Catalog - Walther Pilot North America

Transcription

Catalog
n Coating, Marking and Adhesive Systems
n Tanks and Material Transfer Systems
n Overspray Filtration, Spray Booths
The Coatings Experts
Spray Guns / Coating Systems
Manual spray guns
Special spray guns
Spraying and coating systems
Automatic spray guns
System Solutions for the Complete Spraying Process
Walther Pilot’s high quality tools and complete systems let you work comfortably and
safely, while protecting the environment.
WALTHER PILOT is fully competent in
every aspect of wet painting. The company
can provide:
The right spray gun for every job
-- Spray guns for manual or automatic
operation
-- Material transfer using pressure tanks or
pumps
-- Control of the spray procedure using
pneumatic or electrical switchgear
cabinets
-- Brackets, mounting plates etc. for tank
cover lifts, robots, and stationary
installation
-- Conveyors to move parts to the spray
booth
-- Spray booths and special
enclosures for automatic spray guns
-- Drying systems
Pressure tanks and agitators in various
sizes and models
• Reduce costs
• Protect the environment
• Assure quality
4
10
12
16
Marking Systems
Automatic spray guns for marking
Marking accessories
Marking systems
22
23
24
Adhesive Application Systems
Spray guns for solvent-based adhesives
Spray guns for dispersion adhesives
Extrusion guns
Adhesive spraying systems
Transfer systems for viscous media
26
29
31
32
35
Spray Gun Accessories
Nozzle extensions
Nozzle inserts / repair sets
Cup systems etc.
Hoses and hose accessories
Compressed air accessories / further accessories
36
38
40
42
44
Tanks / Material Transfer Systems
Automatic spray guns
Material pressure tanks
Agitators for pressure tanks
Accessories for material pressure tanks
Paint mixing tanks / agitators
Cover lifting devices / agitators
46
52
54
56
58
Pumps / Airless / Multi-Component Systems
This symbol indicates particularly
eco-friendly
products.
Company headquarters and spray gun production are located
in Wuppertal, Germany. Spray guns have been made here since
1923. State-of-the-art machining centers guarantee absolute
precision and maximum customer benefit.
Dual-diaphragm and piston pumps
Airless / air-assisted airless
Multi-component mixing and metering systems
62
64
68
Pneumatic or electro-pneumatic units to control
automatic spray guns
We put particular emphasis on application systems that save material and
protect the environment. That’s
why many spray guns are available as
medium-pressure, HVLPPlus or HVLP
models. Further savings can be
achieved by an exact adjustment of
the spray jet to the workpiece contour.
Thermal energy can generally be
saved by using WALTHER PILOT spray
booths.
Energy-saving spray booths and housings for
optimizing the process
2
Conveyors and drying systems
Spray Booths
Open-face industrial booths etc.
Air make-up units / dryers / conveyers
Accessories for spray booths
Tanks, overspray filtration systems and spray booths are produced in the Neunkirchen-Struthütten factory. WALTHER PILOT
is a market leader for pressure tanks.
WALTHER PILOT is a member of the Wagner Group
70
74
75
Miscellaneous
Solvent recovery
Health and safety
Information on WALTHER PILOT
Application technology
76
77
78
3
Spray Guns /
Coating Systems
Manual Spray Guns
PILOT Maxi
PILOT Premium
Top-class spray guns for excellent surface finishes. The innovative HVLPPlus nozzle air
cap technology was designed especially for these spray guns (and also for the PILOT
WA 700 and WA 900 automatic spray guns). HVLPPlus combines the advantages of
HVLP and conventional atomization: optimum results are achieved and material is
saved at the same time. This makes the PILOT Premium a unique spray gun.
Further advantages:
-- Ergonomic gun body design
-- All wetted parts: stainless steel
-- Large material duct
-- Body: galvanized cast aluminum
-- "Super Cup” with solid, easy-to-remove filter insert
-- Weight (gravity-feed cup version): 450 g
-- Weight (version for material supply hose connection): 498 g
-- Material pressure: max. 8 bar
-- Atomizing pressure: depends on model
Standard spray gun PILOT Premium
V 10 70  03 3
- Gravity-feed cup "Super Cup" 1
- Material connection, G 3/8" 2
V 10 72
- Siphon-feed cup, 1,000 ccm 0
HVLPPlus spray gun PILOT Premium HVLPPlus
V 10 70  04 3
V 10 72
HVLP spray gun PILOT Premium ND
V 10 70 03 3
V 10 72
- Suspended pressure-feed cup (in preparation) 2
Wide-to-round jet nozzle insert 0.3 mm ø 03
Wide-to-round jet nozzle insert 1.5 mm ø (standard) 15
Quicky Cup
for PILOT Premium
Mixing and gravityfeed cup all in one,
incl. flat filter. No
annoying transfer
of material. Simply
mix, attach the cup,
and begin working
immediately.
See p. 41 for further
information.
Pressure ranges
4
4
up to 0.7 bar
0.7 – 1.5 bar
Quicky-Cup
für PILOT Premium
Misch- und Fließbecher in einem,
inkl. Flachsieb. Kein
lästiges Umfüllen.
Einfach anmischen,
Becher aufsetzen und
sofort mit der Arbeit
beginnen. Weitere
Informationen siehe
S. XX
Conventional
HVLPPlus
gun
gun
1.5 – 6 bar
Max. transfer efficiency
65 %
HVLP gun
HVLP Plus
air cap
HVLP air cap
The innovative HVLPPlus
Nozzle Air Cap System
(blue air cap) ensures high
material savings and an
excellent surface finish.
Measurements by the Fraunhofer
Institute for Manufacturing, Engineering
and Automation, using the EN-Norm
13966-1, produced transfer efficiency
of up to 88%. Therefore, the transfer
efficiency is much higher than the 65%
required for HVLP applications.
The PILOT Premium pays for itself in a
very short time.
Spray gun for the finest surface finishes. All wetted parts: stainless steel.
Water-borne coatings and aggressive media can be sprayed without any problems.
Large selection of nozzle sizes. The PTFE-coated gun body ensures easy cleaning.
The transfer efficiency of the HVLP and medium-pressure models is more
than 70%.
-- Weight: 440 g
Standard-spray gun PILOT Maxi
V 11 61 03 3
- Gravity-feed cup , 450 ccm 3
HVLP spray gun PILOT Maxi-ND
V 11 63  04 3
- Gravity-feed cup, 450 ccm 3
- Suspended pressure-feed cup, 800 ccm 5
Medium pressure spray gun PILOT Maxi-MD
V 11 61  05 3
- Suspended pressure-feed cup 7
PILOT Mini
Light and easy-to-use spray gun, made of high-grade plastic, for spraying small parts
and objects as well as retouching and decorative jobs. Wetted parts: stainless steel.
Water-borne materials and aggressive media can be sprayed without any problems.
Large selection of nozzle sizes for a variety of applications. The ergonomic grip ensures that the gun lies comfortably in your hand. The economical medium-pressure
model guarantees particularly high transfer efficiency.
-- Weight: 295 g
Standard-spray gun PILOT Mini
V 10 15  02 3
Medium-pressure spray gun PILOT Mini-MD
V 10 14 02 3
- Gravity-feed cup, 125 ccm, with filter 200 mesh 1
- Material connection, G 1/4 2
- Siphon-feed cup, 600 ccm (only on standard-spray gun) 2 80
(Alternative: Siphon-feed cup 125 ccm)
Wide-to-round jet nozzle insert 1.5 mm ø 1 5
5
5
Spray Guns /
Coating Systems
PILOT Trend
PILOT XIII
Good value spray gun for all everyday paint jobs. Best surface finishes with extremely precise WALTHER PILOT air cap technology. Nozzle and needle: stainless steel.
Ergonomic design with sturdy nickel-plated, highly compressed aluminum body. The
economical medium-pressure model ensures particularly high transfer efficiency. With
standard plastic gravity-feed cup, 600 ccm.
Robust heavy-duty spray gun for all everyday paint jobs. All wetted parts: stainless
steel. Water-borne coatings and aggressive media can be sprayed without any
problems. Large selection of nozzle sizes. Gun body: highly compressed aluminum.
The front body is made entirely of stainless steel.
-- Weight: 760 g
-- Atomizing pressure: according to model
Standard spray gun PILOT XIII
V 11 30  03 3
- Gravity-feed cup, 600 ccm
1
- Material connection, G 3/8"
2
- Siphon-feed cup, 1,000 ccm 3 73
HVLP spray gun PILOT XIII-ND
V 11 33 03  3
- Pressurized gravity-feeed up, 450 cc (max. 3 bar 6
- Suspended pressure-feed cup, 800 ccm (max. 3 bar) 8
-- Weight: 438 g
Standard spray gun PILOT Trend
V 10 60 03 3
- Siphon-feed cup, 1000 ccm 5
Medium pressure spray gun PILOT Trend-MD
V 10 61  04 3
- Suspended pressure-feed cup (in preparation) Wide-to-round jet nozzle insert 0.5 mm ø 05
PILOT XIII-U
As above, but a version for material recirculation with special front body.
Spray gun for conventional atomizing. Wide-to-round jet nozzle insert options:
0.5 / 0.8 / 1.0 / 1.2 / 1.5 / 1.8 / 2.0 / 2.5 / 3.0 / 3.5 mm ø
V 11 312 03   3
PILOT III F
Versatile standard model for all everyday paint jobs. PTFE-coated gun body for easy
cleaning. The type of material supply can be varied as required. The gravity-feed cup
can be quickly removed and the opening sealed, allowing a material hose to be fitted
instead. Large selection of nozzle sizes.
PILOT XIII-50 bar
-- Weight: 590 g
-- Material pressure: 8 bar
High-pressure spray gun (operating pressure max. 50 bar). Can be used with pressure-regulated pumps. Nozzle/air cap system options: 1.0 / 1.5 / 2.0 / 2.5 mm ø
V 11 342 43   3
Standard spray gun PILOT III F
V 10 30  02 3
- Material feed pipe 7
- Siphon-feed cup, 1,000 ccm 3 72 Medium pressure spray gun PILOT III F-MD
V 10 31  02 3
- Material connection, G 3/8" 1 Wide-to-round jet nozzle insert 0.5 mm ø 05
Wide-to-round jet nozzle insert 1.5 mm ø (standard) 1 5
Wide-to-round jet nozzle insert 3.0 mm ø (standard gun only) 30
Wide-to-round jet nozzle insert 3.5 mm ø (standard gun only) 35
Standard air cap: Four-hole air cap. Further air caps on request.
Also available with pressure-feed cups.
6
6
PILOT Misch-N
Two-component spray gun for sophisticated surface finishing, particularly for applying
chrome finishes. The coating can be used on almost all substrates: metal, wood,
ceramic, plastic etc. The two components are supplied to the gun via separate
connections. Mixing takes place in the spray jet. The mixing ratio is determined
by the nozzle diameters and the material pressure. The jet width is adjustable.
All wetted parts are made of stainless steel.
This spray gun is also available as an
automatic model: see p. 19
Spray gun with same nozzle size for both components
V 24 320 00 3
Wide-jet nozzle insert 0.5 mm ø 05
Spray guns with different nozzle sizes for the various components
available on request.
7
7
Spray Guns /
Coating Systems
Manual Spray Guns
Airless / AirCoat
PILOT IV – The Classic
WAGNER airless gun AG 14 F
Attractive spray gun in a nostalgic design with a wooden handle and plastic gravityfeed cup, 600 ccm. Lightweight alloy body. Also available with paint feed pipe (see p. 43)
Standard airless spray gun
-- Weight: 630 g
-- Atomizing: max. 8 bar
Spray gun PILOT IV
V 11 401 02  3
PILOT I
Spray gun for decorative work, with plastic gravity-feed cup, 125 ccm, for model
making and many other fine spraying jobs. Also available with paint feed pipe (see p. 43)
-- Weight: 260 g
-- Atomizing pressure: max. 8 bar
With round-jet nozzle insert
V 10 101 51  3
With wide-jet nozzle insert
V 10 101 02  3
Nozzle insert 0.2 mm ø (only for round jet) 02
Nozzle insert 0.3 mm ø 03
Nozzle insert 1.0 mm ø
1 0
- Material pressure up to 270 bar
-- Integrated material filter
-- Swiveling material connection, G 1/4" NPS
257017
257015
With holder for standard nozzles
With holder for tip nozzles
All conventional airless nozzles available; table of nozzles available on request.
WAGNER airless gun G 15
Standard airless spray gun
-- Material pressure up to 530 bar
-- Integrated material filter
-- Swiveling material connection, G 1/4" NPS
347001
347011
With holder for standard nozzles
With holder for tip nozzles
All conventional airless nozzles available; table of nozzles available on request.
WAGNER AirCoat-gun GM 4100 AC
The AirCoat spray gun is available in two versions:
160 bar or 250 bar – depending on the material pressure required for various applications. The 160 bar spray gun requires less trigger pressure than the 250 bar version.
The spray gun is suitable for both solvent- and water-based paints.
-- Ultra-lightweight: 437 g
-- Slotted filter in material channel
-- Slender, ergonomic handle
-- Material connection G 1/4” NPSM
-- Air connection G 1/4”
-- Material pressure: Optional 160 or 250 bar
On inquiry
The basic spray gun bodies can be equipped with air caps, nozzles etc. on request.
WAGNER AirCoat gun
The new AirCoat spray gun is available in two versions:
160 bar or 250 bar – depending on the material pressure required for various applications. The 160 bar spray gun requires less trigger pressure than the 250 bar version.
The spray gun is suitable for both solvent- and water-based paints.
-- Weight: 596 g
-- Newly developed cage filter with filter housing
that can be removed by hand, without tools.
-- Standard handle
-- Material connection G 1/4” NPSM
-- Air connection G 1/4”
-- Material pressure: Optional 160 or 250 bar
On inquiry
The basic spray gun bodies can be equipped with air caps, nozzles etc. on request.
Airbrush artist Thibault Tosseram works
with a PILOT I spray gun.
8
8
9
9
Spray Guns /
Coating Systems
Special Spray Guns
PILOT IX
Spray gun for use with oil, gasoline and kerosene mixes.
With suspended 700 ccm plastic cup. Adjustable spray head.
PILOT Premium AR
Spray gun with a special air cap designed for abrasive media such as
ceramics, enamel or engobes.
- Nozzle and needle: stainless steel, vacuum tempered.
With plastic gravity-feed cup, 600 ccm
V 10 731 04  3
With material connection, G 3/8"
V 10 732 04  3
V 10 874 00 010
PILOT SIL
Mirror-silvering spray gun.
Nozzle size options available on request.
PILOT SIL 42 with two spray caps
V 24 432 51   3
PILOT SIL 43 with three spray caps
V 24 433 51   3
PILOT Twin
Spray gun for low-viscosity-materials such as mold separating agents
(see p. 15)
PILOT Twin V 11 531 00  3
PILOT WS
Blast cleaning gun.
PILOT WS
V 24 603 00  2
PILOT IV EM
PILOT WP
Spray gun for spraying viscous materials,
plastic gravity-feed cup, 600 ccm
Water atomization gun
V 11 411 51  3
V 11 411 21  3
PILOT WP
V 24 602 00 0
Nozzle insert 1.0 mm ø 1 0
PILOT VIII
Air-blow gun
Gun body: brass; nozzle: nickel-plated brass
V 10 850 00 000
PILOT II
Round-jet spray gun with wooden handle. Body: nickel-plated brass,
plastic gravity-feed cup, 600 ccm
V 10 201 51  3
Round-jet nozzle insert 0.8 mm ø 08
10
10
PILOT VIII G
Air-blow gun
Gun body: light metal alloy; nozzle: nickel-plated brass
V 10 831 00 000
11
11
Spray Guns /
Coating Systems
Spray Guns and Coating Systems with Pressure Tanks
Standard systems with series LDG lightweight
pressure tanks / Agitators/ Accessories
Standard systems with MDG / Agitators / Accessories
Agitators as per specifications
Manual agitator, air-powered agitator, electrically powered
agitators can also be combined with LDG 10 and 20.
Agitators as per specifications
Manual agitator, air-powered agitator, electrically powered agitators.
Also see p. 52 for matching agitators.
Impellers
A variety of impellers is available, meeting diverse application
needs; see p. 52 ff.
Impellers
A variety of impellers is available, meeting diverse application
needs; see p. 53.
Spray guns as required
Standard and medium pressure, HVLPPlus and HVLP models.
See p. 4 ff. The regulator for the spray gun may be attached
to the tank. Please be sure to use filtered compressed air.
Spray guns as required
Standard and medium pressure, HVLPPlus and HVLP models.
See p. 4 ff. The regulator for the spray gun may be attached
to the tank. Please be sure to use filtered compressed air.
Material pressure tank, Series LDG
-- Stainless steel; size as desired: 5, 10, 20 liters. See also p. 50 ff.
-- Hose package:
-- 5 m compressed air hose from compressed air regulator at the
pressure vessel to the spray gun
-- 5 m material hose from pressurized material tank to spray gun.
Material pressure tank, Series MDG
-- Galvanized or stainless steel; size as desired: 12, 22*, 24, 45*, 60
liters. Additional sizes on request. See also p. 48 ff.
-- Hose package:
-- 5 m compressed air hose from compressed air regulator at the
pressure vessel to the spray gun
-- 5 m material hose from pressurized material tank to spray gun
Example: Small-scale spray system
with lightweight stainless steel
pressure tank, type LDG 10, and
PILOT Maxi spray gun
* With the MDG 22 and MDG 45 models, the paint shipping cans from the
factory can be inserted in the tank. The paint is then drawn directly from the
drum; this reduces the effort required for cleaning.
Accessories
Spray system with
electrically powered,
geared agitator
Spray system with air-powered, geared
agitator and separate filter / compressed
air regulator
Spray system with electrically powered,
geared agitator and fittings for
connecting two spray guns
Accessories
Splitter
Material splitter and
additional outlet valve for the
connection of a second spray
gun. See p. 54
Air control unit
See p. 44
Suction strainer
or material filters with inserts.
See p. 50
Inliner
for use with pressure tanks
LDG 5 and LDG 10
See p. 51
Insert buckets – galvanized or stainless steel – available on request.
Suction strainer
or material filters with inserts
See p. 54
Insert bucket
Galvanized or stainless steel,
for all standard pressure
tanks. See p. 54
Trolley
Several versions,
depending on tank size
See p. 54
Fill level sensors
for capacitive level detection
or min. and max. level
detection. See p. 55
- Material splitter and additional outlet valve. See p. 54
- Separate air control unit. See p. 44
- Pneumatic cover lifts (for MDG 45 and MDG 60). See p. 59
Important!
A stainless steel container is recommended for use with
water-based materials, unless you are working from the
original shipping containers. In this case, it is important to
ensure that the wetted parts (e.g. the pipe to the material
12
12
Economical spray system with lightweight pressure tank
For use with low-viscosity media. A real alternative to spray guns with
an attached cup in regard to convenient, fatigue-free work.
Consisting of:
-- Pressure tank made of lightweight metal, LCB-2, with tandem fittings, safety valve,
carry handle; max. operating pressure: 2.5 bar; useful capacity: 1.8 liters
outlet valve) are made of stainless steel.
Preferable are spray guns where all wetted parts made of
steel, e.g. PILOT Premium, PILOT Maxi, PILOT Mini, PILOT
XIII.
Optional:
- Standard PILOT Trend spray gun (see p. 6)
- PILOT Trend-MD medium-pressure spray gun
- Hose package
13
13
Spray Guns /
Coating Systems
Spray-Coating Systems with Pumps
Special-Purpose Coating Systems
SprayPak A – Compact spraying unit
with diaphragm pump MBP 5212
Type TR-2 separating agent spraying system
The pneumatically operated filter and pressure regulator ensures quiet operation and
an even spray jet. Easy handling.
-- Lightweight LCB 2 pressure tank, capacity 2 liters,
with twin fitting and safety valve
-- PILOT Twin spray gun with HVLP air cap technology
Included with the PILOT Twin are two plastic rings used to shape the spray jet. The
width of the jet can – as required – be reduced, which also reduces the amount of
material consumed. Standard equipment for the spray guns are a high-quality
HVLP air cap; nozzle and needle: stainless steel; body: aluminum.
Low weight: 235 g.
-- Nozzle insert as desired: 0.2 / 0.3 / 0.5 / 0.8 / 1.0 / 1.2 / 1.5 mm ø
-- Hose package, PILOT PU Twin, 5 m (the hoses are electrically conductive)
Consisting of:
Consisting of:
-- Diaphragm pump type MBP 5212, optionally on a stand, trolley or console
-- Three pressure regulator valves (for gun, pump and pulsation dampener)
with manometer
-- Pneumatically operated filter/compressed air regulator (=pulsation dampener)
-- Suction set for 30 liter drum
-- Hose set with 7.5 m compressed air hose and 7.5 m material hose
-- PILOT Premium spray gun or PILOT Maxi (please specify nozzle insert
size when ordering). Other spray guns available on request.
V 40 700 00 000
Part No: Please replace  with:
1 = Stand, 2 = Trolley, 4 = Console for wall mounting
Housing
Aluminum (AL)
A 52 121 45 21 
Acetyl (Ac)
A 52 128 45 21 
Stainless steel (SSt)
A 52 127 45 27 
SprayPak A-LC – Compact spraying unit
with diaphragm pump MBP 5212 and material filter
Consisting of:
-- Diaphragm pump type MBP 5212, optionally on a stand, trolley or console
-- Two pressure regulator valves (for gun and pump) with manometer
-- Suction set for 30 liter drum
-- Hose set with 7.5 m compressed air hose and 7.5 m material hose
-- PILOT Trend spray gun (please specify nozzle insert size when ordering)
-- Material pressure tank, type MDG, galvanized or stainless steel, size as desired:
12, 22*, 24, 45*, 60 liters – additional sizes on request. See also p. 46 ff.
-- PILOT Premium AR. Please be sure to use filtered compressed air.
-- 5 m compressed air hose from compressed air regulator at the pressure vessel
to the spray gun
-- 5 m material hose from pressurized material tank to spray gun
-- Electrically powered, geared agitator
* With the MDG 22 and MDG 45 models, the paint shipping cans from the factory can be inserted in the tank.
The paint is then drawn directly from the drum; this reduces the effort required for cleaning.
Hot wax spraying system PILOT IV HW
SprayPaks to process larger transfer quantities
V 87 960 00 000
Agitator station with drip pan, pneumatic cover
lift, and SprayPak
Airless and AirCoat PILOT Gordon and PILOT Bestwin units
High-pressure pumps for a variety of pressure ratios and transfer volumes,
see p. 64 ff.
High-pressure hose and spray gun upon request
PILOT Gordon
airless unit with
Wagner AG 14
spray gun
14
Consisting of:
Housing
Aluminum (AL)
A 28 12 145 211
Especially when it is a matter of transferring material from drums and paint mixing
tanks to the spray gun, a SprayPak is first choice. Tandem diaphragm pumps in a wide
performance spectrum and housing designs offer a guarantee of optimum flow properties. The systems are custom-assembled to your production requirements and offer a
maximum of process reliability and environment protection.
Please also refer to pages 58 to 62 (pneumatic cover lifts, diaphragm pumps).
14
Coating system for ceramics, enamel, engobe
The wax is gently warmed in the cup and then applied at low
temperature. Low overspray and high transfer effieciency.
PILOT Airtherm
-- For use with solvent-based as well as solvent-free coating materials.
The atomizing air can be adjusted to any temperature between 20°C and 95°C.
-- High transfer efficiency
-- Short drying times
-- Hose length: 7.5 m
Airtherm
V 87 980 00 000
Airtherm explosion-proof
V 87 981 00 000
Airtherm explosion-proof,
PILOT Maxi-ND
(gravity-feed cup)
V 87 981 11 633
Optional accessory:
double ball joint for greater freedom of movement
V 00 001 04 000
15
15
Automatic Spray Guns
PILOT WA 905
PILOT WA 900
PILOT WA 900
The internally controlled PILOT WA 900 spray gun series involves a simple modular
system to suit any and all coating requirements. The front section and all wetted parts
are made of stainless steel. Since two different quick-change adapter plates are
available, the plate has to be ordered separately.
- Material volume adjustment with notch-type
- Wide-to-round-jet nozzle inserts available:
0.3 / 0.5 / 0.8 / 1.0 / 1.2 / 1.5 / 1.8 / 2.0 / 2.2 / 2.5 / 3.0 / 3.5 mm ø
Spray gun versions::
PILOT WA 900: PILOT WA 920: PILOT WA 940: PILOT WA 940-HVLPPlus
Standard version
HVLP version
HVLPPlus version
V 21 900 06   3
V 21 920 03   3
V 21 940 04   3
Version for solvent-based adhesives
Version for solvent-based adhesives (recirculation)
Version for water-based adhesives
Version for water-based adhesives (recirculation)
On inquiry
On inquiry
Version for abrasive media
Version for abrasive media (recirculation)
V 21 906 04   3
V 21 906 04   3
PILOT WA 905
Quick-change adapter plate versions:
Adapter plate (aluminum)
Adapter plate (aluminum) for recirculating systems
Adapter plate (stainless steel) – material feed left
Adapter plate (stainless steel) for recirculating systems
PILOT WA 945 HVLPPlus
V 21 923 03   3
V 21 928 03   3
Adapter plate
(stainless steel)
V 21 900 03 003
V 21 900 03 UML
V 21 900 04 003
V 21 900 04 UML
Mounting flange for PILOT WA 900
V 21 900 21 000
Nozzle extensions for PILOT WA 900
On inquiry
Adapter plate (stainless steel)
for recirculation systems
16
Up to 0.7 bar
0.7 – 1.5 bar
1.5 – 6 bar
16
Quicky-Cup
für PILOT Premium
Einfach anmischen,
beginnen. Weitere
Informationen siehe
S. XX
Conventional
HVLPPlus
gun
gun
HVLP gun
HVLP Plus
air cap
HVLP air cap
V 21 905 06   3
V 21 925 03   3
V 21 945 04   3
Version for solvent-based adhesives
Version for solvent-based adhesives (recirculation)
V 21 ... 06   3
V 21 ... 06   3
Version for water-based adhesives
Version for water-based adhesives (recirculation)
V 21 ... 03   3
V 21 ... 03   3
Version for abrasive media
Version for abrasive media (recirculation)
V 21 ... 04   3
V 21 ... 04   3
Quick-change adapter plate versions:
Adapter plate (aluminum) for recirculating systems
V 21 905 04 003
V 21 905 05 UML
Adapter plate (stainless steel) – material feed left
Adapter plate (stainless steel) for recirculating systems
V 21 905 03 003
V 21 905 03 UML
V 21 900 21 000
Nozzle extensions for PILOT WA 905n request
On inquiry
WALTHER PILOT not only supplies
spray guns, but also complete
systems with control cabinets,
material supply, and spray booths.
Please contact us for further details.
For branch lines
65 %
standard version
HVLP version
HVLPPlus version
Mounting flange
The supplied closure pin
is used when the spray
gun is connected to a
branch line.
Pressure range
The PILOT WA 905 spray gun series is designed for external control. A modular system
ensures that all coating requirements will be met. The front section and all wetted parts
are made of stainless steel. Since two different quick-change adapter plates are
available, the plate has to be ordered separately.
- Material volume adjustment with notch-type fine adjustment
0.5 / 0.8 / 1.0 / 1.2 / 1.5 / 1.8 / 2.0 / 2.2 / 2.5 mm ø
Spray gun versions:
PILOT WA 905: PILOT WA 925: PILOT WA 945:
Spritzpistolen /
Lackiersysteme
For material recirculation
(blue air cap) ensures
great material savings and
an excellent surface finish.
13966-1, found transfer efficiency of up
to 88%. Therefore, the transfer efficiency
is much higher than the 65% required for
HVLP applications – the PILOT 900
HVLPPlus pays for itself in a very short
time.
The PILOT WA 905 is ideal for use
with robots.
Mountings for automatic spray
guns: cross clamp, flange clamp,
foot clamp, angle clamp etc.
We are happy to advise you.
17
17
Spray Guns /
Coating Systems
Automatic Spray Guns
PILOT WA XV
PILOT WA 700
Thanks to the HVLP Plus nozzle/air cap system, the PILOT WA 700 series of automatic
spray guns offers the finest results while at the same time saving material. Depending
on the application required, the spray gun is available with internal or external
control.
- Front body and all wetted parts: stainless steel.
- Material volume adjustment with notch-type fine adjustment.
0.3 / 0.5 / 0.8 / 1.0 / 1.2 / 1.5 / 1.8 / 2.0 / 2.2 / 2.5 / 3.0 / 3.5 mm ø
Versions with internal control:
PILOT WA 700: Standard version
PILOT WA 710-U: Standard version (recirculation)
V 20 700 06   3
V 20 710 06   3
PILOT WA 720-ND: PILOT WA 730-ND-U: HVLP version
HVLP version (recirculation)
V 20 720 03   3
V 20 730 03   3
PILOT WA 740-HVLPPlus: HVLPPlus version
V 20 740 04   3
V 20 750 04   3
PILOT WA 750-HVLP
-U: HVLP
Plus
Plus
version (recirculation)
Versions for external control:
PILOT WA 705: Standard version
PILOT WA 715-U: Standard version (recirculation)
PILOT WA 725-ND: PILOT WA 735-ND-U:
PILOT WA 745-HVLPPlus: HVLPPlus version
PILOT WA 755-HVLPPlus-U: HVLPPlus version (recirculation)
PILOT WA 700-AR
PILOT WA XV (pullbar version)
V 20 705 06   3
V 20 715 06   3
V 20 725 03   3
V 20 735 03   3
HVLP version
HVLP version (recirculation)
PILOT WA XV
The hard-wearing and economical automatic spray guns in this series are suitable
for all standard spraying jobs.
-- The front body and all wetted parts are made of stainless steel.
-- The guns come with an internal control feature to open and close the atomizing
air input.
-- Wide-to-round-jet nozzle inserts available:
0.5 / 0.8 / 1.0 / 1.2 / 1.5 / 1.8 / 2.0 / 2.2 / 2.5 / 3.0 / 3.5 mm ø
Models:
PILOT WA XV: PILOT WA XV-U: PILOT WA XV pullbar:
Standard version without pullbar
Standard-version (recirculation)
Standard version with pullbar
for manual nozzle opening
PILOT WA XV-ND:
PILOT WA XV-ND-U
V 20 672 03   3
HVLP version with pullbar for
manual nozzle opening
HVLP version for recirculating systems
V 20 702 03   3
Wide-to-round-jet nozzle inserts available:
0.8 / 1.0 / 1.2 / 1.3 / 1.5 / 1.8 / 2.0 mm ø
PILOT WA XV
Membrane:
Model with diaphragm instead of
V 20 602 51   3
needle seal packing, for working with
special spray media, e.g. abrasive media
Wide-to-round-jet nozzle inserts available:
0.3 / 1.0 / 1.2 / 2.0 mm ø
PILOT WA XV-ND (HVLP)
Solenoid valve
V 20 745 04   3
V 20 755 04   3
Agitator
Versions WA 700-AR (for abrasive media)
PILOT WA 760-AR version with internal control
PILOT WA-761 AR version without internal control
V 20 760 04   3
V 20 761 04   3
Versions for recirculation systems
On inquiry
Compressed air fitting
See p. 44
(versions with internal control)
V 20 700 50 000
Filling level
control sensor
PILOT WA XV Membrane
(option of material connection
from above or from below)
Material pressure tank
Nozzle extensions are available
on request.
Mounting
flange for
PILOT WA
700
V 20 662 03   3
V 20 612 03   3
V 20 642 03   3
Spray guns being used in the packaging
industry
Pressure range
18
18
Up to 0.7 bar
0.7 – 1.5 bar
Quicky-Cup
für PILOT Premium
Einfach anmischen,
beginnen. Weitere
Informationen siehe
S. XX
Standard
HVLPPlus
spray gun
spray gun
1.5 – 6 bar
65 %
HVLP
pray gun
HVLP Plus
air cap
HVLP air cap
(blue air cap) ensures
great material savings and
an excellent surface finish.
13966-1, found transfer efficiency of up
to 88%. Therefore, the transfer efficiency
is much higher than the 65% required for
HVLP applications – the PILOT 700
HVLPPlus pays for itself in a very short
time.
PILOT Misch-Automatik
The PILOT MIsch-Automatik
is available as a newer, lighter model.
Two-component spray gun for sophisticated surface finishes.
The coating can be applied onto almost all substrates: metal, wood, ceramic, plastic, etc.
The two components are supplied to the gun via separate connections.
Mixing takes place in the spray jet.
-- The jet width is adjustable.
-- All wetted parts are made of stainless steel.
-- Available nozzle inserts (same nozzle size for both components):
0.5 / 0.8 / 1.0 / 1.2 / 1.5 / 1.8 / 2.0 / 2.2 / 2.5 mm ø
V 24 340 02 . . 3
19
19
Spray Guns /
Coating Systems
Compact-Size Automatic Spray Guns
Airless / Air-Assisted Airless
PILOT WA 51
PILOT WA 21
Miniature automatic spray gun for the most delicate spraying jobs
-- Body: stainless steel. Optional: material volume regulation.
Miniature airless automatic spray gun
-- Stainless steel gun body
-- All standard nozzles available
-- Table of nozzles available on request
Round-jet nozzle inserts available:
0.3 / 0.5 / 0.8 / 1.0 / 1.2 / 1.5 mm ø.
V 20 306 51   3
Wide-jet nozzle inserts available:
0.3 / 0.5 / 0.8 / 1.0 / 1.2 / 1.5 mm ø
V 20 306 01   3
PILOT WA 30
Spray gun particularly suited to coating inner pipe surfaces.
The circular shaped spray jet is produced by a special disk-type nozzle.
-- The gun is made entirely of stainless steel.
Compact-size airless spray gun
- Hard-coated aluminum gun body
Metering valve
PILOT WA 30
see p. 45)
Without nozzle; max. operating pressure: 350 bar
As above, but for recirculation systems
V 20 900 00 000
V 20 900 00 100
PILOT WA 100
PILOT WA 30 Edelstahl
This compact-size spray gun is ideally suited for use with robots. The gun body is
made of hard-coated aluminum. The wide and round jets are controlled externally.
Large nozzle range with only two air cap sizes. Also available with flushing device.
-- Nozzle and needle: stainless steel.
0.3 / 0.5 / 0.8 / 1.0 / 1.2 / 1.5 / 1.8 /2.0 / 2.2 mm ø
Compact-size airless spray gun
-- Stainless steel gun body
Metering valve
PILOT WA 30 (see p. 45)
As above, but for recirculation systems
V 20 900 00 003
V 20 900 00 103
Models:
PILOT WA 100:
PILOT WA 100:
PILOT WA 100:
PILOT WA 100:
PILOT WA 100:
Standard version
(for conventional spraying)
Standard version – flushable
Standard version – recirculating
Stainless steel gun body
Recirculation version - stainless steel
V 20 310 02   3
PILOT WA 100-MD:
Medium pressure version
V 20 313 02   3
V 20 311 02   3
V 20 312 13   3
V 20 312 02   3
V 20 312 10   3
WAGNER AirCoat Automatik
GA 4000 AC IC, internal control
AE 20 038 00 01
WAGNER AirCoat Automatik
GA 4000 AC EC, external control
AE 20 038 00 10
Wide range of accessories available e.g. nozzle filters,
hose filters, reversible tips, cleaning needles for nozzles,
high pressure hoses, etc.
PILOT WA 110
Miniature automatic spray gun with clamp.
All wetted parts: stainless steel
PILOT WA 110 with
mounting bracket
V 20 952 00 003
PILOT WA 81 – the “Pipe Crawler”
Nozzle inserts available: 0.5 / 1.0 / 1.5 mm ø
V 20 381 51   3
PILOT WA 100, gun body made of
stainless steel
Wide-jet nozzle insert:
0.3 mm ø. Other nozzle sizes on request.
V 20 341 00   3
For Spraying Small Parts / Intricate Spraying Jobs
PILOT Signier
PILOT WA 600
-- Small automatic spray gun for the finest surface finishes, featuring internal control
of the spray action. Material volume regulation with notch-type fine adjustment.
All wetted parts: stainless steel.
0.3 / 0.5 / 0.8 / 1.0 / 1.2 / 1.5 / 1.8 / 2.0 / 2.2 mm ø
Models:_
PILOT WA 600:
PILOT WA 610-U: Standard version
(for conventional spraying)
Standard for recirculation systems
PILOT WA 625-MD: Medium-pressure version
PILOT WA 635-MD-U:Version for recirculation systems
20
20
V 20 600 02   3
V 20 601 02   3
This spray gun is suitable for a wide variety of delicate spraying jobs.
-- Internal control for opening and closing the atomizing air input.
-- Gun body: nickel-plated brass
-- Nozzle: stainless steel
-- Air caps: round or wide-jet air cap
-- Nozzle inserts available: 0.3 / 0.5 / 0.8 / 1.0 / 1.2 / 1.5 mm ø
PILOT Signier: With round-jet nozzle inserts available:
PILOT Signier: Recirculation version:
PILOT Signier: With wide-jet nozzle insert:
PILOT Signier: With additional function to clean the
nozzle / air cap
V 20 360 51   3
V 20 361 51   3
V 20 360 02   3
V 20 363 51   3
V 20 607 04   3
V 20 608 04   3
21
21
Marking Systems
Automatic Spray Guns for Marking
Marking Accessories
Standard Models
Pneumatically Controlled Marking Blocks
Fully automatic spray gun for dot or line marking
Gun body: nickel-plated brass
-- Nozzle: stainless steel
-- Air caps: round or wide-jet air caps
-- With nozzle insert available: 0.3 / 0.5 / 0.8 / 1.0 / 1.2 / 1.5 mm ø
PILOT Signier – flushable
Models:
PILOT Signier: PILOT Signier: PILOT Signier: PILOT Signier: PILOT Signier: With round-jet nozzle insert
Recirculation version
With flushing function to clean
nozzle/air cap
Recirculation version with flushing function
Mounting flange for marking gun, galvanized
Electromagnetic Marking Block (ES Series)
The nozzles of this marking block are directly controlled by solenoid valves, thus enabling very short switching times. The maximum conveyor speed is approx. 78 m/min.
The block is available with a flushing function. Standard equipment for these systems
On inquiry
are 7 or 9 nozzles.
V 20 360 51   3
V 20 361 51   3
V 20 360 02   3
V 20 363 51   3
Mountings / Marking Bridges
V 20 365 51   3
V 20 360 90 220
WALTHER PILOT also supplies mountings which allow
spray guns to execute multiple encoding.
We also offer tailor-made solutions for your production,
including marking bridges.
PILOT WA 200
Fully automatic spray gun
-- Front section and all wetted parts: stainless steel.
-- With nozzle inserts: 0.3 / 0.5 / 0.8 / 1.0 / 1.2 / 1.5 mm ø
PILOT WA 200: With round-jet nozzle insert
PILOT WA 200: With wide-jet nozzle insert
PILOT WA 200: Model made completely of stainless steel
On inquiry
Flushing Valve
for spray nozzle/ air cap cleaning. It mixes air and solvent in a way that guarantees
highly efficient cleaning. See also p.25, System Select 5.
V 20 330 51   3
On inquiry
On inquiry
Pressure Tanks for Material Supply
MDG 1, 2, 3, 4, 22 – LDG 5, 10, 20
Stainless steel pressure tanks for the secure storage of paints, inks and cleaning
agents, as well as for transferring fluids to the spray gun. Paint containers can be
placed inside of the appropriate pressure tanks. For information on individual tanks
and agitators, see p. 47 ff.
Special spray guns for specific materials
PILOT Signier-Membrane
Sturdy, fully automatic spray gun with a diaphragm instead of a needle seal packing.
Particularly suitable for the application of abrasive or moisture-curing media.
Front section and all wetted parts: stainless steel.
-- With nozzle insert available: 0.3 / 0.5 / 0.8 / 1.0 / 1.2 / 1.5 mm ø
PILOT Signier Membrane: With round-jet nozzle insert
PILOT Signier Membrane: With wide-jet nozzle insert.
Marking Systems
Low-wear diaphragm-type pistons are used here. Character heights between 40 and
200 mm. Marking speed: max. 54 m/min. The blocks are optionally available with
flushing feature. Blocks may be fitted with any desired number of spray guns.
On inquiry
PILOT Signier
V 20 357 51   3
On inquiry
Fiting for simple
marking systems
Special Fitting
Special Fitting
for combining air pressure regulation
functions in simple systems (control air,
atomizing air, air for pressure tank)
V 35 454 00 300
for pressure tanks used
for marking
On inquiry
PILOT WA 210-H
Fully automatic spray gun.
Front section and all wetted parts: Hastelloy®. Particularly suitable for
use with acids and bases.
-- Mesamoll lubrication effectively reduces needle packing wear
-- Material volume regulation
-- With nozzle inserts: 0.3 / 0.5 / 0.8 / 1.0 / 1.2 / 1.5 mm ø
PILOT WA 210-H: With round-jet nozzle insert
PILOT WA 210-H: With wide-jet nozzle insert
V 20 331 51   3
On inquiry
Special spray guns with reduced space requirements
PILOT WA 51
-- Miniature spray gun for external control of the atomization parameters
-- Also available with material volume regulation
-- Nozzle inserts available: 0.3 / 0.5 / 0.8 / 1.0 / 1.2 / 1.5 mm ø
PILOT WA 51: With round-jet nozzle inserts
PILOT WA 51: With wide-jet nozzle inserts
22
22
Paints, Inks,
Cleaning Agents
V 20 306 51   3
V 20 306 01   3
Containers:
-- 1 liter can, for use with pressure
tank type MDG 1
-- 1 liter bottle, for use with pressure
tank type MDG 3
-- 2 liter can, for use with pressure
tank type MDG 4
-- 5 liter canister
-- 10 liter bucket, for use with
pressure tank type MDG 22
Standard Marking Paint
Type WPF 1922
Characteristics: alcoholbased, eco-friendly
product. Quick-drying,
clear marking points,
weatherproof. Application:
marking dry surfaces e.g.
sheet metal, pipes.
Standard Marking Ink
Type WPT 1800
Characteristics: eco-friendly alcohol-acetone-based
product. Quick drying,
clear marking points, for
light-colored surfaces.
Application: for marking
dry or slightly damp surfaces. Frequently used to
mark defects.
WPF 1922: different
shades available on
request
WPT 1800: RGB Black
color range, further shades
available on request
WFF 0232: fluorescent
magenta, white, red,
green.
WFF 1922: white, red,
fluorescent green
Corresponding thinner:
WPV 0166
WPV 0222
Special Marking Paint
Type WPF 0232
Characteristics: dichloromethane-based product.
Quick drying, dries within
one second.
Application: for marking
dry and oily surfaces.
WPF 0232: Various paint
shades as needed
WPV 0218
23
23
Marking Systems
Non-Contact Marking Systems
Select 1 System / Model V 45
System Select 5 flushable / Typ V 3003
Marking Systems
Non-Contact Marking Systems
Spray system with automatic nozzle and air cap cleaning
Spray system for approx. 3,500 dots, consisting of:
– Signier spray gun, PILOT Signier, with miniature material pressure tank
(capacity: 45 ml)
The use of quick-drying media in particular can lead to spraying interruptions. The
automatic flushing function helps prevent this by sending a mixture of air and flushing
agent through the circular gap between the nozzle and air cap. WALTHER PILOT
has developed a special valve for this cleaning process (see p. 23). It mixes air and
solvent in a way that guarantees highly efficient cleaning and, at the same time, low
consumption. This flushing application ensures a secure and reliable process and the
greatest possible repetition accuracy when marking.
– Solenoid valve, 2-position/3-port
– Special fitting to regulate compressed air, with all the required connection points
for spray gun and pressure tank
– Hose package (2 meters) incl. connectors
– Optional: Brackets, overspray extraction, color sensors, integration of the system
into the production line.
WALTHER PILOT provides the user with tailor-made complete solutions,
including paint supply, control units and overspray filtration.
-- Spray system for approx. 55,000 dots or approx. 3,300 meters of lines
-- As above, but with 750 ml pressure tank
“Quickstep” Electromagnetic Marking Block
This newly developed marking block, with its compact dimensions, is characterized
especially by its high speed. Moreover, higher viscosity materials and difficult media
(e.g. abrasive or UV media) can be applied, since diaphragm technology is used to
open and close the spray valves. The block also provides a connection for the flushing
agent used to clean the nozzle and air cap.
-- Spray system for approx. 70,000 dots or 4,500 meters of lines
-- As above, but with stainless steel material pressure tank, MDG 1 (capacity 1,100
ml), as well as Model A compressed air fitting
-- Optional: Brackets, air-driven geared agitator, 0.16 kW, fill level sensors, pneumatic
control cabinets, overspray extraction, color sensors, integration of the system into
the production line.
-- System variants: The MDG 2, MDG 3, or MDG 4 tank, or tanks in the LDG series
(LDG 5, 10, 20), may be used in place of the MDG 1 tank.
-- All the tanks are suitable for accepting paint cans.
Select 4 System, recirculating / Model V 1000
-- Spray system with diaphragm pump; recirculating design to handle materials that
settle out or dry quickly
-- Approx. 70,000 dots or 4,500 meters of lines
-- Stainless steel material pressure tank, MDG 1 (useful capacity 1,100 ml)
-- Solenoid valve2-position/3-port
-- Solenoid valve2-position/2-port
-- Diaphragm pump, MBP-2812 (Acetyl)
-- Pneumatic control cabinet with manometer
-- Hose package including connectors
Optional: Brackets, overspray extraction, color sensors, integration of the system
into the production line, compressed air fittings instead of pneumatic control cabinet
Technology
Single Pneumatic
System
PILOT Pneumatic
Marking Block
PILOT Electromagnetic
Marking Block
PILOT “Quickstep”
Marking Block
Marking height
3 - 30 mm
40 - 200 mm
40 - 200 mm
40 - 140 mm
Printing speed
Up to 180 m/min
Up to 40 m/min
Up to 80 m/min
Up to 100 m/min
Marking surface
Porous and
non-porous
Porous and
non-porous
Porous and
non-porous
Porous and
non-porous
Barcodes and
QR codes
No
No
No
May be possible
Logos
No
May be possible
May be possible
May be possible
Typical industries
Drinks, foodstuffs,
electronics, car part
suppliers
Steel, tubing and sheet
metal industry
metal industry
metal industry, glass
industry
Quality control, marking
steel plates, coils and containers with batch numbers
Marking steel plates, coils
and containers with batch
numbers
Marking steel plates,
coils, containers, glass
surfaces
Possible uses:
Inspecting weld seams and sheet metal / Checking engine blocks, crankshafts and
camshafts / Marking blow holes during glass production / Cutting and bending marks
for cardboard packaging / Line marking for manufacturing / Paint markings to aid
assembly / Paint marking for logistics
24
24
Typical applications
OK/Not OK marking
as quality control,
marking to facilitate
installation, marking
of parts which differ
but are similar in
appearance
25
25
Spray Guns for Solvent-Based Adhesives
PILOT Premium-K
Spray gun for all standard adhesive spraying assignments.
-- Gun body: galvanized cast aluminum
-- Weight: 470 g
-- With wide-jet nozzle inserts available:
0.5 / 0.8 / 1.0 / 1.2/ 1.5 / 1.8 / 2.0 / 2.2 / 2.5 mm ø
The PILOT III-K spray gun is intended exclusively for use with solvent-based
adhesives. It has proven its qualities in the upholstery industry and for laminating
adhesives in the automotive industry. Special HS (high solid) or SHS (super high solid)
air caps are available.
-- The gun body is PTFE coated for easier cleaning.
-- Weight: 600 g
PILOT III K,
round-jet air cap
PILOT III K,
wide-jet air cap
PILOT Premium-K: With plastic gravity-feed cup, 600 ccm
for adhesives
PILOT Premium-K: With material connection G 3/8"
PILOT Premium-K: With pressurized gravity-feed cup, 450 ccm
PILOT Premium-K: With suspended pressure-feed cup, 800 ccm Rotary-jet nozzle inserts options (round-jet air cap):
1.0 / 1.5 / 1.8 / 2.0 mm ø
PILOT III-K:
PILOT III-K:
With pressurized gravity-feed cup, 450 ccm
PILOT III-K:
With suspended pressure feed cup, 800 ccm
PILOT III-K:
With material connection G 3/8
V 10 351 21   3
V 10 365 21   3
V 10 359 02   3
V 10 352 21   3
Rotary-jet nozzle inserts options (wide-to-round-jet air cap):
1.0 / 1.5 / 1.8 / 2.0 mm ø
PILOT III-K:
PILOT III-K:
With pressurized gravity-feed cup 450 ccm
PILOT III-K:
With suspended pressure-feed cup, 800 ccm
PILOT III-K:
With material connection G 3/8
V 10 351 33   3
V 10 356 33   3
V 10 358 33   3
V 10 352 33   3
Spray gun for all standard adhesive application jobs.
-- The gun body is PTFE-coated for easier cleaning.
-- Weight: 440 g
-- With wide-to-round-jet nozzle inserts:
0.5 / 0.8 / 1.0 / 1.2/ 1.5 / 1.8 / 2.0 / 2.2 / 2.5 mm ø
V 10 351 03   3
PILOT Maxi-K: PILOT Maxi-K: PILOT Maxi-K: PILOT Maxi-K: Also available with wide-to-round jet nozzle insert.
Nozzle inserts available:
0.5 / 0.8 / 1.0 / 1.2 / 1.5 / 1.8 / 2.0 / 2.5 / 3.0 / 3.5 mm ø
V 10 715 04   3
V 10 716 04   3
On inquiry
On inquiry
Adhesive Application
Systems
PILOT III-K
PILOT Maxi-K
With asymmetrical
plastic gravity-feed cup, 450 ccm With material connection G 3/8"
With pressurized gravity-feed cup, 450 ccm
With suspended pressure-feed cup, 800 ccm
Also available with rotary-jet nozzle inserts:
1.0 / 1.5 / 1.8 / 2.0 mm ø
PILOT III K with
pressurized cup
and pressure
regulator for cup.
See also p. 40..
V 11 626 02   3
V 11 618 02   3
On inquiry
On inquiry
On inquiry
PILOT Mini-K
Compact-size spray gun for small-size adhesive application jobs.
-- Gun body made of high-grade plastic material
-- Weight: 295 g
-- Wide-to-round-air cap with rotary-jet nozzle available:
0.5 / 0.8 / 1.0 / 1.2/ 1.5 / 1.8 / 2.0 / 2.2 mm ø
PILOT WA XV
Fully automatic spray gun for all standard, solvent-based adhesives
All wetted parts are made of stainless steel
Special HS (high solid) or SHS (super high solid) air caps are available.
-- Rotary jet nozzle insert options: 1.0 / 1.5 / 1.8 / 2.0 mm ø
PILOT WA XV: With wide-jet nozzle insert PILOT WA XV: With round-jet nozzle insert Model PILOT WA XV
Wide-to-round-jet nozzle inserts available.
Nozzle inserts:
0.5 / 0.8 / 1.0 / 1.2 / 1.5 / 1.8 / 2.0 / 2.5 / 3.0 / 3.5 mm ø
PILOT Mini-K:
PILOT Mini-K:
V 20 662 33   3
V 20 662 21   3
Spritzpistolen für Lösemittelklebstoffe
Lösemittelklebstoffe
emissionsarm verarbeiten
WALTHER PILOT liefert Spritzpistolen,
die abgestimmt auf die Eigenschaften
des Klebstoffs die passgenaue Auftrags5 x 7 Matrix
technik bieten.
Für mehr Prozesssicherheit und Materialersparnis.
V 20 662 03   3
n Erstklassige Beratungsleistungen
bzgl. Pistolentyp, Düsengröße,
Zerstäuberdruck, Förderanlage usw.
n Spezielle Luftkopftechnik: Materialablagerungen am Luftkopf werden
minimiert.
n Einsparungspotenziale durch die
Applikation feststoffreicher
Klebstoffe
PILOT XIII
n Mehr VOC-Richtlinienkompetenz
4 x 5 Matrix
Heavy-Duty-Spritzpistole für alle gängigen
KleberSpritzarbeiten. Gewicht 760 g.
Breit-Rundstrahl-Düseneinlage nach
Wahl:
0,5 / 0,8 / 1,0 / 1,5 / 1,8 / 2,0 /
2,5 / 3,0 / 3,5 mm ø
Die Pistole kann auf Wunsch mit einer
DrehstrahlDüseneinlage bestückt werden.
Ausführung für Materialumlauf: PILOT
Rotary jet nozzle inserts
Rotary jet nozzle inserts are the best option for atomizing solvent-based adhesives.
A broad range of nozzles is available for every spray gun. Wide or round-jet nozzle
systems can be used, depending on the required jet width. Standard air cap: wide jet.
ung
Klebstoffverarbeit
n Auftragsysteme
n Materialförderung
uganlagen
n Sprühnebel-Absa
lieferbar.
Anschlussmöglichkeiten
Baureihe PILOT WA XV
Vollautomatische Spritzpistole für
alle gängigen Lösemittelklebstoffe. Die materialführenden
Teile sind aus Edelstahl.
Für Klebstoffe mit hohem Feststoffgehalt
stehen spezielle
HS (High Solid)- bzw. SHS (Super
High Solid)-Luftköpfe zur
Verfügung.
Drehstrahl-Düseneinlage nach Wahl:
1,0 / 1,5 / 1,8 / 2,0 / 2,5 mm ø
26
26
4
Weitere Spritzpistolenmodelle zur Verarbeitung
von Lösemittelklebstoffen:
PILOT Maxi-K
PILOT Mini-K
PILOT WA 703-K
Automatik-Spritzpistolen-Baureihe
für alle gängigen Klebstoff-Auftragsarbeiten. Die Pistolenmodelle
sind je nach
Produktionserfordernis mit oder ohne
Innensteuerung
lieferbar. Der Vorderkörper und alle
materialführenden Teile
sind aus Edelstahl gefertigt.
Breit-Rundstrahl-Düseneinlage nach
Wahl:
0,5 / 0,8 / 1,0 / 1,2 / 1,5 / 1,8 /
2,0 / 2,2 / 2,5 mm
Auch mit Breit-Rundstrahl-Düseneinlage
lieferbar.
Ausführung für Materialumlauf: PILOT
WA XV-U
Rotary jet nozzle
insert – round jet
XIII-U.
Auch als Ausführung mit
Fließbecher oder
Fließdruckbecher
lieferbar.
Die Universal-Spritzpistole PILOT
III-K ist ausschließlich für
Lösemittel-Klebstoffe geeignet. Insbesondere
in der Polstermöbelindustrie und beim Kaschieren
in der Automobilindustrie
hat sich das Modell PILOT III-K vielfach
bewährt. Für Klebstoffe mit hohem Feststoffgehalt stehen
spezielle HS (High
Solid)- bzw. SHS (Super High Solid)-Luftköpfe
zur Verfügung.
Der Körper ist zur bequemen Reinigung
PTFE-beschichtet.
Drehstrahl-Düseneinlage nach Wahl:
1,0 / 1,5 / 1,8 / 2,0 mm ø
Auch mit Breit-Rundstrahl-Düseneinlage
Um Lösemittelklebstoffe
optimal „zerreißen”
können, werden
zu
Drehstrahl-Düseneinlag
eingesetzt. Für jede
en
Spritzpistole ist ein
großes
Düsensortiment vorhanden.
Je nach erforderlich
Strahlbreite finden
er
BreitVerwendung. Standard: bzw. Rundstrahl-Systeme
Breitstrahlkopf.
V 10 151 32   3
V 10 152 34   3
Special brochure - also available
on our Website:
www.walther-pilot.de
PILOT III-K
Rotary jet nozzle
insert – wide jet
With material connection G 1/4"
Weitere Automatik-Modelle auf Anfrage.
ø
PILOT WA 870-K
Diese Automatik-Spritzpistolen sind
mit speziellen, für den
Klebstoffauftrag geeigneten Düsen-Luftkopf-System
en
versehen. Sämtliche materialführende
Teile sind aus Edelstahl
gefertigt. Daher ist die Pistole für
alle gängigen Klebstoffe
einsetzbar. Wahlweise mit Innensteuerung
oder externer
Ansteuerung lieferbar. Mit Schnellwechsel-Adapte
rplatte.
Auch als Umlaufausführung lieferbar:
PILOT WA 871-U-K
PILOT Signier
Speaking in favor of WALTHER PILOT adhesive
application techniques:
-- Specially designed spray guns, especially for applying
adhesives
-- Material-saving application
-- Great expertise in complying with VOC Guidelines
-- Close-fitting material transfer systems
-- Special spray booths for adhesives
Automatik-Spritzpistole für den gezielten
Auftrag
von Klebstoffen (z.B. Kantenverleimung).
Mit Innensteuerung. Weitere Modelle
auf Anfrage.
5
27
27
Mounting flange
PILOT WA 703-K:
Automatic spray gun with internal control
V 20 703 02   3
PILOT WA 708-K:
Automatic spray gun for external control
V 20 708 02   3
Spray Guns for Dispersion Adhesives
PILOT Premium-ND-K
HVLP spray gun for dispersion adhesives.
-- Gun body: Galvanized aluminum.
-- Weight: 470 g
-- Wide-to-round-jet nozzle inserts:
0.5 / 0.8 / 1.0 / 1.2 / 1.5 / 1.8 / 2.0 / 2.2 / 2.5 mm ø
PILOT Premium-ND-K: With plastic gravity-feed cup, 600 ccm
for adhesives
PILOT Premium-ND-K: With material connection G 3/8"
HVLP-spray gun for low-viscosity dispersion adhesives.
-- Weight: 440 g.
0.5 / 0.8 / 1.0 / 1.2 / 1.5 / 1.8 /2.0 / 2.2 / 2.5 mm ø
Automatic spray gun series with quick-change adapter plate.
The front section and all wetted parts are made of stainless
steel.
-- Two versions are available, one with internal control, one for
external control.
-- Wide-to-round-jet nozzle inserts: 0.5 / 0.8 / 1.0 / 1.2 / 1.5 /
1.8 / 2.0 / 2.2 / 2.5 / 3.0 / 3.5 mm ø
Spray gun versions:
Version with internal control
Version with internal control (recirculation)
V 21 ... 06   3
V 21 ... 03   3
Version for external control
Version for external control (recirculation)
V 21 ... 03   3
V 21 ... 03   3
PILOT Maxi-ND-K: PILOT Maxi-ND-K: Adapter plates (stainless steel)
On inquiry
PILOT XIII-ND:
PILOT XIII-ND:
with material connection G 3/8"
PILOT Signier
28
28
V 11 331 03   3
V 11 332 03   3
V 10 750 38   3
PILOT WA 723-ND-K
Fully automatic spray gun for the precise application of adhesives (e.g. edge gluing).
-- Gun body: nickel-plated brass.
-- Nozzle: stainless steel. Air cap: round or wide.
-- With round-jet nozzle insert: 0.3 / 0.5 / 0.8 / 1.0 / 1.2 / 1.5 mm ø
PILOT Signier, flushable, for use
where interruptions are frequent
V 11 620 02   3
PILOT Balance
Adhesive application gun for downward spray. The gun is
suitable for use with balancers.
-- Wide-jet nozzle inserts (round-jet insert on request):
0.5 / 0.8 / 1.0 / 1.2 / 1.5 mm ø
V 20 360 51   3
V 20 360 02   3
V 20 363 51   3
V 11 623 03   3
Heavy-duty HVLP spray gun.
-- All wetted parts: Stainless steel.
-- Weight: 760 g
0.5 / 0.8 / 1.0 / 1.2 / 1.5 / 1.8 / 2.0 / 2.5 / 3.0 mm ø
V 21 900 03 UML
V 21 905 04 003
V 21 905 05 UML
With asymmetrical
plastic gravity-feed cup, 450 ccm With material connection G 3/8"
PILOT XIII-ND-K
V 21 900 03 003
Adapter plate (aluminum) – for externally controlled spray guns
Adapter plate (aluminum) – for externally controlled spray guns
PILOT Signier: Available with round-jet nozzle insert
PILOT Signier: With wide-jet nozzle insert
PILOT Signier: With automatic nozzle and air cap cleaning
V 10 712 04   3
PILOT Maxi-ND-K
PILOT WA 903-K
Adapter plate versions:
Adapter plate (aluminum) – for spray guns with internal
control
Adapter plate (aluminum) – for spray guns with internal control
V 10 711 04   3
HVLP automatic spray gun series for use with low-viscosity disperson adhesives.
-- The front section and all wetted parts are made of stainless steel.
0.5 / 0.8 / 1.0 / 1.2 / 1.5 / 1.8 / 2.0 / 2.2 / 2.5 / 3.0 / 3.5 mm ø.
Mounting flange
PILOT WA 723-ND-K
Automatic spray gun with internal control
V 20 723 03   3
PILOT WA 728-ND-K
Automatic spray gun for external control
V 20 728 03   3
Mounting flange for PILOT WA 723-ND-K
V 20 700 50 000
29
29
Systems
PILOT WA 703-K
-- Automatic spray gun series for all standard adhesive spray assignments. The front
section and all wetted parts are made of stainless steel. The guns are available with
or without internal control, depending on production requirements.
0.5 / 0.8 / 1.0 / 1.2 / 1.5 / 1.8 / 2.0 / 2.2 / 2.5 mm ø
Extrusion Guns
PILOT WA 923-ND-K
HVLP automatic spray gun series with quick-change adapter plate.
The front section and all wetted parts are made of stainless steel.
-- Two versions are available, one with internal control, one for
external control.
-- Wide-to-round-jet nozzle inserts: 0.5 / 0.8 / 1.0 / 1.2 / 1.5 / 1.8
/ 2.0 / 2.2 / 2.5 / 3.0 / 3.5 mm ø
PILOT Extrusion Gun
The PILOT extrusion gun is equipped with a tapered nozzle so that
the application rate can be adjusted as required. For high-viscosity
adhesives and sealants.
-- Max. pressure: 350 bar.
V 21 923 03   3
PILOT Extrusion gun
same, but with PTFE-coated gun body
Version for external control
V 21 928 03   3
PILOT Premium Extrusion Gun
Adapter plate versions:
Adapter plate (stainless steel) for spray guns with internal
control – material feed left
Adapter plate (stainless steel) – for spray guns with internal
control – for recirculation systems
Adapter plate (stainless steel) – for externally controlled
spray guns – material feed left
Adapter plate (stainless steel) – for externally controlled
spray guns – for recirculation systems
V 21 900 04 003
V 21 900 04 UML
V 21 905 03 003
V 21 905 03 UML
Spray Gun for Two-Component Adhesive Application
PILOT Premium 2K
Spray gun for 2-component dispersion adhesives.
The components are mixed in the spray jet.
-- Weight: approx. 600 g
-- Rotary-jet nozzle options for the A component: 0.5 / 0.8 / 1.0 / 1.2 / 1.5 / 1.8 /
2.0 / 2.2 / 2.5 / 3.0 / 3.5 mm ø
-- Nozzle bore options for the B component: 0.4 / mm ø
V 10 740 00   3
V 10 250 00 000
V 10 250 40 000
Systems
Spray gun versions:
Version with internal control
Particularly suitable for the application of PVA glue and putty
-- Max. pressure: 8 bar.
-- Also available with brush applicator.
-- Nozzle sizes: 1.0 / 1.5 / 2.0 / 2.5 / 3.0 mm ø
V 10 257 00   3
PILOT WA 95
Automatic applicator.
-- Max. pressure: 50 bar
-- Nozzle sizes 1.0 / 2.0 mm ø
V 20 395 00   3
PILOT WA 96
Automatic extrusion gun with diaphragm seal.
The PILOT WA 96 is particularly suitable for use with moisture-curing,
polyurethane-based materials and other critical media.
-- Max. material pressure: 4 bar with 3/2-way valve
-- Max. material pressure: 20 bar with 5/2-way valve
-- Nozzle sizes: 3 mm ø.
-- More nozzle sizes available on request.
V 20 396 00 30 3
PILOT Pinsel
System design
A diaphragm pump is used to feed
the A component. A pressure tank
is used for the B component.
Available with hair brush.
-- Material supply: Pressure tank or pump, max. 8 bar
With hair brush, 11 mm
V 24 630 00 011
V 24 630 00 015
V 24 630 00 020
V 24 630 00 040
PILOT WG
With 150 mm nozzle pipe and slotted nozzle
With nozzle pipe and round nozzle
30
30
V 24 620 15 1  
V 24 620 15 0  
31
31
Spraying systems for solvent-based adhesives
PILOT Klebond L
Consisting of:
-- Material pressure tank, type MDG 22 or MDG 45, galvanized, without agitator
-- Spray gun, type PILOT III-K
-- Compressed air inlet fitting with an additional reduction valve for the spray gun
-- 5 m hose set
-- Also available with trolley
Both pressure tanks are suitable for use with the original shipping containers. These
containers are placed directly into the tank, thus reducing the effort required for cleaning.
Spraying systems for dispersion adhesives
PILOT Klebond D
Consisting of:
-- Material pressure tank, type MDG 22 or MDG 45, stainless steel, without agitator
-- HVLP spray gun, PILOT Premium, for dispersion adhesives
(PILOT Maxi-ND-K, PILOT XIII-ND)
-- Compressed air inlet fitting with an additional reduction valve for the spray gun
-- 5 m hose set
Adhesive Spraying Systems with Pressure Tanks
Spraying system for use with shear-sensitive materials
PILOT Easy Flow
Easy Flow works entirely without pumps and is therefore particularly suitable for use
with shear-sensitive adhesives. The material is transferred to the workstations simply
with a pressure tank. It is refilled automatically when the fluid level is down
to a minimum. Interruptions of the production process are thus avoided.
A maximum of 10 workstations can be supplied with material.
Supply lines may be as much as 25 m long.
No damage is caused to the material.
Consisting of:
-- Switchgear cabinet
-- Pressure tank with fluid level sensor integrated into the lid
-- Pneumatically controlled ball valve
Systems
Adhesive Spraying Systems with Pressure Tanks
Options:
- HVLP Premium spray gun for dispersion adhesives
- Hose package
- Compressed air supply
Pressure tanks made of galvanized steel may also be used, but in this case the material
should be drawn from stainless steel bucket inserts or the original drums. The pipe to
the material outlet and the material outlet ball valve are to be of stainless steel.
Spraying system for connecting two spray guns
Consisting of:
-- Material pressure tank, type MDG 22 or MDG 45, galvanized or stainless steel,
without agitator
-- Spray guns
-- Compressed air inlet fitting with two additional reduction valves
for the spray guns
-- Two hose sets (5 m)
-- Material distributor (stainless steel) for the connection of 2 outlet valves
-- two outlet valves (nickel-plated brass or stainless steel)
Depending on the material being sprayed, the wetted parts are to be of stainless steel.
System for high-precision adhesive spraying
Consisting of:
-- Material pressure tank (type MDG) or lightweight pressure tank (type LDG)
(many tank sizes available)
-- Automatic spray gun type Signier or PILOT WA 200 (for use with dispersion adhesives)
-- Air filter / pressure control unit type A
-- Solenoid valve
-- Set of hoses
Spraying systems for two-component dispersion adhesives
PILOT Klebond 2-K
Consisting of:
-- Material pressure tank type MDG 22, stainless steel, for the A component
-- Material pressure tank type MDG 4, stainless steel, for the B component
-- PILOT III-2K spray gun
-- Model H2 compressed air regulator
-- Set of hoses
Special system designs with other pressure tank sizes or diaphragm pumps
available on request.
PILOT Klebond 2K
This spraying system is particularly suitable for use as a demonstration model
or wherever small quantities of material need to be sprayed.
Consisting of:
-- Material pressure tank type MDG 2, stainless steel, for the A component
-- Material pressure tank type MDG 1, stainless steel, for the B component
-- PILOT III-2K spray gun
-- 3 m hose set
-- Support frame
V 44 600 10 203
Application system for PVA glue
Customized spray systems
We offer spray systems tailored exactly to the needs of your manufacturing system.
Advantages: Rugged design, long service life, reliable technology, reproducible results,
economic, resource efficiency.
Make use of your system engineering expertise.
32
32
Consisting of:
-- PILOT Premium extrusion gun
-- LDG material pressure tank, stainless steel, without agitator
-- 5 inliners
-- Hose set with all connectors
33
33
Material Transfer Systems for Viscous Media
Spraying systems for use with 200-liter bunghole barrels
Pump unit with a single-post lift
Consisting of:
-- Manual or automatic spray gun (e.g. PILOT III-K or PILOT WA XV)
-- Vesir piston pump with attached pressure regulator, see p. 63
-- Set of hoses for air and material, including all connectors
For 20 to 60 liter drums
System design for several spray guns. Material
pressure regulators can be used if necessary.
Pumps developing higher pressure levels are
also available (see p. 62 ff.)
Consisting of:
-- Extrusion pump suiting the nature of the material
-- Single-post lift
-- Material pressure regulator
-- Material hoses
-- Follower plate or follower lid
-- Optional: PILOT Extrusion gun, see p. 31
Systems
Adhesive Spraying Systems with Pump
Pump unit with dual-post lift
for 20 to 60 liter drums
Mobile adhesive supply system for use with diaphragm pumps
Consisting of:
-- Spray gun as required (e.g. PILOT III-K, Mini-K, Maxi-K, Premium-K)
-- SprayPak with dual diaphragm pump, MBP 5212, without material filter
-- Set of hoses
-- Trolley
Material transfer system for lamination adhesives (polyurethanes)
This system with its dual diaphragm pump and pulsation suppressor is specially suited
for use with water-based lamination adhesives.
Consisting of:
-- Manual or automatic spray guns (HVLP models)
-- Dual diaphragm pump,
made of stainless steel
-- Pulsation suppressor
-- Filter / compressed air regulator, type A
-- Set of hoses
Pump unit with dual-post lift
For 200 liter drums
Consisting of:
-- Extrusion pump suiting the nature of the material
-- Dual-post lift
-- Material pressure regulator
-- Material hoses
-- Follower plate
Follower plates, follower lids
The pump unit is fitted with a follower plate matching the drum size being used.
We also offer flat follower plates to recover the last bit.
-- Options: Reinforced double seal ring, double wiper ring, PTFE coating, heating for
follower plates (various power levels available)
Two-component mixing and metering unit for
both solvent- and water-based adhesives
The system can be used in two ways:
1. Continuous metering process (e.g. for spray application)
2. Metering according to prior quantity selection
(amount needed to fill up cans or other vessels)
Consisting of:
-- Pressure tank MDG 45 (galvanized) for A-Component (other tank sizes on request)
-- Pressure tank LDG 5 (stainless steel) for B-Component (other tank sizes on request)
-- Geared pumps for both components
-- Pneumatic power unit / pneumatic control unit
-- Automatic valve / static metering device
-- Set of hoses
34
34
System design to customer specifications
We would be glad to offer advice when configuring the system, helping you find the
solution that is right for your production environment. In regard to displacement volume and pressure ranges, we offer a variety of models to satisfy every requirement.
Among these are automatic and manual systems along with those offering inching
operation and two-hand control for unsurpassed safety and convenience.
Fill level measurement can be integrated. Heating for follower plates on inquiry.
35
35
Nozzle Extensions
Nozzle extensions are available for the following
manual spray guns:
The new generation of nozzle extensions is based on a
modular system. Threaded connectors are used throughout.
The modular system allows custom configurations for
different usage requirements.
-- Wetted parts: Stainless steel
-- Standard pipe lengths: 100 - 1,000 mm.
-- Other lengths available on request.
Special flyer available on request or as a download:
www.walther-pilot.de.
PILOT Maxi
V 88 600     
PILOT Mini
V 88 150     
PILOT III F V 88 300     
PILOT XIII
V 88 113     
PILOT Premium
V 88 702     
Example
Note on material transfer
The item number is made up of the
tube length and the corresponding
nozzle head.
Spray guns equipped with a gravity-feed cup can also be used with nozzle extensions.
Depending on the spraying medium, pipe length of up to max. 400 mm are possible.
The DV 80 and DV 90 extensions are not suitable for gravity-feed cup spray guns.
With round-jet head
Nozzle extensions are available for the following
automatic spray guns:
DV 10 – Sprays straight ahead / min. inlet opening: ø 19 mm
Nozzle sizes from 0.3 mm - 2.5 mm ø
PILOT WA 100
V 88 310     
PILOT WA 500
V 88 500     
PILOT WA 600
V 88 610     
DV 60 – Sprays sideways 45° / min. inlet opening: ø 36 mm
PILOT WA 700
V 88 703     
PILOT WA 800
V 88 800     
PILOT WA 900
On inquiry
PILOT WA XV
V 88 660     
The item number is made up of the
tube length and the corresponding
nozzle head.
Spray Gun
Accessories
Using pressure tanks or pump systems is recommended to
achieve good coverage per milliliter.
Example
With round-to-wide-jet head
DV 30 – Sprays straight ahead / min. inlet opening: ø 34 mm
Nozzle extensions can also be used with recirculation
versions of the above spray guns.
Extensions with an outer diameter of only 8 mm
Special extensions for coating particularly hard-to-reach places
(similar to DV 10, DV 20, and DV 80, as shown) with an outer diameter
of only 8 mm can be manufactured on request. The extensions can be
easily connected to all standard manual and automatic spray guns.
Previous types of extensions
With disk nozzle
DV 80 – Internal mixing system 360° / min. inlet opening: ø 19 mm
Nozzle size: 1.5 mm ø
(Suitable only for spray guns with material connection)
DV 90 – Internal mixing system 360° / min. inlet opening: ø 18 mm
Nozzle sizes: 1.0 mm ø and 1.5 mm ø
(Suitable only for spray guns with material connection)
36
36
These extensions made of brass can still be manufactured on request.
We will be happy to advise you.
The "Pipe Crawler"
The best option for internally coating longer pipes is the "Pipe Crawler",
i.e. the PILOT WA 80 automatic spray gun. Its axial connections
make it possible to draw it through the pipe on a
special carriage, enabling 360° circular spraying.
V 20 381 51   3
37
37
V 15 001 51   3
Consisting of:
-- Air cap
-- Material nozzle
-- Material needle
Please insert the required
nozzle size here.
Nozzle Inserts: Manual Spray Guns
Nozzle Inserts: Automatic Spray Guns
Round-to-wide jet nozzle insert
for spray gun model
Part No.
WA 100
WA 100-MD
V 15 310 02   3
V 15 313 04   3
WA 600, 610
WA 625-MD, 635-MD
V 15 600 02   3
V 15 607 04   3
WA 700, 710,
WA 720, 730-ND-U
WA 740, 750-HVLPPlus-U
Other nozzle inserts
V 15 207 00   3
V 15 207 20   3
V 15 207 40   3
On inquiry
WA 800, 805, 810, 815
WA 820, 825, 830, 835-ND
WA 840, 845, 850, 855-MD
V 15 800 06   3
V 15 820 03   3
V 15 840 04   3
WA XV
As above, in pullbar version
WA XV-ND
V 15 115 03   3
V 15 116 03   3
V 15 117 03   3
Round-jet nozzle inserts
for spray gun model
Part No.
PILOT WA 51
V 15 306 51   3
PILOT Signier
V 15 120 51   3
V 15 357 51   3
PILOT WA 200
V 15 330 51   3
Wide-jet nozzle inserts
for spray gun model
Part No.
PILOT WA 51
V 15 306 02   3
PILOT Signier
V 15 120 02   3
V 15 357 02   3
PILOT WA 200
V 15 330 02   3
For spray gun model
Type
Part No.
PILOT I
Round-jet nozzle insert
Wide-jet nozzle insert
V 15 001 51   3
V 15 001 01   3
PILOT II
V 15 002 51   3
PILOT III-F
PILOT III-F
Wide-to-round-jet nozzle insert
Dividing line nozzle insert
V 15 003 02   3
V 15 003 61   2
PILOT III-F-MD
V 15 003 05   3
PILOT III-K
Rotary-jet nozzle insert
Rotary-jet nozzle insert with wide-jet head
V 15 023 21   3
V 15 023 33   3
V 15 023 03   3
Repair Sets: Manual and Automatic Spray Guns
PILOT IV + IV GM
V 15 004 02   3
PILOT I
PILOT II
V 16 001 51   3
V 16 002 51   3
PILOT IV-EM
Rotary-jet nozzle insert
V 15 044 51   3
V 15 044 21   3
PILOT XIII
PILOT XIII-N
V 15 013 03   3
V 15 014 03   3
PILOT III F
PILOT III F-MD
PILOT III K
PILOT III 2K
V 16 003 02   3
V 16 003 05   3
V 16 023 33   3
V 16 024 00   3
PILOT Trend (gravity-feed cup)
PILOT Trend-MD (gravity-feed cup)
PILOT Trend (material connection)
PILOT Trend-MD (material connection)
V 15 060 03   3
V 15 061 04   3
V 15 062 03   3
V 15 063 04   3
PILOT Trend (gravity-feed cup)
PILOT Trend-MD (gravity-feed cup)
PILOT Trend (material connection)
PILOT Trend-MD (mat. connection)
V 16 060 03   3
V 16 061 04   3
V 16 062 03   3
V 16 063 04   3
PILOT Misch-N
V 15 019 02   3
PILOT Mini (gravity-feed cup)
PILOT Mini (material connection)
PILOT Mini-MD (gravity-feed cup)
PILOT Mini-MD (material connection)
V 15 098 NA   3
V 15 152 NA   3
V 15 141 NA   3
V 15 142 NA   3
PILOT Mini (gravity-feed cup)
PILOT Mini (material connection)
PILOT Mini-MD (gravity-feed cup)
PILOT Mini-MD (mat. connection)
V 16 098 NA   3
V 16 152 NA   3
V 16 141 NA   3
V 16 142 NA   3
PILOT IV / IV GM
V 16 004 02   3
PILOT Maxi (gravity-feed cup)
PILOT Maxi (material connection)
PILOT Maxi-ND (gravity-feed cup)
PILOT Maxi-ND (material connection)
PILOT Maxi-MD (gravity-feed cup)
PILOT Maxi-MD (material connection)
V 15 613 03   3
V 15 614 03   3
V 15 633 04   3
V 15 634 04   3
V 15 615 04   3
V 15 616 04   3
PILOT XIII PILOT XIII-N
V 16 013 03   3
V 16 014 03   3
PILOT Premium (gravity-feed cup)
PILOT Premium (material connection)
PILOT Premium-HVLP (gravity-feed cup)
PILOT Premium-HVLP (material connection)
PILOT Premium-HVLPPlus (gravity-feed cup)
PILOT Premium-HVLPPlus (material connection)
PILOT Premium-AR (gravity-feed cup)
PILOT Premium-AR (material connection)
V 15 107 01   3
V 15 107 02   3
V 15 107 05   3
V 15 107 06   3
V 15 107 03   3
V 15 107 04   3
V 15 107 31   3
V 15 107 32   3
PILOT Maxi (gravity-feed cup)
PILOT Maxi (material connection)
PILOT Maxi-ND (gravity-feed cup)
PILOT Maxi-ND (mat. connection)
PILOT Maxi-MD (gravity-feed cup)
PILOT Maxi-MD (mat. connection)
V 16 613 03   3
V 16 614 03   3
V 16 633 04   3
V 16 634 04   3
V 16 615 04   3
V 16 616 04   3
PILOT Twin
V 15 115 30   3
PILOT Premium (gravity-feed cup)
PILOT Premium (mat. connection)
PILOT Premium-ND (gr.-feed cup)
PILOT Premium-ND (mat. connect.)
PILOT Premium-HVLPPlus (gr-feed c.)
PILOT Premium-AR (gr.-feed cup)
PILOT Premium-AR (mat.connect.)
V 16 107 01   3
V 16 107 02   3
V 16 107 05   3
V 16 107 06   3
V 16 107 03   3
On inquiry
On inquiry
38
38
WA 900, 905
WA 920, 925 HVLP
WA 940, 945-HVLPPlus
Other nozzle inserts
V 15 209 00   3
V 15 209 20   3
V 15 209 40   3
On inquiry
Spray Gun
Accessories
Nozzle inserts
PILOT Twin
V 16 115 30   3
PILOT WA XV
PILOT WA XV (pullbar version)
PILOT WA XV-ND
V 16 115 03   3
V 16 116 03   3
V 16 117 03   3
PILOT WA 30
V 16 130 00 010
PILOT WA 100
PILOT WA 100-MD
V 16 310 00   3
V 16 313 04   3
PILOT WA 500 / 510
PILOT WA 520 / 530
PILOT WA 525 / 535
PILOT WA 515 (diaphragm)
V 16 500 06   3
V 16 520 03   3
V 16 503 04   3
V 16 515 02   3
PILOT WA 600 / 610
PILOT WA 625 / 635
V 16 600 02   3
V 16 607 04   3
PILOT WA 700 / 710
PILOT WA 720 / 730
PILOT WA 740 / 750
PILOT WA 705 / 715
PILOT WA 725 / 735
PILOT WA 745 / 755
V 16 207 00   3
V 16 207 20   3
V 16 207 40   3
V 16 207 05   3
V 16 207 25   3
V 16 207 45   3
PILOT WA 900 / 905
PILOT WA 920 / 925-HVLP
PILOT WA 940 / 945-HVLPPlus
Other repair sets
V 16 209 00   3
V 16 209 20   3
V 16 209 40   3
On inquiry
PILOT Signier with round-jet head
PILOT Signier with wide-jet head
PILOT Signier diaphragm
V 16 120 51   3
V 16 120 02   3
V 16 357 00   3
PILOT WA 200
V 16 330 51   3
39
39
Cup Systems etc.
PPS Coating System
For frequent paint changes and difficult jobs in awkward locations
"Super Cup" plastic gravity-feed cup for PILOT Pemium
V 00 130 00 060
Cup filter 149 µ (100 mesh) for "Super Cup”
Cup filter 65 µ (225 mesh) for "Super Cup”
Plug-in filter for "Super Cup”
V 00 130 00 064
V 00 130 00 074
V 00 150 05 100
Standard plastic gravity-feed cup, 600 ccm, for the adhesive
spray gun version of the PILOT Premium – without filter
V 00 130 00 070
AFR 030 40 420
All parts available individually.
AFR 030 40 40
Easy-line Cup System
Plastic gravity-feed cups
Plastic gravityfeed cup
125 ccm
Starter kit, PPS Coating System, consisting of:
-- 1 adapter for WALTHER PILOT spray guns
(adapter for PILOT Premium)
-- 1 reusable plastic mixing cup and plastic sealing ring
-- 5 disposable plastic lids with integrated filter and plastic filter bag
Standard gravity-feed cup, 600 ccm, with adapter for
PILOT manual spray guns – without filter
V 00 130 00 072
Plastic gravity-feed cup, 125 ccm, with filter (standard for PILOT Mini)
Filter for plastic gravity-feed cup, 125 ccm, (200 mesh)
V 00 130 00 200
V 00 130 00 140
Asymmetrical gravity-feed cup, 450 ccm, with drip stop
(standard for PILOT Maxi)
Plug-in filter for asymmetrical gravity-feed cup
Drip stop for plastic gravity-feed cup
Cup filter
V 00 150 00 000
V 00 150 05 000
V 00 150 04 000
V 94 210 66 001
Economical, refillable, disposable
cup saves cleaning time.
Starter kit, Easy-Line Cup System, consisting of:
60 cups with covers, 1 stainless steel adapter, 60 filter inserts, as per specifications
With adapter for PILOT Premium
- Filter inserts, 105μ AFR 030 50 630
With adapter for other spray guns
- Filter inserts 105μ
AFR 030 50 620
AFR 030 50 621
AFR 030 50 622
Re-order kit (without adapter),
with filter inserts, cover, closure caps
Spray Gun
Accessories
Standard plastic
gravity-feed cup
Consisting of cup (600 ccm)
and full-surface filter insert
AFR 030 50 601
Asymmetrical plastic
gravity-feed cup
Quicky-Cup for PILOT Premium
Siphon-feed cup
Siphon-feed cup, 125 ccm, G 1/4", light alloy
Siphon-feed cup, 600 ccm, G 1/4", light alloy
Siphon-feed cup, 1,000 ccm, G 3/8", light alloy, not shown
V 11 352 75 000
V 11 352 00 600
V 11 354 00 000
Mixing and gravity-feed cup in one, including flat filter, 125 μ or 200 μ.
No annoying transfer of material. Simply mix, attach the cup,
and begin working immediately. Capacity: 750 ml.
Packaging unit: 50 pieces incl. cover and filter insert as required
With green flat filter: 200 µ (70 Mesh)
AFR 030 40 652
With blue flat filter: 125 µ (120 Mesh)
AFR 030 40 651
Mixing Cup System
Suspended pressure-feed cup
Suspended
pressure-feed cup
Pressure-feed cup
Suspended pressure-feed cup 800 ccm, light alloy
V 11 352 70 000
Pressurized gravity-feed cup 450 ccm, light alloy
V 00 138 00 000
Compressed air regulator with manometer for pressure-feed cup,
complete and ready for connection, with hose.
V 35 555 00 010
(Pressure-feed cups are used for HVLP spray guns and when
working high-viscosity materials.)
Pressure regulator,
with manometer
Material-feed containers
Material feed container, volume 5 l, stainless steel
Material feed container, volume 10 l, stainless steel
V 50 310 00 003
V 50 330 00 003
Folding filter
Material feed
container, 5 l
40
40
Folding filter with nylon fabric insert
mesh 0.21mm, pack of 125 filters (not shown)
AFR 030 40 300
Economical, refillable disposable cups save cleaning time.
Size available: 1,850 ml.
-- External containers
-- Mixing cup inserts
-- Covers for mixing cup
-- Other sizes (450 ml and 920 ml) on request.
AFR 030 40 312
AFR 030 40 315
AFR 030 40 318
Cleaning Sets for Spray Guns etc.
For airless spray guns (please indicate required nozzle size).
Consisting of:
-- 2 nylon brushes
-- Nylon brush with fine brush
-- 12 cleaning needles
AFR 030 40 20
For air-atomizing spray guns. Consisting of:
-- 2 nylon brushes
-- Nylon brush with fine brush
-- Brush for nozzle and air cap
AFR 030 40 200
Spray gun wrench (not shown)
Holder for spray guns with gravity-feed cup (not shown)
Spray gun lube, approx.. 10 g
V 05 100 01 000
W 15 000 00 033
V 00 000 00 001
41
41
Hoses
PTFE hoses
PTFE material hose, 8 mm I.D., 10 mm O.D.
PTFE-material hose, 6 mm I.D., 8 mm O.D.
PTFE-material hose, 4 mm I.D., 6 mm O.D.
Hoses / Hose Accessories for Air-Atomizing Spray Systems
When attaching an atomizing spray gun to the hose (please indicate length,
if not indicated) you will need the hose clip, the hose connection, and the
swivel nut. Hose connections and swivel nuts for attaching to air hoses
are delivered with all standard WALTHER PILOT spray guns.
For sprays guns with connections to pressure tanks or pumps,
you will need a material hose as well as the black air hose. Alternatively,
we can offer transparent FEP material hoses with reinforcing mesh.
Material hoses for dispersion adhesives
Hoses for dispersion adhesives
Hose
V 20 010 80 000
V 20 086 00 000
V 20 064 00 000
Hose clamp
Hose connection
PVC material hose, 13 mm I.D., 20 mm O.D
Stainless steel hose connection with swivel nut, 1/2
Hose clip, 17/20
V 20 013 35 004
D 49 130 013 13
V 70 172 00 000
PVC material hose,10 mm I.D., 15 mm O.D.
Stainless steel hose connection 11 mm
Swivel nut, 3/8 nickel-plated brass
Hose clip, 15/18
V 20 010 30 004
V 00 101 11 003
V 00 101 12 005
V 70 151 80 000
Swivel nut
Nylon high-pressure hoses with
steel mesh reinforcement
Air hoses
Standard pressure air hose (black) 8 mm I.D., 14 mm O.D.
Electroconductive, per meter
Hose connection, 8 mm brass
Swivel nut, 1/4 nickel-plated brass
Hose clip, 13/15
Air hoses
Blue PU air hose (quick-fit connector) 8 x 6, per meter
V 20 008 30 144
V 00 101 02 000
V 00 101 03 000
V 70 131 50 000
V 66 100 09 159
V 66 100 06 204
V 66 100 05 732
High-pressure hoses are needed for these spray guns.
The fittings are pre-mounted; hose lengths as per customer
specification.
Nylon hoses, 3 mm I.D., 12.7 mm O.D.
(up to max. 465 bar) PTFE hoses, 6 mm I.D., mm O.D. (up to max. 240 bar)
PTFE high-pressure hoses with
steel mesh reinforcement
Spray Gun
Accessories
Hoses for Airless / AirCoat
On inquiry
On inquiry
high-pressure hoses are also available in other widths
and operating pressures.
Hose Accessories
Material hoses
Material hoses
42
42
Standard material hose, green, 8 mm I.D., 11.5 mm O.D.
Hose connection, 8 mm brass Hose connection, 8 mm stainless steel
Swivel Nut, 3/8 nickel-plated brass
Hose Clip, 13/15
V 20 009 35 644
V 00 101 81 094
V 00 101 81 093
V 00 101 12 005
V 70 151 80 000
Material hose, FEP, 8 mm I.D., 12 mm O.D.
Hose connection, 8 mm stainless steel Swivel Nut, 3/8 nickel-plated brass
Hose Clip, 13/15
V 20 008 32 100
V 00 101 81 094
V 00 101 81 093
V 00 101 12 005
V 70 151 80 000
Material hose, FEP, 6 mm I.D., 12.4 mm O.D.
Hose connection, 6 mm stainless steel
Hose Clip, 11/13
V 20 006 32 100
V 00 101 88 004
V 00 101 88 003
V 00 101 12 005
V 70 111 30 000
Material hose, Synflex, 8 mm I.D., 10 mm O.D.
(particularly for automatic applications) Hose connection, 8 mm brass
Hose connection, 8 mm stainless steel
Hose Clip, 9/11
V 08 041 00 010
Material coupling
Nipple G 3/8", steel, nickel-plated
Material coupling, G 3/8", steel, nickel-plated
Nipple
V 71 030 05 138
V 71 030 05 000
Coupling
Material feed pipes
-- Material feed pipe for PILOT I, brass
-- Material feed pipe for PILOT II, IV, brass
-- Material feed pipe for PILOT III F with material connection, brass
-- Material feed pipe for PILOT XIII, stainless steel
V 10 107 10 000
V 11 407 00 000
V 10 307 10 000
V 11 307 00 000
V 00 101 81 094
V 00 101 81 093
V 00 101 12 005
V 70 091 10 000
43
43
Compressed Air Accessories
Other Accessories
Air Control Units
Agitators for buckets and small-size containers
Filter/compressed air regulator type A
Air-powered agitator type 46-322
V 35 475 000 00
without stand, 0.7 kW, max. 1500 rpm, shaft and
ring-propeller stirrer: 140 mm ø stainless steel,
explosion-protected
V 46 322 00 100
V 35 475 000 01
As above, but with swiveling and height-adjustable stand
and base plate, shaft and stirrer: stainless steel,
especially suitable for 30 l containers,
Explosion-protected
V 46 322 00 200
Type A, marking version
2 regulated connections, 1 non-regulated connection
(for automatic spray gun, pressure tank or pump)
Filter/compressed air regulator type H2
1 regulated, 1 non-regulated connection
(for manual spray gun, pressure tank or pump)
V 35 475 000 10
Air-powered agitator for use with small containers, 0.06 kW
Adjustable
agitator
Adjustable agitator with stand
Filter/compressed air regulator type H1
(for manual spray gun with cup)
HP air-powered agitator for use with small containers, 0.1 kW
V 35 475 000 20
Agitator, 0.06 kW,
with stand
Pneumatic cabinets
Max. 800 rpm, shaft and ring-propeller stirrer: 70 mm ø, stainless steel, with
height-adjustable stand, explosion-protected
- With shaft, 330 mm
V 46 060 00 000
V 46 060 00 002
V 46 060 00 001
We can deliver system control products matching your needs exactly. We
can also deliver all the components, such as mounting brackets or frames,
required to integrate these control elements into the system.
800 rpm, shaft and propeller stirrer: 100 mm ø , stainless steel,
explosion-protected
- With height-adjustable stand, shaft 440 mm
- Without stand, shaft 440 mm
- With height-adjustable stand, shaft 550 mm
- Without stand, shaft 550 mm
Spray Gun
Accessories
2 regulated connections, 1 non-regulated connection
(for automatic spray gun, pressure tank or pump)
V 46 504 44 013
V 46 504 44 003
V 46 504 55 013
V 46 504 55 003
HP agitator
PILOT color change system
Double ball joint
Working with this unit is convenient due to the 3-dimensional
action. Maximum freedom of
movement in all directions.
Modular design for any number of colors, with flushing valve
Max. material pressure: 220 bar
V 00 001 04 000
On inquiry
Light weight. Simple connection to spray gun and hose.
A
B
C
Couplings for compressed air
Metering valve PILOT WA 30
Ideal where spray guns with gravity-feed cup are used
and easy uncoupling is required.
Matching couplings for various hose sizes,
available in steel or brass. Couplings are pivot joints.
Special couplings with ball joints are available for particularly
convenient work. (A)
Hard-coated aluminum gun body,
Aperture 5.0 mm, max. operating pressure: 100 bar
V 20 901 00 000
As above, but made of stainless steel
V 20 902 00 000
On inquiry
Pivot joint nipple, G 1/4 (not shown)
Thread plug nipple, G 1/4 (rotatable and tiltable) (B)
V 00 001 02 005
V 00 001 05 000
Compressed air choke – brass, G 1/4 (C)
Compressed air choke – nickel-plated brass (D)
V 35 120 00 000
V 35 120 10 000
Shut-off valve, G 1/4”, with outside threading on both ends
nickel-plated brass (E)
V 03 200 20 000
Metering valve PILOT WA 30,
stainless steel version
Flow cup
Flow cup, DIN 53211 / ISO 2421, 4 mm, with stand
for viscosity determination (not shown)
Flow cup for viscosity determination,
aperture 4 mm, handle length 105 mm
D
E
Compressed air hoses
(see p. 42)
44
44
Miscellaneous parts
V 35 000 30 000
V 35 000 20 000
Flow cup, aperture 6 mm, handle length 105 mm
V 35 000 20 001
Funnel with strainer
V 33 999 00 000
Funnel with strainer
45
45
WALTHER PILOT material pressure tanks meet the highest demands in terms of quality and
product safety. The conformity assessment procedure chosen by us ensures that we can react to
special customer requests with a high level of flexibility. We are certified to manufacture
according to US ASME code as well as Chinese regulations. In the field of container construction,
we meet the strict requirements of the EN 9001 quality standard.
Small Material Pressure Tanks
Small Material Pressure Tanks, Stainless Steel
Type
Max.
pressure
Capacity
approx.
Version
Part No.
MDG 1
3 bar
1.1 liters
Without agitator
V 40 121 30 013
6 bar
1.1 liters
Without agitator
V 40 121 60 013
6 bar
1.1 liters
With air-powered agitator (0.16 kW, 400 rpm)
V 40 121 60 213
3 bar
1.8 liters
Without agitator
V 44 021 30 013
3 bar
1.8 liters
V 44 021 30 213
6 bar
1.8 liters
Without agitator
V 44 021 60 013
6 bar
1.8 liters
V 44 021 60 213
3 bar
2.5 liters
Without agitator, suitable for use with 1 liter containers
V 44 131 30 013
3 bar
2.5 liters
V 44 131 30 213
6 bar
2.5 liters
Without agitator
V 44 131 60 013
6 bar
2.5 liters
V 44 131 60 213
4 bar
3.1 liters
Without agitator
V 40 251 40 013
4 bar
3.1 liters
With manual agitator
V 40 251 40 113
4 bar
3.1 liters
V 40 251 40 213
4 bar
6.4 liters
Without agitator
V 44 211 40 013
4 bar
6.4 liters
V 44 211 40 113
4 bar
6.4 liters
V 44 211 40 213
4 bar
6.4 liters
With electric agitator (0.12 kW, 60 rpm)
V 44 211 40 313
MDG 2
Components in a small material pressure tank
3
1 Stainless steel container with lid
2 Wing screws or star grip screws
3 A
ir inlet fitting assembly complete with pressure regulator,
pressure gauge, safety valve and venting
4 Pipe to material outlet and material outlet ball valve
4
2
MDG 3
MDG 4
1
MDG 8
MDG 2
Air-powered agitator
MDG 4
Tanks / Material
Transfer Systems
Higher pressure versions on request
MDG 1
Lightweight alloy pressure tank
with carrying handle, type LCB 2,
max. operating pressure: 2.5 bar,
capacity: 1.8 Ltr.
Small Material Pressure Tanks, Galvanized
V 44 002 25 015
Type
Max.
pressure
Capacity
approx.
Version
Part No.
MDG 4
4 bar
3.1 liters
Without agitator
V 40 251 40 012
4 bar
3.1 liters
V 40 251 40 112
4 bar
3.1 liters
V 40 251 40 212
4 bar
6.4 liters
Without agitator
V 44 211 40 012
4 bar
6.4 liters
V 44 211 40 112
4 bar
6.4 liters
V 44 211 40 212
4 bar
6.4 liters
V 44 211 40 312
Optional accessories for small pressure tanks, type MDG
MDG 8
Higher pressure versions on request
Air inlet fitting assembly
with second regulator for
connecting a spray gun
Material filter
(see p. 54)
Air inlet fitting assembly for
use with marking systems
Fluid level sensors
(see p. 55)
Material splitter
Suction strainer,
small (for MDG 1 - 4)
Air-powered agitator type
46-200 (0.16 kW, 400 rpm)
for small-size containers
Suction strainer,
large (for MDG 8)
Lightweight Material Pressure Tanks, Stainless Steel
Type
Max.
pressure
Capacity
approx.
Version
Part No.
MDG 5
6 bar
5 liters
Without agitator
V 55 801 21 013
MDG 10
6 bar
10 liters
Without agitator
V 55 810 21 013
MDG 19
6 bar
19 liters
Without agitator
V 55 821 21 013
For use with low-viscosity materials only (e.g. separating agents, oil, water etc.)
46
46
47
47
4
Components in a standard material pressure tank
5
3
Material Pressure Tanks – Galvanized or Stainless Steel
Pipe to material outlet
Material outlet ball valve
Material inlet (MDG 12 and above)
Optional agitator
A
ir inlet fitting assembly with pressure regulator, pressure gauge,
safety valve, and venting
6 Star grip screws
1
2
3
4
5
2
1
6
Type
Max.
pressure
Capacity
approx.
Version
Part No.
(galvanized)
Part No.
(stainless steel)
MDG 12
6 bar
11.8 liters
Without agitator
V 44 221 60 012
V 44 221 60 013
6 bar
11.8 liters
V 44 221 60 112
V 44 221 60 113
6 bar
11.8 liters
V 44 221 60 212
V 44 221 60 213
6 bar
11.8 liters
V 44 221 60 312
V 44 221 60 313
6 bar
19.5 liters
Without agitator
V 44 321 60 012
V 44 321 60 013
6 bar
19.5 liters
V 44 321 60 112
V 44 321 60 113
6 bar
19.5 liters
V 44 321 60 212
V 44 321 60 213
6 bar
19.5 liters
V 44 321 60 312
V 44 321 60 313
6 bar
23.5 liters
Without agitator
V 44 231 60 012
V 44 231 60 013
6 bar
23.5 liters
V 44 231 60 112
V 44 231 60 113
6 bar
23.5 liters
V 44 231 60 212
V 44 231 60 213
MDG 22
1
MDG 24
MDG 60 with
electric agitator
MDG 250 with
fill level sensor
The MDG 45 and MDG 22
tanks are suitable for use with
disposable containers.
MDG 452
MDG 45
2
MDG 45
MDG 22
MDG 60
MDG 60
MDG 12 with airpowered agitator
Optional accessories for standard material pressure tanks, type MDG
MDG 90
Suction strainer
(see p. 54)
complete with second or
third regulator
Precision
pressure
regulator
Material splitter
for connecting a second
or third discharge valve
Manual
agitator
Pneumatic geared
agitator
MDG 90
MDG 120
Electric geared
agitator
MDG 120
MDG 250
Insert bucket
(see p. 54)
Trolley
(see p. 54)
Material filter
(see p. 54)
Fluid level sensors
(see p. 55)
Pneumatic lifts for tank
covers (see p. 59)
1
2
48
48
6 bar
23.5 liters
V 44 231 60 312
V 44 231 60 313
4 bar
42.5 liters
Without agitator
V 44 241 40 012
V 44 241 40 013
4 bar
42.5 liters
V 44 241 40 112
V 44 241 40 113
4 bar
42.5 liters
V 44 241 40 212
V 44 241 40 213
4 bar
42.5 liters
V 44 241 40 312
V 44 241 40 313
6 bar
42.5 liters
Without agitator
V 44 241 60 012
V 44 241 60 013
6 bar
42.5 liters
V 44 241 60 112
V 44 241 60 113
6 bar
42.5 liters
V 44 241 60 212
V 44 241 60 213
6 bar
42.5 liters
V 44 241 60 312
V 44 241 60 313
3 bar
58.5 liters
Without agitator
V 44 251 30 012
V 44 251 30 013
3 bar
58.5 liters
V 44 251 30 112
V 44 251 30 113
3 bar
58.5 liters
V 44 251 30 212
V 44 251 30 213
3 bar
58.5 liters
V 44 251 30 312
V 44 251 30 313
6 bar
58.5 liters.
Without agitator
V 44 251 60 012
V 44 251 60 013
6 bar
58.5 liters
V 44 251 60 112
V 44 251 60 113
6 bar
58.5 liters
V 44 251 60 212
V 44 251 60 213
6 bar
58.5 liters
V 44 251 60 312
V 44 251 60 313
2 bar
90 liters
Without agitator
V 44 261 20 012
V 44 261 20 013
2 bar
90 liters
V 44 261 20 112
V 44 261 20 113
2 bar
90 liters
V 44 261 20 212
V 44 261 20 213
2 bar
90 liters
V 44 261 20 312
V 44 261 20 313
6 bar
90 liters
Without agitator
V 44 261 60 012
V 44 261 60 013
6 bar
90 liters
V 44 261 60 112
V 44 261 60 113
6 bar
90 liters
V 44 261 60 212
V 44 261 60 213
6 bar
90 liters
V 44 261 60 312
V 44 261 60 313
1.5 bar
120 liters
Without agitator
V 44 271 15 012
V 44 271 15 013
1.5 bar
120 liters
V 44 271 15 212
V 44 271 15 213
1.5 bar
120 liters
V 44 271 15 312
V 44 271 15 313
6 bar
120 liters
Without agitator
V 44 271 60 012
V 44 271 60 013
6 bar
120 liters
V 44 271 60 212
V 44 271 60 213
6 bar
120 liters
V 44 271 60 312
V 44 271 60 313
6 bar
248 liters
Without agitator
V 44 281 60 012
V 44 281 60 013
6 bar
248 liters
V 44 281 60 212
V 44 281 60 213
6 bar
248 liters
V 44 281 60 312
V 44 281 60 313
For use with containers 10/15 liters – please check container sizes!
For use with 30-liter containers
49
49
Tanks / Material
Transfer Systems
Standard Material Pressure Tanks
Material Pressure Tanks, Type LDG
Lightweight Material Pressure Tanks, Stainless Steel
Lightweight material pressure tanks, type LDG
These thin-walled containers are made entirely of stainless steel.
The tanks can be opened easily, using the quick-release grip locks.
4
2
Pipe to material outlet
Material outlet ball valve
Optional agitator
Air inlet fitting assembly with pressure regulator, pressure gauge,
safety valve, and venting
5 Quick-release grip locks
1
2
3
4
1
Max.
pressure
Capacity
approx.
Version
Part No.
LDG 5
6 bar
3.5 liters
Without agitator
V 44 051 60 013
6 bar
3.5 liters
V 44 051 60 113
6 bar
3.5 liters
V 44 051 60 213
6 bar
9 liters
Without agitator
V 44 101 60 013
6 bar
9 liters
V 44 101 60 113
6 bar
9 liters
V 44 101 60 213
6 bar
9 liters
V 44 101 60 313
6 bar
15 liters
Without agitator
V 44 201 60 013
6 bar
15 liters
V 44 201 60 113
6 bar
15 liters
V 44 201 60 213
6 bar
15 liters
V 44 201 60 313
LDG 10
LDG 20
5
All LDG 5 and LDG 10 pressure tanks with an
upper outlet are delivered with an integrated
inliner.
LDG 20 with
electric agitator
LDG 10 with airpowered agitator
Inliners
Inliners effectively protect the inner walls of the tank against soiling.
They are made of thin but very strong polypropylene and can be
used for all common water-based and solvent-based materials. To
prevent electrostatic discharge, the material is electrically conductive.
LDG 5 without agitator
Inliner for LDG 5
Inliner for LDG 10
Inliners for LDG 5 (5 in a package)
Inliners for LDG 10 (5 in a package)
V 43 000 50 000
V 43 001 00 000
Tanks / Material
Transfer Systems
3
Type
Special Tanks
WALTHER PILOT produces single- and double-walled pressure tanks up to a
capacity of 2,000 liters, based on our standard MDG series or according to
customer specifications.
In double-walled tanks, a heating or cooling medium is used to ensure optimum
processing temperatures. The optional agitator makes for constant temperatures
in the material.
Level and temperature measurement can be integrated for process monitoring
purposes. Tanks with heating jackets are also available.
Optional accessories for type MDG pressure tanks
Pressure tanks are also used to transfer
materials stored under an inert gas blanket.
complete with second
regulator for connecting
a second spray gun
Material splitter for
Air inlet fitting
connecting a second
for pressure
tanks used with discharge valve
marking systems
Manual agitator Air-powered agitator Air-powered
agitator for
for LDG 5
LDG 10 und 20
Electric agitator
for LDG 10 und
LDG 20
Suction strainer
for LDG 20
Material filter
(see p. 54)
50
50
Inliners for LDG 10 and
LDG 5 (see p. 51)
Insert bucket
(see p. 54)
Fill level sensors
(see p. 55)
Suction strainer for
LDG 5 and LDG 10
51
51
Agitators for Material Pressure Tanks
Electrically powered, geared agitator with packing seal
(0.37 - 2.2 kW, 30 - 100 rpm)
Depending on material, for use with: up to MDG 2000
Manual agitator
Depending on material, for use with: MDG 1, 2, 3, MDG 4, MDG 8, MDG 12,
MDG 22, MDG 24, MDG 45, MDG 60, MDG 90, MDG 120, MDG 250,
LDG 5, LDG 10, LDG 20
Speed control on request.
Not for use in potentially explosive atmospheres.
Air-powered, geared agitators (standard)
-- Type 46-810 (0.36 kW, 200 rpm, max. 17 Nm)
-- Type 46-820 (0.36 kW, 300 rpm, max. 11 Nm)
Electrically powered, geared agitators with magnetic clutch
Depending on material, for use with: MDG 8, MDG 12, MDG 22, MDG 24,
MDG 45, MDG 60, MDG 90, LDG 5, LDG 10, LDG 20
The agitator shaft is split, torque is transmitted via the magnetic clutch. The material is
sealed in hermetically.
Also available with oil lubrication.
-- Series 49-530 (0.37 kW, 80 rpm, 43 Nm)
-- Series 49-520 (0.55 kW, 55 rpm, 98 Nm) Depending on material, for use with: up to MDG 2000
Other speeds and speed control on request.
Air-powered, geared agitator
-- Type 46-730 (0.55 kW, 300 rpm)
Depending on material, for use with: MDG 45, MDG 60,
MDG 90, MDG 120, MDG 250.
Also available with oil lubrication.
Air-powered, geared agitator for small-size containers
-- Type 46-200 (0.16 kW, 400 rpm)
Depending on material, for use with: MDG 1, MDG 2, MDG 3, MDG 4, LDG 5
Impeller element: ring propeller: 60 mm ø
Air-powered, low-energy agitators
-- Type 46-835 (approx. 0,12 kW, 30-300 rpm, 4 Nm, motor width: 99 mm)
Air consumption is particularly low.
Suitable for use with: MDG 12, 22, 24.
-- Type 46-735 (approx. 0.5 kW, 30-300 rpm, 16 Nm, motor width: 159 mm)
Suitable for use with: MDG 45, 60, 90, 120, 250.
Type 46-835
Type 46-735
-- Option: Needle valve (with scale for speed regulation)
Impeller Elements
Tanks / Material
Transfer Systems
Suitable for low-viscosity media.
Air-powered and electrically powered agitators are explosion-protected in accordance
with Directive 94/9/EC (ATEX). Versions without explosion protection are also available.
Blade impellers (standard)
Impeller diameter depending on container size and speed.
Galvanized steel or stainless steel.
Pitched blade impellers
Optional for containers from 45 liters and upwards. Stainless steel,
diameter depends on container size.
Electrically powered, geared agitators
-- Type 44-220 (0.12 kW, 60 rpm, max. 19 Nm)
Depending on material, for use with: MDG 8, MDG 12, MDG 22, MDG 24,
MDG 45, MDG 60, MDG 90, LDG 10, LDG 20
-- Type 44-220 (0.18 kW, 100 rpm, max. 17 Nm)
Depending on material, for use with: MDG 120, MDG 250
Cup impeller PILOT Calix
Impeller diameter according to container size and speed.
Stainless steel. Requires speeds > 100 rpm.
Electrically powered agitators with different speeds, with speed control, or
other options on request.
Grid blade impeller
Air-powered and electrically powered agitators are
explosion-protected in accordance with Directive
94/9/EC (ATEX). Versions without explosion
protection are also available.
52
52
For electrically powered agitators with packing seal.
Die-cast aluminum alloy. Impeller diameter according to
tank size. Not for use in potentially explosive atmospheres.
53
53
Accessories for Material Pressure Tanks, Type MDG
Air inlet fitting assemblies
Insert buckets
With internal handles
Capacity
approx.
Part No.
Galvanized
Part No.
Stanless steel
For MDG 8
4.9 liters
V 43 000 80 002
V 43 000 80 003
For MDG 12
7.9 liters
V 43 001 20 002
V 43 001 20 003
For MDG 22
14.6 liters
V 43 002 20 002
V 43 002 20 003
For MDG 24
18 liters
V 43 002 40 002
V 43 002 40 003
For MDG 45
31.8 liters
V 43 004 50 002
V 43 004 50 003
For MDG 60
45.5 liters
V 43 006 00 002
V 43 006 00 003
For MDG 90
51.9 liters
V 43 009 00 002
V 43 009 00 003
For MDG 120
70.1 liters
V 43 012 00 002
V 43 012 00 003
On inquiry
On inquiry
For LDG series
Trolley
5 castors, 2 lockable, galvanized
4
V 43 102 40 000
V 43 102 20 000
V 43 104 50 000
V 43 109 00 000
1
2
Material filters
Stainless steel, G 3/8" (max. 350 bar)
Inserts:
50 mesh (standard) (240 µ)
30 mesh (green)
(410 µ)
50 mesh (white) (240 µ)
100 mesh (yellow) (150 µ)
200 mesh (red)
(75 µ)
V 33 238 05 003
V 33 214 05 030
V 33 214 05 050
V 33 214 05 100
V 33 214 05 200
Suction strainer (large)
For fixing on material outlet pipe, 1.0 mm mesh
For fixing on material outlet pipe, 1.8 mm mesh
Small suction strainer (for MDG 1, 2, 3, 4 and LDG 5)
V 44 220 09 520
V 44 220 09 530
V 44 220 09 570
Air inlet fitting assembly with precision regulator –
with safety valve, manometer and venting
V 35 408 00   3
Air inlet fitting assembly with second regulator for connecting
a second spray gun (as of MDG 12)
V 35 402 00   0
Air inlet fitting assembly with second and third regulator
(as of MDG 12) (not shown)
Retrofit kit for second regulator on standard air inlet fitting
assembly (as of MDG 12), versions according to
container pressure (not shown)
V 35 404 00   3
Pneumatic dryer, G 1/4" (for mounting on
air inlet of container) (not shown)
V 44 000 00 020
V 35 402 00   3
Level indicators
3
MDG 12 and 24
MDG 22
MDG 45 and 60
MDG 90 and 120
V 35 405 00   3
1 Sensor for capacitive level detection (continuous
measurement). ATEX and non-ATEX versions available.
2 Vibrating probe limit detector for min. and max. level
detection; long version for cover mounting. ATEX and
non-ATEX versions available.
On inquiry
detection; short version for mounting at the side.
detection; short version for mounting at the side.
Non-ATEX version.
On inquiry
Matching electronic display units Inspection glasses, illuminated and non-illuminated,
visual fluid level indicators
On inquiry
On inquiry
Tanks / Material
Transfer Systems
Type
Air inlet fitting assembly without regulator –
with safety valve (not shown)
On inquiry
On inquiry
Inspection glass,
illuminated
Pneumatic lifts for pressure tank covers
Material splitters and outlet valves
54
54
Material splitters for connecting 2 outlet valves
(stainless steel)
V 44 220 09 143
Material splitter for connecting 3 outlet valves
(stainless steel)
V 44 220 09 153
Material outlet valve, G 3/8 (nickel-plated brass)
Material outlet valve, G 3/8 (stainless steel)
Material outlet valve, G 1/2 (nickel-plated brass))
Material outlet valve, G 1/2 (stainless steel)
V 44 220 09 105
V 44 220 09 103
V 44 220 09 125
V 44 220 09 123
The pneumatic lifts are especially useful when heavy parts such as
agitators make manual lifting difficult. The lifting system also
ensures that sensitive components (e.g. level sensors) are
effectively protected against faulty handling.
The lift is suitable for the following tank sizes:
MDG 45, MDG 60 (other tank sizes on request).
(Further details on p. 59)
Lift for MDG material pressure tank cover, complete with control unit, lifting cylinder, cover retaining arm, and base plate.
55
55
Paint Mixing Tanks
Agitators for Mixing Tanks
WALTHER mixing tank FMB, galvanized version
Air-powered, geared agitator (standard)
-- Tank with sloping base
-- 1 lower outlet without ball valve
-- 1/3 of the lid can be folded back, with seal
-- Additional cut-outs in the lid on request.
-- Type 46-810 (0.36 kW, 200 rpm, max. 17 Nm)
-- Type 46-820 (0.36 kW, 300 rpm, max. 11 Nm)
Version
Part No.
FMB 35
Without agitator
V 60 003 50 002
Air-powered agitator Type 46-810, 0.36 kW
V 60 003 52 002
Air-powered, geared agitators
With electric agitator Type 44-220, 0.12 kW
V 60 003 53 002
-- Type 46-730 (0.55 kW, 300 rpm)
Without agitator
V 60 006 00 002
V 60 006 02 002
V 60 006 03 002
Air-powered, low-energy agitator
Without agitator
V 60 012 50 002
V 60 012 53 002
Without agitator
V 60 025 00 002
-- Type 46-735 (approx. 0.5 kW, 300 rpm, 16 Nm, motor width: 159 mm)
Air consumption is particularly low. Options for use on inquiry.
-- Option: Needle valve for type 46-735 (with scale for speed regulation)
V 60 025 03 002
Without agitator
V 60 035 00 002
V 60 035 03 002
Without agitator
V 60 050 00 002
V 60 050 03 002
FMB 250
FMB 350
FMB 500
See p. 57 for further options
WALTHER paint-mixing tank FMB, stainless steel 1.4301 pickled
-- Tank with sloping base
-- 1 lower outlet without ball valve
-- 1/3 of the lid can be folded back, with seal.
-- Lid without additional screw threads or cut-outs
Version
Part No.
FMB 35
Without agitator
V 60 003 50 003
V 60 003 52 003
V 60 003 53 003
Without agitator
V 60 006 00 003
V 60 006 02 003
V 60 006 03 003
Without agitator
V 60 012 50 003
V 60 012 53 003
Without agitator
V 60 025 00 003
V 60 025 03 003
Without agitator
V 60 035 00 003
V 60 035 03 003
Without agitator
V 60 050 00 003
V 60 050 03 003
FMB 125
FMB 250
FMB 350
FMB 500
56
56
See p. 57 for further options.
Type 61-000
-- Type 44-220 (0.12 kW, 60 rpm, max. 19 Nm)
-- Type 44-220 (0.18 kW, 100 rpm, max. 17 Nm)
-- Type 44-220 (0.25 kW, 100 rpm, max. 23.5 Nm)
Type 44-220 (0.37 kW, 100 rpm, max. 35.0 Nm)
-- Type 61-000 (0.37 kW, 98 rpm, max. 37 Nm)
-- Type 61-000 (0.55 kW, 98 rpm, max. 55 Nm)
-- Type 61-000 (0.75 kW, 98 rpm, max. 75 Nm)
with Directive 94/9/EC (ATEX). Versions without explosion protection are also available.
Type
FMB 60
Type 44-220
Electrically powered, geared agitators with other speeds,
speed control, or other options on request.
Electro-polished version available.
Special stainless steel tank in
electro-polished design
Options for use provided on inquiry.
Tanks / Material
Transfer Systems
FMB 125
Material feed system with mixing tank FMB 250,
control cabinet and Coriolis measuring system
Air-powered, geared agitators for other container sizes on request.
Versions with oil lubrication are also available.
Type
FMB 60
FMB with console for
dual diaphragm pump
Suitable for FMB 35 and FMB 60.
Impeller diameter depends on container size and speed. Stainless steel.
Grid blade impeller
Impeller diameter depends on requirements. Die-cast aluminum alloy.
PILOT Calix cup impeller
Impeller diameter depends on container size and speed.
Stainless steel. Requires speeds > 100 rpm..
Accessories for Mixing Tanks
Lifts for mixing tank covers
The lifts are suitable for the following tank sizes:
FMB 35, FMB 60 (further tank sizes on request).
Drip pans: On request
Trolleys: On request
Fill level sensors: see p. 55
57
57
Cover Lifting Devices for 30 and 60 Liter Drums
Air-powered, geared agitators (standard)
The standardized system components can be configured to create system solutions
matched exactly to all your requirements in the field of materials transfer.
Basic equipment: pneumatic double-action lifting cylinder including outlet throttling
valve, chromed piston rod with attached stop rail, fixing material for holding bracket.
Further options such as holding brackets, pneumatic control, drum centering device,
base plate must be ordered separately.
Do you require complete systems or custom solutions? Please get in touch with us.
PE 500
Drum sizes: Stroke: Max. stroke load:
Max. op. pressure: Max. height* Up to 30-liter drums
500 mm
50 kg
6 bar
1,577 mm
PE 050000000
PE 700
Drum sizes:
Stroke:
Max. stroke load:
Max. op. pressure: Max. height* -- Type 46-810 (0.36 kW, 200 rpm, max. 17 Nm)
-- Type 46-820 (0.36 kW, 300 rpm, max. 11 Nm)
Versions with oil lubrication are also available
- Type 46-811 (0.36 kW, 200 rpm, max. 17 Nm)
-- Type 46-821 (0.36 kW, 300 rpm, max. 11 Nm)
Air-powered agitators for small containers
Up to 60-liter drums
700 mm
75 kg
6 bar
1,874 mm
-- Type HP, 0.1 kW, max. 800 rpm
Propeller-type impeller, 100 mm ø
Shaft: 440 mm or 550 mm, shaft and impeller: stainless steel
PE 070000000
- Type 44-220 (0.12 kW, 60 rpm, max. 19 Nm)
-- Type 44-220 (0.18 kW, 100 rpm, max. 17 Nm)
Electrically powered geared agitators with other speeds,
* Height measured from the upper edge of the base plate
Accessories for Cover Lifting Devices for 30 and 60 Liter Drums
Holding arm for 30-liter drum cover
Bolt circle 320 mm
Control without agitator operation
Control with agitator
shutdown
Air regulation valve
Agitator station with lift devices, airdriven agitators, drip pan, rear panel,
1/3 of the lid can be folded back
58
58
PE 050099300
Holding arm for 60-liter drum cover
Bolt circle 380 mm
PE 070099300
- Option: Needle valve for type 46-735 (with scale for speed regulation)
Drum centering device for 30- to 60-liter drum
Incl. fastening materials
PE 050099200
Pneumatic lift control with bracket – left-hand version.
Trouble-free reconfiguration to right-hand version.
AE 400008001
Galvanized, stainless steel optional.
Propeller-type impeller
100 mm ø, Shaft: 440 mm
Pneumatic lift and agitator controls, including pneumatic agitator
AE 400008021
shutdown, with bracket.
Left-hand version. Trouble-free reconfiguration to right-hand version.
Pneumatic lift control; agitator can be shut down
AE 400008061
electrically with a push button; with bracket. Left-hand
version. Trouble-free reconfiguration to right-hand version.
Air regulation valve with manometer, including bracket. Using this
AE 400008041
valve is recommended, since the maximum operating pressure
for the lift is 6 bar.
Drip pans (with mounts for backing panel or lift units)
On inquiry
Base plates
On inquiry
Cover, 365 mm ø, for 30-liter drum, plain
Cover, 365 mm ø, for 30-liter drum, hinged
Cover, 450 mm ø, for 60-liter drum, plain
D 0501000040
D 0501000041
D 0501000042
Cover configuration options:
-- Hole for WALTHER PILOT agitator
-- Mounting hole, 28.5 mm ø, for G 1” suction tube
-- Installation bushings, G 3/8 (e.g. for material recirculation,
fill level sensors)
-- Installation bushings, G 1/2 (e.g. for level sensors)
-- Observation hole with cover
Tanks / Material
Transfer Systems
Lift for 30 liter drum
cover with lifting
cylinder, control unit,
cover holding bracket,
drum centering, base
plate
Agitator Drives for 30- and 60-Liter Containers
PILOT Calix cup impeller (stainless steel)
Impeller diameter depends on container size and speed. Requires speed > 100 rpm.
with 94/9/EC (ATEX). Versions without explosion protection are also available.
Cover Lifting Devices for Pressure Tanks
Basic equipment: Double-acting pneumatic lift cylinder, including attached choke valve outlet regulators; base plate for installation on the floor; chrome-plated piston rod
with attached stop strip; including mounting material for holding arm installation. To
be ordered separately are other attachment materials specific to the application, e.g.
holding arm, pneumatic controls, base plate. The lift device can also be used without
problems for container versions with a heating sleeve or jacket.
PE 700 for MDG 45 or 60, swiveling
Stroke: Max. stroke load: Max. op. press: Max. height* PE 070100000
On inquiry
On inquiry
On inquiry
On inquiry
On inquiry
Lift for MDG series tank covers,
including control unit, lifting cylinder,
cover holding bracket, base plate
700 mm
75 kg
6 bar
1,874 mm
*Height measured from the upper edge of the base plate
Accessories: On inquiry
Agitators for material pressure tanks: See p. 52
59
59
Cover Lifting Devices for 200-Liter Drums
Agitators for 200-Liter Drums
The standardized system components can be configured to create system solutions
matched exactly to all your requirements in the field of materials transfer.
Basic equipment: Double-acting pneumatic lift cylinder, including attached choke valve;
chrome-plated piston with attached stop strip; including mounting materials for holding
arm installation. To be ordered separately are other attachments such as the holding
brackets, pneumatic controls, drum centering device, base plate.
Do you require complete systems or custom solutions? Please get in touch with us.
PE 1000
Drum size: Stroke: Max. stroke load: Max. op. press: Max. height* PE 100000000
Type 46-845
Versions with oil lubrication are also available.
Type 46-730
200 liters
1,000 mm
75 kg
6 bar
1,874 mm
- Option: Needle valve for type 46-735 (with scale for speed regulation)
-- Type 61-000 (0.37 kW, 98 rpm, max. 37 Nm)
-- Type 61-000 (0.55 kW, 98 rpm, max. 55 Nm)
-- Type 61-000 (0.75 kW, 98 rpm, max. 75 Nm)
Accessories for Cover Lift Devices for 200-Liter Drums
Controls without
agitator drive
Controls with
agitator shut-down
Air regulator
valve
Cover lifts, electrical agitators, drum
pumps, drip pan and back panel
60
60
Holding arm for cover for 200-liter drum
Bolt circle 560 mm
PE 100099300
Electrically powered, geared agitators with other speeds,
Centering device for 200-liter drum
Including attachment materials
PE 100099200
with 94/9/EC (ATEX). Versions without explosion protection are also available.
Pneumatic lifting device controls, with bracket. Left-hand
Pneumatic controls for lifting device and agitator, including
pneumatic agitator shutdown, with bracket.
Left-hand version. Trouble-free reconfiguration to right-hand
version.
AE 400008001
Pneumatic lift control; agitator can be shut down electrically with a push button; with bracket. Left-hand
Air regulation valve with manometer, including bracket. Using this
valve is recommended, since the maximum operating pressure for
the lift is 6 bar.
AE 400008061
Drip pans (with mounts for backing panel or lift units)
On inquiry
Base plates
Drum cover, 630 mm ø for 200-liter drums, plain
On inquiry
Drum cover configuration options:
-- Hinged cover
-- Hold for WALTHER PILOT agitator
-- Mounting hole, 28.5 mm ø, for G 1” suction tube
-- Installation bushings, G 3/8” (e.g. for material recirculation,
fill level sensors)
-- Installation bushings, G 1/2” (e.g. for level sensors)
-- Observation hole with cover
-- Drum cover reinforcement (when using an agitator)
-- Adapter for air-powered agitators,
types 46-845 and 46-730 Blade impellers (standard)
Grid blade impeller
AE 400008021
Tanks / Material
Transfer Systems
Lift for 30-liter drum
cover with lifting
cylinder, control unit,
cover holding bracket,
drum centering, base
plate
Air-powered agitators (standard) with mounting flange
-- Type 46-845 (0.36 kW, 200 rpm, max. 17 Nm)
-- Type 46-730 (0.55 kW, 300 rpm)
Impeller diameter depends on requirements. Die-cast aluminum alloy.
PILOT Calix cup impeller (stainless steel)
Impeller diameter depends on container size and speed. Requires speed > 100 rpm.
Lifting Devices for Tanks of up to 1,000 Liters
Basic equipment: Double-acting pneumatic lift cylinder, including attached choke
valve outlet regulators; chrome-plated piston rod with attached stop strip; including
mounting material for holding arm installation. To be ordered separately are other
attachment materials specific to the application, e.g. holding arm and pneumatic
controls. Do you require complete systems or custom solutions? Please get in touch
with us.
AE 400008041
D 0501030143
On inquiry
On inquiry
On inquiry
On inquiry
On inquiry
AE 202304688
AE 202304357
AE 202304353
Mixing station with geared,
electrical agitator drives, for two
1,000-liter containers
PE 1500
Drum sizes: Stroke: Max. stroke load: Max. op. pressure: Max. height*: PE 150000000
Up to 1,000-liter drums
1,350 mm
75 kg
6 bar
3,334 mm
Holding arm for 1,000-liter drum, complete with extension
Bolt circle: 380 mm
Folding impellers are used for containers.
Requires speed > 200 rpm.
PE 150099300
Additional accessories
See left-hand page
61
61
Dual-Diaphragm Pumps
Piston Pumps
Dual-Diaphragm pump MBP 2812
PILOT Vesir low-pressure drum pumps
-- Flow rate: max. 28 l/min
-- Connection: G 1/2"
-- Pressure ratio: 1 : 1
-- Air inlet pressure: max. 8 bar
Ball and seat ring: stainless steel,
PTFE diaphragm.
MBP 2812,
aluminum
Housing versions:
Aluminum (AL)
Polypropylene (PP)
Acetyl (AC)
Versions available:
-- PILOT Vesir N (all wetted parts: steel)
-- PILOT Vesir R (all wetted parts: stainless steel)
A 28 121 45 237
A 28 124 45 237
A 28 128 45 230
Model
MBP 5212,
stainless steel
Housing versions:
Polypropylene (PP)
Aluminum (AL)
Stainless steel (SST)
Acetyl (AC)
-- Pressure ratio 1 : 1
-Ball and seat ring: stainless steel,
PTFE diaphragm.
Vesir 200.01 N, pressure ratio: 1 : 1
m
m
Vesir 200.01 R, pressure ratio: 1 : 1
m
m
m
m
m
m
Amount supplied per double stroke: 100 ccm
A 52 124 45 237
A 52 121 45 237
A 52 127 45 237
A 52 128 45 237
PILOT Vesir low pressure pumps
Drum pumps – long
and short versions
-- Pressure ratio 1 : 1
PTFE diaphragm.
Housing version: Aluminum (AL)
-- Flow rate: max: 182 l/min
-- Pressure ratio 4.5 : 1
PTFE diaphragm.
A 80 341 45 237
Housing version: Stainless steel (SST)
short
long
Vesir 150.03,5 N, pressure ratio: 3.5 : 1
m
m
Vesir 150.03,5 R, pressure ratio: 3.5 : 1
m
m
m
m
m
m
m
m
m
m
Vesir 150.015,5 N, pressure ratio: 15 : 1
m
m
Vesir 150.015,5 R, pressure ratio: 15 : 1
m
m
U 580.00 HRD
High-pressure diaphragm pump,
Cobra (with booster)
Cobra high-pressure diaphragm pump
on carrying frame, with container above
and type GM 4600 AC spray gun
Version
Diaphragm pump, Unica 4 - 270
(with booster)
Can be used especially for abrasive, shearsensitive and highly reactive materials.
The pump operates with extremely low
pulsation effect.
Wetted parts: Stainless steel / PTFE.
Versions available:
-- PILOT Vesir N (all wetted parts: steel)
-- PILOT Vesir R (all wetted parts: stainless steel)
Model
Diaphragm pump MBP 8034
Cobra 40-10 version
Pressure ratio: 40 : 1
Max. flow rate: 2 liters/min.
Cobra 40-25 version
Cobra 2K version
Mixture ratio: 1 : 1
WALTHER PILOT-dual diaphragm pumps are rugged, efficient and reliable. They can be used in any industry.
See p. 14 for Spray Paks with diaphragm pumps.
62
Long
Pumps / Airless / MultiComponent Systems
MBP 5212,
aluminum
62
Short
Diaphragm pump MBP 5212
MBP 8034,
aluminum
Version
Vesir 375,03 N, pressure ratio: 3 : 1
m
Vesir 375,03 R, pressure ratio: 3 : 1
m
Vesir 375,05 N, pressure ratio: 5 : 1
m
Vesir 375,05 R, pressure ratio: 5 : 1
m
m
m
Drum pump integrated into pneumatic
lifting system for 200-liter drum, with
electrically-powered, geared agitator.
m
m
m
m
m
m
63
63
Airless / Air-Assisted Airless Equipment
PILOT Bestwin
The standard for industry and the trades
These high-performance units are suitable for pumping any spraying medium.
The equipment is also suitable for thermal spraying.
PILOT Gordon
Small units – great efficiency
Versions available:
-- PILOT Bestwin R (mostly stainless steel, suitable for water-based materials)
-- PILOT Bestwin RS (all wetted parts: stainless steel
Versions available:
-- PILOT Gordon R (mostly stainless steel, suitable for water-based materials)
-- PILOT Gordon RS (all wetted parts: stainless steel)
Consisting of: high-pressure pump mounted on support console; high-pressure filter
with standard strainer including a relief valve; pressure regulation unit; safety valve;
direct air inlet connection with either suction filter or feed tank with material filter.
Neither high-pressure hose nor spray gun is included.
Other versions with different pressure ratios on request.
Other versions for airless or air-assisted airless applications on request.
Versions with material heater on request.
Version
With
tank
Trolley
Tripod
Feed
tank
Airless
Gordon 3033 R
Flow rate: 14 ccm / double stroke
Model
Wall
bracket
PILOT Bestwin with trolley
m
Gordon 3033 RS
m
m
m
m
Air-assisted Airless*
Gordon 4233 R
m
Gordon 4233 RS
m
m
* Included in delivery: Set of hoses (7.5 m), but without spray gun
m
m
PILOT Gordon or Bestwin – both
models are available as bare pumps
Version
With
trolley
With
tripod
Feed
tank
Wall
bracket
Bestwin 6530 R
m
m
m
m
Bestwin 6530 RS
m
m
m
m
Bestwin 6552 R
m
m
m
m
Bestwin 6552 RS
m
m
m
m
Bestwin 11018 R Flow rate: 72 ccm / double stroke
m
m
m
Bestwin 11018 RS
m
m
m
Bestwin 11032 R
m
m
m
Bestwin 11032 RS
m
m
m
Bestwin 6530 R
m
m
m
Bestwin 6530 RS
m
m
m
Airless
Model
Air-assisted Airless*
PILOT material heater
Suitable for use with heated spray technology
Wetted parts: stainless steel
3.5 kW, pressure range: 0 - 450 bar
Versions:
-- 230 V version
-- 380 V version
64
64
* Included in delivery: Set of 7.5 m hoses, but without spray gun
PILOT Bestwin – mobile version for
air-assisted airless
65
65
Model
PILOT Wodan
These units are designed for tough industrial operations and allow easy pumping of
high-viscosity materials such as corrosion prevention products. The PILOT Wodan
is also the ideal solution for use with extra-long hoses.
Versions available:
-- PILOT Wodan N (wetted parts: steel)
-- PILOT Wodan R (mostly stainless steel, suitable for water-based materials)
Consisting of: high-pressure pump mounted on support console; high-pressure filter with
standard strainer including a relief valve; pressure regulation unit; safety valve; direct air
inlet connection with either suction filter or feed tank with material filter.
PILOT Wodan with trolley
PILOT Wodan – bare pump
Material transfer system with Wodan
pumps and material heater
66
66
Version
With
trolley
With wall
bracket
With lifting
trolley
Wodan 24026 N
Flow rate: 138 ccm / double stroke Pressure ratio: 26 : 1
m
m
Wodan 24026 R
m
m
Wodan 24053 N
Flow rate: 138 ccm /double stroke
m
m
m
Wodan 24053 R
m
m
m
Wodan 24071 N
m
m
m
Wodan 24071 R
m
m
m
Wodan 28023 N
m
m
With trolley
With wall
bracket
With lifting
trolley
Wodan 38042 N
m
m
m
Wodan 38042 R
m
m
m
Wodan 44024 N
m
m
m
Wodan 44024 R
m
m
m
Wodan 44032 N
m
m
m
Wodan 44032 R
m
m
m
PILOT Praetor
Suitable for high-viscosity or very high-viscosity coating materials, with high
pumping rates. Permits the use of several spray guns even with long hose lengths.
Versions available:
-- PILOT Praetor R (mostly stainless steel, suitable for use with water-based materials)
Consisting of: high-pressure pump mounted on support console; high-pressure filter with
standard strainer including a relief valve; pressure regulation unit; safety valve; direct air
inlet connection with either suction filter or feed tank with material filter.
Model
Version
With
trolley
With wall
bracket
With lifting
trolley
Praetor 35061 R (stainless steel)
m
m
m
Wodan 28023 R
m
m
Wodan 28048 N
m
m
m
Wodan 28048 R
m
m
m
m
m
m
Wodan 28064 N
m
m
m
Praetor 48046 R (stainless steel
m
m
m
Wodan 28064 R
m
m
m
m
m
m
Wodan 38032 N
m
m
m
m
m
m
Wodan 38032 R
m
m
m
m
m
m
PILOT-Praetor with trolley
Material transfer unit with
agitator and Praetor pump
67
67
Model
Version
Multi-Component Mixing and Metering Systems
FlexControl plus – electronically controlled
Without material transfer system
TwinControl – electronically controlled
FlexControl plus is an all-rounder delivering precise mixing ratios and color changes.
The system can readily be integrated into existing installations; connecting peripheral equipment is easy, too. The system has memory capacity for up to
100 formulas and 11 programmable flushing programs.
With integrated pumps for material and flushing agent
This new Wagner equipment is a cost-effective and user-oriented alternative
for 2K applications. The patented metering technology ensures mixing accuracy
of ±2%. TwinControl can be used with all standard spray materials and
high-viscosity materials. All operating parameters can be set very conveniently
from the control unit. Routine work requires only 3 buttons (start, stop, flush).
FlexControl – Version: FlexControl plus
For material pressure of 1 – 270 bar
Mixing ratios user-adjustable from 0.1:1 to 50:1.
Material flow 0.1 – 3.0 liters/min.
Control and fluid sections are not separated
TwinControl 18-40 – Wildcat pumps
Material pressure: 144 bar, mixing ratio user-adjustable from 1:1 to 20:1.
Various displacement volumes and pressure ratios are possible.
Versions: with wall bracket or on mobile frame.
Function:
The stroke measurement unit at the
air-driven motor measures precisely the
displacement volumes for materials A
and B; the corresponding signals are
forwarded to the electronic control unit.
The system automatically regulates a
valve that meters component B precisely
to match the mixing ratio.
FlexControl – Version FlexControl plus Ex
Control and fluid sections are separated for explosion protection.
TwinControl 28-40 – Puma pumps
Material pressure: 224 bar, mixing ratio freely selectable from 1:1 to 20:1.
FlexControl – Version FlexControl plus XL
FlexControl XL is an extremely high-performance unit and suitable
for use with multiple spray guns. Control and fluid sections are separated.
TwinControl 35-70 – Leopard pumps, Puma flushing pump
Versions: with wall bracket, on mobile frame or on trolley.
Accessories:
-- Spray gun flushing device
-- Material pressure tanks (see p. 46 ff.)
-- Diaphragm and piston pumps for material transfer
(see p. 62 ff.)
-- Pneumatic cover lifts (see p. 58 ff.)
-- Agitators (see p. 52 ff.)
-- Level sensors (see p. 55)
Versions: with wall bracket, on mobile frame or on trolley.
TwinControl with material heater for
high-viscosity coating materials
TwinControl 72-3000 – Jaguar pumps, Leopard flushing pump
Versions: with wall bracket, on frame or on trolley.
Accessories depending on version:
-- Material intake system as per customer specifications and
operating requirements
-- Material heater
TwinControl 75-150 – Jaguar pumps, Leopard flushing pump
Various displacement volumes and pressure ratios are possible..
Versions: with wall bracket, on frame or on trolley.
Material transfer is effected by piston pumps,
diaphragm pumps or pressure tanks.
The spray gun flushing device
can be attached
directly to the system.
Equipment with fixed mixing ratio
Special equipment can be manufactured according to customer specifications.
These units are also available with material heaters.
Example of a two-component paint
spraying system with fixed mixing
ratio and heated pressure tanks
68
68
69
69
Spray Booths
Open-Face Industrial Booths
Type 700
Cost-effective, small bench booths
Type 900
Convenient working, high-quality workmanship, low purchase price. The exhaust can
be mounted on either side. Tilting frames for quick filter replacement. Cost-effective spray booths for installation by owner
The modular concept makes series 900 spray booths highly affordable.
There are four basic models that can be combined freely to produce
any working width.
Overspray arrestors: modern multilayer filter mats made of recycled paper.
Overspray arrestors: modern multilayer filter mats made of recycled paper.
A high particle absorption capacity cuts downtime.
Space-saving transportation: freight costs are particularly low.
910
915
920
925
Width (mm)
1,000
1,500
2,000
2,500
Depth (mm)
750
750
750
750
Overall height
with fan (mm)
2,710
2,780
2,850
2,850
Fan type (NZ)
35
40
45
45
3,600
6.500
8,600
10,000
Motor 400 V (kW)
0.75
1.35
2.0
2.0
Overall weight, approx. kg
130
180
250
300
710
712
714
720
Working width mm
800
1,000
1,200
1,400
2,000
Overall width mm
860
1,060
1,260
1,460
2,060
1,900
1,900
1,900
1,900
1,900
Height of work table mm
805
805
805
805
805
Height of workspace mm
1,065
1,065
1,065
1,065
1,065
Overall depth mm
1,000
1,000
1,000
1,000
1,000
Working depth mm
675
675
675
675
675
Depth neg. press. chamber (mm)
541
541
541
541
541
Depth of rack (mm)
460
460
460
460
460
Motor 400 V kW
0.75
0.75
0.75
0.75
0.75
1,850
2,160
2,580
3,180
3,460
Exhaust m /h
3
Type 2000 bench booths
The basic elements in the 2000 series, 1.11 and 1.50 m wide, can be combined to
form spray tables of any desired working width. Tilting frames for quick filter
replacement.
Basic model: Booth without base frame or workbench
Optional:
-- Base frame or workbench in the dimensions required
-- Turnstile workholders
-- Motor protection switch or switchgear cabinet
-- Energy saving device
-- Lamp (in explosion-proof version, if required)
Type 90 W / 90 WS
The industry standard
Type 90 W
A modern modular system makes it possible to combine the basic elements,
1.0 and 1.5 m wide, to form any desired working width.
Type 90 WS
Model 90 WS features two lateral deflector panels that can be adjusted to optimize
the working configuration.
Exhaust ductwork can be supplied as well. Also available in stainless steel
Paint arrestors: multilayer filter mats made of recycled paper
Model
2110
2115
2220
2225
Exhaust width (mm)
1,000
1,390
2,000
2,390
Working width (mm)
1,110
1,500
2,220
2,610
Working height (mm)
1,200
1,200
1,200
1,200
Overall height with fan and
optional workbench
(height 800 mm)
2,710
2,710
2,780
2,850
750
750
750
750
2,600
3,900
5,200
6,500
0.75
0.75
1.35
2.00
Depth (mm)
Overspray arrestors
Consisting of layers of stacked paper. The exhaust air is forced through a series of
openings that become gradually smaller in size. Every overspray droplet will thus be
trapped in one of the layers.
Advantages:
-- High filtration efficiency
-- Long service life
-- No pre-filter plates necessary.
70
70
Special model: Space-saving booth design
with two workplaces each.
Exhaust (m3/h)
Motor 400 V (kW)
Energy-saving device
Hanging up the spray gun between operations closes a valve
in the exhaust duct. Thus the amount of air extracted from the
shop is reduced. That saves heating costs.
71
71
Spray Booths
Exhaust (m3/h)
708
Overall height w/o lamp mm
Optional:
-- Turntables
-- Energy-saving device
-- Motor circuit breaker
-- Switchgear cabinet
Model
Model
Spray Booths
Other Spray Booths
Industrial facilities with low energy consumption
This painting installation at Braun und Schirm GmbH & Co.
KG, Nalbach-Körprich, Germany, consists of two spray booths
and one dryer booth.
PILOT Smartline
The installation uses energy-efficient gas heating. A cross-flow
heat exchanger recovers up to 38% of the input heat.
Technical data
Particularly cost-effective combination of
spraying and drying booth
Optional:
-- Complete floor grid
-- Lengths 5 m; 5.5 m; 6 m ... 8.5 m
-- Entrance door, additional escape door
-- Paint storage and material transfer system
-- WALTHER PILOT spray guns
-- Consumables: strippable coating, filters
Working space
7,000 x 3,860 x 2,800 mm
Entrance door
2,940 x 2,760 mm with additional escape door
Make-up air volume
29,200 m3/h
Exhaust air volume
28,700 m3/h
Illumination
4 - 6 lamps
Heating
Oil or natural gas
Walls
Painted panels
Version
On the factory floor or recessed in the floor
Spray booths with water-wash function
Spray Booths
Large components are coated in booth No. 1.
Booth No. 2 is used for smaller components. The air
volume required to coat a part is low. Thus energy
costs can be reduced.
Surface-mounted installation, Type 6022
72
72
Underfloor installation, Type 6850
Recovering thermal energy using a cross-flow heat exchanger
73
73
Spray Booths
Air Make-up Units / Dryers / Conveyors
Accessories for Spray Booths
Air make-up units
Exhaust Stacks
Overspray removal results in large exhaust air volumes. Corresponding fresh air volume
has to be supplied and heated, depending on outdoor temperatures. Outside air is drawn
in either through walls or roofs, then heated, filtered, and blown into the spray booth
without creating a draft.
-- We offer standardized components for the exhaust ductwork needed with our systems.
Applicable standards and regulations will have to be observed when routing the ducts.
We can provide assistance in this regard. The ducts are available in the following
diameters: 160, 250, 355, 400, 500, 630 and 800 mm
-- Special dimensions on request.
-- All heating media (hot water, natural gas, oil) can be used.
-- Good insulation ensures low heat loss.
-- Optimum control for high energy efficiency.
-- Suitable fixing components allow for easy assembly.
-- Intake air is filtered twice. Pre-filters are installed directly in front of the blowers.
Non-flaking filter mats are installed inside the air ducts to ensure that no
fine particles impair the finish quality.
Control cabinets and switches
Control cabinets for equipment control and motor circuit breakers available on request.
Energy-saving circuits can be integrated.
Lamps (explosion-proof version available)
Suitable lighting is essential for top-quality production
Rotary tables (turnstiles), motors
Dryer rooms and booths
Suitable positioning aids are available.
-- Modular design for precisely tailored product solutions
-- Folding, sliding or rolling doors – according to requirements
-- High efficiency, top-quality insulation
-- Heatable up to 80°C (higher temperatures on request)
-- Installation of ventilation systems and exhaust air ducts on request
-- Maximum temperature thermostat and airflow measurement to prevent failures,
including acoustic warning at the control cabinet
-- ATEX conformity for explosion protection, if required
-- Chamber dryers available on request
Filter systems for spray booths
The spray booths may be equipped with highly effective overspray arrestors
made of stacked paper.
Advantages:
• High filtration efficiency
• Long service life
• No pre-filter plates required
More filter systems (Andreae filters and fiberglass mats) available on request.
Bag-type filters for intake air
Filter grade G3, various sizes available. Especially important
for combination-booths.
We deliver drying systems exactly tailored to your specific operational needs.
All components are perfectly matched for integration into your production line.
We cooperate closely with you to develop complete solutions that are efficient,
user-friendly, and environmentally sound.
Booth protection
Strippable
coating
Part conveyor systems
We deliver manual or powered systems for the efficient and ergonomic
handling of your workpieces and an optimum production sequence. From
simple manual conveyor systems to Power&Free systems with stacking sections
– everything is feasible. These include: loading stations, manual or automatic
lifting/lowering stations, various conveyor platforms, and supporting structures
according to the building's statics.
74
74
Cover sheeting
Aluminum
paper
Strippable coating, white, 10 liters, water-based
Strippable coating, white, 20 liters, water-based
Strippable coating, transparent, 5 liters, water-based
Strippable coating, transparent, 10 liters, water-based
Floor strippable coating, white, 20 liters, water-based
AFR 030 10 101
AFR 030 10 102
AFR 030 10 201
AFR 030 10 202
AFR 030 10 300
Dust-Control, green, 5 liters, water-based
For use on floors only.
AFR 030 20 100
Dust-binding paint, 10 liters, water-based
Dust-binding paint, 25 liters water-based
Binds floating dust particles and overspray.
Apply on walls, doors and lamps of the spray booth.
AFR 030 10 310
AFR 030 10 325
Cover sheeting 1.4 x 33 m
AFR 030 40 100
Aluminum paper, reel of 75 m, 1.20 – 1.50 m wide
Protects spray booth floor from dirt and overspray
AFR 030 40 110
Tack cloth
V 94 210 66 002
75
75
Spray Booths
Continuous dryers
Miscellaneous
Solvent Recovery
Distillation units
Masks
Recycled solvents can be used to clean and degrease a variety of
equipment. This saves costs and helps keep VOC values below limits.
Solvents are evaporated in an indirectly heated, stainless steel boiler.
The vapor is passed through an air- or water-cooled condenser. The
distillate then flows directly into the collection container.
-- Pilot 250 half-mask, without filter
-- Pilot 550 special protection hood (not shown)
-- Combination filter A1/P2 for masks 250 and 550
-- All units are equipped with a tipping device.
-- All boilers are made of stainless steel.
-- All units are TÜV certified and manufactured according
ATEX directives.
-- Dust protection mask Pilot 10 FFP2 (not shown),
pack of 20 masks -- Dust protection mask Pilot 20 FFP3 with exhalation valve
(not shown), pack of 5 masks
Dust protection mask
Distillation units have significant advantages:
-- Cost savings
-- Environment protection by lowering VOC emissions
-- Compliance with emission limits
-- Amortization within a very short time
Ultra-lightweight all-purpose mask, for protection from gases,
vapors and particles. Easy handling.
Half-mask with replaceable double filter
Capacity: 12 liters, distillation time: 3.5 – 4.5 h, weight: 65 kg,
heat output: 1,000 W, dimensions: 550 x 650 x 1,650 mm
Bayonet catch for easy filter change, low-maintenance
lightweight mask body. Filter not included.
Sizes: 6200 (M), 6300 (L)
GTD 012 A0 000
GTD 012 AX 000
Distillation unit D 25
heat output: 2,000 W, dimensions: 650 x 1,000 x 1,500 mm
-- D 25: Copper radiator
-- D 25: Stainless steel radiator
GTD 025 A0 000
GTD 025 AX 000
Distillation unit D25
heat output: 2,400 W, dimensions: 900 x 1,200 x 1,610 mm
-- Stainless steel radiator
AFR 010 50 110
-- Fine air filters, 5925 P2, pack of 20, filter and protection class P2
-- Fine air filters, 5935 P3, pack of 20, filter and protection class P3
-- Gas filter, 6055 A2, pack of 1, organic vapors with boiling point
above 65°C
-- Filter caps, type 5000, pack of 2, required for A2/P2 and A2/P3
combinations.
AFR 010 50 112
AFR 010 50 111
AFR 010 50 113
AFR 010 50 114
V 77 600 00 000
Fan-type, compressed air respiratory mask
GTD 120 AX 000
Other dimensions and versions on request.
Flowhood
Vacuum source
AFR 010 50 100
Respiratory protection using compressed air
heat output: 4.500 W, dimensions: 1,050 x 1,520 x 1,950 mm
Required for use with thermally unstable solvents, solvents with a
boiling temperature above 180°C, solvents with an ignition temperature below 300 °C, when the temperature difference between boiling and ignition temperature is less than 30°C, or if solvents contain
nitrocellulose.
AFR 010 30 200
-- Half-mask, type 6000, various filters can be combined,
depending on the medium (gases, vapors, particles).
-- Pilot 600 respiratory protection hood, for compressed air supply
-- Filter unit and hose
GTD 060 AX 000
-- Stainless steel radiator
AFR 010 30 100
Disposable half-mask with double filter
-- D 12: Copper radiator
-- D 12: Stainless steel radiator
V 77 250 00 000
V 77 550 00 000
V 77 250 00 100
Automask
Compressed-air respirator for working in potentially explosive atmospheres.
Unrestricted work across wide areas; no supplementary hose needed.
Constant and reliable air supply, electronically controlled air flow.
-- Compressed-air respirator mask, Scott “ProFlow 2 Ex”, complete, AFR 010 10 300
optionally with:
- Face shield, Scott Automask
- Scott Flowhood 3, hood with hinged visor
Protective overalls and gloves
„Allround“ protective
overalls
Polythene bags (not shown)
Facilitate easy removal of paint residues after distillation.
Solve
Leon
"Allround" protective overalls, white, size L / XL / XXL / XXXL
"Lucky“ protective overalls, white/gray, size L / XL / XXL / XXXL
AFR 010 20 100
AFR 010 20 200
-- “Solve” protective gloves, protection up to the elbow,
slip-resistant palm, length: 330 mm; makes work easier and safer
AFR 010 40 110
-- "Leon" protective gloves,
resistant to chemicals, good tactile properties,
very durable, breathable textile on back of hand
AFR 010 40 100
Vacuum source
76
76
77
77
Miscellaneous
Distillation unit D12
Health and Safety
Information on WALTHER PILOT Application Technology
Pressure versions for air-atomizing
spray guns
Pressure ranges
Mounting systems for automatic
spray guns
Conventional atomizing: The spraying material is
atomized at pressures of between 1.5 and 8 bar.
1
up to 0.7 bar
Conventional
spray gun
0.7 – 1.5 bar
1.5 – 6 bar
max. transfer efficiency
65 %
HVLPPlus
spray gun
HVLP
spray gun
Mounting systems are available to match every
automatic spray gun. Spikes, flanges, cross clamps,
flange clamps, foot clamps, angle clamps and hinge
clamps are all available.
We will gladly assist you..
Medium pressure and HVLPPlus: The spraying material is
atomized at pressures of between 0.7 and 1.5 bar.
HVLPPlus achieves especially fine atomization.
HVLP: The spraying material is atomized at pressures of
up to 0.7 bar. The air input pressure in medium pressure,
HVLPPlus and HVLP is approximately 3.5 bar. HVLP,
HVLPPlus and medium pressure allow you to achieve
particularly high transfer efficiency.
HVLP Plus will ensure material
savings through high transfer
efficiency.
Spray guns for recirculation systems
The material is pumped from the container to the spray
guns. After the final spray gun in the chain, the material
returns to the container via a counterpressure controller.
This means that the material is constantly in circulation
and does not settle in the lines.
This symbol indicates
particularly
eco-friendly products.
Automatic spray guns with internal control
2
Automatic spray gun PILOT WA 900
with internal control. The round-towide jet regulation can be adjusted at
the gun itself.
It is advisable to keep a second PILOT
WA 900 without adapter plate in stock.
1. Round-jet air, 2. Wide-jet air
Automatic spray guns with internal control incorporate a
valve to control the spraying air. When the spray gun is
activated, the spraying air is first switched on and then
the paint supply is opened. Closing takes place in reverse
order. The quantity of round-jet and wide-jet spraying air
can be adjusted at the gun.
Automatic spray guns for external control
Automatic spray gun
PILOT WA 900 for
external control.
1
3
1
2
3
In automatic spray guns for external control, the spraying
air is not automatically activated by the control air. The
control air is used to open the material duct. Round-jet
and wide-jet air need to be externally activated and controlled. This allows easy adaptation of the spraying jet
geometry to different surface dimensions.
It is also possible to use the spraying air to cool the gun
after the spraying process. The spraying air may also be
used to air-blast the object.
High-pressure recirculation system
Low-pressure recirculation system
Spare p
art
guarante s are
available ed to be
for 10 y
ears.
Nozzle inserts
A nozzle insert consists of an air cap, a material nozzle
and a needle. When ordering spare parts, it is generally
advisable to order the entire nozzle insert.
We will be happy to advise you.
2
Repair kits
1. wide-jet air, 2. control air, 3. round-jet air
A repair kit includes all the wearing parts,
as recommended.
Automatic spray guns with a diaphragm
Diaphragm
Material chamber
78
78
Air chamber
The diaphragm spray gun is an alternative to spray guns
with a needle seal packing. Due to the diaphragm, the
wetted parts of the gun are hermetically separated from
the air-side components. This special design operates
without wear and is the ideal choice for problematic
materials (e.g. abrasive or moisture-curing materials).
The following models are available:
PILOT WA 515 Membrane (see p. 14)
PILOT WA XV Membrane (see p. 15)
PILOT WA Signier Membrane (see p. 18)
Applications laboratory
Optimum coating technologies are developed
in the state-of-the-art WALTHER PILOT applications
laboratory.
These services are normally offered free of charge to our
customers.
79
79
Spray coating technology,
adhesive application,
dot marking technology
Subject to modification without prior notice. © by WALTHER PILOT, 11/2013.
-- Air-atomizing spray guns
-- Air-atomizing automatic
spray guns
-- Airless and AirCoat spray systems
-- Complete spray installations
Material transfer technology
Spray booths
-- Material pressure tanks
-- Paint mixing tanks
-- Agitators
-- Pneumatic cover lifts
-- Piston and diaphragm pumps
-- Filling level sensors
-- Combined spraying
and drying booths
-- Industrial spray booths
with paint arrestors
-- Water-wash booths
-- Drying systems
-- Air make-up units
-- Filter systems for supply
and exhaust air
Compressed air supply
Multi-component mixing
and metering installations
-- Control cabinets
-- Air filters and pressure regulators
-- Air hoses and fittings
-- Mechanical equiipment
-- Electronically controlled
equipment
WALTHER PILOT
North America
The Coatings Experts
www.waltherpilotna.com
Protective equipment
-- Masks
-- Protective clothing
46890 Continental Drive
Chesterfield, MI 48047
877-WALTHER (877-925-8437)
[email protected]

Catalog - Walther Pilot North America

Transcription

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