Clamping tools - smart

Transcription

2008
German machine manufacturer
During our more than 120 years old history steeped in tradition, Walter Blombach has grown
into a leading manufacturer of machine tools with an extensive product range. Our head office
is in Remscheid and our manufacturing plant is in Neuerburg, near Bitburg/Trier.
Our experience of many years in development, construction and production is a guarantee for
highest precision in our machines.
A high guarantee of quality is only possible by means of a full developed method of production
on modern CNC machines, finishing accuracy and a qualified team of employees. To ensure
our high quality standards we do several checks during assembly and a final inspection with a
written report.
WABECO machines are sold successfully in more than 30 countries.
Our production in Neuerburg
Demonstration room in Remscheid
2
Demonstration room in Neuerburg
Tour of our production
Foundry
Paint shop - powder coating
Fixture manufacturing
Mechanical manufaturing
CNC machining centre
CNC machining centre with rotating tools
CNC machining centre with pallet switch
Pre-assembly lathes D2400 E
3
Tour of our production
4
Pre-assembly headstock D2400 E
Pre-assembly switch box D6000E
Tailstock measurement lathes D6000E
Final assembly lathes D6000E
Pre-assembly milling machines
Final inspection and measurement of the milling machines
Manufacturing section
Pre-assembly spindle
Final assembly CNC machines
Electronics assembly
Assembly of CNC controllers
Quality control with test report
WABECO training centre CNC lathes
WABECO training centre CNC milling machines
Design office
Machines ready for shipment
5
6
7
History of our company
1885
Walter Blombach, the great-grandfather of today's owner, Birgit Lennartz,
founded a file manufacturing business as a family business in Klausen
near Remscheid.
In the previous century, these products were already being sold to many
countries by exporters in Remscheid, Hamburg and Bremen.
At the turn of the century, the first electrical file manufacturing machines, as
well as a forging hammer, were acquired. The business ran well up to the
First World War.
The company founder
Walter Blombach
12.06.1859 - 10.12.1923
But then, the sons and all employees were called up for military service. In
spite of this, Walter Blombach was successful in continuing to lead the
company through the time of war and to maintain it!
1922
His sons, Max, Fritz and Eugen took over the family company in 1922.
From that time the company was called "Walter Blombach und Söhne".
Many setbacks had to be endured due to times of inflation and unemployment. In spite of all this, it was possible to extend the range of products. In
1928, vices for the home shop were manufactured for the first time.
The Second World War also left its traces on the company. In the meantime, co-owner, Max Blombach had left the company to found his own
business!
Once again, almost all employees were called up for military service and
the owners, Fritz and Max Blombach were left with only a few remaining
employees, who nevertheless stood by the company faithfully.
Eugen Blombach
21.12.1882 - 14.08.1973
1951
From 1951 onwards, Fritz Blombach led the company "Richard Blombach"
with his son, Werner.
Eugen Blombach founded the company "Walter Blombach & Co" with his
sons Max and Walter. Their trademark "WABECO" is, meanwhile, well
known worldwide.
The product range was enlarged extensively. Additional articles, such as
filing vices, screwdrivers, levels, screw clamps, special knives, anvils and
many more, all found their way from Klausen to European countries and
overseas.
Walter Blombach
05.11.1924 - 09.04.1996
8
1954
A new factory was built in Klausen in 1954 and later, an office building was
added.
History of our company
1961-1969
In 1961, a branch was established in the existing building in Neuerburg,
district of Bitburg. The complete production was moved to Neuerburg.
In 1966, the new building for administration and sales was officially opened
in Remscheid.
In 1969, a new production centre including a paint shop, a locksmith's
shop, a foundry, an apprentice shop, a tool room etc. was set up on the
grounds of the station in Neuerburg.
1973
1970
In cooperation with well-known steel works, a new vice made of very lightweight, fracture-proof and shock-resistant material was developed and
launched on the market "Simalit 70".
1989
1973
The first WABECO lathe was introduced at a hardware exhibition in
Cologne in 1973.
The production range was being enlarged continuously. Articles such as
drill stands, drilling and milling stands, miter-box saws, band saws,
grinding machines, disc sanding machines, universal attachments with
base and sharpening machines were developed and launched on the market.
1990
1980
In 1980, the first WABECO milling machines went in a serial production.
1987
In 1987, the first WABECO CNC lathe was shown at the hardware exhibition in Cologne, in cooperation with the University of Oldenburg.
1989
The milling machines were developed into CNC milling machines. Highly
efficient control units and user friendly software were developed and
added to the program.
1980
Today the WABECO machines are being developed and improved continuously. There is the possibility to make WABECO CNC lathes and milling machines into a manufacturing cell, i.e. parts are turned in the CNC
lathe then transferred to the CNC milling machine by means of a robot, in
order to perform drilling and milling operations.
WABECO has earned a good reputation for itself as a manufacturer of
gears, in cooperation with well known national and foreign companies.
The spectrum includes all the necessary equipment for boring and cutting
cement.
1993
9
Price changes:
Should price increases be unavoidable, you will be informed about the new prices
before the acceptance of your order in the form of an acknowledgement of order.
Technical updates
We reserve the right to make technical changes. We take no responsibility for printing errors.
Special design:
Special designed machines as well as accessories and tools which are not depicted
in the catalogue are available on request.
Demonstrations:
For technical questions and inquiries in selecting the most suitable machine and
accessories for your requirements, our technical sales staff is at your disposal.
We also offer you the opportunity of a free demonstration in our plants in
Remscheid or Neuerburg. Please call for an appointment.
Head Office in Remscheid
Walter Blombach GmbH
Am Blaffertsberg 13
D-42899 Remscheid
Phone: +49(0)2191/597-0
Fax: +49(0)2191/597-42
E-Mail: [email protected]
www.wabeco-remscheid.de
How to reach us:
A1 from Köln (Cologne) or from Kamen/Dortmund, turn off at exit
W-Ronsdorf/Lüttringhausen Nord, then follow the B51 towards RS Lüttringhausen
turn right before the railway bridge into Tannenbaumer Weg
drive to the end of the road
drive left over the railway bridge to Klausener Straße
turn left there
take the first road on the right (Am Blaffertsberg)
and after approx. 150 m you will find us on the left
10
Production in Neuerburg District Bitburg/Prüm
WABECO Str. 1-10
D-54673 Neuerburg
Phone: +49(0)6564/9697-0
Fax: +49(0)6564/9697-25
E-Mail: [email protected]
How to reach us from Köln (Cologne):
drive on the A1 towards Köln up to Blisheimer Dreieck
then continue on the A1 towards Euskirchen to the end of the motorway
at the end of the motorway continue on the B51 towards Prüm
and from Prüm, continue on the B410 to Pronsfeld
Neuerburg is signposted from Pronsfeld
How to reach us from Stuttgart/München (Stuttgart/Munich):
drive on the A8 München towards Ulm/Stuttgart
continue from Stuttgart on the A81 towards Heilbronn
continue from Heilbronn on the A6 towards Mannheim
at the motorway intersection Hockenheim, continue on the A61 towards
Schifferstadt/Mutterstadt
up to the motorway intersection Frankenthal
and from there continue on the A6 towards Kaiserslautern/Saarbrücken
at the motorway intersection Landstuhl, take the A62 towards Trier
from Trier drive onto the B51 towards Bitburg and from Bitburg
continue on the B50 towards Vianden up to Sinspelt
Neuerburg is signposted from Sinspelt
Any duplication or reprinting, even extracts, requires our permission in writing.
11
Round column drilling machine
on a scale of 1:5
An old round column drilling machine made by Alzmetall was
the original which Jörg Scepanski produced as a full functional model on a scale of 1 : 5. Mr. Scepanski produced all
the turned pieces on his WABECO Lathe D2400 E. All the
milled parts he made on his WABECO F1210 E high speed
mill.
The machine stand is milled out of a full block of brass. The stand
is milled hollow like the original and has four support feet. The contact surface of the work piece is milled out of stainless steel and is
connected to the machine base. The stand is drilled to fit the vertical and tapered holder of the round column. The tapered holder
is turned completely out of one piece of red brass. To get a strong
interference fit, the collet of the holder is turned a few hundredths
mm larger than the hole in the machine stand.
The machine round column is turned out of a full block of stainless steel. The round column is a few hundredths mm larger than
the hole of the tapered holder and therefore provides an interference fit.
The table is milled out of a full block of brass. The original from
Alzmetall is made of cast iron and the underside of the table has a
complex ribbing. The ribbing of the model is the same as the original. At first the bore of the round column was drilled. The working
surface of the table was milled out of stainless steel including the
T-slots for the T-nuts. The crankcase is milled out of red brass and
screwed on to the table. For the crank gear (for raising and lowering the table) a worm gear and a worm shaft were used, which
were built into the crankcase. The rack is grooved into the hole for
the round column and interlocks with the worm gear, exactly as it
is in the original. In this way it is possible to crank the work table
in the required position. In order to clamp the table for drilling or
swivelling it out of the way, the table was split on the backside of
the round-lead-hole. On the top is an adjusting screw and counter
nut and underneath is a clamping lever. Thereby it is possible to
adjust the table free of play. The clamp lever was milled and filed
out of brass. The clamp lever was milled hollow on the inside with
a 1 mm radius milling cutter.
The machine head is milled out of aluminium. The “inner workings” of the machine head consists of an outer spindle of stainless steel including the depth gauge, the inside spindle made of
titanium with an MT3 collet in a scale of 1 : 5 with a space for the
engaging piece of the drive pulley, the shaft and the gear wheel for
the spindle travel, recuperating spring for the spindle including
depth gage, the spring stop plate made of titanium, two drive pulleys made of brass, working lamp including the reflector made of
polished stainless steel, an extra control lamp for the work lamp
which gives light for the table, two switches, a lot of cables and
resistors… etc, etc, etc.
The inside spindle with the tool collet is positioned in the outside
spindle with two ball bearings. The drive pulley for the inside
spindle is in a large ball bearing, which is positioned in the
machine head. For that reason it doesn´t put any pressure on the
drive O-ring of the inside spindle. In this way a correct travel is
given to the outside spindle. In the outside spindle a rack was
milled to engage the drill travel. It is possible to adjust the depth
stop infinitely to the desired drilling depth. Exactly like the large
Alzmetall, the drilling depth will be read on a scale at the front.
12
Turned and milled on WABECO lathes and milling machines
The machine head cover is milled out of a full block of aluminium. The name plate is made of 1mm brass plate sawn out
with a goldsmith fretsaw and cleaned up with small files. The
name plate is 10 mm high and a 54 mm long. Finally the name
plate was silver plated and chemical etched on the black base
plate.
The front side of the machine head is milled out 15 mm in
depth. An edge of 3 mm is left. In this edge a control panel was
milled for the head plate with switches and buttons. The buttons are dummies. Both switches are operational and turn on
the motor and the working lamp. The body of rev.-counter is
made out of a base plate of brass. The classification lines are
painted on the white coated instrument dial. The figures are
glued on separately. The needle is sawed and filed out of a
brass plate of 0.2 mm thickness. The 0.8 mm thick glass plate
was ground round with a diamond grinding disc and embedded into the dial. After that a turned stainless steel cage ring
was put on.
The original motor is screwed on the outside at the back of
the machine head. In the case of the model a
“Glockenankermotor” including a gearbox was fastened in
exactly the same place. Because the motor is visible, and
since such a small motor doesn´t look like the original, a
dummy cover of red brass was milled and turned. The cover
was placed over the electric motor and held by the clamping
plate of the motor. The cooling fins were milled in using a 1.8
mm milling cutter, the cooling fins have a thickness of 0.8 mm.
The connection box is integrated in the cover. It is possible to
open the box to get at the cables to the motor at any time. The
fan cover underneath is milled out of brass.
The connection box is milled out of a full block of brass and
inside hollow like the original. The cover is screwed from the
outside. Inside the box are the connection cables and the two
screws that hold the machine head on the round . The screw
connections are milled and turned out of one piece of brass.
The upper nut is offset by 30°, so that it looks like it is tighten.
The upper hexagon was milled on the dividing attachment,
than reversed, 30° offset, clamped and then the lower hexagon was milled. The T-slots of both hexagons were grooved on
the lathe.
Operating- Drilling with the model is an absolute pleasure.
You don´t want to stop. The model has such power that there
is no problem drilling brass or stainless steel. The depth gauge
can be adjusted to any desired drilling depth. Thanks to the
motor it is almost impossible to stop the 8.8 mm thick spindle
with your fingers. The voltage supply is 24 volts. For better
vision you can use the working lamp, which is in the radius of
the machine head.
The next model of F1210 E high speed on a scale of 1:5
You also want to publish in our next catalogue or on our
web-shop your models that were produced on WABECO
machines?
We would appreciate if you contact us.
13
INDEX
Universal graphometer
Lathes
D2000E and options
D2400E and options
D3000E and options
D4000E and options
D6000E and options
D6000E high speed and options
DF1680E Universal drilling and milling unit
22
22
22
32
32
32
40
CNC lathes
CC-D4000E and options
CC-D6000E and options
CC-D6000E high speed and options
48
48
48
Milling machines
F1200E and options
F1200E high speed and options
F1210E and options
F1210E high speed and options
F1410LF and options
F1410LF high speed and options
62
62
62
62
64
64
CNC milling machines
CC-F1200E and options
CC-F1200E high speed and options
CC-F1210E and options
CC-F1210E high speed and options
CC-F1410LF and options
CC-F1410LF high speed and options
90
91
Measuring instruments
Angle block set
Angle prism (adjustable)
Center indicator
Calipers
Depth measuring caliper gage
Depth micrometer gage
Dial gages
Dial test indicator
Edge position sensor
Holder for micrometer screws
Internal micrometer gages
Levels
Magnetic measuring support
Magnetic chucks
Marking and altimeter device
Measurement and test board
Measuring tool kit
Micrometer screws
Micrometer set
Parallel block gage set
Positional displays
Prism pair
Square
Straight edge
Telescope gage set
3-D sensing device
Try square set
14
Dividing attachments
Dividing attachment
Indexing device
Tailstock
102-104
103
103
Working lamps
Magnetic lamps
Magnifying lamps
105
105
Accessories for machines
Coolant concentrate
Coolant hose 3-fold
Coolant unit
Demagnetizing table
Grease gun
Hand steel rest
Spray cooling system
Stays
106
107
107
106
106
106
107
106
Clamping tools
78
78
78
78
82
82
Digital measuring systems
Digital readout systems
Digital measuring gages
93
97
97
100
93
95
95
98
98
101
94
96
100
98
101
92
101
92
94
94
97
92
97
95
93
96
100
95
Adapter sleeve MT3 to MT2
Boring head
Boring bar set
Camlock collet chuck
Camlock lathe chuck
Clamping and face plate
Clamping set for lathes
Clamping set for milling machines
Collets
Collet chuck
Collet set
Direct collets
Direct collet set
Disc cutter
Drill chuck
Drill chuck with toothed ring
Flanges
4-jaw lathe chucks
Holder for boring bars
Holder for drill steel
Holder for turning steel
Hollow spindle stop (adjustable)
Key for shell end milling mandril
Key for spring collet chuck
Lathe centres
Mandril collars
Milling clamping chuck
Multi-purpose shell end milling mandril
Parting tool
Parting tool holder
Quick-action drill chuck
Quick-change tool holder, basic body
Quick-change tool holder set
Soft non-stepped jaws
Spring collet chuck
Square turret tool-post
Surface clamping chuck (Weldorn)
115
121-123
121
112
112
113
113
116
116
113
112
117
117
120
115
115
108-111
110-111
125
124
124
113
118
116
114
119
116
118-119
125
124
115
124
125
108-111
116
124
117
INDEX
Surface plates
Taper shaft for drill chuck
3-jaw chuck
3-jaw lathe chucks
Threading chuck assembly
Tool changer set
111
115
110
108-110
120
114
Cutting tools
Adjustable tap wrench
138
Angular milling cutter set
135
Carbide tipped indexable inserts set
128
Clamping holder for indexable inserts
128-129
Combination drill and countersink
130
Countersink and burr remover 90°
131
Die stock
138
Face milling cutters
136
Hand taps
138
Hand reamer set
137
Hard metall milling cutter with diamont point 135
Inserted tooth milling cutter
131
Knurling pliers
130
Knurling tool
130
Magnetic pick-up tool
129
Metal slitting saws
136
Miniature thread cutting set
139
Punching set
129
Radius cutter set
134
Round dies
138
Shaft roughing mill
132
Shell end mills
133
Shell end mills set
134
Shell type single angle milling cutters
135
Side milling cutters
136
Single-corner rounding cutter set
135
Slot cutter-set
134
Slotting end mills
132
Slotting end mills set
133-134
Spot facer set
131
Step drill set
137
Steel cutting holder
129
Tap and die set
139
Tapping drill set
140
Taps single cut
138
Thread cutting attachment
140
Tooth form cutters
137
Turning tools
126-128
Universal carbide tipped tools set
126-127
Machine vices 3-axis
Machine vices
Mechanics bench vice
Parallel base
Parallel vices
Swivel base
Steel vices
T-nut blocks
Unit for adjustment of height
Work piece buffer
145-146
143-146
142
148
142
141
141
148
141
147
Arbor press
149
Keyway cutting set
149
Grinders
Disc grinder
Grinding discs
Double grinder
Grinding discs
Tool grinder
Grinding discs
Grinding fixture
Collets
152
152
152
152
150
151
150-151
151
Sheet metal forming
Folding press
Lever operated sheet metal shear
153
153
Precision drilling and milling stands
BF1244
BF1240
Precision mini drilling
and milling machine
156-157
156-157
158-159
Accessories
Clamping brackets
Cross support
Drill gun holder
Drilling and milling gear motor
Ring
Rotary table
Special clamps
Toothed extension rail hexagon
Toothed rack
161
160
162
160
162
161
161
162
162
Drill stands
163
Universal attachment with base
164
Vices
Articulated vices 3-axis
Clamping tool kit
Forged steel vices
Gripping jaws aluminium
Gripping jaws plastic
Low tension vices
Machine vices 2-axis
145
148
141
142
142
146-147
145/147
15
Lathes
D2400 E
D2000 E
Page 22
Page 22
Centre distance
350 mm
Centre height
110 mm
Power
1.4 kW, 230 V, 50 Hz
Spindle speed indefinitely variable
30 - 2300 r.p.m.
Feed rates
0.085 and 0.16 mm
Centre distance
500 mm
Centre height
110 mm
Power
1.4 kW, 230 V, 50 Hz
30 - 2300 r.p.m.
Feed rates
0.085 and 0.16 mm
D3000 E
Page 22
Centre distance
500 mm
Centre height
110 mm
Power
1.4 kW, 230 V, 50 Hz
30 - 2300 r.p.m.
Feed rates infinitely variable
0 - 250 mm/min
D4000 E
16
D6000 E
Page 32
Page 32
Centre distance
350 mm
Centre height
100 mm
Power
1.4 kW, 230 V, 50 Hz
30 - 2300 r.p.m.
Feed rates
0.085 and 0.16 mm
Centre distance
600 mm
Centre height
135 mm
Power
1.4 kW, 230 V, 50 Hz
30 - 2300 r.p.m.
Feed rates
0.085 and 0.16 mm
D6000 E high speed
DF1680 E
Page 32
Page 40
Centre distance
600 mm
Centre height
135 mm
Power
2.0 kW, 230 V, 50 Hz
100 - 5000 r.p.m.
Feed rates
0.085 and 0.16 mm
Longitudinal X-axis
500 mm
Transverse Y-axis
140 mm
Vertical Z-axis
280 mm
Power
1.4 kW, 230 V, 50 Hz
140 - 3000 r.p.m.
Lathes
CC-D4000 E
Page 48
Centre distance
Centre height
Power
Path feed rate
350 mm
100 mm
1.4 kW, 230 V, 50 Hz
30 - 2300 r.p.m.
Up to max. 500 mm/min
CC-D6000 E
Page 48
Centre distance
Centre height
Power
Path feed rate
600 mm
135 mm
1.4 kW, 230 V, 50 Hz
30 - 2300 r.p.m.
CC-D6000 E high speed
Page 48
Centre distance
Centre height
Power
Path feed rate
600 mm
135 mm
2.0 kW, 230 V, 50 Hz
100 - 5000 r.p.m.
17
Milling machines
F1200 E
18
F1200 E high speed
Page 62
Page 62
Longitudinal X-axis
260 mm
Vertical Z-axis
280 mm
Transverse Y-axis
150 mm
Work bench
450 x 180 mm
Power
1.4 kW, 230 V, 50 Hz
140 - 3000 r.p.m.
Longitudinal X-axis
260 mm
Vertical Z-axis
280 mm
Transverse Y-axis
150 mm
Work bench
450 x 180 mm
Power
2.0 kW, 230 V, 50 Hz
100 - 7500 r.p.m.
F1210 E
F1210 E high speed
Page 62
Page 62
Longitudinal X-axis
500 mm
Vertical Z-axis
280 mm
Transverse Y-axis
150 mm
Work bench
700 x 180 mm
Power
1.4 kW, 230 V, 50 Hz
140 - 3000 r.p.m.
Longitudinal X-axis
500 mm
Vertical Z-axis
280 mm
Transverse Y-axis
150 mm
Work bench
700 x 180 mm
Power
2.0 kW, 230 V, 50 Hz
100 - 7500 r.p.m.
F1410 LF
F1410 LF high speed
Page 64
Page 64
Longitudinal X-axis
500 mm
Vertical Z-axis
280 mm
Transverse Y-axis
200 mm
Work bench
700 x 180 mm
Power
1.4 kW, 230 V, 50 Hz
140 - 3000 r.p.m.
Longitudinal X-axis
500 mm
Vertical Z-axis
280 mm
Transverse Y-axis
200 mm
Work bench
700 x 180 mm
Power
2.0 kW, 230 V, 50 Hz
100 - 7500 r.p.m.
Milling machines
CC-F1200 E
CC-F1200 E high speed
Page 78
Page 78
Longitudinal X-axis
260 mm
Vertical Z-axis
280 mm
Transverse Y-axis
150 mm
Work bench
450 x 180 mm
Power
1.4 kW, 230 V, 50 Hz
140 - 3000 r.p.m.
Path feed rate for
up to max. 1200 mm/min
Longitudinal X-axis
260 mm
Vertical Z-axis
280 mm
Transverse Y-axis
150 mm
Work bench
450 x 180 mm
Power
2.0 kW, 230 V, 50 Hz
100 - 7500 r.p.m.
Path feed rate for
CC-F1210 E
Page 78
Longitudinal X-axis
500 mm
Vertical Z-axis
280 mm
Transverse Y-axis
150 mm
Work bench
700 x 180 mm
Power
1.4 kW, 230 V, 50 Hz
140 - 3000 r.p.m.
Path feed rate for
CC-F1410 LF
Page 78
Longitudinal X-axis
500 mm
Vertical Z-axis
280 mm
Transverse Y-axis
150 mm
Work bench
700 x 180 mm
Power
2.0 kW, 230 V, 50 Hz
100 - 7500 r.p.m.
Path feed rate for
CC-F1410 LF high speed
Page 82
Page 82
Longitudinal X-axis
500 mm
Vertical Z-axis
280 mm
Transverse Y-axis
200 mm
Work bench
700 x 180 mm
Power
1.4 kW, 230 V, 50 Hz
140 - 3000 r.p.m.
Path feed rate for
Longitudinal X-axis
500 mm
Vertical Z-axis
280 mm
Transverse Y-axis
200 mm
Work bench
700 x 180 mm
Power
2.0 kW, 230 V, 50 Hz
100 - 7500 r.p.m.
Path feed rate for
19
Lathes
with cylindrical guideways
WABECO technology has proofed itself - the fact that
thousands of lathes with massive cylindrical guideways have been sold without a complaint speaks for
itself.
You want to turn with precision!
WABECO lathes guarantee you ultimate precision covering
the entire working range of the lathe. Production in
Germany on state-of-the-art machine tools guarantees
this. The result is WABECO lathes made to toolmaker's
accuracy.
Parting off
Longitudinal turning
You want quality!
WABECO lathes are produced on state-of-the-art machine
tools with a machine precision in accordance with DIN
(German Industrial Norm). In order to guarantee our
quality, we run tests during assembly and perform a written
final test report. This is composed of, among other things,
(declaration of average-value specifications): truth of
rotation of the work spindle 0.005 mm, cylindrical turning
with finishing cut to 100 mm flying 0.01 mm, cylindrical
turning with finishing cut to 300 mm between centres
0.015 mm.
You want a robust lathe!
By means of the powerful and infinitely variable drive, it is
possible, for example, with round bars of steel with a
diameter of 50 mm, to turn down diameters of a work piece
by 5 mm with one feed operation. We would be glad to
supply the proof.
You want a wear-free lathe!
By means of our cylindrical guideways, optimal swarf
removal is ensured. Swarf scrapers in the tool slide
prevent dirt and swarf entering the guideways. We offer a
10-year warranty on the guideway pillar.
Thread cutting
You want using over generations!
This is guaranteed by in-house design and construction.
The supply of replacement parts is also guaranteed for
decades.
You want expert advice!
If you have technical inqueries or you wish to be advised
in selecting the most suitable lathe and the corresponding
accessories for your requirements, our WABECO team is
at your disposal for advice.
You want safety!
The lathes' electrical systems have been constructed in
accordance with the VDE (Association of German electrical
technicians' regulations).
Taper turning
20
You want a warranty!
We offer you a 5-year warranty - the warranty does not
cover parts subject to wear.
High torque - thanks to the countershaft the lathes have
high torque inserted between the drive and the work
spindle and this is ideal for machining materials which
are hard and difficult to cut.
Extremely silent running by means of modern, electronically regulated drive technology.
Overload clutch - to prevent damage to the feed system, the lead screw and the lead screw drive are connected to the overload clutch.
Milling with an angle plate with milling
machine table
Rigid work spindle - the rigid work spindle is mounted
on 2 precision-DIN adjustable tapered roller bearings.
The centering of the work spindle nose is in accordance
with DIN 6350.
Universally adjustable cross table - all parts of the
cross table are made of high-quality grey cast iron and
the dovetail guides are adjustable and play-free. Milled
graduations in the graduated collars make cuts in the
hundredths range possible. The upper slide can be rotated 360° on the traverse slide in order to turn different
tapers.
Inside turning
Powerful tailstock - in order to turn slender tapers, the
upper part of the tailstock can be adjusted. The tailstock
sleeve is provided with a internal morse taper MT2.
A graduated scale on the sleeve allows the depth setting
to be read.
Precision guides - precision-ground high-quality solid
steel guide ways guarantee a high level of durability,
precision and a long life.
Drilling
The ON-OFF switch is equipped with a low voltage
release, i.e. the machine will not re-start automatically
in the event of a power failure. The drive electronics are
equipped with a multiple fault monitoring circuit and this
permits a smooth start under all operation conditions.
Easy maintenance - WABECO lathes are easy to
maintain because all the modules are easy to reach.
The modules can easily be removed for repair purposes.
View of gear train
21
Lathes
with cylindrical guideways
D2000 E
D2400 E
D3000 E
22
Basic equipment
… for all lathes
5-year warranty
we guarantee ultimate precision due to production in Germany on state-of-the-art machine tools
made to toolmaker's accuracy with test report
with electronically infinitely variable drive 30 - 2300 r.p.m. Equipped with a strong work spindle drive with
dynamic, speed-controlled main drive motor, which can be adjusted by means of a potentiometer over a wide
range of cutting speeds
with single-phase inverse speed motor 1.4 kW, 230 V, 50 Hz as a direct current model with continuous
r.p.m. surveillance
work spindle bore Ø 20 mm (optional Ø 30 mm)
clockwise/anticlockwise rotation of work spindle
with leading spindle drive and change gear quadrant for thread cutting
automatic longitudinal feed
constant torque throughout the entire speed range
also available in 110V - 60 Hz and inch models
… especially for lathes D2000 E
standard lathe chuck with turning and drilling jaw
fixed lathe centre MT2
optional - change gears set for metric (0.4-4.0 mm) and inch (10-32 TPI) threads (No. 10179)
with 3-jaw lathe chuck Ø 100 mm
Order No. 10108
precision lathe chuck with turning and drilling jaw
fixed lathe centre MT2
optional - change gears set for metric (0.4-4.0 mm) and inch (10-32 TPI) threads (No. 10179)
Order No. 10200
Order No. 10201
Order No. 10202
live lathe centre MT2
automatic longitudinal turning and thread cutting without exchanging loose change gear
the conventional longitudinal feed of the cross support is accomplished with an angular gear
the automatic longtitudinal feed is infinitely adjustable by means of a potentiometer
the feed direction can be selected by means of a switch
change gears set for threading metric (0.4-4.0 mm) and inch (10-32 TPI) threads
Order No. 10300
Order No. 10301
Order No. 10302
23
Technical data
D2000 E
D2400 E
D3000E
Centre distance
350 mm
500 mm
500 mm
Centre height
110 mm
110 mm
110 mm
Power 230 V, 50 Hz
1.4 kW
1.4 kW
1.4 kW
30 - 2300 r.p.m.
30 - 2300 r.p.m.
30 - 2300 r.p.m.
20 mm - optional 30 mm
MT3
only if spindle bore
20 mm
MT3
20 mm
MT3
20 mm
Ø-of chuck work above cross
slide rest
126 mm
126 mm
126 mm
Travel of cross slide
110 mm
110 mm
110 mm
Travel of longitudinal slide
58 mm
58 mm
58 mm
360 °
360 °
360 °
20 mm
20 mm
20 mm
Truth of rotation of spindle nose
0.005 mm
0.005 mm
0.005 mm
Cylindrical turning to 100 mm
unsupported
0.01 mm
0.01 mm
0.01 mm
Ø of chuck work, measured
above the guiding bars
220 mm
220 mm
220 mm
Travel of tailstock sleeve
65 mm
65 mm
65 mm
Tailstock sleeve taper
MT2
MT2
MT2
Tailstock offset range
± 10 mm
± 10 mm
± 10 mm
0.085 mm
optional 0.16 mm
0.085 mm
optional 0.16 mm
0 - 250 mm/min
infinitely variable
optional
0.4-4.0 mm
10-32 TPI
optional
0.4-4.0 mm
10-32 TPI
0.4-4.0 mm
10-32 TPI
1050 x 410 x 420 mm
1200 x 410 x 420 mm
1140 x 410 x 420 mm
59 kg
65 kg
71 kg
Spindle speed infinitely variable
Spindle bore
Taper in spindle nose
Swivel range of the upper slide
rest
max. height of turning tools
Automatic feed
Thread pitch
metric thread
inch thread
Machine dimensions (W x H x D)
Weight net without packing
- Technical details are subject to change -
24
Options
Work spindle bore Ø 30 mm
no retrofitting
without morse taper
Order No. 10278
Change gears set
for optional retrofitting
for metric (0.4-4.0 mm) and inch (10-32TPI) threads
the change gears are part of the standard equipment for the D3000 E
Order No. 10179
Pair of toothed wheels for left-hand thread
Order No. 10180
Pan for coolant and cutting
for D2000
Order No. 10174
for D2400 E/D3000 E
Order No. 10175
Base cabinet
H 85 x W 106 x D 45 cm
with 2 lockable doors and 2 shelves
made of powder-coated sheet steel
Order No. 10267
Levelling elements
vibration pick up and absorption element
Ø 80 mm, thread M10
prevents the machine and cabinet moving
for precise height adjustment on uneven ground
4 levelling elements are required per cabinet/machine
pack. unit: 1 piece
Order No. 10268
25
Options
Coolant unit with splash guard
for cooling and lubrication
complete with feed pump 230 V, 50 Hz
flexible hose with stop value and nozzle
content coolant: 19 litres
Application: i.e. when processing high alloy steel and aluminium, improves the surface finish, increases tool endurance, prevents built-up
edges, maintains dimensional accuracy of work pieces
Order No. 10264
3-axis digital readout system and linear measuring scales
Illustration D3000 E
with 3-axis digital readout system
switchable from lathes to milling machines
for a precise, fast and reliable production
smooth installation by exact positioning
no parallax or reading errors
absolute accuracy of repeat machining
glass measuring scales are protected against shock and dirt
colour display, 7-digit position indicator an +/- display
resolution 0.005 mm
ergonomically designed folio keyboard - dust and splash guard
reversible metric/inch
reversion of count (up or down) by means of operation sign change
coordinates value setting or origin of zero setting
data is preserved in the fixed set point memory in the case of a
power cut
incremental or absolute measurement input
parameter input
diameter or radius readout
display of the axes Z0 and Z1 with adding function, either the addition
value or the individual values are displayed
can be installed by the customer
3-axis digital readout system
Linear measuring scales for transverse X-axis
Order No. 10280
measuring length 170 mm
Order No. 10284
Linear measuring scales for longitudinal Z-axis
for D2000 E
Order No. 10286
for D2400 E/D3000 E
Order No. 10287
Bracket for readout system and protective cover for the glass measuring scales
Order No. 10289
Factory-installed readout system and glass measuring scales
Order No. 10288
26
Options
Angle plate with milling table
for drilling and milling
can be traversed in 3 axis
work bench 130 x 100 mm
work bench can be rotated infinitely variable 360°
Order No. 10270
Start set 1
for lathes D2000 E/D2400 E
consisting of:
universal carbide tipped tools set 6-pieces
Live lathe centre MT2
precision quick-action drill chuck
taper shaft for drill chuck
Order No. 10990
Start set 2
for lathes D2000 E/D2400 E/D3000 E
consisting of:
quick-change tool holder, basic body
holder for drill steel
holder for turning steel
for lathes D2000E/D2400 E additional consisting of:
for D2000 E/D2400 E
Order No. 10991
for D3000 E
Order No. 10992
27
Lathes
with prismatic cast iron bed
WABECO lathes guarantee you ultimate precision
covering the entire working range of the machine. Production in Germany on state-of-the-art machine tools
guarantees this. The result is WABECO lathes made to
toolmaker's accuracy.
You want quality!
View of gear train
WABECO lathes are produced on state-of-the-art machine tools with a machine precision in accordance with
DIN (German Industrial Norm). In order to guarantee our
quality, we run tests during assembly and perform a
written final test report. This is composed of, among
other things, (declaration of average-value specifications): truth of rotation of the work spindle 0.005 mm,
cylindrical turning with finishing cut to 100 mm flying
0.01 mm, cylindrical turning with finishing cut to 300 mm
between centres 0.015 mm.
You want a robust lathe!
By means of the powerful and infinitely variable drive, it
is possible, for example, with round bars of steel with a
diameter of 50 mm, to turn down diameters by 10 mm
with one feed operation. We would be pleased to
proof it to you.
You want a wear-free lathe!
Swarf scrapers with felt in the tool slide prevent dirt and
swarf entering the guideways.
You want generations of use!
Drilling with stay
decades.
If you have technical inquiries or you wish to be advised
in selecting the most suitable machine and the corresponding accessories for your requirements, our
WABECO team is at your disposal for advice.
You want safety!
The lathes' electrical systems have been constructed in
accordance with the VDE (Association of German electrical technicians' regulations).
Thread cutting
28
Engine bed - the hardened, rigid machine bed is made
of multiple diagonally ribbed grey cast iron. The vee
guides are ground.
High torque - on the work spindle allows working without problems even in the lower speed ranges for example when machining materials which are hard and difficult to cut.
Extremely silent running by means of modern, electronically regulated drive technology.
Rigid work spindle - the rigid work spindle is mounted
on 2 adjustable precision DIN tapered roller bearings.
The centering of the work spindle nose is in accordance
with DIN 6350.
Inside turning
Tailstock - the housing is made of grey cast iron and
centered on the engine bed by means of a hand
scraped vee groove.
Tumble gear - can be switched on alternatively for left
or right hand thread.
Universal adjustable cross table - all parts of the
the dovetail guides are adjustable and play-free. Milled
graduations in the graduated collars make cuts in the
hundredths range possible. The upper slide can be rotated 360° on the transverse slide in order to turn different tapers.
Powerful tailstock - in order to turn slender tapers, the
upper part of the tailstock can be adjusted. The tailstock
sleeve is provided with a internal morse taper MT2.
A graduated scale on the sleeve allows the depth setting to be read.
Knurling
The ON-OFF switch is equipped with a low voltage
release, i.e. the machine will not re-start automatically
in the event of a power failure. The drive electronics are
equipped with a multiple fault monitoring circuit and this
permits a smooth start under all operation conditions.
Easy maintenance - WABECO lathes are easy to
maintain, because all the modules are easy to reach.
Turning with collet chuck
29
Lathes
D4000 E
with base cabinet and
coolant unit
D6000 E
with base cabinet
30
D6000 E
coolant unit
D6000 E
with ball screws incl. lead-or ball screw protective
cover, base cabinet and coolant unit
31
Lathes
D4000 E
D6000 E
D6000 E high speed
32
Basic equipment
… for all lathes
5-year warranty
with hardened prismatic cast iron bed
work spindle bore Ø 20 mm (optional Ø 30 mm for all lathes D6000 E)
tumbler gear for left and right threads
change gear set for threading metric (0.4-4.0 mm) and inch (10-32 TPI) threads
2 automatic longitudinal feeds rates/lead screw drive
dynamic, speed-controlled main drive motor, which can be adjusted by means of a potentiometer over a
wide range of cutting speeds
with single-phase inverse-speed motor 1.4 kW, 230 V, 50 Hz as a direct current model with continuous
r.p.m. surveillance
also available in 110V - 60 Hz and inch model
Order No. 10400
Order No. 10401
Order No. 10402
r.p.m. surveillance
teilstock with quick-release
also available in 110V - 60 Hz and inch model
Order No. 10600
Order No. 10601
Order No. 10603
Order No. 10602
… especially for lathes D6000 E high speed
robust, speed regulated motor, which can be adjusted by means of a potentiometer over a wide range of
cutting speeds. Power 2.0 kW, 230 V, 50 Hz
spindle speed 100 - 5000 r.p.m. (with lathe chuck Ø 125 mm max. 4800 r.p.m.)
suitable for small diameter tools due to high speed
teilstock with quick-release lever
Order No. 10605
Order No. 10606
Order No. 10607
33
Basic equipment
… for all D6000 E lathes equipped with Camlock fixture
5-year warranty
tailstock with quick-release lever
made to toolmaker’s accuracy with test report
work spindle bore Ø 20 mm (optional Ø 30 mm for all CNC lathes CC-D6000 E)
Precision Camlock lathe chuck with turning and drilling jaws
Camlock spindle holder according to DIN 55029 size 4
for quick changing of lathe chucks and collet chucks by means of the quick-fastener
2 automatic longitudinal feed rate/lead screw drive
r.p.m. surveillance
with Camlock 3-jaw lathe chuck Ø 125 mm
Order-No. 10630
Order-No. 10632
… especially for lathes D6000 E high speed
Order No. 10636
Order No. 10638
34
Technical Data
D4000 E
D6000 E
D6000 E high speed
Centre distance
350 mm
600 mm
600 mm
Centre height
100 mm
135 mm
135 mm
Power 230 V, 50 Hz
1.4 kW
1.4 kW
2.0 kW
30 - 2300 r.p.m.
30 - 2300 r.p.m.
100 - 5000 r.p.m.
20 mm
20 mm
optional 30 mm
20 mm
optional 30 mm
MT3
MT3
MT3
Ø-of chuck work above cross
slide rest
120 mm
170 mm
170 mm
100 mm
140 mm
140 mm
50 mm
60 mm
60 mm
360 °
360 °
360 °
16 mm
20 mm
20 mm
0.005 mm
0.005 mm
0.005 mm
unsupported
0.01 mm
0.01 mm
0.01 mm
Ø of chuck work, measured
above the guiding bars
200 mm
270 mm
270 mm
45 mm
65 mm
65 mm
MT2
MT2
MT2
± 10 mm
± 10 mm
± 10 mm
0.085 and 0.16 mm
0.085 and 0.16 mm
0.085 and 0.16 mm
0.4-4.0 mm
10-32 TPI
0.4-4.0 mm
10-32 TPI
0.4-4.0 mm
10-32 TPI
860 x 400 x 380 mm
1230 x 500 x 470 mm
1200 x 630 x 479 mm
71 kg
150 kg
177 kg
Spindle bore
Swivel range of the upper slide
rest
Automatic feed
Thread pitch
metric thread
inch thread
Machine dimensions (W x H x D)
Weight net without packing
35
Options
no retrofitting
with ground inner taper MT3
not available for lathe D4000 E
Order No. 10678
Ball screws
no retrofitting
for both axes
very high pitch and positioning precision
wear-free
incl. lead-or ball screw protective cover
with ball screws and
lead-or ball screw protective cover
Order No. 10645
Lead-or ball screw protective cover
no retrofitting
to protect the leading spindle and nut against swarf
to prevent premature wear and loss of precision
Order No. 10680
Quick-action collet chuck
no retrofitting
quick clamping device for interchangeable collet chucks
clamping range 1 - 30 mm
to be used only up to max. 4000 r.p.m.
clamping and unclamping of the work piece done by hand lever
self-locking
collets from 1 - 30 mm available - price upon request
Order No. 10930
Base cabinet
H 85 x W 106 x D 45 cm
Order No. 10267
Levelling elements
pack. unit: 1 piece
36
Order No. 10268
Options
flexible hose with stop valve and nozzle
content coolant: 19 liters
Application: i. e. when processing high alloy steel and aluminium,
improves the surface finish, increases tool endurance, prevents built-up
for D4000 E
Order No. 10464
for D6000 E/D6000E high speed
Order No. 10664
Universal drilling and milling unit DF1680 E
product description see page 40
not available for lathes D4000 E
Order No. 10692
Angle plate with milling table
complete with milling table and vertical slide rest
for drilling and milling
can be traversed in 3 axes
work bench 130 x 100 mm
work bench can be rotated infinitely variable 360°
for D4000 E
Order No. 10470
for D6000 E/D6000 E high speed
Order No. 10671
Start set 1
consisting of:
precision quick-action drill chuck with taper shaft for drill chuck
square turret tool-post
for D4000 E
Order No. 10994
Order No. 10996
Start set 2
consisting of:
precision quick-action drill chuck with taper shaft for drill chuck
for D4000 E
Order No. 10997
Order No. 10995
37
Options
digital measuring gages for precise and exact processing of a work
piece, without monitioring spindle play
the digital measuring slide shows values with a reading accuracy of
0.01 mm on the LCD display
all digital measuring gages are equipped with an interface for
position readout
Reset function
Digital measuring gage transverse X-axis
for allen D4000 E
Order No. 11370
for allen D6000 E
Order No. 11371
Digital measuring gage longitudinal Z-axis
for allen D4000 E
Order No. 11364
for allen D6000 E
Order No. 11365
Digital measuring gage upper longitudinal support Z-axis
with vertical LCD display
Order No. 11360
Set of fastenings for all 3 axes
for allen D4000 E
Order No. 10499
for allen D6000 E
Order No. 10699
Factory-installed readout system and glass measuring gages
38
Order No. 10698
Options
colour display, 7-digit position indicator and +/-display
resolution 0.005 mm
ergonomically designed folio keyboard – dust and splash guard
reversion of count (up and down) by means of operation sign
change
coordinates value setting or zero setting
data is preserved in the fixed set point memory in the case of a
power cut
parameter input
display of the axes Z0 and Z1 with adding function, either the addition vaulue or the individual values are displayed
Linear measuring scales for longitudinal X-axis
Order No. 10280
Order No. 10284
for D4000 E
Order No. 10286
Order No. 10287
for D4000 E
Order No. 10489
Order No. 10689
Order No. 10688
39
Universal drilling and milling unit DF1680 E
suitable for WABECO lathes D6000 E/D6000 E high speed
High torque on the work spindle even in the lower speed ranges and this
is ideal for machining materials which are hard and difficult to cut.
Extremely silent running by means of modern, electronically regulated
drive technology.
Extremely rigid work spindle in extendable sleeve - the precision
ground work spindle with an accuracy of 0.01 mm and is mounted in a
generously dimensioned drilling and milling quill with anti-friction bearings.
The milling head can be swivelled 90º to both sides for drilling and milling at every angle. The vertical position can be set by means of a hardened and ground conical index pin.
Tool, clamping and ejection system for mounting and ejecting tools
(milling cutter, drill, chuck etc.) without a lot of effort. This makes any
knocking out of tools with a hammer causing damage to the spindle bed,
unnecessary.
The ON-OFF switch with a low voltage release, i.e. the machine does not
restart automatically in case of a power failure. The drive electronics are
equipped with a multiple fault monitoring circuit which allows a smooth start
under all operating conditions.
Easy maintenance - because all the modules are easy to reach. The
modules can easily be removed for repair purposes.
Longitudinal X-axis
500 mm
Vertical Z-axis
280 mm
Transverse Y-axis
140 mm
Power 230 V, 50 Hz
Swivel range of the milling head to both
1.4 kW
140 - 3000 r.p.m.
90°
slides
Tool holder
Drilling stroke
Work bench (L x W)
Number of T-slots
Width of T-slots
Distance between milling machine table
and work spindle
Working range milling spindle nose-support
Weight without packing
40
MT2 and tightening thread M10
55 mm
270 x 150 mm
2
10 mm
min. 0 mm
max. 280 mm
185 mm
49 kg
Basic equipment
5-year warranty
with single-phase inverse-speed motor 1.4 kW, 230 V, 50 Hz as direct current model with continuous
r.p.m. surveillance
tool holder MT2
protective hood prevents unintentional touching of the spindle while in operation. Swivels for quick tool change
adjustable play-free dovetail guides in the Z-axis
adjustable feed screws free of play using adjustable bronze nut and counter nuts in the Z-axis
milling head can be swivelled 90° to both sides
slow forward feed
drilling depth end stop
1 concertina cover to protect guides
exact clamping of the quill on the total surface area in the milling head
Order No. 10692
Options
Universal cross tables
all parts of the cross table manufactured from high-quality grey cast iron
adjustable play free dovetail guides
milled graduations on the scale rings of the cross table
using this precise and stable cross table, the universal drilling and milling unit can be retooled as a pillar
milling machine with dovetail guide
work bench (L x W) 450 x 180 mm weight 35 kg
Order No. 11220
work bench (L x W) 700 x 180 mm weight 46 kg
Order No. 11420
Technical data see
milling machines with
dovetail guide
41
CNC lathes
WABECO CNC lathes guarantee you ultimate precision
covering the entire working range of the CNC lathe.
Production in Germany on state-of-the-art machine
tools guarantees this. The result is WABECO CNC
lathes made to toolmaker's accuracy.
You want quality!
Thread cutting
WABECO CNC lathes are produced on state-of-the-art
machine tools with a machine precision in accordance
with DIN (German Industrial Norm). In order to guarantee our quality, we run tests during assembly and perform a written final test report. This is composed of,
among other things, (declaration of average-value
specifications): truth of rotation of the work spindle
0.005 mm, cylindrical turning with finishing cut to 100
mm flying 0.01 mm, cylindrical turning with finishing cut
to 300 mm between centres 0.015 mm.
You want a robust CNC lathe!
By means of the powerful and infinitely variable drive, it
is possible, for example, with round bars of steel with a
diameter of 50 mm, to turn down diameters by 5 mm
with one feed operation. We would be glad to supply
the proof.
You want a wear-free CNC lathe!
Swarf scrapers in the tool slide prevent dirt and swarf
entering the guideways.
Contour turning
decades.
If you have technical queries or you wish to be advised
in selecting the most suitable CNC lathe and the corresponding accessories for your requirements, our
You want safety!
The CNC lathes' electrical systems have been constructed in accordance with the VDE (Association of
German electrical technicians' regulations).
Face turning
42
Construction the hardened, rigid machine bed is made
of grey cast iron which is multiple diagonally ribbed. The
vee guides are ground.
High torque on the work spindle allows working without
problems even in the lower speed ranges for example
when machining materials which are hard and difficult to
cut.
Extremely silent running - by means of modern, electronically regulated drive technology.
Rigid main spindle - the rigid main spindle is mounted
on 2 adjustable precision-DIN tapered roller bearings.
The centering of the main spindle nose is in accordance
with DIN 6350.
Thread cutting with tool changer
Universal adjustable cross table - all parts of the
the dovetail guides are adjustable and play-free.
Axis drive - strong, maintenance-free feed motors,
which drives the axes via the toothed belts, providing
high feed rates and acceleration values.
Ball screws - the use of ball screws is essential for a
good positioning precision. Ball screws with play-free ball
bearing nuts are used. Ball screws are wear-free.
Inside turning
Automatic 8-fold tool changer - for 4 outside and 4
inside processing tools. The tools are automatically
changed in CNC by means of the tool changer. The
software also adjusts the number of revolutions on the
work spindle, necessary for the selected tool.
Grooving
43
CNC lathe software nccad basic
Software - the CNC lathe software nccad basic
allows the easy creation of turning contours.
By offering the possibility of backlash compensation,
nccad basic provides for high accuracy when machining with a machine tool equipped with trapezoid spindles (backlash).
Network
An
compatible software
Update to nccad professional can be installed at
any time (provided that ball screws are used).
Type of control
- 2D interpolation, i. e. two axes
can be displaced simultaneously. By supporting the
microstepping function, this control type guarantees a
smooth run and high position resolution as well as an
anticipatory program process.
Conventional machining – is possible with the
controller switched off.
Dialogue-oriented operator guidance
Program input according to DIN 66025 with G and
M functions as well as graphical programming.
Data import - the contour is imported in form of dxf
files from a CAD system such as Auto CAD or HPGL
files in case of Corel Draw. nccad basic automatically
converts these files into an executable program.
Designing may also be done in nccad CAD mode.
Contour designing - CAD mode allows the input
or modification of coordinates i. e. instructions can be
modified, added and/or deleted. With nccad professional, the contour to be turned can be drawn and displayed on the monitor by using the mouse or the keyboard. As a standard, the CAD mode offers the drawing
of straight lines, arches, circles, polygons etc. The contours can be moved, rotated, copied, mirrored and
trimmed.
Input of technology values for the drawn contour such as the feed, in-feed depth, processing
sequence, fine chip removal etc.
44
Automatical creation of CNC programs
on the basis of a designed contour according to DIN
66025.
Graphic simulation - prior to the actual machining of a work piece the operator may run a simulation
program. By means of this method potential programming errors can be eliminated in a quick and easy way
and an unnecessary collision can be avoided.
Operating panel
- via the operating panel the
CNC lathe can even be run without a program either by
direct input of the displacement value via the keypad or
by using the arrow keys of the operating panel. The
current values are displayed on the monitor.
Tool specification – serves for the administration
of the tools.
Machine zero point –is interrogated by means
of a reference travel via limit switches. Up to 20
further zero points can be allocated.
Help functions
- comfortable direct help function
within the software. Direct access to the explanation of
icons via the F1 key.
System requirements
- Pentium 2 min., at
least 600 MHz, min. 64 MB RAM working memory, CD
drive, serial interface, graphical resolution 1024 x 768,
60 MB left on the main board.
Operating systems - Windows XP and
Windows NT
45
CNC lathe software nccad professional
Software
- the comfortable CNC lathe software
nccad professional allows the easy creation of turning
contours.
Network -
compatible Software
Type of control
- 2 ½ D interpolation – i. e. two
axes can be displaced simultaneously. The 3rd axis is
intended for the 8-fold tool changer which is available
as an option. By supporting the microstepping and the
Look A-head feature, this control type guarantees a
smooth run and high position resolution as well as an
anticipatory program process. With nccad professional the machine runs at a very high speed on both axes,
a rotational speed regulation is also provided and the
spindle can optionally be turned on or off.
Program input according to DIN 66025 with G and
M functions as well as graphical programming.
files from a CAD system such as Auto CAD or HPGL
files in case of Corel Draw. nccad professional automatically converts these files into an executable program. Designing may also be done in nccad CAD
mode.
modified, added and/or deleted. With nccad professional, the contour to be turned can be drawn and displayed on the monitor by using the mouse or the keyboard. As a standard, the CAD mode offers the drawing
of straight lines, arches, circles, polygons etc. The contours can be moved, rotated, copied, mirrored and
trimmed. As additional feature nccad professional
enables you to dimension your drawings.
Input of technology
values for the drawn contour
such as the feed, in-feed depth, processing sequence,
fine chip removal, thread pitches etc.
Automatical creation of CNC programs
on the basis of a designed contour according to DIN
66025.
46
Graphic simulation with Open GL - prior to the
actual machining of a work piece the operator may run a
simulation. By means of this method potential programming
errors can be eliminated in a quick and easy way and an
unnecessary collision can be avoided.
Operating panel
- via the operating panel the CNC
lathe can even be run without a program either by direct
input of the displacement value via the keypad or by using
the arrow keys of the operating panel. The current values
are displayed on the monitor.
Tool specification
- allows the definition of tools by
entering the angle, length and shape of cutting edges etc.
Machine zero point – is interrogated by means of a
reference travel via limit switches. Up to 20 further zero
points can be set.
Help functions
- comfortable direct help function within the software. Direct access to icon explanation via the F1
key.
System requirements - Pentium 2 min., at least 600
MHz, min. 64 MB RAM working memory, CD drive, serial
interface, graphical resolution 1024 x 768, 60 MB left on
main board. The Open GL simulation requires a fast graphic card with a large memory such as GeForce2 made by
NVIDIA.
Operating systems – Windows XP and Windows NT
Tool memory - allows the administration of up to 20 different tools. The fully automatic tool memory calculates the
deviations between the tools on the basis of the tool dimensions.
Thread cutting
– in CNC mode for longitudinal metric
and inch threads.
8-fold tool changer – (optional) requires the 3rd axis,
provided ready for use.
Electronic hand wheels – (optional) needed for the
zero point travel.
47
CNC lathes
CC-D4000 E
CC-D6000 E
48
Basic equipment
… for all CNC lathes
5-year warranty
conventional threading
2 automatic longitudinal feed rates/lead screw drive
threading in CNC only with nccad software
CNC lathe software and connection cable between PC and control system
factory-installed control unit with integrated operational control and feed motor
the CNC lathes can be used conventionally as well as with CNC
the use of ball screws is essential for the highest possible positioning accuracy
PC control
The PC assumes the administration of the program and the archiving of the data.
For programm creating independent from the machine - with the aid of the lathe software, CNC programs can
be produced on several PCs, independent of the CNC lathe. This means that new programs can be created
on other PCs while the CNC lathe is performing machining operations on the work piece.
This increases the productivity of your CNC lathe.
PCs are not included in our range of goods
…especially for CNC lathes CC-D4000 E
r.p.m. surveillance
with nccad software
Order No. 1040050
Order No. 1040051
Order No. 1040052
49
Basic equipment
… especially for CNC lathes CC-D6000 E
r.p.m. surveillance
with nccad basis software
Order No. 1060050
Order No. 1060051
Order No. 1060053
Order No. 1060052
with nccad professional software
Order No. 1060020
Order No. 1060021
Order No. 1060023
Order No. 1060022
… especially for CNC lathes CC-D6000 E high speed
with nccad basis software
Order No. 1060055
Order No. 1060056
Order No. 1060057
Order No. 1060070
Order No. 1060071
Order No. 1060072
50
CC-D6000 E with safety machine cabin and integrated coolant unit, ball screws
incl. lead-or ball screws protective cover, automatic 8-fold tool changer and base cabinet
with safety machine cabin and integrated coolant unit, industry monitor
and folio keyboard, ball screws incl. lead-or ball screw protective cover and base cabinet
51
Basic equipment
… for all CC-D6000 E CNC lathes equipped with Camlock fixture
5-year warranty
made to toolmaker’s accuracy with test report
Precision Camlock lathe chuck with turning and drilling jaws
Camlock spindle holder according to DIN 55029 size 4
for quick changing of lathe chucks and collet chucks by means of the quick-fastener
conventional threading
2 automatic longitudinal feed rates/lead screw drive
threading in CNC only with nccad software
CNC lathe software and connection cable between PC and control system
factory-installed control unit with integrated operational control and feed motor
the CNC lathes can be used conventionally as well as with CNC
the use of ball screws is essential for the highest possible positioning accuracy
PC control
For programm creating independent from the machine - with the aid of the lathe software, CNC programs can
be produced on several PCs, independent of the CNC lathe. This means that new programs can be created
on other PCs while the CNC lathe is performing machining operations on the work piece.
This increases the productivity of your CNC lathe.
… especially for CNC lathes CC-D6000 E
with single-phase inverse-speed motor 1.4 kW. 230 V, 50 Hz as a direct current model with continuous
r.p.m. surveillance
with nccad basis Software
with Camlock 3 - jaw lathe chuck Ø 125 mm
Order No. 1060014
Order No. 1060015
with nccad professional Software
Order No. 1060034
Order No. 1060035
52
… especially for CNC lathes CC-D6000 E high speed
with nccad basis Software
with Camlock 3-jaw lathe cuck Ø 125 mm
Order No. 1060066
Order No. 1060067
mit nccad professional Software
Order No. 1060076
Order No. 1060077
53
Technical Data
CC-D4000 E
CC-D6000 E
CC-D6000 E
high speed
Centre distance
350 mm
600 mm
600 mm
Centre height
100 mm
135 mm
135 mm
Power 230 V, 50 Hz
1.4 kW
1.4 kW
2.0 kW
30 - 2300 r.p.m.
30 - 2300 r.p.m.
100 - 5000 r.p.m.
20 mm
20 mm
optional 30 mm
20 mm
optional 30 mm
MT3
MT3
MT3
Ø of chuck work above cross
slide rest
120 mm
170 mm
170 mm
100 mm
140 mm
140 mm
50 mm
60 mm
60 mm
360 °
360 °
360 °
16 mm
20 mm
20 mm
0.005 mm
0.005 mm
0.005 mm
unsupported
0.01 mm
0.01 mm
0.01 mm
Ø of chuck work, measured above
the guiding bars
200 mm
270 mm
270 mm
45 mm
65 mm
65 mm
MT2
MT2
MT2
± 10 mm
± 10 mm
± 10 mm
0.085 and 0.16 mm
0.085 and 0.16 mm
0.085 and 0.16 mm
Thread pitch conventional
metric thread
inch thread
0.4-4.0 mm
10-32 TPI
0.4-4.0 mm
10-32 TPI
0.4-4.0 mm
10-32 TPI
Positioning accuracy
± 0.015 mm
± 0.015 mm
± 0.015 mm
Spindle bore
Swivel range of the upper slide rest
Automatic feed conventional
Path rate feed
X- and Z-axis
basic
30-500
mm/min
Machine dimensions (WxDxH)
basic
professional
basic
professional
30-500
30-10 00
950 x 400 x 605 mm
1215 x 500 x 605 mm
1215 x 650 x 605 mm
76 kg
150 kg
177 kg
54
30-500
30-1000
Options
no retrofitting
with ground inner taper MT3
not available for lathe CC-D4000 E
Order No. 10678
Ball screws
no retrofitting
for both axes
wear-free
incl. lead-or ball screw protective cover
the use of ball screws is essential for the
highest possible positioning accuracy
Order No. 10645
Illustration CC-D6000 E
with ball screws and
lead-or ball screw protective cover
Leading-or ball screw protective cover
no retrofitting
to protect the lead spindle and nut from swarf
to prevent premature wear and loss of precision
Order No. 10680
Quick-action collet chuck
no retrofitting
quick clamping device for interchangeable collet chucks
clamping range 1 - 30 mm
to be used only up to max. 4000 r.p.m.
clamping and unclamping of the work piece done by hand lever
self-locking
collets from 1 - 30 mm available - price upon request
Order No. 10930
Automatic 8-fold tool changer
optional retrofitting (on request)
4 outside processing tools cross section 10 x 10 mm
4 inside processing tools location hole Ø 16 mm
the tools are automatically changed in CNC by means of the
tool changer
for safety reasons, only available in connection with the
safety machine cabin
only in connection with nccad professional software
Order No. 1060098
55
Options
Safety machine cabin
no retrofitting
with integrated coolant unit
control unit with machine operating elements
the safety machine cabin prevents accidents
for all CC-D4000 E
Order No. 1040090
for all CC-D6000 E
Order No. 1060090
Industry monitor and folio keyboard
no retrofitting
in an ergonomic control unit housing
with integrated machine operating elements
with adjustable swivel arm
replaces conventional monitors and keyboard
only in connection with the safety machine cabin
Order No. 1060095
Base cabinet
H 85 x W 106 x D 45 cm
Order No. 10267
Levelling elements
Ø 80 mm, thread
pack. unit: 1 piece
Order No. 10268
Application: i.e. when processing high alloy steel and aluminium,
improves the surface finish, increases tool endurance, prevents
built-up edges, maintains dimensional accuracy of work pieces
56
for all CC-D4000 E
Order No. 10464
for all CC-D6000 E
Order No. 10664
Options
3-axis digital readout system and linear measuring
scales
colour display, 7 digit position indicator and +/- display
resolution 0.005 mm
reversion of count (up or down) by means of operation sign
change
data is preserved in the fixed set point memory in the case of
a power cut
parameter input
display of the axes Z0 and Z1 with adding function, either the
addition value or the individual values are displayed
Illustration CC-D6000 E
Order No. 10280
Linear measuring scales for transverse X-axis measuring length 170 mm
Order No. 10284
for CC-D4000 E
Order No. 10286
for all CC-D6000 E
Order No. 10287
for CC-D4000 E
Order No. 10489
for all CC-D6000 E
Order No. 10689
Order No. 10688
Update CNC turning software
from nccad basic up to nccad professional
Order No. 1060301
Electronic hand wheel
for 2 axes
for manual displacement of the axes
serves for the positioning of the CNC milling machine during the
setup mode (workpiece zero point)
Order No. 1060130
57
Milling machines
You want to mill with precision!
WABECO milling machines guarantee you ultimate precision covering the entire working range of the milling machine. Production in Germany on state-of-the-art machine
tools guarantees this. The result is WABECO milling machines made to toolmaker's accuracy.
Vertical milling
You want qualitiy!
WABECO milling machines are produced on state-of-the
art machine tools with extreme care with a milling machine
precision in accordance with DIN (German Industrial
Norm). In order to guarantee our quality, we run tests during assembly and carry out a written final test report. This is
composed of, among other things, (declaration of averagevalue specifications): truth of rotation of the work spindle
0.01 mm.
You want a robust milling machine!
possible, for example, to mill material made of steel to a
depth of 10 mm using a 10 mm shell end-mill. The machine
column and cross table remain rigid during such cutting
operations. We would be pleased to proof it to you.
Gear milling attachment
You want precise control!
You can choose between play-free adjustable dovetail
guides or permanently play-free linear guides.
You want precise spindles!
You can choose between trapezoid thread spindles with
adjustable bronze nut and counter nuts or non-wearing ball
screws.
decades.
Inclined drilling 45°
If you have technical inquiries or you wish to be specially
advised in selecting the most suitable milling machine and
the corresponding accessories for your requirements, our
You want safety!
The milling machines' electrical systems have been constructed in accordance with VDE (Association of German
electrical technicians' regulations).
Disengaging spindle with draw-out head
58
Construction - the machine column and cross table are
produced from annealed high-quality ribbed grey cast iron.
The spindle milling carriage with vertical milling spindle is
guided along a vertical column.
The advantage of this type of construction is that there is
good absorption of the cutting force and the weight of the
work piece. The height of the work piece remains constant, making both work piece and chucking fixture easy to
handle.
when machining materials which are hard and difficult to
cut.
Gear milling - module mill
A wide toothed belt between the motor and the work
spindle provides for slip-free drive.
Extremely silent running by means of modern electronically regulated drive technology.
Large dimension work spindle drive in extendable
quill - The work spindle is precision ground with an exactness of 0.01 mm and mounted in a generously dimensioned drilling and milling quill with adjustable anti-friction
bearings.
Milling with dividing attachment
Universal milling head adjustment - the milling head
can be rotated 90° in both directions. This allows milling and drilling operations at any angle. The angle
position can be easily read off the large scale. The vertical position can be set by means of a conical index
pin.
Functional tool clamping - the work spindle is equipped
with a new tool clamping and ejection system. This system
makes it possible to mount tools (milling cutter, drills, chukks, etc) in the tool spindle and eject them again with little
force even after many years. This makes any knocking
out of tools with a hammer causing damage to the spindle
bed, unnecessary.
Slot milling - milling head
rotated 90°
Exact reading - due to milled graduations on the scale
rings.
Electronic equipment - The ON-OFF switch is equipped
with a low voltage release, i.e. the milling machine does not
restart automatically in the event of a power failure. The
drive electronics are equipped with a multiple fault monitoring circuit which allows a smooth start under all operating
conditions.
Easy maintenance - WABECO milling machines are easy
to maintain because all the modules are easy to reach.
Coordinate drilling
59
WABECO milling machines
F1200 E
coolant unit
F1210 E
with 3-axis digital readout system,
base cabinet and coolant unit
60
F1210 E high speed
with automatic feed in all 3 axes,
F1410 LF high speed
with linear guide and ball screws
in all 3 axes,
61
Milling machines
62
with dovetail guide
F1200 E
F1200 E high speed
F1210 E
F1210 E high speed
Basic equipment
… for all milling machines
5-year warranty
tool holder MT2 (optional MT3 or SK30)
protective hood prevents unintentional touching of the spindle while in operation. Swivels for quick tool
change
adjustable play-free dovetail guides in all 3 axes
adjustable feed screws free of play in all 3 axes using adjustable bronze nut and counter nuts
slow forward feed in Z-axis
2 concertina covers to protect guides
clean surface of milled work using individual guides which can be clamped
… especially for milling machines F1200 E and F1210 E
range of cutting speeds.
r.p.m. surveillance
also available 110V - 60 Hz and inch model
Milling machine F1200 E
milling table 450 x 180 mm
with automatic feed in all 3 axes
and factory-installed control unit
Milling machine F1210 E
Order No. 11200
Order No. 11201
Order No. 11400
Order No. 11401
… especially for milling machines F1200 E high speed and F1210 high speed
robust, speed-regulated motor, which can be adjusted by means of a potentiometer over a wide range of
spindle speed 100 - 7500 r.p.m.
suitable for small tools (e. g. for engraving) due to high speed
suitable for boring threads due to clockwise and anticlockwise rotation
Milling machine F1200 E high speed
Milling machine F1210 E high speed
Order No. 11202
Order No. 11203
Order No. 11402
Order No. 11403
63
Milling machines
with linear guides for ultimate precision
F1410 LF
Linear guide system
F1410 LF high speed
64
Basic equipment
… for all milling machines
5-year warranty
protective hood prevents unintentional touching of the spindle while in operation. Swivels for quick
tool change
hardened and ground linear guides with telescopic ball bearing travellers in all 3 axes
high precision and rigidity
high accuracy of repetition due to smooth running
wear-free and maintenance-free to a great extent
ultimate guide precision
prolonged life cycle
no”stick-slip” effect
improved part quality
improved part accuracy
improved surface quality
adjustable feed screws free of play in all 3 axes using adjustable bronze nut and counter nuts
… especially for milling machines F1410 LF
r.p.m. surveillance
also available 110V - 60 Hz and inch model
Milling machine F1410 LF
Order No. 16400
… especially for milling machine F1410 LF high speed
suitable for small tools (e.g. for engraving) due to high speed
suitable for boring threads due to clockwise and counterclockwise rotation
Milling machine F1410 LF high speed
Order No. 16402
65
Technical data
F1200 E
F1210 E
F1410 LF
Longitudinal X-axis
260 mm
500 mm
500 mm
Vertical Z-axis
280 mm
280 mm
280 mm
150 mm
optional 180 mm
150 mm
optional 180 mm
200 mm
1.4 kW
1.4 kW
1.4 kW
140 - 3000 r.p.m.
140 - 3000 r.p.m.
140 - 3000 r.p.m.
Swivel range of the milling head
to both sides
90°
90°
90°
MT2
tightening thread M10
optional MT3 or SK30
MT2
MT2
55 mm
55 mm
55 mm
450 x 180 mm
700 x 180 mm
700 x 180 mm
3
3
3
12 mm
12 mm
12 mm
0.01 mm
0.01 mm
0.01 mm
min. 100 mm
max. 380 mm
min. 90 mm
max. 370 mm
min. 65 mm
max. 350 mm
185 mm
185 mm
185 mm
650 x 640 x 960 mm
900 x 610 x 960 mm
950 x 600 x 950 mm
85 kg
101 kg
118 kg
F1200 E
high speed
F1210 E
high speed
F1410 LF
high speed
2.0 kW
2.0 kW
2.0 kW
100 - 7500 r.p.m.
100 - 7500 r.p.m.
100 - 7500 r.p.m.
700 x 600 x 1100 mm
950 x 600 x 1100 mm
950 x 600 x 1100 mm
96 kg
112 kg
127 kg
For other technical
details see F1200 E
For other technical
details see F1210 E
For other technical
details see F1410 LF
Transverse Y-axis
Power 230 V, 50 Hz
Tool holder
Drilling stroke
Milling table
Number of T-slots
Width of T-slots
Distance between milling machine
table and spindle nose
Working range of spindle nose
and support column
Machine dimensions (W x D x H)
Power 230 V, 50 Hz
Spindle speed
- Technical details are subject to change 66
Options
Ball screws
no retrofitting
for all 3 axes
down-cut milling and counter milling possible
wear-free
for all milling machines with linear guides with counterweight in Z-axis
for all F1200 E
Order No. 11245
for all F1210 E
Order No. 11445
for all F1410 LF
Order No. 16445
Transverse extension for Y-axis
no retrofitting
maximal travel path 180 mm
for all milling machines F1410 LF, the transverse Y-axis is standard
200 mm
Order No. 11235
Tool holder MT3
no retrofitting
morse taper MT3 and tightening thread M12
Order No. 11230
Tool holder SK30
no retrofitting
quick-release taper SK30 and tightening thread M12
Order No. 11231
Retrofit set for automatic feeds
to be retrofitted by the customer
for all axes
control unit with ON-/OFF switch, toggle switch for all 3 axes directions,
potentiometer as well as electronic unit for controlling drive
pre-selectable feed direction, feed speed infinitely variable from
0 - 800 mm/min
overload clutch - when overloading or when colliding against the end position
of the bed, an overload clutch comes into effect
automatic feed and manual operation can be freely selected
not possible in combination with milling machines F1410 LF
Control unit
Illustration F1200 E
with automatic feeds
Order No. 11279
Automatic feed X-axis (feed spindle and motor)
for all F1200 E
Order No. 11276
for all F1210 E
Order No. 11476
Automatic feed Y-axis (feed spindle and motor)
Order No. 11277
Automatic feed Z-axis (feed spindle and motor)
Order No. 11278
67
Options
Illustration F1200 E
colour display, 7-digit position indicator
resolution 0.005 mm
reversion of count (up or down) by means of operation sign change
data is preserved in the fixed set point memory in the case of a power cut
parameter input
tool memory for 100 tools with independent coordinate reference points
tool number readout
coordinate reference points
calculator function (addition; subtraction ect.)
trigonomic functions (sine; cosine; tangent)
pitch circle calculation with indication of individual coordinates
input and sonsideration of shrink factors
Illustration
F1210 E high speed
Order No. 10280
for all F1200 E
Order No. 10285
for all F1210 E and F1410 LF
Order No. 10287
Linear measuring scales for transverse Y-axis
for all F1200 E and F1210 E
Order No. 10284
for all F1410 LF
Order No. 10285
for all milling machines with transverse extension
Order No. 10285
Order No. 10286
Linear measuring scales for vertical Z-axis
for all F1200 E
Order No. 11289
for all F1210 E
Order No. 11489
for all F1410 LF
Order No. 16489
68
Order No. 11288
Options
the digital measuring gages make a precise and exact processing of the
work piece possible, e.g. without monitoring spindle play
the digital measuring slide shows values with a reading accuracy of 0.01 mm
on the LCD display
all digital measuring gages are equipped with an interface for postion read out
zero setting
Digital measuring gage - Longitudinal X-axis
for all F1200 E
Order No. 11365
(with measuring gage cut to 500 mm)
for all F1210 E and F1410 LF
Digital measuring gage - Transverse Y-axis
Order No. 11365
Order No. 11362
Order No. 11373
Digital measuring gage - Vertical Z-axis
for all F1200 E and F1210 E
Order No. 11299
for all F1410 LF
Order No. 16299
Factory-installed of measuring gages
CNC retrofitting kit
Order No. 11298
for all WABECO milling machines
CNC milling software and connection cable between PC and control system, control unit with stepper
motors, motor cover, gear wheels and drive belts for all axes
for milling machine models from 1998 onwards (with graduated collars Ø 50 mm)
with nccad basic software or nccad professional software
description page 74 onwards
with nccad basic Software
for all F1200 E
Order No. 1120016
for all F1210 E
Order No. 1140016
for all F1410 LF
Order No. 1640016
with nccad professional Software
for all F1200 E
Order No. 1120017
for all F1210 E
Order No. 1140017
for all F1410 LF
Order No. 1640017
69
Options
Base cabinet
H 85 x W 70 x D 45 cm
with lockable door and 2 shelves
Order No. 11267
Levelling elements
pack. unit: 1 piece
Order No. 10268
Coolant unit
Application: i.e. when processing high alloy steel and aluminium,
improves the surface finish, increases tool endurance, prevents built-up
Order No. 11264
Coolant return plate
for WABECO milling machines F1210 E and F 1410 LF
is hooked into the coolant unit
the coolant is returned to the coolant unit
Order No. 11265
70
Options
Cover rail for T-slots
pack. unit:3 pieces
length pro cover 400 mm
anodised aluminium
prevents chips from getting into the T-slots
with borings for draining off coolant
the cover rails are placed in the T-slots
can be cut as necessary
for 12 mm T-slot width
Order No. 11259
Order No. 11260
Order No. 11261
Start set 1
consisting of:
machine vice 100 mm
precision spring collet chuck with key
collets Ø 6 mm - Ø 10 mm - Ø 12 mm - Ø 16 mm
shell end mill set 20-pieces "TITAN" coated
Order No. 11999
Start set 2
consisting of:
machine vice 100 mm
precision clamping set 16-pieces
clamping kit 58-pieces
shell end mill set 20-pieces "TITAN" coated
Order No. 11998
71
You want to mill with precision!
WABECO CNC milling machines guarantee you the ultimate precision covering the entire working range of the
machine. Production in Germany on state-of-the-art
machine tools guarantees this. The result is WABECO
CNC milling machines made with toolmaker’s accuracy.
You want qualitiy!
WABECO CNC milling machines are produced on stateof-the art machine tools with extreme care with a machine
precision in accordance with DIN (German Industrial
Norm). In order to guarantee our quality, we run tests dur-
Pocket milling
ing assembly and carry out a written final test report. This
is composed of, among other things, (declaration of average-value specifications): truth of rotation of the work
spindle 0.01 mm.
You want a robust CNC milling machine!
possible, for example, to mill material made of steel to a
depth of 4 mm using a 10 mm shell end-mill.
We would be pleased to demonstrate it to you.
You want precise control!
You can choose between play-free adjustable dovetail
guides or permanently play-free linear guides.
You want precise spindles!
You can choose between trapezoid thread spindles with
adjustable bronze nut and counter nuts or non-wearing
ball screws.
Milling of segments into a drive wheel
decades.
If you have technical inquiries or you wish to be specially
advised in selecting the most suitable CNC milling
machine and the corresponding accessories for your
requirements, our WABECO team is at your disposal for
advice.
You want safety!
The CNC milling machines’ electrical systems have been
constructed in accordance with the VDE (Association of
German electrical technicians’ regulations).
Milling of the outer contour
72
Construction - the machine column and cross table are
produced from annealed high-quality ribbed grey cast
iron. The spindle milling carrige with vertical milling spindle is guided along a vertical column.
The advantage of this type of construction is that there is
good absorption of the cutting force and the weight of the
workpiece. The height of the work piece remains constant,
making both work piece and chucking fixture easy to handle.
when machining materials, which are hard and difficult to
cut.
Milling of a form plate
A wide toothed belt between the motor and the work
spindle provides for a slip-free drive.
Extremely silent running by means of modern electronically regulated drive technology.
Large dimension work spindle drive in extendable
quill - The work spindle is precision ground with an exactness of 0.01 mm and mounted in a generously dimensioned drilling and milling quill with adjustable anti-friction
bearings.
Universal milling head adjustment - The milling head
can be rotated 90° in both directions. This allows milling
and drilling operations at any angle. The position angle
can be easily read off a large scale. The vertical position
can be set by means of a hardened and ground conical
index pin.
Milling of a gear block
Axis drive - strong, maintenance-free feed motors, which
drives the axes via the toothed belts, providing high feed
rates and acceleration values.
Engrave milling
73
CNC milling software nccad basic
Software - the CNC lathe software nccad basic
allows the easy creation of milling contours. By offering
the possibility of backlash compensation, nccad basic
provides for high accuracy when machining with a
machine tool equipped with trapezoid spindles (backlash).
Network
compatible software
An Update to nccad professional can be installed at
any time (provided that ball screws are used).
Type of control - 2 ½ D interpolation, i. e. two axes
can be displaced simultaneously. The 3rd axis can be
advanced when required. By supporting the microstepping feature, this control type guarantees a smooth run
and high position resolution.
Program input - according to DIN 66025 with
G- and M functions as well as graphical programming.
files from a CAD system such as Auto CAD or HPGL in
case of Corel Draw or as a STL file from inventor. nccad
basic automatically converts these files into an executable program. Designing may also be done in the
comfortable CAD mode.
modified, added and/or deleted. With nccad basic, the
contour to be milled can be drawn and displayed on the
monitor by using the mouse or the keyboard. As a standard, the CAD mode offers the drawing of straight lines,
arches, circles, polygons, engravings etc. The contours
can be moved, rotated, copied, mirrored and trimmed.
74
Input of technological values for the drawn contour e.g. feed, tool ∅, total depth, part in-feed and the lapping factor of the tool in the case of pocket milling, processing sequence etc. The machining process can be
influenced by the factors individual part, step drilling, pocket angle parallel and pocket contour parallel. Furthermore,
there operator can choose between inside or outside
machining. Down-cut milling or standard milling can be set.
Automatic creation of CNC programs on the
basis of a designed contour according to DIN 66025.
Graphic simulation - prior to the actual machining
of a work piece the operator may run a simulation. By
means of this method potential programming errors can be
eliminated in a quick and easy way and an unnecessary
collision can be avoided.
Operating panel - via the operating panel the CNC
milling machine can even be run without a program either
by direct input of the displacement value via the keypad or
by using the arrow keys of the operating panel. The current
values are displayed on the monitor.
Tool specification - serves for the administration of
the tools.
reference travel via limit switches. Up to 20 further
zero points can be set.
Help functions
- comfortable direct help functions
within the software. Direct access to icon explanation via
the F1 key.
System requirements - Pentium 2 min., at least
600 MHz, working memory min. 64 MB RAM, CD drive,
serial interface, graphic resolution min. 1024 x 768, 60 MB
left on main board. Open GL simulation requires a fast
graphic card with a large memory such as GeForce2 made
by NVIDIA.
Operating system – Windows XP and Windows NT.
75
CNC milling software nccad professional
Software
- the CNC milling software nccad professional allows the easy creation of milling contours and simple 3D drawings. The Helix function is also available. CAD
is provided with the special features toothed wheel, ellipse,
curve interpolation, engraving, circuit board milling etc.
Network
compatible software
Type of control - 3D interpolation i. e. 3 axes can be
displaced simultaneously. The 4th axis is programmable in
CAD mode. In CNC mode (DIN 66025) all 4 axes can be
displaced simultaneously in one sentence. By supporting
the microstepping and the Look A-head feature, this control
type guarantees a smooth run and high position resolution
as well as an anticipatory program process. With nccad
professional the machine runs at a very high speed on all
axes and the work spindle can optionally be turned on or off
as well.
Conventional machining
– possible with the con-
troller switched off.
Dialog-oriented operator guidance
Program input to DIN 66025 with G and M functions
as well as graphical programming.
Data import - the contour is imported in form of dxf files
from a CAD system such as Auto CAD or HPGL files in
case of Corel Draw or as a STL file from inventor. nccad
professional automatically converts these files into an
executable program. Designing may also be done in the
comfortable nccad CAD mode.
Contour designing - CAD mode allows the input or
modification of coordinates i. e. instructions can be modified, added and/or deleted. With nccad professional, the
contour to be milled can be drawn and displayed on the
monitor by using the mouse or the keyboard. As a standard, the CAD mode offers the functions drawing of straight
lines, arches, circles, polygons, engraving etc. The contours can be moved, rotated, copied, mirrored and
trimmed.
Input of technology values for the drawn contour
e.g. feed, tool Ø, total depth, part in-feed and the lapping
factor of the tool in the case of pocket milling, processing
sequence etc. The machining process can be influenced
by the factors individual part, step drilling, pocket angle
parallel and pocket contour parallel. Furthermore, the
operator can choose between inside or outside machining. Down-cut milling or standard milling can be set.
76
Automatic creation of CNC programs
the
basis of a designed contour according to DIN 66025.
Graphic simulation with Open GL - prior to the
actual machining of a work piece the operator may run a
simulation. By means of this method potential programming
errors can be eliminated in a quick and easy way and an
unnecessary collision can be avoided.
Operating panel
- via the operating panel the CNC
milling machine can even be run without a program either
by direct input of the displacement value via the keypad or
by using the arrow keys of the operating panel. The current
values are displayed on the monitor.
Tool specification - allows the definition of tools by
entering the angle, length and shape of cutting edges etc.
reference travel via limit switches. Up to 20 further
zero points can arbitrarily be set.
Help functions - comfortable direct help functions within the software. Direct access to icon explanation via the F1
key.
System requirements - Pentium 2 min., at least 600
MHz, working memory min. 64 MB RAM, CD drive, serial
interface, graphic resolution min. 1024 x 768, 60 MB left on
main board. Open GL simulation requires a fast graphic
card with a large memory such as GeForce2 made by
NVIDIA.
Operating system – Windows XP and Windows NT.
Tool memory
- the administration of up to 20 different
tools. The fully automatic tool memory calculates the deviations between the tools on the basis of the tool dimensions.
NC rotary table – (optional) controlled via the 4th axis
Electronic hand wheels – (optional) needed for the
zero point travel.
77
78
with dovetail guides
CC-F1200 E
CC-F1210 E
Basic equipment
… for all CNC milling machines
5-year warranty
change
adjustable play-free dovetail guides in all 3 axes
adjustable feed screw free of play using adjustable bronze nut and counter nuts in all 3 axes
CNC milling software and connection cable between PC and control system
factory-installed control unit with integrated operational control and interval motor
the CNC milling machines can be used conventionally as well as in CNC
the use of ball screws is essential for the highest positioning accuracy
PC control
For programm creating independent from the machine - with the aid of the milling software, CNC programs
can be produced on several PCs, independent of the CNC milling machine. This means that new programs
can be created on other PCs while the CNC milling machine is performing machining operations on the
work piece. This increases the productivity of your CNC milling machine.
… especially for CNC milling machines CC-F1200 E and CC-F1210 E
wide range of cutting speeds.
r.p.m. surveillance
CNC milling machines CC-F1200 E
with nccad basic software
Order No. 1120050
Order No. 1120011
79
Basic equipment
… especially for CNC milling machines CC-F1200 E and CC-F1210 E
CNC milling machine CC-F1210 E
Order No. 1140050
Order No. 1140011
… especially for CNC milling machines CC-F1200 E high speed and
CC-F1210 high speed
due to high speed, suitable for small diameter tools e.g. for engraving
CNC milling machine CC-F1200 E high speed
Order No. 1120052
Order No. 1120013
CNC milling machines CC-F1210 E high speed
Order No. 1140052
Order No. 1140013
80
CC-F1200 E with safety machine cabin and integrated coolant unit,
ball screws and base cabinet
CC-F1210 E high speed with safety machine cabin and integrated coolant unit,
industry monitor and folio keyboard and base cabinet
81
CNC milling machines with linear guideways for ultimate precision
CC-F1410 LF
Linear guide system
82
Basic equipment
… for all CNC milling machines
5-year warranty
change
hardened and ground linear guides with telescopic ball bearing travellers in all 3 axes
high precision and rigidity
no “stick-Slip”effect
high accuracy of repetition due to smooth running
improved part quality
wear-free and maintenance-free to a great extent
improved part accuracy
ultimate guide precision
improved surface quality
prolonged life cycle
adjustable feed screws free of play using adjustable bronze nut and counter nuts in all 3 axes
CNC milling software and connection cable between PC and control system
factory-installed control unit with integrated operational control and interval motor
the CNC milling machines can be used conventionally as well as in CNC
PC control
For programm creating independent from the machine - with the aid of the milling software, CNC programs
can be produced on several PCs, independent of the CNC milling machine. This means that new programs
can be created on other PCs, while the CNC milling machine is performing machining operations on the
work piece. This increases the productivity of your CNC milling machine.
… especially for CNC milling machines CC-F1410 LF
r.p.m surveillance
Order No. 1640050
Order No. 1640011
… especially for CNC milling machines CC-F1410 LF high speed
due to high speed, suitable for small diameter tools e.g. for engraving
Order No. 1640052
Order No. 1640013
83
Technical data
CC-F1200 E
Longitudinal X-axis
260 mm
Vertical Z-axis
280 mm
Transverse Y-axis
150 mm
optional 180 mm
Power 230 V, 50 Hz
1.4 kW
140 - 3000 r.p.m.
Swivel range of milling head both sides
90°
Tool holder
MT2
Drilling stroke
55 mm
Milling table
450 x 180 mm
Number of T-slots
3
Width of T-slots
12 mm
Truth of rotation of the spindle nose
0.01 mm
Distance between milling machine table and spindle nose
min. 100 mm
max. 380 mm
Working range spindle nose - support
185 mm
Positioning accuracy
± 0.015 mm
Path feed rate for X- and Y-axis
Path feed rate for Z-axis
nccad basic
30-600 mm/min
nccad professional
30-1200 mm/min
nccad basic
30-400 mm/min
nccad professional
30-800 mm/min
700 x 600 x 950 mm
106 kg
Power 230 V, 50 Hz
2.0 kW
Spindle speed
100 - 7500 r.p.m.
700 x 600 x 1100 mm
115 kg
For other technical details see
CC-F1200 E
- Technical details are subject to alteration -
84
CC-F1210 E
CC-F1410 LF
500 mm
500 mm
280 mm
280 mm
150 mm
200 mm
optional 180 mm
1.4 kW
1.4 kW
140 - 3000 r.p.m.
140 - 3000 r.p.m.
90°
90°
MT2
MT2
55 mm
55 mm
700 x 180 mm
700 x 180 mm
3
3
12 mm
12 mm
0.01 mm
0.01 mm
min. 90 mm
min. 65 mm
max. 370 mm
max. 350 mm
185 mm
185 mm
± 0.015 mm
± 0.015 mm
30 - 600 mm/min
30 - 600 mm/min
30 - 1200 mm/min
30 - 1200 mm/min
30 - 400 mm/min
30 - 400 mm/min
30 - 800 mm/min
30 - 800 mm/min
950 x 600 x 950 mm
950 x 600 x 950 mm
122 kg
139 kg
2.0 kW
2.0 kW
100 - 7500 r.p.m.
100 - 7500 r.p.m.
950 x 600 x 1100 mm
950 x 600 x 1100 mm
131 kg
148 kg
For other technical details see CC-F1210 E
For other technical details see CC-F1410 LF
- Technical details are subject to alteration 85
Options
Ball screws
no retrofitting
for all 3 axes
down-cut milling and counter milling possible
on all mills with linear guides and counterweight balance on the Z-axis
wear-free
the use of ball screws is essential for the highest positioning
accuracy
for all CC-F1200 E
Order No. 11245
for all CC-F1210 E
Order No. 11445
for all CC-F1410 LF
Order No. 16445
Transverse extension
no retrofitting
max. travel 180 mm
for all CC-F1410 LF the transverse Y-axis standard 200 mm
Order No. 11235
Tool holder MT3
no retrofitting
Order No. 11230
Tool holder SK30
no retrofitting
quick-release taper SK30 and tightening thread M12
Order No. 11231
Safety machine cabin
no retrofitting
with integrated coolant unit
control unit with machine operating elements
the safety machine cabin prevents accidents
for CC-F1200 and CC-F1210
Order No. 1140090
for CC-F1410 LF
Order No. 1640090
Industry monitor and folio keyboard
no retrofitting
in an ergonomic control unit housing
with integrated machine operating elements
with adjustable swivel arm
replaces conventional monitors and keyboard
only in connection with the safety machine cabin
Order No. 1140095
86
Options
Base cabinet
H 85 x W 70 x D 45 cm
Order No. 11267
Base cabinet
H 85 x W 106 x D 45 cm
in combination with the safety machine cabin for all
CC-F1200 E and CC-F1210 E
Order No. 10267
Base cabinet
H 85 x W 100 x D 70 cm
in combination with the safety machine cabin for all
CC-F1410 LF
Order No. 1090510
Levelling elements
pack. unit: 1 piece
Order No. 10268
Coolant unit
Application: i.e. when processing high alloy steel and aluminium, improves
the surface finish, increases tool endurance, prevents built-up edges, maintains dimensional accuracy of work pieces
Order No. 11264
87
Options
Update CNC Milling Software
from nccad basic to nccad professional
Order No. 1140301
Electronic hand wheel
for 3 axes
for manual displacement of the axes
serves for the positioning of the CNC milling machine during the setup mode
(work piece zero point)
Order No. 1140130
discription see page 90
Illustration CC-F1200 E
Order No. 10280
for all CC-F1200 E
Order No. 10285
for all CC-F1210 E and CC-F1410 LF
Order No. 10287
Linear measuring scales for transverse Y-axis
for all CC-F1200 E and F1210 E
Order No. 10284
for all CC-F1410 LF
Order No. 10285
for all milling with transverse extension
Order No. 10285
Linear measuring scales for vertical Z-axis
Order No. 10286
for all CC-F1200 E
Order No. 11289
for all CC-F1210 E
Order No. 11489
for all CC-F1410 E
Order No. 16489
88
Order No. 11288
Options
Digital measuring gage
digital measuring gages for precise and exact processing of a work piece,
without monitoring the spindle play
the digital measuring slide shows values with a reading accuracy of 0.01 mm
on the LCD display
all digital measuring gages are equipped with an interface for position readout
reset funktion
Digital measuring gage - Longitudinal X-axis
for all CC-F1200 E
Order No. 11365
(with measuring gage cut to 500 mm)
for all CC-F1210 E and CC-F1410 LF measuring length 500 mm
Order No. 11365
Digital measuring gage - Transverse Y-axismeasuring length 200 mm
Order No. 11362
Digital measuring gage - Vertical Z-axis
Order No. 11373
for all CC-F1200 E and CC-F1210 E
Order No. 11299
for all CC-F1410 LF
Order No. 16299
Factory-installed of measuring gages
Order No. 11298
NC rotary table controlled via the 4th axis
for optional retrofitting for milling machines manufactured as from October
2004
only in connection with nccad professional
the NC rotary table is essential for the all-round machining in one clamping
position
can be fixed to the milling table vertically or horizontally
closed model prevents incoming swarf
table diameter 150 mm
height 80 mm
width of T-slots 10 mm
number of T-slots 4
through spindle bore MT2
hardened and ground adjustable worm
truth of rotation of the milling table 0.02 mm
with nccad software
Example of use
Order No. 1140085
89
smooth installation, exact positioning
colour display, 7-digit position indicator and +/- display
resolution 0.005 mm
ergonomically designed folio keyboard – dust and splash guard
reversion of count (up and down) by means of operation sign change
data is preserved in the fixed set point memory in the case of a power cut
reference marks - evaluation
parameter input
tool memory for 10 tools with independent coordinate reference points
tool number readout
coordinate reference points
calculator function (addition ; subtraction etc.)
trigonomic functions (sine; cosine; tangent)
pitch circle calculation with indication of individual coordinates
input and consideration of shrink factors
display of the axes Z0 and Z1 with adding function, either the addition value or the individual values are displayed
Order No. 10280
Linear measuring scales measuring length 170 mm
Order No. 10284
Order No. 10285
Order No. 10286
Order No. 10287
Further measuring lengths on request
90
for installation on lathes, milling machines, cross tables, drilling machines etc.
digital measuring gages for precise and exact processing of a work piece, without monitoring to the spindle play
the digital measuring slide shows values with a reading accuracy of 0.01 mm on the LCD display
all digital measuring gages are equipped with an interface for positioning readout
measuring gages can be cut to any other intermediate size
zero setting
for horizontal mounting:
Measuring length 100 mm
Order No. 11360
Order No. 11361
Order No. 11362
Order No. 11363
Order No. 11364
Order No. 11365
Order No. 11366
Order No. 11368
for vertical mounting:
Order No. 11370
Order No. 11371
Order No. 11372
Order No. 11373
Order No. 11374
Order No. 11375
Order No. 11376
Order No. 11378
Replacement round cell for digital measuring gages
for vertical mounting
Order No. 11359
91
Single axis positional display
reading accuracy 0.01 mm
reset button
large LCD display
rigid plastic housing with a magnet mounting
connecting cable
without measuring gage
Order No. 11355
3-axis positional display
reset button
large LCD display
rigid plastic housing with a magnet mounting
230 V mains supply unit
3 connecting cables
reversible to half measurements for lathes
Order No. 11357
Precision marking and altimeter device
measuring height 300 mm
stainless and hardened
with 2 fine locking screws
precise adjustment using micrometer screw
polished guides
adjustable carbide tip
Digital execusion
No. 11325
No. 11326
reading accurancy ± 0.01 mm
reset button
large LCD display
Application: to provide different types of work pieces with markings for
bores and grooves
Order No. 11325
Order No. 11326
Precision measuring tool kit
in plastic box, 5-pieces
1 caliper made of stainless steel 150 mm, 0.05 mm reading accu
racy
1 micrometer 0-25 mm, 0.01 mm reading accuracy, measuring
surfaces made of carbide and adjustment wrench
1 absolutely accurate square 100 mm am length
1 ruler 150 mm
Order No. 11312
92
Precision slide caliper
stainless, hardened and ground
with a locking screw and depth gage
0.02 mm reading accuracy
100 mm
Order No. 11314
150 mm
Order No. 11322
Precision dial slide caliper
150 mm
Order No. 11319
Precision electronic digital slide caliper
5-digit LCD display with large display
0 - 100 mm
Order No. 11328
0 - 150 mm
Order No. 11320
0 - 200 mm
Order No. 11321
Precision electronic digital slide caliper
0 - 150 mm
according IP 65 – water and oil resistant
Order No. 11318
Universal graphometer
300 mm rail length
with additional angle
easy read off 4x90°
measuring scale 360°
readout 5 min
45° and 60° chamfered, reversible and slideable
clamp for the adjustment of rail and angle
Order No. 11310
Straight edge
200 mm
cross section 28 x 7 mm
stainless
hair measuring edge hardened and ground
with isolation protection
Order No. 11311
93
Precision micrometer screw
0 - 25 mm
stainless, hardened, ground and lapped measurement surfaces
with a locking lever and ratchet
in accordance with DIN 863
with carbide measurement surfaces
isolating protection
scales matt-chromium finished
Order No. 11301
Precision micrometer set
4-pieces
0
- 25 mm
25 - 50 mm
50 - 75 mm
75 - 100 mm
scales matt-chromium finished
with ground and lapped check gage
supplied in a wooden box
Order No. 11317
Digital precision micrometer screws
with ground and lapped check gages from 25 mm
large LCD display
multifunctional display
0 - 25 mm
Order No. 11392
25 - 50 mm
Order No. 11393
Holder for micrometer screws
suitable for micrometer screws 0 – 100 mm
Example of use
Order No. 11304
94
Square
wedge-shaped knife measurement edges on the length side
100 x 70 mm
Order No. 13140
150 x 100 mm
Order No. 13141
Try square set
4-pieces
70x50 mm, 95x60 mm, 120x80 mm, 175x100 mm
hardened and ground
Order No. 13130
Precision depth measuring caliper gage
200 mm
with a locking screw
layer 100 mm
Order No. 11323
Precision digital depth measuring caliper gage
150 mm
rest 100 mm
Order No. 11327
Precision micrometer depth gage
0 - 100 mm
with a locking screw and ratchet
supporting surface lapped
4 replaceable insets Ø 3 mm - 25 - 50 - 75 - 100 mm
Order No. 11324
95
Telescope gage set
6-teilig
measurement range::
8-12,7 - 12,7-19 - 19-32 - 32-54 - 54-90 - 90-150 mm
made of steel
Application: for internal measurements such as, e.g. bores and
bearing seats. The two measurement sensors are expanded by pressure springs; clamping of measurement position is done by tightening
knurled nut. The inner measurement of the bore is taken. The actual
measurement is taken at both ends of the telescope gage by the
micrometer screw.
Order No. 11315
Precision internal micrometer gages set
50 - 600 mm
micrometer gage 50 - 63 mm
with 6 extensions 13 - 25 - 50 - 100 - 150 - 200 mm
control gage 50 mm
steel, matt-chromium
Application: for internal measurement such as, e.g. bores and bearing seats
Order No. 11316
Precision two position internal micrometer gages
readout 0.01 mm
scales matt-chromium
measuring spindle 0.5 mm upwards
carbide-tipped measuring surfaces
measurement range 5-30 mm
Order No. 13115
Order No. 13116
Order No. 13117
Order No. 13118
Precision two point internal micrometer gages
set
3-pieces
measuring range 5 – 30 mm, 25 – 50 mm and 50 – 75 mm
readout 0.01 mm
scales matt-chromium
measuring spindle 0.5 mm upwards
carbide-tipped measuring surfaces
Order No. 13114
96
Precision parallel block gage set
87-pieces
stainless, hardened and lapped
Application: for checking test gages and test measurements, for setting length measuring equipment. For direct measurement and for setting precision indicators, gages, measuring equipment and tool
machines. Made of tungsten reinforced steel especially heat treated.
Each block gage has its own particular place in the storage box.
Individual measurements mm
1.001
1.01
0.5
10
scale divisions
quantity
by mm
9
0.001
49
0.01
19
0.5
10
10.0
- 1.009
- 1.49
- 9.5
- 100
Order No. 11345
Universal angle block set
9-pieces
0.5°, 1°, 2°, 3°, 4°, 5°, 10°, 15°, 30°
Application: used as an underlay in the vice or under the work
pieces
Order No. 11340
Precision angle prism
adjustable
32x25x75 mm
stainless steel, hardened and ground
with scale and nonius
swivel range 0-60° and 0-30°
Application: used as an underlay in the vice or under the work
pieces on different working levels
Example of use
Order No. 11350
Precision prism pair
No. 11305 44x41x35 mm, clamping-Ø bis 30 mm
No. 11308 70x45x41 mm, clamping-Ø bis 43 mm
2 pieces hardened prisms with clamping bracket
polished on all sides
Application: for clamping, outlining, controlling and drilling
44x41x35 mm
Order No. 11305
70x45x41 mm
Order No. 11308
97
Precision dial test indicator
measuring gage Ø 30 mm
measuring inset equipped with carbide ball Ø 2 mm
with dovetail guides for clamping shank
clamping shank Ø 6 mm and Ø 8 mm incl.
measuring span 0.8 mm
scale 0 - 40 - 0
feeler length 12 mm
Order No. 13160
Dial gage
measuring range 10 mm
clamping shank 8 mm h6
metal casing matt-chromium finish Ø 58 mm
outer ring with 2 adjustable marks of tolerance
scale division 0.01 mm
Order No. 11334
Digital dial gage
measurement range 10 mm
accuracy 0.01 mm
zero setting button
large LCD display
Order No. 11336
Precision magnetic measuring support
mechanical clamping
measuring column Ø 12 mm x 181 mm
cross arm Ø 10 mm x 150 mm
magnetic power 50 kg
Application: for measuring and presetting of tools and mounting
device on machines
Order No. 11333
98
Hydraulic magnetic measuring support
robust, stable design
the hinged rods are centrally clamped by a star handle
location hole Ø 8 mm
setting via fine adjustment
total height approx. 370 mm
operating range approx. 260 mm
Order No. 11332
Precision magnetic measuring support with dial gage
mechanical clamping
Dial gage
measuring range 10 mm
outer ring with 2 adjustable marks of tolerance
scale division 0.01 mm
Order No. 11335
Price-advantage!
Precision magnetic measuring support with dial
test indicator
mechanical clamping
Precision dial test indicator
measuring inset equipped with carbide ball Ø 2 mm
with dovetail guides for clamping shank
clamping shank Ø 6 mm and Ø 8 mm
measuring span 0.8 mm
scale 0 - 40 - 0
feeler length 12 mm
Price-advantage!
Order No. 13161
99
Center indicator with measuring dial gage
head length 135 mm
clamping shank Ø 10 mm
resilient scriber
with outside and inside caliper
45 mm, 100 mm and 150 mm
measuring gage 0 - 3 mm
shockproof
with stop rod for fixing the head
Application: for determining the centers of bores and shafts. For
centering, scribing, zero point marking.
Order No. 11337
Universal 3D sensing device
feeler ball Ø 4 mm
total length: 163 mm
accuracy 0.01 mm
length without clamping shank 120 mm
protected against splash water
Application: the 3D sensing device is a precise and versatile measuring instrument for milling and eroding machines (isolated probe).
Used for precise positioning of the spindle axis at the edges of work
pieces and devices. This allows quick and easy setting of work piece
zero points as well as length measurements. The touching direction
in X-, Y-, Z-axis is optional.
Order No. 13170
Machine level
200 mm
supporting surfaces ground
with prismatic base
0.02 mm/m accuracy
with longitudinal and transverse water levels
heat protection grip
Application: used to level up horizontal surfaces and arbors
without time-consuming adjustments
Order No. 11353
Frame level
200 mm
supporting surfaces ground
2 prismatic sides - 1 flat side
0.02 mm/m accuracy
with longitudinal and transverse water levels
heat protection grip
Application: used to level up horizontal surfaces and arbors without
time-consuming adjustments
Order No. 11354
100
Edge position sensor
probe Ø 10 mm
total length approx. 85 mm
hardened and ground
Order No. 11330
Edge position sensor set
5-pieces
clamping shank Ø 10 and 12 mm - total length 75 to 80 mm
probe Ø 4, 10 and 12 mm and conical
hardened and ground
Application for edge position sensor and set: used to touch, i.e.
to find the position of the work piece surface or edge. The probe is
joined to the clamping shank by means of a flexible spring, which
enables a adjustment accuracy of 0.01 mm
Order No. 11331
Electronical 2D edge finder with display
LED display
acoustic signal sound with work pieces made of metal
hardened feeler ball made of steel HRC 90
diameter of feeler ball 10 mm
total length approx. ca. 100 mm
Application: used for approaching; i.e. position search of work piece
reference surfaces and edges.
Order No. 13172
Permanent magnetic chuck
250 x 125 x 60 mm
Nominal holding force 140 N/cm2
Application: for clamping very thin and small work pieces
Order No. 13280
Permanent magnetic chuck round
Ø 100 x 68 mm
Nominal holding force 80 N/cm2
Application: during lathing and grinding, for clamping thin work
pieces
Order No. 13285
Measurement and test board
450x450x75mm
black granite
polished and lapped
Application: suitable for marking, measuring and adjusting
Order No. 11395
Supplied without measuring tools
101
Dividing attachments vertical/horizontal
for machining on several sides - a dividing attachment with rotary table is indispensable, if work pieces are to be
spot faced or counter sunk around the circumference, which can also be circular, e.g. milling polygons, hole patterns on a circle, splined shafts, helical grooves and toothed wheels
Construction features:
enclosed construction prevents the ingression of dirt and swarf
quick clamping device
holding jig: vertical and horizontal
radial clamping T-slots
Dividing attachment Ø 100 mm
height 55 mm
width of T-slots 6 mm - number of T-slots 4
weight: 3.6 kg
dividing precision 1° and 10 min per division
clamping table with scale 360°
indexing device and tailstock are not available
Order No. 11500
Precision dividing attachments Ø 110 mm
No. 11501
height 70 mm
No. 11501 - 7 kg
No. 11505 - 13 kg
Accuracy (max. deviations):
truth of rotation of the table
parallelism of the clamping surface of the clamping table
to the base surface
dividing precision
clamping table with scale
worm drive ratio
0.02
0.02
45"
360°
90:1
No. 11505
102
not swivelling
Order No. 11501
swivelling
Order No. 11505
Precision dividing attachments Ø 150 mm
vertical/horizontal
for machining on several sides - a dividing attachment with rotary table is indispensable, if work pieces are to be
spot faced or counter sunk around the circumference, which can also be circular, e.g. milling of polygons, hole
patterns in a circle, splined shafts, helical grooves and toothed wheels
Construction features:
enclosed construction prevents the ingression of dirt and swarf
quick clamping device
holding jig: vertical and horizontal
radial clamping T-slots
height 80 mm
No. 11510 - 12 kg
No. 11512 - 21 kg
Accuracy (max. deviations):
truth of rotation of the work bench
parallelism of the clamping surface of the clamping table
to the base surface
dividing precision
clamping table with scale
worm drive ratio
lathe chuck and clamping flange for dividing attachment
see page 108
No. 11510
0.02
0.02
45"
360°
90:1
No. 11512
cannot be swivelled
Order No. 11510
can be swivelled
Order No. 11512
Indexing device
for degree and indirect indexing
consisting of 3 punched discs and part cranks
for dividing attachment No. 11501, No. 11505, No. 11510 and
No. 11512
Application: e.g. for bore patterns and toothed wheels
Number of bores:
Plate A:
Plate B:
Plate C:
15, 16, 17, 18, 19, 20
21, 23, 27, 29, 31, 33
37, 39, 41, 43, 47, 49
Order No. 11514
Tailstock
with height adjustment
for dividing attachment No. 11501, No. 11505, No. 11510 and
No. 11512
with centre point for supporting long work pieces
adjustable height from 80 to 110 mm
Order No. 11517
103
Dividing attachment set
Preis-Advantage!
Precision dividing attachment set
consisting of:
dividing attachment Ø 150 mm (not swivelling)
indexing device
standard lathe chuck
flange
Order-No. 11520
Order-No. 11523
Order-No. 11524
consisting of:
dividing attachment Ø 100 mm
lathe chuck standard design Ø 80 mm
flange
Order No. 11525
consisting of:
flange
Order No. 11516
consisting of:
indexing device
Order No. 11518
consisting of:
flange
Order No. 11519
104
Working lamps
Magnetic base lamp
with flexible luminous arm
ON/OFF-switch
length of the lamp 600 mm
diameter of reflector approx. 70 mm
electrical connection 230 V, 50 Hz
with magnetic base
delivery includes: built-in safety transformer, halogen bulb 12V,
20 Watt
Order No. 11530
Magnetic base lamp with articulated arm
with flexible luminous arm
ON/OFF-switch
length of the lamp 600 mm
diameter of reflector approx. 70 mm
with magnetic base
delivery includes: built-in safety transformer, halogen bulb 12V,
20 Watt
Order No. 11532
Magnifying lamp with articulated arm
ON/OFF-switch
22 W fluorescent lamp
125 mm lens
with clamping plate
Application: for checking electric components, drawings and lettering, which are difficult to read
lens enlarges 3-fold
Order No. 11527
lens enlarges 10-fold
Order No. 11529
Replacement bulb
for magnifying lamp No. 11527 and No. 11529
Order No. 11528
105
Demagnetizing table
125x85 mm
Application: for demagnetizing of work pieces, tools and measurement tools
Order No. 11540
Hand steel rest
adjustable, suitable for wood turning
the lower part of the hand steel rest is clamped to the guiding bars
of the lathe and can be placed close to the work piece by adjusting
as necessary
not available for lathes D6000 E and D4000 E
Order No. 10160
Fixed stay
is clamped to the guides of the lathe
it serves for hollowing and drilling long work pieces
for D2000E/D2400E/D3000E
Order No. 10170
for D6000E
Order No. 10670
Live stay
is secured to the cross table and moves with it
to support long, thin shafts during longitudinal turning and prevents
them from sagging
for D2000E/D2400E/D3000E
Order No. 10172
for D6000E
Order No. 10672
Grease gun
to grease the lubrication nipples
Order No. 11535
Coolant concentrate
non-returnable packing drum
content: 5 litres
emulsifying high-performance cooling lubricant on mineral oil base
with excellent solvent power in water, emulsion persistent with
good corrosion protection
solvent: 5% or 1:20 with water
especially recommended for processing high-alloy, rust and acid
resistant steels
Order No. 11550
106
Universal coolant unit
consisting of:
coolant pump 230 V, 50 H
coolant tank
segmented coolant hose with magnetic base 260 mm
flexible feed hose 1500 mm
drain hose
connection cable 2000 mm
suitable for all machine tools
ON/OFF switch
dimensions of coolant tank (l x w x h) 350 x 250 x 185
content of coolant 16 l
delivery 25 l/min
weight 10 kg
Order No. 13800
Segmented 3-fold coolant hose with magnetic base
3 variable coolant hoses with stop valve and spray nozzle
segmented coolant hose per 300 mm
hose connection for Ø 10 mm
fits all machine tools
Order No. 13810
Atomised spray cooling system with magnetic base
working pressure 2-6 bar
connection for compressed air hose Ø 13 mm
Application: With this type of cooling lubrication very small quantities of
oil or coolant are nebulised and exactly sprayed onto the work piece. The
lubricant quantity is adjusted via the air and liquid regulator. Thereby the
consumption of coolant is considerably reduced.
Order No. 13815
107
Clamping tools
Standard 3-jaw lathe chuck
centrically clamping, without flange
delivery includes: turning and drilling jaws, clamping key and fastening
screws
3-jaw lathe chuck Ø 80 mm
clamping diameter up to 80 mm
Order No. 10700
Flange
for WABECO lathes
Order No. 10701
for dividing attachment No.11500
Order No. 10741
for dividing attachments No.11501 and 11505
Order No. 10742
Order No. 10711
1 set, for hollowing out and for exact truth of rotation on work piece
Order No. 10713
Flange
for dividing attachments No. 11510 and 11512
Order No. 10743
Order No. 10721
Order No. 10723
Flange
108
for WABECO lathes
Order-No. 10733
Order-No. 10743
Clamping tools
Precision 3-jaw lathe chucks
screws with written test report
Precision 3-jaw lathe chuck Ø 100 mm
max. speed 3500 r.p.m
Order No. 10710
Order No. 10712
Order No. 10717
Flange
Order No. 10743
Order No. 10720
Order No. 10722
Order No. 10727
Flange
for WABECO lathes
Order No. 10733
Order No. 10743
Order-No. 10750
Order-No. 10751
Order No. 10754
Flange
for WABECO lathes
Order No. 10745
109
Clamping tools
3-jaw chuck
centrically clamping
with tool holder MT2 and tightening thread M10
with turning and drilling jaws and clamping key
for clamping in milling machines
Ø 80 mm
Order No. 10705
Ø 100 mm
Order No. 10714
Standard 4-jaw lathe chuck
screws
Order No. 10728
Flange
for WABECO lathes
Order No. 10701
for dividing attachment No. 11500
Order No. 10741
for dividing attachments No.11501 and 11505
Order No. 10742
Order No. 10729
Order No. 10739
Flange
110
Order No. 10743
Clamping tools
Order No. 10731
Order No. 10738
Flange
for WABECO lathes
Order No. 10733
Order No. 10743
Precision 4-jaw lathe chucks
screws with written inspection test
Order No. 10730
Order No. 10732
Order No. 10737
Flange
for WABECO lathes
Order No. 10733
Order No. 10743
Surface plate
heavy version for industrial use
with 4 stepped reverse-clamping jaws, which can be individually and independently adjusted
Flanges for WABECO lathes
Application: work piece clamping fixture for clamping large and irregularly
formed work pieces
clamping-Ø up to 80 mm
Order No. 13310
flange for No. 13310
Order No. 10701
Order No. 13314
Order No. 13315
Order No. 13318
Order No. 13319
Order No. 13322
Order No. 13323
111
Clamping tools
Precision Camlock lathe chuck Ø 125 mm
clamping diameter up to Ø 125 mm
centrically clamping
delivery includes: turning and drilling jaws and clamping key
Camlock spindle holder in accordance with DIN 55029 size 4
3-jaw lathe chuck
Order No. 10724
3-jaw lathe chuck
Order No. 10755
4-jaw lathe chuck
Order No. 10734
4-jaw lathe chuck
Order No. 10756
Precision Camlock collet chuck
work piece clamping fixture
an extremely high truth of rotation is guaranteed when clamping work
pieces up to a diameter of 25 mm
for holding the collets No.11735
Camlock spindle holder in accordance with DIN 55029 size 4
Order No. 10779
Collet set
for Camlock collet chuck No.10779
18-pieces
consisting of collets:
2-3-4-5-6-8-10-12-14-15-16-18-20-21-22-23-24-25 mm
Order No. 11735
112
Clamping tools
Collet chuck
Clamping work pieces up to 16 mm
work piece clamping fixture for all WABECO lathes
an extremely high truth of rotation is guaranteed when clamping work pieces
for holding the collets No. 11702 - No. 11716
for clamping you need clamping key No. 11726 (see page 116)
Order No. 10775
Clamping-Set
Price-advantage!
16-pieces
consisting of:
collet chuck No. 10775
key No. 11726
14 collets from Ø 3 to 16 mm (collets see page 116)
Order No. 10778
Clamping and face plate
work piece clamping fixture
clamping diameter of up to 150 mm
with 4 T-slots Ø 10 mm
for clamping irregularly formed work pieces
Order No. 13300
Hollow spindle stop adjustable
for lathes
for single and serial production
quick and easy adjustment of the stop at any position of the hollow spindle
the hollow spindle stop is inserted into the lathe spindle from behind and
tightened by means of a patent key
by the patent key the hollow spindle buffer can be tightened, loosened and
be put lengthwise
for spindle bore Ø 20 mm
Order No. 13200
for spindle bore Ø 30 mm
Order No. 13201
113
Clamping tools
Fixed lathe centre MT3
morse taper MT3
hardened and ground
Application: for use in the spindle nose of the main spindle. Long work
pieces, as well as parts which require repeated rechucking but must still have
concentricity with precision, are machined between the centres
Order No. 10763
Fixed lathe centre MT2
morse taper MT2
hardened and ground
Application: for use in the tailstock, for processing of long work pieces
Order No. 10762
Live lathe centre
hardened and ground
precision bearings guarantee high truth of rotation
Anwendung: for use in the tailstock, for processing of long work pieces
Morse taper MT2
Order No. 10766
Morse taper MT3
Order No. 10770
8-pieces
morse taper MT2
with interchangeable elements
hardened and ground
precision bearings guarantee high truth of rotation
Order-No. 10767
Tool changer set
with tool holder MT2
for tailstock
with 6 cylindrical bores Ø 16 mm
grey cast iron quality
tool holding fixtures:
2 drill chucks with toothed ring
1 live lathe centre
1 threading attachment with 5 die holders
1 threading attachment with 7 screw tap holders
Order-No. 10798
114
Clamping tools
Drill chuck with toothed ring
clamping width 1.5 - 13 mm
inner taper B16
Application: for the clamping and release of the tools with key
Order No. 11620
Precision quick-action drill chuck
clamping width 1 - 13 mm
inner taper B16
heavy version for industrial use
Application: for fast clamping and release of the tools without key
Order No. 11623
Taper shaft for drill chuck
for milling machines
with morse taper MT2 and tightening thread M10
outer taper B16
hardened and ground
Order No. 11627
Taper shaft for drill chuck for lathes
with morse taper MT2 and flat tang
outer taper B16
hardened and ground
Order-No. 11628
Taper shaft for drill chuck SK30
with quick-release taper SK30 and tightening thread M12
outer taper B16
hardened and ground
Order No. 1190750
Adapter sleeve from MT3 to MT2
with morse taper MT3 outside and morse taper MT2 inside
with flat tang
hardened and ground
Order No. 11635
115
Clamping tools
Precision spring collet chuck MT2
clamping range 2-16 mm
hardened and ground
for holding the collets No. 11702 – No. 11716
Application: suitable for clamping all mills and drills with straight shanks
Order No. 11725
Precision milling clamping chuck SK30
clamping range 2-16 mm
hardened and ground
for holding the collets No. 11702 – No. 11716
Application: suitable for clamping all mills and drills with straight shanks
Order No. 1190730
Key
for collet chuck No. 11725, No. 1190730 and No. 10775
Order No. 11726
Precision collets
double slotted
with a clamping range up to 0.5 mm below nominal size, e.g. the collet 8
mm can clamp up to 7.5 mm, hardened and ground
intermediate sizes upon request
Order No.
11702
117025
11703
11704
11705
11706
11707
11708
11709
11710
11711
11712
11713
11714
11715
11716
Collet Ø
2 mm
2.5mm
3 mm
4 mm
5 mm
6 mm
7 mm
8 mm
9 mm
10mm
11mm
12mm
13mm
14mm
15mm
16mm
Clamping set
16-pieces
consisting of:
precision spring collet chuck No. 11725
key No. 11726
14 collets from Ø 3 - 16 mm
Price-advantage!
Order No. 11734
empty case
116
Order-No. 67110812
Clamping tools
Direct collets MT2
hardened and ground
short overhang ensures improved stiffness
Application: the collet is introduced directly into the main spindle
Order No.
13001
13002
13003
13004
13005
13006
13007
13008
13009
13010
13011
13012
13013
collet Ø mm
1
2
3
4
5
6
7
8
9
10
11
12
13
Direct collet set MT2
13-pieces – clamping Ø from 1 to 13 mm
hardened and ground
short overhang ensures improved stiffness
Price
advantage!
Application: the collet is introduced directly into the main spindle.
Order No. 13020
hardened and ground
Application: the surface clamping chuck serves the purpose of clamping
tools with a lateral catching surface
Ø 6 mm location hole
Order No. 1190780
Order No. 1190781
Order No. 1190782
Order No. 1190783
Order No. 1190784
Order No. 1190785
hardened and ground
Ø 16 mm location hole (not for automatic tool changer)
Application: the surface clamping chuck serves the purpose of clamping
tools with a catching surface on the side
Order No. 1190770
Order No. 1190771
Order No. 1190772
Order No. 1190773
Order No. 1190774
117
Clamping tools
Precision multi-purpose shell end milling mandril MT2
hardened and ground
with cutter retaining screw and feather key
for cutter with longitudinal and transverse groove
Application: for holding of all milling tools with Ø 16 mm and 22 mm bore like
shell end mills, disc milling cutters, single angle milling cutters etc.
morse taper MT2x16
Order No.11729
morse taper MT2x22
Order No.11736
Precision multi-purpose shell end milling mandril set
MT2
consisting of:
Multi-purpose shell end milling mandril MT2
Key for Multi-purpose shell end milling mandril
hardened and ground
with cutter retaining and feather key
for cutters with longitudinal and transverse groove
Price-advantage!
Application: for holding of all milling tools with Ø 16 mm and 22 mm bore
like shell end mills, disc milling cutters, single angle milling cutters etc
morse taper MT2x16
Order No.11731
morse taper MT2x22
Order No.11738
Precision
multi-purpose shell end milling mandril SK30
with quick-release taper SK30x16 and tightening thread M12
hardened and ground
with cutter retaining screw and feather key
for cutters with longitudinal and transverse groove
Application: for holding of all milling tools with Ø 16 mm bore like shell end
mills, disc milling cutters, single angle milling cutters etc.
Order No. 1190735
Key
118
for shell end milling mandril
No. 11729 and No. 1190735
Order No. 11730
No. 11736
Order No. 11737
Clamping tools
Mandril collars
for Multi-purpose shell end milling mandril No.11729
Application: Since shell end mills, disc milling cutters, single angle
milling cutters and metal saw blade come in all various widths, these collars are necessary in combination with the shell end milling mandril.
Order No.
bore d1 mm
width b2 mm
11641
11642
11645
11647
11649
16
16
16
16
16
1
2
5
10
20
Mandril collars set
5-pieces
description see: No. 11641 up to No. 11649
for multi-purpose shell end milling mandril No.11729
Price advantage!
Order No. 11650
Precision multi-purpose shell end milling mandril set
9-pieces
consisting of:
Multi-purpose shell end milling mandril MT2 with morse taper MT2x16
Key for multi-purpose shell end milling mandril
Mandril collars set 5-pieces
Face milling cutter HSS Ø 40 mm, width 40 mm (see also page 136)
Metal circular saw blade HSS outer -Ø63 mm, width 2mm (see also page
136)
Price advantage!
Order No. 11733
119
Clamping tools
for threading from M2 to M6
morse taper MT2 and flat tang
with drill chuck with toothed ring
automatic forward and reverse motion
Application: for clamping in drilling and milling machines
which use spindle sleeve feed, and where the turning direction of the drilling or milling spindle can not be switched to
left hand operation
Order No. 11680
for threading from M3 to M12
torque of sliding clutch is 4-fold adjustable
automatic forward and reverse motion
with 2 rubber flex grips
with adjustable safety sliding clutch - protects the tap from
breakage
Application: for clamping in drilling and milling machines
which use spindle sleeve feed, and where the turning direction of the drilling or milling spindle can not be switched to
left hand operation.
Order No. 11683
Disc cutter with bevelled blade
grooving capacity 30 – 300 mm
infinitely variable adjustment of the diameter
with drawing cut, i.e. the blade does not catch
material strength up to approx. 5 mm
drill hole 5 mm
Application: for clamping in drilling and milling machines. For the precise cutting out of holes or discs.
Order No. 11686
replacement blade
120
Order No. 11687
Clamping tools
Standard universal boring head
head- Ø 50 mm
location hole 12 mm
hardened and ground
accuracy of feed 0.02 mm
vertical and horizontal use
Application: e.g. setting holes,cuts etc. also for use in the tailstock of lathes
Order No. 11666
Standard universal boring head
head- Ø 75 mm
location hole 20 mm
1 adapter sleeve from shaft Ø 20 mm to 12 mm
hardened and ground
Application: e.g. setting holes,cuts etc.also for use in the tailstock of lathes
Order No. 11667
Boring bar set
9-pieces
ground and reinforced shaft
carbide tipped
Application: turning inside diameters from 8 mm upwards, boring work with
the boring head
shaft Ø 10 mm
Order No. 11670
shaft Ø 12 mm
Order No. 11671
121
Clamping tools
Precision Universal boring head
head-Ø 50 mm
boring tools
2 boring bars, carbide tipped with shaft Ø 12 mm
1 tool holder for square tool holder bit
hardened and ground
in a box
Application: e.g. setting holes, cuts etc. also for use in the tailstock of lathes
Order No. 11665
Precision Universal boring head
head-Ø 80 mm
carbide tipped
boring tools
3 boring bars, shaft Ø 10 mm
3 boring bars, shaft Ø 16 mm
1 tool holder for square tool holder bit
1 adapter sleeve from shaft Ø 16 to 10 mm
hardened and ground
in a box
Application: e.g. setting holes, cuts etc. also for use in the tailstock of lathes
Order No. 11668
122
Clamping tools
Universal level and boring head
incl. adapter sleeves 4 – 8 – 12 mm
traverse feed and rapid return traverse due to buffers, which can be
switched off automatically due to stop
with self-starting carriage travel and automatic stop
automatic feed ensures the even feed of the tools
adjustable guides
adjustable stops
hardened and ground
guaranteed ultimate precision
Technical data:
outer Ø
max. cross slide adjustment
fine feed
rapid motion mm/r.p.m.
automatic feed motion/revs.
max. bore Ø and level surface
90 mm
38 mm
0.01 mm
2 mm
0.02, 0.04, 0.06 and 0.12 mm
150 mm
Application: on all milling and drilling machines, for transverse turning, hollowing out, recessing, turning outside diameters, relieving, making grooves,
taper turning, thread cutting etc.
Order No. 11669
123
Clamping tools
Square turret tool-post
tool clamping device for a maximum of 4 machining tools with a tool height
of 12 mm
for D4000 E
Order No. 10412
for D6000 E
Order No. 10612
Quick-change tool holder, basic body
very precise tool holder
rapid tool changer
the tool edge always returns to exactly the same position after the holder
has been changed
the repeating accuracy is 0.01 mm
the height of the tool cutting tip can be adjusted quickly and simply by
means of an adjusting screw on each tool holder
for D2000E/D2400E/D3000E/D4000E
Order No. 10780
for D6000 E
Order No. 10785
Holder for drill steel
for cylindrical tools like drill steel
12 mm for D2000E/D2400E/D3000E/D4000E
Order No. 10781
20 mm for D6000E
Order No. 10786
Parting tool holder
for holding of the parting tool No. 10790
for D2000E/D2400E/D3000E/D4000E
Order No. 10782
for D6000E
Order No. 10787
Holder for turning steel
124
for holding of rectangular tools
12 mm for D2000E/D2400E/D3000E/D4000E
Order No. 10783
20 mm for D6000E
Order No. 10788
Clamping tools
Holder for boring bars
for holding of small boring bars
Ø 15 mm for D2000E/D2400E/D3000E/D4000E
Order No. 10784
Ø 20 mm for D6000E
Order No. 10789
Parting tool
suitable for tool holder No. 10782 and No. 10787
for cutting in grooves and cutting of lengths of work pieces
Order No. 10790
5-pieces
consisting of:
parting tool holder
parting tool
Price
advantage!
for D2000E/D2400E/ D3000E/D4000E
Order No. 10791
for D6000E
Order No. 10792
5-pieces
consisting of:
1x quick-change tool holder, basic body
1x holder for drill steel
3x holder for turning steel
Price
advantage!
for D2000E/D2400E/ D3000E/D4000E
Order No. 10793
for D6000E
Order No. 10794
125
Cutting tools
Universal carbide tipped tool set
6-pieces
with carbide tips
high cutting speeds and short production times
the long service life of carbide metal reduces tool replacement
all turning chisels have precision-ground cutting edges and flanks
Order No. 10910
Universal carbide tipped tool set
10-pieces
with carbide tips
high cutting speeds and short production times
the long service life of carbide metal reduces tool replacement time
all paring chisels have precision-ground cutting edges and flanks
Order No. 10911
Order No. 10912
Order No. 10913
Parting tool
with carbide tip
Order No. 109111
Order No. 109101
Inside turning tool
with carbide tip
Order No. 109112
Order No. 109102
Offset turning tool 90°
with carbide tip
Order No. 109113
Order No. 109103
Curved turning tool 45°
with carbide tip
Order No. 109114
Order No. 109104
Outside thread turning tool 60°
with carbide tip
Order No. 109105
Face turning tool
with carbide tip
Cross section 8 x 8 mm
126
Order No. 109117
Cutting tools
HSS Tipped tool set
8-pieces
all turning chisels have precision-ground cutting edges and flanks
1
1
1
1
1
x
x
x
x
x
left hand turning tool
outside thread turning tool 60° - 55°
curved rough turning tool
thread cutting chisel 60° - 55°
inside thread turning tool 60° - 55°
1 x right hand turning tool
1 x groove turning tool
1 x drill turning chisel
Order No. 10915
Order No. 10916
Order No. 10917
Clamping holder set
for indexable inserts
6-pieces with key
each chisel with indexable insert
compatible indexable inserts for replacement see No. 10865
1
1
1
1
1
1
x
x
x
x
x
x
left hand turning chisel
right hand roughing chisel
pointed turning chisel
right hand turning chisel
right hand face turning chisel
boring bar
Order-No. 10860
Order-No. 10861
Left hand turning chisel
with indexable insert
Order No. 108601
Order No. 108611
Right hand turning chisel
Order No. 108602
Order No. 108612
Right hand roughing chisel
Order No. 108603
Order No. 108613
Right hand face turning chisel
Order No. 108604
Order No. 108614
127
Cutting tools
Pointed turning chisel
Order No. 108605
Order No. 108615
Boring bar
right hand cutting for inside turning
Ø 8 mm
Order No. 108606
Ø 10 mm
Order No. 108616
Carbide tipped indexable inserts set
consisting of 5 replacement plates
carbide quality
4 cutting edges
pack. unit: 5 pieces
Pointed turning chisel
Order No. 10865
industrial quality
right hand cutting, particularly suitable for metric threading and longitudinal
turning
Order No. 10820
compatible indexable insert pack. unit: 5 pieces
Order No. 10830
Offset face turning chisel industrial quality
right hand cutting, particularly suitable for facing
Order No. 10821
Order No. 10833
Offset turning chisel for corner work industrial quality
right hand cutting, particularly suitable for longitudinal turning
Order No. 10822
128
Order No. 10830
Cutting tools
Straight turning chisel industrial quality
right hand cutting, particularly suitable for rough turning and longitudinal
turning
Order No. 10823
Order No. 10831
Curved turning chisel industrial quality
right hand cutting, particularly suitable for longitudinal turning and facing
Order No. 10824
Order No. 10832
Parting tool holder incl. blade
blade 1.5 mm
Order No. 10837
Order No. 10835
replacement blade
Order No. 10836
Punching set
8-pieces - Ø 1.6 - 2.4 - 3.2 - 4.6 - 4.8 - 5.6 - 6.4 - 8.0
total length 100 mm
20 mm mandril length
Order No. 13290
Magnetic pick-up tool
telescopes to 630 mm
magnet-Ø 11 mm
Order No. 13980
129
Cutting tools
Knurling tool
self-centering
with 2 knurling wheels
knurling wheels: width 9.5 mm, knurling wheel Ø 19 mm
Application: For clamping in lathes. Used to contour spindles, screws, nuts
etc.
Order No. 10920
replacement wheel
Order No. 10922
Knurling pliers
self-centering
with 2 knurling wheels
knurling wheels: width 9.5 mm, knurling wheel Ø 19 mm
Application: for clamping in lathes. Used to contour spindles, screws, nuts
etc. The working pressure is set on the tool in order to avoid too much pressure on the machine.
Order No. 10921
replacement wheel
Order No. 10922
Combination drill and countersink
spirally-fluted
ground
60° countersinking angle
right hand cutting
Application: the use of combination drills and countersinks is essential for
exactly centred bores in metal. With this tool, both face ends of the work
piece receive the appropriate centre hole when turned between the centres.
It is also suitable as a preparatory tool for maintaining the exact drilling position.
nominal Ø mm
Order No.
1.00
10841
2.00
10842
2.50
10843
5.00
10845
Price
advantage!
Combination drill and countersink set
4-pieces
description see: No. 10841 up to No. 10845
Order No. 10846
130
Cutting tools
Universal high performance inserted tooth milling cutter
industrial quality
4 cutters
outer Ø 40 mm
location hole Ø 16 mm
with clamping screw and screw driver
suitable to multi-purpose shell end milling mandril No.11729
very good swarf removal rate due to positive cutting insert location
Order No. 11875
Example of use
Carbide indexable inserts for inserted tooth milling cutter
Order No. 11876
Countersink set
90° HSS
6-pieces
with 3 cutters
with straight shank
right hand cut
Application: for countersinking flat-headed screws free of chatter marks
and for countersinking and removing burr
sinker Ø mm
6.3
8.3
10.4
12.4
16.5
20.5
Order No.
shank Ø mm
5
6
6
8
10
10
11989
Countersink and burr remover
90° HSS
5-pieces
with cross hole
with straight shank
Application: for trimming and countersinking bores. Due to the special
cutting angle, the swarf is easily shelled. The swarf is led safely through
the slanted hole, and any damage to the work piece can be avoided.
sinker Ø mm
6
10
14
21
28
Order No.
shank Ø mm
6
6
8
10
12
11990
for bores mm
1-4
2-5
5-10
10-15
15-20
Spot facer set
HSS
7-pieces
with straight shank
with solid pilot
Application: for through holes, for the countersinking of cheese heads
screws
for screws
M3
M4
M5
M6
M8
M10
M12
Order No.
shank Ø mm
6
6
6
8
10
12
12
11991
dowel pin Ø
3.2
4.2
5.2
6.2
8.2
10.2
12.2
131
Cutting tools
"TITAN" coated slotting end mills
short with straight shank
2 cutters
straight fluted
1 bit cuts to the middle on the front face, therefore also suitable
for drilling following and lateral displacement
Application: for drilling and milling e.g. of feather key grooves
Order No.
11810
11811
11812 11813 11814 11815 11816 11817 11818 11819 11820
cutter Ø mm
2
3
4
5
6
8
10
12
14
16
18
shank Ø mm
6
6
6
6
6
10
10
12
12
16
16
Set of general purpose slotting end mills Solid carbide
5-pieces
with straight shank
2 cutters
helically fluted
very high endurance
1 bit cuts to the middle on the front face, therefore suitable for
drilling and then lateral displacement
cutter Ø mm
4
5
6
8
10
Order No.
shank Ø mm
4
5
6
8
10
11826
"TITAN" coated set of slotting end mills
Price-Advantage!
11-pieces
2 cutters
straight fluted
1 bit cuts to the middle on the front face, therefore suitable for
drilling and then lateral treatment
cutter Ø mm
2
3
4
5
6
8
10
12
14
16
18
Order No.
shank Ø mm
6
6
6
6
6
10
10
12
12
16
16
11825
"TITAN" coated shaft roughing mill
with straight shank
4 cutters
roughing and knurling teeth characteristics, relief ground
Application: for roughing deep grooves and contour milling, not suitable for
drilling
Order No.
132
11850
11851
11852
11853
11854
cutter Ø mm
10
12
14
16
18
shank Ø mm
10
12
12
16
16
Cutting tools
"TITAN" coated shell end mills
4 cutters
helically fluted
Application: for deep grooves and contour milling, not suitable for drilling
Order-No.
11829
11830
11831
11832
11833
11834
11835
11836
11837
11838
cutter Ø mm
3
4
5
6
8
10
12
14
16
18
shank Ø mm
6
6
6
6
10
10
12
12
16
16
Set of general purpose shell end mills Solid carbide
5-pieces
with straight shank
4 cutters
helically fluted
very high endurance
Application: for deep grooves and contour milling, not suitable for
drilling
cutter Ø mm
4
5
6
8
10
Order No.
shank Ø mm
4
5
6
8
10
11869
"TITAN" coated set of shell end mills
9-pieces
4 cutters
helically fluted
Application: for deep grooves and contour milling, not suitable for
drilling
Price-advantage!
cutter Ø mm
4
5
6
8
10
12
14
16
18
Order No.
shank Ø mm
6
6
6
10
10
12
12
16
16
11843
industrial quality 12-pieces
6 slotting end mills - 2 cutters
6 shell end mills - 4 cutters
helically fluted
1 bit cuts to the middle on the front face, therefore also
suitable for drilling following lateral displacement
(slotting end mills)
in a wooden case
for a better work piece surface
high tool endurance, double cutting efficiency
substantially less wear in comparison with HSS mills
cutrer Ø mm 2 cutter
3
4
6
8
10
12
Order No.
cutter Ø mm 4 cutter
3
4
6
8
10
12
11873
shank Ø mm
6
6
6
10
10
12
133
Cutting tools
industrial quality 20-pieces
10 slotting end mills - 2 cutters
10 shell end mills - 4 cutters
helically fluted
1 bit cuts to the middle on the front face, therefore also
suitable for drilling following lateral displacement (slotting end mills)
in wooden case
for a better work piece surface
high tool endurance, double cutting efficiency
substantially less wear in comparison with HSS mills
Price Advantage!
cutter Ø mm 2 cutters
3
4
5
6
8
10
12
14
18
20
Order No.
cutter Ø mm 4 cutters
3
4
5
6
8
10
12
14
18
20
11870
shank Ø mm
6
6
6
6
10
10
12
12
16
16
Radius cutter set
HSS
5-pieces
with straight shank
4 cutters
1 bit cuts to the middle on the front face, therefore also suitable for
drilling following lateral displacement
Application: for the milling of semi-circular grooves, rounding off of
edges, contour milling
cutter Ø mm
4
5
6
8
10
Order No.
shank Ø mm
4
5
6
8
10
11885
2.0
2.5
3
4
5
radius mm
Slot cutter set
HSS
9-pieces
with straight shank
cross toothed
cutting on the perimeter
Application: for milling curved washer grooves or for milling small slits
and grooves
Ø mm
134
10.5
10.5
19.5
19.5
19.5
22.5
25.5
28.5
32.5
Order No.
cutter with mm
2
3
4
5
6
5
6
8
10
11888
shank Ø mm
12
12
12
12
12
12
12
12
12
Cutting tools
Angular milling cutter set
HSS
5-pieces
with straight shank
cutting on the perimeter and on the front
straight toothed
Application: for the milling of small dovetail guides, for breaking edges
Ø mm
13
16
20
25
32
Order-No.
shank Ø mm
12
12
12
12
16
11887
angle of mill
60°
60°
60°
60°
60°
Single-corner rounding cutter set
HSS
8-pieces
with straight shank
right hand cut
straight toothed
Application: for the milling of round outer edges and guides
radius mm
1
2
3
4
5
6
8
10
Order-No.
shank Ø mm
10
10
12
12
12
16
16
16
11889
Hard metal milling cutter with diamond point
14-pieces
with straight shank
Application: suitable for boring and milling with high revolution
Ø mm
0.7 0.8
shank Ø mm
3
3
0.9
1.0
1.1
1.2
3
3
3
3
1.3 1.4
3
Shell type single angle milling cutters
3
1.5
1.6
1.7
1.8
1.9
2.0
Order-No.
3
3
3
3
3
3
11890
HSS
with longitudinal groove
cutting on the perimeter
for clamping on shell end milling mandril No. 11729
Application: milling e.g. angular guides (dovetail)
Ø mm
bore mm
angle of mill
Order-No.
63
16
45°
11910
63
16
60°
11911
135
Cutting tools
HSS
finishing cutter with smooth toothed wheels
cuts on the perimeter and on the front
fine toothed
with longitudinal and transverse groove
Application: for roughing corners and end faces
Ø mm
width mm
bore mm
Order No.
40
20
16
11920
35
35
16
11921
40
40
16
11922
HSS
roughing cutter with roughing toothwork
cuts on the perimeter and on the front
roughing and knurling toothed characteristics relief ground
with longitudinal and transverse groove
Application: for roughing corners and end faces
Ø mm
width mm
bore mm
Order No.
40
40
16
11925
Side milling cutters
HSS
cuts on three sides
cross toothed
Application: for extremely long grooves
Ø mm
width mm
bore mm
Order No.
50
4
16
11930
50
5
16
11931
50
6
16
11932
50
8
16
11933
50
10
16
11934
Metal slitting saws HSS
with lateral free grinding
fine toothed
Application: for cutting into lengths and slitting work pieces
136
outer Ø mm
width mm
bore mm
Orderl No.
63
1
16
11951
63
2
16
11952
Cutting tools
Tooth form cutters
HSS
a set of 8 cutters per module
Application: milling of toothed wheels
module
diameter Ø
bohre mm
Order No.
0.5
50
16
11940
0.7
50
16
11941
0.75
50
16
11942
1
50
16
11943
1.25
50
16
11944
"TITAN" coated step drill set
5-pieces
with straight shank
with 2 cutters
with centre drill tip
Application: the boring of the thinnest sheet steel without pre-boring, boring
without burr and deforming the sheet, bores and removes burr at the same
time with the next drill step
steps Ø mm
4-12
4-20
5-28
4-30
4-39
Order No.
shank Ø mm
6
8
10
10
12
11880
Hand reamer set adjustable HSS
11-pieces
with straight shank and square
right-hand cutting
Application: for the reaming of bores
Order No. 13240
total length mm
adjustable range Ø mm
Hand reamer
138
145
163
170
175
185
200
225
250
275
300
11.90
13.49
15.00
16.66
18.25
19.84
21.43
23.81
27.00
30.00
34.10
-
-
-
-
-
-
-
-
-
-
-
13.49
15.00
16.66
18.25
19.84
21.43
23.81
27.00
30.00
34.10
38.00
adjustable HSS
Order No.
total length mm
adjustable range Ø mm
13241
13242
13243
13244
13245
13246
13247
138
145
163
170
175
185
200
11.90 - 13.49 13.49 - 15.00 15.00 - 16.66 16.66 - 18.25 18.25 - 19.84 19.84 - 21.43 21.43 - 23.81
137
Cutting tools
Tap
HS
DIN 352
right hand cutting
for metric threads
Order No.
30090
30091
30092
30093
M1
M1.5
M2
M2.5
thread
Hand taps
HSS
3-piece set consisting of taper tap, second tap and third tap
DIN 352
right hand cutting
for metric threads
Order No.
30103
30104
30105
30106
30108
30110
30112
M3
M4
M5
M6
M8
M10
M12
thread
Round dies
HSS
Ø 25 mm
right hand cutting
for metric threads
pre-slitted (closed version)
Order No.
30203
30204
30205
30206
30208
30210
30212
M3
M4
M5
M6
M8
M10
M12
thread
Taps single cut
HSS
DIN 352
right hand cutting
Order No.
30303
30304
30305
30306
30308
30310
30312
M3
M4
M5
M6
M8
M10
M12
thread
Die stock
Ø 25 x height 9 mm
for the holding of round dies
Order No. 30500
Adjustable tap wrench
size 11/2
for taps M3-M12
Application: for the clamping of tools with square, e.g. hand tap DIN
352 and hand reamer DIN 206
Order No. 30600
138
Cutting tools
Miniature thread cutting set M1 – M2.5
30 -pieces in plastic box
9 round dies:
M1 - M1.1 - M1.2 - M1.4 - M1.6 - M1.8 - M2 - M2.2 - M2.5
18 taps M1 - M2.5
1 die stock
2 holders for clamping the hand tap
Order No. 35430
Tap and die set
HSS HSS
31-pieces in plastic box
industrial quality
DIN model
dies HSS M3-4-5-6-8-10-12
hand taps HSS M3-4-5-6-8-10-12
(3-pieces per set consisting of taper tap, second tap and third tap)
1 die stock Ø 25 mm
1 adjustable tap wrench size 11/2
1 screw driver
Order No. 35411
Professional tap and die set
HSS
44-pieces in plastic box
industrial quality
DIN model
dies HSS M3-4-5-6-8-10-12
hand taps HSS M3-4-5-6-8-10-12
(3-pieces per set consisting of taper tap, second tap and third tap)
die stocks 20x5, 20x7, 25x9, 30x11, 38x14 mm
adjustable tap wrenches sizes 1 and 2
twist drills for core removing holes HSS Ø 2.5 - 3.3 - 4.2 - 5.0 - 6.8 8.5 - 10.2 mm
thread gauge 24 blades
1 screw driver
Order No. 35501
139
Cutting tools
Tapping drill and hand taps set
HSS
29-pieces
hand taps M3-4-5-6-8-10-12 (3-pieces per set consisting of taper tap, second
tap and third tap)
1 adjustable tap wrench size 1½
tapping drill HSS
with straight shank
right hand cut
drill Ø 2.5 - 3.3 - 4.2 - 5.0 - 6.8 - 8.5 - 10.2
in metal box
Order No. 35600
Tapping drill set
HSS
19-pieces
with straight shank
right hand cut
drill range 1 – 10 mm
pitch 0.5 mm
in metal box
Order No. 35610
Thread cutting attachment
without machine vice
140
consisting of:
drill stand
tool holder for taps - clamping range 2.0 – 5.0 mm
adjustable tap wrench size 1½
for the exact angular positioning of the tap
height adjustable extension arm
adjustable depth of thread
drill stand
column can be swivelled 360°
holder Euro standard 43 mm
Bestell-No. 35800
Order No.35,00
35800
€
Vices
All steel vices
adjustable play-free guides
hardened and ground steel jaws
groove for removal of chips
large ground anvil
with pipe gripping jaws, sizes 100 – 175 mm
Professional
width of jaws mm
opening mm
opening depth mm
anvil mm
weight kg
Order No.
75
75
45
70 x 45
2.7
40101
100
100
53
88 x 59
5.0
40102
125
125
72
116 x 80
10.5
40103
150
150
90
132 x 90
14.5
40104
175
175
90
132 x 90
15.00
40105
Swivel base
suitable for all steel vices No. 40102 and No. 40103
the vice can be rotated 360° on this device and can be fixed in any position
without being moved
for 100 mm
Order No. 40112
for 125 mm
Order No. 40113
Unit for adjustment of height
suitable for steel vices No. 40102, No. 40103 and No. 40104
can be rotated 360°
lift inset which can be removed incl. pressure spring. The spring serves to
balance the weight of the vice
suitable for all work benches
working height can be adapted quickly and easily to suit any person’s height
size
clamping plate
centre distance
clamping bores
Ø clamping bores
height adjustment
Order No.
130 x 130 mm
78 - 108 mm
13 mm
300 mm
40118
Forged steel vices
forged from steel
adjustable play-free guides
hardened and ground steel jaws
large ground anvil
with pipe gripping jaws
large clamping depth between rail and jaw
machined guide surfaces
width of jaws mm
opening mm
opening depth mm
weight kg
Order No.
100
100
60
5.8
40002
120
120
75
11.0
40013
140
160
90
19.0
40014
160
170
96
20.5
40016
141
Vices
Aluminium protecting and pipe gripping jaws
suitable for all types of vices
price per pair
for 100 mm
Order No. 40122
for 125 mm
Order No. 40123
for 150 mm
Order No. 40124
Plastic protecting and pipe gripping jaws
magnetic
suitable for all types of vices
price per pair
for 100 mm
Order No. 40612
for 125 mm
Order No. 40613
for 150 mm
Order No. 40614
Parallel vices
with steel jaws
trapezoidal threaded spindle
table clamp
width of jaws
mm
opening
mm
opening depth opening of the
mm
clamp mm
60
40
35
80
60
40
weight
kg
Order No.
30
0.6
40500
40
0.9
40502
weight
kg
Order No.
2.5
40503
Precision mechanics bench vice
142
trapezoidal threaded spindle
cast iron
with swivel base
width of jaws
mm
opening
mm
50
70
opening depth opening of the
mm
clamp mm
35
50
Vices
Machine vice with quick-action device
with horizontal and vertical prism for round bars
open base plate for clamping or piercing of work pieces
width of jaws
mm
opening width
mm
height of jaws
mm
weight
kg
Order No.
60
70
28
0.54
40521
Machine vice with quick-action device
with double-column guide
with protective jaws made of rubber
with horizontal and vertical prism for round bars
width of jaws
mm
opening width
mm
height of jaws
mm
weight
kg
Order No.
100
100
35
1.75
40523
Machine vices
1 rigid jaw with horizontal and vertical prism for round bars
1 moveable jaw
width of jaws
mm
opening width
mm
height of jaws
mm
weight
kg
Order No.
85
70
35
3.8
40526
100
90
36
4.4
40527
120
110
36
7.2
40528
143
Vices
Precision quick-action
machine vices
width of jaws opening width height of jaws
mm
mm
mm
with wide clamping range
made of high-quality grey cast iron
hardened, ground and interchangeable steel jaws
guiding surfaces ground
quick adjustment of the vice without tools using a
manual lock which can be engaged
swivel base with degree scale
No. 40570 without swivel base
No. 40575 with swivel base
total length
mm
total height
mm
total width
mm
weight
kg
Order No.
100
125
32
340
85
100
10.6
40570
100
125
32
340
113
100
13.6
40575
Precision machine vices
width of jaws
mm
Opening width height of jaws
mm
mm
with adjustable guides
guiding surface ground
swivel base with degree scale
360° rotation
total length
mm
height with
swivel base
weight
kg
Order No.
100
65
30
240
118
10.0
40540
125
85
38
370
125
16.4
40541
individual prism jaw for No. 40540
405401
individual prism jaw for No. 40541
405411
Precision 1-axis machine vice
144
hardened, ground steel jaws
ground guide surface
360° rotation
width of jaws
mm
opening width
mm
height of jaws
mm
length
mm
height
mm
weight
kg
Order No.
50
50
23
197
90
4.0
40585
Vices
Precision 2-axis machine vices
degree scale for both axes
360° rotation
90° horizontal vertical swivel capacity
width of jaws
mm
opening width
mm
height of jaws
mm
length
mm
height
mm
weight
kg
Order No.
50
50
23
200
90
3.8
40580
75
75
34
278
120
9.6
40581
Precision 3-axis articulated vice
degree scale for all 3 axes
360° rotation
90° horizontal vertical swivel capacity
45° left/right swivel capacity
the vice can be inclined or swivelled as required so that every
position to the machine can be taken up
width of jaws
mm
opening width
mm
height of jaws
mm
length
mm
height
mm
weight
kg
Order No.
50
50
22
170
125
4.2
40565
360° rotation
90° horizontal and vertical swivel capacity
width of jaws
mm
opening width
mm
height of jaws
mm
length
mm
height
mm
weight
kg
Order No.
50
50
23
197
120
4.6
40567
75
75
34
280
155
13.0
40568
100
100
40
330
195
24.0
40569
145
Vices
with adjustable dovetail guideways
360° rotation
90° horizontal and vertical swivel capacity
width of jaws
mm
opening width
mm
height of jaws
mm
length
mm
height
mm
weight
kg
Order No.
80
90
31
400
150
16.0
40560
100
105
38
460
170
30.0
40561
individual prism jaws for No. 40560
405601
Precision low tension vices
made of hardened steel
with prism jaws
machining can be carried out on all 4 sides
low tension clamping system for high accuracy
accuracy 0.005 mm
with fast adjustment
width of jaws
opening width
height of jaws
length
weight
mm
mm
mm
mm
kg
Order No.
25
20
12
65
0.3
40588
48
70
30
148
1.9
40590
63
100
36
170
3.2
40591
88
125
47
220
7.3
40592
Precision machine vices
146
with threaded spindle
with prism jaws
machining can be carried out on all 4 sides
accuracy 0.005 mm
width of jaws
mm
opening width
mm
height of jaws
mm
length
mm
height
mm
weight
kg
Order No.
50
65
25
155
50
3.0
40596
73
100
35
210
70
5.0
40597
Vices
Precision 2-axis machine vice
hardened and ground jaws
degree scale on all axes
360° rotation
can be swivelled ± 45°
accuracy 0.005 mm
width of jaws
mm
opening width
mm
height of jaws
mm
length
mm
height
mm
weight
kg
Order No.
70
80
30
190
140
12.3
40599
Precision low-tension vice
can be swivelled
90° swivel capacity
with prism jaws
low-tension clamping system for high precision
accuracy 0.005 mm
width of jaws
mm
Opening width
mm
height of jaws
mm
length
mm
height
mm
weight
kg
Order No.
73
100
35
190
103
7.5
40710
Work piece set tool
anodized
for use on drilling and milling machines
5 axes infinitely variable rotable and slideable
can be used as inside and outer buffer
360° rotation
Order No. 40810
147
Vices
Precision parallel base
9 pairs
one pair of each (dimensions in cross section):
8.5 x 14 mm, 8.5 x 16 mm, 8.5 x 20 mm, 8.5 x 24 mm, 8.5 x 30 mm,
8.5 x 32 mm, 8.5 x 36 mm, 8.5 x 40 mm, 8.5 x 44 mm
hardened and ground
accuracy 0.01 mm
stop and base for clamping
total length 150 mm
Application: used as parallel base plates to fix work pieces in
machine vices and as buffers. Used as parallel underlay, for work
pieces or for vices or surface plates, they are indispensable for the
base of work pieces.
Order No. 11660
Precision wave-shaped parallel base
8 pairs
2 mm ascent from 9–23 mm, height 0.5 mm
spring steel hardened and ground
total length 110 mm
accuracy 0.01 mm
Application: helps to save time when clamping the work piece for
grinding, milling, boring etc. No swarf remains on the surface
Order No. 11661
Clamping tool kit
58-pieces
for clamping in work pieces
arranged in practical box
contents:
6 step clamps
12 step blocks with stepped teeth
24 studs
4 coupling nuts
6 T-nut blocks
6 flange nuts
for width 10 mm of T-slot and M8 thread
suitable for dividing attachment No. 11501 - 11505 - 11510 - 11512
and cross support No. 24410
Order No. 24417
suitable for all WABECO milling machines
Order No. 24413
Order No. 24418
Order No. 24419
T-nut blocks
148
for width 10 mm of T-slot and thread M8
Order No. 24429
for width 12 mm of T-slot and thread M10
Order No. 24411
Arbor press
Arbor press
force of pressure
No. 13400 1 t
No. 13401 2 t
body made of high-quality grey cast iron
Application: for the clamping and pressing of ball bearings, bushing, mandrils, pins etc., for straightening and
bending and broaching with broaching tools
Order No.
13400
13401
max. size of work piece mm
145
215
extension arm mm
100
142
25 x 25
31 x 31
table-Ømm
120
165
dimensions
130x260x320
170x450x420
17.0
45.0
slide size mm
(W x D x H)
weight kg
Keyway cutting set
HSS
ground from solid
Application: quick, precise production of exact keyways in bores (toothed
wheels, v-belt pulleys etc.). Can be used for hand presses, arbor presses and
broaching machines. Fast and exact broaching process. Special ground toothing ensures clean surface. By means of guide bushes and additional insets,
exactly centred keyways with the exact size can be produced. Suitable for the
processing of steel, cast iron, aluminium, brass etc.
Illustration Order No. 13411
keyway
total length
guide bush for bore-Ø
Order No.
2x2
130
6 - 8 - 10
13410
3x3
130
6 - 8 - 10
4x4
150
12 - 14 - 15 - 16
5x5
150
12 - 14 - 15 - 16
6x6
300
18 - 19 - 20 - 22
8x7
300
25 - 26 - 28 - 30
13411
149
Grinder
Universal tool grinder
Standard accessories:
wheel dresser with industrial diamond
cup wheel made of aluminium oxide Ø 100 mm
5 collets Ø 4 - 6 - 8 - 10 and 12 mm
operating tools
machine lamp
the universal index head is provided with a ratchet disc, which
allows 24 fixing positions to be set
universal clamping head with a manually pivotable tool holder
spindle
engages either at every 15° or permits free pivotable movement so
that any particular angle or shape can be obtained
Application: For grinding single lip cutters of special lip shapes. The
grinding of face cutting edges of end mills and T-slot cutters as well as
radius form cutters is also possible. The optional accessories are suited for grinding twist drills, cutters and turning chisels made of HSS
and carbide metals.
Order No. 14600
Technical Data
input power
Spindle speed
0.25 kW, 230 V, 50 Hz
5100 min-1
taper angle
0 - 180°
relief angle
1 - 45°
negative angle adjustment
0 - 26°
tool support
lateral adjustment
10 – 0 – 10 mm
transversal displacement
40 mm
adjustment for relief grinding
0 – 45°
fine adjustment in longitudinal direction
15 mm
fine adjustment of grinding head
10 mm
dimensions (l x w x h)
weight
450 x 400 x 350 mm
45 kg
Grinding fixture for twist drills
a functional device for grinding twist drills of 3 to 18 mm Ø and sharp
angles of 90° to approx. 120°.
the relief angle is optionally adjustable.
Order No. 14610
150
Grinders
Grinding fixture for end mills
replaces the conventional tool support
the end mills get chucked in the collets (see below)
the adjustable stop rod allows the grinding of end mills with any the number
of cutting edges
Order No. 14611
Grinding fixture for turning chisels
the functional chisel holder for rectangular and quadrate tools up to 20 mm
height
perfect for the manufacturing and grinding of turning and shape cutting tools
Order No. 14612
Diamond cutting wheel
Ø 100 grain 100
for the grinding of carbide metals
Order No. 14620
Boron nitride (CBN) grinding wheel
Ø 100 grain 200
fits for grinding HSS tools as the edge zone structure is scarcely impaired
Order No. 14625
Collets
to be inserted into the universal index head or the grinding fixture for end mills
Order No.
14640
14641
14642
14643
14644
14645
14646
14647
14648
14649
Collet Ø
1 mm
1.5 mm
2 mm
3 mm
4 mm
5 mm
6 mm
7 mm
8 mm
9 mm
Order No.
14650
14651
14652
14653
14654
14655
14656
14658
14660
14665
Collet Ø
10 mm
11 mm
12 mm
13 mm
14 mm
15 mm
16 mm
18 mm
20 mm
25 mm
151
Grinders
Quality double grinder
for metal working
extremely quiet running motor
adjustable work piece holder
grinder disk Ø 150 x 25 mm
1 grinder wheel fine grain 60
1 grinder wheel coarse grain 36
speed 2850 r.p.m.
input power 375 W, 230V, 50Hz
dimensions (w x d x h) 340 x 210 x 240 mm
weight 10.4 kg
Order No. 14200
Replacement grinding discs
grinding disc Ø 150 x 25 mm coarse grain 36 grob
Order No. 14210
grinding disc Ø 150 x 25 mm fein grain 60 fein
Order No. 14211
Disc grinder
for metal and wood working
mitre gauge swivelling from -60° to +60°
exhaust nozzle for the connection of an exhaust equipment
grinding table 438 x 156 mm, swivelling from -20° to + 45°
grinding disc Ø 305 mm (adhesive)
motor power 900 W, 230V, 50Hz
speed 1450 r.p.m.
dimensions (w x d x h) 475 x 440 x 435
weight 39.0 kg
Order No. 14400
Replacement grinding discs
grinding disc Ø 305 mm grain 60
Order No. 14401
Order No. 14402
Order No. 14403
grinding disc set
consisting of:
5 pieces grain 60, 80 and 100 each
152
Order No. 14410
Sheet metal forming
Folding press
for clamping in a vice
for sheet work
for sheet steel up to 1.2 mm
for aluminium sheets and copper plate up to 1.5 mm
several folding operations with different distances possible without
taking out the sheet
quick taking out of a closed profile by opening a toggle screw
No. 55780 - 10.0 kg
No. 55785 - 15.1 kg
work area 450 mm
Order No. 55780
work area 630 mm
Order No. 55785
Lever operated sheet metal shear
for cutting of sheet metal and profiles
high-quality cutting blades
base with four fixing holes
infinitely adjustable holding-down device
strong safety spring prevents the blade from accidental closing
Order No.
55790
55791
55792
125
200
300
cutting power/round steel
11
13
13
cutting power/sheet metal/steel
6
6
6
10.3
17.9
22.9
blade length mm
weight
Replacement blades
replacement blade for No. 55790
Order No. 55793
Order No. 55794
Order No. 55795
153
154
working with two attachments
horizontal milling
milling with a rotary table
vertical milling
Examples of Use
drilling and milling machine stand used as a small lathe
used as a chop saw
extensive accessories
155
solid toothed steel rack
length = 1000 mm
bit stop
adjustable guide rollers
2 adjustable graduated collars
recuperating spring
scale
toothed steel extension rail hexagon
30 mm - Länge = 500 mm
length = 500 mm
adjustable
guide rollers
drill holder can be rotated 360°
4 T-slots for screws M10
heavy base plate faced
(grey cast iron) 300 x 180 mm
156
toothed steel extension rail hexagon
30 mm
length = 350 mm
BF1244
BF1240
… for all drilling and milling stands
solid model
horizontally and vertically adjustable
column can be rotated 360°
rotary table can be rotated 360°
solid toothed steel rack Ø 35 mm
for all drilling machines Ø 43 mm according to the European standard
adjustable guide rollers
bit stop with scale
recuperating spring
toothed steel extension rail hexagon 30 mm
drill holder can be swivelled 360° in steps of 15°
heavy base plate faced (grey cast iron) 300 x 180 mm
4 T-slots for hexagon head screws M10
guiding devices and fits are produced on CNC machines
rotary table Ø 180 mm
… especially for drilling and milling stands BF1240
toothed steel rack 500 mm
steel extension rail hexagon 350 mm
total height 500 mm
vertical working stroke with non inserted recuperating spring 55 mm
vertical working stroke with inserted recuperating spring 250 mm
horizontal working stroke 175 mm
No. 24400 - 17.5 kg
No. 24404 - 18.5 kg
in coloured box
drilling and milling stand without rotary table
Order No. 24400
drilling and milling stand with rotary table
Order No. 24404
… especially for drilling and milling machine BF1244
total height 1000 mm
No. 24454 - 22.0 kg
No. 24457 - 23.0 kg
drilling and milling stand without rotary table
Order No. 24454
drilling and milling stand with rotary table
Order No. 24457
157
Precision mini drilling and milling machine
680 W, 230 V
bit stop
adjustable graduated collars
changing of speed
without tools
adjustable roller guide
Ø 180 mm rotatable and swivelling 360°
drill holder swivelling 360°
cross table 400 x 180 mm
heavy base plate faced (grey cast iron) 300 x 180 mm
158
… Precision mini drilling and milling machine for home requirements
consisting of:
Precision boring and milling machine with rotary table
solid model
for drilling and countersinking and milling operations
horizontally and vertically adjustable
column swivelling 360°
adjustable guides
bit stop
positioning accuracy on X and Y-axis
guiding devices and fits are machined on CNC machines
column Ø 35 mm
total height 500 mm
travel Y-axis with extension rail 175 mm
travel Z-axis 250 mm
base plate 300 x 180 mm with 4 T-slots for screws M10
weight: 32 kg
Powerful drilling and milling gear motor
runs very smoothly!
changing of speed without tools
the ON /OFF switch is provided with an undervoltage protection
protection class IP54
drill chuck clamping tonge up to 13 mm
driving unit swivelling over the longitudinal axis of the extension rail of 360° in steps of 15°
power 680 W, 230 V
5 revolution speeds: 750 - 1500 - 3000 - 6000 - 12.000 r.p.m.
Cross support
travel X-axis with cross table 320 mm
travel Y-axis with cross table 100 mm
cross support 400 x 180 mm
3 T-slots in the work table and 1 in each longitudinal side
width of grooves 10 mm - for hexagon head screws M10 and slot nuts
Precision mini drilling and milling machine for home requirements
Order No. 24600
159
Accessories
Powerful drilling and milling gear motor
Motor 680 W, 230 V
5 revolution speeds – high speed range (suitable for woodworking)
750 - 1500 - 3000 - 6000 - 12.000 r.p.m.
runs very smoothly!
the ON /OFF switch is provided with an undervoltage release
Protection class IP54
changing of speed without tools
3-jaw drill chuck capacity up to 13 mm
runs free of vibrations – high torque
suitable for all drill stands and drilling and milling stands Ø 43 mm according to the European standard
weight: 7.5 kg
Order No. 24420
Precision cross support
suitable for drill stands and drilling and milling stands, bench and floor drill press
for precision drilling and milling operations
work table 400 x 180 mm
with trapezoidal threaded spindle – pitch 4 mm
adjustable prismatic guide
total height 105 mm
reading accuracy of the scale ring 0.1 mm
longitudinal travel 320 mm
transversal travel 100 mm
3 T-slots in the work table and 1 in each longitudinal side
width of grooves 10 mm for hexagon head screws M10 and slot nuts
weight: 5.8 kg
Order No. 24410
160
Accessories
Rotary table
retrofit suitable for all drilling and milling stands with column Ø 35 mm
swivelling and rotatable 360° in all directions
weight: 1.0 kg
Order No. 22310
Clamping brackets
consisting of 2 step blocks each with stepped teeth, step clamps, studs, flange nuts and T- nut blocks for
10 mm and M8 thread
for the clamping of work pieces on all the WABECO drill stands, drilling and milling stands and also on the
cross support No. 24410
weight: 1.2 kg
Order-No. 24412
clamping kit
see page 148
Special clamps
2 - pieces
suitable for clamping in the grooves of the cross support No. 24410
weight: 0.5 kg
Order No. 24414
161
Accessories
Ring
for horizontal drill holding
suitable for all drilling machines Ø 43 mm according to the European standard
weight: 0.1 kg
Order No. 22312
Drill gun holder
for a second drill
suitable for all WABECO drilling and milling stands No. 24400 and No. 24404
weight: 0.3 kg
Order No. 24460
Toothed rack Ø 35 mm
No. 24452
L = 1000 mm
No. 24453
L = 500 mm
length 1000 mm
for more operating space of 750 mm vertical
suitable for all WABECO drilling and milling stands
weight: 6.5 kg
Order No. 24452
Toothed extension rail hexagon 30 mm
length 500 mm
for more operating space of 310 mm horizontal
suitable for all WABECO drilling and milling stands
weight: 3.0 kg
Order No. 24453
162
Drill stands
WABECO drill stands column Ø 30 mm
bit stop
total height 500 mm
radius 127 mm
total stroke with non inserted recuperating spring 260 mm
working stroke with inserted recuperating spring 60 mm
2 adjustable guides
bit stop with reading scale
recuperating spring
base plate 185 x 270 mm
machine vice width of jaws 60 mm
No. 22300 - 5.0 kg
No. 22305 - 5.5 kg
in a coloured box
drill stands without machine vice
Order No. 22300
drill stands with machine vice
Order No. 22305
WABECO drill stands column Ø 35 mm
total height 500 mm
depth 127 mm
total stroke with non inserted recuperating spring 260 mm
working stroke with inserted recuperating spring 60 mm
2 adjustable guides
bit stop with reading scale
recuperating spring
scale
rotary swivelling 360°
No. 22400 - 6.6 kg
No. 22404 - 7.6 kg
in a coloured box
drill stands without rotary table
Order No. 22400
drill stands with rotary table
Order No. 22404
163
Universal attachment with base
Universal attachment with base for one-hand disc
grinder
disc grinder not included
for discs of Ø 100, 115 and 125 mm
for the precise cutting of tubes, profiles etc. for angles 45-90°
with spark guard
cable clip
mounting screws for disc grinders and vice with quick-action fixture
weight: 2.6 kg
Order No. 26250
Universal attachment with base for two-hand disc
grinder
disc grinder not included
for discs of Ø 178 and 230 mm
for the precise cutting of tubes, profiles etc. for angles 45-90°
with spark guard
cable clip
mounting screws for disc grinders and vice with quick-action fixture
weight: 4.5 kg
Order No. 26155
164
165
Terms and conditions of delivery
1.
All sales are subject to the terms and conditions set forth hereinafter and any deviation therefrom
shall require our written acceptance and approval. Terms and conditions set forth by any
purchaser cannot be accepted by us -even if not expressly rejected by us in writing or otherwise.
2.
Prices are quoted in €. List prices are invoiced as applicable on the date of delivery. All prices are
non-binding and subject to alteration.
3.
Design, finish, dimensions, weights, illustrations and specification data are, unless specifically
confirmed, approximate and subject to change. All rights towards changes of models and
modification of the production program are reserved and may be effected without any specific
notice. Our catalogues are protected by copyright, and any reprint and/or partial reproduction
shall require our specific written approval.
4.
Packing standards:
Various items are supplied in standard packages containing fixed quantities. It contrasting hereby
reserve the right to supply other quantities in the next higher or lower packing standard units.
5.
Delivery:
Delivery dates quoted by us are approximate and non-binding. The delivery period commences
with the date of our confirmation of order, yet is subject to the settlement of all details of delivery.
The delivery period shall be deemed as duly kept once readiness for shipment has been advised,
which also applies in all cases, where shipment is impossible due to reasons beyond our control.
Partial shipments: In the interest of prompt delivery, we are entitled to effect partial delivery,
whenever we are under stocked with certain sizes, which will then be shipped as soon as
available. The purchaser shall not be entitled to reject any such partial shipment as every
individual shipment is deemed as an original transaction.
Subsequent deliveries: Any item not in stock or available at short notice at the time an order is
received, will be held pending by us as an unfilled order until such time that we can effect
shipment.
6.
Acts of God, strikes, lockouts, catastrophes/disasters, operational breakdowns and shortage of
material shall release us from the delivery deadline for as long as any of the above events prevail.
7.
Shipment and devolution of risk:
Any and all risks passed to the purchaser tram the moment the goods ordered are accepted by
the forwarding agent or carrier for onward handling - at the latest when goods have left the
supplier's works. Routing, means of transport and packing shall be left to our discretion with
exclusion of any and all liability unless specific shipping instructions have been set forth.
8.
Retention of Title:
The goods supplied by us shall remain our property for as long as we still have unsettled claims
origination from the commercial relations with the purchaser.
The purchaser is entitled to use our goods - being our property in accordance with the aforesaid in the course of proper and acceptable business transactions, provided the purchaser meets the
obligations arising from the commercial relations with us, in due time. The purchaser is not,
however, entitled to pledge or assign the goods as a security for a debt. The purchaser is obliged
to safeguard our rights and title in the event of reselling the goods, if such resale is not performed
against cash payment.
166
In the event of the purchaser defaulting on payment, we are entitled to request the temporary
return of our goods, which still represent our property, without going to the extent of exercising the
right to withdraw and to fix a final deadline at the expense of the purchaser, provided such measures do not unduly interfere with the production activities in the operating facility of the purchaser.
9.
Damage Claims and Warranty:
Damages which also include the absence of warranted quality are covered by our liability as follows:
The purchaser is expected to inspect the goods immediately after receipt for damages and/or the
absence of warranted quality features. Apparent defects must be reported to us in writing within
ten (10) days; hidden defects must be reported in writing immediately upon discovery.
Goods proved to be unserviceable or showing defects likely to extensively impair their use due to
circumstances having occurred prior to transfer the risk, will be replaced or improved upon by us
at our option.
We extend the same warranty cover to replacements and improved upon items as is applicable to
the original delivery item.
The warranty period for replacement items is the same as for new delivery items. If we have not
been able to meet a deadline extension imposed upon us without having provided a replacement
or having repaired the damage, the purchaser hag the right to withdraw tram the sale.
No liability is accepted by us for subsequent damage due to circumstances beyond our control,
namely:
Inappropriate or inexpert use, incorrect assembly, installation and/or start-up by the receiving or
any third party, normal wear and tear, inadequate or negligent handling, unsuitable production
equipment and facilities, chemical, electro- chemical and/or electrical influences.
No liability is accepted by us for the subsequent results of inexpert changes, modifications and/or
repair work performed by the receiving or any third party without our express approval.
10.
The customer is not authorized to exercise any right of restraint against our claims or to set them
off with counterclaims unless such rights or claims are expressly recognized by us or have been
determined to have legal force.
11.
Place of fulfilment and jurisdiction for all mutual claims is Remscheid, Germany.
167
Tool and Machine Factory
based in Remscheid and Neuerburg
D-42871 Remscheid
D-54673 Neuerburg
Postfach 12 01 61
WABECO Str. 1-10
Phone: 0049 (2191) 597- 0 Fax: 0049 (2191) 597-40 E-Mail:[email protected]
Phone: 0049 (6564) 9697-0 Fax: 0049 (6564) 9697-25 E-Mail: [email protected]
Internet: www.wabeco-remscheid.de

Clamping tools - smart

Transcription

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