Metallized Ceramic for Brazed Assemblies

Innovation in Materials Technology
Metallized Ceramic for
Brazed Assemblies
Engineering Support
MTC Wesgo/Duramic’s engineering support combines world class
expertise and manufacturing capabilities to offer competitive custom
solutions for even the most complex applications. Our engineering
team offers customers a strong understanding of geometric
dimensioning and tolerancing (GDT) as well as specific application
requirements. Whether your application is for medical implants,
vacuum power tubes, or delicate x-ray devices, we provide our
customers with the best engineered devices on the market.
MTC Wesgo/Duramic offers the following advantages
• Access to AL500, AL300, and AL995 base ceramics
• Vertically-integrated ceramic manufacturing capabilities
• Ability to hold tight tolerances
• Application engineering resources
• Access to specifically tailored Wesgo metalizing paints
• Custom manufacturing
• Prototyping service available
• Rapid turnaround
MTC Wesgo/Duramic is an ISO 9001:2008 certified facility
To speak to one of our engineers, contact us today.
Morgan Technical Ceramics
Wesgo/Duramic
26 Madison Road
Fairfield
NJ 07004 2309
USA
Morgan Technical Ceramics (MTC) is a business within the
Morgan Ceramics Division of The Morgan Crucible Company plc Copyright 2012/19.12
Designed and Produced by stormcreativegb.com
Tel +1 (973) 227 8877
Fax +1 (973) 227 7135
[email protected]
www.wesgoduramic.com
www.morgantechnicalceramics.com
www.wesgoduramic.com
Innovation in Materials Technology
Innovation in Materials Technology
Core Capabilities
Morgan Technical Ceramics Wesgo / Duramic
MTC Wesgo/Duramic is a premium supplier of high
purity engineered ceramic components.
With over 60 years of experience, MTC Wesgo/Duramic
excels in offering rapid turnaround of custom parts
with a focus on prototypes as well as small to medium
production volumes.
MTC Wesgo/Duramic is a leading supplier of materials
specifically designed for challenging applications where
precision components are critical. Our AL500, AL300,
and AL995 Aluminas are ideal for applications where
metalizing is required.
Morgan Technical Ceramics
Morgan Technical Ceramics (MTC) is a business within
the Morgan Ceramics Division of The Morgan Crucible
Company plc. MTC Wesgo/Duramic is a trading name of
Morgan Technical Ceramics. MTC designs and manufactures
products for demanding applications in a variety of markets
using a comprehensive range of advanced ceramic, glass,
precious metal, piezoelectric and dielectric materials.
We utilize core competences of applications engineering
and superior materials technology, together with state of
the art, fully integrated manufacturing processes.
Our sales and technical support network provides assistance
in product design and development through to prototyping
and production. Our quality systems ensure adherence to
specifications and full traceability.
Bedford OH
Wilkes Barre PA
Ruabon
Twinsburgh OH
Allentown PA
Stourport
Pre and post sinter processing
of AL500, AL300 and AL995
base ceramics
Our application
engineers will work
closely with you
throughout the
design process
from prototyping
to full scale
production to
ensure you receive a
product that meets
your specification.
METALIZATION
Resulting product offers
reduced residual stress due to
decreased thermal mismatch
between the molybdenum
layer and alumina ceramic
Key Features
• Standard Moly-Manganese coatings of .001”+/-.0005” offers a
uniform coat and optimum peel strength
• Standard Nickel plating thickness of .0001”/.0004” creates ideal
surface for vacuum tight braze seals
NICKEL PLATING
Creates electrically
conductive surface adhered
to a non-conducting insulator
Metallization Capabilities
Derby
Corby
Yixing
New Bedford MA
Erwin TN
BARE CERAMICS
MANUFACTURING
• Superior bare ceramic and metallization quality
•V
ertically integrated ceramic processing with traceability from the
bare ceramic powder through metallization and Nickel plating
• Application engineering support
• Specialization in prototype to medium volume with the ability to
seamlessly upscale to high volume production if required.
Southampton
Wood-Ridge NJ
MTC Wesgo/Duramic offers small to medium volume production of
metalized alumina ceramic at market leading lead times. By leveraging
the organization’s vertically integrated structure, the business
combines high-quality base ceramics, including AL500, AL300, and
AL995 alumina, with Wesgo® metalizing paints. This combination
results in metalized ceramic components that have superior operating
performance.
Key Benefits
Rugby
Hudson NH
The Process Flow
Erlangen
Waldkraiburg
• Face metallization of large and small parts
• Pattern screening of highly intricate details
• Complete OD metallization
• Complete ID metallization of even the smallest thru holes
• Counterbore metallization
• ID/OD striping to tight tolerance band widths
• Electrolytic and Electroless Nickel plating processes
FINISHED PRODUCT
Creates mechanism to join
ceramics and metals during
brazing applications
Fairfield NJ
Latrobe PA
San Juan, Mexico
Melbourne
Typical Applications
Hayward CA
- RF windows - Vacuum tubes - Laser tubes
- X-ray Tubes - Feedthrus
Auburn CA
www.wesgoduramic.com
Innovation in Materials Technology
Core Capabilities
Morgan Technical Ceramics Wesgo / Duramic
MTC Wesgo/Duramic is a premium supplier of high
purity engineered ceramic components.
With over 60 years of experience, MTC Wesgo/Duramic
excels in offering rapid turnaround of custom parts
with a focus on prototypes as well as small to medium
production volumes.
MTC Wesgo/Duramic is a leading supplier of materials
specifically designed for challenging applications where
precision components are critical. Our AL500, AL300,
and AL995 Aluminas are ideal for applications where
metalizing is required.
Morgan Technical Ceramics
Morgan Technical Ceramics (MTC) is a business within
the Morgan Ceramics Division of The Morgan Crucible
Company plc. MTC Wesgo/Duramic is a trading name of
Morgan Technical Ceramics. MTC designs and manufactures
products for demanding applications in a variety of markets
using a comprehensive range of advanced ceramic, glass,
precious metal, piezoelectric and dielectric materials.
We utilize core competences of applications engineering
and superior materials technology, together with state of
the art, fully integrated manufacturing processes.
Our sales and technical support network provides assistance
in product design and development through to prototyping
and production. Our quality systems ensure adherence to
specifications and full traceability.
Bedford OH
Wilkes Barre PA
Ruabon
Twinsburgh OH
Allentown PA
Stourport
Pre and post sinter processing
of AL500, AL300 and AL995
base ceramics
Our application
engineers will work
closely with you
throughout the
design process
from prototyping
to full scale
production to
ensure you receive a
product that meets
your specification.
METALIZATION
Resulting product offers
reduced residual stress due to
decreased thermal mismatch
between the molybdenum
layer and alumina ceramic
Key Features
• Standard Moly-Manganese coatings of .001”+/-.0005” offers a
uniform coat and optimum peel strength
• Standard Nickel plating thickness of .0001”/.0004” creates ideal
surface for vacuum tight braze seals
NICKEL PLATING
Creates electrically
conductive surface adhered
to a non-conducting insulator
Metallization Capabilities
Derby
Corby
Yixing
New Bedford MA
Erwin TN
BARE CERAMICS
MANUFACTURING
• Superior bare ceramic and metallization quality
•V
ertically integrated ceramic processing with traceability from the
bare ceramic powder through metallization and Nickel plating
• Application engineering support
• Specialization in prototype to medium volume with the ability to
seamlessly upscale to high volume production if required.
Southampton
Wood-Ridge NJ
MTC Wesgo/Duramic offers small to medium volume production of
metalized alumina ceramic at market leading lead times. By leveraging
the organization’s vertically integrated structure, the business
combines high-quality base ceramics, including AL500, AL300, and
AL995 alumina, with Wesgo® metalizing paints. This combination
results in metalized ceramic components that have superior operating
performance.
Key Benefits
Rugby
Hudson NH
The Process Flow
Erlangen
Waldkraiburg
• Face metallization of large and small parts
• Pattern screening of highly intricate details
• Complete OD metallization
• Complete ID metallization of even the smallest thru holes
• Counterbore metallization
• ID/OD striping to tight tolerance band widths
• Electrolytic and Electroless Nickel plating processes
FINISHED PRODUCT
Creates mechanism to join
ceramics and metals during
brazing applications
Fairfield NJ
Latrobe PA
San Juan, Mexico
Melbourne
Typical Applications
Hayward CA
- RF windows - Vacuum tubes - Laser tubes
- X-ray Tubes - Feedthrus
Auburn CA
www.wesgoduramic.com
Innovation in Materials Technology
Metallized Ceramic for
Brazed Assemblies
Engineering Support
MTC Wesgo/Duramic’s engineering support combines world class
expertise and manufacturing capabilities to offer competitive custom
solutions for even the most complex applications. Our engineering
team offers customers a strong understanding of geometric
dimensioning and tolerancing (GDT) as well as specific application
requirements. Whether your application is for medical implants,
vacuum power tubes, or delicate x-ray devices, we provide our
customers with the best engineered devices on the market.
MTC Wesgo/Duramic offers the following advantages
• Access to AL500, AL300, and AL995 base ceramics
• Vertically-integrated ceramic manufacturing capabilities
• Ability to hold tight tolerances
• Application engineering resources
• Access to specifically tailored Wesgo metalizing paints
• Custom manufacturing
• Prototyping service available
• Rapid turnaround
MTC Wesgo/Duramic is an ISO 9001:2008 certified facility
To speak to one of our engineers, contact us today.
Morgan Technical Ceramics
Wesgo/Duramic
26 Madison Road
Fairfield
NJ 07004 2309
USA
Morgan Technical Ceramics (MTC) is a business within the
Morgan Ceramics Division of The Morgan Crucible Company plc Copyright 2012/19.12
Designed and Produced by stormcreativegb.com
Tel +1 (973) 227 8877
Fax +1 (973) 227 7135
[email protected]
www.wesgoduramic.com
www.morgantechnicalceramics.com
www.wesgoduramic.com
Innovation in Materials Technology