High Performance Energy Conserving Biobased Lubricants
Transcription
High Performance Energy Conserving Biobased Lubricants
High Performance Energy Conserving Biobased Lubricants Great Lakes Boat Captain’s Association & Great Lakes Association of Science Ships January, 24 2007 Renewable Lubricants, Inc. 476 Griggy Rd., PO Box 474 Hartville, OH 44632 Voice: 330.877.9982 Fax: 330.877.2266 www.renewablelube.com Why Biobased? • • • • • • • • 2002 Farm Bill (Economic Security) Renewable, recyclable Biodegradable Food Grade No Volatile Organic Compounds (VOC's) Fire Resistant Energy Efficiency =Super High Viscosity Index Excellent Lubricity Why Renewable Lubricants? • Performance equal or better than petroleum-based at similar cost • Performance of synthetic at lower cost • Excellent High and Low Temperature Performance • Wide Range of Viscosities RLI: Who Are We? • Renewable Lubricants (RLI) is the world’s leader in biobased lubricant technology. RLI is the only company in the world that has Worldwide Patented Biobase Products that directly replace petroleum lubricants. • Since 1991 RLI has pioneered this field with both government and industrial support. • Today, RLI offers of full line of high performance lubricants with well-documented field successes. • Expertise in R&D and application knowledge. • RLI has Proven to the World our High Performance Products • “Biobased Lubricants that Perform Like Synthetics.” Biobased and Renewable (Green) • Green is Hot • Green makes sense Legislation • Two Executive Orders in 1998 and 1999 Promoted the use of Renewable and Biobased Products by all Government Agencies • Farm Security and Rural Investment Act (2002) • Procurement Program (designated Items) • Agency Promotion Program • Annual Review and Monitoring of Plan • As a Result, Federal Agencies are Required to Buy Biobased Products to the Maximum Extent Practicable, Provided: • Products are Available • Meet Performance Standards • Reasonable Priced / Best Value Pentagon DoD Biobased Products-Enhancing DOD’s Mission, Protecting The Environment Sept 12-13, 2006 Pictured l-r are: Dep. Sec. of Defense, Gordon England; Sec. of Agriculture, Mike Johanns; Senator Richard Lugar R, Indiana; Representative Marcy Kaptur D Ohio and Senator Thomas Harkin D, Iowa. Why RLI ? Advantages Over Competition: ¾Improved Oxidation Stability ¾Improved Cold Temperature Performance ¾Ability to Formulate Many More Products ¾More Price Competitive ¾Ability to Prove High Performance Technology ¾Full Service Product Line ¾Compatible with most Petroleum & Synthetic Lubricants Renewable Lubricants Products Perform! Rotary Bomb Oxidation Test @ 1500C (ASTM D-2272): A Comparative Study of Hydraulic Fluids Over Time 540 Bio-Ultimax 2000 ISO 32 (Biobased) 359 Bio-Ultimax 1000 ISO 68 (Biobased) 237 Bio-HVO2 FR ISO 46 (Biobased) 260 Petroleum AW Hyd Oil B 200 Petroleum AW Hyd Oil C 190 LZ Biobased/Synthetic Polyolester Renewable Lubricants Petroleum Based Other Biobased 177 Biobased Polyolester 165 FR -H Biobased ISO 68 102 Synthetic Ester 35.2 UTF-T 46 (Biobased) C-130 FG Mineral Oil 30 LZ Canola Biobased A 27 Cargill (Biobased) 27 Commercial Biobased B 26 17.6 AU-F 68 Biobased 0 100 200 300 400 Oxidation Time, Minutes 500 600 Renewable Lubricants Products Perform! Rotary Bomb Oxidation Test (ASTM D-2272): A Comparative Study of Hydraulic Fluids Over Time 540 Bio-Ultimax 2000 ISO 32 (Biobased) 359 Bio-Ultimax 1000 ISO 68 (Biobased) 237 Bio-HVO2 FR ISO 46 (Biobased) 260 Petroleum AW Hyd Oil B 200 Petroleum AW Hyd Oil C 190 LZ Biobased/Synthetic Polyolester 177 Quaker Oil Biobased Polyolester Renewable Lubricants Petroleum Based Renewable Lubricants Other Biobased 165 Houghton Biobased ISO 68 102 Synthetic Ester 35.2 Terresolve UTF 46 (Biobased) Castrol 130 FG Mineral Oil 30 LZ Canola Biobased A 27 Cargill (Biobased) 27 Commercial Biobased B 26 Fuchs Plantohyd 68 Biobased 17.6 0 Petroleum based Other Biobased Unknown base oil 100 200 300 Oxidation Time, Minutes 400 500 600 RLI - MRV Cold Weather Superiority Hydraulic Fluid Viscosity 0C Pass / Fail Cargill/ Fuchs Solidified -25 Fail Lubrizol Commercial Solidified -25 Fail RLI 1948 cps 2730 cps -25 -30 Pass Pass RLI 1791 cps 3438 cps -25 -30 Pass Pass PPD (2%) Hydraulic Cold Static Test -200 C Formula # Result Comments Northern Iowa Hydraulic Fluid (ELM) Fail - 1 day Solid < 12 hrs. AgroManagement AMG 2000 Fail - 1 day Solid < 24 hrs. Mobil EAL 224 Hydraulic Fluid Mobil EAL 224 Hydraulic Fluid Fail - 22 days 5 % - ice crystals formed Fail - 60 days 95% solidified RLI Bio-32 Hydraulic Fluid Pass-90 days Liquid (clear) Energy Conserving Formulas ENERGY CONSERVING FORMULATIONS WITH RESERVE FLUID VALUE 5500 5000 4500 4000 V isco sity (cSt) 3500 3000 2500 2000 1500 1000 500 Temperature (C) 0 0C 10 C 20 C 30 C 40 C 50 C 60 C Conventional Gear O il ISO 220 VI 96 5105.26 1907.2 820.96 397.34 212 122.71 76.05 Bio-Syn EP Gear ISO 220 VI 179 1826.58 931.3 514.6 304.48 191 125.98 86.76 70 C 80 C 90 C 49.93 34.42 24.72 62.03 45.81 34.8 Energy Conserving Formulas Viscosity (cSt.) ENERGY CONSERVING FORMULATIONS WITH RESERVED FLUID VALUE 625 600 575 550 525 500 475 450 425 400 375 350 325 300 275 250 225 200 175 150 125 100 75 50 25 Te mpe rature (C)0 0C 10 C 20 C 30 C Conve ntional Hyd 46 VI 100 Vis 575.87 257.48 130.22 Conve ntional Hyd 46 VI 100 5% Re duction in Vis 555.92 246.58 124.04 69.11 72.8 40 C 50 C 60 C 70 C 80 C 90 C 100 C 110 C 120 C 44.17 28.67 19.68 14.14 10.56 8.15 6.46 5.24 4.34 41.85 27.13 18.61 13.37 9.99 7.71 6.12 4.97 4.12 Bio-Ultimax 1000 ISO 46 VI 195 Viscosity 281.42 160.5 98.29 63.91 43.7 31.18 23.08 17.62 13.81 11.08 9.07 7.55 6.39 Bio-Ultimax 1000 ISO 32 VI 186 Viscosity 200.02 114.47 70.5 46.15 31.8 22.87 17.06 13.13 10.37 8.38 6.91 5.79 4.93 Why RLI Biobased? Proven High Performance: Army TACOM • Four years of Development of Biobased DOD Hydraulic Fluid for M1 Tanks & Howitzers – Refer to Letter From CTC July 29, 2004 (Product Data Book) – RLI Passes Grueling, Demanding Military Specifications • Fire Resistant • Biodegradable • Meets –600 C Pour Point (Cold Weather Performance) • Very High Oxidation Stability (High Temperature Performance) – RLI finished on top out of 30 Companies – More testing to be completed – RLI Will Move to Field Study for the DOD – Hydraulic Sales to DOD 31 Million Gallons Why RLI Biobased? Proven High Performance: Navy Seals Submersible • Testing for Bio-Ultimax 1000 Hydraulic Fluid ISO 32 for Navy Submarine Advanced Seal Delivery System Replacing MIL-PRF-17672D – Northrop Grumman requested samples – RLI Passes Grueling, Demanding Navy Military Specifications • Pass - Out Gas Test for Diver Safety • Approved by Navy Medical – Non Toxic • Pass - Biodegradable • Improved High & Low Temperature Fluidity • Exceeds Oxidation Requirements in RBOT of 174 minutes – Navy Requested Pricing for future Purchasing – This Product will be issued a NSN (National Stock Number Why RLI Biobased? Proven High Performance: Navy Seals Submersible • Testing for Bio-Ultimax 1000 Hydraulic Fluid ISO 32 for Navy Submarine Advanced Seal Delivery System Replacing MIL-PRF-17672D Navy ASDS and Fleet • Replace Hydraulic Fluid in submersible fleet – Environmental Issues in applications over water – Present lubricant (Castrol 130) is toxic to divers • Solution: RLI Bio Ultimax 1000 ISO 32 Hydraulic Fluid – Environmentally Friendly, Biodegradable – RLI Passes Grueling, Demanding Navy Military Specifications • Pass - Out Gas Test for Diver Safety • Approved by Navy Medical Non Toxic • Pass - Biodegradable Why RLI Biobased? Proven High Performance: Seven years of Superior Performance at Pictured Rocks National Lakeshore wins the White House Closing the Circle Award using RLI Products Why RLI Biobased? Proven High Performance: Why RLI Biobased? Proven High Performance: BMW Oracle Racing Team www.bmworacleracing.com Bio Ultimax Hydraulic Steering Fluid that is formulated exclusively for BMW-Oracle Racing. The hydraulic steering system was designed by PWS Motion Control. www.pwsdirect.com Why RLI Biobased? Bio Ultimax Hydraulic Steering Fluid that is formulated exclusively for BMW-Oracle Racing. Why RLI Biobased? Bio Ultimax Hydraulic Steering Fluid that is formulated exclusively for BMW-Oracle Racing. Why RLI Biobased? Sails are stored below deck. This is where the Bio-Ultimax pays off! BMW Oracle Racing Team “Report” “Nothing separates the men from the boys during extreme competition such as the regattas leading up to the 07 America's Cup”. And, I wanted to share with RLI an interesting report I received from the field using the specially formulated, low foaming, high performance Bio-Ultimax fluid that you formulated exclusively for BMWOracle Racing. BMWOracle has constructed one of two of their 07 Cup boats. Their chief hydraulic fabricator technician and boat builder Rolf Engleberts, had called me about converting from their MIL SPEC 83272 fluid to the special Bio-Ultimax. Ultimax And, I reviewed the flushing procedure with him. Two days later Rolf called me and said they changed out the old fluid to the Bio Ultimax overnight without telling the sailing team. After the day of racing, the sailing team returned to port asking Rolf "what did you do to the hydraulic system?" Rolf replied, "what do you mean”? The grinders and pumpers all noticed less frictional operation. When Rolf told them that all he had done was to change out the fluid to the Bio-Ultimax special formula - they could not believe it. As a foot note, I was also told that any time they spilled the Bio-Ultimax such as in changing out a fitting. it was very easy on the hands too. Reported to be almost like a hand lotion.....but very easy to clean up. I share with you this comment because the MIL SPEC oils have a notorious reputation of eating up the sails stored under deck and are difficult to clean up do to their wicking characteristics. The BMWOracle Team thanks RLI for your good work. We hope that BMWOracle Racing will bring back the Cup to where it rightfully deserves.....the USA! Signed: Phil Emmons, PWS Direct Inc. Why RLI Biobased? Proven High Performance: RapidHydra Fluids Subsea Drilling in the Gulf of Mexico- Using Bio Ultimax 1000 ISO 68 Hydraulic Fluids Why RLI Biobased? Proven High Performance: Smith International using Bio Rock Drill Oils ISO 20W60. Saving the environment and having excellent results. Why RLI Biobased? Proven High Performance: California. Bio-Ultimax 1000 ISO 46 High Performance Hydraulic Fluid is used to lubricate the gangways at the Berth 93 Port of Los Angeles the home of the Love Boat. www.pwsdirect.com Berth 93 is capable of berthing three of the most modern cruise ships in the world simultaneously and accommodate the largest mega ships currently sailing. Port of Los Angeles Gangway is Lubricated with RLI Bio Ultimax 1000 Hydraulic Fluid Why RLI Biobased? Proven High Performance: The Tehachapi Reservoir in California. Bio-Ultimax 1000 ISO 46 High Performance Hydraulic Fluid is used to open the reservoir gates when performance is critical. Parker OEM www.pwsdirect.com Why RLI Biobased? Proven High Performance: NOAA won the DOE Leadership Award for the First Petroleum Free Federal Vehicle using RLI Biobased Products throughout. Why RLI Biobased? Proven High Performance: NOAA won the DOE Leadership Award for the First Petroleum Free Federal Vehicle using RLI Biobased Products throughout. Why RLI Biobased? Proven High Performance: NOAA Ship Nancy Foster Oceanic Research (Atlantic) All Hydraulic Systems on board using Bio-Ultimax 1000 Hydraulic Fluids. Over 1100 gallons. Humpback with NANCY FOSTER - Look closely and you can see the tag. Why RLI Biobased? Proven High Performance: NOAA Ship Nancy Foster Deck Equipment A-Frame Type: Appleton Marine, Inc. Vertical Clearance: 23ft Max Load: 25,000 lbs Type: Electrohydraulic Why RLI Biobased? Proven High Performance: NOAA Ship Nancy Foster Deck Equipment J-Frame: Type: Electrohydraulic Lifting Capacity: 5,000 lbs EM Winch: 01 Deck Why RLI Biobased? Proven High Performance: NOAA Ship Nancy Foster Deck Equipment AFT Deck Crane Type: North American Crane Max Length: 35ft Lifting Capacity: 2,325 lbs Why RLI Biobased? Proven High Performance: The Great Lakes Towing Company in the great lakes is Making the Change to RLI Bio Lubricants in the Tug Boats Why RLI Biobased? Proven High Performance: Cheboygan MI lock slides lubricated with RLI Lubricants Why RLI Biobased? Proven High Performance: USDA Agricultural Research Center at Beltsville MD wins the Closing the Circle Award using RLI Products in 380 Equipment & Vehicles using RLI Bio-Products Why RLI Biobased? Proven High Performance: USDA Agricultural Research Center at Beltsville MD Tour Bus Power by B-20 and fully lubricated by RLI Biolubricants, Hydraulic and Engine oils Why RLI Biobased? Proven High Performance: • RLI’s Engine, Transmission, and Differential Fluids have lubricated Mark Thomas’ 3500 HP racer to 6 IHRA World Championships. . Mark Thomas 6 Time IHRA World Champion Alcohol Funny Car Sponsored by Corn Growers Association SAE 70 Corn Engine Oil -- SAE 75W140 Corn Oil Gear Oil SAE 10 Corn Based Transmission Fluid Why RLI Biobased? Kent State University thru PARTA is Using RLI Biobased Fuel Additives in Service Fleet Bio-Power Performs Bio-Power Diesel Fuel Conditioner “Solves The Problems With Ultra Low Sulfur Diesel Fuel” Portage Area Transit Authority (Kent, Ohio) Taking advantage of the excellent products and great prices! ◆ Improves Fuel Economy (4.1% to 13.6%) and horsepower (up to 5.6%) ◆ Reduces Exhaust Emission (up to 42% less black smoke) ◆ Provides approved EPA standards for world class “Premium Diesel” injector cleanliness, lubricity, and stability ◆ Bio-Power Winter formula protects against low temperature gelling and icing ◆ Less than $ .01 to treat per gallon of fuel when purchasing Bio-Power by the drum ◆ Improved drive ability, reduced combustion noise, longer component life, and reduced operating costs PARTA gained over 10% fuel efficiency resulting in more than $50,000 in savings per year! PARTA testing shows significant reduction in engine wear! Why RLI Biobased? “REGIONAL TRANS IT AUTHORITIES ” BIOBAS ED FLUIDS PERFORM "Biobased Lubricants that Perform Like Synthetics" Bio-Power T M Performs / PARTA Leading the W ay Portage Area Region al Tran sit Authority (Kent, Ohio) Taking adv antage of Outstanding Biobased Lubricant Performance PARTA gained up to 10% fuel efficiency as a result of using Bio-Power TM Fuel Conditioners to clean up the carbon deposit problems on the injectors in in their 72v ehicle fleet, as a result PARTA could see over $50,000 in sav ings on fuel costs this year. PARTA’s exhaust emissions have also been significantly reduced resulting in a more friendly env ironment for their riders. Testing has shown that the use of this Biobased technology results in an av erage gain of 4.1% to 13.6% fuel efficiency depending upon the size and type of engine being used. Bio--Power TM Diesel Fuel Bio Conditioner “Solves The Problems With Ultra Low Sulfur Diesel Fuel” ◆ Improves Fuel Economy (4.1% to 13.6%) and horsepower (up to 5.6%) ◆ Reduces Exhaust Emission (up to 42% less black smoke) ◆ Provides approved EPA standards for world class “Premium Diesel” injector cleanliness, lubricity, and stability ◆ Improved drive ability, reduced combustion noise, longer component life, and reduced operating costs ◆ Less than $ .01 to treat per gallon of fuel when purchased by the drum Renewable Lu bricants, Inc. 476 Griggy Rd., P.O. Box 474, Hartville, Ohio USA 44632 Voice: 330.877.9982 Fax: 330.877.2266 www.renewablelube.com ◆ Bio-Power Winter formula protects against low temperature gelling and icing • Renewable Lubricants is an Ohio Manufacturer w/over 120 Biobased Fluids • Not all Biobased Fluids are the same, Independent Testing Confirms RLI Bio-Fluids co nsistently outperform the others time and again • Bi obased Fluids Perform and Protect Your Environment while Extending the Life of Your Equipment Co py righ t 1 99 9 , by Ren ewab le Lub rican ts, In c. Why RLI Biobased? “REGIONAL TRANSIT AUTHORITIES” BIOBASED FLUIDS PERFORM Bio-PowerTM Performs / PARTA Leading the Way Portage Area Regional Transit Authority (Kent, Ohio) Taking advantage of Outstanding Biobased Lubricant Performance PARTA gained up to 10% fuel efficiency as a result of using Bio-PowerTM Fuel Conditioners to clean up the carbon deposit problems on the injectors in in their 72 vehicle fleet, as a result PARTA could see over $50,000 in savings on fuel costs this year. PARTA’s exhaust emissions have also been significantly reduced resulting in a more friendly environment for their riders. •Renewable Lubricants is a Manufacturer w/over 120 Biobased Fluids •Not all Biobased Fluids are the same, Independent Testing Confirms RLI Bio-Fluids consistently outperform the others time and again •Biobased Fluids Perform and Protect Your Environment while Extending the Life of Your Equipment Why RLI Biobased? Benefits of Bio-Hydraulic & Bio-Trans Fluids •Energy conserving •Zinc-free additive systems •Proven field performance •Environmentally non-toxic, Ultimate Biodegradable) •Meets or exceeds pump requirements (J20C – J20D, J14A) •Extremely low volatility increases flash and fire safety features •Compatible with Petroleum Based Hydraulic Fluid “YES YOU CAN TOP FILL” Why RLI Biobased? Bio-Penetrating Lubricant (BPL) "Biobased Lubricants that Perform Like Synthetics" A specially formulated, ultimately biodegradable1 penetrant that can be used as a light lubricant. Because of the super high viscosity index of the HOBS, this product performs in many applications. BPL’s patented composition of additives and base fluids provides a protective, thin film lubricant. This natural oily film has shown in laboratory and field tests to outperform petroleum base oils in terms of natural lubricity. BPL is formulated to penetrate into close tolerant areas, then lubricate, and prevent corrosion. BPL’s ability to creep is demonstrated by placing a 3/8” x 2” bolt on its head with ¼” of BPL in the bottom of a lab beaker; BPL creeps vertically up the threads. It protects deep into the core of a cable or chain link and is excellent as a light air tool lubricant and preservative oil for parts. BPL contains no VOCs, displaces moisture, and provides a high dielectric (47 kV ASTM D-887) insulating property in electrical equipment. This product has exceptional benefits over petroleum oils in these applications because there is direct danger of polluting the water, soil, or work environment through loss of the petroleum lubricant. Applications - Military Tools Jacks Dies Locks - Industrial - Transportation Machine Tools Assembly Parts Shafts Linkage Cables Typical Data Specific Gravity @60OF. Viscosity @40OC., cSt. Flash Point, PMCC Pour Point (Rotational) Four Ball Wear Copper Corrosion Prevention Rust Prevention Distilled Water Synthetic Sea Water Bearings Wire ropes Hinges Air Valves ASTM ASTM ASTM ASTM ASTM ASTM ASTM D-287 D-445 D-93 D-5985 D-2266 D-130 D-665 - Marine - Agricultural Bolts Chains Firearms Air Tools .88 15.4 295OF (146OC) -30OC .40 mm 1A Pass-Clean Pass-Clean Why RLI Biobased? Awards • Beltsville MD Agricultural Research Center – 2001 Winner of White House Closing the Circle Award “Team Biodiesel” – 2002 Winner of White House Closing the Circle Award Using RLI Biobased Lubricants • Pictured Rocks National Lakeshore – 2002 Winner of White House Closing the Circle Award Environmental Award for using RLI Biobased Products White House Closing the Circle (CTC) Awards recognizes outstanding achievements of Federal employees and their facilities for efforts which resulted in significant contributions to or have made a significant impact on promoting environmental stewardship. RLI Test Vehicle At USDA in DC Earth Day 1999 Ford Turbo Diesel SAE 15W40 HO Soybean Formula Over 100,000 miles with Soybean Oil in Engine RLI MARKETING • Government/GSA/DLA - Department of Interior • Bureau of Land Management • National Parks - Department of Agriculture • Forestry - Department of Defense - Department of Energy - Department of Transportation - State and Local government • Including city, county, township, and village • State and city parks •Aerospace •Heavy Industrial •Food Processing Industry •Agriculture •Marine •Mining •Construction •Retail Consumer MARKET/COMMERCIALIZATION & R&D PARTNERS ¾ DOD, USDA, DOI, DOE (Grants) ¾ United Soybean Board (Grants) ¾ Lubrizol (In-Kind) ¾ ¾ ¾ ¾ ¾ ¾ ¾ ¾ ¾ Chevron Phillips Chemical (Cash & In-Kind) Dow Agro Sciences LLC (Cash & In-Kind) Ohio Soybean Council (Grant) Michigan & Virginia Soybean (In-Kind) Cenex/Land O’ Lakes CHS (In-Kind) Ohio Corn Growers (Grant) CTC (In-Kind) Battelle (Cash) Universities (In-Kind) Bio Ultimax Hyd & Gear Oil Benefits Product Name Biobased Eco-Non Toxic Biodegradable Renewable Super High VI USDA Food Grade OSHA ISO-14000 Complian t Bio- Food Grade Hydraulic Oil YES YES YES YES YES YES YES Ultimax 1000 Hydraulic Oil YES YES YES YES YES NO YES Bio-Gear Oil YES YES YES YES YES NO YES Conventional Mineral Oil Group 1 NO NO NO NO NO NO NO Conventional Mineral White Oil NO ?? NO NO NO YES NO Bio Penetrant Benefits Product Name NO VOC’s EcoNonToxic Biodegradable Flammable Combustible AntiWear OSHA ISO14000 Complian t USD A Food Grad e Biobased Renewabl e Plastic & Rubber YES YES YES NO YES YES NO YES Good YES YES YES NO YES YES YES YES Good LPS-1 NO NO NO YES NO NO NO NO Poor LPS-2 NO NO NO YES NO NO NO NO Good WD-40 NO NO NO YES NO NO NO NO Poor BPL BPL FG