AT4010 - Blu-Jet

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AT4010
TM
Assembly
and Operators
Manual
Manual Number
0604010
Rev. 11-11-09
All Terrain
Liquid Fertilizer
Injection Toolbar
$20.00 Net.
Number 0604010
AT4010 Table of Contents Manual
Rev. 11-11-09
2
AT4010 Introduction................................................................................................................
Task
Procedures
Illustrations
Delivery.......................................................................................................................
4
To The Owner............................................................................................................. 5
Warranty......................................................................................................................6
Safety.......................................................................................................................... 7
Operating Instructions...............................................................................................9
Injection System Nozzle Calibrating Work Sheet.........................................................15
Rate Chart (30” Spacing)............................................................................................. 17
Row Spacing................................................................................................................19
Parts............................................................................................................................30
Main Frame Parts........................................................................................................ 31
Parts Pkg000202......................................................................................................... 32
Wheel/Axle 120”.......................................................................................................... 37
Hub and Spindle Parts................................................................................................. 40
Wing Extension 30” & Bolt-on Coulter Bar................................................................... 41
Gull Wing Toolbar & Primary Wing.............................................................................. 42
Gull Wing Hydraulic..................................................................................................... 44
Secondary Gull Wing................................................................................................... 46
Secondary Gull Wing Hydraulics................................................................................. 47
Light Kit........................................................................................................................48
Jack............................................................................................................................. 49
Pump Packages.......................................................................................................... 50
Optional Pump Configuration.(Duals).......................................................................... 52
Sprockets & Roller Chains........................................................................................... 53
Super 1200 Coulter and Shank Parts.......................................................................... 54
Bottom Fill Plumbing.................................................................................................... 56
Sight Gauge Kit............................................................................................................58
Liquid Injection ............................................................................................................ 59
Coulter Attach Knife..................................................................................................... 62
Gauge Wheel Set........................................................................................................ 63
Tie-rod Cylinder Disassembly - Assembly Procedure..................................................65
Hydraulic Cylinders and Parts..................................................................................... 66
Specifications...............................................................................................................67
Hub and Spindle Assembly Ground Drive................................................................... 68
Offset, 15 x 4 Bracket.................................................................................................. 69
Assembly.................................................................................................................... 70
Axle..............................................................................................................................70
Hub and Spindle.......................................................................................................... 70
Tire Mounting............................................................................................................... 71
Optional Duals............................................................................................................. 73
Jack............................................................................................................................. 75
Center Section............................................................................................................. 75
Lift Arm Cylinders.........................................................................................................76
Safety Chain................................................................................................................ 77
Hitch.............................................................................................................................77
Hose Holder................................................................................................................. 77
Safety Tank.................................................................................................................. 78
Sight Gauge.................................................................................................................79
Gull Wing Assembly..................................................................................................... 81
Center Section fittings..................................................................................................81
Flatback Mounting Center Section...............................................................................82
Relief Valve Bracket and Fittings................................................................................. 82
Center Section Hose Installation................................................................................. 83
Primary Wing Cylinder Installation............................................................................... 84
Primary Wing Fold Linkage..........................................................................................85
Primary Wing Cylinder Fittings and Hoses.................................................................. 86
Secondary Wings.........................................................................................................87
Secondary Wing Linkage............................................................................................. 89
Secondary Wing Cylinders and Fittings....................................................................... 91
Flatback Mounting.......................................................................................................92
Pump Drive Mounting.................................................................................................. 93
Hose Retainers............................................................................................................ 99
Hose Support Clamps..................................................................................................100
Gauge Wheel Mounting............................................................................................... 101
Depth Collar Holders................................................................................................... 102
Gull Wing and Wheel Lift Hydraulic Hoses.................................................................. 103
Primary Wing Hydraulics............................................................................................. 104
Charging System......................................................................................................... 106
Coulter Assembly......................................................................................................... 107
Liquid Injection Assembly.............................................................................................108
Pump Drive.................................................................................................................. 115
Manifold Assembly....................................................................................................... 121
Sight Gauge.................................................................................................................125
Tank Plumbing............................................................................................................. 127
Bottom Fill Plumbing.................................................................................................... 128
Gauge and Manual Holder...........................................................................................134
Light Kit Installation......................................................................................................135
1
INTRODUCTION
AT4010 Task
Illustrations
Welcome toProcedures
Thurston Manufacturing Company. Our goal is to provide
quality products and services to our customers. The company’s BLU-JET
products have a reputation for quality, excellence in design and proven
durability. Energetic, resourceful and continuous improvement goals in
Environmental, Safety, Quality, Production and Engineering keep our
firm at the cutting edge of technology.
We hope your BLU-JET equipment will give you years of service.
Read this manual carefully. It will instruct you on how to operate and
service your machine safely and correctly. Failure to do so could result
in personal injury and\or equipment damage.
SAFETY INFORMATION
DANGER:
WARNING:
CAUTION:
Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury.
The sign will have the color combination of red and white.
Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury. The sign will have the color combination of orange and black.
Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury. The sign will have the color combination of yellow and black.
NOTE: Indicates a special point of information.
Carefully read and follow all safety signs. Reinstall safety signs that
are damaged or missing.
Right-hand and left-hand sides of the implement are determined by
facing in the direction the implement will travel when going forward.
2
Warranty is provided for customers who operate and maintain their
equipment as described in this manual. Warranty registration is
accomplished by the dealer completing and forwarding the WARRANTY
REGISTRATION FORM to Thurston Manufacturing Company. It is in your
best interest to insure that this has been done.
INTRODUCTION
AT4010 Task
Procedures
Illustrations
For your convenience we have four easy ways to register your warranty.
• Call our toll free number and ask for warranty registration. 1-800-658-3127
• Fax completed warranty registration form.
Fax: 402-385-3043
• Register on-line in warranty page at
www.blu-jet.com
• Complete and return registration form.
Thurston Manufacturing Company Warranty does not cover the following:
1) Cleaning, transporting, mailing and service call charges.
2) Depreciation or damage caused by normal wear, accidents,
improper protection or improper use.
See complete Warranty for details.
Serial number is
located from the
rear on the righthand side front.
Serial Number
Record your implement model and serial number in the space provided
below. Your dealer needs this information to give you prompt, efficient
service when you order parts.
MODEL NO.__________________________
SERIAL NO.__________________________
DATE PURCHASED___________________
3
DEALER CHECKLIST
AT4010 Task
Procedures
Illustrations
To The Dealer:
Inspect the implement thoroughly after assembly to be certain it is
functioning properly before delivering it to the customer. The following
checklist is a reminder of points to cover. Check off each item as it is
found satisfactory or after proper adjustment is made.
PRE-DELIVERY CHECKLIST
1. All hardware properly tightened
2. Lubrication of grease fittings
3. All decals properly located and readable
4. Other adjustments for machine level height, etc.
5. Overall condition (touch up any scratches, clean and
polish)
6. Operator’s manual
DATE SET UP_______________________________
SIGNATURE________________________________
DELIVERY
Review the operator’s manual with the customer. Explain the following:
1. Safe operation and service
2. Correct machine installation and operation
3. Daily and periodic lubrication and maintenance
4 Daily and periodic inspections
5. Trouble shooting
6. Storing machine
7. Thurston Manufacturing Company parts and service
8. Have the customer write the machine model and serial
number in space provided in manual introduction.
9. Give customer the operator’s manual and encourage the customer to read the manual carefully.
10.Completion and mailing of warranty registration form.
DATE DELIVERED__________________________
SIGNATURE_______________________________
MODEL NO.________________________________
SERIAL NO.________________________________
4
To The Owner
AT4010 Task
Procedures
Illustrations
you for your recent purchase of a new BLU-JET
implement. The primary objective of Thurston Manufacturing
Company is to build and provide you with a quality product.
However, in the event that a problem does occur, it is
imperative that your warranty registration is on file in order to
accurately respond to your specific service circumstances.
For your convenience we have four easy ways to register
your warranty:
Thank
• Call our toll free number and ask for Register
warranty registration.
1-800-658-3127
Warranty
• Fax your completed warranty
registration form.
One of
1-402-385-3043
Four
Ways
• Register on-line at:
www.blu-jet.com
• Complete and mail the warranty
registration form.
This manual has been prepared to assist you in the assembly
of your new machine and contains information pertaining
to safety, operations and all of its parts. Our personnel in
sales and service are always available to assist you when
questions arise concerning the assembly or operations of
your tool bar.
When ordering parts, please refer to part numbers and
descriptions as listed throughout this book. All parts and
whole goods will be shipped FOB Thurston, Nebraska. Or
FOB your regional distributor. Always check merchandise
immediately upon receipt for damage or shortage. Note any
discrepancy on carrier’s bill of lading and notify Sender within
10 days. Returned goods will be subject to a 15% restocking
charge. Thurston Manufacturing Company reserves the right
to make improvements and modifications on equipment
without obligation to change previously built equipment. All
prices are subject to change without notice.
5
Limited Warranty
AT4010 Task
Procedures
Illustrations
Thurston Manufacturing Company warrants each new BLU-JET machine
primary framework to be free from defects in material and workmanship for a period
of five (5) years, normal wear of wearing parts excepted. Thurston Manufacturing
Company further warrants each new BLU-JET product to be free from defects in
material and workmanship, normal wear of wearing parts excepted, for a period
of one (1) year. All accessories purchased and resold by Thurston Manufacturing
Company will be warranted according to their respective manufacturer. Tires on
BLU-JET equipment are warranted through their respective tire manufacturers and
their network of dealers in your local area.
Warranty begins from date of delivery to the original purchaser and applies
to all new BLU-JET products that have not been altered and are being used for the
intended purpose. Negligence, abuse or modification of equipment manufactured
by or purchased and resold by Thurston Manufacturing Company will void this warranty.
The obligation of Thurston Manufacturing Company to honor this warranty
is limited to the repair or replacement of defective merchandise, to the original purchaser, subject to inspection of equipment in question by an authorized Thurston
Manufacturing Company sales or service technician. In the USA, freight of warranty
replacement parts including main frame centers and wings will be prepaid for a
period of one (1) Year by Thurston Manufacturing Company. Shipments of repaired
or replaced parts including main frame centers and wings after one year will be paid
by the customer.
Return of defective goods must be made within thirty (30) days of failure to
Thurston Manufacturing Company, Thurston, Nebraska USA or to the nearest authorized BLU-JET Distributor or Rep Sales and service outlet.
Thurston Manufacturing Company will not be held responsible for any repair
charges made by customers without prior written consent and prior equipment
inspection by an authorized Thurston Manufacturing Company sales or service
technician.
This warranty shall not be interpreted to render liability for injury or damages of any kind, direct, consequential or contingent to person or property. This
warranty does not extend to loss of crops, economic and/or commercial loss, loss
because of delay in crop production or any expense incurred for labor, supplies,
substitute machinery, rental or for any other reason. This warranty is subject to
any existing condition of supply, which may directly affect Thurston Manufacturing
Company’s ability to obtain materials of manufacture and delivery of replacement
parts.
Thurston Manufacturing Company reserves the right to make improvements
in design and changes in specifications at any time without incurring any obligation
to owners of units previously sold.
No one is authorized to alter, modify or enlarge this warranty nor its exclusions, limitations and reservations. Thurston Manufacturing Company makes no
representations or warranties, expressed or implied (including implied warranties of
merchantability and fitness), except for those set forth in Thurston Manufacturing
Company’s current applicable published warranty policies and procedures.
Layton W. Jensen, President
6
022398\mgmt
Safety
AT4010 Task
Procedures
RECOGNIZE
SAFETY INFORMATIONIllustrations
•
This is the safety-alert symbol. When you see his symbol on your machine or in this manual, be alert to the potential for personal injury. Follow recommended
precautions and safe operating practices.
FOLLOW SAFETY INSTRUCTIONS
•
•
•
•
•
Carefully read all safety messages in this manual and on your machine safety signs. Keep safety signs in good condition. Replace missing or damaged safety sign.
Learn how to operate the machine and how to use controls properly.
Do not let anyone operate without instruction.
Keep your machine in proper working condition.
Unauthorized modification to the machine may
impair the function and\or safety and affect machine life.
PROTECT CHILDREN AND BYSTANDERS
• Before you back, LOOK CAREFULLY behind for
children.
• Clear area of children, pets and bystanders.
HIGHWAY AND TRANSPORT OPERATIONS
Adopt safe driving practices:
•
•
•
•
•
•
•
•
•
•
Keep the brake pedals latched together at all times. NEVER USE INDEPENDENT BRAKING WITH MACHINE IN TOW AS LOSS OF CONTROL AND/OR UPSET OF UNIT CAN RESULT.
Always drive at a safe speed relative to local
conditions and ensure that your speed is low enough for a emergency stop to be safe and secure. Keep speed to a minimum.
Reduce speed prior to turns to avoid the risk of
overturning.
Avoid sudden uphill turns on steep slopes.
Always keep the tractor or towing vehicle in
gear to provide engine braking when going downhill.
Do not coast.
Do not drink and drive.
Comply with state and local laws governing highway
safety and movement of farm machinery on public roads.
Use approved accessory lighting and necessary
warning devices to protect operators of other vehicles on the highway during daylight and nighttime transport.
The use of flashing amber lights is acceptable in most
localities. However, some localities prohibit their use.
Local laws should be checked for all highway lighting
and marking requirements.
When driving the tractor and equipment on the road
or the road or highway under 40 kph (20 mph) at night
or during the day, use flashing amber warning lights
and a slow moving vehicle (SMV) identification emblem.
7
Safety
AT4010 Task
Procedures
Illustrations
HIGHWAY AND TRANSPORT OPERATIONS
•
•
•
•
Plan your route to avoid heavy traffic.
Be a safe and courteous driver. Always yield to oncoming
traffic in all situations, including narrow bridges,
intersection, etc.
Be observant of bridge loading ratings. Do not cross
bridges rated lower than the gross weight at which you are operating.
Always operate equipment in a position to provide
maximum visibility at all times. Makes allowances for
increased length and weight of the equipment when
making turns, stopping the unit, etc.
TRANSPORT SAFETY
•
•
•
•
A safety chain will help control drawn equipment should it accidentally separate from the drawbar. Attach the chain to the tractor drawbar support or other anchor location. Provide only enough slack in the chain to permit turning.
Use hydraulic cylinder transport lockup during road transportation.
Tank Fill Gallons
0
600
750
1000
1400
Maximum road speed is 20 m.p.h. with an empty tank.
Maximum
Highway
20 m.p.h.
20 m.p.h.
15 m.p.h.
10 m.p.h.
5 m.p.h.
Maximum
Application Speed
12 m.p.h.
12 m.p.h.
12 m.p.h.
12 m.p.h.
10 m.p.h.
AVOID HIGH PRESSURE FLUIDS
•
•
•
•
•
Escaping fluid under pressure can penetrate the skin causing serious injury.
Avoid the hazard by relieving pressure before
disconnecting hydraulic or other lines. Tighten all connections before applying pressure.
Search for leaks with a piece of cardboard. Protect hands and body from high pressure fluids.
If an accident occurs, see a doctor immediately.
DISPOSE OF FLUIDS PROPERLY
8
•
•
•
Improperly disposing of fluids can harm the environment and ecology. Before draining any fluids, contact your local environmental agency for the proper waste disposal methods.
Use proper container when draining fluids. Do not use food or beverage containers that may mislead someone into drinking from them.
DO NOT pour oil into the ground, down a drain, or into a stream, pond, or lake. Observe relevant environmental protection regulations when disposing
of oil and other harmful waste.
Operating Instructions
AT4010 Task
Procedures
Illustrations
1.
NOTE:
Implement
hitch weights are designed to match
tractor size
ranges. Check the following
chart to
confirm your
particular
implement
specification.
The tractor must be equipped with a drawbar and a draw-
bar safety chain clevis. For rigid frame tractors equipped with swinging drawbar, the drawbar must be located in a fixed position in the center of the tractor. Refer to your tractor operators manual for drawbar adjustment and drawbar operating instructions.
Tractor to
tool bar
connection
2.
Before connecting the tool bar to the tractor drawbar, raise the tractor three point hitch (if equipped) to prevent interference between the implement and the tractor.
Connect the tool bar to tractor drawbar ONLY. DO NOT connect the tool bar to any other part of the tractor. Connect the tool bar clevis to the tractor drawbar with hitch pin. Install the safety chain through the tractor drawbar support bracket.
Safety
hitch pin
3. Always use a safety hitch pin of the correct diameter. Make sure that the hitch pin is locked in place with a safety type lock pin or other locking device.
Safety
chain
4.
Hitch
Category
I
II
III
IV
Engine
HP Range
47
20
133
40
227
80
400
100
Generic Photo
Drawbar
Vertical Load Pounds
1,405
731
3,597
1,236
5,957
2,248
10,341
4,777
Always use a safety chain between the toolbar and the tractor. Install the chain to the tractor drawbar support bracket. Support the center of the chain with a clevis installed to the tractor drawbar.
WARNING: In case the tractor hitch pin is lost during transporting. The safety chain must be attached between the implement
and tractor to prevent separated implement from running freely
and causing damage or injury.
WARNING: Do not move articulated tractor steering wheel
until everyone is clear of the equipment. Moving the steering
wheel can swing or move attached equipment which could
cause serious personal injury.
WARNING: Tractor drawbar must be in a fixed position before
transporting implement. Implement will sway or slam against
tractor resulting in equipment damage or injury to personnel.
9
Operating Instructions
AT4010 Task
Remote
hydraulic
NOTE:
Always
connect the
hoses so
the toolbar
raises when
the tractor remote
control
lever is
moved
rearward
and lowers
when the
lever is
moved
forward.
Procedures
5.
Illustrations
Connect the toolbar hydraulic hoses to the tractor remote couplers. The 3/8” hoses supply oil to the toolbar lift cylinders. The 1/4” hoses supply oil to the wing fold cylinders.
WARNING: Hydraulic fluid escaping under pressure can have
enough force to penetrate the skin. Hydraulic fluid may also
infect a minor cut or opening in the skin. If injured by escaping
fluid, see doctor at once. Serious infection or reaction can result
if medical treatment is not given immediately. Make sure all
connections are tight and that hoses and lines are in good
condition before applying pressure to the system. Relieve all
pressure before disconnecting the lines or performing other work
on the hydraulic systems.
Remote
hydraulic
6.
It may be necessary to tie the hydraulic hoses up to keep them away from the hitch area. A tarp strap around the hoses and between the two point arms works well.
Leveling
mainframe
7.
Before leveling the machine
tire pressure should be checked.
Inflate mainframe tires to
58 P.S.I. Before beginning operation of this machine the mainframe must be level. Place toolbar on level surface. Adjust the hitch up or down in the tongue connector and connect to tractor.
Jack stand
8. Pull ring on drop leg jack
plunger to lower or raise
sand pad.
Ring
10
Operating Instructions
AT4010 Task
Procedures
Attaching
electrical
harness
9. Attach 7 pin electrical harness
before road transport.
Starting
depth
collar
depth
control
10. Before road transport install
lock collars and 2” depth
collars
Illustrations
10a. Use 4-1/4”depth collars
as starting depth. Adjust
as desired.
Depth collar storage
CAUTION:
Primary
wing fold
cylinders.
hydraulics
must be in
float position
while
opertating
in the field.
Generic Photo
11. Loosen carriage bolts and Coulter
adjust coulter shanks in shank
flatback until the blade is adjustments
running at a depth of 4 to 5 inches.
11
Operating Instructions
AT4010 Task
Primary
wing
lubrication
Gull wing
and
Standard
Procedures
12. Grease primary wing hinge on both sides.
(Gull wing deluxe fold toolbar)
NOTE:
Grease all
zerks daily.
13. Grease all secondary wing
linkage zerks on both sides.
(Gull wing deluxe fold toolbar)
Coulter
pivot shaft
lubrication
14. Grease all coulter arm pivots
The plug on the coulter hub can be removed. A zerk can be installed. Hub and spindle
assembly should be greased twice seasonally
12
Illustrations
Operating Instructions
AT4010 Task
Arm hinge
lubrication
Procedures
Illustrations
15. Grease the zerk in the center of the arm hinge area.
Lubricate every day.
Rear
opening to
access lift
arm zerk.
Pump
lubrication
16. Grease the zerks on the pillow
block bearing at the bottom of the pump assembly.
Bottom fill
plumbing
screen
17. Screen should be checked and cleaned periodically.
Bottom fill
valve
operation
18. After the tank is filled open valve before engaging pump.
NOTE:
Do not
engage
pump until
valve is
opened.
Open
Closed
Closed
Open
13
Operating Instructions
AT4010 Task
Procedures
Road
transport
19. Before road transport raise
tool bar. Install transport locks
and 1-1/2” depth collars as on both cylinders.
Emergency
water tank
operation
and
maintenance
20. Location of Nine-gallon
emergency water tank/toolbox. Change water daily to provide fresh clean water to flush exposed skin or eyes. Drain water daily in cold temperatures to prevent freezing and bursting tank.
21. In case of exposure to fertilizer, open faucet or pull top end of hose loose to flush exposed part of body. Remove contaminated clothes as soon as possible.
22. Check tire pressure.
Tire
maintenance (52 lbs. PSI)
14
Check wheel lugs
(Torque to 250-265 ft. lbs.)
Illustrations
High Pressure Coulter Injection System Nozzle Calibration
Work sheet
AT4010 Task
Procedures
Illustrations
Calibration of these systems involves two separate sets of calculations. The
first being a procedure of setting rate and the second being a procedure of
obtaining system pressure.
FIRST:
These systems utilize a positive-displacement, ground-driven,
piston pump to establish the GPA (gallon per acre) rate.
Because the pump is ground-driven, this rate will be very
consistent provided you do not exceed the pumps capacity or
pressure ratings (120 PSI Maximum).
SECOND: The injection system nozzles are what determine system
operation pressure at a particular flow rate and ground speed.
Because the system requires nozzle pressure in the 60 PSI to 120 PSI range to inject fertilizer into the soil properly, it
becomes necessary to size the nozzle correctly to maintain this 60-120 PSI optimum operating pressure at various speeds. In effect, the operating speed is limited by the range
of pressure necessary for proper injection system operation.
Remember that nozzle size has no affect on rate, only system operating
pressure.
High Pressure Injection System Pump Calibration Work sheet
Step 1: Rate Calculation (gallons per acre)
.
Actual pounds of nitrogen per acre desired-. percent
of nitrogen in solution equals pounds of solution per
acre
.
Actual N -. % of N = lbs. solution per acre
Examples:
100 lbs. of actual N desired .28 (% of N in solution)
= 357 lbs. per acre
-..
100 lbs. of actual N desired .32 (% of N in solution)
= 312 lbs. per acre
-..
Step 2: Pounds per acre of solution-.. weight per gallon of solution equal GPA
(GPA= gallons per acre of solution)
lbs. solution per acre -.. weight per gallon = GPA
Examples:
357 lbs. of 28% N solution 10.65 lbs. per gallon
= 33.5 GPA
-..
312 lbs. of 32% N solution 11.4 lbs. per gallon
.-. = 27.37 GPA
Step 3: Use the John Blue, pump setting, slide-rule chart. The standard
BLU-JET sprocket combination is 18 to 50.
Step 4: Loaded Radius:
We recommend using a loaded radius of 10” for the standard
BLU-JET tire drive wheel when used with the John Blue
LM 4450 pump.
Add 1/2” to the loaded radius if soil builds up on the small tire in wet
conditions.
15
High Pressure Coulter Injection System Nozzle Calibration
Work sheet
AT4010 Task
Procedures
Illustrations
Step 5: Swath width is the number of rows being applied (Example: A 15 row
30” machine will cover 16 rows.) times the spacing between the rows.
Rows x Spacing = Swath width
16 rows x 30” = 480” (swath width)
Step 6: Example:
1. Using the chart, align loaded radius (10”) with 18 to 50 sprocket
combination setting.
2. Using the chart, align swath width (480”) with arrow under sprocket ratio.
3. Using the chart, GPA rate (LM 4450) pump) from step 2 above
will align with correct pump setting.
Once the correct pump setting has been obtained from the pump calibration
work sheet it becomes necessary to select a nozzle size that will result in a
system operating pressure that falls within the recommended range of 60 PSI
to 120 PSI. It is important to remember that GPA rate will not be affected by
changing nozzle sizes. The only way the GPA rate will change is if you
change pump settings. A gauge is provided to double check calculations
and monitor pressure during operation.
To simplify calibration we supplied a chart based on 28% nitrogen solution
in 30” row spacings.
Example: Using the 30” spacing chart, with 7 MPH as the target operating
speed and 115 lbs. N/acre as the target rate; you can see that nozzle size
4916-95 will produce 80 PSI @ 7 MPH. Also if you look under the 8 MPH
column you will see that this nozzle size will produce 100 PSI.
It is recommended that a mid-range pressure of 80 to 100 PSI is used to
allow for speed variances in field operation, if possible.
It is recommended that the stream stabilizer nozzle inserts always be used
with these nozzles to improve the solid-stream characteristics of the spray
pattern and consequently the injection and overspray reduction characteristics of nozzle. These stainless steel nozzle orifices are commercially
available almost everywhere and there are several sizes available between
those on our chart if needed.
It is recommended that a fine line (80 mesh) stainer be used on extremely
low rate applications to prevent plugging nozzles.
Helpful Hints:
If the actual applied rate is not correct after system calibration has be completed, the cause is probably slippage of the pump ground drive wheel
tire. To remedy this, you should increase the spring pressure on the tire. If
extremely difficult conditions continue to cause slippage, increase slightly.
16
30 Inch Spacing Rate Chart
AT4010 Task
Procedures
Illustrations
The 4916 series of orifices are available in many sizes falling between those listed on this chart.
* Standard equipment sizes.
17
AT4010 Task
JetStream Coulter Injection
22
Inch
Rate
ChartNozzles
Output Spacing
of Straight
Stream
Procedures30 Inch Spacing
Illustrations
Gallons per Acre
GPM
22 Inch Spacing
10.65 lb./gal
5
6
7
8
9
10
11
12
Orifice #
PSI
28%
mph mph mph mph mph mph mph mph
60
0.320
17.3 14.4 12.3 10.8 9.6
8.6
7.8
7.2
4916 49
80
0.369
19.9 16.6 14.2 12.5 11.1 10.0 9.1
8.3
100
0.413
22.3 18.6 15.9 13.9 12.4 11.1 10.1 9.3
120
0.452
24.4 20.3 17.4 15.3 13.6 12.2 11.1 10.2
60
0.432
23.4 19.5 16.7 14.6 13.0 11.7 10.6 9.7
4916 57
80
0.499
27.0 22.5 19.3 16.9 15.0 13.5 12.3 11.2
100
0.558
30.1 25.1 21.5 18.8 16.7 15.1 13.7 12.6
120
0.612
33.0 27.5 23.6 20.6 18.3 16.5 15.0 13.8
60
0.528
28.5 23.8 20.4 17.8 15.8 14.3 13.0 11.9
*4916 63
80
0.610
32.9 27.4 23.5 20.6 18.3 16.5 15.0 13.7
100
0.682
36.8 30.7 26.3 23.0 20.5 18.4 16.7 15.3
120
0.747
40.3 33.6 28.8 25.2 22.4 20.2 18.3 16.8
60
0.652
35.2 29.3 25.2 22.0 19.6 17.6 16.0 14.7
*4916 70
80
0.753
40.7 33.9 29.0 25.4 22.6 20.3 18.5 16.9
100
0.842
45.5 37.9 32.5 28.4 25.3 22.7 20.7 18.9
120
0.922
49.8 41.5 35.6 31.1 27.7 24.9 22.6 20.8
60
0.810
43.7 36.4 31.2 27.3 24.3 21.9 19.9 18.2
*4916 78
80
0.935
50.5 42.1 36.1 31.6 28.1 25.2 23.0 21.0
100
1.045
56.5 47.0 40.3 35.3 31.4 28.2 25.7 23.5
120
1.145
61.8 51.5 44.2 38.6 34.4 30.9 28.1 25.8
60
0.984
53.2 44.3 38.0 33.2 29.5 26.6 24.2 22.1
*4916 86
80
1.137
61.4 51.1 43.8 38.4 34.1 30.7 27.9 25.6
100
1.271
68.6 57.2 49.0 42.9 38.1 34.3 31.2 28.6
120
1.392
75.2 62.6 53.7 47.0 41.8 37.6 34.2 31.3
60
1.201
64.9 54.1 46.3 40.5 36.0 32.4 29.5 27.0
*4916 95
80
1.387
74.9 62.4 53.5 46.8 41.6 37.4 34.0 31.2
100
1.551
83.7 69.8 59.8 52.3 46.5 41.9 38.1 34.9
120
1.699
91.7 76.4 65.5 57.3 51.0 45.9 41.7 38.2
60
1.524
82.3 68.6 58.8 51.4 45.7 41.1 37.4 34.3
4916 107
80
1.760
95.0 79.2 67.9 59.4 52.8 47.5 43.2 39.6
100
1.967
106.2 88.5 75.9 66.4 59.0 53.1 48.3 44.3
116.4 97.0 83.1 72.7 64.7 58.2 52.9 48.5
120
2.155
60
1.917
103.5 86.2 73.9 64.7 57.5 51.7 47.0 43.1
4916 120
80
2.213
119.5 99.6 85.4 74.7 66.4 59.8 54.3 49.8
100
2.474
133.6 111.3 95.4 83.5 74.2 66.8 60.7 55.7
120
2.710
146.4 122.0 104.5 91.5 81.3 73.2 66.5 61.0
The 4916 series of orifaces are available in many sizes falling between those listed on this chart.
* Standard equipment sizes.
18
30 Inch Row Spacing (15R30) Gull Wing
AT4010 Task
Procedures
Illustrations
Mark out
row spacings
on toolbar
Gauge Wheel
Gauge Wheel
19
30 Inch Row Spacing (17R30) Gull Wing
AT4010 Task
Procedures
Marking out
row spacings
on toolbar
Gauge Wheel
Gauge Wheel
20
Illustrations
22 Inch Row Spacing (19R22) Gull Wing
AT4010 Task
Procedures
Illustrations
Mark out
row spacings
on toolbar
Gauge Wheel
Gauge Wheel
AAM 2822
Offset Flatback
Bracket
Qty 6
21
22 Inch Row Spacing (23R22) Gull Wing
AT4010 Task
Procedures
Illustrations
Marking out
row spacings
on toolbar
Gauge Wheel
NOTE:
AAM 2822
is placed on
the front of
the bar
Gauge Wheel
AAM 2822
Offset Flatback
Bracket
Qty 8
22
30 Inch Row Spacing (15R30) Gull Wing (Duals)
AT4010 Task
Procedures
Illustrations
Mark out
row spacings
on toolbar
Gauge Wheel
Gauge Wheel
23
20 Inch Row Spacing (23R20) Gull Wing
AT4010 Task
Procedures
Illustrations
Mark out
row spacings
on toolbar
AAM 2721
15 x 4 offset
bracket
Gauge Wheel
AAM 2822
Offset Flatback
Bracket
Qty 4
Gauge Wheel
AAM 2721
15 x 4 offset
bracket
24
18 Inch Row Spacing (23R18) Gull Wing
AT4010 Task
Procedures
Illustrations
Mark out
row spacings
on toolbar
AAM 2721
15 x 4 offset
bracket
Gauge Wheel
Gauge Wheel
AAM 2721
15 x 4 offset
bracket
25
15 Inch Row Spacing (29R15) Gull Wing
AT4010 Task
Procedures
Mark out
row spacings
on toolbar
AAM 2721
15 x 4 offset
bracket
Gauge Wheel
AAM 2822
Offset Flatback
Bracket
AAM 2822
Offset Flatback
Bracket
Gauge Wheel
AAM 2721
15 x 4 offset
bracket
26
Illustrations
36 Inch Row Spacing (12R36) Gull Wing
AT4010 Task
Procedures
Illustrations
Mark out
row spacings
on toolbar
AAM 2822
Offset Flatback
Bracket
Gauge Wheel
Gauge Wheel
AAM 2822
Offset Flatback
Bracket
27
38 Inch Row Spacing (12R38) Gull Wing
AT4010 Task
Procedures
Mark out
row spacings
on toolbar
Gauge Wheel
AAM 2822
Offset Flatback
Bracket
AAM 2822
Offset Flatback
Bracket
Gauge Wheel
28
Illustrations
40 Inch Row Spacing (12R40) Gull Wing
AT4010 Task
Procedures
Illustrations
Mark out
row spacings
on toolbar
AAM 2822
Offset Flatback
Bracket
Gauge Wheel
Gauge Wheel
AAM 2822
Offset Flatback
Bracket
29
AT4010 Main Frame
AT4010 Task
Procedures
Illustrations
Bundle
Number
AAM 2735
NOTE:
Right-hand
and left-hand
as viewed from
the rear.
18
17
21
19
20
22
5
12
4
10
16
15
2
13
8
9
11
14
7
6
1
3
30
AT4010 Main Frame
AT4010 Task
Bundle
Number
AAM 2735
Procedures
Ref. Req.
1. 1
2. 1
3. 1
4. 4
5. 1
6. 2.75
7. 2
8. 8
9. 8
10. 8
11. 2
12. 4
13. 4
14. 2
15. 12
16. 12
17. 2
18. 1
19. 1
20. 1
21. 1
22. 38 ft.
Part No. AM 3638
AM 3648
AM 3649
AM 4432
AP 2365
AP 2749-0
BM 3496
BP 3033
BP 3034
BP 3042
BP 3135
BP 3217
BP 3352
BP 3375
BP 3441
BP 3442
CP 2040
CP 2042
CP 2043
CP 2065
CP 2550
MP 0049
Illustrations
Description
Arm, toolbar lift AT combo liquid application
Frame, main, AT4610
Tongue, AT4610
Bracket, tank strap adjustment, 2” strap
Tank, 1400 gallon, 30 degree cone bottom
Trim, 1/4”
Pin, 1-3/4” x 10-3/4” OAL, W/21/32” hole, plated
Washer, flat, 3/4”, plated, STD type A, series W
Nut, hex, 3/4”-10, grade 2, plated
Nut, hex, 1/2”-13, grade 2, plated
Hex cap screw, 5/8”-11 x 3-1/2”, grade 5, plated
Hex cap screw, 1/2”-13 x 5”, all thread, grade 8
U-bolt, 3/4”-10 x 6” x 5-7/16”, plated (Small radius)
Nut, hex lock, 5/8-11, Nylock
Hex cap screw, 3/4”-10 x 2”, grade 8, plated
Nut, hex lock, 3/4”-10 top lock, grade C, plated
Tank outlet fitting 1/2” FPT, fits 1-3/8” hole
Hooded vent, 2” MPT poly w/screen
Hooded vent, 2” MPT poly wo/screen
Adapter 3” MPT x 3” flange
Tank outlet fittings, 2” fits 3” hole
Tank strap, 2” bulk, polyester webbing, Blue
31
Parts PKG00202
AT4010 Task
Ref.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
31.
32.
33.
34.
35.
36.
37.
38.
39.
40.
41.
42.
43.
44.
45.
46.
47.
48.
49.
32
Procedures
Req.
1
1
1
1
1
1
8
2
1
1
9
1
4
2
4
1
1
1
1
1
1
1
1
2
3
1
2
27
27
1
9
1
2
4
4
1
4
6
6
6
26
4
2
8
26
2
20
6
1
1
Part No. 41000011
AAM 2423
AM 2144
AM 2145
AM 2570
AM 3527
AM 4015
AM 4421
AM 7640
AP 2137
AP 2215
AP 2231
AP 2234
AP 2284-1
AP 2407
AP 2472
AP 2483
AP 2497
AP 2543
AP 2688
AP 2693
AP 2850
AP 2914
AP 2969
AP 2992
AP 4254
BM 3635
BP 3001
BP 3002
BP 3003
BP 3005
BP 3006
BP 3015
BP 3038
BP 3039
BP 3096
BP 3097
BP 3108
BP 3158
BP 3159
BP 3197
BP 3215
BP 3295
BP 3335
BP 3442
BP 3577
DP 4086
DP 4296
AM 4422
BP 3500
Illustrations
Description
Lighting kit, AT liquid applicator Transport chain kit, 30,000#
Hitch, clevis
Bracket, hitch, storage
Crank W/grip, 80 degree long TMC Blue
Jack, 9TW25DL, W/mtg, plate, AT3000
Hose retainer, closed loop, 6” x 7” mounting
Bracket, tank mounting, 9 gal AT4000
Bracket, mounting, manual holder
Tank, 9 gallon, fresh water safety
Decal, BLU-JET, 3 x 8
Decal, Fema, 2-1/2” x 1-1/2”
Decal, Danger stand clear falling wing
Hose retainer, 7 x 7 w/plastic caps
Snap ring, 1” external heavy duty
Decal, Caution, avoid pump damage
Decal, Danger, falling from equipment
Decal, Caution, AT3000 primary wing hydraulic in float
SMV mounting socket
Paint, spray can, Blue, 12 oz.
Paint, spray can, Black, 12 oz.
Perfect hitch, CAT lll, Black
Decal, Warning, high pressure fluid
Decal, Warning, pinch point, 2-1/2” x 4”
Decal, AT4010, JetStream Injection
Manual holder, Black, 01-315
Pin, 1” x 8-3/4” usable
Nut, hex, 3/8”-16, grade 2, plated
Washer, lock, 3/8”, plated
Nut, hex lock, 3/8”-16, grade 2, plated
Hex cap screw, 3/8”-16 x 1-1/2”, grade 5, plated
Hex cap screw, 3/8”-16 x 1”, grade 5, plated
Washer, flat, 3/8”, plated
Nut, hex, 5/8”-11, grade 2, plated
Washer, lock, 5/8”, plated
Hex cap screw, 3/8”-16 x 2-1/2”, grade 5, plated
Hex cap screw, 5/8”-11 x 1-1/2”, grade 5, plated
Hex cap screw, 5/16”-18 x 1”, grade 5, plated
Washer, lock, 5/16”, plated
Washer, flat, 5/16”, plated
Hex cap screw, 3/4”-10 x 2-1/2”, grade 8, plated
Machinery bushing, 1-1/2” OD x 1” ID, 14 GA, plated
Nut, hex lock, 1”-8 Nylock
U-bolt, 3/8”-16 x 7W x 8L, plated
Nut, hex lock, 3/4”-10 top lock, Grade C, Plated
Hex cap screw, 1”-8 x 7-1/2”, grade 8, plated
Cable tie, 11-3/8” standard
Cable tie 33”
Bracket, SMV Mounting
Pin hair clip, 3/16”
Part of PKG00202
AT4010 Task
Procedures
Illustrations
AAM 2423 Transport Chain Kit
b
Ref. Req. Part No.
Description
a.
1 AP 2195Transport chain, 30,000#, 7/16”
b.
1 AP 2469Decal, safety chain
c.
1 BM 3498Bushing, safety chain 1-3/4” OD
x 1.125 ID x 4”
d.
1 BP 3051Pin, 1” x 6”, hitch, plated
e.
1 BP 3511Pin, cotter, 3/16”
d
a
e
c
7
10
30
33 39
28 27
37
9
39
37
33
37
33
39
Safety Tank
Ref. Req.
Part No.
Description
7.
2 AM 4421
9.
1
AP 2137
10.
1
AP 2215
27.
4
BP 3001
28.
4
BP 3002
30.
4
BP 3005
33.
6
BP 3158
37.
6
BP 3108
9 Gallon Tank Mounting Bracket
AT4000
9 Gallon Fresh WaterSafety Tank
Decal BLU-JET3” x 8”
3/8-16 Hex Nut Grade 2
3/8” Lock Washer
Hex cap screw, 3/8”-16 x 1-1/2”,
grade 5, plated
5/16” Lock Washer
5/16-18 x 1” Hex Cap Screw
Grade 5
39.
5/16” Flat Washer
6
BP 3159
Part of Bundle 41000011 Light Kit
SMV Kit Hardware Set
a.
1
AP 2543 SMV Mounting Socket /With Hardware
b.
1
BP 3006 Hex cap screw, 3/8”-16 x 1” grade 5,
c.
1
BP 3564 Nut, keps, 3/8”-16, plated
c
48. 1
AM 4422
Bracket, SMV Mounting
a
49
28 27
48
30
Hitch Storage Bracket
Ref. Req.
Part No.
Description
3.
1 AM 2145
27.
2
BP 3001
28.
2
BP 3002
30.
2
BP 3005
49. 1
BP 3500
Eye Appointment
Bracket, hitch strage
Nut, hex, 3/8”-16, grade 2, plated
Washer, lock, 3/8”, plated
Hex cap screw, 3/8”-16 x 1-1/2” grade 5, plated
Pin hair clip, 3/16”
3
33
Part of PKG00202
AT4010 Task
Procedures
29
32
4
36
35
33
5
34
25
Illustrations
Ref. Req.Part No.
4. 1
AM 2570
5. 1
AM 3527
29. 1
BP 3003
32. 2
BP 3015
33. 4
BP 3038
34. 4
BP 3039
35. 1
BP 3096
36. 4
BP 3097
Ref. Req. Part No. Description
8. 1
AM 7640 Bracket, mounting, manual holder
25. 1
AP 4254 Manual holder, Black, 01-315
27. 4 UsedBP 3001 Nut, hex, 3/8”-16, grade 2, plated
28. 4 UsedBP 3002 Washer, lock, 3/8”, plated
8 28
27
31
30
30
30.
3 UsedBP 3005
Hex cap screw, 3/8”-16 x 1-1/2”, grade 5, plated
31. 1
BP 3006
Hex cap screw, 3/8”-
16 x 1”, grade 5, plated
Ref. Req. Part No. Description
6.
8 AM 4015 Hose Retainer, close loop 6” x 7” mounting
13. 2 AP 2284-1 Hose Retainer 7” W x 7” L W/ Plastic Caps
27. 16 BP 3001 Nut, hex, 3/8”-16, grade 2, plated
28. 16 BP 3002 Washer, lock, 3/8”, plated
43. 8 BP 3335 U-bolt, 3/8”-16 x 7” W x 8”L, plated
46. 20 DP 4086 Cable tie, 11-3/8” standard
47. 6 DP 4296 Cable tie, 33”
13
27
6
28
46
47
43
34
Description
Crank W/grip, 80 degree
long TMC Blue
Jack, 9TW25DL, W/mtg,
plate, AT3000
Nut, hex lock, 3/8”-16,
grade 2, plated
Washer, flat, 3/8”, plated
Nut, hex, 5/8”-11, grade 2,
plated
Washer, lock, 5/8”, plated
Hex cap screw, 3/8”-16 x
2-1/2”, grade 5, plated
Hex cap screw, 5/8”-11 x
1-1/2”, grade 5, plated
Part of PKG00202
AT4010 Task
Procedures
44
Illustrations
Parts for illustrations A & B
Ref. Req. Part No. Description
40. 26.
BP 3197 Hex cap screw, 3/4”-10 x 2-1/2”, grade 8, plated
44. 26
BP 3442 Nut, hex lock, 3/4”-10 top lock, Grade C, Plated
40
A
B
26
14 41
40
Ref. Req. Part No. Description
14. 4
AP 2407 Snap ring, 1” external heavy duty
26. 2
BM 3635 Pin, 1” x 8-3/4” usable
41. 4
BP 3215 Machinery bushing, 1-1/2” OD
x 1” ID, 14 GA, plated
44
Ref. Req. Part No. Description
19. 1
AP 2688 Paint, spray can, Blue, 12 oz.
20. 1
AP 2693 Paint, spray can, Black, 12 oz.
Ref. Req. Part No. Description
2. 1
AM 2144 Hitch, clevis
45
42
Decals on Page 30
10. 9
AP 2215
11. 1
AP 2231
21
12. 4
AP 2234
15. 1
AP 2472
16. 1
AP 2483
Ref. Req. Part No. Description
17. 1
AP 2497
21. 1
AP 2850 Perfect hitch,
CAT III, Black
22. 1
AP 2914
42. 2
BP 3295 Nut, hex lock,
23. 2
AP 2969
1”-8 Nylock
24. 3
AP 2992
45. 2
BP 3577 Hex cap screw,
a. 1
AP 2469 1”-8 x 7-1/2”, grade 8, plated
Decal, BLU-JET, 3 x 8
Decal, Fema, 2-1/2” x 1-1/2”
Decal, Danger stand clear falling wing
Decal, Caution, avoid pump damage
Decal, Danger, falling from equipment
Decal, Caution, AT3000 primary wing
hydraulic in float
Decal, Warning, high pressure fluid
Decal, Warning, pinch point, 2-1/2” x 4”
Decal, AT4010 4-3/4” x 20-3/4”
Decal, Safety Chain
(Part of Safety Chain Package)
35
Part of PKG00202 4010
AT4010 Task
Procedures
Illustrations
11
10
15
23
23
24
16
a
22
1
17
24
Front Center Section
10
10
Rear Center Section
10
10
Front Secondary Wing
12
10
Rear Secondary Wing
36
Wheel/Axle, AT4010 120”
AT4010 Task
Procedures
Illustrations
Bundle
Number
44100111
NOTE:
Right-hand
and left-hand
as viewed from
the rear.
4
5
1
Part of pkg00180
6
Ref. Req. Part No. Description
1. 2
AAM 2791 Hub & spindle assembly W/bolt on spindle assembly
2. 1
AAM 2804
a. 1
AP 2790
b. 1
AP 2364
c. 1
AP 2363
3. 1
AAM 2805
a. 1
AP 2790
b. 1
AP 2364
c. 1
AP 2363
Wheel, 320/90R46, 149A8,
left-hand assembly
Valve stem, metal
Rim, 46 x 10 x 10, White, -2.25 offset
Tire, 320/90R46, 149A8, traction grip
4. 1
AM 3634
5. 12
BP 3197
6. 12
BP 3442
Axle, 120” Single/146” duals
AT4610, 380/95x38 tries
Hex cap screw, 3/4”-10 x 2-1/2”,
grade 8, plated
Nut, hex lock, 3/4”-10 top lock, grade C, plated
Wheel, 320/90R46, 149A8,
right-hand assembly
Valve stem, metal
Rim, 46 x 10 x 10, White, -2.25 offset
Tire, 320/90R46, 149A8, traction grip
c
b
a
2
Left-hand
3
Right-hand
37
Wheel/Axle, AT4010 120”
AT4010 Task
Procedures
Illustrations
NOTE:
Right-hand
and left-hand
as viewed from
the rear.
Bundle
Number
44100112
3
4
1
Part of pkg00180
2
5
Ref. Req. Part No. Description
1. 2
AAM 2791 Hub & spindle assembly W/bolt on spindle assembly
c
a
2. 2
AAM 2841
a. 1
AP 2790
b. 1
AP 4258
c. 1
AP 4259
Wheel, 380/95 x 38, 14PR,
38x12x10, White
Valve stem, metal
Rim, 38 x 12 x 10, White
W38-10200, 1-1/2” offset
Tire, 380/95x38 14PR
rib implement tubeless
3. 2
AM 3634
4. 12
BP 3197
5. 12
BP 3442
Axle, 120” single/146” duals
AT4610, 380/95x38 tires
Hex cap screw, 3/4”-10 x 2-1/2”,
grade 8, plated
Nut, hex lock, 3/4”-10 top lock, grade C, plated
38
b
Wheel/Axle, AT4010 120”
AT4010 Task
Procedures
Illustrations
NOTE:
Right-hand
and left-hand
as viewed from
the rear.
Bundle
Number
44100113
9
4
5
2
1
3
Part of pkg00180
10
b
6
8
Ref. Req. Part No. 1. 2
AAM 2791
2. 2
AAM 2849
a. 1
AP 2790
b. 1
AP 2867
c. 1
AP 4262
3. 2
AAM 2850
a. 1
AP 2790
b. 1
AP 2867
c. 1
AP 4262
Description
Hub & spindle assembly W/bolt on spindle assembly
Wheel, 12.4 x 38, 14 ply,
38x12x10, 14” offset, LH
Valve stem, metal
Tire, 12.4 x 38, 14 ply
Rim, 38 x 12 x 10, White 14” offset, 1-1/4” BH
Wheel, 12.4 x 38, 14 ply,
38x12x10, 14” offset, RH
Valve stem, metal
Tire, 12.4 x 38, 14 ply
Rim, 38 x 12 x 10, White 14” offset, 1-1/4” BH
4. 1
AM 3657
5. 1
AM 3658
6. -20
AP 2362
7. 20
AP 3899
8. 20
AP 3903
9. 12
BP 3197
10. 12
BP 3442
Axle, 60/120” duals, LH
AT4610, 12.4-38 tires
Axle, 60/120” duals, RH
AT4610, 12.4-38 tires
Nut, hex flange, 3/4”-16
Nut, outer, BS, 1-1/8”-16, NPW13
Nut, inner spool, BS, RH steel/
aluminum, NPW620
Hex cap screw, 3/4”-10 x 2-1/2”,
grade 8, plated
Nut, hex lock, 3/4”-10 top lock, grade C, plated
7
a
c
39
AAM 2791 Hub and Spindle
AT4010 Task
Procedures
Illustrations
12
10
9
8
1
5
11
2
7
3
4
Ref.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
40
6
Req.
1
1
1
1
1
10
1
1
1
1
4
1
Part No. Description
AP 2352 Bearing cone, 460
AP 2355 Pin, cotter, 7/32 x 2”
AP 2356 Washer, spindle, 3” x 1-5/16” x .156
AP 2357 Hub cap
AP 2358 Gasket, hub cap
AP 2362 Nut, hex flange, 3/4”-16
AP 2388 Nut, spindle, 1-1/4”-12
AP 4225 Hub with cups, 10 bolt, 873 11.25 BC, 8.65 pilot
AP 4226 Bearing cone, 33275
AP 4228 Grease seal, CR 33772
BP 3262 Bolt, hex head machine, 5/16”-18 x 1/2”, plated
EM 7279 Weldment, spindle
Wing Extension Kit 30” & Bolt-on Coulter Bar
AT4010 Task
Procedures
AAM 2642
2
Illustrations
3
4
11
1.
2.
3.
4.
2
8
8
8
AM 3533
BP 3034
BP 3035
BP 3139
Wing, extension, 30”
Nut, hex, 3/4”-10, grade 2, plated
Washer, lock. 3/4”, plated
Hex cap screw, 3/4”-10 x 2”, grade 5, plated
AAM 2647 Bolt-on Coulter Bar
1.
2.
3.
4.
5.
4
1
2
16
16
AM 3099
AM 3545
AM 7536
BP 3034
BP 3181
Backing Plate
Tube, 7” x 7” x 1/4” SQ, Tube x 150 (12’6”)
Brace, Bolt-on Frame, Support, STIII
Nut, hex, 3/4”-10, grade 2, plated
Hex Cap Screw, 3/4”-10 x 10”, grade 5, plated
5
4
2
3
1
41
Gull Wing Toolbar
AT4010 Task
Procedures
Illustrations
AAM 2644
Ref. Req. Part No. Description
1. 1
AM 3536 Frame, gull wing center section, AT Liquid
1a. 4
BP 3072
Grease zerk, 1/4”-28
1b. 4
BP 3516
Tension bushing, 2” x 1-3/4” x 1-1/2” OAL
2. 2
AM 3539 Linkage, gull wing, AT liquid tool bar
2a. 2
BP 3516
Tension bushing, 1-1/4” x 1” x 1” OAL
3. 4
AM 3540 Bushing, 1-1/2” OD x 1.024” ID x 1” OAL
4. 2
AM 3541 Depth collar, gull wing cylinder, AT liquid toolbar
5. 8
AM 4410 Assembly, roller AT 4000
5a. 8
BP 3572 Tension bushing, 1-1/4” x 1” x 3/4” OAL
6. 8
AP 2385 Roller, 5” diameter, internal cylinder fold
7. 4
BM 3492 Pin, 1” x 5-1/2” OAL, Plated
8. 2
BP 3516 Tension bushing, 1-1/4” x 1” x 1” OAL
9. 2
DP 4490 Cylinder, hydraulic, 4” x 8”, side ported, SAE-34008SP
PKG00176 Wing, Primary, AT3000
10. 1
AM 3534 Wing, primary, RH, gull wing toolbar, AT liquid
10a. 1
BP 3072
Grease zerks 1/4”-28
11. 1
AM 3535 Wing, primary, LH, gull wing toolbar, AT liquid
11a. 1
BP 3072
Grease zerks 1/4”-28
12. 2
AM 3542 Wing stop, AT liquid gull wing toolbar
13. 2
AM 3543 Linkage, wing fold, single 19”, w/wing stop mount
13a. 2
BP 3072
Grease zerk, 1/4”-28
14. 2
AM 3607 Linkage, wing fold, double, 19”, AT4600
14a. 2
BP 3072
Grease zerk, 1/4”-28
15. 2
BM 3465 Pin, 1-1/4” x 7-3/4” OAL, W/13/32” hole, plated
16. 2
BM 3486 Pin, 1-1/4” x 10-7/16” OAL, W/13/32” hole, plated
17. 2
BM 3664 Pin, 1-3/4” x 16-9/16” OAL W/21/32” hole, plated
18. 8
BP 3038 Nut, hex, 5/8”-11, grade 2, plated
19. 8
BP 3039 Washer, lock, 5/8”, plated
20. 4
BP 3096 Hex cap screw, 3/8”-16 x 2-1/2”, grade 5, plated
21. 2
BP 3135 Hex cap screw, 5/8”-11 x 3-1/2”, grade 5, plated
22. 8
BP 3171 Hex cap screw, 5/8”-11 x 2”, grade 5, plated
23. 4
BP 3205 Machinery bushing, 2-1/2” OD x 1-3/4” ID, 10 GA
24. 2
BP 3295 Nut, hex lock, 1”-8, Nylock
25. 2
BP 3375 Nut, hex lock, 5/8”-11, Nylock
26. 2
BP 3728 Hex cap screw, 1”-8 x 6”, grade 8, plated
27. 4
CP 2660 Nut, hex lock, 3/8”-16, Nylock, A-3097
42
Gull Wing Toolbar
AT4010 Task
Procedures
Illustrations
8
1a
4
10a
2
1
10
7
5
1b
6
9
3
2a
22
5a
12 13 19 18
26
11
24
13a
11a
14
14a
20
23
27
15
14
24 13 18 19
12 22
20
26
17 21 25
16 27
Right-Hand as viewed from the rear.
16
14a
13a
21
20
17
25
20
15
27 23
Left-Hand as viewed from the rear.
27
43
Gull Wing Hydraulics
AT4010 Task
Procedures
Illustrations
19
DP 4494
28
3x8
cylinder
25
22
e
e
17
e
25
g
e
Lift and Gull Wing
c
18
19
17
DP 4490
4x8
27
cylinder
g
c
a
d
25
18
22
DP 4494
28 3 x 8
cylinder
22
25
DP 4490
4x8
cylinder
27
21
a
24 26
d
22 DP 4375
21
4 x 20
cylinder
20
i
Primary Fold
f
19
DP 4375
4 x 20
20 cylinder
17
19 29
j
23
h
f
b
30
21 23
19
19
h
23
21
Primary wing
hoses
8
4
5
21
14
9
44
6 7
3
23
21
22
Lift and gull
wing hoses
Gull Wing Hydraulics
AT4010 Task
PKG00203
Ref. Req.
1. 2
2. 1
3. 1
4. 1
5. 1
6. 8
7. 8
8. 2
9. 2
10. 2
11. 2
12. 2
13. 2
14. 2
15. 1
16. 2
DDP 1136
a. 2
b. 1
c. 2
d. 2
e. 4
f. 2
g. 2
h. 2
i. 1
j. 1
17. 3
18. 2
19. 9
20. 2
21. 4
22. 6
23. 3
24. 1
25. 4
26. 1
27. 2
28. 2
29. 1
30. 1
31. 1
Procedures
Illustrations
Package, Hydraulic Kit
Part No. Description
AM 4817
Bracket, depth collar & lockup storage
AM 3544
Bracket, relief valve mounting, AT liquid
AM 4423
Hose holder strap
AM 7518
Hose holder retainer
AM 2871
Hose retainer, Polyurethane 85A
BP 3001
Nut, hex, 3/8”-16, grade 2, plated
BP 3002
Washer, lock, 3/8”, plated
BP 3003
Nut, hex lock, 3/8”-16, grade 2, plated
BP 3005
Hex cap screw, 3/8”-16 x 1-1/2”, grade 5, plated
BP 3053
Nut, hex, 1/4”-20, grade 2 plated
BP 3054
Washer, lock, 1/4”, plated
BP 3076
Depth collar set, 1-1/4” to 1-1/2” winged
BP 3152
Hex cap screw, 1/4”-20 x 2”, grade 5, plated
BP 3189
Hex cap screw, 3/8”-16 x 3-1/2”, grade 5, plated
BP 3335
U-bolt, 3/8”-16 x 7”W x 8”L, plated
BM 3520
5/16 1018 CR RND x 12 clip pin transport lock
Hose kit, AT liquid Gull Wing
DP 5028
Hose, hydraulic, 3/8” x 36” (3’0”), 10FJX-10FJX
DP 5060
Hose, hydraulic, 1/4” x 24” (2’0”), 6FJX-6FJX
DP 5064
Hose, hydraulic, 3/8” x 24” (2’0”), 10FJX-10FJX
DP 5074
Hose, hydraulic, 3/8” x 162” (13’6”), 10FJX-10FJX
DP 5111
Hose, hydraulic, 1/4” x 30” (2’6”), 6FJX-6FJX
DP 5241
Hose, hydraulic, 1/4” x 52” (4’4”), 6FJX-6FJX
DP 5255
Hose, hydraulic, 3/8” x 56” (4’8”), 10FJX-6FJX
DP 5262
Hose, hydraulic, 1/4” x 162” (13’6”), 6FJX-6FJX
DP 5266
Hose, hydraulic, 1/4” x 18” (1’6”), 6FJX-6FJX
DP 5267
Hose, hydraulic, 1/4” x 32” (2’8”), 6FJX-6FJX
DP 4004
Tee, 6MJ-6MJ-6MJ
DP 4097
Cross, 10MJ-10MJ-10MJ-10MJ
DP 4301
Adapter, 6MJ-8MSAE, 90 degree 6801-6-8
DP 4375-2 Cylinder, Hydraulic, 4” x 20, 3000 PSI, SAE-34020, W/1” spacer
DP 4383
Nipple, pioneer, 8FSAE, 8010-15
DP 4392
Adapter, 8MSAE-10MJIC, straight, 6400-10-8
DP 4394
Adapter, 8MSAE-6MJIC, 6400-6-8
DP 4414
Tee, 10MJC-10FJC-10MJIC run, 6602-10
DP 4418
Elbow, 90 degree, 10MJIC-10FJX, 6500-10
DP 4422
Adapter, 10FJ-6MJ 2406-10-6
DP 4490
Cylinder, hydraulic, 4” x 8”, side ported, SAE-34008SP
DP 4494
Cylinder, hydraulic, 3” x 8” 3000 psi, SAE-33008
DP 4181
Tee, branch, 8MSAE x 6MJ-6MJ, 6803-6-6-8
DP 4563
Valve, relief, RV-5H, prince 1500-3000 psi
AM 3039
Transport cylinder lock
13
12
30
2
11
10
33
6
7
31
1
7
15
6
15
45
Secondary Gull Wing
AT4010 Task
Procedures
6
PKG00175
Illustrations
10
8
13
7
1
11
3
12
4
12
4
2
Right-Hand as viewed from the rear.
7
9
5 11 10
5
9
14
12
4
14
2
1
3
6
12
46
4 Left-Hand as viewed from the rear. 8
Ref.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
Req.
2
2
2
6
2
2
2
2
2
2
4
6
2
2
13
Part No. Description
AM 3532 Wing, secondary, gull wing toolbar, AT liquid
AM 4515 Linkage, secondary wing cylinder, #1, AT5000
AM 4516 Linkage, secondary wing cylinder, #2, AT5000
AP 2407 Snap ring, 1” external, heavy duty
BM 3486 Pin, 1-1/4” x 10-7-16” OAL, W/13/32” hole, plated
BM 3542 Pin, 1” x 4-5/8” useable headed w/groove
BP 3543 Pin, 1” x 4-5/16” useable double grooved, plated
BM 3570 Pin, 1-3/4” x 14” OAL, W/ 21/32” hole, plated
BP 3096 Hex cap screw, 3/8”-16 x 2-1/2”, grade 5, plated
BP 3135 Hex cap screw, 5/8”-11 x 3-1/2”, grade 5, plated
BP 3205 Machinery bushing, 2-1/2” OD x 1-3/4” ID, 10 GA.
BP 3215 Machinery bushing, 1-1/2” OD x 1” ID, 14 GA. plated
BP 3375 Nut, hex lock, 5/8”-11, Nylock
CP 2660 Nut, hex lock, 3/8”-16, Nylock, A-3097
Secondary Gull Wing Hydraulics
AT4010 Task
Procedures
Illustrations
DP 4492
3 x 20
5 cylinder
2
2
c
a
1
1
b
DP 4492
3 x 20
5 cylinder
a
4
3
b
2
4
3
c
2
PKG00178
Ref. Req.
DDP 1137
a. 2
b. 2
c. 2
1. 3
2. 9
3. 4
4. 3
5. 2
Package, Hydraulic Kit
Part No. Description
Hose kit, AT liquid Gull Wing
DP 5072 Hose, Hydraulic, 1/4” x 120” (10’0”), 6FJX-6FJX
DP 5262 Hose, Hydraulic, 1/4” x 162” (13’6”), 6FJX-6FJX
DP 5268 Hose, Hydraulic, 1/4” x 144” (12’0”) 6FJX-6FJX
DP 4004 Tee, 6MJ-6MJ-6MJ
DP 4301 Adapter, 6MJ-8MSAE, 90 degree 6801-6-8
DP 4383 Nipple, pioneer, 8FSAE, 8010-15
DP 4394 Adapter, 8MSAE-MJIC, 6400-6-8
DP 4492 Cylinder, hydraulic, 3” x 20” side ported SAE-33020
47
Light Kit Parts
AT4010 Task
Procedures
41000011Ref.
1.
AT Liquid 2.
3.
4.
5.
6.
7. 8.
9.
10.
11.
a.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
Part No. AM 3403
AM 3404
AM 3405
AM 3406
AP 2542
AP 2543
AP 2544
AP 2547
AP 2548
AP 2551
AP 2824
AP 2829
AP 2854
AP 3549
AP 3551
AP 4307
BP 3015
BP 3053
BP 3055
BP 3233
BP 3564
BP 3736
BP 3737
Req.
4
4
2
1
1
1
1
4
4
4
1
1
1
2
6
4
16
4
2
4
20
6
8
Illustrations
Description
Light Box, “A”
Light box, “B”
Tube, light bracket, (6’5”-3/4”), w/hole
Backing plate, light 1/4” x 4” x 66-3/4”
SMV sign
SMV mounting socket
SMV mounting spade
Decal, Reflector, Yellow 2 x 9, AGR-1829-0027
Decal, reflector, Red 2 x 9, AGR-1829-0025
Decal, Fluorescent, Red-Orange, 2 x 9, Non reflective
Electrical harness, 10’ main, 7 pin & dust cap
Dust Cap
Electrical harness, 25’ rear, 2 post harness
Lamp, oval, stop turn & tail, Red
Grommet, oval, model 60
Lamp, oval turn signal, Amber
Washer, flat, 3/8”, plated
Nut, hex, 1/4”-20, grade 2, plated
Washer, flat, 1/4”, plated
Hex cap screw, 1/4”-20 x 3/4”, grade 2, plated
Nut, keps, 3/8”-16, plated
U-bolt, 3/8”-16 x 2”W x 3”L, plated
Hex cap screw, 3/8”-16 x 2-3/4”, grade 5, plated
5
19 Can be used if spade
20
17
hardware is missing
23
8
7
6
AM 4422 part
of PKG00202
Rear Left-hand side
11
Spade With
Hardware
6
SMV Sign With Hardware
3
20
4
21
20 16 3
12
a
Yellow
Amber
15
8
16 22
1
14
13
Red
2
14
Red
17
18
9 10 Red-Orange
19
14
48
Red
15 Amber
9 10 Red-Orange
Jack Assembly, 9TW25DL W/Mounting Plate
AT4010 Task
Procedures
Illustrations
AM 3527
5
9
7
4
6
3
8
1. 1 AM 2524
2. 1 AM 2525
3. 1 AM 2534
4. 1 AM 3531
5. 1 AP 2407
6. 1 AP 2410
7. 1 EM 1736
8. 2 EM 1739
9. 1 EM 3016
Intermediate Tube
W/Plunger Assembly,
TMC Blue
Drop Leg W/Pad & Handle,
12SW25DL, TMC Blue
Screw Assembly 4”
9TW-13
Jack, Top Tube, 9TW,
Bolt on MTG AT3000
Snap Ring, I” External
Heavy Duty
Thurst Bearing Nice 609
2” OD x 1.010” ID x 1/4”
Bearing Seat, Purchased
1/2” CR RND x 3-9/16”
Jack Nut Retainer
Label, 9000# Jack
1
2
49
Combo Pump Package
AT4010 Task
Procedures
Illustrations
19 9 10
3/8” hex cap screws,
locks and hex nuts part
of pump
11
PKG00181
8
Pump
9
not
part
of
package
6
2
20
18
Double Piston (CP 2569)
13 12
3
17
16
4
15
7
14
50
Ref.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
Req.
1
1
1
1
1
1
2
1
2
1
4
4
4
8
12
12
2
1
1
4
16
15
1
Part No. Description
AM 3513 Backing plate, pump
AM 3639 Pump mounting, AT combo applicator
AM 3515 Axle mount, pump drive, AT3000
AM 3516 Wheel mounting, pump drive AT3000
AP 4240 Wheel, 155/80R12
AP 2382 Sprocket, idler, 15T #50 chain, w/clevis adapter
AP 2697 Bearing, 1-1/2” w. Sq. 4 bolt flange & lock collar
BP 3001 Nut, hex, 3/8”-16, grade 2, plated
BP 3002 Washer, lock, 3/8”, plated
BP 3006 Hex cap screw, 3/8”-16 x 1”, grade 5, plated
BP 3015 Washer, flat, 3/8”, plated
BP 3034 Nut, hex, 3/4”-10
BP 3035 Washer, lock, 3/4”, plated
BP 3041 Hex cap screw, 1/2”-13 x 2”, grade 5, plated
BP 3042 Nut, hex, 1/2”-13, grade 2, plated
BP 3043 Washer, lock, 1/2” plated
BP 3058 U-bolt, 3/4”-10 x 7”W x 9”L
BP 3116
Hex cap screw, 3/8”-16 x 3”, grade 5, plated
BP 3239 Tensioner, RT 1002
BP 3693 Hex cap screw, 1/2”-13 x 4-1/2”, grade 5, plated
5
Center Pump Package (Duals)
AT4010 Task
Procedures
PKG00137
Illustrations
9 10
11
3/8” hex cap screws,
locks and hex nuts part
of pump
8
9
6
19
18 13 12
NOTE:
Sprocket location
for standard center
section
2
20
3
17
16
4
5
15
7
16
15
14
Ref.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
Req.
1
1
1
1
1
1
2
1
2
1
4
4
4
8
12
12
2
1
1
4
1
Part No. Description
AM 3513 Backing plate, pump
AM 3514 Frame, pump drive, AT3000
AM 3515 Axle mount, pump drive, AT3000
AM 3516 Wheel mounting, pump drive AT3000
AP 4240 Wheel, 155/80R12
AP 2382 Sprocket, idler, 15T #50 chain, w/clevis adapter
AP 2697 Bearing, 1-1/2” w. Sq. 4 bolt flange & lock collar
BP 3001 Nut, hex, 3/8”-16, grade 2, plated
BP 3002 Washer, lock, 3/8”, plated
BP 3006 Hex cap screw, 3/8”-16 x 1”, grade 5, plated
BP 3015 Washer, flat, 3/8”, plated
BP 3034 Nut, hex, 3/4”-10
BP 3035 Washer, lock, 3/4”, plated
BP 3041 Hex cap screw, 1/2”-13 x 2”, grade 5, plated
BP 3042 Nut, hex, 1/2”-13, grade 2, plated
BP 3043 Washer, lock, 1/2” plated
BP 3058 U-bolt, 3/4-10 x 7”W x 9”L
BP 3116
Hex cap screw, 3/8”-16 x 3”, grade 5, plated
BP 3239 Tensioner, RT 1002
BP 3693 Hex cap screw, 1/2”-13 x 4-1/2”, grade 5, plated
NOTE:
PKG 00137 used
with 12.4-38 duals
only 30” spacing
51
Optional Pump Configuration (Duals)
AT4010 Task
Procedures
PKG00137
Illustrations
9 10
11
3/8” hex cap screws,
locks and hex nuts part
of pump
8
9
6
19
18 13 12
2
20
17
3
16
15
7
16
15
14
Ref.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
Req.
1
1
1
1
1
1
2
1
2
1
4
4
4
8
12
12
2
1
1
4
1
Part No. Description
AM 3513 Backing plate, pump
AM 3514 Frame, pump drive, AT3000
AM 3515 Axle mount, pump drive, AT3000
AM 3516 Wheel mounting, pump drive AT3000
AP 4240 Wheel, 155/80R12
AP 2382 Sprocket, idler, 15T #50 chain, w/clevis adapter
AP 2697 Bearing, 1-1/2” w. Sq. 4 bolt flange & lock collar
BP 3001 Nut, hex, 3/8”-16, grade 2, plated
BP 3002 Washer, lock, 3/8”, plated
BP 3006 Hex cap screw, 3/8”-16 x 1”, grade 5, plated
BP 3015 Washer, flat, 3/8”, plated
BP 3034 Nut, hex, 3/4”-10
BP 3035 Washer, lock, 3/4”, plated
BP 3041 Hex cap screw, 1/2”-13 x 2”, grade 5, plated
BP 3042 Nut, hex, 1/2”-13, grade 2, plated
BP 3043 Washer, lock, 1/2” plated
BP 3058 U-bolt, 3/4-10 x 7”W x 9”L
BP 3116
Hex cap screw, 3/8”-16 x 3”, grade 5, plated
BP 3239 Tensioner, RT 1002
BP 3693 Hex cap screw, 1/2”-13 x 4-1/2”, grade 5, plated
NOTE:
PKG 00137 used
with 12.4-38 duals
only with other
spacings
52
4
5
Sprockets & Roller Chains
AT4010 Task
Procedures
Bundle Number
33000133
40 Tooth Standard
Rate
PKG00137
4
part of this
Bundle number
Illustrations
2
1
5
3
Ref.Part No.
1. AP 2102 2. AP 2112
3. AP 2113
4. AP 2392
5. BM 3526
Req.
1
1
1
1
1
Bundle Number
33000134
50 Tooth Standard
Standard
Rate
PKG00137
3
part of this
Bundle number
Description
Chain, roller, stainless steel, #50, 57”
#50 stainless connector link
#50 stainless 1/2” link
Sprocket, 5040 x with/hub, 1-1/2” RND bore, 3/8” key
Key, 3/8” x 3/8” x 1”
1
4
5
2
Ref.Part No.
Req. Description
1.
2.
3.
4.
5.
1
1
1
1
1
AP 2112
AP 2113
AP 2369
AP 2391 BM 3526
#50 stainless connector link
#50 stainless 1/2” link
Sprocket, 5050 x with/hub 1-1/2” RND bore, 3/8” key
Chain, roller, stainless steel, #50, x 60”
Key, 3/8” x 3/8” x 1”
53
Super 1200 Coulter and Shank Parts
AT4010 Task
54
Procedures
Illustrations
Coulter Assembly
AT4010 Task
Mounting
coulters
NOTE:
Procedures
Illustrations
1. Level wings with center section and mark out row spacings from center.
Consult
row spacing 2. Install (AM 4425) 7” x 7” flatbacks on tractor side of
pages for
measurement toolbar with (BP 3356)
NOTE:
Consult
row spacing
pages for
correct
placement
of (23)
flatbacks
on the
front
or rear of
toolbar.
1/2” x 7” x 8/1/4” u-bolts.
Secure with (BP 3043) 1/2” lock washers and (BP 3042) 1/2” hex nuts.
3. Insert coulter shank into the mounting and allow assembly to rest on shank roll pin.
4.
Insert the (a) (BP 3229) 1/2”-
13 x 2-1/2” carriage bolt into top hole of bracket. Push coulter shank assembly back into the bracket and insert the bottom carriage bolt. Place (b) (BP 3043) 1/2” lock washer and (c) (BP 3042)
1/2”-13 hex nut on each carriage bolt. Do not tighten at this point.
5.
Raise coulter shank assembly
in bracket and place a 3”
spacer between the roll pin and the top of the bracket
Tighten the 1/2” hex nuts.
This height is a starting point.
55
Bottom Fill Plumbing
AT4010 Task
Procedures
44100122
36
Illustrations
12
33
40
13
11
Double Piston
(CP 2569)
Single Piston
(CP 2568)
(Not pictured)
14
22
11
15 19
33
Flange gasket
Double Piston (CCP 2757)
With CP 2234 Reducer Bushing
30
32
36
Single Piston (CP 2526)
(Not pictured)
27
28
19
15
31
29
4
5
6
8
28 27
7 5
6
8
34 27
28 24
28 27
23
28
3
2
14
16
14
14
17
22
15
27
8
14
21
37
18 15
37
38
35 20
28
41
27
38
43
9
56
15
14
15
25
5
6
42
18
7
8
1
10
15
14
26
39
Bottom Fill Plumbing
AT4010 Task
Procedures
Illustrations
44100122
NOTE:
No. 11, 12,
13, 30 and
40 are
installed at
the factory.
Part of
bundle
AAM 2735
Main Frame
Ref.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
31.
32.
33.
34.
35.
36.
37.
38.
39.
40.
41.
42.
43.
Req.
1
1
1
1
6
6
2
4
2
1
2
1
1
5
5
1
1
1
1
1
1
1
1
1
1
1
6
6
1
1
1
11 ft.
2
1
1
2
2
2
10 ft.
1
5 ft.
4
4
Part No. Description
AM 3659 Valve mounting, AT4610
AM 3660 Bracket, valve support, AT4610
AM 4445 Valve mounting plate
AM 4827 Fill valve vertical support plate (850)
BP 3001 Nut, hex, 3/8”-16, grade 2, plated
BP 3002 Washer, lock, 3/8”, plated
BP 3005 Hex cap screw 3/8”-16 x 1-1/2”, grade 5, plated
BP 3015 Washer, flat, 3/8”, plate
BP 3356 U-bolt, 1/2”-16 x 8-1/4”W x 8”L, plated
BP 3362 U-bolt, 3/8”-16 x 3W x 4L, plated
CP 2040 Tank outlet fitting 1/2” FPT, Fits 1-3/8” hole
CP 2042 Hooded vent, 2” MPT Poly W/screen
CP 2043 Hooded vent, 2” MPT Poly WO/ screen
CP 2044 Clamp, 2” worm screw, flange
CP 2045 Gasket, 2” EPDM flange, 150G
CP 2049 Valve, ball, 2-1-1/2” port
CP 2050 Strainer 2” line
CP 2053 Elbow, 90 degree, 2” flange
CP 2054 Adapter, 1-1/2” MPT x 2” flange
CP 2055 Strainer screen, 30 mesh, LS230
CP 2056 Hose barb, 2” flange x 2” hose
CP 2057 Elbow, 90, 2” flange x 2” hose barb
CP 2058 Tee, 3” flange
CP 2059 Reduce, 3” flange x 2” flange, STD port
CP 2060 Hose barb, 3” flange x 3” hose
CP 2061 Elbow, 90, 3” flange x 3” hose barb
CP 2062 Clamp, 3” worm screw, flange
CP 2063 Gasket, 3” EPDM flange, 300G
CP 2064 Valve, ball, 3” flange x 2” male adapter
CP 2065 Adapter, 3” MPT x 3” flange
CP 2068 Cap, 3” 300 cap
CP 2069 Hose, site gauge, 3/4”
CP 2070 Elbow, 1/2” MPT x 3/4” hose barb, 90 degree poly
CP 2074 Elbow, 45 degree, 3” flange x 3” flange, poly
CP 2076 Valve, ball, 3” flange, poly
CP 2314 Hose clamp, worm gear, 1/2”-1” tubing, SS
CP 2316 Hose clamp, worm gear, 1-1/2” - 2” tubing, SS
CP 2333 Hose clamp, worm gear, 2-1/2” - 3” tubing, SS
CP 2516 Hose, suction, 2” pvc, 60#
CP 2550 Tank outlet fitting, 2” fits 3” hole
CP 2563 Hose, suction, 3” PVC, 50#
BP 3042 Hex nut 1/2”-13
BP 3043 Washer, lock, 1/2”, plated
57
AT4010 Sight Gauge
AT4010 Task
Procedures
Illustrations
44100122 (Continued)
Ref. Req.
1.
1
2. .375 ft.
3.
2
4.
2
5.
2
6.
7
Part No. Description
AM 3669
Bracket, tank marking
AP 2741
Trim, 1/8”
BP 3001
Nut, hex, 3/8”-16, grade 2, plated
BP 3002
Washer, lock, 3/8”, plated
BP 3005
3/8” x 1-1/2”, grade 5 hex cap screws.
DP 4086
Cable tie 11-3/8”, standard
2
5
6
Generic Photo
Generic Photo
1
5
4
3
58
Manifold Liquid Injection Assembly
AT4010 Task
9
Procedures
14 Gauge Tee
9
Illustrations
6
9
16
22
a
24
15
8
23
13
13
3/8” PVC suction hose
to (17) (CP 2524) gauge
15
9
12
9
21
a
11
Manifold parts: 33000109
1. BP 3001 (17) Nut, hex, 3/8”-16 grade 2, plate
2. BP 3002 (17) Washer, lock, 3/8”, plated
3. BP 3005 (2) Hex cap screw
3/8”-16 x 1-1/2”
4. CM 2221 (1) NH3 gauge holder
tongue mount
5. CP 1999 (1) Gauge protector, pigtail
6. CP 2190 (1) 1”MPT x 1” HB 90 degree nylon 12B Sq. pump
inlet & outlet
7. CP 2308 (1) Hose barb 1/4” x
3/8” hose A1132
8. CP 2313 (2) Stainless steel hose 27
27
26
clamp 5/8”-1” (For Gauge)
9. CP 2314 (34) Hose clamp worm gear
3/4”-1-1/2”
Row shut-off assembly
10. BP 3006 (15) Hex cap screw, 3/8”-16 x 1”, grade 5, plated
Top port CP 2568 Single Piston
11. CP 2487 (2) Diaphragm check valve Pump & CP 2569 Twin Piston Pump
single shank, 3/4” hose
12. CP 2468 (1) Tee, 3/4”FP-3/4”HB
20
3/4”HB TTF121212PP
10
13. CP 2469 (1) Coupler, 3/4”MP-1”HP, ploy, TA101216PP
14. CP 2470 (1) Tee, 3/8”HB-3/4”HB 3/4”HB, TT961212
15. CP 2472 45ft Hose, suction, 3/4” EPDM part of
rubber, 4 spiral
f
h Washer
g
19
nozzle cap (1) 11
16. CP 2519 6ft Hose, suction, 1” EPDM
17. CP 2524 (1) Gauge, 0-160 psi, glycerin
2
filled rubber, 4 spiral
18. CP 2534 10ft Hose, EVA, 3/8” braid
1
17
Jet Stream
19. AM 3628 (15) Bracket, mounting,
liquid trunk line
4
5
20. AP 3809 (19) 1-1/4” hose support 15
clamp, 3/8” bolt
7
21. CP 2249 (1) Nipple, close 1” poly
22. CP 2252 (1) Tee, 1” FP, poly
8
23. CP 2296 (1) Plug, 1” pipe, poly
24. CP 2489 (1) Reducer bushing 1-1/2”MP
x 1” FP, poly
18
25. DP4086 (15) Cable Tie 11-3/8” STD
(Not Pictured)
26. CP 2576 2 Valve, ball, 3/4” FP, Poly, 125 PSI min.
27. CP 2577 4 Hose barb, 3/4” MP x 3/4” HB, Poly
a. CP 2488 - Diaphragm check valv,
3 2 1
double shank 3/4” hose
59
Jet Stream Liquid Injection Assembly
AT4010 Task
Procedures
14
20
Washer part of
nozzle cap (j)
60
Illustrations
13
12
Jet Stream Liquid Injection Assembly
AT4010 Task
Procedures
Illustrations
61
Coulter Attach Knife Jet Stream Liquid Assembly
AT4010 Task
Procedures
Illustrations
AAM 3356
4
3
6
5
2
8
7
Orifice
Plate
9
AAM 3357
Assembly
1g
1f
2
1
1a
1c
1e
1d
1e
1d
1f
1d
1f
1e
1e
1d
1h
1b
5
Orifice
Plate Location
1c
8
4
2
7
Washer part of
nozzle cap (j)
62
Ref. Req.
1. 1
1a. 1
1b. 1
1c. 4
1d. 6.
1e. 6.
1f. 6.
1g. 2
1h. 1
2. 2
3. 1
4. 1
5. 1
6. 5.0 ft
7. 1
7a. 1
7b. 1
7c. 1
8. 1
9. 3
Part No. Description
AAM 3357 Coulter knife adapter, w/CO-50 knife, 1 row
AM 3313 Knife holder mounting arm
AM 3324 Adapter plate, coulter knife
BP 3041 Hex cap screw, 1/2”-13 x 2”, grade 5, plated
BP 3042 Nut, hex, 1/2”-13, grade 2 plated
BP 3043 Washer, lock, 1/2”, plated
BP 3050 Washer, flat, 1/2”, plated
BP 3126 Hex cap screw, 1/2”-13 x 1-1/2”, grade 5, plated
CP 5038 CO-50 3/8” liquid knife extra thin
CP 2313 Hose clamp, worm gear, 1/4” - 5/8” tubing, SS
CP 2325 Orifice plate # 4916-110 Jet Stream
CP 2467 Nozzle cap, 25608-1-NYR
CP 2488 Diaphragm check valve, double shank, 3/4” hose
CP 2534 Hose, EVA, 3/8” braid Jet Stream
CP 2544 Orifice plate #4916-86
CP 2545 Orifice plate #4916-95 Jet Stream
CP 2570 Orifice plate #4916-120 Jet Stream
CP 2571 Orifice plate #4916-136 Jet Stream
CP 5046 Hose barb insert, 3/8”, stainless steel
DP 4086 Cable tie 11-3/8”, standard
Gauge Wheel Set
AT4010 Task
Procedures
Illustrations
63
63
Gauge Wheel Hub and Spindle Assemblies
AT4010 Task
64
64
Procedures
Illustrations
Tie-rod Cylinder Disassembly - Assembly Procedure
AT4010 Task
Procedures
Illustrations
With cylinder removed from machine, clean, drained of oil and fully retracted, proceed as follows:
Disassembly:
1.
2.
3.
4.
5.
6.
Secure cylinder in vice or other method to prevent rotation. With the immediate area clean of
dirt so parts can be laid out.
Remove tie-rod nuts item (1)
Pull rod assembly from cylinder. Remove tube item (3)
Loosen nut item (4) and remove clevis item (5) from rod assembly.
Place rod assembly in vice with copper or brass jaws so as not to damage.
Remove all seals from item (6), (8), and (9) for replacement. Clean and inspect all parts, for damage
(nicks, scratches, cracks and etc.) replace as necessary. If you have any question please contact
Prince Engineering (712) 235-1220.
Reassembly:
1.
2.
3.
4.
Replace all seals in items (6), (8), and (9). Do not replace small O-ring on ID of piston item (8) until
ready to attach rod item (2).
Place small ID O-ring seal for piston over rod turndown and apply light coat of grease to seal.
Slip piston item (8) onto turndown with ID counter bore towards rod shoulder. Take care not to
pinch O-ring between piston and rod shoulder. Replace nut item (7) and secure.
Apply light coat of grease to seals in gland item (6) and slip gland over rod end, carefully so as
not to damage seals. Slip entire assembly into lightly oiled tube item (3) piston first. Insure tube
slips up over OD seals of gland.
Take total assembly in step 3 and slip tube over OD seal on butt item (9). Align ports in butt and
gland and apply nuts item (1) to tie-rods and toque uniformly.
Tierod
3/8” tierods 20-23 ft./lbs. (27-31 Nm)
1/2” tierods 45-52 ft./lbs. (61-70 Nm)
5/8” tierods 95-105 ft./lbs. (129-142 Nm)
3/4” tierods 150-165 ft./lbs (203-224 Nm)
5. Test for leaks and reinstall in machine. If you have any problems contact Prince Engineering (712) 235-1220.
9
7
8
3
2
6
5
1
4
WARNING: Make sure you perform the required service and
adjustments correctly. Failure will damage machine or injure
operator.
6. The hydraulic system MUST have the air removed from the system after initial machine
machine set-up or following the repair of replacement of any part of the system.
7. Connect implement to the tractor drawbar correctly before operating or making any
adjustments.
65
Hydraulic Cylinders And Parts
AT4010 Task
Procedures
Illustrations
MFG #
TMC #
SAE-34020
DP 4375
Bore/
Stroke
Repair Kit
Clevis
Butt
Gland
Piston
4” X 20”
PMCK-SAE-34000100000326
141900037
081900354
071900260
DP 4310
DP 4115
DP 4270
DP 4326
DP 4328
SAE-34008SP
DP 4490
4” X 8”
PMCK-SAE-34000100000326
DP 4310
DP 4115
141900037
DP 4270
081900354
DP 4326
071900260
DP 4328
SAE-33008
DP 4494
3” X 8”
PMCK-SAE-33000100000423
DP 4308
DP 4116
141500043
DP 4250
081500323
DP 4324
071500244
DP 4330
SAE-33020SP 3” X 20”
PMCK-SAE-33000100000423
DP 4492
DP 4308
DP 4116
141500043
DP 4250
081500323
DP 4324
071500244
DP 4330
MFG #
TMC#
Piston Rod Barrel
SAE-34020
011000323 051900014
DP 4375
DP 4357
DP 4353
4 Req
Tie Rod
170301252
DP 4354
2 Req
Clevis Pin
190400035
BP 3497
4 Req
Cotter Pin
220001504
BP 3511
SAE-34008SP
DP 4490
011000318
DP 4448
051900008
DP 4449
170301132
DP 4450
190400035
BP 3497
220001504
BP 3511
SAE-33008
DP 4494
010700431
DP 4429
051500007
DP 4430
170201121
DP 4431
190400001
BP 3403
220001504
BP 3511
SAE-33020SP
DP 4492
010700437
DP 4441
051500013
DP 4442
170201241
190400001
DP 4443
BP 3403
220001504
BP 3511
66
Specifications
AT4010 Task
Procedures
Illustrations
Row spacings.........................................................15R30, 17R30
Outer wings fold up for...........................................11R30 (With outer wings folded)
Mainframe/A-frame Hitch......................................Heavy Duty Integrated Welded Design
Cat Ill Pintle Hitch..................................................Standard
HD 5 Section Toolbar.............................................5 Sections Single 7 x 7
Automatic Hydraulic Gull Wing During Turns-Standard
Wheels and Tires
Wheels and Tires 120” Tread
Radial 320/90R46 R1 or 380/95x38 Implement,
Dual 12.4-38
Wheel Bolt Torque.......................................... 250 to 265 ft/lbs.
Tire Pressure.................................................. 58 P.S.I. Max.
Cone Bottom Tank.................................................1440 Gallons with 3” Bottom Fill
John Blue Double Piston Pump.............................LM 4955 or NGP 9055
Plumbing................................................................Full Length 3/4” Parallel Manifold
Coulters.................................................................Super 1200 Coulters with 20” Smooth Blades
Overall Length.......................................................15’8”
Transport Width.....................................................16’8”
Transport Height....................................................12’0”
Empty Weight........................................................9000 lbs. Standard 15R30
Hitch Weight in Transport......................................2500 lbs.
Water Tank/Toolbox
Transport Chain (30,400 lbs.),
Pump Drive Tire
Pump Tire.......................................................155/80R12
Tire Pressure.................................................. 44 P.S.I. Max.
Jack
Top Wind Jack................................................ 9,000 lbs. Capacity
Tractor Requirments
Two Hydraulic Remotes................................. 1,800 PSI
Electrical System............................................12 volt, with 7 Pin Connector
Blade Size...................................................... 20 inch Smooth
Lighting Kit
67
AAM 2707 Hub and Spindle Assembly
511 Hub, 1-3/4” x 13” Spindle
AT4010 Task
Procedures
Illustrations
8
5
1
b
7
4
a
10
9
2
3
Ref.
1.
2.
3.
4.
5.
6.
7.
a.
b.
8.
9.
10.
68
Part No. Req.
AP 2023 1
AP 2024 1
AP 2029 1
AP 2049 5
AP 2052 1
AP 2053 1
AP 2124 1
AP 2075 1
AP 2524 1
AP 2169 1
AP 2704 1
AP 2705 1
Description
Bearing Cone, LM 67048
Bearing Cone, LM 11949
Pin, Cotter, 5/32” x 1-1/2”
Wheel Bolt, 1/2”-20 x 1”
Grease Seal, CR 14974
Hub Cap 1524
Hub W/Cups, 5 bolt, 511300-5
Bearing Cup, LM 1190
Bearing Cup, LM 67010
Spindle, 1-3/4” x 13” S7171-H-00
Nut, Spindle, 3/4”-16
Washer, Spindle, 1-1/2” x 13/16” x .134
6
Offset, 15 x 4 Bracket & AAM 2822 Flatback Offset
AT4010 Task
Procedures
Offset
Bracket
AAM 2721
Illustrations
8
2
7
3
6
5
1
4
Left-hand as viewed from the rear
4
2
3
5
1
6
7
8
Right-hand as viewed from the rear
Ref.Part No.
R
eq.
Description
1.
1
AM 3640 Bracket, offset, 15” x 4” for 7” x 7” flatback
2.
4
BP 3042
Nut, Hex, 1/2”-13, grade 2, plated
3.
4
BP 3043
Washer, Lock, 1/2”, plated
4.
4
BP 3126 Hex cap screw, 1/2”-13 x 1-1/2”, grade 5, plated
Part of the coulter assembly
5.
2
BP 3356
U-bolt, 1/2”-13 x 7”W x 8-1/4”L, gloss Black
6.
1
AM 4425
Flatback 7” x 7” coulter bracket
7.
4
BP 3042
Nut, Hex, 1/2”-13, grade 2, plated
8.
4
BP 3043
Washer, Lock, 1/2”, plated
AAM 2822 Flatback Coulter, Offset
Ref.Part No. R
eq.
Description
1.
2.
3.
4.
5.
1
6
6
2
2
AM 4435
BP 3042
BP 3043
BP 3229
BP 3356
Bracket, flatback, 7 x 7 offset
2 3
Nut, hex, 1/2”-13, grade 2
Washer, lock, 1/2”, plated
Bolt, carriage, 1/2”-13 x 2-1/2”, grade 5, plated
U-bolt, 1/2”-13 x 7W x 8-1/4”L, gloss Black
1
4
5
69