George Goodrich on Casting Defects
Transcription
George Goodrich on Casting Defects
Volume 10, Issue 5 2007-2008 OFFICERS George Goodrich on Casting Defects Chairman: Jeff Erickson ERMAK INC. (Scholarships) (952) 448-2801 [email protected] Vice Chair: Aaron Aslleford CARPENTER BROS Ass! Vice: SeclTreas: (612) 788-3313 [email protected] Mike Suchy PROSPECT FOUNDRY (612) 331-9282 (Membership) [email protected] Joy Clifford TC CHAPTER AFS (763) 413-7933 [email protected] Past Chair: Therese Benkowski WEATHER-OR-NOT (Gov't Liaison 07) (763) 420-9082 CONSULTING [email protected] DIRECTORS Term '08: Met Koenig KEY ASSOCIATES OF MN (PublicitylWeb) (952) 938-6829 [email protected] Dave Hanson LAKEVILLE HS (952) 459-7350 [email protected] Jim Clifford AMERICAST TECH. (612) 719-6300 [email protected] Term '09: Mike McLaughlin HITCHCOCK IND. (952) 887-7800 [email protected] Tom zarnke NORTHERN IRON (Roster 2008) (651) 778-3339 [email protected] Term'10: Ross Vass RICE INDUSTRIES (Education/Scholarships) (651) 784-1881 [email protected] Jax Cafe, Tuesday, February 12th For 15 Years, George worked with TausThe Twin Cities Chapter of the sig & Associates (Presently Known as BodyAmerican Foundry Society will host the monthly dinner/meeting on Tuesday, cote Taussig Laboratories) as an industry metallurgical consultant conducting failure February 12th, at Jax Cafe in NE Minneapolis. George Goodrich, Senior analysis, defect analysis, and process development work. He was also President of ProMetallurgical Engineer from Stork Climax Research Services Wixom, MI, will prefessional Metallurgical Services, a full service sent, "If You Want To Fix It, It Helps To metallurgical consulting firm in Buchanan, MI, Know How It Broke!" for nine years. George is a frequent author of technical Using numerous examples that include cast iron, steel, alumipapers for the metal casting industry, a member and past chairman num, and copper base comof the AFS Steel Division and of ponents, the presentation the AFS Cast Iron Division. He takes a journey through a and his wife, Sandra, reside in commercial laboratory showBranch, Michigan. ing the tools and imagination The meeting will begin with a that an investigator uses to reach his conclusions about Social (cash bar) at 5:00 p.m. and hors d'oeuvres sponsored by Carimperfections that do not bepenter Brothers, Inc. Dinner will long in castings and how be served at 6:00 p.m. The presvarious components failed to entation on Casting Defects will ~IN([ 1913 perform their engineered function. Numerous abbrevibegin at 7:00 p.m. Jax Cafe in NE Minneapolis is the Reservations for the meeting ated case histories are prelocation for the TC AFS Dinner & sented. Meeting on February 12th. can be made by calling the TC Chapter office at 763-413-7933, George Goodrich has BS, by em ailing [email protected], or by faxing MS degrees in Metallurgical Engineering the back page to 763-413-3273. The deadfrom Michigan Technological University line is NOON on Friday, February 8th (no in Houghton, MI. His experience incluees exceptions). Meal choices, $35, are as follows (includes Jax salad, entree, bread ser8 years at General Motors Research vice, banquet dessert, coffee, tea, or milk): Laboratories conducting research on ductile iron and gray iron inoculation, Mg Filet Mignon, served with Bordelaise treatment of ductile iron, developing Sauce, Garlic Mashed Potatoes & Fresh process for horizontally continuously Vegetable. casting steel bars, and non-destructive Atlantic Salmon, served with New Potatesting automation. For 10 years, he toes & Fresh Vegetable. served AFS & CMI as a liaison with cast Chicken Olivia, served with Roma Tomairon committees, programming the Casttoes, Sliced Mushrooms and Artichoke Hearts ing Congress, and Managing Director of on Bow Tie Pasta. Cast Metal Institute. • • Director Openings: If you are inter- ested in serving as a director until the May business meeting, we have three openings! Contact Jeff Erickson above. • (See Page 2 for more information .. .). "The American Foundry Society exists to provide and promote knowledge and services that strengthen the metal casting industry ... " t~ :J1~ I Volume 10, Issue 5 Page 2 I More Meeting Info ... Reservations: Srp\·f,e 1 StA"ltw"",! C«'lIletell>', ti('l6tnAwo. 27U f J I'i ~ ~ - !-i~ 'p",.... It's important to make reservations and equally important to make the seminar and dinner reservations EARLY with the TC Chapter AFS. Reservations for the seminar and dinner at the Green Mill/Hampton Inn are due on Friday, February 8th at Noon. Simply call the AFS phone at (763) 4137933 (leave message with your name, company, if you are a member or a guest, and meal selection), or fax the back page to (763) 413-3273, or email JOY CLIFFORD at [email protected]. If you are unable to attend the dinner after you have made your reservation, we must invoice you for the cost of your dinner because we are charged for it. Membership: _ Jax Cafe is located at 1928 University Avenue NE, Minneapolis, MN 55418. Parking is available across the street. www.jaxcafe.com L~e If you would like to become a member of the TC Chapter AFS, please contact the National office at www.afsinc.org or call 1-800-537-4237 (follow prompt for Membership). Payment: When you arrive at Jax Cafe, you or your company may pay for the dinner by cash or check made payable to "AFS TC Chapter." $35 per person. The Twin Cities Chapter AFS does not accept credit cards. Hotellnformation: If you are planning an overnight stay in the Minneapolis area, make your hotel reservation on your own. February 12th atJAX CAFE: Social Hour (Cash Bar); Hors d'oeuvres sponsored by Carpenter Brothers, Ine. 6:00 p.m. Dinner $35 (RSVP by February 8th, Noon) 7:00 p.m. Presentation on Casting Defects "If You Want To Fix It, It Helps To Know How It Broke!" Announcements, Drawing, Etc. 5:00 p.m. Delivering Metal Casting - Solutions One Customer - at a Time . AMERICAN IRON JJ1i _J\.{ l~ 1{.1C_~ t!J{:, I'~ 11:ZJ:_J.i:\J Minnesota's Largest Supplier of Ferrous Foundry Scrap! WORLDWIDE LEADER IN AUSTEMPERING TECHNOLOGY WWW.APPLIEDPROCESS.COM Timothy A. Dorn Plant Manager [email protected] Vie Salazar Production Manager [email protected] AP Westshore 4000 State Hwy 91 Oshkosh, WI 54904 • USA Phone: (920) 235-2001 Fax: (920) 235-2701 Q Binders • Cold Box, No Bake Systems 5 Locations Minneapolis & St. Cloud. MN Milnor & Bismarck. ND •• Providers • Hot Box and Warm Box • Coatings • Sand Additives • Adhesives • Release Agents • Riser Sleeves of steel • Filters • Technical Services shred & busheling • Amine Recycling Services • Process Modeling Ph: (612) 529-9221 ASHLAND" Fax: (612) 529-5863 2800 Pacific Street North Minneapolis, MN 55411 w~v.scrappy.~om ,r 600/646-7465' L..~ PO=p.lI'jS'l>k- /;,J Coin"" P.O. Box 2219 E~mail: [email protected] or Colurnbus, Ohio 432:16 visit our website at www.ashspec.com . Page 3 Volume 10, Issue 5 Last Month's Meeting ... On Tuesday, January 15th, the TC Chapter AFS hosted Ted Schorn, Enkei Corporation, and his seminar presentation on error proofing and visual controls. The evening meeting was a continuation of the topic, addressing specific housekeeping issues in our foundries and plants. A total of 68 attended! The 50/50 raffle raised $109 for the Education Fund, and Dennis Janke, LeSueur Inc., had the winning raffle ticket. A huge thank you to Dave Thibideau, Rice Industries, for selling the tickets. Cast Expo & Congress '08, May 17-20 in Atlanta Attendee registration for Cast Expo '08 opens via the internet Feb. 1 at www.castexpo.com. Sponsored by the American Foundry Society (AFS) and the North American Die Casting Association (NADCA), CastExpo represents the single largest trade show and exposition in North America for metalcasters and industry suppliers with more than 150,000 sq. ft. of exhibit space and more than 350 companies showcasing their products and services to date. Held Metalcasting Congress, this year's event will be held in Atlanta, May 17-20, at the Georin conjunction with the 11 gia World Congress Center, Hall C. ih Full CastExpo registration includes entrance to the exhibits, as well as admittance to the more than 200 technical presentations at a cost of $300/AFS and NADCA members and $400/non-members when purchased in advance. An exhibits-only registration option also is available at the advance rate of $50/member and $75/non-member. Register early to take advantage of the unique opportunity to learn more about the latest metalcasting technologies, innovative production practices, ongoing research, successful management tools and more. Tickets also may be purchased for the various special events, including an AFS/NADCA welcome reception, (a premier event for 2008), the AFS Annual Banquet, the AFS President's Luncheon and Annual Business Meeting, and a spouse's "Simply Southern Tour." Held every three years, CastExpo attracts thousands of decision-making metalcasters from around the world, all of whom are looking for the latest advancements in equipment, technology and services to use in their own facilities. Exhibit space is still available. For more information, contact Expo Productions at 262/367-5500. For registration or ticket purchase inquiries, contact Trish Margel, NADCA, at 847/279-0001 . STORK TWIN CITYTESTING . Car; enter Brothers, Inc. ~ Industrial Supplies and Equipment Serving the Metalcasting Industry for90years Warehouses located in 18 states in the Midwest and the South Regional Office: 2828 Anthony Lane South Minneapolis, MN 55418 www.storktct.com Phone: 612-788-3313 Toll Free: 866-434-7301 651-645-TEST www.carpen'thbrothersinc.<;:6m ! -i J N I Volume 10, Issue 5 Page 4 I " Ermak Rice Gene Industries Inc. Muratore TLogistics echnical Ted Schorn "Minnesota Best Technical Practices" & Rock Rock Transfer Transfer Stork Climax Research Servo "Sand Reclamation" Glen Greta Grede-SI. Cloud Panel Discussion Shoreview, MN MN, NADCA "Wind "The Casting Effect Castings" Defects of Carpenter -George "If You Brothers on Goodrich WantCommittee To Unimin Corp. MCM Safety MEETING TOPIC SPEAKER TYPE SPONSOR Enkei Corporation "Error Proofing &Joint Visual Controls" "Industry Trends" Shoreview, MN, Joint NADCA . TC Chapter 2007-2008 Program Schedule STEEL FABRICATORS FOR FOUNDRIES Your Source for . REFRACTORIES • AND BINDERS INCORPORATED "SUPPLIERS Division of PHI Ceramics Group FIRE BRICK ENGINEERS 65%-Z56-4696 65%-256-4699 (fax) Quality. Service • Support ~323 Southview Blvd. #202 South St. Paul, ~ 55075 ASSOCIATES OF ~"'KEY ~ MINNESOTA, INC. Foundry Supplies and Custom Projects TO THE INDUSTRY SINCE 1935" COMPANY 3219 Snelling Avenue South Minneapolis, MN 55406 612-721-3910 • FAX 612-721-2446 etson, Inc. 13414 Hwy 1-800-657 -0813 163.155.2180 Tom Killian: 612-810-8326 John Anderson: 612-801-2068 www.jetsoninc.com Cast It Right With Ladling • Finishing Mel Koenig Key Associates, Badger Cast lnc.. Ph, 612-804-8140 Mel Koenig, President Fax, 952-938-6100 ™ 'N'N\ •••.rimrockccrp.com 13108 Inverness Road Minnetonka, MN 55305-4111 Emall: [email protected] 55304 • fax 163.155.2181 [email protected] Decoring • Material Handling Contact 65 NE Ham Lake, MN When Quality Counts ...Count RMAK,INC. On Badger Aluminum Sand Castings 1-800-285-0038 Ph: (952) 938-6829 Jeff Erickson www.keyassociatesmn.com Ph.: (9~j 448-2801,· Fx: (952) 448-1667 , .~ P.O. Box 328 • Berlin,WI 54923 Tel: (920) 361-2388. (920) 361-2826 Badger Mining Fax: Corporation ~/.o-" e·- ... :, .:, .,•• I American Foundry Society ~\~ i ~ 424 Apollo Drive PATTERN 651-784-2778 F roviding Winona, MN 507/452-0228 unmatched WI customer 262/835-2112 FmE BRICK SIJPPi,\' SilU'l'H·SIIARPE Refractories· INDUSTRY '("'S' .~ lIDf Brick, Castables, Plastics, Mortars, Specialty Products, Rams. Patches Repair & Installation OUTSOURCING casting grinding Nondestructive testing Shell cores No bake cores and molds PI1oneor fax (320) 252-1320 www.c85tindustrles.com CJualit-Sfproducts, technical SOLUTIONS for support and service to the metal casting industr-Sf tor over thirt-Sf-Sfears! WWV/. winonapattern.com TO THE FOUNDRY PROVIDING Fax www.riceindustriesinc.com & MOLD SUPPLIER INDUSTRIES, LLC Lino Lakes, MN 55014 651-784-1881 or 800-732-6693 WINONA j£ CAST~ INDUSTRIESs INC • • Franksville, Page 5 Services Ceramic Fiber - Blanket, Paper, Board, Rope, Textiles, Gaskets, Modules. Hardware, Riser Sleeves Resin Coaled Sand, Specialty Sands, Binders, Core Additives, Washes, Coatings RTSa Rock Transfer \ \ (414) 294·3700 \~\I' \ '- \\ \ ~ \ ,~ \ ':?,\ 0 >t ~ 't,[J.- \ \ <$'\I'r.:: \ -,0':'---", \\ \ \I'~ <$>. \I'<$'<?,<$'r.:: '& \ \ '~, 'Q-'Q:~ 't, Ov. \ \ Rock Transfer & Storage, Inc. (RTS) has been serving America's Foundry Industry with transportation and warehousing services since 1976. RTS specializes in transportation of castings and foundry materials throughout the United States with terminals in Milwaukee. WI and Toledo. OH. Our recent lane expansion provides daily services to and from Minnesota. as well. For additional service information. please contact Joni Sablich. '\ \l'o/-. \ Storage, Inc. \ \ \. .._._--<.-:- (800) 837·7625 \ \ \ " \ -' WEATHER-OR-NOT \ \ www.rocktransfer.com \ \ CONSULTING INC. \\ \ \ \ \ \ Environmental Compliance i!li ~ FOS ECO .unlm =n No~ more !han ever, • quality (oslIn9s slarl wlIh Terry Kubach Wayne Eichhorn 1-800-321-3132 \ •• INCAST® co D & E FOUNDRY lADLES ----(>- ~ Div of TeeMark Corp, Aitkin, 800-428-9900 www.teemarkcorp.com INCAST® SERVICE. QUALITY. TECHNICAL Complete Rapid Prototyping for the Plastics & Foundry Industries Production and prototype pattern tooling Rapid and low production 'Sand castings' 'Plaster castings' 'Investment castings' 'Permanent molds' Heat treating Secondary machining One place for everything Fast turn around core and molding sands LE low expansion olivine sands •• VANTAGE® fireclay UNIMIN CORPORATION US and Canada: 800-243-9004 Fax:800-243-9005 Worldwide: 203-966-8880 Fax:203-972-1378 MN E-mail: [email protected] www.metalcaster.com ( :"~ WWW.CRAFTPATTERN.COM Phone 763-479-1969 \\ \ \ CONSISTENCY. AND A COMPlETE LINE OF MOLDING SYSTEM PRODUas. \ \ Therese M. Benkowski (763) 420-9082 [email protected] www.lvweather.us \ \ A NEW PERSPECTIVE ON PERFORMANCE \ ._-".:::~-=--:~\\ \ \ Visitour websiteat: \\ \ Gl•••• \ (\l, \ \ \ \ \ "~T'/ Aluminum and Bronze Fluxes, Hot Tops, Slag Coagulants, Core Paste, Release Agents, Bentonite, Petrobond, Oil Dry, Roura Hoppers 117 27th Avenue S.E.• Minneapolis, MN 55414 Phone 612-331-1345· Fax 612·331-2156 Toll Free 866-54543743 \.< \ \ \ \ AMERICAN FOUNDRY SOCIETY Twin Cities Chapter 438 147th Lane NE Ham Lake, MN 55304 (763) 413-7933 [email protected] CJ Postal Mail Notice Only CJ Email Notice Only Mail & Email Notice CJpostal RESERVATION FOR FEBRUARY 12th (Due Friday, February 8th, Noon) AFS TC Chapter Fax: (763) 413·3273 NAME Phone: (763) 413·7933 COMPANY Email: [email protected] YES Because of our catering agreement and restaurant food ordering, dinner reservations may not be cancelled nor added after NOON on the Friday prior to each Dinner/Meeting. If you have made a reservation and are unable to attend the dinner, we must invoice you or your company for your reservation. If you have not made a reservation before NOON on the Friday prior to the Dinner/Meeting and are able to attend the meeting, you are welcome to come to the program. Your attendance at Chapter events is important! t~ Entree Are you aTe AFS Member? ~j1~ NO $35 Stk Ch Fsh TOTAL 1... Fax/Call/Email EARLY! ... 1