JEM International PRICE LIST

 JEM International
PRICE LIST
September 1, 2015
F.O.B. Kansas City
Equipment Sales:
James Mattson 913-441-4788 [email protected]
Brett Mattson 913-441-4791 [email protected]
Leslie Mason 913-441-6830 [email protected]
Part Sales
Scott Rathbun 913-441-5096 [email protected]
Don Nelson 913-745-1780 [email protected]
6873 Martindale
Shawnee, Kansas 66218 USA
Phone 913-441-4788
Fax 913-441-1711
Email: [email protected]
www.JemBaggingScales.com
2 EQUIPMENT INDEX PAGE GWM Wolverine GROSS Weigh Mechanical Scales .................................................. 4 GWD Wildcat GROSS Weigh Digital Scales ............................................................. 7 NW Eagle NET Weigh Scales ................................................................................. 11 SMNW Falcon Small NET Weigh Scales................................................................. 16 Extra Small NET Weigh Scales –Micro Ingredient System ..................................... 18 Semi and Fully Automatic Bag Hangers ................................................................ 19 Bagging Systems for Mulch, Compost, Sand, Soil & Rock ...................................... 27 Super Sack Unloader System ................................................................................ 33 Super Sack / Bulk Bag Filling Systems ................................................................... 33 Digital Conversions .............................................................................................. 34 Self‐Contained Bag Plants .................................................................................... 35 Conveyors ............................................................................................................ 37 Sew & Tape Systems ............................................................................................ 41 Sewing Heads & Power Infeeds ............................................................................ 42 Band Heat Sealers ................................................................................................ 44 Hot Air Sealers/Pinch Bag Closers ........................................................................ 46 Bag Printers ......................................................................................................... 47 Miscellaneous Equipment .................................................................................... 48 Automatic Robot Palletizing Systems ................................................................... 49 3 GROSS WEIGH MECHANICAL BAGGING SCALES GWM WOLVERINE The Wolverine provides an economical approach to filling bags from 10 lbs. to 110 lbs. (5 kg – 50kg). Typical production speeds are 4‐5 bags per minute at ± 4 ounce (100 gram) accuracy. The GWM scales can be supplied with a variety of spout sizes to accommodate your specific bag dimensions. Flex‐Belt and Augers are available to handle products that are not free flowing in nature. The scales are available in mild 10 gauge steel or can be supplied with stainless steel product contact surfaces or all stainless steel construction for corrosive or food grade products such as salt, fertilizer and various food products. Please choose scale with construction material, bag spout with bag spout size, feeder type with construction material and weight set below using the corresponding part numbers. Please contact JEM International with any questions. GWM WOLVERINE SCALE – Choose 1 option GWM GWM‐S GWM‐AS GWM‐FG Mild Steel Construction Stainless Steel Contact Surfaces All Stainless Steel Construction All Stainless Steel for Food Grade Applications $2,785 $4,280 $5,815 $6,650 GWM WOLVERINE SPOUT – Choose 1 option ‐A ‐B ‐C CAM Grip, Fully Mechanical Spout CENTER Grip Spout, Pneumatically Operated Easier for operator use, with foot pedal bag clamp activation DUST TIGHT Spout with rear dust port on scale housing and foot pedal bag clamp activation. For use with dusty products. $ Included in scale prices above $1,500 $1,900 GWM WOLVERINE SPOUT SIZE – Chose 1 Option The spout circumference should be a minimum of 5 inches less than the smallest bag circumference. Please inquire about a second spout with quick change features for a large bag range. Include bag dimensions with order for spout size verification. ‐22 Oval Design – CAM Grip 22 inch Circumference ‐29 Oval Design – CAM Grip 29 inch Circumference ‐21 Football Design – Center Grip or Dust Tight 21 inch Circumference ‐25 Football Design – Center Grip or Dust Tight 25 inch Circumference ‐31 Football Design – Center Grip or Dust Tight 31 inch Circumference ‐SP Special Size – Made to order* Upcharges may apply GWM WOLVERINE FEEDER TYPE – Chose 1 Option Gravity Gate ‐ Two position Open/Close Gate, standard on all models ‐GG $ Included in scale prices above Flex‐Belt Feeder ‐ For semi‐free flowing products over 1 inch in size, products that contain 7% molasses or more, oils, some powders or any products that do not have granular type, dry free flowing consistent flow characteristics. 4 GWM WOLVERINE FEEDER TYPES continued… ‐FBF Flex Belt Feeder Mild Steel Construction $5,500 ‐FBF‐S Flex Belt Feeder Stainless Steel Contact $6,500 ‐FBF‐AS Flex Belt Feeder All Stainless Steel Construction $8,800 ‐FBF‐FG Flex Belt Feeder All Stainless Food Grade $10,000 Auger Feeder* – With 6 inch progressive pitch flighting and drop bottom door for cleanout. For use with flours, fine powders or other finely ground products that will flood past a Gravity Gate or Flex‐Belt feeder. ‐AGR Auger Feeder Mild Steel Construction $9,000 ‐AGR‐AS Auger Feeder All Stainless Construction $12,000 ‐AGR‐FG Auger Feeder All Stainless Food Grade $15,000 *NOTE: Production speeds are generally decreased 25‐35% with Auger Feeders to prevent further aerating of the product. GWM WOLVERINE WEIGHT SET and POINTER ASSEMBLY ‐LB Includes four counter balance weights $ Included Total 65 lbs: (2) 25 lb, (1) 10 lb and (1) 5 lb weights #6011400016 Set (Comes with scale) ‐KG27.5 Includes four counterbalance weights $ Included Total 27.5 kgs: (2) 10 kg, (1) 5 kg, (1) 2.5 kg One weight set included with scale – LB or KG. If your bag weights are more than 50 lbs. or 25 kgs, you will need to order an additional weight set below. Weight Set ‐ 65 LB #6011400016 $235 Includes: (2) #6011400015 5 lb/25 lb weights ( 5 to 1 ratio) (1) #6011400012 2 lb/10 lb weight (5 to 1 ratio) (1) # 6011400011 1 lb/5 lb weight (5 to 1 ratio) Weight Set ‐ 27.5 KG #6011500026 $235 Includes: (2) #6011500004 2 kg/10 kg weights ( 5 to 1 ratio) (1) #6011500003 1 kg/5 kg weight (5 to 1 ratio) (1) # 6011500000 500 g/2.5 kg weight (5 to 1 ratio) Extra Single Weights ‐ LBS #6011400015 5 lb/25 lb ( 5 to 1 ratio) single weight $75 #6011400012 2 lb/10 lb (5 to 1 ratio) single weight $60 #6011400011 1 lb/5 lb (5 to 1 ratio) single weight $60 Extra Single Weights ‐ KGS #6011500004 2 kg/10 kg ( 5 to 1 ratio) single weight #6011500003 1 kg/5 kg (5 to 1 ratio) single weight # 6011500000 500 g/2.5 kg (5 to 1 ratio) single weight $75 $60 $60 5 GWM WOLVERINE MISCELLANEOUS ITEMS: Box or Pail Filling Attachment 18 inches long x 12 inches wide roller conveyor with four suspension Rods, brackets and mounting hardware 2795900001 Micro Switch and Bracket To communicate with existing Flex‐Belt or Auger feeder *Already included in JEM Feeder Price $1,500 $250 SLIDE GATE GWM‐CAL Air‐tight, stainless blade Salina Vortex Slide Gate Calibration Kit $3,750 $195 GWM WOLVERINE SURGE HOPPERS/ SCALE SUPPORT FRAMES ‐37MS HPR‐G 37 cubic foot Surge Hopper, mild steel $6,500 with 3/16” hopper walls and heavy duty 6 inch tube steel frame, epoxy coated ‐37SS HPR‐G 37 cubic foot Surge Hopper, stainless steel $9,500 with 3/16” hopper walls and heavy duty 6 inch tube steel frame, epoxy coated ‐87MS HPR‐G 87 cubic foot Surge Hopper, mild steel $9,000 with 3/16” hopper walls and heavy duty 6 inch tube steel frame, epoxy coated ‐87SS HPR‐G 87 cubic foot Surge Hopper, stainless steel $15,000 with 3/16” hopper walls and heavy duty 6 inch tube steel frame, epoxy coated ‐PLATFORM Operator Access Platform $4,000 For maintenance and cleaning, includes ladder ‐LIDMS Hopper Lid, mild steel $650 ‐LIDSS Hopper Lid, stainless steel $1,200 ‐HLS Hopper Level Sensors $600 each Advise (P) for paddle type or (ASP) for adjustable sensitivity probe type Includes installation into hopper ‐PEDGW Portable Scale Pedestal $1,300 for transfer from bin to bin, includes locking casters Adjustable Height Jack Assembly or 2 foot Inlet Surge Hopper $500 each *Please inquire about bead blast options and continuous welds, cleaned and ground smooth for food grade requirements. 6 GROSS WEIGH DIGITAL BAGGING SCALES GWD WILDCAT The Wildcat provides an economical approach to filling bags from 10 lbs. to 110 lbs. (5 kg – 50kg) with an electronic digital bagging scale. Typical production speeds and accuracies are twice that of the GWM Wolverine mechanical scale providing 8 bags per minute at ± 2 ounce (50 gram) accuracy per bag. The Wildcat system includes a digital programmable controller with memory retained recipe codes, JEM‐Link data and troubleshooting connections and is NEMA 4X‐IP65 rated. The system comes standard with two 220 lb single point compression load cells, bulk and dribble gravity gate, air operated center grip spout with foot pedal clamp activation, complete electrical and pneumatic controls package with transformer for 24V (low voltage) controls. *Please advise 110V or 220V input availability at your customer’s facility. Please choose scale with construction material, bag spout with bag spout size, feeder type with construction material and any miscellaneous options below using the corresponding part numbers. Please contact JEM International with any questions 913‐441‐4788. GWD WILDCAT SCALE – Choose 1 Option GWD GWD‐S GWD‐AS GWD‐FG Mild Steel Construction Stainless Steel Contact Surfaces All Stainless Steel Construction All Stainless Steel for Food Grade Applications $8,800 $10,750 $12,250 $14,000 GWD WILDCAT SPOUT – Choose 1 option ‐B ‐C CENTER Grip Spout, Football Shaped Pneumatically operated spout with foot pedal bag clamp activation DUST TIGHT Spout with rear dust port on scale housing and foot pedal bag clamp activation. For use with dusty products. $ Included $400 Optional 2nd Spouts 2nd Air Operated Spout, mild steel construction With quick change adaptor, quick change plugs on both spouts $2,950 2nd Air Operated Spout, stainless steel contact With quick change adaptor, quick change plugs on both spouts $3,450 2nd Air Operated Spout, stainless steel construction With quick change adaptor, quick change plugs on both spouts $3,850 7 GWD WILDCAT SPOUT SIZE – Chose 1 Option The spout circumference should be a minimum of 5 inches less than the smallest bag circumference. Please inquire about a second spout with quick change features for a large bag range. Include bag dimensions with order for spout size verification. ‐21 Football Design – Center Grip or Dust Tight 21 inch Circumference ‐25 Football Design – Center Grip or Dust Tight 25 inch Circumference ‐31 Football Design – Center Grip or Dust Tight 31 inch Circumference ‐SP Special Size – Made to order* Upcharges may apply GWD WILDCAT FEEDER TYPE – Chose 1 Option Gravity Gate ‐ With bulk, dribble and closed fill positions interfaced with the digital controller. ‐GG Standard on all models. Gravity Gate Feeder $ Included Gravity Gate and Vibratory Pan Feeder ‐ With pantleg diverter for maximum accuracies with dry, free flowing products ‐GV Gravity Gate and Vibratory Pan Feeder, mild steel construction ‐GVS Gravity Gate and Vibratory Pan Feeder, stainless steel contact With stainless contact surfaces on Gravity Vibratory Feeder OPTIONS for Gravity Gate Feeders $2,550 $3,500 ‐SVD Electric Pneumatic Servo Actuator per gate $3,000 Gate communicates directly with digital controller for memory retained bulk and dribble gate positions with a 0 – 100% position mode. Intrinsically Safe & Factory Mutual approved, stainless shaft and fasteners, 4‐20mA feedback signal, NEMA 4X wash‐down rated, push button calibration and includes an inline coalescing filter. * Recommended for large bag weight range, multiple products or large bulk density range. Requires 1 cfm @ 50 psi per gate Flex‐Belt Feeder ‐ For semi‐free flowing products over 1 inch in size, products that contain 7% molasses or more, oils, some powders or any products that do not have granular type, dry free flowing consistent flow characteristics. Includes a two position scalping flow gate ‐FBF ‐FBF‐S ‐FBF‐AS ‐FBF‐FG Flex Belt Feeder Flex Belt Feeder Flex Belt Feeder Flex Belt Feeder Mild Steel Construction Stainless Steel Contact All Stainless Steel Construction All Stainless Food Grade applications $6,250 $7,250 $9,600 $10,800 Twin Auger Feeder* – With progressive pitch, twin 6 inch augers with 1 ½ HP AC Variable Speed controls interfaced with the digital controller. Includes drop bottom cleanout doors. ‐TWAGR Twin Auger Feeder, Mild Steel Construction $13,250 ‐TWAGR‐FG Twin Auger Feeder, All Stainless Steel, Food Grade $20,000 Includes sanitary seals, wash down motor and continuous internal welds ground smooth. The augers include progressive pitch flighting for even product flow, twin 6 inch augers with 1 ½ HP AC variable speed controls interfaced with the digital controller. *NOTE: Production speeds are generally decreased 25‐35% with Auger Feeders to prevent further aerating of the product. 8 GWD WILDCAT SCALE MISCELLANEOUS ITEMS: ‐VSD Variable Speed Drive With communication package to digital controller Rinstrum Alibi Data Storage Device Box or Pail Filling Attachment 18 inches long x 12 inches wide roller conveyor with four suspension Rods, brackets and mounting hardware 2795900001‐J Micro Switch and Bracket To communicate with existing Flex‐Belt or Auger feeder *Already included in JEM Feeder Price SLIDE GATE Air‐tight, stainless blade Salina Vortex Slide Gate GWD‐CAL Calibration Kit Includes (2) 30 lb calibrated grip handle weights plus weigh hanging straps $1,500 $225 $1,500 $250 $3,750 $325 GWD WILDCAT SURGE HOPPERS/ SCALE SUPPORT FRAMES ‐37MS HPR‐G 37 cubic foot Surge Hopper, mild steel $6,500 with 3/16” hopper walls and heavy duty 6 inch tube steel frame, epoxy coated ‐37SS HPR‐G 37 cubic foot Surge Hopper, stainless steel $9,500 with 3/16” hopper walls and heavy duty 6 inch tube steel frame, epoxy coated ‐87MS HPR‐G 87 cubic foot Surge Hopper, mild steel $9,000 with 3/16” hopper walls and heavy duty 6 inch tube steel frame, epoxy coated ‐87SS HPR‐G 87 cubic foot Surge Hopper, stainless steel $15,000 with 3/16” hopper walls and heavy duty 6 inch tube steel frame, epoxy coated ‐PLATFORM Operator Access Platform $4,000 For maintenance and cleaning, includes ladder ‐LIDMS Hopper Lid, mild steel $650 ‐LIDSS Hopper Lid, stainless steel $1,200 ‐HLS Hopper Level Sensors $600 each Advise (P) for paddle type or (ASP) for adjustable sensitivity probe type Includes installation into hopper ‐PEDGW Portable Scale Pedestal $1,300 for transfer from bin to bin, includes locking casters Adjustable Height Jack Assembly or 2 foot Inlet Surge Hopper $500 each *Please inquire about bead blast options and continuous welds, cleaned and ground smooth for food grade requirements 913‐441‐4788. 9 SAMPLE GWD WILDCAT SCALE MODELS: GWD‐B31 Gross Weigh Digital Wildcat in mild steel construction with Center Grip spout‐ 31 inch and Gravity Gate Feeder GWD‐S‐C25‐FBF‐S‐VSD Gross Weigh Digital Wildcat with stainless steel contact surfaces. (GWD‐S $10,750) Dust Tight spout‐25 inch spout (‐C‐25 $400) Flex Belt Feeder with stainless steel contact surfaces (‐FBF‐S $7,250) Variable Speed Drive (‐VSD $1,500) $8,800 $19,900 10 NET WEIGH DIGITAL BAGGING SCALES The NW EAGLE is a high speed net weigh bagging scale capable of producing 14 bags per minute with a single head (simplex system), 22 bags per minute with a double head (duplex system) and up to 30 bags per minute with a triple head (triplex system). The scales will obtain accuracies of ± 2 ounces on most products. The scale will pre‐weigh the product in a weigh hopper above allowing the system to fill bags, boxes, pails, drums and even super sacks with the multi dump module. Various scale feeder types are available as well as bag spout sizes. On the double head (Duplex) and triple head (Triplex) systems, the scale heads operate independently of each other to allow for one head to be turned off for maintenance while the other side remains fully functional. The scale includes digital programmable controller with auto “smart” mode, memory retained recipe codes, , JEM‐Link data communication, weigh hopper assemblies, dual load cell design, dust tight scale housing with tool‐less access doors on all four sides, lower transition and complete electrical and pneumatic controls package including 24V (low voltage) controls. *Please advise 110V or 220V input availability at your customer’s facility. NOTE: Three phase voltage required for feeders with motors (208V, 230V, 380V, 460V and 575V available) Please choose scale with construction material, feeder type with construction material, bag spout with bag spout size, and any miscellaneous options below using the corresponding part numbers. Please contact JEM International with any questions 441‐4788. NW EAGLE SCALE – Choose 1 Option EAGLE SIMPLEX SCALE NW1 Simplex, Single Head Scale, Mild Steel Construction NW1‐S Simplex, Single Head Scale, Stainless Steel Contact Surfaces NW1‐AS Simplex, Single Head Scale, All Stainless Steel Construction NW1‐FG Simplex, Single Head Scale, All Stainless Steel Construction for Food Grade applications DOUBLE EAGLE DUPLEX SCALE NW2 Duplex, Double Head Scale, Mild Steel Construction NW2‐S Duplex, Double Head Scale, Stainless Steel Contact Surfaces NW2‐AS Duplex, Double Head Scale, All Stainless Steel Construction NW2‐FG Duplex, Double Head Scale, All Stainless Steel Construction for Food Grade applications TRIPLE EAGLE TRIPLEX SCALE NW3 Triplex, Triple Head Scale, Mild Steel Construction NW3‐S Triplex, Triple Head Scale, Stainless Steel Contact Surfaces NW3‐AS Triplex, Triple Head Scale, All Stainless Steel Construction NW3‐FG Triplex, Triple Head Scale, All Stainless Steel Construction for Food Grade applications $16,000 $19,000 $22,000 $25,000 $30,000 $36,000 $41,000 $46,000 $44,000 $53,000 $60,000 $67,000 11 NW EAGLE SPOUT TYPES– Choose 1 option ‐A ‐B ‐C ‐D ‐TR STRAIGHT Spout Without bag clamp, includes foot pedal for discharge. CENTER Grip Spout, Air operated for use with non‐dusty products. Includes foot pedal clamp activation, solenoid and air cylinder bag clamp assembly. DUST TIGHT Spout, Air operated for use with dusty products. Includes foot pedal clamp activation, solenoid and air cylinder bag clamp assembly. BALLOON Spout, Air operated with inflatable bladder for use with extremely dusty products. Includes hand valve activation with flow regulator. Transition to Form, Fill & Seal machine or Automatic Bag Hanger (Adaptor spool ‐transition – connection to existing) $1,200 $2,250 $2,500 $3,500 Mild steel $545 Stainless steel $950 2nd Spout – Same price as shown above but add $250 for Quick Change plugs for both spouts NOTE: Add $1,000 to spout price above for Stainless Steel construction IF purchasing: 1. Spout alone (separate from scale), 2. As a second Quick Change Spout or 3. Ordering without the stainless steel scale package. NW EAGLE SPOUT SIZE – Chose 1 Option The spout circumference should be a minimum of 5 inches less than the smallest bag circumference. Please inquire about a second spout with quick change features for a large bag range. Include bag dimensions with order for spout size verification. ‐21 Football Design – Center Grip or Dust Tight 21 inch Circumference ‐25 Football Design – Center Grip or Dust Tight 25 inch Circumference ‐31 Football Design – Center Grip or Dust Tight 31 inch Circumference ‐SP Special Size – Made to order* Upcharges may apply NW EAGLE FEEDER TYPES – Chose 1 Option NOTE: Simplex scales require 1 feeder (x 1), Duplex scales require 2 feeders (x 2) and Triplex scales require 3 feeders (x 3) per system. Gravity Gate ‐ With bulk and dribble tandem air cylinders for dry, free flowing products. 8” x 10” gate inlet. ‐GG Gravity Gate Feeder, Mild Steel Construction $2,900 ‐GG‐S Gravity Gate Feeder, Stainless Steel Contact Surfaces $3,900 ‐GG‐AS Gravity Gate Feeder, All Stainless Steel Construction $4,500 ‐GG‐FG Gravity Gate Feeder, All Stainless Steel Construction for Food Grade applications $5,000 OPTIONS for Gravity Gate Feeders NOTE: Gravity Gate Options require 1 per gate. Simplex (x 1), Duplex (x 2) and Triplex (x 3) per system. ‐HOGG Increase gate inlet size to 10”x13” per gate $500 Recommended for 100 lbs or 50 kg bag weights. ‐SVD Electric Pneumatic Servo Actuator per gate $3,000 Gate communicates directly with digital controller for memory retained bulk and dribble gate positions with a 0 – 100% position mode. Intrinsically Safe & Factory Mutual approved, stainless shaft and fasteners, 4‐20mA feedback signal, NEMA 4X wash‐down rated, push button calibration and includes an inline coalescing filter. * Recommended for large bag weight range, multiple products or large bulk density range. Requires 1 cfm @ 50 psi per gate 12 NW EAGLE FEEDER TYPES continued… Gravity Gate and Vibratory Pan Feeder – For maximum accuracies on dry, free flowing products. Includes pantleg diverter, Eriez electromagnetic vibratory feeder assembly, SCR and communication package to digital controller ‐GV Gravity Gate and Vibratory Pan Feeder, Mild Steel Construction $6,295 ‐GV‐S Gravity Gate and Vibratory Pan Feeder, Stainless Steel Contact surfaces $8,000 ‐GV‐AS Gravity Gate and Vibratory Pan Feeder, All Stainless Steel Construction $9,000 ‐GV‐FG Gravity Gate and Vibratory Pan Feeder, All Stainless Steel Construction for $9,900 Food Grade applications ‐EZV Heavy Duty Eriez Vibratory Pan Feeder $12,800 With an 18” x 36” abrasion resistant tray specially designed for aggregate from 1 inch ‐3 inch and other abrasive products. Includes soft start controls and controller communication package. NOTE: 220v‐1ph‐60Hz is required for Vibratory tray. OPTIONS for Gravity Gate and Vibratory Pan Feeders NOTE: Gravity Gate/Vibratory Pan feeder Options require 1 per tray. Simplex (x 1), Duplex (x 2) and Triplex(x 3) per system. ‐Stop Gate Product Stop Gate at the discharge of vibratory pan per tray $600 Recommended for products that will roll, such as walnuts, hazelnuts, prilled products, some lentils and pulses, etc. ‐EZV Heavy Duty Eriez Vibratory Pan Feeder $12,800 With an 18” x 36” abrasion resistant tray specially designed for aggregate from 1”‐3” and other abrasive products. Includes soft start controls and controller communication package. NOTE: 220v‐1ph‐60Hz is required for Vibratory trays. *Stainless Steel and Food Grade construction is not available for this feeder option. Flex‐Belt Feeder ‐ For semi‐free flowing products over 1 inch in size, products that contain 7% molasses or more, oils, some powders or any products that do not have granular type, dry free flowing consistent flow characteristics. Includes catch gate for excess product and belt scraper ‐FBF Flex Belt Feeder Mild Steel Construction $7,050 ‐FBF‐S Flex Belt Feeder Stainless Steel Contact $8,050 ‐FBF‐AS Flex Belt Feeder All Stainless Steel Construction $10,400 ‐FBF‐FG Flex Belt Feeder All Stainless Food Grade applications $11,600 OPTIONS for Flex‐Belt Feeders ‐VSD Variable Speed Drive for Flex Belt Feeder $1,500 With digital controller interface and memory retained recipe codes 002538 Endless Food Grade Belt $225 ‐BFFIN Fin type belt feeder with product scraper instead of standard belly pan design (recommended for hydroscopic or moist products) $825 13 OPTIONS for Flex‐Belt Feeders continued… HD‐AB Heavy Duty Aggregate Belt $240 ‐SCTP Self‐Cleaning Tail Pulley $334 ‐ORB White Oil Resistant Belt $275 Recommended for pet foods, animal feeds and various products which contain oils. Twin Auger Feeder* – With progressive pitch, twin 6 inch augers with 1 ½ HP AC Variable Speed Drive and gear motor interfaced with controls package, Salina Vortex airtight slide gate and drop bottom cleanout doors. ‐TWAGR Twin Auger Feeder, Mild Steel Construction $16,200 ‐TWAGR‐FG Twin Auger Feeder, All Stainless Steel, Food Grade $23,000 Wash down motor and fluid powder‐tight weigh hopper upgrade with Salina Vortex roller gate. Includes sanitary seals, wash down motor and continuous internal welds ground smooth. The augers include progressive pitch flighting for even product flow, twin 6 inch augers with 1 ½ HP AC variable speed controls interfaced with the digital controller. *NOTE: Production speeds are generally decreased 25‐35% with Auger Feeders to prevent further aerating of the product. NW EAGLE MISCELLANEOUS ITEMS: ‐VSD Rinstrum Alibi NWDUST SLIDE GATE NWCAL ‐MDF Variable Speed Drive for Flex Belt Feeder With digital controller interface and memory retained recipe codes Data Storage Device $1,500 $240 Dust Pick Up System $600 Dust pick up system to provide 4000 FPM air velocity. Includes: 2.5” (63mm) Y adaptor w/ two connection points at bag spout and 8”x3” vacuum nozzles, 2.5” hosing and clamps, 4” (100mm) connection for customers dust collector. NOTE: 350‐370 CFM is required at the 4” connection point. Air‐tight, stainless blade Salina Vortex Slide Gate $3,750 Calibration Kit Includes (2) 20 lb round slotted calibration weights and (2) calibration brackets to mount directly to load cells. NOTE: For KG applications, we use (2) 10 kg slotted weights $260 Multi Dump Feature for double discharge of larger bag weights than hopper capacity Required to fill super sacks, in‐process weighing or any application where the target weight is greater than the weigh hopper capacity. $150 14 NW EAGLE SURGE HOPPERS/SUPPORT STRUCTURES All hoppers include 3/16 inch hopper walls, 6 inch heavy duty tube support framework, operator maintenance platform with safety rails, hinged door, ladder, quick bolt foot and head pads, cable and wiring for scale system and operator controller. *The system must be erected and scale installed prior to a technician’s visit for startup and training. 50 HPR‐MS 50 Cubic foot capacity System (NW Eagle Simplex only) $16,500* 100 HPR‐MS 100 Cubic foot capacity System (NW Eagle Simplex or Duplex) $22,500* 200 HPR‐MS 200 Cubic foot capacity System (NW Eagle Duplex or Triplex) $28,500* *Includes Bolt on top hopper section ‐SS Add 25% to above price for 3/16 inch Stainless Steel Hopper ‐FG Add 35% to above price for Stainless Steel Food Grade finished Hopper ‐LIDMS Hopper Lid, mild steel $900 ‐LIDSS Hopper Lid, stainless steel $1,800 ‐HLS Hopper Level Sensors $600 each Advise (P) for paddle type or (ASP) for adjustable sensitivity probe type Includes installation into hopper *Please inquire about bead blast options and continuous welds, cleaned and ground smooth for food grade requirements 913‐441‐4788. 15 SMALL NET WEIGHT DIGITAL BAGGING SCALE for 1‐20 lb. Bag Weights The SMNW FALCON is a high speed net weigh bagging system designed for small bag and container weights from 1 lb to 20 lbs. (1/2 – 10 kg). The scale is offered with a Simplex single head capable of producing 10‐12 weighments per minute, a Duplex double head capable of producing up to 22 weighments per minute and a Triplex triple head capable of producing 30+ weighments per minute. The scale includes a gravity gate feeder with pantleg diverter to an Eriez electromagnetic vibratory pan feeder. The system includes your choice of a .4 or 1.0 cubic foot capacity weigh hopper and lower product transition. Various spout types and spout sizes are available as well as an auger feeder for flours, powders and other fluidic products. All systems include a single point compression load cell and digital controller package with memory retained recipe codes, JEM‐Link data and troubleshooting connection and auto‐jog feature. *Please advise 110V or 220V. The auger motor will require 3 phase voltage. Please choose scale with construction material, feeder type with construction material, bag spout with bag spout size, and any miscellaneous options below using the corresponding part numbers. Please contact JEM International with any questions 913‐441‐4788. SMNW FALCON SCALE – Choose 1 Option FALCON SMNW1 SMNW1‐S SMNW1‐AS SMNW1‐FG DOUBLE FALCON SMNW2 SMNW2‐S SMNW2‐AS SMNW2‐FG $12,350 $15,125 $18,425 $21,750 DUPLEX SCALE Duplex, Double Head Scale, Mild Steel Construction Duplex, Double Head Scale, Stainless Steel Contact Surfaces Duplex, Double Head Scale, All Stainless Steel Construction Duplex, Double Head Scale, All Stainless Steel Construction for Food Grade Applications TRIPLE FALCON SMNW3 SMNW3‐S SMNW3‐AS SMNW3‐FG SIMPLEX SCALE Simplex, Single Head Scale, Mild Steel Construction Simplex, Single Head Scale, Stainless Steel Contact Surfaces Simplex, Single Head Scale, All Stainless Steel Construction Simplex, Single Head Scale, All Stainless Steel Construction for Food Grade Applications $21,000 $25,450 $29,500 $33,450 TRIPLEX SCALE Triplex, Triple Head Scale, Mild Steel Construction Triplex, Triple Head Scale, Stainless Steel Contact Surfaces Triplex, Triple Head Scale, All Stainless Steel Construction Triplex, Triple Head Scale, All Stainless Steel Construction for Food Grade Applications $28,000 $34,995 $39,995 $44,000 16 SMNW FALCON SPOUT TYPES for Bags or Jugs – Choose 1 option ‐A ‐B ‐C ‐D STRAIGHT Spout, Without bag clamps. Typically used for 5 lbs. or less bags or any size jug. Includes foot pedal discharge activation or photo eye for automated jug lines CENTER Grip Spout, Air operated for use with non‐dusty products. Includes foot pedal clamp activation, solenoid and air cylinder bag clamp assembly. DUST TIGHT Spout, Air operated for use with dusty products. Includes foot pedal clamp activation, solenoid and air cylinder bag clamp assembly. DUST TIGHT PAIL FILLER with pressure switch $1,250 $2,250 $2,500 $3,500 NOTE: Add $1,000 to spout price above for Stainless Steel construction IF purchasing: 1. Spout alone (separate from scale), 2. As a second Quick Change Spout, or 3. Ordering without the stainless steel scale package. SMNW FALCON SCALE – WITH AUGER FEEDER Available Feeder Option for flours, powders or other fluidic products. Auger Feeder – All Auger packages include dust tight scale housings with dust port connections, AC variable speed drives, Salina Vortex slide gate and weigh hopper assembly package. FALCON SIMPLEX AUGER FEEDER SCALE SMNW1‐AUG Auger Feeder Simplex, Mild Steel Construction $23,500 SMNW1‐AUG‐FG Auger Feeder Simplex, All Stainless Steel Food Grade Package $29,900 FALCON DUPLEX AUGER FEEDER SCALE SMNW2‐AUG Auger Feeder Duplex, Mild Steel Construction $35,000 SMNW2‐AUG‐FG Auger Feeder Duplex, All Stainless Steel Food Grade Package $43,750 FALCON TRIPLEX AUGER FEEDER SCALE SMNW3‐AUG Auger Feeder Triplex, Mild Steel Construction $46,500 SMNW3‐AUG‐FG Auger Feeder Triplex, All Stainless Steel Food Grade Package $56,500 SMNW FALCON MISCELLANEOUS ITEMS: ‐ENCLOSED SMNWDUST Rinstrum Alibi SMNWCAL ‐MDF Dust Tight Enclosure With dust port connections and tool‐less access doors Simplex $1,500 Duplex $2,000 Triplex $2,300 Dust Pick Up System. Dust pick up system to provide 4000 FPM air velocity. $600 Includes: 2.5” (63mm) Y adaptor w/ two connection points at bag spout and 8”x3” vacuum nozzles, 2.5” hosing and clamps, 4” (100mm) connection for customers dust collector. NOTE: 350‐370 CFM is required at the 4” connection point. Data Storage Device Calibration Weight Includes 20 lb or 10 kg calibration weight $240 $100 Multi Dump Feature for double discharge of larger bag weights than hopper capacity $150 17 SMNW FALCON SURGE HOPPERS/ SCALE SUPPORT FRAMES ‐37MS HPR‐N 37 cubic foot Surge Hopper, mild steel $7,500 with 3/16” hopper walls and heavy duty 6 inch tube steel frame, epoxy coated ‐37SS HPR‐N 37 cubic foot Surge Hopper, stainless steel $10,500 with 3/16” hopper walls and heavy duty 6 inch tube steel frame, epoxy coated ‐87MS HPR‐N 87 cubic foot Surge Hopper, mild steel $10,000 with 3/16” hopper walls and heavy duty 6 inch tube steel frame, epoxy coated ‐87SS HPR‐N 87 cubic foot Surge Hopper, stainless steel $16,000 with 3/16” hopper walls and heavy duty 6 inch tube steel frame, epoxy coated ‐PLATFORM Operator Access Platform $4,000 For maintenance and cleaning, includes ladder ‐LIDMS Hopper Lid, mild steel $650 ‐LIDSS Hopper Lid, stainless steel $1,200 ‐HLS Hopper Level Sensors $600 each Advise (P) for paddle type or (ASP) for adjustable sensitivity probe type Includes installation into hopper *Please inquire about bead blast options and continuous welds, cleaned and ground smooth for food grade requirements 913‐441‐4788. EXTRA SMALL NET WEIGHT DIGITAL BAGGING SCALE for 2 lb Maximum Bag Weight MICRO INGREDIENT SYSTEM Simplex bagging system with stainless steel product contact surfaces, 0.1 cubic foot capacity weigh hopper, 2 inch vibratory pan feeder with variable speed controls, Rinstrum digital controller, support frame with stainless product contact surfaces in hopper and a straight spout. Typical production is 10 bags per minute with an accuracy of ± ½ ounce $12,995 18 SEMI and FULLY AUTOMATIC BAG HANGING OPTIONS FOR NET WEIGH BAGGING SCALES JEM Bagging Scales are designed for integration with Auto Baggers such as Pick and Place Bag Hangers, Bag Hangers with total control through sewing pedestal or sealer, both Horizontal and Vertical Form, Fill and Seal (PE) Roller Stock systems and others. Our Net Weigh scales can fill bags, boxes, drums, pails, jugs, pouches, super sacks, Gaylord boxes, etc. Please find a list of some recommended Auto Baggers that we offer. Johnson model JBH9400‐Series I Automatic Bag Placer –Single Magazine The Series I includes a single bag magazine. Additional bags can be added to the magazine while the system is running. This series is designed for paper or laminated poly woven bags only. PE and PP bags will require the P Series Bag Hanger System Includes: Oil tight‐Dust tight electrical controls, NEMA12. 460 VAC three‐phase Any change in voltage please specify. Approx. 5 Amp electricity draw. 3 SCFM’s of compressed air per cycle is required. Designed for automatically hanging both paper and laminated poly woven bags. Vacuum pump. Motorized to supply a large volume of vacuum. Self‐Centering Magazine. Quick and easy adjustments for different bag sizes. Bag in place sensors & protection. Double protection to detect when a bag has not been placed, preventing the scale from discharging. Gripper Arms are equipped with sensors to detect if they have missed or lose bag. Inputs & outputs. All controlled by Johnson’s “WALDO” and designed to isolate all electronics from the outside world. Internal timers. Accessible through the “WALDO” keypad. Movements and positioning. All mechanical movements monitored by sensors so that through inputs we know all the positions of each cylinder. Filling the bag magazines. Able to fill while hanger is in operation. Magazine Capacity. Each magazine will hold 100 to 150 empty bags. Production rates. Up to 18 cycles per minute is obtainable. Complete. This hanger is sold complete, ready for plants supply of electricity and compressed air. Signals between the scale and the hanger. “Dry set of contacts” will be closed from the bag hanger when a bag has been placed onto the bag spout, this will give the bagging scale a “Bag Ready” signal. The bag hanger will need to receive a signal from a “Dry set of contacts” from the bagging scale telling the hanger that the bag has been filled. “Dump Complete”. Control Switch Functions: Mushroom Switch‐ When pushed in this will immediately stop the bag placer and will prevent it from recycling. This also resets an ERROR in the event that the hanger should miss a bag. Three Position Switch Place by Hand/Stop‐ When set to this position bags can be placed onto the fill spout by hand and the foot pedal used to actuate the bagging scale. The rest of the hanger does not function. If the hanger is running in auto and this switch is moved to “place by hand/stop” it will freeze the hanger in its current position during the middle of a cycle, but does not interrupt the signals between the scale and the hanger. Single Placement‐ When set to this position the hanger will hang one bag automatically each time the foot pedal is pressed. Auto Run‐ When set to auto the bag placer will continue hanging bags fully automatic as long as the signals between the scale and the hanger are met. $49,590 19 Retractable Bag Spout Adjustable for different bag widths and gussets. Pneumatic bag clamps. Bag in place sensors preventing a discharge of the scale if both bag clamps have not detected a properly placed bag. Both bag clamps must have the bag securely clamped before the bag hanger will send out the ok to discharge signal. OPTIONAL: Double Bag Magazine with automatic shift device for model JBH9400‐Series I $4,660 Johnson model JBH9400 Series II Automatic Bag Placer –Double Magazine The Series II Bag Hanger includes a double bag magazine. This unit is designed for paper Or laminated poly woven bags only. PE and PP bags will require the P Series Bag Hanger. System Includes: Oil tight‐Dust tight electrical controls, NEMA 12. 460 VAC three‐phase Any change in voltage please specify. Approx. 5 Amp electricity draw. 3 SCFM’s of compressed air per cycle is required. Designed for automatically hanging both paper and laminated poly woven bags. Vacuum pump. Motorized to supply a large volume of vacuum. Double Bag Magazine. To shift automatically as one magazine goes empty. Self‐Centering Magazine. Quick and easy adjustments for different bag sizes. Bag in place sensors & protection. Double protection to detect when a bag has not been placed, preventing the scale from discharging. Gripper Arms are equipped with sensors to detect if they have missed or loose a bag. Both bag clamps are equipped with sensors if either clamp does not securely have the bag the scale will not discharge. Inputs & outputs. All controlled by Johnson’s “WALDO” and designed to isolate all electronics from the outside world. Internal timers. Accessible through the “WALDO” keypad. Movements and positioning. All mechanical movements monitored by sensors so that through inputs we know all the positions of each cylinder. Filling the bag magazines. Able to fill while hanger is in operation. Magazine Capacity. Each magazine will hold 125 to 150 empty bags. Production rates. Up to 18 cycles per minute is obtainable. Complete. This hanger is sold complete, ready for plants supply of electricity and compressed air. Signals between the scale and the hanger. “Dry set of contacts” will be closed from the bag hanger when a bag has been placed onto the bag spout, this will give the bagging scale a “Bag Ready” signal. The bag hanger will need to receive a signal from a “Dry set of contacts” from the bagging scale telling the hanger that the bag has been filled. “Dump Complete”. Control Switch Functions: Mushroom Switch‐ When pushed in this will immediately stop the bag placer and will prevent it from recycling. This also resets an ERROR in the event the hanger should miss a bag. Three Position Switch Place by Hand/Stop‐ When set to this position bags can be placed onto the fill spout by hand and the foot pedal used to actuate the bagging scale. The rest of the hanger does not function. If the hanger is running in auto and this switch is moved to “place by hand/stop” it will freeze the hanger in its current position during the middle of a cycle, but does not interrupt the signals between the scale and the hanger. Single Placement‐ When set to this position the hanger will hang one bag automatically each time the foot pedal is pressed. $54,250 20 Auto Run‐ When set to auto the bag placer will continue hanging bags fully automatic as long as the signals between the scale and the hanger are met. Retractable Bag Spout Adjustable for different bag widths and gussets. Pneumatic bag clamps. Bag in place sensors preventing a discharge of the scale if both bag clamps have not detected a properly placed bag. Johnson JBH 9400‐P Series Automatic Bag Placer with Indexing Conveyor The P Series Bag Hanger utilizes a bag indexing conveyor for use with PE (plastic bags) and PP (poly woven bags). It will also work for your paper and laminated poly woven bags. Sample bags are requested to confirm if any modifications are required. System Includes: Oil tight‐Dust tight electrical controls, NEMA 12. 460 VAC three‐phase Any change in voltage please specify. Approx. 5 Amp electricity draw. 3 SCFM’s of compressed air per cycle is required. Designed for automatically hanging both paper, laminated & poly woven bags. 10’ long Indexing Conveyor. This conveyor is equipped with bag alignment pins to assist in building bag stacks. (This conveyor can be built any length needed) Adjustable start/stop photo eye. For a quick and easy adjustment for different bag widths to keep the bags centered under the pickup assembly. Rear pneumatic alignment push plate. After a stack of bags have been conveyed underneath the pickup assembly this push plate will automatically secure the stack of bags from the tail ends. Bag in place sensors & protection. Double protection to detect when a bag has not been placed, preventing the scale from discharging. Gripper Arms are equipped with sensors to detect if they have missed or loose a bag. Both bag clamps are equipped with sensors if either clamp does not securely have the bag the scale will not discharge. Inputs & outputs. All controlled by Johnson’s “WALDO” and designed to isolate all electronics from the outside world. Internal timers. Accessible through the “WALDO” keypad. Movements and positioning. All mechanical movements monitored by sensors so that through inputs we know all the positions of each cylinder. Production rates. Up to 18 cycles per minute is obtainable depending on quality of bags. Complete. This hanger is sold complete, ready for plants supply of electricity and compressed air. Signals between the scale and the hanger. “Dry set of contacts” will be closed from the bag hanger when a bag has been placed onto the bag spout, this will give the bagging scale a “Bag Ready” signal. The bag hanger will need to receive a signal from a “Dry set of contacts” from the bagging scale telling the hanger that the bag has been filled. “Dump Complete”. Control Switch Functions: Mushroom Switch‐ When pushed in this will immediately stop the bag placer and will prevent it from recycling. This also resets an ERROR in the event that the hanger should miss a bag. Three Position Switch Place by Hand/Stop‐ When set to this position bags can be placed onto the fill spout by hand and the foot pedal used to actuate the bagging scale. The rest of the hanger does not function. If the hanger is running in auto and this switch is moved to “place by hand/stop” it will freeze the hanger in its current position during the middle of a cycle, but does not interrupt the signals between the scale and the hanger. $56,450 21 Single Placement‐ When set to this position the hanger will hang one bag automatically each time the foot pedal is pressed. Auto Run‐ When set to auto the bag placer will continue hanging bags fully automatic as long as the signals between the scale and the hanger are met. Retractable Bag Spout Adjustable for different bag widths and gussets. Pneumatic bag clamps. Bag in place sensors preventing a discharge of the scale if both bag clamps have not detected a properly placed bag. Johnson Spiderman Assembly $57,895 Automatic bag top reformer. Designed for reforming the bag tops of flat pillow type bags to be automatically fed into stitching or sealing machines. System Includes: 460 volt three‐phase required or to customer’s written specifications. Internal transformer assures a clean 120 volts. Pneumatic filter/regulator, complete air system. Bag lift conveyor. After a bag is filled and is suspended from the bag spout of the bag filling machine this conveyor will then lift to the bottom of the bag and lower the filled bag from the bag spout. Once lowered it will then convey the bag into the reforming section. Adjustable turning wheel to adjust the “bag drop” from the bag spout. Bag guide rail. When the bag is being lowered from the bag spout the guide rail will raise into place to assure the bag remains in position. Adjustable rear bag guide wall. Reforming conveyor. This conveyor will convey the bag underneath the reformer and will start/stop automatically as the bag top is being reformed. Adjustable photo eye. Stops the bag directly underneath the reforming fingers. The position of this photo eye is adjustable by the turn of a handle for different bag widths. This is the only adjustment necessary for the bag width. Reforming height. Adjustable with an easy to access hand crank to set the fingers to clear the bag top by ½” to 1”. This is the only adjustment necessary for the height of the bag. Self‐adjusting reforming fingers. The reforming fingers are self‐adjusting to the bag width. Precision regulator adjust the pressure that it takes to reform the bag top. Pneumatic UHMW guide rails. These guides secure the bag top in its reformed position and keeps the bag top held until the bag is delivered to the infeed of the closer. Side compression plates. These plates squeeze the sides of the bag at the bulge of the product. This feature can be turned off or on depending on the nature of the bag or the product in the bag and how the bag is reacting. There are two error protections. These protections will shut the line down and signal that a reforming error has occurred. If the bag top was missed all together it will error and also if the bag is reformed but the top is too low to successfully go through the closer, the system will also error. Automatic or Manual option. Bags can run through fully automatic or can be reformed by hand by the turn of a switch. When reforming manually simply turn the switch to By Pass and open the hinged front to allow operator access, and reform by hand. This feature allows a plant to run bags that for whatever reason are not able to run through the reformer. Interfacing. Interfacing terminals between the bag placer and the bagging scale is included. Through these terminals all 3 machines are talking to one another. 22 Closer interfacing. Terminals are available so that if the closer does not successfully Close, the bag the contacts will alert the reformer and pause the system until the problem is addressed. Most commonly thread break detectors in sewing systems or loss of heat in sealers will activate this input. Bag closing conveyor is included. This conveyor receives the bag from the reforming conveyor and conveys it through the closer. Adjustable height and adjustable front and rear bag guide rails. The length of this conveyor and must be determined with purchase order. The 3 conveyors are equipped with self‐centering belts and direct drive gear reduction boxes. This is to eliminate chains and sprockets. Motor starters and overloads are built into the controls center. Variable belt speeds. The belt speeds of the three conveyors are variable so that maximum bags per minute are obtained and the timing between the closer can be set to an exact match. Electrical inputs & outputs. Controlled by Johnson’s Waldo electronic controller. There are 4 necessary timers that are settable through the key pad and can be adjusted without the need of a secondary computer. 24 volts DC. This is obtained through our power switching supply which gives maximum protection against electrical spikes or transient electricity. Nova Packaging HFFS30A Horizontal Form, Fill and Seal $100,680 System Includes: Heavy duty construction with high quality components Allen Bradley processor with interface to 6” color touch screen Advanced operator control center, controlled by touch screen with pre‐defined product set up Automatic detection for bag overfill and sealer jam Stainless steel bearing with UHMW side guides for the belt, offering less than 1” centers to guide and drive the belt Special V‐belts to insure reliable performance All drives have brake motors with VFD All cylinder rods are stainless steel Product chute Hot air double 1/2” wide sealer Hole punch mechanism with adjustable number of holes and sizes Broken bag detector Sealer jam detector Air knife cooling system provides faster cooling and low air consumption (verses the traditional air jets used by others) Safety Lexan (clear) guard doors with electrical interlocks Uses up to 40” tall roll stock polyethylene film, 24” diameter Pneumatic requirements: 40 CFM @ 80 PSI ‐ Electrical requirements: 460 volt/ 3 PH/ 60 Hz Film Lift for film installation $1,330 Not for use with horizontal roll feed Options: Spare Parts Kit $4,325 Shaking conveyor mechanism $9,940 Nova Packaging HFFS30A Additional Options: Corrosion Resistant Package for fertilizer applications $32,500 includes powder coat framework, conveyors, accessories plus stainless upgrades in the fill zone and all stainless steel hardware throughout 23 *Please inquire for available additional features: Auxiliary Sealer for corner seal Single or double Bag Shaker with auto cycle selection Bottom Side Handle Former mechanism Modem Support system, Automatic Set‐up for different bag sizes Imeco ABF 106 ‐ for up to 10 bags per minute $164,431 For dry, free flowing products Automatic bag placer complete with: Three position motorized empty bag conveyor Bag pick up device and bag mouth opening system Bag placing arm assembly Automatic bag spout with bag mouth stretcher, adjustable clam shell type or fixed position dust tight spout design Complete electrical control panel with Allen Bradley PLC, mounted on end of empty bag system. Safety protections throughout and around the machine Flake off system to separate top bag from pile Total bag top control system complete with: Electro/pneumatic filled bag transporter Allen Bradley variable speed drives 4 ft. long bag acceleration conveyor with 2 rate of speed Automatic bag top Infeed device 10 ft. long bag closing conveyor with quick height adjustment and bag guides *Additional conveyor lengths available. Machine Specifications: Product to be packaged: dry and free flowing Bag Material: paper, PE, woven* and laminated polypropylene Bag Type: Open mouth, pillow without handle Production: Up to 11 bags per minute (dependent on bag dimensions, product flow and bulk density) Weight: 20 lbs to 110 lbs (10 kg to 50 kg) *Please advise all bag dimensions Note: freeboard > (7” + bag width + (2x gusset) ÷ 3.14) for Total Bag Control Imeco ABF 106 Available Options: Single Stack Empty Bag Magazine “Tray” with side opening for magazine re‐filling $4,000 Gusset Handling Accessory $3,926 Includes set of accessories for gusset control during bag opening, filling and closing phases. Dynamic Compression Bars $6,914 Automatic compression bars to assist in removing trapped air from the bag prior to sealing *Poly woven handling accessories $16,800 Includes motorized vacuum pump upgrades, roller shuttle bag flake off system, special suction cups, etc. Not required for laminated poly woven bags currently being utilized Infeed mills and pet food Motorized Belt Height Adjustment $7,500 24 Imeco ABF 106 Available Options continued… Food Grade Stainless Steel Product Contact Parts Aggressive Environment Preparation N1200/BV Accelerator and bag settling conveyor Spout shaking accessories and programming included in standard units. N1200/BV only required in fluidic applications with higher production requirements Start up, training and labor included (airfare, lodging and meals at cost to customer). Terms: 40% down payment, 50% prior to ship date, 10% upon commissioning or 90 days after shipping, whichever occurs first. Lead Time: 4 to 5 months after approval and receipt of sample bags Imeco ABP 120G High Speed‐ for up to 20 bags per minute $14,400 $52,000 $17,700 $246,500 For granular, free flowing products, non‐dusty Automatic bag placer complete with: Empty bag pick up system Mouth opening device Bag placing unit Automatic swivel bag spout ‘duck beak’ style (ear muff design available for additional dust control) Bag mouth stretcher Bag top motorized conveyor Filled bag take away conveyor and bag closing conveyor Operator control panel Main electrical panel, synchronisms operation PLC 2 Position pneumatic empty bag magazine (200 bags per station) Total bag top control system complete with: Electro/pneumatic filled bag transporter Allen Bradley variable speed drives 4 ft. long bag acceleration conveyor with 2 rate of speed Automatic bag top Infeed device 10 ft. long bag closing conveyor with quick height adjustment and bag guides *Additional conveyor lengths available Machine Specifications: Product to be packaged: dry and free flowing and semi free flowing Non‐dusty granular and powder products Bag Material: paper, PE, woven* and laminated polypropylene Bag Type: Open mouth, pillow without handle4 Production: Up to 20 bags per minute (dependent on bag dimensions, product flow and bulk density) Weight: 20 lbs to 110 lbs (10 kg to 50 kg) *Please advise all bag dimensions Note: freeboard > (7” + bag width + (2x gusset) ÷ 3.14) for Total Bag Control Imeco ABP 120G Available Options: Gusset Handling Accessories for ABP 120 $4,500 Upcharge for product contact parts made in stainless steel AISI 304 $6,710 Imeco ABP 120G Available Options continued… 25 Upcharge for Aggressive Environments $47,685 Includes AISI 304stainless shafts, cylinders, bearings, spout, all screws and hardware, and PVC belts Startup, training and labor included (airfare, lodging and meals at cost to customer). Terms: 40% down payment, 50% prior to ship date, 10% upon commissioning or 90 days after shipping, whichever occurs first. Lead Time: 4 to 5 months after approval and receipt of sample bags Imeco ABP 120F High Speed ‐for up to 20 bags per minute $300,686 For powders, flours and other fine dusty products Automatic bag placer complete with: Empty bag pick up system Mouth opening device Bag placing unit Dust tight spout Bag mouth stretcher Bag top motorized conveyor Filled bag take away conveyor and bag closing conveyor Operator control panel Main electrical panel, synchronisms operation PLC 2 Position pneumatic empty bag magazine (200 bags per station) Total bag top control system complete with: Electro/pneumatic filled bag transporter Allen Bradley variable speed drives 4 ft. long bag acceleration conveyor with 2 rate of speed Automatic bag top Infeed device 10 ft. long bag closing conveyor with quick height adjustment and bag guides *Additional conveyor lengths available Machine Specifications: Product to be packaged: dry and free flowing and semi free flowing Dusty granular and powder products Bag Material: paper, PE, woven* and laminated polypropylene Bag Type: Open mouth, pillow without handles Production: Up to 20 bags per minute (dependent on bag dimensions, product flow and bulk density) Weight: 20 lbs to 110 lbs (10 kg to 50 kg) *Please advise all bag dimensions Note: freeboard > (7” + bag width + (2x gusset) ÷ 3.14) for Total Bag Control Imeco ABP 120F Available Options: Gusset Handling Accessories for ABP 120F $4,690 Upcharge for product contact parts made in stainless steel AISI 304 $6,710 Upcharge for Aggressive Environments $47,685 Includes AISI 304stainless shafts, cylinders, bearings, spout, all screws and hardware, and PVC belts Startup, training and labor included (airfare, lodging and meals at cost to customer) Terms: 40% down payment, 50% prior to ship date, 10% upon commissioning or 90 days after shipping, whichever occurs first. Lead Time: 4 to 5 months after approval and receipt of sample bags 26 BAGGING SYSTEMS for MULCH, COMPOST, SAND, SOIL and ROCK PRODUCTS MCSS Frog Complete Bagging System $44,950 The ground level in‐feed hopper can be loaded directly with an end loader or bobcat so additional storage bins and bulk product in‐feed devices are not required. Digital – Rinstrum Digital Controller $3,950 with auto fill by weight program, (2) 250 lb load cells with summing box and load cell cable kit, and scale calibration kit MCSS System includes the following: Flow Assist In‐feed Hopper  75 cubic foot capacity (2.5 cubic yards)  10 ft long by 4’4” deep with front wall cut out to accommodate most load buckets  7 foot inlet feed height  4” tube steel support frame with stabilization bars and 3/16” reinforced steel hopper  Adjustable heavy duty product leakage seals  Motor driven spike agitator to enhance product flow and break up clumps  Adjustable height product scalp gate Incline Belt System  24” troughing belt design with multi‐wall cleated belt  20 ft OAL conveyor with 8” crowned and lagged head pulley and crowned self‐cleaning tail pulley with take up frame  Belt cleaning device via air brush  Cross braces supplied for easy set up and tear down for transporting Electric‐Hydraulic Power Unit  Leeson 10.0 HP electric motor and variable volume piston pump with adjustable speed control  18 gallon portable  reservoir  Skid mounted  Heat exchanger  Return line filter  Safety relief valve  Char‐Lynn hydraulic motor  Flex coupling and sleeve  All necessary fittings and hoses Bag Filling Spout and Controls Package  Air operated center grip spout with foot pedal clamp activation  NEMA 12 operator control panel, complete with motor controls, adjustable fill by time settings, product jog button and step down transformer, wired to N.E.C. standards  21”, 25”, 31” and 37” circumference spout available (The general rule of thumb to size the proper spout is the smallest bag dimension should be a minimum 5” larger circumference than the spout.) 27 MCSS Frog OPTIONS Adders for Rock, Sand and Other Heavy Bulk Density Products If rock is not over 1.25” and if not primary product, 3/16” hopper not designed for constant rock abrasion Rock Baffle to reduce head pressure on belt is required, removable assembly $1,115 Increase Hopper size to 12 ft for use with 10 ft bucket filling machines, Increase Inlet height to 100”and Increase Capacity to 4 cu yards, removable piece for shipping $2,500 Stainless steel contact platework on hopper, end transition and spout $6,500 Bagging Options: Spout DT ‐ Upgrade to dust tight spout per spout $290 Spout QC‐Add second spout, quick change plugs and tool‐less spout clamp $2,580 Bag Closing Equipment for MCSS ‐BC12 12 foot long x 12 inch wide Flat Belt Bag Closing Conveyor $5,295 Include gear motors and controls, with AC variable speed drives, take up bearings, stainless belt lacing, bag back rail and NEMA4X/IP65 motor controls cabinet. NOTE: continuous run industrial machinery designed for production speeds up to 20 bags per minute. ‐CLA Conveyor Lift Assembly $3,000 Recommended for bag length range of 6 inches or more. Includes dual lift post Assemblies with gearbox and hand wheel for 18 inch conveyor height adjustment. On flat belt conveyors‐ The minimum height from belt to floor is 14 inches, maximum height from belt to floor is 34 inches. ‐SEW Industrial Sewing Pedestal $4,000 Includes variable speed drive and PLC controls With quick height adjustment, swing away sewing set‐up, motor and controls designed for use with Fischbein, Union Special and Newlong industrial sewing heads Packrite XROL Band Sealer with compression roller on casters $9,200 NOTE: Best for sealing side gusseted poly bags with non‐dusty products, seals up to 24 mil thickness ‐OR‐ Dewan N4 Hot Air Sealer with powder coat and variable speed Controls, complete with pedestal, NEMA 4 controls $9,900 (1000 watt heating element) NOTE: Best for sealing poly bags with dusty products Standard Bag Transfer and Stacking Equipment INC10 10 Foot Incline Conveyor, 100 fpm $5,850 For manual palletizing at OSHA recommended 42 inch waist height ‐GRT Gravity Roller Table $1,000 BISH Bishamon Pallet Positioner $3,060 Adjustable weight scissors lift with turntable for manual bag stacking 28 Bag Positioning, Flattening and Transfer Equipment BK5 Bag Kicker Conveyor, 5 foot long x 12 inch wide belt $5,950 Designed to kick out the bottom of the bag to travel print side up, bottom first into a flattening conveyor. Single Phase – 40 feet per minute ‐OR‐ KD5 Knockdown‐Bag Turning Conveyor, 5 foot long x 24 inch wide belt $5,650 To position the bags print side up to travel bottom first into an Incline‐Flattening conveyor. Three Phase – 65 feet per minute. *Straight Line Layouts BF10 10 Foot Bag Flattening Conveyor $11,500 With timed gear motors and parallel linkage conveyor assemblies to remove trapped air and flatten bags for manual or automatic stacking. Three Phase – 100 feet per minute. 12 inch inlet and 42 inch discharge heights are standard NOTE: Recommended for mulches, composts, soils and other products that will not puncture the bag BS6 Bag Settling Conveyor, 6 ft long by 2 ft wide belt $10,450 With 2.5 inch‐7 GA square rollers, sprockets mounted in 2 bolt flange bearings, 4 inch OD end pulleys, 1.9 inch and 2.5 inch OD‐snub rollers, 12 inch by 7 GA steel frames, 3/4 HP VSD gear motor, 220/440 Volt‐3 phase, Start/Stop switch, enclosure, starter, and wire. Horizontal Conveyor is 15 inches from floor OR‐ Incline Conveyor with 15 inch inlet and 42 inch discharge NOTE: Recommended for rock and other products that could puncture the bag if flattened Adder Extend Bag Settling Conveyor to 10 foot overall length $2,700 ‐GRT Gravity Roller Table $1,000 BISH Bishamon Pallet Positioner $3,060 Wulftec SMH150S Stretch Wrapper $10,600 Single platform wrapping elevating chamber, uses 20” film, manual system requiring operator to place the beginning of the film in the pallet and press a start button, once finished the operator will need to cut the film before removing the pallet from the platform with a fork truck. MCSS Voltage Requirements: 460 Volt, 40 amp service Note: 230V, 380V, 415V and 575V available for upcharge Pneumatic Requirements: 10 to 20 CFM at 90 PSI Note: Please inquire about air compressors and surge tanks Lead time: 10‐12 weeks from receipt of order and down payment Typical Production Rates: The normal rate is 7 bags per minute if using one operator for bag hanging and bag closing and one operator for bag stacking, working 50 minutes per hour or a total of 350 bags per hour. Dry sand, rock and other heavy bulk density, free flowing products Dosing – up to 18 bags per minute. Fill by weight – up to 12 bags per minute 29 The normal rate is 7 bags per minute if using one operator for bag hanging and bag closing and one operator for bag stacking, working 50 minutes per hour or a total of 350 bags per hour. Damp sand (not wet), compost and soils Dosing – 10 to 12 bags per minute Fill by weight – 8 to 10 bags per minute Mulches, sawdust and other light bulk density products Dosing – 10 bags per minute Fill by weight – 7 bags per minute Single operator/4 Bagger set up Dosing or fill by weight – 3 to 4 bags per minute HDRSS Lion Complete Bagging System $49,950 For heavy duty rock, stone and dry sand only. Designed for customers doing only these products. Typically load with 10 ft wide buckets (not designed for handling any type of soil/compost products) Digital – Rinstrum Digital Controller $3,950 with auto fill by weight program, (2) 250 lb load cells with summing box and load cell cable kit, and scale calibration kit The HDRSS Lion System Includes the following: Flow Assist In‐feed Hopper  8 ft x 12 ft inlet by 10 ft tall  2 ft x 2 ft discharge  9 cubic yard capacity  ¼” Steel plate hopper construction  6” x 6” angle iron legs  Baffle plate to restrict head pressure on belt  Painted outside only Incline Belt System  24” troughing belt design with multi‐wall cleated belt  20 ft OAL conveyor with 8” crowned and lagged head pulley and crowned self‐cleaning tail pulley with take up frame  Belt cleaning device via air brush  Cross braces supplied for easy set up and tear down for transporting Electric‐Hydraulic Power Unit  Leeson 10.0 HP electric motor and variable volume piston pump with adjustable speed control  20 gallon portable reservoir  Skid mounted  Heat exchanger  Return line filter  Safety relief valve  Char‐Lynn hydraulic motor  Flex coupling and sleeve  All necessary fittings and hoses 30 Bag Filling Spout and Controls Package  Air operated center grip spout with foot pedal clamp activation  NEMA 12 operator panel, complete with motor controls, adjustable fill by time settings, product jog button and step down transformer, wired to N.E.C. standards  21”, 25”, 31” and 37” circumference spout available (The general rule of thumb to size the proper spout is the smallest bag dimension should be a minimum 5” larger circumference than the spout.) HDRSS Lion OPTIONS Bagging Options: Spout DT ‐ Upgrade to dust tight spout Spout QC‐Add second spout, quick change plugs and tool‐less spout clamp HDRSS Lion Bag Closing Equipment ‐BC12 12 foot long x 12 inch wide Flat Belt Bag Closing Conveyor Include gear motors and controls, with AC variable speed drives, take up bearings, stainless belt lacing, bag back rail and NEMA4X/IP65 motor controls cabinet. NOTE: continuous run industrial machinery designed for production speeds up to 20 bags per minute. ‐CLA Conveyor Lift Assembly Recommended for bag length range of 6 inches or more. Includes dual lift post Assemblies with gearbox and hand wheel for 18 inch conveyor height adjustment. On flat belt conveyors‐ The minimum height from belt to floor is 14 inches, maximum height from belt to floor is 34 inches. ‐SEW Industrial Sewing Pedestal Includes variable speed drive and PLC controls With quick height adjustment, swing away sewing set‐up, motor and controls designed for use with Fischbein, Union Special and Newlong industrial sewing heads Packrite XROL Band Sealer with compression roller NOTE: Best for sealing side gusseted poly bags with non‐dusty products, seals up to 24 mil thickness ‐OR‐ Dewan N4 Hot Air Sealer with powder coat and variable speed Controls, complete with pedestal, NEMA 4 controls (1000 watt heating element) NOTE: Best for sealing poly bags with dusty products Standard Bag Transfer and Stacking Equipment INC10 10 Foot Incline Conveyor, 100 fpm For manual palletizing at OSHA recommended 42 inch waist height ‐GRT Gravity Roller Table BISH Bishamon Pallet Positioner Adjustable weight scissors lift with turntable for manual bag stacking per spout $280 $2,580 $5,295 $3,000 $4,000 $9,100 $9,900 $5,850 $1,000 $3,060 31 Bag Positioning, Flattening and Transfer Equipment BK5 Bag Kicker Conveyor, 5 foot long x 12 inch wide belt Designed to kick out the bottom of the bag to travel print side up, bottom first into a flattening conveyor. Single Phase – 40 feet per minute ‐OR‐ KD5 Knockdown‐Bag Turning Conveyor, 5 foot long x 24 inch wide belt To position the bags print side up to travel bottom first into an Incline‐Flattening conveyor. Three Phase – 65 feet per minute. *Straight Line Layouts BS6 Bag Settling Conveyor, 6 ft long by 2 ft wide belt With 2.5 inch‐7 GA square rollers, sprockets mounted in 2 bolt flange bearings, 4 inch OD end pulleys, 1.9 inch and 2.5 inch OD‐snub rollers, 12 inch by 7 GA steel frames, 3/4 HP VSD gear motor, 220/440 Volt‐3 phase, Start/Stop switch, enclosure, starter, and wire. Horizontal Conveyor is 15 inches from floor OR‐ Incline Conveyor with 15 inch inlet and 42 inch discharge NOTE: Recommended for rock and other products that could puncture the bag if flattened Adder Extend Bag Settling Conveyor to 10 foot overall length ‐GRT Gravity Roller Table BISH Bishamon Pallet Positioner Wulftec SMH150S Stretch Wrapper Single platform wrapping elevating chamber, uses 20” film, manual system requiring operator to place the beginning of the film in the pallet and press a start button, once finished the operator will need to cut the film before removing the pallet from the platform with a fork truck HDRSS Voltage Requirements: 460 Volt, 40 amp service Note: 230V, 380V, 415V and 575V available for upcharge Pneumatic Requirements: 10 to 20 CFM at 90 PSI Note: Please inquire about air compressors and surge tanks Lead time: 10‐12 weeks from receipt of order and down payment $5,950 $5,650 $10,450 $2,700 $1,000 $3,060 $10,600 32 SUPER SACK UNLOADING ‐SSU JEM SUPER SACK UNLOADER Includes super sack unloader with removable spider assembly, operator access platform, 37 cu ft surge hopper with super sack support flange and hopper lid with cut outs and frame guides ‐SSU‐87 Increase hopper to 87 cu ft capacity ‐SSU‐SS Stainless steel contact surfaces, includes hopper and lid ‐SSU‐87SS 87 cu ft hopper with stainless steel construction Scales sold separately Typical scale options: ‐GWM Wolverine for 4 bags per minute ‐GWD Wildcat for 8 bags per minute ‐SMNW Falcon for up to 15 bags per minute (1 to 20 lb) with straight spout ‐SMNW Falcon for up to 15 bags per minute (1 to 20 lb) with air operated dust tight spout ‐SMNW Double Falcon for up to 26 bags per minute (1 to 20 lb) with straight spout $14,270 $2,670 $4,845 $7,515 $2,785 $8,800 $13,600 $14,850 $22,250 SUPER SACK / BULK BAG FILLERS ‐SSF Super Sack Filling System $17,995 Includes: Super sack filling system with 12 inch height adjustment for various height bags Air operated dust tight spout 5 ft. x 5 ft. x 5,000 lb. RoughDeck platform scale Bulk and dribble feed gate Accordion Flex connection Digital controller with auto‐tare and preprogrammed filling program Weight data to printer or communication port Complete electrical and pneumatics package SSF OPTIONS ‐INF Bag Inflation System $6,500 Includes: Blower package to inflate the super sack prior to filling ‐eliminates the need to connect the four corner straps Heavy duty balloon spout with barrier ring for multiple spout top (neck) bags Fill chamber and air relief chamber Blower assembly with connection hoses and air chamber gate ‐SS Upgrade SSF Filler to stainless steel contact surfaces $3,000 33 Please inquire about super sack filling options such as: 1. Flexible Belt feeders for semi‐free flowing products such as cubes, texturized feeds, aggregates, coarse powders, etc. 2. Auger feeders for fine products such as flours, fine powders, grout and cements, etc. 3. Motorized fill zone and bag tie conveyors 4. Empty pallet slip sheet dispensing systems 5. Stretch wrapping and fork lift removal zones 6. Pre‐weigh fill hoppers with super sack load cell package DIGTAL CONVERSIONS SSD‐2LC‐G Digital Conversion Package for Mechanical gross weigh bagging scales already installed. Digital conversion package consists of (2) load cells, load cell mounting brackets, load cell connectors and Digital Programmable Controller Simplex $5,360 Duplex $8,410 Digital Conversion Package Simplex $3,855 Duplex $6,010 SSD‐0LC SSD‐GW Digital conversion of simplex net weigh scales, which already have (2) load cells and connectors. Packaging includes Digital Programmable Controller Rinstrum Digital Controller for Gross Weigh Digital Scale $3,595 Some applications may require additional hardware and software items. Please inquire about communication interface with Auto Baggers, variable speed drives, gate positioners, vibratory pan feeders, SCRs and potentiometers, Ethernet modules, etc. PTC Printer Communication $850 Tape Printer with rewind and cutter, printer cable, RS232/485 communication Port and print feature, TM‐V220D‐15447 34 SELF‐CONTAINED PORTABLE BAG PLANTS SELF‐CONTAINED PORTABLE BAG PLANT ‐ 70 METRIC TON PER HOUR JEM International offers a 70 metric ton per hour self‐contained portable bag plant in addition to our standard units we have supplied for twenty plus years. The new concept allows us to work with standard 20 ft ISO containers and meet the 8 to 9 week delivery time. We have added high output gravity gates, which increase the speed from 20 to 24 bags per minute. This speed operating at 60 minutes per hour allows us to obtain 70 metric tons, utilizing one bagging line. The new line incorporates the Union Special BC high speed sewing with brake motors, which easily can operate at 24 bags per minute. For shipment, we require one flat rack to handle the two sections of the bag plant plus one 40 ft container to hold the top section and the incline conveyor for loading trucks along with any spare parts that would be ordered. The lower section incorporates a personnel door and a roll up type door in addition to the standard locking doors on containers. The upper section contains 2 windows with the standard container doors. The windows are supplied with bars for security and the windows can be opened. Containers, top hopper section, installation of lights, panels, conduit, equipment, 5 HP air compressor, Special dryer filters, corner locks and testing $73,200 NW Double Eagle Duplex net weigh bagging scale, mild steel HOGG high output gravity gate feeders with 2 speed filling Main scale assembly with air operated double door weigh hopper and digital controls Air operated dust tight spout Total duplex scale price $39,300 BC14 bag closing conveyor, 14 ft x 1 ft wide belt, back guide rail, AC variable speed drive with SEW pedestal with 2 photo eyes and V‐groove guide wheels $10,450 BC211P15‐1 Union Special Industrial Sewing Head, Hi Speed with jump out knife $5,995 Includes corrosion resistant parts and foot pressure system. Recommended for up to 24 bags per minute and corrosive environment applications #3770300450 Thread Cutter ‐ Photo eye, valve & regulator to control knife $590 24 ft x 2 ft mobile incline take away conveyor with 14” pneumatic tires, removable yoke systems for hauling, and a hydraulic system for raising and lowering the discharge height $14,500 TOTAL PRICE for one complete Bag Plant $143,960 FOB: Shawnee, Kansas Shipment would be made in (2) 20 ft containers and (1) 40 ft container. 35 SELF CONTAINED PORTABLE BAG PLANT‐ 100 to 120 METRIC TON SYSTEMS $173,000 Standard system includes: (2) modified 18 ft stackable containers to house two independent duplex bagging lines. The lower container will house (2) BC14 Bag closing conveyors, (2) SEW industrial strength sewing pedestals with (2) industrial strength Union Special BC211P15‐1 totally enclosed, high speed sewing heads with thread cutters. The bag spouts and scale transitions are located in this lower unit. All controls are located in the lower section for ease of operators use. The upper container will house (2) bagging scales (sold separately, see below for options) and (1) 5 HP‐80 gallon air compressor with 1 mainline and 2 inline air filters (2) 24 ft long mobile take away conveyors are provided for truck loading. These include 14” pneumatic tires, removable yoke systems for hauling, and a hydraulic system for raising and lowering the discharge height. A top hopper extension is provided for extra storage capacity. This mounts directly to the upper container and utilizes swing away radial gates. This allows the ships grab to directly load product into the system while minimizing spillage. The system has been designed with port use in mind. All metal components are heavy gauge and epoxy coated. The mesh belting is stainless, the motors are wash‐down rated, and industrial duty lighting with protective globes and cages are included. The system requires very little set up and is designed with quick disconnects between containers. This allows a very quick tear down process if necessary. The price includes five (5) days start up and training assistance. Expenses are an extra charge. Please find appropriate scale prices and options in prior pages. These are adders to the above price. The 100 to 120 metric ton system uses (2) NW Eagle Duplex net weigh bagging scales and the 50 to 60 metric ton system uses (2) NW Eagle Simplex net weigh bagging scales. Please contact JEM International at 913‐441‐4788 for an itemized quote, specifications and drawings. 36 CONVEYORS All JEM conveyors include gear motors and controls. We supply both flat belt and V‐style bag closing conveyors with AC variable speed drives on the bag closing conveyors, take up bearings, stainless belt lacing, bag back rail and NEMA4X/IP65 motor controls cabinet as standard on our bag closing conveyors. 1 HP AC Inverter Duty Motors and AC Variable Speed Drives We offer a complete line of bag positioning and transfer conveyors including knockdown‐turners, 90° bag kickers, bag incline and incline flatteners, bag settling and gravity roller stacking conveyors. We gradually increase belt speeds on the bag transfer to assist with bag separation for manual and robotic palletizing stations. Please advise your plant’s available single and three phase voltage and we will properly build your control panel and interface your conveyors. We will wire to either high or low side voltage, chose proper gear motors, install necessary starters and overloads and set median speeds according to your voltage and hertz (50/60Hz). Please inquire with any special requests. BAG CLOSING CONVEYORS *Sewing pedestals, sealers and other bag closing equipment is sold separately and priced below.** BC Flat Belt Conveyors ‐BC8 8 foot long x 12 inch wide Flat Belt Bag Closing Conveyor $4,495 ‐BC10 10 foot long x 12 inch wide Flat Belt Bag Closing Conveyor $4,895 ‐BC12 12 foot long x 12 inch wide Flat Belt Bag Closing Conveyor $5,295 ‐BC14 14 foot long x 12 inch wide Flat Belt Bag Closing Conveyor $5,895 ‐BC16 16 foot long x 12 inch wide Flat Belt Bag Closing Conveyor $6,395 ‐BC18 18 foot long x 12 inch wide Flat Belt Bag Closing Conveyor $6,895 NOTE: We can add overall conveyor lengths in 2 foot increments. Please add $500 per 2 foot length increase. BC Stainless Steel Flat Belt Conveyors Includes stainless steel conveyor rails and bag guide rail, stainless bearings and shafting, wash‐down rated motor, NEMA 4X IP65 rated controls enclosure and stainless steel hardware ‐BC8SS 8 foot long x 12 inch wide Flat Belt Bag Closing Conveyor $7,155 ‐BC10SS 10 foot long x 12 inch wide Flat Belt Bag Closing Conveyor $7,655 ‐BC12SS 12 foot long x 12 inch wide Flat Belt Bag Closing Conveyor $8,995 ‐BC14SS 14 foot long x 12 inch wide Flat Belt Bag Closing Conveyor $9,495 BC V‐Belt Conveyors ‐BC8V ‐BC10V ‐BC12V ‐BC14V ‐BC16V 8 foot long x (2) 8 inch V‐Belt Stand Up Bag Closing Conveyor 10 foot long x (2) 8 inch V‐Belt Stand Up Bag Closing Conveyor 12 foot long x (2) 8 inch V‐Belt Stand Up Bag Closing Conveyor 14 foot long x (2) 8 inch V‐Belt Stand Up Bag Closing Conveyor 16 foot long x (2) 8 inch V‐Belt Stand Up Bag Closing Conveyor 4 BAGGER CONVEYOR Available in 110V‐1PH‐60Hz or 220V‐1PH‐50Hz. $8,295 $8,795 $9,495 $10,495 $10,995 $4,150 Single operator filling, closing and stacking conveyor. Includes 6 inch heavy frame and pulleys with 8 foot long x 12 inch wide belt, ½ HP AC motor with variable speed, back rail, two position foot pedal and Wand switch for single operator controls. Also includes Adjustable Height Portable Sewing Pedestal for use with Newlong or Fischbein Portable Sewing Heads or AIE Impulse Sealer (priced separately – see below). NP‐7A Newlong NP‐7A Portable Sewing Head (*Advise 110v or 220v) $550 40650 Fischbein Portable Sewing Head, 115 volt $825 40660 Fischbein Portable Sewing Head, 220 volt $825 AIE 24 Inch Adjustable Impulse Sealer $1,650 37 HARSH ENVIRONMENT MESH BELT CONVEYOR 12" wide wire mesh belt over 2½" diameter 15BF x 10 gauge galvanized tube with 7/16” hex stainless steel axel and wood bearings. Rollers spaced on 3” centers on the bag discharge end and 6” centers throughout, 3/16” formed steel side rails. Sealed take‐up frames on the tail pulleys and UHMW stainless steel bearings on the head & tail pulleys, all mild steel parts coated with epoxy paint. BC10 MESH (1 HP Motor) 10’ overall length BC12 MESH (1 HP Motor) 12’ overall length (BC12 MESH is the minimum length for non‐sew closing) BC14 MESH (1 HP Motor) 14’ overall length (Inquire on various lengths) BC20 MESH (2 HP Motor) 20’ overall length 12” wide belt 12” wide belt $8,605 $9,205 12” wide belt $9,805 12” wide belt $11,995 STAINLESS STEEL HARSH ENVIRONMENT MESH BELT CONVEYOR 12" wide Stainless Steel mesh belt over 2½ inch corrosion resistant rollers with sealed bearings and stainless shafts, stainless front and back conveyor rails with stainless bag guide rail, stainless bearings and hardware, wash‐down or harsh environment motor with NEMA 4X‐IP65 controls enclosure BC10‐SS MESH (1 HP Motor) BC12‐SS MESH (1 HP Motor) BC14‐SS MESH (1 HP Motor) (Inquire on various lengths) BC20 MESH (2 HP Motor) 10’ overall length 12’ overall length 14’ overall length 12” wide belt 12” wide belt 12” wide belt $11,500 $12,500 $13,500 20’ overall length 12” wide belt $16,500 OPTIONS Replace wand switch with photo eye (for sewing head start/stop) $120 Table Top Conveyors TT‐610 TT‐620 Conveyor, 10 foot overall length 6 inch wide belt With variable speed drive, height 34” ±3”, adjustable front and back single guide rails $4,745 Conveyor 20 foot overall length 6 inch wide belt, With variable speed drive, height 34” ±3”, adjustable front and back single guide rails $7,115 CONVEYOR OPTIONS ‐SEW Industrial Sewing Pedestal Includes variable speed drive and PLC controls With quick height adjustment, swing away sewing set‐up, motor and controls designed for use with Fischbein, Union Special and Newlong industrial sewing heads **JEM Technicians will time, sew and test all pedestals with bag closing conveyors when ordered together. **Please find options for various sewing heads and power in‐feeds below** ‐CLA Conveyor Lift Assembly Recommended for bag length range of 6 inches or more. Includes dual lift post Assemblies with gearbox and hand wheel for 18 inch conveyor height adjustment. On flat belt conveyors‐ The minimum height from belt to floor is 14 inches, maximum height from belt to floor is 34 inches. *Most common lift on bag closing conveyors ** Accommodates all bag closing equipment $4,000 $3,000 38 ‐HSL Electric Hydraulic Scissors Lift (for 4 ft to 8 ft conveyors) $3,000 24 inch vertical adjustment (belt height range 14 inch to 38inch) to accommodate different bag heights by a remote foot pump with reservoir and 4 ft hydraulic hose. **Commonly used on bag turner, bag kicker conveyor, 4 Bagger conveyor or BC8 conveyor ‐SOC Single Operator Controls $450 Includes bag stop wand and two position electrical foot pedal to allow one operator to fill, sew or seal and stack 4 bags per minute. ‐CSTR Four (4) Swivel Casters With locking brakes for bag conveyor portability. $175 ‐GRT Gravity Roller Table $1,000 3 foot long by 27 inch wide bag or box stacking conveyor, includes stop plate and adjustable height support legs at OSHA recommended palletizing heights. *Please inquire about stainless steel, food grade finishes and hazardous location packages available 913‐441‐4788. BAG POSITIONING and TRANSFER CONVEYORS *NOTE: The –CLA Conveyor Lift Assembly OR –HSL Hydraulic Scissor Lift (listed above) is required on both the KD5 and BK5 when used on a bag closing conveyor. KD5 Knockdown‐Bag Turning Conveyor, 5 foot long x 24 inch wide belt $5,650 To position the bags print side up to travel bottom first into an Incline‐Flattening conveyor. Three Phase – 65 feet per minute. *Straight Line Layouts BK5 Bag Kicker Conveyor, 5 foot long x 12 inch wide belt $5,950 Designed to kick out the bottom of the bag to travel print side up, bottom first into a flattening conveyor. Single Phase – 40 feet per minute *IF Bag Kickers are utilized, a maximum rate of 20 bags per minute can be obtained. BK Bag Kicker Assembly $3,800 Add to BC12 through BC18 Bag Closing Conveyors ‐POST Kicker Stabilization Post – to minimize vibration on BK5 Bag Kicker conveyor $750 P90 90° Bag or Box Turning Conveyor $8,750 28 inch – 30 inch belt width with 1.5 HP drive. *Please advise Right hand or Left hand turn, gear motor position and belt from floor height. INC10 10 Foot Incline Conveyor with 2 foot wide rough top belt* $5,850 For manual palletizing at OSHA recommended 42 inch waist height, 100 fpm *Can be positioned directly after bag closing conveyors or used with the KD5 or BK5 conveyors. *Needs to be supplied with Gravity Roller Table (‐GRT below) as we do not recommend manually stacking off the end of a motorized conveyor HORZ10 10 Foot Horizontal Conveyor with 2 foot wide smooth top belt* $5,850 VSD‐CV Add Variable Speed Drive to Incline or Horizontal Conveyor $460 *NOTE: We can add to Horizontal or Incline overall conveyor lengths in 2 foot increments. Please add $600 per 2 foot length increase. 39 BAG POSITIONING and TRANSFER CONVEYORS continued… ‐GRT Gravity Roller Table 3 foot long by 27 inch wide bag or box stacking conveyor, includes stop plate and adjustable height support legs at OSHA recommended palletizing heights. $1,000 BF10 Bag Flattening Incline Conveyor, 10 Foot $11,500 With timed gear motors and parallel linkage conveyor assemblies to remove trapped air and flatten bags for manual or automatic stacking. Three Phase – 100 feet per minute. 12 inch inlet and 42 inch discharge heights are standard BS6 Bag Settling Conveyor, 6 ft long by 2 ft wide belt $10,450 With 2.5 inch‐7 GA square rollers, sprockets mounted in 2 bolt flange bearings, 4 inch OD end pulleys, 1.9 inch and 2.5 inch OD‐snub rollers, 12 inch by 7 GA steel frames, 3/4 HP VSD gear motor, 220/440 Volt‐3 phase, Start/Stop switch, enclosure, starter, and wire. Horizontal Conveyor is 15 inches from floor OR‐ Incline Conveyor with 15 inch inlet and 42 inch discharge NOTE: Recommended for rock and other products that could puncture the bag if flattened Adder BS6 Extend Bag Settling Conveyor to 10 foot overall length $2,700 ‐GRT Gravity Roller Table $1,000 3 foot long by 27 inch wide bag or box stacking conveyor, includes stop plate and adjustable height support legs at OSHA recommended palletizing heights. Please inquire about longer length incline and flattening conveyors to integrate with automatic palletizing systems and for use when loading into open top trucks and trailers. BISH Bishamon Pallet Positioner $3,060 ‐SEW Industrial Sewing Pedestal $4,000 Includes variable speed drive and PLC controls With quick height adjustment, swing away sewing set‐up, motor and controls designed for use with Fischbein, Union Special and Newlong industrial sewing heads **JEM Technicians will time, sew and test all pedestals with bag closing conveyors when ordered together. ‐VFD Variable Frequency Drive Package $500 each To add to sewing head and/or power in‐feed, includes drive, overload and noise choke. ‐4BG 4 Bagger Sewing Pedestal to accommodate a Newlong or Fischbein portable sewing head $600 ‐GRT Gravity Roller Table $1,000 3 foot long by 27 inch wide bag or box stacking conveyor, includes stop plate and adjustable height support legs at OSHA recommended palletizing heights. 40 SEW AND TAPE SYSTEMS Newlong Industrial Sew & Tape System High speed Pedestal including Newlong DS‐9C sewing head, CM4900‐3 power in‐feed with tape attachment and bag top trimmer, variable speed controls, PLC and thread and tape cutter Fischbein 400 TNS Tape Sewing System Used with multi‐wall paper and laminated woven polypropylene open mouth bags System features Fischbein’s Empress® 101 heavy‐duty tape sewing head and is easily integrated in to any manual or semi‐automated bagging line. Operates at speeds up to 55 linear feet per minute. Features automated A2700NSQA Infeed system that trims the top of the bag – folds and positions the crepe tape and then presents the bag into the sewing head. The 400 TNS is mounted on a compact pedestal design that’s fully mobile and features a manual height adjustable sewing line that ranges from 28 to 60 inches high. OPTIONAL : Thread Break Detection and Oil Sensor Package Fischbein 400 TNS‐EZ Pull Tape Sewing System Used with multi‐wall paper and laminated woven polypropylene open mouth bags produces an attractive crepe tape sewn bag with an EZ‐Pull tape closure. System features Fischbein’s Empress® 101‐SNGT‐R1 heavy‐duty tape single thread sewing head and is easily integrated in to any manual or semi‐automated bagging line. Operates at speeds up to 55 linear feet per minute. Features automated A2700NSQA infeed system that trims the top of the bag – folds and positions the crepe tape and then presents the bag into the sewing head. Mounted on a compact pedestal design that’s fully mobile and features a manual height adjustable sewing line that ranges from 28 to 60 inches high. Model 400 TNS requires a minimum of 6‐inches of bag free top. *Runs crape tape only Union Special Tape & Sew High Speed Sew and Tape System with US400 pedestal with clutch motor and all controls to start/stop and cut thread and tape automatically. BC211T11‐1 high speed sewing head and GB29910G power in‐feed with 2.5” tape folder, includes tape slackening device. Standard voltage is 220 volt, 3 phase, 60 Hz. Maximum machine speed 2750 RPM. Includes domestic crating $18,850 $24,750 $3,190 $25,750 $26,645 OPTION: J‐29950 Tape Feeder Tape feed assist reel, recommended for applications closing 15 bags per minute or more. $2,900 41 SEWING HEADS and POWER INFEEDS PORTABLE SEWING HEADS NEWLONG NP‐7A Newlong NP‐7A Portable Sewing Head *Advise 110v or 220v $550 FISCHBEIN 40650 Fischbein Portable Sewing Head, 115 volt 40660 Fischbein Portable Sewing Head, 220 volt 1000050000 Suspension system for portable sewing head ‐4BG 4 Bagger Sewing Pedestal to accommodate a Newlong or Fischbein portable sewing head Suspension System for portable sewing head, #1000050000 *Sewing Pedestals already include sewing head motors and controls in pricing *Conveyor choice and single operator controls in Bag Closing Conveyor section $825 $825 $226 $600 $226 INDUSTRIAL SEWING HEADS NEWLONG Newlong DS‐9C Industrial High Speed Sewing Head with Pneumatic Thread Cutter Recommended for up to 20 bags per minute #3770300450 Thread Cutter Controls ‐ Photo eye, valve & regulator to control knife *Controls for cutter only $4,580 $590 FISCHBEIN Fischbein 100 Fischbein Industrial Sewing Head, Plain Sew Recommended for 18 bags per minute, Speed 35‐55 linear feet/minute #0000102000 Pneumatic Thread Pusher (pushes thread into knife) Includes photo eye, cylinder, valve assembly and filter regulator Fischbein 200DCS‐R1 Fischbein Industrial Sewing Head, Plain Sew High Speed Recommended for up to 24 bags per minute, Speed 55‐75 linear feet/minute Rotary knife cutter included #3770300450 Thread Cutter Controls ‐ Photo eye, valve & regulator to control knife *Controls for cutter only Fischbein 100CR Corrosion Resistant Sewing Head, Includes stainless steel hardware Recommended for use in corrosive environments such as fertilizer, minerals, salt etc. Speed 35‐55 linear feet/minute #0000102000 Pneumatic Thread Pusher (pushes thread into knife) Includes photo eye, cylinder, valve assembly and filter regulator $4,725 $780 $6,600 $590 $5,500 $780 42 INDUSTRIAL SEWING HEADS continued… UNION SPECIAL US 80800 C #0000102000 BC211P15‐1 #3770300450 Union Special Industrial Sewing Head Recommended for 11 bags per minute or less Pneumatic Thread Pusher (pushes thread into knife) Includes photo eye, cylinder, valve assembly and filter regulator $3,725 Union Special Industrial Sewing Head, Hi Speed with Jump‐out Knife Includes corrosion resistant parts and foot pressure system. Recommended for up to 24 bags per minute and corrosive environment applications Thread Cutter Controls ‐ Photo eye, valve & regulator to control knife *Controls for cutter only $5,995 $780 $590 POWER INFEED OPTIONS * See Motor and Control Package below, Required for Power In Feeds NEWLONG CP 4900‐WOF Newlong Power Infeed for Plain Sew CP 4900 Newlong Power Infeed with Bag Fold Over feature CM4900‐3 Newlong Power Infeed with 2 ½ inch Tape Folder Motor and Controls Package for Power In Feeds $3,300 $4,300 $6,000 $495 Includes motor, starter, overload, mounting bracket, installation and testing with sewing pedestal FISCHBEIN D4380‐40 D4380‐65 A2940 FO A2700 Fischbein Power Infeed, Plain Sew – 13.5 inch, 40 feet per minute $3,850 Fischbein Power Infeed, Plain Sew – 13.5 inch, 60 feet per minute $3,925 Fischbein 22.75 inch Power Infeed with Bag Fold Over device Maximum speed is 45 fpm $8,150 Fischbein 22.75 inch Power Infeed for Tape with Bag Top Trimmer $6,650 Speed 60 fpm (single post pedestal),Uses A2626 blades but not quick change, for paper bags only. Motor and Controls Package for Power In Feeds $495 Includes motor, starter, overload, mounting bracket, installation and testing with sewing pedestal UNION SPECIAL GB29905G Union Special High Speed Power Infeed for Plain Sew GB29905G‐93051R Union Special High Speed Power Infeed Plain Sew with Fold Over feature Motor and Controls Package for Power InFeeds $4,750 $5,445 $495 Includes motor, starter, overload, mounting bracket, installation and testing with sewing pedestal 43 BAND HEAT SEALERS Band sealers are required for side‐gusseted polyethylene (PP) bags. Packrite XROL Band Sealer with compression roller Options for Packrite XROL: Casters (4) Bag trimmer with vacuum scrap removal Roller guide bars/barrier bars for heavy bags or aggregates Packrite Emboss Coder Letters/Numbers, each Spacers, each (A minimum of 19 characters are needed to fill coder) $9,100 $100 $2,000 $250 $1,525 $10 each $6 each Bosch CBS‐D Continuous Band Sealer $19,280 Bag top trimmer Scrap removal discharge system Smart Cube in‐feed assist guide Recommended spare parts kit for CBS‐D $4,100 $1,380 $1,250 $500 OK International Super SB10 Supersealer Heavy duty steel construction, painted steel finish, stainless steel base with casters, aluminum motorized pedestal, (2) Heater bars, (2) Cooler bars, variable speed up to 48 FPM, 1 PID temperature control, pushbutton operator controls and E‐Stop, PLC logic controlled, NEMA 4X electrical enclosure, available in Right to Left or Left to Right feed of direction, 110 VAC, 15 Amp, 60 Hz, 1 Phase, CE Marked Available Supersealer SB10 Options: SST Bag Top Trimmer SST Mounted to Infeed of Sealer, Adjustable Stainless Steel Trimming Blade Venturi Nozzle to Blow Trim Into Trim Remover 3” Trim Remover 3” Throat Opening, Mesh Bag to Collect Trim, Works for up to 2” Trim 80‐100 psi Clean Dry Air Required OK International Supersealer SB20 $10,500 $1,900 $850 $11,500 Heavy Duty Stainless Steel Construction, Stainless Steel Finish, Stainless Steel Base with Casters, Aluminum Motorized Pedestal, Two [2] Heater Bars, Stainless Steel Sealing Wheels, Two [2] Cooler Bars, Variable Speed up to 48 FPM (Other Speeds Available Upon Request), 1 PID Temperature Control, Pushbutton Operator Controls and E‐Stop, PLC Logic Controlled, NEMA 4X Electrical Enclosure, 5/16” Teflon Coated Bands Quick Release For Easy Band Change over, Lift Hood Access to Inside of Machine, Available in Right to Left or Left to Right Feed of Direction, 110 VAC, 15 Amp, 60 Hz, 1 Phase (Available in other Configurations), CE Marked 44 Available Supersealer SB20 Options: SST Bag Top Trimmer SST Mounted to Infeed of Sealer, Adjustable Stainless Steel Trimming Blade Venturi Nozzle to Blow Trim Into Trim Remover 3” Trim Remover 3” Throat Opening, Mesh Bag to Collect Trim, Works for up to 2” Trim 80‐100 psi Clean Dry Air Required OK International Supersealer SB30 Heavy Duty Stainless Steel Construction, Stainless Steel Finish, Stainless Steel Base with Casters, Aluminum Motorized Pedestal, Two [2] Heater Bars, Stainless Steel Sealing Wheels, Two [2] Cooler Bars, Variable Speed up to 48 FPM (Other Speeds Available Upon Request), 1 PID Temperature Control, Pushbutton Operator Controls and E‐Stop, PLC Logic Controlled, NEMA 4X Electrical Enclosure, 7/16” Teflon Coated Bands Quick Release For Easy Band Change over, Lift Hood Access to Inside of Machine, Available in Right to Left or Left to Right Feed of Direction, 110 VAC, 15 Amp, 60 Hz, 1 Phase (Available in other Configurations), CE Marked Available Supersealer SB30 Options: ST Bag Top Trimmer Mounted on Infeed of Sealer, Machine Aluminum Housing, Easy Access to Straight Stainless Steel Blade, Venturi Nozzle to Blow Trim Into Trim Remover 3” Trim Remover 3” Throat opening, Works for up to 2” of Trim, Mesh bag to collect trim 80‐100psi clean dry air required OK International Supersealer SB40 Heavy Duty Stainless Steel Construction, Stainless Steel Finish, Stainless Steel Base with Casters, Aluminum Motorized Pedestal, Four [4] Heater Bars, Stainless Steel Sealing Wheels, Four [4] Cooler Bars, Variable Speed up to 60 FPM (Other Speeds Available Upon Request), 2 PID Temperature Control, Pushbutton Operator Controls and E‐Stop, PLC Logic Controlled, NEMA 4X Electrical Enclosure, 7/16” Teflon Coated Bands Quick Release For Easy Band Change over, Lift Hood Access to Inside of Machine, Available in Right to Left or Left to Right Feed of Direction, 110 VAC, 15 Amp, 60 Hz, 1 Phase (Available in other Configurations), CE Marked Available Supersealer SB30 Options: ST Bag Top Trimmer Mounted on Infeed of Sealer, Machine Aluminum Housing, Easy Access to Straight Stainless Steel Blade, Venturi Nozzle to Blow Trim Into Trim Remover 3” Trim Remover 3” Throat opening, Works for up to 2” of Trim, Mesh bag to collect trim 80‐100psi clean dry air required $1,800 $850 $14,500 $1,800 $850 $21,000 $1,800 $850 45 HOT AIR SEALERS Hot air sealers are typically used with pillow‐style polyethylene (PP) bags. Dewan Hot Air Sealer with powder coat and variable speed Controls, complete with pedestal, NEMA 4 controls (1000 watt heating element) Nova model HAS‐200 Hot Air Sealer with double seal and adjustable stand, VFD to match conveyor Optional: Cooling Section AIE 24 Inch Adjustable Impulse Sealer $9,900 $10,400 $775 $1,650 PINCH BAG CLOSING Fischbein PBC 6000 $26,250 $52,950 Operator “On/Off” safety switches, Keypad VFD Controller Bag jam detector, over temperature sensor shut down 24 volt AC control voltage, dust tight, NEMA 12 rated electrics Available system voltages of 230/380/460 VAC – 3 phase Fischbein PILS 300 Pinch Inner Liner Sealer Patented breakaway feature for fast, easy service, Operator “On/Off” safety switches, Keypad VFD controller, Bag jam detector, Manual feed bag top guide, Over temperature sensor shut down, Bag top air scrubber removes product debris from seal area 24 volt AC control voltage, Dust tight NEMA 12 rated electrics Available system voltages of 230/380/460 VAC – 3 Phase 46 BAG PRINTERS Evolution III Single Head High Resolution Complete System Includes: One print head module One power supply One mounting bracket Add‐On Print Head Includes: One print head module One 7” long communication cable JEM Floor Mounting Bracket *Required when printing on bag closing conveyor to eliminate vibration when bag #2 drops in fill zone. Required Options: External Encoder Print head Setting Fixture (for alignment of print heads) $88.00 TOTAL SYSTEM INK CARTRIDGES NOTE: Ink Cartridges are NOT included with the Evolution III printer. We recommend purchasing a minimum of 2 cartridges with printer *Please send empty bag sample for correct cartridge selection Lead time is approximately 2‐3 weeks. NOTE: Each print head will print a one line message in ½” characters, two lines in 7/32”, three lines in 1/8”, and four lines in 3/32”. Sample print items such as product name, date code, lot number or bag count with sequential $3,095.00 $1,195.00 $750.00 $760.00 $5,888 $126.00/ each 47 MISCELLANEOUS EQUIPMENT Bishamon EZ Loader Automatic work positioners for pallet loading and unloading. Tag All System for manual tag placement Bracket to support from conveyor Bracket to support two (2) units (2 tags) Lincoln T‐Flex Coder Model 90 (Random) Lincoln T‐Flex Coder Model 90 (Index) Lincoln TC‐50 Tape Coder Numbers Julian date (75 numbers) Ink Roll 5/8 Black 3076 $3,060 $700 $250 $350 $660 $935 $1,525 $1.00 each $12.75 48 AUTOMATIC ROBOTIC PALLETIZING SYSTEMS The following pages contain options for robotic palletizing systems for 10‐11 bags per minute and up to 20 bags per minute. Prints showing various layouts are included. Please contact Jim Mattson or Brett Mattson for additional information. James Mattson 913‐441‐4788 [email protected] Brett Mattson 913‐441‐4791 [email protected] 49 System #1 Print EML-AB for 10 to 11 bags per minute
Bag Positioning/Transfer Conveyor System
BK5 Bag Kicker Conveyor, 5 foot long x 12 inch wide belt
Designed to kick out the bottom of the bag to travel print side up, bottom first
into a flattening conveyor. Single Phase – 40 feet per minute
-ORKD5 Knockdown-Bag Turning Conveyor, 5 foot long x 24 inch wide belt
To position the bags print side up to travel bottom first into an Incline-Flattening conveyor.
Three Phase – 65 feet per minute. *Straight Line Layouts
$5,950
$5,650
BF10 10 Foot Bag Flattening Incline Conveyor
With timed gear motors and parallel linkage conveyor assemblies to remove
trapped air and flatten bags for manual or automatic stacking.
Three Phase – 110 feet per minute. 12 inch inlet and 42 inch discharge heights are standard
$11,500
Built-In Dual Side Safety Curtain
Required for fork truck entry into cage.
$12,000
Bag Accumulation/Robot Pick Conveyor
Fanuc Six Axis Simplex Robotic Palletizer
Includes
 Reconditioned Fanuc 420iF robot
 Robot Controller (R-J2 controls with populated I/O)
 New Clam Shell Bag Gripper (EOAT) with actuated bag squaring system
 PLC Collision software (robot, tooling and accessory protection)
 New Safety Enclosure/ area guarding
 One operator entry door with trap key safety
 New Safety Light Curtain for pallet entry/muted during pallet discharge
 New PLC & HMI with written recipe for customer interface
 Complete electrical and pneumatic control system
 Includes: Control integration and recipe programming
Robot Stand
Total price with Knockdown Conveyor
Total price with Bag Kicker Conveyor
$7,600
$95,660
$2,500
$134,910
$135,210
System #2 Print EML-A for 20 bags per minute
Bag Positioning/Transfer Conveyor System
BK5 Bag Kicker Conveyor, 5 foot long x 12 inch wide belt
Designed to kick out the bottom of the bag to travel print side up, bottom first
into a flattening conveyor. Single Phase – 40 feet per minute
-ORKD5 Knockdown-Bag Turning Conveyor, 5 foot long x 24 inch wide belt
To position the bags print side up to travel bottom first into an Incline-Flattening conveyor.
Three Phase – 65 feet per minute. *Straight Line Layouts
BF10 10 Foot Bag Flattening Incline Conveyor
With timed gear motors and parallel linkage conveyor assemblies to remove
trapped air and flatten bags for manual or automatic stacking.
Three Phase – 110 feet per minute. 12 inch inlet and 42 inch discharge heights are standard
Built-In Dual Side Safety Curtain
Required for fork truck entry into cage.
$5,950
$5,650
$11,500
$12,000
Dual Zone Bag Accumulation Conveyor and Dual Zone Pacing/Pick Conveyor
with bag sequencing controls
$15,200
Fanuc Six Axis Simplex Robotic Palletizer
Includes
 Reconditioned Fanuc 420iF robot
 Robot Controller (R-J2 controls with populated I/O)
 New Clam Shell Bag Gripper (EOAT) with actuated bag squaring system
 PLC Collision software (robot, tooling and accessory protection)
 New Safety Enclosure/ area guarding
 One operator entry door with trap key safety
 New Safety Light Curtain for pallet entry/muted during pallet discharge
 New PLC & HMI with written recipe for customer interface
 Complete electrical and pneumatic control system
 Includes: Control integration and recipe programming
$95,660
Tandem Tool “EAOT” Upgrade
Includes additional safety fencing for tandem tool
$9,500
Robot Stand
$2,500
Total system price with Knockdown Conveyor
Total system price with Bag Kicking Conveyor
$152,010
$152,310
System #3 Print EML-BB for 10 to 11 bags per minute
Bag Positioning/Transfer Conveyor System
BK5 Bag Kicker Conveyor, 5 foot long x 12 inch wide belt
Designed to kick out the bottom of the bag to travel print side up, bottom first
into a flattening conveyor. Single Phase – 40 feet per minute
-ORKD5 Knockdown-Bag Turning Conveyor, 5 foot long x 24 inch wide belt
To position the bags print side up to travel bottom first into an Incline-Flattening conveyor.
Three Phase – 65 feet per minute. *Straight Line Layouts
BF10 10 Foot Bag Flattening Incline Conveyor
With timed gear motors and parallel linkage conveyor assemblies to remove
trapped air and flatten bags for manual or automatic stacking.
Three Phase – 110 feet per minute. 12 inch inlet and 42 inch discharge heights are standard
Bag Accumulation/Robot Pick Conveyor
$11,500
$95,660
Robot Stand
Total equipment price with Knockdown/Turning Conveyor
Total equipment price with Bag Kicking Conveyor
$5,650
$7,600
Fanuc Six Axis Simplex Robotic Palletizer
Includes
 Reconditioned Fanuc 420iF robot
 Robot Controller (R-J2 controls with populated I/O)
 New Clam Shell Bag Gripper (EOAT) with actuated bag squaring system
 PLC Collision software (robot, tooling and accessory protection)
 New Safety Enclosure/ area guarding
 One operator entry door with trap key safety
 New Safety Light Curtain for pallet entry/muted during pallet discharge
 New PLC & HMI with written recipe for customer interface
 Complete electrical and pneumatic control system
 Includes: Control integration and recipe programming
(2) 15 ft by 48” wide Conveyors, Reversing Design
with photo eyes and operator push button controls
Pallet Squaring Package
$5,950
$2,500
$9,600 each
$19,200
$3,200 per stack zone
$6,400
$148,510
$148,810
System #4 Print EML-B for 20 bags per minute
Bag Positioning/Transfer Conveyor System
BK5 Bag Kicker Conveyor, 5 foot long x 12 inch wide belt
Designed to kick out the bottom of the bag to travel print side up, bottom first
into a flattening conveyor. Single Phase – 40 feet per minute
-ORKD5 Knockdown-Bag Turning Conveyor, 5 foot long x 24 inch wide belt
To position the bags print side up to travel bottom first into an Incline-Flattening conveyor.
Three Phase – 65 feet per minute. *Straight Line Layouts
$5,950
$5,650
BF10 10 Foot Bag Flattening Incline Conveyor
With timed gear motors and parallel linkage conveyor assemblies to remove
trapped air and flatten bags for manual or automatic stacking.
Three Phase – 110 feet per minute. 12 inch inlet and 42 inch discharge heights are standard
$11,500
Dual Zone Bag Accumulation Conveyor and Dual Zone Pacing/Pick Conveyor
with bag sequencing controls
Fanuc Six Axis Simplex Robotic Palletizer
Includes
 Reconditioned Fanuc 420iF robot
 Robot Controller (R-J2 controls with populated I/O)
 New Clam Shell Bag Gripper (EOAT) with actuated bag squaring system
 PLC Collision software (robot, tooling and accessory protection)
 New Safety Enclosure/ area guarding
 One operator entry door with trap key safety
 New Safety Light Curtain for pallet entry/muted during pallet discharge
 New PLC & HMI with written recipe for customer interface
 Complete electrical and pneumatic control system
 Includes: Control integration and recipe programming
$15,200
$95,660
Tandem Tool “EAOT” Upgrade
Includes additional safety fencing for tandem tool
$9,500
Robot Stand
$2,500
(2) 15 ft by 48” wide Conveyors, Reversing Design
with photo eyes and operator push button controls
Pallet Squaring Package
Total Equipment Price with Knockdown Conveyor
Total Equipment Price with Bag Kicking Conveyor
$9,600 each
$19,200
$3,200 per stack zone
$6,400
$165,610
$165,910
System #5 Print EML-C for 11 bags per minute
Bag Positioning/Transfer Conveyor System
BK5 Bag Kicker Conveyor, 5 foot long x 12 inch wide belt
Designed to kick out the bottom of the bag to travel print side up, bottom first
into a flattening conveyor. Single Phase – 40 feet per minute
-ORKD5 Knockdown-Bag Turning Conveyor, 5 foot long x 24 inch wide belt
To position the bags print side up to travel bottom first into an Incline-Flattening conveyor.
Three Phase – 65 feet per minute. *Straight Line Layouts
$5,950
$5,650
BF10 10 Foot Bag Flattening Incline Conveyor
With timed gear motors and parallel linkage conveyor assemblies to remove
trapped air and flatten bags for manual or automatic stacking.
Three Phase – 110 feet per minute. 12 inch inlet and 42 inch discharge heights are standard
$11,500
Dual Zone Bag Accumulation Conveyor and Dual Zone Pacing/Pick Conveyor
with bag sequencing controls
$15,200
Fanuc Six Axis Simplex Robotic Palletizer
Includes
 Reconditioned Fanuc 420iF robot
 Robot Controller (R-J2 controls with populated I/O)
 New Clam Shell Bag Gripper (EOAT) with actuated bag squaring system
 PLC Collision software (robot, tooling and accessory protection)
 New Safety Enclosure/ area guarding
 One operator entry door with trap key safety
 New Safety Light Curtain for pallet entry/muted during pallet discharge
 New PLC & HMI with written recipe for customer interface
 Complete electrical and pneumatic control system
 Includes: Control integration and recipe programming
$95,660
Robot Stand
Pallet Accessories
Includes
 Automatic Tines Assembly
 Pallet Magazine
 Chain driven live roller (CDLR) empty pallet conveyor
 Fill station conveyor (CDLR) with brake
 Filled pallet transfer conveyor (CDLR)
 Complete with motors, controls, PLC, photo eyes and complete pallet sequencing program
Total equipment price with Knockdown Conveyor
Total equipment price with Bag Kicking Conveyor
$2,500
$40,600
$171,110
$171,410
System #6 Print EML-C for 20 bags per minute
Bag Positioning/Transfer Conveyor System
BK5 Bag Kicker Conveyor, 5 foot long x 12 inch wide belt
Designed to kick out the bottom of the bag to travel print side up, bottom first
into a flattening conveyor. Single Phase – 40 feet per minute
-ORKD5 Knockdown-Bag Turning Conveyor, 5 foot long x 24 inch wide belt
To position the bags print side up to travel bottom first into an Incline-Flattening conveyor.
Three Phase – 65 feet per minute. *Straight Line Layouts
$5,950
$5,650
BF10 10 Foot Bag Flattening Incline Conveyor
With timed gear motors and parallel linkage conveyor assemblies to remove
trapped air and flatten bags for manual or automatic stacking.
Three Phase – 110 feet per minute. 12 inch inlet and 42 inch discharge heights are standard
$11,500
Dual Zone Bag Accumulation Conveyor and Dual Zone Pacing/Pick Conveyor
with bag sequencing controls
$15,200
Fanuc Six Axis Simplex Robotic Palletizer
Includes
 Reconditioned Fanuc 420iF robot
 Robot Controller (R-J2 controls with populated I/O)
 New Clam Shell Bag Gripper (EOAT) with actuated bag squaring system
 PLC Collision software (robot, tooling and accessory protection)
 New Safety Enclosure/ area guarding
 One operator entry door with trap key safety
 New Safety Light Curtain for pallet entry/muted during pallet discharge
 New PLC & HMI with written recipe for customer interface
 Complete electrical and pneumatic control system
 Includes: Control integration and recipe programming
$95,660
Tandem Tool “EAOT” Upgrade
Includes additional safety fencing for tandem tool
$9,500
Robot Stand
$2,500
Pallet Accessories
Includes
 Automatic Tines Assembly
 Pallet Magazine
 Chain driven live roller (CDLR) empty pallet conveyor
 Fill station conveyor (CDLR) with brake
 Filled pallet transfer conveyor (CDLR)
 Complete with motors, controls, PLC, photo eyes and complete pallet sequencing program
Total equipment price with Knockdown Conveyor
Total equipment price with Bag Kicking Conveyor
$40,600
$180,610
$180,910
System #7 Print EML-D for 10 to 11 bags per minute
Bag Positioning/Transfer Conveyor System
BK5 Bag Kicker Conveyor, 5 foot long x 12 inch wide belt
Designed to kick out the bottom of the bag to travel print side up, bottom first
into a flattening conveyor. Single Phase – 40 feet per minute
-ORKD5 Knockdown-Bag Turning Conveyor, 5 foot long x 24 inch wide belt
To position the bags print side up to travel bottom first into an Incline-Flattening conveyor.
Three Phase – 65 feet per minute. *Straight Line Layouts
$5,950
$5,650
BF10 10 Foot Bag Flattening Incline Conveyor
With timed gear motors and parallel linkage conveyor assemblies to remove
trapped air and flatten bags for manual or automatic stacking.
Three Phase – 110 feet per minute. 12 inch inlet and 42 inch discharge heights are standard
$11,500
Dual Zone Bag Accumulation Conveyor and Dual Zone Pacing/Pick Conveyor
with bag sequencing controls
$15,200
Fanuc Six Axis Simplex Robotic Palletizer
Includes
 Reconditioned Fanuc 420iF robot
 Robot Controller (R-J2 controls with populated I/O)
 New Clam Shell Bag Gripper (EOAT) with actuated bag squaring system
 PLC Collision software (robot, tooling and accessory protection)
 New Safety Enclosure/ area guarding
 One operator entry door with trap key safety
 New Safety Light Curtain for pallet entry/muted during pallet discharge
 New PLC & HMI with written recipe for customer interface
 Complete electrical and pneumatic control system
 Includes: Control integration and recipe programming
$95,660
Robot Stand
$2,500
Pallet Accessories
Includes
 Automatic Tines Assembly
 Pallet Magazine
 Chain driven live roller (CDLR) empty pallet conveyor
 Fill station conveyor (CDLR) with brake
 Filled pallet transfer conveyor (CDLR)
 Complete with motors, controls, PLC, photo eyes and complete pallet sequencing program
$40,600
Slip Sheet Dispenser
$16,000
Total equipment price with Knockdown Conveyor
Total equipment price with Bag Kicking Conveyor
$187,110
$187,410
System #8 Print EML-D for 20 bags per minute
Bag Positioning/Transfer Conveyor System
BK5 Bag Kicker Conveyor, 5 foot long x 12 inch wide belt
Designed to kick out the bottom of the bag to travel print side up, bottom first
into a flattening conveyor. Single Phase – 40 feet per minute
-ORKD5 Knockdown-Bag Turning Conveyor, 5 foot long x 24 inch wide belt
To position the bags print side up to travel bottom first into an Incline-Flattening conveyor.
Three Phase – 65 feet per minute. *Straight Line Layouts
$5,950
$5,650
BF10 10 Foot Bag Flattening Incline Conveyor
With timed gear motors and parallel linkage conveyor assemblies to remove
trapped air and flatten bags for manual or automatic stacking.
Three Phase – 110 feet per minute. 12 inch inlet and 42 inch discharge heights are standard
$11,500
Dual Zone Bag Accumulation Conveyor and Dual Zone Pacing/Pick Conveyor
with bag sequencing controls
$15,200
Fanuc Six Axis Simplex Robotic Palletizer
Includes
 Reconditioned Fanuc 420iF robot
 Robot Controller (R-J2 controls with populated I/O)
 New Clam Shell Bag Gripper (EOAT) with actuated bag squaring system
 PLC Collision software (robot, tooling and accessory protection)
 New Safety Enclosure/ area guarding
 One operator entry door with trap key safety
 New Safety Light Curtain for pallet entry/muted during pallet discharge
 New PLC & HMI with written recipe for customer interface
 Complete electrical and pneumatic control system
 Includes: Control integration and recipe programming
$95,660
Tandem Tool “EAOT” Upgrade
Includes additional safety fencing for tandem tool
$9,500
Robot Stand
$2,500
Pallet Accessories
Includes
 Automatic Tines Assembly
 Pallet Magazine
 Chain driven live roller (CDLR) empty pallet conveyor
 Fill station conveyor (CDLR) with brake
 Filled pallet transfer conveyor (CDLR)
 Complete with motors, controls, PLC, photo eyes and complete pallet sequencing program
$40,600
Slip Sheet Dispenser
$16,000
Total equipment price with Knockdown Conveyor
Total equipment price with Bag Kicking Conveyor
$196,610
$196,910