIWKHLQWHUQDOO\JHQHUDWHGWHVWVWULNHVDQGIRUHOHFWULFDOQRLVHWKDWFRXOGLQWHUIHUHZLWK ZHDWKHUPDSSLQJ7URXEOHVKRRWLQJHOHFWULFDOQRLVHLVGLVFXVVHGLQSDUDJUDSK NOTE 7KH V\VWHP PXVW SDVV ERWK WKH 12,6( 021,725 DQG 7(67 675,.(6 FULWHULDWRHQVXUHSURSHURSHUDWLRQ 4-6 Rev. E WX-500 Installation Manual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able 4-1. Errors ERROR PROBABLE CAUSE CORRECTIVE ACTION ERROR 01. Processor Fault. Main processor Continued operation is not possible. Contact Field Service. ERROR 05. Processor Fault. Main processor memory Continued operation is not possible. Contact Field Service. ERROR 06. Processor Fault. Main processor memory Continued operation is not possible. Contact Field Service. ERROR 07. Processor Fault. Main processor memory Continued operation is not possible. Contact Field Service. ERROR 08. Processor Fault. Main processor memory Continued operation is not possible. Contact Field Service. ERROR 09. Processor Fault. DSP processor memory Continued operation is not possible. Contact Field Service. ERROR 10. Processor Fault. DSP processor memory Continued operation is not possible. Contact Field Service. ERROR 11. Processor Fault. DSP processor memory Continued operation is not possible. Contact Field Service. 4-7 Rev. E WX-500 Installation Manual Table 4-1. Errors (Continued) ERROR PROBABLE CAUSE CORRECTIVE ACTION ERROR 12. Processor Fault. DSP processor memory Continued operation is not possible. Contact Field Service. ERROR 14. Processor Fault. DSP processor Continued operation is not possible. Contact Field Service. ERROR 15. Processor Fault. DSP processor Continued operation is not possible. Contact Field Service. ERROR 16. Antenna Fault. Antenna or Antenna wiring Weather mapping is inhibited. a. Check antenna wiring for opens and shorts. b. Use test cable to isolate between antenna and aircraft wiring. c. Contact Field Service. ERROR 17. Processor Fault. No test strikes, antenna in noisy location, or faulty antenna. Weather mapping is inhibited. a. Check antenna wiring for opens and shorts. b. Check for presence of noise using built-in NOISE MONITOR or a WX-SM skinmapper. c. If airborne near Annapolis, may be ground transmitter. d. Fault will clear automatically if interference subsides. e. Contact Field Service. ERROR 18. Processor Fault. Invalid test strikes, antenna in noisy location or faulty antenna. Weather mapping is inhibited. a. Check antenna wiring for opens and shorts. b. Check for presence of noise using built-in NOISE MONITOR or a WX-SM skinmapper. c. Fault will clear automatically if interference subsides. d. Contact Field Service. ERROR 19. Processor Fault. Main Processor or Antenna in noisy location. Weather mapping is inhibited. a. Check for presence of noise using built-in NOISE MONITOR or a WX-SM skinmapper. b. If airborne near Annapolis, may be ground transmitter. c. Fault will clear automatically if interference subsides. d. Contact Field Service. ERROR 20. Configuration Changed. Antenna location (top/bottom, determined by processor wiring) changed since system was last powered up. Select Antenna Location a. That corresponds to Stormscope system antenna location. b. If jumper does not agree with user selection, the error message remains displayed and status will change to “fatal error”. c. Check jumper selection in mating connector assembly (refer to paragraph 2.9, table 2-2). d. At MFD, select antenna location. e. Contact Field Service This may occur the first time the system is powered on in a new installation or after the configuration wiring is changed. ERROR 21. Processor Fault. 4-8 Rev. E Main processor Continued operation is not possible. Contact Field Service. WX-500 Installation Manual Table 4-1. Errors (Continued) ERROR PROBABLE CAUSE CORRECTIVE ACTION ERROR 22. Invalid XYZ Input.* The system is configured for synchro heading but the XYZ synchro signals are not present or are out of specification. Heading stabilization is not available. a. Check wiring between heading system and WX-500 processor. b. Check configuration wiring to make sure system is set up for proper heading type (stepper, synchro or serial). c. If heading signals become valid, the system will recover automatically. d. Contact Field Service. ERROR 23. Invalid Heading Ref.* The system is configured for synchro heading but the heading reference (400 Hz) is not present or out of specification. Heading stabilization is not available. a. Check wiring between heading system and WX-500 processor. b. Check configuration wiring to make sure system is set up for proper heading type (stepper, synchro or serial). c. If the reference signal become valid, the system will recover automatically. d. Contact Field Service. ERROR 24. MIC KEY STUCK. Mic key (inhibit line) has been asserted for at least 60 seconds. Weather mapping is inhibited. a. Check inhibit line wiring. b. If inhibit line not used, leave it unconnected. c. Check power to comms radio; if off, the radio may be asserting the inhibit line. d. Contact Field Service. ERROR 25 - 34. Processor Fault. Main processor Continued operation is not possible. Contact Field Service. ERROR 35. Processor Fault. Main or DSP processor Continued operation is not possible. Contact Field Service. ERROR 36. Processor Fault. Main or DSP processor Continued operation is not possible. Contact Field Service. ERROR 40. Processor Fault. Main processor Continue without weather mapping functions. Contact Field Service. ERROR 41. Processor Fault. Main or DSP processor Continued operation is not possible. Contact Field Service. ERROR 42. Processor Fault. Main processor Continued operation is not possible. Contact Field Service. ERROR 43. Invalid request. MFD Message error will clear once processed a. Excessive noise on communication lines, check wiring. b. If error occurs frequently, contact Field Service. ERROR 44 - 49. MFD Message error will clear once processed Serial Communication. a. Improper baud rate from MFD. b. Excessive noise on communication lines, check wiring. c. If error occurs frequently, contact Field Service. * ERROR 22 and 23 (i.e., heading errors) are not written to the Fault Log (see paragraph 4.4.2). 4-9 Rev. E WX-500 Installation Manual Table 4-1. Errors (Continued) ERROR PROBABLE CAUSE CORRECTIVE ACTION ERROR 50. Illegal Serial Heading Value. MFD ERROR 51. Invalid Message. MFD ERROR 52. Invalid Antenna Change Request. MFD ERROR 53 - 54. Communications Buffer Overload. MFD Message error will clear once processed a. Excessive noise on communication lines, check wiring. b. If error occurs frequently, contact Field Service. Message error will clear once processed a. Excessive noise on communication lines, check wiring. b. If error occurs frequently, contact Field Service. Message error will clear once processed a. A request was received to change the antenna mount to a location that does not match the configuration jumpers. Request is ignored. b. If error occurs frequently, contact Field Service. Message error will clear once processed a. Excessive noise on communication lines, check wiring. b. If error occurs frequently, contact Field Service. Heading flag indicator (FLG) appears in weather screens. Heading Flag a. It is normal for the heading flag indicator to be present if the heading flag line is asserted b. The heading flag indicator will also be present if a heading related fault is present (Error 22,23). c. 4-10 Rev. E Serial heading is selected by configuration jumpers, but not being received by WX-500. WX-500 Installation Manual Table 4-2. LED Status COMMUNICATION LED NORMAL OPERATION FAILED OPERATION DSP LED 1 ON OFF LED 6 TOGGLES ON/OFF (WHEN STRIKE IS DETECTED)* DOES NOT TOGGLE ON/OFF WHEN STRIKE IS PRESENT LED 7 OFF ON LED 8 ON/OFF - ONCE PER SECOND ON or OFF (DOES NOT PULSE ONCE PER SECOND) TX RESERVED FOR FUTURE USE RESERVED FOR FUTURE USE RX RESERVED FOR FUTURE USE RESERVED FOR FUTURE USE TX ON (PULSES WHEN TX OCCURS)** OFF or ON (DOES NOT PULSE EVERY 2 SECONDS) RX ON (PULSES WHEN RX OCCURS)** OFF or ON (DOES NOT PULSE EVERY 2 SECONDS) MAIN SERIAL * Should pulse once every 10 seconds due to the internal self test strike. ** Serial communication occurs every 2 seconds, causing LEDs to rapidly pulse. Due to transmission speed, LEDs may appear not to change conditions during TX/RX operation. • For installation troubleshooting ignore the conditions of all LEDs not listed in table 4-2. 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E WX-500 Installation Manual SIGNAL 0XOWLIXQFWLRQ'LVSOD\ 0)' CHARACTERISTICS 7KH:;LVGHVLJQHGWRVXSSRUWDVLQJOH0)',WFDQEHFRQQHFWHGWR HLWKHUWKH56RU56LQWHUIDFHSRUW NOTE 7KH:;LVGHVLJQHGWRVXSSRUWDVLQJOH0)',WPD\EHSRVVLEOHWR VODYHDQDGGLWLRQDOGLVSOD\VE\FRQQHFWLQJLWWRWKH:;7;VLJQDO OLQHVLH56B7;-RU56B7;-DQG56BB7;- LQSDUDOOHOZLWKWKHPDVWHU7KHVODYHGLVSOD\PXVWQRWWUDQVPLWWRWKH :;LHQRFRQQHFWLRQWRWKH:;5;OLQHV 56 &211(&7,21 &$%/( 92/7$*( %$8'5$7( /2$',03('$1&( 56 &211(&7,21 &$%/( 92/7$*( %$8'5$7( /2$',03('$1&( A-6 Rev. E 7; - 5; - 56B*1' - 7ZLVWHGVKLHOGHGWULDG$:*ZLUH /RJLFVSDFH0LQ90D[9 /RJLFPDUN0LQ90D[9 .Ω0LQ 7; -7; - 5; -5; - *1' &$6(B*1' 7ZLVWHGVKLHOGHGSDLU$:* /RJLFVSDFH0LQ$%90D[$%9 /RJLFPDUN0LQ$%90D[$%9 .Ω0LQ WX-500 Installation Manual APPENDIX B ENVIRONMENTAL QUALIFICATION FORMS This appendix includes the environmental qualification forms required for the WX-500 system. Forms included are for the WX-500 and NY163 antenna. B.1 WX-500 ENVIRONMENTAL QUALIFICATION FORM (Reference Document 016-11521-001, Rev. B) MODEL: PART NO: WX-500 805-11500-001 TSO NO: TSO-C110a APPLICABLE SPEC. NO: RTCA/DO-191 MANUFACTURER: BFGoodrich Avionics Systems, Inc. ADDRESS: 1105 Schrock Road, Suite 800, Columbus, Ohio 43229 CONDITION SECTION/ PARAGRAPH (614)825-2001 TEST DESCRIPTION Temperature and Altitude Operating Low Temperature Operating High Temperature Short-Time Operating High Temperature Loss of Cooling Ground Survival Low Temperature Ground Survival High Temperature Altitude 4.0 4.5.1 4.5.3 4.5.2 4.5.4 4.5.1 4.5.2 4.6 Tested to Category F2-55 Degrees Celsius +70 Degrees Celsius +70 Degrees Celsius - Not Applicable -55 Degrees Celsius +85 Degrees Celsius 55,000 Feet MSL Temperature Variation 5.0 Tested to Category B Humidity 6.0 Tested to Category A Operational Shock and Crash Safety Operational Shock Crash Safety 7.0 7.2 7.3 6 g’s Peak 15 g’s all axes Vibration 8.0 Tested to Categories [NBM] Instrument Panel Mount Without Vibration Isolators Explosion Proofness 9.0 Category X - No Test Required Waterproofness 10.0 Category X - No Test Required Fluids Susceptibility 11.0 Category X - No Test Required Sand and Dust 12.0 Category X - No Test Required Fungus Resistance 13.0 Category X - No Test Required B-1 Rev. E WX-500 Installation Manual WX-500 ENVIRONMENTAL QUALIFICATION FORM (Continued) CONDITION SECTION/ PARAGRAPH TEST DESCRIPTION Salt Spray 14.0 Category X - No Test Required Magnetic Effect 15.0 Tested to Class Z Power Input 16.0 Tested to Category AB Voltage Spike 17.0 Tested to Category A Audio Frequency Susceptibility 18.0 Tested to Category B Induced Signal Susceptibility 19.0 Tested to Category Z Radio Frequency Susceptibility 20.0 Tested to Category T Radio Frequency Emission 21.0 Tested to Category Z Lightning Induced Transient Susceptibility 22.0 Tested to Category AZEZ Lightning Direct Effects 23.0 Category X - No Test Required Icing 24.0 Category X - No Test Required Other Tests B-2 Rev. E No Test Required WX-500 Installation Manual B.2 NY163 ANTENNA ENVIRONMENTAL QUALIFICATION FORM (Reference Document 016-10930-001, Rev. 01) MODEL: PART NO: NY163 805-10930-001 TSO NO: TSO-C110a APPLICABLE SPEC. NO: RTCA/DO-197 MANUFACTURER: BFGoodrich FlightSystems, Inc. ADDRESS: 2001 Polaris Parkway, Columbus, Ohio 43240-2001, (614)825-2001 ˝ ˝ CONDITION SECTION/ PARAGRAPH TEST DESCRIPTION Temperature and Altitude Operating Low Temperature Operating High Temperature Loss of Cooling Ground Survival Low Temperature Ground Survival High Temperature 4.0 4.5.1 4.5.2 & 4.5.3 4.5.4 4.5.1 4.5.2 Tested to Category F2-55 Degrees Celsius +70 Degrees Celsius - Not Applicable -55 Degrees Celsius +85 Degrees Celsius Altitude 4.6 55,000 Feet MSL Temperature Variation 5.0 Tested to Category A Humidity 6.0 Tested to Category C Operational Shock and Crash Safety Operational Shock Crash Safety 7.0 7.2 7.3 6 g’s Peak 15 g’s all axes Vibration 8.0 YLMC Explosion Proofness 9.0 Category X - No Test Required Waterproofness 10.0 Category S - Hermetically Sealed Fluids Susceptibility 11.0 Category F - Ethylene Glycol Sand and Dust 12.0 Category X - No Test Required Fungus Resistance 13.0 Category X - No Test Required Salt Spray 14.0 Category X - No Test Required Magnetic Effect 15.0 Category X - No Test Required Power Input 16.0 Category X - No Test Required Voltage Spike 17.0 Category X - No Test Required Audio Frequency Susceptibility 18.0 Category X - No Test Required B-3 Rev. E WX-500 Installation Manual NY163 ANTENNA ENVIRONMENTAL QUALIFICATION FORM (Continued) ˝ CONDITION SECTION/ PARAGRAPH TEST DESCRIPTION Induced Signal Susceptibility 19.0 Tested to Category Z Radio Frequency Susceptibility 20.0 Category X - No Test Required Radio Frequency Emission 21.0 Tested to Category Z Lightning Induced Transient Susceptibility 22.0 Tested to Category XXE3 Lightning Direct Effects 23.0 Category X - No Test Required Icing 24.0 Category X - No Test Required Other Tests L-Band Interference B-4 Rev. E BFGoodrich FlightSystems Defined Test WX-500 Installation Manual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able C-1. WX-500 Compatible Displays – RS-232 Interface WX-500 INTERCONNECT WIRING MANUFACTURER/MODEL REMARKS J3-20 J3-8 J2-5 CASE RS232TX RS232RX RS232GND GND GREEN WHITE BLACK N/C RPU-17 RPU-16 RPU-13 RPU-18 P529-12 P529-11 P529-8 P2-2 P2-20 P2-34 J1-3 J1-4 J1-5 Requires software version 1.1 or later. ARCHANGEL AE1002 or AE1004 Use cable CDS901-3. RPU: P/N 453-2530-08 ARNAV MFD 5000 SERIES ARNAV ICDS 2000 Requires software V520CG or later. Connected as an RS-232 Auxiliary device (P2) via the 24 pin MFD RPU connector. Requires software V920AE or later Tray Assembly: P/N D98-00002 CPU/Display: P/N D98-00001-XX AVIDYNE MFD 5RR-MFC-XXX Software: P/N: 530-0101 release 2.0 or later. P2-36 Connected via P2 located at tray assembly. L-3 Avionics Systems RGC250/RGC350 Provides interface to various weather radar indicators Connected via J1 at RGC mating connector assembly. C-1 Rev. E WX-500 Installation Manual Table C-1. WX-500 Compatible Displays – RS232 Interface &RQWLQXHG WX-500 INTERCONNECT WIRING MANUFACTURER/MODEL EVENTIDE ARGUS 5000-25-xx & 5000CE ARGUS 7000-25-xx & 7000/CE GARMIN® GPS 400 GNC 420 GNS 430 GARMIN® GNS 530 SANDEL SN3308 REMARKS Requires software version 05.1x or later. J3-20 J3-8 J2-5 CASE RS232TX RS232RX RS232GND GND 1P1-18 1P1-19 1P1-10 1. When heading is available to the 4xx, it outputs serial heading to the WX-500. Where possible, the WX-500 should be connected directly to the aircraft heading source (synchro preferred). See paragraph 2.7. CHAN 4 P4001-55 CHAN 4 P4001-54 Aircraft Ground CHAN 3 P4001-42 CHAN 3 P4001-4 CHAN 2 P4001-59 CHAN 2 P4001-58 2. Requires software V2.20 or higher. CHAN 1 P4001-57 CHAN 1 P4001-56 1. When heading is available to the GNS, the GNS outputs serial heading to the WX-500. Where possible, the WX-500 should be connected directly to the aircraft heading source (synchro preferred). See paragraph 2.7. CHAN 4 P5001-55 CHAN 4 P5001-54 CHAN 3 P5001-42 CHAN 3 P5001-4 CHAN 2 P5001-59 CHAN 2 P5001-58 2. Requires software V2.05 or higher. CHAN 1 P5001-57 CHAN 1 P5001-56 Requires software version 1.0 or later. P3-32 P3-30 P1-3 J1-4 J1-21 J1-7 J1-5 J1-22 J1-6 J1-23 J1-3 J1-25 1P1-12 & 1P1-24 Connected via connector 1P1. L-3 Avionics Systems I-linc UPSAT MX-20 Port 1 Port 2 Port 3 Aircraft Ground Table C-2. WX-500 Compatible Displays – RS422 Interface WX-500 INTERCONNECT WIRING MANUFACTURER/MODEL ARCHANGEL AE1002 or AE1004 L-3 Avionics Systems I-linc UPSAT MX-20 C-2 Rev. E REMARKS Requires software version 1.1 or later. J3-25 J3-13 J2-24 J3-12 RS422TX+ RS422TX- RS422RX+ RS422RX- WHITE BLACK RED GREEN J1-11 J1-26 J1-8 J1-10 Use cable CDS901-3. Port 4
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