SATO CL-408/412 Service Manual

Transcription

Industrial Bar Code Printers
SATO CL-408/412
Service Manual
P/N 9001040
Rev C
SATO America, Inc.
10350A Nations Ford Road
Charlotte, NC 28273
Main Phone: 704.644.1650
Technical Support Hotline: 704.644.1660
Technical Support Fax: 704.644.1661
 Copyright 1997
SATO America, Inc.
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SATO CL408/412 Service Manual
Table Of Contents
SECTION 1. INTRODUCTION
Installation Considerations ............................................ 1-1
Ribbon.............................................................................. 1-2
Dimensions...................................................................... 1-3
Component Designations............................................... 1-4
Interface Connections, Input Output Panel .................. 1-5
Switches and Sensors.................................................... 1-6
Page
1
2
2
3
4
5
SECTION 2. PRINTER CONFIGURATION
Dip Switch Settings ........................................................ 2-1
Default Settings.............................................................. 2-2
Printer Adjustments........................................................ 2-3
Printing Test Labels........................................................ 2-4
9
19
20
33
SECTION 3. SPECIFICATIONS
Print.................................................................................. 3-1
Media, Sensing and Ribbon ........................................... 3-2
Printer Controls and Signals, Adjustments and
Interface Connections ................................................... 3-3
Processing ...................................................................... 3-4
Character Fonts .............................................................. 3-5
Bar Codes and Other Features ...................................... 3-6
Physical ........................................................................... 3-7
Optional Accessories ..................................................... 3-8
35
36
37
38
38
39
40
41
SECTION 4. TROUBLESHOOTING
Troubleshooting Tables ................................................. 4-1
Head Pattern Examples .................................................. 4-2
43
47
SECTION 5. ELECTRICAL CHECKS AND ADJUSTMENTS
Power Supply Checks .................................................... 5-1
Reflective Label Pitch Sensor Adjustment ................... 5-2
See Through Label Pitch Sensor Adjustment .............. 5-3
52
54
55
i
Table Of Contents
SECTION 6. MECHANICAL ADJUSTMENTS
Ribbon Clutch Adjustments ...........................................6-1
Ribbon Guide Plate Adjustment.....................................6-2
Print Head Position Alignment (Minor) .........................6-3
Print Head Balance Adjustment .....................................6-4
Print Head Alignment Adjustment (Major)....................6-5
Timing Belt Tension Adjustment ...................................6-6
Tear Plate Adjustment.....................................................6-7
Page
58
61
62
63
64
65
66
SECTION 7. REPLACEMENT PROCEDURES
Replacing Fuses ..............................................................7-1
Replacing the Print Head ................................................7-2
Replacing the Main Circuit Board ..................................7-3
Replacing the Power Supply ..........................................7-4
Replacing the Label Sensor Assembly..........................7-5
Replacing the Label Sensor Module ..............................7-6
Replacing the Ribbon Motion Sensor ............................7-7
Replacing the Ribbon Drive Clutch Washers................7-8
Replacing the Timing Belts.............................................7-9
Replacing the Platen .......................................................7-10
Replacing the Display Panel PCB ..................................7-11
Replacing the Stepper Motor..........................................7-12
68
70
72
74
76
78
79
81
84
88
91
92
SECTION 8. FACTORY RESETS
Resetting the Printer .......................................................8-1
EE Prom Clear All ............................................................8-2
Clear Counter Heads .......................................................8-3
Clear Cutter Counter .......................................................8-4
ii
96
97
98
99
Section
1
Introduction
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1.1 INSTALLATION CONSIDERATIONS
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1
Section 1 Introduction
1.2 RIBBON
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1.3 DIMENSIONS
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LQFKHVPP
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Depth
Width
Height
2
1.4 COMPONENT DESIGNATIONS
OPERATION PANEL
DISPLAY
OPTIONAL
CUTTER
ASSEMBLY
RIBBON REWIND
SHAFT
RIBBON UNWIND
SHAFT
DIP SWITCH
CONFIGURATION
TABLE
PRINT HEAD
MAIN PC BOARD
PLATEN ROLLER
KB PC BOARD
POWER
SUPPLY UNIT
TIMING
BELTS
STEPPER MOTOR
3
1.5 INTERFACE CONNECTIONS, INPUT AND OUTPUT PANEL
DISPLAY
PANEL
ELECTRONICS SIDE: &RQWDLQV0DLQ/RJLF3RZHU
6XSSO\6HUYR0RWRUV0DLQ&LUFXLW%RDUG
OPERATION
PANEL
MEDIA
OUTPUT
MECHANICAL SIDE
CONTAINS RIBBON,
MEDIA, SENSORS
FRONT OF UNIT
Boards are supplied with the following connectors:
CENTRONICS CONNECTOR: )RUSULQWHUXVLQJSDUDOOHO
FRPPXQLFDWLRQFRQQHFWLRQ
RS232CONNECTOR:
)RUSULQWHUXVLQJVHULDO
FRPPXQLFDWLRQFRQQHFWLRQ
TWINAX/COAX CONNECTOR: )RUSULQWHURSHUDWLQJLQD
PLQLPDLQIUDPHFRPSXWHU
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MEMORY CARD SLOT 1 & 2: 2SWLRQDOFRQQHFWRUVIRUXVH
ZLWK3&0&,$0HPRU\
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EXT. CONNECTOR:
7KLVLVDQH[WHUQDOVLJQDO
FRQQHFWRU
POWER ON/OFF SWITCH:
7RWXUQSRZHU2QRU2II
AC FUSE:
7RSURWHFWWKHPDFKLQHIURP
DEQRUPDOSRZHULQSXW
7\SH$9
AC INPUT CONNECTOR:
7RLQSXW9+]
8VHSRZHUFDEOHSURYLGHG
REAR OF UNIT
4
1.6 SWITCHES AND SENSORS
COVER OPEN SENSORS: :KHQWKLVVHQVRU
LVDFWLYDWHGWKHSULQWHUZLOOQRWRSHUDWHDQG
4;07 503PHVVDJHZLOOEHGLVSOD\HGRQ
GLVSOD\SDQHO
HEAD OPEN LEVER: :KHQWKHSULQWKHDGLVRSHQHGWKLV
VZLWFKLVDFWLYDWHGDQGWKHSULQWHUZLOOVWRSSULQWLQJ
INTERLOCK TAB: 7KHIURQWFRYHULVILWWHGZLWKDPLFUR
VZLWFK:KHQWKHFRYHULVRSHQHGWKLVVZLWFKLVDFWLYDWHGDQG
WKHSULQWHUZLOOVWRSSULQWLQJ
5
1.6 SWITCHES AND SENSORS (CONT.)
RIBBON SENSOR: 7KHVHQVRUZLOOUHDFWWRWKHULEERQ
XQZLQGZKHQDSSUR[LPDWHO\IHHWRIULEERQUHPDLQV7KLV
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ERROR SHOWN ON DISPLAY: 5LEERQRXWQRWWXUQLQJ
LABEL SENSOR: %RWKWKH´,µPDUNUHIOHFWLYHDQG
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6
1.6 SWITCHES AND SENSORS (CONT.)
FEED Key: 0RPHQWDU\VZLWFK3UHVVLQJ
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LINE Key: 0RPHQWDU\VZLWFK3UHVVLQJ
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PITCH Potentiometer: $GMXVWVKRPH
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SRVLWLRQDQGGLVSHQVHSRVLWLRQ/DUJHU
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POWER LED: ,OOXPLQDWHGZKHQWKH
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OFFSET Potentiometer: 7RDGMXVWEDFNIRUZDUG
IHHGIRUGLVSHQVHUPP
PRINT Potentiometer: 7RDGMXVWSULQWGDUNQHVVILQHDGMXVWPHQW
DSW2 & 3: ',36ZLWFKHVWRVHWRSHUDWLRQDOSDUDPHWHUVRISULQWHU
127(2SWLRQDO56&RPPXQLFDWLRQ&DUGFRQWDLQV'6:
VZLWFKHVZKLFKDUHFRQILJXUHGZKHQVXSSOLHGZLWKWKHSULQWHU
7
8
Section
2
Printer Configuration
2.1 DIP SWITCH SETTINGS
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DIP Switch Panel Layout for DSW1
Located on RS232 Interface Board
9
Section 2 Printer Configuration
2.1 DIP SWITCH SETTINGS
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VZLWFKHVLQWKHGHVLUHGSRVLWLRQVSRZHUWKHSULQWHUEDFNRQ7KHVZLWFKVHWWLQJVDUHUHDGE\WKH
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RS232 Transmit/Receive Setting
Data Bit Selection (DSW1-1)
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DSW1-1
*OFF
ON
SETTING
DSW1
8 Data Bits
7 Data Bits
ON
OFF
1
2
3
4
5
6
7
8
Parity Selection (DS1-2, DS1-3)
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DSW1-2
SETTING
SETTING
*OFF
*OFF
No Parity
ON
OFF
ON
Even
OFF
ON
OFF
Odd
ON
Not Used
ON
DSW1
1
2
Factory Default
10
3
4
5
6
7
8
Stop Bit Selection (DS1-4)
6HOHFWVWKHQXPEHURIVWRSELWVWRHQGHDFKE\WH
DSW1
DSW1-4
SETTING
*OFF
1 Stop Bit
ON
2 Stop Bits
ON
OFF
1
2
3
4
5
6
7
8
Baud Rate Selection (DS1-5, DS1-6)
6HOHFWVWKHGDWDUDWHESVIRUWKH56SRUW
DSW1
DSW1-5
DSW1-6
SETTING
*OFF
*OFF
9600
ON
OFF
ON
19200
OFF
ON
OFF
4800
ON
ON
2400
1
2
3
4
5
6
7
8
Communication Protocol Selection (DS1-7, DS1-8)
6HOHFWVWKHIORZFRQWURODQGVWDWXVUHSRUWLQJ
DSW1-7
DSW1-8
SETTING
*OFF
*OFF
Rdy/Bsy
OFF
ON
Xon/XOff
ON
OFF
Bi-Com
ON
ON
ON
Not Used
OFF
1
DSW1
2
3
4
5
6
7
8
* Factory Default
11
Print Mode Selection (DS2-1)
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SULQWLQJXVLQJDULEERQ
DSW2
DSW2-1
SETTING
*OFF
Therm Xfr
ON
Direct Therm
ON
OFF
1
2
3
4
5
6
7
8
Sensor Type Selection (DS2-2)
6HOHFWVW\SHRIVHQVLQJ
DSW2-2
SETTING
*OFF
Gap
ON
“I” Mark
DSW2
ON
OFF
1
2
3
4
5
6
7
8
Head Check Selection (DS2-3)
:KHQVHOHFWHGWKHSULQWHUZLOOFKHFNIRUKHDGHOHPHQWVWKDWDUHHOHFWULFDOO\PDOIXQFWLRQHG
DSW2
DSW2-4
SETTING
*OFF
Disabled
ON
Enabled
ON
OFF
1
2
3
4
5
6
7
8
Hex Dump Selection (DS2-4)
6HOHFWV+H['XPSPRGH
DSW2
DSW2-3
SETTING
*OFF
Disabled
ON
Enabled
ON
OFF
1
2
*Factory Default
12
3
4
5
6
7
8
Receive Buffer Selection (DS2-5)
6HOHFWVWKHRSHUDWLQJPRGHRIWKHUHFHLYHEXIIHU
1RWH7KH&HQWURQLFVLQWHUIDFHRSHUDWHVRQO\LQWKHPXOWLMREEXIIHUPRGHUHJDUGOHVVRIWKH
VZLWFKVHWWLQJ
DSW2
DSW2-5
SETTING
OFF
Single Job
ON
Multi Job-
ON
OFF
1
2
3
4
5
6
7
8
Protocol Control Code Selection (DS2-6 & DS2-7)
6HOHFWVWKHFRPPDQGFRGHVXVHGIRUSURWRFROFRQWURO
DSW2
DSW2-6-
DSW2-7
SETTING
Reserved
*OFF
Standard
Reserved
ON
Non - Std.
ON
OFF
1
2
3
4
5
6
7
8
SELECTING PROTOCOL CONTROL CODES 3URWRFROFRQWUROFRGHVDUHWKHVSHFLDOFRQWUROFKDUDFWHUVWKDWSUHSDUHWKHSULQWHUWRUHFHLYH
LQVWUXFWLRQV)RUH[DPSOHWKHESC> FKDUDFWHUWHOOVWKHSULQWHUWKDWDFRPPDQGFRGHZLOO
IROORZDQGWKHENQ> FKDUDFWHUDVNVIRUWKHSULQWHUVWDWXV
7KHUHDUHWZRSUHGHILQHGVHWVRI3URWRFRO&RQWUROFRGHVWRFKRRVHIURP(DFKVHWLVPDGHXSRI
VL[VSHFLDOFKDUDFWHUV7KH6WDQGDUG3URWRFRO&RQWUROFRGHVDUHQRQSULQWDEOHFKDUDFWHUVDQG
WKH1RQ6WDQGDUG3URWRFRO&RQWUROFRGHVDUHSULQWDEOHFKDUDFWHUV7KH1RQ6WDQGDUGVHWPD\
EHXVHIXORQKRVWFRPSXWHUVXVLQJSURWRFROFRQYHUWHUVRULQDQDSSOLFDWLRQZKHUHQRQSULQWDEOH
$6&,,FKDUDFWHUVFDQQRWEHVHQWIURPWKHKRVW7KLVPDQXDOXVHVWKH6WDQGDUG3URWRFRO&RQWURO
FRGHVIRUDOORIWKHH[DPSOHV$OWHUQDWHO\WKHXVHUPD\GHILQHDQGGRZQORDGDVHWRIFXVWRP
3URWRFRO&RQWURO&RGHV
* Factory Default
13
SELECTING PROTOCOL CONTROL CODES (CONT.)
CONTROL
CHARACTER
STANDARD
DSW2-7 OFF
NON-STANDARD
DSW2-7 ON
DESCRIPTION
STX
02 Hex
7B Hex = {
Start of Data
ETX
03 Hex
7D Hex = }
End of Data
ESC
1B Hex
5E Hex = ^
Command code to follow
Null
00 Hex
7E Hex = ~
Cutter command
ENQ
05 Hex
40 Hex = @
Get printer status, Bi-Com
mode
Can
18 Hex
21 Hex = !
Cancel print job, Bi Com mode
Off-Line
40 Hex
5D Hex = ]
Take printer Off-Line
M-8400 Compatibility (DS2-8)
6RIWZDUHFRPPDQGFRPSDWLELOLW\ZLWKHDUOLHUPRGHO6$720SULQWHUV
DSW2
DSW2-8
SETTING
*OFF
OFF
ON
M-8400
Compatibility
ON
OFF
1
2
3
4
5
6
7
8
Mode Selection (DS3-1 and DS3-2)
6HOHFWVWKHRSHUDWLQJPRGHRIWKHSULQWHU%DWFK&RQWLQXRXVGLVDEOHVWKHODEHOVHQVRUV
DSW3-1
DSW3-2
OFF
OFF
Batch/Continuous
OFF
ON
Tear Off
ON
OFF
Cutter
ON
ON
Dispenser
DSW3
SETTING
ON
OFF
1
2
*Factory Default
14
3
4
5
6
7
8
Label Sensor Selection (DS3-3)
(QDEOHVRUGLVDEOHVWKH/DEHO6HQVRU,IWKH6HQVRULVHQDEOHGLWZLOOGHWHFWWKHHGJHRIWKH
ODEHODQGSRVLWLRQLWDXWRPDWLFDOO\,ILWLVGLVDEOHGWKHSRVLWLRQLQJPXVWEHXQGHUVRIWZDUH
FRQWUROXVLQJ/LQH)HHGFRPPDQGV
DSW3
DSW3-3
SETTING
*OFF
Sensor Used
ON
ON
Enables Continuous
Operation
OFF
1
2
3
4
5
6
7
8
Back Feed Selection (DS3-4)
:KHQ%DFN)HHGLVHQDEOHGWKHSULQWHUZLOOSRVLWLRQWKHODEHOIRUGLVSHQVLQJFXWWLQJDQG
UHWUDFWLWWRWKHFRUUHFWSULQWSRVLWLRQEHIRUHSULQWLQJWKHQH[WODEHO
DSW3
DSW3-4
SETTING
*OFF
Enabled
ON
Disabled
ON
OFF
1
2
3
4
5
6
7
8
External Signal Interface
7KH(;7FRQQHFWRURQWKH&/SULQWHUUHDUSDQHOLVLQWHQGHGIRUXVHZLWKWKHH[WHUQDOSULQWHU
DFFHVVRULHVVXFKDVODEHOUHZLQGHUVRUDSSOLFDWRUV7KHSLQ&HQWURQLFVW\SHFRQQHFWRU
SURYLGHVDFKRLFHRIIRXUGLIIHUHQWRXWSXWVLJQDOVDORQJZLWKYDULRXVHUURUFRQGLWLRQV
Print Start Signal Selection (DS3-5)
DSW3
DSW3-5 SETTING
*OFF
Disabled
ON
ON
Enabled
OFF
1
2
3
4
5
6
7
8
* Factory Default
15
External Signal Interface(Cont.)
Refer to Page 18
DSW3
DSW3-6
DSW3-7
SETTING
*Off
Off
Type 4
ON
Off
On
Type 3
OFF
On
Off
Type 2
On
On
Type 1
1
2
3
4
5
6
7
8
(Output on Pin 6)
Repeat Print via External Signal (DSW3-8)
DSW3
DSW3-8
SETTING
*OFF
Disabled
ON
Enabled
ON
OFF
1
2
3
4
5
6
7
8
1RWH7KH',36ZLWFKIXQFWLRQVOLVWHGLQFRUSRUDWHWKHODWHVW
ILUPZDUHUHYLVLRQVDWWKHWLPHRISULQWLQJ
* Factory Default, is reserved for future use, and should remain in the OFF position
16
PIN Assignments
PIN
DIRECTION
SIGNAL DESCRIPTION
1
To Host
2
Reference
3
To Host
Ribbon Out - This pin goes low when the ribbon is out.
4
To Host
Error - This pin goes low when the printer detects an error
condition such as head open or receiving buffer full.
5
To Printer
Print Start - The printer will print one label when this pin is pulled
to ground. This signal must be enabled by placing switch
DSW3-5 on the Control Panel in the ON position.
6
To Host
End Print - It is used to drive an applicator or other external
device requiring synchronization with the print cycle. You may
choose between four types of output signals using control panel
DSW3-6 and DSW3-7 selections.
7
To Printer
10
To Host
+12V - Used to power accessory items.
12
To Host
+24V - Used to power accessory items.
13
To Host
Vcc - +5V
14
Reference
Label Out - This pin goes low (0V) when a label out error exists.
Signal Ground
Print Repeat - The printer repeatedly prints the current label in
the print buffer immediately after receiving this signal.
DSW3-8 must be ON.
Frame Ground
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17
External Output Signal Types
Pin 13
Vcc = +5V
1 K ohm, ¼W
Signal Out
Pin 1, 3 4 or 6
+5V
TYPE 1
0V
20 milliseconds
+5V
TYPE 2
0V
+5V
TYPE 3
0V
+5V
TYPE 4
0V
Start Print
(Label Feed
Stop)
18
End Print
(Label Feed
Stop)
2.2 DEFAULT SETTINGS
Switch Selections
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Protocol: Sensor:
Receive Buffer:
Mode:
Pitch:
Back feed: External Signals:
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Software Default Settings
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Print Darkness:
Print Speed:
Print Reference:
Zero: Auto On Line
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19
2.3 PRINTER ADJUSTMENTS
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POWER ON
Refer to
Page
21
POWER
Normal/User Mode
POWER+FEED
Refer to
Page 33
Advanced Mode
Settings and
Adjustments
POWER+LINE
Refer to
Page 24
Load SATO
Default Settings
POWER+FEED
+ LINE
Refer to
Page 19
Download User
Defined Protocol
Codes
POWER+LINE + Refer to
Page 13
DSW2-7 =ON
Print Test Labels
Reset to SATO POWER +LINE +
Default Protocol FEED +DSW2-7
Codes
=ON
POWER, then DSW2-4 =ON
Refer to
Page 13
Print Hex
Dump Label
Print Hex
Dump Label
POWER + DSW2-4 =ON
20
Print Buffer
Hex Dump Label
Refer to Page 12
Receive Buffer
Hex Dump Label
Refer to Page 12
Normal Mode
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User Mode
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STEP
PROCEDURE
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Print Darkness Setting
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STEP
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Print Speed Adjustment
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STEP
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Pitch Offset and Direction
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OFFSET
ORIGINAL PRINT LINE
MOVED WITH
POSITIVE(+) OFFSET
LINE FEED
DIRECTION
22
Pitch Offset and Direction
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STEP
PROCEDURE
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23
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STEP
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Advanced Mode Settings and Adjustments
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24
Zero Slash Setting
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STEP
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Auto Online Setting
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25
Vertical Offset Setting
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Vertical Offset
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0 to 1428 0 to 2136
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STEP
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ORIGINAL PRINT
LINE LOCATION
PRINT LINE
VERTICALLY
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LINE FEED
DIRECTION
26
Horizontal Offset and Direction
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STEP
PROCEDURE
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27
Horizontal Offset and Direction (Cont.)
LINE FEED
DIRECTION
PRINT LINE
HORIZONTALLY
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STEP 3
ORIGINAL PRINT
LINE LOCATION
Sensor Threshold Level
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28
Sensor Threshold Level (Cont.)
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PROCEDURE
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Reset Counters
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34
Section
3
Specifications
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3.1 PRINT
SPECIFICATION
CL408
CL412
PRINT
Method
Direct or Thermal Transfer
2 to 6 ips
50 to 150 mm/s
Speed (User Selectable)
Print Module (Dot Size)
.0049 in.
.125 mm
.0033 in.
.083 mm
Resolution
203 dpi
8 dpmm
305 dpi.
12 dpmm
Maximum Print Width
4.1 in.
104 mm
Maximum Print Length
(Expanded Print Length)
14 in.
356 mm
Maximum Print Length
with 2MB Memory Card
49.2 in.
1249 mm
32.8 in.
833 mm
35
Section 3 Specifications
3.2 MEDIA, SENSING AND RIBBON
SPECIFICATION
CL408
CL412
MEDIA
Minimum Width
.87 in. (22 mm)
Minimum Length
.24 in. (6 mm)
Maximum Width
5.1 in. (131 mm)
Type
Die Cut Labels, Fan Fold, Tag Stock or Continuous
Caliper (thickness)
Maximum .010 in. (.25 mm) including backing paper
Roll OD (max)
8.6 in. (218 mm), Face-In Wind
Core ID (min)
1.5 in. (38 mm)
Core ID (Recommended)
3 in. (76 mm)
SENSING
See-Thru for labels or tags
Movable
Reflective “I”- Mark
Movable
Continuous Form
Sensor not used
RIBBON
Maximum Width
4.4 in. (111 mm)
Length
1475 ft. (450 m)
Thickness
4.5 micron, Face-In Wind
36
3.3 PRINTER CONTROLS AND SIGNALS, ADJUSTMENTS AND
INTERFACE CONNECTIONS
SPECIFICATION
CL408
CL412
CONTROLS AND SIGNALS
On-Line LED
Status =Green
Power LED
None
Media Out LED
Status =Red
Ribbon Out LED
Status =Red
Error LED
Status =Red
LCD Panel
2 Line x 16 Character
On/Off-Line Switch
Front Panel
Label Feed Switch
Front Panel
Power On/Off Switch
Rear Panel
POTENTIOMETER ADJUSTMENTS
Print Darkness
Front Panel
Pitch
Front Panel
Offset
Front Panel
INTERFACE CONNECTIONS
Parallel
Serial
Serial Protocol
Data Transmission
Centronics Compatible
RS232C (2400 to 19.2K bps) or
RS422/485 (2400 to 19.2K bps)
available
Hardware Flow Control (Ready/Busy)
Software Flow Control (X-On/X-Off)
Bi-directional (ENQ/Response)
ASCII Format
37
3.4 PROCESSING
SPECIFICATION
CL408
CL412
PROCESSING
CPU
32 BIT RISC
ROM
1 Mbyte (2 x 4 M bit)
DRAM
2 MByte
Programmable
8 Kbyte EEPROM
3.5 CHARACTER FONTS
SPECIFICATION
CL408
CL412
MATRIX FONTS
U Font
(5 dots W x 9 dots H)
S Font
M Font
XU Font
(5 dots W x 9 dots H) Helvetica
XS Font
(17 dots W x 17 dots H) Univers Condensed Bold
XM Font
(24 dots W x 24 dots H) Univers Condensed Bold
OA Font
(15 dots W x 22 dots H) OCR-A
OB Font
(20 dots W x 24 dots H) OCR-B
AUTO SMOOTHING FONTS
WB
WB Font (18 dots W x 30 dots H)
WL
WL Font (28 dots W x 52 dots H)
XB
XB Font (48 dots W x 48 dots H) Univers Condensed
Bold
XL
XL Font (48 dots W x 48 dots H) Sans Serif
38
3.5 CHARACTER FONTS
SPECIFICATION
CL408
CL412
VECTOR FONT
Proportional or Fixed Spacing
Font Size 50 x 50 dots to 999 x 999 dots
Helvetica, 10 Font Variations
DOWNLOADABLE FONTS
True Type Fonts with Optional Memory Card
CHARACTER CONTROL
Expansion up to 12 x in either the X or Y coordinates
Character Pitch control
Line Space control
Journal Print facility
00, 900 ,1800 and 2700 Rotation
3.6 BAR CODES AND OTHER FEATURES
SYMBOLOGIES
Bookland (UPC/EAN Supplemental)
EAN-8, EAN-13
CADABAR
Code 39
Code 93
Code 128
Interleaved 2 of 5
Industrial 2 of 5
Matrix 2 of 5
MSI
POSTNET
UCC/EAN-128
UPC-A and UPC-E
Data Matrix
Maxicode
PDF417
Ratios
Bar Height
Rotation
1:2, 1:3, 2:5 User definable bar widths
4 to 600 dots, User programmable
00, 900, 1800 and 2700
39
OTHER FEATURES
Sequential Numbering
Custom Characters
Graphics
Form Overlay
Sequential numbering of both numerics and bar codes
RAM storage for special characters
Full dot addressable graphics, SATO Hex/Binary or .PCX
formats
Form overlay for high-speed editing of complex formats
3.7 PHYSICAL
SPECIFICATION
CL408
CL412
DIMENSIONS
Wide
10.7 in. (271 mm)
Deep
16.9 in. (430 mm)
High
12.6 in. (321 mm)
Weight
28.7 lbs (13 Kg)
POWER REQUIREMENTS
Voltage
Power Consumption
100 - 115 V (+/- 10 %)
220 V (+/- 10 %)
50/60 Hz (+/- 1%)
50W Idle
130W Operating
ENVIRONMENTAL
Operating Temperature
Storage Temperature
410 to 1040F (50 to 400C)
-00 to 1040F (-200 to 400C)
Operating Humidity
15-85 % RH, non-condensing
Storage Humidity
Max 90% RH, non-condensing
Electrostatic Discharge
8KV
40
3.8 OPTIONAL ACCESSORIES
REGULATORY APPROVALS
Safety
UL, CSA
RFI/EMI
ACCESSORY
Memory Expansion
Real Time Clock &
Calendar
FCC Class A
CL408
CL412
Two slots for PCMCIA Memory Cards (up to 2MB each) that
can be used for Graphic File storage, print buffer expansion,
format storage and downloaded True Type fonts.
An internally mounted Date/Time clock that can be used to
date/time stamp labels at the time of printing.
Label Cutter
Internal attachment allowing labels to be cut at specified
internals. Controlled through programming.
Label Dispenser
Internal attachment allowing labels to be peeled from backing
for immediate (on demand) application. Internal backing takeup.
Label Rewinder
External option rewinds labels onto a roll after they are printed.
Centronics/Parallel
Interface
Serial Interface
Coax/Twinax Interface
Parallel I/F card must be installed.
Serial I/F card must be installed.
Coax/Triax I/F card must be installed in the interface slot.
Coax I/F emulates an IBM 3287-2 printer with a standard Type
A BNC connector. Twinax I/F emulates IBM 5224, 5225, 5226
or 4214 printer with auto-terminate/cable-thru capabilities.
41
THIS PAGE INTENTIONALLY LEFT BLANK
42
Section
4
Troubleshooting
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Section 4 Troubleshooting
Print Quality Problems
Symptom
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49
50
Section
5
Electrical Checks and Adjustments
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Section 5 Electrical Checks and Adjustments
5.1 POWER SUPPLY CHECKS
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5.1 POWER SUPPLY CHECKS
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LOOSEN (2)
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FIG. 5-3
CH1
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53
5.2 REFLECTIVE LABEL PITCH SENSOR ADJUSTMENT
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54
5.3 SEE THRU LABEL PITCH SENSOR ADJUSTMENT
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56
Section
6
Mechanical Adjustments
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Section 6 Mechanical Adjustments
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66
Section
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Replacement Procedures
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Section 7 Replacement Procedures
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FIG. 7-1
68
7.1.2 REMOVING AND REPLACING THE +5V Or +24V FUSE(s)
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FIG. 7-2
69
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7.2 REPLACING THE PRINT HEAD FIG. 7-3
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FIG. 7-4, 7.5
P.H. DATA
CABLE
P. H.POWER
CABLE
PRINT HEAD
FIG. 7-6
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FIG. 7-7
71
7.3 REPLACING THE MAIN CIRCUIT BOARD
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72
7.3 REPLACING THE MAIN CIRCUIT BOARD SCREWS - BOARD
TO BRACKET
DETACH
CARD
FIG. 7-8
(2) SCREWS
REMOVE
EPROMS
REMOVE (2)
SCREWS
LOOSEN (2)
SCREWS
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CABLES
FIG. 7-9
REMOVE (2)
SCREWS
FIG. 7-10, 7-11
73
7.4 REPLACING THE POWER SUPPLY
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74
7.4 REPLACING THE POWER SUPPLY LOOSEN (2)
SCREWS
CABLES
FIG. 7-12
FIG. 7-13
(2) SCREWS
(3) SCREWS
FIG. 7-14, 7-15
POWER UNIT
SHOWN REMOVED
FIG. 7-16
75
7.5 REPLACING THE LABEL SENSOR ASSEMBLY
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7.5 REPLACING THE LABEL SENSOR ASSEMBLY
LOOSEN (2)
SCREWS
FIG. 7-17
(2) SCREWS
(3) SCREWS
FIG 7-18
(2) SCREWS
FIG 7-19
MAIN PCB
CABLE
CONNECTOR
FIG. 7-21
SLIDE CABLE
THROUGH HOLE IN
CENTER FRAME
CUT TIE
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FIG. 7-20
LABEL
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If the Label Sensor Module needs
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77
7.6 REPLACING THE LABEL SENSOR MODULE
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STEP
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FIG. 7-26
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7.7 REPLACING THE RIBBON MOTION SENSOR
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(2) SCREWS
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79
7.7 REPLACING THE RIBBON MOTION SENSOR SCREW
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FIG. 7-28,-29
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RH SIDE OF
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FIG. 7-30
SENSOR UNIT (SHOWN
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7.8 REPLACING THE RIBBON DRIVE CLUTCH WASHERS
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ITEM 10
9 A
8
7
6
11
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3
7
1 2
FIG. 7-31
9 A
9 B
FIG. 7-32
COMPONENTS SHOWN ASSEMBLED
82
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84
7.9.1 REPLACING THE TIMING BELTS TO CARBON REWIND
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BELT “A”
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FIG. 7-34
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FIG. 7-37
85
7.9 REPLACING THE TIMING BELTS 7.9.2 REPLACING THE TIMING BELTS TO PLATEN PULLEY
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7.9.2 REPLACING THE TIMING BELTS TO PLATEN PULLEY
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BELT “B”
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RIBBON FRAME
FIG. 7-38
BELT “B”
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FIG. 7-40
FIG. 7-41
87
7.10 REPLACING THE PLATEN
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FIG. 7-44
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FIG. 7-46
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FIG. 7-48
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Section
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SATO CL-408/412 Service Manual

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