v RJL

Micro Quick Particle Scanner
Simple and Fast Analysis of
Contaminant Particles
FiT Innovation Forum at parts2clean 2016
MicroQuick Particle Scanner 01/06/2016
RJL Micro & Analytic GmbH
19 Years of Experience in the Field of Component Cleanliness
Since 1997, we deliver
• Instruments for cleanliness analysis
• Contract lab with ISO-17025 accreditation
Karlsruhe
Speaker
Dr.-Ing. Markus J. Heneka
Managing Director and
Head of Development
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∙ 76689 Karlsdorf-Neuthard ∙ Germany
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MicroQuick Particle Scanner 01/06/2016
MicroQuick Particle Scanner
Worldwide Industry Approved Standard for Cleanliness Analysis
Fast and Easy to Use
• Filter analysis in 2.5 minutes plus reporting
• Front-end implemented in Microsoft ExcelTM
Absolute Robust
• Scanner based on consumer technology
• No warranty case within 4 years
Maintenance-Free
• Self-calibration to be done by the user
• Automated audit report generation
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∙ 76689 Karlsdorf-Neuthard ∙ Germany
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MicroQuick Particle Scanner 01/06/2016
MicroQuick Overview
Three Simple Steps to a Qualified Cleanliness Result
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Step 1
Step 2
Step 3
Membrane scan
2.0 Minutes
Particle analysis
0.5 Minutes
Load template
Generate report
∙ 76689 Karlsdorf-Neuthard ∙ Germany
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MicroQuick Particle Scanner 01/06/2016
Metallic Particles
Fully Automatic Detection of Metallic Reflections
original scan
segmentation
metallic gloss
• VDA compliant recognition of metallic reflective particles
• Equipped with optical filter for superior detection of metallic gloss
• RJL Micro & Analytic GmbH proprietary technology (patent pending)
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∙ 76689 Karlsdorf-Neuthard ∙ Germany
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MicroQuick Particle Scanner 01/06/2016
Manual Revision
Refinish up to 100 Particles at once Using the Gallery Function
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User rating per particle
Length and width revision measurement
Manual refinishing (separation, stitching of particles)
Re-classification of particles (fibres, metallic glossy)
∙ 76689 Karlsdorf-Neuthard ∙ Germany
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MicroQuick Particle Scanner 01/06/2016
Generation of Cleanliness Reports
Templates in German, English, French and Chinese
General information
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Results and Analysis
∙ 76689 Karlsdorf-Neuthard ∙ Germany
Particle gallery
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MicroQuick Particle Scanner 01/06/2016
Comparison to Light Microscopy
MicroQuick Does Not Fragment Large Particles
[www.zeiss.com]
Light Microscopy
Particle Scanner
• Sequential imaging of stage fields
• Imaging of the complete membrane
• Hence, particles can break-up in parts
• Particles will not be fragmented
[VDA-19.1:2015]
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∙ 76689 Karlsdorf-Neuthard ∙ Germany
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MicroQuick Particle Scanner 01/06/2016
Recognition in Norms and Directives
MicroQuick Approved by German Automotive Association (VDA)
• Round-robin test at Fraunhofer-IPA showed high
correspondence between MicroQuick and light
microscopes (2014).
• MicroQuick particle scanner approved for
standard cleanliness analysis equivalent to light
microscopy (see VDA-19.1:2015).
• RJL is contributing to the ISO-16232 revision,
approval of particle scanners is planned.
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∙ 76689 Karlsdorf-Neuthard ∙ Germany
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Please Visit our Booth
Hall 5 Booth A12
Contact Person
Dr.-Ing. Markus J. Heneka