Welding and Cutting

Transcription

Welding and Cutting

Welding and Cutting
Contacts in Europe
ROMANIA
DUCTIL
Aleea Industriilor Nr 1 - 120224 BUZAU
Tel.: +40 238 722 058 - Fax: +40 238 716 861
RUSSIA
AIR LIQUIDE WELDING
Ул. Вopoнцовская д. 17 - MОСКВА 109147
Tел.: +7 (495) 641 28 98 - Фaкс: +7 (495) 641 28 91
E-mail: [email protected]
SCANDINAVIA
OERLIKON SKANDINAVIEN AB
Krossverksgatan 7 - 216 16 LIMHAMN
Tel. : +46 (0)40 670 15 00 - Fax : +46 (0)40 670 15 01
SLOVAKIA
AIR LIQUIDE WELDING CENTRAL EUROPE S.R.O.
Prazska 35 - 94901 NITRA
Tel.: +421 37 65 19 919 - Fax: +421 37 65 19 919
SPAIN
OERLIKON SOLDADURA SA
Poligono Industrial la Noria Carretera de Castellon
Km-15,500 - 50730 El Burgo de Ebro - ZARAGOZA
Tel.: +34 976 10 47 00 - Fax: +34 976 10 42 67
SWITZERLAND
OERLIKON - SCHWEISSTECHNIK-AG
Neunbrunnenstrasse 50 - CH 8050 ZÜRICH
Tel.: +41 44 307 61 11 - Fax: +41 44 307 65 30
UAE
AIR LIQUIDE WELDING MIDDLE EAST FZE
Jebel Ali free zone warehouse No. FZS1AH05
P.O. BOX 18734 - Jebel Ali - DUBAI
Tel.: +971(0)48861606 - Fax: +971(0)48861608
U. K.
AIR LIQUIDE WELDING Ltd
Low March / London Road - DAVENTRY
Northants NN11 4SD
Tel.: +44 1 327 70 55 11 - Fax: +44 1 327 70 13 10
ALW Export Department Italy
Via Torricelli15/A
37135 VERONA
Tel: +39 045 82 91 511
Fax: +39 045 82 91 536
ALW Export Department France
13, rue d'Epluches
BP 70024 Saint Ouen l'Aumône
95315 CERGY-PONTOISE Cedex
Tel: +33 1 34 21 33 33
Fax: +33 1 30 37 19 73
www.saf-fro.com
www.airliquide.com
© ALWF 1515-9801 - 07 02 S 10 Ed. 3
QB: 2277
Photos: JSR - François - Guérard
Contacts for other countries
Founded in 1902, Air Liquide is the world leader in industrial and medical gases and related services. The company has offices in 70 countries and employs
a work force of 35,900. Drawing on constantly renewed technologies, Air Liquide develops groundbreaking solutions used in making countless everyday
products and in helping to preserve life.
A complete range of power sources,
flame, gas equipments and accessories.
Welding and Cutting - GENERAL CATALOGUE 2007
Air Liquide Welding France reserves the right to carry out modifications to its machinery without prior notice.
The manufacturer accepts no liability for illustrations, descriptions and characteristics, which are for information only.
BELGIUM
AIR LIQUIDE WELDING BELGIUM SA
Z.I. West Grijpen - Grijpenlaan 5 - 3300 TIENEN
Tel.: +32 16 80 48 20 - Fax: +32 16 78 29 22
CZECH REPUBLIC
AIR LIQUIDE CZ S.R.O. - Welding & Cutting
Jinonickà 80 - 15800 PRAHA 5
Tel.: +420 257 290 384 - Fax: +420 257 290 428
FRANCE
AIR LIQUIDE WELDING FRANCE
13, rue d’Épluches - BP 70024 Saint-Ouen l'Aumône
95315 CERGY PONTOISE Cedex
Tel. : +33 1 34 21 33 33 - Fax : +33 1 34 21 31 30
GERMANY
OERLIKON SCHWEISSTECHNIK GmbH
Industriestrasse 12 - D-67304 EISENBERG/PFALZ
Tel.: +49 6351 4760 - Fax: +49 6351 476 335
HUNGARY
AIR LIQUIDE HUNGARY - Welding & Cutting
IPARI GAZTERMELÖ KFT.
Pannonia Center-Pannonia u.11. - H-1136 BUDAPEST XIII,
Tel./Fax: +36 1 239 4060
ITALY
AIR LIQUIDE WELDING ITALY
Via Torricelli 15/A - 37135 VERONA
Tel.: +39 045 82 91 511 - Fax: +39 045 82 91 536
NETHERLANDS
AIR LIQUIDE WELDING NETHERLANDS
Rudonk 6 B - NL 4824 AJ BREDA
Tel.: +31 76 541 00 80 - Fax: +31 76 541 58 96
POLAND
AIR LIQUIDE WELDING POLSKA - SP. Z.o.o
UL. Porcelanowa 10 - 40-246 KATOWICE
Tel.: +48 32 609 04 50 - Fax: +48 32 609 04 60
PORTUGAL
AIR LIQUIDE SOLDADURA LDA
Rua Dr. António Loureiro Borges, 4-2° Arquiparque
Miraflores - 1495-131 ALGÉS
Tel: +351 21 41 64 900 - Fax: +351 21 41 69 40
www.saf-fro.com
A passion
for welding and cutting dating back to 1909.
ince there foundation in 1909 and 1924, SAF and FRO have never ceased to participate in the evolution
of the welding and cutting profession. At the beginning, using the autogeneous oxyacetylene flame
welding technique (hence numerous early partnership agreements with AIR LIQUIDE), SAF (La Soudure
Autogène Française) and FRO (Fabbriche Riunite Ossigeno) were presented as the most important companies
on welding the markets in France and Italy. Their main activity was focussed on ship repairs, this was soon
joined by a boiler-making activity. As early as 1913, SAF recognised the advantages offered by
the coated electrode welding process and in 1919 launched the first with an all-welded construction ship:
the SAF 4 which facilitated the carrying out of ship repair activities.
S
Since then, the evolutions of the Submerged Arc, TIG, MIG/MAG, plasma, laser, electron beam technologies
have progressively been used by SAF and FRO, and marketed to their customers.
Since 1993, SAF and FRO have been integrated into the Air Liquide Welding group (Air Liquide’s equipment
and consumables activity), which allows our customers to benefit from global solutions, processes, gases,
equipment and consumables. Thanks to our experience in welding and cutting techniques, SAF and FRO can
today propose innovative solutions aimed to improve the productivity of industrialists involved in metal
working.
SAF and FRO are now united to provide the best of welding and cutting.
CTAS, a unique innovation capacity at the customer’s service. Thanks to CTAS (Technical Centre for Welding
Applications) and the design offices of our production units, we can offer innovative solutions to
improve your productivity, your production quality as well as your industrial environment. By integrating
and mastering the latest technologies, and by constantly improving the existing processes, equipment and
consumables we create tomorrow’s products.
Permanently listening to our customers
What helps us to create and propose these specific innovations is our capacity of listening to your needs and
understanding your requirements thanks to the permanent feed-back of our technical and commercial teams.
They understand perfectly that your company is under a constant competition pressure, on your specific
markets and that you need to adapt your organization to a moving environment, the best answer being an
improvement of productivity… Thanks to this innovation we are sure that we are able to help you in
succeeding in your challenge of productivity optimisation.
In this catalogue, you will find the complete range of our equipment for manual welding and cutting
applications (MMA, MIG/MAG, TIG, Plasma and Flame processes…) and the collective and individual
protection products for welders. Dedicated catalogues are also available for welding consummables (coated
electrodes, wires, rods, fluxes, etc...) and automatic application in welding and cutting, please request a copy.
A recognised quality. ISO certification
In order to permanently provide our customers
with quality consumables and equipment,
all our production units are ISO certified.
For the same reason of quality excellence, to warranty
our customers an efficient handling of their orders,
sales administration and customers service
are also ISO certified.
Summary
CHAPTER 1
MMA welding
1
PAGE
5
• Generalities and choice criteria. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
• MMA welding sets AC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
• Portable rectifier sets DC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
• MMA DC inverters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
• MMA DC rectifiers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
• MMA DC rectifiers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
• Inverter and thyristor rectifier sets DC welding and gouging . . . . . . . . . . . . 13
• Ovens, electrode holders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
CHAPTER 2
TIG welding
• Generalities and choice criteria. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-17
2
PAGE
15
• SAXOTIG, SAXOTECH and PRESTOTIG . . . . . . . . . . . . . . . . . . . . . . . . 18-19
• AVISO and ADMIRAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
• AC/DC single-phase range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
• AC/DC three-phase range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
• MICROPLASMA and TIG process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-24
• PROTIG torches and connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-26
• Accessories and wear parts for PROTIG torches. . . . . . . . . . . . . . . . . . . . . 27
• Tungsten electrodes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
• Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
CHAPTER 3
MIG/MAG welding
3
PAGE
31
2
•
•
•
•
•
•
•
•
•
•
•
•
•
Generalities and choice criteria . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
SAXOMIG, PRESTOMIG and FILCORD single-phase range . . . . . . . . . . . . 36
FILCORD C three-phase range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
FILCORD S three-phase range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Wire feeder wear parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
OPTIMAG 400S, 450 and 500S range . . . . . . . . . . . . . . . . . . . . . . . . . 42-43
SAFMIG BLX air/water cooled: compact and separate ranges. . . . . . . . 44-45
The new generation of power sources . . . . . . . . . . . . . . . . . . . . . . . . . . 46-47
MIG/MAG welding new processes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
PROMIG NG and DIGI@TORCH E/P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Wear parts for PROMIG NG torches and DIGI@TORCH . . . . . . . . . . . . . . . 50
WMT torches. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Wear parts for WNT torches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
CHAPTER 4
Plasma cutting
• Portable installations:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
• On-site or workshop installations: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
4
PAGE
53
CHAPTER 5
Gas welding and cutting
• Generalities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62-63
• Welding blowpipes and nozzles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
• Cutting torches and nozzles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
• Heating torches and regulators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
• Pressure regulators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
5
PAGE
61
• Manoflowmeters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
• Flame sets and trolleys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
• Hoses and flash back arrestors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70-71
• Quick action couplings and accessories. . . . . . . . . . . . . . . . . . . . . . . . . 72-73
• Gas distribution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74-75
CHAPTER 6
Welder’s protection, accessories,
extraction and treatment of fumes
• Welder personal protection equipment . . . . . . . . . . . . . . . . . . . . . . . . . . 78-79
• Head protection - Masks and helmets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
• Eyes protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86-87
• Ears protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
6
PAGE
77
• Body protection - Clothes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
• Hands protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
• Welding screens and strips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
• Welding accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93-94
• AZUR MT torches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
• AZUR: extraction and treatment of fumes . . . . . . . . . . . . . . . . . . . . . . . . . . 96
For automatic applications,
see our special catalogue:
Cat. no W 000 120 681
3
2063-002
2063-003
2063-001
Power sources,
general information
Protection index IP 23
Duty cycle
Most of the SAF-FRO power sources have a protection
index of type IP 23.
(Defined by EN 60 974-1 standard)
Signification:
IP 2 3
Functioning cycle
10 min.
Ambient temperature
40 °C.
Example: 250 A at 60% means that, with a stabilised cycle
2
and temperature, the power source will be able to deliver 250 A
3
An object with a diameter
The power source is protected
with a working cycle of 6 minutes and 4 minutes of pause
of more than 12.5 mm
against any deterioration caused
(at an ambient temperature of 40 °C).
cannot penetrate and make
by water falling in raindrops
contact with an internal element
with a maximum angle of 60° (IP 21:
under dangerous voltage.
protection against vertical water pro-
T °C
Releasing temperature for the thermal security.
jections).
6 minutes
4 minutes
6 minutes
4 minutes
6 minutes
4 minutes
time
At a duty cycle of 100%, the power source can permanently
1415-027
deliver the corresponding intensity with an ambient temperature
4
of 40 °C.
2063-001
Chapter 1
MMA welding
5
3551-024
1877-051
1794-030
MMA welding
Scheme of a manual installation for welding with coated electrode
Power source direct or
alternating current
(single or three-phase
supply)
Power source
Mask
Primary cable
Coated electrode
Workpiece
Earth clamp
Secondary cables
The transfer of metal coated electrode
Penetration
of the weld Slag
bead
Metallic core
Crater
Protection
atmosphere
Workpiece Weld bead
6
Coating
Metallic drops
in transit in the arc
Molten pool
Choice of the intensity of current
Thicknesses
for flat
welding,
butt welding
and fillet
welding. (mm)
Electrode
diameter
(mm)
Average
intensity
(A)
1.6
2.0
2.0-3.0
3.0-5.0
3.0-10.0
> 8.0
> 10.0
1.6
2.0
2.5
3.2
4.0
5.0
6.3
40
55
70
110
160
200
290
0823-032
0008-018
0264-030
Choice criteria for MMA power sources
*
Nature
of current*
Setting
No-load
M=
voltage mechanical
alternating direct (volts)
P=
AC ~
DC =
potentiometer
Weight
100 200 300 400 500 600 1.6 2.0 2.5 3.2 4.0 5.0 6.3 (kg)
Name
of product
-
48
M
-
-
15
PRIMARC 165*
Single-phase
-
50.5
M
-
-
27
PRIMARC 190*
Single-phase
-
48
M
-
30
PRIMARC 250*
Single-phase
-
83.5
P
-
-
3.5
SAXO 1300
Single-phase
-
84.3
P
-
-
6.9
SAXO 1500
Single-phase
-
85
P
-
-
9
PRESTO 140 G
Single-phase
-
85
P
-
-
9.5
PRESTO 160 G
Single-phase
-
108
P
-
-
8
PRESTO 170 VRD**
Single-phase
-
82
P
-
-
12
PRESTO 190 GC**
Three-phase
-
105
P
-
18
PRESTO 220 GC**
Three-phase
-
93
P
29
BUFFALO 350 I CC/CV
Three-phase
-
66
M
-
-
-
70
RODARC 250 DC
Three-phase
-
70
M
-
-
-
88
RODARC 400 DC
Three-phase
-
71
M
-
-
120
RODARC 450 DC
Three-phase
-
72
M
-
108
SAFEX M 340
Three-phase
-
75
M
-
125
SAFEX M 450
Three-phase
-
66
P
235
SAFEX C2
Three-phase
-
80
P
146
FLEX 4000**
Three-phase
-
68
P
180
BUFFALO 500 DC**
Three-phase
-
75
P
190
BUFFALO 650 DC**
AC: Only for rutile electrodes
DC: Suitable for all types of electrodes
(rutile, basic, special …)
-
-
-
Legend:
I at 60% (40 °C)
1
Electrode diameter (mm)
Single-phase
I mini
0882-050
Welding current (Ampere)
** ideal for welding of cellulosic coated electrodes
I maxi
3551-001
Power
supply
7
MMA welding sets AC
Flexible and rugged the PRIMARC range of transformers is designed for maintenance and repair
applications. Performant and easy to operate, they allow to easily weld rutile and stainless steel
electrodes.
2007-246
4 decisive advantages:
• alternating current welding sets
for use with coated electrodes,
• easy to use, rugged and powerful,
• destined for repair and maintenance
work, small and medium industries,
agriculture,
• air-cooled.
To order
• Power source only:
Cat. no. W 000 263 674
• Accessories kit 16C25
Cat. no. W 000 260 680
Technical specifications:
Power supply
single-phase
Primary consumption at I max.
No-load voltage
Welding current
Protection class
Electrodes per hour
Electrode diameters
Dimensions (L x W x H)
Net weight
Standards
3
PRIMARC 190
Welding sets which make
possible welding of mild
steel
• destined for repair and
maintenance work, small and
medium
industries,
agriculture,
• air-cooled.
PRIMARC 250
Ideal for on site
and maintenance works
To order
Cat. no. W 000 263 675
Cat. no. W 000 260 680
• Option:
Wheels kit Cat. no. 0340-4042
• destined for repair and maintenance
work, small and medium
industries,
agriculture,
• air-cooled,
• 2 open
circuit
voltage.
To order
Cat. no. W 000 263 676
Cat. no. W 000 011 138
1 PRIMARC 165
2 PRIMARC 190
3 PRIMARC 250
230 / 400 V ± 10 %
50-60 Hz
39 A (230 V) - 20 A (400 V)
48 V
40 - 160 A
IP 21
15 x Ø 3.2 mm/h
1.6 to 4.0 mm
330 x 212 x 280 mm
15 kg
EN 50060; EN 60974-10
230 / 400 V ± 10 %
50-60 Hz
39 A (230 V) - 23 A (400 V)
50.5 V
40 - 190 A
IP 21
9 x Ø 4.0 mm/h
1.6 to 4.0 mm
440 x 245 x 300 mm
27 kg
EN 50060; EN 60974-10
230 / 400 V ± 10 %
50-60 Hz
55 A (230 V) - 32 A (400 V)
52-73 V
40 - 230 A
IP 21
15 x Ø 4.0 mm/h
2.0 to 5.0 mm
440 x 245 x 350 mm
30 kg
EN 50060; EN 60974-10
Options:
SAXO 1300/1500 - PRESTO 140/160G
• Torch PROTIG 10V R - 5 m (125 A/35 %)
Cat. no. 0420-4011
• Maintenance box for PROTIG 10 V
Cat. no. 0429-9001
PRESTO 170VRD/ 190GC/ 220GC
RODARC 250/ 400/ 400 intensivo/ 450
SAFEX M340/ M450/ C2
FLEX 400 CELL
BUFFALO 350i CC-CV/500DC/650DC
• Torch PROTIG 30V R - 5 m (200 A/35 %)
Cat. no. 0421-4011
• Maintenance box for PROTIG 30
Cat. no. 0429-9003
8
0255-029
TIG torches with valve for:
2007-081
PRIMARC 165
High performances
and easy to use
2
2006-860
1
Portable rectifier sets DC
Power supply
single-phase
4 SAXO 1300
5 SAXO 1500
230 V ± 10%
50-60 Hz
24 A
230 V ± 10%
50-60 Hz
31 A
No-load voltage
83.5 V
84.3 V
Welding current
5 - 130 A
5 - 150 A
Protection class
IP 21
IP 21
60 A
80 A
125 A (at 15%)
100 A
120 A
150 A
Duty cycle
10 min. cycle
(at 40 °C)
Electrode diameter
at 100%
at 60%
at 25%
1.6 to 3.2 mm
1.6 to 4.0 mm
300 x 110 x 190 mm
440 x 200 x 360 mm
3.5 kg
6.9 kg
Standards
EN 60974-1; 10
EN 60974-1; 10
0264-030
Net weight
4
SAXO 1300
Ultra-light installation
for fast and quality works
• coated electrode,
• Hot start function,
• Arc Force function,
• anti-sticking device,
• rutile, basic, stainless steel and
special electrodes up to 3.2 mm.
2006-804
For maintenance and repair works. Weight and size have been
reduced still maintaining an excellent welding quality
for non-alloyed and stainless steels.
1
To order
• Ready to use complete set
including:
- power source,
- primary cable,
- equipped welding cables,
- 1 mask,
- 1 hammer-brush,
- 1 toolcase.
Cat. no. W 000 260 985
Cat. no. W 000 260 680
5
SAXO 1500
Installation for fast
and high quality works
with coated electrode
0264-030
2006-601
• Hot start function,
• Arc force function,
• anti-sticking device,
• rutile, basic, stainless steel
and special electrodes up to 4 mm.
To order
• Ready to use complete set
including:
- power source,
- primary cable,
- earth cable with earth clamp,
- welding cable with electrode holder,
Cat. no. W 000 263 585
Cat. no. W 000 260 680
9
MMA DC inverters
le
patib
Com nerators
ge
with
PRESTO machines have been designed to be used in extremely
severe conditions.
They offer a great reliability and a high duty cycle.
2004-531
• portable,
• very smooth fusion (Hot start
and Arc Force are built-in),
• easily and quickly connected
to plug 16 A,
• TIG option: torch with valve.
• MMA package delivered with
accessories kit (2 m earth cable
with earth clamp and 3 m
welding cable
with electrode
holder).
PRESTO 160 G
Arc force and
Hot start
PRESTO 170 VRD
Quality in welding
with safety
• portable,
• very smooth fusion,
• TIG option: torch with valve.
• MMA package delivered with
accessories kit (2 m earth cable
with earth clamp and 3 m
welding cable with
electrode
holder).
• portable,
• suitable for all kinds of electrodes,
cellulosic included,
• Hot-start and Arc-force adjustment,
• TIG option: torch with valve,
• TIG LIFT with up/down
slope
functions,
• Voltage
reduction
device
built-in
(safety).
2006-852
PRESTO 140 G
Indispensable installation
for professionnals
of the maintenance
or for on-site welding.
3
To order
Cat. no. W 000 263 849
Cat. no. W 000 260 684
To order
Cat. no. W 000 263 678
• Accessories kit 25C25+
Cat. no. W 000 260 683
To order
Cat. no. W 000 263 677
Cat. no. W 000 260 683
2007-237
2
2006-856
1
5
4
• portable,
• high power:
160 A at 60% duty cycle,
• suitable for welding cellulosic
electrodes,
• Arc force regulation
on front panel,
• TIG option
with touch
starting,
• Lift TIG.
To order
Cat. no. W 000 263 679
Cat. no. W 000 260 684
10
2007-240
PRESTO 190 GC
High quality and heavy duty
• suitable for heavy duty welding,
• anti-stick built-in function,
• digital display,
• MMA mode / TIG LIFT system,
• suitable for all kind of electrodes,
cellulosic included,
• Remote control unit,
• TIG mode with up/down slope functions,
• possibility to modify the Hot Start value (in %)
and Arc Force,
• VRD device (safety).
Power supply
Primary consumption
at I max.
No-load voltage
Welding current
Protection class
at 100%
Duty cycle
10 min. cycle
at 60%
(at 40 °C)
at 35%
Electrode diameters
Net weight
Standards
2006-915
PRESTO 220 GC
Hot Start and TIG LIFT
system integrated
To order
Cat. no. W 000 263 680
Cat. no. W 000 011 139
• Option:
Remote control with 10 m cable
Cat. no. W 000 242 069
1 PRESTO 140 G
2 PRESTO 160 G
3 PRESTO 170 VRD
230 V ± 20%
50-60 Hz single-phase
230 V ± 20%
230 V ± 20%
28 A
34 A
34 A
85 V
5 - 140 A
IP 23
100 A
120 A
140 A
1.6 to 3.2 mm
415 x 186 x 315 mm
9 kg
EN 60974-1; 10
85 V
5 - 160 A
IP 23
100 A
120 A
160 A
1.6 to 4.0 mm
415 x 170 x 315 mm
9 kg
EN 60974-1; 10
108 V (14 V VRD)
5 - 160 A
IP 23
100 A
130 A
160 A (at 30 %)
1.6 to 4.0 mm
480 x 190 x 350 mm
8 kg
EN 60974-1; 10
0008-018
MMA DC rectifiers
The RODARC and the FLEX 400 have been designed
for severe applications on site or in workshops.
They offer at the best price an ultra-efficient welding for all coated
electrodes.
6 RODARC 250
Power supply three phase
No-load voltage
Welding current
Protection class
at 100%
Duty cycle
10 min. cycle
at 60%
(at 40 °C)
at 35%
Electrode diameter
Net weight
Standards
230/400 V ± 10 %
50 Hz
36 A (230 V) - 21 A (400 V)
62-66 V
45 - 220 A
IP 23
130 A
170 A
220 A
2.0 to 5.0 mm
950 x 340 x 560 mm
57 kg
EN 60974-1; -10
6
7 RODARC 400 /
400 Intensivo
230/400 V ± 10 %
50 Hz
57 A (230 V) - 33 A (400 V)
63-70 V
50 - 325 A
IP 23
190 A
250 A
325 A
2.5 to 6.3 mm
1 070 x 550 x 690 mm
107 kg
EN 60974-1; -10
8 RODARC 450
9 FLEX 400
230/400 V ± 10 %
50 Hz
78 A (230 V) - 45 A (400 V)
63 - 70 V
60 - 400 A
IP 23
265 A
345 A
400 A (at 45%)
2.0 to 8.0 mm
1 070 x 550 x 690 mm
123 kg
EN 60974-1; -10
230/400 V ± 10 %
50-60 Hz
83 A (230 V) - 48 A (400 V)
80 V
10 - 400 A
IP 23
230 A
300 A
400 A
2 to 6.3 mm
970 x 670 x 730 mm
146 kg
EN 60974-1; -10
7
8
RODARC 450
Ideal for all types of coated
electrodes up to 6.3 mm
• coated electrodes rutile, basic,
stainless steels and special,
• silent cooling,
• large wheels as standard.
• rectifier set with mechanical
adjustment,
• through duty cycle and its high power,
• silent cooling,
• large wheels as standard,
• automatic
over load
protection
(RODARC
400
Intensivo
only).
• robust,
• ventilated,
• high power,
• silent cooling,
• large wheels as standard.
4 PRESTO 190 GC
5 PRESTO 220 GC
230 V ± 20%
400 V ± 10%
50-60 Hz three-phase
24 A
14 A
82 V
5 - 160 A
IP 23
130 A
160 A
1.6 to 4.0 mm
480 x 190 x 350 mm
12 kg
EN 60974-1; 10
105 V (14 V VRD)
5 - 220 A
IP 23
150 A
190 A
220 A (at 40%)
1.6 to 5.0 mm
450 x 250 x 430 mm
18 kg
EN 60974-1; 10
To order
Cat. no. W 000 263 694
• Power source automatic
over load protection:
Cat. no. W 000 265 936
Cat. no. W 000 260 681
2006-900
2006-870
RODARC 400 / 400 Intensivo
electrodes up to 6.3 mm
2007-087
RODARC 250
electrodes up to 5 mm
To order
Cat. no. W 000 263 690
Cat. no. W 000 011 139
1
To order
Cat. no. W 000 263 699
Cat. no. W 000 260 682
9
FLEX 400
Thyristor technology dedicated
to professional users of coated electrodes
• pre-setting of the welding current
from 10 to 400 A (stepless regulation),
• stabilized output with compensation
of the input voltage,
• fan stop automatically after about
8 minutes of rest,
• can be equipped with a remote control box,
• digital Amp/Voltmeters.
To order
Cat. no. W 000 263 698
Cat. no. W 000 260 682
• Option:
Remote control with 10 m cable
Cat. no. W 000 219 557
2194-001R3
11
MMA DC rectifiers
The all-terrain arc welding sets. Efficient, rugged and easy to use.
SAFEX sets gather performance and reliability. Since more of 20 years, they have proven
in worldwide on-site applications their unequal ruggedness.
1
2
3
SAFEX M 450
Very easy to maintain,
simply to use
• rectifier set with mechanical adjustment.
• very easy to maintain,
simply to use.
• rectifier set with mechanical
adjustment,
• manœuvrable on all terrains thanks
to the shafts, big wheels and
slinging rings.
0947-015
Power supply three phase
No-load voltage
Welding current
Protection class
at 100%
Duty cycle
10 min. cycle
at 60%
(at 40 °C)
at 35%
Electrode diameter
Net weight
Standards
• rectifier set with electric adjustment,
• powerful,
• coated electrodes Ø 1.6 to 6.3 mm,
• remote control possible.
2007-089
0704-059
2006-871
0947-015
To order
Cat. no. W 000 263 703
Cat. no. W 000 260 681
SAFEX C 2
Excellent for use on
worksites for the more
difficult working conditions
2006-875
SAFEX M 340
The all-terrain
arc welding set.
To order
Cat. no. W 000 263 702
Cat. no. W 000 260 681
• Options:
Remote control Cat. no. 0320-0011
To order
Cat. no. W 000 263 705
Cat. no. W 000 260 682
1 SAFEX M 340
220/380 V ± 10 %
50 Hz
35 A (380 V) - 60 A (220 V)
67 V
45 - 325 A
IP 23
210 A
240 A
325 A
2.0 to 6.3 mm
880 x 670 x 670 mm
108 kg
EN 60974-1; 10
2 SAFEX M 450
220/380 V ± 10 %
50 Hz
45 A (380 V) - 78 A (220 V)
70 V
65 - 405 A
IP 23
260 A
300 A
405 A
2.5 to 6.3 mm
880 x 670 x 670 mm
125 kg
EN 60974-1; 10
3 SAFEX C2
220/380 V ± 10 %
50 Hz
30.5 A (380 V) - 52 A (220 V)
66 V
20 - 300 A
IP 23
230 A
270 A
300 A (at 45%)
1.6 to 6.3 mm
900 x 600 x 710 mm
235 kg
EN 60974-1; 10
Options:
Accessories for the implementation of TIG and MIG/MAG
welding processes of the RODARC and SAFEX ranges:
12
TIG
• M 200 TIG add-on unit
Cat. no. 0375-0016
• Torch PROTIG 30 RLS-5 m
Cat. no. 0420-8213
• Torch PROTIG 30 RLS-8 m
Cat. no. 0420-8214
0823-032R
MIG/MAG
• DEVIDARC wire-feeder
Cat. no. 9160-0186
• Torch PROMIG NG 341-3 m
Cat. no. W 000 260 894
• Torch PROMIG NG 341-4 m
Cat. no. W 000 260 895
Inverter and thyristor rectifier sets
DC welding and gouging
4
BUFFALO 35Oi CC/CV
Thanks to the inverter
technology, this multi-purpose
machine is very compact
5 500 DC
400 V ± 10 %
50-60 Hz
220-230/380-400/
415-440 V
50-60 Hz
6 650 DC
220-230/380-400/
415-440 V
50-60 Hz
28.5 A
94/54/49 A
130/73/68 A
No-load voltage
93 V
68 V
75 V
Welding current
5 - 350 A
20 - 500 A
30 - 630 A
Protection class
IP 23
IP 23
IP 23
EN 60974-1;-10
EN 60974-1;-10
EN 60974-1;-10
250 A
350 A
370 A
300 A
450 A
470 A
Primary consumption
at I max.
Standards
at 100%
To order
Cat. no. W 000 263 711
Cat. no. W 000 260 682
• Options:
- MMA B-Box - remote control
Cat. no. 0320-2710
- MIG box Cat no. 9160-1070
- DV 44i 10 m wire feeder
Cat. no. 9160-1436
- MIG/MAG - B-box remote control
Cat. no.9160-1071
- Torch PROMIG NG 341 - 3 m
Cat. no. W 000 260 894
Cat. no. W 000 260 895
BUFFALO
4 350i CC/CV
Power supply
three phase
2006-755
• compact installation,
• very compact (29 kg) power set,
• offers high range power and
availability, all
types of
electrodes
up to
diameter
6.3 mm
(cellulosic
up to
4 mm),
• coupling two
installations
is possible.
BUFFALO reliability and ruggedness that defy and face the most
severe conditions. Gouging and also TIG or MIG welding with
additionnal unit. Whatever your application is you will find in the
BUFFALO range the right partner for an efficient welding.
Duty cycle
10 min. cycle at 60%
(at 40 °C)
at 35%
Electrode
diameter
350 A
500 A (at 45%)
630 A
welding
1.6 to 6.3 mm
1.6 to 6.3 mm
1.6 to 6.3 mm
gouging
up to 6.0 mm
up to 10.0 mm
up to 13.0 mm
525 x 300 x 390 mm
820 x 510 x 570 mm
820 x 510 x 570 mm
29 kg
180 kg
190 kg
Net weight
1
Gouging and bevelling
5 6
BUFFALO 500 DC and 650 DC
Especially designed for the welding in the most difficult conditions
2006-901
2006-829
To order
• BUFFALO 500 only:
Cat. no. W 000 263 700
• BUFFALO 650 only:
Cat. no. W 000 263 701
Cat. no. W 000 260 682
• Options:
- Ampermeter/voltmeter
Cat. no. 0320-2088
- 10 m remote control
Cat. no. 0387-4044
- No-load voltage reducer
Cat. no. 0320-2085
- Wheels kit Cat. no. 0320-2087
- Trolley for worksite
Cat. no. 0320-2089
- DEVIDARC wire-feeder
Cat. no. 9160-0186
Cat. no. W 000 260 897
Cat. no. W 000 260 898
1266-60
• the BUFFALO range offers an exceptionnal multi-use,
• they originally have a characteristic's selector CC or CV - MMA/gouging/TIG and MIG,
• in MIG mode (CV) BUFFALO DC sets will provide optimum results with the DEVIDARC
add-on unit,
• the power unit is oversized allowing an large reserve of power,
• even with long lengths of welding cables BUFFALO DC sets will remain efficient for all
applications.
K 2000 TORCH
Cat. no.
Current
Ø electrode
W 000 010 999
400 A
4.0 to 6.0 mm
K 4000 TORCH
Cat. no.
Current
Ø electrode
W 000 010 992
1000 A
4.0 to 13.0 mm
CARBON ELECTRODES
Version
Ø (mm) L (mm)
4.0
305
5.0
305
6.0
305
CARBONAIR
8.0
305
10.0
305
8.0
355
10.0
432
CARBONAIR+
13.0
432
(connectable)
16.0
432
19.0
432
Cat. no.
W 000 010 645
W 000 010 443
W 000 010 444
W 000 010 445
W 000 010 446
W 000 010 448
W 000 010 449
W 000 010 450
W 000 010 451
W 000 010 452
13
2063-002
Chapter 2
TIG welding
15
TIG welding
TIG welding generalities and quick choice criteria
Scheme of a manual installation for TIG welding
Pressure
regulator/
flowmeter
Torch
Filler metal rod
Inert
welding
gas
The transferral of metal
Remote
control
Power source
Tungsten
electrode (non
consumable)
Nozzle
Inert
atmosphere Arc
Filler
metal
rod
ction
g dire
Weldin
Legend:
I mini
Choice criteria for TIG power sources
Power
supply
16
Nature of current
alternating direct
AC ~
DC =
100
200
300
400
PAC
HF
striking striking
Simple Complete Pulse Weight
cycle
cycle
mode
(kg)
I at 60%
Molten
pool
I maxi
Name
of product
Single-phase
-
-
-
no
10
SAXOTIG 160
Single-phase
-
-
yes
10
SAXOTECH 170
Single-phase
-
-
yes
19
SAXOTECH 220
Three-phase
-
-
yes
16,5
SAXOTIG 230
Single-phase
-
-
yes
16,5
PRESTOTIG 210
Three-phase
-
-
yes
22
PRESTOTIG 310 / 310 W
Three-phase
-
-
yes
33
PRESTOTIG 410 W
Three-phase
-
-
-
no
104
AVISO 250
Three-phase
-
-
-
no
159
AVISO 350 / 350 W
Three-phase
-
-
yes
99
ADMIRAL 350 W
Single-phase
-
-
yes
22
SAXOTIG 160 AC/DC
Single-phase
-
yes
30
PRESTOTIG 210 AC/DC
Single-phase
-
-
option
182
AVISO 300 AC/DC synchro
Three-phase
-
yes
39
PRESTOTIG 250 AC/DC
Three-phase
-
yes
65
PRESTOTIG 250 W AC/DC
Three-phase
yes
74
Three-phase
-
option
149
ADMIRAL 500 W AC/DC
0
2000-173
0255-029
3551-046
PAC SYSTEM arc striking device
Legend for TIG welding
Pre-gas
Pre-gas
Torch and harness are purged
before striking.
Welding
Contact
Slope
down
and
post-gas
Arc on
HF
striking
device
Welding
Slope
down
and
post-gas
SIMPLE
COMPLETE
Post-gas
Protection of the work piece
and the electrode after welding
completed.
Welding
(permanent
duty cycle)
Final current
Post-gas
Pre-gas
(in case of torch
with a double trigger)
Down slope
Down slope
(permanent
duty cycle)
Initial current
Up slope
Welding
Post-gas
2nd welding
level
Up slope
Down slope function
Prevents a crater at the end
of the welding cycle and
prevents the risks of cracking
particularly light alloys.
Final welding current
Useful in positional welding
for continuing the welding cycle
without extinguishing
the arc completely.
TIG welding cycles
Pre-gas
2
Up slope function
Allows a progressive increasing
of the welding current.
HF arc striking device
Pre-gas
Initial welding current
Allows to pre-heat a piece
and to position it correctly
on the joint to be welded.
Balance
Accentuates, during
AC welding the penetration
or the cleaning phase.
Pulsed welding
Makes position welding
and welding of thin sheet plate
easier, and prevents
the collapse of the molten pool.
Allows a regular deposit
of filler metal and improves
the penetration.
Tacking
Allows a quick tacking
of the joint before welding.
17
SAXOTIG, SAXOTECH and PR
Single or three-phase portable inverters for MMA and TIG DC
high quality works on non-alloyed or stainless steels.
1
2
3
SAXOTECH 170
SAXOTECH 220
• HF striking,
• simple welding cycle:
pre-gas, slope-down
and post-gas adjustable
on the front panel,
• MMA or TIG DC modes,
• 2T-4T modes.
• pulsed TIG current,
• complete welding cycle,
• digital display of the parameters,
• HF-PAC arc striking,
• 2T-4T modes,
• choice of two current levels.
• choice of two current levels,
• digital display of the parameters,
• 2T-4T modes,
• max input
current
< 16 A.
2006-881
2006-885
2006-417
SAXOTIG 160
To order
• Standard equipment:
- 1 SAXOTIG 160
- 1 primary cable L = 3 m
with SHOKO plug
- 1 earth cable L = 3 m with
earth clamp and DINSE connector
- 1 equipped gas hose L = 3 m
Cat. no. W 000 056 001
• Add-ons:
- PROTIG 10 RLS 5 m torch
Cat. no. 0420-2213
Cat. no. 0420-6213
- Accessory kit MMA PRO ARC 300
Cat. no. 0042-0300
• Options:
- Maintenance box for:
• PROTIG 20 Cat. no. 0429-9002
• PROTIG 10 Cat. no. 0429-9001
Power supply
No-load voltage
Welding current
Protection class
at 100%
Duty cycle
10 min. cycle
at 60%
(at 40 °C)
at 30%
Electrode diameter
Net weight
Standards
Torches types
18
To order
- 1 SAXOTECH 170
Cat. no. W 000 263 655
• Add-ons:
Cat. no. 0420-2213
Cat. no. 0420-6213
Cat. no. 0042-0300
• Options:
• PROTIG 20 Cat. no. 0429-9002
• PROTIG 10 Cat. no. 0429-9001
- Remote control:
Cat. no. W 000 242 069
- Foot pedal:
Cat. no. W 000 241 602
1 SAXOTIG 160
2 SAXOTECH 170
3 SAXOTECH 220
230 V (± 10%)
19 A
82 V
5 - 150 A
IP 21C
100 A
120 A
150 A (at 35%)
4.0 mm
420 x 175 x 300 mm
10 kg
EN 60974-1; -10
RL S family
230 V (± 10%)
22 A
66 V
5 - 160 A
IP 23C
110 A
140 A
160 A (at 35%)
4.0 mm
430 x 190 x 320 mm
10 kg
EN 60974-1; -10
RL S family
230 V (± 10%)
16 A (PFC)
54 V
5 - 220 A
IP 23C
150 A
180 A
220 A (at 35%)
5.0 mm
430 x 220 x 450 mm
19 kg
EN 60974-1; -10
RL S family
To order
• Standard
equipment:
- 1 SAXOTECH 220
Cat no. W 000 263 654
• Add-ons:
Cat. no. 0420-6213
- PROTIG 30 RL 5 m torch
Cat. no. 0420-8213
Cat. no. 0042-0300
• Options:
• PROTIG 20 Cat. no. 0429-9002
• PROTIG 30 Cat. no. 0429-9003
- Remote control:
Cat. no. W 000 242 069
- Foot pedal:
Cat. no. W 000 241 602
4 SAXOTIG 230
400 V (+ 10% –15%)
9.6 A
80 V
5 - 220 A
IP 23C
110 A
145 A
220 A (at 25 %)
5.0 mm
472 x 152 x 385 mm
16.5 kg
EN 60974-1; -10
RL S family
5 PRESTOTIG 210
230 V single-phase
50-60 Hz
28 A
80 V
5 - 200 A
IP 23C
130 A
150 A
200 A
4.0 mm
410 x 180 x 390 mm
16.5 kg
EN 60974-1; -10
RL C5B family
ESTOTIG
• complete welding cycle, pre-gas,
slope-down and post-gas
adjustable,
• 2 current
levels,
• 2T-4T,
spot
mode,
pre/post-gas, up/down slope
current with setting,
• pulsed and synergic pulsed TIG
current,
• 2T-4T and spot mode selection,
• HF-PAC arc
striking,
• digital
meter,
• electric
generator
compatibility.
To order
- 1 SAXOTIG 230
with SHOKO plug
- 1 earth cable L = 3 m with
earth clamp and DINSE connector
Cat no. W 000 265 121
• Add-ons:
Cat. no. 0420-6213
- PROTIG 30 RL 5 m torch
Cat. no. 0420-8213
Cat. no. 0042-0300
• Options:
• PROTIG 20 Cat. no. 0429-9002
• PROTIG 30 Cat. no. 0429-9003
- Remote control:
Cat. no. W 000 263 312
- Foot pedal: Cat. no. W 000 263 314
2006-629
PRESTOTIG 210
2006-639
5
SAXOTIG 230
2006-664
• thermal safety indicator,
• supply voltage defect indicator,
• pulsed and synergic
pulsed TIG current,
• 2T-4T and spot mode selection,
• digital meter,
• electric
generator
compatibility,
• built-in
cooling
unit (310 W).
2006-660
4
6 7
PRESTOTIG 310 / 310 W
To order
- 1 PRESTOTIG 210
- 1 equipped primary cable L = 3 m
with plug
- 1 earth cable L = 3 m with earth
clamp and DINSE connector
- 1 equipped gas hose L = 1.5 m
Cat no. W 000 262 979
• Add-ons:
- PROTIG 20 RL C5B 5 m torch
Cat. no. 0420-6243
Cat. no. 0420-8243
Cat. no. 0042-0300
• Options:
• PROTIG 20 Cat. no. 0429-9002
• PROTIG 30 Cat. no. 0429-9003
- Trolley Cat. no. W 000 263 310
- Remote control
Cat. no. W 000 263 311
- Foot pedal Cat. no. W 000 263 313
To order
- PRESTOTIG 310
Cat no. W 000 262 981
- PRESTOTIG 310 W
Cat no. W 000 265 599
(with equipped primary cable L = 3 m +
earth cable L = 3 m + earth clamp and
DINSE connector + 1 equipped gas
hose L = 1.5 m)
• Add-ons:
Cat. no. 0421-2245
- PROTIG 10 W RL C5B 5 m torch
Cat. no. 0423-0243 (for 310 W)
Cat. no. 0042-0300
- COOLERTIG
Cat. no. W 000 263 453 (for 310)
• Options:
• PROTIG 40 Cat. no. 0429-9004
• PROTIG 10 Cat. no. 0429-9001
(for 310 W)
- Remote control Cat. no. W 000 263 311
2
8
400 V (+ 20% –15%)
12.1 A
80 V
5 - 300 A
IP 23C
200 A
230 A
300 A
5.0 mm
500 x 180 x 390 mm
22 kg
EN 60974-1; -10
RL C5B family
7 PRESTOTIG 310 W 8 PRESTOTIG 410 W
400 V (+ 20% –15%)
12.1 A
80 V
5 - 300 A
IP 23C
200 A
230 A
300 A
5.0 mm
499 x 180 x 650 mm
32 kg
EN 60974-1; -10
RL C5B family
400 V (+ 20% –15%)
19.9 A
80 V
5 - 400 A
IP 23C
220 A
285 A
400 A
6.0 mm
500 x 180 x 650 mm
33 kg
EN 60974-1; -10
RL C5B family
PRESTOTIG 410 W
• built-in cooling unit,
• digital meter and supply voltage
defect indicator,
• MMA or TIG DC 2T-4T and spot
mode selection,
current,
• electric generator compatibility.
To order
- PRESTOTIG 410 W
Cat no. W 000 265 519
(with equipped primary cable L = 3
m + earth cable L = 3 m + earth
clamp and DINSE connector +
equipped gas hose L = 1.5 m)
Cat no. W 000 265 519
2006-664
6 PRESTOTIG 310
• Add-ons:
Cat. no. 0423-2245
Cat. no. 0423-0243
Cat. no. 0042-0300
• Options:
• PROTIG 10 Cat. no. 0429-9001
• PROTIG 30 Cat. no. 0429-9003
- Remote control
Cat. no. W 000 263 311
19
AVISO and ADMIRAL
Your welding partner in workshops or on-site.
Powerful, rugged and easy to use installations.
HF striking and excellent stability.
Good welding performances in MMA mode.
Powerful, compact welding
installation with inverter
technology. Multi-purpose
installation, recommended
for workshop, for non-alloyed
and stainless steel welding.
2
• user-frendly front panel,
• simple welding cycle,
• 2T-4T modes selection,
• HF arc striking.
• simple welding cycle,
• 2T-4T modes selection,
• HF arc striking.
3
ADMIRAL 350 W
• user friendly front panel,
• multi-purpose installation: TIG DC /
pulsed TIG / coated electrodes,
• complete TIG welding cycle,
• memorization of 100 programs,
• numerical control of the process.
2006-753
2006-487
AVISO 350 / 350 W
2006-492
1
AVISO 250
To order
- 1 AVISO 250
- 1 ground cable equipped
with a screw clamp
- 1 quick gas coupling
Cat. no. W 000 263 713
• Add-ons:
- PROTIG 30 RL S 8 m torch
Cat. no. 0420-8214
Cat. no. 0421-2214
Cat. no. 0420-0300
• Options:
• PROTIG 30 Cat. no. 0429-9003
• PROTIG 40 Cat. no. 0429-9004
- Remote control Cat. no. 0389-0310
- Foot pedal Cat. no. 0389-0311
To order
- 1 AVISO 350
with a screw clamp
- 1 quick gas coupling
- 1 built-in cooling unit for the water
cooling version
Cat. no. W 000 263 714 (air version)
Cat. no. W 000 263 714 + 9157-0413
(for 350 W water version)
• Add-ons:
Cat. no. 0421-2214
- PROTIG 10W RL S 8 m torch
Cat. no. 0423-0214
Cat. no. 0420-0300
• Options:
• PROTIG 40 Cat. no. 0429-9004
• PROTIG 10W Cat. no. 0429-9001
- Remote control Cat. no. 0389-0310
- Foot pedal Cat. no. 0389-0311
•
•
-
Power supply three-phase
No-load voltage
Welding current
Protection class
Duty cycle
10 min. cycle
(at 40 °C)
20
at 100%
at 60%
at 35%
Electrode diameter
Net weight
Standards
Torches types
1 AVISO 250
230/400 V ± 10%
50-60 Hz
35 A (230 V)
20 A (400 V)
97 V
7 - 250 A
IP 23C
140 A
180 A
250 A
5.0 mm
650 x 460 x 720 mm
104 kg
EN 60974-1; -10
RL S family
To order
1 ADMIRAL 350 DC
1 primary cable
1 earth cable,
1 quick action coupling
a cooling unit
1 LIQUISAF can
Cat. no. W 000 263 715
Add-ons:
PROTIG 30 RL C5B 8 m torch
Cat. no. 0420-8244
PROTIG 10W RL C5B 8 m torch
Cat. no. 0423-0244
Options:
Remote control Cat. no. 9160-1071
Pulsed remote control
Cat. no. 0389-0328
Foot pedal Cat. no. 0389-0329
Maintenance box for:
• PROTIG 30 Cat. no. 0429-9003
• PROTIG 10W Cat. no. 0429-9001
2 AVISO 350 / 350 W
3 ADMIRAL 350 W
230/400 V ± 10%
50-60 Hz
61 A (230 V)
35 A (400 V)
103 V
5 - 350 A
IP 23C
200 A
260 A
350 A (at 30%)
6.3 mm
990 x 660 x 990 mm
159 kg
EN 60974-1; -10
RL S family
400 V ± 10%
50-60 Hz
21.7 A (TIG)
28.6 A (MMA)
98.8 V
4 - 350 A
IP 23C
220 A
260 A
350 A
6.3 mm
1 090 x 610 x 97 mm
99 kg
EN 60974-1; -10
RL C5B family
AC/DC single-phase range
Power supply single-phase
No-load voltage
Welding current
Protection class
Duty cycle
10 min. cycle
(at 40 °C)
at 100%
at 60%
at 30%
Electrode diameter
Net weight
Standards
Torches types
4 SAXOTIG 160 AC/DC
5 PRESTOTIG 210 AC/DC
6 AVISO 300 AC/DC (W) synchro
230 V ± 10%
50-60 Hz
230 V ± 10%
50-60 Hz
23 A
29.5 A
82 V
5 - 150 A
IP 23C
100 A
120 A
150 A
2.4 mm
430 x 220 x 250 mm
22 kg
EN 60974-1; -10
RL S family
70 V DC
3 - 200 A (DC) - 10 - 200 A (AC)
IP 23C
150 A
200 A
4.0 mm
540 x 260 x 510 mm
30 kg
EN 60974-1; -10
RL C5B family
230/380/415 V
50-60 Hz
112 A (220 V)
65 A (380 V
58 A (415 V)
82 V
10 - 310 A
IP 23C
160 A
205 A
310 A
6.3 mm
760 x 515 x 875 mm
182 kg
EN 60974-1; -10
RL S family
4
5
SAXOTIG 160 AC/DC
PRESTOTIG 210 AC/DC
6
•
•
•
• AC/DC welding currents,
• complete welding cycle:
pre/post gas - up/down slope
• MMA or 2T-4T TIG modes and
spot mode selection,
• pulsed and synergic
pulsed TIG current,
• digital meter,
• memorization
of 9 programs,
• electric
generator
compatibility.
2006-400
To order
- 1 SAXOTIG 160 AC/DC
- 1 equipped primary
cable L = 3 m long
- 1 equipped gas hose L = 2 m long
Cat. no. W 000 056 009
• Add-ons:
PROTIG 10 RL S 5 m torch
Cat. no. 0420-2213
PROTIG 20 RL S 5 m torch
Cat. no. 0420-6213
Accessory kit MMA PRO ARC 300
Cat. no. 0420-0300
• Options:
Maintenance box for:
PROTIG 10 Cat. No. 0429-9001
PROTIG 20 Cat. No. 0429-9002
0882-031
• complete TIG welding cycle,
• pulsed mode welding
with a remote controller,
• HF striking with adjustable
striking dynamics,
• excellent arc stability thanks
to the arc stabilizer,
• memory for 10 programs,
• digital meter.
2
2006-681
decisive advantages:
user-frendly front panel,
AC/DC welding currents,
MMA or 2T-4T TIG and spot mode
selection,
• pulsed TIG DC,
• AC with variable frequencies and
adjustment of the balance cleaning
time/penetration,
• robustness.
6
AVISO 300 AC/DC (W) synchro
The single-phase
multi-voltage welding
installation for TIG AC/DC
and MMA welding.
2007-299
To order
- 1 PRESTOTIG 210 AC/DC
- 1 equipped primary
cable L = 3 m with plug
- 1 ground cable L = 3 m
with clamp and DINSE connector
- 1 equipped gas hose L = 1.5 m
Cat. no. W 000 262 987
• Add-ons:
Cat. no. 0420-8243
Cat. no. 0420-0300
• Options:
- PROTIG 30 Cat. No. 0429-9003
- Remote control
Cat. no. W 000 263 312
To order
- 1 AVISO 300 AC/DC
- 1 primary cable
- 1 earth cable
- 1 torch connector
Cat. no. W 000 264 210
• Add-ons:
Cat. no. 0421-2214
• Options:
- Maintenance box PROTIG 40 torch
Cat. no. 0429-9004
- PROTIG 10 W RLS 8 m torch
Cat. no. 0423-0214
- Maintenance box PROTIG 10/10W
torch Cat. no. 0429-9001
- Trolley Cat. no. 0387-1059
- Remote control box
Cat. no. 0387-4044
- Remote control box for pulsed current
Cat. no. 0387-1123
- Cooling unit Cat. no. 9157-0412
21
AC/DC three-phase range
Primary consumption
at I max.
No-load voltage
Welding current
Protection class
at 100%
Duty cycle
10 min. cycle at 60%
(at 40 °C)
at 35%
Electrode diameter
Net weight
Standards
Torches types
2 PRESTOTIG 250 W AC/DC
3 PRESTOTIG 350 W AC/DC
4 ADMIRAL 500 W AC/DC
230/400/460 V (± 10%)
50-60 Hz
18.8 A (230 V)
10.8 A (400 V)
9.4 A (460 V)
70 V (DC)
3 to 250 A (DC)
10 to 250 A (AC)
IP 23C
220 A
250 A (70%)
5.0 mm
690 x 260 x 550 mm
39 kg
EN 60974-1; -10
RL C5B family
230/400/460 V (± 10%)
50-60 Hz
18.8 A (230 V)
10.8 A (400 V)
9.4 A (460 V)
70 V (DC)
3 to 250 A (DC)
10 to 250 A (AC)
IP 23C
220 A
250 A (70%)
5.0 mm
690 x 260 x 830 mm
65 kg
EN 60974-1; -10
RL C5B family
400 V (± 10%)
50-60 Hz
230/400 V (± 10%)
50-60 Hz
16.9 A
48 A (230 V)
36 A (400 V)
70 V (DC)
3 to 350 A (DC)
10 to 350 A (AC)
IP 23C
280 A
350 A
5.0 mm
690 x 260 x 870 mm
74 kg
EN 60974-1; -10
RL C5B family
100 V
4 to 500 A (DC)
4 to 500 A (AC)
IP 23C
400 A
450 A
500 A
6.3 mm
960 x 590 x 1 170 mm
149 kg
EN 60974-1; -10
RL C5B family
1 2
3
PRESTOTIG
250 / 250 W AC/DC
2006-721
22
ADMIRAL 500 W AC/DC
• using AC: adjustment of the
balance cleaning time/penetration,
• complete welding cycle: pre/post
gas - up/down slope current with
setting,
• MMA or 2T-4T TIG modes
and spot mode selection,
current,
• HF, PAC arc striking,
• digital meter and memorization
of 9 programs,
• electric
generator
compatibility.
• complete welding cycle: 2T-4T,
up/down slope, pre/post gas,
• multi-process unit: AC/DC TIG,
spot and pulsed TIG with a remote
controller DC+, DC– or AC in
MMA mode,
• AC/DC TIG with a singol cerium
electrode with sharpened point,
• AC noise reduction with a range
of different wave forms,
• numerical control of the process
with DSP
(Digital
Signal
Processor)
function ,
• memorization
of 15
programs,
• compact
installation
with
integrated
cooling
unit.
2006-699
2006-711
• using AC: adjustment of the
balance cleaning time/penetration,
• complete welding cycle: pre/post
gas - up/down slope current
with setting,
• MMA or 2T-4T TIG modes
and spot mode selection,
• pulsed and synergic pulsed
TIG current,
• HF, PAC arc striking,
• digital meter and memorization
of 9 programs,
• electric
generator
compatibility,
• built-in cooling
unit (250 W).
To order
- PRESTOTIG 250 AC/DC Cat. no. W
000 265 362
- PRESTOTIG 250 W AC/DC Cat. no.
W 000 262 990
(with equipped primary cable L = 3 m
+ ground cable L = 3 m with clamp
and DINSE connector + equipped
gas hose 1,5 m)
• Add-ons:
Cat. no. 0421-2245
Cat. no. 0423-0243 (250 W)
Cat. no. 0420-0300
• Options:
• PROTIG 40 Cat. no. 0429-9004
• PROTIG 10 W Cat. no. 0429-9001
(250 W)
- Remote control
Cat. no. W 000 263 312
4
2006-503
Power supply
three-phase
1 PRESTOTIG 250 AC/DC
2006-700
To order
- 1 PRESTOTIG 350 W AC/DC:
- 1 ground cable L = 3 m with clamp
and DINSE connector
- 1 equipped gas hose 1,5 m
- 1 coolertig
Cat. no. W 000 262 991
• Add-ons:
Cat. no. W 000 234 864
Cat. no. 0423-0243
Cat. no. 0420-0300
• Options:
• PROTIG 35 Cat. no. 0429-9004
• PROTIG 10 Cat. no. 0429-9001
- Remote control
Cat. no. W 000 263 312
To order
- 1 ADMIRAL 500 W AC/DC
- 1 equipped primary cable
L = 3,5 m
with a screw clamp 3,5 m long
- 1 equipped gas hose L = 3,5 m long
- 1 built-in cooling unit
- 1 can of 5 liters liquid cooling
Cat. no. W 000 263 716
• Add-ons:
- PROTIG 35W RL C5B 5 m torch
Cat. no. W 000 234 864
- PROTIG 40W RL C5B 5 m torch
Cat. no. W 000 234 866
- Accessory kit MMA 50C50+
Cat. no. W 000 260 682
• Options:
• PROTIG 35 W Cat. no. 0429-9004
• PROTIG 40 W Cat. no. 0429-9005
- Remote control: current - frequency balance Cat. no. 0387-1116
- Remote control: pulsed current basic current - frequency cycle
Cat. no. 0387-1117
- Remote control: pedal
Cat. no. 0387-1119
MICROPLASMA and TIG process
Manual and automatic welding applications
For the manual or automatic assembly of precious metals with a small thickness,
0.05 to 1.0 mm. (stainless steels, Inconel, titanium, silver and gold alloys).
Electric components industries, electronics, small containers, metallic filters and tool repair.
Medical sector, watchmakers, goldsmiths.
1 - PLASMAFIX 51
1
2007-469
PLASMAFIX 51:
Characteristics:
• User friendly front panel.
• Multilingual display.
• Totally programmable welding
cycles.
• Memory of 100 programs.
• Configuration which is adapted
to the user’s needs.
• Printing of programs.
• Also for TIG welding.
• Equipped of RS 232
for coupling a P.C. or printer
• Cooling by a liquid
• Tungsten electrodes: Ø 1.0
or 1.6 mm, 75 or 150 mm
long,
• 4 m harness.
Primary power supply:
• power supply ( V )
• cos ϕ
• max. primary power (phased)
Secondary:
• PLASMA always smooth and pulsed
• TIG smooth and pulsed
• No load voltage
• pulse frequency
Other characteristics:
• front programming
• display
• cooling
• HF source
• main and annular gas circuit
• back shielding gas circuit
• protection class
• weight
• dimensions ( L x W x H)
mini 80 m A - maxi 50 A at 100%
mini 0.8 A - maxi 50 A at 60%
106 V
1 Hz to 10 kHz
by keys and code
by LCD bill sticker
by cooling unit outside power source
built-in
built-in - integrable
option
IP 23
95 kg
650 x 360 x 750 mm
2
2 - REFRIJET 51 cooling unit.
Assures the cooling by liquid in a closed circuit of the SP 45 torch and the power source
PLASMAFIX 51:
• power supply
230 V / 50-60 Hz
• capacity
6l
• power consomption
2 200 W at 20 °C
• weight
36 kg
• dimensions ( L x W x H)
720 x 360 x 340 mm
• PLASMAFIX 51 (power source only)
Cat. no. 9258-0320
• Package for manual application
(ready to use)
Cat. no. 9258-0326
• Package for automatic
application
(ready to use)
Cat. no. 9258-0349
2
3638-038
Options
• Trolley
Cat. no. 9258-0329,
to receive the following equipment:
- PLASMAFIX 51,
- REFRIJET 51,
- 2 gas cylinders.
• Double footpedal remote control
(replaces the torch's trigger)
Cat. no. 9258-0268
• Trigger and current adjustment
pedal
Cat. no. 9258-0354.
• Back weld gas protection device
Cat. no. 9258-0731
(add a EUROSAF pressure regulator).
• P.C. software under Windows
3.1, 95 and 98
for PLASMAFIX 51
Cat. no. 9258-0353
2007-472
To order
REFRIJET 51:
• Cooling unit.
Cat. no. 9258-0344.
230-400-440 V - 50-60 Hz. Three-phase
0.91
6 A (under 400 V)
Installation
on trolley
23
MICROPLASMA and TIG process
To order
Automatic
2264-007
Manual
Welding lathes
2264-008
Torches
and wear parts
Torch SP 45
Thoriated
tungsten
electrode
(2%)
9258-0111 9258-0112
Ø 1.0 mm 9258-0115 9258-0115
Ø 1.6 mm 0371-0258 0371-0258
Ø 0.6 mm 9258-0182 9258-0182
Ø 0.8 mm 9258-0167 9258-0167
Ø 1.0 mm 9258-0168 9258-0168
Constricting
nozzles
Ø 1.2 mm 9258-0169 9258-0169
Ø 1.5 mm 9258-0170 9258-0170
Ø 1.8 mm 9258-0171 9258-0171
Power supply
230 V - 50 Hz*
Rotation speed
0.1 - 11 tr/min
Concentricity of tail stock
± 0.02 mm
Tail stock force
1 950 Ncm
Central axis
166 mm
Maximum distance between point
500 mm
Maximum admissible diameter
320 mm
Drilling of plug
Ø 48 mm
• with axis 3 bits
Ø 20/32/42 mm
• with fastening holders
Ø 16 mm
Weight
150 kg
Alumina
nozzles
Ø 9.0 mm 9258-0177 9258-0177
* For version 60 Hz and for other
dimensions consult us.
0608-032
Ø 7.0 mm 9258-0176 9258-0176
Ø 11 mm 9258-0178 9258-0178
24
1794-010
1794-009
Cat. no. 9258-0113, contains:
• 2 constricting nozzles Ø 0.8 mm,
• 2 electrode holders Ø 1.0 mm,
• 2 electrode holders Ø 1.6 mm,
• 1 alumina nozzle Ø 7 mm,
• 1 alumina nozzle Ø 9 mm,
• 1 alumina nozzle Ø11 mm,
• 2 electrode centering cases Ø 1.0 mm,
• 2 electrode centering cases Ø 1.6 mm,
• 2 electrode centers Ø 1.0 mm,
• 2 electrode centers Ø 1.6 mm,
• 2 nozzle joints,
• 2 cap joints,
• 1 electrode positioning template,
• 5 electrodes Ø 1.0 mm,
• 5 electrodes Ø 1.6 mm.
0608-029
3534-005
3534-003
SP45 torch maintenance kit
PROTIG torches
An extensive and a full range for worksite or workshop
applications in which it is possible to choose the product
according to the application and wishes of the user.
The PROTIG torches are delivered instantly ready for use.
The choice is based on the type of handle, a round handle
or an ergonomic handle and on the type of connection.
PROTIG standard torches.
Torches flexible and easy to handle. Easy maintenance. Woven sheath. Flexible harness.
High mechanical strength.
medium
Ø 10 mm
Ø 1.6 mm
long
Ø 10 mm
Ø 2.0 mm
0254-007
2
Torch PROTIG 30 W with handle EBB
0254-018
Torch PROTIG 20 with handle RL
PROTIG 30 and 30 V
Duty cycle 35%: 200 A
Fitted as standard:
• back cap
• nozzle
• electrode
PROTIG 30 W
Fitted as standard:
• back cap
long
• nozzle
Ø 15 mm
• electrode
Ø 4.0 mm
0254-017
PROTIG 20
Fitted as standard:
• back cap
• nozzle
• electrode
long
Ø 12 mm
Ø 3.2 mm
0254-015
Torch PROTIG 10 with handle RL
PROTIG 10 W - 10 W F
100%: 250 A
Fitted as standard:
• back cap
• nozzle
• electrode
long
Ø 12 mm
Ø 2.4 mm
Torch PROTIG 30 with handle EBB
PROTIG 35 W
Fitted as standard:
• back cap
long
• nozzle
Ø 15 mm
• electrode
Ø 4.8 mm
2000-365
10 F + 10 V
d
mende
Recom inium
for alum
welding
PROTIG 40 W
Fitted as standard:
• back cap
long
• nozzle
Ø 14 mm
• electrode
Ø 4.8 mm
0254-011
PROTIG 10 and PROTIG
Fitted as standard:
• back cap
• nozzle
• electrode
Water-cooled torches
0254-012
Air-cooled torches
078
EN 5n0dard
a
t
S
2570-004
25
Connection
Chose your connection
S
C5B
Simple connectors
for sets with yellow
front and old SAF logo
and SAXOTIG/SAXOTECH
range.
Separate gas pipe
and 5 pin - connectors
for sets with
white front - new range.
0254-28
0254-027
V
Simple torch with valve (V)
connectors for arc
welding power supplies,
old or new presentation.
0254-25
Choose your torch handle
EB
Ergonomic
handle
with single
button.
EBB
Ergonomic
handle
with double
button*.
0608-051
Round
handle
with
button.
0254-012
RB
0254-016
Round
handle
with
lever
0254-010
RL
0254-004
Round
handle
for torch
with valve (V)
0254-008
R
* The double buttons handle is used on inverter sets. Stepping the weld current
down at the end of the welding cycle closes the crater cleanly.
Torches
PROTIG 10
PROTIG 10 F
PROTIG 20
PROTIG 30
PROTIG 40
PROTIG 10 W
PROTIG 10 W F
PROTIG 30 W
PROTIG 35 W
PROTIG 40 W
26
RL S
RL C5B
RL CC5B
RB S
EBB C5B
EBB CC5B
5m
04202213
W 000 234 862
04202263
04202113
04202445
04202465
8m
04202214
W 000 234 863
04202264
04202114
W 000 236 867
04202466
5m
-
-
-
W 000 234 868
W 000 234 874
W 000 234 880
8m
-
-
-
W 000 234 869
W 000 234 875
W 000 234 881
5m
04206213
04206243
04206263
04206113
04206445
04206465
8m
04206214
04206244
04206264
0420-6114
W 000 236 868
04206466
5m
04208213
04208243
04208263
0420-3113
W 000 236 869
04208365
8m
04208214
04208244
04208264
0420-3114
04208446
04208366
5m
04212213
04212245
04212263
-
-
-
8m
04212214
04212246
04212264
-
-
-
5m
04230213
04230243
04230263
0423-0113
04230445
04230465
8m
04230214
04230244
04230264
0423-0114
04230446
04230466
5m
-
-
-
W 000 234 870
W 000 234 876
W 000 234 882
8m
-
-
-
W 000 234 871
W 000 234 877
W 000 234 883
5m
04232213
04232245
04232263
0423-2113
04232445
W 000 236 870
8m
04232214
04232246
04232264
0423-2114
04232446
04232446
5m
04233213
W 000 234 864
04233265
W 000 234 872
W 000 234 878
W 000 234 884
8m
04233214
W 000 234 865
04343266
W 000 234 873
W 000 234 879
W 000 234 885
5m
W 000 234 860
W 000 234 866
04344265
-
-
-
8m
W 000 234 861
W 000 234 867
04344266
-
-
-
11
6
10
9
3
8
4
2
PROTIG 40 W
6
A - insulating nut
Cat. no. 0377-1310
B - O-ring
Cat. no. 0377-1307
C - water distributor
Cat. no. 0377-1308
A
7
B
C
1
• The "DIRISAF collet body"
part 8 is supplied with a filter
and a DIRISAF ring 7
9
• The ring 7 or the DIRISAF
filter 9 are supplied
on their own.
2565-038
Version
with DIRISAF
for welding
where
access
is difficult.
5
2565-037
Accessories and wear parts
for PROTIG torches
B
2565-036
6 and 10 choice of nozzle
Welding current (A)
70
70 120 200 350
Diameter (mm)
6
8
10
12
15
2
PROTIG
Ø mm
10/10V/10F/
10W/10WF
20
30/30W
35 W
40
40 W
short
0429-9525
0429-9528
0429-9528
0429-9531
medium
0429-9526
-
-
-
-
long
0429-9527
0429-9530
0429-9530
0429-9532
429-9534
2 Back cap O-ring
0429-9536
0429-9536
0429-9536
0429-9537
0429-9538
3 Sealing ring
0429-9511
0429-9512
0429-9512
0429-9513
-
1 Back cap
4 Electrode
collet
5 Collet body
6 Nozzle
0429-9533
-
standard
straight
standard
straight
-
-
Ø 1.0
0429-9545
0429-9550
-
0429-9555
-
0429-9561
-
Ø 1.6
0429-9546
0429-9551
0429-9630
0429-9556
0429-9634
0429-9562
-
Ø 2.0
0429-9547
0429-9552
-
0429-9557
0429-9635
0429-9563
-
Ø 2.4
0429-9548
0429-9553
-
0429-9558
0429-9636
0429-9564
0429-9571
Ø 2.5
0429-9568
0429-9569
-
0429-9570
-
-
-
Ø 3.2
0429-9549
0429-9554
-
0429-9559
0429-9637
0429-9565
0429-9572
Ø 4.0
-
-
-
0429-9560
-
0429-9566
0429-9573
-
-
-
-
0429-9567
0429-9574
Ø 4.8
-
all diameter
0429-9503
0429-9504
Ø 1.0
-
-
-
Ø 1.6
-
-
-
0429-9506
0377-1301
-
0371-1244**
-
-
-
-
-
-
-
-
-
-
-
0429-9505
Ø 2.4
-
-
Ø6
0429-9584
0429-9589
0429-9594
0429-9594
-
Ø8
0429-9585
0429-9590
0429-9595
0429-9595
-
Ø 10
0429-9586
0429-9591
0429-9596
0429-9596
-
Ø 12
0429-9587
0429-9592
0429-9597
0429-9597
0429-9599 (Ø11)
-
-
0429-9598
0429-9598
0429-9600 (Ø14)
7 DIRISAF sealing ring
0429-9511
0429-9519
0429-9519
0429-9520
-
8 DIRISAF collet body
0429-9515
0429-9517
0429-9518
-
9 DIRISAF filter
0429-9521
0429-9517*
0429-9522
0429-9522
0429-9522
0429-9522
Ø8
0429-9610
0429-9618*
0429-9618
0429-9618
-
10 DIRISAF
Ø 10
0429-9611
0429-9619*
0429-9619
0429-9619
-
nozzle
Ø 12
0429-9612
0429-9620*
0429-9620
0429-9620
-
Ø 15
-
0429-9621*
0429-9621
0429-9621
-
Ø 15
*
**
Use the electrode collet (sign 4) of the PROTIG 30 standard head.
Possible to use also the PROTIG 40 collet body.
27
Tungsten electrodes
Comparison of electrodes properties*
Electrode type
Metal type
Arc
stability
Arc
striking
Lasting
Thermal
resistance
Pure tungsten
Light alloys
44
4
4
4
Tungsten thorium
Steels and inox
4
444
44
44
444 Excellent
good
44
Tungsten cerium
Steels and inox
44
4
44
44
4
Tungsten lanthane
All
44
444
444
444
*
11
Average
Color code is in accordance to the DIN/EN 26848 requirements and printed on the electrode end.
NERTAL tungsten electrodes
Advantages:
• higher lifespan
• perfect starting
• very stable arc
• longevity of the point
Pure tungsten
Current (A)
Ø mm DC
welding
1.0
10-50
1.6
40-80
2.0
60-110
2.4
70-120
2.5
70-120
3.0
90-180
3.2
90-180
4.0
160-240
4.8
200-300
5.0
200-300
6.0
300-450
2705-015R
High quality tungsten electrodes (high technology raw materials and elaboration process).
They are perfectly appropriated for the most requiring automatic and manual applications.
Tungsten with oxide additives: lanthanum, thorium and cerium
Cat. no.
0371-0250
0371-0251
0371-0252
0371-0506
0371-0268
0371-0253
0371-0507
0371-0254
0371-0510
0371-0255
0371-0256
Current (A)
Ø mm DC
welding
1.0
1.6
2.0
2.4
2.5
3.0
3.2
4.0
4.8
10-80
50-120
90-190
100-230
100-230
170-300
170-300
260-450
400-650
Cat. no.
thorium
Cat. no.
cerium
Cat. no.
lanthane
0371-0257
0371-0258
0371-0259
0371-0508
0371-0267
0371-0260
0371-0509
0371-0261
0371-0512
0371-0530
0371-0531
0371-0533
0371-0534
0371-0536
0371-0537
0371-0538
0371-0539
0371-0651
0371-0652
0371-0653
0371-0654
0371-0655
0371-0656
-
11 WELDLINE tungsten electrodes
Pure tungsten
1.0
1.6
2.0
2.4
3.0
3.2
4.0
10-50
40-80
60-110
70-120
90-180
90-180
160-240
Cat. no.
Length 150 mm Length 175 mm
W 000 010 009
W 000 010 010 W 000 010 375
W 000 010 011 W 000 010 376
W 000 010 012 W 000 010 377
W 000 010 013
W 000 010 014 W 000 010 378
W 000 010 015 W 000 010 379
Crea
a pro ting
envi fesional
ronm
ent
F
wwwor more
.weld
c
line- hoice
alw.c
om
2277-036
Ø mm
Current (A)
DC welding
Tungsten with oxide additives: lanthanum, thorium and cerium
28
Ø mm
Current (A)
DC welding
1.0
1.6
2.0
2.4
3.0
3.2
4.0
10-80
50-120
90-190
100-230
170-300
170-300
260-450
Cat. no. thorium
Cat. no. cerium
Cat. no. lanthane
Length 150 mm Length 175 mm Length 150 mm Length 175 mm Length 150 mm Length 175 mm
W 000 010 002 W 000 010 029 W 000 010 022
W 000 010 373
W 000 010 003 W 000 010 030 W 000 010 023 W 000 010 380 W 000 010 016 W 000 010 385
W 000 010 004 W 000 010 390 W 000 010 024 W 000 010 381 W 000 010 017 W 000 010 386
W 000 010 005 W 000 010 031 W 000 010 025 W 000 010 382 W 000 010 018 W 000 010 387
W 000 010 006
W 000 010 026
W 000 010 019
W 000 010 007 W 000 010 032 W 000 010 027 W 000 010 383 W 00 0010 020 W 000 010 388
W 000 010 008 W 000 010 374 W 000 010 028 W 000 010 384 W 000 010 021 W 000 010 389
Accessories
Maintenance box
A comprehensive kit for all your applications.
The box includes for each torch complete sets of electrode
collets, nozzles, back caps and a collet body.
10/10F/10V/10W
20
30/30W
40/35W
40W
0429-9001
0429-9002
0429-9003
0429-9004
0429-9005
0254-034
PROTIG
PROTIG
PROTIG
PROTIG
PROTIG
Sharpening machine
TIG-SHARP tungsten electrode
For torches with central gas pipe:
• air-cooled version
0429-9082
• water-cooled version 0429-9083
2565-035
The extension harnesses are 15 m long and fitted with quick-fit
connectors and "banana" and "5-pin"
type trigger plugs.
The connectors are protected
by a leather cover with "velcro"
fasteners.
For torches with separate gas pipe:
• air-cooled version
0429-9080
• water-cooled version 0429-9081
Adapters
0254-30-33
Torch with central gas
to power supply with separate gas.
2002-002
Extension assemblies
Longitudinal sharpening,
precise and symmetrical
angle.
Individual case including:
• sharpening machine,
• an equerre for blocking
in fixed position on
established,
Technical characteristics:
• Supply voltage: 220-230 V
• Frequency: 50-60 Hz
• Power: 400 W
• Amperage: 1.8 A
• Rotating speed: 30 000 tr/min
• Weight: 1.85 kg
• Conform to CE standard
2
• a standard blue head for electrode Ø 1.6 / 2.0 / 2.4 / 3.2,
• a aspiration nozzle connecting on aspiration
system for extracting tungsten dust,
• electrode holder, assembling/disassembling of tools.
Cat. no. W 000 011 035
Options:
• Red head for electrodes Ø 1.0/4.0/4.8/6.0
Cat. no. W 000 011 037
• Diamond disc of replacement Cat. no. W 000 011 036
Cat. no. 0377-3432
Torch with separate gas
to power supply with central gas.
TIG POINT
0254-27-31
Chemical scharpening of tungsteng electrodes.
Cat. no. W 000 011 101
Cat. no. 0377-3433
0254-32
2006-528
PROTIG 10 V
on power source with 50 mm2
socket.
Cat. no. 0377-3503
29
2277-002
Chapter 3
MIG/MAG welding
31
32
2000-489
MIG/MAG welding
The transfer of metal
Torch
Nozzle
Contact tip
Gaseous protection
Molten metal
Electrode wire
(final part)
Weld bead
MIG/MAG welding generalities and quick choice criteria
3
CLASSICAL SET
Setting by stepped increments
Sequence of setting:
1 - Approximate determination
of arc voltage
2 - Approximate setting
of arc voltage
3 - Fine setting of arc voltage
4 - Wire speed setting
5 - I and V meters while welding
(in option with certain sets)
6 - Voltage arc correction
7 - Wire speed control correction
8 - Selection of the inductance
a
b
c
d
e
f
g
h
i
j
k
l
-
Welder’s protection
Gas
Pressure regulator/flowmeter
Primary power supply
On/off switch
Harness and sheath
Earth cable + clamp
Wire feeder
Torch cable
Torch
Display of parameters
Wire reel
SYNERGIC SET
Setting by single button
Sequence of setting:
1 - Pre-display:
• wire type
• gas
• wire diameter
• with or without pulse
2 - Wire speed setting
(approximate welding current is
being displayed)
3 - Fine adjustment of the arc length
(using arc voltage)
33
MIG/MAG welding
MIG/MAG welding process.
Transfer modes.
Rotating vein
Arc voltage
(volt)
50
in
ve
ing
t
a
t
Ro
Rotating
liquid vein
Globular
area
40
Spray Arc
Area of spray
transfer
(SPRAY ARC)
Globular
c
Ar
ray
p
S
30
Pulsed
area
ul a
ob
Gl
20
Short
circuit
area
( SHORTARC)
r
Sp
rc d
rt A
Sho
yna
S
eed
hor
Short Arc Dynamic
c
t Ar
mic
Arc current
intensity (amp)
0
150
300
450
650
Choice criteria for MIG/MAG power sources
Setting mode
Name of product
SAXOMIG 171 C
PRESTOMIG 201 C
FILCORD 171 C
FILCORD 201 C
FILCORD 251 C / S
FILCORD 203 C
FILCORD 253 C
FILCORD 303 C
FILCORD 353 C
FILCORD 303 S
FILCORD 353 S
FILCORD 453 S
OPTIMAG 400 S MV / S W
OPTIMAG 500 S W
SAFMIG 300 BLX S
SAFMIG 400 BLX S / S W
DIGI@PULS 320 / 320 W
DIGI@PULS 420 W
DIGI@WAVE 280
DIGI@WAVE 400 W
DIGI@WAVE 500 W
34
Complementary processes
Power
supply
switch
continuous
MMA
pulsed MIG
Single-phase
Single-phase
Single-phase
Single-phase
Single-phase
Three-phase
Three-phase
Three-phase
Three-phase
Three-phase
Three-phase
Three-phase
Three-phase
Three-phase
Three-phase
Three-phase
Three-phase
Three-phase
Three-phase
Three-phase
Three-phase
Three-phase
-
-
-
-
-
-
100
200
300
400
500
600
I at 60% I maxi
-
Legend:
I mini
I at 45%
Legend for MIG-MAG welding:
MIG: metal inert gas
Arc welding process with a consumable wire. This
wire is transferred in the arc and the metal which is
in a molten condition deposes itself in the molten
pool. All this is protected by an inert gas.
Classical 4 times mode
The pre-gas occurs by pushing the trigger, afterwards the welding starts by loosening it then with
the next push on the trigger the welding stops and
the post-gas stays active until releasing the trigger.
MAG: metal active gas
Same description as MIG but the protection gas
is an active one. (CO2 or argon + CO2 mixture).
Spot mode
The power source starts to weld when the trigger is
pushed, but the welding stops automatically after a
pre-set delay.
MIG pulse
The current varies during welding, the power
source is imposing it a very precised “shape wave”.
The pulse is above all used for stainless steel wires
and light alloys.
Synergic MIG
The welding parameters are programmed in the
power source set for a common evolution
according to a predefined law. One single setting is
needed which facilitates the use of those machines
and improves the welding quality.
2 times mode
The welding occurs by pulling the torch's trigger.
It stops by loosening the trigger.
Soft start
Firstly the wire advances slowly just till the
short-circuit point and the arc start; the chosen
welding speed is then set up.
OPTI’system
Welding parameters optimization following needs
of the welder (available only on OPTIMAG and
OPTIPULS installations).
A.N.D. (Arc Non Disruption)
Device avoiding arc disruptions (available only on
DIGI@PULS-DIGI@WAVE installations).
Intermittance mode
This is a point mode which is repeatable. If the
push on the trigger is maintained, the welding will
be retaken after an other delay which is as well to
be regulated.
Arc Progressive extinction
or crater filler
Allows correct finishing of the weld with the
suppression of the crater at the end of the weld
thanks to a progressive extinction of the arc
(DIGI@PULS-DIGI@WAVE) or by levels (on OPTIMAG).
Speed regulation
The welding wire spool is electronicaly regulated
which imposes a constant speed of the spool.
Burn back
To solve the problem of wire stiching in the molten
pool on completion of the weld cycle.
Protection against Ball-effect
At the end of the weld cycle in short circuit regime,
this device avoids the formation of a ball
at the end of the wire. This contribute greatly to
the arc-restriking (on DIGI@PULS-DIGI@WAVE
installations or OPTIMAG).
2002-001
2000-024
2000-500
3
Wire diameter in mm
Steel and stainless steel
0.6
-
0.8
Cored wire
1.0
1.2
1.6
0.8
1.0
1.2
1.6
2.4
-
-
-
-
-
-
-
-
-
-
-
-
-
Wire feed
Aluminium
-
-
0.8
0.9
1.0
1.2
1.6
2.4
-
-
-
-
-
-
-
-
-
-
-
Number of
rollers
Built-in
Weight
(kg)
2
2
2
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
yes
yes
yes
yes
yes/no
yes
yes
yes
yes
no
no
no
no
no
yes/no
yes/no
no
no
no
yes
no
no
27
29
38.5
52
86
71
77
96
116
81
100
135
143
200
101
161
201
83
91
80
91
105
Name of product
SAXOMIG 171 C
PRESTOMIG 201 C
FILCORD 171 C
FILCORD 201 C
FILCORD 251 C / S
FILCORD 203 C
FILCORD 253 C
FILCORD 303 C
FILCORD 353 C
FILCORD 303 S
FILCORD 353 S
FILCORD 453 S
OPTIMAG 400 S MV / S W
OPTIMAG 500 S W
SAFMIG 300 BLX S
DIGI@PULS 320 / 320 W
DIGI@PULS 420 W
DIGI@WAVE 280
DIGI@WAVE 400 W
DIGI@WAVE 500 W
35
SAXOMIG, PRESTOMIG and FILCO
The SAXOMIG 171 C and the PRESTOMIG 201 C are portable MIG/MAG installations for the
welding of solid wires and flux-cored wires. With the FILCORD range, you will obtain extremely
stable arc thanks to the self-regulation of the wire feed speed, the 4 rollers feeding system
(2 rollers for FILCORD 171 C) and voltage regulation.
Single-phase range
1
2
er
Invertlogy
o
techn
3
SAXOMIG 171 C
PRESTOMIG 201 C
FILCORD 171 C
6
•
•
•
• Multi-processes : MIG / TIG /
coated electrodes,
• 9 programs memorisation
possibilities,
• polarity reversal,
• suitable for welding with
self-shielded flux-cored wires
(without gas),
• 2T/4T and spot modes,
• 2 rollers plate.
6
•
•
•
•
•
•
2007-067
specialized in thin sheet,
user-friendly front panel,
2T and spot modes,
european connector,
2 rollers plate,
6 steps adjustment voltage.
2005-595
2007-255
polarity reversal,
“on site” concept,
suitable for welding with self
shielded flux-cored wires
(without gas),
• delivered ready to use,
• 2 rollers plate,
• 4 steps
adjustment
voltage.
To order
- 1 power source,
- 1 earth cable with clamp,
- 1 primary cable,
- 1 spool adapter
Cat. no. W 000 263 761.
• Add-ons:
- NERTALIC 70 S spool 5 kg,
Ø 0.6 mm Cat. no. 1090-4507,
Ø 0.8 mm Cat. no. 1090-4509,
- SAFUNI 310 Ø 1.0 mm
spool 4 kg, Cat. no. 1090-5386,
- SAFDUAL ZN (for galvanised steel)
Ø 1.0 mm spool 5 kg
Cat. no. 1090-5104,
- PROMIG 141 3 m torch
Cat. no. 9149-2124.
Power supply single-phase
No-load voltage
Welding current
Protection class
at 100%
Duty cycle
10 min. cycle
at 60%
(at 40 °C)
at 35%
Number of rollers
Wire diameter
Net weight
Standards
Torches types
36
To order
- 1 power source,
- 1 connected primary cable L = 3 m,
- 1 ground cable with clamp,
- 1 equipped gas hose 2 m,
- 1 kit accessories solid wire
0.6 - 0.8 mm.
Cat. no. W 000 055 270.
• Add-ons:
- WMT 25 A torch 3 m
Cat. No. W 000 010 602
Cat. No. W 000 010 603
To order
- 1 power source with wheels
- 1 cylinder holder
- 1 connected primary
cable L = 3 m long
- 1 ground cable with clamp
- 1 equipped gas hose 2 m
- 1 kit accessories for solid
wires 0.6-0.8 mm
Cat. No. W 000 263 762
• Add-ons:
Cat. No. W 000 010 600
Cat. No. W 000 010 601
1 SAXOMIG 171 C
2 PRESTOMIG 201 C
3 FILCORD 171 C
230 V ± 10% - 50-60 Hz
21 A
18 - 32 V
30 - 145 A
IP 21
60 A
75 A
120 A (at 25%)
2
0.6 - 0.8 mm
420 x 175 x 300 mm
27 kg
EN 60974-1;-10
Direct connection
230 V ± 10% - 50-60 Hz
35 A
70 V (MMA) - 50 V (MIG) - 25 V (TIG)
30 - 200 A
IP 23
115 A (MMA) - 125 A (MIG, TIG)
140 A (MMA) - 155 A (MIG, TIG)
180 A (MMA) - 200 A (MIG, TIG)
2
0.6 - 1.0 mm
410 x 230 x 450 mm
29 kg
EN 60974-1;-10
European connection
230 V ± 10% - 50-60 Hz
24 A
18 - 32 V
30 - 170 A
IP 21
60 A
75 A
140 A (at 18%)
2
0.6 - 1.0 mm
440 x 670 x 750 mm
38.5 kg
EN 60974-1;-10
European connection
4
5
6
FILCORD 201 C
FILCORD 251 C
FILCORD 251 S
7
•
•
•
•
•
•
7
•
•
•
•
•
•
• power source with
self protected
safety switchs,
• separate
wire feeder
with digital
display,
• kit
accessories
for solid
wires 1.0 1.2 mm,
• user-friendly
front panel,
• 2T/4T
and spot
modes,
• 4 rollers
plate,
• 7 fine
adjustment
voltage.
2007-071R
specialized in thin sheet,
2T/4T and spot modes,
4 rollers plate,
polarity reversal,
suitable for welding with self,
shielded flux-core wires
without gas,
• 7 fine adjustment voltage.
2007-071
specialized in thin sheet
user-friendly front panel
2T/4T and spot modes
4 rollers plate
polarity reversal
suitable for welding with self
shielded flux-core wires
without gas
• 8 steps adjustment voltage.
To order
- 1 cylinder holder
- 1 connected primary cable
L = 3 m long
and DINSE connector
- 1 equipped gas hose 2 m long
wires 0.8-1.0 mm
Cat. No. W 000 263 763
• Add-ons:
Cat. No. W 000 010 600
Cat. No. W 000 010 601
• Options:
- A-V digital kit
Cat.no. W 000 264 869
- Torch arm rest
Cat.no. W 000 261 845
To order
- 1 cylinder holder
L = 3 m long
- 1 kit accessories for solid wires
0.8-1.0 mm
Cat. No. W 000 263 764
• Add-ons:
Cat. No. W 000 010 602
Cat. No. W 000 010 603
• Options:
- A-V digital kit
Cat.no. W 000 264 869
- Torch arm rest
Cat.no. W 000 261 845
To order
- 1 power source with handle
and wheels to move easily
in the working area,
- 1 cylinder holder
L = 3 m long
Cat. No. W 000 055 227
• Add-ons:
- Wire feeder DV 405 F -5 m
Cat. No. W 000 263 774
- Wire feeder DV 410 F - 10 m
Cat. No. W 000 263 775
Cat. No. W 000 010 602
Cat. No. W 000 010 603
• Options:
- A-V digital kit
Cat.no. W 000 264 869
- Torch arm rest
Cat.no. W 000 261 846
4 FILCORD 201 C
5 FILCORD 251 C
6 FILCORD 251 S
230 V ± 10% - 50 Hz
32 A
18 - 35 V
35 - 180 A
IP 23
85 A
110 A
180 A (at 20%)
4
0.6 - 1.0 mm
500 x 870 x 950 mm
52 kg
EN 60974-1;-10
WMT family
230 V ± 10% - 50 Hz
54 A
20 - 53 V
32 - 250 A
IP 23
140 A
180 A
250 A (at 30%)
4
0.8 - 1.0 mm
500 x 870 x 950 mm
86 kg
EN 60974-1;-10
WMT family
230 V ± 10% - 50 Hz
54 A
20 - 53 V
32 - 250 A
IP 23
140 A
180 A
250 A (at 30%)
4
0.8 - 1.0 mm
500 x 870 x 950 mm
86 kg
EN 60974-1;-10
WMT family
2007-207
RD single-phase range
3
37
FILCORD C three-phase range
1
3
2
FILCORD 203 C
FILCORD 253 C
FILCORD 303 C
6
•
•
•
•
•
•
6
•
•
•
•
•
•
6
•
•
•
•
•
•
To order
- 1 cylinder holder
cable L = 3 m long
wires 0.8-1.0 mm
Cat. No. W 000 263 765
• Add-ons:
Cat. No. W 000 010 602
Cat. No. W 000 010 603
• Options:
- A-V digital kit
Cat.no. W 000 264 869
- Torch arm rest
Cat.no. W 000 261 845
No-load voltage
Welding current
Protection class
at 100%
Duty cycle
10 min. cycle
at 60%
(at 40 °C)
at 35%
Number of rollers
Wire diameter
Net weight
Standards
Torches types
38
2007-076R
4 rollers plate,
inversion of polarity,
2 x 7 steps adjustment voltage,
2 self position.
2007-073
4 rollers plate,
10 steps adjustment voltage,
2 reactance plugs.
2007-073R
4 rollers plate,
7 steps adjustment voltage,
1 self position.
To order
- 1 ergonomic lower cylinder holder
- 1 upper cylinder support
with torch rest
cable L = 3 m long
wires 0.8-1.0 mm
Cat. No. W 000 263 766
• Add-ons:
Cat. No. W 000 010 602
Cat. No. W 000 010 603
• Options:
- A-V digital kit
Cat.no. W 000 264 869
- Torch arm rest
Cat.no. W 000 261 845
To order
with torch rest
cable L = 3 m long
wires 0.8-1.0 mm
Cat. No. W 000 263 767
• Add-ons:
Cat. No. W 000 010 602
Cat. No. W 000 010 603
Cat. No. W 000 010 605
Cat. No. W 000 010 606
• Options:
- A-V digital kit
Cat.no. W 000 264 869
- Torch arm rest
Cat.no. W 000 261 845
1 FILCORD 203 C
2 FILCORD 253 C
3 FILCORD 303 C
230 /400 V ± 10% - 50 Hz
19 - 11 A
18 - 35 V
35 - 200 A
IP 23
110 A
140 A
200 A (at 30%)
4
0.6 - 1.0 mm
500 x 870 x 950 mm
71 kg
EN 60974-1;-10
WMT family
230 /400 V ± 10% - 50 Hz
27 - 16 A
18 - 40 V
35 - 250 A
IP 23
140 A
170 A
250 A (at 30%)
4
0.6 - 1.0 mm
500 x 870 x 950 mm
80 kg
EN 60974-1;-10
WMT family
230/400 V ± 10% - 50 Hz
33 - 19 A
18 - 45 V
35 - 300 A
IP 23
180 A
230 A
300 A
4
0.6 - 1.0 mm
620 x 940 x 1 000 mm
96 kg
EN 60974-1;-10
WMT family
Basic equipment, compact version (C):
• units with digital display as standard on FILCORD 303 C / 353 C,
option on FILCORD 201 C / 251 C / 203 C / 253 C,
• units equipped with the cooled wire feed and the purge
gas functions.
4
FILCORD 353 C
4 rollers plate,
3 x 7 steps adjustment voltage,
3 self position.
2007-076
6
•
•
•
•
•
•
To order
with torch rest
cable L = 3 m long
wires 1.0 -1.2 mm
Cat. No. W 000 263 768
• Add-ons:
Cat. No. W 000 010 605
Cat. No. W 000 010 606
• Options:
- A-V digital kit
Cat.no. W 000 264 869
- Torch arm rest
Cat.no. W 000 261 845
3
4 FILCORD 353 C
230/400 V ± 10% - 50 Hz
41.5 - 24 A
18 - 35 V
35 A - 350 A
2000-024
IP 23
210 A
270 A
350 A
4
0.8 - 1.2 mm
620 x 940 x 1 000 mm
116 kg
EN 60974-1;-10
WMT family
39
Basic equipment, separate version (S):
• wire feeders with ducted harness of length 5 or 10 m
(other length on demand),
• wire feeder, harness (5-10 m) and cooling unit
for the water cooled version of FILCORD 453 S.
1
2
To order
- 1 power source
with handle and wheels
with torch rest
cable L = 3 m long
Cat. No. W 000 263 769
• Add-ons:
Cat. No. W 000 263 774
Cat. No. W 000 263 775
- Weldline WMT 25 A torch 3 m
Cat. No. W 000 010 602
Cat. No. W 000 010 603
Cat. No. W 000 010 605
Cat. No. W 000 010 606
• Options:
- A-V digital kit
Cat.no. W 000 264 869
- Torch arm rest
Cat.no. W 000 261 846
40
No-load voltage
Welding current
Protection class
at 100%
Duty cycle
10 min. cycle
at 60%
(at 40 °C)
at 35%
Number of rollers
Wire diameter
Net weight
Standards
Torches types
FILCORD 353 S
• power source with self protected
safety switchs,
• separate wire feeder
with digital display,
• 1 kit accessories
for solid wires 1.0-1.2 mm,
• user-friendly front panel,
• 2T/4T and
spot modes,
• 4 rollers,
• 3 x 7 steps
adjustment
voltage,
• 3 reactance
plugs.
2007-080
2007-211
FILCORD 303 S
• power source with self,
protected safety switchs,
for solid wires
1.0-1.2 mm,
• user-friendly
front panel,
• 2T/4T and
spot modes,
• 4 rollers,
• 2 x 7 steps
adjustment
voltage,
• 2 reactance
plugs.
3
FILCORD 453 S
To order
- 1 power source
with handle and wheels
with torch rest
cable L = 3 m long
Cat. No. W 000 263 770
• Add-ons:
Cat. No. W 000 263 774
Cat. No. W 000 263 775
Cat. No. W 000 010 605
Cat. No. W 000 010 606
• Options:
- A-V digital kit
Cat.no. W 000 264 869
- Torch arm rest
Cat.no. W 000 261 846
1 FILCORD 303 S
230 /400 V ± 10% - 50-60 Hz
34 - 19 A
18 - 42 V
40 - 300 A
IP 23
180 A
230 A
300 A
4
0.6 - 1.2 mm
500 x 870 x 900 mm
120 kg
EN 60974-1;-10
WMT family
2 FILCORD 353 S
230/400 V ± 10% - 50 Hz
42 - 24 A
18 - 45 V
35 - 350 A
IP 23
210 A
270 A
350 A
4
0.6 - 1.2 mm
500 x 870 x 900 mm
125 kg
EN 60974-1;-10
WMT family
• power source with self protected
safety switchs,
for solid wires
1.0-1.2 mm,
• user-friendly
front panel,
• 2T/4T and
spot modes,
• 4 rollers,
• 3 x 7 steps
adjustment
voltage,
• 3 reactance
plugs.
To order
- 1 power source with handle
and wheels
with torch rest
L = 3 m long
Cat. No. W 000 263 771
• Add-ons:
Cat. No. W 000 263 774
Cat. No. W 000 263 775
Cat. No. W 000 010 605
Cat. No. W 000 010 606
- Wire feeder (water cooled)
DV 400 FW Cat. No. W 000 262 181
- Cooler unit: Cat. No. W 000 262 188
- Harness 10 m water
Cat. No. W 000 262 343
- Harness 5 m water
Cat. No. W 000 262 342
Cat. No. W 000 010 608
Cat. No. W 000 010 609
- FREEZCOOL (6 l cans)
Cat. no. W 000 010 167
• Options:
- A-V digital kit
Cat.no. W 000 264 869
- Torch arm rest
Cat.no. W 000 261 846
3 FILCORD 453 S
230/400 V ± 10% - 50 Hz
60 - 34.5 A
19 - 54 V
35 - 450 A
IP 23
270 A
345 A
450 A
4
0.6 - 1.2 mm
610 x 915 x 1 030 mm
135 kg
EN 60974-1;-10
WMT family
2007-217
FILCORD S three-phase range
PRESTOMIG 201 C (feeder 2 rollers)
Entry wire guide
Roller for solid wires Ø 0.6 - 0.8 mm
W 000 257 998
W 000 227 931
W 000 227 930
SAXOMIG 171 C - FILCORD 171 C (feeder 2 rollers)
Entry wire guide
W 000 233 472
W 000 232 110
W 000 232 112
FILCORD RANGE COMPACTSEPARATE (feeder 4 rollers)
Entry wire guide
Kit 2 Rollers for solid wire Ø 0.6 mm
Kit 2 Rollers for aluminium wire Ø 0.8 mm
Kit 2 Rollers for flux-cored wires Ø 1.0 - 1.2 mm
Kit 2 Rollers for flux-cored wires Ø 1.4 - 1.6 mm
W 000 050 139
W 000 050 096
W 000 050 097
W 000 050 098
W 000 050 099
W 000 050 100
W 000 050 101
W 000 050 102
W 000 264 870
W 000 265 883
2000-489
Wire feeder wear parts
3
41
OPTIMAG 400 S and 500 S
Welding MIG/MAG installations continuous adjustment with separated wire feeder
for intensive industrial work.
1
2
3
OPTIMAG 400 S W
OPTIMAG 500 S W
• simple to use,
• synergic and manual adjustment,
• digital display and pre-setting,
• separate wire feeder 4 rollers,
• missing phase detector,
• disengageable cooling fan,
• adjustable voltage striking,
• arc extinction device,
• built-in crater filler function
in 4T mode,
• pre-gas, burn-back and post-gas
times adjustment,
• wire feed advance without power,
• 2 lifting eyes,
• reliability and robustness.
• simple to use,
in 4T mode,
times adjustment,
• 2 lifting eyes,
• simple to use,
in 4T mode,
times adjustment,
• 2 lifting eyes,
To order
- 1 power source with handle, wheels
and cylinder holder
L = 5 m long
with clamp
Cat. No. W 000 263 741
• Add-ons:
- Wire feeder DV 44 Z - 5 m water
Cat. No. W 000 263 778
Cat. No. W 000 263 779
- GRE cooling unit
Cat. No. 9157 0406
Cat. no. W 000 010 167
- PROMIG NG 241W torch 3 m
Cat. No. W 000 260 900
Cat. No. W 000 260 901
Cat. No. W 000 260 903
Cat. No. W 000 260 904
1145-37R
1145-30R
1145-30R
OPTIMAG 400 S MV
To order
- 1 power source with handle, wheels
and cylinder holder
L = 5 m long
with clamp
Cat. No. W 000 263 737
• Add-ons:
- Wire feeder DV 44 Z - 5 m
Cat. No. W 000 263 776
- Wire feeder DV 44 Z - 10 m
Cat. No. W 000 263 777
- PROMIG NG 341 torch 3 m
Cat. No. W 000 260 894
Cat. No. W 000 260 895
Cat. No. W 000 260 897
Cat. No. W 000 260 898
42
able
Avail2
07
mid 0
To order
- 1 power source with handle,
wheels and cylinder holder
L = 5 m long
with clamp
Cat. No. W 000 263 773
• Add-ons:
Cat. No. W 000 263 778
Cat. No. W 000 263 779
- GRE cooling unit
Cat. No. 9157 0406
Cat. no. W 000 010 167
Cat. No. W 000 260 903
Cat. No. W 000 260 904
Cat. No. W 000 260 906
Cat. No. W 000 260 907
1 OPTIMAG 400 S MV
2 OPTIMAG 400 S W
3 OPTIMAG 500 S W
220 to 240/380/400/415/440 V ± 10%
50-60 Hz
220 to 240/380/400/415/440 V ± 10%
50-60 Hz
220 to 240/380/400/415/440 V ± 10%
50-60 Hz
51 A - 29 A
51 A - 29 A
77 A - 43 A
No-load voltage
38.9 - 44 V
38.9 - 44 V
61 V
Welding current
50 - 400 A
50 - 400 A
40 - 520 A
Protection class
IP 23
IP 23
IP 23
at 100%
270 A
270 A
370 A
at 60%
350 A
350 A
520 A
at 40%
400 A
400 A
-
4
4
4
Duty cycle
10 min. cycle
(at 40 °C)
Number of rollers
Wire diameter
Net weight
Standards
Torches types
0.8 - 1.6 mm
0.8 - 1.6 mm
0.8 - 2.4 mm
1 015 x 530 x 830 mm
1 015 x 530 x 830 mm
1 120 x 712 x 1 330 mm
143 kg
143 kg
200 kg
EN 60974-1; -10
EN 60974-1; -10
EN 60974-1; -10
PROMIG NG family
PROMIG NG family
PROMIG NG family
3
2000-500
43
SAFMIG BLX air/water cooled
The SAFMIG BLX range are conventional switch based MIG-MAG welding installations with help sytem
setting (ESP). These units are equipped with digital wire speed regulation, maintaining a constant value in
the wire-feed supply regardless of variations resistance. This characteristic produce a perfectly stable arc
for top-quality weld beads in terms of defects and surface appearance.
3
SAFMIG 400 BLX W
1
2
SAFMIG 400 BLX
• pre-gas, post-gas and burn-back
times adjustment,
• ESP mode to adjust easily
the welding parameters,
• 2T/4T, spot and intermittent
modes,
• inversion of polarity,
• 12 steps adjustment voltages,
• 2 self positions,
• disengageable ventilation,
• wire feeding regulation system,
• saturable self,
• system of
"projection
reduction".
times adjustment,
modes,
• 3 x 10 steps adjustment voltages,
• saturable self,
• system of
"projection
reduction".
2006-291
2006-362
To order
- 1 power source with wheels,
cylinder support and handle
L = 5 m long
wires 1.0 -1.2 mm
Cat. No. W 000 260 977
• Add-ons:
Cat. No. W 000 260 891
Cat. No. W 000 260 892
Cat. no. W 000 010 167
44
Power supply
No-load voltage
Welding current
Proctection class
at 100%
Duty cycle
10 min. cycle
at 60%
(at 40 °C)
at 45%
Number of rollers
Wire diameter
Net weight
Standards
Torches types
times adjustment,
• 2T/4T, spot and intermittent modes,
• 3 x 10 steps adjustment voltages,
• saturable self,
• system of
"projection
reduction".
2006-291
SAFMIG 300 BLX
To order
- 1 power source with wheels, cylinder
support, handle and 4 lifting eyes
L = 5 m long
wires 1.0 -1.2 mm
Cat. No. W 000 260 979
• Add-ons:
Cat. No. W 000 260 894
Cat. No. W 000 260 895
Cat. no. W 000 010 167
1 SAFMIG 300 BLX
230 / 400 V ± 10% - 50 Hz three-phase
27 - 16 A
16.5 - 35.8 V
30 - 270 A
IP 23
200 A
240 A
270 A
4
0.8 - 2.4 mm
825 x 390 x 821 mm
93 kg
EN 60974-1; -10
PROMIG NG family
To order
L = 5 m long
wires 1.0 -1.2 mm
- 1 built-in cooling unit
Cat. No. W 000 260 980
• Add-ons:
- PROMIG NG 341 W torch 3 m
Cat. No. W 000 260 903
Cat. No. W 000 260 904
Cat. No. W 000 260 906
Cat. No. W 000 260 907
Cat. no. W 000 010 167
2 3 SAFMIG 400 BLX / BLX W
230 / 400 V ± 10% - 50 Hz three-phase
47 - 27 A
16.6 - 45.8 V
28 - 380 A
IP 23
300 A
320 A
380 A (at 40 %)
4
0.8 - 2.4 mm
925 x 580 x 1 060 mm
161 kg
EN 60974-1; -10
PROMIG NG family
Compact and separate ranges
5 6
2006-361
times adjustment,
modes,
• 1 kit accessories for solid wires
1.0 -1.2 mm,
• 12 steps adjustment voltage,
• saturable self,
• system of "projection reduction".
To order
- 1 power source with wheels,
cylinder support and handle
L = 5 m long
Cat. No. W 000 260 978
• Add-ons:
- Wire feeder DV 44 X - 5 m air
Cat. No. W 000 260 986
Cat. No. W 000 260 987
Cat. No. W 000 260 891
Cat. No. W 000 260 892
4 SAFMIG 300 BLX S
230 / 400 V ± 10% - 50 Hz three-phase
27 - 16 A
16.5 - 35.8 V
30 - 270 A
IP 23
200 A
240 A
270 A
4
0.8 - 2.4 mm
825 x 390 x 821 mm
93 kg
EN 60974-1; -10
PROMIG NG family
• pre-gas, post-gas
and burn-back times adjustment,
modes,
for solid
wires 1.0 -1.2 mm,
• 3 x 10 steps
adjustment
voltage,
• disengageable
ventilation,
• wire feeding
regulation
system,
• saturable self,
• system of
"projection
reduction".
times adjustment,
• 2T/4T, spot and intermittent modes,
• 1 kit accessories for solid
wires 1.0 -1.2 mm,
• 3 x 10 steps adjustment voltage,
• saturable self,
• system of "projection
reduction".
To order
L = 5 m long
Cat. No. W 000 260 981 (air version)
Cat. No. W 000 260 982 (water version)
with built-in colling unit
• Add-ons:
Cat. No. W 000 260 986
Cat. No. W 000 260 987
Cat. No. W 000 260 894
Cat. No. W 000 260 895
- Wire feeder DV 44 X - 5 m water
Cat. No. W 000 260 988
Cat. No. W 000 260 989
Cat. No. W 000 260 903
Cat. No. W 000 260 904
Cat. No. W 000 260 906
Cat. No. W 000 260 907
2005-203
SAFMIG 300 BLX S
SAFMIG 500 BLX S / 500 S W
2006-294
4
7 8
SAFMIG 400 BLX S / 400 S W
To order
L = 5 m long
Cat. No. W 000 260 983 (air version)
Cat. No. W 000 260 984 (water version)
built-in colling unit
• Add-ons:
Cat. No. W 000 260 986
Cat. No. W 000 260 987
Cat. No. W 000 260 897
Cat. No. W 000 260 898
Cat. No. W 000 260 988
Cat. No. W 000 260 989
Cat. No. W 000 260 906
Cat. No. W 000 260 907
5 6 SAFMIG 400 BLX S / 400 BLX S W
7 8 SAFMIG 500 BLX S / 500 BLX S W
230 / 400 V ± 10% - 50 Hz three-phase
47 - 27 A
16.6 - 45.8 V
28 - 380 A
IP 23
300 A
320 A
380 A (at 40 %)
4
0.8 - 2.4 mm
925 x 580 x 1 060 mm
161 kg
EN 60974-1; -10
PROMIG NG family
230 / 400 V ± 10% - 50 Hz three-phase
63 - 36 A
15.8 - 50.4 V
16 - 480 A
IP 23
370 A
410 A
480 A (at 50 %)
4
0.8 - 2.4 mm
925 x 580 x 1 060 mm
201 kg
EN 60974-1; -10
PROMIG NG family
3
45
The new generation
of power sources
The DIGI@PULS range has been designed for all applications requiring very high quality welding
for all thicknesses and all materials used in the main industrial sectors. The direct adjustment
of the parameters on the front panel makes the utilization of the power source much easier
for the operator. A setup program allows numerous adjustments of the welding cycles,
the welding modes and processes, will ensure an optimum use of these power sources.
DIGI@PULS range
1
2
46
No-load voltage
Welding current
Protection class
at 100%
Duty cycle
10 min. cycle
at 60%
(at 40 °C)
at 45%
Number of rollers
Wire diameter
Net weight
Standards
Torches types
To order:
• Standard
equipment
water cooled:
- 1 power source
- 1 connected
primary cable
L = 5 m long
- 1 ground cable
L = 5 m with clamp
- 1 equipped gas
hose 2m long
Cat. No. W 000 055 001
• Add-ons:
- Wire feeder DV 400 CDR Cat. No. W 000 055 082
- Harness water cooled
L = 5 m for steel Cat. No. W 000 055 092
L = 5 m for aluminium Cat. No. W 000 055 096
Cat. No. W 000 260 903
Cat. No. W 000 260 904
- DIGI@TORCH P 341W torch 3 m
Cat. No. W 000 260 889
Cat. No. W 000 260 890
• Options:
- Workshop trolley for power source
Cat. no. W 000 055 046
- Pivot standard (requires power source workshop
trolley) Cat. no. W 000 055 048
- Workshop trolley for wire feeder
Cat. no. W 000 055 050
- Wire feed suspension support
Cat. no. W 000 055 101
- RC JOB remote control Cat. no. W 000 055 077
- Anti-dust filter Cat. no. W 000 055 049
- FREEZCOOL (6 l cans) Cat. no. W 000 010 167
1 2 DIGI@PULS 320 / 320 W
400 V ± 10% - 50/60 Hz
25.9 A
106 V
20 - 320 A
IP 23
320 A
4
0.6 - 1.6 mm
1 150 x 750 x 1 150 mm
83 kg (air) - 91 kg (water)
EN 60974-1;-10
PROMIG NG and DIGI@TORCH P families
DIGI@PULS 420 W
2006-014
To order:
• Standard
equipment
air cooled:
- 1 power
source
- 1 connected
primary cable
L = 5 m long
- 1 ground cable
L = 5 m with clamp
Cat. No. W 000 055 000
• Add-ons:
- Harness air cooled L = 5 m for steel
Cat. No. W 000 055 089
- Harness air cooled L = 10 m for steel
Cat. No. W 000 055 090
Cat. No. W 000 260 894
Cat. No. W 000 260 895
- DIGI@TORCH P 341 torch 3 m
Cat. No. W 000 055 072
- DIGI@TORCH P 341 torch 4 m
Cat. No. W 000 255 636
• Options:
Cat. no. W 000 055 046
Cat. no. W 000 055 050
Cat. no. W 000 055 101
DIGI@PULS 320 W
2006-014
DIGI@PULS 320
3
To order:
• Standard equipment
water cooled:
- 1 power source
cable L = 5 m long
- 1 ground cable
L = 5 m with clamp
- 1 equipped gas
hose 2 m long
Cat. No. W 000 055 008
• Add-ons:
Cat. No. W 000 260 906
Cat. No. W 000 260 907
Cat. No. W 000 255 634
Cat. No. W 000 255 635
• Options:
Cat. no. W 000 055 046
Cat. no. W 000 055 050
Cat. no. W 000 055 101
3 DIGI@PULS 420 W
400 V ± 10% - 50/60 Hz
37.5 A
106 V
20 - 420 A
IP 23
350 A
400 A
420 A
4
0.6 - 1.6 mm
1 150 x 750 x 1 150 mm
91 kg
EN 60974-1;-10
PROMIG NG and DIGI@TORCH P families
2006-015
Decisive advantages:
• Regulation and numerical controls: total control of alimentation waves forms for an improvement of the processes, and of the
thicknesses, and exact parameters reproduction.
• Increased power (Voltage/Current): increase the arc rigidity with pulsed mode, which improves penetrations and allows
a good fusion of the usually “hard-to-weld” wires.
• More processes: Soft current, Speed Short Arc™ (SSA™), pulsed and MMA.
• More memory: 99 welding laws on DIGI@PULS 320 (W) and 121 welding laws on DIGI@PULS 420 W are proposed,
answering to all applications on the welding market. The remote control box also allows memorization of 10 programs.
• More cycles: 2T/ 4T/ Spot weld/Cold Double Pulse current (CDP).
• More options: large options offer in order to make easier and safer the welding process.
• Potentiometer torch.
DIGI@PULS and DIGI@WAVE
User-friendliness and high level of performances make DIGI@WAVE the ideal partner for your manual,
automatic and robotic welding uses. A wide graphic screen allows the operator to navigate easily
around a menu bar for adjusting the various parameters of the unit.
DIGI@WAVE range
5
2006-094
DIGI@WAVE 400 W
To order:
• Standard equipment air cooled:
- 1 power source
- 1 connected primary cable L = 5 m long
- 1 built-in wire feed 4 rollers
Cat. No. W 000 055 011
• Add-ons:
Cat. No. W 000 260 894
Cat. No. W 000 260 895
- DIGI@TORCH E 341 torch 3 m
Cat. No. W 000 255 593
- DIGI@TORCH E 341 torch 4 m
Cat. No. W 000 255 632
• Options:
Cat. no. W 000 055 046
- RC JOB remote control
Cat. no. W 000 055 077
- Anti-dust filter
Cat. no. W 000 055 049
4 DIGI@WAVE 280
400 V ± 10% - 50/60 Hz
31.4 A
106 V
20 - 280 A
IP 23
280 A
4
0.6 - 1.2 mm
1 150 x 750 x 1 150 mm
80 kg
EN 60974-1;-10
PROMIG NG and DIGI@TORCH E families
To order:
water cooled:
- 1 power source
L = 5 m long
with clamp
- 1 equipped gas hose
2 m long
Cat. No. W 000 055 015
• Add-ons:
Cat. No. W 000 260 903
Cat. No. W 000 260 904
- DIGI@TORCH E 341W torch 3 m
Cat. No. W 000 260 887
Cat. No. W 000 260 888
• Options:
Cat. no. W 000 055 046
Cat. no. W 000 055 050
Cat. no. W 000 055 101
5 DIGI@WAVE 400 W
400 V ± 10% - 50/60 Hz
34.5 A
106 V
20 - 400 A
IP 23
350 A
400 A
4
0.8 - 1.6 mm
1 150 x 750 x 1 150 mm
91 kg
EN 60974-1;-10
6
DIGI@WAVE 500 W
To order:
water cooled:
- 1 power source
L = 5 m long
with clamp
Cat. No. W 000 055 020
• Add-ons:
Cat. No. W 000 260 906
Cat. No. W 000 260 907
Cat. No. W 000 055 073
Cat. No. W 000 255 633
• Options:
Cat. no. W 000 055 046
Cat. no. W 000 055 050
Cat. no. W 000 055 101
6 DIGI@WAVE 500 W
400 V ± 10% - 50/60 Hz
44.5 A
106 V
20 - 500 A
IP 23
440 A
500 A
4
0.8 - 2.4 mm
1 150 x 750 x 1 150 mm
105 kg
EN 60974-1;-10
2006-004
4
DIGI@WAVE 280
2006-005
Decisive advantages:
• Control of aluminium welding: special equipments, adapted processes (SM : Spray Modal™), essential options for demanding
applications (reduction and almost suppression of the porosities and increase of the penetration).
• Regulation and numerical controls: total control of alimentation waves forms for an improvement of the processes,
and of the thicknesses, and exact parameters reproduction.
• Increased power (Voltage/Current): increase the arc rigidity with pulsed mode, which improves penetrations and allow a good
fusion of the usually “hard-to-weld” wires.
• More processes: Soft current, Pulsed, SSA, SSP, SM, CDP, MIG brazing, MMA, and PR Spray.
• More memory: 115 welding laws on DIGI@WAVE 280 and 153 welding laws on DIGI@WAVE 400/500 W are proposed,
answering to all applications on the welding market. The power sources also allow memorization of 100 programs,
selectable from the wire feeder, remote control and DIGI@TORCH E family.
• More controls: parameters monitoring, indication of the defects, parameters blocking on several levels, printing, 99 programs,
calibration…
• More cycles: 2T/ 4T/ Spot weld/Cold Double Pulse current (CDP).
• More options: large options offer in order to make easier and safer the welding process.
• Advanced torch “DIGITAL”.
3
47
MIG/MAG welding new processes
Processes advantages for a perfect assembly :
This new generation of power sources provides new welding methods able to meet quality
and productivity levels to answer the needs of the main industrial sectors (specially road and
rail transports, automotive industry and shipbuilding).
Process
Definition
Power
source
Customers advantages
Speed Short Arc™
(SSA)
The Speed Short Arc™ allows a high travel speed
due to a rigid arc and a cold regime. It is very
effective for welding thin steel plates, working in
position and in closed angle and filling bevels.
The SSA™ is used for short circuit welding though
the normal globular regime travel speed domain.
• Increase in travel speed
• Reduced distortion
(thin steel sheets)
• Suited to welding in position
• Tolerance and usability
DIGI@WAVE
DIGI@PULS
Spray Modal™
(SM)
Spray Modal™ is a process that strongly reduces
micro porosity and increases penetration. It can be
used in all positions and is particularly effective on
aluminium sheets greater than 3 mm. Spray-MODAL™
uses a low-frequency modulated current which has
the effect of removing most hydrogen bubbles from
the weld pool before solidification.
•
•
•
•
Reduces porosity
Increases penetration
All-position welding
Higher travel speed
DIGI@WAVE
Soft Silence Pulse™
(SSP)
The Soft Silence Pulse™ is a quieter pulsed mode
mainly intended for stainless steel welding
applications. The SSP™ produces a softer but very
stable arc with good wetting of the weld bead.
This waveform significantly reduces patter
and gives a very fine appearance to the weld bead.
•
•
•
•
Reduction of noise
Good wetting of the weld bead
Reduction of spatter
Good weld bead appearance
DIGI@WAVE
Cold Double Pulse™
(CDP)
The Cold Double Pulse™ produces very high quality
welds on thin material while avoiding distortion.
CDP™ gives a TIG appearance to the weld and is
very effective on very thin aluminium or stainless
steel sheet (< 2 mm). The operating technique is
made easier due to good control of the weld pool
even on badly-prepared sheets. This sequencer
mode automatically chains hot arc and cold arc
regimes together.
•
•
•
•
Effective on thin sheets
Reduces distortion
Easy operating technique
TIG appearance weld bead
DIGI@PULS
DIGI@WAVE
Options and parts for DIGI@WAVE and DIGI@PULS
Length
Air harnesses
Water harnesses
Water harnesses for aluminium
2m
5m
10 m
15 m
25 m
W 000 055 088
W 000 055 089
W 000 055 090
-
W 000 055 091
W 000 055 092
W 000 055 093
W 000 055 094
-
W 000 055 095
W 000 055 096
W 000 055 097
W 000 055 098
C
Options
DIGI@PULS
DIGI@WAVE
•
•
•
•
•
•
•
W 000 055 046
W 000 055 050
W 000 055 048
W 000 055 101
W 000 055 077
See page 49
-
W 000 055 046
W 000 055 050
W 000 055 048
W 000 055 101
W 000 055 077
See page 49
Workshop trolley for power sources
Workshop trolley for wire feeder
Pivot stand (requires power source workshop trolley)
Wire feed suspension cradle
RC-JOB remote control (digital display)
Torch with potentiometer DIGI@TORCH P
Torch with integrated adjustment and display DIGI@TORCH E
E
A
B
D
Wire feeder wear parts for DV 44X - DV 44 Z - DV400 CDR - DV 500 CDR
A
B
D
C
Entry wire guide
Steel
Alu
48
Flux
cored
wire
0.6
0.8
1.0
1.2
1.6
1.0 - 1.2
1.2 - 1.6
1.6 - 2.4
1.0 - 1.2
1.2 - 1.6
1.6 - 2.4
Rollers
W 000 149 209
Middle wire guide
-
W 000 160 942
W 000 160 943
W 000 160 944
-
E
Exit wire guide
-
W 000 255 654
W 000 162 834
W 000 160 945
W 000 241 685
W 000 255 655
-
W 000 241 682
ALUKIT W 000 255 648
ALUKIT W 000 255 649
ALUKIT W 000 255 650
W 000 149 209
W 000 257 395
W 000 257 331
W 000 266 330
W 000 266 331
W 000 162 834
W 000 257 397
W 000 255 655
W 000 241 682
W 000 257 396
PROMIG NG - DIGI@TORCH E / P
UR
or AZches
f
5
9
age
tor
See pextractor
e
fum
4
G
3
G
G
• Regular wire feeding allowing
minimum frictions
• Adjustable Stick-out option
• High intensities options
• Limited number of spare
and wear parts
6
G
ultra-resistant elastomer outer
8 Back connector spring
G
241
Duty cycle
5
G
7
G
341
PROMIG NG
Ø suitable wires
2
G
1
Main features:
1 Ergonomic handle
G
2 Simple trigger
G
3 Handle spring
G
4 Insulated and reinforced lance
G
5 One piece nozzle
G
6 Alloyed copper contact tip
G
7 Extra flexible coaxial cable with
G
2277-004
8
G
441
241W
341W
Air cooling
Water cooling
60%
100%
441W
270 A
350 A
450 A
270 A
370 A
450 A
0.8-1.0 (1.2) mm
(0.8) 1.0-1.2 (1.6) mm
1.0-1.6 mm
0.8-1.0 (1.2) mm
(0.8) 1.0-1.2 (1.6) mm
1.0-1.6 mm
Stick-out setting High
Stick-out setting
Stick-out setting High current alum.liner High current alum.liner Stick-out setting High Stick-out setting High Stick-out setting High
current alum.liner High-current nozzle + High-current nozzle + current alum.liner
current alum.liner
current alum.liner
contact tip
contact tip
Options
To order
3 m cable
W 000 260 891
W 000 260 894
W 000 260 897
W 000 260 900
W 000 260 903
W 000 260 906
4 m cable
W 000 260 892
W 000 260 895
W 000 260 898
W 000 260 901
W 000 260 904
W 000 260 907
5 m cable
W 000 260 893
W 000 260 896
W 000 260 899
W 000 260 902
W 000 260 905
W 000 260 908
3
A range of torches with integrated adjustments:
Advantages DIGI@TORCH E / P
DIGI@TORCH E for DIGI@WAVE :
integrated adjustment and display
Type
Duty
cycle
60%
100%
Ø suitable wires
Standard 3 m
lengths 4 m
Cooling
• Parameters reading (on DIGI@TORCH E)
• Easy to use
DIGI@TORCH P for DIGI@PULS :
integrated adjustment
241
270 A
-
341
350 A
-
341 W
350 A
441 W
450 A
341
350 A
-
341 W
350 A
441 W
450 A
0.8 - 1.0 mm
possible (1.2)
1.0 - 1.2 mm
possible
(0.8 and 1.6)
1.0 - 1.2 mm
possible
(0.8 and 1.6)
1.0 - 1.6 mm
1.0 - 1.2 mm
possible
(0.8 and 1.6)
1.0 - 1.2 mm
possible
(0.8 and 1.6)
1.0 - 1.6 mm
W 000 261 585
W 000 261 586
W 000 255 593
W 000 255 632
W 000 260 887
W 000 260 888
W 000 055 073
W 000 255 633
W 000 055 072
W 000 255 636
W 000 260 889
W 000 260 890
W 000 255 634
W 000 255 635
air
air
liquid
liquid
air
liquid
liquid
DIGI@TORCH E
1 Display for parameters setting
G
2 Regulation + & - : to adjust
G
Competitive Advantages
of DIGI@TORCH E
with potentiometer
2 separated adjustments: wire feeding
speed and welding intensity
the welding intensity
and the wire feeding speed
3 Welding program selection -/+
G
2277-005
- Easy access to the regulation
buttons
- Possible adjustment of parameters in semi-synergic mode
- Display 3 digits with 3 indicators
for visualization of selections
DIGI@TORCH P
3
G
2
G
1
G
2006-232
• Setting directly on torch
• Adjustment during welding
49
Wear parts for PROMIG NG
torches and DIGI@TORCH
PROMIG NG 141 T
0807-59
0807-62
PROMIG NG 181
PROMIG NG 241-241W
PROMIG NG 341-341W
3
0807-64
PROMIG NG 441-441W
2
PROMIG NG torch
141 T
181
1
3 Internal liner
Ø
mm
1 Contact tip
0.6
9159-5707
0.8
2 Nozzle
3m
4m
5m
9159-6164
9149-1266
9149-1267
-
9159-5708
9159-6164
9149-1269
9149-1270
-
0.8
W 000 234 576
9149-1163
9149-1241
9149-1242
9149-1265
1.0
W 000 234 578
9149-1163
9149-1243
9149-1244
9149-1265
0.8
W 000 234 576
9149-1153
9149-1241
9149-1242
9149-1265
1.0
W 000 234 578
9149-1153
9149-1243
9149-1244
9149-1245
1.2
W 000 234 579
9149-1153
9149-1246
9149-1247
9149-1245
1.0
W 000 234 577
9149-1153
9149-1257
9149-1258
-
1.2
W 000 234 599
9149-1153
9149-1257
9149-1258
-
1.0
W 000 234 581
9149-1157
9149-1243
9149-1244
9149-1245
1.2
W 000 234 582
9149-1157
9149-1246
9149-1247
9149-1248
1.6
W 000 234 583
9149-1157
9149-1246
9149-1247
9149-1248
1.0
W 000 234 600
9149-1157
9149-1257
9149-1258
-
1.2
W 000 234 601
9149-1157
9149-1257
9149-1258
-
1.0
W 000 234 585
9149-1143
9149-1243
9149-1244
9149-1245
1.2
W 000 234 586
9149-1143
9149-1246
9149-1247
9149-1248
1.6
W 000 234 587
9149-1143
9149-1246
9149-1247
9149-1248
1.0
W 000 234 602
9149-1143
9149-1257
9149-1258
-
1.2
W 000 234 603
9149-1143
9149-1261
9149-1262
-
1.6
W 000 234 604
9149-1143
9149-1261
9149-1262
-
Steel
Steel
Steel
241-241 W
Aluminium
Steel
341-341 W
Aluminium
Steel
441-441 W
Aluminium
50
WMT torches
A complete range of MIG-MAG torches.
Crea
a pro ting
envi fesional
ronm
ent
F
UR
for ArZches
5
9
e
g
o
a
t
See pextractor
e
m
u
f
wwwor more
.weld
c
line- hoice
alw.c
om
Product advantages:
• wear parts compatible with the most common standard in Europe,
• easily pivoting handle,
• complete range.
To order
To order
4m
W 000 010 601
5m
-
3m
W 000 010 605
To order
3m
W 000 010 602
5m
W 000 010 607
WMT 500 W
Duty cycle at 100 %
500 A (CO2)
Original equipment:
• Steel wire 1.2 mm
• nozzle Ø 16.5 mm
water cooling
Suitable wire diameter:
• 0.8 to 1.6 mm
Intensive welding, boiler
making, tack welding,
metal frame.
2004-625
2004-619
WMT 25A
Duty cycle at 60 %
230 A (CO2)
Original equipment:
• nozzle Ø 14 mm
Natural cooling
• 0.8 to 1.2 mm
Iron work, metallic joinery.
4m
W 000 010 606
3
To order
4m
W 000 010 603
5m
W 000 010 604
3m
W 000 010 608
4m
W 000 010 609
5m
W 000 010 610
2570-028
3m
W 000 010 600
WMT 36A
Duty cycle at 60 %
340 A (CO2)
Original equipment:
• nozzle Ø 16 mm
Natural cooling
• 0.8 to 1.6 mm
Boiler making, tack welding,
metal frame.
2004-620
2004-616
WMT 15A
Duty cycle at 60 %
180 A (CO2)
Original equipment:
• nozzle Ø 12.5 mm
Natural cooling
• 0.6 to 1.0 mm
Automotion, welding
in restricted areas.
51
Wear parts for WMT torches
WMT 15A
Crea
a pro ting
envi fesional
ronm
ent
F
WMT 36A
2
2
1
3
WMT 500W
2004-618
2004-624
WMT 25A
1
2004-621
2004-615
wwwor more
.weld
c
line- hoice
alw.c
om
2
2
1
1
3
4
WMT
Wear parts
Diameter (mm)
Steel
1 Contact tip
Aluminium
15A
25A
36A
0.6
W 000 010 820
-
-
0.8
W 000 010 821
W 000 010 826
W 000 010 834
1.0
W 000 010 822
W 000 010 827
W 000 010 835
1.2
-
W 000 010 828
W 000 010 836
1.6
-
-
W 000 010 837
1.0
-
W 000 010 850
W 000 010 853
1.2
-
W 000 010 851
W 000 010 854
1.6
-
-
W 000 010 855
W 000 010 786
W 000 010 790
W 000 010 794
W 000 010 797
Spring nozzle
W 000 010 789
W 000 010 793
-
-
3 Isolating diffuser
-
-
W 000 010 780
W 000 010 783
-
-
-
W 000 010 748
2 Nozzle
4 Isolating ring
0.6 - 0.8
Steel
Internal liner
1.0 - 1.2
1.6
1.0 - 1.2
3m
W 000 010 730
4m
W 000 010 731
5m
W 000 010 732
3m
W 000 010 733
4m
W 000 010 734
5m
W 000 010 735
3m
W 000 010 867
4m
W 000 010 868
5m
W 000 010 869
3m
W 000 010 736
4m
W 000 010 737
5m
W 000 010 738
3m
W 000 010 745
4m
W 000 010 746
5m
W 000 010 747
Teflon
1.6
52
500 W
2063-004R
Chapter 4
Plasma cutting
53
Portable installations
2004-034
A complete range of heavy duty plasma cutters from
the specialist of plasma process. The worldwide recognized
SAF-FRO plasma range is the solution for all the on-site
applications with a set of machine simple, robust and ready to
use. The inverter microprocessor controlled units provide the cut
quality thanks to SAF-FRO patented consumables.
SAXOJET with JET CP 0.5 torch and wear parts
The portable solution with built-in compressor
for manual plasma cutting
• Built-in air compressor.
• Cut up to 8 mm (severance cut on carbon steel).
• Light weight: 12 kg.
• Primary consumption < 16 A.
• Digital display of the parameters.
• High operator safety thanks to the new JET CP 0.5 torch.
Power supply
Primary
consumption
(I max)
Air pressure
and flowrate
Duty cycle
10 min. cycle
(at 40 °C)
Dimensions
(l x w x h)
230 V ± 10 %
16 A
built-in compressor
20 A at 50%
420 x 175 x 300 mm
Net
Protection Standards
weight
index
12 kg
IP 23
EN 609741;-7;-10
2006-797
SAXOJET
city:
m
g capa
Cuttin ance cut: 8 m
r
e
v
m
4m
• Se
ty cut:
• Quali
To order
• Add-ons:
- 1 cutting compass,
Cat. no. W 000 302 512,
- FASHION goggles
Cat. no. W 000 011 061,
- NERTAZIP gloves T9
Cat. no. W 000 010 425,
Cat. no. W 000 010 426.
To order
• Installation ready to use
including:
- 1 SAXOJET,
- 1 JET CP 0.5 cutting torch,
- 1 earth cable with a clamp,
- 1 set of wear parts,
Cat. no. W 000 263 708
+
JET CP 0.5 torch for drag cutting
Maximum current at 50%: 20 A
Supplied ready to use fitted with:
• FL electrode
• L 0.65 nozzle
• TN Skirt
• Mixt wrench
Plasma gas: air
Wear parts for JET CP 0.5 torch
Drag cutting
To order
• Air-cooled 4 m torch:
- JET CP 0.5 Cat. no. W 000 265 234
• Wear parts:
1 Torch body Cat. no. W 000 266 532
2 FL electrode Cat. no. 0408-9223
3 L 0.65 nozzle Cat. no. W 000 050 045
4 TN skirt Cat. no. W 000 260 605
5 Wrench Cat. no. 0408-9240
1
2
54
4
5
2003-089
2004-686
3
Power
supply
Cutting capacity
Quality Separation
single-phase
single-phase
three-phase
three-phase
three-phase
three-phase
4 mm
8 mm
20 mm
20 mm
35 mm
40 mm
Cutting current
20
40
60
80
100
120
140
8 mm
10 mm
25 mm
25 mm
40 mm
50 mm
Number of
setting positions
(range)
Adapted
torch
8 8 8
Choice criteria
JET CP 0.5
JET CP 1.0
Z 1.0
CP 40 R
CP 100 R
Z 5.0
2
4
5
Weight
kg
Product
name
12
8
29
85
147
260
SAXOJET
PRESTOJET 1
PRESTOZIP 2.0
ZIP 2.0
ZIP 4.0
NERTAJET 50
PRESTOJET 1 with JET CP 1.0 torch and wear parts
The high-tech portable solution for manual plasma cutting
• Compact and light (8 kg).
• Severance cut up to 12 mm (carbon steel).
I mini
I maxi
city:
mm
g capa
Cuttin ance cut: 10
r
• Seve y cut: 8 mm
t
li
a
u
Q
•
• More safety thanks to the new JET CP 1.0 torch.
Power supply
Primary
consumption
(I max)
Air pressure and
flowrate
Duty cycle
10 min. cycle
(at 40 °C)
Dimensions
(l x w x h)
230 V ± 10 %
50-60 Hz
single-phase
23 A
5.5 bars
120 l/min.
25 A at 60%
30 A at 35%
415 x 170 x 310 mm
Net Protection
weight
index Standards
8 kg
IP 23
EN 609741;-7;-10
2006-918
PRESTOJET 1
Legend:
To order
• Add-ons:
Cat. no. W 000 302 512,
- FASHION goggles
Cat. no. W 000 011 061,
Cat. no. W 000 010 425,
Cat. no. W 000 010 426.
To order
including:
- 1 PRESTOJET 1,
- 1 JET CP 1.0 cutting torch,
Cat. no. W 000 263 706
+
JET CP 1.0 torch for drag cutting
• FL electrode
• L 1.0 nozzle
• TN Skirt
• Mixt wrench
Plasma gas: air
4
Wear parts for JET CP 1.0 torch
Drag cutting
1
2
4
5
2003-089
2004-685
3
To order
- JET CP 1.0 Cat. no. W 000 265 237
• Wear parts:
3 FL 0.8 nozzle (0.5 mm to 12 mm)
Cat. no. 0408-9217
4 TN skirt Cat. no. W 000 260 605
55
2001-109
Portable installations
PRESTOZIP 2.0
with Z 1.0 torch and wear parts
The quality and reliability
• Unequalled quality cut on 20 mm thickness.
• Powerful - maximum cut up to 25 mm (carbon steel).
• 3 cutting modes.
• Compact.
PRESTOZIP 2.0
Power supply
city:
mm
g capa
Cuttin ance cut: 25
r
e
m
v
20 m
• Se
ty cut:
• Quali
Primary
and
consumption Air pressure
flowrate
(I max)
400 V ± 10 %
50/60 Hz
three-phase
5.5 bars
180 l/min.
21.9 A
Duty cycle
10 min. cycle
(at 40 °C)
Dimensions
(l x w x h)
65 A at 35%
55 A at 60%
45 A at 100%
640 x 260 x 410 mm
Net Protection Standards
weight
index
29 kg
IP 23
EN 609741;-7;-10
To order
• Add-ons:
Cat. no. W 000 302 512,
- FASHION goggles
Cat. no. W 000 011 061,
Cat. no. W 000 010 425,
Cat. no. W 000 010 426.
+
Z 1.0 torch for drag cutting
• FL electrode
• L 1.2 nozzle
• TI Skirt
• Mixt wrench
Plasma gas: air
2005-207R
To order
including:
- 1 PRESTOZIP 2.0,
- 1 Z 1.0 cutting torch,
Cat. no. 0408-2660
Wear parts for Z 1.0 torch
1
3
3
6
4
Distance cutting
56
Wear parts:
3 L 1.2 nozzle Cat. no. 0408-9214
5 Wrench Cat. no. 04089240
Drag cutting
5
2004-691
2
2003-089
To order
- Z 1.0 Cat. no. 0408-9270
- Z 1.0 Cat. no. W 000 235 189
2004-690
To order
2
• Wear part for drag cutting :
4 TN skirt Cat. no. W 000 260 605
• Wear part for distance cutting :
6 TI skirt Cat. no. W 000 050 052
1909-001
On site and
workshop installations
ZIP 2.0
with CP 40 R torch and wear parts
Work of high quality and large precision.
• On wheels installation,
• Universal cutting installation of all metals,
• Very fast quality cutting up to 25 mm,
• 2 ranges of power setting,
• Delivered complete with torch maintenance kit,
• Torch wear parts optimisation device,
• Simple and multi-use. The ideal tool for cutting from 0.5 to 20 mm.
ZIP 2.0
Power supply
Primary
and
consumption Air pressure
flowrate
(I max)
5.5 bars
130 l/min.
Duty cycle
10 min. cycle
(at 40 °C)
Dimensions
(l x w x h)
60 A at 40%
30 A at 100%
615 x 530 x 885 mm
Net Protection Standards
weight
index
85 kg
IP 23
EN 609741;-7;-10
0480-029R
230 / 400 V ± 15 %
35.5 A (230 V)
50 Hz
20.5 A (400 V)
three-phase
city:
g capa ut: 25 mm
in
t
t
u
C
c
rance
t
• Quali
To order
including:
- 1 ZIP 2.0 three-phase
230/400 V 50 Hz,
- 1 cutting torch length 6 m,
Cat. no. 0408-2926
To order
- CP 40 R Cat. no. 0408-2050
- CP 40 R Cat. no. 0408-2253
+
Wear parts for CP 40 R torch
1
4
To order
• Wear parts:
1 Torch body Cat. no. 0408-2056
2
3
8
4
9
5
6
Distance cutting
2003-089
CP 40 R torch
• C Hafnium electrode
• M D1.2 nozzle
• TN Skirt
• Skate
• Mixt wrench
Plasma gas: air
Drag cutting
• Wear parts for distance cutting:
2 Immersion tube Cat. no. 0408-2381
3 C Hafnium electrode Cat. no. 0408-2404
4 M D1.0 nozzle Cat. no. 0408-2261
1 to 8 mm
4 M D 1.2 nozzle Cat. no. 0408-2262
8 to 25 mm (severance cut)
5 TN Skirt Cat. no. 0408 2267
+ Skate Cat. no. 0408-2053
or
6 TI 40 skirt Cat. no. 0408-2268
• Wear parts for drag cutting
with conical nozzle:
8 L Hafnium electrode Cat. no. 0408-9122
9 L conical nozzle Cat. no. 0408-9123
5 TN skirt Cat. no. 0408-2267
7
57
On site and workshop installati
ZIP 4.0
with CP 100 R torch and wear parts
Work of high quality and large precision
city:
mm
g capa
Cuttin ance cut: 40
r
e
m
v
35 m
• Se
ty cut:
• Quali
• On wheels installation,
• More power to cut large thicknesses,
• Delivered complete with torch maintenance kit,
• Torch wear parts optimisation device,
• Simple and multi-use. The ideal tool for cutting from 0.5 to 30 mm.
Power supply
Primary
consumption
(I max)
Air pressure and
flowrate
Duty cycle
10 min. cycle
(at 40 °C)
Dimensions
(l x w x h)
230 / 400 / 415 V
± 10 %
50 Hz three-phase
75,3 A (230 V)
43 A (400 V)
41,7 A (415 V)
5.5 bars
170 l/min.
35 A at 100%
69 A at 55%
100 A at 25%
125 A at 20%
615 x 530 x 1 165 mm
Net
weight
index
147 kg
IP 23
EN 609741;-7;-10
2002-513R
ZIP 4.0
4 ranges of power setting for ZIP 4.0:
- range 1: 0.5 to 15 mm
- range 2: 3 to 25 mm
To order
including:
- 1 ZIP 4.0 (220/400/415 V)
- 1 cutting torch length 6 m,
Cat. no. 0408-2945.
CP 100 R torch
• C Hafnium electrode
• M D1.6 nozzle
• TI 100 Skirt
• Mixt wrench
Plasma gas: air
+
• Wear parts:
1 Torch body Cat. no. 0408-2056
1
2
3
8
4
9
5
6
58
Distance cutting
2003-089
To order
- CP 100 R Cat. no. 0408-2375
- CP 100 R Cat. no. 0408-2407
Wear parts for CP 100 R torch
Drag cutting
7
2 Immersion tube Cat. no. 0408-2381
3 C Hafnium electrode Cat. no. 0408-2404
4 M D1.0 nozzle Cat. no. 0408-2261
1 to 8 mm
4 M D 1.2 nozzle Cat. no. 0408-2262
8 to 25 mm (severance cut)
4 MD 1.6 nozzle 25 to 40 mm
Cat. no. 0408-2385
5 TN Skirt Cat. no. 0408 2267
+ Skate Cat. no. 0408-2053
or
6 TI 40 skirt Cat. no. 0408-2268
6 TI 100 skirt Cat. no. 0408-2405
• Wear parts for drag cutting
with conical nozzle:
8 L Hafnium electrode Cat. no. 0408-9122
9 L conical nozzle Cat. no. 0408-9123
5 TN skirt Cat. no. 0408-2267
1909-002
ons
NERTAJET 50
with Z 5.0 torch and wear parts
Work of high quality and large precision
with contact cutting
city:
mm
g capa
Cuttin ance cut: 50
r
t
li
a
u
•Q
• multi-voltage three-phase,
• intensive work,
• 100% duty cycle,
• well suited for stainless steels and light alloys with Ar/H2
up to 50 mm,
• plasma gouging,
• assistance gas use possible to improve quality cutting in large thickness,
• manual or automatic applications.
NERTAJET 50
Power supply
Primary
consumption
(I max)
230 / 400 / 415 / 108,8 A (230 V)
440 V ± 10 %
62,6 A (400 V)
50-60 Hz
60,3 A (415 V)
three-phase
56,9 A (440 V)
Air pressure
and flowrate
Duty cycle
10 min. cycle
(at 40 °C)
Dimensions
(l x w x h)
Net
weight
6 bars
170 l/min.
150 V - 180 A
at 100%
1 170 x 710 x 1 200 mm
260 kg
index
IP 23
EN 609741;-7;-10
To order
- 1 NERTAJET 50 three-phase
50/60 Hz,
Cat. no. 0408-2950.
• Installations ready to use:
- Installation pack air:
NERTAJET 50 with torch length 6 m,
Cat. no. 0408-2955.
- Installation pack Ar/H2 and N2:
NERTAJET 50 with torch length 6 m,
Cat. no. 0408-2956.
2007-280
+
Z 5.0 torch for drag cutting
• Hafnium electrode
• 1.8 nozzle
• P Skirt
• Electrode Key
Plasma gas: air, Nitrogen, Ar/H2
Wear parts for Z 5.0 torch
• Wear parts:
2 Plunger tube Cat. no. 0409-1202
7 Electrode key Cat. no. 0409-1203
1
To order
• Water-cooled 6 m torch:
- Z 5.0 Cat. no.0408-9258
• Water-cooled 15 m torch:
- Z 5.0 Cat. no. 0408-9260
2
2
3
4
12
11
9
5
Wrench
10
6
Plunger
tube
7
Electrode
Distance cutting
2001-046
2001-046
8
4
Drag cutting
3 Argon Hydrogen electrode
Cat. no. 0409-1206
4 Air Compressed electrode
Cat. no. 0409-1204
5 Nozzle Diam 1.0 40 A Cat. no. 04091210
5 Nozzle Diam 1.0 60 A Cat. no. 0409-1212
5 Nozzle Diam 1.6 100 A
Cat. no. 0409-1216
5 Nozzle Diam 1.8 150 A
Cat. no. 0409-1218
6 P flat skirt Cat. no. W 000 302 516
• Wear parts for gouging (air, N2, Ar/Ar2):
9 Gouging nozzle Cat. no. W 000 302 515
10 C Conical skirt Cat. no. W 000 302 517
11 Nitrogen electrode Cat. no. 0409-1205
12 Argon Hydrogen electrode
Cat. no. 0409-1206
59
2063-005
Chapter 5
Gas welding & cutting
61
1877-052
3551-033
2001-096
Gas welding & cutting
Brazing
Braze welding
Welding
Through the heating action
Braze welding is used
Welding consists of an assembly
of a torch flame, filler metal
to assemble two parts made
operation in which the base metal
(solder) is drawn into the annular
of the same or dissimilar types
of the parts to assemble is heated
space of the joint.
of base metal, without melting
to coalescence to form the joint.
This phenomenon results
the base metal, using a filler metal
Depending on the thickness,
from solder molecules being
with a melting temperature
welding can be achieved
attracted to the molecules
lower than the one of the base
under conditions that may
of the base metal in the parts
metals.
or may not be welding
to be assembled.
This is a gradual welding
conditions, strictly speaking:
operation where the filler metal
the hottest flame (3 150 °C),
moves as welding progresses.
the easiest to adjust,
The technique is used to
the strongest per unit of area,
assemble steel, galvanised steel,
the most oxide-reducing,
copper, copper alloys
can cause inclusions.
Heat
source
Solder running
towards heat sourcer
Heat
source
and to repair cast iron.
Solder penetrated to end
of inner tube
Copper
Steel
Steel
Steel
Steel
BROX
Choice of flame
Flame adjustment
• Using a neutral flame (equal mixture of oxygen
• For braze welding, only an oxy-acetylene flame
and acetylene) is often preferable, especially when
can be used. The flame should be adjusted so that
assembling metals that oxidise easily at high
there is slightly more oxygen for bronze, brass
temperatures.
and galvanised steel.
• Due to its chemical and thermal characteristics,
• For others the flame should be neutral.
the oxy-acetylene flame offers the best compromise
between flexibility and performance.
Oxy-acetylene flame
• To achieve very high-quality brazing or braze welding,
depending on the flame adjustment, the flame can
easily be neutral.
• An oxy-propane or air-propane flame cannot be used
to obtain a reduction flame. It can be used only for
62
soft soldering.
Primary flame
Reduction zone 3 100 °C
Calorific value:
• Oxy-propane flame = 2 830 °C
• Air-propane flame = 1 950 °C
Streamer
flame
Additional recommendations:
• Secure the gas cylinders before use either at the workstation or on a suitable trolley.
• Use appropriate personal safety equipment: goggles, gloves, apron.
Maintenance
20
ACETYLENE
10
30
1
1,5
ACETYLENE
0,5
bar
40
0
2
bar
0
2,5
1
D - Check that coupling
D
2004-823
3 – Quick-action couplings
are securely fastened.
20
ACETYLENE
10
30
1
1,5
ACETYLENE
0,5
bar
0
bar
40
0
2
E - Check leaktightness*
2,5
2
5
in use at service pressure,
E
PYROSAF
400
first with coupler secured,
4
then disconnected.
3
Golden rules
Always replace if an incident has occurred (crushing, damage)
or in case of malfunctioning (leak, pressure loss).
4 – Flashback
arrestors
1 - NORMAL OPERATION
Gas flow opens valve
Gas flows through sintered filter
Spring
Valve open
These are vital safety parts as
they prevent flame flashback
and gas mixture if the torch
1 – Pressure regulator
NORMAL DIRECTION OF GAS FLOW
B
Maintenance
malfunctions.
They must be placed as closely
A - Check threads to ensure
as possible to the torch or be
they are leaktight*.
B - Check pressure gauges.
2 - TO PREVENT FLASHBACK
Shock wave closes valve
Sintered filter stops flame
Sintered filter (flame arrestor)
A
Spring
built onto the handle.
Golden rules
C - Turn adjustment knob after
A
and check that pressure rises
or damage has occurred.
Golden rules
0327-066
• Always replace if flashback
C
Valve closed
(non-return action)
Torch
end
opening gas valve
gradually.
Regulator
end
Torch
end
Regulator
end
NORMAL DIRECTION OF GAS FLOW
• SYMAP** recommends replacing flashback arrestors
after no more than three years of service, even if they are still
in good condition.
• Never lubricate.
after no more than five years of service even
1794-005
• SYMAP** recommends replacing pressure regulators
H
5 - Torch
if they are still operating correctly.
5
2 - Hoses
Maintenance
Inspect the entire length of the
hose by bending it to make sure
2004-821
Maintenance
F - Check inlet connectors.
G - Check valves to ensure
they are leaktight*.
H - Check that nozzle or cutting
it is in good condition. Check
tip is in good condition
for splits, cracking and swelling.
and check for any leakage.
Golden rules
Golden rules
SYMAP** recommends replacing hoses after three years
SYMAP** recommends replacing
of intensive use, otherwise once every five years..
the torch after no more than five
G
F
years of service, even if it is still operating correctly.
* To check leaktightness, use our “BUBBLE”
leak detector, Cat. no. W 000 010 963.
** SYMAP: Syndicat de la machine-outil du soudage
(french association of welding companies)
63
Welding blowpipes and nozzles
Welding blowpipes
72
EN 51ard
Stand
FBA
To order
1
Designation
0327-003
Including
set of tips and star
1794-005
2
2005-583
3
Flowrate
l/h
Welding
thickness
mm
Inlet
coupling
Applications
For all fine works:
goldsmithing, dental
technics, model
making.
1 - VARIAL 00
7214-1600
10
to
140
1
Fixed
hose tail
Ø 6 mm
2 - VARIAL 400
7264-3400
40
to
400
0.25 to 5
M 12 x 100
+ hose tail
Ø 6 mm
FBA
3 - VARIAL 400 C
7264-3402
40
to
400
0.25 to 5
Hose tail
Ø 6 mm
4 - SPEEDFIRE S
7500-0050
63
to
400
0.5 to 4
Hose tail
Ø 6 mm
5 - VARIAL 1000
7265-3000
250
to
1000
2 to 12
M 16 x 150
+ hose tail
Ø 10 mm
2001-022
4
FBA
0111-012
5
6
FBA
1237-001
Integrated Flash Back Arrestors
For all works
concerning
welding, brazing
and braze welding:
car bodyworks
repair, boiler making,
maintenance shops,
plumbing...
For all heat
traitments, shaping
and boiler making.
7265-3001
6 - VARIAL 1000 C
Tips and nozzles for welding blowpipes
Nozzle
Star 10 to 100 l/h
Flowrate l/h
To order
Nozzle
10
7214-2011
16
7214-2012
25
40
Star
40 to 400 l/h
Deformable
nozzle
0111-012
0327-020
0327-017
0111-012
Nozzle
For VARIAL 1000 (acetylene*)
Nozzle
Star 250 to 1000 l/h
Flowrate l/h
To order
Nozzle
250
7268-2013
To order
Flowrate
l/h
Nozzle
Deformable
nozzle
40
7264-2008
-
315
7268-2014
7214-2013
63
7264-2009
-
400
7268-2015
7214-2014
100
7264-2010 7264-3057
500
7268-2016
7264-2011 7264-3058
630
7268-2017
1000
Kit AD
7 nozzles
7268-2019
63
7214-2015
160
100
7214-2016
250
7264-2012 7264-3059
140
10-100
(6 nozzles kit)
7214-2017
315
7264-2013 7264-3060
7214-2018
* tips for other gases available: consult us
64
For VARIAL 400, SPEEDFIRE S,
VARIAL 400 C (acetylene*)
0327-014
0111-014
0327-013
For VARIAL 00 (acetylene*)
400
7264-2014 7264-3061
Kit AD 7268-2000
7 nozzles
Nut for swagged welding nozzles:
M12 x 125R Cat no. 7264-3055
7268-2012
Cutting torches and nozzles
FBA
Manual cutting torches
1
To order
Angle
Cutting
capacity
mm
Coupling
Length
mm
Applications
1 - PYROCOPT 0
0679-2020
100°
1.5 to 50
M 12 x 100
+ hose tail
Ø 6 mm
360
Cutting of fine
sheet, plumbing,
small works...
2 - PYROCOPT G1
W 000 263 760
W 000 264 756
90°
120°
3 to 300
M 16 x 150
+ hose tail
Ø 10 mm
550
Worksites.
3 - ALCOPT G1*
7800-0001
90°
3 to 300
M 16 x 150
+ hose tail
Ø 10 mm
450
4 - ALCOPT G1 C*
7800-0002
7800-0007
90°
120°
3 to 300
FBA with
hose tail
Ø 10 mm
450
5 - SPEEDFIRE C
Acetylene
7500-0020
7500-0021
G1 90°
IC 90°
3 to 300
FBA with
hose tail
Ø 10 mm
500
Designation
0111-015
Integrated Flash Back Arrestors
2006-525
2
0111-001
3
FBA
4
0327-030
FBA
FBA
5
7500-0023
Consult us
0111-041
5 - SPEEDFIRE C
Propane
Maintenance,
shops,
boiler making,
general steel
construction.
G1 90°
IC 90°
* For special extra length: consult us.
Cutting nozzles for manual cutting torches
For PYROCOPT G1, ALCOPT G1, ALCOPT G1 C and SPEEDFIRE C
0327-039
For PYROCOPT 0
0327-033
0327-031
To order
Acetylene
Gauge
in mm
Cutting
thickness
in mm
To order
G1 nozzles
Acetylene
Tetrene
Cutting
Gauge
thickness
in mm
in mm
To order
IC nozzles
Acetylene
Tetrene
5/10
1.5-10
0679-2006
10/10
5-25
W 000 262 059 W 000 262 080
7/10
3-10
W 000 262 089 W 000 262 114
0679-2018
15/10
25-50
W 000 262 060 W 000 262 082 10/10
10-25
W 000 262 091 W 000 262 115
W 000 262 061 W 000262 084
12/10
25-50
W 000 262 093 W 000 262 116
W 000 262 062 W 000262 085
16/10
50-80
W 000 262 094 W 000 262 117
W 000 262 063 W 000262 086
20/10
80-120
W 000 262 095 W 000 262 118
W 000 262 064 W 000262 087
25/10
120-200 W 000 262 096 W 000 262 119
W 000 262 065 W 000262 088
30/10
200-300 W 000 262 097 W 000 262 121
3551-033
0679-2005
Propane
Natural gas
W 000 262 066 W 000 262 073
Propane
5
Natural gas
7/10
3-10
W 000 262 098 W 000 262 107
W 000 262 067 W 000 262 074 10/10
10-25
W 000 262 099 W 000 262 108
W 000 262 068 W 000 262 075 12/10
25-50
W 000 262 100 W 000 262 109
W 000 262 069 W 000 262 076 16/10
50-80
W 000 262 101 W 000 262 110
W 000 262 070 W 000 262 077 20/10
80-120
W 000 262 102 W 000 262 111
W 000 262 071 W 000 262 078 25/10
120-200 W 000 262 105 W 000 262 112
W 000 262 072 W 000 262 079 30/10
200-300 W 000 262 106 W 000 262 113
65
Heating torches and regulators
Heating torches
Flowrate
l/h
Inlet
coupling
Acetylene
W 000 261 508 or Propane
Tetrene
1 200
to
4 000
7500-0030
Propane
Natural gas
W 000 261 505
Propane
Tetrene
To order
Gas
2007-475
Designation
1
1 - VARIAL G2
(without nozzle)
Length
mm
Applications
M 16 x 150
+ hose tails
Ø 10 mm
650
Brazing
of large
workpieces,
highly
localised heating,
shaping.
1 500
to
6 200
M 16 x 150
+ hose tails
Ø 10 mm
1 050
1 500
to
5 000
M 16 x 150
+ hose tails
Ø 10 mm
1 200
10 000
M 16 x 150
+ hose tails
Ø 10 mm
1 260
2
2 - SPEEDFIRE H*
Heat shrink,
heat treatment,
descaling,
preheating
and shaping.
0111-036
3
3 - FIXAL G2
(without nozzle)
Heat shrink,
heat treatment,
descaling,
preheating
and shaping.
2007-477
0876-027
4
4 - FIXAL G3R
(without nozzle)
Propane
Tetrene
0655-8000
* Delivered with P13 nozzle.
5 - Tips for VARIAL G2
Type
Gas
Single flame
Propane
Tetrene
0327-054
0327-024
5
0327-027
Tips for heating torches
Multi flame
Multi
Acetylene
Propane
To order
Flowrate l/h
Flame #
0679-0039
1 200
FP 2
0679-0040
1 500
FP 3
0679-0041
1 800
FP 4
7383-0011
1 250
7383-0012
2 000
7383-0013
3 150
0653-0152
3 500
-
Thread
M 14 x 150
M 14 x 150
6 - Tips for SPEEDFIRE H
Type
2000-336
6
Multi flame
To order
Flowrate l/h
Flame #
7501-0012
1 500 to 2 700
PM 12
7501-0013
2 000 to 4 500
PM 13
7501-0014
3 000 to 6 200
PM 14
Gas
Propane
Thread
Female 1/2 x 25 UNS
7 - Tips for FIXAL G2
7
0327-055
Type
Multi flame
Gas
To order
Flowrate l/h
Flame #
Tetrene
0653-0102
3 500
T2
Tetrene
0653-0103
5 000
T3
Propane
0653-0153
5 000
P3
Thread
M 14 x 150
8 - Tips for FIXAL G3R
8
Type
0327-057
Multi flame
66
Gas
To order
Flowrate l/h
Flame #
Tetrene
0653-0154
10 000
T4
Propane
0653-0105
10 000
P4
Thread
M 18 x 125
Pressure regulators
d HPs
low an
f
h
ult u
g
s
i
For hlators, con
regu
OXYJUNIOR
OXYJUNIOR regulator with membrane, light weight, ideal for portable cylinders type OXYFLAM, ROLLERFLAM.
(conform to ISO EN 2503)
0111-011
Gas
Type
To order
Pressure in bar Flowrate
Inlet
3
Cylinder Outlet in Nm /h connection
1 - standard 0968-7200
1
Standard
Oxygen
2 - with
protection
200
10
17
NF-F
M 16 x 150 R
+ hose tails
Ø 6 mm
25
1.5
1.2
NF-H
M 16 x 150 L
+ hose tails
Ø 6 mm
0968-7220
1 - standard 0968-7201
Acetylene
0111-018
2
2 - with
protection
Outlet
connection
0968-7221
With protection
EUROSAF
0327-066
For industrial applications with B 20 and B 50 cylinders. Integrated and non accessible valve. State of origin is guaranteed
by a sealing sticking label. End of piston stroke limits the adjusting range. Pressure regulator adjusting knob which cannot be
removed. Security pressure gauges (in case of overload there won’t be any ejected parts).
1877-014
1
2
Pressure in bar
Gas
To order
Cylinder Outlet
Flowrate
in Nm3/h
Inlet
connection
Outlet
connection
NF-F
M 16 x 150 R
+ hose tails Ø 10 mm
1 - Oxygen
0964-1004
0964-1000
200
4
10
15
40
1 - Acetylene
0964-1001
0964-1005
25
1.5
6
1 - Compressed
air
0964-1051
200
10
40
NF-B
M 16 x 150 R
1 - Neutral
gas
0964-1060
0964-1061
200
4
10
15
40
NF-C
M 16 x 150 R
1 - Hydrogen
0964-1070
0964-1071
200
4
10
45
120
NF-E
M 16 x 150 L
2 - Propane
0964-1030
25
4
10
NF-E
M 16 x 150 L
2 - Tetrene
0964-1040
25
4
10
NF-H
M 16 x 150 L
NF-H
M 16 x 150 L
NF-A (stirup) + hose tails Ø 10 mm
SUPERIOR 3
Regulator with membrane. The most famous range of regulators, specially adapted to yard conditions, very precised and rugged.
Due to its new manual tightening feature with plastic grip, no need of wrench to connect or disconnect to the cylinder.
Gas
2277-002
Oxygen
Acetylene
Neutral
gas
Alim.
Nominal
flowrate
Max.
flowrate
Max.
nominal
pressure
Inlet
connection
W 000 263 738 200
36 Nm3/H
at 10 bar
56 Nm3/H
10 bar
Type F
W 000 263 739
25
6,6 Nm3/H 10,8 Nm3/H
at 1,3 bar
1.3 bar
W 000 263 758
25
6,6 Nm3/H 10,8 Nm3/H
at 1,3 bar
1.3 bar
W 000 263 742
25
6,6 Nm3/H 10,8 Nm3/H
at 1,3 bar
1.3 bar
Type H
36 Nm3/H
at 10 bar
12 bar
Type C
To order
W 000 263 744 200
56 Nm3/H
Type A
(without
yoke)
Type A
(without
yoke)
5
Outlet
connection
M16 x 150 D
+ hose tails Ø 6
and Ø 10
M16 x 150 G
+ hose tails Ø 6
and Ø 10
M16 x 150 G
+ hose tails Ø 6
and Ø 10
M16 x 150 G
+ hose tails Ø 6
and Ø 10
M16 x 150 D
+ hose tails Ø 6
and Ø 10
67
Manoflowmeters
EUROSAF B armoured:
Recommended for worksite applications on B20 and B50 filenders. Ruggedness due to anti-shock protection.
End of piston stroke limits the adjustment range. State of origin is guaranteed by a sealing sticking label.
Adjusting knob which cannot be removed. Integrated security valve not accessible.
1160-067
03
EN 25ard
Stand
Gas
To order
Pressure in bar Flowrate
3
Cylinder Outlet in Nm /h
Inlet
connection
Oxygen
0965-1004
0965-1000
200
4
10
15
40
NF-F
Acetylene
0965-1001
25
1.5
6
NF-H
Propane
0965-1030
25
4
10
NF-E
Neutral gas
0965-1061
200
10
40
NF-C
Outlet
connection
M 16 x 150 R
+ hose tails Ø
M 16 x 150 L
+ hose tails Ø
M 16 x 150 L
+ hose tails Ø
M 16 x 150 R
+ hose tails Ø
10 mm
10 mm
10 mm
10 mm
EUROJET armoured:
Ruggedness due to anti-shock protection. End of piston stroke limits the adjustment range.
Adjusting knob which cannot be removed. Security valve.
2007-395
Gas
To order
Pression in bar
Cylinder Outlet
Flowrate
in Nm3/h
Inlet
connection
Oxygen
W 000 264 689
200
16
56 Nm3/H
NF - F
Acetylene
W 000 264 713
25
1.3
6.6 Nm3/H
NF - A
(yoke)
Acetylene
W 000 264 718
25
1.3
6.6 Nm /H
NF - H
3
Outlet
connection
M16 x 150 R
+ hose tails Ø 10
M16 x 150 L
+ hose tails Ø 10
Manoflowmeters (continuous adjustment) - Neutral gas
Recommended for the regulation and adjustment of the gasflow, argon and mixtures, especially for the MIG and TIG applications.
Designation
0876-050
2565-049
2
1
3
2277-003
Flowrate Cylinder
in
pressure
l/min
in bar
To order
1- EUROSAF
Conform
to ISO
EN 2503
0964-1080
25
( TIG )
0964-1081
40
( MIG )
2- EUROSAF B
Conform
to ISO
EN 2503
0965-1080
25
( TIG )
0965-1081
40
( MIG )
3- EUROJET
ARMOURED
W 000 264 719
30
W 000 263 980
20
( TIG )
W 000 263 979
40
( MIG )
0604-0537
-
2277-002
4
200
Connection
Inlet
NF-C
Outlet
M 12
x
100 R
Characteristics
Pressure regulator
with piston for
applications with B 20
and B 50 cylinders.
Integrated
and non accessible
valve.
Ruggedness due to
anti-shock protection.
End of piston stroke
limits the adjustment
range. State of origin.
Adjusting knob which
cannot be removed.
Security valve.
Standard regulator
with membrane.
0876-047
4- SUPERIOR 3
5
5- ELECTROSAF
-
-
Gas CO2 heater
QUICKFLOW pressure regulator / flowmeter ( preadjusted settings)
Precise, simple and easy adjustment of welding shielding gas flowrate for MIG-MAG and TIG.
• For TIG welding, adjustment: 0 / 3 / 5 / 7 / 9 / 12 and 15 l/min
• For MIG welding, adjustment:
Flowrate Cylinder
Designation
in
pressure
To order
0 / 12 / 15 / 18 / 20 / 22 and 25 l/min
2002-475
2002-013
l/min
7
0961-1015
15 ( TIG )
0961-1025
25 ( MIG )
in bar
6- QUICKFLOW
3
6
7- Support Valve
0998-0001
-
0961-1115
15 ( TIG )
0961-1125
25 ( MIG )
0961-1525
15 ( TIG )
and
25 ( MIG )
8
Connection
Inlet
Outlet
M 17
gas
M 12
x 100
to be
brazed
on pipe
8 x 10
F 17
gas
2002-476
9
200
9- Double
QUICKFLOW
15-25
Flow regulator
for pipe network.
To be mounted
on support valve.
Flow regulator
for pipe network.
Support valve for
the above connection
of QUICKFLOW.
Cylinder pressure
regulator with
manoflowmeter.
8- QUICKFLOW D
68
Characteristics
NF-C
M 12
x 100
Cylinder pressure
regulator with
manoflowmeter
with two outlet
connections.
Flame sets and trolleys
Sets
SAF-FRO manual flame sets are supplied fully assembled.
You simply connect them up by fastening screw-type connectors or quick-action couplings.
Designation
0111-023
To order
Small
r
cylinde
1 - Welding set 0
Compact / OXYJUNIOR
0450-2050
0608-004
1
0111-023
ial
Industrer
cylind
2 - Welding set 0
Compact / EUROSAF
0450-2090
3551-043
2
OP
/ MINIT
ALTOP linder
cy
3 - Welding set 0
Compact / TIPTOP
0450-0098
Designation
To order
Composition
• 1 OXYJUNIOR 5 acetylene and oxygen pressure
regulator with protection,
• 1 VARIAL 400 compact welding blowpipe
with built-in flash back arrestor,
• 5 m acetylene and oxygen hose Ø 6.3 mm,
• 4 clips Ø 6 mm and goggles shade 5.
• 1 EUROSAF acetylene and oxygen pressure
regulator,
• 1 VARIAL 400 compact welding blowpipe
• 1 hose coupling Ø 6 mm - 16 x 150 R,
• 1 hose coupling - 16 x 150 L,
• 1 goggles shade 5.
• 1 VARIAL 400 COMPACT welding blowpipe
• 1 goggles shade 5.
3
Trolleys for gas cylinders
4
2002-350
2002-354
5
0340-5994
5 - Equipped OXYFLAM
prodige
0340-5994
+ 0451-0009
6 - ROLLERFLAM
(cylinders + trolley)
W 000 257 400
• trolley for oxygen cylinder ( 2.3 m3 )
and for acetylene cylinder ( 1.6 m3 )
• empty cylinders
Equipped
ROLLERFLAM
W 000 257 400
+ 0451-0012
• welding set COMPACT 0
• ROLLERFLAM trolley
• empty cylinders
7 - Trolley OXYFLAM
W 000 158 865
• trolley for oxygen cylinder (1 m3 )
and for acetylene cylinder (0.8 m3 )
0264-052
2002-359
2002-353
2002-355
7
9
• welding set 0
• OXYFLAM prodige trolley
• empty cylinders
8 - B 50 trolley
0704-0550
• trolley for oxygen cylinder (10 m3 )
and for acetylene cylinder ( 4 or 6 m3 )
9 - B 20 trolley
0704-0520
• trolley for oxygen cylinder ( 4 ou 3 m3 )
and for acetylene cylinder (2 or 3 m3 )
10
2002-363
• trolley for oxygen cylinder (1 m3)
and for acetylene cylinder (0.8 m3)
• empty cylinders
4 - OXYFLAM
prodige
(cylinders + trolley)
6
8
Composition
10- B 50 safety
trolley
W 000 117 787
• trolley for
oxygen/acetylene cylinder
or trolley for oxy/propane
cylinder
l
d mode
.
Patenteding support ility,
li
b
s
ta
s
t
with
c
e
ss
perf
Offer a ellent handinelance.
an exc ery good ba
and a v
5
69
Hoses and flash back arrestors
Hoses conform to EN 559 standard
0876-071
The date indicated on the hose is the date of manufacture.
Operating
pressure
bar
1806-071
Designation
Simple hose Ø 6.3 mm
• Acetylene
• Oxygen
• Propane
• Argon / neutral gas
10
Simple hose Ø 10 mm
• Acetylene
• Oxygen
• mixte acetylene/GPL
• Argon / neutral gas
20
Twin hoses Ø 6.3 mm
• Oxygen / acetylene
Twin hoses Ø 10 mm
• Oxygen / acetylene
To order
Coil (20 m)
Coil (40 m)
W 000 010 058
W 000 010 059
W 000 010 052
-
W
W
W
W
000
000
000
000
010
010
010
010
060
061
062
072
W 000 010 066
W 000 010 067
W 000 010 053
-
W
W
W
W
000
000
000
000
010
010
010
010
068
069
071
073
10
W 000 010 077
W 000 010 063
20
W 000 010 054
W 000 010 070
Handles
Two hoses with double clips, fitted with SECURTOP to torches and fitted with QUICKMATIC male coupling at the other end.
0327-084
Designation
0327-087
1
2
1- Two hoses oxygen and acetylen
fitted with:
• at one end SECURTOP (FBA)
for connection to blowpipe or torch
• at the other end QUICKMATIC male
quick action coupling
2- Two hoses oxygen and acetylen
fitted with:
• at one end a clip for connection
to hose tail of blowpipe or torch
with integrated FBA
• at the other end QUICKMATIC male
quick action coupling
To order
Ø mm
Destination
0450-1058
6.3
VARIAL 400
PYROCOPT 0
0450-1059
10
VARIAL G2
PYROCOPT G1
ALCOPT G1
0450-1060
6.3
VARIAL 400 C
SPEEDFIRE S
0450-1061
10
VARIAL 1000 C
ALCOPT G1 C
SPEEDFIRE C
Length
in cm
25
Hose sets
Two hoses with double clips, fitted with LORMATIC female coupling at one end
and fitted with union nuts M 16 x 150 at the other end.
Designation
0327-083
Inlet QUICKATIC female
Outlet union nuts
M 16 x 150
To order
Ø mm
Length
in cm
0450-1072
10
100
Automatic gas shut off device SECURISTOP
1275-038
Connection on the pressure regulator outlet. Cut automatically the gas in the event
of rupture of the hoses. Do not exceed the maximum flow lengths indicated.
Pressure Flowrate
in bar
in l/h
Ø hose
in mm
Max hose
length in m
1 200
6
10
10
20
1 to 1.5
4 000
10
20
Oxygen
welding
1.5 to 4
5 000
6
10
10
20
Oxygen
cutting
4 to 10
20 000
10
20
To order
Gas
0712-1644
Acetylene,
propane
welding
0.5 to 1.5
0712-1645
Acetylene,
propane
cutting
0712-1646
0712-1647
70
Connection
Inlet
Outlet
female
nut
M 16
x 150 L
male
M 16
x 150 L
female
nut
M 16
x 150 R
male
M 16
x 150 R
Flash Back arrestors SECURTOP 662
Connection
To order
2004-430/431
Connection to torch
VARIAL 1000
PYROCOPT G1
ALCOPT
FIXAL G2
0876-058
Connection on torches
PYROCOPT 0
VARIAL 400
2004-430/431
Oxygen
Fuel
Outlet
0712-9002
-
3/8 R
-
0712-9003
3/8 L
0712-9004
-
16 x 150 R
-
0712-9005
16 x 150 L
0712-9006
-
1/4 R
-
0712-9007
1/4 L
0712-9008
-
12 x 100 R
-
0712-9009
12 x 100 L
0712-9010
-
3/8 R
3/8 R
-
0712-9011
3/8 L
3/8 L
0712-9012
-
1/4 R
1/4 R
-
0712-9013
1/4 L
1/4 L
0712-2000
0712-2001
Hose Ø
6.3 - 10 mm
Hose Ø
6.3 - 10 mm
0876-060
Connection between hoses
Hose OX
and AD + twin
Inlet
Hose
Ø 6 - 10 mm
Hose
Ø 6 mm
Flash Back arrestors SECURTOP-QUICKMATIC
Connection
To order
Designation
Oxygen
Fuel
SECURTOP-QUICKMATIC
W 000 241 833 W 000 241 834
female
Inlet
Outlet
Hose
Ø 6,3
and 10 mm
QUICKMATIC
female
1237-013
Flash Back arrestors SECURTOP 665
Designed to be connected on pressure regulator. They are 2 SECURTOP 665 types:
• Classical SECURTOP 665
• Thermal SECURTOP 665 are delivered with thermics security which melts in the event of flash back and releases a valve
which stops the output of gas.
5
connection
To order
Designation
Oxygen
Fuel
Inlet
Outlet
W 000 236 165
-
female
M 16 x 150 R
male
M 16 x 150 R
-
W 000 236 164
female
M 16 x 150 L
male
M 16 x 150 L
0712-1486
-
female
M 16 x 150 R
male
M 16 x 150 R
-
0712-1487
female
M 16 x 150 L
male
M 16 x 150 L
0712-1488
-
female
3/8 G
male
3/8 G
-
0712-1489
female
3/8 G
male
3/8 G
0876-061
SECURTOP 665
classical
SECURTOP 665
thermal
71
Quick action couplings and acc
QUICKMATIC quick action coupling (auto-closes up)
2004-819
1
2
3
Connection between hoses
Conforms to the ISO 7289 standard
4
5
6
2004-820
Female coupling
Male coupling
1 - fuel gases
6 and 10
W 000 011 002
W 000 011 005
2 - oxygen
6 and 10
W 000 011 001
W 000 011 004
4
W 000 011 003
W 000 011 006
3 - neutral gases (argon...)
The QUICKMATIC quick action coupling
(with auto-closes up) are flame accssories to be
mounted between hoses or at the outlet fitting
of pressure regulators. The female part of the
QUICKMATIC is always in the upper part of the
gas flow. The QUICKMATIC’s female part allows:
• locking during operation
• automatic stop of the gas flow when uncoupling
(auto-closes up coupling)
To order
Ø hose
(mm)
QUICKMATIC
Exists also in kit Cat no. W 000 011 017 composed with a pair of male+female
couplings for oxygen and a pair of male+female couplings for fuel gases.
Connection on pressure regulator
To order
QUICKMATIC
4 - fuel gases
5 - oxygen
6 - neutral gas
(argon...)
Female coupling
Male coupling
Ø hose (mm)
Thread
Cat. no.
Cat. no.
M 16 x 150 L
W 000 011 008
W 000 011 005
3/8” L
W 000 011 011
W 000 011 004
M 16 x 150 R
W 000 011 007
3/8” R
W 000 011 010
1/4” R
W 000 011 009
12 x 100 R
W 000 011 012
6 and 10
W 000 011 004
6 and 10
W 000 011 006
4
Connection on torch or blowpipe
7
To order
8
Threading
Male coupling
2004-820
TIPTOP coupling
7 - oxygen
M16 x 150 D
W 000 011 013
8 - fuel gases
M16 x 150 G
W 000 011 014
Connection on ALTOP, MINITOP cylinders
and standard pressure regulators
Connection without tool of the gas hose thread M16 x 150 on pressure
regulator’s outlet or ALTOP and MINITOP cylinders.
Designation
Ø hose (mm)
To order
6
W 000 261 637
10
W 000 261 638
2002-004
TIPTOP
QUICK ARGON coupling
2000-119
Female thread 1/4”
Quick coupling without tool of the gas hose for ALTOP
cylinder neutral gas.
Cat. no. 7003-0003
Hose Ø 6 mm
72
Connection on ALTOP cylinder
for neutral gas
Female 12 x 150
essories
1 - Hose tail
Hose tail and clips
0950-019
1
2 - Clips
Ø hose (mm)
Thread type
To order
6
12 x 100 R
7001-2017
Type of clips
Ø hose (mm)
To order
6
7001-2013
10
7001-2014
6
7001-2035
10
7001-2034
6
0802-0159
10
0802-0160
“2” clips
6
12 x 100 L
7001-2018
6
16 x 150 R
7001-2019
single clip
1160-015
2
Hose nipple
and Double male coupling
16 x 150 L
7001-2020
10
16 x 150 R
7001-2021
10
16 x 150 L
7001-2022
3 - Hose nipple
0327-079
3
6
hose
gathering
clip
4 - double male threaded
coupling
Ø of 2 hoses (mm)
To order
6x6
0803-0014
Thread
Gas
To order
6 x 10
0803-0003
M 16 x 150 R
oxygen
0729-0103
10 x 10
0803-0004
M 16 x 150 L
acetylene
0729-0104
1237-032
0327-081
4
0876-081
1237-033
Twin low pressure outlet connection for pressure regulator
Gas
Inlet
connection
Outlet
connection
To order
Oxygen
Neutral gas
M 16 x 150 R
M 16 x 150 R
+ hose tail Ø 10 mm
0111-0200
Acetylene
Fuel gas
M 16 x 150 L
M 16 x 150 L
+ hose tail Ø 10 mm
0111-0201
Accessories
The ECO 73 economiser is placed on a work
station between the pressure regulator
and the torch. It enables the torch to be
stopped and restarted without modifying
the operation settings. An incorporated by-pass
assures an instant relighting of the torch.
8 - Automatic roller for oxygas hoses
TUBEREEL
Automatic roller for twin hoses
diameter 8 or 10 mm.
• Provided without hoses
• Allows the operator to chose the hose length
suitable to his application
• Maximum length for diameter 8 mm: 20 m
• Maximum length for diameter 10 mm: 15 m
Cat N° : W 000 260 575
5
All positions:
On the ground
On a wall
From the ceiling
0876-066
1237-038
8
1
3
6
5
2329-003
4
0876-070
1237-037
7
2006-397
4•
•
5 - Thermic protection
New
PROTECFLAM +
Thermal shield protection for walls and floors
during gas welding or brazing.
• High durability from the two faces of fiberglass
with silica feutrin and the sewn edges,
• Flexible,
• Dimensions: 200 x 280 mm
Cat. no. W 000 265 182
6 - Cutting guide
• Roller type cutting guide with manual lead.
Cat. no. 0110-2500
• For G1 and IC cutting torches.
• Right-angle or bevel cuts: straight, curved,
circular (100-700 mm Ø).
• Delivered with two hose tails
Ø 15 and 17 mm.
7 - Welding table
• Worksurface 650 x 450 mm,
height 800 mm. Cat. no. 0090-0100.
0876-066
3-
Tip cleaners
Set of 4 - Cat. no. 0400-0509
Set of 12 - Cat. no. 0400-0084
Mirror with magnetic fixation
Cat. no. W 000 010 557
Spark lighter. Supplied with flints
Cat. no. W 000 010 978
ECO 73 economiser (hose tail Ø 10 mm)
Acetylene - Cat. no. 2482-0307
Butane, tetrene and propane.
Cat. no. 0612-0003
0327-090
1•
•
2-
2
73
Gas distribution
Nitrogen
for
safety
OX
OX
AD
AD
High flow
• Double panel
2002-367
Cat. no. 0691-0001
The double panel is for feeding
welding blowpipes, heating torches
(gasflow up to 4000 l/h) and cutting
torches (thickness up to 200 mm)
• Triple panel
2002-372
Cat. no. 0691-0002
The triple panel is for supplying
oxycutting machines which don't
have any pressure regulator
incorporated and are supplied with a
triple feeding (heating oxygen,
cutting oxygen and fuel gas).
74
The double panel contains:
• 1 oxygen single feeder station 10 bar,
• 1 fuel gas single feeder station 1.5 bar,
• 1 flash back arrestor ( oxygen ),
• 1 flash back arrestor (fuel gas),
• 1 QUICKMATIC female
and male Ø 10 mm ( oxygen ),
• 1 QUICKMATIC female
and male Ø 10 mm ( fuel gas),
• 1 blue plastic coated sheet metal
enclosure,
• quarter turn valves OX
and AD with unions.
The triple panel contains:
• 1 oxygen single feeder station 10 bars,
• 1 heating oxygen single feeder station 4
bars,
• 1 combustible gas single feeder station
1.5 bar,
• 1 flash back arrestor for heating oxygen,
• 1 flash back arrestor for fuel gas,
• 2 LORMATIC female and male Ø 10 mm
(oxygen),
• 1 LORMATIC female and male Ø 10 mm
(fuel gas),
• 1 blue plastic coated sheet metal
enclosure,
• quarter turn valves OX and AD with
unions.
This equipment enables every workstation to be fed with gas according to the welding tool used.
The range can be broken down into 2 families:
• The Normal Flow (DN) family for supplying gas to all welding tools in our range except for VARIAL G2, SPEEDFIRE H and
PYROCOPT G2,
• The High Flow (GD) family for supplying gas to VARIAL G2, VARIAL H3, FIXAL G2, FIXAL G3R, SPEEDFIRE H, PYROCOPT
G2 and to your special applications.
2148-004
2148-002
2148-003
Normal flow
Panel 1, 2, 3, 4 units or more
Max. inlet
pressure P1
(bar)
Max. outlet
pressure P2
(bar)
Max.
flowrate
Inlet
connection
Outlet
connection
Diam. of
suitable
hoses (mm)
Cat. no.
Oxygen
15
10
35
Female 3/8 G
16 x 150 D
6.3 / 10
W 000 260 623
Acetylene
1.2
1
3.5
Female 3/8 G
16 x 150 G
6.3 / 10
W 000 260 624
Fuel gas LPG
5
4
11
Female 3/8 G
16 x 150 G
6.3 / 10
W 000 260 625
Neutral gas
15
10
35
Female 3/8 G
16 x 150 D
6.3 / 10
W 000 260 626
Ar/CO2 column
flowmeter
0 - 28 l/min.
15
-
0/28 l/min.
Female 3/8 G
12 x 100 D
6.3
W 000 260 628
Oxygen
15
-
0/25 l/min.
Female 3/8 G
12 x 100 D
6.3
W 000 260 627
Description
5
75
2063-001
Chapter 6
Welder’s protection, accessories,
extraction and treatment of fumes
77
2000-489
Welder personal protective equipme
SAF-FRO offers a wide range of personal protective
equipments selected for the welder and his environment.
Welder’s personal protective equipment from SAF-FRO
combine safety, quality and comfort for any welding
• UV filters: type of filter codification
0254-040R
HEAD
PROTECTION
2 or 3, graduation 1.2 to 5,
• IR filters: type of filter codification
4, graduation 1.2 to 10,
• Solar filters: type of filter codification
5 or 6, graduation 1.1 to 4.1,
• Welding filters: type of filter
SAF-FRO protective headgear
codification 3 or 7, graduation 3
includes:
to 16 (welding assistant 1.3,
* hand-held masks,
flame welding 3 to 5,
* conventional face masks,
oxy-cutting 5 to 7,
* liquid crystal masks.
arc welding >7).
All masks comply with European
standard EN 175 (Filters for eye
protectors used in welding
and similar operations).
EAR
PROTECTION
EYE
PROTECTION
State regulations define
the obligations of employers
78
Choice criteria: goggles are mainly
used to protect yours eyes against
light produced by flame welding
or cutting or against mechanical
attack (grinding f.e.).
Then the design or the habit makes
the difference:
• PILOT range with round glasses
• CLASSIC range
• FASHION range
• MASKS
Verify that the product are conform
with the EN standard (CE marking
mandatory). Main EN Standards
are EN 166 for basic conditions,
EN 169 for welding filters, EN 170
for UV filters, EN 171 for IR filters
and EN 172 for solar filters.
CAUTION:
For all welding
with regards to noise protection.
or cutting
Employers are legally obliged
applications,
to provide personal protection
SAF-FRO
to workers exposed to sound
strongly
levels higher than 85 dBA/day
recommends
or peak levels of 135 dB.
The employer must also set up a
program providing collective safety
using eye
protection
measures. To help in this task,
that complies
SAF-FRO has chosen a range of
with
personal and collective safety
EN 169
equipment adapted to the specific
or EN 379
needs of the welder and the
for protection
welding environment that comply
with:
• EN 352-1
(Hearing protectors - ear muffs),
• and EN 352-2
(Hearing protectors - ear plugs).
from harmful
electric arc
radiation.
nt
application: oxy-acetylene welding/cutting, plasma cutting, arc welding, TIG, MIG/MAG
and others. SAF-FRO has selected personal protective equipments that comply with
regulations and standards applicable to welder safety, to offer the best possible
protection.
HAND
PROTECTION
laboratory according to European
standards.
Welding gloves are generally
BODY
PROTECTION
subject to two specific standards,
which evaluate the product
performance level after several
tests. The higher the number,
Hands are undoubtedly the most
the better the product performed
exposed part of the body
in testing; an X means that the
and can be the least protected
glove was not subjected to the test.
due to lack of appropriate
equipment or negligence.
EN 388: relative to mechanical
properties
Nearly 40% of work-related
A - Abrasion resistance (0 to 4)
B - Blade cut resistance (0 to 5)
C - Tear resistance (0 to 4)
D - Puncture resistance (0 to 4)
accidents leading to absence
involve the hands and upper limbs.
Well aware of this problem,
SAF-FRO has selected a range
of welding gloves appropriate
for various applications,
combining performance,
protection and optimum comfort
for welders’ hands.
EN 407: relative to thermal
properties
A - Burning resistance (1 to 4)
B - Contact heat resistance (1 to 4)
C - Convective heat
resistance (1 to 4)
D - Radiant heat resistance (1 to 4)
E - Resistance to small splashes
of molten metal (1 to 4)
F - Resistance to large splashes
Welding gloves standards
Standard EN 420 defines
the general requirements for gloves
(dexterity, safeness, pH, chrome
content, size).
EN 12477: protection gloves
for welding
A - Abrasion resistance (0 to 4)
B - Blade cut resistance (0 to 5)
C - Tear resistance (0 to 4)
D - Puncture resistance (0 to 4)
All EC-certified gloves meet these
requirements.
In addition to the CE mark,
a pictogram may also indicate that
the glove has been subjected
to additional tests by a certified
Standard EN 340
defines the general requirements
that must be met
for any garment
to bear the CE mark (ergonomics,
wear, size, marking,
manufacturer’s information).
In addition to the CE mark,
a garment may also comply
with other European standards
depending on its use.
Welding garments are also
covered by European standard
EN 470-1.
Standard EN 340
relative to protective clothing
worn during welding stipulates
several requirements.
Clothing complying with EN 470-1
does not conduct electricity
from the outside to the inside;
metal fasteners are not used,
or are covered. Outside pockets
A - Burning resistance (1 to 4)
B - Contact heat resistance (1 to 4)
C - Convective heat
resistance (1 to 4)
E - Resistance to small splashes
must be avoided or placed
at an angle or designed with
6
a flap to prevent ingress of molten
particles. In general, clothing
that complies with EN 470-1
meets certain requirements
in terms of tensile strength,
tear resistance, flame spread,
and molten metal splash.
79
Head protection - Masks a
2006-520
The advantages of the EUROLUX Jet Advance welding mask
New exclusive design:
Comfort and protection:
• Easy extractable filter released with
a simple simultaneous pressure
on the pushbutton.
• Covering shape for an optimized
head protection.
• Quick and easy access to the protection
screen and to the ADVANCE filter
for simple maintenance.
2006-519
• Adjustable head gear with 4 positions
that can suit any morphologies
or welding practices.
• Optimization of the volume for a better
breathing comfort.
• Made out of high resistance synthetic
material (Nylon 66). Very light, this material
is an excellent temperature holder.
The liquid crystal Advance filters: the extra-wide vision era
An extra-wide vision:
An ultra-powerful detection:
2
5 820 mm for an optimum
operational comfort, an excellent
visibility of the working area,
specially for welding in
all positions.
4 independent optical sensors
allowing an optimum detection
including for welding in all positions,
hidden arc, low current welding (TIG),
pulsed welding modes…
Advance 3000
filter V4/9-13
0,0005 s in speed of reaction
thanks to a mixed energy supply
with solar cells and replaceable
batteries.
Advance 4000
filter V4-9/13
The top-of-the-range solution for any
application:
• Reset button: in case of a dysfunction of the electronic
system, press the “reset” button twice to re-initialize
the original parameters.
• Grinding mode: a fixed shade 4 is activated, to ensure
optimum protection when grinding.
4 adjustment modes from an LCD screen
with digital keys:
• Welding: variable shades 4/9-13, 4 optical
sensors, regulation of the sensitivity and of
the return to a clear shade.
• Grinding: activation of the filter in clear shade level 4.
• Cutting, low current welding: adjustable shades 5 to 9 for TIG process
low intensity, microplasma, oxyacetylenic welding…
• “X mode”: adjustable shade 4*9-13 with magnetic sensors for outside
or obscured arc welding…
2006-207
2277-006
The new version Jet Advance
3000 presents 3 innovations:
• Auto-start function: it is not
necessary to push the “on”
button before starting to
weld. Automatic starting.
2006-458
An incredible speed of
reaction:
Technical characteristics of the Advance filters
Advance 3000 V4/9-13 filter
Advance 4000 V4/9-13 filter
Optical class
1/3/1
1/3/1
Switching time clear-dark
0.0005s
0.0005s
Switching time dark-clear
Sensibility adjustment
Sensors
Viewing area
Uninterrupted
10 positions per digital keys
turning magnetic in “X mode”
97 x 60 mm
97 x 60 mm
Clear shade
Index 4
Index 4
Dark shade
Adjustable with potentiometer
from 9 to 13
Adjustable with digital key
from 9 to 13
Yes
Yes - shade 4
Cutting / flame welding mode
No
Yes - shade 5 to 9
Constant protection UV / IR
Yes
Yes
Lithium CR2450 3 Volt batteries
Lithium CR2450 3 Volt batteries
Yes
Yes
Working temperature
–5 °C to + 55 °C
–5 °C to + 55 °C
Storing temperature
–30 °C to + 70 °C
–30 °C to + 70 °C
CE EN 379
CE EN 379
Grinding mode
Power supply
Solar cells
80
Adjustable between 0.1 and 1 sec Adjustable between 0.1 and 1 sec
Eyes protection standards
Characteristics of the
Eurolux Jet Advance mask
Weight of the mask equipped with filter 510 g
Hood material
Hood color
Face protection standards
Nylon 66
Blue
CE EN 175
To order:
• EUROLUX Jet Advance 3000:
W 000 261 354
• EUROLUX Jet Advance 4000:
W 000 261 355
• Filtre Advance 3000 V4/9-13:
W 000 260 839
• Filtre Advance 4000 V4/9-13:
W 000 260 974
2001-232
EUROLUX JET
2004-455
nd helmets
With EUROLUX JET, you
benefit from an extremely
modular design, with 16
1
5
possible combinations.
2001-235
adapted to all possible
2001-241
EUROLUX JET can be
applications.
• Passive filter protection
2
6
2004-444
EUROLUX JET
2001-236
of vision and protective tints:
2001-281
with a large variety of fields
SILVER PROTANE® .
• High-comfort
3
7
electro-optical models
with fixed or variable tint:
ELECTRONIC.
4
EUROLUX JET
• Passive filters
SILVER PROTANE®
Shade 11
CE EN 175 - EN 169
The mirror-finish PROTANE filter
reflects 70% of the thermal rays
responsible for the heat.
Combined with the EUROLUX JET
mask, they provide optimal facial
protection for welders.
• With PROTANE®
ELECTRONIC filter
CE EN 175 - EN 379
PROTANE© ELECTRONIC
electro-optical filters ensure optimal
ocular safety and protection for
welders. These solar-powered liquid
crystal filters are always ready for use
and darken on exposure to arc light.
When clear (undarkened), they
provide protection against ultraviolet
and infrared light rays (minimum
protection level: 13).
Basic
mask
EUROLUX
JET (bare)
0082-0560
1
2
3
4
Basic
mask
EUROLUX
JET (bare)
0082-0560
5
6
7
8
2004-444
2001-237
EUROLUX JET PROTANE®
8
Cartridges
Mask
SILVER PROTANE®
package
Cartridge T11 105 x 50 mm
0082-0564
Flip-up cartridge T11 105 x 50 mm 0082-0565
0082-0566
EUROLUX JET T11 -133 x 114 mm
0082-0567
0082-0588
Cartridges
PROTANE® ELECTRONIC
Cartridge First 108 x 51 mm
0082-0568
Cartridge First flip-up108 x 51 mm
0082-0569
Cartridge Fixe DIN 3/11
0082-0570
Cartridge Variable DIN 4/9-13
W 000 261 535
Mask
package
EUROLUX JET First 108 x 51 mm
0082-0589
EUROLUX JET First flip-up
0082-0590
EUROLUX JET Fixe DIN 3/11
0082-0591
EUROLUX Variable DIN 4/9-13
0082-0592
Main characteristics of PROTANE® ELECTRONIC filters:
Variable
Fixe
Tint when clear
DIN 4
DIN 3
Tint when dark
Adjustable from DIN 9 to 13
DIN 11
Field of vision
98 x 47 mm (4 606 mm2 )
98 x 47 mm (4 606 mm2 )
Obscuration speed
0.3 ms (at 23 °C )
0.5 ms (at 23 °C )
Clearing time
Adjustable from 0.1 to 1.0 sec 0.2 sec
Sensitivity adjustment
Yes
No
Optical sensors
2
2
Power supply
Solar cells
Solar cells
Optical class
1/2/1
1/2/1
Warranty
2 years
2 years
First
DIN 3
DIN 11
92 x 35 mm (3 220 mm2 )
0.5 ms (at 23 °C )
0.2 sec
No
2
Solar cells
1/1/1
2 years
6
81
Head protection - Masks a
EUROLUX JET COOL AIRLINE – compressed air circuit
CE EN 1835
This is a complete respiratory protection system on a breathable compressed air circuit.
EUROLUX JET COOL AIRLINE provides the welder with a high level of protection (nominal protection factor 200,
over the requirement for the EN 1835 standard) while leaving him completely free in his movements.
Regulator
with AIRLINE adaptor:
Compactness for welders’ safety
and protection :
• Pressure reduction and airflow
regulation from 140 l/min to
250 l/min at a nominal
pressure of 4.5 to 6 bars.
• Sound alarm (whistle)
indicating insufficient air flow
volume (less than 140 l/min).
• Non-renewable charcoal filter
to eliminate harmful odours.
2005-933
This system also reduces maintenance costs and improves flexibility.
2004-442
2005-886
B
A
B
A Face shield from the
AIRLINE filter unit:
Comprising three filtering units
eliminating liquids, solid foreign
matter, oil vapour and oil smells
from the compressed air
generator.
It provides users with healthy
and breathable air.
• Input pressure control between
0.5 and 10 bars via a regulator
(monitoring pressure gauge).
• Allows one or two users to
receive air at the same time.
D
EUROLUX JET COOL
range
B Regulator with AIRLINE adaptor mounted
+
on a very comfortable wide belt.
C to be completed by a 10 m flexible
compressed air pipe
82
0082-0625
0082-0634
0082-0626
0082-0115
0082-0631
0082-0630
0082-0632
0082-0568
0082-0499
0082-0500
0082-0628
0082-0635
0082-0636
0082-0576
D AIRLINE filtration unit for
+
wall mounting (0082 0682),
or fitted to a frame
To order
Designation
Pack Cat. no.
A + B
EUROLUX JET
COOL AIRLINE
First
0082-0675
EUROLUX JET
COOL AIRLINE
First Flip-up
0082-0676
C To place an
order: compressed air pipe, 10 m
EUROLUX JET
COOL AIRLINE
Fixe DIN 3/11
0082-0677
EUROLUX JET
COOL AIRLINE
variable DIN
4/9-13
0082-0678
D AIRLINE
Specifications
filter unit
(optional)
COOL AIRLINE system eco version
with PROTANE Electronic First filter
DIN 3/11 108 x 51 mm
0082-0675
Main spare parts
EUROLUX JET range
EUROLUX JET welding helmet
Welding helmet screws
Sweat band
Comfortable sweat band
Bare cassette – 105 x 50 window
Bare cassette – flip-up
Bare cassette – 133 x 114 mm
First cell – 108 x 51
PROTANE® fixed electronic cell
PROTANE® variable electronic cell
Holding spring – 133 x 114 mm
Insert – 133 x 114
Insert – 105 x 50 mm
Outer shield – CR39 133 x 114
D
Wall mounting
0082 0682
COOL AIRLINE system version
with PROTANE Electronic First filter
DIN 3/11 flip-up window
Or fitted to
a frame
(Consult us)
COOL AIRLINE system version with
PROTANE Electronic Fixe filter
DIN 3/11 wide vision 4 606 mm2
COOL AIRLINE system version with
PROTANE Electronic variable filter
DIN 4/9-13 wide vision 4 606 mm2
Inner shield – 133 x 114
Outer shield – CR39 105 x 50 mm
Inner shield – 105 x 50 mm
Coloured shield 1 - 105 x 50 mm
0082-0578
0071-0044
0082-0577
0082-0518
EUROLUX JET COOL range
Air inlet nozzle
Flexible pipe
Neck joint
Head joint
Standard belt
Bare basic filtration unit
Bare alarm filtration unit
COOL unit P2 filter
0082-0600
0082-0604
0082-0603
0082-0602
0082-0606
0082-0608
0082-0617
0082-0609
COOL unit P3 filter
COOL unit prefilter
COOL base battery
COOL alarm battery
Universal charger
Charger – 5 batteries
0082-0614
0082-0610
0082-0611
0082-0619
0082-0645
0082-0646
EUROLUX JET COOL AIRLINE range
Regulator + adaptor on belt
Assembly bowl with valve and ring
Particle pre-filter
Coagulation oil filter
Charcoal odour filter
0082-0680
0082-0692
0082-0693
0082-0694
0082-0691
nd helmets
CHAMELEON helmet
• These helmets are self darkening masks equipped with a fixed liquid crystal cell
for the F type (DIN 3/11) and a variable one for the V type (DIN 4/9-13).
Very light, this high technology helmets are sold with an adjustable headgear.
• Helmets are in accordance with the instructions and with
the European EN 195 & EN 379 standards.
2006-218
Description
1
To order
1 - CHAMELEON 3 F
W 000 261 351
1 - CHAMELEON 3 V
W 000 261 352
Net Type of cell Reaction time Field of vision
weight
in sec.
410 g
Fixed DIN
3/11
DIN
455 g Variable
4/9-13
1 - CHAMELEON 3 V+ W 000 261 353
Light-Dark:
1/3600
Dark-light: 0.1
2 sec
94 x 35 mm
(3.70” x 1.37”)
Light-Dark:
1/16000
Dark-light:
between 0.1
and 1 sec.
97 x 47 mm
(3.81” x 1.85”)
Hand-held mask
• Delivered with window 105 x 50 mm, lens shade 11 and clear lens.
To order
2
Matière
Net
weight
Characteristics
2 - SUPER AIGLON
glass reinforced
W 000 011 116 Fibre
polyester mask
490 g
Classic ultra-robuste,
Inside handle.
3 - SUPER ECLIPSE
glass reinforced
W 000 011 118 Fibre
polyester mask
550 g
Sliding window
0947-077
1415-024
Designation
3
Fibreglass reinforced
polyester helmet
with PROTANE lens
• Heat (170 °C) and humidity resistant,
• Delivered with headgear, single window 105 x 50 mm, lens shade 11
and anti-stick screen.
To order
Net
weight
W 000 260 437
460 g
Designation
4 - SUPER ROBUR
Characteristics
Simple, suitable for all arc processes.
0950-069
4
Vulcanised black fibre
helmet
• Light-weight.
• Not recommended for high current welding.
• Delivered with headgear, window 105 x 50 mm lens shade 11
and anti-stick screen.
To order
Net
weight
5 - ROBUR fibre
W 000 260 439
270 g
The simplest and most light-weight.
6 - TETRA fibre
W 000 260 445
490 g
Flip-up window version.
0254-054
0254-054x
Designation
5
6
Characteristics
6
83
Head protection
Accessories for polyester
and vulcanised fibre
masks
0254-051
1198-022
Designation
1 - Standard headgear
To order
Characteristics
W 000 011 137
Polyamid, reinforced rack, removable forehead
foam padding strip.
1909-060
1
3
2 - Sweat band
0082-0109
Foam band. (by 10 pieces)
3 - Leather bib
for balaclavas
0082-0085
Can be used with all balaclavas, neck protection
against arc radation. Natural grain leather, fixing
by way of an adhesive strip.
2
Helmets
thermoplastic
• Light-weight, water, flame, radiant heat (to 180 °C) resistant.
(nylon PA6 with 15% fibre glass)
• Liftable window enabling to protection of the face during slag chipping.
• Ruggedness.
• Delivered with headgear with rack, window 105 x 50 mm, lens shade 10.
To order
Net
weight
4 - PROMASK
W 000 260 451
530 g
Integral face and neck protection.
5 - MINI PROMASK
W 000 260 452
470 g
Design allowing easy movement with head.
4
Leather helmets
0254-053
6
5
• The ideal helmets for supervisors and control staff.
• Designed for welding in confined spaces.
• Delivered with one PROTANE© lens shade 11, window 105 x 50 mm.
To order
Net
weight
6 - Wallet helmet
W 000 011 115
120 g
Grain leather, can be folded to wallet size.
7 - Leather helmet
W 000 011 135
250 g
Grain leather, small size.
Natural grain leather, liftable window,
with visor foam lining at forehead and
cheekbone level.
Designation
7
84
Characteristics
2002-132
2002-177
Designation
Characteristics
2000-489
Eyes protection
Passive filter PROTANE ® and SILVER PROTANE ®
Choose the lens shade adapted to your working conditions
Current
(A)
1
2.5
5
10
20
30
40
60
80
100
150
175
200
225
250
300
350
400
450
500
Coated
MIG
MIG
electrodes Heavy metals Light alloy
MAG
TIG
Gouging
PLASMA
Cutting
6
7
8
9
10
11
8
9
8
9
10
10
10
11
11
11
9
11
10
11
12
11
12
10
13
13
12
PLASMA
Welding
12
12
11
13
13
12
12
12
13
14
13
13
14
14
14
15
14
13
14
15
15
14
15
Welding glasses
Coloured filtering glasses EN 169
COLOURED WELDING GLASSES 105 x 50 mm
Bilbox
of
Dimension
105 x 50 mm
Shade
Dimension
105 x 50 mm
Box
of
5 pieces W 000 335 009
5
W 000 010 915
100 pieces
5 pieces W 000 335 010
6
W 000 010 916
5 pieces W 000 335 011
7
5 pieces W 000 335 012
8
5 pieces W 000 335 013
Bilbox
of
Dimension
98 x 75 mm
Shade
Dimension
98 x 75 mm
Box
of
5 pieces W 000 335 089
5
W 000 010 939
100 pieces
100 pieces
5 pieces W 000 335 090
6
W 000 010 940
100 pieces
W 000 010 917
100 pieces
5 pieces W 000 335 091
7
W 000 010 941
100 pieces
W 000 010 918
100 pieces
5 pieces W 000 335 092
8
W 000 010 942
100 pieces
9
W 000 010 919
100 pieces
5 pieces W 000 335 093
9
W 000 010 943
100 pieces
5 pieces W 000 335 014
10
W 000 010 920
100 pieces
5 pieces W 000 335 094
10
W 000 010 944
100 pieces
5 pieces W 000 335 015
11
W 000 010 921
100 pieces
5 pieces W 000 335 095
11
W 000 010 945
100 pieces
5 pieces W 000 335 016
12
W 000 010 922
100 pieces
5 pieces W 000 335 096
12
W 000 010 946
100 pieces
5 pieces W 000 335 017
13
W 000 010 923
100 pieces
5 pieces W 000 335 097
13
W 000 010 947
100 pieces
5 pieces W 000 335 018
Clear
W 000 010 926
100 pieces
5 pieces W 000 335 098
Clear
W 000 010 950
100 pieces
5 pieces W 000 335 020
CR39
W 000 335 019
200 pieces
5 pieces
CR39
W 000 335 099
200 pieces
W000 335 100
6
85
Eyes protection
Welding glasses
Coloured filtering glasses EN 169
Bilbox
of
Dimension
110 x 90 mm
Shade
Dimension
110 x 90 mm
Box
of
5 pieces W 000 335 035
5
W 000 010 927
100 pieces
5 pieces W 000 335 036
6
W 000 010 928
100 pieces
5 pieces W 000 335 037
7
W 000 010 929
5 pieces W 000 335 038
8
W 000 010 930
5 pieces W 000 335 039
9
5 pieces W 000 335 040
Shade
Dimension
108 x 51 mm
Box
of
5 pieces W 000 335 047
5
W 000 010 951
100 pieces
5 pieces W 000 335 048
6
W 000 010 952
100 pieces
100 pieces
5 pieces W 000 335 049
7
W 000 010 953
100 pieces
100 pieces
5 pieces W 000 335 050
8
W 000 010 954
100 pieces
W 000 010 931
100 pieces
5 pieces W 000 335 051
9
W 000 010 955
100 pieces
10
W 000 010 932
100 pieces
5 pieces W 000 335 052
10
W 000 010 956
100 pieces
5 pieces W 000 335 041
11
W 000 010 933
100 pieces
5 pieces W 000 335 053
11
W 000 010 957
100 pieces
5 pieces W 000 335 042
12
W 000 010 934
100 pieces
5 pieces W 000 335 054
12
W 000 010 958
100 pieces
5 pieces W 000 335 043
13
W 000 010 935
100 pieces
5 pieces W 000 335 055
13
W 000 010 959
100 pieces
5 pieces W 000 335 044
Clear
W 000 010 938
100 pieces
5 pieces W 000 335 056
Clear
W 000 010 962
100 pieces
5 pieces W 000 335 046
CR39
W 000 335 045
200 pieces
5 pieces W 000 335 058
CR39
W 000 335 057
200 pieces
SILVER PROTANE® glasses EN 169
Bilbox
of
Dimension
105 x 50 mm
Shade
Dimension
110 x 90 mm
Bilbox
of
5 pieces
5 pieces
W 000 335 025
9
W 000 010 931
5 pieces
W 000 335 026
10
W 000 010 932
5 pieces
5 pieces
W 000 335 027
11
W 000 010 933
5 pieces
5 pieces
W 000 335 028
12
W 000 010 934
5 pieces
5 pieces
W 000 335 029
13
W 000 010 935
5 pieces
5 pieces
W 000 335 030
14
W 000 010 938
5 pieces
Bilbox
of
Dimension
108 x 51 mm
Blibox
PROTANE®
glasses
2003-081R
The SILVER PROTANE lenses will prove their efficiency in all welding
operations where the arc heat causes discomfort.
The SILVER PROTANE filter reflects 70%
of thermal radiations (causing heat):
• less irritation and therefore less tiredness,
• more precision and better quality work,
• more comfort and better working conditions.
“Test SILVER PROTANE® and weld cool”.
Magnifying glasses
For some precision welding, magnifying the work zone is necessary.
We advise not to use this type of lens continuously without having
consulted an ophtalmologist.
These lenses must be used in conjunction with filtering PROTANE ® lenses.
86
Bilbox of
Dimension 105 x 50 mm
Dioptre
1 pieces
0071-0010
x 1,0
1 pieces
0071-0015
x 1,5
1 pieces
0071-0020
x 2,0
1 pieces
0071-0025
x 2,5
Description
Welding range
1198-029
0947-089
PILOT
1
1 - PILOT 1
3
0947-088
2277-007
2
2277-008
5
2277-009
6
4
2 - PILOT 1
Flip-up
3 - PILOT 2
Plastic
4 - PILOT 2
Metal
5 - Everest
Protection range
6 - PILOT 1
Plastic
7 - PILOT 2
Metal
7
CLASSIC
2277-012
2277-011
2277-010
2277-013
9
10
11
Description
Welding range
8 - CLASSIC
Over
9 - CLASSIC
Welding
Protection range
10 - CLASSIC
Visit first
11 - CLASSIC
Visit clear
FASHION and VISIT
Description
Welding range
12 - FASHION
welding
2277-014
12
2277-015
2277-016
13
14
2277-018
2277-017
16
Description
Welding masks
15 - Mask
welding
2277-019
Grinding masks
2004-962
W 000 011 046
-
W 000 011 052
-
W 000 011 050
-
W 000 011 053
-
One piece supple black PVC frame, elastic band,
aerated side covers honeycombed casing.
Flip-up anti-fog and anti-scratch treatment,
adjustable elastic band.
Black plastic frame two pieces: adjustable chain
for nose, adjustable elastic band.
Metal frame two pieces: adjustable chain for nose,
Standard black goggles with foldable side shields
polyamide frame and side shields screwed frame
for lens replacement.
No shade
W 000 011 049
W 000 011 051
One piece supple black PVC frame, elastic band,
aerated side covers honeycombed casing.
Metal frame two pieces: adjustable chain for nose,
adjustable elastic band, polycarbonate clear ocular.
16 - FIRST
17 - OVER
18
Shade 5
Characteristics
W 000 011 054 Over goggles, green shade, anti-scratch surface.
W 000 011 055
Anti-scratch surface, frame & side shield,
changeable polycarbonate glasses, adjustable elastic band.
No shade
Single screen panoramic goggle, indirect ventilation,
usable as over goggles.
Anti-scratch surface, frame & side shield,
W 000 011 057
changeable polycarbonate glasses.
W 000 011 056
To order
Shade 3
Shade 5
Characteristics
Black frame, single screen, field of vision 180°,
W 000 011 058 W 000 011 059 strait side wearable with a ear muff,
adjustable band.
Black frame, single screen, field of vision 180°,
13 - FASHION
W 000 011 060 W 000 011 061
welding max
adjustable side length and slope.
Protection range
No shade
14 - Visit
W 000 011 062
Look clear
impact
W 000 011 063
Look smoked
resistance
W 000 011 064
Look yellow
W 000 011 065
Look mirror
MASK
17
W 000 011 047 W 000 011 048
Characteristics
To order
8
15
To order
Shade 5
Shade 6
18 - STAR
To order
Shade 3
Shade 5
Characteristics
Field of vision 180°; long life duration,
W 000 011 067 W 000 011 066 adjustable elastic band, indirect ventilation,
anti-fog treatment, wearable as over-goggles.
No shade
Anti-scratch treatment, direct ventilation,
W 000 011 068
Field of vision 180°; Long life duration,
W 000 011 069
adjustable elastic band, indirect ventilation,
anti-fog treatment, wearable as over-goggles.
Anti-scratch treatment, anti-fog treatment,
W 000 011 070
6
87
Ears protection
To order
Noise
reduction
value
1 - AIRSOFT
Reusable
ear plugs
0080-0032
100 pairs
SNR 30 dB
Ear plugs with cords, washable,
supple material with air pocket
in the center for added comfort.
2 - QB 3
Headgear
0080-0040
10 pairs
SNR 22 dB
Light and comfortable alternative
to standard ear plugs, washable.
3 - SAFILENCE 300
Ear muffs
0080-0046
1 piece
SNR 25 dB
3-positions adjustable headband.
4 - SAFILENCE LM 7
Ear muffs
0080-0215
1 piece
SNR 28 dB
Multi-position headband, muffs pivot
washable and comfortable.
5 - SAFILENCE 300
Ear muffs
0080-0046
1 piece
SNR 25 dB
Foldable super-compact headband,
ultra-light for extended use.
2002-392
1311-066
4
1026-008
1853-011
1311-065
3
2
88
Characteristics
5
2002-127
1
1311-064
Description
Body protection - Clothes
Apron
To order
Description
1 - Flesh-split
leather apron
• 90 x 70 cm
• 110 x 80 cm
Blister pack
Characteristics
Natural flesh split cowhide,
easy-fasten clips
W 000 010 585
W 000 010 587
2 - Grain leather
apron
• 110 x 80 cm
Top grade, natural, grain-split
cowhide with belt type fastening.
W 000 010 588
3 - Chrome free
grain leather
• 90 x 70 cm
Soft cowhide leather apron, vegetable
tanned (for people allergic
to chromium used in tanning).
1
0951-030
1
2
0951-031
2002-051
2002-050
W 000 010 589
3
To order
Bolero apron
and oversleeves
Description
4 - Bolero apron
Size 52-56 TGT
Grain-split cowhide
5 - Long
oversleeves
670 mm
Characteristics
Removable protective apron, press
stud fasteners, elastic at bottom
of back, stand-up collar,
elastic cuffs, Kevlar seams.
0820-0055
W 000 010 593
Flesh-split cowhide oversleeves,
fastening by straps and counter
straps with metel buckles at shoulder
level, Kevlar seams.
W 000 010 592
Flesh-split cowhide oversleeves,
elasticated fastening at elbow level,
Kevlar seams.
6
4
5
6
1198-034
1198-035
0951-032
0951-032
6 - Short
oversleeves
450 mm
Blister pack
89
Body protection - Clothes
1198-064
2
To order
Description
1 - Flesh-split leather
jacket
• Size 52-54
• Size 58-62
CE EN470-1
2002-045
4
4 - Gaiter with straps
Length: 300 mm
W 000 010 590
5 - Gaiter with Velcro
Length: 300 mm
W 000 010 591
2 b
Description
1 - Welder’s hood
• Size 54-59
• Size 59-65
• Size 65-70
2a - Fireproof green
cotton head
Goat grain
leather collar
2b- Goat grain
leather head
and collar
3 - Safety cap
CE EN 812
1198-017
1198-019
4
1806-089
1 inside pocket double stud fastening
with flap velcro fastening wing collar
lined with fireproof cotton,
length 760 mm.
Fireproof cotton back for better
ventilation, used when complete
protection of the back is not
necessary.
Natural, flesh-split cowhide gaiters,
fastened with metal buckles,
Kevlar seam.
Natural, flesh-split cowhide gaiters,
fastened with Velcro, Kevlar seam.
5
2244-057
2 a
3
90
W 000 010 596
W 000 010 598
W 000 011 107
Characteristics
Natural flesh-split leather jacket,
1 inside pocket fastening with double
press studs covered with flap velcro
fastening cuffs stick up collar lided
with fireproof cotton.
To order
2244-058
1
0254-040
Other welder’s
clothing
W 000 010 594
W 000 010 595
2 - Grain-split leather
jacket
• Size 52-54 TGT
CE EN470-1
3 - Grain-split leather
jacket
half-back in Proban
• Size 52-54 TGT
• Size 56-60 TGT
1198-038
1198-064
3
Per item
1198-033
1
1198-036
Jackets, trousers, gaiters
4 - Leather
kneepads
Characteristics
W 000 261 499
W 000 261 500
W 000 261 501
Protects the head, ears, neck and nape
against light weld spatter.
Made of fireproof PROBAN material.
0820-1060
Fastened by string around the face
Kevlar seam.
0820-1065
Very covering hood, vegetable tanning anti-allergy,
excellent protection against projections in welding
cutting, seam wire para-aramide.
0820-1055
Cap with ABS safety shell absorbs shocks
to protect the head when a safety helmet is not
required. Blue cotton fabric, adjustable visor,
wide air vents.
0820-1035
Knee protection, prevents knee pain
during welding operations.
Natural cowhide pouch contains
viscoelastic foam pad.
Hands protection
TIG gloves
UNIVERSAL gloves
•
•
•
•
•
•
• 5 fingers, american cut,
• webbed thumb, fitted forefinger,
• natural grain cowhide leather
for the palm and thumb,
• split cowhide leather
for the back and the cuff,
• in accordance with EN 420,
EN 388.
5 fingers, american cut,
wing fingers,
reinforced forefinger,
hand with goatskin grain,
artery protection,
natural cow split cuff
100 mm long,
• exceptionally soft,
EN 388, EN 407.
To order 1 pair:
Size 9
W 000 010 421
Size 10
W 000 010 422
The cheapest
welding glove
Comfortable
and resistant
LONG BASIC
LONG BASIC +
•
•
•
•
•
•
•
•
•
To order 1 pair:
Size 10 W 000 010 417
split cowhide leather,
5 fingers,
150 mm cuff,
the cheapest welding glove,
in accordance with EN 420,
EN 388.
Specially design
for heavy duty
split cowhide leather,
5 fingers,
150 mm cuff,
reinforced strip on part
of the palm and back,
• cotton seams,
• soft, comfortable and resistant,
EN 388.
To order 1 pair:
Size 10 W 000 010 413
To order 1 pair:
Size 10 W 000 010 414
EN 407
EN 420
• specially designed
for heavy duty,
• MMA, MIG, MAG application
heat resistant,
• split leather,
• american cut and Kevlar seams,
EN 388, EN 407.
EN 420
EN 388
412X4X
2122
STOPCALOR
To order 1 pair:
Size 9
W 000 010 418
2004-705
2004-714
2004-963
EN 420
EN 388
wwwor more
.weld
c
line- hoice
alw.c
om
2004-514
Universal use
2004-957
TIG gloves
Crea
a pro ting
envi fesional
ronm
ent
F
EN 420
EN 388
2122
EN 420
EN 388
2122
EN 388
2122
EN 407
2122
Heavy duty
welding
Heavy duty
welding
Protection
gloves
Protection
gloves
STOPCALOR +
STOPCALOR ALU
DOCKER gloves
PROTECT COMFORT SENSITIVE
• split leather, American cut
and Kevlar seams,
• same heat resistance than
STOPCALOR,
with a better suppleness,
EN 388, EN 407.
• split leather specially
for heat resistance,
• back and cuff treated
with aluminium,
• for MIG, MAG, MMA or casting,
• the reference in term of heat
protection,
EN 407.
•
•
•
•
•
• grain leather,
• a mechanical resistant glove
for comfortable use.
• the best answer for flexible
and resistant gloves,
• 5 fingers, american cut,
• wing fingers,
• hand with goatskin grain,
• artery protection,
• natural cow split cuff complies
with EN 420.
To order 1 pair:
Size 10 W 000 010 428
2004-707
2004-959
2004-958
Protection
gloves
To order 1 pair:
Size 9
W 000 010 425
Size 10 W 000 010 426
To order 1 pair:
Size 10 W 000 010 427
0951-025
To order 1 pair:
Size 10 W 000 010 420
To order 1 pair:
Size 10 W 000 010 419
handling 5 fingers,
american cut, wing finger,
natural cow split for palm,
back and cuff in cotton with
split leather artery protection,
• split leather strengthening piece
sewed on the back,
polycotton seam,
EN 388.
412X4X
6
EN 388
3132
EN 407
413X4X
EN 388
2122
EN 407
412X4X
EN 420
EN 388
2122
EN 420
EN 388
2121
EN 420
2004-971
EN 420
91
Welding screens and strips
CE EN 1598
0823-019
Welding screens
OPTILAM range
1 930
• 7 strips width 300 mm, height 1 750 mm,
covering 50 mm, self extinguishable strips,
• very stable, easy mounting to the angles
thanks to stabilising feet.
To order
Shade
1 860
Complete
screen
Set of
7 spare strips
green T6
W 000 010 473
W 000 010 255
dark green T9
W 000 010 474
W 000 010 256
orange CE
W 000 010 472
W 000 010 257
Triptycal welding screens
810
1 800
810
0951-038
1 900
LE MODULABLE range
• Frame of 3 turnable screens ( 3 420 m ),
• mounted on rollers of which two with blocking,
• 1 streched curtain over the width attached
by a VELCRO strap,
• self-extinguishing.
To order
Shade
Complete
screen
Set of
7 spare strips
green T6
W 000 010 477
W 000 010 172
dark green T9
W 000 010 478
W 000 010 173
orange CE
W 000 010 476
W 000 010 174
3 400 mm
2 000
700
strips
700
or
1100
mm
2 100 mm
0823-023
700
TRIPTYCAL range
• Triptycal with 3 flexible curtains
1 600 x 1 400 mm,
• very good stability,
• mounted on swiveling rollers of which two
with blocking,
• height 2 000 mm,
• width 700 + 2 000 + 700 mm.
2 000 mm
CE EN 1598
0823-022
CE EN 1598
CE EN 1598
Shade
Complete
screen
Set of
7 spare strips
green T6
W 000 010 481
W 000 010 351
dark green T9
W 000 010 482
W 000 010 359
orange CE
W 000 010 480
W 000 010 355
UNIVERSAL range
• Width 3 500 mm or 4 300 mm,
screen height 2 100 mm with rollers 2 000 mm
without roller,
• curtains and strips, conform to standard project,
• self-extinguising,
• strip height 1 800 mm. 2 mm thickness,
• curtain height 1 800 mm 0.4 mm thickness,
• strip covering 66 %.
700
or
1100
mm
To order
L 3 500 mm
= 700 + 2 100 + 700
Shade
To order
With
3 curtains
With
16 strips
green T6
W 000 010 275
W 000 010 280
dark green T9
W 000 010 276
W 000 010 281
orange CE
W 000 010 277
W 000 010 282
curtains
2 100 mm
L 4 300 mm
= 1 100 + 2 100 + 1 100
Shade
0823-025
3 400 or 4 300 mm
92
To order
With
4 curtains
With
20 strips
green T6
W 000 010 285
W 000 010 290
dark green T9
W 000 010 286
W 000 010 291
orange CE
W 000 010 287
W 000 010 292
Welding accessories
Chipping hammers
To order
Cat. no.
W 000 010 801
W 000 010 556
0951-011
0951-013
0951-012
2004-610
Description
Wooden handle and forged steel head
Steel handle and stainless steel head
Wire brushes
To order
Description
Selection criteria
Adapt the brush to the steel you use 1 - Brush 4 rows brass plated steel
2 - Brush 4 rows tempered steel
(stainless for stainless steel).
3 - Brush 4 rows stainless steel
1
2
Cat. no.
W 000 010 162
W 000 010 163
W 000 010 165
3
Type
Application
Description
nominal
volume
To order
4 - SPRAYMIG SIB
Protection of the
nozzles and other
parts from
lacquering.
Contents silicone.
Aerosol
405 ml
W 000 011 093
5 - SPRAYMIG H2O
Protection of the
nozzles and
contact tips.
Silicone free.
Water based.
Aerosol
520 ml
W 000 010 001
6 - NET MIG
Protection of the
nozzles by
steeping.
Do not use with
fume extraction
nozzles.
Cam 220 ml
W 000 011 071
7 - SKINCRIC C-10/S1
Solvent:
degreasing before
application of the
penetrating,
elimination of the
excess of the
revealer.
Aerosol
650 ml
W 000 010 096
Red penetrating:
reveals the
8 - SKINCRIC P-138/SA welding defaults
under the action
of the revealer.
Aerosol
650 ml
W 000 011 095
Revealer of
cracks.
9 - SKINCRIC R-764/S1 Use it after the
application of the
penetrating.
Aerosol
650 ml
W 000 011 097
Aerosol
650 ml
Aerosol
650 ml
W 000 010 963
Designation
2007-399
2007-394
2007-394
Aerosol
6
7
Anti-spattering
agents
2006-240
2006-239
5
2006-238
4
8
9
10
2000-228
2004-815
Cracks
detection
11
Leaks
detection
10 - BUBBLE
Leak detector.
11 - 1000 BULLES
Leak detector.
6
W 000 011 090
93
0823-029
2000-174
Secondary cables
Extra flexible copper cable Neopren insulated
Standard H 01 N2 - E.
Single-core cables to connect output
from power source to electrode holder
or earth clamp.
Section
Current*
To order
Per linear meter
16 mm2
150 A
W 000 010 137
25 mm2
202 A
W 000 010 138
35 mm2
250 A
W 000 010 139
50 mm2
302 A
W 000 010 140
70 mm2
384 A
W 000 010 141
95 mm2
465 A
W 000 010 142
120 mm2
539 A
W 000 010 143
*
**
Maximum permissable
under steady conditions
(IEC recommandation 287)
Depending on duty cycle at 60%.
Flexible copper cable Neopren insulated
Standard H 01 N2 - D
To order
Section
16
25
35
50
70
95
Current**
mm
mm2
mm2
mm2
mm2
mm2
2
175
230
290
365
460
560
A
A
A
A
A
A
Per linear meter
W
W
W
W
W
W
000
000
000
000
000
000
260
260
260
260
260
260
Spool of 50 m
272
273
271
270
269
268
W
W
W
W
W
W
000
000
000
000
000
000
260
260
260
260
260
260
274
275
276
277
278
279
0947-060
0947-054
Earth clamps
1
Designation
2
Type
Cross section
maxi
To order
300 A
35 mm2
W 000 010 577
600 A
70 mm2
W 000 010 578
200 A
25 mm
2
W 000 010 579
400 A
70 mm
2
W 000 010 580
600 A
70 mm2
W 000 010 597
300 A
50 mm
2
W 000 010 583
600 A
95 mm
2
W 000 010 584
800 A
95 mm2
W 000 010 988
1 - Bronze
Crocodile type
2 - Steel
0947-053
Power
3
Spring type
Clamp type
3 - Bronze
4 - Steel
2002-234
4
0947-061
Cable connectors
5
Designation
5 - Male connector
6
6 - Female connector
94
A maxi
Ø mm2
To order
250
10-25
W 000 010 559
400
35-50
W 000 010 560
600
70-95
W 000 010 561
250
10-25
W 000 010 562
400
35-50
W 000 010 563
600
70-95
W 000 010 564
AZUR MT torches
AZUR MT torches
A range of manual aspirating torches for MIG-MAG welding.
Perfect mean to collect fumes the closes to emission source
without decrease of productivity.
Product advantages:
• handliness,
• effective aspiration.
2005-745
AZUR MT 250
Duty cycle at 100 %
250 A (CO2)
Original equipment:
• steel wire 1.0 mm
• nozzle Ø 14 mm
• 0.8 to 1.0 mm*
Iron work, metallic joinery.
2005-744
Wear parts for AZUR MT torches
AZUR MT 250
2
1
3
4
5
AZUR MT 350 and 400 W
3m
W 000 237 948
4m
W 000 237 949
5m
W 000 237 950
2005-753
AZUR MT 350
Duty cycle at 100 %
350 A (CO2)
Original equipment:
• nozzle Ø 16 mm
• 1.0 to 1.2 mm*
Boiler making, track welding,
metal frame…
To order
3m
W 000 241 620
4m
W 000 237 951
5m
W 000 237 952
2005-738
AZUR MT 400 W
Duty cycle at 100 %
400 A (CO2)
Original equipment:
• nozzle Ø 16 mm
• 1.0 to 1.6 mm
Intensive welding
water cooled.
To order
3m
W 000 241 623
2
1
Wear parts
3
Ø mm
250
4
AZUR MT torche
350
400 W
0.8
W 000 234 576
-
1.0
W 000 234 578
W 000 234 581
1.2
-
W 000 234 582
1.6
-
W 000 234 583
1.0
W 000 234 577
W 000 234 600
1.2
-
W 000 234 601
W 000 237 880
W 000 234 884
Spring nozzle
W 000 237 901
W 000 238 023
Isolating diffuser
W 000 237 914
W 000 237 841
Sensor
W 000 237 826 W 000 237 829 W 000 237 837
Isolating body
W 000 237 932
Steel
1 Contact tip
Alu
2 Nozzle
3
4
5
6
6 5
2005-736
To order
-
Isolating diffuser
W 000 237 939
W 000 237 828
3m
W 000 237 935
0,6 4 m
1.0
5m
W 000 237 936
3m
W 000 237 873
Steel 1.0
1.2 4 m
5m
W 000 237 925
3m
W 000 237 877
1.2 4 m
1.6
5m
W 000 237 944
3m
W 000 237 933
0,6 4 m
1.0
5m
W 000 237 937
3m
W 000 237 878
1.2 4 m
1.6
5m
W 000 237 882
Internal liner
Teflon
W 000 237 938
W 000 237 927
6
W 000 237 942
W 000 237 928
W 000 237 912
95
4m
W 000 237 957
5m
W 000 237 958
AZUR: extraction and treatment
0823-021
More than ten years dedicated to welders working conditions
improvement. Professional customized solutions to solve
customers problems regarding extraction and filtration
of welding and cutting fumes and fine, dry dusts.
2277-021
2277-020
Referenced in many
activities sectors:
• training center,
• steelwork,
• metallurgy of iron and steel,
• boiler making,
• tubes factory,
• shipyard,
• manufacture of elevator
trolley, agricol material,
metal furniture,
automobile subcontracting.
0823-021
2277-023
2277-022
Suction panels in a training center
Extraction network for benches adjustment
of motors
2277-024
2277-025
Centralized networks of polyflexible booms
2277-026
Individual protection with an assisted
suction fan
Individual protection
96
On board high efficiency vacuum
installations in a shipyard
Suction panel with revolving of tools.
of fumes
Our solutions always take in account:
- the welders, their environment and working conditions,
- the respect of the standards and regulations, as health and safety are concerned,
- your economic requirements for a perennial investment with the guarantee
of efficient and durable results.
Professional technical college Vauban: an example of extraction
and treatment of welding and cutting fumes.
The solution applied:
• a welding workshop
for the students
• 4 types of work:
- welding at fixe place
on samples,
- welding on bulky metal
structures,
- brazing with the bench,
- cutting on automatic machines
(plasma and oxycutting
processes).
• Customer requests:
- modularity and effectiveness
of air flow rate according
to the number and the type
of operation stations,
- filtration and partial
recycling of the air
(particulary in cold
season).
• a centralized network for oil welding
applications with extraction
and filtration with self-cleaning.
2277-031
The context:
Each station is equipped with
a motorized obturator and the network
serves:
- 6 double tables suction
(welding of test-samples),
- 6 suction panels (brazing),
- 3 booms PEBE with large operating
range (bulky parts).
Two distinct networks with filtration
by CYCLOFILTRE with self-cleaning
for cutting machines.
2277-030
Boom
2277-027
Suction
panels
6
2277-028
2277-035
Cutting
2277-029
Double suction table
Outside filter
97
AZUR: extraction and treatment
Workbench extractors
Welding workbench with
AMSM mechanical filtering
for extraction at source
EU 8/9 mechanical filtering, EU 2
metal-mesh prefiltering, extraction
at source through worktable surface
and three lateral extraction panels.
Exist also in electrostatic filtration.
1156-016
Characteristics:
• Overall dimensions ( h x l x d ):
• Worktable:
• Work height:
• Max. admissible load:
• Lateral panel height:
• Suction flow rate:
• Motor
• Rear air outlet:
Mobile filters
For another dimension, consult us.
1 435 x 1 200 x 800 mm
1 100 x 750 mm
850 mm
200 kg
600 mm
1800 m3/ h
2.2 kW 230 /400 V three-phase
250 mm dia.
Characteristics:
• Metal-mesh prefilter with spark arrestor,
• Fibreglass filter cartridge
filtering surface area: 35 m3 (class EU 8/9),
• Fan with
1300 m3/ h useful air flow rate on arm nozzle,
• Motor power
1.1 kW
• Dimensions without arm
665 x 681 x 995 mm
• Weight
105 kg
• Sound level
< 70 dB (A)
• Pivoting guide wheels
• Alarm indicating fine filter saturation with 360° pivoting ECOFLEX arm, 3 m long.
2277-034
MECAZUR 35
Mobile
mechanical
filter
To order
Mobile mechanical filter for extracting
and filtering welding fumes and fine,
dry dust particles.
MECAZUR 35
• Pack MECAZUR 35 + 3 m arm
230/400 V, three-phase
Cat. no. 9405-0170
• Pack MECAZUR 35 +
3 m arm 230 V, single-phase.
Cat. no. 9405-0171
Mechanical filter characteristics:
• Metal-mesh prefilter on air inlet,
• High-performance filtering,
• Medium, EU 8/9 filtering,
• Built-in alarm is standard on all models,
• Arms can be mounted directly under the filter.
Wall-mounted filters
2277-032
MECAZUR 35 M
mechanical filter
Model
Associated fan
Max. air flow rate (m3/h)
Number of stations
Air flow rate at arm nozzle
Filter surface area
Sound level
MECAZUR 35 M for 1 arm
AZUR 2.1
2100
1
1100 m3/h
35 m2
64 dB (A)
To order
The MECAZUR 35 M mechanical
filter has a large storage capacity
for dust and dry fumes and
features maintenance-free filters.
98
To order
Cat. no. 9405-0145
• These filters are best used for welding
galvanised steel, aluminium alloys, etc…,
for any process that produces dry fumes.
• Equipped with an extraction arm, it
collects fumes and fine dust at a distance
of 30 to 50 cm from the source, in an
area of 0.5 to 1 m in diameter.
• The filter requires replacement 1 to 3
times a year, depending on use.
Complete MECAZUR 35 M
filter set with 1 arm:
• MECAZUR 35 M
mechanical filter
Cat. no. 9400-4050
• inlet for direct fitting of 1 arm
Cat no. W 000 235 220
• AZUR 2.1 fan
Cat. no. 9400-0310
• 3 m multi-articulation arm
Cat. no. 9400-1310
•
•
•
MECAZUR 35 M for 2 arms
AZUR 4.7
4700
2
2 x 1100 m3/h
35 m2
68 dB (A)
Complete MECAZUR 35 M
filter set with 2 arms:
• MECAZUR 35 M
mechanical filter
• TRC D=315 mm
Cat no. 9400-0332
• inlet for direct fitting of 2
arms Cat no. 9400-2510
• AZUR 4.7 fan
Cat no. 9400-0330
• 3 m multi-articulation arm
Cat. no. 9400-1310
Spare parts
Replacement filter Cat. no. 9400-0595
Prefilter Cat. no. 9400-0596
ECOFLEX arm: option consult us.
Portable filtering unit
Autonomous
Filtering Unit
Unit 0.23 PA
2277-033
The unit 0.23 PA (P = portable, A = automatic) is an indispensable tool
for all maintenance operation or for limited production, for a suction
on extraction torches (maxi. 250 A) and piping nozzle... It is appropriate
for all dry, not explosive dust with a fine filter of great capacity
of storage having a filtering surface of 12 m2.
A metal prefilter integrated to the filtering cartridge protects the fine
filter against all casual white-hot particles. In the air outlet there is a
fine filter of high performance (HEPA) which completes the filtration unit
and ensures a global efficiency of 99.9% for welding fumes.
It is delivered with a 5 m power supply cable and one 2.5 m flexible
extraction arm of 45 mm diameter.
Two extraction fans with separate flow, 1000 W power, permit to adapt
the extraction power to the connected pipe (torch and nozzle). The maxi
air flow rate is 160 m3/h with one motor and 230 m3/h with 2 motors.
To order: Unit 0.23 PA
Cat. no. 9400-1123
flexible
length
2004-830
2004-829
of fumes
Ø 45 mm
2.5 m
Tool-mounted extractors
1881-001
AZUR 2.1 E, and 3.0 E
Electrostatic filters
Characteristics:
• Supply voltage
• Motor power
• Filtering cartridge
• Sound level
• Finisher filter
• Standard
• Weight
Electrostatic filters
Designed and built to extract fumes from welding carbon steel
and oiled sheet metal.
• Collection at source guarantees the best fume extraction efficiency.
• AZUR wall-mounted electrostatic filters are equipped with heavy-duty
industrial filtering units.
• Used as recommended, electrostatic filters have a long lifetime, providing
significant savings.
Electrostatic filter characteristics:
• High-efficiency filtering,
• Washable filtering units,
• Built-in alarm is standard on all models.
When the filter needs cleaning, a sound alarm goes off and about 20 seconds
later the fan stops running. The filter must then be cleaned before the unit can
be returned to service.
• Simple, stand alone installation, may be used in addition to existing ventilation
and air treatment equipment.
To order
2003-276
230 V, 50 Hz, single-phase
2 x 1000 W
12 m2 (without maintenance)
< 70 dB (A)
HEPA
CE
15 kg (easy to use thanks
to the large wheels diameter)
2.1 E Electrostatic filter
- Associated fan: AZUR 2.1
+ arm
- Max. air flow rate: 2100 m3/h
- Number of stations: 1 or 2
- Filtering area 9.6 m2
Cat. no. 9400-1000 (filter)
Cat. no. 9400-4001
(arm support)
Cat. no. 9400-0310 (fan)
3.0 E Electrostatic filter
- Associated fan: AZUR 2
+ 2 arms
- Max. air flow rate: 2100 m3/h
- Number of stations: 1 or 2
- Filtering area: 16.4 m2
Cat. no. 9400-1100 (filter)
Cat. no. 9400-4011
(arm support)
Cat. no. 9400-0310 (fan)
6
99
AZUR: extraction
and treatment of fumes
Fixed extraction
equipment
Telescopic arm
Arm characteristics:
• Arm extension from 1.1 m to 2.2 m
• Arm pivots 180° on wall bracket, sealed ball-bearing mounting
• 160 mm dia. with antistatic flexible tube
• 300 mm dia. removable metal nozzle, fitted with a safety screen
• Built-in adjustment register on circular adjustment handle
180°
1.1
m
at 2
.2
m
1881-025
0882-004
Arm delivered with:
• AZUR 1.8 fan: free-flowing air flow rate 1800 m3/h,
motor power 0.55 kW; 400 V, three-phase.
• Thermal magnetic breaker.
To order
Complete telescopic arm set:
Cat. no. 9405-0130
Arm characteristics
Ecoflex arm
1853-001
•
•
•
•
•
360°
160 mm dia.
Arm pivots 360° on ball-bearing mounting,
300 mm dia. removable metal nozzle, fitted with a safety screen,
Built-in adjustment register on circular adjustment handle,
Delivered with arm wall-mounting fixture that also accommodates a fan.
To order
0882-004
ECOFLEX arm
Recommended fan:
AZUR 1.8 fan
• Free-flowing air flow rate
1800 m3/h
1853-003
Multi-articulation
arm (premounted)
- 2 m: Cat. no. 9400-0125
- 3 m: Cat. no. 9400-0126
- 4 m: Cat. no. 9400-0127
Arm characteristics:
• Arm pre-assembled at factory, support structure made of 2 lacquered,
pre-assembled aluminium tubes for easy installation.
• Pivots 360° on wall bracket, sealed ball-bearing mounting.
• 160 mm dia. antistatic tubes.
• 300 mm dia. removable metal nozzle, fitted with a safety screen.
• Built-in adjustment register on circular adjustment handle.
To order
100
Multi-articulation arm
delivered with:
• AZUR 1.8 fan
- Free-flowing air flow rate
1800 m3/h
- Motor power: 0.55 kW
400 V, three-phase
• thermal magnetic circuit-breaker
Complete multi-articulation
arm set:
- 3 m: Cat. no. 9405-0126
- 4 m: Cat. no. 9405-0127
Be connected at any time to
our actuality: www.saf-fro.com
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and repair
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Catalogue of our products
classified according range
(consumables, equipment
for manual applications,
equipment for automatic
applications)
Services
Description
of the
services
offered
by SAF-FRO.
Presentation
Fusion
Short
description
of Air Liquide
Welding group.
Welding forum:
exchanges
between
professionals.
Careers
Partnership
offers
News
Contact
and location
Web
site
Direct access
to the web-sites
of the other
companies
of the group.
Documentation
Commercial
leaflets, technical
documentation,
teaching tools.
Information
about the new
products,
new services
or special events
List and address
of all the subsidiaries,
SAF-FRO contacts
in France, Belgium
and Luxembourg.
Presentation
of the after-sale
service and how
to contact them.
101
Alphabetical index
A
F
Anti-sticking agents (aerosols) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Feeder stations gas welding-cutting . . . . . . . . . . . . . . . . . . . . . . . 74
Aprons. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Filters (electrostatic or mechanical)
for fume treatment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
B
Blowpipes (gas welding) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Fixed extraction equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Brushes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Flashback arrestors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
C
Flashback arrestors for torches
with built-in safety features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Cable connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Cables (secondary) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Fume extraction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Caps for TIG welding torches. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
G
Chipping hammers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Gaiters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Clamp support for MIG-MAG welding torches . . . . . . . . . . . . . . . 50
Gas welding and cutting (manual) generalities . . . . . . . . . . . . . . . 62
Clips for gas hose. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Gas welding-cutting tables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
CO2 gas heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Glasses for masks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Connectors for gas coupling (quick-action) . . . . . . . . . . . . . . . . . . 72
Gloves for welding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Connectors male-male for gas welding-cutting. . . . . . . . . . . . . . . 72
Goggles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Connectors twin LP channel with valves . . . . . . . . . . . . . . . . . . . . 72
Contact tubes for manual MIG-MAG . . . . . . . . . . . . . . . . . . . . . . . 50
Couplings for gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Cutting nozzles for cutting torches . . . . . . . . . . . . . . . . . . . . . . . . 65
Cutting torches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
D
DC TIG welding sets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Gouging (arc air) electrodes and torches . . . . . . . . . . . . . . . . . . . . 13
Gouging (arc air) power sources . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Gouging with plasma cutting torches (manual) . . . . . . . . . . . . . . . 59
H
Handles with built-in flashback arrestors . . . . . . . . . . . . . . . . . . . . 70
Heating torches. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
DC welding sets for coated electrodes . . . . . . . . . . . . . . . . . . . . . . 9
Helmets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
DIRISAF filters for TIG welding torches . . . . . . . . . . . . . . . . . . . . . 27
Hoses for gas welding or cutting . . . . . . . . . . . . . . . . . . . . . . . . . . 70
DIRISAF nozzles for TIG welding torches . . . . . . . . . . . . . . . . . . . 27
I
E
Isolating diffuser for MIG-MAG welding torches . . . . . . . . . . . . . . 50
Ear protectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
J
Earplugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Earth clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Jackets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Economisers for gas welding-cutting equipment . . . . . . . . . . . . . 73
L
Electrode collet for TIG welding torches . . . . . . . . . . . . . . . . . . . . 27
Leaks detection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Electrode-holders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Electrodes (tungsten) for manual TIG welding . . . . . . . . . . . . . . . . 28
Leathers clothes
(aprons, jackets, trousers, gaiters, gloves, etc...). . . . . . . . . . . . . . 89
Electrodes for arc air gouging . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Liner for MIG-MAG welding torches . . . . . . . . . . . . . . . . . . . . . . . 50
Electrodes for plasma cutting torches (manual). . . . . . . . . . . . . . . 54
LOR quick-action connectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Electrodes, tungsten, for microplasma. . . . . . . . . . . . . . . . . . . . . . 24
LORMATIC quick-action connectors . . . . . . . . . . . . . . . . . . . . . . . 71
102
M
Masks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
T
TIG add on-units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Microplasma welding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Microplasma welding torches (wear parts) . . . . . . . . . . . . . . . . . . 24
MIG-MAG add on-unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
MIG-MAG manual welding torches . . . . . . . . . . . . . . . . . . . . . . . . 49
TIG welding (manual) generalities. . . . . . . . . . . . . . . . . . . . . . . . . . 16
TIG welding sets, manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
TIG welding torches (manual) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
MIG-MAG manual welding sets . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
MIG-MAG welding (manual) generalities . . . . . . . . . . . . . . . . . . . . 33
Mirror. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
MMA welding AC sets for coated electrodes . . . . . . . . . . . . . . . . . 8
TIG welding torches (wear parts) . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Tip cleaners. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Tips and nozzles for gas welding blowpipes . . . . . . . . . . . . . . . . . 64
MMA welding AC/DC TIG sets. . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
MMA welding with coated electrodes (generalities) . . . . . . . . . . . . 4
Tips for gas heating torches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
N
Tips for manual gas cutting torches. . . . . . . . . . . . . . . . . . . . . . . . 65
Nozzles for gas welding blowpipes . . . . . . . . . . . . . . . . . . . . . . . . 64
Tool-mounted extractors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Nozzles for plasma cutting torches (manual) . . . . . . . . . . . . . . . . . 54
Torches (gas heating) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Nut for MIG-MAG welding torches. . . . . . . . . . . . . . . . . . . . . . . . . 50
O
Torches (gas welding) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Ovens for electrode backing or drying. . . . . . . . . . . . . . . . . . . . . . 14
Torches (manual gas cutting) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
P
Torches for arc air gouging. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Plasma cutting manual installations . . . . . . . . . . . . . . . . . . . . . . . . 54
Transformers for coated electrodes . . . . . . . . . . . . . . . . . . . . . . . . . 8
Plasma cutting manual torches . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Plasma cutting wear parts for manual torches . . . . . . . . . . . . . . . 54
Treatment and extraction of fumes. . . . . . . . . . . . . . . . . . . . . . . . . 96
Portable filtering unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Trolleys gas cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Pressure regulator/flowmeters for MIG-MAG or TIG welding . . . . 67
U
Pressure regulators for cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Pressure regulators for gas welding and cutting . . . . . . . . . . . . . . 66
Unions for gas welding-cutting equipment . . . . . . . . . . . . . . . . . . 73
R
W
Rectifiers for arc air gouging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Rectifiers for coated electrodes . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Wall-mounted filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Reels for hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Wear parts for manual MIG-MAG welding torches . . . . . . . . . . . . 50
Regulators for gas welding and cutting . . . . . . . . . . . . . . . . . . . . . 66
Wear parts for plasma cutting manual torches . . . . . . . . . . . . . . . 54
Revealer of welds cracks (aerosol). . . . . . . . . . . . . . . . . . . . . . . . . 93
S
Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Seats for TIG welding torches . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Semi-automatic change over pressure regulator station. . . . . . . . 74
Wear parts for TIG welding torches . . . . . . . . . . . . . . . . . . . . . . . . 27
Welding screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Welding torches for TIG welding . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Welding torches for MIG-MAG welding . . . . . . . . . . . . . . . . . . . . . 49
Sets for gas welding or cutting . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Skirts for plasma cutting torches (manual). . . . . . . . . . . . . . . . . . . 54
Spark lighters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Workbench extractors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Wrench for plasma cutting torches (manual) . . . . . . . . . . . . . . . . . 54
103
Welding and Cutting
Contacts in Europe
ROMANIA
DUCTIL
Aleea Industriilor Nr 1 - 120224 BUZAU
Tel.: +40 238 722 058 - Fax: +40 238 716 861
RUSSIA
AIR LIQUIDE WELDING
Ул. Вopoнцовская д. 17 - MОСКВА 109147
Tел.: +7 (495) 641 28 98 - Фaкс: +7 (495) 641 28 91
E-mail: [email protected]
SCANDINAVIA
OERLIKON SKANDINAVIEN AB
Krossverksgatan 7 - 216 16 LIMHAMN
Tel. : +46 (0)40 670 15 00 - Fax : +46 (0)40 670 15 01
SLOVAKIA
AIR LIQUIDE WELDING CENTRAL EUROPE S.R.O.
Prazska 35 - 94901 NITRA
Tel.: +421 37 65 19 919 - Fax: +421 37 65 19 919
SPAIN
OERLIKON SOLDADURA SA
Poligono Industrial la Noria Carretera de Castellon
Km-15,500 - 50730 El Burgo de Ebro - ZARAGOZA
Tel.: +34 976 10 47 00 - Fax: +34 976 10 42 67
SWITZERLAND
OERLIKON - SCHWEISSTECHNIK-AG
Neunbrunnenstrasse 50 - CH 8050 ZÜRICH
Tel.: +41 44 307 61 11 - Fax: +41 44 307 65 30
UAE
AIR LIQUIDE WELDING MIDDLE EAST FZE
Jebel Ali free zone warehouse No. FZS1AH05
P.O. BOX 18734 - Jebel Ali - DUBAI
Tel.: +971(0)48861606 - Fax: +971(0)48861608
U. K.
AIR LIQUIDE WELDING Ltd
Low March / London Road - DAVENTRY
Northants NN11 4SD
Tel.: +44 1 327 70 55 11 - Fax: +44 1 327 70 13 10
ALW Export Department Italy
Via Torricelli15/A
37135 VERONA
Tel: +39 045 82 91 511
Fax: +39 045 82 91 536
ALW Export Department France
13, rue d'Epluches
BP 70024 Saint Ouen l'Aumône
95315 CERGY-PONTOISE Cedex
Tel: +33 1 34 21 33 33
Fax: +33 1 30 37 19 73
www.saf-fro.com
www.airliquide.com
© ALWF 1515-9801 - 07 02 S 10 Ed. 3
QB: 2277
Photos: JSR - François - Guérard
Contacts for other countries
Founded in 1902, Air Liquide is the world leader in industrial and medical gases and related services. The company has offices in 70 countries and employs
a work force of 35,900. Drawing on constantly renewed technologies, Air Liquide develops groundbreaking solutions used in making countless everyday
products and in helping to preserve life.
A complete range of power sources,
flame, gas equipments and accessories.
Welding and Cutting - GENERAL CATALOGUE 2007
Air Liquide Welding France reserves the right to carry out modifications to its machinery without prior notice.
The manufacturer accepts no liability for illustrations, descriptions and characteristics, which are for information only.
BELGIUM
AIR LIQUIDE WELDING BELGIUM SA
Z.I. West Grijpen - Grijpenlaan 5 - 3300 TIENEN
Tel.: +32 16 80 48 20 - Fax: +32 16 78 29 22
CZECH REPUBLIC
AIR LIQUIDE CZ S.R.O. - Welding & Cutting
Jinonickà 80 - 15800 PRAHA 5
Tel.: +420 257 290 384 - Fax: +420 257 290 428
FRANCE
AIR LIQUIDE WELDING FRANCE
13, rue d’Épluches - BP 70024 Saint-Ouen l'Aumône
95315 CERGY PONTOISE Cedex
Tel. : +33 1 34 21 33 33 - Fax : +33 1 34 21 31 30
GERMANY
OERLIKON SCHWEISSTECHNIK GmbH
Industriestrasse 12 - D-67304 EISENBERG/PFALZ
Tel.: +49 6351 4760 - Fax: +49 6351 476 335
HUNGARY
AIR LIQUIDE HUNGARY - Welding & Cutting
IPARI GAZTERMELÖ KFT.
Pannonia Center-Pannonia u.11. - H-1136 BUDAPEST XIII,
Tel./Fax: +36 1 239 4060
ITALY
AIR LIQUIDE WELDING ITALY
Via Torricelli 15/A - 37135 VERONA
Tel.: +39 045 82 91 511 - Fax: +39 045 82 91 536
NETHERLANDS
AIR LIQUIDE WELDING NETHERLANDS
Rudonk 6 B - NL 4824 AJ BREDA
Tel.: +31 76 541 00 80 - Fax: +31 76 541 58 96
POLAND
AIR LIQUIDE WELDING POLSKA - SP. Z.o.o
UL. Porcelanowa 10 - 40-246 KATOWICE
Tel.: +48 32 609 04 50 - Fax: +48 32 609 04 60
PORTUGAL
AIR LIQUIDE SOLDADURA LDA
Rua Dr. António Loureiro Borges, 4-2° Arquiparque
Miraflores - 1495-131 ALGÉS
Tel: +351 21 41 64 900 - Fax: +351 21 41 69 40
www.saf-fro.com

Welding and Cutting

Transcription

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