evco innovation center

Our Responsibility
“To continuously improve our people, procedures and
technology to surpass our customers’ needs.”
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How we will always act:
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Where we will continuously improve:
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Constant Respect for People
Uncompromising Integrity
Product Quality
Service to our Customers
Manufacturing
Technology
Market Share
Financial Stability
How we will do it:
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Innovation
Communication & Vision
Education,Training and Empowerment
Work Smarter
Team EVCO
Rev. 12/12
EVCO History
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Evans Plastics, Established in 1948
EVCO Plastics, Established in 1964
Privately Held Company
Founded by Don Evans
President - Dale Evans
EVCO Facts
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Established in 1964
9 Facilities
148 Presses (Range: 15-3500 Tons)
2 Tool Shops in U.S.
1 Tool Shop in China
Over 900 Employees
Global Locations
EVCO AMP
DeForest, WI
1989
EVCO Plastics
DeForest, WI
1964
EVCO MED
DeForest, WI
1996
EVCO Plastics de Mexico-M3
Juarez, Mexico
2007
EVCO Plastics de Mexico-M1
Monterrey, Mexico
2001
EVCO Plastics de Mexico-M2
Monterrey, Mexico
2005
EVCO Plastics
Oshkosh, WI
2003 (Since 1976)
EVCO Plastics
Calhoun, GA
1984
EVCO Plastics Shenzhen
Shenzhen, China
Mold Building - 1989
Manufacturing – 2000
EVCO AMP
DeForest, Wisconsin USA
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AMP - Automated Molding Plant
Established in 1989
Certified to TS16949
16 presses – up to 1500 tons
52,000 Square Feet
Markets: Packaging & Appliance
EVCO MED
DeForest, Wisconsin USA
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Established in 1996
Class 8 Clean Room
Certified to ISO 13485
FDA Registered, cGMP Compliant
15 Presses – up to 220 tons
34,000 Square Feet
Markets: Medical/Healthcare
EVCO Plastics
DeForest, Wisconsin USA
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Corporate Headquarters
Established in 1964
Certified to ISO 9001
In-house Tooling Facility
9 Presses – up to 2000 tons
70,000 Square Feet
Markets: Appliance, Agriculture
EVCO Plastics
Oshkosh, Wisconsin USA
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Established in 2003
Certified to ISO 9001
18 Presses – up to 3500 tons
100,000 Square Feet
Markets: Agriculture, Construction,
Powersports, Industrial
EVCO Plastics
Calhoun, Georgia USA
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Established in 1984
Certified to ISO 9001
15 Presses – up to 2200 tons
70,000 Square Feet
Markets: Lawn & Garden, Industrial,
Powersports
EVCO Shenzhen Molding
Shenzhen, China
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Established in 2000
Certified to ISO 9001
14 Presses – up to 1500 tons
Contract Manufacturing
US Project Management
73,000 Square Feet
Located near Hong Kong
EVCO Shenzhen Molding Building
Shenzhen, China
• Established in 1989
• Mold Design & Mold Making
• Located in Shenzhen, China
EVCO Plastics de Mexico - M1
Monterrey, Mexico
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Joint Venture founded in 2001
Certified to ISO/TS16949
21 Presses – 280 tons to 1100 tons
71,000 Square Feet
Contract Manufacturing
EVCO Systems
EVCO Plastics de Mexico - M2
Monterrey, Mexico
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Opened August 2005
17 Presses – up to 220 tons
Certified to ISO/TS 16949
50,000 Square Feet
EVCO Plastics de Mexico – M3
Juarez, Mexico
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Juarez, Mexico
Opened October 2007
Certified to ISO 9001
20 Presses – up to 3,000 Tons
67,000 Square Feet
MARKETS
USA Sales by Business Unit - 2013
Industrial
18%
Appliance
18%
Misc, 1%
Medical
5%
Agriculture &
Construction
20%
Lawn & Garden,
2%
Packaging
11%
Powersports
15%
TECHNOLOGY
EVCO Growth
Global
Mfg.
Molding Technology
• Injection Molding
– Injection Compression
– Sequential Valve Gating
– Stack Molds
• In-mold Decorating
– Labels
• Flat, Flat to 3D, Formed
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Two-Shot/Multi Shot
Insert Molding
Overmolding
Molded-In-Color
Gas-assist Technology
– Gas Assist, Heavy Walls, Ribs and Channels
Injection Molding Technology
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Standard Injection Molding
Sequential Valve Gating
Stack Molds
Injection Compression
In-Mold Technology
• Metal Inserts
• Overmolding
– Plastic Parts
– Machine to Machine
• Labels
– Flat
– Flat to 3D
– Formed
Multi-Shot Molding
• Multi-Shot Injection Molding
– 4 - 100 Ton Presses
– 3 - 200 Ton Presses
• Rotary Platen
• Robotically Pick and Place
• Rotating Stack Mold
Multi-Shot Molding
Gas-Assist Technology
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Structural Foam
Gas Assist, Heavy Walls
Gas Assist, Ribs and Channels
External Gas
Counter Pressure Gas
Secondary Operations
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Hot Stamping
Pad Printing
Silk Screening
Painting
Vacuum Metalizing
Machining
Glue/Adhesives
Testing
Welding
– Sonic,Vibration, Induction
– Hot Plate, Spin, High Frequency
Contract Manufacturing
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Global Sourcing
MRP Systems
Manufacturing
Assembly
Packaging
Distribution
EVCO INNOVATION CENTER
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Part & Mold Design
Mold Building
Tech Center – Scientific Injection Molding
Quality & Metrology
Robotics & Automation
EVCO Part & Mold Design
CAD, CAM, CAE
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Cimatron – Tool Design & CAM Programming
Mold Adviser - Mold Flow Analysis
Pro E 3D - Part Design
SolidWorks
Tooling Technologies
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In-House Mold Making Capabilities
Cimatron CAM Programming
EDM with HQSF (High Quality Surface Finish)
Hard Die Milling
SPI Class 101 Molds
External Mold Making
Tech Center
• EVCO Training Center
• Scientific Injection Molding
• Mold Trials/Qualification
Scientific Injection Molding
• A disciplined approach to determine and control optimum
process parameters to produce consistent quality at a
lower overall cost
Metrology
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1 CMM – Tech Center
4 CMM – Metrology Lab
2 CMM – Mexico
2 CMM - China
Capability Studies
Layouts
Quality Systems
• Certified to ISO 9001
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EVCO Plastics - Calhoun, GA (with design)
EVCO Plastics - DeForest, WI (with design)
EVCO Plastics - Oshkosh, WI
EVCO Plastics de Mexico – M3
EVCO Shenzhen – Shenzhen, China
• Certified to ISO 13485
– EVCO MED – DeForest, WI
• Certified to TS 16949 (without design)
– EVCO AMP - DeForest, WI
– EVCO Plastics de Mexico – M1, M2
Target Project Launch Cycle
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Assembly Tool
Outside Quote
APQP
FMEA
- 1st Sample
- Layout
- Adjust Steel
- 2nd Sample
- Pilot
Thank You