PDF | 2.7 MB - Wacker Chemie AG
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PDF | 2.7 MB - Wacker Chemie AG
CREATING TOMORROW’S SOLUTIONS construction & Paints I Polymer Binders I EMEA Product overview Polymer Dispersions Improving the Quality of Life since 1938 Since the 1930s, WACKER has been developing polymer dispersions that are indispensable in the paints and construction industries. Today, we offer you an elaborate portfolio, dedicated to fulfilling both today’s and tomorrow’s demands. What do you want to improve? Healthy Living e.g. with VINNAPAS® VAE dispersions for low-VOC and plasticizer-free interior paints. Safety e.g. with VINNAPAS® dispersions for fire-resistant and intumescent paints. VINNAPAS® and PRIMIS® are registered trademarks of Wacker Chemie AG. 2 Energy Saving e.g. with VINNAPAS® dispersions for external thermal insulation composite systems (ETICS). Easy Application e.g. with VINNAPAS® dispersions for ready-to-use tile adhesives. Find out more about: The general advantages of VINNAPAS® Paint applications Product overview – paints Construction applications Product overview – construction Cost-Efficiency e.g. with VINNAPAS® and PRIMIS® dispersions for exterior paints, renders and plasters. Longevity e.g. with VINNAPAS® dispersions for cement admixtures. 4 10 18 24 34 In Europe, polymer binders were first used in the 1930s to improve the characteristics of mortars. WACKER was among the first to produce polymer dispersions and dispersible polymer powders for the paints and construction industries, and has been enhancing its portfolio for decades under the VINNAPAS® trade name. Today, WACKER is a global market and technology leader with production sites on three continents and over 100 subsidiaries, sales offices and technical centers all over the world. VINNAPAS® dispersions are co- and terpolymers based on vinyl acetate, ethylene and other monomers. Vinyl acetate-ethylene (VAE), in particular, combines technical performance with environmental benefits. The portfolio comprises many grades that are stabilized without the use of APEO-based surfactants and with low residual monomer content (< 500 ppm). To download or order the brochure “Product Overview Dispersible Powder Europe”, printing number 7245, please visit www.wacker.com/publications 3 What do you expect from us? 4 Reliability Sustainability You don´t have any time or patience for mistakes? VINNAPAS® is produced according to the same quality standards worldwide, securing a constant, reliable product performance. You can count on that as well as on our commitment to your success. This is what unites us with our customers – in some cases for decades of partnership. We are dedicated members of the Responsible Care® and the UN’s Global Compact programs. We also proactively support other initiatives and programs to reduce environmental impact. With our VINNAPAS® dispersions, it is our goal to combine both ultimate performance and environmental excellence – reliably and comprehensively. You can be sure that our environmental achievements are always backed up by hard facts and objective criteria. See also: www.wacker.com/sustainability Creativity Vision Is the status quo never enough for you? Are you constantly looking for ways to do things better? Then we could do so by working together. We are one of the most research-intensive chemical companies, with a strong track record in fundamental research and application-driven innovation. Talk to us! With new VINNAPAS® and PRIMIS® grades, we help to make new architectural and material solutions possible. See also: www.wacker.com/research Do you believe in collaboration? We see no way around it in an increasingly global environment. Not surprisingly, VINNAPAS® was the seedling from which the WACKER ACADEMY grew into an internationally unique platform for exchanging knowledge and ideas. Today, VINNAPAS® is present in all key regions of the world, enabling us to learn from one another and to envision what quality of life should be like – for all of us. See also: www.wacker.com/wacker-academy 5 Make the Move to the technology of the future ... Solvents, VOC content and plasticizers in interior paints are just examples of the topics that are under discussion concerning the environmental impact of construction materials. WACKER recognized the importance of a low VOC content decades ago and developed specialized VINNAPAS® VAE copolymer dispersions. Between the late 1980s and the early 1990s, the main challenge was to reduce the VOC content without lowering performance. The result was VINNAPAS® VAE copolymer dispersions that combine many advantages: • Superior film formation without film-forming aids • Low residual monomer content (grades < 500 ppm available) • Low odor • Polymerization without APEO-containing substances • Low formaldehyde content (grades < 20 ppm available) More Performance with Fewer Ingredients VINNAPAS® VAE dispersions provide excellent film-forming properties without the addition of coalescing agents. And they achieve this at very low temperatures of less than 5 °C. At the same time, it is possible to formulate interior paints that fulfill high standards of e.g. scrub or blocking resistance. This results in a favorable cost-in-use ratio. 6 Compliance with Strict Labels With our cutting-edge VINNAPAS® VAE dispersions, the construction and paints industries are equipped to meet stringent governmental regulations, as well as the requirements of internationally recognized ecolabels and certifications, such as Blue Angel, EU Ecolabel, LEED and Green Seal. VAE dispersions are … … copolymers produced by the emulsion polymerization of the hard, polar monomer vinyl acetate and the soft, hydrophobic monomer ethylene. Ethylene functions as an optimal flexibilizer for vinyl acetate, which gives permanent flexibility to VAE polymers. No external plasticizer is thus necessary in VAEs. ... and to superior service Our services are as innovative as our products. They have consequently developed, too. In one direction: toward you and your needs. If you have any questions, please contact us. How do you want to order? We adapt to your needs. You can order electronically via our e-solution login4more.com, via ELEMICA or by traditional methods, such as fax or phone – whatever works best for you. Which delivery form suits you? It is your choice: VINNAPAS® comes to you in small units for lab purposes, in special barrels, trains or tanks. Do you need technical advice? Our technical centers are located in all key regions and are fully equipped to assist you in adjusting formulations or testing products according to national and international standards. We Support you Around the Globe Cologne Adrian Calvert City Dalton Moscow Moscow Burghausen Beijing Beijing Allentown Dubai Nanjing Mumbai Mexico City Seoul Ulsan Shanghai Singapore São Paulo Melbourne Do you want to talk to someone who really understands you? Our experts know our products – and your market. They speak your language and are at home in your region and industry. Production site Technical center WACKER ACADEMY R&D center 7 variety of Paints and Construction Applications Interior Paints Page 10 Specialty Paints Page 16 Exterior Paints Page 12 INTUMESCENT & Fire-Resistant Paints Page 14 Primers Page 24 8 Renders, Plasters & ETICS Page 28 Waterproofing Membranes Page 30 Ready-to-use Tile Adhesives Page 26 Cement Admixtures Page 32 9 Low VOC meets high PerformaNce General Benefits • High formulation versatility • Produced without APEO surfactants • Low to very low VOC formulations possible • Production advantages through grades with a higher solids content • High compatibility with slurries • Excellent scrub resistance • Favorable cost-in-use ratio Application Spectrum • Paints, textured coatings and plasters • From matt to semigloss and gloss finishes • Pastel or deep color paints Fulfilling Tomorrow’s Demands Today The first modern paints were solvent-based with solvent/VOC contents of up to 70%. Later, waterborne paints with a considerably lower VOC content were developed. Today, coatings with a VOC content of < 700 ppm are state-of-the-art. The challenge is to reduce VOCs without compromising performance. VINNAPAS® VAE copolymer dispersions do this via “hydroplasticization”: water takes the role of an internal flexibilizer, enhancing the coalescence of the polymer particles. They thus exhibit excellent film-forming characteristics without the addition of coalescing agents – even at temperatures well below 5 °C. Evolution of VOC Reduction in Architectural Coatings VOC (g/l) VINNAPAS® VAE dispersions meet the highest technical demands and the environmental requirements of the most stringent ecolabels in Europe, the Middle East and Africa. 800 700 600 500 400 300 200 100 0 1940 1950 Solvent- Latex borne 10 1970 Clean Air Act 1990 2007 Amend- CA ment 2010 Blue Angel Interior Paints VINNAPAS® VAE dispersions make it possible to combine very low environmental impact with high performance at an advantageous cost/ benefit ratio. Product Recommendations Grade Product Benefit VINNAPAS® EP 3360 VINNAPAS® EP 3355 Low blocking in silk paints Broad formulation ability up to high pH values VINNAPAS® EZ 3019 Broad formulation ability up to high pH values and VC-free Excellent gloss, low blocking and compatible with effect additives Excellent Block Resistance Compatibility with Tinting Systems Excellent scrub resistance and high solids content, supports modern manufacturing processes Current standard binder for environmentally friendly high-PVC paints VINNAPAS® EF 3777 VINNAPAS® CEZ 3031 VINNAPAS® EAF 380 Performance Attributes Scrub Gloss Resistance Development Good 11 Safeguarding the building Structure PRIMIS® and VINNAPAS® dispersions extend the durability of houses by protecting the substrates. General Benefits • High formulation versatility • Produced without APEO surfactants • Low-VOC formulations possible • Excellent compatibility with pigment pastes • Excellent color stability • Ideal workability and applicability • High to very high durability • High flexibility with low dirt pick-up • Good water repellency • Good water-vapor permeability Application Spectrum • Exterior masonry paints • Textured or structured coatings • Silicone resin emulsion paints • Silicate paints • Lime paints • Pastel or deep color paints • Elastomeric or crack-bridging systems 12 Combining Breathability and Low Flammability Exterior coatings are exposed to varying climatic conditions: it can be hot or cold, humid or dry in different combinations. This is accompanied by different degrees of UV radiation. VINNAPAS® dispersions feature high water resistance combined with high mechanical strength, leading to outstanding exterior weathering behavior. They thus allow the formulation of coatings with a high resistance to dirt pick-up and long-lasting performance even when exposed to harsh conditions. VINNAPAS® polymer dispersions based on vinyl acetate-ethylene-vinyl chloride additionally provide low flammability for flame-retardant formulations that match Fire Class B as per EN 13501-1. PRIMIS® AF 1000: WACKER’s Novel Acrylic Binder for High-Performance Exterior Paints PRIMIS® AF 1000 is a new binder that combines organic and inorganic components, thus providing a completely new property profile. This highperformance exterior paint binder addresses two of the most pressing challenges in exterior paint formulations: dirt pick-up and color stability. By greatly enhancing these two properties, PRIMIS® AF 1000 ensures bright and good-looking facades for extended periods of time. Exterior Paints PRIMIS® and VINNAPAS® dispersions represent an attractive alternative to conventional acrylic and styrene-acrylic systems for exterior applications. Product Recommendations Grade Product Benefit PRIMIS® AF 1000 State-of-the-art exterior binder with very low dirt pick-up and high color stability VINNAPAS® EZ 3019 Broad formulation ability up to high pH values and suitable for environmentally friendly paints Broad utility binder with excellent color stability Binder for state-of-the-art formulations Breathable in combination with SILRES® for silicone resin emulsion paints Low odor and breathable in combination with SILRES® for silicone resin emulsion paints A product with a high cohesive force and versatility VINNAPAS® CEZ 3031 VINNAPAS® CEF 52 VINNAPAS® SAF 34 VINNAPAS® SAF 72 VINNAPAS® EP 523 Excellent Performance Resistance to Dirt Pick-Up Attributes HydroFlexibility Color phobicity/ Stability Water Resistance Saponification/ Alkaline Resistance Flame Resistance Durability Good Please Note PRIMIS® and several VINNAPAS® dispersions are highly compatible with our SILRES® BS silicone resins, making them ideal for manufacturing silicone resin emulsion paints. 13 FireProof solutions Intumescent & Fire-Resistant Paints When in contact with fire, intumescent (swelling) coatings based on VINNAPAS® dispersions burn to a firm foam with extremely low thermal conductivity, protecting steel beams, for example, for a predictable period of time. Fire-resistant paints based on vinyl-chloride-containing VINNAPAS® terpolymers improve the fire-retardant effectiveness based on the self-extinguishing properties of chlorine. General Benefits • Excellent foam development that provides high expansion factors for coatings with a low dry film thickness (DFT) • Good adhesion to steel beams • Excellent compatibility with intumescent coating additives • High shelf life of final intumescent coatings even under difficult climatic conditions • Manufactured without APEOs or plasticizers • Low amount of VOC and very low amount of formaldehyde Application Spectrum • Fire-resistant, water-based paints or systems • Intumescent, water-based paints or systems 14 VINNAPAS® EZ 3112 Intumescent fire protection coatings are used to protect steel girders in the event of a fire. The coating is usually applied one to four millimeters thick and, when subjected to heat, foams to tens of hundreds of times its original thickness, protecting the steel girders against the heat of the fire for a defined period. They thus retain their strength for longer. VINNAPAS® EZ 3112, based on vinyl acetate-ethylene-vinyl ester terpolymers, shows particularly pronounced foaming and expansion, as well as long-term foam stability. At the same time, the adhesion and strength of the intumescent coatings improve, so that the protective layer firmly adheres to the substrate and forms a heat barrier for a limited period. Without the binder, the foam layer would be too brittle and would have inadequate adhesion to the steel substrate. High-rise buildings, which will be a common feature of tomorrow’s megacities, are getting taller and taller. The steel skeletons of these constructions must be protected against fire. Otherwise, they could bend and collapse within five to ten minutes. Intumescent & Fire-Resistant Paints VINNAPAS® VAE dispersions allow the formulation of reliable, state-of-the-art intumescent and fireresistant paints. Product Recommendations Intumescent Paints Grade VINNAPAS® EZ 3112 Fire-Resistant Paints Grade Product Benefit Paint Storage Stability under Demanding Conditions Broad Dry Film Formulation Thickness (DFT) Ability Efficiency Premier binder that combines maximum performance with an extremely broad range of applications Product Benefit VINNAPAS® CEF 52 Excellent inherent fire-resistant properties VINNAPAS® CEZ 3031 General-purpose binder with good fire-resistant properties Excellent Performance Attributes Foam Foam Stability/ Development Integrity Performance Attributes Flame Retardancy Hydrophobicity Flexibility Good Please Note With SILRES® MPF 52E, WACKER offers a water-based, alkoxy-functional silicone resin emulsion that significantly improves the heat resistance of binders. 15 Superior solutions for specialty applications VINNAPAS® dispersion technology is a suitable basis for a wide range of products, offering a customized, technically convenient solution, which is very often an environmentally friendly one as well. General Benefits • High formulation versatility • Most grades produced without APEO surfactants • Low-VOC formulations/low-emission specialty coatings possible Application Spectrum • Oil-resistant coatings • Substrate preparation and impregnation • Roof paints • Joint compounds 16 Specialty Paints VINNAPAS® dispersions can also be helpful in a wide variety of niche, but critical, specialty applications. Product Recommendations Oil-Resistant Paints Grade Product Benefit VINNAPAS® EP 16 Excellent oil-barrier properties Performance Attributes Barrier Efficiency Flexibility Ease of Use Substrate Preparation Grade Product Benefit Performance Attributes Penetration VINNAPAS® SAF 608 Roof Paints Grade Binder for surface preparation with excellent penetration and consolidation power Product Benefit VINNAPAS® SAF 34 Binder for durable, waterresistant roof coatings VINNAPAS® SAF 72 Plasticizer-free binder for durable, water-resistant roof coatings Joint Compounds Grade VINNAPAS® EP 3410 Excellent Adhesion to Flexibility Water Compatibility with Critical Substrates Resistance Final Paint Systems Product Benefit Performance Attributes Flexibility Water Resistance Performance Attributes Flexibility Water Resistance Durability UV-Light Resistance Compatibility with Broad Formulation Adhesion Final Paint Systems Ability High suitability for joint compounds Good 17 Dispersions for paints Grade Product Benefit Recommended Applications Interior Applications Flat Silk Gloss Plasters Pastel or Deep Paints Paints Paints and Textured Color Paints Paints Typical General Properties1 Exterior Applications Masonry Textured Elastomeric/ Silicate Paints Paints Crack-Bridging Paints Paints Specialty Applications Silicone Pastel or Intumescent FireResin Deep Color Paints Resistant Emulsion Paints Paints Paints OilResistant Paints Substrate Roof Prepara- Paints tion Joint Compounds Grade Polymer Base2 Solids Viscosity, Content Brookfield +/- 1%4 (mPa s) pH Value Glass Transition Temperature Tg (DSC)5 Minimum Film-Forming Temperature (ISO 2115)5 Predominant Particle Size5 Low-VOC Stabiliza& SVOC tion Paints System3 Binder for high-quality exterior applications with fire-resistance properties General-purpose binder for interior and exterior paints Binder for gloss and effect paints Binder with excellent blocking properties for mediumPVC, environmentally friendly paints Binder with excellent oil barrier properties Binder with high scrub resistance at high PVC levels Superior binding power for modern high-performance and high-PVC, environmentally friendly paints Binder particularly recommended for joint compounds A product with a high cohesive force and versatility General-purpose binder for interior and exterior VC-free and environmentally friendly paints VC-E-VE 60% 5,500 ± 2,500 7–9 14 °C 7 °C 0.3 µm ST VINNAPAS® CEF 52 VAc-E-VC VAc-E-A VAc-E 50% 51% 56% 9,000 ± 3,000 1,100 ± 500 1,000 ± 850 4–5 7–9 3.5 – 5.5 7 °C 12 °C 10 °C 2 °C 8 °C 1 °C 0.7 µm 0.3 µm 0.2 µm CD & ST ST ST VINNAPAS® CEZ 3031 VINNAPAS® EAF 380 VINNAPAS® EF 3777 VAc-E VAc-E VAc-E 50% 55% 60% 9,000 ± 3,000 1,500 ± 1,000 4,500 ± 1,500 4–5 4–6 4–6 1 °C 10 °C 10 °C 0 °C 2 °C 2 °C 1 µm 0.3 µm 0.3 µm PVOH & ST VINNAPAS® EP 16 PVOH & ST VINNAPAS® EP 3355 PVOH & ST VINNAPAS® EP 3360 VAc-E VAc-E VAc-E-VE 55% 60% 50% 4,000 ± 1,000 4,500 ± 1,500 3,000 ± 900 4–5 4–6 4.5 – 5.5 5 °C 10 °C 11 °C 0 °C 2 °C 2 °C 0.8 µm 0.3 µm 0.3 µm PVOH & ST VINNAPAS® EP 3410 PVOH & ST VINNAPAS® EP 523 CD & ST VINNAPAS® EZ 3019 Premier binder that combines the highest performance and broadest applicability VAc-E-VE 50% 2,900 ± 1,100 4.5 – 5.5 9 °C 0 °C 0.4 µm CD & ST VINNAPAS® EZ 3112 S-A S-A S-A 50% 50% 50% 9,000 ± 3,000 2,500 ± 1,000 1,850 ± 1,150 7.5 – 8.5 7.5 – 8.3 7–8 20 °C 0 °C 12 °C 23 °C 0 °C 0.1 µm 0.1 µm 0.1 µm ST ST ST VINNAPAS® SAF 34 VINNAPAS® SAF 72 VINNAPAS® SAF 608 A 42% 110 ± 40 8–9 20 °C 9 °C ST PRIMIS® AF 1000 Vinyl Acetate-Ethylene & Vinyl Chloride-Ethylene Copolymer Dispersions VINNAPAS® CEF 52 VINNAPAS® CEZ 3031 VINNAPAS® EAF 380 VINNAPAS® EF 3777 VINNAPAS® EP 16 VINNAPAS® EP 3355 VINNAPAS® EP 3360 VINNAPAS® EP 3410 VINNAPAS® EP 523 VINNAPAS® EZ 3019 VINNAPAS® EZ 3112 Styrene-Acrylate Copolymer Dispersions Breathable in combination with SILRES® VINNAPAS® SAF 34 ® VINNAPAS SAF 72 Low odor and breathable in combination with SILRES® ® VINNAPAS SAF 608 Excellent penetration Acrylate Dispersions PRIMIS® AF 1000 State-of-the-art exterior binder with very low dirt pick-up and high color stability Highly recommended 18 These figures are only intended as a guide and are not part of supply specifications. 2 VAc = vinyl acetate A = acrylate E = ethylene S = styrene VC =vinyl chloride VE = VERSA® vinyl ester 1 Recommended 19 PVOH = polyvinyl alcohol CD = cellulose derivative ST = surfactant Residue after drying Approximately 3 4 5 Please Note This table only reflects part of our product range. For more choice, please contact us: Infoline: +49 89 6279-1741, [email protected] 20 21 Adhesion Hydrophobization Insulation VINNAPAS ® Dispersions for the construction industry 22 Sealing Esthetics Go for the Optimum! Polymer and silicone chemistry has changed the construction industry worldwide. WACKER offers you this expertise in a unique way. WACKER is: • A worldwide leader in polymer binders for construction materials, • One of the biggest silicone producers worldwide, • Close to you thanks to native expert staff, and • Provides individual technical assistance and training courses in the form of our technical centers and Wacker Academy in all key regions. Profit from a Comprehensive Portfolio Our broad product portfolio and diverse expertise in organic and inorganic chemistry enables us to recommend and develop optimum customized solutions, regardless of the specific technologies you use. Find out more about our solutions for the construction industry at www.wacker.com/construction 23 the Basis for Quality General Benefits • Good impregnation due to high penetration into pores • Excellent barrier properties • Low and uniform absorbency • Good adhesion of emulsion paints and coatings even on critical substrates • High compatibility with different substrates • Good consolidation of construction surfaces • Bridging of small cracks Application Spectrum • Adhesion-promoting layer • Equalization of low absorption properties • Barrier layer for migration protection • Construction surface consolidation • Stain blocking/resistance Ideal for Many Applications Most buildings are built one layer upon the next. Primers are essential to ensure the long-term durability of each subsequent layer, either for interior or exterior applications. Under outdoor conditions, primers require high water repellency and good barrier properties, which is where hydrophobic dispersions such as VINNAPAS® are needed. Dispersions with small particles penetrate well into the surface and consolidate open-pore substrates such as concrete, cement and gypsum plasterboards and control the absorbency of the substrate. Test Method: Application of 2 g Dispersion Calcium carbonate bound by product Compacted calcium carbonate Penetration Potential of Primer Dispersion as Deep Sealer Weight [g] of bound CaCO3 VINNAPAS® dispersions provide primers with the necessary properties for the next layer to function properly. 3.2 2.8 2.4 2.0 1.6 1.2 0.8 0.4 0 VINNAPAS® 240 HD VINNAPAS® 202 HD VINNAPAS® 224 HD Tested with 10% solids content 24 Standard dispersion Penetration potential of 2 g of a 10% dispersion. Depending on the dispersion properties, the penetration potential in the CaCO3 matrix and the bonding capacity are different. primers VINNAPAS® dispersions confer the right properties on primers as a basis for a variety of applications. Product Recommendations Grade Product Benefit VINNAPAS® 240 HD High-performance primer with broad utility VINNAPAS® 202 HD Low-VOC primer that provides maximum freedom in the choice of coalescing agents VINNAPAS® 224 HD Proven benchmark for primers Excellent Performance Attributes Penetration Regulation of Absorbency Surface Consolidation Adhesion on Critical Substrates Flexibility Water Resistance Good 25 Saving material, time and resources General Benefits • Good compatibility with pigments and fillers • Excellent workability • High shear strength even under humid and wet conditions • Good adhesion to difficult substrates such as chipboards, gypsum boards and tiles • Excellent slip resistance in the formulation • High filler load • Long correction time Application Spectrum • D1 tile adhesives (as per EN 12004) • D2 tile adhesives (as per EN 12004) Perfect under Wet Conditions Traditionally, the general practice in some European countries is to deploy ready-to-use tile adhesives for the laying of tiles. Renovation work, in particular, greatly benefits from the resultant ease of use and cleanliness of the work area. VINNAPAS® dispersions provide high binding power and cohesion as well as excellent adhesive strength even under humid and wet conditions. VINNAPAS® Dispersions for D2 Ready-to-Use Tile Adhesives (as per EN 1324) Shear bond strength, wet [N/mm2] VINNAPAS® dispersions enhance adhesion even to difficult substrates and improve the workability of tile adhesives. 1.4 1.2 1.0 0.8 0.6 0.4 0.2 0 vinnapas® 202 HD vinnapas® 224 HD vinnapas® 240 HD Shear bond strength after immersion in water 26 Standard S-A dispersion Ready-To-Use Tile Adhesives VINNAPAS® dispersions combine strong adhesion with flexibility and allow secure and durable tiling. Product Recommendations Grade Product Benefit VINNAPAS® 202 HD Ammonia-free product that provides maximum freedom in the choice of coalescing agents VINNAPAS® 240 HD Optimum combination of high performance and ecological aspects (fulfills EMICODE® EC1) VINNAPAS® 224 HD The proven benchmark for D2 tile adhesives A product with a high cohesive force and versatility VINNAPAS® EP 523 Excellent Performance Attributes Class D1 Class D2 (EN 12004) (EN 12004) Filler Load Slip Resistance Low Emission Good Please Note We also offer VINNAPAS® dispersible polymer powders for one-component cementitious tile adhesives. For joint-sealing compounds, our portfolio includes SILRES® BS silicone resin binders and additives. Find out more about VINNAPAS® polymer powders and SILRES® BS at www.wacker.com/construction 27 Protecting Buildings – Saving Energy VINNAPAS® dispersions improve essential characteristics of renders and plasters, securing a durable and efficient coating. General Benefits • Good adhesion (on masonry, concrete and EPS panels) and flexibility at the same time • Good compatibility with cement and alkaline surfaces • Excellent hydrophobicity/weatherability • High flame retardancy (particularly VC-containing terpolymers) • High impact resistance Advantages of VAc-E Copolymers A major challenge with ETICS has been that cementitious materials do not adhere to organic insulation materials such as polystyrene. Ethylene exhibits exceptionally good adhesion to EPS, which is why VINNAPAS® VAE dispersions are especially suitable. VINNAPAS® VC-VAc-E grades additionally exhibit high flame retardancy, compared to styrene acrylics, for example. VINNAPAS® Dispersions for ETICS Flammability of Components Flammability/self-extinguishing properties [sec.] Application Spectrum • Two-component adhesive mortars • Two-component or ready-to-use embedding mortars/base coats • Synthetic resin-bound renders • Silicate-bound renders • Silicone-bound renders External Thermal Insulation Composite Systems (ETICS): Sustainability Starts Here Worldwide, 40% of primary energy is used for buildings. Up to 70% of heating energy could be saved through insulation. The most effective way is to insulate walls from the outside, e.g. with ETICS. 70 60 50 40 30 20 10 0 vinnapas® 822 HD vinnapas® CEZ 3031 Without flame retarder 28 vinnapas® EZ 3019 Standard S-A dispersion With flame retarder Renders, Plasters & Etics VINNAPAS® dispersions provide renders and plasters with the necessary properties for long-term durability and functionality, e.g. in ETICS. Product Recommendations Adhesives & Base Coats Grade Product Benefit Performance Attributes Flame Resistance Flexibility Hydrophobicity Compatibility with Cement VINNAPAS® CEZ 3031 A proven all-rounder with special rheological qualities Excellent hydrophobic product VINNAPAS® 822 HD with high versatility VINNAPAS® EZ 3019 Hydrophobic binder with special rheological properties Hydrophobic product with high VINNAPAS® 202 HD adhesive/cohesive strength Product for ready-to-use tile VINNAPAS® 224 HD adhesives and embedding mortars Top Coats & Renders/Plasters Grade Product Benefit Performance Attributes Synthetic Silicone-Bound Silicate-Bound Resistance ResinRenders Renders to Dirt PickBound Renders Up Color Durability Stability A product with a high cohesive force and versatility VINNAPAS® CEZ 3031 Fire-resistant all-rounder with special rheological qualities VINNAPAS® 822 HD Excellent hydrophobic product with very low flammability VINNAPAS® EZ 3019 Hydrophobic all-rounder with good color stability Ammonia-free product VINNAPAS® 202 HD Proven benchmark for a wide VINNAPAS® 224 HD range of applications Exterior binder with low dirt PRIMIS® AF 1000 pick-up and high color stability VINNAPAS® EP 523 Excellent Good 29 The Watertight Solution VINNAPAS®-modified waterproofing membranes reliably keep water out and in. These highly elastic membranes are also able to bridge cracks. General Benefits • Improvement of adhesion and cohesion • Significant increase in flexibility • High resistance to hydrostatic water pressure • Significant increase of crack-bridging ability even at low temperatures • Vapor permeability • Excellent compatibility with cement Application Spectrum • One-component, ready-to-use waterproofing membranes (1K DM WPM) • Two-component, cementitious waterproofing membranes (2K cementitious WPM) • Waterproofing membranes for all kinds of wet rooms (e.g. bathrooms, swimming pools and health spa areas) and for wastewater drains, water reservoirs and tanks. 30 Setting the Standard Specialty VINNAPAS® grades additionally improve mechanical properties and stay highly elastic even at low temperatures. They can be used to formulate two-component, cementitious as well as one-component, DM waterproofing membranes that fulfill EN 14891 and ETAG 022 requirements. Crack-bridging test according to WACKER’s own test method. Waterproofing membrane after liquid-applied water impermeability test (according to EN 14891 and ETAG 022) – observation of moisture penetration. waterproofing membranes VINNAPAS® Dispersions stand for reliable barriers against water, even under pressure and at low temperatures. Product Recommendations Grade Product Benefit VINNAPAS® 240 HD Optimum combination of high performance and ecological aspects (fulfills EMICODE® EC1) VINNAPAS® 550 ED Very good combination of excellent compatibility with cement and high flexibility Excellent Performance Attributes Dispersion; Liquid- Cement Mortar Applied Water ImCM (EN 14891) permeable Product (EN 14891) Flexibility Adhesion Good Please Note We also offer VINNAPAS® dispersible polymer powders for waterproofing membranes. With GENIOSIL® WP, our portfolio comprises hybrid polymers for ready-touse, liquid, solvent-free and plasticizer-free waterproofing membranes. To download or order the brochure “Product Overview Dispersible Powder Europe”, printing number 7245, please go to www.wacker.com/publications 31 Adding performance on site VINNAPAS® dispersions are ideal for modifying all kinds of mortars and grouts, thus improving their properties, especially in critical applications. General Benefits • Excellent compatibility with cement • Increased flexural strength and lower elastic modulus High green strength • Excellent workability with long pot life Application Spectrum • Modification of “on-site mortars” • “Add-on” dispersions to improve adhesion, cohesion and durability of critical substrates or to meet increased requirements Improved Performance Specialty VINNAPAS® grades can also be used to specifically increase mechanical strength, flexibility, crack-bridging and water uptake, as well as to lower flammability. Cement admixtures modified with VINNAPAS® dispersions are easy to use and provide the basis for a variety of applications. 32 cement admixtures VINNAPAS® dispersions can be used to improve placing, pumping, finishing, appearance and performance characteristics as desired. Product Recommendations Grade Product Benefit VINNAPAS® 530 ND A product that reduces the elastic modulus and enhances adhesion VINNAPAS® 822 HD Excellent hydrophobic product with high versatility VINNAPAS® 825 ED All-rounder with high mechanical strength Excellent Performance Attributes Flexibility Adhesion Hydrophobicity Elastic Modu- Flexural lus Reduction Strength Pot Life Good 33 dispersions for construction Grade Product Benefit Recommended Applications Primers Ready-to-Use Tile Adhesives Vinyl Acetate-Ethylene & Vinyl Chloride-Ethylene Copolymer Dispersions VINNAPAS® EP 523 A product with a high cohesive force and versatility VINNAPAS® 530 ND A product that reduces the elastic modulus and enhances adhesion Hydrophobic all-rounder with good color stability VINNAPAS® EZ 3019 VINNAPAS® 822 HD Excellent hydrophobic properties with very low flammability VINNAPAS® 825 ED All-rounder with high mechanical strength VINNAPAS® CEZ 3031 A proven all-rounder with good fire-resistance properties and special rheological qualities VINNAPAS® 550 ED Very good combination of excellent compatibility with cement and high flexibility Styrene-Acrylate Copolymer Dispersions Ammonia-free product that provides maximum VINNAPAS® 202 HD freedom in the choice of coalescing agents External Thermal Insulation Composite Systems (ETICS) Renders/Plasters Waterproofing Membranes Cement Admixtures Typical General Properties1 Polymer Solids Viscosity, Base2 Content Brookfield +/- 1%4 (mPa s) pH Value Glass Transition Temperature Tg (DSC)5 Minimum Predominant Low-VOC Stabilization Film-Forming Particle & SVOC System3 Temperature Size5 Paints (ISO 2115)5 Grade VAc-E VAc-E 60% 55% 4,500 ± 1,500 2,400 ± 400 4–6 4–5 10 °C 5 °C 2 °C 0 °C 0.3 µm 0.9 µm PVOH & ST PVOH VINNAPAS® EP 523 VINNAPAS® 530 ND VAc-E-VE 50% VC-E-VE 60% 3,000 ± 900 5,500 ± 2,500 4.5 – 5.5 7–9 11 °C 14 °C 2 °C 7 °C 0.3 µm 0.3 µm CD & ST ST VINNAPAS® EZ 3019 VINNAPAS® 822 HD VC-E-VAc 50% VAc-E-VC 50% 2,500 ± 1,000 4.5 – 7.5 12,000 ± 3,000 4 – 5 10 °C 7 °C 7 °C 2 °C 0.8 µm 0.7 µm PVOH CD & ST VINNAPAS® 825 ED VINNAPAS® CEZ 3031 - 5° C 0° C 0.9 μm PVOH VINNAPAS® 550 ED 23 °C 0.1 µm ST VINNAPAS® 202 HD VAc-E 51 – 54% 100 - 400 3.0 – 4.5 S-A 50% 2,500 ± 1,000 7.5 – 8.3 VINNAPAS® 224 HD Proven benchmark for a wide range of applications S-A 50% 9,000 ± 3,000 7.5 – 8.5 20 °C 12 °C 0.1 µm ST VINNAPAS® 224 HD VINNAPAS 240 HD Optimum combination of high performance and ecological aspects (fulfills EMICODE® EC1) S-A 50% 1,850 ± 1,150 7–8 0 °C 0 °C 0.1 µm ST VINNAPAS® 240 HD State-of-the-art exterior binder with very low dirt pick-up and high color stability A 42% 110 ± 40 8–9 20 °C 9 °C ST PRIMIS® AF 1000 ® Acrylate Dispersions PRIMIS® AF 1000 Highly recommended 34 Recommended These figures are only intended as a guide and are not part of supply specifications. 2 VAc = vinyl acetate A = acrylate E = ethylene S = styrene VC = vinyl chloride VE = VERSA® vinyl ester 1 PVOH = polyvinyl alcohol CD = cellulose derivative ST = surfactant Residue after drying Approximately 3 4 5 Please Note This table only reflects part of our product range. For more choice, please contact us: Infoline: +49 89 6279-1741, [email protected] 36 37 We love questions. What are yours? How is your specific paint formulation best adapted to new environmental regulations? Or to legislation in another country? Does your bestseller product from France also perform in Russia? Which megatrends will accompany us through the next decades? What can we learn from the way other cultures see architecture and construction? At WACKER, we are driven by these questions. That is why we have developed tools to deal with them. Technical Assistance at Your Doorstep – and around the Globe Our technical centers are situated around the globe, equipped with state-of-the-art testing facilities and regional experts that know their market. They know how products perform in different climatic zones and with different raw materials. So they can help you find answers fast and ingeniously. Knowledge Our WACKER ACADEMY was established as a knowledge platform for construction experts. It gives you the opportunity to meet people, to learn, to train, to share and discuss what matters to you – in a global context and as part of an expert network that focuses on your local needs. Try us! We love your questions. 38 EXPERTISE AND SERVICE NETWORK ON FIVE CONTINENTS • Sales offices and production sites, plus 22 technical centers, ensure you a local presence worldwide. WACKER is one of the world’s leading and most research-intensive chemical companies, with total sales of €5.3 billion. Products range from silicones, binders and polymer additives for diverse industrial sectors to bioengineered pharmaceutical actives and hyperpure silicon for semiconductor and solar applications. As a technology leader focusing on sustainability, WACKER promotes products and ideas that offer a high value-added potential to ensure that current and future generations enjoy a better quality of life based on energy efficiency and protection of the climate and environment. All figures are based on fiscal 2015. Spanning the globe with 5 business divisions, we offer our customers highlyspecialized products and comprehensive service via 25 production sites, 22 technical competence centers, 12 WACKER ACADEMY training centers and 50 sales offices in Europe, North and South America, and Asia – including a presence in China. With a workforce of some 17,000, we see ourselves as a reliable innovation partner that develops trailblazing solutions for, and in collaboration with, our customers. We also help them boost their own success. Our technical centers employ local specialists who assist customers world- wide in the development of products tailored to regional demands, supporting them during every stage of their complex production processes, if required. WACKER e-solutions are online services provided via our customer portal and as integrated process solutions. Our customers and business partners thus benefit from comprehensive information and reliable service to enable projects and orders to be handled fast, reliably and highly efficiently. Visit us anywhere, anytime around the world at: www.wacker.com 39 Wacker Chemicals Middle East FZE Dubai Silicon Oasis Dubai, United Arab Emirates Tel. +971 4 709-9999 [email protected] www.wacker.com/move www.wacker.com/socialmedia The data presented in this brochure are in accordance with the present state of our knowledge but do not absolve the user from carefully checking all supplies immediately on receipt. We reserve the right to alter product constants within the scope of technical progress or new developments. The recommendations made in this brochure should be checked by preliminary trials because of conditions during processing over which we have no control, especially where other companies’ raw materials are also being used. The information provided by us does not absolve the user from the obligation of investigating the possibility of infringement of third parties’ rights and, if necessary, clarifying the position. Recommendations for use do not constitute a warranty, either express or implied, of the fitness or suitability of the product for a particular purpose. 6997e/09.16 replaces 6997e/02.16 Wacker Chemie AG Hanns-Seidel-Platz 4 81737 München, Germany Tel. +49 89 6279-1741 [email protected]