Presentation of GDC Engineering January 2015

Transcription

Presentation of
GDC Engineering
February 2015
February 2015
© All rights reserved. Reproduction or disclosure to third parties of this document or any part thereof for purposes other than intended for by this document, is not permitted,
except with prior and express written permission by GDC Engineering GmbH
1
GDC Engineering
Mission Statement
We provide in the most cost effective way to our clients, products and services which
conform to their standard of quality and integrity and encompass the following factors:
• Creating trust
• Developing partnership
• A better identification of, and response to, client needs
• Delivering commitments
• Solving problems, not creating them
• Providing value for money
• Achieve customer and end-user satisfaction
• Focus on the contribution that everyone can make to the business and thereby the community
February 2015
© All rights reserved. Reproduction or disclosure to third parties of this document or any part thereof for purposes other than intended for by this document,
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2
GDC Engineering
GDC Engineering in a nutshell
PEOPLE
CUSTOMERS
140 qualified Engineers;
23 CVEs
EADS incl. Airbus, Boeing,
Lufthansa Technik
APPROVALS
EXPERIENCE
Design Organisation
EASA.21J.033
DIN EN 9100, ISO 9001
AP1020, ….
est. 1995, but covers all
experience of the
DORNIER company
CURRENTS
PROJECTS
Our offer
(examples)
TOOLS
(examples)
CATIA, CADAM, ENOVIA,
PRIMES, PATRAN,
NASTRAN
A350XWB, A400M, B767,
Do328, B787
to our customer
February 2015
© All rights reserved. Reproduction or disclosure to third parties of this document or any part thereof for purposes other than
intended for by this document, is not permitted, except with prior and express written permission by GDC Engineering GmbH
3
GDC Engineering
Company Milestones
20 years of experience in the aerospace sector
History – key milestones
1995
Formation of ‘Garner CAD Technic GmbH'
1997
Formation of ‘GCT Garner Inc '
1998
Formation of ‘GCT Engineering Services Ltd '
2002
Fairchild Dornier Insolvency
2003
Formation of ‘GCT Projects GmbH’
2006
Acquisition of Dornier EASA21J and Formation
of ‘GCT Design Organisation GmbH'
2006
PFW Acquisition of 20% of GCT Group
Key figures 2010/2011/2012
€M
Sales
Employees
2012
30.3
318
Sales
Employees
2013
25.2
250
Sales
Employees
2014
18.0
140
Group Products
2009
PFW Acquisition of 100% of GCT Group
2010
Rename GCT Projects to SG Aerospace
GmbH and GCT Garner Inc to PFW GCT Inc
2011
Airbus took over 74.9% of the shares of PFW
2012
Formation of ‘PFW Engineering Inc’ in Canada
2013
2014
2015
February 2015
Rename of all GCT Companies to PFW
Engineering
GDC Technics Acquisition of 100% of PFW
Engineering
g
g Group
p
Rename of all PFW Companies to GDC
Engineering
Certifications
3%
Interiors
5%
Structures
42%
Technical
Publications
5%
Systems
45%
© Al
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intended
4
GDC Engineering
Company structure & link shareholding companies, history
historyy
GCT Group
Oberpfaffenhofen, Germany
GDC Technics Ltd
San Antonio, USA
Airbus - PFW Aerospace
Speyer, Germany
GDC Engineering
Eng
GmbH
Oberpfaffenhofen, Germany
GDC Engineering Ltd.
Poole, UK
GDC Engineering Inc.
Seattle, USA
GDC Engineering Canada Inc.
Montreal, Canada
February 2015
© All rights reserved. Reproduction or disclosure to third parties of this document or any part thereof
th
for purposes other than
5
GDC Engineering Organisation
By Jan 2015
Managing Director
N. Garner
EP - Programs
ED - Head of DO
G. Hieber
EE - Engineering Design
E. van der Pluijm
A. Bischl
EE1 - Structural Components
M. Sehrschön
EQ - Quality & ERM
J. Bohlin
EP2 - STC’s, Airlines, MRO
T. Eilers
EDS - Systems & Equipment
E. Sunarkito
EE2 - Aircraft Systems
A. Kollofrath
EF - Finance
EP3 - OEM
E. van der Pluijm (iPU)
EDI - Interiors & Cabin Safety
G. Hieber (iPU)
EE3 - Concessions
EI - IT Support & Services
Ch. Klingler
EP4 - Fuselage + WING BASI
A350 T&D
C. Bresson
EDF - Flight Physics
EE4 - Stress & Fatigue
M. Heinrich
EB - Procurement
EP5 - Wing FISI + HYSI
A350 T&D
P. Garside
EDO - Airworthiness Office
Ch. Thallmayr
EE5 - Tech Pub
ES - Sales & Marketing
N. Garner (iPU)
EP6 - Fuselage FISI + CDSI
A350 T&D
D. Miquel
EDC – Config. Management
R. Kokke
M. Pacher*
EP1 - VIP
EDA - Airframe
K. Metzger
M. von Hacht
H. Schuller
EH - Resource Management
A. Jansen
D. Mitov
D. Escherich
H. Kies
Subsidiaries (UK, US, CA)
N. Garner (iPU)
*) responsible as Chief Executive as described in Main DOH Sect. 2.3
February 2015
© All rights reserved. Reproduction or disclosure to third parties of this document or any part thereof for purposes other than
6
GDC Engineering
Worldwide Presence
Phone: +49 8153 9313 0
Fax: +49 8153 9313 999
USA
GDC Engineering Inc
1700 Seventh Avenue
Suite 2100
Seattle, WA 98101
Phone: +1 206 826 7188
Fax:+1 206 826 7189
Canada
GDC Engineering Canada Inc
6500 TransCanada Hwy, 4th floor,
Pointe-Claire, Quebec H9R 0A5
Phone: +1 514 426 6166
Fax:+1 514 426 6101
GDC Engineering Ltd.
Unit A30
Arena Business Centre
Holyrood Close, Poole
Dorset. BH17 7FJ.
United Kingdom
Phone: +44 2476 321241
Fax:+44 2476 321270
Germany
Headquarters
GDC Engineering GmbH
Sonderflughafen Oberpfaffenhofen
Geb. 335
82234 Wessling
UK
GDC Engineering Canada Inc.
Montreal, USA
February 2015
GDC Engineering Ltd
Bournemouth, UK
GDC Engineering Inc.
Seattle, USA
GDC Engineering GmbH
Oberpfaffenhofen
Germany
7
GDC Engineering Headquarters
LOCATION: Airfield Oberpfaffenhofen
Airfield data
– Certified for all aircraft, only limitations in:
– yearly noise contingent / runway and taxiway load
factors
– Runway 2,286 x 45 m
– Landing systems: ILS/DME, CAT I, Min. 1000 m /
200 ft
– Owners: 80% Dornier GmbH (EADS) / 20% DLR
– Operator: EDMO GmbH (EADS)
Locations
1. GDC Engineering Headquarters
2. RUAG
3. DLR
Ground Traffic Connection
–
Expressway (300m)
– Train Station (1000m)
– Track Connection on-site
2
3
Distances
– to Munich International Airport 55 km
– to Munich downtown 20 km
(train station and express way in walking distance)
February 2015
1
2
8
GDC Engineering
Customer Base (outline)
February 2015
9
GDC Engineering
Design Organization Approval (DOA) according EASA.21J.033
From January 2006 to September 2011, GDC Engineering took over the Design
Organisation Approval EASA Part 21J for the 328 Aircraft with 328 SSG being
the TC holder.
The DOA of GDC Engineering offers today
• employees 23 staff including CVEs (DREs) and Technical Publications which fulfils
the Design Organisation Approval for all ATA chapters.
• Supplemental Type Certificates (STCs)
• Major and Minor Repairs
• Continuous Airworthiness issues
• Technical Publications
February 2015
10
GDC Engineering
Our Service - we deliver to our customer
complete engineering solutions, structures, systems, fight physics etc
GDC Engineering undertakes work packages or turn-key projects in our own offices using the
latest CAD and analysis tools. We provide a full service, including project management and
sub-supplier coordination and monitoring.
aircraft certification services
As an EASA approved design and airworthiness organisation, GDC Engineering offers
development and certification services ranging from individual systems to complete aircraft.
supply of aerospace engineers
GDC Engineering provides professional engineers and qualified technicians for all aspects of
aerospace and for all development phases.
design and build solutions
Through our partnerships with prime aerospace manufacturing companies, GDC Engineering
is able to offer design and build solutions supporting the complete product life cycle.
technical publications
GDC Engineering develops and provides update services for technical publications including
Aircraft Flight Operation, Maintenance Planning, Maintenance Manuals, Structural Repair
Manuals and Illustrated Parts Catalogues.
customer services
February 2015
GDC Engineering undertakes upgrades, repairs, training, concessions, STC’s, Tech Doc’s for
Airlines
and VVIP.
11
GDC Engineering
Certificates
• EASA.21J.033 Design Organisation
•
Design changes and repairs for small aircraft CS23
•
Design changes and repairs for large aircraft CS25
•
Demonstration of compliance with all applicable airworthiness requirements to the authorities (EASA/FAA)
• DIN EN
• IAQG Oasis Membership
February 2015
12
GDC Engineering
STC and Minor Changes
Cert. Level
Description
Aircraft Type
MSN
EASA STC No.
STC - Standard
Fin Camera
A319-100
4428
10040630
STC - Standard
Belly Camera
B747-8
ALL
10040680 Rev 1
STC - Standard
Structural Provisions for VIP Pax Layout
B767-400ER
34205
10047829
Minor Change
Belly Camera Minor Change
B747-8
ALL
N/A
STC - Standard
Installation of AFIS on ATR42-500
ATR42-500
673
10047498
Minor Change
Modification of Seat Covers
D328
ALL
N/A
Minor Change
New Floor Cover and Cargo Cabinets Removal
D328-300
ALL
N/A
Minor Change
Learjet 35 A interior Change
Learjet 35A
ALL
N/A
Minor Change
Learjet 35 A interior Change
Learjet 35A
ALL
N/A
STC - Standard
Air Astana Interior Change
B757-200
ALL
In work
STC - Standard
HCCAS Provisions
A380
ALL
In work
Minor Change
HCCAS Provisions
B747-8
ALL
N/A
Minor Change
CMC SATCOM
A330-203
487
N/A
STC - Standard
WLAN System
A330-203
487
10050272
February 2015
13
GDC Engineering
Structure by ATA chapter
021A Stress Analysis, Static Strength
50 Structure Interface
021B Stress Analysis, Static Strength
51 Structure General Structure Repair
021C Structural Tests, Static and Fatigue
52 Doors, Doors Structure Repair
021D Stress Analysis and Static Strength
52A Doors Mechanics
022A Fatigue Strength
52B Doors Structure
023 Bird Strike
53 Fuselage, Fuselage Structure Repair
027 Sonic Fatigue
54 Nacelles / Pylons Structure Repair
082 Levelling133 Lightning Protection direct
and indirect effects and Bonding
541 Engine Support
134 Composites
543 Pylon 328-300
134A Surface Protection
55 Stabilisers, Stabilisers Structure Repair
135 Materials (non Composite)
56 Windows
542 Bridge 328-300
57 Wings, Wings Structure Repair
71 Power Plant Structure Repair
78 Exhaust Structure Repair
February 2015
14
GDC Engineering
System by ATA chapter
024 Crash Worthiness
22
Auto Flight
36
Pneumatic
026 Cabin Decompression
23
Communication
38
Water Waste
046 Human Factors
24
Electric Power
45
047 MMEL
25
Equipment / Furnishing
Central Maintenance
System
11
26
Fire Detection
49
Auxiliary Power Unit
131 System Interfaces
27
Flight Controls
71
Power Plant
137 Emergency Evacuation
28
Fuel
72
Engine
136 Rotor Burst
29
Hydraulic Power
73
Engine Fuel and Control
151 EMC
30
Ice & Rain Protection
74
Ignition System
152 HIRF
31
Indicating & Recording
75
Air System
21
32
Landing Gear
77
Engine Indicating
33
Lights
76
Engine Controls
34
Navigation
78
Exhaust
35
Oxygen
79
Oil System
80
Starting
90
Electric
Placards and Marking
Air Conditioning
February 2015
15
GDC Engineering
Avionics - Substantiation Approaches
• GDC Engineering has gathered significant experience with different design and
substantiation approaches, depending on
– Customer (Aircraft/ Equipment OEM, Operator, Maintenance Organisation)
– Available data (e.g. with operational documentation only, or with OEM data based on
agreements with TC holder)
Substantiation:
e.g. CFD Analysis of 747-8 Camera
Installation
First installation:
On-Site Conformity Inspection and
Ground Test
Certification:
Boeing 747-8 Belly Camera –
Display on Pilot‘s EFB
Operation:
GDC Engineering provides in
Service Support for STC
customers
February 2015
16
GDC Engineering
Technical Publications - for all aircrafts and customers
Entire Technical Publications Services required from an aircraft OEM:
Develop and update all necessary Information in creation of Manuals or Documents for:
– Aircraft Flight Operation (e.g. Airplane Flight Manual, AFM)
– Maintenance Planning (e.g. Maintenance Planning Document, MPD)
– Maintenance (e.g. Aircraft Maintenance Manual, AMM)
– Repair (e.g. Structural Repair Manual, SRM)
– Parts Identification (e.g. Illustrated Parts Catalogue, IPC)
– Data Management
– Approval of Manuals/ Changes to Manuals (as part of EASA 21J DOA
– Administration
– Distribution of Manual
– Revision Service
– Technical Publications as required for changes to external TCs (based on Supplemental
Type Certificates, STCs) - Creation, Approval and Distribution of Manual Supplements
as
– Hard Copies
– Electronic Data like SGML, HTML and PDF
– Document Viewing System CAMSIS 3
– WEB-Format
February 2015
17
GDC Engineering
Customer Services - History - Main activities
GDC Engineering took over the Fairchild Dornier/AvCraft EASA21J033 certificate
and the continuous airworthiness activities including customer support.
Today's team still has that core competence and today we support , upgrades,
training, STCs , Technical Publications etc.
Original just for the Dornier 328 and Dornier 328Jet, but today for various aircraft
including STC,s for A319, 747-800 and 767-400 VIP.
GDC Engineering has a Total Quality Management System that meets worldwide
recognized standards and reflects the state of the art for modern Quality
Management Systems.
Today’s GDC processes are based on Airworthiness Authority approvals:•EASA / LBA Design Organization approval to EASA Part 21 Subpart J
•Production Organization approval to EASA Part 21 Subpart G
•Maintenance Organization approval Part 145
•Approved Partner Training Organization to EASA Part 147 requirements.
Additionally our company possesses a Quality Management System approval in
accordance with ISO 9100 (equivalent to AS 9100) for Design, Production, Sales and
Maintenance.
February 2015
18
GDC Engineering
Customer Services - Capabilities - MRO
• GDC Engineering expertise in MRO support covers the entire range of
Engineering support, a Maintenance Organisation may require, e.g.:
– Design and Approval o Repairs on large aircraft (part of Design Organisation‘s 21J DOA
scope of approval)
– Minor/Major Changes (Design and Certification)
– Flight Testing under authority of an EASA 21J DOA
Sample pictures of GDC Engineering repairs
February 2015
19
GDC Engineering
Project Management - EPM System
• Project Control
• Budget Usage and Technical
Progress
• Document Management (MS
SharePoint Services)
• Change Control and Claim
Management
• Resource Management
• Risk / Issues Management
• Online Collaboration
• Integrated Accounting – Realistic
Business Planning
• avoid any delays due to different
time zones.
February 2015
EPM – MS Project Server
Navision
Navision Resource = EPM Resource with costs
Project X
Project X
EPM Resource = Available person for GCT projects
Purpose: Project Availability, such as work hours,
calendar and absence.
EPM Resource
Pool
Deleted, with email notification,
manuell update in SM
EPM enabling seamless
integration of all its engineering
related activities with
administration, communication,
project management, and
financial functions.
Web based for Multi-site teams
using Microsoft Project Server for
Deleted
With email
notification
Internal Resource (manual update)
Temp
Resource Pool
Per Company
(new, deleted)
Navision
Resource
Pool
Internal Resource
in PayRoll
Company independent
resources
Status Hired
(not yet in EPM)
+ Email notification
Microsoft Dynamics
CRM
SM Resource
Skill Management
SM Resource = people that have shown
their interest for working at GCT.
Purpose: Skills
Integrated in Outlook
Project X
Opportunity
20
GDC Engineering
Comprehensive Development Infrastructure
Design 2D & 3D
•
•
•
•
CATIA V6
CATIA V5
CATIA V4
CADAM (CCD)
Analysis Tools
DMU Tools
•
•
•
•
•
CATIA V5 DMU
Delmia
CATIA V4 4D Navigator
dVise
Product View
February 2015
PDM Tools
• Enovia V6
• Smarteam
• PRIMES
• TAKSY
• Systel
• PDM Editor
•
•
•
•
•
•
Patran / Nastran
Isami
Optistruct / Hypermesh
Ansys
MathCAD 2000
Interleaf
21
GDC Engineering
a System Integrator
GDC Engineering – The System Integrator
February 2015
22
GDC Engineering
Current Projects
Current Projects
February 2015
23
GDC Engineering
GDC Technics San Antonio FIRST Boeing 787 VIP
February 2015
24
GDC Engineering
Boeing 787 - Overview
•
B787 Tubing and Ducting Systems for complete Aircraft with PFW. Build to
Specification contract – Design, integration and build.
• B787 Section 46 Door Surrounds for IAI to Alenia. Design to Speciation
• B787 Horizontal Tail Plane, Section 30, leading & training edge and tip for IAI for
Alenia. Design to Specification.
• B787 Pax and Cargo Floor Sections 46 and 47. Supply of Manpower.
• B787 Horizontal Tail Plane, Weight Saving Section 30, leading & training edge and
tip for IAI for Boeing. Design to Speciation.
• B787 KHI Manpower Supply for Section 43
• B787 FHI Systems integration and secondary structure for centre wing box
Sections 11/45
• B787 Engineering Modifications for Boeing direct for all sections of Fuselage, with
team located in Everett Final Assembly Line, GDC Engineering Mukilteo and GDC
Engineering Munich. Approx 120 people.
• B787 Design and Stress mods to Section 46 for Alenia located at GDC Engineering
Munich.
• B787 KHI Stress mods to Fuselage located at GDC Engineering Munich
• Export License for sections of Boeing 787 and all commercial Boeing Aircraft
February 2015
25
GDC Engineering
Boeing 787 - Overview – cont.
Mods to Aircraft Sections for FAL
Section 41, 43, 44, 46, 47, 48
Center Wing Box
Section 30
Section 45
Horizontal Stabilizer
Alenia Italy
Section 11
KHI Japan
FHI Japan
Section11/45 (Integration)
FHI Japan
Section 46
Alenia Italy
February 2015
26
GDC Engineering
Aerolia – Mechanical Systems Bombardier G7000 / G8000 Centre Fuselage
Design and Installation of the following systems
ATA 21 –
ECS and LP
Ducting
February 2015
ATA 38 –
Water and
waste
systems
ATA 24 –
LRU’s
27
GDC Engineering
Airbus A350XWB
•
A350 XWB Tubing and Ducting Systems.
•
A350 XWB Plateau Phase with EADS Germany for Fuselage Sections 13&14 and
components of the Fuselage Sections 16&17.
•
A350 XWB Premium Aerotec Sections 16- 18 Side Shells and Pax Door Surrounds
•
A350XWB S16-18 Lower Cargo Framework.
•
A350XWB S16-18 Crossbeam Struts.
•
A350XWB S16-18 Floor Grid.
•
A350 XWB Aero Data for Loads Production.
•
A350 XWB CFD Calculations
•
A350 XWB Aerodynamics
•
A350 XWB Flap Sizing
•
Spice new galley system. Concept during last four
ur years wi
with
ith A
Airbus
irbus and Airlines
February 2015
28
GDC Engineering
Airbus A350-900 & 1000 - Tubes and Ducts
• Marketing campaign started already in April 2007 with PFW
• 2009, PFW was awarded six Tubes and Ducts packages for the A350-900&1000
• Fuselage Fuel/Inerting
• Fuselage Pneumatics
• Wing Fuel/Inerting
• Wing Pneumatics
• Wing Hydraulics
• Cargo Drainage
• The development program for these packages
started at the
e end of April 2009
A350 Wing with
PFW Fuel Pipes
February 2015
A350 Fuselage Section
with PFW Fuel tubes and
Pneumatic Ducts
exceptt with prior and express written permission by GDC Engineering GmbH
29
GDC Engineering
Airbus A350-900 & 1000 - Tubes and Ducts – cont.
• Multi-site teams – Hamburg, Toulouse and Filton
• Concurrent Engineering – different disciplines, e.g. design, ME, stress, production,
procurement etc. working together to ensure the most optimum design is achieved
• Introducing new technologies
– Wing Fuel System - Composite Tubes
– Fuselage Fuel System - Injection Molded PEEK Connector
– Cargo Drainage System – Heat forming of PEEK tubing
February 2015
30
GDC Engineering
PAG - Airbus A400M - Systems
WP Metallic pipes of A400M
Hyraulic (ATA52)
Water Waste ATA38)
Bleed Air (ATA36)
Hyraulic (ATA29)
Fuel (ATA28)
TCS (ATA21)
Inerting (ATA47)
design and build
only build
Fuel Tanker (ATA48))
Hydraulic (ATA32)
Oxygen (ATA35)
• Design: ATA 21, 28, 36, 38, 48, 52
February 2015
31
GDC Engineering
PAG - Airbus A350-900 & 1000, Sections 13/14-16/18 - Stress: F&DT
• Fatigue justification for all metallic parts in Section 13/14-16/18
• According to the handbook FDT Issue 3, A350XWB
• Typical Parts:
– DFEMs typically used for
• Z-Strut attachment (Frame side).
• Shear ties
• Corner Fittings
– GFEM typically used for
• Hybrid couplings
• Metal couplings
• Tool-set for F&DT analysis
–
–
–
–
–
–
–
–
ISAMI version 7.2.1 or higher
Detailed FE-work with HyperWorks / Patran Nastran
3D – Joint Analysis
Frame Splicing Module
ISAMI Spectrum Analysis (1D/2D - FUEgen)
STF Tool
AFI Analysis (by Hand)
Lug analysis,
February 2015
A350 Fuselage Section
Definition of AP
32
GDC Engineering
PAG - A350-900 and -1000 Sections 16-18
• left & right CFRP side shells including: Skins, Frames & Stringers
• Fibresim & V5 CPD
February 2015
33
GDC Engineering
PAG - A350-900 Sections 16-18
Left & right PAX door surrounds
February 2015
34
GDC Engineering
Air Astana: Boeing 757-200 Interior Change - STC
• Interior Upgrade on Boeing 757-200 Fleet
–
–
–
–
–
–
LOPA change
Seat Integration
New Inflight Entertainment
New In Seat Power Supply
Curtain, Carpet and Tedlar change
Full On-Site Support during Production and
installation
– EASA STC Certification
– Complete Project Management
Visualization: of new Seats
and appearance
Cabin upgrades
IFE: Integration of ZII
RAVE Entertainment
System
February 2015
Project Management: On Site and project management
support from start to finish
LOPA: Integration of new Economy Class Seats
and Integration of IFE and Astronics In Seat
Power System
35
GDC Engineering
SeaWings
•
CVE Support for Definition
and Specification for:-
•
ATA 290 Hydraulic System
•
ATA323 Hydraulic/LDG
Extension-Retraction
•
ATA 28 Fuel System
equipment.
February 2015
36
GDC Engineering
LHT - B767VIP STC
• Design of ALL attachments for Boeing 767 VIP in ALL ZONES.
– Additional Seat rails
– Floor and sidewall attachments
– Ceiling attachments
– Using Catia V5 and DMU
• EASA and FAA STC for all Structural Attachments.
• Supply of Attachments (3400 in total) with Form One.
February 2015
37
GDC Engineering
LHT – B747i Cabin Attendant Seats
• Additional Seatrails on a 747-8i for High
Comfort Cabin Attendant Seats for a
Patient Transport Compartment
Airline
Operations
Minor Change
Improved Floor Substructure
February 2015
Modified Floor Panels
38
GDC Engineering
LHT – A380-800 STC
• Additional Seatrails on a A380-800 for
High Comfort Cabin Attendant Seats and
additional Oxygen discharge Plug for a
Patient Transport Compartment
Airline
Operations
general STC
Outboard Plug in Skin
Improved Floor Substructure
February 2015
39
GDC Engineering
LHT – B747-8i Belly Mounted Camera STC
• Boeing 747-8i belly mounted camera
system for use as part of a „Ground
Manoeuvring Camera System”
Design:
e.g. Catia V5/V6
Substantiation:
e.g. CFD Analysis, Stress and Fatigue
Production and Installation:
On-Site Conformity Inspection incl.
Ground Test
Certification:
Flight Testing and
Compliance Verification
Customer Service Support:
GDC Engineering provides
Service Support their customers
February 2015
© All rights reserved.
served
d Reproduction
Reprod
ducti
tion or di
dis
disclosure
closure
l
tto
o tthird parties of this document or any part thereof for purposes other than intended for by this document, is not permitted,
40
GDC Engineering
LHT – A319 Fin Camera STC
• Airbus A319 fin mounted camera for use in the In-Flight Entertainment System
Installation:
External View
Documentation:
AMM Extract for viewing angle
adjustment
Documentation:
IPC extract
STC for one special application
February 2015
41
GDC Engineering
LHT – A319 Additional Water Tank STC
• Airbus A319 additional 200l water tank installation
Documentation:
AMM Extract- Installation on
existing Additional Cargo Tank
(ACT) Interface Points
Design:
CATIA V5 3D model
STC for one special application
February 2015
Documentation:
IPC extract
42
GDC Engineering
Previous Projects
Previous Projects
February 2015
© All rights reserved. Reproduction or disclosure to third parties of this document or any part thereof
of for purposes other than intended for by this
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th
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o
oc
cu
um
ment, is not permitted,
43
GDC Engineering
ATR 42-500 Flight Inspection Conversion
• Integration of a Flight Inspection
System on an ATR 42-500
–
–
–
–
–
Special Mission Conversion
Interior and exterior mods
Full on-site support
Extensive Ground and Flight Testing
EASA STC Certification
special missions
Interior: LOPA
change and
integration of
Operator Console
February 2015
Exterior: Installation of 11
additional antennas
Flight Deck: seamless integration of 2 additional displays, 2 pushbutton panels
and relocation of basic aircraft systems
Installation: On-Site support
during installation
Flight Test: Certification Ground and Flight Testing
under GDC Engineering DOA EASA.21J.033
44
GDC Engineering
VIP STCs for a new Completion Centre
February 2015
45
GDC Engineering
VIP STCs for a new Completion Centre
GCT Activity prior 1st A/C
Manuals
Str.
Cabinet
Description
A CTION
Panel Joints (M&T, T&G, Folding)
Concepts and Test Plans
Floor Attachments
DWG/Test
Panel Splices
DWG/Test
Standard Access Panels
DWG
Ground studs
Concept
Edge filling
SRT to issue PPS
Bonding
Concept/Test
Inserts
Concept/Test
Cabinet Lighting concept improvement
Concept
Deco Panels attachment
Concept
Drawer Concept and Front Panel
Concept
Decompression Panels
Preferred release elements - Definition
Doors - concepts for Decompression
As typical design
Adjustable shelves - Concept
As typical design
Slides
Slide Concepts/PN
Waste Bin
Concept
Access Panels
Concept
Internal Door Locks
Concept/PN
Hard Point Standard Design (Boing/Airbus)
Concept
Tie Rods
Attachment and Rods Definition
Air conditioning balancing expertise
Concept
Temp sensor Instl
Concept/PN
Motor valve Standard
Concept/PN
Solenoid valve standard
Concept/PN
Water system Standard fittings
Concept/PN
Gray water chamber
Concept/PN
Water heater standard
Concept/PN
Vent muffler
Concept/PN
Typ Tape heater
Concept/PN
Air conditioning ducts
Concept/PN
Material Manual
Manual
Standard Part Catalog
Manual
Design Manual
Manual - Update to be released
Model and Drawing Manual
Manual
February
2015 Standard Parts
Electrical
Catalog
Manual
46
GDC Engineering
Airbus A380
•
A380 Integration of ALL Tubes and Ducts Systems
•
A380 Design of Floor Structure and Integration of Systems Sections 13, 18 and 15.
•
A380 Interiors Furnishings, Project Managing Customer Requirements Galleys,
Passenger and Cabin Attendant Seats, Trolley Lift IFE and Passenger Seat
Electrical Integration
•
A380 PAX Interior Provisions and Electrical Brackets. Secondary Structure
•
A380 Technical Publication Transnational Network, AMM, TSM, TDUR, CMM, DRM,
MAP, TLS
•
A380 Supply of Engineers
•
A380 FTI
•
A380 Change Management
•
A380 Wing jig Analysis
•
A380 Aircraft Master Surfacing & Geometry including Status 15a
•
A380 Slat and Flap Mechanical Systems and Flap Tracks
February 2015
47
GDC Engineering
A380 Belly Fairing
2001-2002
2003
2003-2004
Preliminary Design
Detail Design
• Supply of
Contractual Stress
Engineers,
Conceptual
Designers and
Detail Design
Engineers using
Catia Version 5 and
VPM
Certification
• Supply of
Certification
Designers
• Preparation of
Technical
Specifications in
response to Airbus
RFI and RFP.
• Calculation of NRC
and RC Costs
• Project Managing
Bidding Programme
including Planning
and QA activities
• Development Design
and Integration in DBT
in Airbus Spain
February 2015
48
GDC Engineering
A380 (EADS Ottobrunn)
A380 – Design and Integration of all Standard System Mountings
for Aluminium Crossbeams – Sections 13, 18 and 15 forward
upper unit.
• Responsible for full project management and control with a team ‘on-site’ in Airbus
Hamburg.
• Data Transfer established and managed to allow detail design and manufacturing
drawing release by a team ‘off-site’.
• Liaison and agreement of interfaces with the following systems: Hydraulics,
Water/Waste/Vacuum, Electric/Fuel/Bleed Air, Supplementary Cooling, Air
Conditioning
• Involvement in all phases from joint definition, detail design through to release of
manufacturing drawings and production support.
• All designs agreed with the relative manufacturing partner.
February 2015
49
GDC Engineering
A380 PAX
A380 PAX Interior Provisions
• Development Design Team located in CDBT at Airbus Hamburg
• Development of Interior Components for different HOV
• Development of Brackets and Structural provisions for:
– Galley UD
– Lavatory / BAR UD
– Partitions / Minisiuts UD
– Spacers UD
– Bonding UD Monuments
– Attachments for Stairs house lining FWD
– Side wall Stowage
February 2015
50
GDC Engineering
A380 – Analysis of transportation system for the wing
• Combination of Wing, Jig and Trailer models
• Calculation of total deflections of different combinations
• Assessment of different models and design solutions
February 2015
51
GDC Engineering
Airbus A400M
• A400M Supply of Engineers
• A400M Flap Tracks Structural Design
• A400M Whole Aircraft Master Surfacing & Geometry
• A400M Main Cargo Floor and Ramp.
• A400M Cargo Loading System and Air Deployment System
• A400M Inlet, Outlet and Heat Exchanger
• A400M ECS NACA Inlet and Plenum
• A400M OBIGGS Ram Air NACA Inlets and Outlets
• A400M Technical Publication Transnational Network defining all WP for the all
technical documentation of the A400M.
February 2015
52
GDC Engineering
A400M main cargo floor, CLS and ADS
A400M main Cargo Floor and Ramp
• Development, Design and Stress
• Compliance and certification documentation
• Final release of Manufacturing drawings
• Catia V5 and PRIMES
February 2015
53
GDC Engineering
E2S A320 P2F – PAX to Freighter conversations
•
GDC Engineering has gained experience in PAX-Freighter-Conversions while
working for Elbe Flugzeugwerke (EFW)
•
A320 P2F floor grids, floor panel modifications, development of a main deck cargo
door frame shell including
•
Skin panels and doublers
•
Frame and frame coupling
•
Clips for frame skin connection
•
Stringer
•
Butt straps
•
Cleats
•
Door surrounding for cargo door
•
Brackets
•
System modifications
•
Stress
February 2015
54
GDC Engineering
XAC PAX Door MA600 and MA700
Study on the MA600 door
delivered successfully in
September 2012
Offer MA700 all Doors
design and build
February 2015
55
GDC Engineering
Fairchild Dornier 328 JET and 728 JET
VIP Interiors 328JET– Toliets
Design & Mockup728JET
February 2015
12 Seater 328JET VIP Cabin
VIP Interiors 328JET
12 Seater 328JET VIP Cabin
Airbus - SPICE
56
GDC Engineering
SPLICE
• GDC Engineering objectives & deliverables;
– Achieve next generation efficient modular cabin
monument design concepts.
– Make use of new advanced materials
– Create mission adaptive onboard service
equipment
– Perform technical research and development into
Modular / flexible definitions whilst achieving
certification requirements.
February 2015
57
GDC Engineering
SPLICE
February 2015
58
GDC Engineering
A380 and RECARO Aircraft Seating
A380 Interiors Business Class
Business Seat 6510
(RECARO)
February 2015
Economy Seat 3510
(RECARO)
59
GDC Engineering
Fairchild Dornier 728 JET
• In-house Work package Milestones for Structure and
Systems Integration
• Supply of over 200 Aerospace Engineers
February 2015
60
GDC Engineering
Fairchild Dornier 728 JET – Belly Fairing
Wing Front Spar
MLG Door
Substructure
Wing Rear Spar
Fuselage Keelbeam
February 2015
61
GDC Engineering
Fairchild Dornier 728 JET
Complete Cabin Interiors Industrial Design and
Full Size Mock-up for Farnborough 1998
• Development, Detail Design and Integration of the
728JET Insulation Blankets for Mexmil Inc.
• Preparation of PDR and CDR documents.
• Control of Concessions, Change Control and
Configuration of first prototype.
February 2015
62
GDC Engineering
ARJ 21 Controls
Design of Rudder Pedals & Control Column for the ARJ21
February 2015
63
GDC Engineering
Fairchild Dornier 428 JET Wing Structure and Systems
FD428JET Wing
Prime Contractor to Fairchild Dornier and IAI
Major Wing Components
FEM - Pylon
Pylon
Spar Box
“Hot” Leading Edge
Wing/Fuselage
Attachment
Wing Tip
Ground Spoiler 1
Aileron
Roll Spoiler
February 2015
Flap
Ground Spoiler 2
64
GDC Engineering
Fairchild Dornier 428 JET Structures from IAI
428JET Cockpit, Fuselage& Empennage
Prime Contractor to Fairchild Dornier and IAI
FD 428JET & 728JET
Cockpit & Cabin Layout
428JET Empennage
February 2015
65
GDC Engineering
Aermacchi M346 Cockpit Structures and System Integration
• Aermacchi M-346 Advanced Trainer
Prime Contractor to Aermacchi
• Flight & Engine Controls
• Cabin Pressurisation
• Canopy Locking & Explosives
• Head-up Display
• Anti-G
• Emergency Landing Gear, Brake
• Seat Installation & Ejection
• Oxygen Supply
• Hydraulics & Fuel
and Park
• Inflatable Seal
• Electric Equipment
• Consoles & Panels
• Avionics
• Air Distribution
February 2015
66
Thank you for your time!
GDC Engineering Group
Nigel Garner
Sonderflughafen Oberpfaffenhofen
Building 335
82234 Wessling
Germany
Phone: +49 8153 93 13 0
Fax:+49 8153 93 13 999
Email: [email protected]
Web: http://www.gdcengineering.com
February 2015
except with prior and express written permission byy GDC Engineering GmbH
67

Presentation of GDC Engineering January 2015

Transcription

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