Operator`s Manual

400 & 500
Series Flatbed
Round Bale
Transporter
& Feeder
Operator’s
Manual
400/500
7/11
7/13
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Part no. 200256
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400/500
Thank you for purchasing a DewEze Flatbed.
TO THE OWNER OR OPERATOR:
As with all Harper products, the 400 and 500 Series Flatbeds have been thoroughly tested and built
to provide a sturdy, dependable product. The Flatbed is equipped with live hydraulics, which allows
it to be used for a wide range of lifting and hauling tasks. This manual is written as an aid to operating and maintaining the DewEze Flatbed. Read and understand the manual thoroughly before
operation to avoid damage to the unit or injury to the operator or bystanders.
A Flatbed can present hazards to an operator who follows unsafe procedures in either the operation
or maintenance of the unit. Therefore, SAFETY WARNINGS are present at certain locations in the
text. Harper Industries is not responsible for accidents or injuries that result from the misuse or lack
of maintenance of the Flatbed.
SYMBOL:
SAFETY WARNING!
MEANING: Failure to understand and obey this warning may result in injury to you or others.
Whenever this symbol is used, please pay very close attention to the information presented, and
make sure you fully understand. If you do not, contact your dealer or Harper Industries for clarification.
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151 E. HWY. 160 Harper, KS 67058
(620) 896-7381 • Fax (620) 896-7129
Toll Free 800-835-1042
Email [email protected]
Website www.deweze.com
© 2013 Harper Industries, Inc.
The Harper and DewEze names and the ATM logo are registered trademarks of Harper Industries, Inc. All other brand and productnames are trademarks or registered trademarks of their respective companies.
400/500
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Statement of Warranty
Harper Industries warrants to each purchaser of a new DewEze Flatbed from an authorized dealer or representative, that such equipment is free of manufacturer’s defects which
appear while in normal service for a period of TWO YEARS commencing with deliver to
the original user. The Flatbed hydraulic and electrical systems are warranted for a period
of one year.
The obligation of Harper Industries under this warranty is expressly limited, at our option, to replacement or repair at a service facility designated by Harper Industries or at
the manufacturing plant in Harper, Ks. A part will be replaced after inspection discloses
it to have been defective. This warranty does not apply to defects caused by damage or
unreasonable use (including failure to provide reasonable and necessary maintenance, or
by performing functions without genuine DewEze accessories) while in the possession of
the consumer.
Harper Industries shall not be liable for the consequential damages of any kind, including
but not limited to consequential labor costs or transportation charges in connection with
replacement or repair of defective parts.
Harper Industries makes no warranty with respect to trade accessories. They are subject
to the warranties of their respective manufacturers.
ANY IMPLIED OR STATUTORY WARRANTIES, INCLUDING ANY WARRANTY OR
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, ARE EXPRESSLY
LIMITED TO THE DURATION OF THIS WRITTEN WARRANTY. Harper Industries makes
no other express warranty, nor is anyone authorized to make any on behalf of Harper Industries.
For further information please contact your nearest DewEze dealer.
RECORDS
Date of Purchase ______ / ______ / ______
Dealer’s Name _________________________________
Dealer’s Phone _________________________________
Serial Number Machine __________________________
Serial Number Engine ___________________________
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400/500
Cargo Lights & Across the Bed Toolbox..........
4.3
Flatbed Accessories Spinners & Risers..........
4.4
Other Accessories............................................ 4.5
Switch, Clutch Control Assy............................. 4.6
Front Skirt Toolbox Replacement....................
4.7
Appendices
I
Remote Control...............................................
5.1
2-Bank Wiring - Kar-Tech Remote................... 5.2
3rd Bank Wiring - Kar-Tech Remote................ 5.3
II
E/H Power Unit................................................ 5.4
E/H Power Kit.................................................. 5.5
5.5.1
E/H Power Kit w/ Remote................................ 5.6
5.6.1
30” Toolbox Modification.................................. 5.7
XRM Fitting Update......................................... 5.8
Table of Contents
OPERATOR SECTION
To the Owner or Operator...............................................
Warranty Statement........................................................
Table of Contents............................................................
Specifications..................................................................
Feature Identification
Dummy Arms....................................................
Hugger Arms.....................................................
Headache Rack................................................
Gooseneck Hitch..............................................
Hitch Plate........................................................
Optional Toolbox & Fender Skirt.......................
Remote Hand Control.......................................
Safety Guidelines
Equipment Safety..............................................
General Flatbed Safety.....................................
Hydraulic Safety................................................
Operating Instructions
Beginning Operation.........................................
Loading.............................................................
Unloading.........................................................
Unrolling...........................................................
Storing the arms...............................................
Turning System Off...........................................
Maintenance
Check Daily or Before Use...............................
Grease..............................................................
Hydraulic Pressure...........................................
Hydraulic Oil.....................................................
Other Maintenance Notes.................................
Troubleshooting..............................................................
1
2
3
4
5
5
5
5
5
5
5
6
6
6
7
7
7
7
7
7
8
8
8
8
8
9
PARTS SECTION
Standard Parts
Flatbed Standard Parts..................................... 1.1
1.1.1
Flatbed XRM Parts........................................... 1.2
1.2.1
Hydraulics
Hydraulic Assembly........................................... 2.1
Hydraulic Assembly Valve and Filter................. 2.2
Gen 2 Valve-Service Parts................................ 2.3
Hydraulic Assembly Reservoir.......................... 2.4
2.4.1
2.4.2
Hose Change (after change)............................ 2.5
Hose Change (before change)......................... 2.6
400 Series with Large and Small FPS Valves.. 2.7
XRM Hydraulics................................................ 2.8
2.8.1
Hydraulic Assembly Lift & Squeeze.................. 2.9
Lights and Decals
400/500 Series Lights....................................... 3.1
Decals............................................................... 3.2
3.2.1
Accessories
Flatbed Accessories......................................... 4.1
30” Toolbox ...................................................... 4.2
400/500
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DewEze flatbeds are specifically designed
to transport and feed round hay bales.
Specifications
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Feature Identification
Dummy Arms - serve as side rails, along
with the hugger arms, for the flatbed.
Optional Toolbox & Fender Skirt - mount
under the bed on both sides. The Electric/
Hydraulic power unit mounts inside of the
toolbox on the left.
Hugger Arms - squeeze together to grip the
bale and lift it onto the flatbed. When the
arms are stored they serve as side rails for
the flatbed.
Remote Hand Control - operates the functions of the flatbed. Uses two AA batteries.
Headache Rack - protects the rear pickup
window. The hydraulic fluid tank and the
valve are also located in the bottom, left side
of the headache rack.
Gooseneck Hitch - is located under a door
in the middle of the bed.
Hitch Plate - has three holes for towing.
SAFETY WARNING!
Do not exceed chassis manufacturer’s
recommended towing capacity.
400/500
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General Flatbed Safety
Safety Guidelines
SAFETY WARNING!
Do not stand under the hugger arms when
operating the bale pickup unit, even when
arms are empty.
Equipment Safety
Safety of the operator is one of the main
concerns in designing and developing a new
piece of equipment. Designers and manufacturers build in as many safety features as
possible. However, every year many accidents occur which could have been avoided
by a few seconds of thought and a more
careful approach to handling equipment.
Many accidents can be avoided by observing the precautions in this section. To avoid
personal injury, study the precautions listed in
this manual and follow them.
Review the safety instructions with all users annually.
•
This equipment is dangerous to chil-
dren and persons unfamiliar with its operation. The operator should be a responsible adult familiar with farm machinery and trained in this equipment’s operation.
•
Do not allow persons to operate or assemble this unit until they have read this manual and have developed a thorough understanding of the safety precautions and of how it works.
•
Make sure all safety pins are in place and flatbed mounting bolts are secure to the truck frame.
•
Check with truck dealer for any load limits, additional suspension or tire
requirements. The flatbed’s carrying capability may exceed the truck’s GVRW, especially on a 3/4 ton truck.
Hydraulic Safety
SAFETY WARNING!
Hydraulic system operates under high
pressure and escaping fluid can penetrate
the skin.
If you have any questions not answered in
this manual or require additional copies,
please contact your dealer or DewEze manufacturing.
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Replace any CAUTION, WARNING, DANGER or instructional decal that is not readable or is missing.
•
Make sure hinges, joints, and sliding parts are well greased, especially dur-
ing off season to prevent rusting and binding.
•
Do no attempt to operate this equip-
ment under the influence of drugs or alcohol.
•
•
•
Do no operate hydraulic system with hood open.
•
Do not activate electric clutch unless truck engine is at idle. Switching the clutch on at road speeds can seriously damage your hydraulic system.
400/500
Unloading
•
To unload, do the reverse of the load-
ing operation.
Operating Instructions
Beginning Operation
•
Turn pump switch to the “on” position
while engine is idling. (Red light will
indicate that pump is on).
Unrolling
NOTE: Risers and spinners must be installed
to unroll bales.
IMPORTANT: In cold weather, allow the
engine to idle for 5-10 minutes with the
pump on before operating the arms.
This will allow the oil to warm up and
flow more freely. Neglecting to do this
may cause hydraulic pump failure.
•
Position the arms over the bale so the
spinner is at the center of the bale.
•
Close the arms and pick up the bale.
•
To unroll, lower the bale to the ground.
Loading
•
Turn the pump off and push the FLOAT switch on the hand control.
•
Drive forward slowly. Bale will gradu-
ally unroll.
•
When finished, touch FLOAT or an
other function to disengage.
•
Back truck against bale with arms
wide apart and tilted slightly upward.
•
Close the arms firmly against the bale.
•
Lift the bale onto the truck.
•
Release the bale and repeat the
operation for the second bale.
CAUTION: Failure to engage FLOAT
function while unrolling a bale may
damage lift cylinder rod.
IMPORTANT: When hauling one bale,
make sure it is resting on the bed.
When hauling two bales make sure the
second bale is as far forward as it will
go (Fig. 1). Carrying a bale behind the
bed, as shown in Fig 2, places
excessive stress on the cylinder,
linkage, and pins.
Storing the Arms
•
Close arms partially and lay them on bed.
•
Open arms until they are flush with sides of bed. They now function with the dummy arms as the bed’s side rails.
Turning the System Off
•
Turn the pump off and release pres-
sure in the system by stroking one of the function switches when flatbed is not in use.
CAUTION: Operating truck at road speeds,
or above 2,000 RPM, with pump engaged,
may cause hydraulic pump failure.
NOTE: Spinners may be necessary to grip
the front bale for unloading.
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Hydraulic Oil
•
Change hydraulic oil when it is milky in
appearance, or annually.
Maintenance
Check Daily or Before Use
•
Check hydraulic oil level. Keep level
between “add” and “full” on dipstick.
•
Check belt tension and idler pulleys on
engine clutch pump system.
•
Examine hydraulic hoses for cracks or
leaks.
SAFETY WARNING!
Do not check for hydraulic leaks with
your hands while the system is
operating. Use a piece of wood or
cardboard. Hydraulic fluid escaping
under pressure can penetrate the skin
and may cause death if not treated
immediately.
Hydraulic Pressure
•
Hydraulic system pressure should be
2450 psi.
To check pressure, hook a test gauge
to the quick-couplers.
•
Fill with hydraulic oil specifically rated
for cold weather.
•
Do not attach other hydraulic
equipment to the bed. The oil will
intermix and the cold weather viscosity
will be lost.
•
High heat, 190° or greater, can be
damaging to the hydraulic system.
Feel various parts of the system to
make sure there are no “hot spots”
which may indicate a problem.
•
For easy hookup of the couplers, shut
switch “off” and activate control valve
switches with the ignition “on”. This
will release the pressure in the lines.
•
In the off season, run the bed at least
twice a month to prevent valve
condensation.
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Change hydraulic oil filter after the first
40 hours of use and then every 250
hours, or annually thereafter.
In Cold Weather (below 10° F)
Other Maintenance Notes
•
If the quick-couplers leak, the o-rings
inside may need to be replaced.
Grease
•
Grease the locations indicated in the
illustration below once per week.
•
•
400/500
Troubleshooting
Problem Symptom Possible Solutions
Hydraulic No Oil
•
CHECK OIL LEVEL IN RESERVOIR. If oil level is low, check for
PumpFlowleaks in system.
•
CHECK BELT TENSION. Tighten if needed. Replace belt if
necessary.
•
CHECK FOR SHEARED KEY ON PUMP SHAFT. Replace key.
•
CLUTCH NOT FUNCTIONING. See clutch section.
•
INTERNAL PUMP DAMAGE. Have pump repaired or replaced.
•
CHECK PRESSURE LINE AT PUMP TO SEE IF OIL IS
MOVING.
•
CHECK TO SEE IF SUCTION HOSE COLLAPSES IN
SUCTION
Hydraulic
No Oil
•
VALVE NOT FUNCTIONING. Check for disconnected wires at
PumpPressuresolenoid.
•
CHECK FOR POSSIBLE LEAKS IN SYSTEM. Repair blown
hoses.
•
CHECK FOR MALFUNCTIONING SWITCH. Replace broken
switches.
•
PRESSURE RELIEF IS BROKEN ALLOWING OIL TO BYPASS
SYSTEM. Replace pressure relief.
•
PRESSURE SEAL ON PUMP IS BROKEN OR WORN. Re-
place.
•
BELTS OR CLUTCH MAY BE SLIPPING. Tighten belts.
•
PRESSURE RELIEF MAY BE SET TOO LOW.
CAUTION: PRESSURE EXCEEDING 2,600 PSI CAN DAMAGE
THE PUMP.
Clutch Does Not
•
CHECK FOR BLOWN FUSE. Replace.
EngageCAUTION: FUSE SHOULD NOT EXCEED 30 AMPS
•
CHECK WIRE TO CLUTCH. Insure there are no breaks or shorts.
•
CHECK FOR BAD SWITCHES IN SYSTEM. Replace.
•
CHECK FOR BAD MAGNETIC COIL. Use jumper from positive
battery terminal to check coil. Replace coil if necessary.
Belt(s) Jumps Off • BELTS TOO LOOSE. Tighten belts.
Pulley
•
CHECK FOR EXCESSIVE BELT WEAR. Replace worn belts.
•
CHECK FOR LOOSE PUMP BRACKET. Tighten loose bolts.
Replace broken bolts.
•
CHECK ALIGNMENT OF CLUTCH AND CRANKSHAFT
PULLEYS. Re-align pulleys.
•
CHECK CRANKSHAFT PULLEY FOR LOOSE OR BROKEN
BOLTS. Tighten loose bolts. Replace broken bolts.
•
CHECK ALIGNMENT OF IDLER PULLEY AND THE CONDI-
TION OF IDLER PULLEY BEARINGS. Re-align idler pulley.
Replace worn or broken bearings.
•
MAKE SURE THAT BELTS ARE NOT CRACKED OR WORN.
400/500
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400/500
400 & 500
Series Flatbed
Parts
Section
400/500
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Table of Contents
PARTS SECTION
Standard Parts
Flatbed Standard Parts..................................... 1.1
1.1.1
Flatbed XRM Parts........................................... 1.2
1.2.1
Hydraulics
Hydraulic Assembly........................................... 2.1
Hydraulic Assembly Valve and Filter................. 2.2
Gen 2 Valve-Service Parts................................ 2.3
Hydraulic Assembly Reservoir.......................... 2.4
2.4.1
2.4.2
Hose Change (after change)............................ 2.5
Hose Change (before change)......................... 2.6
400 Series with Large and Small FPS Valves.. 2.7
XRM Hydraulics................................................ 2.8
2.8.1
Hydraulic Assembly Lift & Squeeze.................. 2.9
Lights and Decals
400/500 Series Lights....................................... 3.1
Decals............................................................... 3.2
3.2.1
Accessories
Flatbed Accessories......................................... 4.1
30” Toolbox ...................................................... 4.2
Cargo Lights & Across the Bed Toolbox........... 4.3
Flatbed Accessories Spinners & Risers............ 4.4
Other Accessories............................................. 4.5
Switch, Clutch Control Assy.............................. 4.6
Front Skirt Toolbox Replacement..................... 4.7
Appendices
I
Remote Control................................................ 5.1
2-Bank Wiring - Kar-Tech Remote.................... 5.2
3rd Bank Wiring - Kar-Tech Remote................. 5.3
II
E/H Power Unit................................................. 5.4
E/H Power Kit................................................... 5.5
5.5.1
E/H Power Kit w/ Remote................................. 5.6
5.6.1
30” Toolbox Modification................................... 5.7
XRM Fitting Update.......................................... 5.8
400/500
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1.1
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400/500
110440
110645
710586
110673
DUMMY ARM, LEFT
110645
110676
210919
210174 -- MUD FLAP, WIDE
210178 -- MUD FLAP, NARROW
110437
***
211202
211481
200191
211308
110365
211292
210753
210935
110336
110650
310325
510174
310325
210757
210892
210920
210459
211309
2/24/2009 Rev. 6/10
CROSSTUBE
510174
310325
110336
510174
211282
140015
210757
310325
510174
210755
211298
DUMMY ARM, RIGHT
FLATBED WELDMENT
FLATBED STANDARD PARTS
400/500
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FLATBED
WELDM ENT
211230
211470
211232
211233
211231
211234
211235
211236
211237
215013
215014
215016
STANDARD
470
470W
475
478
477
480
482
485
487
578
582
587
215026
215026
215026
CROSSTUBE
211311
211310
211311
211310
211311
211310
211310
211310
211310
215028
215030
215034
LEFT
211313
211313
211315
211319
211489
211321
211323
211325
211327
215027
215029
215033
RIGHT
211312
211312
211314
211318
211487
211320
211322
211324
211326
DUM M Y ARM
1
2
1
1
2
1
210755
210757
210892
210919
210920
210935
10
710586
DESCRIPTION
500 SERIES
2ea 110542 -- BOLT, 3/8-16 X 5.5
2/24/2009 Rev. 6/10
SCREW, 1/4 X 1 TEK SELF-TAP
GREASE ZERK, 1/4-28 ST
COTTER PIN, 1/4 X 2
EDGE TRIM
PUSH ARM
SNAP RING
PUSH ARM WELDMENT
PUSH ARM KIT
SHIELD, CROSSTUBE
IDLER ARM, MACHINE DWG.
VALVE COVER
HINGE CLIP
LID / RECESSED WELL
HINGE ROD / RECESSED WELL
PIN ASSY, CROSSARM PIVOT
PIN ASSY, IDLER ARM
PIN ASSY, LIFT CYLINDER ROD END
HITCH BALL AND NUT
BUSHING, .5 X .375 X .500 W/FLNG
WASHER, 3/8" FLAT STANDARD
WASHER, 1/4" FLAT STANDARD
WASHER, 5/8" FLAT STANDARD
NUT, 3/8-16 WIZ FLANGE
BOLT, 3/8-16 X 1, WIZ FLANGE
BOLT, 3/8-16 X 0.75, WIZ FLANGE
BOLT, 5/8-18 X 1.5 GR 5
WASHER, 1-1/4 FLAT MACHINE 10GA
Parts List
*** 400 SERIES
2ea 110533 -- BOLT, 3/8-16 X 5.0
4
4
310325
1
211481
510174
1
1
140015
211282
1
1
210753
211298
1
210459
2
---
2
200191
211297
2
1
10
110673
110676
211292
2
110650
211202
2
2
110440
110645
2
2
110365
2
110336
110437
QUANTITY
PART #
FLATBED STANDARD PARTS
R
1.1.1
R
400/500
8
***
16
5
4
25
DUMMY ARM, LEFT
5
19
7
210174 -- MUD FLAP, WIDE
210178 -- MUD FLAP, NARROW
3
9
10
20
22.2
23
24
22.1
2
23
11
6
14
17
12
1
24
23
23
24
18.3
DUMMY ARM, RIGHT
1
15
13
CROSSTUBE
24
18.1
18.2
21
7/23/2012
400 & 500 SERIES
FLATBED STANDARD PARTS
400/500
R
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578
582
587
470
470W
475
477
479
482
484
487
488
S TANDARD
215026
215026
215026
CROS S TUBE
211311
211310
211311
211311
211311
211310
211310
211310
211310
211947
211953
211959
DUM M Y
LEFT
211897
211921
211903
211909
211915
211923
211929
211935
911941
211948
211954
211960
ARM
RIG HT
211898
211922
211904
211910
211916
211924
211930
211936
211942
211966
215069
210892
210919
310325
510174
710586
21
22
22.1
22.2
23
24
25
211298
18.3
211481
211282
18.2
211965
140015
19
211297
18
18.1
20
211292
17
210757
14
210935
210755
13
211202
210753
12
15
210459
11
16
200191
10
110673
7
110676
110663
6
110804
110645
5
8
110440
4
9
110365
110437
2
110336
1
3
PART #
ITEM
DESCRIPTION
SCREW, 1/4 X 1 TEK SELF-TAP
500 SERIES
2ea 110542 -- BOLT, 3/8-16 X 5.5
*** 400 SERIES
2ea 110533 -- BOLT, 3/8-16 X 5.0
10
COTTER PIN, 1/4 X 2
GREASE ZERK, 1/4-28 ST
4
LID, RECESSED WELL
HINGE ROD, LID RECESSED WELL
LID ASSEMBLY
SQUEEZE ARM RIGHT, GRAY
SQUEEZE ARM LEFT, GRAY
EDGE TRIM, VALVE COVER
PUSH ARM WELDMENT
PUSH ARM
SNAP RING
PUSH ARM KIT
SHIELD, CROSSARM
VALVE COVER
IDLER ARM, MACHINE DWG.
PIN ASSY, CROSSARM PIVOT
PIN ASSY, IDLER ARM
PIN ASSY, LIFT CYLINDER ROD END
HITCH BALL AND NUT
BUSHING, .5 X .375 X .500 W/FLNG
NUT, 3/8-16 U-TYPE .75L
WASHER, 3/8" FLAT STANDARD
WASHER, 1/4" FLAT STANDARD
WASHER, 5/8" FLAT SAE
NUT, 3/8-16 WIZ FLANGE
BOLT, 3/8-16 X 1, WIZ FLANGE
BOLT, 3/8-16 X 0.75, WIZ FLANGE
BOLT, 5/8-18 X 1.5 GR 5
WASHER, 1-1/4 FLAT MACHINE 10GA
Parts List
4
1
1
1
--
1
1
1
1
1
2
---
1
1
2
1
1
1
2
2
2
10
2
2
2
2
2
2
QUANTITY
400 & 500 SERIES
FLATBED STANDARD PARTS
7/23/2012
R
1.2
R
400/500
1
1
2
1
16
211755
215086
110794
1
211355
211434
2
210942
211433
2
2
200150
210941
215036
215038
215042
211434
210942
110794
215085
DUMMY ARM, LEFT
210941
200150
BOLT, 5/16-18 X 0.75, GR8 BLK
SQUEEZE ARM XRM, RIGHT
CROSSTUBE ENDCAP
EXTENSION ARM, RIGHT
EXTENSION ARM, LEFT
HUGGER ARM, LEFT
FLOATING PIN
CYLINDER PIN
215035
215037
215041
RIGHT
211405
211407
211411
211409
211413
211415
211417
211419
DUM M Y ARM
LEFT
211406
211408
211412
211410
211414
211416
211418
211420
ROLL PIN, 1/4 X 2
DESCRIPTION
215052
215052
215052
CROSSTUBE
211402
211402
211403
211402
211403
211403
211403
211403
Parts List
215017
215018
215020
578
582
587
QUANTITY
211366
211367
211369
211368
211370
211371
211372
211373
470
475
478
477
480
482
485
487
PART #
FLATBED
WELDM ENT
XRM
211755
CROSSTUBE
215086
211433
210942
DUMMY ARM, RIGHT
FLATBED WELDMENT
200150
210941
FLATBED XRM PARTS
5/4/2009
400/500
R
1.2.1
R
210941
210942
211755
211967
211968
215085
215086
5
6
7
8
9
200150
2
3
110794
1
4
PART #
6
1
1
1
1
2
2
2
2
16
211952
211958
211964
3
DUMMY ARM, LEFT
2
SQUEEZE ARM XRM, RIGHT
SQUEEZE ARM XRM, LEFT
EXTENSION ARM, RIGHT
EXTENSION ARM, LEFT
CROSSTUBE ENDCAP
FLOATING PIN
CYLINDER PIN
ROLL PIN, 1/4 X 2
BOLT, 5/16-18 X 0.75, GR8 BLK
DESCRIPTION
211951
211957
211963
DUMMY ARM
LEFT
RIGHT
211901
211902
211907
211908
211913
211914
211919
211920
211927
211928
211939
211940
211945
211946
Parts List
QUANTITY
215052
215052
215052
CROSSTUBE
211402
211402
211402
211402
211403
211403
211403
ITEM
578
582
587
470
475
477
479
482
487
488
XRM
8
1
4
5
2
7
9
CROSSTUBE
4
DUMMY ARM, RIGHT
3
400 & 500 SERIES
FLATBED XRM PARTS
7/23/2012
R
2.1
R
400/500
HOSE ASSY, LIFT ROD
HOSE ASSY, LIFT BASE
SEE VALVE & FILTER
RESERVOIR
RETURN
HOSE ASSY, SQUEEZE
SEE RESERVOIR
4/30/2009
SEE LIFT & SQUEEZE
HYDRAULIC ASSEMBLY
400/500
R
ii 2.1
R
HOSE ASSY, LIFT ROD
HOSE ASSY, LIFT BASE
SEE VALVE & FILTER
RESERVOIR
RETURN
HOSE ASSY, SQUEEZE
SEE RESERVOIR
6/15/2012
SEE LIFT & SQUEEZE
HYDRAULIC ASSEMBLY
R
2.2
R
400/500
SQUEEZE
CYLINDER
- IN -
SQUEEZE
CYLINDER
- OUT -
223016
120288
****
FROM PUMP
LIFT CYLINDER
- ROD -
120134
110608
110674
220691
120493
720041
720043
RETURN HOSE CHANGED 2009
110538
LIFT CYLINDER
- BASE -
HYDRAULIC ASSEMBLY
VALVE & FILTER
2
1
1
1
1
1
120288
120493
220691
223016
720041
720043
5, 7& 9 GALLON SYSTEM
FILTER, 10 MICRON
FILTER HEAD
VALVE, FLATBED MONOBLOCK
RESERVOIR RETURN
ADAPTER, 10MJ-8MB
ADAPTER, 8MJ-8MB90
ADAPTER, 6MJ-8MB90
WASHER, 5/16" LOCK
NUT, 5/16-18
BOLT, 5/16-18 X 3.0
DESCRIPTION
Parts List
4/30/2009
12 & 17 GALLON SYSTEM
120174 -- ADAPTER, 8MB-12FPX
120277 -- ADAPTER 8MJ-8MB
****
2
120134
2
110608
2
2
110538
110674
QTY
PART #
400/500
R
ii 2.2
R
SQUEEZE
CYLINDER
- IN -
SQUEEZE
CYLINDER
- OUT -
13
9
****
FROM PUMP
11
14
LIFT CYLINDER
- ROD -
LIFT CYLINDER
- BASE -
3
1
2
6
4
10
5
2
RETURN HOSE CHANGED 2009
FILTER BRACKET LATE 2012
16
15
7
HYDRAULIC ASSEMBLY
VALVE & FILTER
120134
120244
120257
6
7
8
260265
720041
720043
14
15
16
1
1
1
1
1
1
1
2
1
1
2
2
2
2
4
2
QTY
DESCRIPTION
5, 7& 9 GALLON SYSTEM
FILTER, 10 MICRON
FILTER HEAD
MOUNTING BRACKET, FILTER
VALVE, FLATBED MONOBLOCK
FILTER TO RESERVOIR HOSE
RESERVOIR RETURN
ADAPTER, 10MJ-8MB
ADAPTER, 8MJ-8MB90
ADAPTER, 12MJ-12MB90
ADAPTER, 12MJ-12MP
ADAPTER, 6MJ-8MB90
WASHER, 5/16" LOCK
NUT, 5/16-18
BOLT, 5/16-18 X 3.0
BOLT, 1/4-20 X 0.5, WIZ FLANGE
NUT, 1/4-20 WIZ FLANGE
Parts List
6/15/2012
12 & 17 GALLON SYSTEM
120174 -- ADAPTER, 8MB-12FPX
120277 -- ADAPTER 8MJ-8MB
****
220700
223016
12
13
220691
110674
5
11
110608
4
120288
110538
3
120493
110434
2
9
110290
1
10
PART #
ITEM
R
2.3
R
400/500
820232
222002
820229
120062
720164
223016
VALVE, DIRECTIONAL, 4-WAY
COIL, #10 VALVE, 12 VOLT
O-RING, ADAPTER #4 7/16-20
O-RING, ADAPTER #8 3/4-16
VALVE, MONOBLOCK, COMPLETE
720015
820143
CARTRIDGE, #8 VALVE, W/O COIL
COIL, #8 VALVE, 12 VOLT
SPOOL, #10 VALVE
222004
VALVE, PRESSURE RELIEF
PART NO.
9 10
12
VALVE, POPPET FOR 223017
COIL, #10 VALVE, 12 VOLT
O-RING, -219, 90 DURO
BOLT, 5/16-18 X 2 SHCS
VALVE, 3RD BANK ADD ON (223016)
9
10
11
12
110168
223017
820229
120376
222003
PART NO.
VALVE FOR ADDITIONAL THIRD BANK
GEN 2 VALVE - SERVICE PARTS
4
1
2
2
2
400/500
R
2.4
R
1
720107
DE S C R IP T ION
HOS E C LAMP , #20
HOS E B AR B , 1
F IT T ING , R E DUC E R , 1-1/4 - 1.0 E LL
F IT T ING , NIP P LE , 1-1/4 X 6
ADAPTER, 20MB-20FP
1
1
1
1
1
120015
200083
720158
220217
511002
DE S C R IP T ION
HOS E C LAMP , #24
HOS E B AR B , 1-1/4
F IT T ING , E LL 1-1/4
ADAPTER, 20MB-20FP
F IT T ING , NIP P LE , 1-1/4 X 6
1
1
1
1
120015
720070
720075
720107
DE S C R IP T ION
HOS E C LAMP , #20
HOS E B AR B , 1
ADAPTER, 20MB-20FP
F IT T ING , R E DUC E R , 1-1/4 - 1.0
1
1
1
120015
220217
511002
DE S C R IP T ION
HOS E C LAMP , #24
ADAPTER, 20MB-20FP
HOS E B AR B , 1-1/4
RUNNING CHANGE
The above fittings were phased out of usage
at the beginning of the 2010 model year.
See following page for new fittings.
QTY
P AR T #
2003 DODG E DUALLY , 12 & 17
QTY
P AR T #
2003 DODG E DUALLY , 5, 7 & 9
QTY
P AR T #
12 & 17 G ALLO N S Y S T E M
1
1
1
200083
220107
1
120015
720075
QTY
P AR T #
5, 7 & 9 G ALLO N S Y S T E M
110444
220570
IMPORTANT:
The hydraulic reservoir has an O-ring fitting in the bottom
where the suction line is connected. Be sure to use the
correct adapter (120015) before attaching the 6" nipple.
HY DR AULIC AS S E MB LY
R E S E R V OIR
120237
220587
540031
4
4
1
1
1
1
1
1
110444
110616
120237
220566
220570
220587
500175
540031
500175
220566
QUANT IT Y
P AR T #
DE S C R IP T ION
110616
10/1/03
F UE L F ILT E R
F IT T ING , P LUG 1/2" P IP E
V E NT HOS E
R E S E R V OIR WE LDME NT
DIP S T IC K
ADAP T E R , 4B H-4MP
NUT , 5/16", J -T Y P E , C AG E , .5C
B OLT , 5/16-18 X 0.75, WIZ F LANG E
P arts List
R
2.4.1
R
400/500
1
511002
DESCRIPTION
HOSE CLAMP, #24
ADAPTER, 20MB-20BH 45°
1
1
1
120188
120511
720107
DESCRIPTION
HOSE CLAMP, #20
ADAPTER, 20MB-16FOR
ADAPTER, 16MB-16BH 45°
RUNNING CHANGE
The above fittings were phased into usage
at the beginning of the 2010 model year.
See previous page for old fittings.
QTY
PART #
5, 7 & 9 GALLON SYSTEM
1
120189
12 & 17 GALLON SYSTEM
QTY
PART #
220570
110444
HYDRAULIC ASSEMBLY
RESERVOIR
120237
220587
540031
500175
220566
1
1
1
1
220570
220587
500175
540031
110616
1
220566
4
110616
1
4
110444
120237
QTY
PART #
FUEL FILTER
11/25/2009
FITTING, PLUG 1/2" PIPE
VENT HOSE
RESERVOIR WELDMENT
DIP STICK
ADAPTER, 4BH-4MP
NUT, 5/16", J-TYPE, CAGE, .5C
BOLT, 5/16-18 X 0.75, WIZ FLANGE
DESCRIPTION
Parts List
400/500
R
2.4.2
R
1
1
120189
511002
DESCRIPTION
HOSE CLAMP, #24
ADAPTER, 20MB-20BH 45°
QTY
1
1
1
PART #
120188
120511
720107
HOSE CLAMP, #20
ADAPTER, 20MB-16FOR
ADAPTER, 16MB-16BH 45°
DESCRIPTION
5, 7 & 9 GALLON SYSTEM
QTY
PART #
12 & 17 GALLON SYSTEM
10
7
11
3
HYDRAULIC ASSEMBLY
RESERVOIR
5
9
14
8
13
4
220587
9
260265
500175
540031
12
13
14
220700
220566
8
225012
120257
7
10
120244
6
11
120237
110616
4
5
110434
110444
2
110290
1
3
PART #
ITEM
DESCRIPTION
1
1
1
1
1
1
1
1
1
1
4
6/15/2012
FUEL FILTER
FITTING, PLUG 1/2" PIPE
MOUNTING BRACKET, FILTER
Reservoir, Flatbed, Remote Filter
FILTER TO RESERVOIR HOSE
VENT HOSE
DIP STICK
ADAPTER, 12MJ-12MB90
ADAPTER, 12MJ-12MP
ADAPTER, 4BH-4MP
NUT, 5/16", J-TYPE, CAGE, .5C
BOLT, 1/4-20 X 0.5, WIZ FLANGE
BOLT, 5/16-18 X 0.75, WIZ FLANGE
4
NUT, 1/4-20 WIZ FLANGE
Parts List
4
2
QTY
R
2.5
R
400/500
IN (BLUE)
220622 (182in)
220613 (152in)
220616 (164in)
220622 (182in)
578
582
587
220622 (182in)
220616 (164in)
220613 (152in)
220622 (182in)
220616 (164in)
220616 (164in)
220622 (182in)
220616 (164in)
220616 (164in)
220622 (182in)
220616 (164in)
220613 (152in)
220613 (152in)
220616 (164in)
220613 (152in)
220610 (129in)
220610 (129in)
220613 (152in)
220610 (129in)
220610 (129in)
OUT (ORANGE)
SQUEEZE HOSES
8M3K - 8MP / 8FJX
485
487
477
480
482
475
478
470
470W
FLATBED
SERIES
220623 (118in)
220617 (100in)
220614 (88in)
220623 (118in)
220623 (118in)
220617 (100in)
220617 (100in)
220617 (100in)
220614 (88in)
220614 (88in)
220611 (65in)
220611 (65in)
BASE (BROW N)
220644 (137in)
220643 (119in)
220642 (107in)
220644 (137in)
220644 (137in)
220643 (119in)
220643 (119in)
220643 (119in)
220642 (107in)
220642 (107in)
220646 (84in)
220646 (84in)
ROD (GREEN)
220422 (26.75in)
220422 (26.75in)
220422 (26.75in)
220422 (26.75in)
220422 (26.75in)
220422 (26.75in)
220422 (26.75in)
220422 (26.75in)
220422 (26.75in)
220422 (26.75in)
220422 (26.75in)
220422 (26.75in)
6/15/2012
223020
223019
223018
223020
223020
223019
223019
223019
223018
223018
223024
223024
LIFT HOSES
RESERVOIR RETURN HYDRAULIC
6M3K - 6MB / 6FJX 6M3K - 6FJX / 6FJX
3/4 SUCTION
HOSE KIT #
400 & 500 SERIES W ITH GENERATION 2 VALVES
HOSE CHART
400/500
R
2.6
R
IN (BLUE)
220622 (182in)
220622 (182in)
220613 (152in)
220616 (164in)
220622 (182in)
578
582
587
220622 (182in)
220616 (164in)
220613 (152in)
220622 (182in)
220622 (182in)
220616 (164in)
220616 (164in)
220616 (164in)
220616 (164in)
485
487
220616 (164in)
220616 (164in)
220613 (152in)
220613 (152in)
477
480
482
220613 (152in)
220613 (152in)
475
478
220610 (129in)
220610 (129in)
220610 (129in)
220610 (129in)
OUT (ORANGE)
SQUEEZE HOSES
8M3K - 8MP / 8FJX
470
470W
FLATBED
SERIES
220623 (118in)
220617 (100in)
220614 (88in)
220623 (118in)
220623 (118in)
220617 (100in)
220617 (100in)
220617 (100in)
220614 (88in)
220614 (88in)
220611 (65in)
220611 (65in)
BASE (BROWN)
220644 (137in)
220643 (119in)
220642 (107in)
220644 (137in)
220644 (137in)
220643 (119in)
220643 (119in)
220643 (119in)
220642 (107in)
220642 (107in)
220646 (84in)
220646 (84in)
ROD (GREEN)
LIFT HOSES
6M3K - 6MB / 6FJX 6M3K - 6FJX / 6FJX
220691 (12.25in)
220691 (12.25in)
220691 (12.25in)
220691 (12.25in)
220691 (12.25in)
220691 (12.25in)
220691 (12.25in)
220691 (12.25in)
220691 (12.25in)
220691 (12.25in)
220691 (12.25in)
220691 (12.25in)
RESERVOIR RETURN
3/4 SUCTION
400 & 500 SERIES WITH GENERATION 2 VALVES
RETURN HOSE CHANGED 2009
HOSE CHART
6/15/2012
223020
223019
223018
223020
223020
223019
223019
223019
223018
223018
223024
223024
HYDRAULIC
HOSE KIT #
R
2.7
R
400/500
220616 (164in)
220616 (164in)
220616 (164in)
220619 (176in)
220622 (182in)
485
487
220622 (182in)
220619 (176in)
220616 (164in)
220616 (164in)
220613 (152in)
220613 (152in)
220616 (164in)
220613 (152in)
220610 (129in)
220610 (129in)
220613 (152in)
220610 (129in)
OUT (ORANGE)
220610 (129in)
IN (BLUE)
SQUEEZE HOSES
8M3K - 8MP / 8FJX
477
480
482
475
478
470
470W
FLATBED
SERIES
220623 (118in)
220620 (112in)
220617 (100in)
220617 (100in)
220617 (100in)
220614 (88in)
220614 (88in)
220611 (65in)
220611 (65in)
BASE (BROW N)
220624 (137in)
220621 (131in)
220618 (119in)
220618 (119in)
220618 (119in)
220615 (107in)
220615 (107in)
220612 (84in)
220612 (84in)
ROD (GREEN)
LIFT HOSES
6M3K - 6MB / 6FJX
220422 (26.75in)
220422 (26.75in)
220422 (26.75in)
220422 (26.75in)
220422 (26.75in)
220422 (26.75in)
220422 (26.75in)
220422 (26.75in)
220422 (26.75in)
6/15/2012
223006
223005
223004
223004
223004
223003
223003
223002
223002
RESERVOIR RETURN
HYDRAULIC
8M3K - 8MP / 8FJX
HOSE KIT #
400 SERIES W ITH LARGE AND SMALL FPS VALVES
400/500
PART #
110168
120102
120123
120134
120186
120376
132035
220455
220456
223017
232086
QTY
4
4
4
2
4
2
1
1
1
1
1
10
RIGHT SIDE
-BASE-
LEFT SIDE
-ROD-
2.8
R
1
7
11
220532
220533
DETAIL C
6
Parts List
4
C
DESCRIPTION
BOLT, 5/16-18 X 2.0 SHCS
ADAPTER, BULKHEAD, 6MJ-6MJ, W/LOCKNUT
ADAPTER, 6FP-6FJX
ADAPTER, 6MJ-8MB90
ADAPTER, 4MB-4FPX
O-RING, -119, 90 DURO
SWITCH BOOT
EXTENDABLE ARM CYLINDER, 2.5
EXTENDABLE ARM CYLINDER, 2.0
VALVE, 3rd BANK ADD ON
SWITCH, DPDT, M, 6 PIN, PUSH ON
SEAL KITS
2.5 CYLINDER
2.0 CYLINDER
ITEM
1
2
3
4
5
6
7
8
9
10
11
2.11
R
ARM HOSES
9
CROSSOVER
HOSE
B
2
3/2/2011
3
DETAIL B
DETAIL A
A
EXTENSION
HOSES
8
5
XRM HYDRAULICS
R
ii 2.8
R
400/500
2.10
220629 (218in)
220629 (218in)
220627 (200in)
220629 (218in)
220627 (200in)
220629 (218in)
487, 488
220627 (200in)
220626 (188in)
220627 (200in)
477, 479,
482, 484,
677, 679
220626 (188in)
220625 (165in)
220626 (188in)
220626 (188in)
475, 675
578, 770,
778
582, 682,
684, 782,
784
587, 687,
688, 787,
788
220625 (165in)
ARM HOSES
6M3K - 6FJX90M / 6FJX
470, 670
XRM
SERIES
EXTENSION HOSES
6M3K - 6-4MP / 6MPX
5
2ea 220605 (54.3in) 2ea 220605 (54.3in)
2ea 220605 (54.3in) 2ea 220605 (54.3in)
2ea 220605 (54.3in) 2ea 220605 (54.3in)
2ea 220605 (54.3in) 2ea 220605 (54.3in)
2ea 220605 (54.3in) 2ea 220605 (54.3in)
2ea 220605 (54.3in) 2ea 220605 (54.3in)
2ea 220605 (54.3in) 2ea 220605 (54.3in)
XRM HYDRAULICS
6
220645 (94.0in)
220645 (94.0in)
220645 (94.0in)
220601 (79.6in)
220601 (79.6in)
220601 (79.6in)
220601 (79.6in)
CROSSOVER HOSE
6M3K - 6FJX90M
SMALL
BIG
223023
223022
223021
223007
223009
223010
223011
HYDRAULIC
HOSE KIT #
LEFT
RIGHT
3/2/2011
400/500
R
2.8.1
R
1
4
4
4
2
2
1
1
1
1
4
5
6
7
8
9
10
11
12
13
232086
223017
220456
220455
120599
120598
120186
120123
120102
132035
120376
120134
110168
PART #
DESCRIPTION
ADAPTER, 6MJ-6FJX 90 BENT TUBE
ADAPTER, 4MB-4FPX
ADAPTER, 6FP-6FJX
ADAPTER, BULKHEAD, 6MJ-6MJ
SWITCH BOOT
O-RING, -119, 90 DURO
ADAPTER, 6MJ-8MB90
BOLT, 5/16-18 X 2.0 SHCS
Parts List
1
RIGHT SIDE
-BASE-
12
220532
220533
13
DETAIL C
2
3
4
C
SWITCH, DPDT, M, 6 PIN, PUSH ON
VALVE, 3rd BANK ADD ON
EXTENSION CYLINDER 2.0
EXTENSION CYLINDER 2.5
ADAPTER, 6MJ-6FJX 90 LONG BENT TUBE
LEFT SIDE
-ROD-
SEAL KITS
2.5 CYLINDER
2.0 CYLINDER
2
2
2
4
1
3
QTY
ITEM
ARM HOSES
5
EXTENSION
HOSES
10
DETAIL A
ARM HOSE
CROSSOVER
HOSE
CROSSOVER
HOSE
11
update 2012
XRM Hydraulics
5
6
A
8
B
6
9
5/9/2012
NOTICE
ORIENTATION
OF BULKHEAD
FITTINGS
DETAIL B
7
XRM HYDRAULICS
EXTENSION HOSES
6M3K - 6-4MP / 6MPX
4ea 220605 (54.3in)
CROSSOVER HOSE
6M3K - 6FJX90M
470, 670
ARM HOSES
6M3K - 6FJX90M / 6FJX
2ea 220625 (148in)
220601 (79.6in)
HYDRAULIC
HOSE KIT #
223011
475, 675
2ea 220626 (164in)
4ea 220605 (54.3in)
220601 (79.6in)
223010
477, 479,
482, 484,
677, 679
2ea 220627 (174in)
4ea 220605 (54.3in)
220601 (79.6in)
223009
487, 488
2ea 220629 (200in)
4ea 220605 (54.3in)
220601 (79.6in)
223007
578, 770, 778
2ea 220626 (164in)
4ea 220605 (54.3in)
220645 (94.0in)
223021
582, 682,
684, 782, 784
2ea 220627 (174in)
4ea 220605 (54.3in)
220645 (94.0in)
223022
587, 687,
688, 787, 788
2ea 220629 (200in)
4ea 220605 (54.3in)
220645 (94.0in)
223023
XRM SERIES
RIGHT
BIG
6
5
SMALL
LEFT
5/9/2012
R
ii 2.8.1
R
400/500
400/500
R
2.9
R
10
W/ GENERATION 2 VALVE
1
9
2
HYDRAULIC ASSEMBLY
LIFT & SQUEEZE
7
4
5
1
1
110602
120145
120146
120147
220084
220452
200129
510174
222001
420005
2
3
4
5
6
7
8
9
10
11
DESCRIPTION
COUPLER, PIONEER MALE
VALVE, CHECK W/ .063 ORIFICE
GREASE ZERK, 1/4-28 ST
BUSHING, 1.5 X 1.25 X 1.0 SPLIT GG/GH
LIFT CYLINDER
COUPLER, PIONEER FEMALE
ADAPTER, 6MB-8MP90
ADAPTER, 8MP-6FP90
ADAPTER, 6MB-6MP (3/8 X 4)
NUT, 1-8 LOCK NYLON INSERT
BOLT, 1-8 X 10, GR8
Parts List
8
11
3
6
220056
220464
6/15/2012
SQUEEZE CYLINDER
S E A L K IT S
S Q U E E Z E C Y L IN D E R
L IF T C Y L IN D E R
S Q U E E ZE C Y L IN D E R
4 0 0 S E R IE S
220002
5 0 0 S E R IE S
223001
S EE CHART FO R M O RE
D E T A IL S
2
1
1
2
1
1
1
1
1
110352
1
QTY
PART #
ITEM
Flatbed Squeeze Cylinders
Bed Width
85.375"
Model #
670
675
677
679
91.375"
682
682
684
684
687
687
688
688
93.0"
96.5"
85.375
770
770
778
778
782
782
784
784
787
787
788
788
670
675
677
679
Squeeze Cylinder
Model #
220002
470
475
477
479
220002
482
482
484
484
487
487
488
488
XRM
XRM
XRM
XRM
XRM
XRM
XRM
223032
XRM
XRM
XRM
XRM
XRM
223001
578
578
582
582
XRM
587
587
XRM
XRM
XRM
XRM
XRM
470
475
477
479
223001
XRM
XRM
XRM
XRM
XRM
XRM
XRM
A Synchronized Squeeze Cylinder
Part # 223026
is available as an option for all beds.
This cylinder is the same length as # 223001.
Squeeze Cylinder Seal Kit Part # 220056
R
ii 2.9
R
400/500
400/500
R
3.1
R
230133
230135
MODE L S P E C IF IC :
F OR D
232046 HAR NE S S , TAILLIG HT S , F O R D B OX-DE LE T E , 1999+
232047 HAR NE S S , TAILLIG HT S , F O R D C HAS S IS -C AB , 1999+
DODG E
232049 HAR NE S S , TAILLIG HT S , DODG E B OX-DE LE T E , 2003+
GM
232050 HAR NE S S , TAILLIG HT S , G M B OX-DE LE T E , 2002+
232050 HAR NE S S , TAILLIG HT S , G M C HAS S IS -C AB , 2002+
A L L OT HE R T R UC K S
232049 HAR NE S S , TAILLIG HT S
A L L F L A T B E DS
232044 HAR NE S S , R E AR ID LIG HT S
232045 HAR NE S S , S IDE & F R ONT ID LIG HT S
232048 HAR NE S S , R E AR T AILB OAR D
W IR IN G H AR N E S S AS S E MB L IE S
230133
230135
400 / 500 S E R IE S LIG HT S
230135
230134
230136
2
2
2
4
5
9
6
230011
230131
230132
230133
230134
230135
230136
DE S C R IP T ION
230011
9/23/03
230134
230135
G R OMME T , 3 X 5
G R OMME T , 2"
LIG HT , C LE AR ANC E (R E D)
LIG HT , C LE AR ANC E (AMB E R )
LIG HT , S IG NAL-T UR N-T AIL
LIG HT , B AC K -UP
LIG HT , LIC E NS E P LAT E
P arts Lis t
230132
230131
230132
QUANT IT Y
P AR T #
R
3.2
R
400/500
400/500
R
3.2.1
R
PIN STRIPE
RED/SILVER
200012
Model # Decals
Left & Right
Part #
470
200193
475
200195
200197
477
479
202015
482
200203
484
202013
487
200207
488
202014
578
200252
582
200253
587
200255
PIN STRIPE
1/4" BLACK
100262
Qty
2
2
2
2
2
2
2
2
2
2
2
Qty
20 ft.
4
30
1
2
1
4
34 ft.
1
1
Part #
100262
200010
200012
200137
200144
200181
200190
202016
202025
202026
PIN STRIPE
1/8" SILVER
202016
LEFT -- 202025
RIGHT -- 202026
Decal, Squeeze Arm, Right
Decal, Squeeze Arm, Left
Decal, 1/8" StripeSilver
Decal, Red Reflector, Rectangle
Decal, Deweze Silver Outline
Decal, Danger Vertical
Decal, Bale Pik-up script
Decal, Red/Silver Stripe-bulk
Decal, Danger Red On White
Decal, Striping, .25 Black
Description
Decal Kit, 4-500 Series Part # 205074
400 & 500 Series Decals
7/17/2012
200248
202006
200135
R
ii 3.2.1
R
400/500
200190
300002
202003
202046
200010
BOTH SIDES
200144
202045
INSIDE OF VALVE COVER
2 BANK
3rd BANK
Decals
Safety & Operation
PART #
200010
200137
200144
200181
200190
202003
202045
202046
300002
QTY
4
1
2
1
4
1
1
1
1
200137
7/17/2012
IT IS THE OWNER'S RESPONSIBILITY
TO REPLACE MISSING OR DAMAGED
WARNING DECALS. DECALS ARE
AVAILABLE FROM YOUR DEALER OR
FROM THE DEWEZE FACTORY.
200181
DESCRIPTION
DANGER DECAL, HORIZONTAL
BALE PIK‐UP, SILVER SCRIPT
DANGER DECAL, VERTICAL
DEWEZE, SILVER OUTLINE
REFLECTIVE DECAL
DECAL, SWITCH IDENTIFICATION
DECAL, WIRING DIAGRAM, KAR‐TECH REMOTE
DECAL, 3rd BANK OPTION, KAR‐TECH REMOTE
FEMA DECAL
400/500
R
4.1
R
TOOLBOX 30"
CARGO LIGHTS
SPINNERS
& RISERS
ACROSS-THE-BED TOOLBOX
FLATBED ACCESSORIES
9/16/03
R
4.2
R
400/500
1
1
1
1
3
4
5
6
P AR T #
110174
110300
112011
200184
202010
211119
212003
212007
215072
215073
1
2
110258
110437
110444
110606
110665
110676
205012
215074
211684
540082
211109
202001
PART #
12
4
14
2
12
4
DESCRIPTION
3
2
NUT, 5/16-18, CAGE TINNERMAN
BOLT, 3/8-16 X 0.75, WIZ FLANGE
BOLT, 5/16-18 X 0.75, WIZ FLANGE
NUT, 5/16-18 WIZ FLANGE
WASHER, 5/16" FLAT STANDARD
WASHER, 3/8" FLAT STANDARD
BOLT PACKAGE
TOOLBOX ASSEMBLY, FLATBED
SHIELD, TOP & SIDE
Traction Pad
STEP, TOOLBOX
DECAL, CHIP GUARD
TOOLBOX COMPLETE, PART# 215074
QT Y
D E S CR IP T ION
4
NUT, 1/4-20 LOCK 2-WAY
3
COTTER PIN, 3/32 X 0.75
3
PUSH NUT, WASHER CAP STYLE
1
SEAL, LATCH
1
SEAL, TOOLBOX LID (TRIM-LOK X-2897)
1
TOOL BOX MAT
2
GASKET, TOOLBOX MOUNT
1
LATCH W/STUDS
1
TOOL BOX DOOR AND HINGE WLDMT
1
TOOL BOX AND HINGE WLDMT
1
1
Toolbox Complete W/Step, Part# 205011
QTY
ITEM
6
5
700 Series
600 Series
500 Series
Kits
205070
N/A
205071
N/A
205070
205072
205071
205073
400 Series
Short
Long
Short
Long
Short
Long
Short
Long
Fender Skirts
1
Left
Fender Skirt
260269
211293
260271
211587
260269
260273
260271
260275
4
7/24/2012
260270
211294
260272
211588
260270
260274
260272
260276
Right
Flatbed Accessories
30" Toolbox
Fender Skirts
400/500
R
4.3
R
1
1
1
4
1
1
211390
230146
710587
830031
830035
DESCRIPTION
211390
230146
LIGHT, LEFT
LIGHT, RIGHT
710587
830031
211389
SCREW, 3/16 X .75 TEK SELF-TAP
GROMMET, 3/16 ID X 9/16 OD
LIGHT BRACKET, LEFT
LIGHT BRACKET, RIGHT
830035
QUANTITY
211389
CARGO LIGHT ASSY, PART#211391
PART #
210915 -- ACROSS-THE-BED TOOLBOX
9/16/03
FLATBED ACCESSORIES
CARGO LIGHTS &
ACROSS THE BED TOOLBOX
R
4.3
R
400/500
Flatbed Accessories
Spinners & Risers
Spinner Assy 16" Pair, XRM, Part #215007
Spinner Assy 16" Pair, Part# 210008
ITEM
QTY
PART #
DESCRIPTION
ITEM
QTY
PART #
DESCRIPTION
1
2
210006
Pin, Lynch 1/4 x 1 1/2
1
2
210006
Pin, Lynch 1/4 x 1 1/2
2
2
210007
WELDMENT, SPINNER 16"
2
2
211509
WELDMENT, SPINNER 16" XRM
3
2
211513
LYNCH PIN GUARD
3
2
211513
LYNCH PIN GUARD
3
1
1
DETAIL A
Lynch Pin Guard
2
3
2
A
Spinner Assy 12" Pair, XRM, Part# 215234
Spinner Assy 12" Pair, Part# 215081
ITEM
QTY
PART #
DESCRIPTION
1
2
210006
Pin, Lynch 1/4 x 1 1/2
2
2
211513
LYNCH PIN GUARD
3
2
215080
WELDMENT, SPINNER 12"
ITEM
QTY
PART #
DESCRIPTION
1
2
210006
Pin, Lynch 1/4 x 1 1/2
2
2
211513
LYNCH PIN GUARD
3
2
215233
WELDMENT, SPINNER 12" XRM
1
1
Spinner Extension Pair, Part # 205076
2
3
ITEM
QTY
PART #
DESCRIPTION
1
2
110658
Washer, 1/2 Flat
2
2
210006
Pin, Lynch 1/4 x 1 1/2
3
2
215235
Spinner Extension Pin
2
3
2
1
Riser, Offset Pair, Part# 211145
ITEM
QTY
PART #
DESCRIPTION
1
2
110364
BOLT, 1-8 X 7.0
2
2
110601
NUT, 1-8
3
2
211125
RISER WELD ASSY
4
2
510174
GREASE ZERK, 1/4-28 ST
3
QTY
PART #
DESCRIPTION
1
2
110364
BOLT, 1-8 X 7.0
2
2
110601
NUT, 1-8
3
1
211507
LEFT RISER WELD ASSY
4
1
211508
RIGHT RISER WELD ASSY
5
2
510174
GREASE ZERK, 1/4-28 ST
5
3
4
Riser, Offset Pair, XRM, Part# 215006
ITEM
4
3
2
1
1
2
7/30/2013
400/500
R
4.4
R
R
4.5
R
400/500
2
2
210006
Pin, Lynch 1/4 x 1 1/2
4’ BALE ADAPTER
DESCRIPTION
ADAPTER ASSY 210933
QTY
210929
PART #
LIFT BAR
P/N 210426
211480 FENDER KIT
211439 FENDER WELDMENT
211481 EDGE TRIM
RECEIVER HITCH
P/N 215001
OTHER ACCESSORIES
9/24/03
400/500
R
4.6
R
R
4.7
R
400/500
211829
Bolt Kit
1ea Required
Per Fenderskirt
215116
Fits Straight Beds
400 & 600 Series
30" Toolbox
Replacement
211828
Front Skirt
Toolbox Replacement
260267
211813
Fits Tapered Beds
500 & 700 Series
30" Toolbox
Replacement
Fits Short Beds
20" Toolbox
Replacement
211812
260268
7/24/2012
Appendix I
Remote Control
Harper Industries
400/500
Operator’s Manual
R
5.1
R
Harper Industries
R
ii 5.1
R
400/500
2 Bank Wiring, Kar-Tech Remote
Decal Part# 202045
Harness Part# 232087
RED
BATTERY/DIAGNOSTIC
GREEN
TRANSMIT
POWER
UNLOAD
LOAD
SQUEEZE
UNSQUEEZE
3rd BANK
RETRACT
3rd BANK
EXTEND
FLOAT
COILS
"C" & "D"
WORK LIGHTS
3.3
3/11/2011
400/500
R
5.2
R
SOLENOID
FIRES
UNLOAD
LOAD
OIL
OIL
IN
OUT
OIL
OIL
IN
OUT
SQUEEZE
OIL
IN
OIL
OUT
OIL
OUT
OIL
IN
UNSQUEEZE
3.4
3/11/2011
R
ii 5.2
R
400/500
3rd Bank Wiring, Kar-Tech Remote
Decal Part# 202046
Harness Part# 232088
RED
BATTERY/DIAGNOSTIC
GREEN
TRANSMIT
POWER
UNLOAD
LOAD
SQUEEZE
UNSQUEEZE
3rd BANK
RETRACT
3rd BANK
EXTEND
FLOAT
COILS
"C" & "D"
WORK LIGHTS
3.5
3/11/2011
400/500
R
5.3
R
SOLENOID
FIRES
FLOAT
RETRACT
EXTEND
OIL
IN
OIL
OUT
OIL
OUT
OIL
IN
3.6
3/11/2011
R
ii 5.3
R
400/500
Appendix II
Electric/Hydraulic Power Unit
Harper Industries
400/500
Operator’s Manual
R
5.4
R
positive battery terminal.
.
19)Attach red cable from E/H ontop of “ice cube” fuse. Install rubber cap.
Harper Industries
R
600 & 700 Series
R
ii 5.4
6.3
R
R
400/500
600/700
400/500
R
5.5
R
2
4
1
1
12
13
220651
222006
232089
1
1
1
1
1
1
1
1
1
18
19
20
21
22
220691
720041
720043
2
1
1
1
1
1
1
1
26
27
28
29
30
31
232001
730013
730008
230119
211387
520099
232002
1
2
24
230153
220603
220508
220492
211353
150027
132002
25
1
210884
1
17
23
230140
1
16
120545
132001
1
1
14
15
120544
120457
120187
120222
1
4
120149
10
2
9
120142
120087
110753
110674
110645
110608
110437
110396
PART #
FILTER (WIX 51551)
FILTER HEAD
RESERVOIR RETURN
NOT IN KIT
TERMINAL, RING, 5/16", 14-16
18
TERMINAL, BUTT CONNECTOR, 14-16
CABLE, SOLENOID GROUND
EDGE MOLDING, REAR PLATE
NOT SHOWN
CLAMP, HOSE #12 .75"
FUSE, 200 AMP
FUSE BLOCK, AMG
BATTERY CABLE, 2GA TWIN LEAD, 186"
SOLENOID, 3 POLE, HEAVY DUTY
SEAL KIT, PUMP
PUMP
MOTOR
E/H MOTOR PUMP/UNIT
HOSE, SUCTION, .75 X 54
HOSE, .375 X 50.44, 6MP - 6MP
VALVE, E/H FLATBED
E/H SHIELD
HAND CONTROL & CABLE ASSY SPEAR BED
FUSE, MINI 30 AMP
FUSE HOLDER, ATC, 14 GA., MINI
ADAPTER, 12BH-12MB 45°
ADAPTER, 20MB-12FOR
ADAPTER, 8FJ-10MJ
ADAPTER, 6MJ-6MB90
ADAPTER, 12BH-8MB90
ADAPTER, 6MB-6FPX90
ADAPTER, 8MJ-6FJ
ADAPTER, 6MB-8MJ45
PLUG, 1/2" BUTTON PLASTIC
WASHER, 5/16" LOCK
NUT, 3/8-16 WIZ FLANGE
NUT, 5/16-18
BOLT, 3/8-16 X 0.75, WIZ FLANGE
BOLT, 5/16-18 X 2.5
DESCRIPTION
Kit E/H Power, Part# 215005
11
1
2
7
8
2
2
3
4
4
2
5
2
1
6
QTY
ITEM
25
17
15
16
24
23
4
8
2
19
E/H Power Kit
22
11
9
10
21
9
20
12
7
31
26
4/7/2011
14
13
E/H Power Kit
Black switch wire from
hand control harness
Ground Cable
Positive Cable
-6 Pressure Port
Red wire fused from
hand control harness
-8 Suction Port
4/7/2011
R
ii 5.5
R
400/500
400/500
R
5.5.1
R
210884
220651
222006
232089
1
1
1
220691
720041
720043
1
1
1
1
1
1
1
28
29
30
31
32
730013
730008
230119
211387
520099
2
27
230155
1
26
220603
220508
220492
1
1
22
211353
230140
1
21
150027
132094
1
1
20
25
2
19
132093
1
1
18
132092
1
1
17
132002
23
1
16
132001
120545
120544
24
1
1
14
15
1
13
120457
1
12
120149
120187
2
9
120142
120087
120222
2
8
1
1
7
110753
110674
4
4
6
10
2
5
110645
110608
110437
110396
FILTER (WIX 51551)
FILTER HEAD
RESERVOIR RETURN
NOT IN KIT
TERMINAL, RING, 5/16", 14-16
TERMINAL, BUTT CONNECTOR, 14-16
CABLE, SOLENOID GROUND
EDGE MOLDING, REAR PLATE
NOT SHOWN
CLAMP, HOSE #12 .75"
BATTERY CABLE, 2GA TWIN LEAD, 186"
SOLENOID, 3 POLE, HEAVY DUTY
SEAL KIT, PUMP
PUMP
MOTOR
E/H MOTOR PUMP/UNIT
HOSE, SUCTION, .75 X 54
HOSE, .375 X 50.44, 6MP - 6MP
VALVE, E/H FLATBED
E/H SHIELD
HAND CONTROL & CABLE ASSY E/H FLATBED
FUSE 200 AMP, BUSS MRBF-200
FUSE HOLDER, BUSS CFBAR1-M8XSP
FUSE COVER, BUSS CFCOVER-1R
FUSE, MINI 30 AMP
FUSE HOLDER, ATC, 14 GA., MINI
ADAPTER, 12BH-12MB 45°
ADAPTER, 20MB-12FOR
ADAPTER, 8FJ-10MJ
ADAPTER, 6MJ-6MB90
ADAPTER, 12BH-8MB90
ADAPTER, 6MB-6FPX90
ADAPTER, 8MJ-6FJ
ADAPTER, 6MB-8MJ45
PLUG, 1/2" BUTTON PLASTIC
WASHER, 5/16" LOCK
NUT, 3/8-16 WIZ FLANGE
NUT, 5/16-18
BOLT, 3/8-16 X 0.75, WIZ FLANGE
BOLT, 5/16-18 X 2.5
DESCRIPTION
Kit E/H Power, Part# 215005
PART #
11
2
2
4
2
3
2
1
4
QTY
ITEM
21
16
18
20
15
19
17
26
4
2
8
22
E/H Power Kit
25
11
9
10
24
9
23
12
7
32
27
3/29/2012
14
13
E/H Power Kit
Black switch wire from
hand control harness
Ground Cable
Positive Cable
-6 Pressure Port
Red wire fused from
hand control harness
-8 Suction Port
3/29/2012
R
ii 5.5.1
R
400/500
400/500
R
5.6
R
110119
3
29
520099
2
28
232086
220691
720041
720043
1
1
232090
1
1
110264
211387
3
1
233003
2
1
232002
232001
26
2
25
27
1
24
232089
1
230153
222006
1
1
220651
1
23
230140
210884
22
220603
1
1
21
220508
220492
211353
202047
202003
132035
120545
120544
120457
120222
120187
120149
120142
120087
110753
110674
110645
110608
110437
110396
PART #
1
1
1
19
20
1
1
1
16
17
2
15
18
1
14
2
9
1
2
8
13
1
7
1
2
6
12
2
5
1
2
4
4
2
3
10
4
2
11
2
1
FILTER (WIX 51551)
FILTER HEAD
RESERVOIR RETURN
NOT IN KIT
HARNESS, E/H WIRELESS, KAR-TECH
EDGE MOLDING, REAR PLATE
BOLT, 10-24 X .5 STAINLESS, PHILLIPS
NUT, 10-24 LOCK
NOT SHOWN
CLAMP, HOSE #12 .75"
Transmitter & Receiver, Kar-Tech
SWITCH, DPDT, M, 6 PIN, PUSH ON
FUSE, 200 AMP
FUSE BLOCK, AMG
BATTERY CABLE, 2GA TWIN LEAD, 186"
SOLENOID, 3 POLE, HEAVY DUTY
SEAL KIT, PUMP
PUMP
MOTOR
E/H MOTOR PUMP/UNIT
HOSE, SUCTION, .75 X 54
HOSE, .375 X 50.44, 6MP - 6MP
VALVE, E/H FLATBED
E/H SHIELD
DECAL, E/H WIRING DIAGRAM, KAR-TECH
DECAL, SWITCH IDENTIFICATION
SWITCH BOOT
ADAPTER, 12BH-12MB 45°
ADAPTER, 20MB-12FOR
ADAPTER, 8FJ-10MJ
ADAPTER, 6MJ-6MB90
ADAPTER, 12BH-8MB90
ADAPTER, 6MB-6FPX90
ADAPTER, 8MJ-6FJ
ADAPTER, 6MB-8MJ45
PLUG, 1/2" BUTTON PLASTIC
WASHER, 5/16" LOCK
NUT, 3/8-16 WIZ FLANGE
NUT, 5/16-18
BOLT, 3/8-16 X 0.75, WIZ FLANGE
BOLT, 5/16-18 X 2.5
DESCRIPTION
Kit E/H Power, W/Remote Part# 205053
QTY
ITEM
24
17
18
25
27
23
4
2
8
19
E/H Power Kit
W/ Remote
22
11
9
10
21
9
20
12
7
29
28
7/6/2011
14
13
E/H Wiring, Kar-Tech Remote
Decal Part# 202047
Harness Part# 232090
RED
BATTERY/DIAGNOSTIC
GREEN
TRANSMIT
POWER
UNLOAD
LOAD
Purple switch wire
from valve harness
Ground Cable
UNSQUEEZE
SQUEEZE
WORK LIGHTS
Positive Cable
Red wire fused
from valve harness
-6 Pressure Port
-8 Suction Port
4/12/2011
R
ii 5.6
R
400/500
SOLENOID
FIRES
LOAD
UNLOAD
OIL
OUT
OIL
IN
OIL
OIL
OUT
IN
SQUEEZE
OIL
UNSQUEEZE
OIL
IN
OUT
OIL
IN
OIL
OUT
4/12/2011
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R
iii 5.6
R
R
R
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400/500
R
5.6.1
R
230140
1
1
1
23
24
25
110119
3
30
520099
2
29
232086
220691
720041
720043
1
1
232090
1
1
110264
211387
3
1
233003
2
1
27
28
230155
232089
1
1
222006
1
26
210884
220651
1
1
220603
220508
220492
211353
202047
1
1
20
202003
1
1
19
132094
21
2
18
132093
132092
132035
120545
120544
22
1
2
15
1
1
14
16
1
13
17
1
12
120457
120187
120222
1
4
120149
10
2
9
120142
120087
110753
110674
110645
110608
110437
110396
PART #
11
1
2
7
8
2
2
4
2
2
3
5
4
2
6
2
1
FILTER (WIX 51551)
FILTER HEAD
RESERVOIR RETURN
NOT IN KIT
HARNESS, E/H WIRELESS, KAR-TECH
EDGE MOLDING, REAR PLATE
BOLT, 10-24 X .5 STAINLESS, PHILLIPS
NUT, 10-24 LOCK
NOT SHOWN
CLAMP, HOSE #12 .75"
Transmitter & Receiver, Kar-Tech
SWITCH, DPDT, M, 6 PIN, PUSH ON
BATTERY CABLE, 2GA TWIN LEAD, 186"
SOLENOID, 3 POLE, HEAVY DUTY
SEAL KIT, PUMP
PUMP
MOTOR
E/H MOTOR PUMP/UNIT
HOSE, SUCTION, .75 X 54
HOSE, .375 X 50.44, 6MP - 6MP
VALVE, E/H FLATBED
E/H SHIELD
DECAL, E/H WIRING DIAGRAM, KAR-TECH
DECAL, SWITCH IDENTIFICATION
FUSE 200 AMP, BUSS MRBF-200
FUSE HOLDER, BUSS CFBAR1-M8XSP
FUSE COVER, BUSS CFCOVER-1R
SWITCH BOOT
ADAPTER, 12BH-12MB 45°
ADAPTER, 20MB-12FOR
ADAPTER, 8FJ-10MJ
ADAPTER, 6MJ-6MB90
ADAPTER, 12BH-8MB90
ADAPTER, 6MB-6FPX90
ADAPTER, 8MJ-6FJ
ADAPTER, 6MB-8MJ45
PLUG, 1/2" BUTTON PLASTIC
WASHER, 5/16" LOCK
NUT, 3/8-16 WIZ FLANGE
NUT, 5/16-18
BOLT, 3/8-16 X 0.75, WIZ FLANGE
BOLT, 5/16-18 X 2.5
DESCRIPTION
Kit E/H Power, W/Remote Part# 205053
QTY
ITEM
17
20
21
16
18
28
26
4
2
8
22
E/H Power Kit
W/ Remote
25
11
9
10
24
9
23
12
7
30
29
3/29/2012
14
13
E/H Wiring, Kar-Tech Remote
Decal Part# 202047
Harness Part# 232090
RED
BATTERY/DIAGNOSTIC
GREEN
TRANSMIT
POWER
UNLOAD
LOAD
Purple switch wire
from valve harness
Ground Cable
UNSQUEEZE
SQUEEZE
FLOAT
WORK LIGHTS
DOWN ONLY
Positive Cable
Red wire fused
from valve harness
-6 Pressure Port
-8 Suction Port
3/29/2012
R
ii 5.6.1
R
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SOLENOID
FIRES
LOAD
UNLOAD
OIL
OUT
OIL
IN
OIL
OIL
OUT
IN
SQUEEZE
OIL
UNSQUEEZE
OIL
IN
OUT
OIL
IN
OIL
OUT
3/29/2012
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R
iii 5.6.1
R
Harper Industries
Operator’s Manual
R
5.7
R
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XRM Adapter Update
Kit # 205068
Parts List
ITEM
QTY
PART #
DESCRIPTION
1
6
100578
Cable Tie 14" Black 50 Lb Tens
2
4
120123
ADAPTER, 6FP-6FJX
3
2
120271
ADAPTER, 6MP-6FPX
4
2
120596
ADAPTER, 6MJ-6MP LONG 90
5
2
120597
ADAPTER, 6MJ-6MP XX-LONG 90
2
2
3
5
4
5/11/2012
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5.8
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NOTES
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R
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Harper Industries, Inc.
151 E. Highway 160
Harper, KS 67058
Website: www.harperindustries.com
Telephone: 620-896-7381
Toll-Free: 800-835-1042
Fax:
620-896-7129
E-mail: [email protected]
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© 2011 Harper Industries, Inc.
All rights reserved. Printed in U.S.A.
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