Verderflex OEM Brochure - Environmental Technical Sales
Transcription
Verderflex OEM Brochure - Environmental Technical Sales
Verderflex OEM Panel Mounted Peristaltic Pumps Any questions? You may still have questions and/or comments after reading this brochure. Please feel free to contact us on +44 (0)1924 221 020 You can also respond via email to [email protected]. For more information about VERDERFLEX Unit 3, California Drive, TEL +44 (0)1924 221 020 AT Wien BE Aartselaar BG Sofia CH Basel CN Shanghai CZ Praha DE Castleford WF10 5QH FAX +44 (0)113 222 0291 Haan FR Eragny s/Oise GB Castleford HU Budapest IT Torre Boldone United Kingdom [email protected] JP Tokyo NL Groningen/Vleuten PL Katowice RO Bucuresti/Sibiu WEB www.verderflex.com RU St Petersburg SK Bratislava US Newtown/Macon ZA Northriding OEM.EN.0712 Verderflex please visit our website www.verderflex.com Verderflex OEM The Heart Of Your Process Verderflex® OEM peristaltic pumps are the perfect solution for dosing and transferring liquids in panels or mounted on or inside machinery. They are a simple to use, easy to control, versatile and reliable way to pump liquids and are designed to easily integrate into other equipment. Working Principle Peristaltic tube pumps are the ideal dosing pumps due to their natural pumping action. A rotating roller passes along the length of a tube compressing it completely against the pump casing. After the roller passes, the flattened tube regains its round profile creating a vacuum inside the tube which draws in liquid. The second roller maintains the seal between the suction and discharge sides, trapping the liquid between the two rollers and pushing it out on the delivery side of the pump. Verderflex® OEM pumps are compact and easy to maintain, they have quick change tube systems to keep maintenance time to an absolute minimum. With flow rates ranging from 1.6 ml/min to 17 l/min, there is a Verderflex OEM pump for most low pressure pumping requirements. Quick Pump Selection Why Choose Verderflex OEM? M1000 - upto 768 ml/min in the UK. Today there are over 1 million Verderflex peristaltic pumps forming the backbone of such diverse Wall Thickness Verder group. The Verder group is family owned and has its headquarters in Vleuten in the Netherlands. brand, now a part of the larger Verderflex OEM range with all design, development and production based 2.4mm WT M500 - upto 730 ml/min Verderflex is the peristaltic pump business unit of Verder Limited, part of the multi million Euro turnover Verderflex has been producing OEM peristaltic pumps since 1981 in the UK, initially under the Autoclude 1.6mm WT M025 - upto 260 ml/min The Verderflex Brand: Breadth In Peristaltic Pumps Experience Wall Thickness M045 - upto 60 ml/min 3.2mm WT EZ - upto 1.26 l/min 4.8mm WT S10 - upto 1.72 l/min Cartridges M2000 - upto 1.9 l/min M1500 - upto 2.2 l/min S20 3 roller - upto 3.2 l/min M3000 DC - upto 3.4 l/min applications as vending coffee, dosing chemicals and pumping slurries over long distances. S30 3 roller - upto 6.9 l/min S40 3 roller - upto 17 l/min Quality Assured Production All Verderflex OEM pumps are produced in factories operating under an ISO 9001:2008 environment and all pumps are individually tested before despatch to agreed customer specifications. Warranty 0 2000 4000 6000 8000 17000 Flow Rate ml/min All pumps are supplied with a 2 year warranty against defective parts, faulty workmanship or design defects. 2..|..Verderflex OEM Panel Mounted Peristaltic Pumps • www.verderflex.com Verderflex OEM Panel Mounted Peristaltic Pumps • www.verderflex.com | 3 Features and Benefits Peristaltic pumps are excellent problem solving pumps, ideal when the product is particularly abrasive, corrosive, shear sensitive or viscous. SPECIFYING A PERISTALTIC PUMP There are many factors that influence which combination of pump head and tube is used on any particular application. Sterility by Design Only the easy to sterilise tube comes into Gentle Action for Sensitive Liquids PUMP PERFORMANCE contact with the fluid, ideal for hygienic or Peristaltic pumps have a gentle pumping Flow Rate aseptic pumping. action, ideal for shear sensitive products such Any peristaltic pump’s flow is related to the pump’s flow per revolution and the pump speed. The flow as live cell cultures. per revolution is a function of the head design and the tube size. Each pump head has a speed-flow characteristic given as part of the pump head data. No Slip for Repeatable Dosing The pumps have no internal backflow or slip Low Maintenance Costs giving accurate dosing. Peristaltic pumps are low ownership cost pumps with a tube or tube element that Dry running for Ease of Use can be changed in seconds for minimal The tube runs on rollers and can run dry for maintenance costs. short periods of time without an expensive service cost. Accurate Dosing Pump can have a repeatability of ±0.5% and No Seals metering capabilities of ±2% (dependant Eliminates unsightly drips and minimises upon the size of dose). regular maintenance Suction Lift With any tube pump, flow rate decreases as suction lift increases. The lost flow varies with tube size and generally, the smaller the tube internal diameter the lower the suction loss. Additionally, the greater the suction lift the greater the reduction in tube life. Suction loss curves are included for each pump head. Back Pressure Increasing back pressure can also result in a minor variation in flow rate and for each size of tubing there is a maximum discharge pressure beyond which the tubing exceeds its elastic limit and permanently deforms. Data on each individual pump head includes appropriate discharge pressure performance curves along with maximum working pressure for each tube size. Self Priming with High Suction for Easy Tank Ideal for Off Gasing Changeovers Number of Rollers Peristaltic pumps are a proven way to pump The pumps can self-prime to 8m or 26 feet of Most OEM pump heads are supplied with a fixed number of pressing rollers, typically 2 or 3 per head. liquids containing trapped air or likely to off water, ideal for emptying bulk packs of liquids This configuration is ideal for most OEM pumping requirements and produces a low level of pulsation, gas, such as many sterilising solutions. where self priming eases the process. (the normal variability in the pump’s output or flow) but there may be cases such as pumping shear sensitive liquids when a larger number of rollers may be required to further reduce the pulsation or With such features and benefits, it’s no wonder that peristaltic pumps are one of the fastest growing pump types in the world. increase the dosing precision. Should you have any concerns about pulsation then Verderflex are pleased to provide trial pumps to evaluate the effects of pumping the customer’s fluid. PUMPED LIQUID Chemical Composition Verderflex OEM pumps are suitable for a wide range of applications: The liquid being pumped is a fundamental parameter as the tubing must be able to withstand any chemical attack associated with the liquid. Many plastics can be extruded into highly resistive tubing Vending machines, drink dispensing, food preparation but at the expense of mechanical strength and possibly tubing cost. Verderflex’s experience is this Water, coffee, oils, dyes, dairy, cereals, confectionary, shear sensitive products compromise can severely limit the real tubing material selected for use and separate pages detail the company’s range of standard and special order tube materials. Printing and packaging Inks, paints and glue Viscosity Increasing viscosity reduces the capability of the tube to fill (prime) and consequently the pump head’s Dishwashers, Battery Filling, Chemical Cleaning, Equipment Sterilising, Seed Coating flow rate will reduce. Biocides, hydrogen peroxide, sodium hypochlorite, caustic soda Specific Gravity (SG) Laboratory Sampling Systems A product’s specific gravity (the ratio of a product’s density to the density of water) can increase the Biological broths to polluted streams required suction lift and consequently the flow loss can increase e.g. a product with an SG of 1.5 being lifted 4m has a lift equal to 6m of water and consequently the flow loss is higher than 4m of water. Air Conditioning and Condensates This may result in a larger head being required combined with a smaller ID tube (smaller ID tubes have Re-circulating fragrances and removing condensate superior lifting capabilities than large ID tubes for a given wall thickness). Suction lift loss curves are scaled in metres and feet of water column i.e. they are normalised to water. 4..|..Verderflex OEM Panel Mounted Peristaltic Pumps • www.verderflex.com Verderflex OEM Panel Mounted Peristaltic Pumps • www.verderflex.com | 5 Particles/Solids Solid size may be a fundamental block to any tube pump – if the solid size is too large the product may not flow through the tube and simply clog the tube so no liquid flows. If solids are relatively small then tube ID must be considered, but solids can be pumped. Particle size should not exceed 15% of tube internal cross sectional area. Temperature Increasing temperatures affect the choice of tube in many ways; the tube may become more flexible as it softens with increasing temperature leading to poor tube recovery and a loss of flow, suction lift and discharge pressure capabilities. Motor Options There are normally several temperature limits Verderflex OEM pumps are normally supplied with an integral motor in one of 3 variants: a) The absolute maximum temperature the tubing can withstand but at this temperature the tubing is so soft it can’t be used in a pump and splits b) The maximum temperature that an individual tube can withstand repeatably e.g. When the tube is SIPed c) The maximum liquid temperature that a tube can withstand when it is in a pump • • • D.C. Motor Shaded Pole A.C. Motor A.C. Synchronous Motor d) The maximum ambient temperature that the pump’s electronics will withstand Typical values for Verderprene and Platinum Cured Silicone tubes are SIP temperature < 130°C or 266°F Liquid operating temperature < 85°C or 185°F (which is actually the temperature of hot tea in a Vending Machine) Ambient temperature < 45°C or 113°F D.C. Motors ▪ ▪ ▪ ▪ A chemical’s agressiveness is said to double for every 10°C/18°F above ambient. OPERATING CONDITIONS Duty cycle (On/off time) There are many different solutions to any pumping situation. Some, such as a 24 hour duty motor and reduced pump speeds may be appropriate when the pump is in continuous operation, whereas more economically specified components will be more appropriate when the pump is only running for a few seconds and then not running for a few minutes. Environment All pumps are driven by a motor which needs to be specified to suit its working environment. Factors to Factory options - Brushless Brushless for heavy duty applications Brushed motors are lower cost ideal for light duty or intermittent applications 12 or 24V DC only Brushed DC Motors M025, M045, M500, M1500, M1000, M2000, EZI Brushless DC Motors M500, M1500 and SMART Shaded Pole Asynchronous A.C. Motor ▪ ▪ ▪ ▪ ▪ Low cost to power ratio but also low efficiency (typically 20%) Ideal for light or intermediate duty applications Speed is determined by base speed then gearbox torque Increasing the stack size will increase heat generated by the motor leading to possible torque requirements for a fan inside an equipment enclosure The largest 1½“ (38mm) stack is only recommended for intermittent duty pumps consider include the pump’s physical location, the ambient temperature, any protective enclosure, cooling clearances and the likelihood of dirt and or moisture ingress. Electrical supply The electrical supply may dictate the options for motor selection and should include compliance to all relevant national or regional electrical safety standards such as UL, CE or CSA. Frequency of tube change To change or not to change the tube is a vital question to ask when specifying many pumps for use in OEM Synchronous A.C. Motor ▪ ▪ ▪ For continuous duty applications Quieter than Shaded Pole motors Lower heat generation than Shaded Pole motors equipment. On one hand, changing the tubing as part of an overall machinery maintenance schedule can Shaded Pole AC Motors M025, M500, M1500, M1000, M2000, EZI maintain sterility in medical applications where meticulous observance of schedules is normal. On the other Synchronous AC Motors M045 hand, it may be better to design a pump that runs for a short duration avoiding tube changes and provides a disposable pump with a life of several years, this is typical when the intermittent duty of vending machine applications is considered. 6..|..Verderflex OEM Panel Mounted Peristaltic Pumps Verderflex OEM Panel Mounted Peristaltic Pumps • www.verderflex.com | 7 Verderflex Tube Selection Choosing the best tube for your application The tube is the heart and soul of any peristaltic pump: a poorly selected tube will result in frequent tube changes and increased overall cost of ownership of any equipment. Conventionally, tube size is stated as Internal Diameter (ID) x Wall Thickness (WT). Key Tube Selection Issues Include Chemical Compatibility Verderprene is an economic, general purpose tubing that resists many chemicals whilst offering excellent dynamic resistance. Some materials have better chemical strength at the expense of mechanical life and Safe Tube Working Pressure WT material cost. Life/Duty Cycle Tubing life is related to the tube’s mechanical strength, the number of compressions and the operating cycle. Again, Verderprene is the most economic solution with the best mechanical life. 1.6 (1⁄16”) Verderprene WT Silicone Fluran® 3.2 (1/8”) Tygon® 0 Pressure 20 40 60 80 100 Tube ID Verderprene Bar (PSI) Silicone Bar (PSI) Tube ID Verderprene Bar (PSI) Silicone Bar (PSI) 1.6 (1/16”) 2.3 (34) 1.5 (22) 3.2 (1/8”) 2.0 (30) 1.2 (18) 3.2 (1/8”) 1.3 (19) 1 (14) 4.8 (3/16”) 1.6 (24) 1 (14) 4.0 (5/32”) 0.9 (13) 0.8 (12) 6.0 (15/64”) 1.2 (18) n/a 4.8 (3/16”) 0.9 (13) 0.75 (11) 6.4 (1/4”) 1 (14) 0.8 (12) 6.4 (1/4”) 0.7 (10) 0.6 (9) 8.0 (5/16”) 0.9 (13) 0.75 (11) 8.0 (5/16”) 0.5 (8) 0.5 (8) 9.6 (3/8”) 0.75 (11) 0.7 (10) Tube ID Verderprene Bar (PSI) Silicone Bar (PSI) Tube ID Verderprene Bar (PSI) Silicone Bar (PSI) 3.2 (1/8”) 2.3 (34) n/a 12.7 (1/2”) 1.4 (20) 0.95 (14) 4.8 (3/16”) 2 (28) n/a 15.9 (5/8”) 1 (14) 0.8 (12) 6.4 (1/4”) 1.3 (19) 1 (14) 19.0 (3/4”) 0.9 (13) 0.75 (11) 8.0 (5/16”) 1 (14) 0.7 (10) 25.4 (1.0”) 0.75 (11) 0.7 (10) 9.6 (3/8”) 0.9 (13) 0.6 (9) 12.7 (1/2”) 0.7 (10) 0.5 (8) 15.9 (5/8”) 0.5 (8) 0.45 (7) 19.0 (3/4”) 0.5 (8) 0.45 (7) WT 2.4 (3/32”) WT 4.8 (3/16”) Increasing the tube’s working pressure shortens the expected tube life. For the best tube life performance the smallest tube diameter should be combined with the thickest wall tube. Suction Lift Suction lift is determined by a combination of the tube’s ID and WT, ideally the smallest tube diameter should be combined with the thickest wall tube and the tube material’s inherent restitution properties. Verderprene and Silicone have superior lift capabilities than similar sized materials such as Tygon® or Fluran®. Cost Most tubing is produced by thermoplastic extrusion, hence, tubing cost is related to the raw materials used. Highly chemical resistive materials like Tygon® and Viton® are more expensive to produce than Verderprene or Silicone. 8..|..Verderflex OEM Panel Mounted Peristaltic Pumps • www.verderflex.com Verderflex OEM Panel Mounted Peristaltic Pumps • www.verderflex.com | 9 Verderprene - General Purpose Tubing Platinum Cured Silicone - For Higher Purity This opaque, cream coloured tube is the most Platinum cured Silicone is a translucent, popular choice for tube pumps having: odourless tubing with low residuals. ▪ Best mechanical strength for optimal lifespan ▪ Autoclavable and is used in many applications ▪ Good mechanical recovery for optimal ▪ Good mechanical recovery for optimal suction suction lift ▪ Wide chemical resistance including most oxidising agents ▪ Low gas permeability ▪ Temp. range: +10°C to +85°C (50°F to 185°F) lift ▪ Medium gas permeability ▪ Temp. range: -20°C to +85°C (-4°F to +185°F) ▪ Medical/ food grade to FDA, USP Class VI and BGW/ BGA XV criteria ▪ Food grade, meets FDA, 3-A and NSF criteria ▪ Can be autoclaved, compatible with most CIP solutions and SIP Tygon® - Chemical Fluids Tubing Fluran® - Agressive Chemical Tubing Specifically designed for most fuels and industrial Fluran® is strong, resilient and flexible tube lubricants, Tygon resists the swelling and resistant to corrosive chemicals, oils, fuels, hardening caused by hydrocarbon based fluids, solvents and most mineral acids. It can also significantly reduce the risk of failure due to handle corrosive chemicals at temperatures as cracking and leakage. high as 204°C. ▪ Temp. range: -37 to +74°C (-35 to +165°F) ▪ Temp. range: - 22 to +85°C (-8°F to +185°F) ▪ Yellow colour for positive identification ▪ Resists ozone, sunlight and weathering ▪ Suitable for fuels, heating oils, glycol, coolants ▪ Opaque black color helps protect light sensitive and cutting fluids fluids Immersion Testing With many proprietary solutions chemical compatibility can be verified with an immersion test: 1. Immerse half a tube sample in a closed container for 48 hour. 2.Then compare against the remaining half for signs of attack, swelling, embrittlement or any other kind of deterioration – all of which indicate chemical attack or an unsuitable tube material. Please contact Verderflex for samples of tubing materials. 10..|..Verderflex OEM Panel Mounted Peristaltic Pumps • www.verderflex.com Verderflex OEM Panel Mounted Peristaltic Pumps • www.verderflex.com | 11 M045 Technical Overview Proven 2 roller design for low flow A.C. or D.C. applications. Function Detail Pump head Blue cycoloy as standard or optional noryl (grey) ▪ ▪ Motor Permanent magnet with spur gearbox Rotor 2 x Nylatron rollers Options 3 roller option Power Supply 12/24V D.C. 3.6W or 110V 60 Hz / 230V 50 Hz 20W Tube Verderprene, Silicone, Viton® and Tygon® Tube Sizes 1.6 x 1.6mm, 3.2 x 1.6mm, 4.0 x 1.6mm Weight 0.2 kg (0.4 lb) ▪ Flow rates up to 60 ml/min (0.9 US GPH) D.C. motor options provides speed/flow rate variations Typically used in: Chemical dosing including sterilising solutions Sampling Analysis Tube Size Options M045 Free Flow Curve Tube (ID x WT) 10 RPM 20 RPM 30 RPM 40 RPM 60 RPM 1.6 x 1.6 mm (1/16” x 1/16”) 1.4 ml/min 0.08 l/hr 0.02 GPH 2.8 0.2 0.04 4.2 0.3 0.07 5.6 0.3 0.09 8.4 0.5 0.13 3.2 x 1.6 mm (1/8” x 1/16”) 6.0 ml/min 0.36 l/hr 0.10 GPH 12.0 0.7 0.2 18.0 1.1 0.3 24.0 1.4 0.4 36.0 2.2 0.6 4.0 x 1.6 mm (5/32” x 1/16”) 10.0 ml/min 0.6 l/hr 0.16 GPH 20.0 1.2 0.3 30.0 1.8 0.5 40.0 2.4 0.6 60.0 3.6 0.9 ISSUED 19-Jan-11 ISSUED 19-Jan-11 General Arrangement Drawing and Mounting Positions 47.5 (1.88”) 44.3 (1.7”)MAX 29 (1.14”) MAX M45 PUMP 38 (1.5”) 2 Holes ø 3.5 Pump Speed (rpm) 19 (0.75”) 59.8 (2.35”) 74.9 (2.95”) 24 (0.94”) OVOID GEARBOX Discharge 100.0% 1.6 x 1.6 mm 80.0% 3.2 x1.6 mm 115.0% DC MOTOR 110.0% 1.7 (0.07”) 38 (1.5”) 60.0% 4.0 x 1.6 mm 105.0% 3.2 x1.6 mm 40.0% 4.0 x1.6 mm 59 (2.3”) MAX COVER 11.5 (0.5”) Suction ø 9.0 1.6 x 1.6 mm 0.6 8 24 -0.4 6 20 4 16 12 0.0% 0 Suction Pressure (Bar) -0.2 0 Suction Lift (mWc) 2 8 4 0 Suction Lift (ftWc) 95.0% 0.0 0 0.5 1.0 1.5 2.0 Pressure (Bar) 7 14 21 28 Pressure (PSI) 12..|..Verderflex OEM Panel Mounted Peristaltic Pumps • www.verderflex.com 2 x HOLES ø 3.5 23.83 (0.94”) 46 (1.8”) Flow rates with water at 20˚C (68˚F) 12.75 (0.5”) -0.8 2 x HOLES ø 3.5 100.0% 35 (1.4”) 20.0% 47.65 (1.88”) All dimensions in millimetres and inches Verderflex OEM Panel Mounted Peristaltic Pumps • www.verderflex.com | 13 M025 Technical Overview 2 roller design for low flow dosing applications and intermittent duty. A low cost option for light duty operation. Function Detail Pump head Polycarbonate/ABS blend (blue) with clear-hinged polycarbonate cover Motor Permanent magnet with spur gearbox Rotor 2 roller with rapid tube loading feature ▪ Options 3 roller option Power Supply 12/24V D.C. 15W Tube Verderprene, Silicone, Viton®, Tygon® Tube Sizes 1.6 x 1.6mm, 3.2 x 1.6mm, 4.0 x 1.6mm, 4.8 x 1.6mm Weight 0.4 kg (0.9 lb) ▪ ▪ Flow rates up to 260 ml/min (4.1 US GPH) D.C. motor provides speed/flow rate variations Typically used in: Air conditioning Refrigeration Condensate removal Tube Size Options M025 Free Flow Curve 4.5 4.0 3.5 4.0 x 1.6 mm US Gallon / Hour 3.0 2.5 2.0 1.5 Tube (ID x WT) 15 RPM 30 RPM 60 RPM 120 RPM 1.6 x 1.6 mm (1/16” x 1/16”) 3.6 ml/min 0.2 l/hr 0.05 GPH 7.2 0.4 0.1 14.4 0.8 0.2 28.8 1.7 0.5 3.2 x 1.6 mm (1/8” x 1/16”) 12.6 ml/min 0.8 l/hr 0.2 GPH 25.2 1.5 0.4 50.4 3.0 0.8 100.8 6.0 1.6 4.0 x 1.6 mm (5/32” x 1/16”) 18.8 ml/min 1.1 l/hr 0.3 GPH 37.5 2.3 0.6 75.0 4.5 1.0 150.0 9.0 2.0 4.8 x 1.6 mm (3/16” x 1/16”) 30 ml/min 1.8 l/hr 0.5 GPH 60 3.6 1.0 120 7.2 1.9 240 14.4 3.8 Flow rates for 2 roller option ISSUED 24-Nov-10 General Arrangement Drawing and Mounting Positions 1.0 108.2 (4.26”) 0.5 66.6 (2.62”) 0 41.1 (1.62”) ISSUED 24-Nov-10 100.0% 1.6 x 1.6 mm 99.4 (3.91”) Discharge Suction 108.0% 4.0 x 1.6 mm 80.0% 104.0% 4.0 x 1.6 mm 4.8 x 1.6 mm 4.8 x 1.6 mm 100.0% 20.0% 24 20 0.6 -0.4 -0.2 6 4 2 16 12 8 0.0% 0 Suction Pressure (Bar) 0 Suction Lift (mWc) 4 88.0% 84.0% 0.0 0 0.5 1.0 1.5 2.0 Pressure (Bar) 7 14 21 28 Pressure (PSI) 56 (2.2”) 56.8 (2.24”) 92.0% 12 (0.47”) 40 (1.57”) 96.0% 40.0% 18.8 (0.74”) 1.6 x 1.6 mm 60.0% 8 44 (1.73”) 3.2 x 1.6 mm 3.2 x 1.6 mm -0.8 52 (2.05”) 0 Suction Lift (ftWc) ø3.2 Flow rates with water at 20˚C (68˚F) 14..|..Verderflex OEM Panel Mounted Peristaltic Pumps • www.verderflex.com 58 (2.28”) All dimensions in millimetres and inches Verderflex OEM Panel Mounted Peristaltic Pumps • www.verderflex.com | 15 M500 Technical Overview Used extensively in OEM applications with many options. ▪ Flow rates up to 730 ml/min (11.6 US GPH) ▪ 3 roller option ▪ D.C. motor option provides speed/flow rate variations ▪ Typically used in: Vending Chemical dosing Condensate removal 4.8 x 1.6 mm 10 600 9 10 8 500 450 7 400 6 350 5 300 3.2 x 1.6 mm 250 4 200 3 150 5 100 0 50 0 Rotor 2 Roller Polycarbonate Options 3 Roller Rotor Different motor stack sizes for varied torque applications: - ¾”, 1”, 1½” Power Supply 12/24V D.C. 20W or 110, 220, 230V 50/60 Hz 100 - 280W Tube Verderprene, Silicone, Tygon® and Viton® Tube (ID x WT) 30 RPM 51 RPM 125 RPM 240 RPM 325 RPM 1.6 x 1.6 mm (1/16” x 1/16”) 8.4 ml/min 0.50 l/hr 0.13 GPH 14.3 0.9 0.2 35.0 2.1 0.6 67.2 4.0 1.1 91 5.5 1.4 3.2 x 1.6 mm 1/8” x 1/16”) 30.0 ml/min 1.80 l/hr 0.48 GPH 51.0 3.1 0.8 125 7.5 2.0 240 14.4 3.8 325 19.5 5.2 4.8 x 1.6 mm (3/16” x 1/16”) 67.5 ml/min 4.05 l/hr 1.07 GPH 114.8 6.7 1.8 281.2 16.9 4.5 540.0 32.4 8.6 731.3 43.9 11.6 Flow rates for 2 roller option General Arrangement Drawing and Mounting Positions 1.6 x 1.6 mm 66 (2.6”) 55 110 165 220 275 6 4 -0.6 8 24 6 20 5 1.6 x 1.6 mm 100.0% 120 60.0% 105 4 4.8 x 1.6 mm 90 40.0% 75 60 20.0% 2 30 0 -0.4 15 0 -0.2 12 3.2 x 1.6 mm 80.0% 135 0.0% 0 Suction Pressure (Bar) 0 Suction Lift (mWc) 15 30 02 4 16 6 4.8 x 1.6 mm 150 45 -0.8 105.0% 8 4 0 Suction Lift (ftWc) Flow rates with water at 20˚C (68˚F) 16..|..Verderflex OEM Panel Mounted Peristaltic Pumps • www.verderflex.com 3 95.0% 46.5 (1.83”) 2 3.2 x 1.6 mm 045 42 (1.65”) 17.4 (0.69”) 64 (2.52”) 1 1.6 x 1.6 mm 90.0% 0.0 ø 7.0 31.75 (1.25”) Millilitre / Minute 8 7 US Gallon / Hour Litre / Hour 100.0% 165 120 (4.72”) 180 3.2 x 1.6 mm 4.8 x 1.6 mm Discharge 195 10 110 (4.33”) 330 8 220 1.6 x 1.6 mm 34 (1.34”) 0 235 12 ISSUED 16-Dec-10 71 (2.8”) 1 Pump Speed (rpm) Suction 1.5 kg (3.3 lb) 2 0 14 1.6 x 1.6mm, 3.2 x 1.6mm and 4.8 x 1.6mm 1.5(0.06”) 15 Asynchronous shaded pole motor with spur gearbox or D.C. 33 (1.30”) 20 Motor 85.5 (3.40”) Millilitre / Minute 550 US Gallon / Hour Litre / Hour 11 650 25 Polycarbonate - standard Noryl - optional Tube Size Options 700 30 Pump head Weight 750 35 Detail Tube Sizes Verderflex OEM - M500 Free Flow M500 Free Flow CurvCurve e 40 Function 0.5 1.0 1.5 7 14 21 60 75 2.0 0 Pressure (Bar) 80 28 Pressure (PSI) Pump Speed (rpm) All dimensions in millimetres and inches 41.3 (1.63”) ø 5.5 Verderflex OEM Panel Mounted Peristaltic Pumps • www.verderflex.com | 17 M1000 Technical Overview The original patented cartridge design for dosing and flow control with quick tube change and autoclavable cartridges. Function Detail Pump head Black polycarbonate with support bearing and mounting plate Motor Asynchronous shaded pole motor with thermal protection and cooling fan. Spur gearbox ▪ Rotor Polycarbonate, 316 stainless steel inserts with three Nylatron rollers Options D.C. motor D.C. motor option provides speed/flow rate variations Power Supply 12/24V D.C. 20W or 110V, 220V and 240V 50/60Hz 200W Tube Verderprene and Silicone Typically used in: Dairy processing, Water treatment Dosing applications MedicalAutoclude M1000 Tube Sizes Flow rates up to 768 ml/min (12.1 US GPH) ▪ ▪ Weight M1000 Free Flow Curve 800 44 Millilitre / Minute 32 28 24 20 16 12 12 6.0 x 1.6 mm 11 5.0 x 2.1 mm 9 500 8 3.2 x 2.5 4.0 1.6 mm 400 7 6 5 300 4 200 8 0 65 RPM 85 RPM 176 RPM 240 RPM 1.6 x 3.0 mm (1/16” x 9/50”) 5.6 ml/min 0.37 l/hr 0.09 GPH 18.2 1.1 0.3 23.8 1.4 0.4 49.3 2.9 0.8 67.2 4.0 1.1 4.0 x 2.5 mm (5/32” x 1/10”) 40.0 ml/min 2.4 l/hr 0.63 GPH 130.0 7.8 2.1 170.0 10.2 2.7 352.0 21.1 5.6 480.0 28.8 7.6 5.0 x 2.1 mm (1/5” x 2/25”) 52.0 ml/min 3.12 l/hr 0.90 GPH 169.0 10.1 2.7 221.0 13.2 3.5 457.6 27.5 7.3 624.0 37.4 9.9 6.0 x 1.6 mm (15/64” x 1/16”) 64.0 ml/min 3.84 l/hr 1.01 GPH 208.0 12.5 3.3 272.0 16.3 4.4 563.2 33.8 8.9 768.0 46.1 12.2 ISSUED 03-Feb-2011 3 General Arrangement Drawing and Mounting Positions 2 100 4 20 RPM 10 600 US Gallon / Hour Litre / Hour 36 Tube (ID x WT) 13 700 40 1.6 x 3.0 mm 1 0 0 0 40 1.6 kg (3.5 lb) Tube Size Options Free Flow Curve 48 1.6 x 1.6mm, 4.0 x 1.6mm, 5.0 x 1.6mm and 6.0 x 1.6mm 80 120 160 200 240 117 (4.6”) 57 (2.2”) 76 (2.9”) 90 (3.5”) Pump Speed (rpm) ø 16 Discharge 1.6 x 1.6 mm 4.0 x 2.5 mm 5.0 x 2.1 mm 80.0% 5.0 x 2.1 mm 95.0% 76 (2.9”) 90 (3.5”) 6.0 x 1.6 mm 1.5 (0.06”) 100.0% 129 (5.1”) 100.0% 4.0 x 2.5 mm 2 x ø 5.5 74 (2.9”) Suction 4 x ø4.8 41.3(1.6”) 60.0% 1.6 x 3.0 mm 90.0% 40.0% MAXIMUM MOUNTING PLATE THICKNESS 6mm (CHANGE MOUNTING SCREWS TO FIT) 6.0 x 1.6 mm 20.0% -0.8 -0.6 -0.4 -0.2 8 6 4 2 24 20 16 12 8 4 85.0% 0.0% 80.0% 0 Suction Pressure (Bar) 0.0 0 Suction Lift (mWc) 0 0 Suction Lift (ftWc) Flow rates with water at 20˚C (68˚F) 18..|..Verderflex OEM Panel Mounted Peristaltic Pumps • www.verderflex.com 0.5 1.0 1.5 2.0 Pressure (Bar) 7 14 21 28 Pressure (PSI) All dimensions in millimetres and inches Verderflex OEM Panel Mounted Peristaltic Pumps • www.verderflex.com | 19 EZ Technical Overview Featuring easy tube change system. Stackable multi head options using Verderprene, Silicone, Viton® or Tygon® tubing. ▪ Flow rates up to 1,260 ml/min (20 US GPH) ▪ Permanent and brushless D.C. motor option provides speed/flow rate variations ▪ Typically used in: Frequent tube change applications EZ Free Flow Curve Function Detail Pump head Polyamide, acetal and stainless steel Motor Permanent magnet with replaceable brushes, brushless motor option Rotor Polycarbonate, 316 stainless steel inserts with Nylatron rollers Power Supply 12/24V D.C 30W per channel or 110, 220 or 230V 50/60 Hz 280W Tube Verderprene, Silicone, Tygon®, Viton® Tube Sizes 0.8 x 1.6mm, 1.6 x 1.6mm, 3.2 x 1.6mm, 4.8 x 1.6mm, 6.4 x 1.6mm and 8.0 x 1.6mm Weight 1.3 kg (2.9 lb) Tube Size Options Tube (ID x WT) 60 RPM 120 RPM 160 RPM 240 RPM 0.8 x 1.6 mm (1/32” x 1/16”) 5 ml/min 0.3 l/hr 0.05 GPH 9 0.5 0.1 12 0.7 0.2 18 1.1 0.3 1.6 x 1.6 mm (1/16” x 1/16”) 17 ml/min 1.0 l/hr 0.3 GPH 34 2.0 0.5 45 2.7 0.7 67 4.0 1.1 3.2 x 1.6 mm (1/8” x 1/16”) 64 ml/min 3.8 l/hr 1.0 GPH 129 7.7 2.0 172 10.3 2.7 258 15.5 4.1 4.8 x 1.6 mm (3/16” x 1/16”) 140 ml/min 8.4 l/hr 2.2 GPH 281 16.9 4.5 374 22.4 5.9 564 33.8 8.9 6.4 x 1.6 mm (1/4” x 1/16”) 225 ml/min 13.5 l/hr 3.6 GPH 450 27.0 7.1 601 36.1 9.5 900 54.0 14.3 8.0 x 1.6 mm (5/16” x 1/16”) 315 ml/min 18.9 l/hr 5.0 GPH 630 38.0 10.0 839 50.3 13.3 1,260 75.6 20.1 ISSUED ISSUED07-Feb-2011 07-Feb-2011 General Arrangement Drawing and Mounting Positions 0.8 x 1.6 57.6 (2.3”) 120 (4.7”) MAX Discharge 97 (3.8”) Suction 1 (0.4”) 96 (3.8”) 4 HOLES ø 4.1 100.2 (3.94”) 39.7 (1.56”) ø 15 31.75 (1.25”) 6.5 (0.2”) 6.5 (0.2”) 32 (1.3”) 110 (4.3”) 100 (3.94”) 84.3 (3.3”) 4 x ø 3.3 4 x ø4.1 CSK @90° TO ø12 96 (3.78”) 65 (2.56”) 106 (4.17”) Flow rates with water at 20˚C (68˚F) 20..|..Verderflex OEM Panel Mounted Peristaltic Pumps • www.verderflex.com All dimensions in millimetres and inches Verderflex OEM Panel Mounted Peristaltic Pumps • www.verderflex.com | 21 S10 Technical Overview Taken from the Verderflex Smart tube pump design. The S10 includes a quick tube change, ergonomic design for ease of use. Pump Specifications ▪ ▪ ▪ ▪ Flow rates up to 1,725 ml/min (27.3 US GPH) Pressures up to 2 Bar (29 PSI) Multi channel options Typically used in: Chemical dosing, Industrial fluid transfer, Heavy duty environments S10 Free Flow Curve Fits a range of tube sizes and materials Stainless Steel rotor shaft Simple adjustable tube clamping system Polyoxymethylene (POM) clamp-base Fits a variety of pump enclosures Polymethylmethacrylate (PMMA) clear cover Multi-channel capability 316 Stainless Steel Rollers Working Temperature 5 - 45°C or 41 - 113°F (TA = +20°C or 68°F) Tube Verderprene, Silicone, Viton® and Tygon® Tube Sizes 3.2 x 2.4mm, 4.8 x 2.4mm, 6.4 x 2.4mm and 8.0 x 2.4mm Tube Size Options Tube (ID x WT) 40 RPM 120 RPM 200 RPM 240 RPM 3.2 x 2.4 mm (1/8” x 3/32”) 80 ml/min 4.8 l/hr 1.3 GPH 240 14.4 3.8 390 23.4 6.2 450 27 7.1 4.8 x 2.4 mm (3/16” x 3/32”) 100 ml/min 6 l/hr 1.6 GPH 370 22.2 5.9 580 34.8 9.2 700 42 11.1 6.4 x 2.4 mm (1/4” x 3/32”) 0.2 l/min 10.8 l/hr 2.9 GPH 0.5 32.4 8.6 0.9 53.4 14.1 1.0 63 16.6 8.0 x 2.4 mm (5/16” x 3/32”) 0.3 l/min 18 l/hr 4.8 GPH 0.9 52.8 13.6 1.5 88.8 23.5 1.7 103.5 27.4 General Arrangement Drawing and Mounting Positions 63 (2.5”) 120 (4.7”) 60 (2.4”) V Suction 6.0 (0.25”) Discharge 6 Places 4.0 (0.16”) ø 11.0 30° 6 Places ø 6.5 6 Places V 10 Hex Unit 6 Places 120° ø 56.0 120° ø 50.8 To Fit M6 Socket Head Cap Screw To ISO 4762 All dimensions in millimetres and inches Flow rates with water at 20˚C (68˚F) 22..|..Verderflex OEM Panel Mounted Peristaltic Pumps • www.verderflex.com 10 He r xD i ve Verderflex OEM Panel Mounted Peristaltic Pumps • www.verderflex.com | 23 M2000 Technical Overview Higher flow rate version of the original patented cartridge pump for easy tube with autoclavable cartridges. ▪ ▪ ▪ Flow rates up to 1.9 l/min (30 US GPH) D.C. motor options provide speed/flow rate variations Typically used in: Vending, Laundry equipment, Chemical dosing 1800 96 1600 84 1400 72 60 48 36 30 20 1000 15 800 10 600 400 12 200 0 0 Motor Asynchronous shaded pole motor with thermal protection and cooling fan. Spur gearbox Rotor Polycarbonate, 316 stainless steel inserts with Nylatron® rollers Power Supply 12/24V D.C. 30W, robust DC 100W or 110, 220 and 240V 50/60Hz 290W Tube Verderprene: 8mm tube/cartridge assy Silicone: 8mm tube cartridge assy Tube Size 8.0 x 1.9mm Weight 1.8 kg (4.0 lb) Tube (ID x WT) 65 RPM 85 RPM 125 RPM 176 RPM 240 RPM 8.0 x 1.9 mm (5/16” x 7/100”) 0.5 l/min 31.6 l/hr 8.4 GPH 0.7 41.3 10.9 1.0 60.7 16.1 1.4 85.5 22.6 1.9 114 30 25 1200 24 Black polycarbonate with support bearing and mounting plate 8.0 x 1.9 mm US Gallon / Hour 108 Millilitre / Minute Litre/ Hour M2000 Free Flow Curve 2000 Detail Pump head Tube Size Options Verderflex OEM - M2000 Free Flow Curve 120 Function ISSUED 03-Feb-2011 General Arrangement Drawing and Mounting Positions 5 110 (4.3”) 71 (2.76”) 87 (3.43”) 0 0 40 80 120 160 200 119 (4.69”) 240 Suction Discharge 100.0% -0.6 -0.4 -0.2 8 6 4 2 16 12 8 8.0 x 1.9 mm 60.0% 40.0% 20.0% 20.0% MAXIMUM PANEL THICKNESS 6mm (CHANGE MOUNTING SCREWS TO FIT) 0.0% 0.0% 0 Suction Pressure (Bar) 0.0 0 Suction Lift (mWc) 4 0 Suction Lift (ftWc) Flow rates with water at 20˚C (68˚F) 24..|..Verderflex OEM Panel Mounted Peristaltic Pumps • www.verderflex.com 90 (3.54”) 2” OR 2.5” DIA 0 0.5 1.0 1.5 2.0 Pressure (Bar) 7 14 21 28 Pressure (PSI) 1.5 (0.06”) 40.0% FAN (OPTIONAL) 60 (2.36”) All dimensions in millimetres and inches 41.3 (1.63”) 31.75 (1.25”) -0.8 80.0% 90 (3.54”) 80.0% 60.0% 20 100.0% 9 (0.35”) 8.0 x 1.9 mm 24 110 (4.3”) Pump Speed (rpm) Verderflex OEM Panel Mounted Peristaltic Pumps • www.verderflex.com | 25 M1500 Technical Overview Robust polycarbonate ABS blend casing. Function Detail ▪ Pump head Black cycoloy with support bearing Motor Asynchronous shaded pole motor with thermal protection and cooling fan spur gearbox Rotor 2-roller design, Nylon 6, with Acetal polymer rollers Power Supply 12/24V D.C. 30W, robust motor 100W or 110/220/240V 50/60Hz 290W Tube Verderprene, Silicone, Viton® and Tygon® Tube Sizes Weight 2000 108 1800 96 1600 84 72 60 48 35 8.0 x 2.4 mm 25 1400 6.4 x 2.4 mm 20 1200 1000 15 800 36 600 24 400 12 200 65 RPM 85 RPM 125 RPM 176 RPM 6.4 x 2.4 mm (1/4” x 3/32”) 0.4 l/min 24.3 l/hr 6.4 GPH 0.5 31.8 8.4 0.8 46.8 12.4 1.0 65.9 17.4 8.0 x 2.4 mm (5/16” x 3/32”) 0.6 l/min 36.4 l/hr 9.6 GPH 0.8 47.6 12.6 1.2 69.8 18.5 1.6 97.5 26.0 ISSUED 03-Feb-2011 10 General Arrangement Drawing and Mounting Positions 5 0 0 0 Tube (ID x WT) 30 US Gallon / Hour 120 Millilitre / Minute Litre / Hour 2200 1.8 kg (4.0 lb) Tube Size Options Verderflex OEM - M1500 Free Flow Curve M1500 Free Flow Curve 132 6.4 x 2.4mm, 8.0 x 2.4mm 0 40 80 120 160 200 112 (2.36”) 170 (6.7”) 240 50 (1.97”) Pump Speed (rpm) 41.3 (1.63”) 100.0% 100.0% 8.0 x 2.4 mm 123 (4.84”) Discharge 114 (4.49”) Suction 85 (3.4”) ø12 4 x ø6 6.4 x 2.4 mm 80.0% 95.0% 8.0 x 2.4 mm 60.0% PANEL MOUNTING DETAIL 6.4 x 2.4 mm 90.0% FAN (OPTIONAL) 2” OR 2.5” DIA 40.0% 20.0% -0.8 -0.6 -0.4 -0.2 8 6 4 2 24 20 16 12 8 0.0% 0 Suction Pressure (Bar) 0 Suction Lift (mWc) 4 0 Suction Lift (ftWc) Flow rates with water at 20˚C (68˚F) 26..|..Verderflex OEM Panel Mounted Peristaltic Pumps • www.verderflex.com 72 (2.83”) 85.0% MAXIMUM PANEL THICKNESS 6mm (CHANGE MOUNTING SCREWS TO FIT) 80.0% 0.0 0 0.5 1.0 1.5 2.0 Pressure (Bar) 7 14 21 28 Pressure (PSI) All dimensions in millimetres and inches Verderflex OEM Panel Mounted Peristaltic Pumps • www.verderflex.com | 27 31.8 (1.25”) ▪ 1.5 (0.06”) ▪ Flow rates to 2.2 l/min (35 US GPH) D.C. motor options provide speed/flow rate variations Typically used in: Vending, Chemical dosing Crop spraying S20 - 3 roller Technical Overview The S20 pump head design features a quick tube change, ergonomic design for ease of use and fits five standard tube sizes. Pump Specifications ▪ ▪ ▪ Flow rates up to 3.2 l/min (50 US GPH) Pressures up to 2 Bar (29 PSI) Typically used in: Chemical dosing, Industrial fluid transfer, Heavy duty environments S20 - 3 Roller Free Flow Curve Easy-fit tube saddle for rapid tube changes BS EN 1474 6082 TF Aluminium Alloy construction Fits a range of tube sizes and materials Stainless Steel rotor shaft Simple adjustable tube clamping system Polyoxymethylene (POM) clamp-base Fits a variety of pump enclosures Polymethylmethacrylate (PMMA) clear cover Multi-channel capability 316 Stainless Steel Rollers Working Temperature 5 - 45°C or 41 - 113°F (TA = +20°C or 68°F) Tube Verderprene, Silicone, Viton® and Tygon® Tube Sizes 3.2 x 2.4, 4.8 x 2.4mm, 6.4 x 2.4mm, 8.0 x 2.4mm and 9.6 x 2.4mm Tube Size Options Tube (ID x WT) 60 RPM 120 RPM 180 RPM 240 RPM 3.2 x 2.4 mm (1/8” x 3/32”) 0.1 l/min 7.2 l/hr 1.9 GPH 0.2 14.4 3.8 0.4 21.6 5.7 0.5 28.8 7.6 4.8 x 2.4 mm (3/16” x 3/32”) 0.2 l/min 13.3 l/hr 3.5 GPH 0.5 26.8 7.1 0.7 41.6 11 0.9 56.7 15.0 6.4 x 2.4 mm (1/4” x 3/32”) 0.4 l/min 21.9 l/hr 5.5 GPH 0.8 46.1 12.2 1.2 72.2 19.1 1.6 97.3 25.7 8.0 x 2.4 mm (5/16” x 3/32”) 0.5 l/min 28.8 l/hr 7.6 GPH 1.0 62.1 16.4 1.6 97.9 25.8 2.2 132.9 35.1 9.6 x 2.4 mm (3/8” x 3/32”) 0.6 l/min 37.3 l/hr 9.9 GPH 1.4 82.6 21.8 2.2 132.6 35.1 3.2 189 50 General Arrangement Drawing and Mounting Positions 65.6 (2.6”) 62.6 (2.5”) ø 145 Suction Discharge 6.0 (0.2”) 3 Places 4.5 (0.18”) 3 Places 10 Hex Drive øø11 11 3 Places øø 6.5 6.5 10 Hex Nut Places 33 Places ø 56 To Fit M6 Socket Head Cap Screw To ISO 4762 All dimensions in millimetres and inches Flow rates with water at 20˚C (68˚F) 28..|..Verderflex OEM Panel Mounted Peristaltic Pumps • www.verderflex.com 120° Verderflex OEM Panel Mounted Peristaltic Pumps • www.verderflex.com | 29 S20 - 6 roller Technical Overview The S20 pump head design features a quick tube change, ergonomic design for ease of use and fits five standard tube sizes. Six roller option for low pulsation. Pump Specifications ▪ ▪ ▪ Flow rates up to 1.7 l/min (26.2 US GPH) Pressures up to 1.6 Bar (23 PSI) Typically used in: Chemical dosing, Industrial fluid transfer, Heavy duty environments Easy-fit tube saddle for rapid tube changes BS EN 1474 6082 TF Aluminium Alloy construction Fits a range of tube sizes and materials Stainless Steel rotor shaft Simple adjustable tube clamping system Polyoxymethylene (POM) clamp-base Fits a variety of pump enclosures Polymethylmethacrylate (PMMA) clear cover Multi-channel capability 316 Stainless Steel Rollers Working Temperature 5 - 45°C or 41 - 104°F (TA = +20°C or 68°F) Tube Verderprene, Silicone, Viton® and Tygon® Tube Sizes 3.2 x 2.4, 4.8 x 2.4mm, 6.4 x 2.4mm, 8.0 x 2.4mm and 9.6 x 2.4mm Tube Size Options S20 - 6 Roller Free Flow Curve Tube (ID x WT) 60 RPM 120 RPM 180 RPM 240 RPM 3.2 x 2.4 mm (1/8” x 3/32”) 0.1 l/min 4.5 l/hr 1.2 GPH 0.2 10.8 2.9 0.3 15.6 4.1 0.4 22.5 5.9 4.8 x 2.4 mm (3/16” x 3/32”) 0.2 l/min 9 l/hr 2.4 GPH 0.3 18 4.8 0.5 27 7.1 0.6 36 9.5 6.4 x 2.4 mm (1/4” x 3/32”) 0.2 l/min 14.4 l/hr 3.8 GPH 0.5 28.2 7.5 0.8 46.8 12.4 1.0 60 15.8 8.0 x 2.4 mm (5/16” x 3/32”) 0.4 l/min 21 l/hr 5.6 GPH 0.7 42 11.1 1.1 63 16.6 1.4 84 22.2 9.6 x 2.4 mm (3/8” x 3/32”) 0.4 l/min 25.5 l/hr 6.7 GPH 0.8 45 11.9 1.3 78 20.6 1.7 99 26.2 General Arrangement Drawing and Mounting Positions 65.6 (2.6”) 62.6 (2.5”) ø 145 Suction Discharge 6.0 (0.2”) 3 Places 4.5 (0.18”) 3 Places 10 Hex Drive ø 11 3 Places ø 6.5 10 Hex Nut 3 Places ø 56 To Fit M6 Socket Head Cap Screw To ISO 4762 Flow rates with water at 20˚C (68˚F) 30..|..Verderflex OEM Panel Mounted Peristaltic Pumps • www.verderflex.com All dimensions in millimetres and inches 120° Verderflex OEM Panel Mounted Peristaltic Pumps • www.verderflex.com | 31 S30 - 3 roller Technical Overview The S30 pump head design features a quick tube change, ergonomic design for ease of use and accepts four standard tube sizes. ▪ ▪ ▪ Flow rates up to 6.9 l/min (109.4 US GPH) Pressures up to 2 Bar (29 PSI) Typically used in: Chemical dosing, Industrial fluid transfer, Heavy duty environments Pump Specifications Easy-fit tube saddle for rapid tube changes BS EN 1474 6082 TF Aluminium Alloy construction Fits a range of tube sizes and materials Stainless Steel rotor shaft Simple adjustable tube clamping system Polyoxymethylene (POM) clamp-base Fits a variety of pump enclosures Polymethylmethacrylate (PMMA) clear cover Multi-channel capability 316 Stainless Steel Rollers Working Temperature 5 - 45°C or 41 - 113°F (TA = +20°C or 68°F) Tube Verderprene, Silicone, Viton® and Tygon® Tube Sizes 6.4 x 3.2mm, 9.6 x 3.2mm, 12.7 x 3.2mm, 15.9 x 3.2mm Tube Size Options S30 - 3 Roller Free Flow Curve Tube (ID x WT) 60 RPM 120 RPM 180 RPM 240 RPM 6.4 x 3.2 mm (1/4” x 1/8”) 0.3 l/min 18 l/hr 4.8 GPH 0.7 42 11 1.1 66 17.5 1.5 90 23.8 9.6 x 3.2 mm (3/8” x 1/8”) 0.5 l/min 45 l/hr 11.89 GPH 1.5 90 23.8 2.4 144 38.0 3.2 192 50.7 12.7 x 3.2 mm (1/2” x 1/8”) 1.1 l/min 66 l/hr 17.4 GPH 2.5 147 38.8 4.1 246 65.0 5.7 342 90.3 15.9 x 3.2 mm (5/8” x 1/8”) 1.5 l/min 90 l/hr 23.8 GPH 3.1 186 49.1 5.0 300 79.3 6.9 414 109.4 General Arrangement Drawing and Mounting Positions 170 (6.7”) 86 (3.4”) 81 (3.2”) Suction 6 (0.24”) 3 Places Discharge 4.5 (0.17”) 3 Places 10 Hex Drive ø 11 3 Places ø 6.5 20 Hex Nut 3 Places ø 56 To Fit M6 Socket Head Cap Screw To ISO 4762 120° Flow rates with water at 20˚C (68˚F) All dimensions in millimetres and inches 32..|..Verderflex OEM Panel Mounted Peristaltic Pumps • www.verderflex.com Verderflex OEM Panel Mounted Peristaltic Pumps • www.verderflex.com | 33 S30 - 6 roller Technical Overview The S30 pump head design features a quick tube change, ergonomic design for ease of use and fits accepts standard tube sizes. Six roller option for low pulsation. ▪ ▪ ▪ Flow rates up to 2.8 l/min (44 US GPH) Pressures up to 1.6 Bar (23 PSI) Typically used in: Chemical dosing, Industrial fluid transfer, Heavy duty environments S30 - 6 Roller Free Flow Curve Pump Specifications Easy-fit tube saddle for rapid tube changes BS EN 1474 6082 TF Aluminium Alloy construction Fits a range of tube sizes and materials Stainless Steel rotor shaft Simple adjustable tube clamping system Polyoxymethylene (POM) clamp-base Fits a variety of pump enclosures Polymethylmethacrylate (PMMA) clear cover Multi-channel capability 316 Stainless Steel Rollers Working Temperature 5 - 45°C or 41 - 113°F (TA = +20°C or 68°F) Tube Verderprene, Silicone and Viton® Tube Sizes 6.4 x 3.2mm, 9.6 x 3.2mm, 12.7 x 3.2mm, 15.9 x 3.2mm Tube Size Options Tube (ID x WT) 60 RPM 120 RPM 180 RPM 240 RPM 6.4 x 3.2 mm (1/4” x 1/8”) 0.3 l/min 15 l/hr 3.9 GPH 5.5 33 8.7 7.9 47.4 12.5 1.1 64.8 17.1 9.6 x 3.2 mm (3/8” x 1/8”) 0.5 l/min 29.7 l/hr 7.9 GPH 8.5 51 13.5 1.3 75 19.2 1.7 103.2 27.3 12.7 x 3.2 mm (1/2” x 1/8”) 5.2 l/min 31.2 l/hr 8.2 GPH 1.1 64.8 17.1 1.7 99 26.2 2.3 139.2 36.8 15.9 x 3.2 mm (5/8” x 1/8”) 6.7 l/min 39.6 l/hr 10.5 GPH 1.3 79.2 20.9 2.0 118.8 31.4 2.8 171 45.2 General Arrangement Drawing and Mounting Positions 170 (6.7”) 86 (3.4”) 81 (3.2”) 8 (0.3”) 3 Places 70 (2.8”) 27.5 (1.1”) ø 8.2 3 Places 20 Hex Nut 3 Places 14 Hex Drive To Fit M8 Socket Head Cap Screw To ISO 4762 12 (0.5”) ø 14 Discharge 3 Places Suction 95.26 (3.8”) Flow rates with water at 20˚C (68˚F) 34..|..Verderflex OEM Panel Mounted Peristaltic Pumps • www.verderflex.com All dimensions in millimetres and inches Verderflex OEM Panel Mounted Peristaltic Pumps • www.verderflex.com | 35 M3000 Technical Overview Robust design with thick wall tube for suction and pressure handling. Function Detail Pump head Aluminium alloy with support bearing Motor 12/24V D.C. 100W Spur gearbox ▪ Rotor Aluminium alloy Power Supply 12/24V D.C. 100W Tube Verderprene and Silicone Tube Sizes 6.4 x 3.2mm, 8.0 x 3.2mm and 9.6 x 3.2mm Weight 1.75 kg (3.9 lb) ▪ ▪ Flow rates up to 3.4 l/min (54 US GPH) D.C. motor for speed/flow rate variations Typically used in: Printing production Dispensing Industrial detergent applications Verderflex OEM - M3000 Free Flow Curve M3000 Free Flow Curve 80 4800 264 Litre / Hour 192 168 144 120 96 Millilitre / Minute 216 72 48 24 9.6 x 3.2 mm 60 3600 8.0 x 3.2 mm 50 3000 40 2400 6.4 x 3.2 mm 1800 30 1200 20 600 10 0 0 0 Tube (ID x WT) 55 RPM 125 RPM 240 RPM 6.4 x 3.2 mm (1/4” x 1/8”) 0.4 l/min 24.4 l/hr 6.5 GPH 0.9 55.5 14.7 1.8 106.6 28.2 8.0 x 3.2 mm (5/16” x 1/8”) 0.6 l/min 38.6 l/hr 10.2 GPH 1.5 87.8 23.2 2.8 168.5 44.5 9.6 x 3.2 mm (3/8” x 1/8”) 0.8 l/min 46.9 l/hr 12.4 GPH 1.8 106.5 l/hr 28.1 3.4 204.5 54.0 70 4200 240 0 56.5 113 169.5 226 282.5 US Gallon / Hour 288 Tube Size Options ISSUED ISSUED 02-Feb-2011 02-Feb-2011 General Arrangement Drawing and Mounting Positions 85 (3.35”) 59 (2.3”) ø 62 339 Pump Speed (rpm) Verderflex OEM - EV3000 Free Flow Curve 100.00% 90.00% 90.00% 9.6 x 3.2 mm 60x 3.2 mm 8.0 3000 80.00% 80.00% 2500 70.00% 9.6 x 3.2 mm 70.00% 8.0 x 3.2 mm 2000 60.00% 60.00% 30 1500 50.00% 50.00% 6.4 x0.0 3.2 mm 20 Millilitre / Minute 180 Litre / Hour 3500 160 9.6 x 3.2 mm -0.8 -0.6 8 6 20 140 120 100 80 -0.4 60 40 16 4 20 12 0 Suction Pressure (Bar) -0.2 1000 0 Suction Lift (mWc) 2 500 8 0 0 Flow rates with water at 20˚C (68˚F) 0 4 ø22.2 6.4 x 3.2 mm 8.0 x 3.2 mm200 77 (3”) 220 24 100.00% 90° TO ø12 50 0 40 0.5 1.0 7 14 100 (3.9”) 4000 ø 6 , 3 CSK AT US Gallon / Hour 6.4 x 3.2 mm240 Discharge 188 (7.4”) Suction ø50.8 120° 46 (1.8”) 1.5 2.0 Pressure (Bar) 10 21 28 Pressure (PSI) 118 (4.65”) 0 Suction Lift (ftWc) 0 50 100 150 200 All dimensions in millimetres and inches 250 Pump Speed (rpm) 36..|..Verderflex OEM Panel Mounted Peristaltic Pumps • www.verderflex.com Verderflex OEM Panel Mounted Peristaltic Pumps • www.verderflex.com | 37 S40 - 3 roller Technical Overview Pump Specifications The S40 pump head design features a quick tube change, ergonomic design for ease of use and accepts three standard tube sizes. ▪ ▪ ▪ Flow rates up to 17 l/min (269 US GPH) Pressures up to 2.0 Bar (29 PSI) Typically used in: Chemical dosing, Industrial fluid transfer, Heavy duty environments 240 254 25.4 x 4.8 mm 12 190 19.0 x 4.8 mm 8 127 15.9 x 4.8 mm 4 63 US Gallon / Hour 480 16 Litre / Minute Litre / Hour 720 317 20 960 BS EN 1474 6082 TF Aluminium Alloy construction Fits a range of tube sizes and materials Stainless Steel rotor shaft Simple adjustable tube clamping system Polyoxymethylene (POM) clamp-base Fits a variety of pump enclosures Polymethylmethacrylate (PMMA) clear cover Multi-channel capability 316 Stainless Steel Rollers Working Temperature 5 - 45°C or 41 - 113°F (TA = +20°C or 68°F) Tube Verderprene and Silicone Tube Sizes 15.9 x 4.8mm, 19.0 x 4.8mm, 25.4 x 4.8mm Tube Size Options S40 - 3 Roller Free Flow Curve 1200 Easy-fit tube saddle for rapid tube changes Tube (ID x WT) 60 RPM 113 RPM 151 RPM 240 RPM 15.9 x 4.8 mm (5/8” x 3/16”) 2.7 l/min 162 l/hr 43 GPH 5.3 318 84 6.6 396 104 10.6 637.7 168 19.0 x 4.8 mm (3/4” x 3/16”) 3.4 l/min 206 l/hr 54.5 GPH 7 422 111 7.3 441 116 11.9 715 189 25.4 x 4.8 mm (1” x 3/16”) 5.5 l/min 333 l/hr 88 GPH 11.7 703 185 10.7 644 170 17.0 1,020 269 General Arrangement Drawing and Mounting Positions ø 220 0 0 0 50 100 150 200 250 113 (4.5”) 0 108 (4.3”) Pump Speed (rpm) Suction Discharge 16 (0.6”) 3 Places 14 Hex Drive 70 (2.8”) 27.5 (1.1”) ø 8.2 20 Hex Nut 3 Places ø 14 To Fit M8 Socket Head Cap Screw To ISO 4762 3 Places 6 (0.2”) 3 Places 95.26 (3.8”) Flow rates with water at 20˚C (68˚F) 38..|..Verderflex OEM Panel Mounted Peristaltic Pumps • www.verderflex.com All dimensions in millimetres and inches Verderflex OEM Panel Mounted Peristaltic Pumps • www.verderflex.com | 39 S40 - 6 roller Technical Overview The S40 pump head design features a quick tube change, ergonomic design for ease of use and accepts three standard tube sizes. Six roller option for low pulsation. ▪ ▪ ▪ Flow rates up to 9,000 ml/min (142.6 US GPH) Pressures up to 1.6 Bar (23 PSI) Typically used in: Chemical dosing, Industrial fluid transfer Pump Specifications Easy-fit tube saddle for rapid tube changes BS EN 1474 6082 TF Aluminium Alloy construction Fits a range of tube sizes and materials Stainless Steel rotor shaft Simple adjustable tube clamping system Polyoxymethylene (POM) clamp-base Fits a variety of pump enclosures Polymethylmethacrylate (PMMA) clear cover Multi-channel capability 316 Stainless Steel Rollers Working Temperature 5 - 45°C or 41 - 113°F (TA = +20°C or 68°F) Tube Verderprene and Silicone Tube Size 15.9 x 4.8mm, 19.0 x 4.8mm, 25.4 x 4.8mm Tube Size Options S40 - 6 Roller Free Flow Curve Tube (ID x WT) 60 RPM 120 RPM 180 RPM 240 RPM 15.9 x 4.8 mm (5/8” x 3/16”) 1.3 ml/min 78 l/hr 20.6 GPH 2.6 156 41.2 4.4 261 68.95 6.1 366 96.67 19.0 x 4.8 mm (3/4” x 3/16”) 2.6 ml/min 156 l/hr 41.2 GPH 3.2 192 50.72 5.4 324 85.6 7.2 432 114.1 25.4 x 4.8 mm (1” x 3/16”) 1.9 l/min 114 l/hr 30.15 GPH 3.8 228 60.23 6.2 372 106.2 9.0 540 142.6 General Arrangement Drawing and Mounting Positions 113 (4.5”) ø 220 108 (4.3”) Suction Discharge 16 (0.6”) 3 Places 6 (0.2”) 14 Hex Drive 70 (2.8”) 27.5 (1.1”) ø 14 ø 8.2 3 Places 20 Hex Nut 3 Places To Fit M8 Socket Head Cap Screw To ISO 4762 3 Places Flow rates with water at 20˚C (68˚F) 40..|..Verderflex OEM Panel Mounted Peristaltic Pumps • www.verderflex.com All dimensions in millimetres and inches 95.26 (3.8”) Verderflex OEM Panel Mounted Peristaltic Pumps • www.verderflex.com | 41 Verderflex Aura A more relaxing way to dose Technical Overview Function Detail The Verderflex Aura is a low flow, high pressure dosing system. Designed to offer high performance in the PCB Microprocessor Controlled Timer Circuit smallest of packages, this tube pump is ideal for chemical dosing, municipal water treatment and light Power supply 230 VAC 50/60Hz 15W or 110V 60Hz version available aromas in spas. The small, compact design is unobtrusive and wall mounted for easy access. Input Signals (depending on model) 12—24VDC 230VAC Volt free contacts Three models of the Aura pump are available but each pump features an easy Indicators (depending on model) Power on (green) Dosing in progress lamp (green) Controls Locked out (red) Connectors 4 x 6mm and 9 x 6mm Keypad Embossed 3 button overlay with Led’s and Electroluminescent lighting (not on F model) Motor 220V 50Hz A.C. Synchronous 50 RPM optional 110V 60Hz Gearbox Spur (7.5:1 Ratio) Torque 0.46Nm Working temp: 5 - 45°C (41 - 113°F) Enclosure IP66 / NEMA 4 Pump Head R25, 2 roller rotor industry applications. The easy to use Aura pump is equally at home dosing chlorine in swimming pools, or to access pump head with visible rotor and LED indicators. The most advanced models include timed dosing and lock out functions to prevent overdosing. All Verderflex Aura Systems deliver up to 80 ml/min or 1.2 GPH Lower flow rates can achieve pressures up to 4 bar or 58 PSI. Available models Model ‘F’ ▪ Fixed speed and flow Rate with no external controls ▪ Designed to be wired directly into your power supply. Model ‘B’ ▪ Fixed speed and flow rate with basic volt free contact operation only ▪ Operates whenever external volt free contact is closed ▪ Includes priming and tube loading features. Suction / Lift Performance Verderflex Aura Suction/Lift Performance 100% 1.6 x 1.6mm Model ‘C’ 90% 3.2 x 1.6mm 80% Fixed flow rate dosing for up to 20 minutes Variable lockout of up to 20 minutes to prevent over dosing Includes priming and easy tube loading features Accepts input signals and volt free contact control Keypad driven, ‘Single Shot’, fixed speed and flow rate, with timer control of ‘ON’ and ‘Wait’ times using internal potentiometers 70% 60% 4.8 x 1.6mm 50% 40% Model ‘C’ Cyclic Continuous ‘Cycling Dosing’ at fixed speed and flow rate, with timer control of ‘ON’ and ‘Wait’ times using internal potentiometers ▪ C runs for a single dose for up 20 minutes and locks out for up to 20 minutes ▪ C2 cycles from ‘Wait’ to ‘On’ to ‘Wait’ with dosing and lockout times set on pump ▪ C3 cycles from ‘On’ to ‘Wait’ to ‘On’ with dosing and lockout times set on pump 30% 20% 10% -0.5% -0.4% -0.3% -0.2% -0.1% TIMER LOCKOUT REMOTE SIGNAL START PRIME AURA F X X X X X X AURA B Y X X X Y Y AURA C Y Y Y Y Y Y AURA C Cyclic X Y Y X Y Y Typical Applications Car washes, laundries Detergent dispensing ISSUED 07-Feb-2011 General Arrangement Drawing 117 (4.6”) 129 (5.08”) 5.5 (0.21”) 3.5 (0.14”) KEYHOLE MOUNTING SLOT ø9.5 ø4.5 170 (6.69”) TIMER CONTROL 0% 169 (6.65”) VOLT FREE CONTACT 194 (7.64”) MODEL 0% 7 (0.28”) -0.6% 7.3 (0.29”) -0.7% 6.3 (0.25”) -0.8% Pressure (Bar) TUBE LOAD FEATURE Flow as Percentage of Maximum ▪ ▪ ▪ ▪ ▪ (initiate dose) (initiate dose) (initiate dose) Water treatment Hydrochloric acid, sulphuric acid, hydrogen peroxide, flocculants Swimming pools, saunas and spas 3.5 (0.14”) Sodium hypochlorite, sodium hydroxide, sulphuric acid, flocculants, fragrances, essential oils Cooling towers, cooling water treatment Biocides, hydrogen peroxide, sodium hypochlorite 40 (1.57”) ø4.5 24.5 (0.96”) 111 (4.37”) All dimensions in millimetres and inches 42..|..Verderflex OEM Panel Mounted Peristaltic Pumps • www.verderflex.com Verderflex OEM Panel Mounted Peristaltic Pumps • www.verderflex.com | 43 Successful Applications M045 M500 Dosing Liquid Detergent The M045 with 230v AC 50/60 Hz 30 rpm motor pump is used for cleaning and disinfection of medical equipment in healthcare and life science industries. M2000 Polycarbonate rotor and front cover 4.0mm x 1.6mm verderprene tube is fitted with Polypropylene connectors with wire ties. The quick release clips available on the M2000 make tube changeover quick and simple, keeping maintenance time to a minimum. Flow rate 30ml/min 2 roller rotor with nylatron rollers and quick release clip. Cartridge pre-fitted with 8.0mm x 1.9mm dove tail tube. Flow rate 972 ml/min. Spraying Insecticides Verderflex M5000 OEM pump used in insecticide and fungicide spray systems. The compact and lightweight pump is easy to fit. The low battery drain from the D.C. motor make the M5000 the perfect choice for a portable pump unit. S30 M500 12v D.C. 100 rpm motor fitted with polycarbonate backplate and housing Plastic moulded rotor 3.2mm x 1.6mm Verderprene tubing with polypropylene connectors. M1000 Medical Disinfection A disinfection equpiment manufacturer required a range of pumps to be used in a variety of medical and laboratory equipment that they manufacture. Vending Machines A vending machine manufacturer chose an M1000 for use in their range of products intended for industrial and hospitality sectors; in particular hotels, restaurants and cafes. To pump their range of products they needed a compact, easy to maintain peristaltic pump that would give them accurate results time and time again. 24v D.C. 85 rpm polysulphone housing and cartridge Cartridge fitted with 4.5mm x 2.4mm dovetail tubing. Polyproylene connectors. Flow rate 164 ml/min. M1000 OEM pumps are also fitted with a quick release cartridge. No need for special tools or training, keeping maintenance and downtime to a minimum. 44..|..Verderflex OEM Panel Mounted Peristaltic Pumps • www.verderflex.com Food Manufacture Ice Cream manufacturers in Hungary chose to replace their existing pump unit with the Verderflex Smart 30 pump head. An instant success due to its ease of use, simple tube change and reliability. There are no moving parts that can come into contact with the liquid and clog, keeping downtime to a minimum. Precise dosing and metering are essential in food manufacture and the consistent dosing method of S30 peristaltic pump ensures that an accurate repeatable dose is transferred every time. The manufacturers opted to use two heads on their their production line, doubling the productivity of the previous pump choice. Aura Leisure Industry Dosing Systems An industry leading commercal pool supplier installs and maintains chemical dosing systems for high profile customers in the UK. They have found that the Aura Pump is perfect for dosing essences into saunas and steam rooms. The precise dosing accuracy of peristaltic pump technology ensures an even and consistent aroma is constantly present. Timed dosing and lock out controls provide customer peace of mind that these exact measures couldn’t be tampered with. Compared to the noise created by Solenoid pumps the quiet Verderflex Aura is perfect for wellbeing environments. Verderflex OEM Panel Mounted Peristaltic Pumps • www.verderflex.com | 45 Contact us If you would like to know more about Verderflex peristaltic Verderflex Peristaltic Pumps pumps then please visit our website www.verderflex.com. You will find the full breakdown of our pump range as well as application stories, latest news and technical datasheets. Verder Ltd Unit 3 California Drive Castleford WF10 5QH United Kingdom In order to provide you with the best possible service Verderflex are supported by a distribution network that covers all five continents and is continuing to expand. Our group of distributors includes members of the Verder Group and independent companies. Our worldwide distribution network also help to provide local support and spares availability to our customers. You can find your local distributor on our website at http://www.verderflex.com/Contact. 46..|..Verderflex OEM Panel Mounted Peristaltic Pumps • www.verderflex.com Verderflex OEM Panel Mounted Peristaltic Pumps • www.verderflex.com | 47