Section I - PARTS - Meyer Truck Center
Transcription
OWNER'S MANUAL MODULAR 880 / 890 PARTS NOTE: MANUAL including SPECIFICATIONS, subject to change without notice All ratings specified are based on structural factors only, not vehicle capacities or capabilities. Miller Industries Towing Equipment Inc. 8503 Hilltop Drive Ooltewah, Tennessee 37363 Phone (423) 238-7227 • FAX (423) 238-7237 FORM NO. 0501640 03 / 2008 PRICE $25.00 LIMITED WARRANTY MILLER INDUSTRIES TOWING EQUIPMENT INC., hereinafter referred to as MILLER, warrants to the original purchaser that each new MILLER wrecker or other MILLER products will be free from defects in material and workmanship for a period of twelve (12) months from date placed in service, but in no event shall such warranty period exceed twenty-four (24) months from date of manufacture by MILLER. The purchaser must promptly notify MILLER in writing of any failure in material or workmanship. In no event shall MILLER accept such notification later than twenty-four (24) months from date of delivery or twelve (12) months from date placed in service, whichever is earlier. MILLER's obligation under this warranty, statutory or otherwise, is limited to the repair or replacement at the MILLER factory, or at a point designated by MILLER, of such part or parts as shall appear upon inspection by MILLER to be defective in material or workmanship. New or remanufactured parts will be used for any replacement at MILLER's option. This warranty is not transferable. This warranty does not obligate MILLER to bear the cost of labor or transportation charges in connection with the repair or replacement of any parts found to be defective, nor shall it apply to a product upon which repairs or alterations have been made unless authorized by MILLER. EXCEPT AS EXPRESSLY SET FORTH IN THIS WARRANTY, MILLER MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND HEREBY DISCLAIMS ALL OTHER WARRANTIES INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. MILLER shall in no event be liable for claimed downtime, claimed loss of profits or goodwill, or any other special, incidental, indirect, or consequential damages concerning or relating to any product or parts, whether based on negligence, strict liability, breach of contract, breach of warranty, misrepresentation or any other legal theory, regardless of whether the loss resulted from any general or particular requirement which MILLER knew or had reason to know about at the time of sale. MILLER MAKES NO WARRANTY, EXPRESS OR IMPLIED, AS TO THE FINISHED PRODUCTS MANUFACTURED OR SUPPLIED BY ANOTHER MANUFACTURER AND SUPPLIED BY MILLER TO PURCHASER, including, but not limited to, any vehicle to which a MILLER product may be affixed or any accessories or wire rope, and MILLER EXPRESSLY DISCLAIMS ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE AS TO SUCH EQUIPMENT OR PRODUCTS. This language shall in no way affect or diminish the rights of the purchaser to rely on such warranties as are extended by such manufacturers or suppliers. MILLER shall, to the extent permitted under applicable law, pass on to the purchaser such manufacturer's or seller's warranty. MILLER, whose policy is one of continuous improvement, reserves the right to improve its products through changes in design or materials as it may deem desirable without being obligated to incorporate such changes in products previously sold. This warranty is not intended to cover or include the following items, which are set forth by way of example and not limitation: A.Normal deterioration of trim, paint, lettering, and appearance items due to wear or exposure to weather, road conditions, road treatments, etc. B.Any damage or defect due to accident, misuse, abuse, improper or unauthorized repairs, failure to provide reasonable and necessary maintenance, or uses for which the equipment was not designed or intended. C.Alterations or modifications that affect performance, operation or reliability. D.Normal maintenance parts including, but not limited to, wear pads, bushings, wire rope, mud flaps, fenderettes, light bulbs, hydraulic oil, filters, and tow sling belts. IT IS EXPRESSLY UNDERSTOOD THAT MILLER MAKES NO IMPLIED WARRANTY THAT MILLER PRODUCTS SHALL BE FIT FOR THE PURPOSE OF LIFTING OR MOVING PEOPLE OR FOR ANY OTHER IMPROPER USE. Miller Industries Towing Equipment Inc. 8503 Hilltop Drive Ooltewah, Tennessee 37363 Telephone (423) 238-4171 SERIAL NUMBER OWNER, USER AND OPERATOR: We appreciate your choice of our wrecker for your application. Our number one priority is user safety which is best achieved by our joint efforts. We feel that you can make a major contribution to safety if you, as the equipment owner and operator: 1.Comply with Federal, State, and Local Regulations. 2.Read, Understand, and Follow the Instructions in this Manual. 3.Use Good, Safe Work Practices in a Common Sense Way. 4.Only have Authorized and Trained Operators running the Wrecker. © 2008 MILLER INDUSTRIES TOWING EQUIPMENT INC. All rights reserved. Reproduction or use, without express permission, of editorial or pictorial content, in any manner, is prohibited. i TABLE OF CONTENTS Section I - PARTS SUBFRAME ASSEMBLY 880 ................................................................................I-2 thru I-5 890 ................................................................................I-6 thru I-9 BODY ASSEMBLY CARBON STEEL ...........................................................I-10 & I-11 STAINLESS STEEL . .................................................... I-12 & I-13 ALUMINUM .................................................................. I-14 & I-15 COMPOSITE .............................................................I-16 thru I-19 BOOM ASSEMBLY 881.............................................................................I-20 thru I-23 882.............................................................................I-24 thru I-27 892.............................................................................I-28 thru I-31 894.............................................................................I-32 thru I-35 880 WHEEL LIFT ASSEMBLY............................................. I-36 & I-37 880 CROSSBAR ASSEMBLY.............................................. I-38 & I-39 890 WHEEL LIFT ASSEMBLY............................................. I-40 & I-41 890 CROSSBAR ASSEMBLY.............................................. I-42 & I-43 BOOM & WINCH HYDRAULICS 881................................................................................ I-44 & I-45 ii TABLE OF CONTENTS (cont'd) Section I - PARTS (cont'd) BOOM & WINCH HYDRAULICS (cont'd) 882................................................................................ I-46 & I-47 892................................................................................ I-48 & I-49 894................................................................................ I-50 & I-51 880/890 WHEEL LIFT HYDRAULICS . ............................... I-52 & I-53 PUMP, VALVE & FILTER HYDRAULICS 881................................................................................ I-54 & I-55 882, 892 & 894.............................................................. I-56 & I-57 CONTROL ASSEMBLY 881 WRECKER............................................................. I-58 & I-59 882, 892 & 894 WRECKER........................................... I-60 & I-61 880 & 890 WHEEL LIFT................................................ I-62 & I-63 WINCH FREESPOOL ASSEMBLY 881, 882 & 892......................................................................... I-64 894........................................................................................... I-65 BOOM SWIVEL ASSEMBLY........................................................... I-66 880/890 SHIP KITS . ........................................................... I-67 & I-68 iii NOTES Section I - PARTS This Section is provided by the manufacturer for the purpose of ordering any component part of the 880/890 Modular that may be required when part replacement is necessary. Be certain to use only original equipment replacement parts for warranty purposes as well as for keeping your 880/890 Modular in its original state and optimum operating capacities. When ordering replacement or spare parts be sure to provide the following information to the manufacturer’s Parts Department. 1. 2. 3. 4. 5. 6. 7. Manual Number & Date of Publication Manual Page Number Page Title Reference Number of Part Desired Part Number Part Description Quantity of Part Desired Providing this information will help ensure that the correct parts will be delivered to you in an expedient manner without delay. Should additional information be required for repair or replacement of certain components, contact your Wrecker Manufacturer Authorized Representative. The Manufacturer reserves the right, without notice or obligation, to improve or modify their products, which may change the specifications, models and feature availability. I-1 Section I - PARTS (cont'd) 880 SUBFRAME ASSEMBLY I-2 Section I - PARTS (cont'd) 880 SUBFRAME ASSEMBLY REF. NO. NO. REQ'D PART NUMBER 1 1 0303385 -- 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 -- 1 1 1 8 2 1 4 7 4 4 8 4 2 1 1 1 1 1 1 0909102 0307638 0310137 0310319 0400121 0400132 0400133 0400177 0400392 0400408 0400480 0400482 0400492 0719451 0807174 0910008 9056125 9056150 880400005 880401000 -- 21 22 23 24 25 26 27 28 29 30 31 -- 4 2 4 2 4 10 4 20 2 8 2 -- 0306680 0307114 0400122 0400150 0400237 0400392 0400408 0400480 0400484 0400498 0719921 DESCRIPTION JUNCTION BOX 10 POLE SUBFRAME ASSEMBLY - 880 CYLINDER, TILT (4.00 X 12.31) CYLINDER, BOOM LIFT HARNESS, WIRING CONV. (NOT SHOWN) 3/8"-16 X 3/4" HHCS GR5 ZP 3/8"-16 X 1 1/2" HHCS GR5 ZP 3/8"-16 X 3" HHCS GR5 ZP 1/2"-13 X 1 1/4" HHCS GR5 ZP 3/8"-16 NYLOK HEX NUT ZINC 1/2"-13 NYLOK HEX NUT ZP 3/8" FLAT WASHER ZP 3/8" HELICAL LOCKWASHER ZP 1/2" FLAT WASHER ZP CHAIN POCKET VULCAN SUBFRAME 880 SUBFRAME NEW CONVENTIONAL HYDRAULIC TANK ASSEMBLY, CONVENTION 1 1/4" NOM HVY DUTY RET RING EXT 1 1/2" RETAINING RING PIN BOOM LOWER LIFT CYL PIN STINGER UPPER TILT CYL BODY INSTALL RUBBER “T" MOUNTS LTI 20203 RUBBER MOUNT, TBA 20103 3/8"-16 X 1 1/4" HHCS GR5 ZP 3/8"-16 X 2 1/2" HHCS GR5 ZP 1/2"-13 X 4" HHCS GR5 ZP 3/8"-16 NYLOK HEX NUT ZINC 1/2"-13 NYLOK HEX NUT ZP 3/8" FLAT WASHER ZP WASHER, SPECIAL 13/32" ID X 1 3/4" OD FLAT WASHER 1/2" ID X 2" OD X 1/4" PLATE, BODY/SUBFRAME MOUNTING VULCAN I-3 Section I - PARTS (cont'd) 880 SUBFRAME ASSEMBLY (cont'd) I-4 Section I - PARTS (cont'd) 880 SUBFRAME ASSEMBLY (cont'd) REF. NO. NO. REQ'D PART NUMBER -- 32 33 34 35 36 37 38 -- 10 6 12 1 1 2 1 0909101 0400109 0400382 0400463 0807214 0807215 0807232 0807268 GENERIC ASSEMBLY - 880 5/16"-18 X 1" HHCS GR5 5/16"-18 NYLOK HEX NUT ZP 5/16" FLAT WASHER SCOOP STORAGE LH WELDMENT SCOOP STORAGE RH WELDMENT TUBE MOUNTING WELDMENT BOOM PIVOT PIN WELDMENT -- 39 40 41 42 -- 5 8 7 1 0909113 0400126 0400392 0400480 0807172 4-SPOOL VALVE PLATE ASSEMBLY – 880 3/8"-16 X 1" HHCS GR5 ZP 3/8"-16 NYLOK HEX NUT ZINC 3/8" FLAT WASHER ZP VALVE PAN WELDMENT CONVENTIONAL -- 43 44 45 -- 2 2 2 0902842 0712380 BA0259 HD0106 KIT - "D" RING "D" RING PIN - "D" RING 1/4" X 1 3/4" SPRING PIN ZP -- 46 -- 1 124001934 0303113 4 WAY SOCKET HARNESS, 4-POLE SOCKET -- 47 48 49 50 -- 2 2 4 2 0901420 0400122 0400392 0400480 0307383 KIT - SAFETY CHAIN 3/8"-16 X 1 1/4" HHCS GR5 ZP 3/8"-16 NYLOK HEX NUT ZINC 3/8" FLAT WASHER ZP CHAIN ASSEMBLY 5/16" G7 X 12' -- 51 52 53 -- 6 8 6 0907280 0400070 0400367 0400451 806,807,810 SS BOLT BAG 1/4"-20 X 1" HHCS GR5 ZP 1/4"-20 NYLOK HEX NUT ZP 1/4" FLAT WASHER ZP DESCRIPTION I-5 Section I - PARTS (cont'd) 890 SUBFRAME ASSEMBLY I-6 Section I - PARTS (cont'd) 890 SUBFRAME ASSEMBLY REF. NO. NO. REQ'D PART NUMBER 1 1 0303385 -- 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 -- 2 1 1 8 3 4 7 4 4 8 4 2 2 1 1 1 1 0909116 0307576 0307638 0310319 0400121 0400132 0400177 0400392 0400408 0400480 0400482 0400492 0719451 0806854 0807174 0910008 9056125 880401000 SUBFRAME ASSEMBLY - 890 CYLINDER LIFT 3.50 X 17.75 CYLINDER TILT (4.00 X 12.31) HARNESS, WIRING CONV. (NOT SHOWN) 3/8"-16 X 3/4" HHCS GR5 ZP 3/8"-16 X 1 1/2" HHCS GR5 ZP 1/2"-13 X 1 1/4" HHCS GR5 ZP 3/8"-16 NYLOK HEX NUT ZINC 1/2"-13 NYLOK HEX NUT ZP 3/8" FLAT WASHER ZP 3/8" HELICAL LOCKWASHER ZP 1/2" FLAT WASHER ZP CHAIN POCKET VULCAN SUBFRAME PIN WELDMENT 880 SUBFRAME NEW CONVENTIONAL HYDRAULIC TANK ASSEMBLY CONVENTIONAL 1 1/4" NOM HVY DUTY RET RING EXT PIN STINGER UPPER TILT CYL -- 19 20 21 22 23 24 25 26 27 28 29 -- 4 2 4 2 4 10 4 20 2 8 2 -- 0306680 0307114 0400122 0400150 0400237 0400392 0400408 0400480 0400484 0400498 0719921 BODY INSTALL RUBBER "T" MOUNTS LTI 20203 RUBBER MOUNT, TBA 20103 3/8"-16 X 1 1/4" HHCS GR5 ZP 3/8"-16 X 2 1/2" HHCS GR5 ZP 1/2"-13 X 4" HHCS GR5 ZP 3/8"-16 NYLOK HEX NUT ZINC 1/2"-13 NYLOK HEX NUT ZP 3/8" FLAT WASHER ZP WASHER, SPECIAL 13/32" ID X 1 3/4" OD FLAT WASHER 1/2" ID X 2" OD X 1/4" PLATE, BODY/SUBFRAME MOUNTING VULCAN DESCRIPTION JUNCTION BOX 10 POLE I-7 Section I - PARTS (cont'd) 890 SUBFRAME ASSEMBLY (cont'd) I-8 Section I - PARTS (cont'd) 890 SUBFRAME ASSEMBLY (cont'd) REF. NO. NO. REQ'D PART NUMBER -- 30 31 32 33 34 35 36 -- 10 6 12 1 1 2 1 0909117 0400109 0400382 0400463 0807214 0807215 0807232 0807268 GENERIC ASSEMBLY 5/16"-18 X 1" HHCS GR5 5/16"-18 NYLOK HEX NUT ZP 5/16" FLAT WASHER SCOOP STORAGE LH WELDMENT SCOOP STORAGE RH WELDMENT TUBE MOUNTING WELDMENT BOOM PIVOT PIN WELDMENT -- 37 38 39 40 -- 5 8 7 1 0909112 0400126 0400392 0400480 0807172 4-SPOOL VALVE PLATE ASSEMBLY 3/8"-16 X 1" HHCS GR5 ZP 3/8"-16 NYLOK HEX NUT ZINC 3/8" FLAT WASHER ZP VALVE PAN WELDMENT CONVENTIONAL -- 41 42 43 -- 2 2 2 0902842 0712380 BA0259 HD0106 KIT - "D" RING RING - D PIN - "D" RING 1/4" X 1 3/4" SPRING PIN ZP -- 44 -- 1 124001934 0303113 4 WAY SOCKET HARNESS, 4-POLE SOCKET -- 45 46 47 48 -- 2 2 4 2 0901420 0307383 0400122 0400392 0400480 KIT - SAFETY CHAIN CHAIN ASSEMBLY 5/16" G7 X 12' 3/8"-16 X 1 1/4" HHCS GR5 ZP 3/8"-16 NYLOK HEX NUT ZINC 3/8" FLAT WASHER ZP -- 49 50 51 -- 6 8 6 0907280 0400070 0400367 0400451 806,807,810 SS BOLT BAG 1/4"-20 X 1" HHCS GR5 ZP 1/4"-20 NYLOK HEX NUT ZP 1/4" FLAT WASHER ZP DESCRIPTION I-9 Section I - PARTS (cont'd) CARBON STEEL BODY ASSEMBLY I-10 Section I - PARTS (cont'd) CARBON STEEL BODY ASSEMBLY REF. NO. NO. REQ'D PART NUMBER -- 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 -- 2 2 6 2 2 2 10 18 10 18 41 30 2 1 1 2 2 0909123 0303120 0307114 0400132 0400392 0400480 0400484 0402020 0402032 0402111 0402116 0402117 0402118 0719921 0807274 0807275 945400518 945400800 -- 18 19 20 -- 4 2 2 0909124 0719710 0721514 9025049 BODY SHIP KIT - CARBON STEEL PLATE, SPLIT HARNESS ALUMINUM PLATE, TAIL LIGHT INSPECT COVER INTERIOR & COMPARTMENT LIGHT W/SWITCH -- 21 22 23 24 25 26 27 28 29 -- 2 4 2 2 1 1 24 2 2 0910042 0310214 0310215 0310353 0310354 0310355 0310356 0400035 9032053 GV57 KIT, LIGHT CS, SS, ALUMINUM CONVENTIONAL LAMP, LED SIDE MARKER (AMBER) LAMP, LED SIDE MARKER (RED) LIGHT, AGROLUN LH STOP/TAIL RED LIGHT, AGROLUN RH STOP/TAIL RED LIGHT, AGROLUN LH BACK-UP, CLEAR LIGHT, AGROLUN RH BACK-UP, CLEAR 10-24 X 1/2" OVAL HD SS TYPE F GROMMET, RUBBER McMASTER 5/8" X 1/8" RUBBER - GROMMET, ATLANTIC DESCRIPTION BODY INSTALL CARBON STEEL MODULAR LATCH PADDLE W/GASKET RUBBER MOUNT, TBA 20103 3/8"-16 X 1 1/2" HHCS GR5 ZP 3/8"-16 NYLOK HEX NUT ZINC 3/8" FLAT WASHER ZP WASHER, SPECIAL 13/32" ID X 1 3/4" OD 1/4"-20NC X 3/4" HEX HD SS 5/16"-18NC X 1" HHCS 8-18 SS 1/4" SS LOCKWASHER 316 5/16"-18NC X 1" HEX NYLOK SS 5/16" FLAT WASHER 316SS 5/16" HELICAL LOCKWASHER SS PLATE, BODY/SUBFRAME MOUNTING BODY, LH SS W/ HELLA LIGHTS BODY, RH SS W/ HELLA LIGHTS WASHER PLATE PL - STRIKE STRIKER PIN WELDMENT PLATE I-11 Section I - PARTS (cont'd) STAINLESS STEEL BODY ASSEMBLY I-12 Section I - PARTS (cont'd) STAINLESS STEEL BODY ASSEMBLY REF. NO. NO. REQ'D PART NUMBER -- 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 -- 2 2 6 2 2 2 10 18 10 18 41 30 2 1 1 2 2 0909173 0303120 0307114 0400132 0400392 0400480 0400484 0402020 0402032 0402111 0402116 0402117 0402118 0719921 0807276 0807277 945400518 945400800 -- 18 19 20 -- 4 2 2 0909174 0719842 0721515 9025049 BODY SHIP KIT - CARBON STEEL PLATE, SPLIT HARNESS ALUMINUM PLATE, TAIL LIGHT INSPECT COVER INTERIOR & COMPARTMENT LIGHT W/SWITCH -- 21 22 23 24 25 26 27 28 29 -- 2 4 2 2 1 1 24 2 2 0910042 0310214 0310215 0310353 0310354 0310355 0310356 0400035 9032053 GV57 KIT, LIGHT CS, SS, ALUMINUM CONVENTIONAL LAMP, LED SIDE MARKER (AMBER) LAMP, LED SIDE MARKER (RED) LIGHT, AGROLUN LH STOP/TAIL RED LIGHT, AGROLUN RH STOP/TAIL RED LIGHT, AGROLUN LH BACK-UP, CLEAR LIGHT, AGROLUN RH BACK-UP, CLEAR 10-24 X 1/2" OVAL HD SS TYPE F GROMMET, RUBBER McMASTER 5/8" X 1/8" RUBBER - GROMMET, ATLANTIC DESCRIPTION BODY INSTALL STAINLESS STEEL MODULAR LATCH PADDLE W/GASKET RUBBER MOUNT, TBA 20103 3/8"-16 X 1 1/2" HHCS GR5 ZP 3/8"-16 NYLOK HEX NUT ZINC 3/8" FLAT WASHER ZP WASHER, SPECIAL 13/32" ID X 1 3/4" OD 1/4"-20NC X 3/4" HEX HD SS 5/16"-18NC X 1" HHCS 8-18 SS 1/4" SS LOCKWASHER 316 5/16"-18NC X 1" HEX NYLOK SS 5/16" FLAT WASHER 316SS 5/16" HELICAL LOCKWASHER SS PLATE, BODY/SUBFRAME MOUNTING BODY, LH SS W/ HELLA LIGHTS BODY, RH SS W/ HELLA LIGHTS WASHER PLATE PL - STRIKE STRIKER PIN WELDMENT PLATE I-13 Section I - PARTS (cont'd) ALUMINUM BODY ASSEMBLY I-14 Section I - PARTS (cont'd) ALUMINUM BODY ASSEMBLY REF. NO. NO. REQ'D PART NUMBER -- 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 -- 2 2 6 2 2 2 10 18 10 18 41 30 2 1 1 2 2 0909171 0303120 0307114 0400132 0400392 0400480 0400484 0402020 0402032 0402111 0402116 0402117 0402118 0719921 0807278 0807279 945400518 945400800 -- 18 19 20 -- 4 2 2 0909172 0719841 0721516 9025049 BODY SHIP KIT - CARBON STEEL PLATE, SPLIT HARNESS ALUMINUM PLATE, TAIL LIGHT INSPECT COVER INTERIOR & COMPARTMENT LIGHT W/SWITCH -- 21 22 23 24 25 26 27 28 29 -- 2 4 2 2 1 1 24 2 2 0910042 0310214 0310215 0310353 0310354 0310355 0310356 0400035 9032053 GV57 KIT, LIGHT CS, SS, ALUMINUM CONVENTIONAL LAMP, LED SIDE MARKER (AMBER) LAMP, LED SIDE MARKER (RED) LIGHT, AGROLUN LH STOP/TAIL RED LIGHT, AGROLUN RH STOP/TAIL RED LIGHT, AGROLUN LH BACK-UP, CLEAR LIGHT, AGROLUN RH BACK-UP, CLEAR 10-24 X 1/2" OVAL HD SS TYPE F GROMMET, RUBBER McMASTER 5/8" X 1/8" RUBBER - GROMMET, ATLANTIC DESCRIPTION BODY INSTALL ALUMINUM MODULAR LATCH PADDLE W/GASKET RUBBER MOUNT, TBA 20103 3/8"-16 X 1 1/2" HHCS GR5 ZP 3/8"-16 NYLOK HEX NUT ZINC 3/8" FLAT WASHER ZP WASHER, SPECIAL 13/32" ID X 1 3/4" OD 1/4"-20NC X 3/4" HEX HD SS 5/16"-18NC X 1" HHCS 8-18 SS 1/4" SS LOCKWASHER 316 5/16"-18NC X 1" HEX NYLOK SS 5/16" FLAT WASHER 316SS 5/16" HELICAL LOCKWASHER SS PLATE, BODY/SUBFRAME MOUNTING BODY, LH SS W/ HELLA LIGHTS BODY, RH SS W/ HELLA LIGHTS WASHER PLATE PL - STRIKE STRIKER PIN WELDMENT PLATE I-15 Section I - PARTS (cont'd) COMPOSITE BODY ASSEMBLY I-16 Section I - PARTS (cont'd) COMPOSITE BODY ASSEMBLY REF. NO. NO. REQ'D PART NUMBER -- 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 -- 2 3 6 10 12 2 6 2 30 3 2 10 18 10 18 41 30 2 2 2 1 1 -- 0307114 0310326 0400132 0400133 0400392 0400480 0400482 0400484 0400823 0400824 0400825 0402020 0402032 0402111 0402116 0402117 0402118 0402120 0402121 0721607 -- -- BODY INSTALL, CONVENTIONAL COMPOSITE RUBBER MOUNT, TBA 20103 PAD, RUBBER DECK VIBRATION 3/8"-16 X 1-1/2" HHCS GR5 ZP 3/8"-16 X 3" HHCS GR5 ZP 3/8"-16 NYLOK HEX NUT ZP 3/8" FLAT WASHER ZP 3/8" HELICAL LOCKWASHER ZP WASHER, SPECIAL .406 ID X 1.75 OD 5/16"-18 X 3/4" SS HHCS 5/16"-18 X 1-3/4" SS HHCS 3/8"-16 X 3/4" SS HHCS 1/4"-20NC X 3/4" HEX HD SS 5/16"-18NC X 1" HHCS 8-18 SS 1/4" SS LOCKWASHER 316 5/16"-18NC HEX NYLON LOCKNUT SS 5/16" FLAT WASHER 316SS 5/16" HELICAL LOCKWASHER SS 3/8" FLAT WASHER 316 SS 3/8" LOCKWASHER 316 SS PLATE, BODY/SUBFRAME MTG LT BODY ASSY, CONVENTIONAL COMPOSITE RT BODY ASSY, CONVENTIONAL COMPOSITE -- 23 24 25 26 27 28 29 -- 8 1 1 1 2 2 1 -- 0307480 0908309 945400800 3810-117001 561-0380001 561-0380002 562-0100000 LT BODY ASSY, CONVENTIONAL COMPOSITE TRIM SEAL 4100 B3X3/16C HARDWARE KIT, 301M COMPOSITE BODY STRIKER PIN WELDMENT PL ASSEMBLY KIT, COMPOSITE BODY PARTS SLEEVE BEARING, 3/8" ID X 1/2" OD BEARING, BRONZE 3/8" ID X 7/16" OD D-PADDLE LATCH 30 31 32 33 34 35 36 37 1 1 1 1 1 1 1 1 0310301 0310302 0310303 0310304 0310305 0310306 0310307 0310308 DESCRIPTION BODY, LEFT CONV. COMPOSITE GRAY BODY, RIGHT CONV. COMPOSITE GRAY BODY, LEFT CONV. COMPOSITE WHITE BODY, RIGHT CONV. COMPOSITE WHITE BODY, LEFT CONV. COMPOSITE BLACK BODY, RIGHT CONV. COMPOSITE BLACK BODY, LEFT CONV. COMPOSITE RED BODY, RIGHT CONV. COMPOSITE RED I-17 Section I - PARTS (cont'd) COMPOSITE BODY ASSEMBLY (cont'd) I-18 Section I - PARTS (cont'd) COMPOSITE BODY ASSEMBLY (cont'd) REF. NO. NO. REQ'D PART NUMBER -- 38 39 40 41 42 43 44 45 -- 6 16 16 4 2 1 2 3 0910040 0307523 0402020 0402111 0719841 0721516 0910041 9025049 9032006 -- 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 -- 2 1 20 1 1 2 4 2 2 1 1 1 1 6 6 2 12 12 12 12 8 1 5 1 2 6 0910041 GV57 0301671 0302062 0303061 0303226 0310214 0310215 0310217 0310280 0310353 0310354 0310355 0310356 0400066 0400367 0400451 0400686 0400688 0400689 0400690 0400691 0501655 9022076 9025062 9032053 523-1402300 DESCRIPTION BODY SHIP KIT, CONVENTIONAL COMPOSITE TRIM-LOK 7100B3 X 1/4C 1/4"-20NC X 3/4" HEX HD SS 1/4" SS LOCKWASHER 316 PLATE, SPLIT HARNESS ALUM PLATE,TAIL LIGHT INSPECT COVER LIGHT KIT, CONV COMPOSITE BODY HELLA INTERIOR & COMPART. LIGHT W/SW WEATHER STRIP 3/16 X 1/2 LIGHT KIT, CONV COMPOSITE BODY HELLA RUBBER GROMMET, ATLANTIC TOW LIGHT SOCKET (4 PIN) WIRE TIE 21" BACK UP ALARM ECCOMS97 80 AMP CIRCUIT BREAKER LAMP, LED SIDE MARKER (AMBER) LAMP, LED SIDE MARKER (RED) KIT, 22" TEAR DROP LIGHT(AMBER) LIGHT, WRAPAROUND STOP/TAIL 12V LIGHT, AGROLUN LH STOP/TAIL RED LIGHT, AGROLUN RH STOP/TAIL RED LIGHT, AGROLUN LH BACK-UP,CLEAR LIGHT, AGROLUN RH BACK-UP,CLEAR 1/4"-20 X 3/4" HHCS GR5 ZP 1/4"-20 NYLOK HEX NUT ZP 1/4" FLATWASHER ZP #10-24 X 1" LG SS PHILLPS PAN HD #10-24 SS NYLOK NUT #6-32 X 1" LG SS PHILLIPS PAN HD #6-32 SS NYLOK NUT #8 X 3/4" PHILLIP PAN HD SHTMTL TAILLIGHT INSTALL INSTRUCTIONS COMP RING TERM 14-16GA DK BLUE CRIMP LICENSE BKT C/W LIGHT6 GROMMET, RUBBER MCMAST. 5/8X1/8 TERMINAL, 14GA BUTT/SHRINK BLU I-19 Section I - PARTS (cont'd) 881 BOOM ASSEMBLY I-20 Section I - PARTS (cont'd) 881 BOOM ASSEMBLY REF. NO. NO. REQ'D PART NUMBER -- 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 -- 4 2 1 2 1 2 2 2 4 1 1 2 1 1 1 2 4 1 0910277 0300110 0300113 0301895 0306819 0310488 0400149 0400204 0400410 0400482 0703082 0703137 0717674 0722282 0807472 0807474 9041202 896040002 3012-794003 BOOM ASSEMBLY, 8 TON CONV. 880/400 SNAP RING, 1" 5100-100 GREASE FITTING, 1/4"- 28 STRAIGHT GREASE FITTING, STR 1/8" PTF PAD SLIDE 2 1/4" DIA UHMW CYLINDER, BOOM EXTEND 3/8"- 16 X 5/8" HHCS GR5 ZP 1/2"- 13 X 3/4" SKT HD SET 1/2"- 13 HEX JAM NUT ZP 3/8" HELICAL LOCKWASHER ZP PIN, EXT CYLINDER PIVOT SHAFT, EXT CYLINDER OUTER BOOM SHIM, PAD SPACER PLATE PAD CAGE BOOM WELDMENT, 8 TON INNER BOOM WELDMENT, 8 TON OUTER 3/8"-16 X 5/8" HHCS PL GR8 NYLATRON - 6" X 1 1/2" X SPACER BAR -- 19 20 21 22 23 24 25 -- 1 1 6 2 14 2 6 0908392 0307097 0307579 0400122 0400196 0400416 0400480 0400482 8K SINGLE WINCH BUCKET ASSEMBLY MOTOR, HYDRAULIC PARKER 4 CU IN WINCH LEFT 3/8"- 16 X 1 1/4" HHCS GR5 ZP 1/2"- 13 X 1 1/4" SOCKET HD 1/2"- 13 NYLOK GR 8 YZ PLT 3/8" FLAT WASHER ZP 3/8" HELICAL LOCKWASHER ZP DESCRIPTION I-21 Section I - PARTS (cont'd) 881 BOOM ASSEMBLY (cont'd) I-22 Section I - PARTS (cont'd) 881 BOOM ASSEMBLY (cont'd) REF. NO. NO. REQ'D PART NUMBER -- 26 27 28 29 30 31 -- 2 28 2 1 1 14 0908392 0400491 0400497 0706668 0806846 0908627 9041403 -- 32 33 34 35 36 37 38 -- 1 1 4 1 1 1 4 0908394 0300113 0307590 0400426 0806844 9055275 805180000 HD0505 SINGLE SHEAVE HEAD ASSEMBLY GREASE FITTING, 1/4"- 28 STRAIGHT PLUG, LDPE BLACK SQR-17-1014 5/8"- 11 GR 8 NYLOK NUT ZP SHEAVE HEAD WELDMENT SNAP RING EXT 2 3/4" 5160-275 SHEAVE HOUSING ASSEMBLY 5/8"- 11 X 1 1/2" SKT HD CP SCREW -- 39 40 41 42 43 44 45 46 47 -- 2 4 5 4 2 2 2 1 1 0909102 0301895 0400132 0400392 0400480 0400482 0719519 0719520 0807183 9056150 SUBFRAME ASSEMBLY GREASE FITTING STANDARD 1/8" PTF 3/8"- 16 X 1 1/2" HHCS GR5 ZP 3/8"- 16 NYLOK HEX NUT ZINC 3/8" FLAT WASHER ZP 3/8" HELICAL LOCKWASHER ZP SHIM BOOM PIVOT (0.0747) SHIM BOOM PIVOT (0.1196) BOOM PIVOT PIN WELDMENT RETAINING RING 1 1/2" DESCRIPTION 8K SINGLE WINCH BUCKET ASSEMBLY (cont'd) 1/2" HELICAL LOCKWASHER ZP 1/2" FLAT WASHER GR 8 ZP SHIM WINCH MOUNTING WINCH BUCKET WELDMENT WINCH FREESPOOL ASSEMBLY MODULAR 1/2" NC X 1 1/2" HHCS PL G I-23 Section I - PARTS (cont'd) 882 BOOM ASSEMBLY I-24 Section I - PARTS (cont'd) 882 BOOM ASSEMBLY REF. NO. NO. REQ'D PART NUMBER -- 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 -- 4 2 1 2 1 2 2 2 4 1 1 2 1 1 1 2 4 1 0910277 0300110 0300113 0301895 0306819 0310488 0400149 0400204 0400410 0400482 0703082 0703137 0717674 0722282 0807472 0807474 9041202 896040002 3012-794003 -- 19 20 21 22 23 24 25 26 -- 2 1 1 12 4 14 8 16 0908392 0307097 0307579 0307580 0400122 0400196 0400416 0400480 0400482 DESCRIPTION BOOM ASSEMBLY, 8 TON CONV. 880/400 SNAP RING, 1" 5100-100 GREASE FITTING, 1/4"- 28 STRAIGHT GREASE FITTING, STR 1/8" PTF PAD SLIDE 2 1/4" DIA UHMW CYLINDER, BOOM EXTEND 3/8"- 16 X 5/8" HHCS GR5 ZP 1/2"- 13 X 3/4" SKT HD SET 1/2"- 13 HEX JAM NUT ZP 3/8" HELICAL LOCKWASHER ZP PIN, EXT CYLINDER PIVOT SHAFT, EXT CYLINDER OUTER BOOM SHIM, PAD SPACER PLATE PAD CAGE BOOM WELDMENT, 8 TON INNER BOOM WELDMENT, 8 TON OUTER 3/8"-16 X 5/8" HHCS PL GR8 NYLATRON - 6" X 1 1/2" X SPACER BAR 8K DUAL WINCH BUCKET ASSEMBLY MOTOR, HYDRAULIC PARKER 4 CU IN WINCH - LEFT WINCH - RIGHT 3/8"-16 X 1 1/4" HHCS GR5 ZP 1/2"-13 X 1 1/4" SOCKET HD 1/2"-13 NYLOK GR 8 YZ PLT 3/8" FLAT WASHER ZP 3/8" HELICAL LOCKWASHER ZP I-25 Section I - PARTS (cont'd) 882 BOOM ASSEMBLY (cont'd) I-26 Section I - PARTS (cont'd) 882 BOOM ASSEMBLY (cont'd) REF. NO. NO. REQ'D PART NUMBER -- 27 28 29 30 31 32 -- 4 28 4 1 2 14 0908392 0400491 0400497 0706668 0806847 0908627 9041403 -- 33 34 35 36 37 38 39 -- 2 1 4 4 1 2 2 0908761 0300113 0310320 0400426 0401010 0806906 9055275 805180000 -- 40 41 42 43 44 45 46 47 48 -- 2 4 5 4 2 2 2 1 1 0909102 0301895 0400132 0400392 0400480 0400482 0719519 0719520 0807183 9056150 DESCRIPTION 8K DUAL WINCH BUCKET ASSEMBLY (cont'd) 1/2" HELICAL LOCKWASHER ZP 1/2" FLAT WASHER GR 8 ZP SHIM WINCH MOUNTING WINCH BUCKET WELDMENT WINCH FREESPOOL ASSEMBLY MODULAR 1/2" NC X 1 1/2" HHCS PL G 8K DUAL SHEAVE HEAD ASSEMBLY GREASE FITTING, 1/4"-28 STRAIGHT CAP, 2 X 2 SQ. BOOM END PLASTIC 5/8"-11 GR 8 NYLOK NUT ZP 5/8"-11 X 1 3/4” LG SOCKET HD CS DUAL 8K SHEAVE HEAD WELDMENT SNAP RING EXT 2 3/4" 5160-275 SHEAVE HOUSING ASSEMBLY SUBFRAME ASSEMBLY GREASE FITTING STANDARD 1/8" PTF 3/8"-16 X 1 1/2" HHCS GR5 ZP 3/8"-16 NYLOK HEX NUT ZINC 3/8" FLAT WASHER ZP 3/8" HELICAL LOCKWASHER ZP SHIM BOOM PIVOT (0.0747) SHIM BOOM PIVOT (0.1196) BOOM PIVOT PIN WELDMENT RETAINING RING 1 1/2" I-27 Section I - PARTS (cont'd) 892 BOOM ASSEMBLY I-28 Section I - PARTS (cont'd) 892 BOOM ASSEMBLY REF. NO. NO. REQ'D PART NUMBER -- 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 -- 4 2 1 2 1 2 2 2 4 4 1 1 2 1 1 1 2 4 1 0910279 0300110 0300113 0301895 0306819 0310493 0400149 0400204 0400410 0400482 0400614 0703082 0703137 0717674 0722282 0807473 0807476 9041202 896040002 3012-794003 BOOM ASSEMBLY, 10/12 TON CONV. SNAP RING, 1" 5100-100 GREASE FITTING, 1/4"-28 STRAIGHT GREASE FITTING, STRAIGHT 1/8" PTF PAD SLIDE 2 1/4" DIA UHMW CYLINDER, BOOM EXTEND 3/8"-16 X 5/8" HHCS GR5 ZP 1/2"-13 X 3/4" SKT HD SET 1/2"-13 HEX JAM NUT ZP 3/8" HELICAL LOCKWASHER ZP 5/16"-18 X 3/4" ALLEN BUTTON HD PIN, EXT CYL PIVOT SHAFT, EXTEND CYL OUTER BOOM SHIM, PAD SPACER PLATE PAD CAGE BOOM WELDMENT, 10/12 TON INNER BOOM WELDMENT, 10/12 TON OUTER 3/8"-16 X 5/8" HHCS PL GR8 NYLATRON 6" X 1 1/2" X SPACER BAR -- 20 21 22 23 24 25 26 27 28 -- 2 1 1 12 4 14 8 16 4 0908391 0307097 0307579 0307580 0400122 0400196 0400416 0400480 0400482 0400491 8K DUAL WINCH BUCKET ASSEMBLY MOTOR, HYD PARKER 4 CU IN WINCH LEFT WINCH RIGHT 3/8"-16 X 1 1/4" HHCS GR5 ZP 1/2"-13 X 1 1/4" SOCKET HD 1/2"-13 NYLOK GR 8 YZ PLT 3/8" FLAT WASHER ZP 3/8" HELICAL LOCKWASHER ZP 1/2" HELICAL LOCKWASHER ZP DESCRIPTION I-29 Section I - PARTS (cont'd) 892 BOOM ASSEMBLY (cont'd) I-30 Section I - PARTS (cont'd) 892 BOOM ASSEMBLY (cont'd) REF. NO. NO. REQ'D PART NUMBER -- 29 30 31 32 33 -- 28 4 1 2 14 0908391 0400497 0706668 0806847 0908627 9041403 -- 34 35 36 37 38 39 40 -- 2 1 4 4 1 2 2 0908761 0300113 0310320 0400426 0401010 0806906 9055275 805180000 -- 41 42 43 44 45 46 47 48 49 -- 1 4 7 4 9 2 2 1 1 0909116 0301895 0400132 0400392 0400480 0400482 0719519 0719520 0807183 9056150 SUBFRAME ASSEMBLY - 890 GREASE FITTING, STR 1/8" PTF 3/8"- 16 X 1 1/2" HHCS GR5 ZP 3/8"- 16 NYLOK HEX NUT ZINC 3/8" FLAT WASHER ZP 3/8" HELICAL LOCKWASHER ZP SHIM BOOM PIVOT 5/64" THICK SHIM BOOM PIVOT 1/8" THICK PIN WELDMENT RETAINING RING 1 1/2" -- 50 -- 2 0909118 0721649 BASIC UNIT ASSEMBLY - 892 CABLE GUIDE FRONT DESCRIPTION 8K DUAL WINCH BUCKET ASSEMBLY (cont'd) 1/2" FLAT WASHER GR 8 SHIM WINCH MOUNTING WINCH BUCKET WELDMENT WINCH FREE SPOOL ASSEMBLY MODULAR 1/2" NC X 1 1/2" HHCS PL 8K DUAL SHEAVE HEAD ASSEMBLY GREASE FITTING, 1/4"- 28 STRAIGHT CAP, 2" X 2" SQ BOOM END PLASTIC 5/8"- 11 GR 8 NYLOK NUT YZ PLT 5/8"- 11 X 1 3/4" LG SOCKET HD CAP DUAL 8K SHEAVE HEAD WELDMENT SNAP RING EXT 2 3/4" 5160-275 SHEAVE HOUSING ASSEMBLY I-31 Section I - PARTS (cont'd) 894 BOOM ASSEMBLY I-32 Section I - PARTS (cont'd) 894 BOOM ASSEMBLY REF. NO. NO. REQ'D PART NUMBER -- 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 -- 4 2 1 2 1 2 2 2 4 1 1 2 1 1 1 2 4 1 0910279 0300110 0300113 0301895 0306819 0310493 0400149 0400204 0400410 0400482 0703082 0703137 0717674 0722282 0807473 0807476 9041202 896040002 3012-794003 BOOM ASSEMBLY, 10/12 TON CONV. SNAP RING, 1" 5100-100 GREASE FITTING, 1/4"-28 STRAIGHT GREASE FITTING, STRAIGHT 1/8" PTF PAD SLIDE 2 1/4" DIA UHMW CYLINDER, BOOM EXTEND 3/8"-16 X 5/8" HHCS GR5 ZP 1/2"-13 X 3/4" SKT HD SET 1/2"-13 HEX JAM NUT ZP 3/8" HELICAL LOCKWASHER ZP PIN, EXT CYL PIVOT SHAFT, EXTEND CYL OUTER BOOM SHIM, PAD SPACER PLATE PAD CAGE BOOM WELDMENT, 10/12 TON INNER BOOM WELDMENT, 12 TON OUTER 3/8"-16 X 5/8" HHCS PL GR8 NYLATRON 6" X 1 1/2" X SPACER BAR -- 19 20 21 22 23 24 25 26 27 28 -- 2 12 4 14 8 16 4 28 4 1 0908391 0307101 0400122 0400196 0400416 0400480 0400482 0400491 0400497 0706668 0806891 10K DUAL WINCH BUCKET ASSEMBLY MOTOR, HYD PARKER 3/8"-16 X 1 1/4" HHCS GR5 ZP 1/2"-13 X 1 1/4" SOCKET HD 1/2"-13 NYLOK GR 8 YZ PLT 3/8" FLAT WASHER ZP 3/8" HELICAL LOCKWASHER ZP 1/2" HELICAL LOCKWASHER ZP 1/2" FLAT WASHER GR 8 SHIM WINCH MOUNTING 10K DUAL WINCH BUCKET WELDMENT DESCRIPTION I-33 Section I - PARTS (cont'd) 894 BOOM ASSEMBLY (cont'd) I-34 Section I - PARTS (cont'd) 894 BOOM ASSEMBLY (cont'd) REF. NO. NO. REQ'D PART NUMBER -- 29 30 31 32 -- 2 14 1 1 0908391 0906031 9041403 9048160 9048161 -- 33 34 35 36 37 38 39 -- 2 1 4 4 1 2 2 0908762 0300113 0310320 0400426 0401010 0806892 9055275 805180000 -- 40 41 42 43 44 45 46 47 48 -- 1 4 7 4 9 2 2 1 1 0909116 0301895 0400132 0400392 0400480 0400482 0719519 0719520 0807183 9056150 SUBFRAME ASSEMBLY - 890 GREASE FITTING, STR 1/8" PTF 3/8"-16 X 1 1/2" HHCS GR5 ZP 3/8"-16 NYLOK HEX NUT ZINC 3/8" FLAT WASHER ZP 3/8" HELICAL LOCKWASHER ZP SHIM BOOM PIVOT 5/64" THICK SHIM BOOM PIVOT 1/8" THICK PIN WELDMENT RETAINING RING 1 1/2" -- 49 50 51 -- 4 4 2 0909119 0400464 0400614 0721649 BASIC UNIT ASSEMBLY - 894 5/16" HELICAL LOCKWASHER ZP 5/16"-18 X 3/4" ALLEN BUTTON HD CABLE GUIDE FRONT DESCRIPTION 10K DUAL WINCH BUCKET ASSEMBLY (cont'd) WINCH FREESPOOL (DUAL) 894 1/2" NC X 1 1/2" HHCS PL 5 TON RAMSEY WINCH (RH) 6 TON RAMSEY WINCH (RH) 10K DUAL SHEAVE HEAD ASSEMBLY GREASE FITTING, 1/4"- 28 STRAIGHT CAP, 2" X 2" SQ BOOM END PLASTIC 5/8"-11 GR 8 NYLOK NUT YZ PLT 5/8"-11 X 1 3/4" LG SOCKET HD CAP DUAL 10K SHEAVE HEAD WELDMENT SNAP RING EXT 2 3/4" 5160-275 SHEAVE HOUSING ASSEMBLY I-35 Section I - PARTS (cont'd) 880 WHEEL LIFT ASSEMBLY I-36 Section I - PARTS (cont'd) 880 WHEEL LIFT ASSEMBLY REF. NO. NO. REQ'D PART NUMBER -- 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 -- 2 2 2 2 4 9 2 2 4 13 4 1 2 2 1 1 3 2 4 4 2 1 2 1 2 2 1 1 1 1 1 1 1 1 1 1 0909177 0300113 0300132 0400070 0400121 0400126 0400141 0400451 0400452 0400480 0400482 0400487 0400585 8600203 8600204 8600210 8602100 9012536 9031158 9041353 9056098 9056125 880060001 880060002 880060003 880060004 880060005 880060006 880060007 880310000 880330000 880400001 880400002 880400003 880650000 880730000 890250000 -- 37 -- 1 0909102 0307638 -- 38 -- 1 0909101 880400500 DESCRIPTION UNDERLIFT ASSEMBLY - 880 GREASE FITTING, 1/4"-28 STRAIGHT CABLE TIE T120R BLK 15 1/4" (NOT SHOWN) 1/4"-20 X 1" HHCS GR5 ZP 3/8"-16 X 3/4" HHCS GR5 ZP 3/8"-16 X 1" HHCS GR5 ZP 3/8"-16 X 7/8" HHCS GR5 ZP 1/4" FLAT WASHER ZP 1/4" HELICAL LOCKWASHER ZP 3/8" FLAT WASHER ZP 3/8" HELICAL LOCKWASHER ZP 7/16" HELICAL LOCKWASHER 1 1/4" HAIR PIN COTTER HOSE CLAMP PLATE SPACER BLOCK ROD PIN (LIFT CYL) HOSE CLAMP WELDMENT GREASE NIPPLE 1/8" NPT X 90 5/8" X 1 1/2" X 6" UMHW WEAR BAR 7/16" NF X 3/4" HEX HD CAP RET RING, EXT 1" NOM HVY DUTY 1 1/4" NOM HVY DUTY RET RING EXT SPACER BAR NYLATRON PAD (STINGER UPPER) LOWER PAD STINGER WEAR PAD LOWER TILT COLUMN PAD HOLDER TOP COVER PLATE PAD RETAINER PLATE STINGER OUTER BOOM WELDMENT STINGER INNER BOOM WELDMENT PIN STINGER EXTEND CYL REAR MOUNT PIN STINGER UPPER LIFT CYLINDER PIN STINGER EXTEND FRONT MOUNT STINGER LIFT CYL 600-3128 STINGER EXT CYLINDER 600-3166 STINGER TILT COLUMN WELDMENT SUBFRAME ASSEMBLY CYLINDER, TILT (4.00 X 12.31) GENERIC ASSEMBLY PIN WELDMENT STINGER TILT CYLINDER I-37 Section I - PARTS (cont'd) 880 CROSSBAR ASSEMBLY I-38 Section I - PARTS (cont'd) 880 CROSSBAR ASSEMBLY REF. NO. NO. REQ'D PART NUMBER -- 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 -- 3 3 2 2 1 1 2 1 1 1 2 2 1 1 1 1 1 1 8623600 0300113 0400480 0400505 8600404 8600406 8609001 8700109 8701500 8701600 9012944 9030214 9043950 9043956 9047057 9052013 880360500 0807454 0807455 CROSSBAR ASSEMBLY - NO WHEEL RETAINER GREASE FITTING, 1/4"-28 STRAIGHT 3/8" FLAT WASHER ZP 5/8" SAE WASHER WASHER WASHER, PIVOT PIN RETAINING CROSSBAR PIVOT PIN SCOOP LOCK PIN RH SCOOP BRACKET WELDMENT LH SCOOP BRACKET WELDMENT 1" NPT SOC HD PIPE PLUG * 1" ID X 1 1/4" OD X 1/8" DIA O RING 5/8" NC X 1 1/2" HHCS PL GR 8 3/8" NC X 3/4" BUTTON HD ALLEN SCREW DIE SPRING MHP 42 1" BALL CHROME STINGER CROSSBAR WELDMENT WHEEL GRID WELDMENT LH WHEEL GRID WELDMENT RH -- 19 20 21 -- 2 2 2 880411600 0400559 9032158 880411500 FRONT STOP PIN ASSEMBLY (CROSSBAR) 3/16" X 1" ROLL PIN ZP RUBBER HAND GRIP- 0020-055 STOP PIN W. REPL. BY 880411600 -- 22 23 -- 1 1 0909098 8700180 8700190 DESCRIPTION 881 SHIP KIT RH WHEEL RETAINER WELDMENT LH WHEEL RETAINER WELDMENT I-39 Section I - PARTS (cont'd) 890 WHEEL LIFT ASSEMBLY I-40 Section I - PARTS (cont'd) 890 WHEEL LIFT ASSEMBLY REF. NO. NO. REQ'D PART NUMBER -- 1 -- 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 -- 2 2 2 2 4 7 2 2 2 13 4 1 2 2 1 1 2 2 4 4 2 1 2 1 2 2 1 1 1 1 1 1 1 1 1 1 0909178 0300113 0300132 0400070 0400121 0400126 0400141 0400451 0400452 0400480 0400482 0400487 0400585 8600203 8600204 8600210 8602100 9012536 9031158 9041353 9056098 9056125 880060001 880060002 880060003 880060004 880060005 880060006 880060007 880400001 880400002 880400003 880650000 880730000 890250000 890310000 890330000 -- 36 -- 1 0909116 0307638 -- 37 -- 1 0909117 880400500 DESCRIPTION UNDERLIFT ASSEMBLY - 890 GREASE FITTING, 1/4"-28 STRAIGHT CABLE TIE T120R BLK 15 1/4" 1/4"-20 X 1" HHCS GR5 ZP 3/8"-16 X 3/4" HHCS GR5 ZP 3/8"-16 X 1" HHCS GR5 ZP 3/8"-16 X 7/8" HHCS GR5 ZP 1/4" FLAT WASHER ZP 1/4" HELICAL LOCKWASHER ZP 3/8" FLAT WASHER ZP 3/8" HELICAL LOCKWASHER 7/16" HELICAL LOCKWASHER 1 1/4" HAIR PIN COTTER HOSE CLAMP PLATE SPACER BLOCK ROD PIN (LIFT CYLINDER) HOSE CLAMP WELDMENT GREASE NIPPLE 1/8" NPT X 90 5/8" X 1 1/2" X 6" UMHW WEAR BAR 7/16" NF X 3/4" HHCS RET RING, EXT 1" NOM HEAVY DUTY 1 1/4" NOM HVY DUTY RET RING EXT SPACER BAR NYLATRON PAD (STINGER UPPER) LOWER PAD STINGER WEAR PAD LOWER TILT COLUMN PAD HOLDER TOP COVER PLATE PAD RETAINER PLATE PIN STINGER EXTEND CYLINDER REAR MOUNT PIN STINGER UPPER LIFT CYLINDER PIN STINGER EXTEND FRONT MOUNT STING LIFT CYLINDER 600-3128 STING EXTEND CYLINDER 600-3166 STINGER TILT COLUMN WELDMENT STINGER OUTER BOOM WELDMENT STINGER INNER BOOM WELDMENT SUBFRAME ASSEMBLY - 890 CYLINDER, TILT (4.00 X 12.31) GENERIC ASSEMBLY - 890 PIN WELDMENT STINGER TILT CYLINDER I-41 Section I - PARTS (cont'd) 890 CROSSBAR ASSEMBLY I-42 Section I - PARTS (cont'd) 890 CROSSBAR ASSEMBLY REF. NO. NO. REQ'D PART NUMBER -- 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 -- 3 3 2 1 1 2 2 1 1 2 2 1 1 1 1 1 1 1 8523600 0300113 0400480 0400505 8501400 8501500 8600404 8600405 8600406 9012944 9030214 9043950 9043956 9047057 9052013 850020001 890360500 890400000 890407000 CROSSBAR ASSEMBLY - NO WHEEL RETAINER GREASE FITTING, 1/4"-28 STRAIGHT 3/8" FLAT WASHER ZP 5/8" SAE WASHER SCOOP BRACKET WELDMENT RH SCOOP BRACKET WELDMENT LH WASHER SCOOP PIN (CV) WASHER, PIVOT PIN RETAINING 1" NPT SOC HD PIPE PLUG * 1" ID X 1 1/4" OD X 1/8" DIA O RING 5/8 NC X 1 1/2 HHCS PL GR 8 3/8" NC X 3/4" BUTTON HD ALLEN SCR DIE SPRING MHP 42 1" BALL CHROME CROSSBAR PIVOT PIN CROSSBAR WELDMENT WHEEL GRID WELDMENT LH WHEEL GRID WELDMENT RH -- 19 20 21 -- 2 2 2 880411600 0400559 9032158 880411500 FRONT STOP PIN ASSEMBLY (CROSSBAR) 3/16" X 1" ROLL PIN ZP RUBBER HAND GRIP- 0020-055 STOP PIN W. REPL. BY 880411600 -- 22 23 -- 1 1 0909120 8500900 8501000 DESCRIPTION 892 SHIP KIT RH WHEEL RETAINER WELDMENT LH WHEEL RETAINER WELDMENT I-43 Section I - PARTS (cont'd) 881 BOOM & WINCH HYDRAULICS I-44 Section I - PARTS (cont'd) 881 BOOM & WINCH HYDRAULICS REF. NO. NO. REQ'D PART NUMBER -- 1 2 3 -- 1 3 3 0909113 0300010 0300044 0310289 3-SPOOL VALVE PLATE ASSEMBLY - 880 VALVE, 3 SPOOL CONTROL FITTING, HYD CONNECTOR 6MJ-8MB FITTING, LONG ADAPTER 6MJ-8MBLL -- 4 5 6 7 8 -- 1 1 1 1 1 0909102 0301620 0307460 0310137 0310237 0310238 SUBFRAME ASSEMBLY - 880 FITTING, HYD 6MJ-6MB90 FITTING, HYD 6MJ-6MB90LL CYLINDER - BOOM LIFT HOSE ASSEMBLY, 28" HOSE ASSEMBLY, 25" -- 9 10 11 -- 2 1 1 0908392 0302508 0307097 0307579 8K SINGLE WINCH BUCKET ASSEMBLY FITTING, ELBOW 8MJ-8MB90 MOTOR, HYD PARKER 4 CU IN WINCH - LEFT -- 12 13 14 -- 1 1 1 0910277 0301620 0302509 0310488 BOOM ASSEMBLY - 880/400 FITTING, HYD 6MJ-6MB90 FITTING, ELB 45 DEG CYL, HYD MAIN BOOM EXT -- 15 -- 2 0909177 0310244 UNDERLIFT ASSEMBLY - 880 HOSE ASSEMBLY, 66" -- 16 -- 2 0910177 0310239 BASIC UNIT ASSEMBLY - 881 HOSE ASSEMBLY, 40" DESCRIPTION I-45 Section I - PARTS (cont'd) 882 BOOM & WINCH HYDRAULICS I-46 Section I - PARTS (cont'd) 882 BOOM & WINCH HYDRAULICS REF. NO. NO. REQ'D PART NUMBER -- 1 2 3 -- 1 4 4 0909112 0300011 0300044 0310289 4-SPOOL VALVE PLATE ASSEMBLY - 880 VALVE, 4 SPOOL CTRL FITT, HYD CONN. 6MJ-8MB FITTING-LONG ADAPTER 6MJ-8MBLL -- 4 5 6 7 8 -- 3 1 1 1 3 0909102 0301620 0307460 0310137 0310237 0310238 SUBFRAME ASSEMBLY - 880 FITTING, HYD. 6MJ-6MB90 FITTING, HYD. 6MJ-6MB90LL CYLINDER - BOOM LIFT HOSE ASSEMBLY, 22" HOSE ASSEMBLY, 25" -- 9 10 11 12 -- 4 2 1 1 0908391 0301388 0307097 0307579 0307580 8K DUAL WINCH BUCKET ASSEMBLY FITTING, 90ELL, 8MJ-8MB90 MOTOR, HYD PARKER -4 CU. IN. WINCH - LEFT WINCH - RIGHT -- 13 14 15 16 -- 1 1 1 2 0910277 0301620 0302509 0310488 0310242 BOOM ASSEMBLY - 880/400 FITTING, HYD. 6MJ-6MB90 FITTING, ELB 45 DEG CYL, HYD - MAIN BOOM EXT. HOSE ASSEMBLY, 38" -- 17 18 -- 2 2 0909099 0302584 0310239 BASIC UNIT ASSEMBLY - 882 HOSE HYD, 50" HOSE ASSEMBLY, 40" DESCRIPTION I-47 Section I - PARTS (cont'd) 892 BOOM & WINCH HYDRAULICS I-48 Section I - PARTS (cont'd) 892 BOOM & WINCH HYDRAULICS REF. NO. NO. REQ'D PART NUMBER -- 1 2 3 4 -- 2 2 2 2 0909116 0301522 0307576 0310238 9012594 SUBFRAME ASSEMBLY - 890 FITTING, CONNECTOR 6MJ-6MB CYLINDER, LIFT 3.50 X 17.75 HOSE ASSEMBLY, 25" FITTING, HYD RUN TEE, 6MJ-6MB-6MJ -- 5 6 7 8 -- 1 1 1 2 0910278 0301620 0302509 0310488 0310242 BOOM ASSEMBLY - 890/602 FITTING, HYD 6MJ-6MB90 FITTING, ELBOW 45 DEG CYL, HYD MAIN BOOM EXTEND HOSE ASSEMBLY, 38" -- 9 10 11 12 13 -- 4 4 2 1 1 0908391 0301388 0302584 0307097 0307579 0307580 8K DUAL WINCH BUCKET ASSEMBLY FITTING, 90 ELL, 8MJ-8MB90 HOSE HYD, 50" MOTOR, HYD PARKER 4 CU IN WINCH LEFT WINCH RIGHT -- 14 15 16 -- 1 4 4 0909112 0300011 0300044 0310289 4-SPOOL VALVE PLATE ASSEMBLY - 880 VALVE, 4 SPOOL CONTROL FITTING, HYD CONNECTOR 6MJ-8MB FITTING, LONG ADAPTER 6MJ-8MBLL -- 17 -- 2 0909118 0310239 BASIC UNIT ASSEMBLY - 892 HOSE ASSEMBLY, 40" DESCRIPTION I-49 Section I - PARTS (cont'd) 894 BOOM & WINCH HYDRAULICS I-50 Section I - PARTS (cont'd) 894 BOOM & WINCH HYDRAULICS REF. NO. NO. REQ'D PART NUMBER -- 1 2 3 4 -- 2 2 2 2 0909116 0301522 0307576 0310238 9012594 SUBFRAME ASSEMBLY - 890 FITTING, CONNECTOR 6MJ-6MB CYLINDER, LIFT 3.50 X 17.75 HOSE ASSEMBLY, 25" FITTING, HYD RUN TEE, 6MJ-6MB-6MJ -- 5 6 7 8 -- 1 1 1 2 0910278 0301620 0302509 0310488 0310242 BOOM ASSEMBLY - 890/602 FITTING, HYD 6MJ-6MB90 FITTING, ELBOW 45 DEG CYL, HYD MAIN BOOM EXTEND HOSE ASSEMBLY, 38" -- 9 10 11 12 -- 4 2 1 1 0908716 0301388 0307101 9048160 9048161 10K DUAL WINCH BUCKET ASSEMBLY FITTING, 90ELL, 8MJ-8MB90 MOTOR, HYD PARKER 5 TON RAMSEY WINCH (RH) 5 TON RAMSEY WINCH (LH) -- 13 14 15 -- 1 4 4 0909112 0300011 0300044 0310289 4-SPOOL VALVE PLATE ASSEMBLY - 880 VALVE, 4 SPOOL CONTROL FITTING, HYD CONNECTOR 6MJ-8MB FITTING, LONG ADAPTER 6MJ-8MBLL -- 16 17 -- 4 2 0909119 0302584 0310239 BASIC UNIT ASSEMBLY - 894 HOSE HYD, 50" HOSE ASSEMBLY, 40" DESCRIPTION I-51 Section I - PARTS (cont'd) 880/890 WHEEL LIFT HYDRAULICS I-52 Section I - PARTS (cont'd) 880/890 WHEEL LIFT HYDRAULICS REF. NO. NO. REQ'D PART NUMBER -- 1 2 3 4 5 6 7 8 9 10 11 12 13 -- 2 4 1 1 1 1 2 1 1 1 1 1 1 0909177 0300132 0301522 0301620 0302510 0303761 0306898 0310244 0310247 9011696 880010025 880010026 880650000 880730000 -- 14 15 -- 1 6 0909114 0300010 0300044 VALVE, 3-SPOOL PLATE - 880 U/L VALVE, 3-SPOOL CONTROL FITTING, CONNECTOR 6MJ-8MB -- 16 17 18 19 20 -- 3 1 1 3 2 0909102 0301620 0307460 0307638 0310238 0310243 SUBFRAME ASSEMBLY - 880 FITTING, CONNECTOR 6MJ-6MB90 FITTING, CONNECTOR 6MJ-6MB90LL CYLINDER, TILT (4.00 X 12.31) HOSE ASSEMBLY, 25" HOSE ASSEMBLY, 68" DESCRIPTION UNDERLIFT ASSEMBLY - 880 CABLE TIE T120R BLK 15 1/4" (NOT SHOWN) FITTING, CONNECTOR 6MJ-6MB FITTING, CONNECTOR 6MJ-6MB90 FITTING, CONNECTOR 6MJ-6MBL FITTING, CONNECTOR ELBOW 6MJ-6MB90L COUNTERBALANCE VALVE - STERLING HOSE ASSEMBLY, 66" HOSE ASSEMBLY, 41" 9/16" SAE X 9/16" JIC FEM ST 3/8" X 21/32" J524 3/8" X 21/32" J524 STINGER LIFT CYLINDER 600-3128 STINGER EXTEND CYLINDER 600-3127 I-53 Section I - PARTS (cont'd) 881 PUMP, VALVE & FILTER HYDRAULICS I-54 Section I - PARTS (cont'd) 881 PUMP, VALVE & FILTER HYDRAULICS REF. NO. NO. REQ'D 1 1 0300692 FITTING, 1 90 DEG STREET -- 2 3 4 5 6 -- 2 1 4 1 1 0909113 0300010 0300286 0301376 0301545 0301780 3-SPOOL VALVE PLATE ASSEMBLY - 880 VALVE, 3 SPOOL CONTROL FITTING, HP CARRY-OVER CONNECTOR 8MJ-10MB FITTING, ELBOW 12MJ-12MB90 FITTING, CONNECTOR 8MJ-12MB -- 7 8 9 10 11 12 13 14 15 -- 1 2 2 2 1 1 1 1 1 0910008 0303155 0400118 0400464 0400748 0807297 9011011 9012839 9018131 9018399 HYDRAULIC TANK ASSEMBLY - CONVENTION PIPE PLUG 3/4" NPT MAGNETIC 5/16"-18 X 3/4" HHCS GR5 ZP 5/16" HELICAL LOCKWASHER ZP 5/16"-18 X 1/4" SET SCREW ALLEN HD HYDRAULIC TANK WELDMENT 1/4" SQUARE HEAD PIPE PLUG 1" PIPE PLUG BREATHER CAP 3/4" IMMERSION FILTER ASSEMBLY -- 16 17 18 19 20 -- 1 2 1 1 1 0909165 0300056 0300071 0301767 0302757 0302761 KIT PUMP/PTO HARDWARE FITTING, BARB 16C4-16MP CLAMP, HOSE 1" IDEAL FITTING, HOSE BARB 1FJIX FITTING, CONNECTOR 8MJ-16MB FITTING, HYD ELBOW 16MJ-16MB45 -- 21 22 23 -- 1 1 1 0909102 0301893 0310245 0310246 SUBFRAME ASSEMBLY - 880 HOSE HYD, 84" HOSE ASSEMBLY, 84" HOSE ASSEMBLY, 24" -- 24 25 -- 1 1 0909166 0702540 880010023 -- 26 -- 1 0909114 0300400 PART NUMBER DESCRIPTION KIT BOX, VULCAN CONVENTIONAL HOSE, SUCTION 12FT (1" ID) 8AT2 HOSE (8FJX-8FJX90S) 103" VALVE, 3-SPOOL PLATE - 880 U/L ADAPTER, 12MJ-12MB I-55 Section I - PARTS (cont'd) 882, 892 & 894 PUMP, VALVE & FILTER HYDRAULICS I-56 Section I - PARTS (cont'd) 882, 892 & 894 PUMP, VALVE & FILTER HYDRAULICS REF. NO. NO. REQ'D 1 1 0300692 FITTING, 1" 90 DEG STREET -- 2 3 4 5 -- 2 1 4 1 0909112 0300011 0300286 0301376 0301545 4-SPOOL VALVE PLATE ASSEMBLY - 880 VALVE, 4 SPOOL CONTROL FITTING, HP CARRY-OVER FITTING, CONNECTOR 8MJ-10MB FITTING, ELBOW 12MJ-12MB90 -- 6 7 8 9 10 11 12 13 14 -- 1 2 2 2 1 1 1 1 1 0910008 0303155 0400118 0400464 0400748 0807297 9011011 9012839 9018131 9018399 HYDRAULIC TANK ASSEMBLY - CONVENTION PIPE PLUG 3/4" NPT MAGNETIC 5/16"-18 X 3/4" HHCS GR5 ZP 5/16" HELICAL LOCKWASHER ZP 5/16"-18 X 1/4" SET SCREW ALLEN HD HYDRAULIC TANK WELDMENT 1/4" SQUARE HEAD PIPE PLUG 1" PIPE PLUG BREATHER CAP 3/4" IMMERSION FILTER ASSEMBLY -- 15 16 17 18 19 -- 1 2 1 1 1 0909165 0300056 0300071 0301767 0302757 0302761 KIT PUMP/PTO HARDWARE FITTING, BARB 16C4-16MP CLAMP, HOSE 1" IDEAL FITTING, HOSE BARB 1" FJIX FITTING, CONNECTOR 8MJ-16MB FITTING, HYD ELBOW 16MJ-16MB45 -- 20 21 -- 1 1 0909166 0702540 880010023 KIT BOX, VULCAN CONVENTIONAL HOSE, SUCTION 12FT (1" ID) 8AT2 HOSE (8FJX-8FJX90S) 103" -- -- 22 23 1 24 4 0909114 0300010 0300400 0301376 VALVE, 3-SPOOL PLATE - 880 U/L VALVE, 3 SPOOL CONTROL FITTING, CONNECTOR 12MJ-12MB FITTING, CONNECTOR 8MJ-10MB -- 25 26 27 0909102 0301893 0310245 0310246 SUBFRAME ASSEMBLY - 880 HOSE HYD, 84" HOSE ASSEMBLY, 84" HOSE ASSEMBLY, 24" -- 1 1 1 PART NUMBER DESCRIPTION I-57 Section I - PARTS (cont'd) 881 BOOM & WINCH CONTROLS I-58 Section I - PARTS (cont'd) 881 BOOM & WINCH CONTROLS REF. NO. NO. REQ'D PART NUMBER -- 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 -- 6 8 8 4 6 8 14 6 6 12 3 2 8 6 6 6 0909115 0301397 0307772 0307823 0307824 0400070 0400078 0400367 0400393 0400451 0400458 0400527 0718259 0718535 3014-791012 518-0108400 HD0900 -- 17 18 -- 1 2 0908406 0806852 9053524 HANDLE ASSEMBLY CONTROL HANDLE WELDMENT BEARING BRONZE FLANGE 3/4" X 7/8" X 3/4" -- 19 20 21 -- 2 2 2 0909164 0300834 0300835 0300837 CONVENTION KNOB KIT SING WINCH KNOB RED CTRL (IN-OUT) KNOB BOOM (UP-DOWN) KNOB BOOM (IN-OUT) DESCRIPTION 3-HANDLE DUAL CONTROL ASSEMBLY 880 GREASE FITTING, 1/4"-28 X 90 DEG PLUG 3/4" ALLIANCE RDR 111036 CLAMP CUSHION PLATE COVER 1/4"-20 X 1" HHCS GR5 ZP 1/4"-20 X 2" HHCS GR5 ZP 1/4"-20 NYLOK HEX NUT ZP 3/8"-16 HEX NUT JAM ZP 1/4" FLAT WASHER ZP 1/4" STAR LOCKWASHER ZP CLEVIS PIN, 5/16" X 1" X 5/8" GRIP ROD CONTROL HANDLE PIVOT SPACER CLEVIS DUAL CONTROL CABLE CONTROL CABLE BEARING ROD END 1/4"- 28 I-59 Section I - PARTS (cont'd) 882, 892 & 894 BOOM & WINCH CONTROLS I-60 Section I - PARTS (cont'd) 882, 892 & 894 BOOM & WINCH CONTROLS REF. NO. NO. REQ'D PART NUMBER -- 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 -- 6 8 4 12 8 4 8 8 20 4 4 8 8 48 2 2 6 4 8 6 0909179 0301397 0307772 0307823 0307824 0400066 0400070 0400078 0400122 0400365 0400367 0400392 0400393 0400451 0400458 0718257 0718259 0718535 3014-791012 518-0108400 HD0900 -- 21 22 -- 1 2 0908406 0806852 9053524 HANDLE ASSEMBLY CONTROL HANDLE WELDMENT BEARING BRONZE FLANGE 3/4" X 7/8" X 3/4" -- 23 24 25 -- 4 2 2 0908912 0300834 0300835 0300837 CONVENTION KNOB KIT SING WINCH KNOB RED CTRL (IN-OUT) KNOB BOOM (UP-DOWN) KNOB BOOM (IN-OUT) -- 26 -- 6 0909102 0400527 SUBFRAME ASSEMBLY – 880 CLEVIS PIN, 5/16” X 1” X 5/8” GRIP DESCRIPTION 4-HANDLE DUAL CONTROL ASSEMBLY 880 GREASE FITTING, 1/4"-28 X 90 DEG PLUG 3/4" ALLIANCE RDR 111037 CLAMP CUSHION PLATE COVER 1/4"-20 X 3/4" HHCS 1/4"-20 X 1" HHCS GR5 ZP 1/4"-20 X 2" HHCS GR5 ZP 3/8"-16 X 1-1/4" HHCS GR5 1/4"-28 HEX NUT ZP 1/4"-20 NYLOK HEX NUT ZP 3/8"-16 NYLOK HEX NUT ZP 3/8"-16 HEX NUT JAM ZP 1/4" FLAT WASHER ZP 1/4" STAR LOCKWASHER ZP PLATE - CONTROL HANDLE MTG ROD CONTROL HANDLE PIVOT SPACER CLEVIS DUAL CONTROL CABLE CONTROL CABLE 7' LENGTH 1" STROKE BEARING ROD END 1/4"- 28 I-61 Section I - PARTS (cont'd) 880/890 WHEEL LIFT CONTROLS I-62 Section I - PARTS (cont'd) 880/890 WHEEL LIFT CONTROLS REF. NO. NO. REQ'D -- 1 2 3 4 5 6 7 8 9 10 -- 6 6 2 2 2 1 2 6 12 6 PART NUMBER 0909102 0400352 0400527 0719673 0719674 0719675 0807228 0807229 9043419 9053715 880470001 DESCRIPTION SUBFRAME ASSEMBLY - 880 8/32" NYLOK NUT CLEVIS PIN, 5/16" X 1" X 5/8" GRIP PLATE, VALVE LINK 1.75" PLATE, VALVE LINK 3.38" PLATE, VALVE LINK 5.25" REAR CONTROL ROD WELDMENT REAR CONTROL ROD WELDMENT 8/32" X 1" LG SOCKET HD CAP NYLON BUSH CORD SSB-625 CONTROL ROD -- -- 0807174 11 2 0719503 12 1 0721682 13 1 0721683 880 SUBFRAME, NEW CONVENTIONAL (SHOWN FOR REFERENCE ONLY) PLATE-GUIDE REAR CONTROL RODS PLATE, LH TAILBOARD SIDE VULCAN PLATE, RH TAILBOARD SIDE VULCAN -- 14 -- 6 0909164 9032154 CONVENTIONAL KNOB KIT SINGLE WINCH PUSH ON KNOB NORTEL 1033A 1/2 -- 15 16 17 -- 2 2 2 8800010 9033153 9033154 9033155 880 DECAL KIT (NOT SHOWN) CONTROL KNOB DECAL STINGER CONTROL KNOB DECAL STINGER IN CONTROL KNOB DECAL STINGER UP I-63 Section I - PARTS (cont'd) 881, 882 & 892 WINCH FREESPOOL ASSEMBLY REF. NO. NO. REQ'D -- 1 2 3 4 5 6 7 8 9 10 11 12 13 14 -- 1 1 1 1 1 1 2 1 1 2 1 1 1 4 PART NUMBER 0908627 0300845 0301532 0301588 0400126 0400150 0400393 0400482 0400537 0400546 0400560 0702408 0800781 0806995 DE1381 DESCRIPTION WINCH FREESPOOL ASSEMBLY - MODULAR SPRING CLUTCH T5-68-79-1 T HANDLE ADJUSTABLE YOKE 3/8"-16 X 1" HHCS GR5 ZP 3/8"-16 X 2 1/2" HHCS GR5 ZP 3/8"-16 HEX NUT JAM ZP 3/8" HELICAL LOCKWASHER ZP 1/2" X 1 1/2" CLEVIS PIN ZP 1/8" X 1 1/4" COTTER PIN 5/32" X 1" ROLL PIN ZP CHANNEL, MOUNTING ROD CONTROL DUAL BELL CRANK WELDMENT 1/2" WASHER SAE 17/32" ID I-64 Section I - PARTS (cont'd) 894 WINCH FREESPOOL ASSEMBLY REF. NO. NO. REQ'D -- 1 2 3 4 5 6 7 8 9 10 11 12 13 14 -- 2 2 2 2 2 2 4 2 2 4 2 2 2 8 PART NUMBER 0906031 0300845 0301532 0301588 0400126 0400150 0400393 0400482 0400537 0400546 0400560 0801670 0801671 0801672 DE1381 DESCRIPTION WINCH FREESPOOL (DUAL) 894 SPRING-CLUTCH T5-68-79-1 T HANDLE ADJUSTABLE YOKE 3/8"-16 X 1" HHCS GR5 ZP 3/8"-16 X 2 1/2" HHCS GR5 ZP 3/8"-16 HEX NUT JAM ZP 3/8" HELICAL LOCKWASHER ZP 1/2" X 1 1/2" CLEVIS PIN ZP 1/8 X 1 1/4" COTTER PIN 5/32" X 1" ROLL PIN ZP BELL CRANK WINCH CONTROL CHANNEL MOUNTING WINCH ROD WINCH CONTROL 1/2" WASHER SAE 17/32" ID I-65 Section I - PARTS (cont'd) 880/890 BOOM SWIVEL ASSEMBLY REF. NO. NO. REQ'D -- 1 2 3 4 5 6 -- 1 2 1 1 1 1 PART NUMBER 805180000 0300113 9056098 804181500 805180001 805180002 852060100 DESCRIPTION SHEAVE HOUSING ASSEMBLY GREASE FITTING, 1/4"-28 STRAIGHT RET RING, EXT 1" NOM HVY DUTY SHEAVE HOUSING CASTING SHEAVE SHAFT SHEAVE CASTING (WAS 9050504) CABLE GUIDE – CASTING I-66 Section I - PARTS (cont'd) 880/890 SHIP KITS REF. NO. NO. REQ'D PART NUMBER DESCRIPTION -- -- 1 2 2 1 1 1 1 1 1 2 0909098 0303051 0501653 0721517 0909164 0909166 8700180 8700190 9120300 124001567 891000001 881 SHIP KIT WIRE ROPE 3/8x6x19 IPS 100'-5" DECAL, CONTROL HANDLE GREASE PLATE, CONTROL COVER CONVENTION KNOB KIT SING WINCH KIT BOX, VULCAN CONVENTIONAL RH WHEEL RETAINER WELD'T LH WHEEL RETAINER WELD'T 880/890 W.S. WARRANTY PA CABLE TENSIONER, RAMSEY WINCH MUD FLAP-RUBBER -EACH -- -- 2 2 2 1 1 1 1 1 2 2 0909100 0303051 0501653 0721517 0908912 0909166 8700180 8700190 9120300 124001567 891000001 SHIP KIT - 882 WIRE ROPE 3/8x6x19 IPS 100'-5" DECAL, CONTROL HANDLE GREASE PLATE, CONTROL COVER CONVENTION KNOB KIT DUAL WINCH KIT BOX, VULCAN CONVENTIONAL RH WHEEL RETAINER WELD'T LH WHEEL RETAINER WELD'T 880/890 W.S. WARRANTY PA CABLE TENSIONER, RAMSEY WINCH MUD FLAP-RUBBER -EACH -- 1 2 2 2 2 1 1 1 1 1 2 2 2 0909120 0200018 0303051 0501653 0721517 0908912 0909166 8500900 8501000 9120300 124001567 850060100 891000001 892 SHIP KIT FORK-SHORT, 3in OPNG WIRE ROPE 3/8x6x19 IPS 100'-5" DECAL, CONTROL HANDLE GREASE PLATE, CONTROL COVER CONVENTION KNOB KIT DUAL WINCH KIT BOX, VULCAN CONVENTIONAL RH WHEEL RETAINER WELD'T LH WHEEL RETAINER WELD'T 880/890 W.S. WARRANTY PA CABLE TENSIONER, RAMSEY WINCH FRAME FORK HOLDING BRK'T MUD FLAP-RUBBER -EACH I-67 Section I - PARTS (cont'd) 880/890 SHIP KITS (cont'd) REF. NO. -- NO. REQ'D -- 2 2 2 2 1 1 1 1 1 2 2 2 PART NUMBER 0909121 0200018 0302723 0501653 0721517 0908912 0909166 8500900 8501000 9120300 124002074 850060100 891000001 DESCRIPTION 894 SHIP KIT FORK-SHORT, 3in OPNG 7/16"x150' CABLE/174007024 ALT DECAL, CONTROL HANDLE GREASE PLATE, CONTROL COVER CONVENTION KNOB KIT DUAL WINCH KIT BOX, VULCAN CONVENTIONAL RH WHEEL RETAINER WELD'T LH WHEEL RETAINER WELD'T 880/890 W.S. WARRANTY PA CABLE TENSIONER (RAMSEY H400) FRAME FORK HOLDING BRK'T MUD FLAP-RUBBER -EACH I-68 NOTES Miller Industries Towing Equipment Inc. 8503 Hilltop Drive • Ooltewah, Tennessee 37363 • (423) 238-7227 www.millerind.com
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