The Heart of It All: Compressed Air Excellence
Transcription
The Heart of It All: Compressed Air Excellence
The Heart of It All: Compressed Air Excellence Enduro • Tempest • CT 1 2 Tamrotor – the next step Tamrotor brings together the complete OEM competencies into one brand, to offer our customers a wide range of compression technologies to suit a multitude of applications. Based in Finland, we have been designing and developing bespoke solutions to meet the demands of industry for almost 50 years. So today, our customers don’t only get the benefit of our state-of-the art manufacturing techniques or our extensive product portfolio. They can also rely on the expertise of our staff. We believe our people are one of our most important assets, helping us to bring you market-leading efficiencies and the latest innovation that modern industry demands. 3 Enduro • Tempest • CT Who is Tamrotor? Enduro • Tempest • CT Why choose Tamrotor products? Your leading quality partner – our products and our people Quality assurance, an eye for detail and the constant drive to be more efficient are the essential ingredients for manufacturing robust and cost-effective OEM products. The Gardner Denver Group is an international leader in compressed air and gas, vacuum and fluid transfer technologies. This means you have access to the best available resources and suppliers, the latest manufacturing advances and a highly skilled engineering team. All of which adds up to the best results for our customers. Our commitment to quality doesn’t stop at the end of the production line either. All assembled OEM products must first pass a series of stringent test runs against an agreed performance specification to ensure that the finished product is fit for business! 4 You are not only the customer – you are our designers Combining our design and manufacturing expertise with your specialist application knowledge means that we have developed a portfolio of products purpose built for even the most challenging industrial environments. 5 Enduro • Tempest • CT Rest assured. When you chose a Tamrotor OEM product you’ll get the smart and durable compressed air solutions you need – no matter how complex or diverse your requirements. Enduro • Tempest • CT Wha tever the application – you can trust Tamrotor Customised for OEM applications When we first designed our Tamrotor products, we set ourselves the task of providing a highlydurable product offer alongside efficient operation and ease of maintenance. Our experience gained in harsh rock drilling applications taught us the importance of product reliability and longevity, and naturally this has benefited all customers who use Tamrotor products in their applications. Today, we are proud to say that all our OEM products are suitable for continuous 24/7 running. In addition to air ends, Tamrotor also provides a wide variety of OEM kits. These include receiver tanks, intake valves, filter assemblies and other compressed air system-related components. Typical OEM applications where Tamrotor products are used Industrial and portable air compressor solutions Construction and rock drilling equipment Vehicle and mobile applications Offshore Oil drilling recovery of natural gas Bio-gas applications Train and locomotive air applications Firefighting equipment Excavators and earthmovers Tractors and loaders Heavy cargo-handling equipment Tyre filling automation Amusement park equipment 6 7 Most comple te OEM offering – based on 50 years’ experience Unique port folio Whatever your application, you can rest assured that our portfolio provides a perfect fit to your individual requirements. Enduro series Rotary screw air ends from 2.2 – 500 kW Stationary industrial compressor packages Portable compressor packages 8 Tempest series CT series Semi- / integrated units from 4 – 75 kW Self-contained compressor packages for mobile applications Electric or hydraulic drive Train brake systems Gas applications CAFS (compressed air foam systems) Mining Construction equipment Service vans 9 Enduro air ends The standard for endurance and e fficiency Your Benefits at a Glance Premium quality air ends Complete range Designed for the harshest conditions Maximum efficiency Enduro air ends Complete customer support The leading air end – built to stand the test of time Enduro has set new standards for air end endurance and efficiency. Numerous screw compressors manufacturers throughout the globe have selected Enduro as their first choice solution, with over 300,000 units now installed. With its cost-effective operation in a multitude of applications, we’re proud to claim that Enduro is the world’s most popular and reliable air end. Typical Tamrotor Enduro air end specifications: Air end type Motor power Displacement (geometrical) RPM ( male rotor) range EN 2 EN 3 2.2 kW up to 7.5 kW 4 kW up to 15 kW 3 hp up to 10 hp 5 hp up to 20 hp TBA 0.27 l/min 16.48 inch³/rev TBA 2,500-10,000 Direct driven version available to be coupled via belt transmission or directly to the prime mover Direction of rotation 10 C.C.W. C.C.W. Enduro air ends rotor housing male rotor discharge flange radial (roller) bearings lock nuts drive shaft discharge cover shaft seal & dust ring thrust bearings shaft seal cover scavenge line connector female rotor oil injection port o-ring sealing Enduro air end structure The design of the Enduro air ends makes operation reliable and maintenance easy ensuring minimal downtime. Based on an innovative and proprietary rotor profile, Enduro is the result of 50 years of expertise from the industry leader in screw compressor technology. •Tamrotor rotor profile provides maximum performance and high efficiency •Latest manufacturing technologies guarantee high and consistent quality •Exceptional efficiency over a wide speed range makes Enduro air ends adaptable to a wide variety of OEM applications E6 E 12 EN 12 7.5 kW up to 30 kW 15 kW up to 45 kW 10 kW up to 50 kW 10 hp up to 40 hp 20 hp up to 60 hp 14 hp up to 68 hp 0.63 l/rev 1.27 l/rev 1.303 l/rev 38.44 inch³/rev 77.50 inch³/rev 79.51 inch³/rev 2,000 – 8,000 1,000 – 6,500 1,500 - 6,300 Direct and gear driven versions available to be connected via belt transmission or directly to prime mover Direct version C.C.W. C.W C.C.W. Geared version C.W. C.C.W. C.W. Twin shaft versions are also available 11 Enduro air ends Unique design – Tamrotor technology Enduro air ends Enduro Selector Tool – making your life easier It’s not just about the quality of our product. Helping our OEM customers choose the ideal air end for their compressor package is an important part of our customer support commitment. With the Enduro Selector Tool, choosing the right Enduro product couldn’t be simpler. This easyto-use software tool provides technical information, performance curves and machine dimensions to enable OEM integrators to design an efficient compressor package for any application. Enduro air ends Screenshots Enduro Selector Air end calculation module Air end type Motor power Displacement (geometrical) RPM (male rotor) range Air end calculation: curves E 25 E 75 22 kW up to 75 kW 75 kW up to 215 kW 30 hp up to 100 hp 100 hp up to 300 hp 2.50 l/rev 7.50 l/rev 152.60 inch³/rev 457.75 inch³/rev 1,200 – 5,600 850 – 4,300 Direct and gear driven versions available to be connected via belt transmission or directly to prime mover Direction of rotation 12 Direct version C.W. C.C.W. Geared version C.W. and C.C.W. C.W. Enduro air ends Customer service & aftermarket support – you can rely on us Our customer commitment doesn’t stop when our products leave the factory. We also offer a range of aftermarket services including rapid availability and delivery of genuine spare parts and a range of service and repair kits for routine maintenance. Enduro air ends Ease of maintenance, long lasting performance and low cost of ownership. Another weight off your mind! Air end calculation: tables Package calculation module E 175 321 132 kW up to 315 kW 200 kW up to 500 kW 150 hp up to 425 hp 250 hp up to 650 hp 17.20 l/rev. 26.60 l/rev. 1,050.20 inch³/rev 1,623.13 inch³/rev 700 – 3,500 500 – 3,000 Direct and gear driven versions available to be connected directly to prime mover C.C.W. C.W C.W. C.C.W. 13 Tempest integrated compressor units Tempest integrated compressor units Designed to Fit Your Benefits at a Glance Compact cast iron construction Completely leak-tight o-ring design Low noise levels Easy-to-change consumable parts Standard air end bolted directly into the oil sump Strong to the core The Tempest family of integrated screw compressors is ideal for a wide range of compressed air requirements, with Enduro air end units ranging from 4 kW up to 75 kW. This integrated compressor unit with Enduro air end fulfills some of the most demanding specifications, offering robust construction and ease of maintenance. 14 Tempest integrated compressor units Tempest allows steep operation tilting angles in all directions Superior oil separation Its innovative, three-stage system provides superior oil separation compared to other oil-lubricated screw compressors on the market. This results in an oil carryover of less than 3.0 mg/m³. • Single, integrated unit eliminates the need for additional downstream oil-separation equipment • Low internal pressure drop • Separator element based on the unique in-to-out construction for extreme durability • Integrated discharge valve, oil filter and oil thermostat • Allows steep operation tilting angles in all directions Tempest oil separation principle 4 2 The flow then enters the centrifugal cyclone for high-efficiency separation. Finally, the air passes through a minimum pressure discharge valve. 3 1 Compressed air-oil mist flows from the air end to mechanical impingement chamber. The air then flows to the high-capacity separator elements for final separation … 15 CT series self-contained compressor packages CT series self-contained compressor packages For use even under harshest conditions Your Benefits at a Glance Steep operation inclination angle Compact unit allows installation in numerous applications Enduro air end and Tempest design Complete and self-contained Even in the harshest and the most demanding of environments, CT compressors excel for reliability and energy efficiency. The CT series units provide an ideal solution for various mobile-mounted applications. Proven for years in the most difficult applications, these products are hard at work in drilling equipment, as well as mining and construction vehicles and applications. They are as much at home working deep underground as they are in the mountains! Compact and easy to use solution In addition to mobile applications, you can use the CT series units in various other transportation, industrial and heavy-duty applications. Thanks to the highly compact, space-saving design, these compressors, including all key components excluding starter, which will be integrated with the OEM equipment control system, are ideal where space is at a premium. Flexibility in changing needs CT compressors can easily be adapted to various requirements. With specially tailored solutions you are able to safely face all kinds of working environments. CT compressors offer you a wide range of possibilities, e.g. with options for hydraulic or electric drive. 16 Lifetime reliability CT machines come with our guarantee of superior reliability and durability. They combine simple controls with user-friendly compressor functions and the integrated Tempest construction eliminates oil leaks and other common compressor problems. •Cleaner air with Tempest oil separation •Less after-treatment required •Economical air production with Enduro air end 17 Quality Service Management to protect your investment You need your product investment to keep operating at peak performance. Tamrotor Aftermarket is our dedicated customer support function, focused on delivering technical support and genuine parts to maintain efficiency and minimise downtime. Our Tamrotor offering is specifically designed and developed to provide the best quality compressed air, wherever and whenever you need it. So whether it’s a phone call to our technical experts to help specify the most cost-effective solution; the use of genuine Tamrotor parts and quality consumables to ensure the best possible efficiency or simply benefiting from our practical training sessions for the maintenance and repair of our complete product range, you can rest assured that you are in safe and reliable hands. 18 19 Enduro series Rotary screw air ends Tempest series Integrated compressor units CT series Self-contained compressor packages Gardner Denver Oy Etu-Hankkion katu 9 33700 Tampere Finland 20 Tamrotor is a brand of Gardner Denver Ph +358 205 441 41 Fax +358 205 441 40 [email protected] www.tamrotor.fi Your Ultimate Source for Vacuum and Pressure