Improved Solutions for the World of Corrugated

Improved Solutions for the World of Corrugated
tesa® Solutions for the Corrugated Board Production Process
APPLICATION FOLDER
WET END
tesa® – always a Fitting Solution for the
Corrugated Board Production Process
As a leading global supplier of adhesive tape, tesa solely offers a
product assortment for the whole corrugated board production
process. Our solutions for every step within the process chain will
optimise your daily business.
Make a profit out of our experience and quality of products which
will be used for the pre-print process, the corrugating process
(wet and dry end), and for the post-print process.
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1
Plate Mounting:
tesa® 5202x, 5212x, 5222x
D/s PE-foam tapes with secure adhesion to
printing plates and cylinders offer different
foam densities with constant thickness
parameters for high quality prints and reduced set-up times.
Splicing:
tesa® 4432 Excellent butt splicing tape with
stabilised paper backing for all paper grades
withstands highest tension during splicing
process.
Splice Flagging:
tesa® 4204 S/s PVC tape, the best solution
for splice indication, preferably used in red
colour for easy identification.
Core Starting:
tesa® 50607 D/s non-woven tape with proven adhesion properties to ensure secure
paper web fixing to the core in rewinding process.
End Tabbing:
tesa® 4329 Strong s/s creped paper tape for
secure closing of paper rolls that is suitable
for different paper grades and demanding
surfaces.
Web Controlling:
tesa® 4863 Supports optimised printing processes as a silicone coated grip tape by eliminating web slipping and wrinkling, and
reduces ink transfer to guidance rollers.
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3
6
6
CORRUGATING PROCESS
PRE-PRINTING PROCESS
Edge Sealing:
tesa® 4104 High adhesion s/s filmic tape to
secure printing plate edges features
excellent conformability and easy removal
without residue.
2
1
2
1 Splicing:
tesa® 50607 Excellent tack and high heat-shear resistance
guaranteeing secure overlapped splicing in high speed corrugating processes; performs as a d/s non-woven tape on all
grades of boards.
2
Splice Indicating:
tesa® 4328 A black s/s paper tape for optical sensor detection offers splice sorting in an easy and efficient manner.
3
Splicing and Indicating:
tesa® 50612 High adhesion d/s
aluminium tape to guarantee
secure overlapped splices in
high speed corrugating processes; simultaneously fulfilling inductive detection requirements for reliable splice sorting-out.
DRY END
7
9
8 10
5
4 Hole Patching:
tesa® 51447 Thin, uncoated paperbased s/s tape to patch holes in Kraft
liner material before lamination process;
features high heat-shear resistance and
good absorption of starch.
5 End Tabbing:
tesa® 4329 Strong s/s creped paper tape for secure
closing of paper rolls, suitable for different paper grades
and demanding surfaces.
6 Web Braking / Controlling:
tesa® 4863 Silicone coated grip tape for coverage of
braking bars in splicing units to reduce speed of expiring
web before splicing
process; also for
covering guidance
rollers to avoid
board slipping
during production.
7 Closing:
tesa® 61970 PV 1 Secure closure of
boxes thanks to an excellent combination of high initial tack and adhesion
level. D/s filmic tape supports continuous corrugating process with reliable tape lamination and tear resistant
liner (tesa 6965 PV 0).
8 Opening:
tesa® 4236 PV 3 Easy opening with
s/s filmic-tape; offering outstanding
tack on variety of corrugated and
solid board surfaces for continuous
production process and reliable lamination.
9 Combitape:
tesa® 6190 / 6191 Reliable and secure
closure combined with easy and secure
opening due to d/s filmic tape supplied with
overlapping liner (finger-lift) and integrated
tear-tape.
Plate Manufacturing
10 Board Reinforcing:
tesa® 4579 S/s filmic tape with cross-directional
glass filaments to reinforce reliably corrugated or solid
board against bursting out; secure in-line lamination
during corrugation process onto inner board liner.
tesa® 6098 A complete semi-automatic
lamination unit with programmable cutting
device that supports
application of s/s and
d/s tapes onto sheets of
corrugated board with
increased flexibility in
design.
PLATE MANUFACTURING AND MOUNTING PROCESS FOR POST-PRINT
11 Negative Film Splicing:
tesa® 4156 Highly transparent, light and
age resistant s/s tape specially developed for
film and negative splicing with perfect edge
definition.
11
12
12 Liquid Damming:
tesa® 476 s Cross-linked polyester urethane
foam with excellent dimensional compression strength and resistance to chemicals such as plate polymers; laminated with aggressive adhesive for high bonding strength and process reliability.
Mylar Sheet Preparation and Mounting
13 Mylar Saddle Attachment Strip Fixing:
tesa® 60933 PV 3 Very thin d/s tissue tape with high adhesion properties for
easy application and secure bonding of Mylar saddle attachment strip (‘fishbone’) to Mylar sheet.
16
14 Mylar Saddle Reinforcement:
tesa® 4579 S/s filmic tape with crossdirectional glass filaments to reinforce
the Mylar saddle for long lasting applications.
15
13
15 Plate Mounting:
14
tesa® 52330 Flexible d/s fabric backing
material with high bonding strength for secure adhesion to plate and Mylar
sheet. Features a creped paper liner for easy handling without tape curling and
prevention of air bubble formation during mounting.
16 Edge Sealing:
tesa® 4104 S/s filmic tape with high adhesion to secure printing plate edges
that features good conformability and easy removal without residue.
17 Foam Fixing:
tesa® 52330 Excellent adhesion of d/s fabric tape for reliable cushion foam
fixing around cylinder for high quality resolutions without leaving residue.
18
18 Mylar Mounting:
tesa® 4934 Secure mounting of Mylar sheet onto
cylinder with d/s high adhesion fabric tape specifically designed for rough and irregular surfaces.
19
19 Mylar Fixing:
tesa® 4308 High initial and lasting tack of s/s masking tape that guarantees secure fixing of Mylar
sheet edges during printing process combined with residue-free removal.
17
Cutting Die Manufacturing
Foam / Rubber Fixing:
tesa® 4772 D/s tape for fixing various types of rubber /
foam onto cutting die-forms avoids messy processes; best
results delivered using thin, high adhesion tape for consistent and reliable bonding characteristics.
Pre-Printing Process
Application
Product
Colour
Edge Sealing
tesa®
tesa®
tesa®
tesa®
Splicing
tesa® 4432
52020, 52120, 52220
52021, 52121, 52221
52022, 52122, 52222
4104
Thickness
Backing
End Tabbing
tesa 4329
white
white
white
various
white
(translucent)
various
white
(translucent)
beige
Web Controlling
tesa® 4863
grey
620 µm
Colour
Thickness
Backing
120 µm
Non-woven
Plate Mounting
Splice Flagging
Core Starting
®
tesa 4204
®
tesa 50607
®
560
560
560
67
µm
µm
µm
µm
hard
Closed cell PEmedium foam with film
soft
reinforcement
PVC
Adhesive
Liner
Modified acrylic
Structured PP film
Natural rubber
--
330 µm
Flatback paper
Natural rubber
--
52 µm
PVC
--
120 µm
Non-woven
130 µm
Paper
Silicone rubber coated
rayon fabric - pimpled
Natural rubber
Waterborne
acrylic
Natural rubber
Cross linked
rubber
Adhesive
Glassine paper
-PP film
Corrugating Process
Application
Product
Liner
WET END
Splice Indicating
tesa 4328
white
(translucent)
black
175 µm
Paper
Splicing and Indicating
tesa® 50612
metallic
50 µm
Aluminium
Hole Patching
tesa® 51447
blue
102 µm
Endtabbing
tesa® 4329
beige
130 µm
grey
620 µm
Splicing
Web Controlling / Braking
tesa® 50607
®
®
tesa 4863
Flat-back paper, easily
repulpable
Paper
Silicone rubber coated
rayon fabric - pimpled
Waterborne
acrylic
Natural rubber
Waterborne
acrylic
Modified water
soluble acrylic
Natural rubber
Cross linked
rubber
Glassine paper
-Glassine paper
Repulpable
glassine paper
-PP film
DRY END
Opening
Combitape
tesa®
tesa®
tesa®
tesa®
Reinforcing
tesa® 4579
Closing
61970 PV 1
6965 PV 0
4236 PV 3
6190/6191
µm
µm
µm
µm
PP
PET
Tensilized Polypropylene
PET
PP & glass filament
reinforcement
Modified acrylic
Modified acrylic
Synthetic rubber
Tackified acrylic
Glassine paper
MOPP film
-MOPP film
Synthetic rubber
--
transparent
transparent
red
transparent
220
205
85
205
transparent
145 µm
Colour
Thickness
Backing
Adhesive
Liner
litho red
60 µm
from 3000 µm
to 12000 µm
Cellophane
Polyurethane ester
open-cell foam
Natural rubber
--
Acrylic
--
Tissue
Modified acrylic
Glassine paper
Synthetic rubber
--
Plate Manufacturing and Mounting
Application
Product
Negative Film Splicing
tesa® 4156
Liquid Damming
tesa 476 s
Mylar Saddle Attachment
Strip Fixing
tesa® 60933 PV 3
Mylar Saddle Reinforcing
®
black, white
white
80 µm
tesa® 4579
transparent
145 µm
Edge Sealing
Foam Fixing
tesa®
tesa®
tesa®
tesa®
white
transparent
various
white
380
90
67
380
Mylar Mounting
tesa® 4934
white
220 µm
Fabric
Synthetic rubber
Flat paper
Mylar Fixing
Foam / Rubber Fixing
tesa® 4308
tesa® 4772
blue
black
170 µm
4000 µm
Flat creped paper
Cellular rubber
Natural rubber
Modified acrylic
---
Plate Mounting
52330
64602
4104
52330
µm
µm
µm
µm
PP & glass filament
reinforcement
Fabric
PVC
PVC
Fabric
Natural
Natural
Natural
Natural
rubber
rubber
rubber
rubber
Creped glassine paper
Creped PVC
-Creped glassine paper
tesa® Solutions for Corrugated Board Production at a Glance
Detailed Information
For more detailed information for further Corrugated Board
applications, please refer to the following information
or contact your tesa local sales representative.
Product Folder – Solutions for Corrugated Board Splicing
tesa® Splicing Tapes 50607 & 50612
Application Folder – Sealing High Value Packages
tesa® Solutions for Box Closure
Application Folder – tesa® Reinforcement Tapes for
Cardboard Packagings
Product Sheet – Easy Opening with
tesa® Tear-Tapes
Product Information –
tesa® 6098 Lamination Station
Product Folder – tesa® Non-Stick
Super Grip Solutions
Assortment Folder – Platemounting
Tapes for the Printing of Flexible
Packaging
tesa® products prove their impressive quality day in, day out in demanding conditions and are regularly subjected to strict controls. All information and recommendations are provided
to the best of our knowledge on the basis of our practical experience. Nevertheless tesa AG can make no warranties, express or implied, including, but not limited to any implied
warranty of merchantability or fitness for a particular purpose. Therefore, the user is responsible for determining whether the tesa® product is fit for a particular purpose and suitable for the user’s method of application. If you are in any doubt, our technical staff will be glad to support you.
AUSTRALIA
CHINA
tesa tape Asia Pacific
tesa tape Australia Pty Ltd
tesa tape (Shanghai) Co Ltd
164 Gul Circle,
Singapore 629621
Tel: (65) 6861 2026
Fax: (65) 6863 8140
Email: [email protected]
Unit 5, 1 Foundation Place,
Prospect, NSW 2148, Sydney, Australia
Tel: (61) 2 9849 3929
Fax: (61) 2 9849 3928
Email: [email protected]
Building 3, No 1388, Kang Qiao East Road,
Kang Qiao Industrial Zone, Pudong,
Shanghai 201319, PRC
Tel: (86) 21 6818 3110
Fax: (86) 21 6818 3120
Email: Sales&[email protected]
• Beijing • Guangzhou • Wuhan • Xiamen
HONG KONG
INDIA
J A PA N
tesa tape (Hong Kong) Ltd
tesa tapes (India) Pvt Ltd
tesa tape K.K.
Suite 712, Tower 2,
The Gateway, 25 Canton Road,
Tsim Sha Tsui, Kowloon, Hong Kong
Tel: (852) 2 583 9980
Fax: (852) 2 598 9244
Email: Sales&[email protected]
B-703, 7th Floor, Hermes Atrium,
Plot No 57, Sector 11,
CBD Belapur, Navi Mumbai 400614,
Maharashtra, India
Tel: (91) 22 2756 4139
Fax: (91) 22 2756 4138 / 4997
Email: [email protected]
No 15, Arai Building,
6-19-20 Jingumae, Shibuya-ku,
Tokyo 150-0001, Japan
Tel: (81) 3 5778 6241
Fax: (81) 3 5778 6250
Email: [email protected]
KOREA
M A L AY S I A
NEW ZEALAND
tesa tape Korea Ltd
tesa tape (M) Sdn Bhd
tesa tape New Zealand Ltd
Room 1805, City Air Tower,
159-9, Samseong-dong,
Gangnam-gu, Seoul 135-973, Korea
Tel: (82) 2 569 8451
Fax: (82) 2 569 8455
Email: [email protected]
No 2-1 (1st Floor), Jalan Impian Perdana 1,
Saujana Impian, 43000 Kajang,
Selangor Darul Ehsan, West Malaysia
Tel: (60) 3 8769 2626
Fax: (60) 3 8736 7907
Email: [email protected]
1/D 30 Vestey Road,
Mt Wellington,
Auckland, New Zealand
Tel: (64) 9 526 1444
Fax: (64) 9 526 4333
Email: [email protected]
SINGAPORE (SEA)
TA I WA N
THAILAND
tesa tape Asia Pacific Pte Ltd
tesa tape (Hong Kong) Ltd
tesa tape (Thailand) Ltd
164 Gul Circle,
Singapore 629621
Tel: (65) 6861 2026
Fax: (65) 6861 4790
Email: [email protected]
• Indonesia • Philippines • Vietnam
Branch Office Taiwan,
17 F-1, 33 Min Sheng Road, Sec 1,
Pan Chiao City, Taipei Hsien, Taiwan
Tel: (886) 2 2957 9662
Fax: (886) 2 2957 9433
Email: Sales&[email protected]
46/80, 17th Floor, Nation Tower,
Moo 10, Bangna-Trad Road, Bangna,
Bangkok 10260, Thailand
Tel: (66) 2751 4025 to 4029
Fax: (66) 2751 4030
Email: [email protected]
www.tesa.com
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