ZZ Vortex Regenerative Blowers

Transcription

Sp en c er ® Vo r t ex ®
Reg en er at i v e B l o w er s
In s t al l at i o n , Op er at i o n an d
Mai n t en an c e In s t r u c t i o n s
Ser i al No :
Mo d el No :
VB 007
VB 055
Im p o r t an t
Read an d b ec o m e f am i l i ar w i t h t h i s m an u al p r i o r t o u n c r at i n g an d i n s t al l i n g y o u r Sp en c er Vo r t ex B l o w er. Fo l l o w i n g t h e
i ns tr u ct io n s detai led h er e w il l h el p yo u r eal ize i ts f ul l p ot ent ial o f ef f ic ien t ser vi ce an d ex t en ded l if esp an . Dam ag e r es u lt in g
f r o m f ai l u r e t o f o l l o w c o r r ec t p r o c ed u r e w i l l v o i d t h e w ar r an t y.
Th e Sp en c er Tu r b i n e Co m p an y
Windsor, Connecticut 06095
Fo r m ZZ15.1
C o n t en t s
I. General
Page
Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . 2
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . 2
II. Installation
Locating, Mounting, Connecting . . . . . . . . . . . . . 2
Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
III. Operation
Limits of Operation . . . . . . . . . . . . . . . . . . . . . 4-5
Temperature Rise . . . . . . . . . . . . . . . . . . . . . . . . 5
IV. Disassembly and Reassembly
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Disassembly Procedure . . . . . . . . . . . . . . . . . . . 5
Reassembly Cautions . . . . . . . . . . . . . . . . . . . . . 5
Locknut Torque . . . . . . . . . . . . . . . . . . . . . . . . . . 6
V. Vortex Blower Data
Assembly Diagrams . . . . . . . . . . . . . . . . . . . . 6-17
Parts Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17
Performance Curves . . . . . . . . . . . . . . . . . . . 6-17
VI. Troubleshooting Guide . . . . . . . . . . . . . . . . . . . . . 18
I. Gen er al
Scope
Information contained in this manual relates to Vortex
Blowers standard and explosion-proof motor models
VB001S, VB001, VB002S, VB002, VB003S, VB003,
VB004S, VB004, VB007S, VB007, VB019S, VB019,
VB030S, VB030, VB037S, VB037, VB055, VB075, and
VB110.
Limited War ranty
We warrant that this product will be free from defects in
material and workmanship for a period of 18 months from
date of shipment or 12 months from date of startup,
whichever comes first. Within the warranty period, we
shall repair or replace F.O.B. our Factory such products
that are determined by us to be defective.
Th is warran ty wi ll not ap ply to any p ro du ct wh ich has b een
s u b j ec t ed t o m i s u s e, n eg l i g en c e, o r ac c i d en t , o r m i s ap pl ied or i mprop erly i ns tall ed. Thi s warran ty wi ll not ap ply
t o any p rodu ct wh ich has b een d is assembl ed, repai red, o r
o t h erw i s e al t er ed b y an y p ers o n s n o t au t h o ri zed b y t h e
Spen cer Vo rt ex Servic e Depart ment .
On units which include thermal protection, the thermal
protection must be connected as recommended.
The guarantee of the motor and control manufacturers
will govern the extent of our guarantee on such equipment. Warranty work on motors and controls must be
authorized by Spencer and must be performed in an
authorized shop as designated by the manufacturers.
The Spencer Turbine Company reserves the right to
invoice all expenses incurred when repairs are made in
the field at the specific request of the customer.
2
No assemblies or parts of assemblies will be accepted for
repair or replacement under this warranty without prior
authorization by The Spencer Turbine Company. For
complete warranty information, obtain Spencerʼs Form 706,
“Terms and Conditions of Sales.”
Safety Precautions
Power sources, protective devices, and g rounding provis io n s m u st b e in ac c o r d an ce w i t h w ir i n g i n s tr u ct i o n s
provided in this manu al.
B l ow er b eco m es h o t d u r in g o per at io n an d m ay c aus e
burn s if touched.
Do not operate the b lower und er load conditions which
exceed the rated full-lo ad amp s on the nameplate.
Do not install the blower in any area wh ich may have an
explosive atmo sp here or which m ay contain flam mable
gases or liquid s. A lways pro vide p rop er ventilation . Do
not install in any area which may subject the b lower to
corro sive liqu ids. Excessive moisture may cause electrical failur e; in stall the blower in ar eas fr ee from water or
r ain . Do no t op erate b lo wer w ith o ut m o to r co ol in g fan
cover, or without impeller en d cover.
B ef or e in st all ing b lo wer s wit h exp lo si on -p ro o f m o to rs ,
th e bu yer mus t ch eck federal, stat e and loc al cod es t o
see if such m otors ar e approp riate for the intended applic at i o n en v i r o n m en t . It is th e b u y er ʼs r es p o n s i b i l it y t o
det ermin e the suitab ility of any pro duct for a particular
purp ose.
Stor age
If machine is to be stored for an extended period of time,
it must be carefully protected from dampness and dirt.
II. In s t al l at i o n
L o c at i n g , Mo u n t i n g , Co n n ec t i n g
Ambient temperature at the installed location should not
be less than -5˚ F or greater than 104˚ F. Relative humidity
should not exceed 80%.
Mount the blower in a horizontal or vertical position as
shown in Figure 1. For models VB055, VB075 and
VB110, it is recommended to mount in the horizontal
position only. Check with factory prior to mounting
these models vertically.
Fi g . 1 Mo u n t i n g Po s i t i o n s
Rem o v e p r o t ec t i v e c o v er i n g s , s u c h as v i n y l t ap e o r
p l as t i c p l u g s , f r o m t h e i n l et an d o u t l et p o r t s . Models
VB001, VB002 and VB003 are supplied with a patented
(U.S. Patent 5,791,870) reversible flange with threaded
pipe or tubing connections. Avoid excessive stress caused
by pipe connector tightening or by misaligned pipe on
the inlet and outlet ports. Support piping by brackets or
other means.
In the event the blower is located where dust, fibers,
drops of water, or other particulates may be in the
airstream, use a filter on the suction side of the piping. If
foreign matter enters the impeller, it may clog, jam, or
otherwise impair the blower performance.
Wi r i n g
Cau t i o n : Co n f i r m t h at t h e p o w er s o u r c e i s t h e s am e
as t h at i n d i c at ed o n t h e u n i t ʼs n am ep l at e. A p p l i c at i o n
o f i n c o r r ec t v o l t ag e o r i m p r o p er p h as e c o n n ec t i o n
m ay c au s e m o t o r f ai l u r e o r o t h er d am ag e.
Us e c o n d u c t o r s a n d d e v i c e s ( s u c h a s t h e c i r c u i t
b r eak er s , s t ar t er s , an d s w i t c h es s h o w n i n Fi g u r e 3)
t h at ar e s u i t ab l e f o r t h e ap p l i c at i o n s s h o w n i n Tab l es
1 an d 2 an d ar e i n c o m p l i an c e w i t h t h e Nat i o n al
El ec t r i c Co d e an d ap p l i c ab l e l o c al c o d es an d r eg u l at i o n s . Mo t o r t er m i n al c o n n ec t i o n s ar e s h o w n b el o w
Tab l e 1.
Ch ec k t h e d i r ec t i o n o f r o t at i o n o f t h e b l o w er.
To r ev er s e t h e d i r ec t i o n o r r o t at i o n :
1) f o r a s i n g l e - p h a s e m o t o r , i n t e r c h a n g e m o t o r
l ead s 5 an d 8.
2) f o r a t h r ee-p h as e m o t o r, i n t er c h an g e an y t w o o f
t h e t h r ee l i n e c o n n ec t i o n s .
Cau t i o n : In s t al l a p r o p er l y -s i zed o v er l o ad d ev i c e an d
d i s c o n n ec t i n ac c o r d an c e w i t h l o c al c o d es an d r eg u l at i o n s an d d ed i c at ed o n l y t o t h e Vo r t ex B l o w er.
Fu rn i sh th e Vo r t ex B lo wer an d all ass o ci at ed elect r ic al
d ev i c es w i t h a p r o p er g r o u n d i n ac c o r d a n c e w i t h
al l l o c al c o d es an d r eg u l at i o n s .
P r o v i d e p r o t e c t i o n f r o m o v e r h e at i n g o f t h e m o t o r
w i n d i n g s . S o m e m o d el s ar e eq u i p p ed w i t h b u i l t -i n
t h er m al p r o t ec t o r s (s ee Tab l e 1). Wh er e ap p l i c ab l e,
c on n ec t t h e leads f r o m t h e p il ot -du t y t her m al p r o t ec t o r
t o t h e m ag n et i c s t ar t er as s h o w n i n Fi g . 3.
Fi g . 3 Ty p i c al Wi r i n g Di ag r am
Th e Spen c er Tu r b i ne Com p an y ◆ 600 Day Hill Road, Windsor, CT 06095 ◆ TEL 800-232-4321 ◆ 860-688-8361 ◆ www.spencerturbine.com
3
Tab l e 1 Th r ee-Ph as e Mo t o r Dat a - Ty p i c al Val u es
M o d el N o .
P o w er ( h p )
Vo l t ag e (V)
FL A m p (A )
Vo l t ag e (V)
FL A m p (A )
M o d e l No .
Po w e r ( h p )
Vo l t a g e (V)
FL Am p (A )
Vo l t a g e (V)
FL Am p (A )
Mo d el No .
P o w er ( h p )
Vo l t ag e (V)
FL A m p (A )
Mo d el No .
P o w er ( h p )
Vo l t ag e (V)
FL A m p (A )
V B 0 02
V B 0 01
0.25
200-230/460
.86-.73/.37
575
.4
0.13
200-230/460
.5-.48/.24
V B 03 0
10.6-10.2/5.1
575
3
5
200-230/460
13.2-12/6
575
4.8
VB 001
VB 002
VB 030
3.4
190/380-415
V B 0 03
0.5
208-230/460
1.8-1.6/.8
575
0.8
V B 03 7
4
200-230/460
0.13
190-220/380-415
.5-.52/.25-.26
60 Her t z Op er at i o n
0.21
190-220/380-415
.74-.66/.37-.34
V B 05 5
10.2/5.2-5.1
10
200-230/460
27.5-27.2/13.6
575
9.6
VB 003
VB 004
VB 055
NOTE: Thermostats are provided on the VB004 and larger models.
Th r ee-Ph as e
Hi g h Vo l t ag e
L o w Vo l t ag e
V B 0 75
0.5
190/380-415
2/1-.9
4.2
190/380-415
11.8/5.9-5.6
V B 00 7
0.75
200-230/460
2.3-2.4/1.2
575
0.96
7.5
200-230/460
19.8-17.2/8.6
575
7
VB 037
V B 00 4
15
200-230/460
39-37/18.5
575
13.5
1.25
190/380-415
4/2
VB 110
8.33
190/380-415
27/13.5-14.5
MOTOR WIRING
VB 110
VB 007
0.63
190/380-415
2.4/1.2-1.3
VB 075
6.25
190/380-415
17.6/8.8-8.2
1.5
200-230/460
4.3-4/2
575
1.4
12.5
190/380-415
36/18-17
Sin g le-Ph as e
Si n g l e Vo l t ag e
Sin g le-Ph as e
Hi g h Vo lt ag e
L o w Vo l t ag e
V B 0 19
2.5
200-230/460
7.2-6.6/3.3
575
2.1
—
—
—
—
—
—
VB 019
2.1
190/380-415
6.6/3.3-3.1
—
—
—
—
THERMOSTATS
VB 004 A ND L A RGER
Vo l t s
Amps
Wi ri n g
4
5
8
1
Line
Line
NOTES:
Line
L in e
Line
(1) For three-phase, interchange any two line connections to reverse shaft rotation
(2) For single-phase, interchange motor leads 5 and 8 to reverse shaft rotation
Tab l e 2 Si n g l e-Ph as e Mo t o r Dat a - Ty p i c al Val u es
Mo d el No .
Po w er (h p )
VB 001S
VB 002S
VB 003S
M o d e l No .
Po w e r ( h p )
Vo l t a g e (V)
FL A m p s (A )
V B 0 01 S
V B 00 2S
V B 0 03 S
Vo l t ag e (V)
FL A m p s (A )
4
0.13
115/230
1.25/.63
0.13
110/220
1.34/.67
0.25
115/230
2.3/1.15
0.21
110/220
2.1/1.05
0.5
115/230
5.2/2.6
0.5
110/220
5.6/2.8
VB 004S
0.75
115/208-230
9.6/5-4.8
1.5
115/208-230
13.4/6.7
2.5
115/208-230
22/11.5-11
VB 030S
4
115/208-230
34.8/18.5-17.4
VB 037S
V B 00 4S
V B 0 07 S
V B 01 9S
V B 0 30 S
V B 03 7S
0.63
100-110/220
9.9-11.6/5.8
VB 007S
1.25
110/220
15.4/7.7
VB 019S
2.1
100-110/220
22-21/10.5
3.3
100-110/220
42-38.6/19.3
5
230
20.8
4.2
220
19
IV. Di s as s em b l y an d
Reas s em b l y
A . Gen er al
1. Precautions should be taken when disassembling
or reassembling the blower. See Warranty Terms.
2. Keep all parts clean.
3. Do not overtighten bolts and screws.
MOTOR
“C” FACE
Year o f Pr o d u c t io n
IMPELLER
HUB
SHAFT
Fi g . 4 Ty p i c al Nam ep l at e
III. Op er at i o n
L i m i t s o f Op er at i o n
Operation at flows less than those indicated by the solid
line on the applicable performance curve will cause
overheating of the unit and is to be avoided. Th r o tt li n g
s u c t i o n o r d i s c h ar g e p i p i n g t o r e d u c e ai r v o l u m e
i n c r eas es d i f f er en t i al p r es s u r e r es u l t i n g i n el ev at ed
t em p er at u r e an d i n c r eas ed p o w er c o n s u m p t i o n . Us e
o f p r es su r e an d / o r v ac uu m reli ef valv e r ec o mm en ded .
Maximum pressure and vacuum are indicated on the
nameplate (see Fig. 4). These represent conditions at
which the minimum allowable airflow (CFM) occurs.
Check the operating pressure or vacuum to assure that
the pressure or vacuum remains less than maximum.
For continuous operation at low air volume (on the
dotted portion of the performance curve), provide a
bypass in the piping and operate at a lower pressure
than maximum operating pressure. See Performance
Curves, Section V.
Cau ti on : L ow f lo w c o n di ti o ns m ay p r o du c e h eat l ev el s
w h i c h m ay c au s e b u r n s . Do n o t t o u c h t h e b l o w er i n
o p er ati on .
Tem p er at u r e Ri s e
A NEMA Class F insulation system is used in the motor.
Maximum allowable winding temperature is 265˚F. If a
thermal protector or thermal relay activates because the
temperature rise of the motor is higher than usual, investigate and correct the problem. Explosion-proof motors
use a NEMA Class B insulation. Typical causes of motor
overheating are given in Section VI, Troubleshooting
Guide.
SHIM BLOCK
THREADED
PLATE
BOLT
Fi g . 5 Im p el l er Pu l l er
B . Di s as s em b l y Pr o c ed u r e (Reas s em b l y i s p er f o r m ed
i n r ev er s e o r d er )
Cau t i o n : Sh i m s ar e u s ed t o ad j u s t t h e g ap b et w een
t h e i m p el l er an d c as i n g . Wh en d i s as s em b l i n g ,
t ak e c ar e t o n o t e t h e q u an t i t y o f s h i m s an d t h ei r
t h i c k n es s . Th e s h i m s t ac k r ep l ac em en t m u s t b e
t h e c o r r ec t t h i c k n es s t o as s u r e p r o p er c l ear an c e
an d t o av o i d d eg r ad at i o n o f p er f o r m an c e.
1. Remove impeller cover; remove screws, pull cover
away from case.
2. Unfasten lock washer; remove nut and washer.
3. Remove impeller from shaft by one of the following
methods:
a. manually pull the impeller outward, OR
b. screw two bolts into tapped holes and pull on
the bolts, OR (if the fit is tight)
c. use a puller assembly (not furnished) as shown in
Fig. 5.
4. Remove motor shaft key.
5. Remove case from motor; if necessary remove
screws holding case to base and motor to case.
6. Remove shims from motor shaft if necessary; do
not discard them. See Note above.
Cau t i o n : Mo t o r s ar e heav y. Li ft m o t o r o n m o d el s
l arg er t han VB 002 by t he eyebo l t on t h e mo t o r w it h
an ai d f ro m a l i ft i ng devi c e.
C. Reas s em b l y Gu i d an c e
1. The gap between the impeller and case is essential for
proper performance of the unit. The shims between
the shaft collar and impeller hub establish the spacing
of this gap. In reassembly, before installing the
impeller cover, check the gap between the impeller
and case to assure that the measurement conforms to
the gap specification on the assembly drawing (on the
following pages) for your unit.
5
2. For models VB001, VB002 and VB003, gap clearance
between impeller and unibody case should be
checked around entire periphery of the impeller in
accordance with Item 18, impeller to case gap specification prior to securing impeller.
3 On models VB004 thru VB110 remove Item 23 Plug
located on bottom of the case and check impeller gap
with a feeler gauge. Remove impeller and adjust
shims to meet gap specification. With adjustments and
gap check complete, replace plug tightly to prevent air
leakage.
4. Fasten impellers using lockwashers and locknuts.
Torgue locknut to recommended torque values in
Table 3. Bend a lockwasher tab down into a lockwasher slot.
5. Reattach the impeller cover.
Cat al o g No .
Rec o m m en d ed
To r q u e (Ft -L b )
VB004, VB004S
31
VB001, VB001S, VB002
VB002S, VB003, VB003S
VB007, VB007S
VB019, VB019S
VB030, VB030S
VB037, VB037S
VB055
VB075
VB110
Tab l e 3 L o c k n u t To r q u e
6
22
36
36
44
44
77
90
90
V. Vo r t ex B l o w er Dat a
Pages 7 through 17 present information about the
various blower models. This information is important
in understanding your blowerʼs performance, in using
the blower in the proper operating range, and in ordering
parts that might be needed.
A . A s s em b l y Di ag r am s
At the top of each page is an assembly diagram of the
unit. Items are identified by circled numbers around the
diagram. Above each diagram is the gap specification.
B . Par t s L i s t s
At the lower left of each diagram is a table giving the
item number (shown on the Assembly Diagram), the
Part No. for that item and the corresponding part
description. In ordering parts, provide the model
number, the part number and the description.
C. Per f o r m an c e Cu r v es
At the lower right of each diagram are performance
curves for 50Hz and 60Hz operation. The curves
present the following information:
The upper line of each curve is pressure performance
while the lower line is vacuum performance. The
dashed portion at the left end of some of the curves
indicates an intermittent-only operating area. See
Op er at i o n Section on page 5.
D. Es t i m at ed A c o u s t i c al No i s e L ev el at 1.5M, 60Hz
Mo d el
VB001S
VB001
VB002S
VB002
VB003S
VB003
VB004S
VB004
VB007S
VB007
VB019S
VB019
VB030S
VB030
VB037S
VB037
VB055
VB075
VB110
d ba
62
61
61
61
66
66
63
63
70
64
70
73
71
73
74
76
82
81
80
Sp en c er ® Vo r t ex ® Reg en er at i v e B l o w er s
VB 001S, VB 001
A s s em b l y Di ag r am
in.
mm.
VB 001S, VB 001
Per f o r m an c e Cu r v es
Par t s L i s t
DESCRIPTION: VORTEX BLOWER ASSEMBLY – VB001S & VB001
ITEM
PART NO.
DESCRIPTION
1
VBC90101
Case, Unibody
2
VBI90101
Impeller
3
VBE90101
Cover, Impeller
4
NUT90219
Locknut, Shaft
5
WSH90184
Lockwasher, Shaft
6
WSH90185
Shim, Shaft to Impeller (as required)
7
MOT90210
Motor 42C, 1/8 HP, 1PH, 50/60Hz
7A
MOT90215
Motor 42C, 1/8 HP, 3PH, 50/60Hz
8
SCR90901
M4 x 0.7 Pan Head Phillips Screw x .31 [8] Long
10
SCR90307
1/4-20 x .625" Long Socket Cap Screw
11
GSK90168
Gasket, Flange
12
FLC90013
Flange
13
SCR90888
M5 x 0.8 Hex Head Bolt x .63 [16] long
16
INS90014
Absorber
17
KEY90083
Key
18
N/A
Impeller to case gap specification
QTY.
1
1
1
1
1
1
1
1
4
4
1
1
6
2
1
N/A
7
VB 002S, VB 002
in.
mm.
VB 002S, VB 002
Par t s L i s t
ITEM
PART NO.
DESCRIPTION
1
VBC90201
Case, Unibody
2
VBI90201
Impeller
3
VBE90201
Cover, Impeller
4
NUT90219
Locknut, Shaft
5
WSH90184
Lockwasher, Shaft
6
WSH90185
7
MOT90211
Motor 42C, 1/4 HP, 1PH, 50/60Hz
7A
MOT90212
Motor 42C, 1/4 HP, 3PH, 50/60Hz
8
SCR90901
10
SCR90307
1/4-20 x .625" Long Socket Cap Screws
11
GSK90169
Gasket, Flange
12
FLC90014
Flange
13
SCR90888
M5 x 0.8 Hex Head Bolt x .63 [16] Long
16
INS90015
Absorber
17
KEY90085
Key
18
N/A
8
QTY.
1
1
1
1
1
1
1
1
4
4
1
1
6
2
1
N/A
VB 003S, VB 003
in.
mm.
VB 003S, VB 003
Par t s L i s t
ITEM
PART NO.
DESCRIPTION
1
VBC90301
Case, Unibody
2
VBI90301
Impeller
3
VBE90301
Cover, Impeller
4
NUT90219
Locknut, Shaft
5
WSH90184
Lockwasher, Shaft
6
WSH90185
7
MOT90213
Motor 48C, 1/2 HP, 1PH, 50/60Hz
7A
MOT90214
Motor 48C, 1/2 HP, 3PH, 50/60Hz
7B
MOT90229
Motor 48C, 1/2 HP, 3PH, 575 Volt, 50/60Hz
7C
MOT90470
Motor 48C, 1/2 HP, 3PH, 60Hz
7D
MOT90469
8
SCR90901
10
SCR90307
11
GSK90170
Gasket, Flange
12
FLC90015
Flange
13
SCR90888
16
INS90016
Absorber
17
KEY90085
Key
18
N/A
QTY.
1
1
1
1
1
1
1
1
1
1
1
4
4
1
1
6
2
1
N/A
9
VB 004S, VB 004
29
in.
mm.
.020 + .002
[.51 + .05]
VB 004S, VB 004
Impeller Gap Port
Par t s L i s t
ITEM
PART NO.
DESCRIPTION
1
VBC90401
Case
2
VBI90401
Impeller
3
VBB90401
Base
4
VBE90401
Cover, Impeller
5
NUT90212
Locknut, Shaft
6
WSH90170
Lockwasher, Shaft
7
WSH90177
8
MOT90193
Motor 48C, 3/4 HP, 1PH, 50/60Hz
8A
MOT90192
Motor 48C, 3/4 HP, 3PH, 50/60Hz
8B
MOT90230
Motor 48C, 3/4 HP, 3PH, 575 Volt, 50/60Hz
8C
MOT90471
8D
MOT90472
9
SCR90887
10
WSH90142
Lock washer, M5
11
WSH90166
Flat Washer, M5
12
SCR90888
13
WSH90181
Flat Washer, M5
14
SCR90877
15
WSH90138
Lockwasher, M5
16
WSH90139
Flat Washer, M5
17
SCR90307
1/4-20 x .625" Long Socket Cap screw
18
GSK90165
Gasket, Case
19
GSK90163
Gasket, Flange
20
FLC90007
Flange
21
SCR90931
M6 x 1.0 S.H.C.S. x .98 [25] Long
23
PLG90037
Plug, 1/4 NPT x .43 [11] Long
25
INS90017
Absorber
26
SCN90065
Screen
27
KEY90076
Key
28
SEL90108
Lip Seal
29
N/A
QTY.
1
1
1
1
1
1
1
1
1
1
1
1
4
4
4
2
2
4
4
4
4
1
2
2
4
1
4
2
1
1
N/A
10
VB 007S, VB 007, VB 007SXP, VB 007XP
30
(See Bulletin 417, pages 34 and 35
for specifics on models with explosionproof motors.)
mm.
in.
.020 +.004
-.002
[.51 +.10
-.05 ]
VB 007S, VB 007
Impeller Gap Port
Par t s L i s t
DESCRIPTION: VORTEX BLOWER ASSEMBLY – VB007S, VB007, VB007SXP, VB007XP
ITEM
PART NO.
DESCRIPTION
1
VBC90701
Case
2
VBI90701
Impeller
3
VBB90701
Base
4
VBE90701
Cover, Impeller
5
NUT90210
Locknut, Shaft
6
WSH90171
Lockwasher, Shaft
7
WSH90160
8C
MOT90225
Motor, 56C, 1-1/2 HP, 3PH, XP, 50/60Hz
8D
MOT90358
Motor, 56C, 1-1/2 HP, 1PH, XP, 50/60Hz
8G
MOT90248
Motor, 56C, 1-1/2 HP, 3PH, 50/60Hz
8H
MOT90253
Motor, 56C, 1-1/2 HP, 1PH, 50/60Hz
8I
MOT90485
Motor, 56C, 1-1/2 HP, 3PH, 60Hz
8J
MOT90484
Motor, 56C, 1-1/2 HP, 1PH, 60Hz
9
SCR90887
10
WSH90142
Lockwasher, M6
11
WSH90166
Flat Washer, M6
12
SCR90888
13
WSH90181
Washer, Flat M5
14
SCR90877
15
WSH90138
Lockwasher, M5
16
WSH90139
Flat Washer, M5
17
SCR90867
18
GSK90164
Gasket, Case
19
GSK90163
Gasket, Flange
20
FLC90008
Flange, 1 1/2 FNPT
21
SCR90931
M6 x 1.0 S.H.C.S. x .98 [25] Long
23
PLG90037
25
INS90018
Absorber
26
SCN90064
Screen
27
KEY90076
Key
28
SEL90107
Lip Seal
30
N/A
QTY.
1
1
1
1
1
1
1
1
1
1
1
1
1
4
4
4
2
2
4
4
4
4
1
2
2
4
1
4
2
1
1
N/A
11
VB 019S, VB 019, VB 019SXP, VB 019XP
VB 019S, VB 019
Impeller Gap Port
Par t s L i s t
DESCRIPTION: VORTEX BLOWER ASSEMBLY – VB019S, VB019, VB019SXP, VB019XP
ITEM
PART NO.
DESPCRIPTION
QTY.
1
VBC91901
Case
1
2
VBI91901
Impeller
1
3
VBB91901
Base
1
4
VBE91901
Cover, Impeller
1
5
NUT90210
Locknut, Shaft
1
6
WSH90171
Lockwasher, Shaft
1
7
WSH90160
1
8
MOT90254
Motor, 145TC, 2-1/2 HP, 1PH, 50/60Hz
1
8A
MOT90249
Motor, 145TC, 2-1/2 HP, 3PH, 50/60Hz
1
8B
MOT90347
Motor, 145TC, 2-1/2 HP, 3PH, 575 Volt, 50/60Hz
1
8C
MOT90224
Motor, 145TC, 2-1/2 HP, 3PH, XP, 50/60Hz
1
8D
MOT90359
1
8E
MOT90476
Motor, 145TC, 2-1/2 HP, 3PH, 60Hz
1
8F
MOT90475
Motor, 145TC, 2-1/2 HP, 1PH, 60Hz
1
9
SCR90887
4
9ALT
SCR90876
M6. x 1.0 Hex Head Bolt x .98 [25] Long (Cast Motor)
4
10
WSH90142
Lockwasher, M6
4
11
WSH90166
Flat Washer, M6
4
12
SCR90943
2
13
WSH90181
Flat Washer, M5
2
14
SCR90877
4
15
WSH90138
Lockwasher, M5
4
16
WSH90139
Flat Washer, M5
4
17
SCR90867
4
18
GSK90162
Gasket, Case
1
19
GSK90163
Gasket, Flange
2
20
FLC90008
Flange, 1 1/2 FNPT
2
21
SCR90931
M6 x 1.0 S.H.C.S. x .98 [25] Long
4
23
PLG90037
1
25
INS90019
Absorber
4
26
SCN90063
Screen
2
27
KEY90077
Key
1
28
SEL90107
Lip Seal
1
30
N/A
N/A
12
VB 030S, VB 030, VB 030XP
VB 030S, VB 030
Impeller Gap Port
Par t s L i s t
DESCRIPTION: VORTEX BLOWER ASSEMBLY – VB030S, VB030, VB030XP
ITEM
PART NO.
DESCRIPTION
1
VBC93001
Case
2
VBI93001
Impeller
3
VBB93001
Base
4
VBE93001
Cover, Impeller
5
NUT90209
Locknut, Shaft
6
WSH90172
Lockwasher, Shaft
7
WSH90157
8
MOT90370
Motor, 184TC, 4 HP, 1PH, 50/60Hz
8A
MOT90250
8B
MOT90348
Motor, 182TC, 4 HP, 3PH, 575 Volt, 50/60Hz
8C
MOT90223
Motor, 182TC, 4 HP, 3PH, XP, 50/60Hz
8D
MOT90478
Motor, 182TC, 4 HP, 3PH, 60Hz
8E
MOT90477
9
SCR90879
10
WSH90148
Lockwasher, M8
11
WSH90182
Flat Washer, M8
12
SCR90876
13
WSH90166
Flat Washer, M6
14
SCR90877
15
WSH90138
Lockwasher, M5
16
WSH90139
Flat Washer, M5
17
SCR90335
1/2 -13 x 1.0 Long Socket Cap Screw
18
GSK90161
Gasket, Case
19
GSK90155
Gasket, Flange
20
FLC90009
Flange, 2 FNPT
21
SCR90878
M6 x 1.0 Hex Head Bolt x 1.57 [40] Long
23
PLG90037
25
INS90020
Absorber
26
SCN90062
Screen
27
KEY90078
Key
28
SEL90104
Lip Seal
30
N/A
QTY.
1
1
1
1
1
1
1
1
1
1
1
1
1
4
4
4
2
2
4
4
4
4
1
2
2
4
1
4
2
1
1
N/A
13
VB 037S, VB 037, VB 037XP
VB 037S, VB 037
Impeller Gap Port
Par t s L i s t
DESCRIPTION: VORTEX BLOWER ASSEMBLY – VB037S, VB037, VB037XP
ITEM
PART NO.
DESCRIPTION
1
VBC93701
Case
2
VBI93702
Impeller
3
VBB93700
Base
4
VBE93701
Cover, Impeller
5
NUT90209
Locknut, Shaft
6
WSH90172
Lockwasher, Shaft
7
WSH90157
8
MOT90361
8A
MOT90181
8B
MOT90234
8C
MOT90222
8D
MOT90480
8E
MOT90479
9
SCR90879
10
WSH90148
Lockwash, M8
11
WSH90182
Flat Washer, M8
12
SCR90878
13
WSH90166
Flat Washer, M6
14
SCR90877
15
WSH90138
Lockwasher, M5
16
WSH90139
Flat Washer, M5
17
SCR90335
1/2-13 x 1.0 Long Socket Cap Screw
18
GSK90154
Gasket, Case
19
GSK90155
Gasket, Flange
20
FLC90009
Flange, 2 FNPT
21
SCR90878
23
PLG90037
25
INS90021
Absorber
26
SCN90056
Absorber Screen
27
KEY90079
Key
28
SEL90104
Lip Seal
29
SPR90088
Spacer, Washer (Case to Base)
30
N/A
31
PLC90027
Plate, Case
QTY.
1
1
1
1
1
1
1
1
1
1
1
1
1
4
4
4
2
2
4
4
4
4
1
2
2
4
1
4
2
1
1
2
N/A
1
14
VB 055, VB 055XP
28
6
V B 055
Impeller Gap Port
Par t s L i s t
DESCRIPTION: VORTEX BLOWER ASSEMBLY – VB055, VB055XP
ITEM
PART NO.
DESCRIPTION
1
VBC95501
Case
2
VBI95502
Impeller
3
VBB95501
Base
4
VBE95501
Cover, Impeller
5
NUT90211
Locknut, Shaft
6
WSH90173
Lockwasher, Shaft
7
WSH90154
8
MOT90182
Motor, 213TC, 7-1/2 HP, 3PH, 50/60Hz
8A
MOT90205
Motor, 213TC, 7-1/2 HP, 3PH, 575 Volt, 50/60Hz
8B
MOT90221
8C
MOT90481
Motor, 213TC, 7-1/2 HP, 3PH, 60Hz
9
SCR90881
10
WSH90148
Lockwasher, M8
11
WSH90182
Flat Washer, M8
12
SCR90895
13
WSH90182
Flat Washer, M8
14
SCR90876
M6 x 1.0 Hex Head Screw x .98 [25] Long
15
WSH90143
Lockwasher, M6
16
WSH90142
Washer, Flat M6
17
SCR90335
18
GSK90156
Gasket, Case
19
GSK90157
Gasket, Flange
20
FLC90010
Flange, 2-1/2 FNPT
21
SCR90878
23
PLG90037
25
INS90022
Absorber
26
SCN90057
Absorber Screen
27
KEY90080
Key
28
SEL90105
Lip Seal
30
N/A
31
PLC90028
Case Plate
QTY.
1
1
1
1
1
1
1
1
1
1
1
4
4
4
2
2
8
8
8
4
1
2
2
4
1
4
2
1
1
N/A
1
15
VB 075, VB 075XP
30
in.
mm.
.034 +.004
-.002
.10
[.86 +- .05
]
(Contact factory for specifics on
models with explosion-proof motor.)
VB 075
Impeller Gap Port
Par t s L i s t
ITEM
PART NO.
DESCRIPTION
1
VBC97501
Case
2
VBI97502
Impeller
3
VBB97501
Base
4
VBE97501
Cover, Impeller
5
NUT90213
Locknut, Shaft
6
WSH90174
Lockwasher, Shaft
7
WSH90179
8
MOT90199
Motor, 215TC, 10 HP, 3PH, 50/60Hz
8A
MOT90235
8B
MOT90220
8C
MOT90482
9
SCR90881
10
WSH90148
Lockwasher, M8
11
WSH90182
Flat Washer M8
12
SCR90881
13
WSH90182
Flat Washer M8
14
SCR90876
15
WSH90143
Lockwasher, M6
16
WSH90142
Flat Washer M6
17
SCR90335
18
GSK90158
Gasket, Case
19
GSK90159
Gasket, Flange
20
FLC90011
Flange, 3 FNPT
21
SCR90883
23
PLG90037
25
INS90023
Absorber
26
SCN90058
Absorber Screen
27
KEY90081
Key
28
SEL90106
Lip Seal
29
SPR90089
30
N/A
31
PLC90029
Case Plate
QTY.
1
1
1
1
1
1
1
1
1
1
1
4
4
4
2
2
8
8
8
4
1
2
2
4
1
4
2
1
1
2
N/A
1
16
VB 110, VB 110XP
in.
30
.038
+.004
-.002
(Contact factory for specifics on
models with explosion-proof motor.)
mm.
[.51 +.10
-.05 ]
VB 110
Impeller Gap Port
Par t s L i s t
ITEM
PART NO.
DESCRIPTION
1
VBC91101
Case
2
VBI91102
Impeller
3
VBB91101
Base
4
VBE91101
Cover, Impeller
5
NUT90213
Locknut, Shaft
6
WSH90174
Lockwasher, Shaft
7
WSH90179
8
MOT90200
Motor, 254-6TC, 15 HP, 3PH, 50/60Hz
8A
MOT90236
Motor, 254-6TC, 15 HP, 3PH, 575 Volt, 50/60Hz
8B
MOT90219
8C
MOT90483
9
SCR90882
10
WSH90137
Lockwasher, M10
11
WSH90183
Flat Washer M10
12
SCR90881
13
WSH90182
Flat Washer M8
14
SCR90876
15
WSH90143
Lockwasher, M6
16
WSH90142
Flat Washer M6
17
SCR90335
18
GSK90160
Gasket, Case
19
GSK90159
Gasket, Flange
20
FLC90011
Flange, 3 FNPT
21
SCR90883
23
PLG90037
25
INS90024
Absorber
26
SCN90061
Absorber Screen
27
KEY90082
Key
28
SEL90106
Lip Seal
29
SPR90089
30
N/A
31
PLC90030
Case Plate
QTY.
1
1
1
1
1
1
1
1
1
1
1
4
4
4
2
2
8
8
8
4
1
2
2
4
1
4
2
1
1
2
N/A
1
17
VI. Tr o u b l es h o o t i n g Gu i d e
Tr o u b l e
B l o w er Do es No t Tu r n
an d t h er e i s A Hu m m i n g So u n d
No S o u n d
B l o w er Tu r n s , b u t Fu s e B l o w s
Po s s i b l e Cau s e
– One phase of power line disconnected
– One phase of stator line open
– Bearing(s) defective
– Impeller jammed by foreign material
– Impeller jammed against casing or
side cover
– Rubbing of rotor core and stator core
– Capacitor open (single-phase models)
Connect power leads properly
Contact factory
Change defective bearing(s)
Clean impeller
Adjust gap
– Two phases of power line disconnected
– Two phases of stator winding open
– Faulty switch connection
– Fuse blown
Connect power leads properly
Contact factory
Change switch
Change fuse
– Fuse capacity insufficient, wiring fault
– Short circuit
– Terminals shorted
Inspect wiring
Repair
Improve insulation and check
connections
Increase air flow
– Power source unbalance; possible
voltage drop
– Operating in single-phase condition
– Excessive friction due to defective bearings
– Impeller contaminated by foreign material
– Impeller rubbing against casing or side cover
– Operation at less than minimum rated flow
– Inlet air filter clogged
Check voltage; phases must be
balanced within 5% and voltage must
be within 10% of rated
Check connections
Replace bearings
Clean impeller
Adjust gap
Increase air flow
Clear or replace element
– Impeller rubbing against casing or side cover
– Impeller rubbed by foreign material
– Bearing(s) defective
– There is a leak or air passages are clogged
– Loose cap screw
– Air channel noise absorber foam damaged
Adjust gap
Clean impeller
Replace bearings
Repair or clean
Tighten screw
Replace absorbers
– Excessive load
Ov er h eat s o r Th er m al
Pr o t ec t o r A c t i v at es
Mak es A b n o r m al o r
Ex c es s i v e So u n d
Co r r ec t i v e A c t i o n
Contact factory
Change capacitor
18
Cu s t o m er Mai n t en an c e L o g
DATE
PROCEDURE
COMMENTS
INITIALS
19
Spencer Corporate Headquarters and Manufacturing Plant, Windsor, CT USA
In d u s t r i al l y r at ed p r o d u c t s o f f er i n g
ef f ec t i v e s o l u t i o n s f o r ai r an d g as
h an d l i n g p r o b l em s :
P r o d u c t s & S er v i c es
• Valves, gauges, couplings, shrink sleeves,
vibration isolators and other system
components
• Comprehensive selection of tubing, fittings,
vacuum hoses, valves and tools
• Multistage centrifugal blowers
• Single stage centrifugal blowers
Co m p r eh en s i v e en g i n eer i n g an d o t h er
c u s t o m er s u p p o r t s er v i c es :
• Gas boosters and hermetic gas boosters
• Regenerative blowers
• The industryʼs largest complement of
technical specialists in air and gas handling
technology
• Modular central vacuum systems
• Mobile or stationary integrated vacuum units
• Separators and dust collectors
• Worldwide parts and service organization
• Custom-engineered products with special
materials for extreme temperatures and
pressures
• Application research and testing facility
Wo r l d w i d e o r g an i zat i o n o f s al es r ep r es en t at i v es an d d i s t r i b u t o r s o f f er i n g :
Co m p l em en t ar y ac c es s o r i es w i t h s i n g l e
s o u r c e c o n v en i en c e an d c o m p at i b i l i t y :
• Product selection, installation and operation
assistance
• Standard and custom electrical control panels –
UL, CUL Listed and C.E. Compliant available
• Comprehensive system design services
• Follow-up services and troubleshooting
Fo r t h e n am e an d t el ep h o n e n u m b er o f y o u r l o c al
Sp en c er Rep r es en t at i v e, c al l 800-232-4321
o r em ai l m ar k et i n g@ s p en c er -ai r.c o m
Th e
Blowers & Vacuum Systems with an Engineering Edge
Tu r b i n e Co m p an y, 600 Day Hi l l Ro ad , Wi n d s o r, CT 06095 USA
TEL 800-232-4321
◆
860-688-8361
Form ZZ15.1
◆
FAX 860-688-0098
◆
www.spencerturbine.com
Copyright ©2012 The Spencer Turbine Company
042312KBA

ZZ Vortex Regenerative Blowers

Transcription

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