bearings
Transcription
bearings
141 BEARINGS See pages 145-147, 158-159, 171-172 REVOLVO QUICK REFERENCE See pages 144, 149-152 See pages 153-157 See pages 160-163 See page 159 Split Roller Bearings Spherical Roller Bearings Bearing Housings 144 146 149-151 Solid-Block Housing Unit Tapered Roller Bearings Self-Lube Bearings 152 152 154-155 Super Precision Ball Bearings Linear Ball Bushings Linear Profile Rail Systems 156-157 161 159-161 Cylindrical Roller Bearings Needle Roller Bearings & Track Rollers Spherical Plain Bearings & Rod Ends 162 162-163, 165 163 Automatic Lubricators & Bearing Tools Condition Monitoring See pages 165 See page 166 166 168-171 See page 168-169 Visit us at eriks-techdirect.co.uk to find your local Service Centre BEARINGS See page 164 142 Bearings BEARINGS TECHKNOWLEDGEY With bearing users now looking to secure long term partnerships on existing and future projects with their supplier base, it is fundamental ERIKS can accommodate their needs and be able to offer support at any level. Our bearings experts strive to stand out from the crowd and be considered first time, every time. 10 Point Plan - Getting the most from your bearings Although every bearing has a pre-calculated service life, research has shown that many bearings fall short of this for a variety of reasons. ERIKS have devised a logical 10 point plan to help our customers get the most from their bearings. For more details check out www.eriks.co.uk/bearings or contact us and talk to one of our engineers. 1. Select the Correct Bearing Choosing the right bearing at the design stage is critical to the safe, consistent, efficient running of your machine. It’s important to consider all the operating parameters such as space, speed, load direction as well as material, lubrication and shock-load. 2. Get What you Paid For Counterfeit bearings are unfortunately on the rise, making it more important than ever to deal with authorised sources in the purchasing stage. Counterfeit bearing can be difficult to spot but the implications can be extensive and result in catastrophic failure; costing money. BEARINGS 3. ERIKS’ bearing experts offer unrivalled engineering support at all levels. Store Bearings Correctly Remember to keep bearings in their original and unopened package until mounting, to help prevent corrosion and the ingress of contaminants. Also beware of the shelf-life of pre-greased bearings which can range from 3-5 years. Your supplier will be able to advise you on this if you are unsure. 4. Prepare for Installation When removing the existing bearings take care, as damage to components can significantly delay the fitting and, the performance of the new ones. Also check that you have the right equipment to hand and select the correct fitting method, before you begin. 5. Fit and Align 16% of premature failures result from incorrect fitting, damage from hammer blows for example can ruin the bearings, before they even run. Adhere to correct fitting practices and you can help extend the bearing’s service life and reduce costs over time. Know-How Specialist Technical Centres 6. Correct Sealing Arrangement A correct seal can reduce premature failures by 14%. Even a tiny amount of contamination can adversely affect the operating life of a bearing which is why adequate sealing arrangements are key. Speak to your supplier for advice. 7. Maintain Lubrication Despite the availability of ‘sealed for life’ bearings, 36% of premature bearing failures occur as a result of incorrect specification and the inadequate application of lubricant. Getting the right lubricant, in the right quantity and at the correct interval levels is therefore essential. 8. Monitor Bearing Condition Regular interval checks for bearing are ideal, even if it’s just visual, temperature and noise checks. Condition monitoring techniques such as vibration analysis can also be used to determine bearing status, enabling companies to address any issues early on and before any downtime occurs. 9. Plan for Replacement No matter how much you care for your bearings, they will need to be replaced at some point or another and condition monitoring can help you to plan for that replacement. That means you can plan for the right people, components and tools to be available when you need them. 10. Upgrade for Savings When it comes to replacement, don’t just settle for like-for-like replacements; consider upgrades to sealing, materials or different fittings - all of which can help you improve performance further. 143 TIMKEN Timken Housed Units Strength in numbers The Timken family of housed units provides enhanced bearing protection in a multitude of harsh conditions. Their housed units feature robust sealing options - enhancing bearing protection in debris-filled, contaminated or high-moisture environments. ERIKS offer the full range of Timken bearings, housings and accessories. So whatever your conditions, Timken and ERIKS can find the solution you need. See page 150 for more information SKF ENCOMPASS SKF EnCompass Field Performance Programme You may think that two bearings of the same size with the same dynamic load rating should perform equally well in a given application. In reality, they often do not. The reason? Bearing performance under actual operating conditions is impacted by not only the dynamic load rating (C), but far more by the bearing’s inherent design and quality: everything from the surface finish of the raceways to the effectiveness of sealing and lubrication. For more details, including new bearing life models and calculation tools, visit: www.skf.com/encompass Find a range of SKF products on page 146 FOCUS ON LINEAR ERIKS Re-Launch Linear Cutting Service New to stock - SKF ball bushings To expand our customers’ choice, SKF linear ball bearings are now available from stock in two design ranges, LBBR series (ISO series 1) LBC series (ISO series 3) interchangeable with other SKF and ISO linear ball bearings. See page 158 for more information. Visit us at eriks-techdirect.co.uk to find your local Service Centre BEARINGS ERIKS have re-launched their Linear Cutting Service following extensive refurbishment and relocation of the facility. Providing a quick response time, with excellent stocks of round bar and profile rail - from a range of brands - we can help get you back up and running as quickly as possible. Why Choose Split Roller Bearings? Revolvo Split Roller Bearings (SRBs) have been designed and developed to maximise service life and minimise maintenance effort. The complete range of Split Roller Bearings incorporate a number of innovative features that assist the user in terms of product performance and also the maintenance engineer with fitting and assembly benefits. Quick Inspection Support caps & housing halves easily removed for quick visual inspection of bearing components during maintenance Machined Brass Cage accommodates higher speed and temperatures as well as acceleration forces, whilst at the same time, reducing noise Robust Support Design includes double webs and thick sections of high grade cast iron to enhance product life through rigidity and strength Innovative Cage Clip Clips retained on one cage half during assembly and disassembly Machined Brass Cage As standard - Enhanced ability to accommodate higher speeds and temperature 250 Grade Cast Iron Conforms to BS EN1561:1997 for additional strength and durability Contact your local ERIKS Service Centre on: 0845 006 6000 Profiled Rolling Elements Minimises damaging edge stress for increasing bearing life and reliability Profiled Rolling Elements minimise damaging edge stress and accommodate minor dynamic misalignment Light, Medium and Heavy Series ensure an exact match of bearing performance to your specification Comprehensive Range of Supports to suit an extensive number of applications Avoid fake bearings SKF can support with verifying authenticity Falsely labelled machine components are a big issue for buyers of premium parts today, as counterfeiters have become very skilled at disguising cheap generic bearings to look like quality branded products such as SKF. For you as a customer it is easy to get cheated, especially if you have sourced the products through non-authorized distributors. With the unreliable performance of your machinery as the result. If you are uncertain about the authenticity of your bearings, SKF offers a verification service that is both quick and easy. The best way to safeguard authenticity is to buy from ERIKS, an SKF Authorized Distributor Take photographs of the complete product package showing all markings on the package, as well as of the product (if possible). E-mail the photographs together with a copy of the invoice to: [email protected] Follow us on: The Power of Knowledge Engineering ® SKF is a registered trademark of the SKF Group © SKF Group 2015 146 Spherical Roller Bearings Your competition is getting tougher So are SKF spherical roller bearings With twice the service life of original SKF Explorer bearings under contaminated conditions, SKF continue to set the world standard for performance. As a result of superior materials and manufacturing techniques, they run cooler and smoother, enabling you to: nn Extend maintenance intervals nn Increase productivity nn Cut energy consumption nn Reduce environmental impact nn Downsize machinery without impacting performance SKF Explorer sealed spherical roller bearings SKF Energy Efficient (E2) spherical roller bearings Sealed SKF Explorer spherical roller bearings can significantly increase bearing service life in contaminated environments. These bearings are pre-lubricated with a specially formulated bearing grease and sealed with highly effective contact seals. The seals protect the bearing and lubricant from contaminants that might otherwise cause premature bearing failure. Optimised internal geometry; cage design; low friction grease and a frictional moment at least 30% lower than a same sized SKF Explorer bearing. Results in up to 40% higher reference speeds and extended grease life. In lightmedium-load applications, can improve machine efficiency and save energy. Available sizes: 22205-24140 BEARINGS Available sizes: 22209-22213 SKF high temperature bearings Solid Oil bearings SKF high temperature bearings are designed to operate without any need for relubrication in low speed applications at temperatures up to 250 °C (480 °F). SKF high temperature bearings are filled with a dry lubricant based on graphite. The dry lubricant is injected into the free space of the bearing and cured until it solidifies. A thin film of dry lubricant is maintained on the raceways and rolling elements to avoid metal-to-metal contact. Where accessibility to the bearing for relubrication is impractical. Solid Oil is an excellent solution. Solid Oil is an oil-saturated, polymer matrix that fills the entire free space in the bearing, protecting both the rolling elements and cage(s) (sealed spherical roller bearings). Solid Oil bearings may operate in temperatures of up to 85°C (185°F) and at low speeds. Virtually any SKF spherical roller bearing can be supplied as a Solid Oil bearing. Available sizes: 22205-24140 Know-How Specialist Technical Centres POSITIVE ENERGY REDUCTION POSITIVE POLLUTION REDUCTION POSITIVE WASTE REDUCTION POSITIVE RISK REDUCTION Kill bacteria, not bearings Maintenance-free, corrosion-resistant SKF Food Line Y-bearing units withstand frequent high-pressure washdowns High pressure washdowns are necessary to ensure hygienic conditions, but can quickly destroy mounted bearings. Thanks to the highly effective 2RF seal, SKF Food Line Y-bearing units do not allow water to enter bearings, eliminating the need for re-greasing after washdowns to “purge” water and contaminants. This common practice can damage the seal, enabling water ingress that causes bearing failure in as little as six months. Engineered to withstand high pressure washdowns, SKF Food Line Y-bearing units feature a non-porous surface with no cavities to reduce risk of bacteria accumulation. Pre-lubricated with NSF food-grade grease, these units are available in a full range of housing shapes in corrosion resistant composite material or stainless steel, with stainless steel and zinc-coated bearing inserts. Units have no grease nipples since no re-lubrication is required. The resulting benefits can be many, from reduced maintenance costs and a safer workplace to elimination of re-lubrication and – as a result – reduced environmental impact. Contact ERIKS, your SKF Authorized Distributor for details. Follow us on: The Power of Knowledge Engineering ® SKF is a registered trademark of the SKF Group © SKF Group 2015 148 Radial Ball Bearings and Plummer Blocks Radial Ball Bearings Timken Radial ball bearings consist of an inner and outer ring with a cage containing a complement of precision balls. The standard Conrad-type bearing has a deep groove construction capable of handling radial and axial loads from either direction in versatile designs that permit relatively high-speed operation. BEARINGS Series Base Open Open C3 2 Rubber Seals 2 Rubber Seals 2 Metal Sheilds 2 Metal Shields C32RS2RS C3ZZZZ C3 6000 Series 6200 Series 6300 Series Miniature 6000 6001 6002 6003 6004 6005 6006 6007 6008 6009 6010 6011 6012 6013 6014 6015 6016 6017 6200 6201 6202 6203 6204 6205 6206 6207 6208 6209 6210 6211 6212 6213 6300 6301 6302 6303 6304 6305 6306 6307 6308 6309 6310 6311 6312 607 608 609 626 627 628 629 6000-TIMKEN 6001-TIMKEN 6002-TIMKEN 6003-TIMKEN 6004-TIMKEN 6005-TIMKEN 6006-TIMKEN 6007-TIMKEN 6008-TIMKEN 6009-TIMKEN 6010-TIMKEN 6011-TIMKEN 6012-TIMKEN - - - - - 6200-TIMKEN 6201-TIMKEN 6202-TIMKEN 6203-TIMKEN 6204-TIMKEN 6205-TIMKEN 6206-TIMKEN 6207-TIMKEN 6208-TIMKEN 6209-TIMKEN 6210-TIMKEN 6211-TIMKEN 6212-TIMKEN - 6300-TIMKEN 6301-TIMKEN 6302-TIMKEN 6303-TIMKEN 6304-TIMKEN 6305-TIMKEN 6306-TIMKEN 6307-TIMKEN 6308-TIMKEN 6309-TIMKEN 6310-TIMKEN 6311-TIMKEN 6312-TIMKEN - 608-TIMKEN - 626-TIMKEN 627-TIMKEN - 629-TIMKEN 6000C3-TIMKEN 6001C3-TIMKEN 6002C3-TIMKEN 6003C3-TIMKEN 6004C3-TIMKEN 6005C3-TIMKEN 6006C3-TIMKEN 6007C3-TIMKEN 6008C3-TIMKEN 6009C3-TIMKEN 6010C3-TIMKEN 6011C3-TIMKEN 6012C3-TIMKEN - - - - - 6200C3-TIMKEN 6201C3-TIMKEN 6202C3-TIMKEN 6203C3-TIMKEN 6204C3-TIMKEN 6205C3-TIMKEN 6206C3-TIMKEN 6207C3-TIMKEN 6208C3-TIMKEN 6209C3-TIMKEN 6210C3-TIMKEN 6211C3-TIMKEN 6212C3-TIMKEN - 6300C3-TIMKEN 6301C3-TIMKEN 6302C3-TIMKEN 6303C3-TIMKEN 6304C3-TIMKEN 6305C3-TIMKEN 6306C3-TIMKEN 6307C3-TIMKEN 6308C3-TIMKEN 6309C3-TIMKEN 6310C3-TIMKEN 6311C3-TIMKEN 6312C3-TIMKEN - - - - - - - 60002RS-TIMKEN 60012RS-TIMKEN 60022RS-TIMKEN 60032RS-TIMKEN 60042RS-TIMKEN 60052RS-TIMKEN 60062RS-TIMKEN 60072RS-TIMKEN 60082RS-TIMKEN 60092RS-TIMKEN 60102RS-TIMKEN 60112RS-TIMKEN 60122RS-TIMKEN 60132RS-TIMKEN 60142RS-TIMKEN 60152RS-TIMKEN 60162RS-TIMKEN - 62002RS-TIMKEN 62012RS-TIMKEN 62022RS-TIMKEN 62032RS-TIMKEN 62042RS-TIMKEN 62052RS-TIMKEN 62062RS-TIMKEN 62072RS-TIMKEN 62082RS-TIMKEN 62092RS-TIMKEN 62102RS-TIMKEN 62112RS-TIMKEN 62122RS-TIMKEN 62132RS-TIMKEN 63002RS-TIMKEN 63012RS-TIMKEN 63022RS-TIMKEN 63032RS-TIMKEN 63042RS-TIMKEN 63052RS-TIMKEN 63062RS-TIMKEN 63072RS-TIMKEN 63082RS-TIMKEN 63092RS-TIMKEN 63102RS-TIMKEN 63112RS-TIMKEN 63122RS-TIMKEN 6072RS-TIMKEN 6082RS-TIMKEN 6092RS-TIMKEN 6262RS-TIMKEN 6272RS-TIMKEN - 6292RS-TIMKEN Know-How Specialist Technical Centres 60002RSC3-TIMKEN 60012RSC3-TIMKEN 60022RSC3-TIMKEN 60032RSC3-TIMKEN 60042RSC3-TIMKEN 60052RSC3-TIMKEN 60062RSC3-TIMKEN 60072RSC3-TIMKEN 60082RSC3-TIMKEN 60092RSC3-TIMKEN 60102RSC3-TIMKEN 60112RSC3-TIMKEN 60122RSC3-TIMKEN 60132RSC3-TIMKEN 60142RSC3-TIMKEN 60152RSC3-TIMKEN 60162RSC3-TIMKEN 60172RSC3-TIMKEN 62002RSC3-TIMKEN - 62022RSC3-TIMKEN 62032RSC3-TIMKEN 62042RSC3-TIMKEN 62052RSC3-TIMKEN 62062RSC3-TIMKEN 62072RSC3-TIMKEN 62082RSC3-TIMKEN 62092RSC3-TIMKEN 62102RSC3-TIMKEN 62112RSC3-TIMKEN 62122RSC3-TIMKEN 62132RSC3-TIMKEN 63002RSC3-TIMKEN 63012RSC3-TIMKEN 63022RSC3-TIMKEN 63032RSC3-TIMKEN 63042RSC3-TIMKEN 63052RSC3-TIMKEN 63062RSC3-TIMKEN 63072RSC3-TIMKEN 63082RSC3-TIMKEN 63092RSC3-TIMKEN 63102RSC3-TIMKEN 63112RSC3-TIMKEN 63122RSC3-TIMKEN 6072RSC3-TIMKEN 6082RSC3-TIMKEN 6092RSC3-TIMKEN 6262RSC3-TIMKEN 6272RSC3-TIMKEN - 6292RSC3-TIMKEN 6000ZZ-TIMKEN6000ZZC3-TIMKEN 6001ZZ-TIMKEN6001ZZC3-TIMKEN 6002ZZ-TIMKEN6002ZZC3-TIMKEN 6003ZZ-TIMKEN6003ZZC3-TIMKEN 6004ZZ-TIMKEN6004ZZC3-TIMKEN 6005ZZ-TIMKEN6005ZZC3-TIMKEN 6006ZZ-TIMKEN6006ZZC3-TIMKEN 6007ZZ-TIMKEN6007ZZC3-TIMKEN 6008ZZ-TIMKEN6008ZZC3-TIMKEN 6009ZZ-TIMKEN6009ZZC3-TIMKEN 6010ZZ-TIMKEN6010ZZC3-TIMKEN 6011ZZ-TIMKEN6011ZZC3-TIMKEN 6012ZZ-TIMKEN6012ZZC3-TIMKEN - - - - - 6200ZZ-TIMKEN6200ZZC3-TIMKEN 6201ZZ-TIMKEN 6201ZZC3-TIMKEN 6202ZZ-TIMKEN6202ZZC3-TIMKEN 6203ZZ-TIMKEN6203ZZC3-TIMKEN 6204ZZ-TIMKEN6204ZZC3-TIMKEN 6205ZZ-TIMKEN6205ZZC3-TIMKEN 6206ZZ-TIMKEN6206ZZC3-TIMKEN 6207ZZ-TIMKEN6207ZZC3-TIMKEN 6208ZZ-TIMKEN6208ZZC3-TIMKEN 6209ZZ-TIMKEN6209ZZC3-TIMKEN 6210ZZ-TIMKEN6210ZZC3-TIMKEN 6211ZZ-TIMKEN6211ZZC3-TIMKEN 6212ZZ-TIMKEN6212ZZC3-TIMKEN - 6300ZZ-TIMKEN6300ZZC3-TIMKEN 6301ZZ-TIMKEN6301ZZC3-TIMKEN 6302ZZ-TIMKEN6302ZZC3-TIMKEN 6303ZZ-TIMKEN6303ZZC3-TIMKEN 6304ZZ-TIMKEN6304ZZC3-TIMKEN 6305ZZ-TIMKEN6305ZZC3-TIMKEN 6306ZZ-TIMKEN6306ZZC3-TIMKEN 6307ZZ-TIMKEN6307ZZC3-TIMKEN 6308ZZ-TIMKEN6308ZZC3-TIMKEN 6309ZZ-TIMKEN6309ZZC3-TIMKEN 6310ZZ-TIMKEN6310ZZC3-TIMKEN 6311ZZ-TIMKEN6311ZZC3-TIMKEN 6312ZZ-TIMKEN6312ZZC3-TIMKEN 607ZZ-TIMKEN 607ZZC3-TIMKEN 608ZZ-TIMKEN 608ZZC3-TIMKEN 609ZZ-TIMKEN 609ZZC3-TIMKEN 626ZZ-TIMKEN 626ZZC3-TIMKEN 627ZZ-TIMKEN 628ZZ-TIMKEN 629ZZ-TIMKEN - 149 SNT Split Plummer Blocks POSITIVE ENERGY REDUCTION Timken’s capabilities in engineering and manufacturing heavy-duty plummer blocks help ensure high performance from our products. Timken Spherical Roller bearings are proven toPOSITIVE run cooler than the competition, POLLUTION leads to increased effective lubricant life REDUCTION and lower energy losses. Design and Construction Timken offers split plummer block housings that can be built with either tapered bore bearings with adapters for mounting on straight shafts or cylindrical bore bearings for assembly on shouldered shafts. Timken uses a system of dowelling caps and bases together at an early stage of manufacturing, so that they remain a single unit during machining. They are not interchangeable as separate parts and become precisely mated components, helping to ensure a precise fit. Timken supplies plummer block housings for mounting with two or four bolts. Features: POSITIVE WASTE nn Split construction for convenient assembly and disassembly. REDUCTION nn Units include pry-tool slots for quick and easy installation. nn Centre marks to simplify alignment and dimples for positioning pins and four-bolt mounting. POSITIVE RISK nn Seal grooves allow for various sealing options. REDUCTION nn The design allows for simplified bearing inspection, service and replacement. Sizes: 20–400mm shafts. Applications: nn Conveyors nn Ball mills Split-block housings Provide proper support with precision-fit matched cap-and-base with dowel pins. Simplifies alignment and installation of heavy housings. Convenient pry-tool slots for easy cap removal speeds bearing inspection and replacement. Seal options Protect the bearing with double-lip, labyrinth, V-ring and taconite sealing options. nn Casters nn Rolling mills nn Heavy movable structures Timken® spherical roller bearings Increase reliability with a highperformance bearing that runs cooler for longer bearing life. Locating rings Provide flexibility to fix or float the bearing. Standard metric mounting dimensions Ease installation with same dimensions as industry norms for bolt holes, centre heights and shaft diameters. Conforms to ISO 113:1999. BEARINGS Tapered adapter or straight bore mounting secure each bearing onto the shaft. Cast-iron Rugged cast-iron is well-suited for harsh industrial applications. Available in steel or ductile iron. Optional end caps Avoid damage to bearing and housing. Easy to install and remove. Visit us at eriks-techdirect.co.uk to find your local Service Centre Housed Units 150 Designed for the toughest conditions BEARINGS Tough bearings for tough jobs from Timken... Spherical Roller Bearing Steel Cage (EJ) Spherical Roller Bearing Brass Cage (EM, EMB) Spherical Roller Bearing Accessories SNT Plummer Blocks Size Range Size Range Size Range Size Range 25mm bore up to 400mm outside diameter 30mm to 1500mm bore size Available in sizes up to 900mm 20mm to 380mm bore size Design Design Design Design • • • • Internal geometry and surface finishes optimised to maximise bearing performance and lower running temperature • EM type feature precisionmachined, roller-riding brass cages and are designed for harsh industrial environments EMB type feature precision-machined landriding one-piece brass cages, and are designed for applications requiring a larger bore size • Adapter sleeves are used with a nut and locking device to simplify mounting a tapered bore bearing on a straight shaft using a pull-type fit Withdrawal sleeves feature a push-type mounting arrangement and a locking device to secure a bearing to a shaft • • Durable cast-iron housing and robust sealing options to keep lubrication in and contamination out Separate, matched caps and bases ease installation Simply remove the cap using a pry-tool slot for bearing inspection, service and replacement Industries & Applications Industries & Applications Industries & Applications Industries & Applications • • • • • • • • • EM • • • • • • • • • • • • • Continuous casters Gear drives Cement Aggregate Mining and construction Oil and gas Pumps and compressors Air handling units Cranes, lifts and hoists Go • • • Continuous casters Vibratory screens Gear drives EMB • Continuous casters • Gear drives • Cement and aggregate • Mining & Construction • Oil & Gas • Pumps & Compressors To your Local Service Centre Continuous casters Gear drives Cement Aggregate Mining and construction Oil and gas Air handling units • Gear drives Cement Aggregate Mining and construction Oil and gas Pumping and compressors Air handling units 151 SAF Pillow Blocks Spherical Roller Bearing Solid-Block Housed Units Type E Tapered Roller Bearing Housed Units Revolvo Split Roller Bearing Formally QM Blue-Brute Size Range Size Range Size Range Size Range 1.3/8 to 11.13/16 11" with special shaft sizes available up to 39.3/8" and beyond Shafts from 35 to 400mm (1.7/16" to 15.3/4") Shafts from 35 to 125mm bore size 35mm to 600mm (Larger in special design) Design Design Design Design • • • • • • Rugged cast-iron or cast-steel housings with high capacity spherical roller bearings to meet the toughest demands of heavy industry Split construction allows for easy assembly and disassembly Multiple sealing options protect against contamination Industries & Applications Conveyors Mining applications Pulp and paper mills Rolling mills Industries & Applications • • • • • • • • • • • • Metal mills Aggregate and cement Mining Power generation Pulp and paper Material conveying Sugar mills Agriculture Waste management Waste waste treatment HVAC, fans & blowers Cranes, Lifts and hoists • Timken Type E tapered roller bearing housed units feature industryleading premium tapered roller bearings, highperformance seals, e-coated housings and powerful locking collars Available as: Pillow blocks, Flange units, Take-up units Split-to-the-shaft design enables the bearing to be fitted without requiring access to the shaft ends, can be built around the shaft. Huge savings in unnecessary downtime as there is no need to remove other drive components Industries & Applications Industries & Applications • • • • • • • • • • • • • • • • • • • • • Material-handling Processing equipment Air-handling equipment Mixers Washers Shredders Mills Vibrating equipment Ovens and furnaces Metal mills Aggregate and cement Mining Power generation Pulp and paper Material conveying Sugar mills Agriculture Waste management Waste waste treatment HVAC, fans & blowers Cranes, Lifts and hoists Visit us at eriks-techdirect.co.uk to find your local Service Centre BEARINGS • • • • • Made with cast-steel housings and Timken highperformance spherical roller bearings, these are the only spherical roller bearing housed units to offer steel solid-block housings as standard Can run on misaligned shafts up to ±1.5° without a reduction in life expectancy 152 Tapered Roller Bearings Tapered Roller Bearings Timken offers the most extensive line of tapered roller bearings available anywhere in the world. Tapered roller bearings are uniquely designed to manage both thrust and radial loads on rotating shafts and in housings. Available in single-, double- and four-row configurations, customised geometries and engineered surfaces can be applied to these bearings to further enhance performance in demanding applications. Here’s just our best sellers. Don’t forget we have 100s of other sizes – call us with your needs! Part No Inside Outside DiameterDiameterWidth 30202-TIMKEN15mm 30203-TIMKEN17mm 30204-TIMKEN20mm 30205-TIMKEN25mm 30206-TIMKEN30mm 30207-TIMKEN35mm 30208-TIMKEN40mm 30209-TIMKEN45mm 30210-TIMKEN50mm 30211-TIMKEN55mm 30212-TIMKEN60mm 30213-TIMKEN65mm 30214-TIMKEN70mm Part No 35mm 11.75mm 40mm 13.25mm 47mm 15.25mm 52mm 16.25mm 62mm 17.25mm 72mm 18.25mm 80mm 19.75mm 85mm 20.75mm 90mm 21.75mm 100mm 22.75mm 110mm 23.75mm 120mm 24.75mm 125mm 26.25mm Single-Row Tapered Roller Bearings The most basic and widely used tapered bearing, usually fitted as one of an opposing pair. Double-Row Tapered Roller Bearings With double cups and two single cones, these are available in a variety of configurations. Four-Row Tapered Roller Bearings Combine the inherent high-load, radial/ thrust capacity and direct/indirect mounting variables of tapered roller bearings into assemblies of maximum load rating in minimum space. Inside Outside DiameterDiameter Width 30218-TIMKEN90mm 30302-TIMKEN15mm 30303-TIMKEN17mm 30304-TIMKEN20mm 30305-TIMKEN25mm 30306-TIMKEN30mm 30307-TIMKEN35mm 30308-TIMKEN40mm 31305-TIMKEN25mm 31308-TIMKEN40mm 31310-TIMKEN50mm 31311-TIMKEN55mm 31313-TIMKEN65mm 160mm 42mm 47mm 52mm 62mm 72mm 80mm 90mm 62mm 90mm 110mm 120mm 140mm 32.5mm 14.25mm 15.25mm 16.25mm 18.25mm 20.75mm 22.75mm 25.25mm 18.25mm 25.25mm 29.25mm 31.5mm 36mm Part No Inside Outside DiameterDiameterWidth 32004-TIMKEN20mm 32005-TIMKEN25mm 32006-TIMKEN30mm 32007-TIMKEN35mm 32008-TIMKEN40mm 32009-TIMKEN45mm 32010-TIMKEN50mm 32011-TIMKEN55mm 32012-TIMKEN60mm 32013-TIMKEN65mm 32014-TIMKEN70mm 32024-TIMKEN120mm 42mm 47mm 55mm 62mm 68mm 75mm 80mm 90mm 95mm 100mm 110mm 180mm 15mm 15mm 17mm 18mm 19mm 20mm 20mm 23mm 23mm 23mm 25mm 38mm BEARINGS Timken® Spherical Roller Bearing Solid-Block Housed Units Know-How Specialist Technical Centres AIP – ADDED VALUE PROGRAMME INCREASE YOUR PROFITABILITY AND RELIABILITY The added value programme: use our knowledge to get ahead. Optimum bearing use reduces downtime and therefore enhances profitability. We will work with you at your premises to develop a package of measures based on a standardised process and ensure the results are quantifiable. Cost savings are just a click away. The NSK ‘Cost saving calculator’ app allows us to record your specific details and show you how much you could save by using the optimum NSK product. Please visit www.nskmultimedia.com to download the app. NSK UK Ltd. · Northern Road, Newark · Nottinghamshire NG24 2JF · United Kingdom · [email protected] 154 Self-Lube Bearings RHP Self-Lube® Bearings Below is a pillow block unit, but NSK offer a wide range of housed bearing units with various sealing options to suit the bearing application. Spherical seating to allow for initial misalignment on mounting. Two-piece riveted high strength metal cage in steel or stainless steel. Re-lubrication facility as standard. Molded-Oil™ options do not require relubrication. Set screw shaft locking. Eccentric collar and taper sleeve lock also available as standard. Super finished raceways for quiet and efficient running. Proven single lip seal. Triple lip seals and flingers also available. Dowel pin positions. ‘Protector’ for added bearing protection and safety. Available in steel for standard units or plastic for Silver-lube®. BEARINGS Rigid one-piece high quality cast iron housing. Also available in high quality thermoplastic or cast stainless steel. Inner and outer rings through hardened, high quality steel. Why Self-Lube? Extensively Tested The original concept of this bearing type was to provide a fully engineered solution including a housing and a shaft locking mechanism. This included superior bearing sealing and sufficient lubrication for life hence Self-Lube. Most applications do not require re-lubrication but this feature was added as a later development for extreme conditions. Comprehensive test facility situated in the UK. All RHP Self-Lube bearing designs are fully tested: nn Bearing life-time nn Seal performance nn Grease performance nn High and low temperature conditions nn Noise and vibration nn Housing strength Know-How Specialist Technical Centres 155 Material Cleanliness Ultimate material cleanliness gives extended bearing life and high load carrying capacity. Superior grain structure of casting. RHP Material Competitor Material Uniform grain structure leading to good casting strength Less uniform grain structure leading to possible premature facture Housing Strength Continually developed to enhance performance across many industry sectors: nn Consistent high strength housings nn Eliminated housing material defects such as blow holes and delinerations nn Unique RHP Self-Lube design features such a solid base and strengthening ribs – instantly recognisable Self-Lube Bearing Development Continually developed to enhance performance across many industry sectors: nn Wide range of housing types and materials for all applications nn Extensive range of sealing options for a wide variety of applications nn Specialist lubrication options for extreme conditions Life-Lube™ Series Performance in All Applications Self-Lube Wet Wet Dust • • Submerged High Temp • • Flinger Seal SilverLube MoldedOil ••• ••• •• • • • •• •• •• • • • • •• • ••• ••• ••• Chemical High Speed • •• • HLT • • ••• •• RHP Life-lube featuring Molded-Oil. Features and Benefits • n Corrosion resistance n Sealed for life solid lubrication system Environmental Credentials RHP Self-Lube has been carefully designed to minimise the impact on the environment: nn Components are selected to maximise recyclables nn Grease selection meets environmental standards nn Minimal frictional losses reduce energy consumption nn Manufacturing facilities are certified to ISO 1400 and tasked with reducing CO2 emissions n Ideal for operation in wet or inaccessible applications n No need for re-lubrication n PBT Thermoplastic resin housing with Martensitic stainless steel insert Visit us at eriks-techdirect.co.uk to find your local Service Centre BEARINGS Low Temp Triple Lip Seal The Life-Lube series combine the corrosion resistant properties of Silver-Lube housings with the excellent sealing and lubricating properties of Molded-Oil inserts. Life-Lube units are specifically for use in industries where contact with water and process fluids is unavoidable, excellent chemical resistance is required and a longer lubrication life is necessary. 156 Super Precision Ball Bearings Super Precision Angular Contact Ball Bearings A global leader in super precision bearings, NSK continually expands the horizons of bearing technology. Using pioneering designs and advanced materials, the company addresses the speed and output challenges of the machine-tool industry, and its range of bearing products is unequalled for innovation and quality. NSK Super Precision Angular Contact bearings are specifically designed for rigid, high speed, high precision machine tool spindles, and their state-of-the-art preload control for consistently high performance. nn Ideal for rigid, high speed, high precision machine tool spindles nn State-of-the-art preload control nn Standard and high-speed robust designs nn Sealed version available BEARINGS Part No Bore Contact Size (mm) Angle Preload 7002CTDULP3-NSK15 7003CTDULP3-NSK17 7004CTDULP3-NSK20 7005CTDULP3-NSK25 7006CTDULP3-NSK30 7007CTDULP3-NSK35 7008CTDULP3-NSK40 7009CTDULP3-NSK45 7010CTDULP3-NSK50 7011CTDULP3-NSK55 7012CTDULP3-NSK60 7013CTDULP3-NSK65 7014CTDULP3-NSK70 7015CTDULP3-NSK75 7017CTDULP3-NSK85 7018CTDULP3-NSK90 7022CTDULP3-NSK110 7201CTDULP3-NSK12 7202CTDULP3-NSK15 7203CTDULP3-NSK17 7205CTDULP3-NSK25 7206CTDULP3-NSK30 7207CTDULP3-NSK35 7208CTDULP3-NSK40 7210CTDULP3-NSK50 7211CTDULP3-NSK55 7212CTDULP3-NSK60 7213CTDULP3-NSK65 15° 15° 15° 15° 15° 15° 15° 15° 15° 15° 15° 15° 15° 15° 15° 15° 15° 15° 15° 15° 15° 15° 15° 15° 15° 15° 15° 15° Light Light Light Light Light Light Light Light Light Light Light Light Light Light Light Light Light Light Light Light Light Light Light Light Light Light Light Light Know-How Specialist Technical Centres Also available Super Precision Sealed Angular Contact Ball Bearings Pre-packed with grease for easier handling and mounting, these maintenance-free Angular Contact Bearings also feature a noncontact nitrile rubber seal which allows high-speed operation whilst providing superior resistance to contamination and improving bearing performance and life. 157 Super Precision Ball Bearings Are primarily used in machine tool spindles (typical example pictured below). Their performance is essential to the final accuracy of the components produced. For further information and technical advice on specification, availability and potential upgrades for all the NSK Super Precision Bearings featured, contact ERIKS. Tool mounting area NSK and ERIKS have been partners for many years. By dealing with ERIKS, an authorised NSK Distrbution Partner, you get access to full NSK technical back-up and excellent stock availability delivered via ERIKS’ 60+ nationwide Distribution Service Centres. Front fixed angular contact ball bearings Precision lock nuts Rear floating angular contact ball bearings Drive shaft Bearing spaces Labyrinth seal Global Packaging When NSK bearings are supplied in the new global packaging specification, there is no need to pre-wash the bearings before mounting. The global packaging has the following features: BEARINGS n Low viscosity preservative oil that is chemically compatible with common machine tool bearing greases nVPI (Vapour Phase Inhibitor) impregnated into the nylon polyethylene laminated bag. This gives extra corrosion protection nBearing vacuum packed and heat-sealed for added protection from the outside environment. This same packaging method is used for factory greased bearings and all sealed bearings. So there is no need to pre-clean the bearings before mounting. For more information order your copy of the dual branded ERIKS and NSK brochure: Super Precision Bearings. Visit us at eriks-techdirect.co.uk to find your local Service Centre 158 Ball Bushing Systems Linear Motion and Actuation Systems SKF Linear Ball Bearings Linear ball bearings, housings, units and accessories are mechanical components that can be used to construct economical and simple linear guides for a wide variety of applications. The SKF linear bearing series offers recognised advantages over competitor’s solutions, and is often considered a benchmark among linear guidance systems users. Features nn Factory pre-lubrication nn Double-lip seal available nn Corrosion resistant version available nn No stick-slip effect nn High acceleration up to 100m/s2 Benefits nn Maintenance free operation nn High level of protection against contamination nn Ideal choice for food and medical applications nn High repeatability in production processes nn Allows faster product cycles LBB Compact Series Features nn Hardened steel raceways nn Plastic cage nn No resulting cage loads nn Available from 3mm shaft diameter nn Easy mounting with additional tools Part No ID (mm) Benefits nn High load carrying capacity nn Smooth ball recirculation nn High running quality nn Ready for miniaturised design nn Reduced mounting time OD (mm) Length (mm) LBBR12-SKF12 19 LBBR16-SKF16 24 LBBR20-SKF20 28 LBBR25-SKF25 35 LBBR30-SKF30 40 LBBR40-SKF40 52 28 30 30 40 50 60 BEARINGS LBC Standard Series Features nn Raceway inserts with integral ball recirculation made from light injection moulded polymer nn Optimised raceway geometry nn Heavy load version available nn Closed and open version available nn Lubrication port Part No ID (mm) Benefits nn Lower weight enables higher accelerations and reduces noise reduction nn Life expectancy eceeds DIN 363 nn Extend the limits of applications nn Enable operation with shaft supports nn Reduce maintenance costs OD (mm) LBCR12A-SKF12 LBCR16A-SKF16 LBCR20A-SKF20 LBCR25A-SKF25 LBCR30A-SKF30 LBCR40A-SKF40 Length (mm) 22 26 32 40 47 62 32 36 45 58 68 80 Know-How Specialist Technical Centres 159 SKF Profile rail guides LLT series The LLT series is available in a wide range of sizes, carriages and accessories as well as in various preload and accuracy classes, LLT profile rail guides facilitate the adaptation to individual application demands. In combination with their ability to operate at virtually unlimited stroke, this opens up almost any design option. Benefits nn Improved service life and reliability nn Ready-to-mount due to factory pre-lubrication nn Reduced maintenance nn High flexibility in application design nn Interchangeability nn Simplified stock management CASM Electric Cylinders CASM electric cylinders powered by brushless DC motors are ideally suited for fast and powerful movements. Replacement of pneumatic cylinders has never been easier. Just parameterise the cylinder by using the SKF Drive Assistant software and benefit from variable speed, high positioning accuracy, high force and long lifetime. The highly efficient electric cylinder will help to increase productivity with lower energy consumption and therefore reduced CO2 emissions. Due to the tremendous energy savings electric cylinders provide, when compared to pneumatic solutions, the investment cost will be paid back in a short time frame. Linear Motion Technology The combined expertise of ERIKS and Bosch Rexroth means you receive Bosch Rexroth’s unrivalled market leading linear motion products managed and delivered by ERIKS. Product range: nn Linear bushings and shafts nn Profile rail ball systems nn Ballscrew drives nn Actuators Bosch Rexroth Lin ear Whatever your requirements, we will deliver the optimal solution for your requirements. Motion Technolog y Request your copy today Visit us at eriks-techdirect.co.uk to find your local Service Centre BEARINGS nn Profile rail roller systems 160 Together we move the World... BEARINGS Innovative technology partner for automotive, industrial and precision engineering applications Increased energy efficiency, lower costs, strict low carbon objectives and improved operational safety are just some of the challenges presented to us by our customers. As a development partner, Schaeffler delivers the reliability, the quality and the innovation you need to move your world. Our award-winning engineers excel at creative engineering that often involves an unconventional approach. We question established conventions, find unusual paths and dare to apply different perspectives to enable us to realise new and remarkable ideas. Let us work together to realise your new and remarkable ideas. Together we move the world. www.schaeffler.co.uk Know-How Specialist Technical Centres 161 Linear Bearings Shaft Guidance Systems KS Series Part No ID (mm) KS12-INA12 KS16-INA16 KS20-INA20 KS25-INA25 KS30-INA30 KS40-INA40 KS50-INA50 Segmented design with high load capacity n Compensation of misalignment up to ±40 angular minutes n Available with gap seals: series KS, KSO n Available with contact seals: series KS..PP, KSO..PP n Available with open outer ring: series KSO, KSO..PP n Available with housings n Available in corrosion-resistant version n Other Series n n n n Part NoID (mm)OD (mm) KN12B-INA12 22 KN16B-INA16 26 32 KN20B-INA20 KN25B-INA25 40 KN30B-INA30 47 62 KN40B-INA40 KN50B-INA50 75 Compact Series (KH..) Ø6 to Ø50 Light Series (KN..) Ø12 to Ø50 Machined Series (KB..) Ø12 to Ø50 Permaglide® Plain Series (PAB..) Ø12 to Ø50 Hollow Shafts OD (mm) Length (mm) 22 32 26 36 32 45 40 58 47 68 62 80 75 100 Length 32 36 45 58 68 80 100 Solid Shafts n Shafts have metric dimensions and are manufactured to tolerance class h6 or h7 depending on size n Made from quenched and tempered steel with a surface hardness of 59 to 65 HRC n Corrosion-resistant version available n Can be machined to customer specification n Shafts have metric dimensions and are manufactured to tolerance class h6 n Made from quenched and tempered steel with a surface hardness of 59 to 65 HRC n Corrosion-resistant version available n Can be machined to customer specification Max Single Piece Part No ID (mm) OD (mm) Length (mm) WH12-INA4 12 6000 16 6000 WH16-INA7 WH20-INA14 20 6000 WH25-INA15.5 25 6000 30 6000 WH30-INA18.2 WH40-INA27 40 6000 WH50-INA29 50 6000 WH60-INA36 60 6000 80 6000 WH60-INA56 Max Single Piece Part No OD (mm) Length (mm) SHAFT-4MM4 2500 SHAFT-5MM5 3600 SHAFT-6MM6 4000 SHAFT-8MM8 4000 SHAFT-10MM10 6000 SHAFT-12MM12 6000 SHAFT-14MM14 6000 SHAFT-15MM15 6000 6000 SHAFT-16MM16 SHAFT-18MM18 6000 Max Single Piece Part No OD (mm) Length (mm) SHAFT-20MM20 6000 6000 SHAFT-24MM24 SHAFT-25MM25 6000 SHAFT-30MM30 6000 6000 SHAFT-32MM32 SHAFT-40MM40 6000 SHAFT-50MM50 6000 SHAFT-60MM60 6000 6000 SHAFT-80MM80 Track Roller Guidance Systems (LFCL) Hollow section carriage made from anodized, profiled aluminium Comprises carriage plate, four bolts, four track rollers, two end covers and eight T-nuts n Preset clearance, no adjustment required n LFS guideways supplied single piece or multi piece n Can be installed in any combination with all guideways LFS n Other carriages available (LFL.., LFCL.., LFKL.. etc) n n Ball Monorail Guidance Systems (KUVE) Four-row linear recirculating ball bearing and guideway assembly Wide range of carriage types n For applications with long unlimited stroke lengths n Moderate and high loads, moderate and high rigidity n Guideways supplied in single or multi piece lengths n High speed version (10m/s) also available n Wide range of accessories available n Also available in 2 row and 6 row designs – KUE and KUSE n n Part No Rail Width (mm) KUVE15B-INA 15 KUVE20B-INA20 KUVE25B-INA25 KUVE30B-INA30 KUVE35B-INA35 KUVE45B-INA45 KUVE55B-INA55 Visit us at eriks-techdirect.co.uk to find your local Service Centre BEARINGS Part No HeightWidthLength (mm) (mm) (mm) LFCL2530.5 80 110 LFCL4238.1 116 150 LFCL8648.4 190 335 162 Rotary Bearings Rotary Bearings Drawn Cup Needle Roller Bearings (HK) Thin walled caged needle roller bearing assembly Produced to DIN 618-1 / ISO 3 245 n Size range 3 to 60 mm bore n Can be used with INA IR or LR inner rings n Press fit in housing, no further axial location required n Can be combined with axial needle roller bearings of series AXW…. n Can be supplied with: integral seals, special lubricants, anti-corrosion protection, and closed end n n Part No ID (mm) OD (mm) Width (mm) HK0408-INA4 8 8 10 9 HK0609-INA6 HK0810-INA8 12 10 14 10 HK1010-INA10 HK1012-INA10 14 12 16 10 HK1210-INA12 HK1212-INA12 18 12 Part No ID (mm) OD (mm) Width (mm) HK1612-INA16 22 12 22 22 HK1622-INA16 HK2020-INA20 26 20 26 30 HK2030-INA20 HK2210-INA22 28 10 32 20 HK2520-INA25 HK3026-INA30 37 26 Part No ID (mm) OD (mm) Width (mm) HK3520-INA35 42 20 47 12 HK4012-INA40 HK4020-INA40 47 20 52 16 HK4516-INA45 HK5020-INA50 58 20 58 25 HK5025-INA50 Machined Needle Roller Bearings With Inner Ring (NKI) Machined series needle roller bearings, light range Available sizes 5mm to 100mm n Sizes > 7mm supplied with oil hole and lubrication groove n Can be supplied with Corrotect® anti-corrosion coating n Can be supplied with special bearing greases n Other ground series bearings include: NA 48.. (DIN 617/ISO 1 206) 110mm to 380mm, NA 49.. (DIN 617/ISO 1 206) 10mm to 140mm, NKIS.. 15mm to 65mm, NA.. RS single sealed 10mm to 50mm, NA.. 2RS double sealed 10mm to 50mm, NAO without ribs 6mm to 90mm n n Part No ID (mm) OD (mm) Width (mm) NKI5/12-INA 5 15 12 7 17 12 NKI7/12-INA 22 16 NKI10/16-INA10 NKI12/16-INA12 24 16 NKI15/16-INA15 27 16 NKI17/20-INA17 29 20 NKI20/16-INA20 32 16 Part No ID (mm) OD (mm) Width (mm) NKI20/20-INA20 32 20 34 16 NKI22/16-INA 22 34 20 NKI22/20-INA22 NKI25/20-INA25 38 20 NKI25/30-INA25 38 30 NKI28/30-INA28 42 30 NKI30/20-INA30 45 20 Part No ID (mm) OD (mm) Width (mm) NKI35/20-INA 35 50 20 55 30 NKI40/30-INA40 62 35 NKI45/35-INA45 NKI50/35-INA50 68 35 NKI60/35-INA60 82 35 NKI75/25-INA75 105 25 Cylindrical Roller Bearings – Double Row Full Complement (SL) Cylindrical roller bearing – double row full complement Highest dynamic and static basic load ratings due to the maximum number of rolling elements n Support radial forces as well as limited axial forces in both directions n Outer ring axially split and held together with retaining clips n Dimension series according to DIN 5 412-9 n Other designs include: SL18 48.. dimension series according to DIN 5 412-9, non locating series SL02.. semi locating series SL18 50.., single row semi locating series SL18 29.., SL18 30.., SL18 22.., SL19 23.., single row semi locating with spacing elements ZSL19 23.., single row semi locating with disc cage LSL19 23.. n BEARINGS n Part No ID (mm) OD (mm) Width (mm) SL014912-INA 60 85 25 SL014914-INA 70 100 30 SL014916-INA80 110 30 SL014918-INA90 125 35 SL014920-INA100 140 40 SL014922-INA110 150 40 SL014924-INA120 165 45 Part No ID (mm) OD (mm) Width (mm) SL014926-INA130 180 50 SL014928-INA 140 190 50 SL014930-INA150 210 60 SL014932-INA160 220 60 SL014934-INA170 230 60 SL014936-INA180 250 69 SL014940-INA200 280 80 Know-How Specialist Technical Centres Part No ID (mm) OD (mm) Width (mm) SL014944-INA 220 300 80 SL014952-INA260 360 100 SL014960-INA300 420 118 SL014964-INA320 440 118 SL014972-INA360 480 118 SL014980-INA400 540 140 163 Rotary Bearings Yoke Type Track Rollers (NATR) With axial guidance for the outer ring by washers n Double lip seals and grease packed with grease to DIN 51 825 KP2N-25 n Outside diameter range 16mm to 90mm n With ‘optimized’ outer ring profile - reduced Hertzian pressure and lower edge loading n Can be supplied with Corrotect® anti-corrosion coating n Part No ID (mm) OD (mm) Width (mm) NATR5PP-INA5 16 12 19 12 NATR6PP-INA6 NATR8PP-INA8 24 15 30 15 NATR10PP-INA10 NATR12PP-INA12 32 15 35 19 NATR15PP-INA15 NATR17PP-INA17 40 21 Part No ID (mm) OD (mm) Width (mm) NATR20PP-INA20 47 25 52 25 NATR25PP-INA25 NATR30PP-INA30 62 29 72 29 NATR35PP-INA35 NATR40PP-INA40 80 32 90 32 NATR50PP-INA50 n Other variants include: Without axial guidance, without inner ring - series n RSTO.., outside diameter range 16mm to 90mm n Without axial guidance, with inner ring - series STO.., outside diameter range 16mm to 90mm n Without axial guidance, without inner ring with 2RS seals - n Without axial guidance, with inner ring with 2RS series RNA22.., outside diameter range 19mm to 80mm seals - series NA22.., outside diameter range 19mm to 90mm n outside diameter range 6mm to 90mm Full complement cylindrical roller design - series n n Full complement needle design - series NATV.., n NUTR.., outside diameter range 35mm to 110mm Full complement cylindrical roller design - series NNTR.., outside diameter range 130mm to 310mm Full complement cylindrical roller design - series PWTR.., outside diameter range 35mm to 110mm Ball Bearing Yoke Type Track Rollers (LR) Double row track roller with balls as rolling elements Double lip seals and grease-packed with grease to DIN 51 825 K3K-30 n Outside diameter range 32mm to 85mm n With crowned outer ring radius 500mm (cylindrical version available suffix X) n Can be supplied with Corrotect® anti-corrosion coating, or made from corrosion-resistant steel n Other variants include: n Light range LR50.., outside diameter range 17mm to 68mm, n Heavy range LR53.., outside diameter range 17mm to 68mm, n With integral stud, series ZL or KR52.. n n Part No ID (mm) OD (mm) Width (mm) LR52002RS-INA 10 32 14 LR52012RS-INA 12 35 15.9 40 15.9 LR52022RS-INA15 Part No ID (mm) OD (mm) Width (mm) LR52032RS-INA17 47 17.5 LR52042RS-INA20 52 20.6 62 20.6 LR52052RS-INA25 Part No ID (mm) OD (mm) Width (mm) LR52062RS-INA 30 72 23.8 LR52072RS-INA35 80 27 85 30.2 LR52082RS-INA40 Steel/Steel Female Rod Ends (GIR..DO) Produced to ISO 12 240-4 dimension series E, type F size 6mm to 80mm Steel/steel sliding contact surface n Suffix -2RS, double sealing lip, operating temperature -30°C to +130°C n Can support radial loads in tensile or compressive directions n Can transmit motion and loads with low moment levels n Rod end is protected from corrosion by a zinc plating n Size d>20mm fitted with grease nipple according to DIN 71 412 n Other versions include: male end, left hand, maintenance free, corrosion resistant n n IDLength Base Width (mm) (mm) (mm) 6 40.5 11 8 48 14 10 57.5 17 12 67 19 15 81 22 17 90 27 Part No IDLength Base Width (mm) (mm) (mm) GIR20DO-INA 20 103.5 32 25 126 36 GIR25DO-INA GIR30DO-INA 30 146.5 41 GIR35DO2RS-INA 35 166 50 GIR40DO2RS-INA 40 188 55 BEARINGS Part No GIR6DO-INA GIR8DO-INA GIR10DO-INA GIR12DO-INA GIR15DO-INA GIR17DO-INA Part No IDLength Base Width (mm) (mm) (mm) GIR45DO2RS-INA 45 196 60 216 65 GIR50DO2RS-INA 50 GIR60DO2RS-INA 60 242.5 75 GIR70DO2RS-INA 70 280 85 GIR80DO2RS-INA 80 320 100 Visit us at eriks-techdirect.co.uk to find your local Service Centre Ball Bushings and Needle Roller Bearings 164 Thomson Imperial Precision Steel Linear Ball Bushing Bearings nn All steel construction for maximum system rigidity nn Available in 14 bore sizes and 9 configurations nn Steady state travel speeds of up to 10ft/s and accelerations of up to 450ft/s2 without the use of derating factors nn Operating temperature of up to 600°F nn Available in self-aligning pillow block housing for ease of installation and use nn Coefficient of friction as low as 0.001 Closed Type without seals for End Supported Applications Part No ID OD Length A4812-THO1/4 1/23/4 A81014-THO3/8 5/8 7/8 A81420-THO 1/2 7/8 1. 1/4 A101824-THO 5/8 1. 1/8 1. 1/2 A122026-THO 3/4 1. 1/4 1. 5/8 A162536-THO A203242-THO 1 1. 1/4 A243848-THO 1. 1/2 A324864-THO2 A406080-THO 2. 1/2 A487296-THO 3 A6496128-THO4 1. 9/16 2 2. 3/8 3 3. 3/4 4. 1/2 6 2. 1/4 2. 5/8 3 4 5 6 8 Thomson Imperial Super Ball Bushing Linear Bearings nn Self aligning capability of up to 0.5 degrees compensating for inaccuracies in base flatness or carriage machining nn Travel speeds of up to 10ft/s without a reduction in load capacity nn Lightweight, wear resistant, engineered-polymer retainers and outer sleeves that reduce inertia and noise nn Radially floating bearing plates. When installed in an adjustable housing the Super Ball bushing bearing may be adjusted to a specific diametrical fit-up for accurate and repeatable movement nn Coefficient of friction as low as 0.001 Closed Type without seals for End Supported Applications BEARINGS Part No ID SUPER4-THO1/4 SUPER10-THO 5/8 SUPER12-THO 3/4 SUPER20-THO 1. 1/4 SUPER24-THO 1. 1/2 OD Length 1/2 1. 1/8 1. 1/4 2 2. 3/8 3/4 1. 1/2 1. 5/8 2. 5/8 3 ERIKS Re-Launch Linear Cutting Service ERIKS have re-launched their Linear Cutting Service following extensive refurbishment and relocation of the facility. Providing a quick response time, with excellent stocks of round bar and profile rail - from a range of brands - we can help get you back up and running as quickly as possible. Know-How Specialist Technical Centres 165 Koyo Metric Drawn Cup Needle Roller Bearings HK SERIES – Caged-Open ends Part No HK.RS SERIES – Caged-Single Seal Shaft Diameter Part No HK0408-KOYO4mm HK1010-KOYO10mm HK1522-KOYO15mm HK3016-KOYO30mm HK4020-KOYO40mm HK4520-KOYO45mm HK0810RS-KOYO8mm HK1414RS-KOYO14mm HK2018RS-KOYO20mm HK2414RS-KOYO24mm HK3518RS-KOYO35mm HK5022RS-KOYO50mm BK SERIES – Caged-Closed end Part No Shaft Diameter HK.2RS SERIES – Caged-Double Seal Shaft Diameter Part No BK0408-KOYO4mm BK1010-KOYO10mm BK1522-KOYO15mm BK3016-KOYO30mm BK4020-KOYO40mm BK4520-KOYO45mm Shaft Diameter HK12162RS-KOYO12mm HK14162RS-KOYO14mm HK20202RS-KOYO20mm HK25162RS-KOYO25mm HK35202RS-KOYO35mm HK50242RS-KOYO50mm DL SERIES – Full Complement-Open ends Part No Shaft Diameter DL610-KOYO6mm DL1210-KOYO12mm DL2016-KOYO20mm DL3520-KOYO35mm DL5012-KOYO50mm DL5520-KOYO55mm DLF SERIES – Full Complement-Closed end Part No Shaft Diameter DLF610-KOYO6mm DLF1210-KOYO12mm DLF2016-KOYO20mm DLF3520-KOYO35mm DLF5012-KOYO50mm DLF5520-KOYO55mm Koyo Inch Drawn Cup Needle Roller Bearings B SERIES – Full Complement-Open ends Part No Shaft Diameter Part No S24-KOYO1/8" S66-KOYO3/8" S85-KOYO1/2" S1210-KOYO3/4" S328-KOYO2" S5612-KOYO3.1/2" Shaft Diameter M85-1-KOYO1/2" M146-1-KOYO7/8" M167-1-KOYO1" M208-1-KOYO1.1/4" M328-1-KOYO2" M4420-1-KOYO2.3/4" Shaft Diameter SCE36-KOYO3/16" SCE68-KOYO3/8" SCE126-KOYO3/4" SCE2412-KOYO1.1/2" SCE3216-KOYO2" SCE4412-KOYO2.3/4" M SERIES – Full Complement-Closed end Part No J SERIES – Caged-Open ends MJ SERIES – Caged-Closed end Part No Diameter Shaft MJ36-1-KOYO3/16" MJ65-1-KOYO3/8" MJ1210-1-KOYO3/4" MJ2412-1-KOYO1.1/2" MJ2812-1-KOYO1.3/4" MJ3216-1-KOYO2" JT SERIES – Caged-Single seal Part No Shaft Diameter SCE56P-KOYO5/16" SCE109P-KOYO5/8" SCE1613P-KOYO1" SCE2421P-KOYO1.1/2" JTT SERIES – Caged-Double Seal Part No Shaft Diameter SCE57PP-KOYO5/16" SCE1010PP-KOYO5/8" SCE1614PP-KOYO1" SCE2018PP-KOYO1.1/4" BEARINGS Koyo Cam Follower – Stud type – Metric KR Series – Caged Stud Type – Metric Crowned outer Cylindrical outer Outside Diameter Standard Sealed StandardSealed KR16-KOYO KR19-KOYO KR22-KOYO KR26-KOYO KR30-KOYO KR32-KOYO KR16PP-KOYO KR19PP-KOYO KR22PP-KOYO KR26PP-KOYO KR30PP-KOYO KR32PP-KOYO KR16X-KOYO KR19X-KOYO KR22X-KOYO KR26X-KOYO KR30X-KOYO KR32X-KOYO KR16PPX-KOYO16mm KR19PPX-KOYO19mm KR22PPX-KOYO22mm KR26PPX-KOYO26mm KR30PPX-KOYO20mm KR32PPX-KOYO30mm Visit us at eriks-techdirect.co.uk to find your local Service Centre Automatic Lubricator 166 POSITIVE ENERGY REDUCTION Single-point automatic lubricator POSITIVE POLLUTION REDUCTION Simalube is a gas powered single point automatic lubricator filled with 30, 60, 125 or 250 ml of grease or oil. The patented hydrogen producing dry cells drive a piston to dispense lubricant at a consistent rate of between 1 and 12 months, which is adjustable in operation. Gas production is initiated by turning the adjustment disk on the top with a Hex key or Allen key. nn 1 to 12 month dispense time nn Infinitely adjustable during operation nn Patented gas producing dry cell technology means no liquid or dangerous chemicals, no toxic waste nn ATEX approval to Zone 2 Over greasing of bearings impairs performance but also wastes grease. Avoid over greasing with a measured, controlled automatic POSITIVE RISK delivery of just the right amount REDUCTION of grease or oil for up to 12 months from the market. POSITIVE WASTE REDUCTION nn Works in any orientation even upside down nn Grease or oil filled (oil filled units have a non-return valve) nn Suitable for the lubrication of rotary bearings, linear bearings, chain, open gears, sprockets etc Part No Description Size Temp range Base oil Thickener/ Soap SIMASL24-125 SIMASL10-125 SIMASL01-125 SIMASL14-125 SIMASL15-125 SIMASL18-125 Multi purpose grease with EP, NLGI 2 Food industry grease, NSF H1 approved, NLGI 2 Water resistant grease, NLGI 2 Chain oil High temperature chain oil Food industry oil, NSF H1 approved 125 125 125 125 125 125 –30°C to +140°C –30°C to +140°C –30°C to +120°C –10°C to +90°C –30°C to +250°C –15°C to +150°C Mineral oil Li/Comp. Synthetic Al/Comp. Mineral oil Li/Ca Mineral oil Synthetic Synthetic DIN 51502 KP2N-30 KPHC2N-30 KP2K-30 CGLP68 CGLPE220-320 CLPHC220 For other sizes change suffix 125 to relevant size. i.e. SIMASL10-125 becomes SIMASL10-60 Simatherm IH 025 Volcano The Simatherm IH 025 Volcano marks the start of a new era in the field of portable induction heaters. The patented technology enables outstanding heating performance from an extremely light structure. You can use it to heat roller bearings with an inner diameter as small as 20mm up to an outer diameter of 160mm and a weight of up to 10kg. To do this, simply place the workpiece onto the Volcano’s cone shaped heating surface. nn Portable, compact and very light (3.5kg) nn A bearing weighing 5kg can be heated to 110°C in under four minutes nn Silent in operation nn No support yoke required – simply place the workpiece on the device nn Predictive temperature control (PTC) for automatic temperature monitoring Simatool Kits BEARINGS Perfect for installing and removing bearings and seals! Part No SIMAIH025-VOLCANO/115V SIMAIH025-VOLCANO/230V POSITIVE ENERGY REDUCTION The patented cone shaped heating surface contains the induction coil for a speed of heating you’ve never seen before. POSITIVE POLLUTION REDUCTION POSITIVE WASTE Available individually as well as accessories or spare parts, these high-quality tool components REDUCTION are supplied in a compact case with liner, allowing all tool components to be neatly stored. A comprehensive user manual, containing data tables and illustrations is also provided. Bearing Puller BP 61 Bearing Fitting Tool FT 33 POSITIVE RISK REDUCTION Seal Puller SP 50 Part No Part No Part No SIMABP61 SIMAFT33 SIMASP50 Know-How Specialist Technical Centres nExperts in electromechanical machines/ rotating equipment nAccurate analysis of machine data in a form you can understand nHeat energy surveys with cost saving information nFlexible local staff to fit with your schedules Condition Monitoring is only as good as the data taken and it takes a skilled engineer to interpret the results accurately. ERIKS is proud of its team of condition monitoring experts across the UK who specialise in analysis of electromechanical machinery. nMachine protection by: – Periodic portable monitoring – Linking to PLC/SCADA or internet WHY ERIKS: nISO 18436 certified personnel nCertified maintenance partner of SKF nImproved uptime of client’s plant nReduced energy consumption nSafer working environment ELECTRO MECHANICAL SERVICES CALL: 0800 055 66 44 to contact your local workshop E LECTRO M ECHAN ICAL S E RVICE S FUNCTIONS: Condition Monitoring 168 Test, Measurement and E-Series The new FLIR Test and Measurement Range FLIR Systems has broadened the scope of its product range, applying its hallmark quality design and build to a brand new range of test and measurement tools. Three electrical meters all feature large and clear LCD displays and bright dual-LED work lights to illuminate dimly lit work areas. They include Bluetooth® connectivity to Android™ mobile devices running the latest FLIR Tools Mobile® app. They can be connected wirelessly to Meterlink® enabled FLIR thermal imaging cameras so that electrical readings can be embedded into IR images in real-time. Streamlined VFD troubleshooting Simplify power and VFD analysis Multifunctional clamp meter The FLIR DM93 is a rugged digital multimeter with advanced variable frequency drive (VFD) filtering that allows accurate analysis of non-sinusoidal waveforms and noisy signals found in VFD-controlled equipment. A special mode to eliminate ghost readings and automatic data recording to detect intermittent glitches are also standard features. The FLIR CM83 is an industrial-grade power clamp meter with power analysis and advanced VFD filtering for testing three-phase systems and VFD-controlled equipment. Other features include a harmonics mode to find noise from different electrical sources; ‘phase rotation’ to confirm phase orientation of three-phase systems and ‘inrush current’ to detect start-up transients. Combining the capabilities of a true RMS multimeter and clamp meter with a non-contact IR thermometer and Type K thermocouple is the new FLIR CM78. Ideal for use on industrial equipment and complex machinery, this new instrument enables users to capture accurate AC/DC readings up to 1000A or 1000V. Versatile moisture meter Easily manoeuvrable videoscope The FLIR MR77 moisture meter features a pinless sensor and an external pin probe that capture moisture readings up to 19mm below the surface of various building materials. This rugged instrument also includes a field-replaceable temperature/ humidity sensor, spot IR thermometer and laser pointer. The FLIR VS70, videoscope is designed for industrial environments. It features intuitive handset controls that enable the user to guide the probe into tight areas to deliver clear video images to a large 5.7" colour LCD display. It provides 180° and 90° camera views and SD card storage of video, image and audio files. Voice comments can also be captured via the product’s headset. BEARINGS Illuminated voltage detection The FLIR VP52, is a compact, noncontact voltage detector with a powerful LED work light and dual-LED convenience light at the probe tip. Other features include vibration feedback and multi-coloured LED alarms. High/low sensitivity modes for testing industrial equipment low voltage systems and tamper-proof outlets are also standard. Know-How Specialist Technical Centres 169 FLIR E-Series Lightweight design, heavyweight performers The FLIR E-Series are small and lightweight thermal imaging cameras designed for those needing higher resolution and more features and for whom documentation of findings are important. The cameras are ideal for predictive maintenance and planned inspections of electrical and mechanical systems to ensure they operate at maximum efficiency and safety with minimal energy consumption. nUp to 320 x 240 pixels resolution nCompact and lightweight nExtremely rugged nHigh quality visual camera nThumbnail image gallery n±2% accuracy nLCD touchscreen nBuilt-in LED light nLong-life battery nLaser Pointer nPicture-in-Picture (PiP) nThermal fusion* nInstant reports* nText and voice annotations* n Interchangeable lenses * Features dependant on camera model, please check technical specifications for more details. Mechanical check-up of an electrical motor using the FLIR E-Series Large 3.5" touchscreen Connect to smartphone or tablet via Wi-Fi, using the FLIR Tools mobile app (Apple iOS and Android) for processing and sharing results as well as for remote control. Motor bearing problem Inspecting a transformer using the Fusion Picture-in-Picture function For further details contact your local ERIKS Service Centre on 0845 006 6000 or visit eriks.co.uk ERIKS_catalogue.indd 1 ERIKS_catalogue.indd ERIKS_catalogue.indd 1 1 Images used are for illustration purposes only BEARINGS To help… nA dvice about the correct maintenance strategy and camera selection is available from the ERIKS Condition Monitoring Business Unit n Training is essential and available from ERIKS 4/5/13 3:02 PM PM 4/5/13 4/5/13 3:02 3:02 PM Visit us at eriks-techdirect.co.uk to find your local Service Centre Online Condition Monitoring and Shaft Alignment Tools CO N EN D S U P P ORT NG OI N -G O ORTI NG AN R E PT R A I N I N G D nView machine performance online with Machine WebWatch nReceive SMS or email alerts of triggered alarms for faster reaction, and less downtime nAnalyse or alter configurations without going on-site – save time and money nCloud-based database of maintenance routines, information, inspection routes MM S U P P LY, I N S TA A N D C O M M I S S LL A IO TIO NI N N ERIKS' cloud-hosted solution uses the latest telemetary coupled with site diagnostic solutions ensuring that equipment status is available at your fingertips: R EC O S Condition Monitoring is only as good as the data it collects. Ensuring maximum plant uptime demands permanent data monitoring. U N ON monitored? S IO AT LT I AT Is your Condition Monitoring G 170 Steps to success Take these simple steps handin-hand with ERIKS Electrical Power Distribution Services, to maintain your power supply and productivity, retain your insurance cover, and meet your legal obligations. n STEP 1 Consultation: reviewing high risk, performance-critical areas to identify and prioritise savings or improvement opportunities. n STEP 2 Recommendation: prioritising solutions into short- and medium-term for implementation, to create an agreed action plan. n STEP 3 Supply, installation and commissioning: to ensure the commitments made are delivered and to help you get the most out of the solution. BEARINGS n STEP 4 Reporting and training: our engineers can work with your team, if required, to get the solutions successfully implemented. To find out more about monitoring your Condition Monitoring – for less downtime, more uptime and greater productivity – visit www.eriks.co.uk or call 08000 55 66 44 Know-How Specialist Technical Centres n STEP 5 On-going support: provided as required by our technical specialists, from reliability review meetings to best practice advice. 171 Purchase a SKF Shaft Alignment Tool and receive 33% off a SKF Machinery Shim Kit Promotion ends 31st December 2015 SKF Shaft Alignment Tool TSKA 11 New technology makes shaft alignment easier and more affordable. Using a mobile device the instrument intuitively guides the user through the whole alignment process. With a focus on the core alignment tasks, the TKSA 11 is designed to be an easy-to-use instrument that results in accurate alignment. The SKF TKSA 11 is the first instrument on the market that uses inductive proximity sensors, enabling accurate and reliable shaft alignment to be affordable for every budget. Live view of the instrument and motor position makes the measurement and horizontal alignment intuitive and easy. Part No TSKA11-SKF SKF Shaft Alignment Tool TSKA 31 The intuitive and affordable laser shaft alignment system. The ergonomic display unit with touch screen makes the instrument very easy to use and the built-in machine library helps storing alignment reports for multiple machines. Large sized laser detectors in the measuring heads reduce the need for pre-alignments and the embedded soft foot tool helps establish the foundation for a successful alignment. Additional functions such as live view and automatic measurement support fast and effective alignment tasks and make the TKSA 31 an innovative laser shaft alignment tool that is affordable for almost every budget. Part No TSKA31-SKF SKF Shaft Alignment Tool TSKA 41 The advanced system with enhanced measuring and reporting capabilities. With two wireless measurement units, large sized detectors and powerful lasers, the instrument performs precise measurements in even the most challenging conditions. The ergonomic display unit with intuitive touch screen navigation makes your alignments fast and easy, whilst innovative features, like the “free measurement”, increase the alignment performance. Part No TSKA41-SKF BEARINGS SKF Machinery Shim Kits TMAS Series For accurate vertical machinery alignment nn Made of high quality stainless steel, allowing re-use nn Easy to fit and remove nn Close tolerances for accurate alignment nn Thickness clearly marked on each shim nn Fully de-burred nn 20 shims supplied of each thickness nn Skim thicknesses of 0.05, 0.10, 2.20, 0.25, 0.40, 0.50, 0.70, 1.00, 2.00 Part No TSKA41-SKF COMING SOON: SKF Shaft Alignment Tool TSKA 51 - The first instrument designed for intuiative shaft alignments with tablets and smartphones 33% OFF Visit us at eriks-techdirect.co.uk to find your local Service Centre productivity Turn your machine data into greater Optimising your machine assets You are always looking for ways to boost your plant’s profitability. You may have already introduced a predictive or preventative maintenance programme. But unless the data you are collecting is being interpreted and used for improvements, you are not using it to your full advantage. More than just another data collection service An SKF Certified Maintenance Partner has been trained to provide specialised services, including the use of the most advanced machine reliability hardware and software. Data analysis experts will interpret your machine condition data and recommend appropriate corrective actions. SKF Certified Maintenance Partners also have the expertise available to ‘design out’ recurring failures as they update your maintenance programmes to: virtually eliminate catastrophic failures, reduce maintenance costs, increase plant productivity and reduce the overall cost of operation. Follow us on: The Power of Knowledge Engineering ® SKF is a registered trademark of the SKF Group © SKF Group 2015