SCADA Programming Services

Transcription

Q U A L IF IC A T IO N S
SCADA
Pr
ogr
ammi
ng
Ser
v
i
ces
preface
Carollo Engineers is an environmental consulting firm with more
than 700 employees in 38 offices throughout the United States. All of
our work is performed in the areas of water and wastewater, resulting
in a level of understanding of key project issues that few can match.
Carollo Systems, LLC is a subsidiary of Carollo Engineers that
provides SCADA programming and control systems integration
services to water and wastewater utilities. We formed this specialized
company to provide dedicated, focused expertise and best-in-class
products and services. We provide the full range of SCADA system
design, implementation, and support services, including full designbuild project delivery.
This is a specialty Statement of Qualifications presenting Carollo's
experience and expertise in control system programming and
SCADA system integration.
CONTENTS
Issues and Differentiators
Capabilities
Key Achievements
Resources
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Company Profile
preface
differentiators
Issues and
Delivering Quality Solutions for
Operational Results
More and more utilities are deciding to obtain control system
programming services as a professional service rather than a low-bid
commodity. They have learned that programming quality cannot be
controlled with a low-bid, construction contract approach.
Since 1993, Carollo has been a leader in providing quality
programmable logic controller (PLC) and human-machine interface
(HMI) programming services to water and wastewater utilities. Our
clients have benefited from having their engineer design and program
their process control systems, especially when their engineer has the
programming resources of Carollo.
In 2006, Carollo formed a dedicated subsidiary, Carollo
Systems, LLC, to better serve our clients' needs by
focusing on delivering the water industry's finest
supervisory control and data acquisition (SCADA)
programming services.
The Limitations of Low-Bid Software
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Carollo programmers will work with your
operations staff to develop easy-to-use
SCADA graphic screens.
On most construction projects, the SCADA
control system is part of a low-bid contract. The
SCADA system is generally the last portion of a
construction project to be completed and often the
most troublesome. Every modification can become a
significant change order. Low-bid programmers often leave unfinished
work, software bugs, and very little documentation. On these
projects, treatment plant staff have minimal input on the “look and
feel” of the operator interface and the details of control strategy
operation. That’s because the contractor-programmer performs its
work far from the owner’s facilities. By the time the SCADA software
is completed and placed in operation and operations staff can really
see how it works, the general contractor and programmer are out of
time and money and are primarily motivated to wrap things up and
leave.
issues and differentiators
1
The Right Approach
Carollo Systems can eliminate these difficulties by performing the
programming as a direct extension of our engineering services.
When Carollo Systems performs system programming, we establish
a relationship with you before the work starts, develop it throughout
the project, and continue that relationship long after your new
control system is commissioned. We work with your staff to select
screen colors and symbols, command sequences, and other “look and
feel” aspects of the SCADA operator interface. We also reserve part
of our budget for post-installation refinements. This way, operations
staff can “test drive” the new SCADA system before the final
configuration adjustments are performed.
Because Carollo's staff includes programmers, engineers, and
operators, we can provide the most effective, innovative control
system solutions customized to meet your needs. We take advanced
control strategies from conception to successful implementation,
working with your operations staff each step of the way.
Benefits
Many of our clients have experienced the benefits of Carollo’s
programming services. Carollo delivers SCADA systems that
work. A successful SCADA system project should provide the
means to effectively translate the Engineer's process control
concepts into a practical SCADA system that can be readily
understood and fully utilized by operators. By eliminating
the low-bid contractor from the delivery process, the Carollo
engineer/programmer can work directly with your operations staff
to refine control strategies into practical, effective operational logic
and easy-to-use graphic screens.
Carollo combines our programming,
process engineering, and operations
expertise with your operations staff’s
knowledge to deliver control systems that
improve your plant’s performance.
We streamline the automation process. By eliminating the contractorprogrammer, an unnecessary middle-man in the process, many of the
typical construction delays and disputes related to development and
configuration of the SCADA software are eliminated. Because we
have extensive experience programming our own control strategies,
we can efficiently deliver quality SCADA solutions that improve
treatment plant performance, reliability, and efficiency.
We achieve operations staff participation and buy-in, resulting in
greater utilization of the new technology and automation. Carollo
delivers practical process control solutions directly to the user, tailored
to meet each of our clients' individual needs. We understand that
early involvement of operations staff in the development of SCADA
screens, staff training, and easy-to-use documentation are keys to
realizing full operator use of new SCADA controls and technology.
2
We deliver quality and value. Our engineering heritage has instilled
in our staff the importance of providing quality services and work
products. We have developed a systematic approach to software
development and project delivery tailored to the special demands of
the water industry. We start with standard software modules that we
have developed over many years and many projects. This leverages
our extensive water industry experience for greater programming
efficiency. We work with each of our clients to customize how the
modules are utilized and combined in order to meet project specific
requirements and operational needs. We have rigorous standards
for program documentation, which are enforced through in-house
peer review and quality checks. The result is a well-documented,
easy-to-use, and reliable system that is easier to maintain and more
effectively used by operators.
3
capabilities
Carollo provides the full range of SCADA system engineering and
implementation services, including:
• System planning and design.
• SCADA system programming and integration.
• Equipment procurement and installation.
• System testing and commissioning.
• Detailed installation design.
• Design-build contracting.
• Optimization.
• Radio telemetry systems.
• Maintenance services.
System Planning and Design
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Carollo is a water and wastewater industry leader
in all aspects of instrumentation, control, and
communication systems planning, design, and
implementation. We have successfully designed
hundreds of treatment facilities, each with an
instrumentation and control system designed to
optimize the operation of the facility. Our dedication
to the water and wastewater industries gives us
unparalleled expertise in applying instrumentation
Carollo recently completed a utility-wide SCADA Master Plan and control systems to solve water and wastewater
for the City of Reedley, CA.
operations challenges.
Our projects cover every aspect of water and wastewater control
systems: telemetry, SCADA, distributed control systems (DCSs),
PLC systems, PC-based computer systems, operator interface
software, local area networks, information management systems, and
the full range of physical and analytical instruments. Our clients have
ranged from small municipalities to some of the largest utilities in the
country. We have designed treatment plants ranging in size from less
than 1 mgd to more than 600 mgd.
capabilities
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SCADA System Programming and Integration
Carollo’s outstanding team of programmers and control system
engineers is experienced in implementing the full range of control,
SCADA, and information system technologies. We can deliver
comprehensive solutions, from planning through design and complete
implementation, including:
• Excellent project management capabilities for all SCADA project
phases.
• Configuration expertise in all SCADA HMI programming
packages and local operator interface displays.
• Extensive programming experience with all of the major PLC
products.
• Programming in high-level languages, such as MS Visual Basic.
• Many years of experience setting up Ethernet local-area networks
(LANs), fiber optic systems, and wide-area networks (WANs).
• Experience with implementation of radio systems, including
licensed VHF, UHF, 900MHz MAS, and microwave, as well as
unlicensed ISM and UNII spread-spectrum technologies.
• Ability to troubleshoot systems and fix hardware or software
problems.
• Extensive experience cutting over from old to new systems with
minimal operational disruption.
Equipment Procurement
On most of Carollo’s programming projects, we provide some or all
of the computer and PLC hardware. We can also supply complete
control panels for a project.
Carollo has discount purchasing arrangements with
many of the major PLC vendors.
System Commissioning
After the PLC programming and HMI configuration
has been completed, the critical steps of testing,
training, startup, commissioning, and documentation
must be effectively completed for a successful SCADA
project. Often, these tasks are the most challenging,
particularly with a low-bid contractor.
Carollo’s systematically organized and thoroughly documented
PLC code results in fewer bugs during startup and easier
maintenance for the life of the system.
Carollo provides thorough testing of our systems in
the shop and in the field on every project. We develop
comprehensive test procedures and perform thorough
testing in the office to make sure we are ready for a
trouble-free startup when we go to the field.
capabilities
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Carollo has commissioned all of the systems we have programmed,
usually in cooperation with a construction contractor that is building
the facility for which we are providing the SCADA system. All of our
programmers also serve as startup engineers, actively working with
the other startup personnel to plan the startup, perform the tests,
solve problems, and startup the equipment, processes, and controls.
Our experience and "can do" attitude significantly streamlines startup
activities related to the control system and minimizes hassles during
this critical project activity.
We know that operator training and SCADA system operations and
maintenance (O&M) documentation are critical to a successful
project. At Carollo, we pride ourselves in effective, thorough training
and complete, useful, and clear O&M documentation.
Detailed Installation Design
Carollo provides panel designs, loop drawings, control schematics,
and other wiring design services for our clients. These are used by
panel shops and electrical contractors to construct the hardware
infrastructure for the control systems we design. With a staff of more
than 50 electrical and instrumentation engineers and designers, we
can handle even the largest projects.
We understand that providing our clients with clear and complete
wiring documentation is essential for SCADA/control system
maintenance and longevity.
Design-Build Contracting
Carollo can provide complete turnkey solutions, including design,
equipment procurement, system integration and programming,
installation, startup, testing, training, and documentation.
Carollo is a licensed electrical contractor in California
and can obtain project performance bonds and meet
other contracting requirements. We have established
relationships with several electrical contractors and
can perform the procurement and installation work
required for our clients' SCADA projects.
Carollo has performed design-build SCADA projects
for several of our clients, including:
Carollo successfully performed a complete design-build
replacement of the distributed computer control system at the
40-mgd Randall-Bold Water Treatment Plant.
•Contra Costa Water District, CA.
•City of Santa Cruz, CA.
•Collier County Utilities, FL.
capabilities
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• City of Hillsborough, CA.
• City of Plantation, FL.
Optimization
Advanced automation and process optimization have become
increasingly important parts of our firm’s services. Recent projects
have increasingly focused on greater levels of automation for
enhanced operational efficiency, process control standardization, and
unattended operation.
Utilities are also increasingly integrating control systems data with
utility information management systems, including computerized
maintenance management systems (CMMS), laboratory information
management systems (LIMS), geographic information systems (GIS),
hydraulic modeling programs, etc.
Carollo is a leader in the application of distributed control and
SCADA systems to improve operational efficiency. We achieve
this by optimizing the operator’s interaction with the process and
reducing chemical and energy use. Carollo’s licensed, experienced
operators work with programmers and control engineers to develop
practical approaches to advanced process automation.
Radio Telemetry Systems
Carollo designs and implements SCADA
systems for remote telemetry applications,
including all types of radio technologies.
Our experience with computerized SCADA/telemetry for water,
sewer, and storm drain systems spans more than 25 years. We
have completed over 40 water and wastewater SCADA telemetry
planning, design, and implementation projects in the past 10 years,
including projects tailored to water and wastewater transmission
systems ranging from less than 10 mgd to more than 300 mgd in
capacity. Our experience with SCADA and telemetry systems
includes radio, telephone, hardwire, and microwave systems handling
from 5 to 235 remote facilities. Our radio experience includes
conventional licensed radio systems and unlicensed spread-spectrum
systems, including Ethernet radio systems. Central station computers
range from personal computers to minicomputers and workstations,
and associated information management networks. We have designed
large-scale systems with over 10,000 (physical and software) data and
control point capacity.
Maintenance Services
Carollo provides ongoing service to our clients once a project is
complete. Our technicians are available to service your control
systems whenever we are needed.
capabilities
7
Our approach to maintenance services is to develop long-term
relationships and serve as an extension of your staff. Your assigned
programmer will get to know your staff and your facilities and will
work with you to solve problems and improve performance.
SCADA maintenance services include:
• Troubleshooting equipment.
• Preventative maintenance.
• System backups.
• Supplementary instruction.
• Software upgrades.
• Control logic modifications.
• System enhancements.
Carollo provides ongoing support to all
of our SCADA clients for system training,
maintenance, and upgrades.
Automation Hardware and Software
Products Supported
As a professional services company, Carollo has specified and used a
diverse range of different manufacturers' products. Our emphasis is
always on providing the best fit for each application. The following
tables provide an overview of the manufacturers and related products
we support, organized by major automation hardware and software
category.
Carollo Systems is a member of the systems integrator programs for
all of the major hardware and software manufacturers.
capabilities
8
Automation Hardware and Software Products Supported
PLC / RTU Programming and
Configuration Software
PLC / RTU Hardware
Manufacturer
Products
Rockwell Automation / Allen-Bradley
Modicon / Schneider Electric
Siemens
SLC 500, PLC-5, MicroLogix, CompactLogix, and ControlLogix
984 Series, Compact-984, Micro, Momentum, Premium, Quantum,
Atrium, and M340 PAC
Series 90-30 and 90-70 PLCs, RX3i and RX7i PAC Systems, and
VersaMax
Simatic S5 and S7 PLCs
Control MicroSystems
Automation Direct
Opto-22
Industrial Control Links
Motorola
Others
SCADAPack Controllers
DirectLogic / Koyo PLCs
SNAP PAC Controllers, Brains, and SNAP I/O
SCADA Flex/Plus, ICL-4300, EtherLogic
MOSCAD
Bristol-Babcock, Idec, Mitsubishi, Omron, ABB
General Electric / GE Fanuc
Manufacturer
Products
Rockwell Automation /
Allen-Bradley
Siemens
6200 Series, RSLogix5, RSLogix500, RSLogix5000
Automation Direct
Opto-22
ICS Triplex
TelePACE RLL, ISaGRAF IEC-61131, C/C++
DirectSoft
PAC Project Suite
ISaGRAF IEC-61131-3/IEC-61449 Suite
Modsoft, ProWORX Nxt, Concept, Unity PRO
LogicMaster 90 and Proficy
MicroWin, S5/S7 for Windows
SCADA/HMI Software
Wonderware / Invensys
Rockwell Automation
Siemens
Database Historian
Products
Wonderware / Invensys
Rockwell Automation
OSISoft
Microsoft
Operator Interface
Manufacturer
InTouch and System Platform
RSView32, SE, and now FactoryTalk View HMI
Citect
Intellution FIX32, iFIX, and now Proficy HMI
WinCC
National Instruments
Transdyn
Iconics
LookOut
Dynac
Genesis32, Genesis64
ClearSCADA
Maple Systems
Rockwell Automation
Total Control Products
MicroOIT, Blue, Silver, Ivory, and Gold Series
PanelView, PanelView Plus, Industrial Series
QuickPanel
QuickPanel
Others
QSI QTerm, Pro-Face HMI, IDEC, C-More, DirectView, MicroOIT,
Teco, Christensen, P&F, Xycom, Eaton / C-H
Manufacturer
Products
ActiveFactory and In-SQL Historian
FactoryTalk Historian
PI Historian
Intellution's iHistorian and Proficy Historian
Access and SQL-Server RDBMS
Oracle
Others
RDBMS
Sybase, Ingress
Manufacturer
Products
capabilities
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achievements
ac
Key
Key
=--=-::..c '--=--' :....::....:::....::....: :.....:.-=--
Our work is performed
exclusively in the areas of
water and wastewater,
resulting in a level of
understanding of key project
issues that few can match.
WATER AND WASTEWATER EXPERTS
Carollo Engineers specializes in the planning, design, and
construction of water and wastewater facilities. Carollo’s reputation
is based upon client service and a continual commitment to quality.
During our 80-year history, Carollo has successfully completed more
than 20,000 projects for public sector clients.
As the quality of SCADA systems implementation has become more
critical to our clients' operations, we have added SCADA system
programming and integration to our client services offerings. We now
have a staff of some of the most capable and experienced water and
wastewater SCADA programmers in the industry.
Summary of Recent Experience
On the next page is a table summarizing some of Carollo's recent
SCADA programming and systems integration projects. Our
experience is very broad and includes a wide range of project sizes,
treatment processes, PLC models, and SCADA operator interface
software.
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The project profiles on the subsequent pages present highlights
and descriptions of a number of Carollo’s more significant control
system programming projects. They demonstrate that our team
of experienced systems integration professionals can handle any
type or size of project. These clients can attest to the quality and
responsiveness of Carollo’s services.
---------i.
key achievements
10
Recent SCADA Programming Experience
Client Name/Project Name
City of Bellingham, Washington
Wastewater Treatment Plant Energy and Aeration Upgrades
City of Benicia, California
Wastewater Treatment Plant Improvements
Collier County, Florida
North County Regional WTP Control & Information System Upgrade
City of Corcoran, California
Arsenic Removal WTP SCADA System Design and Programming
Contra Costa Water District, Concord, California
Bollman Water Treatment Plant DCS Replacement
Randall-Bold DCS Replacement Design-Build Project
MPP & Willow Pass Pump Stations PLC/HMI Programming
City of Fresno, California
Fresno-Clovis Regional Wastewater Reclamation Facility 68-mgd
Expansion
Town of Hillsborough, California
SCADA System Design and Programming
City of Merced, California
Wastewater Treatment Plant Phase III Interim Improvements/Upgrade
Cities of Mesa and Phoenix, Arizona
Val Vista Water Treatment Plant Upgrade DCS
Orange County Sanitation District, California
Wastewater Treatment Plant Expansion
Placer County Water Agency, California
Maintenance Services
City of Plantation, Florida
East Water Treatment Plant SCADA System Upgrade Design-Build
City of Reedley, California
SCADA Master Plan and WWTP Expansion Programming
City of Roseville, California
Barton Road Water Treatment Plant SCADA Communications Upgrade
Dry Creek WWTP Conversion to UV Disinfection
Pleasant Grove Wastewater Treatment Plant, Miscellaneous Upgrades
Sacramento Regional County Sanitation District, California
Wastewater Treatment Plant Boiler System Control
Salt Lake City Public Utilities, Utah
Redwood Road Water Reclamation Facility Process Control Upgrade
City of Santa Cruz, California
Water Pollution Control Plant DCS
City of Santa Maria, California
Water Telemetry/SCADA System DCS
City of Santa Rosa, California
Laguna Subregional Water Reclamation Facility PLC Programming
South Tahoe Public Utility District, California
Effluent Pumping SCADA Upgrade
City of Watsonville, California
Recycled Water Facility SCADA System Design and Programming
Secondary Treatment Plant Upgrade
City of Yuma, Arizona
East Mesa Water Treatment Plant
Controller
Hardware
Siemens S7
Modicon
Allen-Bradley
ControlLogix
Allen-Bradley
SLC5/05
Modicon
Quantum
Modicon
Modicon
Modicon
Control Micro
SCADAPac
Allen-Bradley
Software
•Dynac
•Step 7
•Citect
•Concepts
•Intellution iFIX
•AB RSLogix™ 5000
•Intellution iFIX
•Wonderware
•Unity Pro
•Concept
•Wonderware
•Concept
•Wonderware
•ProWORX NxT
•FactoryLink
I/O
Points
250
1,100
1,000
500
2,000
1,300
350
8,000
Allen-Bradley
•TelePace
•Lookout
•AB RSView®
•ProWORX NxT
•FactoryLink
•ProWORX NxT
•StreamLine
Allen-Bradley
ControlLogix
Modicon
Quantum
•AB RSView® SE
•Wonderware
•Unity Pro
500
Allen-Bradley
•Allen-Bradley
•Dynac
•Concept
•Dynac
•Concept
•Dynac
•AB RSLogix™ 5
•AB RSView®
•Concept
•Wonderware
•AB RSLogix™ 5
•Wonderware
•Modsoft
•Wonderware
•Siemens S5
•Wonderware
•Wonderware
•Wonderware
•Concept
•Wonderware
800
Modicon
Modicon
Modicon
Quantum
Modicon
Quantum
Allen-Bradley
Modicon
Allen-Bradley
Modicon
Siemens S5
Allen-Bradley
Allen-Bradley
Siemens S7
Allen-Bradley
500
950
2,000
1,300
200
950
500
100
200
1,000
300
600
450
100
1,000
400
500
------------ie
key achievements
11
Contra Costa Water District, California
H I G H L I G H T S
Bollman Water Treatment Plant DCS Replacement
Turnkey design-build SCADA
system for a 75-mgd water
treatment plant
Modicon Quantum Unity PLCs
Wonderware HMI using terminal
services and “thin-client”
operator workstations
Detailed cutover planning and
tightly phased switchover to
maintain water production
Carollo was the prime contractor for a $1.7 million turnkey
(hardware and software) replacement of the distributed control
system at the 75-mgd Bollman Water Treatment Plant for the Contra
Costa Water District in Concord, California. The project included
replacement of the plant’s obsolete, proprietary Bailey Infi-90 DCS
with a modern, open standards based distributed PC/PLC system.
The new system utilizes four Modicon Quantum Unity hot-failover
CPU pairs connected to I/O modules in eight area control cabinets.
The PLC control network is configured in a redundant Ethernet/fiber
ring. The remote I/O communications are also redundant.
The operator interface is provided by 12 thin-client terminals
connected to redundant SCADA terminal servers running
Wonderware InTouch for Terminal Services version 9.5.
Carollo provided hardware, software, programming, and complete
systems integration services. Carollo was the prime contractor and
directed the work of subcontractors for electrical
installation, fiber optic cable testing, panel fabrication,
and design assistance.
The Bollman Plant is the main source of water for
several communities, and allowable shut down times
were very short, considering the magnitude of the
project. Our team worked closely with District staff
to develop a comprehensive cutover plan, including
fallback options to ensure continuous water deliveries.
Carollo replaced the entire distributed control system for the
CCWD 75-mgd Bollman Water Treatment Plant.
Carollo completed the project on time, within budget,
and with minimal disruptions to staff and operations.
key achievements
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12
Collier County, Florida
H I G H L I G H T S
North County Regional Water Treatment Plant Control
and Information SCADA System Upgrade
Design-build replacement of
control system for 20-mgd
membrane water treatment plant
Successful cutover of operational
treatment plant with minimal
downtime
Complete reprogramming of
membrane treatment units
Innovative design reduced cost
by interfacing with existing I/O
module subsystem
Operations at the Collier County North County Regional Water
Treatment Plant are assisted by its control and information system.
The old control system used Siemens/Texas Instruments 555 and
315 PLCs for monitoring and automatic control using remote I/O
over a Profibus network. A graphics interface to the plant operations
staff was provided by a PC-based SCADA/HMI system using Iconics
Genesis software on two operator workstations and a SCADA server.
Engineering and operator workstations had reached an age of
declining reliability, and the PLC/remote I/O network demonstrated
serious performance problems.
Carollo was retained by the County to:
•Provide evaluations, upgrade recommendations, and
design-build services for the control and information
system including concept and architecture,
networks, PLC/HMI hardware, redundancy,
reporting, and data sharing.
•Replace all existing Genesis SCADA/HMI software
with the County standard, Intellution iFIX.
•Install a fiber optic based Ethernet network to
Carollo upgraded the SCADA system at the Collier County,
Florida, North Regional Water Treatment Plant, including
complete replacement of all PLC and HMI programs.
support communications between all PCs and PLC
CPUs.
•Replace existing PLC CPUs with new Allen-Bradley
ControlLogix CPUs and completely reprogram all
PLC controls, including the nanofiltration and reverse osmosis
membrane treatment units.
•Replace the existing process data reporting system with a new
Proficy Historian and Xcel Reporter report generation package.
Carollo served effectively as the general contractor by preparing
the scope of work for and supervising the work of the electrical
installation contractor. Carollo purchased and installed the computer
equipment and software. The project was completed successfully
on time and on budget, despite technical and cutover challenges.
Carollo has been retained to provide continuing services to Collier
County.
key achievements
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13
H I G H L I G H T S
Recycled Water Facility SCADA System Design and
Programming
SCADA design, programming,
startup, and training
Wonderware 9.5 SCADA HMI
with thin client operator stations
Terminal Services architecture
to reduce costs and simplify
maintenance
Allen-Bradley ControlLogix PLCs
Modular programming to simplify
maintenance and streamline
changes
Carollo Engineers and another firm designed a new 7.7-mgd water
recycling facility for the City of Watsonville, California. The $50
million treatment plant includes coagulation, flocculation, and
sedimentation as pretreatment, followed by filtration and UV
disinfection. The Carollo design included a new SCADA process
control system for the plant.
The new SCADA system consists of redundant SCADA servers
running Wonderware InTouch 9.5 for Terminal Services, plus a
dedicated History Server. The system also includes control room
operator stations and four remote operator terminals, all running
thin client sessions of Wonderware InTouch. The system includes a
dedicated SCADA computer Ethernet network.
The plant PLCs are all Allen-Bradley, mostly ControlLogix models.
The PLC system is connected over an Ethernet network, which uses
fiber optic media for all runs between buildings.
Carollo Systems was selected to provide complete SCADA
HMI and PLC programming services. The scope of work
included meetings with the client prior to programming,
coordination with the construction contractor and several
vendors and subcontractors, programming, testing, startup,
and training.
Carollo Systems worked as an integral part of the
construction team. During startup, Carollo programmers
worked in the field with contractor and construction
Carollo Systems provided complete SCADA HMI and management personnel to integrate all of the various plant
PLC programming services for Watsonville's new PLCs, including those provided as part of mechanical
Recycled Water Facility. equipment packages.
key achievements
•
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City of Reedley, California
H I G H L I G H T S
SCADA Master Plan and Wastewater Treatment
Plant Expansion Programming
Utility-wide SCADA Master
Plan for water, wastewater, and
stormwater services
Programming and engineering for
new Wonderware/Modicon plant
SCADA control system
Modicon Quantum PLCs
programmed with Unity software
Wonderware InTouch Version
10.0 using terminal services
The City of Reedley, California, Public Works Department is
responsible for facilities that provide services for water distribution,
stormwater collection, wastewater collection and treatment, and
solids disposal systems throughout the City’s sphere of influence. The
various systems have been operated independently with different
types of SCADA hardware and software.
The primary purpose of the master plan was to determine the most
economical way of consolidating, integrating, and standardizing all
of the various water, stormwater, and wastewater related SCADA
facilities to enable City staff to manage the system more efficiently
with less burden on operations staff.
Carollo was retained to perform an evaluation of these facilities.
We prepared a SCADA Master Plan that provided the necessary
information to design a functional and consolidated control system
for the City’s various utilities departments. The goal was to develop
a control system master plan that would reduce
the utilities’ current operating costs by replacing
existing obsolete equipment, improving operational
efficiency through utilization of innovative
technologies, improving current operations staff
efficiency, reducing total chemical usage, and
reducing total electrical power consumption.
The wastewater treatment plant is currently
undergoing an expansion that will include a new
SCADA system, which will serve as the central
consolidation point as well as a foundation for the
new citywide SCADA system project. Carollo is
programming the new wastewater treatment plant
Carollo's SCADA Master Plan for the City of Reedley leveraged the
City's ongoing Wastewater Treatment Plant Expansion to form the SCADA system, which uses a Wonderware InTouch
foundation for the citywide SCADA system. HMI and Modicon Quantum PLCs.
key achievements
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15
H I G H L I G H T S
Dry Creek Wastewater Treatment Plant Conversion to
UV Disinfection
Complete system design
responsibilities
Construction support
SCADA/HMI system
programming
PLC programming (Modicon
Quantum)
Expansion/additions to existing,
fully operational wastewater
treatment plant
Startup and commissioning
The City of Roseville’s 18-mgd Dry Creek Wastewater Treatment
Plant used gaseous chlorine for effluent disinfection and sulfur
dioxide for dechlorination. Based on safety, cost, and toxicity
concerns, Roseville retained Carollo to evaluate alternatives to its
current disinfection system. A project to convert the existing system
to UV disinfection resulted. Project scope included design, PLC
and HMI programming, construction management, startup, and
commissioning.
As part of the project, extensive control system modifications are
being implemented. The control system uses Modicon Quantum
PLCs and a Dynac SCADA HMI. PLC cabinets are being added to
support the UV generation system, as well as on-site hypochlorite
generation, electrical system additions, chemical system changes,
and plant flow control modifications. Carollo programmed the
PLCs and SCADA HMI screens for the project. The UV PLCs were
programmed by the vendor.
Due to Carollo's programming approach,
industry experience, and close working
relationship with the design team, our
experienced programming team was able
to accommodate a number of design and
schedule changes without additional cost
to the owner.
Roseville has new detailed programming
standards to facilitate easier
troubleshooting and more efficient
maintenance overall. Carollo's
programmers delivered system
modifications in full compliance with these
Carollo performed PLC and HMI programming, as well as standards, giving the City a quality product
construction phase support, for the Dry Creek Wastewater that interfaces perfectly with its other
Treatment Plant UV Disinfection project. systems and facilities.
key achievements
--------------~.
16
Town of Hillsborough, California
SCADA System Design and Programming
H I G H L I G H T S
Full-service SCADA system
design, equipment selection,
programming, commissioning,
and field testing
154-MHz radio telemetry system
for 25 sites
Radio system design and
implementation in a highly
congested environment
Sophisticated digital radios for
high-speed transmission on
limited bandwidth
Redundant PCs at the master
station and communications
processing
PLC at the master station to
enhance reliability
Carollo designed water, water quality, and wastewater facility
telemetry for the Town of Hillsborough. This project included a
fully integrated and programmed control and monitoring system.
Hillsborough also selected Carollo to integrate and program the
system, provide construction management, and assist with system
installation. Teledesign Systems radios with digital modems were
installed.
The Carollo team determined the radio frequency band during
design. Signal propagation was an important consideration, since
most of the facilities are located in hilly areas with buildings and
trees. However, the bandwidth available in the highly congested San
Francisco Bay Area was only about one-third the amount normally
used for high-speed telemetry systems. The use of specialized radios
allows use of the assigned frequency (154.47875 MHz) with a
reasonable speed of data transmission (4,800 bps). The team tested
radio communication at this speed during design. At some low-lying
sites, a dial-up telephone line was provided for increased reliability.
Field instrumentation included water quality monitoring for turbidity
and chlorine residual; monitoring of flow, pressure, and energy usage
for each pump at the pump stations; utility power monitoring; and
process alarms.
Carollo configured the PLCs/RTUs and the master
station. The PLCs/RTUs are SCADAPack with radios
manufactured by Teledesign Systems of San Jose,
California. This system is open-architecture with
ladder logic programming of the SCADAPack RTUs.
National Instruments Lookout is used for operatorinterface functions at the master station PC.
Hillsborough’s SCADA system features a 154-MHz radio
telemetry system for high-speed transmission to 25 sites on
limited available bandwidth, in hilly terrain.
key achievements
--------------~.
17
City of Merced, California
H I G H L I G H T S
Wastewater Treatment Plant Phase III Interim
Improvements/Upgrade
New Allen-Bradley based PC/
PLC SCADA system for a 10-mgd
wastewater treatment plant
Process and SCADA upgrades
Complete programming by
Carollo
Relational database history and
reporting system
As part of the Phase III upgrade to its wastewater treatment plant,
the City of Merced needed a new SCADA control system. Carollo
designed both the process improvements and the control system
upgrades. Prior to the upgrade, the Merced plant operated using
stand-alone controllers and hardwired control devices. The new
design provides for a central PC-based computer system used for
monitoring and controlling the plant processes.
The project included the installation of new PLCs in both the new
and existing process areas, the installation of a new fiber optic
network, and the installation of a host computer system. The design
of the system included hardware specifications, details
on the related electrical system modifications, and
comprehensive process descriptions presenting the
revised methods of operation.
Carollo performed all of the programming and system
integration for the project, including establishing
programming standards, PLC programming, HMI
configuration, testing, commissioning, training, and
documentation.
Because the Merced Wastewater Treatment Plant is normally
staffed only 40 hours per week, Carollo provided a redundant
dialer system to alert operators of any problems at the plant.
key achievements
--------------~.
18
City of Corcoran, California
H I G H L I G H T S
Arsenic Removal Water Treatment Plant SCADA
System Design and Programming
Programming and startup of
20-mgd pressurized filtration
plant for removal of arsenic from
groundwater supply
Replacement of outdated
interface software for existing
wellfield control system and
integration with new plant
control system
Upgrade using GE/Intellution
iFIX® software
Carollo Engineers, in cooperation with another firm, designed
the new Arsenic Water Treatment Plant for the City of Corcoran,
California. Carollo Systems was selected to program the new plant
control system. Prior to the project, the City of Corcoran's existing
water supply system consisted of eight groundwater wells delivering
water to the city storage system with minimal filtration through a
sand filter and chemical disinfection. The existing control system
consisted of RTUs at each well and pump station communicating
through a radio network to a National Instrument's Lookout SCADA
program at the public works facility.
In addition to the process upgrades, declining factory support for the
existing SCADA software prompted the replacement of the existing
SCADA control system with an implementation of GE Proficy iFIX®
4.0 SCADA/HMI software. Plant control is now handled through a
pair of Allen-Bradley SLC5/05 processors.
Carollo's efforts on this project included:
•Duplication of existing well and pump station controls in new
SCADA/HMI system.
•Programming of control and operator interface for all plant
processes (with exception of OEM filtration system).
•Integration of communications with OEM filtration
system into plant SCADA system.
•System startup and commissioning.
•Provision of thoroughly documented control system
for the City.
•Operations personnel training.
•Process report development.
•Automated alarm paging system.
Carollo programmed the City of Corcoran's
very first water treatment plant.
•Remote site access.
key achievements
----------------~.
19
City of Fresno, California
H I G H L I G H T S
Fresno-Clovis Regional Wastewater Reclamation
Facility 68-mgd Expansion
Design and programming of a
complete PLC-based distributed
control system with over
8,000 I/O points
Programming, graphics display
configuration, and MIS database
development
Fiber-optic data highway
Carollo designed and programmed the new control system for
the $87-million expansion to the existing Fresno-Clovis Regional
Wastewater Treatment Plant. The control system includes multiple,
hot backup PLCs and a network of 15 PC operator interface
computers (OIS). All data highways are fiber optics. This distributed
control system has more than 8,000 input/output points, which can
be accessed from any of the 15 OIS computers.
In addition, there is a separate MIS network, which consists of an
additional 30 computers. Any of these 30 MIS computers can access
process data and graphic displays with proper passwords. Carollo
performed process control software programming, graphic display
configuration, and MIS database application software, which includes
automatic report generation.
Carollo programmed a complete control system with more than 8,000
I/O points for the $87 million, 68-mgd expansion to the Fresno-Clovis
Regional Wastewater Treatment Plant.
key achievements
----------------~.
20
South Tahoe Public Utility District, California
H I G H L I G H T S
Effluent Pumping SCADA Upgrade
Worked directly with operations
and maintenance staff
Programming of
Allen-Bradley PLCs
Configuration of
Wonderware HMI
Development of energy
management pump scheduling
program
The South Tahoe Public Utility District (STPUD) Wastewater
Plant discharges effluent through a pipeline that extends from the
plant, over a Sierra Nevada pass, to the Harvey Place Reservoir. Two
pumping stations convey the water through the pipelines. Significant
power cost savings have been realized by curtailing the use of the
pumps during the afternoon hours by avoiding pumping during peak
electric rate hours.
Carollo worked directly with the plant O&M staff to develop a
practical control strategy to store effluent during peak rate hours and
pump at high rates during the lowest rate periods. Carollo designed
and programmed the new control system for operating the export
pumps and scheduling their operation based on a computer model of
the pumping system.
The control system was built around Allen-Bradley
PLCs and the existing Wonderware SCADA system.
Active X components were also developed for this
project to provide a spreadsheet-style interface for the
data tables required to adjust the pump scheduling
program. The Wonderware displays served as a
container for the custom components to seamlessly
integrate the custom operations into the existing
SCADA system.
Carollo worked with operations and maintenance staff at the
STPUD’s Wastewater Treatment Plant to design and program a
new control system for the plant’s export pumps.
Carollo provided wiring drawings and worked with
maintenance staff who installed the hardware and
wiring for the project. Carollo worked with operations
staff to test and refine the logic to make sure it is
effective, reliable, and easy to use.
key achievements
•
21
resources
Name/Education/
Certifications/Years
of Experience
Jeff Martin
CEO, General Manager,
Carollo Systems
BA Education
Graduate Coursework
in Accounting, MIS/
DSS, Basic and COBOL,
University of Wisconsin
25 Years of Experience
Representative Experience
Expertise
• Over 24 years of experience in planning, design, project management,
strategic planning, and business management in the areas of computer
systems, instrumentation, and process automation for water,
wastewater, industrial, aquaculture, mining and military systems.
•Project
management
• Project experience includes management of studies, designs,
construction services, and systems implementation. Project scopes have
included process control, SCADA, instrumentation, computer control,
telemetry, information technology and turnkey EI& C systems. Major
project assignments have included:
•Domestic/
international
contract
negotiations
• Scada system
planning and design
– City of Mankato, MN – 18 years of overall I&C project planning and
management. ($5.65 Million)
• Software standards
planning and
documentation
– City of Buffalo, MN – 10 years of overall I&C project planning and
management. ($1.64 Million)
• Hardware selection
and design
– Western Lakes Superior Sanitary District (WLSSD) – 12 years of
overall I&C project planning and management. ($3.2 Million))
• Scada master plan
development
– Gencor – (8) Synthetic Fuel Recovery Facilities throughout the
United States – ($4 Million)
• Design-build, CMAR
turnkey delivery
methodologies
– Venezuela – World Bank and EX/IM Bank Environmental Projects –
($3.68 Million)
•Systems
implementation
•Communication
networks
Michael Prosser
Engineering Manager,
Carollo Systems
BS Electrical Engineering
Certified Netware Engineer;
Technical Certifications
from Allen Bradley and
Modicon; Manufacturer
Certifications in Networking
and Communications
V:\CompanySOQs\SCADAProgrammingSvcs\Indd\04ResourcesPRG.indd
• Designed and implemented a networked district-wide SCADA based
control system, including multiple data historians, redundant SCADA
servers, and thin-client access via Microsoft terminal services for
the Olivenhain Municipal Water District, California. Provided all
automation equipment and services for a complete SCADA system for a
microfiltration membrane water treatment plant.
• Provided system integration services for the City of Tracy, California, for
both the water and wastewater utility departments including treatment
plants and remote facilities. Services included development of the City's
engineering standards for SCADA, PLCs, networks, RF and fiber-optic
communications, instrumentation, UL-891 electrical switchboards, UL845 motor control, and UL-508 industrial control panels.
• Provided planning, design, and implementation services for all distribution
system infrastructure for the Sacramento Suburban Water District,
California. Provided multiple centralized SCADA systems, controls,
instrumentation, PLC-based RTUs, and wide area communications
network.
• Designed and implemented County standards for RTUs, electrical
switchboards, motor control, instrumentation, and several SCADAbased control systems for Okaloosa County, Florida. Provided a wireless
communications infrastructure to support 250+ remotely located RTUs.
resources
• Technology project
management
• SCADA system
engineering
• SCADA system
master planning
• SCADA technology
trends and
innovation
•Communication
system design and
implementation
• System testing and
startup
•Construction
management
• Radio telemetry
systems
• Ethernet networks
--------------~.
22
Name/Education/
of Experience
Jeff Janowiak
Wonderware Certified
Application Developer
Expertise
• Senior programmer for the City of Corcoran, California, Arsenic Removal
Water Treatment Plant. Responsibilities included designing the interface
system using Intellution Proficy iFIX SCADA/HMI software, integrating
existing HMI software into new iFIX SCADA system, programming
Allen Bradley SLC5/05, programming SCADAPack RTUs using TelePace
software, developing process data reports, integrating automated alarm
paging software with plant SCADA software, and performing startup,
troubleshooting, and system cutover duties.
• PLC programming
• Lead programmer for the Collier County, Florida, North Regional Water
Treatment Plant SCADA System Replacement. Developed detailed
equipment lists for the procurement of the Control System Components
and developed project programming templates and standards for this
major control system upgrade.
• Lead PLC programmer and SCADA system developer for control system
upgrades of four Placer County Water Agency (PCWA), California,
water treatment plants. Initial work for PCWA included development
of hardware and software design guides. All PCWA plant control
systems use Allen-Bradley PLC 5/40E processors and Intellution SCADA
software. SCADA workstations were developed so that each plant can be
monitored remotely from PCWA headquarters.
• SCADA software
programming
• Data highway
networks
• System cutover,
testing, and
commissioning
• Troubleshooting and
maintenance
• Project engineering
• Operator and
maintenance staff
training
• Staff engineer for upgrading the South Bayside System Authority’s
SCADA plant system in Redwood City, California. This project involved
upgrading the existing Intellution SCADA software from Fix32 to iFIX.
• Staff engineer for RTU programming and SCADA development of the Santa
Lucia Preserve Control Network in Carmel, California. This project involved
coordination of over 20 RTU-controlled well sites connected by a spreadspectrum radio network, with future expansion to exceed 100 sites.
• Lead PLC programmer and SCADA system developer for a three-phase
control system upgrade for the Medford Water Commission Robert A.
Duff Water Treatment Plant in Medford, Oregon. Phase 1 included the
addition of Allen-Bradley SLC500 controllers to handle control of the
plant’s eight existing filters, the chemical feed system, and the raw
water and distribution pumping systems. Phase 2 involved the addition of
four new filters, along with associated PLC and SCADA graphics. Phase 3
added an ozone system to the plant headworks.
resources
--------------~.
23
Name/Education/
of Experience
Mark Weston
BS Computer Engineering
Expertise
• Implemented replacement SCADA system for the City of Casa Grande,
Arizona. System requirements include support for 24 Allen Bradley
ControlLogix PLCs, fiber and copper infrastructure, servers, workstations,
Wonderware Intouch/Active Factory/Historian, security camera support
and managed switches. Design includes compatibility with current and
future City infrastructure.
• SCADA software
programming
• Implemented the latest generation of Wonderware/Intouch/Active
Factory SCADA system for the City of Reedley, California. Design
included advanced terminal services techniques that allows for simple
addition of workstations and wireless remote access as well as future
master plan capacities. The design includes dual redundant rack mount
servers and Historian running the latest server class operating systems
as well as secure remote access using Cisco technologies for highly
efficient ongoing support and enhancement capabilities.
•Software
architecture design
•Communication
Networks
• System cutover,
testing, and
commissioning
• Troubleshooting and
maintenance
• LAN/WAN network
automation
• Provided professional design services for a major upgrade to a potable
water production facility and superfund site for the San Gabriel Valley
Water Company, El Monte, California. Services included design and
coordination of PLCs/communication capabilities and traditional discrete/
analog communications. Provided a comprehensive SCADA/PLC system
communications master plan to integrate the new equipment into an
existing 35-node wide area network (WAN).
Amir Najafi
Controls and
Instrumentation
• Provided systems integration services for a large wastewater treatment
plant expansion for the City of Tracy, California. Worked with the
electrical engineer on design modifications to include industrial
computers running appropriate SCADA software. Provided design and
procurement services for all I&C equipment, electrical switchboards,
motor control centers, and industrial control panels. Also performed
testing, installation, startup, commissioning, and generation of final
documentation.
• PLC/HMI programmer for the Contra Costa Water District 80-mgd
Bollman Water Treatment Plant DCS Replacement, Concord, California.
The new control systems consist of Quantum Unity hot standby PLCs
and Wonderware InTouch HMI program. Duties included programming,
debugging, FAT testing, and commissioning on customer site.
• PLC programmer for the City of Reedley, California, Wastewater
Treatment Plant DCS Upgrade. Duties included PLC programming,
debugging, FAT testing, and commissioning on customer site.
• Senior automation engineer for Schneider Electric. Responsibilities
included organizing technical seminars to introduce Schneider
automation products (PLCs, HMIs), monitoring and programming
software, holding courses for PLC and HMI programming, technical
support for OEMs, and technical support of system integrators for
preparing proposals, configuration, design, and implementation.
• PLC programming
• SCADA software
systems
•Software
architecture design
• Control systems
design
• Project engineering
•Communication
networks
• Operator and
maintenance staff
training
• Project software leader for providing six hot test dynamometer stands
for testing six cylinder diesel engineers for Perkins Engines Company
Limited, United Kingdom. Duties included programming, debugging, and
commissioning on customer site.
• Project manager for an unloading grab crane (1000 T/hr) control system
for Razi Petrochemical Company. Duties included project management,
design management, and supervision of commissioning and after
sales service. This is a PLC-based system with Schneider Electric
Telemacanique PLC and speed drives.
resources
----------------~.
24
Name/Education/
of Experience
Tony Burgarino, PhD, P.E.
PhD Environmental
Engineering, MS
Environmental Engineering,
BS Science and Engineering
Expertise
• Project manager for the City of Yuma, Arizona, Utility SCADA System
Upgrade Phase 1. This system is a major upgrade of telemetry between
remote pumping and treatment facilities and the Main Street Water
Treatment Plant.
•System
programming
• Project manager for the Town of Hillsborough, California, Utilities
Telemetry System. This system replaced an existing telephone-based
telemetry system with a radio-based system. The system includes 9
storage tank locations, 15 pumping plant locations, and 4 sewer lift
locations. Dr. Burgarino led the radio design and programming effort for
the new system.
• Radio telemetry
systems
• Project manager for the City of Santa Cruz, California, Remote Facilities
Upgrade. This project replaced remote terminal units and analog radio
with new Modicon momentum programmable logic controllers and
Teledesign Systems digital packet radio.
•Project
management
• SCADA system
design
• Chemical feed
system design
• Project manager/project engineer for the City of Fresno, California,
Water System Telemetry and the Water System Telemetry Expansion
projects. Dr. Burgarino used simulation and modeling to develop energy
management control procedures and a telemetry monitoring and control
system for Fresno's Water Division made up of 235 wells, a central
control facility, and an integrated information management network of
computers.
Charlie Chung, P.E.
• Project manager and systems engineer for planning, evaluation, design,
and construction assistance for the Municipal SCADA System Upgrades
for the City of Sunnyvale, California. This was an extensive radio
telemetry project to integrate control of pumping stations, water wells,
a recycle plant, storm and sewer remote facilities, using radio, Ethernet
radio surveillance, and server/client based computer systems.
• Project manager for the Contra Costa Water District Randall-Bold
Water Treatment Plant DCS Upgrade, Concord, California. Provided
programming services for the DCS and SCADA system.
• Project manager for the Contra Costa Water District, California, RandallBold MPP Pump Station. Project responsibilities included PLC and HMI
configuration.
• Project engineer for software programming and startup for 68-mgd
and 80-mgd expansions to the Fresno-Clovis Regional Wastewater
Reclamation Facility for the City of Fresno, California.
• Systems engineer for design, programming, integration, and startup of a
standby power facility PLC and OIS programming project for the Central
Contra Costa Sanitary District in Martinez, California. The project included
a redundant Modicon 984 PLC in a hot standby mode, WonderWare OIS
software, and Modbus Plus fiber optic networks to communicate to all
the plant control Modicon 984 PLCs.
• PLC programming
• HMI programming
• Control system
design
• Water and
wastewater control
strategy design
• System cutover,
testing, and
commissioning
• Control systems engineer for PLC software programming for the sludge
distribution system for the City of Visalia, California. The system uses
Allen-Bradley PLCs and a Ready Panel operator interface terminal.
• Project engineer for PLC programming for a wastewater treatment plant
upgrade for the City of Santa Rosa, California. The work included PLC and
local operator interface station programming for nine Siemens S5 PLCs.
The project involved using an SST PLC simulation program to simulate all
of the processes before plant startup.
resources
--------------~.
25
Name/Education/
of Experience
Bill Roberts
Expertise
• Provided lead support for a system integration team for the City of Fort
Collins, Colorado. The team of electrical engineers, controls engineers,
and electricians developed utility-wide standards for electrical and
control systems primarily for two wastewater treatment facilities and
one water treatment facility. Integration services included design, build,
programming, and commissioning, as well as continued operations staff
support.
• PLC programming
• Implemented a automations program for the City of Fort Collins,
Colorado, Water Production Division. Provided standards, design, and
programming to convert a hard-wired 57-mgd water treatment plant to
a PLC based control system. The system consisted of Modicon PLC and
Modvue HMIs. Oracle was used as a historical database.
• Operations and
maintenance
training
• HMI programming
• Control cabinet
design
• Final EI&C
commissioning
• Provided design-build consulting and PLC programming for a 50-mgd
water treatment expansion for the City of Fort Collins, Colorado. Specified
instrumentation and controls equipment and procured all equipment for
in-house controls cabinet construction. Provided lead support for PLC
programming, HMI programming, and database management. Performed
commissioning services for the I&C equipment and the eight PLCs. Held
control system training classes for the plant operations and maintenance
staff.
• Implemented a new SCADA system for the East Larimer County Water
District, Colorado. Designed, programmed, and commissioned a GE
Proficy iFIX HMI that communicated to remote pump stations and
storage reservoirs over Ethernet/TCPIP radios to Modicon Quantum
controllers. Local control was through Red Lion HMIs. Proficy Historian
was used for the historical data storage.
Elise Moore
• Upgraded the PLC/HMI systems for a regional water treatment facility
in northern Colorado. Replaced Modicon 685 PLC controllers with
Quantums and reprogrammed ten PLCs for improved communication
and control. Provided logic annotation and system documentation. The
stand-alone Intellution FIX 2.7 was replaced with GE Proficy iFIX 5.0 and
Historian with reporting through Hach WIMS.
• Responsible for SCADA screen development for Ak-Chin Indian
Community, Arizona, Water and Wastewater SCADA/PLC System
Integration.
• Project coordinator for the 18-mgd Dry Creek Wastewater Treatment
Plant Chlorine Conversion to UV Disinfection for the City of Roseville,
California. Responsibilities include managing all hard copy and electronic
files, generating weekly progress meeting agendas, recording and
distributing meeting minutes, and managing all programming and project
coordination meetings.
• Project coordinator for the City of Roseville’s new $100-million, 12mgd Pleasant Grove Wastewater Treatment Plant Aeration Upgrade.
Responsibilities included generating agendas for weekly progress
meetings, recording and distributing meeting minutes, and writing
proposed contract modifications (PCMs) and change orders (COs).
resources
• SCADA software
programming
•Database
development
•Project
administration
•Construction
management
• Project coordination
--------------~.
26
profile
Company
Our work is performed
exclusively in the areas of
water and wastewater,
resulting in a level of
Carollo is an environmental engineering firm specializing in
the planning, design, and construction of water and wastewater
facilities. Our reputation is based upon client service and a continual
commitment to quality. We currently maintain 38 offices in 16 states.
understanding of key project
During our 82-year history, Carollo has successfully completed more
than 20,000 projects for public sector clients. Carollo is currently
issues that few can match.
ranked within Engineering News Record’s (ENR's) top 500 design firms.
More importantly, ENR’s annual Source Book ranks Carollo among
the top 20 firms for water and wastewater treatment plant design.
Unlike our competitors, Carollo only provides water and wastewater
engineering services. We recruit nationwide and hire technical staff
who have
Seattle
extensive
Portland
background and
Boise
Boston
training specific
to this field. For
Chicago
Reno
Omaha
Salt Lake City
Carson City
Sacramento
that reason, the
San Francisco
Walnut Creek
Broomfield
Sunnyvale
Littleton
quality and professional
Kansas City
Fresno
Las Vegas
standing of our core
Inland Empire
Pasadena
Albuquerque
group
of wastewater and
Los Angeles
Oklahoma City
Orange County
Yuma
Oceanside
water professionals equals
Phoenix
San Diego
Fort Worth
Dallas
or exceeds that provided
Carollo Office Locations
by some of the largest
Austin
Houston
engineering firms in
Orlando
Tampa
Palm Beach
Sarasota
Broward County
the country.
Miami
V:\CompanySOQs\ProgrammingSvcs\Indd\05ComProfPRG.indd
V:\Graphics\Stock\USCarolloOffices.ai
Rev. 05-02-14
CAROLLO SYSTEMS, LLC
Carollo Systems is a subsidiary of Carollo Engineers, created to provide
quality SCADA system programming and integration services to our
water and wastewater clients.
Carollo has been providing SCADA programming services for many
of our clients since 1993. In recent years, more and more of our clients
have asked us to program their SCADA systems. They have been
frustrated by the frequent poor quality of SCADA systems provided by
company profile
27
We have provided engineering
services to some clients for
more than 70 years.
contractors in the low-bid environment and want another alternative.
Our clients appreciate the quality and superior long-term service that
Carollo's professional and industry-focused programmers and systems
engineers provide. Both our clients and Carollo have found that
when SCADA programming services are provided as a professional
service, the quality of the SCADA projects is significantly higher and
our clients' operations personnel are more satisfied with the results.
To better serve this need, Carollo formed a subsidiary company with
our programming staff. We created Carollo Systems to provide:
• A professional, "no hassle" approach to SCADA programming
projects.
• Best-in-class quality, service, and expertise, focused on the needs of
water and wastewater utility clients.
• An organization built to deliver the most challenging projects on
time and on budget.
• More client staff input on SCADA projects, resulting in less
rework and greater staff satisfaction with the final product.
• Competitive pricing.
WATER AND WASTEWATER SCADA PROGRAMMING
EXPERTS
Since 1993, Carollo has performed over 50 separate
programming projects for over 30 different clients,
all water and wastewater treatment and transmission
facilities. Projects have ranged from small 100-point
systems to systems with over 5,000 PLC I/O points. Our
clients span the country from California to Florida.
Our staff are experienced with all of the major brands
of PLCs (including Allen-Bradley, Modicon, GE,
and Siemens) and SCADA HMI software (including
City of Phoenix, Arizona, Cave Creek Wonderware, iFIX, and RSView). We are members of the
Water Reclamation Plant.
Systems Integrator programs with the major vendors and
maintain complete in-house hardware and software development
systems for most of these products. Carollo Systems provides
the full range of systems integration and SCADA programming
services, focusing exclusively on water and wastewater applications.
Depending on project needs, Carollo Systems can provide:
• PLC programming.
• SCADA operator interface configuration.
• Network equipment setup and commissioning.
• Radio telemetry setup and commissioning.
company profile
28
Our client list includes the following:
• Development of historical database systems and reports.
• City of Phoenix, Arizona
• County Sanitation Districts of Los
• Equipment and software procurement.
• East Bay Municipal Utility District,
• Complete testing and startup services.
Angeles County, California
Oakland, California
• City of Fresno, California
• Metropolitan Water District of Southern
California
• City of Minneapolis, Minnesota
• Orange County Sanitation District,
California
• Sacramento Regional County Sanitation
District, California
• City of San Diego, California
• City and County of San Francisco,
California
• City of San José, California
• Santa Clara Valley Water District,
California
• Colorado Springs Utilities, Colorado
• Denver Water Department, Colorado
• Metro Wastewater Reclamation District,
Denver, Colorado
• City of Honolulu, Hawaii
• City of Minneapolis, Minnesota
• Kansas City, Missouri
• City of St. Louis, Missouri
• Clark County Water Reclamation
• Installation design.
• Training and O&M manuals.
• Software and system upgrades.
• Comprehensive maintenance support services.
DEDICATED TO SERVICE AND QUALITY
Our team is dedicated to the goal that Carollo Systems will deliver
only the best quality programming and systems integration services to
our clients.
The employees of Carollo Systems are located in the offices of
Carollo Engineers. This maintains a close working relationship and
exchange of expertise between our programmers and water utility
engineers. All of the resources and expertise of Carollo Engineers are
available to Carollo Systems. The two organizations continue to work
closely and seamlessly to meet the needs of our clients.
The mission of Carollo Systems is the same as that of Carollo
Engineers: "Dedicated to creative, responsive, quality solutions for
those we serve." We are confident that Carollo Systems will provide
our clients with the same high caliber of expertise and service that
Carollo Engineers has provided since 1933.
District, Nevada
• City of Las Vegas, Nevada
• Southern Nevada Water Authority,
Nevada
• City of Portland, Oregon
• City of Arlington, Texas
• El Paso Water Utilities, Texas
• City of Fort Worth, Texas
• Salt Lake City, Utah
Carollo’s state-of-the-art computer network
allows us to effectively communicate and
efficiently share our workload between offices.
company profile
29
RESOURCES OF CAROLLO ENGINEERS
Carollo’s staff numbers more than 700 employees including more
than 325 registered engineers. We are a full-service company with the
experience and qualified professionals to successfully manage projects
of various sizes. Our staff includes civil, sanitary, environmental,
electrical, mechanical, chemical, structural, control systems, and
corrosion control engineers, as well as architects, planners, and
specialists in other areas. Our Electrical, Instrumentation, and
Controls Design Group includes more than 50 engineers and
technicians. Carollo also has computer resources including an
expanded local area network (LAN) within each office, as well as a
wide area network (WAN) between our offices to better facilitate
communication, document transmittal, and workload sharing.
MANAGEMENT PHILOSOPHY
Carollo’s management philosophy and the success of our company
are founded on simple precepts:
Seek out, hire, and hold onto the best people in the business.
We recognize that the most critical element for a successful project
is the project team. Carollo aggressively recruits the top candidates
from the leading engineering schools across the country. We train and
mentor these engineers to become the next generation of leaders for
Carollo and the industry. This long-term commitment to developing
excellent engineers has resulted in a depth of talent unmatched by
other consulting firms.
Specialize in the planning, design, and construction management
of water and wastewater projects. This is our business. Our success
hinges solely upon our ability to provide responsive service to our
municipal clients.
Commit our partners to an active role in projects. This provides
our clients with top management interest, clear accountability,
responsiveness, and talent. It also provides the
project with a top-level team member able to
commit the necessary staff and resources to each
assignment.
City of Pittsburg, California
Oak Hills Zone III Water Pump Station.
Focus on client service. Carollo knows the value of
listening to our clients and recognizes that successful
projects result from the combined expertise of
our staff and the client’s staff. This commitment
of listening and valuing client input is one of the
cornerstones of Carollo’s success.
company profile
30
Our firm takes pride in the large number of clients with whom
we have maintained continuing working relationships. We have
worked with some clients for more than 70 years—a clear indication
of the quality of our work, our control of costs, and our ability to
meet schedules. This whole-hearted dedication to quality results in
tangible benefits to our clients and is demonstrated by our record of
low change orders during construction.
Carollo’s Range of Expertise
Carollo has provided planning, design, and construction management
services for water and wastewater agencies serving populations
ranging from less than 10,000 to more than 2 million. In addition
to the programming services capabilities presented in the previous
sections, Carollo’s experience includes:
• Wastewater Master Planning.
• Wastewater Treatment.
• Water Reuse.
• Wastewater Infrastructure.
• Combined Sewer Overflow/Sanitary Sewer Overflow Facilities.
• Biosolids Management.
• Water Planning.
Orange County Sanitation
District, California.
• Water Treatment.
• Water Infrastructure.
• Applied Research.
• Construction Management.
A NATIONAL PRESENCE
Carollo is a national leader in water and wastewater technology.
As our business has grown, we have established a strong presence
throughout the U.S. Highlights of our national experience in the
planning and design of water and wastewater facilities are included in
the map at the end of this section.
company profile
31
2880 Gateway Oaks Drive, Suite 300
Sacramento, CA 95833
916.565.4888
carollosystems.com
Carollo Offices
Phoenix, Arizona
602-263-9500
Yuma, Arizona
928-782-0722
Fresno, California
559-436-6616
Inland Empire, California
951-776-3955
Los Angeles, California
213-489-1587
Oceanside, California
760-637-2700
Orange County, California
714-593-5100
Pasadena, California
626-535-0180
Sacramento, California
916-565-4888
San Diego, California
858-505-1020
San Francisco, California
415-399-1601
Sunnyvale, California
408-501-8837
Walnut Creek, California
925-932-1710
Broomfield, Colorado
303-635-1220
Littleton, Colorado
303-980-8260
Broward County, Florida
954-837-0030
Miami, Florida
305-261-2484
Orlando, Florida
407-478-4642
Palm Beach, Florida
561-868-6400
Sarasota, Florida
941-371-9832
Tampa, Florida
813-888-9572
Boise, Idaho
208-376-2288
Chicago, Illinois
847-559-6009
Boston, Massachusetts
800-523-5826
Kansas City, Missouri
816-942-5027
Omaha, Nebraska
402-496-4088
Albuquerque, New Mexico
505-881-5034
Carson City, Nevada
775-324-4427
Las Vegas, Nevada
702-792-3711
Reno, Nevada
775-324-4427
Oklahoma City, Oklahoma
405-840-7785
Portland, Oregon
503-227-1885
Austin, Texas
512-453-5383
Dallas, Texas
972-239-9949
Fort Worth, Texas
817-882-0528
Houston, Texas
281-872-4512
Salt Lake City, Utah
801-233-2500
Seattle, Washington
206-684-6532
www.carollo.com
company profile
32
Carollo’s
Representative National
Experience
Carollo Engineers has been handling
America’s water since 1933. Our
reputation is based upon client service
and a continual commitment to quality.
There are 38 offices nationwide staffed
with more than 325 professionals.
Portland, OR
Design of the 300-mgd Columbia Blvd.
Wastewater Treatment Plant Headworks
Replacement for the City of Por tland.
V:\CompanySOQs\ProgrammingSvcs\Indd\06NationalExp11x17PRG.indd
San Francisco Bay Area, CA
Assistance with several projects as par t
of the East Bay Municipal Utility
District's $250 million Wet Weather
Program to protect San Francisco Bay.
Huntington Beach/Fountain Valley, CA
Nearly 100 projects totaling more than
$600 million in construction for the
Orange County Sanitation District.
Englewood, CO
Permit assistance and utility planning
for the Littleton/Englewood Wastewater
Treatment Plant.
Arlington, TX
Planning and design services for first
community in Texasto have its entire
water supply treated with ozone.
Las Vegas, NV
Biological phosphorus removal retrofit
and expansion for the Clark County
Sanitation District.
South Adams County, CO
Comprehensive planning study to locate
a new regional waste-water treatment
facility for the Lower South Platte
Regional Group.
St. Louis/Kansas City, MO
AwwaRF project to evaluate membrane
technologies for removal of atrazine and
other synthetic organic compounds.
Boise, ID
Design of expansion of United Water
Idaho's Marden Water Treatment Plant.
Phoenix, AZ
60-year relationship including $500 million in
improvements for the City of Phoenix 91st
Avenue Wastewater Treatment Plant.
Layton, UT
Design of expansion of Weber Basin
Water Conservancy District's Plant
No. 3 from 26 to 46 mgd. Facilities
include ozonation and UV disinfection.
Austin,TX/Atlanta, GA/Central UT
AwwaRF Project 2593, Innactivation of
Pathogens by Innovative UV
Technologies (par ticipating agencies).
Syracuse, NY
Par t of a team assisting the City of
Syracuse with the conceptual design of
a UV disinfection facility.
Mankato, MN
Evaluation of ozone, ultrafiltration,
nanofiltration, and UV disinfection
technologies for water treatment facility
optimization.
Mount Pleasant, SC
Membrane replacement study and water
treatment master plan for Mount
Pleasant Waterworks.
Jefferson City, MO
Facility planning and design of an
innovative filter complex upgrade for the
United Water Missouri Water Treatment
Plant.
Lake Forest, IL
Design of a new low-pressure
membrane water treatment system.
Jacksonville, FL
Water treatment master plan for United Water
Florida's St. John's Forest service area. RO
offered the lowest cost alternative for
desalination of brackish well water.
Appleton, WI
Design of 24-mgd ultrafiltration
membrane water treatment plant,
4-million-gallon reservoir, and
high-service pump station.
East Chicago, IN
Phased implementation plan to improve
an aging water treatment facility.
Utilities Throughout U.S.
AwwaRF Project 2639, PublicPerception
of Tap Water Chlorinous Flavor
(representative par ticipating agencies).
WtrWWNationaalExp.ai 12/20/07
company profile
33
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SCADA Programming Services

Transcription

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