M8400RV Service Manual

Transcription

Industrial Bar Code Printers
SATO M-8400RV
Service Manual
SATO America, Inc.
545 Weddell Drive
Sunnyvale, CA 94089
P/N 9001042
Rev B
Nov 1998
SATO America, Inc.
545 Weddell Drive
Sunnyvale, CA 94089
Main Phone: (408) 745-1300
Tech Support Hotline: (408) 745-1379
Fax: (408) 745-1309
 Copyright 1997
SATO America, Inc.
:DUQLQJ7KLVHTXLSPHQWFRPSOLHVZLWKWKHUHTXLUHPHQWVLQ3DUWRI)&&UXOHV
IRUD&ODVV$FRPSXWLQJGHYLFH2SHUDWLRQRIWKLVHTXLSPHQWLQDUHVLGHQWLDODUHD
PD\FDXVHXQDFFHSWDEOHLQWHUIHUHQFHWRUDGLRDQG79UHFHSWLRQUHTXLULQJWKH
RSHUDWRUWRWDNHZKDWHYHUVWHSVDUHQHFHVVDU\WRFRUUHFWWKHLQWHUIHUHQFH
$OOULJKWVUHVHUYHG1RSDUWRIWKLVGRFXPHQWPD\EHUHSURGXFHGRULVVXHGWR
WKLUGSDUWLHVLQDQ\IRUPZKDWHYHUZLWKRXWWKHH[SUHVVSHUPLVVLRQRI6$72
$PHULFD,QF7KHPDWHULDOVLQWKLVGRFXPHQWDUHSURYLGHGIRUJHQHUDO
LQIRUPDWLRQDQGDUHVXEMHFWWRFKDQJHZLWKRXWQRWLFH6$72$PHULFD,QF
DVVXPHVQRUHVSRQVLELOLW\IRUDQ\HUURUVWKDWPD\DSSHDU
Rev B
Nov 1998
SATO M-8400RV SERVICE MANUAL
Table Of Contents
SECTION 1. OVERVIEW & SPECIFICATIONS
Overview............................................................................................. 1-1
Physical Characteristics.................................................................... 1-2
Components ..................................................................................... 1-3
Ribbon ................................................................................................ 1-4
Installation Considerations .............................................................. 1-5
Interface Connections ....................................................................... 1-6
Switches and Sensors ....................................................................... 1-7
Operator Panel/Displays.................................................................... 1-8
Optional Accessories ........................................................................ 1-9
Environment & Approvals ................................................................. 1-10
Print .................................................................................................... 1-11
Media, Sensing and Ribbon .............................................................. 1-12
Controls and Signals, Adjustments.................................................. 1-13
Interface Connections ....................................................................... 1-14
Processing ......................................................................................... 1-15
Character Fonts ................................................................................. 1-16
Bar Codes and Other Features ......................................................... 1-17
Page
1
2
3
5
5
5
6
8
10
10
11
11
12
13
13
13
15
SECTION 2. CONFIGURATION
Dip Switch Settings ........................................................................... 2-1
Default Settings.................................................................................. 2-2
Printer Adjustments........................................................................... 2-3
Advanced Mode Settings and Adjustments..................................... 2-4
Printing Test Labels........................................................................... 2.5
17
27
28
32
43
SECTION 3. INTERFACE SPECIFICATIONS
Overview............................................................................................. 3-1
Interface Types................................................................................... 3-2
Receive Buffer.................................................................................... 3-3
RS232C Serial Interface..................................................................... 3-4
Centronics Parallel Interface............................................................. 3-5
Accessory (EXT) Connector.............................................................. 3-6
45
45
46
47
55
57
SECTION 4. ELECTRICAL CHECKS AND ADJUSTMENTS
Overview............................................................................................. 4-1
Steps Prior to Adjustments .............................................................. 4-2
Power Supply Checks........................................................................ 4-3
Reflective “I-Mark” Label Pitch Sensor Adjustment ....................... 4-4
See Thru (Gap) Pitch Sensor Adjustment ........................................ 4-5
Ribbon Sensor Adjustment ............................................................... 4-6
Pitch Offset Adjustment (User) ......................................................... 4-7
Pitch Offset Adjustment (Service) .................................................... 4-8
Feed/Backfeed Adjustment - Tear Off Mode .................................... 4-9
Feed/Backfeed Adjustment - Cutter Mode ....................................... 4-10
Feed/Backfeed Adjustment - Dispenser Mode................................. 4-11
59
60
61
63
65
67
68
69
70
71
72
i
SATO M-8400RV Service Manual
Rev B
Nov 1998
Table Of Contents
SECTION 5. MECHANICAL ADJUSTMENTS
Overview .............................................................................................5-1
Ribbon Clutch Adjustments ..............................................................5-2
Ribbon Guide Plate Adjustment ........................................................5-3
Print Head Position Alignment ..........................................................5-4
Print Head Balance Adjustment ........................................................5-5
Print Head Pressure Check................................................................5-6
Feed Roller Adjustment (Label Tracking) .........................................5-7
Pitch Sensor Modification for Sensing “R-Corner” Notch Tags .....5-8
Timing Belt Tension Adjustment.......................................................5-9
Page
73
74
77
78
79
80
81
83
84
SECTION 6. REPLACEMENT PROCEDURES
Overview .............................................................................................6-1
Replacing Fuses .................................................................................6-2
Replacing the Print Head ...................................................................6-3
Replacing the Main Circuit Board .....................................................6-4
Replacing the Power Supply .............................................................6-5
Replacing the Label Pitch Sensor Assembly ...................................6-6
Replacing the Label Out Sensor Assembly......................................6-7
Replacing the Ribbon Motion Sensor ...............................................6-8
Replacing the Ribbon Drive Clutch Washers ...................................6-9
Replacing the Timing Belts................................................................6-10
Replacing the Platen ..........................................................................6-11
Replacing the Stepper Motor .............................................................6-12
Replacing the LC Display and Keyboard PCB Display ....................6-13
85
86
88
90
92
94
97
99
101
104
106
109
111
SECTION 7. FACTORY RESETS
Overview .............................................................................................7-1
Resetting the Printer (Test Print).......................................................7-2
EE Prom Clear All ...............................................................................7-3
Clear Counter Heads ..........................................................................7-4
Clear Cutter Counter ..........................................................................7-5
113
114
115
116
117
SECTION 8. TROUBLESHOOTING
Overview .............................................................................................8-1
Initial Checklist ...................................................................................8-2
Troubleshooting the Centronics (Parallel) Interface........................8-3
Troubleshooting the RS232C (Serial) Interface................................8-4
Error Signals.......................................................................................8-5
Troubleshooting Tables .....................................................................8-6
Head Pattern Examples......................................................................8-7
119
120
120
122
123
124
128
SECTION 9. OPTIONS
Overview .............................................................................................9-1
Memory Card ......................................................................................9-2
Label Dispenser Unit ..........................................................................9-3
Label Rewinder Unit ...........................................................................9-4
Label Cutter Unit.................................................................................9-5
Calendar ..............................................................................................9-6
ii
Rev B
Nov 1998
131
132
137
140
142
147
Section
1
Overview and Specifications
1-1 Overview
7KH6$720593ULQWHU6HUYLFH0DQXDOSURYLGHVLQIRUPDWLRQIRULQVWDOOLQJDQG
PDLQWDLQLQJWKH059SULQWHU6WHSE\VWHSPDLQWHQDQFHLQVWUXFWLRQVDUHLQFOXGHG
LQWKLVPDQXDOZLWKW\SLFDOSUREOHPVDQGVROXWLRQV,WLVUHFRPPHQGHGWKDW\RXEHFRPH
IDPLOLDUZLWKHDFKVHFWLRQLQWKLVPDQXDOEHIRUHLQVWDOOLQJDQGPDLQWDLQLQJWKHSULQWHU
7KH059SULQWHUKDVDUHVROXWLRQRIGSLDQGFDQSULQWODEHOVXSWRIRXULQFKHV
ZLGH,WXVHVWKHVWDQGDUG6$725,6&SULQWHUFRPPDQGFRGHVDQGWKHRQO\GLIIHUHQFH
EHWZHHQLWDQGRWKHU5,6&SULQWHUVDUHWKHDOORZDEOHYDOXHVUHSUHVHQWLQJWKHSULQWSRVLWLRQV
RQWKHODEHO7KHVHYDOXHVDUHVSHFLILHGLQ´GRWVµDQGZLOOYDU\GHSHQGLQJXSRQWKH
UHVROXWLRQRIWKHSULQWHUDQGWKHDPRXQWRIPHPRU\DYDLODEOHIRULPDJLQJWKHODEHO7KH
DOORZDEOHUDQJHIRUWKH059LVVSHFLILHGLQDWDEOHIRUWKRVHFRPPDQGFRGHV
7KH059LVFRPSDWLEOHZLWKWKHVWDQGDUG07KHPDLQGLIIHUHQFHLVKRZLW
UHFHLYHVWKHFRPPDQGVHTXHQFHDQGKRZLWUHVSRQGVWRFHUWDLQFRPPDQGV5HIHUWRWKH
´2SHUDWRUDQG7HFKQLFDO5HIHUHQFH0DQXDOµIRURWKHULQIRUPDWLRQ
7KLVPDQXDOLVGLYLGHGLQWRWKHIROORZLQJQLQHVHFWLRQV
•
SECTION 1 - OVERVIEW AND SPECIFICATIONS
•
SECTION 2 - CONFIGURATION
•
SECTION 3 - INTERFACE SPECIFICATIONS
•
SECTION 4 - ELECTRICAL CHECKS AND ADJUSTMENTS
•
SECTION 5- MECHANICAL ADJUSTMENTS
•
SECTION 6 - REPLACEMENT PROCEDURES
•
SECTION 7 - FACTORY RESETS
•
SECTION 8 - TROUBLESHOOTING
•
SECTION 9 - OPTIONS
1
Rev B
Nov 1998
SECTION 1 – Overview & Specifications
1-2 Physical Characteristics
TOP ACCESS DOOR
Depth
Width
Height
REAR
SIDE ACCESS DOOR
FRONT
DIMENSIONS
Width
10.4 in. (265 mm)
Depth
17 in. (430 mm)
Height
13.5 in. (341 mm)
Weight
40 lbs (18 Kg)
POWER REQUIREMENTS
Voltage
Power Consumption
100 - 115 V (+/- 10 %)
220 V (+/- 10 %)
50/60 Hz (+/- 1%)
50 Watts Idle
130 Watts Operating
2
Rev B
Nov 1998
LEFT SIDE
1-3 Components
DIP SWITCH
CONFIGURATION
TABLE AND MEDIA
LOADING PROGRAM
TOP ACCESS
DOOR
RIBBON SUPPLY
SPINDLE
MEDIA HOLDER
RIBBON REWIND
SPINDLE
SIDE ACCESS
DOOR
LABEL ROLL
RETAINER
LCD DISPLAY
SENSORS AND SWITCHES
Refer to Section 1.7
HEAD LATCH
PRINT HEAD
ASSEMBLY
OPERATOR
PANEL
PLATEN ROLLER
POWER ON/OFF
SWITCH
LABEL SENSOR
POSITIONING ADJUSTMENT
3
Rev B
Nov 1998
1-3 Components
POWER
SUPPLY UNIT
MAIN PC BOARD
LCD BOARD
LED BOARD
(ON BACKSIDE
OF PANEL)
TEAR OFF
LABEL COVER
STEPPER MOTOR
SHAFT
TIMING BELTS
4
Rev B
Nov 1998
1-4 Ribbon
8VHRQO\6$72WKHUPDOWUDQVIHUULEERQVZKLFKZHUHIRUPXODWHGH[SUHVVO\IRUXVHLQDOO
6$72SULQWHUV8VHRIRWKHUWKDQDSSURYHGULEERQVPD\UHVXOWLQXQVDWLVIDFWRU\SULQW
TXDOLW\DQGRUGDPDJHWRWKHSULQWKHDGDQGPD\YRLG\RXUZDUUDQW\
1-5 Installation Considerations
3ULQWHURSHUDWLRQFDQEHDIIHFWHGE\WKHSULQWHUHQYLURQPHQW7KHORFDWLRQRIWKHSULQWHU
VKRXOGEHIUHHIURPGXVWKXPLGLW\DQGVXGGHQYLEUDWLRQV7RREWDLQRSWLPXPUHVXOWV
IURPWKHSULQWHUDYRLGORFDWLRQVLQIOXHQFHGE\
•
'LUHFWRUEULJKWVXQOLJKWVLQFHEULJKWOLJKWZLOOPDNHWKHODEHOVHQVRUOHVV
UHVSRQVLYHDQGPD\FDXVHWKHODEHOWREHVHQVHGLQFRUUHFWO\
•
:DUPWHPSHUDWXUHVZKLFKFDQFDXVHHOHFWULFDOSUREOHPVZLWKLQWKHSULQWHU6HH
6HFWLRQ6SHFLILFDWLRQV
1-6 Interface Connections (Rear Panel)
EXT. PORT CONNECTOR:
([WHUQDOVLJQDOFRQQHFWRU
CENTRONICS CONNECTOR: 3ULQWHUXVLQJSDUDOOHO
FRPPXQLFDWLRQFRQQHFWLRQ
RS232CONNECTOR:
AC FUSE:
AC INPUT CONNECTOR:
3ULQWHUXVLQJVHULDO
FRPPXQLFDWLRQFRQQHFWLRQ
7RSURWHFWWKHPDFKLQH
IURPDEQRUPDOSRZHU
LQSXW7\SH$9
&RQQHFWWR9+]
ZLWKFDEOHSURYLGHG
5
Rev B
Nov 1998
1-7 Switches and Sensors
HEAD LATCH LEVER: :KHQWKH
SULQWKHDGLVRSHQHGDPLFURVZLWFKLV
DFWLYDWHGDQGWKHSULQWHUZLOOVWRS
SULQWLQJ(UURUPHVVDJHZLOOEH
GLVSOD\HGRQWKH/('RSHUDWRUSDQHO
RIBBON SENSOR: 7KHVHQVRUZLOOUHDFW
WRWKHULEERQXQZLQGZKHQDSSUR[LPDWHO\
IHHWRIULEERQUHPDLQV7KLVVHQVRULVD
PRWLRQGHWHFWRUWKDWVLJQDOVWKHSULQWHU
ZKHQWKHULEERQVXSSO\LVWXUQLQJ7KLV
VHQVRULVXVHGIRUERWKWKHULEERQHQGDQG
ULEERQUHDUHQGVHQVLQJ:KHQHUURULV
GLVSOD\HG5LEERQRXWQRWWXUQLQJ
6
Rev B
Nov 1998
1-7 Switches and Sensors (Cont.)
MICRO SWITCH
LABEL SENSOR UNIT: %RWKWKH´,µ0DUN
UHIOHFWLYHDQG*DSWUDQVPLVVLYHVHQVRUV
FDQEHDGMXVWHGRYHUDOLPLWHGUDQJH7KH\DUH
ERWKORFDWHGLQWKHODEHOVHQVRUXQLW7KH
DVVHPEO\FDQEHDGMXVWHGE\ORRVHQLQJWKH
JUHHQVHQVRUDGMXVWNQREORFDWHGXQGHUQHDWK
WKHODEHOWUDQVSRUWDVVHPEO\DQGVOLGLQJWKH
ODEHOVHQVRUXQLWWRWKHGHVLUHGSRVLWLRQ7KH
JDSVHQVRUFDQEHDGMXVWHGIURPDPLQLPXPRI
LQPPWRDPD[LPXPRILQ
PPDQGWKH´,µ0DUNµIURPDPLQLPXPRI
LQPPWRDPD[LPXPRILQ
PPIURPWKHIL[HGSRVLWLRQLQVLGHODEHO
JXLGH
7KHUDQJHRIVHQVRUDGMXVWPHQWFDQEH
LQFUHDVHGWRDOORZWKH*DSVHQVRUWREH
SRVLWLRQHGDVFORVHDVPPIURPWKHLQVLGH
ODEHOHGJH5HIHUWR6HFWLRQ
MEDIA HOLD DOWN:
2SHQE\OLIWLQJXSRQWKHUHOHDVH
WDEXQGHUQHDWKWKHJUHHQWDE
PDUNHG´386+µ
&ORVHE\SXVKLQJGRZQRQWKHVDPH
JUHHQWDE
LABEL OUT SENSOR: 0LFURVZLWFKLV
DFWLYDWHGZKHQPHGLDVWRFNLVRXWRUZKHQWKH
0HGLD+ROG'RZQLVLQWKHXSSRVLWLRQ$OO
SULQWHURSHUDWLRQVVWRSDQGDQHUURUPHVVDJHLV
GLVSOD\HGRQWKH/('
1-8 Operator Panel / Displays 7
Rev B
Nov 1998
LINE Key: 0RPHQWDU\VZLWFK3UHVVLQJWKLVNH\WRJJOHVWKHSULQWHU
EHWZHHQWKHRQOLQHDQGRIIOLQHPRGH:KHQWKHSULQWHULVRQOLQHLWLV
UHDG\WRUHFHLYHGDWDIURPWKHKRVW7KLVNH\DFWVDVDSDXVHGXULQJDSULQW
MREE\WDNLQJWKHSULQWHURIIOLQH,WFDQDOVREHXVHGDVDSDXVHIXQFWLRQ
NH\WRVWRSWKHSULQWHUGXULQJWKHSULQWLQJSURFHVV
LCD SCREEN: /LQH[&KDUDFWHU/&'
GLVSOD\8VHGIRUVHWWLQJRSHUDWLRQDOSDUDPHWHUV
RIWKHSULQWHUDQGGLVSOD\LQJHUURUFRQGLWLRQV
FEED Key: 0RPHQWDU\VZLWFK
3UHVVLQJWKLVNH\IHHGVRQHEODQNODEHO
WKURXJKWKHSULQWHUZKHQLWLVRIIOLQH
:KHQWKHSULQWHULVRQOLQHDQRWKHUFRS\
RIWKHODVWODEHOZLOOEHSULQWHG
DIP SWITCH COVER
FINE TUNING - USE SOFTWARE FIRST
PRINT POTENTIOMETER: 7RDGMXVW
SULQWGDUNQHVVILQHDGMXVWPHQW
OFFSET POTENTIOMETER: 7RDGMXVW
EDFNIRUZDUGIHHGIRU
GLVSHQVHUFXWWHUWHDUEDUSRVLWLRQ
PP
PITCH POTENTIOMETER: $GMXVWVKRPH
SRVLWLRQRIWKHODEHOPP$IIHFWV
VWRSSRVLWLRQRIODEHOIHHGSULQWSRVLWLRQ
DQGGLVSHQVHSRVLWLRQ
DISPLAY POTENTIOMETER: 8VHGWR
DGMXVWWKHOLJKWLQJLQWHQVLW\FRQWUDVWRI
WKH/('·6
8
Rev B
Nov 1998
1-8 Operator Panel / Displays (Cont.)
DSW1, 2 & 3: ',36ZLWFKHVXVHGWRVHW
RSHUDWLRQDOSDUDPHWHUVRISULQWHU5HIHU
WR6HFWLRQIRUVHWWLQJV
LED’S: - STATUS INDICATORS
POWER
/('LOOXPLQDWHGZKHQWKHSRZHULVRQ
LABEL
/('LOOXPLQDWHGZKHQODEHOVXSSO\LVRXW
RIBBON
/('LOOXPLQDWHGZKHQULEERQPRWLRQVHQVRUGRHVQRWGHWHFW
DQ\ULEERQPRWLRQULEERQRXW
ERROR
/('LOOXPLQDWHGZKHQWKHUHLVDV\VWHPIDXOWVXFKDVDQRSHQ
SULQWKHDG
ON LINE
/('LOOXPLQDWHGZKHQSULQWHULVUHDG\WRUHFHLYHGDWD7XUQ
212))E\WRJJOLQJWKH/,1(NH\
9
Rev B
Nov 1998
1-9 Optional Accessories
ACCESSORIES
Refer to Section 9 for installation instructions.
Memory Expansion
Two slots for PCMCIA Memory Cards (up to 2MB each) that
can be used for Graphic File storage, print buffer expansion,
format storage and downloaded TrueType font storage.
Label Dispenser
Internal attachment allowing labels to be peeled from backing
for immediate (on demand) application. Backing is not
rewound.
Label Rewinder
External option rewinds labels onto a roll after they are printed.
Label Cutter
Internal attachment allowing labels to be cut at specified
internals. Controlled through programming.
Real Time Clock &
Calendar
An internally mounted Date/Time clock that can be used to
date/time stamp labels at the time of printing.
Coax/Twinax Interface
Coax/Triax Adapter. Coax I/F emulates an IBM 3287-2 printer
with a standard Type A BNC connector. Twinax I/F emulates
IBM 5224, 5225, 5226 or 4214 printer with autoterminate/cable-through capabilities.
1-10 Environment & Approvals
ENVIRONMENTAL
Operating Temperature
Storage Temperature
410 to 1040F (50 to 400C)
-00 to 1040F (-200 to 400C)
Operating Humidity
15-85 % RH, non-condensing
Storage Humidity
Max 90% RH, non-condensing
Electrostatic Discharge
8KV
REGULATORY APPROVALS
Safety
RFI/EMI
UL, CSA
FCC Class A
10
Rev B
Nov 1998
SECTION 1 Overview & Specifications
1-11 Print
PRINT
Method
Direct or Thermal Transfer
Speed (User Selectable)
2 to 10 ips
50 to 250 mm/s
Print Module (Dot Size)
.0049 in.
.125 mm
Resolution
203 dpi
8 dpmm
Maximum Print Width
4.1 in.
104 mm
Maximum Print Length
(Expanded Print Length)
14 in.
356 mm
Maximum Print Length
with 2MB Memory Card
49.5 in.
1249 mm
1-12 Media, Sensing, and Ribbon
MEDIA
Minimum/Maximum Width
.87 in to 5.0 in.
(22 mm to 128 mm)
Minimum/Maximum Length
.5 in. to 19.7 in.
(12.7 mm to 500 mm)
Type
Die Cut Labels, Fan Fold, Tag Stock or Continuous
Caliper (thickness)
Maximum .010 in. (.25 mm) including backing paper
Roll OD (max)
8.6 in. (218 mm), Face-In Wind
Core ID (min)
1.5 in. (38 mm)
Core ID (Recommended)
3 in. (76 mm)
11
Rev B
Nov 1998
1-12 Media, Sensing, and Ribbon
SENSING
See-Thru for labels or tags
Movable
Reflective “I- Mark”
Movable
Continuous Form
Sensor not used (Software Controlled)
RIBBON
Maximum Width
4.4 in. (111 mm)
Length
1475 ft. (450 m)
Thickness
4.5 micron, Face-In Wind
1-13 Controls and Signals, Adjustments
CONTROLS AND SIGNALS
On-Line
Green LED
Power
Green LED
Label
Red LED
Ribbon
Red LED
Error
Red LED
LCD Panel
2 Line x 16 Character
On/Off-Line Switch
Front Panel
Label Feed Switch
Front Panel
Power On/Off Switch
Front Panel
POTENTIOMETER ADJUSTMENTS
Print Darkness
Front Panel
Pitch
Front Panel
Offset
Front Panel
Display
Front Panel
12
Rev B
Nov 1998
1-14 Interface Connections
INTERFACE CONNECTIONS
Parallel (Amp 36 pin)
Centronics Compatible Standard
Serial (DB25S)
RS232C (2400 to 19.2K bps) Standard
Serial Protocol
Hardware Flow Control (Ready/Busy)
Software Flow Control (X-On/X-Off)
Bi-directional (ENQ/Response)
Data Transmission
ASCII Format
1-15 Processing
PROCESSING
CPU
32 BIT RISC
ROM
1 Mbyte (4 M bit x 2)
DRAM
2 MByte
1-16 Character Fonts
MATRIX FONTS
U Font
(5 dots W x 9 dots H)
S Font
M Font
XU Font
(5 dots W x 9 dots H) Helvetica
XS Font
(17 dots W x 17 dots H) Univers Condensed Bold
XM Font
(24 dots W x 24 dots H) Univers Condensed Bold
OA Font
(15 dots W x 22 dots H) OCR-A
OB Font
(20 dots W x 24 dots H) OCR-B
13
Rev B
Nov 1998
1-16 Character Fonts
AUTO SMOOTHING FONTS
WB
WB Font (18 dots W x 30 dots H) Univers Condensed
Bold
WL
WL Font (28 dots W x 52 dots H) Sans Serif
XB
XB Font (48 dots W x 48 dots H) Univers Condensed
Bold
XL
XL Font (48 dots W x 48 dots H) Sans Serif
VECTOR FONT
Helvetica Bold
Proportional or Fixed Spacing
Font Size 50 x 50 dots to 999 x 999 dots
10 Font Variations
DOWNLOADABLE FONTS
TrueType Fonts (Storage requires Optional Memory
Expansion)
CHARACTER CONTROL
Expansion up to 12x in either the X or Y coordinates
Character Pitch Control, 0 to 99 dots
Line Space Control, 0 to 99 dots
Journal Print facility
00, 900 ,1800 and 2700 Rotation
14
Rev B
Nov 1998
1-17 Bar Codes and Other Features
SYMBOLOGIES
Bookland (UPC/EAN Supplemental)
EAN-8, EAN-13
UPC-A and UPC-E
CODABAR
Code 39
Code 93
Code 128
Interleaved 2 of 5
Industrial 2 of 5
Matrix 2 of 5
MSI
POSTNET
UCC/EAN-128
Data Matrix
Maxicode
PDF417
Ratios (where appropriate)
Bar Height
Rotation
2:1, 3:1, 5:2 User definable bar widths
4 to 600 dots, User programmable
00, 900, 1800 and 2700
OTHER FEATURES
Sequential Numbering
Custom Characters
Sequential numbering of both numerics and bar codes
RAM storage for special characters
Graphics
Full dot addressable graphics, SATO Hex/Binary or PCX
formats
Form Overlay
Form overlay for high-speed editing of complex formats
15
Rev B
Nov 1998
16
Rev B
Nov 1998
Section
2
Configuration
2-1 Dip Switch Settings
7KUHH',3VZLWFKHV'6:'6:DQG'6:DUHORFDWHGXQGHUQHDWKDVQDSRQFRYHURQ
WKHRSHUDWLRQSDQHO7KHVHVZLWFKHVFDQEHXVHGWRVHW
•
RS232C TRANSMIT/RECEIVE PARAMETERS
•
THERMAL TRANSFER OR DIRECT THERMAL MODE
•
LABEL SENSOR ENABLE/DISABLE
•
HEAD CHECK MODE
•
HEX DUMP MODE
•
RECEIVE BUFFER SIZE
•
OPERATION MODE
SNAP-ON COVER
SHOWN REMOVED
DIP Switch Panel
DIP SWITCH TABLE IS LOCATED ON
BACK SIDE OF TOP ACCESS DOOR
17
Rev B
Nov 1998
SECTION 2 - Configuration
2-1 Dip Switch Settings (Cont.)
(DFKVZLWFKLVDQHLJKWSRVLWLRQ´WRJJOHµVZLWFK7KH21SRVLWLRQLVDOZD\VWRWKHWRS7R
VHWWKHVZLWFKHVILUVWSRZHUWKHXQLW2IIWKHQSRVLWLRQWKH',3VZLWFKHV$IWHUSODFLQJWKH
VZLWFKHVLQWKHGHVLUHGSRVLWLRQVSRZHUWKHSULQWHUEDFNRQ7KHVZLWFKVHWWLQJVDUHUHDG
E\WKHSULQWHUHOHFWURQLFVGXULQJWKHSRZHUXSVHTXHQFH7KH\ZLOOQRWEHFRPHHIIHFWLYH
XQWLOWKHSRZHULVF\FOHG
RS232 Transmit/Receive Setting
Data Bit Selection (DSW1-1)
7KLVVZLWFKVHWVWKHSULQWHUWRUHFHLYHHLWKHURUELWGDWDELWVIRUHDFKE\WHWUDQVPLWWHG
DSW1-1
OFF
ON
DSW1
SETTING
8 Data Bits
7 Data Bits
ON
OFF
1
2
3
4
5
6
7
8
Parity Selection (DSW1-2, DSW1-3)
7KHVHVZLWFKHVVHOHFWWKHW\SHRISDULW\XVHGIRUHUURUGHWHFWLRQ
DSW1-2
OFF
OFF
ON
ON
DSW1-3
SETTING
OFF
No Parity
ON
Even
ON
OFF
Odd
OFF
ON
Not Used
DSW1
1
2
3
18
Rev B
Nov 1998
4
5
6
7
8
SECTION 2 – Configuration
Stop Bit Selection (DSW1-4)
6HOHFWVWKHQXPEHURIVWRSELWVWRHQGHDFKE\WH
DSW1
DSW1-4
SETTING
OFF
1 Stop Bit
ON
2 Stop Bits
ON
OFF
1
2
3
4
5
6
7
8
5
6
7
8
Baud Rate Selection (DSW1-5, DSW1-6)
6HOHFWVWKHGDWDUDWHESVIRUWKH56SRUW
DSW1-5
DSW1-6
SETTING
OFF
OFF
9600
OFF
ON
19200
ON
OFF
4800
ON
ON
2400
DSW1
ON
OFF
1
2
3
4
Communication Protocol Selection (DSW1-7, DSW1-8)
6HOHFWVWKHIORZFRQWURODQGVWDWXVUHSRUWLQJ
DSW1-7
DSW1-8
SETTING
OFF
OFF
Ready/Busy
OFF
ON
X-on/X-Off
ON
OFF
Bi-Directional
ON
ON
Not Used
ON
OFF
1
DSW1
2
3
4
5
6
7
8
19
Rev B
Nov 1998
Print Mode Selection (DSW2-1)
6HOHFWVEHWZHHQGLUHFWWKHUPDOSULQWLQJRQWKHUPDOO\VHQVLWLYHSDSHUDQGWKHUPDOWUDQVIHU
SULQWLQJXVLQJDULEERQ
DSW2
DSW2-1
SETTING
OFF
Therm Xfr
ON
Direct Therm
ON
OFF
1
2
3
4
5
6
7
8
Sensor Type Selection (DSW2-2)
6HOHFWVEHWZHHQWKHXVHRIDODEHOJDSRUDUHIOHFWLYH´,0DUNµGHWHFWRU
DSW2-2
SETTING
OFF
Gap
ON
“I - Mark”
DSW2
ON
OFF
1
2
3
4
5
6
7
8
Head Check Selection (DSW2-3)
:KHQVHOHFWHGWKHSULQWHUZLOOFKHFNIRUKHDGHOHPHQWVWKDWDUHHOHFWULFDOO\PDOIXQFWLRQLQJ
DSW2
DSW2-3
SETTING
OFF
Disabled
ON
Enabled
ON
OFF
1
2
3
4
5
6
7
8
5
6
7
8
Hex Dump Selection (DSW2-4)
6HOHFWV+H['XPSPRGH
DSW2
DSW2-4
SETTING
OFF
Disabled
ON
Enabled
ON
OFF
1
2
3
4
Receive Buffer Selection (DSW2-5)
20
Rev B
Nov 1998
6HOHFWVWKHRSHUDWLQJPRGHRIWKHUHFHLYHEXIIHU
1RWH7KH&HQWURQLFVLQWHUIDFHRSHUDWHVRQO\LQWKHPXOWLMREEXIIHUPRGHUHJDUGOHVV
RIWKHVZLWFKVHWWLQJ
DSW2
DSW2-5
SETTING
OFF
Single Job
ON
Multi Job
ON
OFF
1
2
3
4
5
6
7
8
Protocol Control Code Selection (DSW2-6 & DSW2-7)
6HOHFWVWKHFRPPDQGFRGHVXVHGIRUSURWRFROFRQWURO
DSW2-6*
DSW2-7
SETTING
Reserved
OFF
Standard
Reserved
ON
Non-Std.
DSW2
ON
OFF
1
2
3
4
5
6
7
8
*Reserved for Future Use (DSW2-6)
127(7KH&HQWURQLFV3DUDOOHOFRPPXQLFDWLRQVSRUWRQWKH059LVDOZD\V
HQDEOHGUHJDUGOHVVRIWKHVHWWLQJVIRUWKH56SRUW7KHUHDUHQRVHWWLQJVIRU&HQWURQLFV
%RWKWKH&HQWURQLFVDQGWKH56SRUWVDUHDFWLYHDWDOOWLPHV&DUHVKRXOGEHWDNHQWR
HQVXUHWKDWGDWDLVQRWWUDQVPLWWHGWRERWKSRUWVVLPXOWDQHRXVO\DVWKHUHFHLYHGPHVVDJH
ZLOOEHFRUUXSWHG
Selecting Protocol Control Codes 3URWRFROFRQWUROFRGHVDUHXVHGWRWHOOWKHSULQWHUWKDWDVSHFLILFW\SHRILQIRUPDWLRQLV
EHLQJWUDQVPLWWHGWRWKHSULQWHU$VDQH[DPSOHWKH6WDQGDUG3URWRFRO&RPPDQG&RGH
VSHFLILHVWKHXVHRIDQ(6&!FKDUDFWHUWRWHOOWKHSULQWHUWKDWWKHIROORZLQJFKDUDFWHUV
ZLOOUHSUHVHQWDVSHFLILFFRPPDQG6RPHWLPHVWKHKRVWFRPSXWHULVXQDEOHWRJHQHUDWH
WKHFKDUDFWHURULWXVHVWKH(6&!FKDUDFWHUWRFRQWURODQRWKHUIXQFWLRQ,QWKLVFDVH
DQ$OWHUQDWH3URWRFRO&RPPDQG&RGHVHWFDQEHVHOHFWHGIRUXVHE\SODFLQJ',3VZLWFK
LQWKH21SRVLWLRQ:KHQWKH$OWHUQDWHVHWLVVHOHFWHG7KH(6&!FKDUDFWHULVQRW
XVHGDQGLVLQVWHDGUHSODFHGZLWKD´FDUURWµAFKDUDFWHU$FRPPDQGVWUHDPZRXOG
WKHQVWDUWZLWKDQÁ$µLQVWHDGRIDQ´(6&!$µ7KHVHWZRVHWVRI3URWRFRO&RPPDQG
&RGHVDUHDGHTXDWHIRUWKHPDMRULW\RIDOODSSOLFDWLRQVEXWRFFDVLRQDOO\VLWXDWLRQVRFFXU
ZKHUHFRQIOLFWVH[LVWZKHQXVLQJWKH$OWHUQDWHVHW,QWKHVHFDVHVWKHXVHUFDQGHILQHDQG
GRZQORDGDFXVWRPVHWRI3URWRFRO&RPPDQG&RGHVWKDWDUHVWRUHGLQ((3520PHPRU\
LQWKHSULQWHU$IWHUWKHVHDUHGRZQORDGHGWKH\UHSODFHWKH$OWHUQDWH&RPPDQG&RGHVHW
ZKHQ',3VZLWFK'6:LVLQWKH21SRVLWLRQ:KHQ',3VZLWFK'6:LVLQWKH2))
SRVLWLRQWKH6WDQGDUG3URWRFRO&RPPDQG&RGHVDUHXVHG
21
Rev B
Nov 1998
Selecting Protocol Control Codes (Cont.)
Download Command Structure 7KHFRPPDQGIRUGRZQORDGLQJDQHZVHWRI3URWRFRO&RPPDQG&RGHVWDNHVWKHIRUPRI
(6&!/'DEFGHIJKL7KHSDUDPHWHUVVSHFLILHGIRU´DµWKURXJK´LµFDQEHWUDQVPLWWHGLQ
HLWKHU$6&,,FKDUDFWHUVRUKH[QRWDWLRQDOORZLQJDFRPSOHWHFKDUDFWHUH[FHSWIRUWKH´µ
VHWWREHXVHGIRUVHOHFWLQJWKHFXVWRPFRGH
ALTERNATE
PARAMETER
STANDARD SETTING
SETTING(DEFAULT)
D
67;
^
E
(7;
`
F
(6&
A
G
(14
#
H
&$1
I
a
a
J
2))/,1(
@
<(6
K$XWR21/,1(
1R
12
<(6
L=HUR6ODVK
1R
12
Reset
,IWKHFXVWRP3URWRFRO&RPPDQGFRGHVDUHLQFRUUHFWRULIWKHSULQWHUGRHVQRWUHVSRQGWR
FRPPDQGVXVLQJWKHFXVWRPVHWWKH$OWHUQDWH3URWRFRO&RQWURO&RGHVFDQEHUHVWRUHGE\WKH
IROORZLQJSURFHGXUH
STEP
PROCEDURE
7XUQWKHSULQWHURII
3ODFH',3VZLWFK'6:LQWKH21SRVLWLRQ
7XUQSRZHURQZKLOHVLPXOWDQHRXVO\SUHVVLQJWKH)(('DQG/,1(
VZLWFKHV
22
Rev B
Nov 1998
Download Procedure
7KHSURFHGXUHIRUGRZQORDGLQJDFXVWRP3URWRFRO&RPPDQG&RGHVHWLV
STEP
PROCEDURE
5HVHWWKHSULQWHUWRWKHGHIDXOWVHWWLQJVXVLQJWKH5HVHWSURFHGXUH
3ODFH',3VZLWFK'6:LQWKH21SRVLWLRQ
7XUQSRZHU21ZKLOHVLPXOWDQHRXVO\SUHVVLQJWKH/,1(VZLWFK7KLV
SODFHVWKHSULQWHULQWKH86(5'2:1/2$'PRGHDVVLJQLILHGE\86(5
'2:1/2$'GLVSOD\HGRQWKH/&'SDQHO
)RUSULQWHUVWKDWGRQRWKDYHDQ/&'SDQHO\RXZLOOKHDUDVLQJOHÉHHSµ
VLJQLI\LQJWKHSULQWHULVLQWKH86(5'2:1/2$'PRGH
6HW',3VZLWFK'6:LQWKHSRVLWLRQWRDFFHSWWKH3URWRFRO&RQWUROFRGHV
WREHXVHGIRUGRZQORDGLQJLH'6: 2))IRU6WDQGDUGFRGHVDQG
'6: 21WRXVHWKH$OWHUQDWHVHW
3UHVVWKH/,1(NH\WRSODFHWKHSULQWHULQWKH21/,1(PRGH7KHSULQWHU
LVUHDG\WRUHFHLYHWKHGRZQORDGFRPPDQGGDWDVWUHDP
$IWHUWKHFRPPDQGKDVEHHQVHQWWKHXQLWZLOOEHHSDQGSULQWDVWDWXV
ODEHO,ILWGRHVQRWEHHSDQGSULQWWKHODEHOWKHSULQWHUGLGQRWDFFHSWWKH
GDWD
,IWKHSULQWHUGRHVQRWEHHSDQGSULQWDVHWWLQJODEHOWXUQWKHSULQWHURII
FKHFN\RXUGRZQORDGFRPPDQGVWUHDPIRUHUURUVDQGVWDUWWKHGRZQORDG
SURFHVVRYHUDWVWHS
,IFXVWRPFRGHVDUHFRUUHFWSUHVVWKH)(('NH\WRDFFHSWWKHPDQG
WHUPLQDWHWKHGRZQORDGSURFHVV,IWKH\DUHLQFRUUHFWWXUQWKHXQLWRII
ZLWKRXWSUHVVLQJWKH)(('NH\DQGEHJLQWKHGRZQORDGSURFHVVDJDLQDW
VWHS
23
Rev B
Nov 1998
CONTROL
CHARACTER
STANDARD
DSW2-7 OFF
NON-STANDARD
DSW2-7 ON
DESCRIPTION
STX
02 Hex
7B Hex = {
Start of Data
ETX
03 Hex
7D Hex = }
End of Data
ESC
1B Hex
5E Hex = ^
Command code to follow
Null
7E Hex
7E Hex = ~
Cutter command
ENQ
05 Hex
40 Hex = @
Get printer status, Bi-Com
mode
Can
18 Hex
21 Hex = !
Cancel print job, Bi Com mode
Off-Line
40 Hex
5D Hex = ]
Take printer Off-Line
M84XX Compatibility (DS2-8)
)RUHPXODWLQJ0VRIWZDUH6KRXOGEHXVHGRQO\LISUREOHPVDUHHQFRXQWHUHGZKHQ
XVLQJH[LVWLQJ0VRIWZDUH
SETTING
OFF
OFF (Normal
Operation)
DSW2
DSW2-8
ON
ON
OFF
M-8400
Compatibility
1
2
3
4
5
6
7
8
Mode Selection (DSW3-1 and DSW3-2)
6HOHFWVWKHRSHUDWLQJPRGHRIWKHSULQWHU
DSW3-1
DSW3-2
OFF
OFF
Batch/Continuous
OFF
ON
Tear Off
ON
OFF
Cutter
ON
ON
Dispenser
DSW3
SETTING
ON
OFF
1
2
3
24
Rev B
Nov 1998
4
5
6
7
8
Label Sensor Selection (DSW3-3)
(QDEOHVRUGLVDEOHVWKH/DEHO6HQVRU,IWKH6HQVRULVHQDEOHGLWZLOOGHWHFWWKHHGJHRIWKH
ODEHODQGSRVLWLRQLWDXWRPDWLFDOO\,ILWLVGLVDEOHGWKHSRVLWLRQLQJPXVWEHXQGHUVRIWZDUH
FRQWUROXVLQJ/LQH)HHGFRPPDQGV
DSW3
DSW3-3
SETTING
OFF
Sensor Used
ON
ON
Not Used
OFF
1
2
3
4
5
6
7
8
Back Feed Selection (DSW3-4)
:KHQ%DFN)HHGLVHQDEOHGWKHSULQWHUZLOOSRVLWLRQWKHODEHOIRUGLVSHQVLQJFXWWLQJDQG
UHWUDFWLWWRWKHFRUUHFWSULQWSRVLWLRQEHIRUHSULQWLQJWKHQH[WODEHO
DSW3
DSW3-4
SETTING
OFF
Disabled
ON
Enabled
ON
OFF
1
2
3
4
5
6
7
8
External Signal Interface
7KH(;7FRQQHFWRURQWKHSULQWHUUHDUSDQHOLVLQWHQGHGIRUXVHZLWKWKHH[WHUQDOSULQWHU
DFFHVVRULHVVXFKDVODEHOUHZLQGHUVRUDSSOLFDWRUV7KHSLQ&HQWURQLFVW\SHFRQQHFWRU
SURYLGHVDFKRLFHRIIRXUGLIIHUHQWRXWSXWVLJQDOVDORQJZLWKYDULRXVHUURUFRQGLWLRQV
Print Start Signal Selection (DSW3-5)
DSW3-5
SETTING
OFF
Disabled
ON
Enabled
DSW3
ON
OFF
1
2
3
4
5
6
7
8
127(7KLVVZLWFKPXVWEHLQWKH21SRVLWLRQLID9HUL6FDQLVXVHGWRFRQWUROWKHSULQWHUYLD
WKH(;7FRQQHFWRU
25
Rev B
Nov 1998
External Signal Type Selection (DSW3-6, DSW3-7)
6HOHFWVWKHW\SHRIRXWSXWVLJQDO
DSW3
DSW3-6
DSW3-7
SETTING
Off
Off
Type 4
ON
Off
On
Type 3
OFF
On
Off
Type 2
On
On
Type 1
1
2
3
4
5
6
7
Refer to Section 3.6 for a description of the available external signal types.
Repeat Print via External Signal (DSW3-8)
$OORZVDQH[WHUQDOGHYLFHWRFRQWUROWKHUHSULQWRIWKHODEHOLQWKHSULQWEXIIHU
DSW3
DSW3-8
SETTING
OFF
Disabled
ON
Enabled
ON
OFF
1
2
3
4
5
6
1RWH7KH',36ZLWFKIXQFWLRQVOLVWHGLQFRUSRUDWHWKHODWHVW
ILUPZDUHUHYLVLRQVDWWKHWLPHRISULQWLQJ
26
Rev B
Nov 1998
7
8
8
2-2 Default Settings
Switch Selections
$OOVZLWFKHVDUHSODFHGLQWKH2IISRVLWLRQGHIDXOWIRUVKLSSLQJ7KLVZLOOUHVXOWLQWKH
IROORZLQJRSHUDWLQJFRQILJXUDWLRQ
Communications:
Protocol: Sensor:
Receive Buffer:
Mode:
Label Sensor:
Back feed: External Signals:
GDWDELWVQRSDULW\6WRSELW%DXG
5HDG\%XV\
*DS6HQVRU
6LQJOH-RE
%DWFKFRQWLQXRXV
6HQVRU8VHG
'LVDEOHG
'LVDEOHG
Software Default Settings
7KH059VWRUHVWKHVRIWZDUHVHWWLQJVXSRQUHFHLSWDQGXVHVWKHPXQWLOWKH\DUH
DJDLQFKDQJHGE\UHFHLSWRIDFRPPDQGFRQWDLQLQJDQHZVHWWLQJ7KHVHVHWWLQJVDUH
VWRUHGLQQRQYRODWLOH5$0DQGDUHQRWDIIHFWHGE\SRZHULQJWKHSULQWHURII7KH
SULQWHUPD\EHUHVHWWRXVHWKHGHIDXOWVRIWZDUHVHWWLQJVE\GHSUHVVLQJWKH/,1(DQG
)(('NH\VVLPXOWDQHRXVO\ZKLOHSRZHULQJWKHSULQWHURQ7KLVZLOOUHVXOWLQWKH
IROORZLQJGHIDXOWFRQILJXUDWLRQ
User Mode Default Settings
Print Darkness:
Print Speed:
Pitch Offset:
LQFKHVSHUVHFRQG
PP
Advanced Mode Default Settings
Zero Slash: <(6
Auto Online <(6
Vert. Offset: Horiz:
Input:
Calendar Enabled: 12
Ignore CR/LF:
12
Print Darkness:
'()$8/76(77,1*
&203/(7('
2QFHWKHGHIDXOWRSHUDWLRQLVFRPSOHWHGD´6$72'()$8/7&203/(7('µPHVVDJH
ZLOOEHGLVSOD\HGRQWKH/&'SDQHODQGDVLQJOHDXGLEOHVLJQDOZLOOEHKHDUG7KH
SULQWHUVKRXOGEHSRZHUHGRIIZKLOHWKLVPHVVDJHLVEHLQJGLVSOD\HG7KLVVDYHVWKH
GHIDXOWVHWWLQJVLQWKH((3520ZKHUHWKH\ZLOOEHDXWRPDWLFDOO\ORDGHGWKHQH[WWLPH
WKHSULQWHULVSRZHUHGRQ
27
Rev B
Nov 1998
2.3 Printer Adjustments
7KH/&'3DQHORQWKH059SULQWHULVXVHGLQFRQMXQFWLRQZLWKWKH/,1(DQG)(('
VZLWFKHVE\WKHRSHUDWRUWRPDQXDOO\HQWHUSULQWHUFRQILJXUDWLRQVHWWLQJV0DQ\RIWKH
VHWWLQJVFDQDOVREHFRQWUROOHGYLDVRIWZDUHFRPPDQGVDQGLQWKHFDVHRIFRQIOLFWEHWZHHQ
VRIWZDUHDQGFRQWUROSDQHOVHWWLQJVWKHSULQWHUZLOODOZD\VXVHWKHODVWYDOLGVHWWLQJ,I\RX
ORDGDODEHOMREWKDWLQFOXGHVVRIWZDUHVHWWLQJVDQGWKHQHQWHUDQHZVHWWLQJYLDWKH
RSHUDWLRQSDQHOWKHPDQXDOO\VHWYDOXHVZLOOEHXVHGE\WKHSULQWHU,I\RXVHWWKHYDOXHV
PDQXDOO\DQGWKHQGRZQORDGDMREZLWKVRIWZDUHVHWWLQJVWKHVRIWZDUHVHWWLQJVZLOOEH
XVHG
Power On
POWER
Refer to
Page 29
Normal/User Mode
Print Test Labels
Advanced Mode
Settings and
Adjustments
POWER+FEED
POWER+LINE
Load SATO
Default Settings
POWER+FEED
Download User
Defined Protocol
Codes
POWER+LINE +
DSW2-7 =ON
Reset to SATO
Default Protocol
Codes
Print Hex
Dump Label
Refer to
Page 43
Refer to
Page 33
Refer to
Page 27
POWER+LINE+FEED
+DSW2-7=ON
'()$8/76(77,1*
&203/(7('
Refer to
Page21
Refer to
Page 22
POWER, then DSW2-4 =ON
Print Hex
Dump Label
POWER + DSW2-4 =ON
28
Rev B
Nov 1998
Print Buffer
Hex Dump Label
Refer to Page 20
Receive Buffer
Hex Dump Label
Refer to Page 21
Normal Mode
:KHQWKHSULQWHULVSRZHUHGRQWKH/&'3DQHOZLOOGLVSOD\WKH21/,1(VWDWXVRQWKHWRS
OLQH RI WKH GLVSOD\ DQG WKH ERWWRP OLQH ZLOO FRQWDLQ WKH ODEHO TXDQWLW\ 47< VWDWXV 7KH
21/,1(PHVVDJHZLOOEHFKDQJHGWR2))/,1(ZKHQHYHUWKHSULQWHULVVZLWFKHGRIIOLQHE\
GHSUHVVLQJWKH/,1(NH\$VVRRQDVDSULQWMRELVUHFHLYHGWKH47<PHVVDJHZLOOLQGLFDWH
WKHQXPEHURIODEHOVWREHSULQWHG$VVRRQDVWKHODEHOMREEHJLQVWRSULQWWKHGLVSOD\ZLOO
LQGLFDWHWKHQXPEHURIODEHOVUHPDLQLQJLQWKHSULQWMREWKDWUHPDLQWREHSULQWHG
User Mode
7RHQWHUWKH86(5PRGHSHUIRUPWKHIROORZLQJVWHSV
STEP
PROCEDURE
7KHSULQWHULVILUVWWDNHQRIIOLQHE\SUHVVLQJWKH/,1(NH\RQFH7KHGLVSOD\
ZLOOFKDQJHWR2))/,1(
3UHVVWKH)(('DQG/,1(NH\VVLPXOWDQHRXVO\IRUPRUHWKDQRQHVHFRQG
7KHSULQWHUQRZGLVSOD\VWKHILUVW86(5PRGHDGMXVWPHQW3ULQW'DUNQHVV
127(5HIHUDOVRWRSDJHIRUSULQWGDUNQHVV
VHWWLQJ7\SHDQG7\SHWKDWZRUNLQFRQMXQFWLRQ
ZLWKWKHVHILQHDGMXVWPHQWVHWWLQJV
Print Darkness Setting
7KHUHDUHILYH'DUNQHVVRUKHDWUDQJHVHWWLQJVRQWKH0597KHKLJKHUQXPEHUV
UHSUHVHQWGDUNHUVHWWLQJV7KHFXUUHQWVHWWLQJLVLQGLFDWHGE\DOLQHXQGHURQHRIWKHUDQJH
VHWWLQJV
7RFKDQJHWKHVHWWLQJSHUIRUPWKHIROORZLQJVWHSV
STEP
PROCEDURE
8VHWKH/,1(NH\WRVWHSWKHXQGHUOLQHGFXUVRUWRWKHGHVLUHGVHWWLQJ
2QFHWKHFRUUHFWVHWWLQJLVXQGHUOLQHGSUHVVWKH)(('NH\WRDFFHSWWKH
VHWWLQJDQGDGYDQFHWRWKHQH[WDGMXVWPHQW
1RWH7KHVHWWLQJFDQEHRYHUULGGHQE\VRIWZDUH)LQHUDGMXVWPHQWVFDQDOVREHPDGHXVLQJWKH
35,17SRWHQWLRPHWHUVHWWLQJRQWKHDGMXVWPHQWSDQHO
29
Rev B
Nov 1998
Print Speed Adjustment
7KHUHDUHILYH63(('VHWWLQJVRQWKH059(DFKVHWWLQJLVOLVWHGRQWKHERWWRPOLQHRI
WKHGLVSOD\7KHFXUUHQWVHWWLQJLVLQGLFDWHGE\DOLQHXQGHURQHRIWKHVSHHGVHWWLQJV
DSW2-8 OFF
Print Speed
Setting
LSV
LSV
LSV
LSV
LSV
DSW2-8 ON
LSV
LSV
LSV
LSV
LSV
STEP
PROCEDURE
8VHWKH/,1(NH\WRVWHSWKHXQGHUOLQHGFXUVRUWRWKHGHVLUHGVHWWLQJ
VHWWLQJDQGDGYDQFHWRWKHQH[WDGMXVWPHQW3LWFK2IIVHW
1RWH7KLVVHWWLQJFDQEHRYHUULGGHQE\VRIWZDUH
Pitch Offset and Direction
7KHODEHOSLWFKLVWKHGLVWDQFHIURPWKHOHDGLQJHGJHWKHHGJHWKDWFRPHVRXWRIWKHSULQWHU
ILUVWRIDODEHODQGWKHOHDGLQJHGJHRIWKHQH[WODEHO7KHOHDGLQJHGJHSRVLWLRQRIWKHODEHO
FDQEHDGMXVWHGUHODWLYHWRWKHSULQWKHDGPPLQLQFUHPHQWVRIPPXVLQJWKH
IROORZLQJSURFHGXUH2QFHWKHSRVLWLRQLVVHWLWFDQEHDGMXVWHGPPXVLQJWKH
3,7&+SRWHQWLRPHWHURQWKHDGMXVWPHQWSDQHO
MOVED WITH MINUS
(-) OFFSET
ORIGINAL PRINT LINE
MOVED WITH POSITIVE
(+) OFFSET
LINE FEED
DIRECTION
30
Rev B
Nov 1998
Pitch Offset and Direction Cont.
STEP
PROCEDURE
8VHWKH/,1(NH\WRVWHSWKHXQGHUOLQHGFXUVRUWRHLWKHUWKHSRVLWLYHRU
WKHQHJDWLYHVHOHFWLRQ$SRVLWLYHVHOHFWLRQLQFUHDVHVWKHSLWFKRIIVHW
GLUHFWLRQZKLOHDQHJDWLYHVHOHFWLRQGHFUHDVHVWKHSLWFKRIIVHWGLUHFWLRQ
2QFHWKHGHVLUHGVHWWLQJLVXQGHUOLQHGSUHVVWKH)(('NH\WRDFFHSWWKH
VHWWLQJDQGDGYDQFHWRWKHILUVWQXPHULFDOSRVLWLRQ3UHVVWKH/,1(
NH\WRVHWDYDOXHLQWKHILUVWSRVLWLRQRQO\(DFKWLPHWKHOLQHNH\LV
SUHVVHGLWZLOOLQFUHPHQWRQHVWHS3UHVVWKH)(('NH\WRDGYDQFHWRWKH
VHFRQGSRVLWLRQWRVHWDYDOXH3UHVVWKHOLQHNH\UHSHDWHGO\WRDGYDQFHWR
WKHGHVLUHGYDOXH2QFHWKHVHWWLQJLVFRUUHFWSUHVVWKH)(('NH\WR
DFFHSWWKHVHWWLQJDQGDGYDQFHWRWKH&DQFHO3ULQWMREGLVSOD\
<RXPD\ZLVKWRFKHFN\RXUVHWWLQJVE\SULQWLQJDWHVWODEHODIWHU\RXKDYH
FRPSOHWHGWKHDGMXVWPHQWVWRHQVXUHWKDWWKH\DUHFRUUHFW6HHSDJHIRU
LQVWUXFWLRQVRQKRZWRSULQWDWHVWODEHO
31
Rev B
Nov 1998
Cancel Print Job
,IWKHSULQWHUKDVDSULQWMREVORDGHGLQPHPRU\VHOHFWLQJ<(6ZLOOFDXVHWKHMREVWR
EHFOHDUHG7KHGHIDXOWVHOHFWLRQLV120DNHVXUHWKDW\RXZDQWWRFDQFHOWKHSULQWMRE
EHIRUHVHOHFWLQJ<(6DVWKHMREFDQQRWEHUHFRYHUHGDQGZLOOKDYHWREHUHWUDQVPLWWHGWR
WKHSULQWHU
7RFDQFHOWKHSULQWSHUIRUPWKHIROORZLQJVWHSV
STEP
PROCEDURE
8VHWKH/,1(NH\WRVWHSWKHXQGHUOLQHGFXUVRUWRHLWKHU
<(6RU12
VHWWLQJDQGWHUPLQDWHWKHXVHUPRGHRIRSHUDWLRQDQGUHWXUQWRWKHQRUPDO
PRGH2))/,1(GLVSOD\
,I\RXZLVKWRFKDQJHDQ\RIWKHVHWWLQJV\RXPXVWHQWHUWKHXVHUPRGH
DJDLQE\VLPXOWDQHRXVO\SUHVVLQJ)(('DQG/,1(NH\VIRUPRUHWKDQRQH
VHFRQG
2-4 Advanced Mode Settings and Adjustments
$GYDQFHGPRGHLVSURYLGHGWRPDNHDGMXVWPHQWVWKDWUHTXLUHRQO\RFFDVLRQDODGMXVWPHQWV
6LQFHWKH\DIIHFWWKHEDVLFRSHUDWLRQRIWKHSULQWHUWKHSURFHGXUHIRUHQWHULQJWKLVPRGHLV
GHVLJQHGWRSUHYHQWVRPHRQHIURPDFFLGHQWDOO\FKDQJLQJWKHVHWWLQJV
7RHQWHUDGYDQFHGPRGHWKHSULQWHULVSRZHUHGRQZKLOHSUHVVLQJWKH/,1(NH\7KH
SULQWHUZLOOHPLWDVLQJOHDXGLEOHVLJQDODQGGLVSOD\WKHILUVWFRQILJXUDWLRQVHOHFWLRQRQWKH
/&'SDQHO
1RWH,IWKHSULQWHUILUPZDUHYHUVLRQ\RXDUHXVLQJLV(RUKLJKHUWKHDGYDQFHG
PRGHLVVSOLWLQWRWZRVHFWLRQV6HWXSDQG&RXQWHUV7KH/,1(NH\LVXVHGWRWRJJOH
EHWZHHQWKHVHWZRVHFWLRQV3UHVVWKH)(('NH\WRHQWHUWKHVHOHFWHGVHFWLRQ
)RUWKH6HWXSVHFWLRQVHHQH[WSDJH)RUWKHFRXQWHUVVHFWLRQUHIHUWRSDJH
)RURWKHUILUPZDUHYHUVLRQVWKHFRXQWHUVLQIRUPDWLRQFDQRQO\EHDFFHVVHGE\SHUIRUPLQJ
DODUJHWHVWSULQWDVVKRZQRQSDJH
7RUHVHWWKHFRXQWHUVUHIHUWR6HFWLRQ)DFWRU\5HVHWV&RXQWHU&OHDURQSDJH
)URPWKHDGYDQFHGPRGHGLVSOD\WKHDGYDQFHGVHWWLQJVDUHDFFHVVHGLQVHTXHQFHE\
SUHVVLQJWKH)(('NH\RUWKH<(612NH\V
32
Rev B
Nov 1998
Advanced Mode Flow – Refer to the following pages for a full description of each setting
FEED KEY
FEED KEY
FEED KEY
Press FEED KEY to recycle back
through the ADVANCED MODE SETUP
section or press the LINE key to select
the counters section. For the counters
section refer to page 42.
33
Rev B
Nov 1998
2-4 Advanced Mode Settings and Adjustments
Zero Slash Setting
7KLVVHWWLQJGHWHUPLQHVLID]HURLVSULQWHGZLWKDVODVKRUZLWKRXWDVODVK7KLVVHWWLQJFDQDOVR
EHFRQWUROOHGYLDVRIWZDUHFRPPDQGV:KHQ<(6LVVHOHFWHGWKH860:%:/;8;6;0
;%;/DQGYHFWRUIRQWVZLOOKDYHDVODVKWKURXJKWKHFHQWHURIWKH]HURFKDUDFWHU
7RDFFHVVWKLVVHWWLQJSHUIRUPWKHIROORZLQJVWHSV
STEP
PROCEDURE
8VHWKH/,1(NH\WRVWHSWKHXQGHUOLQHGFXUVRUWRHLWKHU<(6RU12
VHWWLQJDQGDGYDQFHWRWKH$XWR2QOLQHGLVSOD\
Auto Online Setting
7KLVVHWWLQJGHWHUPLQHVWKHPRGHLQZKLFKWKHSULQWHUSRZHUVXS,IWKH<(6VHOHFWLRQLVPDGH
WKHSULQWHUSRZHUVXSLQWKH21/,1(PRGHDQGLVUHDG\WRSULQW,I12LVVHOHFWHGWKHSULQWHU
SRZHUVXSLQWKH2))/,1(PRGHDQGPXVWEHPDQXDOO\SODFHGLQWKH21/,1(PRGHE\SUHVVLQJ
WKH/,1(NH\EHIRUHLWLVUHDG\WRSULQW
STEP
PROCEDURE
8VHWKH/,1(NH\WRVWHSWKHXQGHUOLQHGFXUVRUWRHLWKHU<(6RU12
VHWWLQJDQGDGYDQFHWRWKH9HUWLFDO2IIVHWGLVSOD\
34
Rev B
Nov 1998
Vertical Offset Setting
9HUWLFDO2IIVHWLVWKHGLVWDQFHGRZQIURPWKHOHDGLQJHGJHWKHHGJHRIWKHODEHOWKDWFRPHV
RXWRIWKHSULQWHUILUVWWRWKHILUVWYHUWLFDOSULQWSRVLWLRQ,WLVDOZD\VDSRVLWLYHVHWWLQJVLQFH
PDNLQJLWQHJDWLYHZRXOGPRYHLWXSDQGRIIWKHSULQWDEOHODEHO7KLVVHWWLQJFKDQJHVWKH
EDVHUHIHUHQFHSRLQWIRUDOOVXEVHTXHQWODEHOMREV,W·VHIIHFWLVLGHQWLFDOWRWKH<ESC> $
%DVH5HIHUHQFHSRLQWFRPPDQG6LQFHWKHSULQWHUPRYHVWKHODEHOLQGLVFUHWHVWHSVHTXDOWR
WKHVL]HRIWKHSULQWGRWWKHXQLWVRIPHDVXUHIRU9HUWLFDO2IIVHWGLVWDQFHLVGRWV7KH
PD[LPXPYDOXHWKDWFDQEHVHWLVLQ([SDQGHGPRGH
(DFKGRWLVLQFKHVPP
1RWH7KLVVHWWLQJFDQEHRYHUULGGHQE\WKH%DVH5HIHUHQFH3RLQW&RPPDQG,WLVUHFRPPHQGHG
WKDW\RXUHORFDWHSULQWLQJLQ\RXUVRIWZDUHDVDGMXVWPHQWVPDGHKHUHZLOODIIHFWDOORI\RXODEHO
IRUPDWV
STEP
PROCEDURE
8VHWKH/,1(NH\WRVWHSWRWKHGHVLUHGVHWWLQJ7KHGLVSOD\ZLOOLQFUHPHQW
RQHVWHSHDFKWLPHWKH/,1(NH\LVSUHVVHG3UHVVWKH)(('NH\WR
DGYDQFHWRHDFKVXEVHTXHQWGLJLW
2QFHWKHVHWWLQJLVFRUUHFWSUHVVWKH)(('NH\WRDFFHSWWKHVHWWLQJDQG
DGYDQFHWKHGLVSOD\WRWKH+RUL]RQWDO'LUHFWLRQGLVSOD\
ORIGINAL PRINT
LINE LOCATION
PRINT LINE
VERTICALLY
RELOCATED USING
THE LINE KEY IN
STEP 1
LINE FEED
DIRECTION
35
Rev B
Nov 1998
Horizontal Offset and Direction
+RUL]RQWDO2IIVHWLVWKHGLVWDQFHWKDWWKHODEHOLPDJHLVVKLIWHGHLWKHUWRWKHULJKWRUOHIWRQ
WKHODEHO7KHLPDJHLVVKLIWHGWRWKHOHIWWRZDUGVWKHLQVLGHHGJHRIWKHODEHOIRUDSRVLWLYH
VHWWLQJDQGLVVKLIWHGWRWKHULJKWWRZDUGVWKHRXWVLGHHGJHRIWKHODEHOIRUDQHJDWLYH
VHWWLQJ7KLVVHWWLQJFKDQJHVWKHEDVHUHIHUHQFHSRLQWIRUDOOVXEVHTXHQWODEHOMREV,W·VHIIHFW
LVLGHQWLFDOWRWKH<ESC>$%DVH5HIHUHQFHSRLQWFRPPDQG6LQFHWKHSULQWHUFDQRQO\SULQW
LQGLVFUHWHVWHSVHTXDOWRWKHVL]HRIWKHSULQWGRWWKHXQLWVRIPHDVXUHIRUWKH+RUL]RQWDO
2IIVHWGLVWDQFHLVGRWV
1RWH7KLVVHWWLQJFDQEHRYHUULGGHQE\WKH%DVH5HIHUHQFH3RLQW&RPPDQG,WLVUHFRPPHQGHG
WKDW\RXUHORFDWHSULQWLQJLQ\RXUVRIWZDUHDVDGMXVWPHQWVPDGHKHUHZLOODIIHFWDOORI\RXUODEHO
IRUPDWV
STEP
PROCEDURE
8VHWKH/,1(NH\WRVWHSWKHXQGHUOLQHWRHLWKHUWKHSRVLWLYHRUQHJDWLYH
VHOHFWLRQ$SRVLWLYHVHOHFWLRQLQFUHDVHVPRYHVWKHKRUL]RQWDOUHIHUHQFH
SRLQWIRUWKHODEHOWRWKHULJKWHGJHRIWKHODEHOWRZDUGVWKHRXWVLGHZKLOHD
QHJDWLYHVHOHFWLRQPRYHVWKHKRUL]RQWDOUHIHUHQFHSRLQWIRUWKHODEHOWRWKH
OHIWWRZDUGVWKHLQVLGHRIWKHSULQWHU
2QFHWKHVHWWLQJLVXQGHUOLQHGSUHVVWKH)(('NH\WRDFFHSWWKHVHWWLQJDQG
DGYDQFHWKHGLVSOD\WRWKH+RUL]RQWDO2IIVHWDGMXVWPHQW
8VHWKH/,1(NH\WRVWHSWKHFRXQWHUWRWKHGHVLUHGVHWWLQJ7KHGLVSOD\ZLOO
LQFUHPHQWRQHVWHSHDFKWLPHWKH/,1(NH\LVSUHVVHG3UHVVWKH)(('NH\WR
DGYDQFHWRHDFKVXEVHTXHQWGLJLW7KHKRUL]RQWDOGLUHFWLRQVHWLQWKHSUHYLRXV
VWHSZLOOEHGLVSOD\HGLQIURQWRIWKH2IIVHWVHWWLQJ
2QFHWKHVHWWLQJLVFRUUHFWSUHVVWKH)(('NH\WRDFFHSWWKHVHWWLQJDQG
DGYDQFHWRWKH6HQVRU7KUHVKROGGLVSOD\
LINE FEED
DIRECTION
ORIGINAL PRINT
LINE LOCATION
PRINT LINE
HORIZONTALLY
RELOCATED USING THE
LINE KEY IN STEP 3
36
Rev B
Nov 1998
Sensor Threshold Level
7KH059SULQWHUGHWHUPLQHVWKHORFDWLRQRIWKHOHDGLQJHGJHRIWKHODEHOE\
PHDVXULQJWKHGLIIHUHQFHEHWZHHQOLJKWOHYHOVZKHQLWVHHVHLWKHUDODEHOHGJHRUDEODFN
´,0DUNµ7KLVDGMXVWPHQWDOORZV\RXWRPDQXDOO\VHWWKHWKUHVKROGYROWDJHOHYHO
EHWZHHQWKHPD[LPXPDQGPLQLPXPOLJKWOHYHOV',3VZLWFK'6:VHOHFWVWKHVHQVRU
W\SH,I'6:LVLQWKH2))SRVLWLRQWKHVHWWLQJZLOOEHIRUD6HH7KUXRU*DS
VHQVRUDQGWKH/&'ZLOOGLVSOD\´*$3µRQWKHWRSOLQHDORQJZLWKWKHFXUUHQWVHWWLQJ,I
'6:LVLQWKH21SRVLWLRQWKH/&'ZLOOGLVSOD\´,0DUNµRQWKHWRSOLQHZLWKLWV
FXUUHQWVHWWLQJ,IWKHYDOXHHQWHUHGIRUWKHERWWRPOLQHVHWWLQJLV´9µWKHQWKHSULQWHU
ZLOODXWRPDWLFDOO\FDOFXODWHWKHVHWWLQJZKHQWKHILUVWODEHOLVIHGDIWHUWKHSULQWHULV
SRZHUHGRQRUWKHKHDGLVFORVHG7KHUHDUHVRPHLQVWDQFHVZKHUHWKHDXWRPDWLFDOO\
FDOFXODWHGYDOXHPXVWEHDGMXVWHGWRHQVXUHUHOLDEOHODEHOIHHGLQJVXFKDVZKHQWKH
EDFNLQJRSDFLW\RUWKHUHIOHFWDQFHRIWKH´,0DUNµYDULHVVLJQLILFDQWO\ZLWKLQDUROORI
ODEHOVRUEHWZHHQODEHOUROOV,QWKHVHLQVWDQFHVWKHYDOXHVKRXOGEHVHWXVLQJWKH
IROORZLQJSURFHGXUHV
*$36(1625:KHQVHWWLQJWKH´JDSµWKUHVKROGWKHYROWDJHVKRZQRQWKHWRSOLQH
RIWKHGLVSOD\PXVWEHPHDVXUHGZLWKQRWKLQJEXWWKHEDFNLQJSDSHULQWKHVHQVRUDQG
WKHQDJDLQZLWKDODEHOVWLOODWWDFKHGWRWKHEDFNLQJ7KHIRUPXODWREHXVHGIRUVHWWLQJ
WKHWKUHVKROGLV
+LJK9ROWDJH/HYHO/RZ9ROWDJH/HYHO[ 6WDUW9DOXH
7RDFFHVVWKLVVHWWLQJSHUIRUPWKHVWHSV
STEP
PROCEDURE
,QVHUWDODEHOVWLOODWWDFKHGWRWKHEDFNLQJLQWRWKHVHQVRUDQGFORVHWKH
/DEHO+ROG'RZQ5HFRUGWKHYROWDJHVKRZQRQWKHWRSOLQHRIWKH/&'
SDQHO7KLVOLQHVKRXOGKDYHWKHPHVVDJH´*$3µRQWKHWRSOLQH',3
VZLWFK'6: 2))0DNHVXUHWKHODEHOLVDOOWKHZD\XQGHUWKH
VHQVRUDQG6HH7KURXJK6HQVRULVDOLJQHGRYHU\RXUODEHO
37
Rev B
Nov 1998
Sensor Threshold Level
Gap Sensor (Continued)
STEP
PROCEDURE
6WULSWKHODEHOIURPWKHEDFNLQJDQGLQVHUWWKHEDFNLQJVWULSXQGHUWKH
VHQVRUDQGFORVHWKHODEHOOLG5HFRUGWKHYROWDJHVKRZQRQWKHWRSOLQHRI
WKH/&'SDQHO7KHYROWDJHUDQJHVPHDVXUHGVKRXOGEHZLWKLQWKH
IROORZLQJUDQJHV
Backing with Label Label Backing Only
2.0V to 3.5V
1.0V or less
,IWKHPHDVXUHGYDOXHVDUHRXWVLGHWKLVUDQJH\RXPD\KDYHWURXEOHILQGLQJ
DYDOXHWKDWZLOOZRUNSURSHUO\XQGHUDOOFRQGLWLRQV,IWKLVLVWKHFDVHD
KLJKHUTXDOLW\ODEHOPD\EHQHHGHGWRJHWDGHTXDWHSHUIRUPDQFHRUDGMXVW
956HH6HFWLRQ
&DOFXODWHWKHVWDUWLQJSRLQWYROWDJHXVLQJWKHIRUPXODDERYH
8VHWKH/,1(NH\WRVWHSWKHFRXQWHUWRWKHGHVLUHGVHWWLQJ7KHGLVSOD\
ZLOOLQFUHPHQWRQHVWHSIRUHDFKWLPHWKH/,1(NH\LVSUHVVHG,IWKH/,1(
NH\LVKHOGGRZQIRUPRUHWKDQWZRVHFRQGVLWZLOODXWRPDWLFDOO\JRLQWR
WKHIDVWVFUROOPRGH7KHUHDGLQJZLOODGYDQFHWRDVHWWLQJRIWKH
PD[LPXPYROWDJHDIWHUZKLFKLWZLOODXWRPDWLFDOO\ZUDSDQGVWDUWDW´µ
DJDLQ,IDYDOXHRI´µLVVHWWKHSULQWHUZLOODXWRPDWLFDOO\VHWWKHOHYHO
EHWZHHQWKHWZRPHDVXUHGYROWDJHVHDFKWLPHWKHSULQWHULVSRZHUHGRQ
ZLWKODEHOVORDGHG
5HSHDWWKLVSURFHGXUHXVLQJYDOXHVVOLJKWO\KLJKHURUORZHUXQWLOWKH
RSWLPXPSHUIRUPDQFHLVREWDLQHG,I\RXFDQQRWILQGDVHWWLQJEHWZHHQWKH
KLJKDQGORZUHDGLQJVWKDWJLYHVDGHTXDWHSHUIRUPDQFHWKHQWKHODEHO
VWRFNKDVWRRPXFKYDULDWLRQLQLWVRSDFLW\DQGDEHWWHUTXDOLW\VWRFNVKRXOG
EHXVHG
2QFHWKHVHWWLQJLVFRUUHFWSUHVVWKH)(('NH\WRDFFHSWWKHVHWWLQJ
38
Rev B
Nov 1998
Sensor Threshold Level (Continued)
´(\H,0DUNµ5HIOHFWLYH6HQVRU:KHQVHWWLQJWKH´(\H,0DUNµWKUHVKROG
WKHYROWDJHPXVWEHPHDVXUHGZLWKQRWKLQJEXWWKHODEHOXQGHUWKHVHQVRUDQGWKHQ
DJDLQZLWKWKHSULQWHG´,0DUNµXQGHUWKHVHQVRU7KHIRUPXODIRUWKLVLV
+LJK9ROWDJH/HYHO/RZ9ROWDJH/HYHO[ 6WDUW9DOXH
STEP
PROCEDURE
,QVHUWDODEHOLQWRWKHVHQVRUDQGFORVHWKH/DEHO+ROG'RZQ0DNHVXUHWKH
SULQWHG´(\HµLVQRWXQGHUWKHVHQVRU5HFRUGWKHYROWDJHVKRZQRQWKHWRS
OLQHRIWKH/&'SDQHO7KLVOLQHVKRXOGKDYHWKHPHVVDJH´(\HµRQWKHWRS
OLQH',3VZLWFK'6: 21
1RZSXOOWKHODEHOIRUZDUGXQWLOWKH´(\HµPDUNLVSRVLWLRQHGXQGHUWKH
VHQVRUWKHYROWDJHUHDGLQJVKRXOGEHDWLWVKLJKHVWSRLQW5HFRUGWKH
YROWDJHVKRZQRQWKHWRSOLQHRIWKH/&'SDQHO7KHYROWDJHUDQJHV
PHDVXUHGVKRXOGEHZLWKLQWKHIROORZLQJUDQJHV
Label Only
Eye Mark
1.0V or less
2.5V to 3.5V
,IWKHPHDVXUHGYDOXHVDUHRXWVLGHWKLVUDQJH\RXPD\KDYHWURXEOHILQGLQJ
DYDOXHWKDWZLOOZRUNSURSHUO\XQGHUDOOFRQGLWLRQV,IWKLVLVWKHFDVHD
KLJKHUTXDOLW\ODEHOPD\EHQHHGHGWRJHWDGHTXDWHSHUIRUPDQFHRUDGMXVW
956HH6HFWLRQ
&DOFXODWHWKHVWDUWLQJSRLQWYROWDJHXVLQJWKHIRUPXOD
8VHWKH/,1(NH\WRVWHSWKHFRXQWHUWRWKHGHVLUHGVHWWLQJ7KHGLVSOD\ZLOO
LQFUHPHQWRQHVWHSIRUHDFKWLPHWKH/,1(NH\LVSUHVVHG,IWKH/,1(NH\
LVKHOGGRZQIRUPRUHWKDQWZRVHFRQGVLWZLOODXWRPDWLFDOO\JRLQWRWKHIDVW
VFUROOPRGH7KHUHDGLQJZLOODGYDQFHWRDVHWWLQJRIWKHPD[LPXP
YROWDJHDIWHUZKLFKLWZLOODXWRPDWLFDOO\ZUDSDQGVWDUWDW´µDJDLQ,ID
YDOXHRI´µLVVHWWKHSULQWHUZLOODXWRPDWLFDOO\VHWWKHOHYHOHDFKWLPHWKH
SULQWHULVSRZHUHGRQZLWKODEHOVORDGHGRUWKHKHDGLVFORVHG
5HSHDWWKLVSURFHGXUHXVLQJYDOXHVVOLJKWO\KLJKHURUORZHUXQWLOWKH
RSWLPXPSHUIRUPDQFHLVREWDLQHG,I\RXFDQQRWILQGDVHWWLQJWKDWZLOOJLYH
\RXDGHTXDWHSHUIRUPDQFHWKHQWKHODEHOVWRFNRUSULQWHG´,0DUNµKDVWRR
PXFKYDULDWLRQLQLWVUHIOHFWDQFHDQGDEHWWHUTXDOLW\VWRFNVKRXOGEHXVHG
2QFHWKHVHWWLQJLVFRUUHFWSUHVVWKH)(('NH\WRDFFHSWWKHVHWWLQJ
39
Rev B
Nov 1998
Calendar Set
,IWKH&DOHQGDU2SWLRQLVLQVWDOOHGLQWKHSULQWHUWKHGDWHDQGWLPHFDQEHVHW
PDQXDOO\XVLQJWKH/&'GLVSOD\RUYLDWKH<ESC>WT &DOHQGDU6HWFRPPDQG7KH
ODVWVHWWLQJVHWHLWKHUPDQXDOO\RUYLDVRIWZDUHFRPPDQGUHFHLYHGE\WKHSULQWHUZLOO
EHWKHYDOXHXVHG7KHIRUPDWRIWKHGLVSOD\LVYY/MM/DD hh:mm
<HDU0RQWK'D\KRXUVPLQXWHV7KHGDWHIRUPDWLVIL[HGDQGFDQQRWEHFKDQJHG
STEP
PROCEDURE
<HDU7KHILUVWGLVSOD\VKRZQZLOOKDYHWKHWZRGLJLW\HDUVHOHFWLRQ
XQGHUOLQHG3UHVVWKH/,1(NH\WRVFUROOWKURXJKWKHGDWHV7KH\HDUQXPEHU
ZLOOLQFUHDVHE\RQHYDOXHHDFKWLPHWKH/,1(NH\LVSUHVVHG
0RQWK$IWHU\RXKDYHVHWWKHFRUUHFW\HDUSUHVVWKH)(('NH\WRDGYDQFH
WKHXQGHUOLQHFXUVRUWRWKHWZRGLJLW0RQWKSRVLWLRQ3UHVVWKH/,1(NH\WR
VFUROOWKURXJKWKHQXPEHUVFRUUHVSRQGLQJWRWKHPRQWK7KHPRQWKQXPEHU
ZLOOLQFUHDVHE\RQHYDOXHHDFKWLPHWKH/,1(NH\LVSUHVVHG
'D\$IWHU\RXKDYHVHWWKHFRUUHFWPRQWKSUHVVWKH)(('NH\WRDGYDQFH
WKHXQGHUOLQHFXUVRUWRWKHWZRGLJLW'D\SRVLWLRQ3UHVVWKH/,1(NH\WR
VFUROOWKURXJKWKHQXPEHUVFRUUHVSRQGLQJWRWKHGDWH7KHGDWHQXPEHUZLOO
LQFUHDVHE\RQHYDOXHHDFKWLPHWKH/,1(NH\LVSUHVVHG
+RXU$IWHU\RXKDYHVHWWKHFRUUHFWGDWHSUHVVWKH)(('NH\WRDGYDQFH
WKHXQGHUOLQHFXUVRUWRWKHWZRGLJLW+RXUSRVLWLRQ3UHVVWKH/,1(NH\WR
VFUROOWKURXJKWKHQXPEHUVFRUUHVSRQGLQJWRWKHKRXUXVLQJDKRXU
FORFN7KHKRXUQXPEHUZLOOLQFUHDVHE\RQHYDOXHHDFKWLPHWKH/,1(NH\
LVSUHVVHG
0LQXWH$IWHU\RXKDYHVHWWKHFRUUHFWKRXUSUHVVWKH)(('NH\WR
DGYDQFHWKHXQGHUOLQHFXUVRUWRWKHWZRGLJLWPLQXWHSRVLWLRQ3UHVVWKH
/,1(NH\WRVFUROOWKURXJKWKHQXPEHUVFRUUHVSRQGLQJWRWKHPLQXWH7KH
PLQXWHQXPEHUZLOOLQFUHDVHE\RQHYDOXHHDFKWLPHWKH/,1(NH\LVSUHVVHG
$IWHU\RXKDYHVHWWKHFDOHQGDUSUHVVWKH)(('NH\WRDFFHSWWKHVHWWLQJDQG
DGYDQFHWRWKHQH[WGLVSOD\
40
Rev B
Nov 1998
Ignore Carriage Return/Line Feed
7KLVVHWWLQJLVDQHQWU\SURYLGHGWRLJQRUHD&DUULDJH5HWXUQRU/LQH)HHGFRPPDQGLQ
WKHGDWDVWUHDP
Print Darkness Setting
7KHUHDUHWZR'DUNQHVVRUKHDWUDQJHVHWWLQJV7KHKLJKHUQXPEHUUHSUHVHQWVGDUNHU
VHWWLQJV7KHFXUUHQWVHWWLQJLVLQGLFDWHGE\DQOLQHXQGHURQHRIWKHUDQJHVHWWLQJV
5HIHUWRSDJHIRUXVHUPRGHGDUNQHVVVHWWLQJVWKDWZRUNLQFRQMXQFWLRQZLWKWKHVH
WZREURDGUDQJHVHWWLQJV
STEP
PROCEDURE
8VHWKH/,1(NH\WRVWHSWKHXQGHUOLQHGFXUVRUWRWKHGHVLUHG
VHWWLQJ
2QFHWKHGHVLUHGVHWWLQJLVXQGHUOLQHGSUHVVWKH)(('NH\WR
DFFHSWWKHVHWWLQJDQGDGYDQFHWRWKHQH[WDGMXVWPHQW
Exit Mode
STEP
PROCEDURE
8VHWKH/,1(NH\WRVWHSWKHXQGHUOLQHGFXUVRUWRHLWKHU12RU<(6
2QFHWKHGHVLUHGVHWWLQJLVXQGHUOLQHGSUHVVWKH)(('NH\WRDGYDQFH
WKHGLVSOD\WRWKHRIIOLQHPRGHLI<(6LVVHOHFWHGRUWRUHF\FOHEDFN
WKURXJKWKHDGYDQFHGPRGHLI12LVVHOHFWHG
41
Rev B
Nov 1998
Advance Mode Counters
)RUILUPZDUHYHUVLRQV(RUKLJKHU)RUDOORWKHUILUPZDUHYHUVLRQVUHIHUWR6HFWLRQ
IRU&RXQWHU&OHDULQVWUXFWLRQV
7KH&RXQWHU&OHDUGLVSOD\LVXVHGWRUHVHWWKHLQWHUQDOSULQWHUFRXQWHUVWR]HUR7KH
FRXQWHUVDOORZWKHXVHUWRNHHSWUDFNRIWKHQXPEHURIFHQWLPHWHUVRIODEHOPDWHULDOWKDW
KDVSDVVHGWKURXJKWKHSULQWHUKRZPDQ\ODEHOVKDYHEHHQGLVSHQVHGRUKRZPDQ\ODEHOVKDYH
EHHQFXW7KHFRUUHFWFRXQWHUYDOXHVFDQEHYLHZHGE\SULQWLQJRXWDWHVWODEHO
7KH&RXQWHUVDUHLGHQWLILHGLQWKHGLVSOD\DV
/,)( +' '63 &87 /LIH
+HDG&RXQWHU
'LVSHQVH&RXQWHU
&XWWHU&RXQWHU
&2817(56
+''63&87/,)(
STEP
8VHWKH/,1(NH\WRVWHSWKHXQGHUOLQHFXUVRUWRWKHFRXQWHUWREHUHVHWRU
GLVSOD\HGWKH+HDGFRXQWHU+''LVSHQVHU'63FRXQWHU&87&XWWHU
FRXQWHURUWKH/,)(FRXQWHU
2QFHWKHFRUUHFWVHWWLQJLVXQGHUOLQHGSUHVVWKH)(('NH\WRGLVSOD\
VHOHFWHGFRXQWHUYDOXHLQPHWHUV
3UHVVWKH)(('NH\WRDGYDQFHWRWKH&RXQWHU&OHDUGLVSOD\&175
&/($58VHWKH/,1(NH\WRXQGHUOLQH<(6LI\RXZDQWWRUHVHWWKH
FRXQWHUWR8QGHUOLQH12WRNHHSWKHFXUUHQWYDOXHV3UHVV)(('WR
FRQWLQXHWKHGHVLUHGRSHUDWLRQDQGDGYDQFHWRWKH(;,7$'90RGHGLVSOD\
PROCEDURE
8VLQJWKH/,1(NH\XQGHUOLQH<(6RU12WRH[LWDGYDQFHGPRGH
<(612WRUHWXUQWRWKH$GYDQFHG0RGH6HWXSGLVSOD\
42
Rev B
Nov 1998
2-5 Printing Test Labels
7KLVRSWLRQDOORZV\RXWRSULQWDWHVWODEHO,WLVUHFRPPHQGHGWKDW\RXSULQWDWHVWODEHO
DIWHU\RXKDYHFKDQJHGDQ\RIWKHVHWWLQJVLQWKH$GYDQFHG0RGH7KHWHVWODEHODOORZV
\RXWRYHULI\WKDW\RXLQGHHGGLGPDNHWKHGHVLUHGFKDQJHV7RHQWHUWKH8VHU7HVW3ULQW
0RGHSRZHUXSWKHSULQWHUZKLOHSUHVVLQJWKH)(('NH\DQGDVLQJOHDXGLEOHVLJQDOZLOO
EHKHDUG5HOHDVHWKH)(('NH\DQGWKHSULQWHUWRGLVSOD\WKHIROORZLQJPHVVDJHRQWKH
/&'SDQHO
Print Size
STEP
PROCEDURE
8VHWKH/,1(NH\WRVWHSWKHXQGHUOLQHFXUVRUWRHLWKHUWKH/DUJHRU6PDOO
VHOHFWLRQ
,I/DUJHLVXQGHUOLQHGDODEHOZLOOEHSULQWHGIRUDPD[LPXPZLGWKODEHO
µ3UHVVWKH)(('NH\WRSULQWWKHODEHOZKLFKZLOOFRQWDLQDKHDGFKHFN
SDWWHUQDQGFXUUHQWSULQWHUVHWWLQJLQIRUPDWLRQ7KHGHIDXOWSRVLWLRQLV
/DUJH
43
Rev B
Nov 1998
Print Size (Cont.)
&RQW
,I60$//LVXQGHUOLQHGWKH3ULQW6L]HPHVVDJHZLOOEHGLVSOD\HG<RXPXVW
HQWHUWKHVL]HRIWKHODEHO7KHPLQLPXPODEHOVL]HWKDWFDQEHVHOHFWHGLV
FPµDQGWKHPD[LPXPVL]HLVFPµ
3UHVVWKH/,1(NH\WRLQFUHPHQWWKHVHWWLQJE\FPHDFKWLPHWKHNH\LV
SUHVVHG2QFHWKHPD[LPXPVL]HLVUHDFKHGWKHGLVSOD\ZLOOZUDSDURXQG
DQGVWDUWLQFUHPHQWLQJDWFPDJDLQ2QFHWKHFRUUHFWODEHOZLGWKLV
VHOHFWHGSUHVVWKH)(('NH\WRLQLWLDWHWKHSULQW7KH60$//ODEHORQO\
FRQWDLQVDKHDGFKHFNSDWWHUQ
,I\RXZLVKWRSDXVHWKHSULQWHUDIWHULWVWDUWVWRSULQWDWHVWODEHOSUHVVWKH
/,1(NH\WRSODFHLW2II/LQH3UHVVWKH/,1(NH\DJDLQWRSODFHWKHSULQWHU
EDFN2Q/LQHDQGWRUHVXPHWKHWHVWODEHOSULQWLQJ7RVWRSWKHWHVWODEHO
SULQWSDXVHWKHSULQWHUDQGWKHQWXUQSRZHURIIZLWKRXWSODFLQJLW2Q/LQH
44
Rev B
Nov 1998
Section
3
Interface Specifications
3-1 Overview
7KLVVHFWLRQH[SODLQVWKHLQWHUIDFHVSHFLILFDWLRQVIRUWKH059SULQWHU7KHVH
VSHFLILFDWLRQVLQFOXGHGHWDLOHGLQIRUPDWLRQRQKRZWRSURSHUO\LQWHUIDFH\RXUSULQWHUZLWK
\RXUKRVWV\VWHPDQGLQFOXGHVGDWDDERXWWKHIROORZLQJ
• INTERFACE TYPES
•
USING THE RECEIVE BUFFER
•
RS232C SERIAL INTERFACE
•
CENTRONICS PARALLEL INTERFACE
•
ACCESSORY (EXT) CONNECTOR
3-2 Interface Types
,QRUGHUWRSURYLGHIOH[LELOLW\LQFRPPXQLFDWLQJZLWKDYDULHW\RIKRVWFRPSXWHUV\VWHPV
DOO059SULQWHUVFDQEHFRQILJXUHGIRURSHUDWLRQZLWKHLWKHUSDUDOOHORUVHULDOGDWD
WUDQVIHUV%RWKDSDUDOOHO&HQWURQLFVDQGDVHULDO56LQWHUIDFHDUHVXSSOLHGZLWKWKH
VWDQGDUGSULQWHU
7KH&HQWURQLFV3DUDOOHOLQWHUIDFHZLOOSUREDEO\EHWKHPRVWXVHIXOLQFRPPXQLFDWLQJZLWK
,%03&VDQGFRPSDWLEOHV7KH56&6HULDOLQWHUIDFHDOORZVFRQQHFWLYLW\WRDQXPEHU
RIRWKHUKRVWV)RULQVWUXFWLRQVRQKRZWRSURSHUO\FRQILJXUHWKH059SULQWHUIRU
HLWKHURIWKHVHLQWHUIDFHW\SHVVHHWKHSULQWHUFRQILJXUDWLRQLQVWUXFWLRQVLQ6HFWLRQRI
WKLVPDQXDO
127(%RWKWKH&HQWURQLFVDQG56&LQWHUIDFHVDUHDFWLYHDWWKHVDPHWLPHLHGDWDFDQ
EHUHFHLYHGRQHLWKHURQHKRZHYHUQRSURYLVLRQLVPDGHIRUSRUWFRQWHQWLRQ,IGDWDLV
WUDQVPLWWHGWRERWKSRUWVVLPXOWDQHRXVO\LWZLOOFDXVHWKHGDWDLQWKHUHFHLYHEXIIHUWREH
FRUUXSWHG
45
Rev B
Nov 1998
SECTION 3 - Interface Specifications
3-2 Interface Types (Cont.)
:$51,1*1HYHUFRQQHFWRUGLVFRQQHFWLQWHUIDFHFDEOHVRUXVHDVZLWFKER[ZLWKSRZHU
DSSOLHGWRHLWKHUWKHKRVWRUWKHSULQWHU7KLVPD\FDXVHGDPDJHWRWKHLQWHUIDFHFLUFXLWU\LQ
WKHSULQWHUKRVWDQGLVQRWFRYHUHGE\ZDUUDQW\
7KHUHFHLYLQJEXIIHUZLOOQRWEHDEOHWRUHFHLYHPRUHGDWDDJDLQXQWLOD´%XIIHU$YDLODEOHµ
FRQGLWLRQRFFXUV7KLVWDNHVSODFHZKHQWKHUHFHLYLQJEXIIHUKDVHPSWLHGVRWKDWRQO\
.E\WHVRIGDWDDUHEHLQJKHOG.E\WHVIURPEHLQJIXOO$WWKLVWLPH'75ZLOOJR
´KLJKµRUDQ;2QLVVHQWWRWHOOWKHKRVWWKDWLWFDQDJDLQUHFHLYHGDWD
$OOSULQWHUHUURUFRQGLWLRQVLHODEHORXWULEERQRXWZLOOFDXVHWKHSULQWHUWRJREXV\
'75ÓRZµRU;2IIXQWLOWKHSUREOHPLVFRUUHFWHGDQGWKHSULQWHULVSODFHGRQOLQH
7KHSULQWHUZLOODOVREHEXV\LIWDNHQRIIOLQHIURPWKHIURQWSDQHO
3-3 The Receive Buffer
7KH059SULQWHUKDVWKHDELOLW\WRUHFHLYHDGDWDVWUHDPIURPWKHKRVWLQRQHRIWZR
ZD\V7KHUHFHLYHEXIIHUPD\EHFRQILJXUHGWRDFFHSWRQHSULQWMREDWDWLPHRUPXOWLSOH
SULQWMREV7KHVLQJOHMRESULQWEXIIHULVJHQHUDOO\XVHGE\VRIWZDUHSURJUDPVWKDWZLVKWR
PDLQWDLQFRQWURORIWKHMRESULQWTXHXHVRWKDWLWFDQPRYHDKLJKSULRULW\MRELQIURQWRI
RQHVRIOHVVHULPSRUWDQFH7KHPXOWLSOHMREEXIIHURQWKHRWKHUKDQGSULQWVDOOMREVLQ
WKHRUGHUWKH\DUHUHFHLYHGE\WKHSULQWHUDQGWKHRUGHURISULQWLQJFDQQRWEHFKDQJHG
Single Job Buffer
7KHSULQWHUUHFHLYHVDQGSULQWVRQHMREDWDWLPH(DFKMREPXVWQRWH[FHHG.E\WHV
Multi Job Buffer
7KHSULQWHULVDEOHWRFRQWLQXRXVO\UHFHLYHSULQWMREVFRPSLOLQJDQGSULQWLQJRWKHUMREVDW
WKHVDPHWLPH,WDFWVPXFKOLNHD´SULQWEXIIHUµWRPD[LPL]HWKHSHUIRUPDQFHRIWKHKRVW
DQGWKHSULQWHU:KHQXVLQJWKH566HULDOLQWHUIDFHWKH0XOWL-RE%XIIHUXVHVHLWKHU
WKH5HDG\%XV\ZLWK'75SLQRU;2Q;2IIIORZFRQWUROSURWRFROV6HHWKHVH
VHFWLRQVIRUPRUHGHWDLOV:LWKDQHPSW\UHFHLYLQJEXIIHUWKHVWDWXVRI'75LV´KLJKµRU
DQ;2QVWDWXVLIXVLQJ;2Q;2IIPHDQLQJWKHSULQWHULVUHDG\WRUHFHLYHGDWD
:KHQWKHUHFHLYHEXIIHULVKROGLQJ.E\WHVRIGDWD.E\WHVIURPEHLQJIXOO'75ZLOO
JRÓRZµRUDQ;2IILVVHQWLQGLFDWLQJWKHSULQWHUFDQQRORQJHUUHFHLYHGDWD7KLV
FRQGLWLRQLVFDOOHG´%XIIHU1HDU)XOOµ6HH)LJXUH
46
Rev B
Nov 1998
Multi Job Buffer (Cont.)
62K
0
64K
DTR High or
X-On
DTR Low or
X-Off
Buffer Near Full
Fig. 3-1
7KHUHFHLYLQJEXIIHUZLOOQRWEHDEOHWRUHFHLYHPRUHGDWDDJDLQXQWLOD´%XIIHU$YDLODEOHµ
FRQGLWLRQRFFXUV7KLVWDNHVSODFHZKHQWKHUHFHLYLQJEXIIHUKDVHPSWLHGVRWKDWRQO\
.E\WHVRIGDWDDUHEHLQJKHOG.E\WHVIURPEHLQJIXOO$WWKLVWLPH'75ZLOOJR
´KLJKµRUDQ;2QLVVHQWWRWHOOWKHKRVWWKDWLWFDQDJDLQUHFHLYHGDWD6HH)LJXUH
56K
0
64K
DTR High or
X-On
DTR Low or
X-Off
Buffer Available
Fig. 3-2
3-4 RS232C Serial Interface
General Specifications
+DOIGXSOH[FRPPXQLFDWLRQ
Asynchronous ASCII
5HDG\%XV\+DUGZDUH)ORZ&RQWURO
3LQ'75&RQWURO
3LQ576(UURU&RQGLWLRQ
;2Q;2II6RIWZDUH)ORZ&RQWURO
%L'LUHFWLRQDOFRPPXQLFDWLRQ(145HVSRQVH
Data Transmission Rate
2400, 4800, 9600 and 19200 bps
Character Format
6WDUW%LWIL[HG
RUGDWDELWVVHOHFWDEOH
2GG(YHQRU1R3DULW\VHOHFWDEOH
RU6WRSELWVVHOHFWDEOH
47
Rev B
Nov 1998
3-4 RS232C Serial Interface (Cont.)
Electrical Specifications
Connector
'%6)HPDOH
PIN 13
PIN 1
PIN 14
PIN 25
Cable
'%30DOHIWPD[LPXPOHQJWK)RUFDEOH
FRQILJXUDWLRQUHIHUWR&DEOH5HTXLUHPHQWVDSSURSULDWHWRWKH
56&SURWRFROFKRVHQ
Signal Levels
+LJK 9WR9
/RZ 9WR9
Pin Assignments
RS232C Interface Signals
PIN
DIRECTION
1
Reference
2
To Host
3
To Printer
SIGNAL DESCRIPTION
FG (Frame Ground)
TD (Transmit Data) - Data from the printer to the host computer.
Sends X-On/X-Off characters or status data (Bi-Directional protocol).
RD (Receive Data) - Data to the printer from the host computer.
48
Rev B
Nov 1998
Pin Assignments (Cont.)
RS232C Interface Signals
PIN
DIRECTION
SIGNAL DESCRIPTION
4
To Host
RTS (Request to Send) - Used with Ready/Busy flow control to
indicate an error condition. RTS is high and remains high unless the
print head is open, (in this case, RTS would return to the high state
after the print head is closed and the printer is placed back on-line)
or an error condition occurs during printing (e.g., ribbon out, label
out).
5
To Printer
CTS (Clear to Send) - When this line is high, the printer assumes
that data is ready to be transmitted. The printer will not receive data
when this line is low. If this line is not being used, it should be tied
high (to pin 4).
6
To Printer
DSR (Data Set Ready) - When this line is high, the printer will be
ready to receive data. This line must be high before data is
transmitted. If this line is not being used, it should be tied high (to
pin 20).
7
Reference
SG (Signal Ground).
20
To Host
DTR (Data Terminal Ready) - This signal applies to Ready/Busy
flow control. The printer is ready to receive data when this pin is
high. It goes low when the printer is off-line, either manually or due
to an error condition, and while printing in the Single Job Buffer
mode. It will also go low when the data in the buffer reaches the
Buffer Near Full level.
Ready/Busy Flow Control
5HDG\%XV\LVWKHKDUGZDUHIORZFRQWUROIRUWKHVHULDOLQWHUIDFHRQWKH059SULQWHU
%\UDLVLQJORZHULQJWKHYROWDJHOHYHORQ3LQRIWKH56SRUWWKHSULQWHUQRWLILHVWKH
KRVWZKHQLWLVUHDG\WRUHFHLYHGDWD3LQ576DQG3LQ'75DUHWKHLPSRUWDQW
VLJQDOVRQWKHSULQWHUIRUWKLVPHWKRGRIIORZFRQWURO7KHKRVWPXVWEHFDSDEOHRI
VXSSRUWLQJWKLVIORZFRQWUROPHWKRGIRULWWRIXQFWLRQSURSHUO\
49
Rev B
Nov 1998
Cable Requirements
HOST
INTERCONNECTION
PRINTER
FG
1 FG (Frame Ground)
TD
3 RD (Receive Data)
4 RTS (Request to Send)
5 CTS (Clear to Send)
6 DSR (Data Set Ready)
*
SG
20 DTR (Data Terminal Ready)
7 SG (Signal Ground)
7KLVFRQQHFWLRQDWWKHKRVWVLGHRIWKHLQWHUIDFHZRXOGGHSHQGXSRQWKHSLQWKDWLV
EHLQJXVHGDVWKH5HDG\%XV\VLJQDOE\WKHGULYLQJVRIWZDUH7\SLFDOO\RQD3&LWZRXOG
EHHLWKHU&76SLQRU'65SLQRQD'%FRQQHFWRU
Data Streams
2QFHWKHIORZFRQWUROPHWKRGKDVEHHQFKRVHQIRUWKH56&LQWHUIDFHWKHGDWDVWUHDP
PXVWEHVHQWLQDVSHFLILFPDQQHU7KH67;D]QG(7;&RQWUROFKDUDFWHUVPXVWIUDPHWKH
GDWDVWUHDP
<STX><ESC>A..Job#1..<ESC>Z<ETX><STX><ESC>A..Job#n..<ESC>Z<ETX>
127($OOFKDUDFWHUVLQFOXGLQJ67;(6&DQG(7;DUHLQ$6&,,
50
Rev B
Nov 1998
X-On/X-Off Flow Control
;2Q;2IIIORZFRQWUROPXVWEHXVHGZKHQHYHUKDUGZDUH5HDG\%XV\IORZFRQWUROLV
QRWDYDLODEOHRUGHVLUDEOH,QVWHDGRIDYROWDJHJRLQJKLJKORZDWSLQFRQWUROFKDUDFWHUV
UHSUHVHQWLQJ´3ULQWHU5HDG\µ;2Q KH[DGHFLPDORU´3ULQWHU%XV\µ;2II KH[DGHFLPDODUHWUDQVPLWWHGE\WKHSULQWHURQSLQ7UDQVPLW'DWDWRWKHKRVW,QRUGHU
IRUWKLVPHWKRGRIIORZFRQWUROWRIXQFWLRQFRUUHFWO\WKHKRVWPXVWEHFDSDEOHRIVXSSRUWLQJ
LW;2Q;2IIRSHUDWHVLQDPDQQHUVLPLODUWRWKHIXQFWLRQRISLQ'75DV
SUHYLRXVO\H[SODLQHG:KHQWKHSULQWHULVILUVWSRZHUHGRQDQGJRHVRQOLQHDQ;2QLV
VHQWRXW,QWKH6LQJOH-RE%XIIHUPRGHZKHQWKHSULQWHUUHFHLYHVDYLDEOHMRELWWUDQVPLWV
DQ;2IIDQGEHJLQVSULQWLQJ:KHQLWLVGRQHSULQWLQJLWWUDQVPLWVDQ;2Q,QWKH0XOWL
-RE%XIIHUPRGHWKHSULQWHUVHQGVDQ;2IIZKHQWKH´%XIIHU1HDU)XOOµOHYHOLVUHDFKHG
DQGD;2QZKHQWKHGDWDOHYHORIWKHEXIIHUGURSVEHORZWKH´%XIIHU$YDLODEOHµPDUN
:KHQWKHSULQWHULVWDNHQRIIOLQHPDQXDOO\LWWUDQVPLWVDQ;2IILQGLFDWLQJLWFDQQRW
DFFHSWGDWD:KHQLWLVSODFHGEDFNRQOLQHPDQXDOO\LWVHQGVDQ;2QLQGLFDWLQJLWLV
DJDLQDYDLODEOHIRUUHFHLSWRIGDWD,IDQHUURURFFXUVGXULQJSULQWLQJSDSHURXWULEERQ
RXWWKHSULQWHUVHQGVQRWKLQJLQWKH6LQJOH-RE%XIIHUPRGHVLQFHWKHODVWFKDUDFWHU
WUDQVPLWWHGZDVDQ;2II:KHQWKHHUURULVFOHDUHGDQGWKHSULQWHUUHVXPHVSULQWLQJQR
;2QLVVHQWXQWLOWKHFXUUHQWMRELVFRPSOHWHGDQGWKHSULQWHULVRQFHDJDLQUHDGWRUHFHLYH
WKHQH[WMRE,ILWLVLQWKH0XOWL-RE%XIIHUPRGHLWVHQGVDQ;2IIDVVRRQDVDQHUURU
FRQGLWLRQLVGHWHFWHG:KHQWKHHUURULVFOHDUHGDQGWKHSULQWHULVSODFHGEDFNRQOLQHLW
WUDQVPLWVDQ;2QLQGLFDWLQJLWLVDJDLQUHDG\WRDFFHSWGDWD
8SRQSRZHUXSLIQRHUURUFRQGLWLRQVDUHSUHVHQWWKHSULQWHUZLOOFRQWLQXDOO\VHQG;2Q
FKDUDFWHUVDWILYHPLOOLVHFRQGLQWHUYDOVXQWLOLWUHFHLYHVDWUDQVPLVVLRQIURPWKHKRVW
Cable Requirements
HOST
INTERCONNECTION
PRINTER
FG
1 FG (Frame Ground)
RD
2 TD (Transmit Data)
TD
3 RD (Receive Data)
*
SG
51
Rev B
Nov 1998
X-On/X-Off Flow Control (Cont.)
Data Streams
7KH'DWDVWUHDPVIRU;2Q;2IIDUHFRQVWUXFWHGLQWKHVDPHZD\DVWKH\DUHIRU
5HDG\%XV\IORZFRQWURO7KH67;DQG(7;FRQWUROFKDUDFWHUVPXVWIUDPHWKHGDWD
VWUHDP127($OOFKDUDFWHUVLQFOXGLQJ67;(6&DQG(7;DUHLQ$6&,,
<STX><ESC>A..Job#1..<ESC>Z<ESC>A..Job#n..<ESC>Z<ETX
Example: <STX>A..Job#1..<ESC>Z<ETX>XXXX
Bi-Directional Communications
7KLVLVDWZRZD\FRPPXQLFDWLRQVSURWRFROEHWZHHQWKHKRVWFRPSXWHUDQGWKHSULQWHU
WKXVHQDEOLQJWKHKRVWWRFKHFNSULQWHUVWDWXV:KHQWKLVSURWRFROLVVHOHFWHGWKHUHLVQR
EXV\VLJQDOIURPWKHSULQWHUSLQ'75LVDOZD\VKLJK7KHKRVWPXVWUHTXHVWWKH
FRPSOHWHVWDWXVIURPWKHSULQWHULQFOXGLQJUHDG\EXV\:KHQHYHUWKHKRVWUHTXHVWV
SULQWHUVWDWXVLWWUDQVPLWVDQ(14WRWKHSULQWHUDQGWKHSULQWHUZLOOUHVSRQGZLWKLWV
VWDWXVZLWKLQILYHPLOOLVHFRQGV,ISULQWLQJLWZLOOUHVSRQGXSRQILQLVKLQJWKHFXUUHQW
ODEHOWKHQUHVXPHSULQWLQJ,QRUGHUIRUWKLVSURWRFROWRZRUNSURSHUO\SLQ'75DQG
SLQ&76PXVWEHKHOGKLJKE\WKHKRVW2QHZD\WRHQVXUHWKHVHSLQVDUHDOZD\VLQ
WKHFRUUHFWVWDWHLVWRWLHSLQ'75WRSLQ'65DQGSLQ576WRSLQ&76DW
WKHSULQWHUHQGRIWKHFDEOH
Cable Requirements
HOST
INTERCONNECTION
PRINTER
FG
1 FG (Frame Ground)
RD
2 TD (Transmit Data)
TD
3 RD (Receive Data)
*
SG
,ID&$1KH[DGHFLPDOLVUHFHLYHGE\WKHSULQWHULWZLOOFDQFHOWKHFXUUHQWSULQWMRE
DQGFOHDUDOOGDWDIURPWKHUHFHLYHEXIIHU
52
Rev B
Nov 1998
Bi-Directional Communications (Cont.)
Status Response
7KH%L'LUHFWLRQDOSURWRFROLVDQDGYDQFHGYHUVLRQRIELGLUHFWLRQDOFRPPXQLFDWLRQV
ZKHUHWKHSULQWHUFDQDOVRUHSRUWWKHQXPEHURIODEHOVUHPDLQLQJWREHSULQWHGIRUWKH
FXUUHQWSULQWMRE8SRQUHFHLSWRIDQ(14FRPPDQGWKHSULQWHUUHVSRQGVZLWKQLQH
E\WHVRIVWDWXVLQIRUPDWLRQERXQGHGE\DQ67;(7;SDLU7KH%L'LUHFWLRQDOSURWRFRO
ZRUNVRQO\LQWKH0XOWL-RE%XIIHUPRGH7KHVWDWXVLQIRUPDWLRQLVGHILQHGDVIROORZV
<STX>{2 Byte ID}{1 Status Byte}{6 Byte Label Remaining}<ETX>
,'7KLVLVDWZRE\WHQXPEHULGHQWLI\LQJWKHFXUUHQWSULQWMRE,'7KHSULQWMRE,'LV
GHILQHGXVLQJWKH(6&!,'-RE,'FRPPDQGWUDQVPLWWHGZLWKWKHSULQWMREVHH
-RE,'6WRUHLQWKHFRPPDQGOLVWLQJIRUPRUHLQIRUPDWLRQRQKRZWRXVHWKLV
FRPPDQG7KHUDQJHLVIURPWR
6WDWXV$VLQJOHE\WHGHILQLQJWKHFXUUHQWVWDWXVRIWKHSULQWHUVHHWKH6WDWXV%\WH
'HILQLWLRQWDEOH
/DEHO5HPDLQLQJ6L[E\WHVGHILQLQJWKHQXPEHURIODEHOVUHPDLQLQJLQWKHFXUUHQW
SULQWMRE7KHUDQJHLVIURPWRODEHOV
,IDQ(14LVUHFHLYHGDIWHUWKHSULQWMREVSHFLILHGLQWKH,'E\WHVKDVEHHQFRPSOHWHGRU
WKHUHLVQRGDWDLQWKHEXIIHUWKHSULQWHUZLOOUHVSRQGZLWKWZR´VSDFHµFKDUDFWHUV
KH[DGHFLPDOIRUWKH,'QXPEHUDQGVL[´]HURµFKDUDFWHUVKH[DGHFLPDOLQWKH
5HPDLQLQJ/DEHOVE\WHV
,ID&$1KH[DGHFLPDOFRPPDQGLVUHFHLYHGLWZLOOVWRSWKHSULQWMREDQGFOHDUDOOGDWD
IURPWKHUHFHLYHDQGSULQWEXIIHUV$GHOD\RIILYHPLOOHVHFRQGVRUPRUHLVUHTXLUHGEHIRUH
DQ\QHZGDWDFDQEHGRZQORDGHG7KH&$1FRPPDQGLVHIIHFWLYHLPPHGLDWHO\XSRQ
UHFHLSWHYHQLIWKHSULQWHULVRIIOLQHRULQDQHUURUFRQGLWLRQ7KHSULQWHUZLOOUHWXUQDQ
$&.KH[DGHFLPDOLIWKHUHLVQRSULQWHUHUURUFRQGLWLRQDQGD1$.KH[DGHFLPDO
LIDQHUURUFRQGLWLRQH[LVWV
8SRQUHFHLSWRIDYDOLGSULQWMRE(6&!$«(6&!=DQG$&.KH[DGHFLPDOZLOO
EHUHWXUQHGE\WKHSULQWHULIWKHUHDUHQRHUURUVDQGD1$.KH[DGHFLPDOLIDSULQWHU
HUURUH[LVWV
53
Rev B
Nov 1998
Status Byte Definition, Bi-Directional Protocol
ASCII
HEX
DEFINITION
OFF-LINE
0
30
No Errors
1
31
Ribbon Near End
2
32
Buffer Near Full
3
33
Ribbon Near End and Buffer Near Full
ON-LINE, WAITING FOR DATA
A
41
No Errors
B
42
Ribbon Near End
C
43
Buffer Near Full
D
44
ON-LINE, PRINTING
G
47
No Errors
H
48
Ribbon Near End
I
49
Buffer Near Full
J
4A
ON-LINE, WAITING TO DISPENSE A LABEL
M
4D
No Errors
N
4E
Ribbon Near End
O
4F
Buffer Near Full
P
50
ON-LINE COMPILING PRINT JOB
S
53
No Errors
T
54
Ribbon Near End
U
55
Buffer Near Full
V
56
54
Rev B
Nov 1998
Status Byte Definition, Bi-Directional Protocol
ASCII
HEX
DEFINITION
OFF-LINE, ERROR CONDITION
a
61
Receive Buffer Full
b
62
Head Open
c
63
Paper End
d
64
Ribbon End
e
65
Media Error
f
66
Sensor Error
g
67
Head Error
i
68
Memory Card Error
j
6A
Cutter Error
k
6B
Other Error Condition
3-5 Centronics Parallel Interface
Electrical Specifications
Printer Connector
AMP 57-40360 (DDK) or equivalent
Cable Connector
AMP 57-30360 (DDK) or equivalent
Cable Length
10 ft. or less
Signal Level
High = +2.4V to +5.0V
Low = 0V to -0.4V
Data Streams
Single Job Buffer: The Single Job Buffer mode is not available when using the Centronics
interface
Multi Job Buffer: <STX><ESC>A..Job#1..<ESC>Z<ETX>
<STX><ESC>A..Job#n..<ESC>Z<ETX>
1RWHWKDWIRUSDUDOOHOFRPPXQLFDWLRQVWKH67;DQG(7;FKDUDFWHUVDUHQRWUHTXLUHG
55
Rev B
Nov 1998
3-5 Centronics Parallel Interface (Cont.)
Centronics Parallel Interface Pin Assignments
PIN
SIGNAL
DIRECTION
PIN
SIGNAL
DIRECTION
1
STROBE
To Printer
19
STROBE Return
Reference
2
DATA 1
To Printer
20
DATA 1 Return
Reference
3
DATA 2
To Printer
21
DATA 2 Return
Reference
4
DATA 3
To Printer
22
DATA 3 Return
Reference
5
DATA 4
To Printer
23
DATA 4 Return
Reference
6
DATA 5
To Printer
24
DATA 5 Return
Reference
7
DATA 6
To Printer
25
DATA 6 Return
Reference
8
DATA 7
To Printer
26
DATA 7 Return
Reference
9
DATA 8
To Printer
27
DATA 8 Return
Reference
10
ACK
To Printer
28
ACK Return
Reference
11
BUSY
To Host
29
BUSY Return
Reference
12
PTR ERROR
To Host
30
PE Return
Reference
13
SELECT
To Host
31
FAULT
To Host
14
32
15
33
16
34
17
FG
18
+5V (Z=24K ohm)
Frame Ground
35
36
56
Rev B
Nov 1998
3-6 Accessory (EXT) Connector
7KH$FFHVVRU\RU(;7FRQQHFWRURQWKH059SULQWHULVLQWHQGHGIRUXVHZLWKWKH
H[WHUQDOSULQWHUDFFHVVRULHVVXFKDVODEHOUHZLQGHUVRUDSSOLFDWRUV7KHSLQ&HQWURQLFV
W\SHFRQQHFWRUSURYLGHVDFKRLFHRIIRXUGLIIHUHQWRXWSXWVLJQDOVDORQJZLWKYDULRXVHUURU
FRQGLWLRQV
PIN Assignments
PIN
DIRECTION
SIGNAL DESCRIPTION
1
To Host
2
Reference
3
To Host
Ribbon Out - This pin goes low when the ribbon supply is exhausted.
4
To Host
Error - This pin goes low when the printer detects an error condition
such as head open or receiving buffer full.
5
To Printer
Print Start - The printer will print one label when this pin is pulled to
ground. This signal must be enabled by placing switch DSW3-5 on
the Control Panel in the ON position.
6
To Host
End Print - It is used to drive an applicator or other external device
requiring synchronization with the print cycle. You may choose
between four types of output signals using control panel DSW3-6
and DSW3-7 selections.
7
To Printer
Print Repeat - The printer repeatedly prints the current label in the
print buffer immediately after receiving this signal.
Label Out - This pin goes low (0V) when a “label out” error exists.
Signal Ground
DSW3-8 must be ON.
10
To Host
+12V - Used to power accessory items.
12
To Host
+24V - Used to power accessory items.
13
To Host
Vcc - +5V
14
Reference
Frame Ground
127(7KHVLJQDOVRQSLQVDQGHDFKKDYHDQRSHQFROOHFWRURXWSXW7KHVHSLQVQRUPDOO\
PHDVXUH9PD[LPXPZKHQDWUXHFRQGLWLRQH[LVWV,IDIDOVHFRQGLWLRQRFFXUVWKHYROWDJHZLOO
GURSWR97RDFKLHYHDVLJQDOOHYHORI9\RXPXVWDGGD.RKPõ:SXOOXSUHVLVWRU
EHWZHHQWKHRSHQFROOHFWRURXWSXWSLQDQG9FFSLQDVLOOXVWUDWHG7KLVZLOOSURYLGHDVLJQDO
OHYHORI9IRUDWUXHFRQGLWLRQDQG9ZKHQDIDOVHFRQGLWLRQH[LVWV7KHPD[LPXPYROWDJHWKDW
FDQEHDSSOLHGWRWKHVHSLQVLV9DQGWKHPD[LPXPFXUUHQWWKH\FDQVLQNLVPLOOLDPSV
57
Rev B
Nov 1998
3-6 Accessory (EXT) Connector (Cont.)
External Output Signal Types
Pin 13
Vcc = +5V
1 K ohm, ¼W
Signal Out
Pin 1, 3 4 or 6
+5V
TYPE 1
0V
20 milliseconds
+5V
TYPE 2
0V
+5V
TYPE 3
0V
+5V
TYPE 4
0V
Start Print
(Label Feed
Stop)
58
Rev B
Nov 1998
End Print
(Label Feed
Stop)
Section
4
Electrical Checks and Adjustments
4-1 Overview
7KLVFKDSWHUGHVFULEHVKRZWRFKHFN059YROWDJHOHYHOVDQGDGMXVWWKUHVKROGVHQVRU
YROWDJHV
7KH059SRZHUVXSSO\FRQYHUWV9$&LQWRUHJXODWHG'&YROWDJHV7KHSULQWHU
XVHV999DQG97KHVH'&YROWDJHVDUHQRWDGMXVWDEOHKRZHYHU\RX
FDQPHDVXUHWKHVH'&YROWDJHVDWWHVWSRLQWVORFDWHGRQWKH3&%,IDYROWDJHLVRXWRI
VSHFLILFDWLRQWKHSRZHUVXSSO\PXVWEHUHSODFHG6HFWLRQFRQWDLQVSURFHGXUHVIRU
PHDVXULQJ'&YROWDJHOHYHOV3RZHUVXSSO\UHPRYDODQGUHSODFHPHQWSURFHGXUHVDUH
ORFDWHGLQ6HFWLRQ
<RXFDQDGMXVWWKUHVKROGYROWDJHOHYHOVIRUODEHOVHQVRUV7KHVHDGMXVWPHQWVDUHPDGHWR
DOORZIRUYDULDWLRQVLQWKHFKDUDFWHULVWLFVRIWKHODEHOVXVHGZLWKWKHSULQWHU,I\RXFDQQRW
FDOLEUDWHWKHODEHOVHQVRUYROWDJHOHYHOZLWKLQWKHVSHFLILHGYROWDJHUDQJH\RXVKRXOG
UHSRVLWLRQWKHODEHOVHQVRUE\IROORZLQJWKHDGMXVWPHQWSURFHGXUHVLQFOXGHGLQWKLV
VHFWLRQ$IWHUFRPSOHWLQJWKHODEHOVHQVRUDGMXVWPHQWSURFHGXUHVSHUIRUPWKHODEHO
VHQVRUYROWDJHOHYHODGMXVWPHQWSURFHGXUH
<RXFDQFKHFNRUDGMXVW
• 3RZHU6XSSO\
•
/DEHO6HQVRU
•
5LEERQ6HQVRU
•
3LWFK2IIVHW
•
/DEHO3RVLWLRQV
59
Rev B
Nov 1998
SECTION 4 - Electrical Checks and Adjustments
4-2 Steps Prior to Adjustments
$OOWKHDGMXVWPHQWVLQWKLVVHFWLRQEHJLQE\UHPRYLQJWKHFRYHUVWRWKHPHFKDQLFDOVHFWLRQ
DQGUHPRYLQJWKH/+FRYHUWRJDLQDFFHVVWRWKHPDLQ3&%
5HTXLUHG(TXLSPHQW
STEP
1XPEHU3KLOOLSV6FUHZGULYHU
PROCEDURE
2SHQWKHWRSDQGVLGHDFFHVVGRRUVRQWKHPHFKDQLFDOVLGHRIWKHSULQWHU
/RRVHQLQVLGHVFUHZVKROGLQJWKH/HIW6LGH&RYHUWRWKHLQVLGHWRSRIWKH
SULQWHU5HPRYHVFUHZVKROGLQJWKH/HIW6LGH&RYHUWRWKHSULQWHUEDVH
DWWKHRXWVLGHRIWKHSULQWHUDQGUHPRYHWKHFRYHUWRH[SRVHWKHPDLQ3&%
5HIHUWR)LJ
5HIHUWRWKHDSSURSULDWHVXEVHFWLRQWREHJLQDGMXVWPHQWV
TOP AND SIDE
ACCESS DOORS
LEFT SIDE COVER
Fig. 4-1
(2) SCREWS
(2) SCREWS
Fig. 4-2
60
Rev B
Nov 1998
Fig. 4-3
Section 4 - Electrical Checks and Adjustments
4-3 Power Supply Checks
5HTXLUHG(TXLSPHQW
•
•
'&9ROWPHWHU
7RFKHFNYROWDJHOHYHOVILUVWFKHFNWKH0DLQIXVHVDQGUHSODFHLIQHFHVVDU\
WKHQSHUIRUPWKHIROORZLQJVWHSV
STEP
PROCEDURE
Refer to Section 4.2 for steps prior to adjustment
2QWKHPDLQFLUFXLWERDUGDWWDFKWKH'&YROWPHWHUQHJDWLYHOHDGWRWKHWHVW
SRLQWODEHOHG&+*URXQGRQWKHPDLQFLUFXLWERDUG$WWDFKWKH'&
YROWPHWHUSRVLWLYHOHDGWRWKHFRUUHVSRQGLQJYROWDJHWHVWSRLQWDQGSODFHWKH
SRZHUVZLWFKLQWKH21SRVLWLRQ5HIHUWRWDEOHEHORZDQG)LJ
Test Points
Nominal Voltage
Range
&+&+
WR9
9
&+&+
WR
9
&+&+
WR
9
&+&+
WR
9
127(7KHSRZHUVXSSO\YROWDJHVDUHQRWDGMXVWDEOH$OO
YROWDJHVPXVWUHDGZLWKLQRIWKHQRPLQDOYDOXHIRU
FRUUHFWRSHUDWLRQRIWKHSULQWHU
$IWHUSHUIRUPLQJWHVWVUHSODFHDQGVHFXUHWKH/HIW6LGH&RYHUWRWKHSULQWHU
EDVHZLWKVFUHZVSUHYLRXVO\UHPRYHG7LJKWHQLQVLGHVFUHZVDQG
FORVHWKHGRRUV
61
Rev B
Nov 1998
4-3 Power Supply Checks
TEST PINS 1-10
VR 1-5
Fig. 4-5
Fig. 4-4
VR1
VR5
1
10
TEST PINS
MAIN CIRCUIT BOARD
Fig. 4-6
62
Rev B
Nov 1998
4-4 Reflective “(Eye) I-Mark” Label Pitch Sensor Adjustment
5HTXLUHG(TXLSPHQW •
•
•
'&9ROWPHWHU'LJLWDOSUHIHUUHGZVPDOO
DOOLJDWRUFOLSYROWDJHSUREHV
6PDOOIODWKHDGVFUHZGULYHUIRUSRWHQWLRPHWHU
DGMXVWPHQW
127('LS6ZLWFKVHWWLQJIRU'6:6HOHFW´,0DUNµPXVWEHLQWKH
21SRVLWLRQIRUXVLQJWKLVSURFHGXUH
7RDGMXVWWKH5HIOHFWLYH/DEHO3LWFK6HQVRUYROWDJHSHUIRUPWKHIROORZLQJVWHSV
STEP
PROCEDURE
/RDGDUROORIODEHOVWRFNZLWKDEODFNLQN´,0DUNµLQWRWKHSULQWHU/HDYH
WKHSULQWKHDGORFNOHYHULQWKH23(1XSSRVLWLRQ
2QWKHPDLQFLUFXLWERDUGWXUQ95FORFNZLVHWRWKHPD[LPXPSRVLWLRQ
5HIHUWR)LJ
$WWDFKWKH'&YROWPHWHUQHJDWLYHOHDGVPDOODOOLJDWRUFOLSUHFRPPHQGHG
WRSLQJURXQGRIWKHWHVWSRLQWSLQDUUD\ODEHOHG&+RQWKHPDLQFLUFXLW
ERDUG$WWDFKWKH'&YROWPHWHUSRVLWLYHOHDGWRSLQRIWKH&+WHVWSRLQW
SLQDUUD\
/2:/(9(/$'-8670(17´,0DUNµ
3RVLWLRQWKHODEHOWDJLQWKHVHQVRUVILHOGRIYLHZ5HIHUWR6HFWLRQIRU
VHQVRUORFDWLRQ%HVXUHWKDWWKHSULQWHG´,0DUNµLVQRWLQWKHVHQVRUV
ILHOGRIYLHZ$GMXVW95WRVHWWKHYROWDJHDWDSSUR[LPDWHO\YROWVRU
OHVV
+,*+/(9(/$'-8670(17´,0DUNµ
5HSRVLWLRQWKHODEHOWDJVRWKHEODFNSULQWHG´,0DUNµRQWKHEDFNVLGH
GRZQLVLQWKHVHQVRUVILHOGRIYLHZ&KHFNWKHYROWDJHUHDGLQJ,IWKH
YROWDJHVKRZQRQ\RXUPHWHULVYROWVRUPRUHQRIXUWKHUDGMXVWPHQWLV
UHTXLUHG*RWR6WHS
63
Rev B
Nov 1998
4-4 Reflective “I-Mark” Label Pitch Sensor Adjustment (Cont.)
STEP
PROCEDURE
,IWKH+,*+/(9(/$'-8670(17YROWDJHLQGLFDWHGLQ6WHSLVOHVVWKDQ
YROWV\RXPXVWUHSHDW6WHSDQGDGMXVW95WRDORZHUYROWDJHYDOXH
7KHWDUJHWYDOXHVKRXOGEH9ROWVOHVVWKDQWKHKLJKOHYHOYROWDJH
REWDLQHGLQ6WHS,IWKHGLIIHUHQFHEHWZHHQWKHYDOXHVREWDLQHGLQ6WHSV
LVOHVVWKDQYROWV\RXUODEHOVWRFNPD\EHRXWRIVSHFIRUSURSHU
RSHUDWLRQRIWKLVSULQWHU&RQWDFW\RXU6DWR'LVWULEXWRUIRUDVVLVWDQFH
7HVW\RXUDGMXVWPHQWE\SURSHUO\LQVWDOOLQJDUROORIODEHORUWDJVDQGDUROO
RIULEERQ3RZHURQWKHSULQWHU:LWKWKHSULQWHU2))/,1(SUHVVWKH
)(('NH\2QHODEHORUWDJVKRXOGIHHGDQGQRHUURUVKRXOGEHLQGLFDWHG
RQWKHGLVSOD\
VR1 (PIN 1 & 7)
ROTATE CLOCKWISE
Fig. 4-7
64
Rev B
Nov 1998
4-5 See Thru (GAP) Pitch Sensor Adjustment
5HTXLUHG(TXLSPHQW •
•
•
'&9ROWPHWHU'LJLWDOSUHIHUUHGZVPDOO
DOOLJDWRUFOLSYROWDJHSUREHV
6PDOOIODWKHDGVFUHZGULYHUIRUSRWHQWLRPHWHU
DGMXVWPHQW
NOTE 1: It is important to use pressure sensitive label stock that is
rated for use with thermal transfer printers using see through
(transmissive) sensing.
NOTE 2: Dip Switch setting for DSW2-2 must be in the OFF position for
using this procedure.
7RDGMXVWWKH6HH7KUX3LWFK6HQVRUYROWDJHSHUIRUPWKHIROORZLQJVWHSV
STEP
PROCEDURE
5HIHUWR)LJ
$WWDFKWKH'&YROWPHWHUQHJDWLYHOHDGVPDOODOOLJDWRUFOLSUHFRPPHQGHGWR
SLQJURXQGRIWKHWHVWSRLQWSLQDUUD\ODEHOHG&+RQWKHPDLQFLUFXLW
ERDUG$WWDFKWKH'&YROWPHWHUSRVLWLYHOHDGWRSLQRIWKH&+WHVWSRLQWRI
WKHPDLQFLUFXLWERDUG
/2:/(9(/$'-8670(17*$3
,I\RXDUHXVLQJDGKHVLYHODEHOVUHPRYHWKHODEHOIDFHVWRFNIURPLWVEDFNLQJ
SDSHU3RVLWLRQWKHEDFNLQJSDSHULQWKHVHQVRUVILHOGRIYLHZ5HIHUWR
6HFWLRQIRUVHQVRUORFDWLRQ,I\RXDUHXVLQJDQRWFKHGWDJSRVLWLRQWKH
WDJVRWKHQRWFKLVORFDWHGLQWKHVHQVRU·VILHOGRIYLHZ$GMXVW95WRVHWWKH
YROWDJHDWDSSUR[LPDWHO\YROWVRUOHVV
65
Rev B
Nov 1998
4-5 See Thru (GAP) Pitch Sensor Adjustment (Cont.)
STEP
PROCEDURE
+,*+/(9(/$'-8670(17*$3
,I\RXDUHXVLQJDGKHVLYHODEHOVSRVLWLRQWKHFRPSOHWHODEHOIDFHVWRFN
DWWDFKHGWRWKHEDFNLQJLQWKHVHQVRUVILHOGRIYLHZ,IXVLQJDWDJSRVLWLRQ
WKHWDJVRWKHQRWFKLVQRWLQWKHVHQVRUVILHOGRIYLHZ&KHFNWKHYROWDJH
UHDGLQJ,IWKHYROWDJHVKRZQRQ\RXUPHWHULVYROWVRUPRUHQRIXUWKHU
DGMXVWPHQWLVUHTXLUHG*RWR6WHS
,IWKH+,*+/(9(/$'-8670(17YROWDJHLQGLFDWHGLQ6WHSLVOHVVWKDQ
YROWV\RXPXVWUHSHDW6WHSDQGDGMXVW95WRDORZHUYROWDJHYDOXH7KH
WDUJHWYDOXHVKRXOGEHYROWVOHVVWKDQWKHKLJKOHYHOYROWDJHREWDLQHGLQ
6WHS
7HVW\RXUDGMXVWPHQWE\SURSHUO\LQVWDOOLQJDUROORIODEHORUWDJVDQGDUROORI
ULEERQ3RZHURQWKHSULQWHU:LWKWKHSULQWHU2))/,1(SUHVVWKH)(('
NH\2QHODEHORUWDJVKRXOGIHHGDQGQRHUURUVKRXOGEHLQGLFDWHGRQWKH
GLVSOD\
VR2 (PIN 1 & 8)
ROTATE CLOCKWISE
Fig. 4-8
66
Rev B
Nov 1998
4-6 Ribbon Sensor Adjustment
5HTXLUHG(TXLSPHQW
STEP
•
•
•
'&9ROWPHWHU
6PDOOIODWKHDGVFUHZGULYHUIRU
SRWHQWLRPHWHUDGMXVWPHQW
PROCEDURE
&RQQHFWWKHSULQWHU$&SRZHUFRUGWRDJURXQGHG$&RXWOHW3ODFHWKH
SRZHUVZLWFKLQWKH21SRVLWLRQ
5HIHUWR)LJ
$WWDFKWKH'&YROWPHWHUQHJDWLYHOHDGWRSLQRIWKHWHVWSRLQWODEHOHG&+
*URXQGRQWKHPDLQFLUFXLWERDUG$WWDFKWKH'&YROWPHWHUSRVLWLYHOHDG
WRSLQRIWKH&+WHVWSRLQWRIWKHPDLQFLUFXLWERDUG
7XUQWKHULEERQXQZLQGERVVVSLQGOHVORZO\XQWLOWKHORZHVWSRVVLEOH
YROWDJHUHDGLQJLVGLVSOD\HGRQWKHYROWPHWHU,IWKHYROWDJHUHDGLQJLVQRW
HTXDOWRRUOHVVWKDQ9'&DGMXVW95WRREWDLQWKDWUHDGLQJ
127(5LEERQGRHVQRWQHHGWREHORDGHGIRUWKLVDGMXVWPHQW
Fig. 4-9
VR4 (PIN 1 & 10)
ROTATE CLOCKWISE
67
Rev B
Nov 1998
4-7 Pitch Offset Adjustment (User)
(Use Pitch VR to adjust print position and Offset VR to adjust stop position.)
5HTXLUHG(TXLSPHQW
STEP
PROCEDURE
2QWKHIURQWSDQHOWXUQWKH3LWFK95WRWKHFHQWHUSRVLWLRQ
5HIHUWR)LJ
7XUQWKHSRZHURQZKLOHSUHVVLQJWKH)(('NH\
3UHVVWKH/,1(NH\WRVHWWKHFXUVRURQ6PDOO
3UHVVWKH)(('NH\RQFH9HULI\GLVSOD\
3UHVVWKH/,1(NH\WRDGMXVWWKHSULQWZLGWK
3UHVVWKH)(('NH\WRLQLWLDWHWHVWSULQWLQJ3UHVV)(('NH\DJDLQWRVWRS
SULQWLQJ
$GMXVW3LWFK95ZKLOHFRQILUPLQJZLWKVFDOHRQWHVWSULQW5HSHDW6WHSLI
QHFHVVDU\
$IWHUDGMXVWLQJWXUQWKHSRZHURII
7ROHUDQFHRI3LWFK95PP
Fig. 4-10
68
Rev B
Nov 1998
4-8 Pitch Offset Adjustment (Service)
(Use Pitch VR to adjust print position and Offset VR to adjust stop position.)
5HTXLUHG(TXLSPHQW
STEP
PROCEDURE
7XUQWKH3LWFK95WRWKHFHQWHUSRVLWLRQRQWKHIURQWSDQHODQG95RQWKH
PDLQ3&%WRWKHFHQWHUSRVLWLRQ
5HIHUWR)LJ
3ODFHWKHSULQWKHDGLQWKHRSHQSRVLWLRQDQGWKH'6:RQWKHIURQW
SDQHOLQWKH21SRVLWLRQ
7XUQRQWKHSRZHUZKLOHSUHVVLQJWKH/,1()(('NH\V5HOHDVHZKHQ
DQDXGLEOHWRQHLVKHDUG
3ODFHWKHSULQWKHDGEDFNLQWKHFORVHGSRVLWLRQDQG'6:LQWKH2))
SRVLWLRQ9HULI\GLVSOD\´)DFWRU\0RGHµ
3UHVVWKH)(('NH\RQFHDQGYHULI\GLVSOD\
3UHVVWKH)(('NH\RQFH
3UHVVWKH/,1(NH\WRLQLWLDWHWHVWSULQWLQJ3UHVV)(('NH\DJDLQWRVWRS
SULQWLQJ
$GMXVW95RQPDLQ3&%ZKLOHFRQILUPLQJZLWKVFDOHRQWHVWSULQW5HSHDW
6WHSLIQHFHVVDU\
3UHVV)(('NH\WRVWRSWHVWSULQWWKHQWXUQWKHSRZHURII
7ROHUDQFHRI95RQPDLQ3&%PP
Fig. 4-11
Fig. 4-12
69
Rev B
Nov 1998
4-9 Feed/Backfeed Adjustment -Tear Off Mode
(Use Offset VR to adjust label stop position)
5HTXLUHG(TXLSPHQW
STEP
PROCEDURE
7XUQWKH2))6(795RQWKHIURQWSDQHOWRWKHFHQWHUSRVLWLRQ
5HIHUWR)LJ
SULQWLQJ
7XUQ2))6(795WRDGMXVWODEHOVWRSSRVLWLRQ
7ROHUDQFHRI2))6(795PP
Fig. 4-13
70
Rev B
Nov 1998
4-10 Feed/Backfeed Adjustment-Cutter Mode
5HTXLUHG(TXLSPHQW
STEP
PROCEDURE
5HIHUWR)LJ
SULQWLQJ
$GMXVWODEHOFXWSRVLWLRQZLWK2))6(795LQWKHULJKWSRVLWLRQ
Fig. 4-14
71
Rev B
Nov 1998
4-11 Feed/Backfeed Adjustment-Dispenser Mode
5HTXLUHG(TXLSPHQW
STEP
PROCEDURE
5HIHUWR)LJ
SULQWLQJ
$GMXVWGLVSHQVHGODEHOHGJHSRVLWLRQZLWK2))6(795LQWKHULJKWSRVLWLRQ
Fig. 4-15
72
Rev B
Nov 1998
Section
5
Mechanical Adjustments
5-1 Overview
7KH059SULQWHUFRQWDLQVDGMXVWDEOHPHFKDQLFDOVXEDVVHPEOLHV7KLVPHDQVWKDW
GXULQJ\RXUUHJXODUPDLQWHQDQFH\RXUVHUYLFHWHFKQLFLDQVDUHDEOHWRPDNHDGMXVWPHQWV
WRUHVHWWKHSULQWHUWRIDFWRU\VSHFLILFDWLRQVWKHUHE\HQVXULQJRSWLPXPSHUIRUPDQFHRI
\RXUSULQWHU
7KHPDLQPHFKDQLFDOVXEDVVHPEOLHVDUH
•
5LEERQ8QZLQG5HZLQG$VVHPEO\
•
5LEERQ*XLGH5ROOHU$VVHPEO\
•
3ULQW+HDG$VVHPEO\
•
'ULYH%HOW$VVHPEO\
,QWKLVVHFWLRQ\RXZLOOILQGSURFHGXUHVIRU
•
5LEERQ8QZLQGDQG5HZLQG&OXWFK$GMXVWPHQW
•
5LEERQ*XLGH3ODWH$GMXVWPHQW
•
3ULQW+HDG3RVLWLRQ$OLJQPHQW
•
3ULQW+HDG%DODQFH$GMXVWPHQW
•
3ULQW+HDG3UHVVXUH&KHFN
•
)HHG5ROOHU$GMXVWPHQW
•
3LWFK6HQVRU0RGLILFDWLRQ
•
7LPLQJ%HOW7HQVLRQ$GMXVWPHQW
73
Rev B
Nov 1998
SECTION 5 - Mechanical Adjustments
5-2 Ribbon Clutch Adjustments
([FHVVLYHULEERQXQZLQGDQGUHZLQGWHQVLRQZLOOUHVXOWLQYDULDEOHULEERQ
PRWLRQDQGFRXOGEHWKHFDXVHRISULQWTXDOLW\SUREOHPV
)ROORZWKHSURFHGXUHVDQGWRYHULI\WKDWWKHULEERQXQZLQGDQGUHZLQG
WHQVLRQVDUHZLWKLQVSHFLILFDWLRQRULIDGMXVWPHQWRIHLWKHUFOXWFKLVQHFHVVDU\
5HTXLUHG(TXLSPHQW
)25
•
•
•
•
•
.J7HQVLRQ*DXJH
5LEERQ&RUHHPSW\
6WULQJ
PP:UHQFK
3KLOOLSV6FUHZ'ULYHU
5-2.1 Ribbon Unwind Clutch Adjustment
7RDGMXVWWKH5LEERQ8QZLQG&OXWFKSHUIRUPWKHIROORZLQJVWHSVDQGUHIHUWR
WKHLOOXVWUDWLRQV
STEP
PROCEDURE
5HPRYHWKHULEERQLILQVWDOOHG
3ODFHDQHPSW\ULEERQFRUHRQWKHULEERQXQZLQGVSLQGOH$WWDFKWKHIUHH
HQGRIWKHVWULQJWRWKHWHQVLRQJDXJH5HIHUWR)LJ
:LQGWKHVWULQJWLJKWO\DURXQGWKHULEERQFRUHLQDVLQJOHOD\HUDQGLQD
FRXQWHUFORFNZLVHGLUHFWLRQ$WWDFKWKHIUHHHQGRIWKHVWULQJWRWKHWHQVLRQ
JDXJH
*UDGXDOO\OLIWWKHWHQVLRQJDXJHSXOOLQJWKHVWULQJWRXQZLQGLWIURPFRUH
2QFHWKHVSLQGOHEHJLQVWRPRYHWKHJDXJHVKRXOGLQGLFDWHWR
JUDPVRIWHQVLRQ([FHVVLYHRULQVXIILFLHQWWHQVLRQPXVWEHFRUUHFWHGE\
DGMXVWLQJWKHULEERQXQZLQGFOXWFK5HIHUWR)LJ
7RDGMXVWWKHFOXWFKORRVHQWKHVHWVFUHZDQGPRYHWKHDGMXVWQXW&:IRU
PRUHWHQVLRQDQG&&:IRUOHVVWHQVLRQ7LJKWHQWKHVHWVFUHZDQGUHSHDW
6WHSVDQGXQWLOWKHFRUUHFWWHQVLRQLVDFKLHYHG
74
Rev B
Nov 1998
5-2 Ribbon Clutch Adjustments
RIBBON UNWIND
SPINDLE
ADJUST NUT
SET SCREW IS INSIDE
ADJUST NUT
Fig. 5-1
RIBBON REWIND
SPINDLE
600-800g
(REWIND)
300-400g
(UNWIND)
TENSION GAUGE
Fig. 5-2
EMPTY RIBBON CORES
75
Rev B
Nov 1998
5-2.2 Ribbon Rewind Clutch Adjustment
7RDGMXVWWKH5LEERQ:LQG&OXWFKSHUIRUPWKHIROORZLQJVWHSVDQGUHIHUWRWKH
LOOXVWUDWLRQVRQSUHYLRXVSDJH
STEP
PROCEDURE
&RQQHFWWKHSRZHUFDEOHWRWKHSULQWHUDQG$&RXWOHW3ODFHWKHSULQWHU·V
SRZHUVZLWFKWRWKH21SRVLWLRQ
3ODFHDQHPSW\ULEERQFRUHRQWKHULEERQZLQGVSLQGOH$WWDFKWKHIUHHHQG
RIWKHVWULQJWRWKHWHQVLRQJDXJH5HIHUWR)LJ
:LQGWKHVWULQJWLJKWO\DURXQGWKHULEERQFRUHLQDVLQJOHOD\HUDQGLQD
FRXQWHUFORFNZLVHGLUHFWLRQ$WWDFKWKHIUHHHQGRIWKHVWULQJWRWKHWHQVLRQ
JDXJH
*UDGXDOO\OLIWWKHWHQVLRQJDXJHSXOOLQJWKHVWULQJWRXQZLQGLWIURPWKH
FRUH2QFHWKHVSLQGOHEHJLQVWRPRYHWKHJDXJHVKRXOGLQGLFDWHIURP
WRJUDPVRIWHQVLRQ([FHVVLYHRULQVXIILFLHQWWHQVLRQPXVWEHFRUUHFWHG
E\DGMXVWLQJWKHULEERQXQZLQGFOXWFK5HIHUWR)LJ
7RDGMXVWWKHFOXWFKORRVHQWKHVHWVFUHZDQGPRYHWKHDGMXVWQXW&:IRU
PRUHWHQVLRQDQG&&:IRUOHVVWHQVLRQ7LJKWHQWKHVHWVFUHZDQGUHSHDW
6WHSVDQGXQWLOWKHFRUUHFWWHQVLRQLVDFKLHYHG
76
Rev B
Nov 1998
5-3 Ribbon Guide Plate Adjustment
5HTXLUHG(TXLSPHQW
•
3KLOOLSV6FUHZ'ULYHU
•
)ODWEODGH6FUHZ'ULYHU
,IWKHULEERQLVQRWVPRRWKDFURVVWKHJXLGHSODWHULEERQZULQNOHDQG
DGMXVWPHQWLVUHTXLUHGSHUIRUPWKHIROORZLQJVWHSV
STEP
PROCEDURE
&KHFNIRUHYHQULEERQWHQVLRQE\ZDWFKLQJWKHULEERQPRYHPHQWXQGHUWKH
JXLGHSODWHDVLWPRYHVXSZDUGWRZDUGWKHULEERQUHZLQGVSLQGOH,ILW
DSSHDUVXQHYHQZULQNOHVSURFHHGWR6WHS5HIHUWR)LJ
5HSRVLWLRQDQGDGMXVWWKHULEERQJXLGHSODWHE\ORRVHQLQJWZRVFUHZVDQG
PRYLQJWKHSODWHZLWKDIODWEODGHVFUHZGULYHU5HIHUWR)LJ
HEAD
ADJUSTMENT
PLATE
PRINT HEAD
BRACKET
MOVE UP OR DOWN WITH
FLATBLADE SCREW DRIVER
TO ELIMINATE RIBBON
WRINKLE
RIBBON GUIDE
PLATE
Fig. 5.3
LOOSEN (2)
SCREWS
RIBBON
RIBBON
GUIDE
PLATE
Fig. 5-4
77
Rev B
Nov 1998
5-4 Print Head Position Alignment
5HTXLUHG(TXLSPHQW
3KLOOLSV6FUHZGULYHU
7RDGMXVWWKHSULQWKHDGDOLJQPHQWDQGPDNHSULQWTXDOLW\FRQVLVWHQWDFURVVODEHO
SHUIRUPWKHIROORZLQJVWHSV
STEP
PROCEDURE
/RRVHQWKHFHQWHUDQGVLGHVFUHZVDWWDFKLQJWKHKHDGDGMXVWPHQWSODWHWR
WKHKHDG
6OLGHKHDGDGMXVWPHQWSODWHIRUZDUGDQGEDFNZDUGDOLJQLQJWKHFHQWHULQGH[
VFDOHDVDJXLGHWRDGMXVW7LJKWHQWKHVFUHZV
127(8VHWKHSULQWHGKHDGSDWWHUQDVDJXLGHWRHYHQSULQWSRVLWLRQ5HIHUWR
6HFWLRQ
ALIGNMENT
SCALE
SCREWS
Fig. 5-6
Fig.5-5
HEAD AJUSTMENT
PLATE
REFER TO SECTION 8.7 FOR
HEAD PATTERN EXAMPLES
78
Rev B
Nov 1998
5-5 Print Head Balance Adjustment
5HTXLUHG(TXLSPHQW
•
3KLOOLSV6FUHZGULYHU
7RIXUWKHURSWLPL]HSULQWTXDOLW\HVSHFLDOO\ZKHQXVLQJWKLFNODEHOVWRFNDGGLWLRQDO
DGMXVWPHQWVDUHSRVVLEOH3HUIRUPWKHIROORZLQJVWHSVXVLQJKHDGSDWWHUQDVDJXLGH
STEP
PROCEDURE
/RDGWKHULEERQDQGODEHOVWRFNLQWRWKHSULQWHU
/RRVHQVFUHZQHDUWKHERWWRPRIWKHSODWH
5RWDWHDGMXVWLQJVFUHZWRDFKLHYHRSWLPXPSULQWTXDOLW\DORQJWKHOHQJWKRI
WKHSULQWKHDG
127(5RWDWLQJVFUHZ&:SODFHVSUHVVXUHRQWKHLQVLGHHQGOHIWVLGHRIWKH
SULQWKHDGFUHDWLQJDGDUNHULPSUHVVLRQRQWKDWVXUIDFH
5RWDWLQJVFUHZ&&:SODFHVSUHVVXUHRQWKHRXWVLGHHQGULJKWVLGHRI
WKHSULQWKHDGFUHDWLQJDGDUNHULPSUHVVLRQRQWKDWVXUIDFH
ROTATE
ADJUSTING SCREW
INDEXING POINTER SHOWS HOW
MUCH SHAFT END HAS MOVED
UP OR DOWN, CHANGING HEAD
BALANCE
LOOSEN SCREW
Fig. 5-7
79
Rev B
Nov 1998
5-6 Print Head Pressure Check
5HTXLUHG(TXLSPHQW
STEP
•
•
3KLOOLSV6FUHZGULYHU
.J7HQVLRQ*DJH
PROCEDURE
5HPRYHWKHULEERQLILQVWDOOHG
/RDGODEHOVWRFNLQWRSULQWHU
5HPRYHVFUHZVWRGHWDFKULEERQJXLGHSODWHIURPSULQWKHDGEUDFNHW)LJ
)DVWHQDOHQJWKRIFRUGWRERWKHQGVRIWKHKHDGEUDFNHWDQGDWWDFKWRWKHWHQVLRQ
JDJH*UDGXDOO\SXOOXSZDUGRQJDJHZKLOHJHQWO\SXOOLQJIRUZDUGRQWKHODEHO
VWRFN)LJ1RWHWHQVLRQUHDGLQJZKHQODEHOVWRFNMXVWEHJLQVWRPRYH
IRUZDUGDVDUHVXOWRIWKHSXOOLQJIRUFH,IWKHWHQVLRQUHDGLQJLVQRWZLWKLQWKH
VSHFLILHGUDQJHRI.JWKHSULQWKHDGVSULQJSODWHVPXVWEHUHSODFHG7+(5(
,612$'-8670(172)7+(35,17+($'7(16,21
TENSION GAGE
HEAD
ADJUSTMENT
PLATE
PRINT HEAD
BRACKET
RIBBON GUIDE
PLATE
Fig. 5-9
Fig. 5-8
REMOVE (2)
SCREWS
80
Rev B
Nov 1998
5-7 Feed Roller Adjustment (Label Tracking Adjustment)
5HTXLUHG(TXLSPHQW
•
•
3KLOOLSV6FUHZGULYHU
6PDOO)ODW%ODGH6FUHZGULYHU
STEP
PROCEDURE
/RDGWKHULEERQDQGODEHOVWRFNLQWRWKHSULQWHU
/RRVHQVFUHZV,QVHUWIODWEODGHVFUHZGULYHULQVORWDQGURWDWH&:RU&&:
5RWDWLQJ&:PRYHVWKH)HHG5ROOHU$VVHPEO\EDFNZDUGDQGODEHOVZLOOWUDFNWR
WKHRXWVLGH
5RWDWLQJ&&:PRYHVWKH)HHG5ROOHU$VVHPEO\IRUZDUGDQGODEHOVZLOOWUDFN
WRZDUGVWKHLQVLGH5HIHUWR)LJ
7LJKWHQWKHVFUHZVDIWHUDGMXVWLQJ
(YHQWXDOO\ILQHWXQLQJPD\EHUHTXLUHG7RLQFUHDVHSUHVVXUHEHWZHHQWKHXSSHU
DQGORZHUUROOHUVDGMXVWWKHWZRVFUHZVRQWKHPHGLDOLG5HIHUWR)LJ
81
Rev B
Nov 1998
5-7 Feed Roller Adjustment (Label Tracking Adjustment)
MEDIA LID COVER
Fig. 5-10
ADJUSTMENT MARKS
LOOSEN (TIGHTEN)
(2) SCREWS
PLACE FLAT BLADE
SCREWDRIVER IN SLOT
AND ROTATE CW OR
CCW
MEDIA LID COVER
ADJUST SCREWS, BOTH ENDS
(FOR FINE TUNING, ADJUSTS
PRESSURE BETWEEN UPPER
AND LOWER ROLLERS)
Fig. 5-11
82
Rev B
Nov 1998
5-8 Pitch Sensor Modification for Sensing
“R - Corner” Notch Tags
5HTXLUHG(TXLSPHQW
•
6QDS5LQJ5HPRYHU7RRO
•
3KLOOLSV6FUHZGULYHU
STEP
PROCEDURE
5HPRYHVFUHZVKROGLQJWKHODEHOWHDURIIFRYHUWRWKHSULQWHU5RWDWHWKH
FRYHUGRZQWKHQUHPRYHLWE\OLIWLQJXS5HIHUWR)LJ
5HPRYHWKH(6QDS5LQJIURPURGWRDOORZVHQVRUWKHIXOOUDQJHRIDGMXVWPHQW
5HIHUWR)LJ
5HSODFHODEHOWHDURIIFRYHU
MOTOR MOUNTING
SCREWS ACCESS FROM
OPPOSITE SIDE
REMOVE ESNAP RING
FROM ROD
LABEL TEAR
OFF COVER
PITCH SENSOR
Fig. 5-12
(2) SCREWS
BACK SIDE OF LABEL
TEAR OFF COVER
Fig. 5-13
83
Rev B
Nov 1998
5-9 Timing Belt Tension Adjustment
5HTXLUHG(TXLSPHQW
•
.J7HQVLRQ*DXJH
•
3KLOOLSV6FUHZGULYHU
STEP
PROCEDURE
3XOOWKHFHQWHURIHDFKWLPLQJEHOWZLWKWKHWHQVLRQJDXJHDQGQRWHWKHWHQVLRQ
UHDGLQJZKHQWKHEHOWLVPRYHGWRPP,IWKHWHQVLRQUHDGLQJRIHDFKEHOWLV
QRWZLWKLQUDQJHRIJWKHVWHSSHUPRWRUPRXQWLQJVFUHZVPXVWEH
ORRVHQHGWRDGMXVWWKHPRWRUSXOOH\
7RJDLQDFFHVVWRWKHPRWRUUHPRYHVFUHZVKROGLQJWKHODEHOWHDURIIFRYHUWR
WKHSULQWHU5RWDWHWKHFRYHUGRZQWKHQUHPRYHLWE\OLIWLQJXS)LJ
/RRVHQWKHVWHSSHUPRWRUPRXQWLQJVFUHZVDQGPRYHPRWRUWRDFKLHYHWKH
UHTXLUHGUDQJH7LJKWHQEXWGRQRWRYHUWLJKWHQVFUHZV%HOWVVKRXOGKDYHVRPH
PRYHPHQW5HSODFHODEHOWHDURIIFRYHU)LJ
MOTOR MOUNTING
SCREWS ACCESS
FROM OPPOSITE SIDE
TIMING BELTS
Fig. 5-14
LABEL TEAR
OFF COVER
(2) SCREWS
BACK SIDE OF LABEL
TEAR OFF COVER
MOTOR MOUNTING
SCREWS, (ACCESS
THIS SIDE)
84
Rev B
Nov 1998
Fig. 5-15
Section
6
Replacement Procedures
6-1 Overview
7KH6$72059SULQWHUFRQWDLQVUHSODFHDEOHFRPSRQHQWVDQGVXEDVVHPEOLHV7KLV
FKDSWHUFRQWDLQVVWHSE\VWHSLQVWUXFWLRQVIRUUHPRYLQJDQGUHSODFLQJWKHIROORZLQJ
FRPSRQHQWVDQGVXEDVVHPEOLHV
•
)XVHV
•
3ULQW+HDG
•
0DLQ&LUFXLW%RDUG
•
3RZHU6XSSO\
•
/DEHO6HQVRU
•
5LEERQ0RWLRQ6HQVRU
•
5LEERQ&OXWFK:DVKHUV
•
7LPLQJ%HOWV
•
3ODWHQ
•
'LVSOD\3DQHO
•
6WHSSHU0RWRU
85
Rev B
Nov 1998
SECTION 6 - Replacement Procedures
6-2 Replacing Fuses
)XVHUHSODFHPHQWLVGHVFULEHGLQWKHIROORZLQJVHFWLRQ
•
5HPRYLQJDQG5HSODFLQJWKH0DLQ3RZHU)XVH
•
5HPRYLQJDQG5HSODFLQJWKH9)XVH
•
5HPRYLQJDQG5HSODFLQJWKH9'&([WHUQDO)XVH
127(%HIRUHUHSODFLQJDIXVHGHWHUPLQHWKH
FDXVHRIWKHRYHUORDGFRQGLWLRQ
6-2.1 Removing and Replacing the Main Power Fuse
5HTXLUHG(TXLSPHQW 7$PS9)XVH
STEP
PROCEDURE
6ZLWFKWKHSULQWHU2))DQGGLVFRQQHFWWKHSRZHUFDEOH
2QWKHEDFNRIWKHSULQWHUORFDWHWKHIXVHFDS8QVFUHZWKHFDSDQGUHPRYH
WKHGHIHFWLYHIXVH
5HSODFHWKHIXVHZLWKRQHRIHTXDOUDWLQJ7$PS9'RQRW
XVHDIXVHZLWKDKLJKHUUDWLQJ)LJ
6FUHZWKHIXVHFDSEDFNDQGFRQQHFWWKHSRZHUFDEOH
BACK OF
PRINTER
FUSE (UNDER
COVER)
Fig. 6-1
86
Rev B
Nov 1998
6-2.2 Removing and Replacing the +5V Or +24V FUSE(s)
5HTXLUHG(TXLSPHQW
•
•
$PS9)XVH9
RU
$PS9)XVH9'&
•
3KLOOLSV6FUHZGULYHU
7RUHPRYHDQGUHSODFHWKH0DLQ3RZHU)XVHSHUIRUPWKHIROORZLQJVWHSV
STEP
PROCEDURE
/RRVHQLQVLGHVFUHZVKROGLQJWKH/+FRYHUWRWKHLQVLGHWRSRIWKH
SULQWHU5HPRYHVFUHZVKROGLQJWKH/+FRYHUWRWKHSULQWHUEDVHDWWKH
RXWVLGHRIWKHSULQWHUDQGUHPRYHWKHFRYHUWRH[SRVHWKHPDLQ3&%
5HIHUWR)LJLQ6HFWLRQ
5HIHUWR)LJDQGORFDWHWKH9)XVH)RU9)XVH)
5HPRYHDQGUHSODFHWKH)XVHVZLWKRQHRIHTXDOUDWLQJ'RQRWXVHD
IXVHZLWKDKLJKHUUDWLQJ
&ORVHWKHGRRUDQGOLGDQGVHFXUHFRYHUZLWKVFUHZVUHPRYHGLQ6WHS
5HWXUQWKHSULQWHUWRVHUYLFHE\UHFRQQHFWLQJWKHSRZHUFDEOH
MAIN PC BOARD
F2 = +5V FUSE
F1 = +24V FUSE
Fig. 6-2
87
Rev B
Nov 1998
6-3 Replacing the Print Head ,IWKH059SULQWKHDGEHFRPHVGDPDJHGIRUDQ\UHDVRQLWFDQEHHDVLO\
UHPRYHGDQGUHSODFHG1RFULWLFDODGMXVWPHQWVDUHUHTXLUHG%HIRUH\RXUHSODFHWKH
SULQWKHDGFKHFNWKHKHDGFRXQWHUYDOXHVE\SULQWLQJDWHVWSDWWHUQ
5HTXLUHG(TXLSPHQW 3KLOOLSVVFUHZGULYHU
STEP
PROCEDURE
5HPRYHVFUHZVVHFXULQJ/DEHO7HDU2II&RYHU5RWDWHIRUZDUGDQGOLIWWR
UHPRYH)LJ
5HPRYHWKHULEERQDQGODEHOVWRFNLILQVWDOOHG
5HPRYHWKHFHQWHUVFUHZ)LJ
&DUHIXOO\RSHQWKHSULQWKHDGVRWKDWLWZLOOGURSGRZQ
&DUHIXOO\GLVFRQQHFWWKHFDEOHVDQGUHPRYHWKHSULQWKHDG
,QVWDOOWKHQHZSULQWKHDGE\UHFRQQHFWLQJWKHSULQWKHDGGDWDFDEOHDQGWKHSULQW
KHDGSRZHUFDEOHWRWKHSULQWKHDG)LJ
3RVLWLRQWKHSULQWKHDGVRWKHFHQWHUVFUHZLVDOLJQHGZLWKWKHPHFKDQLVPDQGWKH
DOLJQPHQWSLQVDUHDOLJQHGZLWKWKHKHDG5HSODFHFHQWHUVFUHZDQGVLGHVFUHZ
7LJKWHQVHFXUHO\
5HSODFHODEHOWHDURIIFRYHUDQGFORVHGRRUV
%HIRUH\RXUHWXUQWKHSULQWHUWRQRUPDOVHUYLFH\RXVKRXOGSHUIRUPWKHIROORZLQJ
SURFHGXUHV
•
•
•
&OHDU&RXQWHU+HDGV5HIHUWR6HFWLRQ
&RQILUPWKDWWKHKHDGFDEOHVDUHFRQQHFWHGDQGWKDWLWGRHVQRWWRXFKWKHKHDG
RSHQLQJVSULQJ$OVRFRQILUPWKDW\RXFDQRSHQDQGFORVHWKHKHDGZLWKRXW
UHVWULFWLRQDQGWKDWWKHULEERQJXLGHSODWHDGMXVWPHQWLVFRUUHFW
3ULQWWHVWSDWWHUQ
88
Rev B
Nov 1998
6-3 Replacing the Print Head LABEL TEAR OFF COVER
CENTER SCREW
Fig. 6-3
Fig. 6.4
(1) SCREW
BACK SIDE OF LABEL
TEAR OFF COVER
PRINT HEAD
HEAD HOLDER
ALIGNMENT PINS,
PRINT HEAD
P.H. POWER
CABLE
P.H. DATA
CABLE
Fig. 6-5, 6-6
89
Rev B
Nov 1998
6-4 Replacing the Main Circuit Board
7KH0DLQ&LUFXLW%RDUGFRQWDLQVWKHFRQWUROHOHFWURQLFVIRUWKH059DQGLV
ORFDWHGEHKLQGWKH/+FRYHURIWKHSULQWHU
127(0DQ\RIWKHFRPSRQHQWVRQ WKHVHERDUGVDUHH[WUHPHO\VXVFHSWLEOHWR
GDPDJHE\VWDWLFHOHFWULFLW\7RDYRLGGDPDJHIURPVWDWLFHOHFWULFLW\GRQRW
XQSDFNQHZFLUFXLWERDUGVIURPDQWLVWDWLFEDJVXQWLOLQVWUXFWHGWRGRVR
5HTXLUHG(TXLSPHQW
3KLOOLSV6FUHZ'ULYHU
STEP
PROCEDURE
/RRVHQLQVLGHVFUHZVKROGLQJWKH/+FRYHUWRWKHLQVLGHWRSRIWKHSULQWHU
DQGUHPRYHVFUHZVKROGLQJWKHFRYHUWRWKHIUDPH/LIWRIIWKHFRYHUWR
H[SRVHWKH3&%5HIHUWR)LJLQ6HFWLRQ
1RWHFDEOHFRQQHFWLRQVORFDWLRQVWKHQGLVFRQQHFWDOOFDEOHVIURPWKH3&%
ERDUG)LJ
5HPRYHVFUHZVWRGHWDFKWKH3&%IURPWKHSULQWHU)LJ
&DUHIXOO\UHPRYHWKH(3520VIURPWKHGHIHFWLYH3&%DQGLQVWDOOLQWKH
VDPHORFDWLRQVRQWKHQHZ3&%)LJ
1RWH0DNHVXUHWKHPDUNVRQWKH(3520VDUHDOLJQHGFRUUHFWO\ZLWKWKH
VRFNHW
5HLQVWDOOWKH3&%XVLQJVFUHZVSUHYLRXVO\UHPRYHG5HDWWDFKWKHFDEOHV
5HWXUQWKHSULQWHUWRVHUYLFHE\UHFRQQHFWLQJWKHSRZHUFDEOH
5HVHWSULQWHUWRIDFWRU\GHIDXOWVE\IROORZLQJWKH)DFWRU\'HIDXOW3URFHGXUH
90
Rev B
Nov 1998
6-4 Replacing the Main Circuit Board
REMOVE (4)
SCREWS TO
DETACH PCB
DISCONNECT
CABLES
DISCONNECT
CABLES
REMOVE EPROMS
Fig. 6-7
91
Rev B
Nov 1998
6-5 Replacing the Power Supply
7KH0593RZHU6XSSO\LVDQRQUHSDLUDEOHFRPSRQHQWZLWKQRVHUYLFHSDUWV
DQGLVUHSODFHGDVDFRPSOHWHDVVHPEO\
5HTXLUHG(TXLSPHQW
3KLOOLSV6FUHZ'ULYHU
7RUHPRYHDQGUHSODFHWKH3RZHU6XSSO\SHUIRUPWKHIROORZLQJVWHSV
STEP
PROCEDURE
5HIHUWR6HFWLRQDQGGHWDFKWKHPDLQFLUFXLWERDUGIRUDFFHVVWRWKH
SRZHUVXSSO\
5HPRYHVFUHZVIURPWKHPHFKDQLFDOVLGHRIWKHSULQWHUZKLFKIDVWHQVWKH
SRZHUVXSSO\WRWKHZDOO)LJ
'HWDFKFDEOHFRQQHFWLRQVDQGUHPRYHWKHGHIHFWLYHXQLW
)LJE
,QVWDOOWKHQHZSRZHUVXSSO\XVLQJVFUHZVSUHYLRXVO\UHPRYHG5HDWWDFK
FDEOHFRQQHFWLRQV
5HDWWDFK3&%UHIHUULQJWR6HFWLRQ
REMOVE (2) SCREWS
HOLDING POWER
SUPPLY TO OPPOSITE
SIDE OF WALL
Fig. 6-8
92
Rev B
Nov 1998
6-5 Replacing the Power Supply REMOVE (2) SCREWS
OPPOSITE SIDE
CABLE CONNECTIONS
FUSE WIRING
SCREWS
POWER UNIT
SHOWN DETACHED
Fig. 6-8b
PCB SHOWN
DETACHED
93
Rev B
Nov 1998
6-6 Replacing the Label Pitch Sensor Assembly
7KH/DEHO6HQVRU$VVHPEO\FDQEHUHPRYHGIURPWKHSULQWHUWRFOHDUODEHOIUDJPHQWV
DQGIRUVHUYLFH1RFULWLFDODOLJQPHQWLVUHTXLUHGZKHQUHSODFLQJWKHVHQVRUV
5HTXLUHG(TXLSPHQW
3KLOOLSV6FUHZ'ULYHU
7RUHPRYHDQGUHSODFHWKH/DEHO6HQVRUSHUIRUPWKHIROORZLQJVWHSVDQGUHIHUWR
WKHLOOXVWUDWLRQV
STEP
PROCEDURE
SULQWHUDQGUHPRYHVFUHZVKROGLQJWKHFRYHUWRWKHIUDPH/LIWRIIWKH
FRYHUIRUDFFHVVWRWKHVHQVRUPRGXOH5HIHUWR)LJLQ
6HFWLRQ
5HPRYHVFUHZVHFXULQJODEHOWHDURIIFRYHU5RWDWHIRUZDUGDQGOLIWWR
UHPRYH5HIHUWR)LJ
5HPRYHVFUHZVIURPWKHEUDFNHWWKDWKROGVWKHPRGXOHWRWKHVLGH
IUDPH)LJ
&DUHIXOO\JOLGHWKHVHQVRUEDFNRXWWKURXJKWKHDFFHVVRSHQLQJ)LJ
'HWDFKWRSFRQQHFWRUVIURPWKH3&%WRIUHHWKHVHQVRUIURPWKHSULQWHU
)LJ
5HPRYHVFUHZVKROGLQJWKHVSULQJSODWHWRWKHVKDIWDQGVHQVRU
)LJ
5HSODFHVHQVRUPRGXOH5HDWWDFKVSULQJSODWHWRWKHVKDIWDQGVHQVRU
&DUHIXOO\VOLGHWKHXQLWLQWRWKHDFFHVVKROHRIWKHEDFNSODWH7KH´7µ
H[WUXVLRQRIWKHPRGXOHPXVWILWLQWR´7µVORWRIWKHVLGHIUDPHDVVHPEO\
)LJ5HSODFHWKHEUDFNHWWKDWKROGVWKHPRGXOHWRWKHVLGH
IUDPHZLWKVFUHZVSUHYLRXVO\UHPRYHG5HDWWDFKFDEOHFRQQHFWLRQV
8SRQFRPSOHWLRQRIVHQVRULQVWDOODWLRQUHSODFHODEHOWHDURIIFRYHUDQGWKH
/+FRYHU5HFRQQHFWWKHSRZHU
94
Rev B
Nov 1998
SIDE FRAME
LABEL COVER
Fig. 6-10
LABEL
TEAR OFF
COVER
Fig. 6-9
SIDE FRAME
BRACKET
(2) SCREWS
(1) SCREW
BACK SIDE OF
LABEL TEAR OFF
COVER
Fig. 6-11
LABEL PITCH
SENSOR MODULE
IN POSITION
SENSOR MODULE
SHOWN REMOVED
Fig. 6-12
95
Rev B
Nov 1998
DETACH (2) TOP
CONNECTORS
Fig. 6-13
BACK PLATE
Fig. 6-14
SPRING PLATE,
SHAFT & SENSOR
ACCESS OPENING
“T” EXTRUSION OF
MODULE
BACK PLATE
THIS END
FORWARD
Fig. 6-16
“T” SLOT FOR
MODULE
EXTRUSION
Fig. 6-15
96
Rev B
Nov 1998
6-7 Replacing the Label Out Sensor Assembly (Micro Switch)
7KH/DEHO6HQVRU$VVHPEO\FDQEHUHPRYHGIURPWKHSULQWHUWRFOHDUODEHOIUDJPHQWV
DQGIRUVHUYLFH1RFULWLFDODOLJQPHQWLVUHTXLUHGZKHQUHSODFLQJWKHVHQVRUV
5HTXLUHG(TXLSPHQW
3KLOOLSV6FUHZ'ULYHU
7RUHPRYHDQGUHSODFHWKH/DEHO6HQVRUSHUIRUPWKHIROORZLQJVWHSVDQGUHIHUWR
WKHLOOXVWUDWLRQV
STEP
PROCEDURE
6HFWLRQ
/LIWODEHOOLGWRH[SRVHODEHORXWVHQVRUVZLWFK
5HIHUWR)LJ*URXS$DQGSHUIRUPWKHIROORZLQJSURFHGXUHV
5HPRYHVFUHZVLQGLFDWHG
5HPRYHWKHGRRUODWFKDQGDQJOHVXSSRUWV&DUHIXOO\GHWDFKWKHVLGHSODWH
IURPWKHUHVWRIWKHXQLWDQGVHWDVLGH
$FFHVVWKHVHQVRUXQGHUWKH5DPS$VVHPEO\DQGGHWDFKVFUHZVIURP
WKHPRWRU
,QVWDOOWKHQHZVHQVRUPRGXOHXVLQJVFUHZVSUHYLRXVO\UHPRYHG
&DUHIXOO\PDQHXYHUWKHVLGHSODWHLQWRSRVLWLRQDQGUHSODFHVFUHZVUHPRYHG
LQ6WHS5HSODFHDQJOHVXSSRUWVDQGGRRUODWFK
8SRQFRPSOHWLRQRIVHQVRULQVWDOODWLRQUHSODFHDQGVHFXUHWKH/+FRYHUWR
WKHSULQWHUEDVHZLWKVFUHZVSUHYLRXVO\UHPRYHG7LJKWHQLQVLGH
VFUHZV5HFRQQHFWWKHSRZHU
97
Rev B
Nov 1998
6-7 Replacing the Label Out Sensor Assembly (Micro Switch)
LOOSEN
SCREW
REMOVE
SCREWS
LABEL LID
SENSOR CONTACT
DOOR LATCH AND
ANGLE SUPPORTS
SIDE PLATE
SENSOR AND SCREWS
(UNDERSIDE OF RAMP
ASSEMBLY)
98
Rev B
Nov 1998
GROUP
Fig. 6-16A
6-8 Replacing the Ribbon Motion Sensor
7KH5LEERQ0RWLRQ6HQVRULVHDVLO\UHSODFHGIRUVHUYLFH
5HTXLUHG(TXLSPHQW
3KLOOLSV6FUHZ'ULYHU
STEP
PROCEDURE
6HFWLRQ
5HPRYHWKHXQZLQGVSLQGOHVKDIWXVLQJSURFHGXUHLQ6HFWLRQ)LJ
5HPRYHVHQVRUPRXQWLQJVFUHZ)LJ
8QSOXJWKH6(1FRQQHFWRUIURPWKH3&%DQGSXOOWKHVHQVRUXQLWWKURXJK
WKHIUDPHKROH)LJ
5HPRYHVFUHZVKROGLQJVHQVRUWRWKHPRXQWLQJEUDFNHW)LJ
5HSODFHVHQVRUDQGUHDWWDFKWRWKHPRXQWLQJEUDFNHW)HHGVHQVRU
FRQQHFWRUEDFNWKURXJKWKHIUDPHKROHDQGUHDWWDFKWR6(1RQWKH3&%
$WWDFKWKHVHQVRUEUDFNHWWRWKHIUDPH5HSODFHWKHXQZLQGVSLQGOHVKDIW
UHIHUULQJWR6HFWLRQ
5HSODFHDQGVHFXUHWKH/+FRYHUWRWKHSULQWHUEDVHZLWKVFUHZV
SUHYLRXVO\UHPRYHG7LJKWHQLQVLGHVFUHZV5HFRQQHFWWKHSRZHU
99
Rev B
Nov 1998
6-8 Replacing the Ribbon Motion Sensor
UNWIND SPINDLE
ASSEMBLY
Fig. 6-17
SENSOR AND
MOUNTING SCREW
SENSOR CONNECTOR
(2) SCREWS ATTACHING
SENSOR TO BRACKET
Fig. 6-19
CONNECTOR
TO PCB
100
Rev B
Nov 1998
Fig. 6-18
6-9 Replacing the Ribbon Drive Clutch Washers
%RWKWKHULEERQXQZLQGDQGWKHUHZLQGGULYHVSLQGOHVLQFRUSRUDWHDIULFWLRQFOXWFK
DVVHPEO\WRFRQWUROWHQVLRQ7KHIULFWLRQZDVKHUVZLWKLQWKHVHFOXWFKDVVHPEOLHVDUH
UHSODFHDEOH7KHSURFHGXUHLVLGHQWLFDOIRUERWKWKHRIIZLQGDQGWKHRQZLQGFOXWFK
DVVHPEOLHV
5HTXLUHG(TXLSPHQW
3KLOOLSV6FUHZ'ULYHU
PP2SHQ(QG:UHQFK
STEP
PROCEDURE
/RRVHQLQVLGHVFUHZVKROGLQJWKH/+FRYHUWRWKHLQVLGHWRSRIWKHSULQWHUDQG
UHPRYHVFUHZVKROGLQJWKHFRYHUWRWKHIUDPH/LIWRIIWKHFRYHUIRUDFFHVVWR
WKHVHQVRUPRGXOH5HIHUWR)LJLQ6HFWLRQ
5HPRYHWKHIROORZLQJSDUWVIURPWZRVSLQGOHVKDIWVLQRUGHU
5HIHUWR)LJ
ITEM N0.
DESCRIPTION
6FUHZ QTY EA ASSY
$GMXVWPHQW1XW
6WRSSHU&ROODU
6SULQJ
'LVF 2LOOHVV'U\0HWDO:DVKHU &ROODU 5LEERQ%RVV $%
'LVF3ODWH'LIIHUHQW
)ULFWLRQ:DVKHU
+ROG3ODWH
127('LVDVVHPEOHRQHVSLQGOHDWDWLPHVRWKDWWKHRWKHUFDQEH
XVHGIRUUHIHUHQFH
101
Rev B
Nov 1998
UNWIND SPINDLE
TEETH MUST FACE
ITEM 10
9 A
8
7
6
11
5
10
4
9B
WIND SPINDLE
7
3
1 2
Fig. 6-21
9 A
9 B
Fig. 6-22
COMPONENTS SHOWN ASSEMBLED
102
Rev B
Nov 1998
7RUHSODFHWKHSDUWVWRHDFKVSLQGOHSHUIRUPWKHIROORZLQJVWHSV
5HIHUWR)LJ
STEP
PROCEDURE
7RHDFKVSLQGOHLQVWDOO,WHP3ODWHZLWKWHHWKIDFLQJRXWZDUGDQGDOLJQWKH
SODWHZLWKWKHSHJRQWKH5LEERQ6KDIW)ODQJH
,QVWDOO,WHP)HOW)ULFWLRQ:DVKHURQWRWKH5LEERQ6KDIWDQGVOLGHLWDJDLQVW
,WHP3ODWH
,QVWDOOHD,WHP$%:LQGDQG8QZLQG'LVF3ODWHVRQWR,WHP5LEERQ
%RVVHV$OLJQWKHKROHLQWKH'LVF3ODWHVRYHUWKHSHJVRQ,WHP7KH
WHHWKVORWVRQWKHXQZLQGGLVFSODWHPXVWEHIDFLQJDZD\IURPWKH5LEERQ%RVV
,QVWDOOWKLVDVVHPEO\RQWRWKH5LEERQ6KDIWDQGVOLGHLWDJDLQVWWKHIHOWIULFWLRQ
ZDVKHU
,QVWDOO,WHP2LOOHVV'U\0HWDO:DVKHURQWRWKHULEERQVKDIWZLWKWKHFRSSHU
VLGHIDFLQJLQZDUGWKHEODFNFDUERQVLGHZLOOIDFHRXWZDUG$OLJQ,WHP
:DVKHUZLWKWKHSHJRQ5LEERQ%RVV
,QVWDOO,WHP'LVFRQWRWKHULEERQVKDIWZLWKWKHVPRRWKVLGHIDFLQJ,WHP
:DVKHURQHVLGHRIWKHGLVFLVVPRRWKDQGWKHRWKHUVLGHKDVVKDUSHGJHV
,QVWDOO,WHP6SULQJRQWRWKHULEERQVKDIW
,QVWDOO,WHP6WRSSHU&ROODURQWRWKHULEERQVKDIW
6FUHZWKH,WHP$GMXVWPHQW1XWFORFNZLVHLQWRWKHHQGRIWKHULEERQVKDIW
5HSODFH6FUHZDQGWLJKWHQ
127('RQRWRYHUWLJKWHQWKHDGMXVWPHQWQXWVLQFHWKLVVFUHZLVXVHGWRDGMXVW
WKHFOXWFKWHQVLRQ$GMXVWWKHFOXWFKWHQVLRQDVRXWOLQHGLQ6HFWLRQ
103
Rev B
Nov 1998
6-10 Replacing the Timing Belts 7KHUHDUHWKUHHWLPLQJEHOWVLQWKH0593ULQWHU
%HOW´$µ/DEHO)HHG5ROOHU7LPLQJ%HOWLVXVHGWRIHHGWRUTXHIURPWKHVWHSSHUPRWRUWRDVHW
RIWRRWKHGSXOOH\VZKLFKLVFRQQHFWHGWRWKHODEHOIHHGPHFKDQLVP
%HOW´%µ3ODWHQ3XOOH\7LPLQJ%HOWLVXVHGWRWUDQVPLWWRUTXHIURPWKHVWHSSHUPRWRUWRWKH
SODWHQSXOOH\YLDDVHWRIWRRWKHGSXOOH\V
%HOW´&µ&DUERQ3XOOH\5HZLQG7LPLQJ3XOOH\LVXVHGWRWUDQVPLWWRUTXHIURPWKHSODWHQ
SXOOH\WRWKHULEERQUROOHUYLDDQRWKHUVHWRIWRRWKHGSXOOH\V
5HTXLUHG(TXLSPHQW
STEP
•
•
3KLOOLSV6FUHZ'ULYHU
)ODWKHDG6FUHZ'ULYHU
PROCEDURE
DQGUHPRYHVFUHZVKROGLQJWKHFRYHUWRWKHIUDPH/LIWRIIWKHFRYHUIRU
DFFHVVWRWKHWLPLQJEHOWV5HIHUWR)LJLQ6HFWLRQ
5HPRYHVFUHZKROGLQJWKHODEHOWHDURIIFRYHU)LJ
5HPRYHWKHFHQWHUVFUHZKROGLQJWKHFDUERQUHZLQGVKDIWWRWKHVKDIW
VXSSRUWLQJEUDFNHW3XOOUHZLQGVKDIWIRUZDUGWRGLVORGJHIURPWKHEUDFNHWDQG
UHOHDVHSUHVVXUHIURPEHOW´&)LJ
/RRVHQPRXQWLQJVFUHZVDWWDFKLQJWKHVWHSSHUPRWRUWRWKHIUDPH$FFHVV
WKHPRWRUIURPWKHRSHQLQJSUHYLRXVO\FRYHUHGE\WKHODEHOFRYHU0RYHWKH
PRWRULQWKHPRWRUPRXQWLQJVORWVWRUHOHDVHSUHVVXUHIURPWKHEHOWV5HPRYH
DQGUHSODFHEHOWVDVUHTXLUHG)LJ
5HSODFHFHQWHUVFUHZWRFDUERQUHZLQGVKDIW
$GMXVWWKHEHOWWHQVLRQDVRXWOLQHGLQ6HFWLRQ
5HSODFHWKHFRYHUUHPRYHGLQ6WHS5HSODFHDQGVHFXUHWKH/+FRYHUWRWKH
SULQWHUEDVHZLWKVFUHZVSUHYLRXVO\UHPRYHGLQ6WHS7LJKWHQLQVLGH
VFUHZV5HFRQQHFWWKHSRZHU
104
Rev B
Nov 1998
6-10 Replacing the Timing Belts LABEL TEAR
OFF COVER
SCREW TO CARBON
REWIND SHAFT
STEPPER
MOTOR
(1) SCREW COVER
TO FRAME
Fig.6-23
BELT “C”
Fig. 6-24
BELT “B”
(2) SCREWS
MOTOR TO
FRAME
BELT “A”
Fig. 6-25
105
Rev B
Nov 1998
6-11 Replacing the Platen
%HIRUHUHSODFLQJWKHSODWHQWHQVLRQPXVWEHUHOHDVHGIURPWKHWLPLQJEHOWV
5HTXLUHG(TXLSPHQW
•
•
3KLOOLSV6FUHZ'ULYHU
)ODWKHDG6FUHZ'ULYHU
STEP
PROCEDURE
SULQWHUDQGUHPRYHVFUHZKROGLQJWKHFRYHUWRWKHIUDPH/LIWRIIWKH
FRYHUIRUDFFHVVWRWKHWLPLQJEHOWV5HIHUWR)LJLQ
6HFWLRQ
/RRVHQWKHVFUHZKROGLQJWKHFODPSZKLFKVXSSRUWVWKHSODWHQWRWKHVLGH
IUDPH)LJ
/RRVHQPRXQWLQJVFUHZVDWWDFKLQJWKHVWHSSHUPRWRUWRWKHIUDPH
$FFHVVWKHPRWRUIURPWKHRSHQLQJSUHYLRXVO\FRYHUHGE\WKHODEHOFRYHU
0RYHWKHPRWRULQWKHPRWRUPRXQWLQJVORWVWRUHOHDVHSUHVVXUHIURPWKH
EHOWV)LJ
5HPRYHWKH(VQDSULQJIURPWKHHQGRISODWHQVKDIWDQGVOLGHRIIWKHEHOWV
IURPWKHWRRWKHGJHDUV)LJ
5HPRYHWKHVFUHZKROGLQJWKHFODPSDQGSODWHQFRPSRQHQWVWRWKHEDFN
SODWH)LJ
'LVSODFHSODWHQE\WLOWLQJXSDQGIRUZDUGIURPWKHKROHLQWKHEDFNSODWH
DQGUHOHDVLQJIURPEDOOVXSSRUWHURQRSSRVLWHHQGRIVKDIW6HSDUDWHWKH
SODWHQDQGFRPSRQHQWVIRUUHSODFLQJ)LJ
,QVWDOOQHZSODWHQFRPSRQHQWV5HIHUWR6HFWLRQWRDGMXVWEHOWV
5HSODFHWKHODEHOWHDURIIFRYHUDQGWKH/+FRYHU5HFRQQHFWWKHSRZHU
106
Rev B
Nov 1998
LABEL TEAR
OFF COVER
STEPPER
MOTOR
(1) SCREW COVER
TO FRAME
PLATEN
Fig. 6-26
SCREW &
CLAMP
PLATEN SHAFT,
PULLEY, “E” SNAP
RING
(2) SCREWS
MOTOR TO
FRAME
Fig. 6-28
Fig. 6-27
REMOVE “E”SNAP RING
Fig. 6-29
SCREW &
CLAMP
107
Rev B
Nov 1998
TILT PLATEN UP
AND FORWARD TO
DISPLACE
Fig. 6-30
PLATEN &
COMPONENTS
BACK PLATE
Fig. 6-31
BALL BEARING
SUPPORT LOCATED AT
BOTH ENDS OF SHAFT
BALL BEARING SUPPORT
MUST BE SEATED IN RECESS
Fig. 6-32
BALL
SUPPORTER
CLAMP
Fig. 6-33
108
Rev B
Nov 1998
6-12 Replacing the Stepper Motor
7KHVWHSSHUPRWRULVXVHGWRWUDQVPLWPRWLRQWRWKHSULQWPHFKDQLVPIRUSUHFLVHSULQW
SRVLWLRQLQJ7KHVWHSSHUPRWRUWUDQVPLWVWRUTXHWRWKHODEHOIHHGUROOHUWKHSODWHQ
UROOHUWKHULEERQIHHGUROOHUDQGWKHULEERQUHZLQGVSLQGOHYLDDVHULHVRIWRRWKHG
SXOOH\VDQGWLPLQJEHOWV
5HTXLUHG(TXLSPHQW
STEP
3KLOOLSV6FUHZ'ULYHU
PROCEDURE
FRYHUIRUDFFHVVWRWKHWLPLQJEHOWV5HIHUWR)LJLQ
6HFWLRQ
5HPRYHPRXQWLQJVFUHZVDWWDFKLQJWKHVWHSSHUPRWRUWRWKHIUDPH
$FFHVVWKHERG\RIWKHPRWRUIURPWKHRSHQLQJSUHYLRXVO\FRYHUHGE\WKH
ODEHOFRYHU'HWDFKWKHPRWRUIURPWKHEHOWV)LJ
8QIDVWHQDQGUHPRYHWKHSXOOH\IURPWKHPRWRUVKDIW
'HWDFKVFUHZVKROGLQJZLUHVWRWKH/DEHO2XW6HQVRU0LFUR6ZLWFK
5HPRYHDQGUHSODFHWKHPRWRU)LJ
5HDWWDFKWKHZLUHVWRWKH/DEHO2XW6HQVRU5HPRXQWWKHPRWRUWRWKH
IUDPHDQGVHFXUHWKHSXOOH\WRWKHPRWRUVKDIW
$GMXVWEHOWWHQVLRQDVRXWOLQHGLQ6HFWLRQ
5HSODFHWKHODEHOWHDURIIFRYHUDQGUHSODFHWKH/+FRYHU5HFRQQHFWWKH
SRZHU
109
Rev B
Nov 1998
6-12 Replacing the Stepper Motor
LABEL
TEAR
OFF COVER
STEPPER
MOTOR
SENSOR AND SCREWS
MOTOR
Fig. 6-34
(1) SCREW COVER
TO FRAME
Fig. 6-36
MOTOR SHAFT
AND PULLEY
(2) SCREWS
MOTOR TO
FRAME
Fig. 6-35
110
Rev B
Nov 1998
6-13 Replacing the LC Display and Keyboard PCB Display
$FFHVVWRWKHGLVSOD\SDQHOVLVIURPWKHOHIWVLGHRIWKHSULQWHU
5HTXLUHG(TXLSPHQW
3KLOOLSV6FUHZ'ULYHU
STEP
PROCEDURE
DQGUHPRYHVFUHZVKROGLQJWKHFRYHUWRWKHIUDPH/LIWRIIWKHFRYHUIRU
DFFHVVWRWKHGLVSOD\3&%V5HIHUWR)LJLQ6HFWLRQ
5HIHUWR)LJ
7RUHPRYH/&'LVSOD\UHPRYHVFUHZVDQGGHWDFKFDEOHV
7RUHPRYH.H\ERDUG3&%'LVSOD\UHPRYHVFUHZVDQGGHWDFKFDEOHV
5HSODFHHLWKHUSDQHODVUHTXLUHG
$IWHUUHSODFLQJHLWKHUSDQHOSHUIRUPWKHIROORZLQJSURFHGXUHV
5HIHUWR6HFWLRQ'LS6ZLWFK6HWWLQJVWRUHDGMXVW
5HIHUWR6HFWLRQ3LWFK2IIVHW$GMXVWPHQWWRUHDGMXVW
5HIHUWR6HFWLRQ)HHG%DFNIHHG$GMXVWPHQWWRUHDGMXVW
5HIHUWR6HFWLRQ3ULQWHU$GMXVWPHQWWRDGMXVWSULQWGDUNQHVV
111
Rev B
Nov 1998
6-13 Replacing the LC Display and Keyboard PCB Display
(2) MOUNTING
SCREWS
LC DISPLAY PANEL
FRONT LEFT SIDE
COVER SHOWN
DETACHED FROM
PRINTER
(2) MOUNTING
SCREWS
KEYBOARD PCB
DISPLAY PANEL
Fig. 6-37
112
Rev B
Nov 1998
Section
7
Factory Resets
7-1 Overview
7KH)DFWRU\5HVHW0RGHDOORZV\RXWR
•
•
5HVHWWKHSULQWHU
((3URP&OHDUDOO
•
•
&OHDU&RXQWHU+HDGV
&OHDU&XWWHU&RXQWHU
113
Rev B
Nov 1998
SECTION 7 - Factory Resets
7-2 Resetting the Printer (Test Print)
7KLVSURFHGXUHDOORZVWKHXVHUWRUXQDVHOIWHVWWRYHULI\
•
+HDG&RXQWHUV
•
3ULQW4XDOLW\
•
3ULQWHU6HWXSV
5HIHUWR3DJHIRUWHVW
SULQWVDPSOH
7RUXQWKHWHVWSHUIRUPWKHIROORZLQJVWHSV
STEP
PROCEDURE
5HFRUGDOOFXUUHQWGLSVZLWFKSRVLWLRQVWKHQSODFHDOOVZLWFKHVLQWKHRII
SRVLWLRQ
3ODFHWKH'6:LQWKH21SRVLWLRQ
3ODFHWKHSULQWKHDGLQWKH23(1SRVLWLRQNHHSLQJERWKWKH/,1()(('
NH\VGHSUHVVHGSRZHURQWKHSULQWHU
8SRQKHDULQJWKHDXGLEOHWRQHUHOHDVHWKH/,1()(('NH\V3ODFHWKH
SULQWKHDGEDFNLQWKH&/26('SRVLWLRQDQG'6:LQWKH2))SRVLWLRQ
9HULI\GLVSOD\´)DFWRU\0RGHµ
3UHVVWKH/,1(NH\WRLQLWLDOL]HUHVHW$IWHUDVOLJKWSDXVHEODQNZLOOIHHG
RXWIROORZHGE\DIDFWRU\WHVWSULQW
:DUQLQJ7KLVWHVWDFWLYDWHVDOOWKHKHDWLQJHOHPHQWVRQWKH
SULQWKHDGDQGWKHUHIRUHVKRXOGEHXVHGIRUWHVWLQJSXUSRVHVRQO\
WRDYRLGGDPDJLQJWKHSULQWKHDGHVSHFLDOO\ZKHQSHUIRUPHG
ZLWKODEHOVOHVVWKDQWKHIXOOZLGWKRIWKHSULQWKHDG
3UHVVWKH)(('NH\WRVWRSSULQWLQJ
3ODFHWKHSULQWHUVSRZHUVZLWFKWRWKHRIISRVLWLRQDQGUHWXUQDOOVZLWFKHVWR
WKHLURULJLQDOSRVLWLRQV
7-3 EEProm Clear All
114
Rev B
Nov 1998
7KLVVHWWLQJFOHDUVDOOFRXQWHUVDQGUHVHWVSULQWHUWRIDFWRU\GHIDXOWV
STEP
PROCEDURE
5HFRUGDOOFXUUHQWGLSVZLWFKSRVLWLRQVWKHQSODFHDOOVZLWFKHVLQWKH2))
SRVLWLRQ
3ODFHWKHSULQWKHDGLQWKHRSHQSRVLWLRQ7XUQRQ'6:DQG'6:
7XUQRQWKHSRZHUZKLOHSUHVVLQJWKH/,1()(('NH\V5HOHDVHZKHQDQ
DXGLEOHVRXQGLVKHDUG9HULI\GLVSOD\´+HDG2SHQµ
3ODFHWKHSULQWKHDGEDFNLQWKHFORVHGSRVLWLRQ7XUQRII'6:DQG
'6:LQWKDWRUGHU9HULI\GLVSOD\´)DFWRU\0RGHµ
3UHVVWKH)(('NH\RQFH9HULI\GLVSOD\&2817(5&/($5121
D
3UHVVWKH/,1(NH\RQFHWRFKDQJHWKH
GLVSOD\IURP121WR$//9HULI\GLVSOD\
E
3UHVVWKH)(('NH\9HUVLRQ(
GLVSOD\UHDGV´)$&725<7(6735,17µ
DQGSULQWHUVWDUWVSULQWLQJWHVWSULQWV
3UHVV)HHGNH\WRSDXVH
3UHVVWKH/,1(NH\WRLQLWLDOL]HUHVHW$IWHUDVOLJKWSDXVHEODQNODEHOV
ZLOOIHHGRXWIROORZHGE\DWHVWSULQW
3UHVVWKH)(('NH\WRVWRSSULQWLQJ9HULI\WKDWWKHFRXQWHUVRQWHVWSULQW
KDYHUHVHWWRNP
3ODFHWKHSRZHUVZLWFKWRWKH2))SRVLWLRQDQGUHWXUQDOOVZLWFKHVWRWKH
RULJLQDOSRVLWLRQV
IMPORTANT NOTE: To clear EEPROM
ERROR this procedure may need to be
performed twice.
5HIHUWR3DJHIRUWHVW
SULQWVDPSOH
115
Rev B
Nov 1998
7-4 Clear Counter Heads
STEP
PROCEDURE
SRVLWLRQ
3ODFHWKHSULQWKHDGLQWKHRSHQSRVLWLRQDQGWKH'6:LQWKH21SRVLWLRQ
DXGLEOHVRXQGLVKHDUG
3ODFHWKHSULQWKHDGEDFNLQWKHFORVHGSRVLWLRQDQG'6:LQWKH2))
D
3UHVVWKH/,1(NH\WZLFHWRFKDQJHWKH
GLVSOD\WR+($'
E
3UHVVWKH)(('NH\7KHKHDGFRXQWHU
ZLOOEHUHVHWWR´µ]HUR
3UHVVWKH/,1(NH\RQFH$IWHUDVOLJKWSDXVHEODQNODEHOZLOOIHHGRXW
IROORZHGE\DWHVWSULQW
3ODFHWKHSULQWHUVSRZHUVZLWFKWRWKH2))SRVLWLRQDQGUHWXUQDOOVZLWFKHVWR
5HIHUWR3DJHIRUWHVW
SULQWVDPSOH
116
Rev B
Nov 1998
7-5 Clear Cutter Counter
STEP
PROCEDURE
SRVLWLRQ
3ODFHWKHSULQWKHDGLQWKHRSHQSRVLWLRQDQGWKH'6:LQWKH21SRVLWLRQ
DXGLEOHWRQHLVKHDUG
3ODFHWKHSULQWKHDGEDFNLQWKHFORVHGSRVLWLRQDQG'6:LQWKHRII
D
3UHVVWKH/,1(NH\WKUHHWLPHVWRFKDQJH
WKHGLVSOD\WR&87
E
3UHVVWKH)(('NH\7KHFXWFRXQWHUZLOO
EHUHVHWWR´µ]HUR
3UHVVWKH/,1(NH\RQFH$IWHUDVOLJKWSDXVHEODQNODEHOZLOOIHHGRXW
IROORZHGE\DIDFWRU\WHVWSULQW
9HULI\WKDWFXWWHUFRXQWHUKDVEHHQUHVHWWR
3ODFHWKHSULQWHUVSRZHUVZLWFKWRWKHRIISRVLWLRQDQGUHWXUQDOOVZLWFKHVWR
5HIHUWR3DJHIRUWHVW
SULQWVDPSOH
117
Rev B
Nov 1998
Test Print Sample
118
Rev B
Nov 1998
Section
8
Troubleshooting
8-1 Overview
7KHGHVLJQRIWKH6$72059SULQWHULVEDVHGXSRQSURYHQWHFKQRORJ\DQGUHOLDEOH
FRPSRQHQWV:KHQDSUREOHPRFFXUVWKHVROXWLRQFDQEHHDVLO\WUDFHGXVLQJWKH
WURXEOHVKRRWLQJWDEOHVLQWKLVVHFWLRQ7KLVWDEOHOLVWV\PSWRPVSUREDEOHFDXVHVDQG
VXJJHVWHGFRUUHFWLYHDFWLRQV0DQ\RIWKHVXJJHVWHGFRUUHFWLYHDFWLRQVLQFOXGHUHIHUHQFHV
WRDVHFWLRQRUSDUDJUDSKIRXQGHOVHZKHUHLQWKLVPDQXDOZKHUHPRUHFRPSOHWH
GHVFULSWLRQVDQGSURFHGXUHVPD\EHIRXQG
%RWKSULQWTXDOLW\DQGJHQHUDORSHUDWLRQDOSUREOHPVDUHOLVWHGLQWKHWURXEOHVKRRWLQJ
WDEOH
0DNHVXUHWKHEDVLFVKDYHEHHQFKHFNHGEHIRUHGHFLGLQJ\RXDUHXQDEOHWRSURFHHGDQ\
IXUWKHU7RKHOS\RXWKLVVHFWLRQKDVEHHQGLYLGHGLQWRWKHIROORZLQJSDUWV
•
,QLWLDO&KHFNOLVW
•
&HQWURQLFV3DUDOOHO,QWHUIDFH
•
56&6HULDO,QWHUIDFH
•
(UURU6LJQDOV
•
7URXEOHVKRRWLQJ7DEOHV
•
+HDG3DWWHUQ([DPSOHV
119
Rev B
Nov 1998
SECTION 8 - Troubleshooting
8-2 Initial Checklist
,I\RXDUHXQDEOHWRSURGXFHRXWSXWRQWKH059FKHFNWKHIROORZLQJEHIRUH
GHFLGLQJ\RXDUHXQDEOHWRSURFHHGDQ\IXUWKHU
,VWKHSULQWHUSRZHUHGXSDQG21/,1("
'RDQ\RIWKH)URQW3DQHO/('VLQGLFDWHDQHUURUFRQGLWLRQ",IWKLVOLJKWLV21LWPD\
LQGLFDWHWKHSULQWKHDGDVVHPEO\LVRSHQ
,VWKH3ULQW+HDGDQGWKH/DEHO+ROG'RZQLQWKHGRZQDQGODWFKHGSRVLWLRQ"
2WKHUDUHDVWKDWPD\QHHGORRNLQJDWLQFOXGH
8-3 Troubleshooting the Centronics (Parallel) Interface
,VWKH,%0SDUDOOHOSULQWHUFDEOHFRQQHFWHGVHFXUHO\WR\RXUSDUDOOHOSRUW'%6)HPDOH
RQWKH3&DQGWRWKH&HQWURQLFVFRQQHFWRURQWKHSULQWHU"
:DUQLQJ1HYHUFRQQHFWRUGLVFRQQHFWLQWHUIDFHFDEOHVRUXVHDVZLWFKER[ZLWK
SRZHUDSSOLHGWRHLWKHUWKHSULQWHURUWKHKRVW7KLVPD\FDXVHGDPDJHWRWKH
LQWHUIDFHFLUFXLWU\DQGLVQRWFRYHUHGE\ZDUUDQW\
,VWKHUHPRUHWKDQRQHSDUDOOHOLQWHUIDFHSRUWRQ\RXU3&/37/37HWF",IVRPDNH
VXUH\RXDUHVHQGLQJGDWDRXWWKHFRUUHFWSRUW
:KHQ\RXVHQGWKHSULQWMREWRWKHSULQWHUDQGLWGRHVQRWUHVSRQGGR\RXJHWDQHUURU
PHVVDJHRQ\RXU3&WKDWVD\V´'HYLFH)DXOWµRUVRPHWKLQJVLPLODU"
7KLVPD\PHDQWKDWWKHFRPSXWHUGRHVQ·WNQRZWKHSULQWHULVWKHUH9HULI\WKDW
D %RWKHQGVRIWKHFDEOHDUHVHFXUHO\LQVHUWHGLQWRWKHLUUHVSHFWLYHFRQQHFWRUV
E 7KHSULQWHULV21/,1(
F 7KHFDEOHLVQRWGHIHFWLYH7KHUHDUHRWKHUWKLQJVWKDWFDQFDXVHWKLVHUURU
PHVVDJHRQ\RXUFRPSXWHUEXWDWWKLVVWDJHDGHIHFWLYHFDEOHPD\EHRQHRIWKH
UHDVRQV
120
Rev B
Nov 1998
SECTION 8 Troubleshooting
:KHQ\RXVHQGWKHSULQWMREWRWKHSULQWHUDQGLWGRHVQRWUHVSRQGDQGWKHUHLVQR
HUURUPHVVDJHRQWKH3&
D &KHFN\RXUGDWDVWUHDPIRUVRPHRIWKHEDVLFV,V\RXUMREIUDPHGDVIROORZV"
(6&!$³'$7$(6&!=
E 9HULI\WKDW\RX·YHLQFOXGHGDOOUHTXLUHGSDUDPHWHUVLQWKHGDWDVWUHDP
F 9HULI\WKHIROORZLQJ
•
<RXKDYHQRWW\SHGD´µ]HURIRUDQ´2µOHWWHURUYLFHYHUVD
•
<RXKDYHQRWPLVVHGDQ\(6&!FKDUDFWHUVZKHUHWKH\·UHQHHGHG
•
0DNHVXUHDOOSULQWHUFRPPDQGFRGHVDUHFDSLWDOOHWWHUV
•
<RXUSURWRFROFRGHVDUHVHWIRU6WDQGDUGRU1RQ6WDQGDUGDQG\RXUGDWDVWUHDPLV
FRQVLVWHQWZLWKWKHVH
,I\RX·YHFKHFNHGDOORIWKHDERYHDQGWKHSULQWHUVWLOOLVQ·WSULQWLQJ\RXPD\ZDQWWR
WU\D5HFHLYH%XIIHU+H['XPSWRGHWHUPLQHZKDWLIDQ\WKLQJWKHSULQWHULV
UHFHLYLQJIURP\RXUFRPSXWHU6HH+H['XPS'LDJQRVWLF/DEHOV
7KH&HQWURQLFVSRUWLVQRZOLVWHQLQJIRULQFRPLQJGDWD6HQG\RXUSULQWMRE7KH
SULQWHUZLOOQRZSULQWRQO\RQFHD+H[DGHFLPDO+H['XPSRIHYHU\WKLQJLW
UHFHLYHGIURPWKHKRVWFRPSXWHU(DFKGLJLWKH[DGHFLPDOFKDUDFWHUUHSUHVHQWVD
FKDUDFWHUWKHSULQWHUUHFHLYHG,WPD\EHWHGLRXVEXWQRZ\RXFDQDQDO\]HDQG
WURXEOHVKRRWWKHGDWDVWUHDP
:KLOHFKHFNLQJWKH+H['XPSSULQWRXWLI\RXQRWLFH'$&DUULDJH5HWXUQDQG
/LQH)HHGFKDUDFWHUVWKURXJKRXW7KHFRPPDQGVWULQJVKRXOGEHFRQWLQXRXV&5RU
/)FKDUDFWHUVDUHQRWDOORZHGEHWZHHQWKH6WDUW&RPPDQG(6&!$DQGWKH6WRS
&RPPDQG(6&!=,I\RXDUHXVLQJ%$6,&LWPD\EHDGGLQJWKHVHFKDUDFWHUV
DXWRPDWLFDOO\DVWKHOLQHZUDSV$GGLQJD´ZLGWKµVWDWHPHQWWR\RXUSURJUDPFDQ
KHOSWRVXSSUHVVWKHVHH[WUD'$FKDUDFWHUVE\H[SDQGLQJWKHOLQHOHQJWKXSWR
FKDUDFWHUV
,I\RX·UHQRWSURJUDPPLQJLQ%$6,&FKHFNWRVHHLI\RXKDYHDQHTXLYDOHQWVWDWHPHQW
LQ WKH ODQJXDJH \RX·UH XVLQJ WR VXSSUHVV H[WUD FDUULDJH UHWXUQV DQG OLQH IHHGV IURP
\RXUGDWDEHLQJVHQWRXWWRWKHSULQWHU:HZDQWWKHGDWDVWUHDPWREHRQHFRPSOHWH
OLQHJRLQJWRWKHSULQWHU
121
Rev B
Nov 1998
8-4 Troubleshooting the RS232C (Serial) Interface
,VWKH56&6HULDOFDEOHFRQQHFWHGVHFXUHO\WR\RXUVHULDOSRUWRQWKH3&'%6
0DOHDQGWRWKH56&FRQQHFWRURQWKHSULQWHU"
:DUQLQJ1HYHUFRQQHFWRUGLVFRQQHFWLQWHUIDFHFDEOHVRUXVHDVZLWFKER[ZLWK
SRZHUDSSOLHGWRHLWKHUWKHSULQWHURUWKHKRVW7KLVPD\FDXVHGDPDJHWRWKH
LQWHUIDFHFLUFXLWU\DQGLVQRWFRYHUHGE\ZDUUDQW\
,VWKHFDEOHGHIHFWLYH"$WWKHYHU\OHDVW\RXVKRXOGEHXVLQJD´1XOO0RGHP&DEOHµ
ZKLFKFURVVHVSLQVLQDVSHFLILFPDQQHU7KLVVKRXOGHQDEOH\RXUSULQWHUWRSULQW:H
UHFRPPHQGWKDW\RXXVHDFDEOHEXLOWWRVSHFLILFDWLRQVGHVFULEHGLQ6HFWLRQ
,QWHUIDFH6SHFLILFDWLRQV
&KHFNIRUREYLRXVHUURUVLQWKHGDWDVWUHDP5HPHPEHUWKDWDOOSULQWMREVIRUVHULDO
GDWDPXVWEHIUDPHGE\DQ67;DQG(7;
,IDIWHUVHQGLQJ\RXUMREWRWKHSULQWHULWRQO\ÉHHSVµRUGLVSOD\VD)UDPLQJ(UURU
PHVVDJHRQWKH/&'SDQHO\RXPD\KDYHDFRQILJXUDWLRQSUREOHP7KHUHPD\EH
VRPHLQFRQVLVWHQFLHVZLWKWKH%DXG5DWH3DULW\'DWD%LWVRU6WRS%LWVLQUHODWLRQWR
\RXUKRVWFRPSXWHU,I\RXDUHFRQIXVHGDVWRZKDWWKHSULQWHU·VFXUUHQW56
VHWWLQJVDUH\RXPD\FKRRVHWKH6$72GHIDXOWVDOO',3VZLWFKHVLQWKH2))SRVLWLRQ
WRDFKLHYHEDXGQRSDULW\GDWDELWVDQGVWRSELW
,I\RXVWLOODUHXQDEOHWRJHWSULQWHURXWSXWWU\WKH+H['XPSDVGHVFULEHGLQ6WHS
XQGHUWKH&HQWURQLFV,QWHUIDFHWURXEOHVKRRWLQJ,QWKLVFDVHWKHSULQWHUPRQLWRUVLWV
56&LQWHUIDFHIRULQFRPLQJGDWD
)URPWKH+H['XPSLI\RXDUHVHHLQJH[WUD'$&5DQG/)FKDUDFWHUVDQGDUH
XVLQJ%$6,&UHIHUWRWKHEHJLQQLQJRIWKH&RPPDQG&RGHVHFWLRQLQWKH2SHUDWRU
DQG7HFKQLFDO5HIHUHQFH0DQXDO
122
Rev B
Nov 1998
8-5 Error Signals
LED
LCD
MESSAGE
AUDIBLE
BEEP
ERROR
CONDITION
TO CLEAR
Error On
Machine Error
1 Long
Machine Error
Cycle power ON/OFF
Error On
EEPROM
Error
1 Long
EEPROM
Read/Write
Cycle power ON/OFF
Error On
Head Error
1 Long
Head
Cycle power ON/OFF
Error On
Sensor Error
3 Short
Sensor
Cycle power ON/OFF
Error Blinks
Card R/W
Error
1 Long
Memory Card
Read/Write
Cycle power ON/OFF
Error Blinks
Card Low
Battery
1 Long
Memory Card
Battery Low
Cycle power ON/OFF
Error Blinks
Head Open
3 Short
Head Open
Close head lever
Error Blinks
Cutter Error
3 Short
Cutter
Cycle power ON/OFF
Error On
Line Blinks
PARITY
ERROR
3 Short
RS232 Parity
Error
Cycle power ON/OFF
Error On
Line Blinks
Overrun Error
3 Short
RS232 Overrun
Error
Error On
Line Blinks
Framing Error
3 Short
RS232 Framing
Error
Error On
Line Blinks
Buffer Over
3 Short
Buffer Overflow
Error Blinks
Label On
Paper End
3 Short
Label End
Open/close Head Lever
Open/close Label Hold down
Error Blinks
Ribbon On
Ribbon End
3 Short
Ribbon End
Open/close Head Lever
Open/close Label Hold down
Error Blinks
Media Error
3 Short
Media Error
Open/Close Head Lever
Ribbon Blinks
None
Ribbon Near
End
Replace ribbon with full roll
Line Blinks
None
Buffer Near Full
Slow down transmission rate
Cycle power ON/OFF
Cycle power ON/OFF
Cycle power ON/OFF
Label Blinks
123
Rev B
Nov 1998
8-6 Troubleshooting Tables
7KHWURXEOHVKRRWLQJWDEOHVEHORZLQFOXGHWKHIROORZLQJJHQHUDOV\PSWRPGHVFULSWLRQV
•
,PDJH9RLGV
•
1R/DEHO0RYHPHQW
•
/$%(//('RQ
•
5LEERQ:ULQNOH
•
1RSULQWHG,PDJH
•
5,%%21/('RQ
•
/LJKW,PDJHV
•
'LVSOD\3UREOHP
•
21/,1(/('QRWRQ
•
6PHDULQJ
•
32:(5/('QRWRQ
•
1R/DEHO'ULYH
•
1R5LEERQ0RYHPHQW
•
(5525/('RQ
Print Quality Problems
Symptom
Probable Cause
21/,1(
/('QRWRQ
/$%(/5,%%21(5525/('V
RQ
&OHDUHUURUFRQGLWLRQ
,OOHJDOSULQWHUPHPRU\VWDWH
&\FOH32:(5VZLWFKRIIDQGEDFNRQ
7LPLQJ%HOWEDGORRVH
5HSODFHWLJKWHQWLPLQJEHOWV
,PDJH9RLGV
3RRUTXDOLW\ODEHOV
8VHWKHUPDOWUDQVIHUFRPSDWLEOHVWRFN
3RRUTXDOLW\ULEERQV
8VHJHQXLQH6$72ULEERQV
5LEERQQRWPDWFKHGWRODEHO
VWRFN
&KHFNZLWKPHGLDVXSSOLHUV
'DPDJHGHOHFWURQLFV
5HSODFHFLUFXLWERDUG
'DPDJHG3ODWHQ
5HSODFH3ODWHQ
1R/DEHO
'ULYH
Suggested Corrective Action
124
Rev B
Nov 1998
Print Quality Problems
Symptom
Probable Cause
3RRU+HDG$OLJQPHQW
+HDG%DODQFH
$GMXVWKHDGEDODQFH
$GMXVWULEERQUROOHU
$GMXVWKHDGDOLJQPHQW
3RRU5LEERQ7HQVLRQ
$GMXVWULEERQWHQVLRQ
:RUQ3ODWHQ
5HSODFHSODWHQ
)RUHLJQPDWHULDORQKHDGRU
SODWHQ
&OHDQKHDGDQGSODWHQ
/LJKW,PDJHV
3RRUTXDOLW\ODEHOV
8VHWKHUPDOWUDQVIHUFRPSDWLEOHVWRFN
3RRUTXDOLW\ULEERQV
/RZSULQWKHDGHQHUJ\GDUNQHVV
$GMXVWGDUNQHVVFRQWURO6HH2SHUDWRU
0DQXDO
+HDGEDODQFHXQHYHQ
&RUUHFWKHDGEDODQFH
5LEERQQRWPDWFKHGWRODEHOVWRFN
8VH3UHPLHU,,ULEERQZLWKD´&·
WKHUPDOWUDQVIHUULEERQVWRFNRU
HTXLYDOHQWIRURSWLPXPUHVXOWV
/RZULEERQGULYHWRUTXH
1RULEERQPRYHPHQW
$GMXVWULEERQGULYHFOXWFK
)RUHLJQPDWHULDORQKHDG
&OHDQKHDGDQGSODWHQ
3RRUKHDGDOLJQPHQW
$OLJQ3ULQW+HDG
([FHVVLYHSULQWVSHHG
5HGXFHSULQWVSHHGVHWWLQJ
5LEERQ
:ULQNOH
125
Rev B
Nov 1998
Symptom
Probable Cause
3RRUTXDOLW\ODEHOV
8VH3UHPLHU,,ULEERQZLWKD´&µ
WKHUPDOWUDQVIHUULEERQVWRFNRU
HTXLYDOHQWIRURSWLPXPUHVXOWV
3RRUTXDOLW\ULEERQV
)RUHLJQPDWHULDORQKHDGSODWHQ
&OHDQKHDGDQGSODWHQ
)RUHLJQPDWHULDORQODEHOV
8VHKLJKTXDOLW\ODEHOVWRFN
([FHVVLYHSULQWKHDGHQHUJ\
$GMXVWGDUNQHVVFRQWURO
([FHVVLYHSULQWVSHHG
$GMXVWSULQWVSHHG
([FHVVLYHKHDGSUHVVXUH
8VHFRUUHFWKHDGEDODQFH
,QFRUUHFWULEERQFRUHVL]H
/RRVHGULYHFOXWFK
$GMXVWFOXWFKWHQVLRQ
/RRVHSODWHQGULYHEHOW
$GMXVWUHSODFHEHOW
1RYROWRXWSXW
/RRVHVHUYLFHVFUHZVRQUHZLQG
SXOOH\
7HVWSRZHUVXSSO\DQGUHSODFHLI
UHTXLUHG
6PHDULQJ
1R5LEERQ
0RYHPHQW
7LJKWHQVHUYLFHVFUHZV
'DPDJHGHOHFWURQLFV
5HSODFHFLUFXLWERDUG
/RRVHEURNHQSODWHQGULYHEHOW
$GMXVWUHSODFHEHOW
,QFRUUHFWODEHOSLWFKVHQVRU
VHOHFWHG
6HOHFWFRUUHFWODEHOVHQVRUW\SH
'6:
1RYROWRXWSXW
/RRVHVHWVFUHZRQSODWHQ
SXOOH\VWHSSHUPRWRU
5HSODFHIXVHRQPDLQ3&%
UHTXLUHG
1R/DEHO
0RYHPHQW
1R3ULQWHG
,PDJH
7LJKWHQVHWVFUHZV
3ULQWKHDGQRWFRQQHFWHG
9HULI\SULQWKHDGFRQQHFWRUIXOO\
VHDWHGDWKHDGDQGPDLQ3&%
5LEERQXSVLGHGRZQ
UHTXLUHG
1RYROWRXWSXW
126
Rev B
Nov 1998
Symptom
1R3ULQWHG
,PDJH
Probable Cause
'DPDJHGSULQWKHDG
5HSODFHSULQWKHDG
'DPDJHGHOHFWURQLFV
5HSODFHFLUFXLWERDUG
%DFNOLJKW
EXWQR
ZRUGVRQ
GLVSOD\RUQR
GLVSOD\
0RVWFRPPRQIDLOXUHRISULQWHULV
'2$VLWXDWLRQ7KHPRVWOLNHO\
FDXVHLVWKHULEERQFDEOHKDVIDOOHQ
RXWRUQRWVHDWHGIXOO\LQWR
FRQQHFWRU
9HULI\WKDWWKHFDEOHDQGFRQQHFWRU
DUHSURSHUO\VHDWHG
32:(5/('
QRWRQ
$&SRZHUFDEOHQRWFRQQHFWHG
9HULI\WKDWWKHFDEOHLVFRQQHFWHGWR
WKHSULQWHUDQGWKH$&RXWOHW
0DLQ3RZHU)XVHGHIHFWLYH
5HSODFHIXVH
'HIHFWLYHSRZHUVXSSO\
GHIHFWLYH
(5525/('
RQ
+HDGQRWORFNHG
&ORVHDQGODWFKKHDGUHOHDVH
/$%(//('
RQ
/DEHOVXSSO\UROOHPSW\
5HSOHQLVKODEHOVXSSO\
/DEHOVWRFNQRWURXWHGWKURXJK
VHQVRU
5HORDGODEHOV
/DEHOVHQVRUQRWSRVLWLRQHG
FRUUHFWO\
$GMXVWVHQVRUSRVLWLRQ
/DEHOVHQVRUEORFNHG
&OHDQODEHOVHQVRU
,QFRUUHFWODEHOVHQVHWKUHVKROG
VHWWLQJ
$GMXVWODEHOVHQVHWKUHVKROG
3ODWHQGULYHPDOIXQFWLRQ
5,%%21
/('RQ
6HH6HFWLRQ0HFKDQLFDO
$GMXVWPHQWV
5LEERQVXSSO\UROOHPSW\
5HSOHQLVKULEERQVXSSO\
5LEERQVHQVRURXWRIDOLJQPHQW
5HDOLJQULEERQVHQVRU
5LEERQVHQVRUEORFNHG
&OHDQULEERQVHQVRU
1RFDUGERDUGFRUHRQULEERQ
UHZLQG
8VHFDUGERDUGFRUHRQULEERQUHZLQG
$GMXVWGLVSOD\SRWHQWLRPHWHURQ
GLVSOD\SDQHO
127
Rev B
Nov 1998
8-7 Head Pattern Examples
Fig. 8-1
FEED
DIRECTION
FACTORY DEFAULT
Fig. 8-2
GOOD ADJUSTMENT,
CLEAR, DARK,
EVEN TEXT
128
Rev B
Nov 1998
DISPLAY:
IRREGULAR UNEVEN TEXT,
ECCENTRIC NUT TURNED
TOO FAR COUNTER
CLOCKWISE
CAUSE:
POOR HEAD ALIGNMENT,
BALANCE OUT OF
ADJUSTMENT
FEED
DIRECTION
Fig. 8-3
DISPLAY:
IRREGULAR UNEVEN TEXT,
ECCENTRIC NUT TURNED
TOO FAR CLOCKWISE
FEED
DIRECTION
CAUSE:
BALANCE OUT OF
ADJUSTMENT
Fig. 8-5
129
Rev B
Nov 1998
Fig. 8-6
DISPLAY:
RIBBON WRINKLE, DIAGONAL
VOIDS (WHITE STREAKS)
THAT “WALK” ACROSS
LABEL
CAUSE:
POOR RIBBON TENSION,
WORN PLATEN,
FOREIGN MATERIAL,
DAMAGED PRINT HEAD
130
Rev B
Nov 1998
Section
9
Options
9-1 Overview
7KHIROORZLQJRSWLRQVDUHDYDLODEOHIRUWKH059SULQWHU
• Memory Card
• Label Dispenser • Label Rewinder
• Label Cutter
• Calendar
Memory Card
Label Rewinder
Label Dispenser
Label Cutter
Calendar
131
Rev B
Nov ,1998
SECTION 9 - OPTIONS
9-2 Memory Card
Description:
7KH0HPRU\&DUG2SWLRQSURYLGHVWKHFRQQHFWRUVDQGLQWHUIDFHERDUGIRUWZR3&0&,$
PHPRU\FDUGVORWV7KHWZR0HPRU\&DUGVORWVODEHOHG&DUGDQG&DUGDUHRQWKH
PHPRU\RSWLRQERDUGPRXQWHGLQVLGHWKHSULQWHU$FFHVVWRWKHVHFDUGVLVE\UHPRYLQJWKH
3&ERDUGFRPSDUWPHQWFRYHU7KHSULQWHUPHPRU\FDQEHH[SDQGHGXSWR0%
7\SH
65$0
$SSOLFDEOH6SHFLILFDWLRQV
3&0&,$9HUVLRQ-(,'$9HUVLRQ
6L]H
.%.%.00%RU0%
&RQQHFWRU3LQV
%DWWHU\
$SSUR[LPDWHO\WZR\HDUVPDQXIDFWXUHUGHSHQGHQW
:ULWH3URWHFW
<HV
/RZ%DWWHU\'HWHFW
<HV
MAIN PCB
M-8400RV
PRINTER
UNIT
BRACKET “C”
BRACKET “B”
INSTALL END TO
MAIN PCB
CONNECTOR
BRACKET “A”
SELF TAPPING
SCREWS
MEMORY PCB
132
Rev B
Nov 98
SECTION 9 - OPTIONS
9-2 Memory Card
Installation
5HTXLUHG(TXLSPHQW 3KLOOLSV6FUHZGULYHU
127(0DQ\RIWKHFRPSRQHQWVRQ WKHVHERDUGVDUHH[WUHPHO\VXVFHSWLEOHWRGDPDJHE\
VWDWLFHOHFWULFLW\7RDYRLGGDPDJHIURPVWDWLFHOHFWULFLW\GRQRWXQSDFNQHZFLUFXLWERDUGV
IURPDQWLVWDWLFEDJVXQWLOLQVWUXFWHGWRGRVR
STEP
PROCEDURE
6ZLWFKWKHSULQWHU2))EXWNHHSWKHSRZHUFDEOHSOXJJHGLQWRGLVFKDUJHDQ\
SRVVLEOHVWDWLFFKDUJHV
WKHHOHFWULFDOVHFWLRQ5HIHUWR)LJLQ6HFWLRQ
5HIHUWR)LJDQGLQVWDOOWKHEUDFNHWV
D,QVHUWVHOIWDSSLQJVFUHZWKURXJKFOHDUDQFHKROHLQSULQWHUEDFNSDQHODQG
WKUHDGLQWR%UDFNHW´$µ
E,QVHUWVHOIWDSSLQJVFUHZVWKURXJKFOHDUDQFHKROHVLQ%UDFNHW´%µDQG
WKUHDGLQWRSULQWHUEDVH
F ,QVHUWVHOIWDSSLQJVFUHZVWKURXJKFOHDUDQFHKROHVLQ%UDFNHW´&µDQG
WKUHDGLQWRSULQWHUEDVH7LJKWHQDOOVFUHZVILUPO\
)DVWHQPHPRU\3&%WREUDFNHWVZLWKVFUHZV5HIHUWR)LJ
5RXWHWKHFDEOHIURPWKHPHPRU\FDUGDQGDWWDFKWRWKHFRQQHFWRUZKLFKLV
ORFDWHGRQWKHEDFNVLGHRIWKHPDLQ3&%1RWHSURSHUNH\DOLJQPHQW5HIHUWR
)LJ
,QVWDOOPHPRU\PRGXOHV5HIHUWR)LJ
8SRQFRPSOHWLRQRIPHPRU\LQVWDOODWLRQUHSODFHDQGVHFXUHWKH/+FRYHUWRWKH
SULQWHUEDVHZLWKVFUHZVSUHYLRXVO\UHPRYHG7LJKWHQLQVLGHVFUHZVDQG
UHFRQQHFWWKHSRZHU
133
Rev B
Nov ,1998
SECTION 9 - OPTIONS
9-2 Memory Card
CLEARANCE HOLE
IN BACK PANEL
WITH SCREW
BRACKET A
BRACKET B WITH
(2) SCREWS
Fig. 9-1
BRACKET C WITH
(2) SCREWS
Fig. 9-2
INSTALL END TO MAIN
PCB CONNECTOR.
SEE FIG. 9-3
(4) MOUNTING
SCREWS
134
Rev B
Nov 98
MEMORY PCB
SECTION 9 - OPTIONS
9-2 Memory Card
MAIN PCB
MEMORY CARD
Fig. 9-3
PCB CONNECTOR
KEY ALIGNMENT
CONNECTOR FROM
MEMORY CARD
MEMORY SLOT
CARD 2
MEMORY MODULE
SHOWN INSTALLED
IN MEMORY SLOT
CARD 1
Fig. 9-4
135
Rev B
Nov ,1998
SECTION 9 - OPTIONS
9-2 Memory Card
Error Handling:
ERROR DESCRIPTION
Low Battery - Low battery condition is
detected when printer is powered on.
INDICATION
ERROR LED: Blinking
Audible Beep: 1 long
Display:
Card Low Battery
REMEDY
Replace Memory Card battery.
Note that all data will be lost
when the battery is removed.
Depress LINE key to print Card
Status
Card R/W Error
1. No card is inserted.
2. Card is write protected.
3. Invalid store/recall number.
4. Card has not been initialized.
ERROR LED: On
Audible Beep: 1 long
Display:
Card R/W Error
Warning
1. Duplicate number.
2. Data not in print area.
3. Data overflows card memory.
Audible Beep: 1short
Display:
None
Printer must be powered off to
reset.
Printer will ignore invalid
commands.
136
Rev B
Nov 98
1. Insert card into selected slot.
2. Remove write protect tab.
3. Correct program.
4. Initialize card with BJF
command.
1. Correct program.
2. Correct program.
3. Correct program.
SECTION 9 - OPTIONS
9-3 Label Dispenser Unit
,QVWDOODWLRQRIWKHRSWLRQDO0/DEHO'LVSHQVHULQWRWKHSULQWHUDGGVWKH
FRQYHQLHQFHRIDXWRPDWLFODEHOGLVSHQVLQJ(DFKODEHOLVSULQWHGWKHQSHHOHGIURP
WKHEDFNLQJSDSHUDQGSUHVHQWHGDWWKHIURQWRIWKHSULQWHUIRUUHPRYDOE\WKH
RSHUDWRU$SKRWRHOHFWULFVHQVRUGHWHFWVWKHSUHVHQFHRIDFRPSOHWHGODEHODQG
VLJQDOVWKHSULQWHUWRDZDLWUHPRYDO2QFHWKHFRPSOHWHGODEHOLVUHPRYHGWKLVVHQVRU
VLJQDOVWKHSULQWHUWRDXWRPDWLFDOO\EDFNIHHGWKHODEHOVWRFNIRUFRUUHFWDOLJQPHQWRI
WKHSULQWLQJRQWKHQH[WODEHO
Installation:
5HTXLUHG(TXLSPHQW
3KLOOLSV6FUHZ'ULYHU
STEP
PROCEDURE
WKHVHQVRUPRGXOH5HIHUWR)LJLQ6HFWLRQ
5HPRYHVFUHZVKROGLQJWKHODEHOFRYHUWRWKHSULQWHU5RWDWHWKHFRYHUGRZQ
WKHQUHPRYHLWE\OLIWLQJXS5HIHUWR)LJ
0RYHWKHSULQWKHDGORFNOHYHUWRWKHRSHQSRVLWLRQ5HIHUWR)LJ
,QVHUWWKH'LVSHQVHULQSODFHRIWKHFRYHUUHPRYHGLQ6WHSFDUHIXOO\PDWLQJWKH
'LVSHQVHU·VGULYHJHDUVZLWKWKRVHRIWKHSULQWPHFKDQLVPZKLOHURXWLQJWKHFDEOH
WKURXJKWKHVORWLQWKHSULQWHUVLGHZDOO5HIHUWR)LJ127(5HPRYHDQG
GLVSRVHRIH[WUDVFUHZIURPWKHVLGHRIWKH'LVSHQVHUVLGHZDOO
5HSODFHWKHVFUHZVUHPRYHGLQ6WHS
0DWHWKHFDEOHIURPWKH'LVSHQVHUWRWKHVRFNHWRQWKHIUHHHQGRIWKHZLUHFDEOH
FDUHIXOO\REVHUYLQJWKHNH\LQJRIWKHFRQQHFWRUV5HIHUWR)LJ
&DUHIXOO\URXWHDOOFDEOHVDQGFORVHWKHGRRUDQGOLGDQGVHFXUHFRYHUZLWKVFUHZV
UHPRYHGLQ6WHS
&RQQHFWWKH$&SRZHUFRUGWRWKHSULQWHUDQGSODFHWKHSRZHUVZLWFKLQWKH21
SRVLWLRQ7KHLQVWDOODWLRQRIWKH'LVSHQVHULVQRZFRPSOHWH
137
Rev B
Nov ,1998
SECTION 9 - OPTIONS
Installation:
LOCK LEVER
SHOWN IN OPEN
POSITION
Fig. 9-5
LABEL COVER
(2) SCREWS
MOTOR MOUNTING
SCREWS,
Fig. 9-6
MATE DISPENSER
GEARS TO PRINTER
GEARS
Fig. 9-7
ROUTE CABLE
THROUGH SLOT
Fig. 9-8
138
Rev B
Nov 98
MATE CABLE FROM
DISPENSER TO THE
SOCKET. OBSERVE
KEY OF CONNECTORS
SECTION 9 - OPTIONS
Setup:
STEP PROCEDURE
,QVWDOOWKHODEHOGLVSHQVHUDVGLUHFWHG
3RZHURQWKHSULQWHU
7KHSULQWHUPXVWEHFRQILJXUHGWRXVHWKHODEHOGLVSHQVHURSWLRQ
5HPRYHRQHRUWZROHDGODEHOVIURPWKHEDFNLQJSDSHU
2SHQWKHODEHOGLVSHQVHUE\OLIWLQJXSLWVIURQWSDQHODQGVZLQJLQJRSHQWKH
XQLWVXFKWKDWWKHNQXUOHGUROOHULVHDVLO\VHHQ
2SHQWKHSULQWKHDGDVVHPEO\DQGIHHGWKHOHDGRIWKHEDFNLQJSDSHU
WKURXJKWKHSULQWDUHDLQWKHQRUPDOPDQQHU
$WWKHODEHOH[LWDUHDIHHGWKHEDFNLQJSDSHUGRZQDQGEHKLQGWKHNQXUOHG
UROOHUWKHQRXWWKHORZHUH[LWRIWKHODEHOGLVSHQVHU
&ORVHWKHIURQWSDQHORIWKHODEHOGLVSHQVHUXQWLOLWORFNVLQWRSODFHDQGDJDLQ
LVIOXVKZLWKWKHIURQWRIWKHSULQWHU
&ORVHWKHSULQWKHDGDVVHPEO\DQGSODFHWKHSULQWHURQOLQH
7KHODEHOGLVSHQVHULVUHDG\IRUXVH
General Operation:
6HQG\RXUGDWDVWUHDPLQWKHQRUPDOPDQQHUWRWKHSULQWHU/DEHOVVKRXOGSULQW
RQHDWDWLPHHYHQLI\RXUSULQWTXDQWLW\FRPPDQGUHTXHVWVPRUHWKDQRQH
ODEHO$VODEHOVDUHSULQWHGDQGSUHVHQWHGIRUWKHRSHUDWRUWRUHPRYHWKH
EDFNLQJSDSHUZLOOFRQWLQXHWRIHHGRXWWKHGLVSHQVHU·VORZHUH[LWSDWK,IWKH
GLVSHQVHU·VEDFNIHHGRSWLRQKDVEHHQVHWWR75,**(5LQWKHSULQWHU
FRQILJXUDWLRQWKHQH[WODEHOZLOOSULQWRQO\DIWHUUHPRYLQJWKHFXUUHQWODEHO
IURPWKHODEHOH[LWSDWK<RXPD\DOVRFRQWUROWKHSULQWLQJRIWKHQH[WODEHO
ZLWKDQH[WHUQDOGHYLFHDWWDFKHGWRSULQWHU·V(;7FRQQHFWRU&RQWDFWD6$72
UHSUHVHQWDWLYHIRUPRUHLQIRUPDWLRQRQWKLVPHWKRG
139
Rev B
Nov ,1998
SECTION 9 - OPTIONS
9-4 Label Rewinder
7KH/DEHO5HZLQGHULVDQH[WHUQDOXQLWWKDWDOORZVIRUODEHOVRUWDJVWREHUHZRXQGLQ
UROOVXSWRLQFKHV,WGHULYHVLWVSRZHUGLUHFWO\IURPWKHSULQWHU·V(;7FRQQHFWRU
XVLQJDEXLOWLQFDEOH7KHUHZLQGHUSURYLGHVWKHDELOLW\WRUHZLQGODEHOVWDJVIURP
WKHSULQWHUDQGVXEVHTXHQWO\EHXQZRXQGIRUODWHUXVHZLWKDSSOLFDWRUV
Installation:
5HTXLUHG(TXLSPHQW
3KLOOLSV6FUHZ'ULYHU
STEP PROCEDURE
)DVWHQWKHUHZLQGHUPRXQWLQJSODWHWRWKHERWWRPRIWKHSULQWHUZLWKVFUHZV
SURYLGHG
3RVLWLRQWKHUHZLQGHULQWKHVORWVRQWKHPRXQWLQJSODWHDWWKHIURQWRIWKHSULQWHU
DQGDOLJQLWZLWKWKHODEHOVORW7KHUHZLQGZKHHOVSLQGOHVKRXOGEHSRVLWLRQHG
DZD\IURPWKHSULQWHU5HIHUWR)LJ
&RQQHFWWKHEXLOWLQFDEOHIURPWKHUHZLQGHUWRWKH(;7FRQQHFWRUDWWKHUHDURI
WKHSULQWHU5HIHUWR)LJ
2QWKHUHZLQGHUUHPRYHWKHPHWDOFODPSIURPWKHUHZLQGVSLQGOH
)HHGWKHOHDGHQGRIWKHODEHOVWRFNXQGHUWKHILUVWVSLQGOHDQGRQWRWKHUHZLQG
VSLQGOH)HHGWKHODEHOVWRFNDURXQGWKHVSLQGOHRQFHWKHQUHSODFHWKHPHWDO
FODPSRYHUWKHODEHOVWRFN:LQGDQRWKHUUHYROXWLRQWRHQVXUHWKHODEHOVDUH
VHFXUHRQWKHVSLQGOH
6HOHFWWKH5(:,1'RSWLRQRQWKHUHZLQGHUWKHQVHWWKHSRZHUVZLWFKWR217KH
SULQWHUPXVWEHSRZHUHGRQIRUWKHUHZLQGHUWRIXQFWLRQ
140
Rev B
Nov 98
SECTION 9 - OPTIONS
9-4 Label Rewinder
PRINTER
CABLE FROM
REWINDER TO EXT
CONNECTOR ON
PRINTER
REWINDER
Fig. 9-9
REWINDER
MOUNTING PLATE
(2) MOUNTING SCREWS
AT BOTTOM OF
PRINTER
Fig. 9-10
Removing and Unwinding the Roll
$VODEHOVDUHSULQWHGWHQVLRQIURPWKHUHZLQGHUVKRXOGNHHSWKHODEHOVWRFNWDXWDVLW
ZUDSVRQWRWKHUHZLQGVSLQGOH
7RUHPRYHWKHUROOIURPWKHVSLQGOHILUVWVHWWKHSRZHUVZLWFK2))5HPRYHWKHPHWDO
FODPSWKHQUHPRYHWKHUHZRXQGUROORIODEHOV
7RXQZLQGIRUXVLQJZLWKDQDSSOLFDWRUILUVWVHWWKHSRZHUVZLWFK2))$WWDFKWKHOHDGHGJH
RIWKHODEHOVIURPWKHUHZLQGVSLQGOHWRWKHDSSOLFDWRUHQWU\SRLQW6HOHFWWKH:,1'RSWLRQRQ
WKHUHZLQGHUDQGZKHQUHDG\WREHJLQVHWWKHSRZHUVZLWFKWR21
141
Rev B
Nov ,1998
SECTION 9 - OPTIONS
9-5 Label Cutter Unit
7KH0ODEHOFXWWHUDXWRPDWLFDOO\FXWVHDFKODEHODIWHUFRPSOHWLRQRIWKHSULQW
RSHUDWLRQXVLQJDPRWRUL]HGURWDU\NQLIH$VVRRQDVWKHFRPSOHWHGODEHOKDVEHHQ
FXWWKHODEHOVWRFNLVEDFNIHGWRWKHSULQWSRVLWLRQIRUSURSHUDOLJQPHQWRIWKHSULQWHG
GDWDRQWKHVXFFHHGLQJODEHO
Installation:
5HTXLUHG(TXLSPHQW
3KLOOLSV6FUHZ'ULYHU
STEP PROCEDURE
WKHHOHFWULFDOVHFWLRQ5HIHUWR)LJ
5HPRYHWKHVFUHZIURPWKHIURQWKLQJHRIWKHWRSFRYHUIRU6WHSEHORZ
5HPRYHVFUHZKROGLQJWKHODEHOWHDURIIFRYHUWRWKHSULQWHU5RWDWHWKHFRYHU
GRZQWKHQUHPRYHLWE\OLIWLQJXS5HIHUWR)LJ
0RYHWKHSULQWKHDGORFNOHYHUWRWKHRSHQSRVLWLRQ5HIHUWR)LJ
5HPRYHVFUHZVWRGHWDFKVSDFHUSDQHO5HIHUWR)LJ
5HPRYHVFUHZVKROGLQJWKHSULQWPHFKDQLVPWRWKHEDFNSDQHODQGVFUHZV
DWWDFKHGWRWKHKLQJHV5HIHUWR)LJ
6OLGHWKHSULQWPHFKDQLVPDVIDUIRUZDUGDVLWZLOOJR,WZLOOFRYHUWKHVSDFHOHIWE\
WKHUHPRYDORIWKHVSDFHUSDQHO6WHS
5HSODFHVFUHZVUHPRYHGLQ6WHS
$WWDFKWZRKLQJHKDOYHVWRWKHIURQWEDVHRIWKHSULQWHU5HIHUWR)LJ
,QVWDOOVSDFHUSDQHO5HIHUWR)LJ
5HDWWDFKKLQJHUHPRYHGLQ6WHS
142
Rev B
Nov 98
SECTION 9 - OPTIONS
Installation cont.
STEP PROCEDURE
3DVVWKHFDEOHZLWKWKHVLQJOHJUH\FRQQHFWRUDWWDFKHVWRWKHFXWWHUWKURXJKWKH
DFFHVVKROHLQWKHSULQWPHFKDQLVPZDOOIURPWKHHOHFWULFDOVLGH,QVHUWWKH
FRQQHFWRULQWRWKHVRFNHWLGHQWLILHGDV&87RQWKHFLUFXLWERDUGRIWKHFXWWHU
5HIHUWR)LJ
:$51,1*,1&255(&725,(17$7,212)7+(6(&211(&7256
:,//5(68/7,16(9(5('$0$*(727+(35,17(5&877(5
5RXWHDQGDWWDFKWKHFRQQHFWRUVIURPWKHVSOLWFDEOHWRWKHVRFNHWVRQWKH3&%
5HIHUWR)LJ
:$51,1*,1&255(&725,(17$7,212)7+,6&211(&725:,//5(68/7
,16(9(5('$0$*(727+(35,17(5&877(5
0DWHWKHKLQJHVRQWKHFXWWHUWRWKRVHLQVWDOOHGLQ6WHS&DUHIXOO\VOLGHWKH
FXWWHUWRWKHLQVLGHRIWKHSULQWHU7KHFXWWHUVGULYHSXOOH\·VDQGEHOWVH[WHQG
LQWRWKHRSHQLQJLQWKHLQVLGHRIWKHSULQWHU5HIHUWR)LJ
/RRVHQVFUHZVKROGLQJEUDFNHWRQWKHFXWWHUIUDPH$WWDFKWKHEUDFNHWWRWKH
SULQWPHFKDQLVPXVLQJVFUHZSURYLGHGEXWGRQRWWLJKWHQ5HIHUWR)LJ
%HVXUHDOOFDEOHVDUHSURSHUO\URXWHG&ORVHWKHGRRUDQGOLGDQGVHFXUHFRYHU
ZLWKVFUHZVUHPRYHGLQ6WHS
&RQQHFWWKH$&SRZHUFRUGWRWKHSULQWHUDQGSODFHWKHSRZHUVZLWFKLQWKH21
SRVLWLRQ7KHLQVWDOODWLRQRIWKH'LVSHQVHULVQRZFRPSOHWH
143
Rev B
Nov ,1998
SECTION 9 - OPTIONS
TOP AND SIDE
ACCESS DOORS
LH COVER
LOOSEN (2)
SCREWS
Fig. 9-11
(2) SCREWS
Fig. 9-13
Fig. 9-12
LOCK LEVER
SHOWN IN OPEN
POSITION
REMOVE SCREW
Fig. 9-14
LABEL TEAR
OFF COVER
Fig. 9-15
(1) SCREW
144
Rev B
Nov 98
SECTION 9 - OPTIONS
REMOVE (2) SCREWS
MOVE FORWARD
Fig. 9-17
Fig. 9-18
REMOVE (2) SCREWS
Fig. 9-16
REMOVE (4) SCREWS
HOLDING PRINT
MECHANISM
(1) SCREW
SPACER PANEL
LABEL CUTTER
Fig. 9-20
ATTACH TWO
HINGE HALVES
WITH (4) SCREWS
Fig. 9-19
145
Rev B
Nov ,1998
SECTION 9 - OPTIONS
GREY
PLUGGED
HOLE
KEY
CONNECTOR END VIEW
AT CUTTER PCB END OF
CABLE
Fig. 9-21
*5$<3/8**('+2/($1'0,66,1*3,121&877(53&%'(7(50,1(
5(48,5('25,(17$7,213/$67,&.(<621&$%/(&211(&725+286,1*'2
12735(9(17,1&255(&7&211(&7,21+2:(9(57+(.(<6$5($/62
3529,'('$6$125,(17$7,21'(9,&($1'0867)$&('2:1:+(1
&211(&7,1*&$%/(72&877(53&%
CONNECTOR FROM
PRINT MECHANISM
CONNECTOR FROM
PRINT MECHANISM
Fig. 9-24
Fig. 9-22
MAIN PCB
Fig. 9-23
146
Rev B
Nov 98
SECTION 9 - OPTIONS
SECURE WITH SCREW
TO PRINT MECHANISM
LOOSEN (2) SCREWS
ON LABEL CUTTER
Fig. 9-25
9-6 Calendar
7KH&DOHQGDU2SWLRQDOORZVWKHGDWHDQGWLPHWREHPDLQWDLQHGLQWKHORFDOSULQWHU
UDWKHUWKDQXVLQJWKHV\VWHPFORFN,WFRQVLVWVRIDVSHFLDOFORFNFKLSWKDWUHSODFHVWKH
((3520RQWKHPDLQ3&%$TXDOLILHGWHFKQLFLDQVKRXOGSHUIRUPWKHXSJUDGHDVLW
UHTXLUHVPRGLILFDWLRQVWRWKHPDLQ3&%
FOR THIS OPTION CONTACT FACTORY
147
Rev B
Nov ,1998

M8400RV Service Manual

Transcription

Similar documents

SATO CL-408/412 Service Manual

SATO CL-408/412 Service Manual

Spec - Orpheus Computing

HP DesignJet 1050 1055 Service Manual

1.1 kW - Bonfiglioli

CONVEYOR BELT VULCANIZERS

Mac OS 9 Supplement

Compuprint PageMaster 1600c User Guide

Stormscope®