spray finishing solutions

Distributors For:
spray
finishing
solutions
Branch Directory:
149 Glasgow Road Wishaw Lanarkshire ML2 7QJ Tel 01698 355711 Fax 01698 359299 Fleming Close Segensworth East Fareham Hampshire PO15 5SB Tel 01489 588398 Fax 01489 588381 Wellheads Road
Farburn Industrial Estate
Dyce, Aberdeen
AB21 7HG
Tel 01224 723434
Fax 01224 723545
Woodland House
Unit 2, Hall Dene Way
Seaham Grange Ind Est
Seaham
SR7 0PU
Tel 0191 521 4111
Fax 0191 521 1616
E-mail [email protected]
www.mbairsystems.co.uk
www.spray-finishing.co.uk
Notes
Product Finishing
mb air systems are proud to be authorised distributors of ITW Industrial Finishing Equipment,
World Leader in all types of Industrial Spray Finishing Equipment and accessories.
Incorporating the world leading brands of Binks, Devilbiss & Ransburg, they produce “cutting
edge” high technology Spray Finishing equipment for the supply and application of all sprayed
materials for all major manufacturing Industries and Markets.
Binks, Devilbiss, Ransburg, and Gema have been manufacturing spray equipment for all of your
finishing requirements for over 100 years.
We at mb air systems can manufacture spraybooth equipment, as well as designing fully
automated robotic spraying systems delivered to exact specifications.
Finishing Equipment Technologies include:Sprayguns - Manual and Automatic - Conventional , HVLP, Compliant, Airless and Air Assist types
Pressure Feed Cups and Tanks - Stainless, Mild and Aluminium
Pumps - Diaphragm and Reciprocating types - low-high pressure, Airless/Air Assisted Airless
Electrostatic Sprayguns - Liquid paint - Manual and automatic all types
Powder Spray Booths - Manual and Automatic
Electrostatic applicators - Liquid Paint atomisers - Bells and Discs
Electronically controlled Reciprocators
Spray Booth Filters
Operator Protection Systems
Paint/Material control and feed equipment
Compressed air control products
Hoses and Accessories
2K Mixing Equipment
Advance HD by DeVilbiss
ITW DeVilbiss has announced the introduction of a completely new range of Industrial Spray Guns. World-renowned spray gun performance has long established DeVilbiss as the standard by which all other
sprayguns are judged. That benchmark is now significantly raised with the introduction of the Advance HD
(High Demand) range by DeVilbiss. Following wide-ranging consultation, Advance is the gun Spray
Operators helped design. Above all, sprayers demanded a smaller, lightweight, easier to handle gun to
reduce operator fatigue, coupled with high performance atomisation to optimise paint transfer efficiency and
spray all of today’s materials, including low, medium, high solids & 2K solvent OR waterborne types
Advance HD – Naturally comfortable...Light weight with a lighter trigger action and increased finger room.
Advance HD is perfectly balanced and naturally comfortable thanks to the fit and feel of the contoured
handle design. It greatly reduces operator fatigue and significantly lessens the chances of RSi or finger
problems. Comfort that pays off by increasing productivity wherever DeVilbiss Advance HD spray guns are
used, whether it’s a small finishing operation or a high volume production line.
DeVilbiss Advance HD Compliant Mid Size Spray Gun Range
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Robust, Lightweight and work friendly design for High Demand outputs
Balanced air valve design for lighter trigger pull and improved air flow
Trans-Tech Compliant and HVLP air caps provide superior finish with the best
possible paint savings and transfer efficiency
Contoured handle design – Greatly reduces RSi and operator fatigue
Stainless Steel tips, needles and fluid passageways as standard
CE marked and fully ATEX approved.
DeVilbiss Advance HD Conventional Mid Size Spray Gun Range
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Wide range of conventional atomisation air caps provide a superior finish
Robust, Lightweight and work friendly design for High Demand outputs
Stainless Steel tips, needles and fluid passageways as standard
Contoured handle design – Greatly reduces
RSi and operator fatigue
CE marked and fully ATEX approved
DeVilbiss SRi HD Gravity Spray Gun
• A small scale fine finish spray gun with many practical uses throughout
general industry, ergonomically styled for comfort.
• Choice of HVLP or Trans-Tech® Compliant air caps provide superb
atomisation of both solvent and waterbased materials
• Stainless steel fluid tips & needles
• Balanced air valve design for lighter trigger pull and improved air flow
• Lightweight, strong, cast aluminium gun body
• SRi is supplied as standard with a quality screw top gravity feed cup with
125mls capacity
• Optional inexpensive semi-disposable cups are available
Vector
ITW Ransburg expands the Vector line of manual electrostatic spray guns with the introduction of
the Vector AA90 air-assisted airless gun.
Vector AA90 is a rugged, yet lightweight spray gun designed with the painter in mind. The Gun
combines superior air assisted airless atomisation technology with powerful electrostatic features,
all in one gun. This integration results in a comfortable, lightweight gun with superior spray pattern
characteristics, unmatched ‘on gun’ fan pattern adjustability with extraordinary high transfer
efficiencies.
Vector AA90 is available with an extensive selection of air cap and fluid tip combinations to ensure
optimum performance is achieved with the coating materials you are using today and in the future.
Electrostatic power with flexibility The gun is available in classic or cascade technology able to
spray solvent or waterborne coatings.
You select the system most suited for your application.
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Typical Applications in General Industry
General Metal spraying
Commercial & Off road vehicles
Aerospace industry
Truck & Trailers/chassis
Rail and passenger carriages
Metal furniture
Vector Solo 85KV, 65KV & AAA-90
VECTOR SOLO – Cordless Gun a new innovation from the World’s leader in Electrostatic
technology.
Ransburgs World Famous Electrostatic Technology comes up with a new Cordless Gun that
stands out – And Alone – in the liquid coating Industry.
Vector Solo is the result of years of work to develop a cordless electrostatic gun worthy of the
Ransburg name and the quality radition we’ve upheld world wide.
This new low pressure spray gun represents an extraordinary accomplishment representing
significantly improving paint atomisation, ransfer efficiency, durability and operator comfort with
complete compliance with European Environmental Legislation.
Advantages of Vector Solo
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Easily maintained: modular design is easy to repair
LED style voltage indicator light: operator can easily tell if high voltage is on or off
Flexible electrode: eliminates permanent deformation of the wire
Ergonomic Balance: reduces operator fatigue
Replaceable cascade: cascades are replaceable easily
Uses minimal air consumption to drive the power source
Low motor speed: reduces vibration transmitted to the handle.
AA4000M
The all new Binks AA4400M air assisted airless spray gun
has been designed with the operator and environment in mind.
This new gun will handle the toughest spray jobs in all industrial
markets whilst providing the best fit, feel and the comfort operators
demand. The spray gun is available with either HVLP or Trans-Tech© air
caps operating at lower fluid and air pressures than competitors to
achieve an exceptionally fine finish with superior paint savings and lower
energy consumption.
This very versatile hand gun is ideal for spraying wooden products, furniture,
heavy plant, commercial vehicle chassis, agricultural machinery, aircraft etc.
Operator fatigue and the risk of RSi are considerably reduced due to the
lightweight, light trigger pull and gun styling.
Binks Raptor Max
Air Assisted Airless & Airless Spray Packages Fully Complete and ready to Spray.
Featuring three Binks MX pumps with ratios of 12, 31 and 32:1 Stainless steel pump’s, fully
assembled and complete with hoses and the new Binks AA4400M AAA or Airless A3500 Spray
Guns.
The Binks Raptor MAX range of tripod, cart
and wall mounted spray packages feature
the ALL NEW Binks Stainless Steel MX
Pump line equipped with the ALL NEW Binks
AA4400M Air Assisted Airless Spray Gun or
Binks A3500 Airless Spray Gun.
The Raptor MAX outfits have been designed
to provide users with a low cost, robust
industrial spray outfit, able to apply a wide
range of industrial coatings and providing
Cobra 1 & 2
The NEXT GENERATION of automatic spray guns for General Industrial Applications.
DeVilbiss COBRA guns are the latest development in automatic spray guns, resulting from the very best
market research along with “cutting edge” engineering development, this DeVilbiss automatic spray gun
is the best option to atomise and apply most industrial spray materials for a very wide range of General
Industrial Applications. This is a completely new design of auto spray Gun, purpose made to provide a long
working life in tough working conditions. The Gun uses the very latest advances in atomising Technology
to provide users with a cost effective air atomising automatic spray gun with many unique and patented
features and benefits.
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Removable ST ST Spray Head for fast and easy maintenance
Control of Spray Performance and fluid flow is unequalled with the Fluid Adjusting Knob
Stainless Steel – For Water Borne & Solvent Based materials
Tried & Tested atomisation technology – Compact
“Common Spares” - Reduced inventory
Wide range of Fluid tips & Air Caps in both Trans Tech (Compliant/HVLP)
Conventional technologies provide the best performance on ALL applications
Independent Fan, Atomising & Triggering Air – Important for Robotic applications
Manual adjusting knobs for control of Fan & Atomising air
Exceptional DeVilbiss Spray Performance – “As Standard”
DeVilbiss COBRA1 is a completely new design of automatic spray gun, purpose made to provide a long
working life in tough working conditions. The gun uses the very latest advances in atomising technology to
provide users with a cost effective air atomising spray gun with many unique, patented features and
benefits.
Devilbiss COBRA 2 is a highly sophisticated automatic gun that can be detached from its mounting block
in a few seconds via the easy thumb release mechanism, for fast and easy maintenance and serviceability.
This special feature from DeVilbiss dramatically reduces production downtime.
AA4400A
Binks AA4400A is ideally suited for medium to high production multi-gun spray finishing lines.
Binks AA4400A combines the best features of HVLP and Air Assisted Airless atomisation to
provide a finely atomised “soft spray” to produce the very best spray finish with the highest
possible transfer efficiencies, resulting in significant paint savings and compliance with the
toughest EPA regulations.
AA4400A is a highly sophisticated automatic AAA gun that can be detached from its mounting
block in a few seconds via the simple hexagonal key release mechanism, for fast and easy
maintenance and serviceability.
This unique feature from Binks dramatically reduces production downtime.
Binks AA4400A is ideally suited for multi-gun finishing equipment such as rotary machines,
reciprocators, robots, fixed and chain-on-edge type systems located in medium to high production
environments.
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“Quick detach” head from base for reduced downtime
Unique air cap design produces “softer fine spray” for superior finishes
Air cap has optional 15° indexing for precision finishing
Adjustable “on gun” fan pattern controls
St St gun head and fluid passages
Fluid filter in gun head
Manual or remote gun controls
Tungsten carbide needle and seat
Paint re-circ option in head or base plate
Magic Flow 2k Mixing Systems
The “cutting edge” 2K system for all types of applications. MagicFlow guarantees the accurate and
reliable mixing and metering of two component materials.
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Universal 2K Electronic Mixing Unit
Easy to control with repeatable results
Wide Field of Application
Easy Installation and Commissioning
Integrated Colour Change Sequencer
Touch Screen Control
Integrated VOC-Calculator
Paint Level Control (up to 32 paints/colours)
Designed as a “Plug and Spray” machine, the Magic Flow is the best
System to ensure repeatability whilst complying with the toughest EPA
legislation. The mixing ratios can be stored in a wide range of up to 50
recipes and the icon guided touch screen allows easy communication
between operator and machine. The precise dosing will always ensure a
perfect finish.
MagicFlow for all applications – including high and low pressure with
solvent or water based paint and materials – Binks MagicFlow is the best solution
Spares Etc
Full range of accessories available including;
* Breathing Masks
* Hoses
* Filter Media
* Visor Covers
* Service Kits
* Replacement Nozzles & Tips
GreenSpray from ITW Finishing
The focus at ITW Industrial Finishing is to bring innovation to the spray finishing industry with our Binks,
DeVilbiss and Ransburg products.
Through our GreenSpray programme, that focus includes our efforts to conserve resources in the three
core areas of the industrial finishing business.
1 Customer Operations
2 Product Design and Research
3 Corporate Operations
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ECO TI PS FOR FINISHERS
Lowering the inlet pressure to a conventional spray gun results in annual air cost savings of
approximately £300 per gun.
Increasing your spray gun transfer efficiency by 20% (better technique, lowered air pressures, more
efficient guns) can reduce your annual coatings costs by £12,000 (£10/litre @ 25 l/per day).
Replace an airless or air assisted fluid tip when the pattern shrinks by 10% and coating costs could be
reduced by up to 30%.
Back flushing a low pressure spray system will save about £5 in coating costs each time (based on 25’
of 3/8” hose at £10/litre).
Ransburg Solo electrostatic guns save up to 30% on your coating costs – product investment pay back
in just 3 months.
A spray gun operator can use the technique of triggering to potentially save £12,000 per gun annually
(at £10/litre coating cost).
Be sure to inspect air hose regularly. A 1/4” air leak can cost £5,000 per year in energy costs.
Lower overspray equals lower spray booth operating and cleaning costs – could save £2,000 per
annum.
Powder Coating - ITWGema
Powder coating is increasingly accepted as the preferred finishing process for the future for many
applications.
Increasingly stringent environmental regulations,
rising costs in all areas, and demands by
consumers for better quality and more durable
products are among the challenges facing
today’s finisher. Powder coating provides a
solution to these challenges and others.
Powder coating is the technique of applying
statically charged dry paint to a part which is
then heated in an oven to melt and cure the
paint. The final cured coating is the same as a
2-pack wet paint. The powdered paint is normally applied by using a powder feed system and gun
to electro statically charge and spray the powder onto the part. For some uses, such as pipes, the
part being coated is dipped into a fluidised bed of powder. The part is then placed in a curing oven.
During the curing process a chemical cross-linking reaction is triggered and it is this chemical reaction which gives the powder coating many of its desirable properties.
Powder coating can produce much thicker coating than conventional liquid coatings without running or sagging. Additionally awide range of effects are easily accomplished which would be impossible to achieve with other coating processes.
Capital equipment and operating costs for powder coating lines are generally less than for conventional wet spray lines.
With one of the world’s largest installed bases of powder application equipment, ITW Gema brings
the confidence and expertise that comes with being the global leader in powder coating equipment. Even after over 40 years in business, ITW continue to explore new ways to guarantee customers better cost effectiveness and quality.
ITW Gema have revolutionized the industry with products like the
OptiFlex manual and automatic powder coating systems, advanced
booth systems like the Magic Cylinder and Magic Compact, time
saving products like the Colour Change Centre, and the
dependability of the ZA Reciprocator.
Powder Coating - ITWGema
ITW Gema Optiflex Models
The market leading ITW Gema Optiflex manual powder coating machine is available in a range of
models to suit your application, and has several major benefits over its predecessors and competitors.
•ITW Gema Optiflex ‘B’ Box Feed machine
We recommend this machine were the operator requires frequent
colour changes. The box feed machine is designed to use the
powder directly from the manufacturer’s original carton. The
inclined vibration table, together with the fluidizing suction tube
allow complete emptying of the powder box, reducing waste.
•ITW Gema Optiflex Upgrade machine
Designed to offer an economical upgrade path. This
machine comes in a variety of forms and is designed to
upgrade your existing gema easy or competitors machine to
the latest optiflex model. It utilizes your existing stand and
powder feed e.g. Vibrating bed whilst upgrading the gun,
control drawer, and injector.
•ITW Gema Optiflex ‘S’ Stirrer machine
The stirrer machine is highly flexible and can handle all powder types including hard-to-fluidize and
metallic powders. The hopper with stirrer arm can process powder amounts from a cup full to 10
kg without leaving residue. The unit is emptied via a valve located under the container. Rmaining
powder can be emptied into the original powder box.
•ITW Gema Optiflex ‘F’ Fluidised Hopper machine
The fluidised hopper machine is especially designed to process coating powders from a 50-litre container with fluidized bed. Ideal for medium to large production runs with infrequent colour
changes, the hopper allows very uniform and gentle powder processing.
•ITW Gema Optiflex ‘L’ Lab machine
We suggest this machine as the perfect solution for laboratory powder coating applications and
short production runs designed for a maximum of 2.0 kg of powder. The 4-litre powder container
with integrated ventilation guarantees perfect powder handling.
•ITW Gema Optiflex ‘C’ Cup machine
Ideal for coating of single parts, powder manufacturer tests, or touch up work. Powder is fed from
a self-fluidizing, gun attached, 500 ml application cup. The cup is easily dissembled for cleaning.
ITW Gema Automatic Optigun
•OptiGun Automatic Powder Gun, with an integrated cascade power supply producing 100,000
volts of power, provides maximum charging at the tip of the gun, plus many other benefits as detailed in the literature.
Spraybooths
We at mb air systems can specify, design and manufacture spraybooth equipment, as well as
designing fully automated robotic spraying systems delivered to exact specifications.
In recent years we have completed some projects utilising the latest in product finishing
technology.
For more information please contact us.
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