AT7000 - Blu-Jet
Transcription
AT7000 - Blu-Jet
AT7000• AT7000 • AT7000 • AT700 00 • AT7000• AT7000 • AT7000 • AT7000• AT7000 • AT7000 • AT700 00 • AT7000• AT7000 • AT7000 • AT7000• AT7000 • AT7000 • AT700 00 • AT7000• AT7000 • AT7000 • AT7000• AT7000 • AT7000 • AT700 00 • AT7000• AT7000 • AT7000 • AT7000• AT7000 • AT7000 • AT700 00 • AT7000• AT7000 • AT7000 • AT7000• AT7000 • AT7000 • AT700 00 • AT7000• AT7000 • AT7000 • AT7000• AT7000 • AT7000 • AT700 00 • AT7000• AT7000 • AT7000 • AT7000• AT7000 • AT7000 • AT700 00 • AT7000• AT7000 • AT7000 • AT7000• AT7000 • AT7000 • AT700 00 • AT7000• AT7000 • AT7000 • AT7000• AT7000 • AT7000 • AT700 00 • AT7000• AT7000 • AT7000 • AT7000• AT7000 • AT7000 • AT700 00 • AT7000• AT7000 • AT7000 • AT7000• AT7000 • AT7000 • AT700 00 • AT7000• AT7000 • AT7000 • AT7000• AT7000 • AT7000 • AT700 00 • AT7000• AT7000 • AT7000 • AT7000• AT7000 • AT7000 • AT700 00 • AT7000• AT7000 • AT7000 • AT7000• AT7000 • AT7000 • AT700 00 • AT7000• AT7000 • AT7000 • AT7000• AT7000 • AT7000 • AT700 00 • AT7000• AT7000 • AT7000 • AT7000• AT7000 • AT7000 • AT700 00 • AT7000• AT7000 • AT7000 • AT7000• AT7000 • AT7000 • AT700 00 • AT7000• AT7000 • AT7000 • AT7000• AT7000 • AT7000 • AT700 00 • AT7000• AT7000 • AT7000 • AT7000 TM 37R30 Assembly and Operators Manual Manual Number 0607090 10-8-09 All Terrain Liquid Fertilizer Injection Toolbar $20.00 Net. AT7010 90’ Table of Contents Manual Number 0607090 10-8-09 AT7000 Introduction.............................................................................................................. 2 Task Procedures Illustrations Delivery..................................................................................................................... To The Owner........................................................................................................... Warranty.................................................................................................................... Safety......................................................................................................................... Operating Instruction............................................................................................... Hook-up...................................................................................................................... Folding........................................................................................................................ Depth Collars.............................................................................................................. Coulter Adjustment..................................................................................................... Gauge Wheel Adjustment........................................................................................... Lubrication.................................................................................................................. High Pressure Injection System Calculations............................................................. 30 Inch Spacing Rate Chart....................................................................................... HyPro Centrifugal Pumps Manual.............................................................................. Bottom Fill.................................................................................................................. Emergency Tank........................................................................................................ Parts.......................................................................................................................... AT7000 Cart Frame.................................................................................................... Center Section............................................................................................................ Primary Wing.............................................................................................................. Secondary Wing......................................................................................................... Third Wing.................................................................................................................. Hydraulic Package..................................................................................................... Hydraulic Hose Kit...................................................................................................... Super 1200 Coulter and Shank Parts......................................................................... Coulter Flatbacks....................................................................................................... Vertical Pin Adjust Gauge Wheel................................................................................ AAM 2707 Hub and Spindle Assembly....................................................................... Gauge Wheel............................................................................................................. Gauge Wheel Hub and Spindle Assembly.................................................................. Decals and Manual Holder......................................................................................... Transport Rest and Light Kit....................................................................................... Safety Tank................................................................................................................. Centrifugal Pump and Plumbing................................................................................. Jet Stream Liquid Assembly....................................................................................... Jet Stream Coulter Knife Assembly............................................................................ Specifications............................................................................................................. Torque Specifications................................................................................................. Tie-rod Cylinder Disassembly-Assembly Procedure.................................................. Hydraulic Cylinders and Parts.................................................................................... Assembly........................................................................105 Main Frame.....................................................................105 Lift Arm............................................................................106 Upper Lift Arms...............................................................108 Center Section.................................................................109 Tongue............................................................................111 Park Stands....................................................................112 Tank................................................................................113 Transport Rest................................................................114 Primary Wings.................................................................115 Secondary Wings............................................................116 Third Wings..................................................................... 117 Two Point Pivot Hitch......................................................118 Two Point CAT IV Hitch...................................................119 Primary Wing Linkage..................................................... 120 Secondary Wing Lift Cylinders........................................121 Secondary Wing Linkage................................................122 Transport Lock................................................................123 Wing Latch......................................................................124 Primary Wing Fold Cylinder Fittings................................125 Wing Lock and Transport Lock Cylinder Fittings.............126 Lift Cylinder Fittings........................................................127 Secondary Wing Cylinder Fittings...................................128 Third Wing Cylinder Fittings............................................129 Primary Wing Hose Holders and Depth Collar Holders..130 Hose Retainers...............................................................131 Tongue Bulkhead Union Installation................................132 Lift Cylinder Hydraulic Hoses..........................................133 4 5 6 7 9 10 11 13 13 14 15 18 20 21 49 51 52 52 56 57 58 60 62 67 72 73 74 75 76 77 78 81 84 86 96 98 100 101 102 103 Secondary Wing Hydraulic Hoses...................................134 Primary Wing Hydraulic Hoses........................................135 Transport Lock Hydraulic Hoses......................................136 Third Wing Hydraulic Hoses............................................137 Wing Lock Cylinder Hydraulic Hoses..............................139 Tee Stacked Hydraulic Hoses to Bulkhead Unions.........140 Bulkhead Unions Hydraulic Hoses to Tractor..................142 Light Kit...........................................................................143 SMV.................................................................................150 Safety Tank.....................................................................151 Coulter Assembly............................................................152 Flatbacks.........................................................................153 Coulter Mounting.............................................................154 Gauge Wheel..................................................................155 Vertical Pin Adjust Gauge Wheel....................................156 JetStream Injection.........................................................158 Center Section, Manifold and 3/4” Suction Hoses..........164 Primary Wings, Manifold and 3/4” Suction Hoses...........166 Secondary Wings, Manifold and 3/4” Suction Hoses......168 Third Wings, Manifold and 3/4” Suction Hoses...............170 Centrifugal Pump and Plumbing.....................................172 Third Wings, 1” Rubber Hoses Left-hand.......................186 Secondary Wings, 1” Rubber Hoses Left-hand..............187 Center Section, 1” Rubber Hoses...................................188 Secondary Wings, 1” Rubber Hoses Right-hand............189 Third Wings, 1” Rubber Hoses Right-hand.....................190 Centrifugal Pump Hydraulic Hoses.................................191 1 Introduction AT7000 Task Illustrations Welcome toProcedures Thurston Manufacturing Company. Our goal is to provide quality products and services to our customers. The company’s BLUJET products have a reputation for quality, excellence in design and proven durability. Energetic, resourceful and continuous improvement goals in Environmental, Safety, Quality, Production and Engineering keep our firm at the cutting edge of technology. We hope your BLU-JET equipment will give you years of service. Read this manual carefully. It will instruct you on how to operate and service your machine safely and correctly. Failure to do so could result in personal injury and\or equipment damage. SAFETY INFORMATION DANGER: WARNING: CAUTION: Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury. The sign will have the color combination of red and white. Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury. The sign will have the color combination of orange and black. Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury. The sign will have the color combination of yellow and black. NOTE: Indicates a special point of information. Carefully read and follow all safety signs. Reinstall safety signs that are damaged or missing. Right-hand and left-hand sides of the implement are determined by facing in the direction the implement will travel when going forward. 2 Warranty is provided for customers who operate and maintain their equipment as described in this manual. Warranty registration is accomplished by the dealer completing and forwarding the WARRANTY REGISTRATION FORM to Thurston Manufacturing Company. It is in your best interest to insure that this has been done. INTRODUCTION AT7000 Task Procedures Illustrations For your convenience we have four easy ways to register your warranty. • Call our toll free number and ask for warranty registration. 1-800-658-3127 • Fax completed warranty registration form. Fax: 402-385-3043 • Register on-line in warranty page at www.blu-jet.com • Complete and return registration form. Thurston Manufacturing Company Warranty does not cover the following: 1) Cleaning, transporting, mailing and service call charges. 2) Depreciation or damage caused by normal wear, accidents, improper protection or improper use. See complete Warranty for details. Serial Number Serial number is located from the rear on the lefthand side front. Record your implement model and serial number in the space provided below. Your dealer needs this information to give you prompt, efficient service when you order parts. MODEL NO.__________________________ SERIAL NO.__________________________ DATE PURCHASED___________________ 3 DEALER CHECKLIST AT7000 Task Procedures Illustrations To The Dealer: Inspect the implement thoroughly after assembly to be certain it is functioning properly before delivering it to the customer. The following checklist is a reminder of points to cover. Check off each item as it is found satisfactory or after proper adjustment is made. PRE-DELIVERY CHECKLIST 1. All hardware properly tightened 2. Lubrication of grease fittings 3. All decals properly located and readable 4. Other adjustments for machine level height, etc. 5. Overall condition (touch up any scratches, clean and polish) 6. Operator’s manual DATE SET UP_______________________________ SIGNATURE________________________________ DELIVERY Review the operator’s manual with the customer. Explain the following: 1. Safe operation and service 2. Correct machine installation and operation 3. Daily and periodic lubrication and maintenance 4 Daily and periodic inspections 5. Trouble shooting 6. Storing machine 7. Thurston Manufacturing Company parts and service 8. Have the customer write the machine model and serial number in space provided in manual introduction. 9. Give customer the operator’s manual and encourage the customer to read the manual carefully. 10.Completion and mailing of warranty registration form. DATE DELIVERED__________________________ SIGNATURE_______________________________ MODEL NO.________________________________ SERIAL NO.________________________________ 4 To The Owner AT7000 Task Procedures Illustrations you for your recent purchase of a new BLU-JET implement. The primary objective of Thurston Manufacturing Company is to build and provide you with a quality product. However, in the event that a problem does occur, it is imperative that your warranty registration is on file in order to accurately respond to your specific service circumstances. For your convenience we have four easy ways to register your warranty: Thank • Call our toll free number and ask for Register warranty registration. 1-800-658-3127 Warranty • Fax your completed warranty registration form. One of 1-402-385-3043 Four Ways • Register on-line at: www.blu-jet.com • Complete and mail the warranty registration form. This manual has been prepared to assist you in the assembly of your new machine and contains information pertaining to safety, operations and all of its parts. Our personnel in sales and service are always available to assist you when questions arise concerning the assembly or operations of your tool bar. When ordering parts, please refer to part numbers and descriptions as listed throughout this book. All parts and whole goods will be shipped FOB Thurston, Nebraska. Or FOB your regional distributor. Always check merchandise immediately upon receipt for damage or shortage. Note any discrepancy on carrier’s bill of lading and notify Sender within 10 days. Returned goods will be subject to a 15% restocking charge. Thurston Manufacturing Company reserves the right to make improvements and modifications on equipment without obligation to change previously built equipment. All prices are subject to change without notice. 5 Limited Warranty AT7000 Task T Procedures Illustrations hurston Manufacturing Company warrants each new BLU-JET machine primary framework to be free from defects in material and workmanship for a period of five (5) years, normal wear of wearing parts excepted. Thurston Manufacturing Company further warrants each new BLU-JET product to be free from defects in material and workmanship, normal wear of wearing parts excepted, for a period of one (1) year. All accessories purchased and resold by Thurston Manufacturing Company will be warranted according to their respective manufacturer. Tires on BLU-JET equipment are warranted through their respective tire manufacturers and their network of dealers in your local area. Warranty begins from date of delivery to the original purchaser and applies to all new BLU-JET products that have not been altered and are being used for the intended purpose. Negligence, abuse or modification of equipment manufactured by or purchased and resold by Thurston Manufacturing Company will void this warranty. The obligation of Thurston Manufacturing Company to honor this warranty is limited to the repair or replacement of defective merchandise, to the original purchaser, subject to inspection of equipment in question by an authorized Thurston Manufacturing Company sales or service technician. In the USA, freight of warranty replacement parts including main frame centers and wings will be prepaid for a period of one (1) Year by Thurston Manufacturing Company. Shipments of repaired or replaced parts including main frame centers and wings after one year will be paid by the customer. Return of defective goods must be made within thirty (30) days of failure to Thurston Manufacturing Company, Thurston, Nebraska USA or to the nearest authorized BLU-JET Distributor or Rep Sales and service outlet. Thurston Manufacturing Company will not be held responsible for any repair charges made by customers without prior written consent and prior equipment inspection by an authorized Thurston Manufacturing Company sales or service technician. This warranty shall not be interpreted to render liability for injury or damages of any kind, direct, consequential or contingent to person or property. This warranty does not extend to loss of crops, economic and/or commercial loss, loss because of delay in crop production or any expense incurred for labor, supplies, substitute machinery, rental or for any other reason. This warranty is subject to any existing condition of supply, which may directly affect Thurston Manufacturing Company’s ability to obtain materials of manufacture and delivery of replacement parts. Thurston Manufacturing Company reserves the right to make improvements in design and changes in specifications at any time without incurring any obligation to owners of units previously sold. No one is authorized to alter, modify or enlarge this warranty nor its exclusions, limitations and reservations. Thurston Manufacturing Company makes no representations or warranties, expressed or implied (including implied warranties of merchantability and fitness), except for those set forth in Thurston Manufacturing Company’s current applicable published warranty policies and procedures. Layton W. Jensen, President 6 022398\mgmt Safety AT7000 Task Procedures Illustrations RECOGNIZE SAFETY INFORMATION • This is the safety-alert symbol. When you see his symbol on your machine or in this manual, be alert to the potential for personal injury. Follow recommended precautions and safe operating practices. FOLLOW SAFETY INSTRUCTIONS • • • • • Carefully read all safety messages in this manual and on your machine safety signs. Keep safety signs in good condition. Replace missing or damaged safety sign. Learn how to operate the machine and how to use controls properly. Do not let anyone operate without instruction. Keep your machine in proper working condition. Unauthorized modification to the machine may impair the function and\or safety and affect machine life. PROTECT CHILDREN AND BYSTANDERS • Before you back, LOOK CAREFULLY behind for children and bystanders. • Clear area of children, pets and bystanders. HIGHWAY AND TRANSPORT OPERATIONS Adopt safe driving practices: • • • • • • • • • • Keep the brake pedals latched together at all times. NEVER USE INDEPENDENT BRAKING WITH MACHINE IN TOW AS LOSS OF CONTROL AND/OR UPSET OF UNIT CAN RESULT. Always drive at a safe speed relative to local conditions and ensure that your speed is low enough for a emergency stop to be safe and secure. Keep speed to a minimum. Reduce speed prior to turns to avoid the risk of overturning. Avoid sudden uphill turns on steep slopes. Always keep the tractor or towing vehicle in gear to provide engine braking when going downhill. Do not coast. Do not drink and drive. Comply with state and local laws governing highway safety and movement of farm machinery on public roads. Use approved accessory lighting and necessary warning devices to protect operators of other vehicles on the highway during daylight and nighttime transport. The use of flashing amber lights is acceptable in most localities. However, some localities prohibit their use. Local laws should be checked for all highway lighting and marking requirements. When driving the tractor and equipment on the road or the road or highway under 40 kph (20 mph) at night or during the day, use flashing amber warning lights and a slow moving vehicle (SMV) identification emblem. 7 Safety AT7000 Task Procedures Illustrations HIGHWAY AND TRANSPORT OPERATIONS • Plan your route to avoid heavy traffic. • Be a safe and courteous driver. Always yield to oncoming traffic in all situations, including narrow bridges, intersection, etc. • Be observant of bridge loading ratings. Do not cross bridges rated lower than the gross weight at which you are operating. • Always operate equipment in a position to provide maximum visibility at all times. Makes allowances for increased length and weight of the equipment when making turns, stopping the unit, etc. TRANSPORT SAFETY • Use transport lock during road transportation. • Maximum recommended road speed is 25 m.p.h. with an empty tank. AVOID HIGH PRESSURE FLUIDS • • • • • Escaping fluid under pressure can penetrate the skin causing serious injury. Avoid the hazard by relieving pressure before disconnecting hydraulic or other lines. Tighten all connections before applying pressure. Search for leaks with a piece of cardboard. Protect hands and body from high pressure fluids. If an accident occurs, see a doctor immediately. DISPOSE OF FLUIDS PROPERLY • • • 8 Improperly disposing of fluids can harm the environment and ecology. Before draining any fluids, contact your local environmental agency for the proper waste disposal methods. Use proper container when draining fluids. Do not use food or beverage containers that may mislead someone into drinking from them. DO NOT pour oil into the ground, down a drain, or into a stream, pond, or lake. Observe relevant environmental protection regulations when disposing of oil and other harmful waste. Operating Instruction AT7000 Task Procedures 1. WARNING Keep bystanders away during hook-up Tractor to tool bar connection Illustrations A tractor with Category IV hitch (Quick Hitch or lower links of three-point hitch) is recommended. Adapter bushings and pins are supplied for Category III as a convenience for moving the applicator. Field use with Category III hitch will be limited by the power required by field conditions. Refer to your tractor operators manual for three point hitch adjustment and three point hitch operating instructions. 2. Always use lower link pins of the correct diameter. Make sure that the lower link pins locked in place with the supplied bolts and lock nuts. ! CAUTION TOWED IMPLEMENT WITHOUT BRAKES To Avoid Injury Or Machine Damage: • 20 mph maximum transport speed • Transport only with empty tank • 22,000 lb minimum tractor weight for transport AP 2552 WARNING: Do not move articulated tractor steering wheel until everyone is clear of the equipment. Moving the steering wheel can swing or move attached equipment which could cause serious personal injury. 9 Operating Instruction AT7000 Task Remote hydraulics NOTE: Connect the hoses so the toolbar raises when the tractor remote control lever is moved rearward and lowers when the lever is moved forward. Jack stand Procedures Illustrations 3. Connect the toolbar hydraulic hoses to the tractor remote couplers. Raise and Lower: 1/2” hoses Fold One: 1/4” hoses folds third wings Fold Two: 3/8” hoses rear fold of wing assemblies AUX: 5/8” hoses operate pump WARNING: Hydraulic fluid escaping under pressure can have enough force to penetrate the skin. Hydraulic fluid may also infect a minor cut or opening in the skin. If injured by escaping fluid, see doctor at once. Serious infection or reaction can result if medical treatment is not given immediately. Make sure all connections are tight and that hoses and lines are in good condition before applying pressure to the system. Relieve all pressure before disconnecting the lines or performing other work on the hydraulic systems. 4. Raise toolbar and remove jack pin on each side of tongue. WARNING Keep bystanders away Jack Pin 5. Raise jack stands into the transport position and secure with jack pin. Attaching electrical harness 6. Attach 7 pin electrical harness before road transport. Amber 7. Check lights for proper operation. 10 Amber Red Red Amber Operating Instruction AT7000 Task Folding Procedures Illustrations Step one: Raise toolbar to maximum height. WARNING Keep bystanders away Step two unlocks wings Step two: Fold third wing over until it rests on the wing stops. Wing stop Step three wing rest Step three: Fold wings to the rear until they contact the rear wing rest. 11 Operating Instruction AT7000 Task Folding WARNING Keep bystanders away Procedures Step four: Lower wings down on wing rest. This also lowers transport lock. Transport lock: Locked position Wing rest Unfolding Step one: Raise wings off rest. The transport lock will also raise up. Wing lock fully extended Step: two Fold wing assemblies forward. Continue holding the lever until the the wing lock cylinders are completely extended. Step: three Unfold third wing. 12 Illustrations Operating Instruction AT7000 Task Procedures Illustrations 1. Cycle all hydraulics to confirm proper operation and no leaks. Before going to the field the first time Starting depth collar depth control 4-1/4”depth collar 2. Use 4-1/4”depth collars as starting depth. Adjust as desired. ! CAUTION HYDRAULICS IN FLOAT To Avoid Machine Damage: Raise and Third Wing (Fold One) hydraulic circuits shall be in float position while operating in the field to allow wings to flex up and down. Failure to operate with tractor valve in float position may result in damage to toolbar components or hydraulics. AP 2553 Coulter assembly adjustment 3. Adjust coulter assembly until the blades are running at a depth of 4 to 5 inches. 4. Loosen carriage bolts and Coulter raise or lower coulter assembly. assembly adjustment 13 Operating Instruction AT7000 Task Procedures 5. Insert 3” spacer between the Coulter roll pin and the top of the assembly adjustment bracket. 3” Spacer Vertical adjust gauge wheel starting position One hole exposed 10” Gauge wheel starting position 14 Illustrations 6. Tighten the 1/2” hex nuts. This height is a starting point. Operating Instruction AT7000 Task Procedures Illustrations Lubrication: Primary wing Center section upper lift arm Lubrication: secondary wing hinge Lubrication: Secondary wing linkage 15 Operating Instruction AT7000 Task Lubrication: Upper lift arm and transport lock hinges Lubrication: Pins on lower arms Lubrication: Wing lock cylinders and Two point CAT IV hitch 16 Procedures Illustrations Operating Instruction AT7000 Task Procedures Illustrations Lubrication: Coulter Lubrication: Coulter pivot shaft 1. Grease all coulter arm pivots The plug on the coulter hub can be removed. A zerk can be installed. Hub and spindle assembly should be greased twice seasonally 17 High Pressure Injection System Calculations AT7000 Task Procedures Step 1: Calculate Application Rate Illustrations Pounds of solution per acre = Actual pounds of nitrogen per acre desired / Percent of nitrogen in solution Lbs solution per acre = Actual N / % of N Examples: 100 lbs of actual N desired / 0.28 (% of N in solution) = 357 lbs of solution per acre 100 lbs of actual N desired / 0.32 (% of N in solution) = 313 lbs of solution per acre Gallons per acre of solution (GPA) = Pounds of solution per acre / Weight per gallon of solution GPA = Lbs solution per acre / Weight per gallon Examples: 357 lbs of 28% N solution / 10.65 lbs per gallon = 33.5 GPA 312 lbs of 32% N solution / 11.0 lbs per gallon = 28.4 GPA Step 2: Determine Required Pump Capacity Swath width is the number of rows being applied (Example: A 37 coulter applicator will cover 36 rows with the outside coulters applying for 1/2 row.) times the spacing between the rows. Swath Width = Rows X Spacing Example: 36 rows X 30” = 1080” (swath width) Select desired operating speed (MPH) Required pump capacity in gallons per minute (GPM) = Application rate X Operating speed X Swath width / Conversion factor GPM = GPA X MPH X Swath Width / 5940 Example: 33.5 GPA X 7 MPH X 1080” / 5940 = 42.6 GPM at pump Step 3: Check Rate at Individual Row Nozzle GPM at nozzle = GPM at pump / # of rows Example: 42.6 GPM / 36 rows = 1.18 GPM at nozzle For best performance, keep flow rate per nozzle < 2 GPM. High flow rates result in a larger pressure drop across the diaphragm check valve which may affect the ability of the applicator to achieve the desired rate. Decrease operating speed to reduce the required GPM. 18 High Pressure Injection System Calculations AT7000 Task Procedures Step 4: Select Nozzle Orifice Plate Illustrations An orifice plate at the nozzle is required to maintain a consistent manifold pressure across the applicator, ensuring equal application and producing a high pressure liquid stream for injection. High pressure injection of liquid behind a coulter blade has a recommended manifold pressure range of 60 to 120 psi. It is recommended that the stream stabilizer nozzle inserts always be used with the orifice plates in the nozzles to improve the solid-stream characteristics of the spray pattern for high pressure injection. (Application of liquid with a knife does not require high pressure injection or the use of stream stabilizers.) An orifice plate for the nozzle is selected which will provide the correct application rate at the desired operating speed and manifold pressure. A row-specific rate chart is supplied based on 28% nitrogen solution in 30” row spacing. Additional charts are available upon request. From the chart, select an orifice size which has the required application rate (GPA) at the desired operating speed (MPH) and pressure in the range of 80 to 100 psi. A second orifice size is selected for the outside nozzle on applicators with an odd number of coulters. The outside nozzle will be sized either for ½ rate or 1-1/2 rate application, depending on the intended coverage of the applicator. Example: Using the 30” spacing chart, with 7 MPH as the desired operating speed and 100 lbs N per acre as the target rate (33.5 GPA), the 4916-86 nozzle orifice plate results in the correct application rate between 80 and 100 psi (at approximately 87 psi). The outside nozzle on a 37R30” applicator (covering 36 rows) requires 16.8 GPM (1/2 rate). The orifice selected from the chart for the outside nozzle would be 4916-63. These stainless steel orifice plates and other sizes between those listed on the chart are readily available from fertilizer supply stores. It is recommended that a fine line strainer (80 mesh) be used on extremely low rate applications to prevent plugging nozzle orifices. Step 5: Checking Flow Rates If the injection system is to be checked with water, the flow rates need to be converted since the nozzle orifices have been selected based on a liquid with a different density than water. Conversion factor for 28% nitrogen solution is 1.13. Example: Calculated pump flow for 33.5 GPA at 7 MPH is 42.6 GPM of 28% N solution. Equivalent water flow is 42.6 GPM X 1.13 = 48.1 GPM. Water flow at each nozzle on a 37R30” applicator would be 1.34 GPM. 19 AT7000 Task JetStream Coulter Injection 30ofInch Spacing Rate Chart Output Straight Stream Nozzles 30 Inch Spacing Procedures Illustrations Gallons per Acre GPM 30 Inch Spacing 10.65 lb./gal 5 6 7 8 9 10 11 12 Orifice # PSI 28% mph mph mph mph mph mph mph mph 60 0.320 12.7 10.5 9.0 7.9 7.0 6.3 5.8 5.3 4916 49 80 0.369 14.6 12.2 10.4 9.1 8.1 7.3 6.6 6.1 100 0.413 16.3 13.6 11.7 10.2 9.1 8.2 7.4 6.8 120 0.452 17.9 14.9 12.8 11.2 9.9 8.9 8.1 7.5 60 0.432 17.1 14.3 12.2 10.7 9.5 8.6 7.8 7.1 4916 57 80 0.499 19.8 16.5 14.1 12.4 11.0 9.9 9.0 8.2 100 0.558 22.1 18.4 15.8 13.8 12.3 11.1 10.0 9.2 120 0.612 24.2 20.2 17.3 15.1 13.5 12.1 11.0 10.1 60 0.528 20.9 17.4 14.9 13.1 11.6 10.5 9.5 8.7 *4916 63 80 0.610 24.2 20.1 17.3 15.1 13.4 12.1 11.0 10.1 100 0.682 27.0 22.5 19.3 16.9 15.0 13.5 12.3 11.3 120 0.747 29.6 24.7 21.1 18.5 16.4 14.8 13.4 12.3 60 0.652 25.8 21.5 18.4 16.1 14.3 12.9 11.7 10.8 *4916 70 80 0.753 29.8 24.9 21.3 18.6 16.6 14.9 13.6 12.4 100 0.842 33.3 27.8 23.8 20.8 18.5 16.7 15.2 13.9 120 0.922 36.5 30.4 26.1 22.8 20.3 18.3 16.6 15.2 60 0.810 32.1 26.7 22.9 20.0 17.8 16.0 14.6 13.4 *4916 78 80 0.935 37.0 30.9 26.4 23.1 20.6 18.5 16.8 15.4 100 1.045 41.4 34.5 29.6 25.9 23.0 20.7 18.8 17.2 120 1.145 45.3 37.8 32.4 28.3 25.2 22.7 20.6 18.9 60 0.984 39.0 32.5 27.8 24.4 21.7 19.5 17.7 16.2 *4916 86 80 1.137 45.0 37.5 32.2 28.1 25.0 22.5 20.5 18.8 100 1.271 50.3 41.9 35.9 31.5 28.0 25.2 22.9 21.0 120 1.392 55.1 45.9 39.4 34.5 30.6 27.6 25.1 23.0 60 1.201 47.6 39.6 34.0 29.7 26.4 23.8 21.6 19.8 *4916 95 80 1.387 54.9 45.8 39.2 34.3 30.5 27.5 25.0 22.9 100 1.551 61.4 51.2 43.9 38.4 34.1 30.7 27.9 25.6 120 1.699 67.3 56.1 48.1 42.0 37.4 33.6 30.6 28.0 60 1.524 60.3 50.3 43.1 37.7 33.5 30.2 27.4 25.1 4916 107 80 1.760 69.7 58.1 49.8 43.5 38.7 34.8 31.7 29.0 100 1.967 77.9 64.9 55.6 48.7 43.3 39.0 35.4 32.5 2.155 85.3 71.1 61.0 53.3 47.4 42.7 38.8 35.6 120 60 1.917 75.9 63.2 54.2 47.4 42.2 37.9 34.5 31.6 4916 120 80 2.213 87.6 73.0 62.6 54.8 48.7 43.8 39.8 36.5 100 2.474 98.0 81.7 70.0 61.2 54.4 49.0 44.5 40.8 120 2.710 107.3 89.4 76.7 67.1 59.6 53.7 48.8 44.7 The 4916 series of orifaces are available in many sizes falling between those listed on this chart. * Standard equipment sizes. Orifice location Throttling valve Centrifugal pump and plumbing package includes a centrifugal pump, Turn left to hydraulic motor, flow meter, control valve, shutoff valves, and fittings for OPEN a bypass throttling system. Controller is not included with this package. Initial set-up and calibration of system should be performed as directed per the controller operating manual. The pump operating manual is attached for additional information. A manual throttling valve is installed at pump outlet for additional flow adjustment. Valve should be full open to start calibrations. 20 AT7000 Task Procedures Illustrations CP 3129 BLU-JET Number 21 AT7000 Task 22 Procedures Illustrations AT7000 Task Procedures Illustrations 23 AT7000 Task 24 Procedures Illustrations AT7000 Task Procedures Illustrations 25 AT7000 Task 26 Procedures Illustrations AT7000 Task Procedures Illustrations 27 AT7000 Task 28 Procedures Illustrations AT7000 Task Procedures Illustrations 29 AT7000 Task 30 Procedures Illustrations AT7000 Task Procedures Illustrations 31 AT7000 Task 32 Procedures Illustrations AT7000 Task Procedures Illustrations 33 AT7000 Task 34 Procedures Illustrations AT7000 Task Procedures Illustrations 35 AT7000 Task 36 Procedures Illustrations AT7000 Task Procedures Illustrations 37 AT7000 Task 38 Procedures Illustrations AT7000 Task Procedures Illustrations 39 AT7000 Task 40 Procedures Illustrations AT7000 Task Procedures Illustrations 41 AT7000 Task 42 Procedures Illustrations AT7000 Task Procedures Illustrations 43 AT7000 Task 44 Procedures Illustrations AT7000 Task Procedures Illustrations 45 AT7000 Task 46 Procedures Illustrations AT7000 Task Procedures Illustrations 47 AT7000 Task 48 Procedures Illustrations Operating Instruction AT7000 Task Bottom fill valve operation Procedures Illustrations 1. Close pump valve before filling. 2. Open 3” ball valve at the bottom of tank. 3. After tank is filled close rear 3” ball valve. Open 3” ball valve Closed pump valve NOTE: Do not engage pump until valve is opened. Open Open Pump 4. Before engaging pump open pump valve. 49 Operating Instruction AT7000 Task Procedures Illustrations Throttling valve Throttling valve 5. Turn throttling valve to the left to open completely. Bottom fill plumbing screen 6. Screen should be checked and cleaned periodically. 50 Operating Instruction AT7000 Task Safety water tank operation and maintenance Procedures 1. Location of nine-gallon safety water tank/tool box. Change water daily to provide fresh clean water to flush exposed skin or eyes. Drain water daily in cold temperatures to prevent freezing and bursting tank. 2. In case of exposure to fertilizer, open faucet or pull top end of hose loose to flush exposed part of body. Remove contaminated clothes as soon as possible. Illustrations 51 AT7000 Cart Frame AT7000 Task Procedures Illustrations Bundle Number: 77000103 Ref. 1. a. b. 2. 3. 4. 5. 6. 7. a. b. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. Part No. AM 3086 BP 3213 BP 3576 AM 3139 AM 4682 AM 7105 AM 7122 AM 7123 AM 7124 BP 3072 BP 3576 AM 7128 AP 3107 AP 3114 BM 3483 BM 3626 BM 3631 BM 3645 BP 3135 BP 3136 BP 3205 BP 3290 BP 3295 BP 3375 BP 3441 BP 3442 BP 3502 BP 3504 BP 3599 BP 3608 Req. 1 1 2 2 2 1 1 1 1 1 1 2 1 1 2 2 2 4 4 6 8 8 8 10 44 52 2 2 2 8 Description Hitch, 2 point pivot Grease zerk, 1/4”-28 90 degreee Tension bushing, 2-3/8” x 2” x 2” OAL Bushing, CAT III conv, Pats Caddy Park stand Frame, AT7000, for 3100 Snyder tank Frame, connector, AT7000 reinforced Tongue, AT7000, 90’ liquid applicator Hitch, 2-point, CAT, IV Grease zerk, 1/4”-28 Tension bushing, 2-3/8” x 2” x 2” OAL Bushing, CAT III Conv., 1-1/2” ID x 7-3/4” OAL Tank, & saddle assembly, 3100 gal. nurse w/sump Track assembly, 7340, w/belts & axle Pin, 2” x 18-1/2” OAL, w/21/32” hole Pin, Category lll, lower link 14-5/8” Pin, Category lV, lower link Pin, 1-3/4” x 11-13/16” OAL, w/holes and zerk Hex cap screw, 5/8”-11 x 3-1/2”, grade 8, plated Hex cap screw, 5/8”-11 x 4”, grade 5, plated Machinery bushing, 2-1/2” OD x 1-3/4” ID, 10 GA Hex cap screw, 1”-8 x 3”, grade 8, plated Nut, hex lock, 1”-8, Nylock Nut, hex lock, 5/8”-11, Nylock Hex cap screw, 3/4”-10 x 2”, grade 8, plated Nut, hex lock, 3/4”-10 top lock, grade C, plated Pin, hitch, 3/4” x 4-1/2” useable, plated Pin, hair clip, 1/8” Machinery bushing, 3” OD x 2” ID, 10 GA, plated Hex cap screw, 3/4”-10 x 4”, grade 8, plated 18 BP 3290 1” x 3” Grade 8 19 BP 3295 1” Nylock Hex Nut 26 BP 3608 3/4” x 4” Grade 8 9 AP 3107 Tank & Saddle 4 AM 7105 Frame AT7000 22 10 BP 3442 3/4” Hex Top Lock 52 AP 3114 Track Assembly Track Assembly Manufactured By: LandLuvr Track Systems Lyn Rosenbloom 841 E 3000 N Road Clifton, IL 60927 815-694-3141 www.landluvr.com Model 7340 AT7000 Cart Frame AT7000 Task Procedures Illustrations Bundle Number: 77000103 (Continued) BP 3442 BP 3205 3/4” Machinery Bushing Nut, Hex Lock 2-1/2” OD x 1-3/4” ID Top Lock 10 GA 22 BP 3135 5/8” x 3-1/2” Hex Cap Screw 17 AM 7122 Frame Connector, AT7000 15 5 22 20 21 17 14 BP 3441 BP 3205 BM 3645 3/4” x 2” Machinery Bushing 1-3/4” x 11-13/16” Hex Cap Screw 2-1/2” OD x 1-3/4” ID OAL W/ Holes and Grade 8 10 GA Zerk BP 3442 3/4” Hex Lock Nut Top Lock BP 3375 5/8” Hex Lock Nut Nylock AM 7123 Tongue AT7000 90’ 6 BM 3483 2” x 18-1/2” OAL W/21/23” Hole 21 11 20 BP 3375 5/8” Hex Lock Nut Nylock BP 3504 1/8” Hair Pin Clip BP 3441 3/4” x 2” Hex Cap Screw Grade 8 24 23 16 BP 3136 5/8” x 4” Hex Cap Screw BP 3502 3/4” x 4-1/4” Hitch Pin 3 AM 4682 Park Stand 53 AT7000 Cart Frame AT7000 Task Procedures Illustrations Bundle Number: 77000103 (Continued) BP 3599 Machinery Bushing 3” OD x 2” ID, 10 GA 25 1b 1a BP 3576 Tension Bushing 2-3/8” x 2” x 2” OAL BM 3631 CAT. IV Lower Link Pin BP 3213 1/4”-28 90 Degree Grease Zerk 13 BP 3136 AM 3086 2-point pivot hitch BP 3375 5/8” Nylock 5/8” x 4” Hex Cap Screw 20 1b 16 BP 3375 5/8” Nylock BM 3483 2” x 18-1/2” Pin W/21/32” Hole 11 12 25 BP 3599 Machinery Bushing 3” OD x 2” ID, 10 GA BM 3626 20 CAT. III Lower Link 16 BP 3375 Pin 14-5/8” 5/8” Nylock BP 3136 2 5/8” x 4” AM3139 Hex Cap Screw Bushing CATIII 54 7b BP 3576 Tension Bushing 2-3/8” x 2” x 2” OAL 20 AM7128 Bushing CATIII BP 3576 Tension Bushing 2-3/8” x 2” x 2” OAL 16 BP 3136 5/8” x 4” Hex Cap Screw 8 1 7a BP 3072 1/4”-28 Grease Zerk 7 AM 7124 Two Point CAT IV Hitch AT7000 Cart Frame AT7000 Task Procedures Illustrations Bundle Number: 77000103 26 BP 3608 3/4” x 4” Grade 8 22 BP 3442 3/4” Hex Top Lock 55 AT7000 Liquid Applicator 90’ Toolbar Bundle 77000104 AT7000 Task Procedures PKG00212 Ref. 1. a. 2. a. 3. 4. b. 5. 6. 7. 8. 9. 10. 11. 12. Part No. AM 7116 BP 3072 AM 7117 BP 3072 AM 7120 AM 7121 BP 3538 BM 3486 BM 3645 BM 3649 BP 3096 BP 3135 BP 3205 BP 3375 CP 2660 Req. 1 2 1 2 1 2 4 2 4 2 2 4 8 4 2 Illustrations Description Center section, 90’ liquid applicator Grease zerk, 1/4”-28 Transport lock leg, 90’ liquid applicator Grease zerk, 1/4”-28 Arm, toolbar lift, lower, 90’ liquid Arm, toolbar lift, upper, 90’ liquid Tension bushing, 2” x 1-3/4” x 1-1/2” OAL Pin, 1-1/4” x 10-7/16” OAL, w/13/32” hole, plated Pin, 1-3/4” x 11-13/16” OAL, w/holes and zerk Pin, wing latch, 2” x 13” w/cylinder lug, plated Hex cap screw, 3/8”-16 x 2-1/2”, grade 5, plated Hex cap screw, 5/8”-11 x 3-1/2”, grade 5, plated Machinery bushing, 2-1/2” OD x 1-3/4” ID, 10 GA Nut, hex lock, 5/8”-11, nylock Nut, hex lock, 3/8”-016, nylock, A-3097 AM 7116 Center Section, 90’ Liquid Applicator 1 BP 3072 2a BP 3096 8 12 2 AM 7117 BM 3486 BP 3135 9 6 4 5 CP 2660 BM 3645 AM 7121 4b 4b BP 3538 BP 3538 10 BP 3205 BM 3649 7 11 BP 3375 1a BP 3072 3 AM 7120 56 10 9 BP 3205 BP 3135 11 6 BP 3375 BM 3645 AT7000 Liquid Applicator 90’ Toolbar Bundle 77000104 AT7000 Task Procedures Illustrations PKG00213 Ref. Part No. Req. Description 1. AM 7114 1 Wing, primary, LH, 90’ liquid applicator a. AP 2903 4 Tension bushing, 3-1/4” x 3” x 2” OAL b. BP 3072 4 Grease zerk, 1/4”-28 c. BP 3516 2 Tension bushing, 1-1/4” x 1” x 1” OAL 2. AM 7115 1 Wing, primary, RH, 90’ liquid applicator a. AP 2903 4 Tension bushing, 3-1/4” x 3” x 2” OAL b. BP 3072 4 Grease zerk, 1/4”-28 c. BP 3516 2 Tension bushing, 1-1/4” x 1” x 1” OAL 3. BM 3647 4 Pin, 3” x 15-3/4” OAL, w/25/32 hole, plated 4. BM 3651 2 Pin, 1-1/4” x 14-7/8” OAL, W.13/32” hole, plated 5. BP 3096 2 Hex cap screw, 3/8”-16 x 2-1/2”, grade 5, plated 6. BP 3144 4 Hex cap screw, 3/4”-10 x 5”, grade 5, plated 7. BP 3296 4 Nut, hex lock, 3/4”-10 nylock 8. BP 3707 4 Machinery bushing, 4-1/4” OD x 3” ID, 10 GA, plated 9. CP 2660 2 Nut, hex lock, 3/8”-16, nylock, A-3097 1 AM 7114 Wing, Primary, Left-hand, 90’ BP 3144 6 BP 3296 5 BM 3647 3 CP 2660 9 BP 3096 AP 2903 5 AM 7115 Wing, Primary, Right-hand, 90’ 2 2a BP 3072 2b BM 3651 4 8 BP 3707 2c BP 3516 2b BP 3072 8 BP 3707 57 AT7000 Task AT7000 Liquid Applicator 90’ Toolbar Secondary Wing (Bundle 77000104) Procedures PKG00214 Ref. Part No. Req. Description 1. a. b. 2. 3. 4. 5. 6. 7. 8. 9. AM 7113 AP 2903 BP 3213 AM 7118 BM 3648 BP 3042 BP 3043 BP 3144 BP 3296 BP 3330 BP 3707 2 Wing, secondary, 90’ liquid applicator 4 Tension Bushing, 3-1/4” x 3” x 2” OAL 4 Grease zerk, 1/4”-28, 90 degree 2 Wing stop, AT liquid, 17” tube length 2 Pin, 3” x 30-3/4” OAL, w/25/32” hole, plated 8 Nut, hex, 1/2”-13, grade 2, plated 8 Washer, lock, 1/2”, plated 2 Hex cap screw, 3/4”-10 x 5”, grade 5, plated 2 Nut, hex lock, 3/4”-10, nylock 4 U-bolt, 1/2”-13 x 6” x 5-1/8”, plated 8 Machinery bushing, 4-1/4” OD x 3 ID, 10 GA, plated AP 2903 1a 9 BP 3707 1b BP 3213 BP 3144 9 6 BP 3707 3 BM 3648 7 BP 3296 58 Illustrations 1a AP 2903 AT7000 Liquid Applicator 90’ Toolbar Secondary Wing (Bundle 77000104) AT7000 Task Procedures Illustrations PKG00214 AM 7118 BP 3042 2 4 5 BP 3043 1 Right-hand View AM 7113 8 BP 3330 Left-hand View 1 AM 7113 59 AT7000 Liquid Applicator 90’ Toolbar Third Wing Linkage (Bundle 77000104) AT7000 Task Procedures Illustrations PKG00215 Ref. Part No. Req. Description 1. a. 2. a. 3. a. 4. a. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. AM 6189 BP 3072 AM 6197 BP 3072 AM 7111 BP 3072 AM 7112 BP 3072 AP 2711 BM 3485 BM 3486 BM 3487 BM 3548 BP 3096 BP 3115 BP 3135 BP 3215 BP 3249 BP 3375 CP 2660 4 Linkage, secondary wing, AT6010 1 Grease zerk, 1/4”-28 4 Linkage, wing fold, w/1-1/4” hole, 12-1/4” HC 2 Grease zerk, 1/4”-28 1 Wing, third, LH, 16’10”, 90’ liquid applicator 2 Grease zerk, 1/4”-28 1 Wing, third, RH, 16’10”, 90’ liquid applicator 1 Grease zerk, 1/4”-28 8 Snap ring, 1-1/4” external, heavy duty 4 Pin, 1-3/4” x 11-13/16” OAL, w/21/32” hole, plated 4 Pin, 1-1/4” x 10-7/16” OAL, w/13/32” hole, plated 4 Pin, 1” x 7-3/4” OAL, w/13/32” hole, plated 4 Pin, 1-1/4” x 4-3/4”, plated, useable, double grooved 4 Hex cap screw, 3/8”-16 x 2-1/2”, grade 5, plated 4 Hex cap screw, 3/8”-16 x 2”, grade 5, plated 4 Hex cap screw, 5/8”-11 x 3-1/2”, grade 5, plated 8 Machinery bushing, 1-1/2” OD x 1” ID, 14 GA, plated 16 Machinery bushing, 1-7/8” OD x 1-1/4” ID, 14 GA 4 Nut, hex lock, 5/8”-11, nylock 8 Nut, hex lock, 3/8”-16, nylock, A-3097 AP 2711 BP 3249 14 BP 3072 5 1a BM 3548 9 BP 3072 1a BP 3249 AM 6197 14 AP 2711 2 1 5 AM 6189 BP 3096 BP 3072 10 AM 6197 1 14 AM 6189 BP 3249 2a BP 3072 3a 2 7 BM 3486 BP 3072 16 3a CP 2660 BM 3485 BP 3135 AM 7111 6 3 12 11 BP 3115 15 8 13 BM 3487 BP 3375 60 BP 3215 CP 2660 16 AT7000 Liquid Applicator 90’ Toolbar Third Wing (Bundle 77000104) AT7000 Task Procedures Illustrations PKG00215 AM 7111 Third Wing LH 16’10 3 AM 7112 Third Wing RH 16’10 4 61 AT7000 Task AT7000 Liquid Applicator 90’ Toolbar Hydraulic Package (Bundle 77000104) Procedures PKG00216 Ref. Part No. Req. Description DDP 1153 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33. 34. 35. 36. 37. Ref. a. b. c. d. e. f. g. h. i. j. k. l. m. n. o. p. q. 62 Illustrations AM 4015 4 Hose retainer, closed loop, 6” x 7” mounting AM 4817 2 Bracket, depth collar storage AP 2282-1 2 Hose retainer, 4” x 6”, w/plastic cap AP 2284-1 8 Hose retainer, 7” x 7” w/plastic cap BP 3001 12 Nut, hex, 3/8”-16, grade 2, plated BP 3002 12 Washer, lock, 3/8”, plated BP 3335 6 U-bolt, 3/8”-16 x 7”W x 8”L, plated BP 3433 2 Depth collar set, 1-3/4” to 2”, w/o wings DDP 1153 1 Hose kit, AT7000, 90’ liquid applicator DP 4004 2 Tee, 6MJ-6MJ-6MJ DP 4023 2 Tee, 10MJ-10MJ-10MJ DP 4086 12 Cable tie 11-3/4” standard DP 4097 4 Cross, 10MJ-10MJ-10MJ-10MJ DP 4143 4 Adapter, 10MJIC-8MSAE, 90 degree DP 4296 8 Cable tie 33” DP 4301 7 Adapter, 6MJ-8MSAE, 90 degree 6801-6-8 DP 4554 2 Cylinder, hyd, 5” 24”, 3000 psi, SAE-35024 DP 4379 6 Tee, run, 6 FJX-6MJ-6MJ, STL, 6602-6 DP 4383 6 Nipple, pioneer, 8FSAE, 8010-15 DP 4392 8 Adapter, 8MSAE-10MJIC, straight, 6400-10-8 DP 4394 2 Adapter, 8MSAE-6MJIC, 6400-6-8 DP 4414 4 Tee, 10MJIC-10FJX-10MJIC run, 6602-10 DP 4418 4 Elbow, 90 degree, 10MJIC-10FJX, 6500-10 DP 4422 10 Adapter, 10FJ-6MJ, 2406-10-6 DP 4445 7 Elbow, 90 degree, 6MIC-6FJX, 6500-6 DP 4491 2 Cylinder, hyd, 5” x 8”, 3000 psi, SAE-35008 DP 4494 2 Cylinder, hyd, 3” x 8”, 3000 psi, SAE-33008 DP 4525 4 Adapter, 10MSAE-10MJIC, degree, 6801-10 DP 4550 2 Tee, branch, 6FJX-6MJ-6MJ, STL, 6600-6 DP 4551 2 Adapter, 6MJ-8MSAE, w/restrict, 6400R-6-8-093 DP 4552 4 Cylinder, hyd, 4” x 8”, SAE-34008 DP 4553 1 Cylinder, hyd, 2” x 6”, SAE-32006 DP 4579 4 Cylinder, hyd, 4-1/2” x 20”, 3000 psi DP 4580 4 Adapter, 6MJ-10MSAE, 6400-6-10 DP 4581 4 Adapter, 6MJ-10MSAE, 90 degree 6801-6-10 DP 5220 8 Bulkhead union w/nut, 10MJ-10MJ, 2700-LN-10 DP 4399 4 Reducer, 10 MSAE-8FSAE Part No. Req. Description DP 5018 4 Hose, Hydraulic, 1/4” x 102” (8’6”), 6FJX-6FJX DP 5057 4 Hose, Hydraulic, 1/4” x 36” (3’0”), 6FJX-6FJX DP 5064 8 Hose, Hydraulic, 3/8” x 24” (2’0”), 10FJX-10FJX DP 5067 2 Hose, Hydraulic, 3/8” x 174” (14’6”), 10FJX-10FJX DP 5152 2 Hose, Hydraulic, 1/4” x 84” (7’0”), 6FJX-6FJX DP 5166 2 Hose, Hydraulic, 3/8” x 84” (7’0”), 10FJX-10FJX DP 5185 2 Hose, Hydraulic, 1/2” x 84” (7’0”), 10FJX-10FJX DP 5212 2 Hose, Hydraulic, 1/2” x 62” (5’2”), 10FJX-10FJX DP 5269 2 Hose, Hydraulic, 1/2” x 36” (3’0”), 10FJX-10FJX DP 5283 2 Hose, Hydraulic, 1/4” x 62” (5’2”), 6FJX-6FJX DP 5284 2 Hose, Hydraulic, 1/4” x 136” (11’4”), 6FJX-6FJX DP 5285 2 Hose, Hydraulic, 1/4” x 160” (13’4”), 6FJX-6FJX DP 5286 2 Hose, Hydraulic, 1/4” x 178” (14’10”), 6FJX-6FJX DP 5287 2 Hose, Hydraulic, 1/4” x 335” (27’11”), 6FJX-6FJX DP 5288 2 Hose, Hydraulic, 1/4” x 359” (29’11”), 6FJX-6FJX DP 5289 2 Hose, Hydraulic, 3/8” x 62” (5’2”), 10FJX-10FJX DP 5290 2 Hose, Hydraulic, 3/8” x 162” (13’6”), 10FJX-10FJX Hydraulic Package Kit (PKG00216) AT7000 AT7000 Task DP 4580 34 DP 4379 Procedures 18 DP 4445 DP 4579 4-1/2 x 20 25 TRACTOR SIDE Right-Hand From Rear DP 4445 DP 4379 33 Illustrations DP 4580 25 18 34 35 DP 4581 TRACTOR SIDE THIRD WING 17 DP 4399 37 DP 4551 30 DP 4554 5 x 24 DP 4399 37 18 DP 4552 4x8 DP 4379 21 25 31 DP 4394 DP 4445 DP 4143 23 DP 4418 22 DP 4414 20 DP 4392 14 TRACTOR SIDE BP 3001 5 BP 3002 6 AM 4015 1 BP 3335 7 SECONDARY WING 8 BP 3433 TRACTOR SIDE Right-Hand From Rear BP 3335 7 2 AM 4817 5 BP 3001 6 BP 3002 63 Hydraulic Package Kit (PKG00216) AT7000 AT7000 Task 34 DP 4580 DP 4379 Procedures 18 DP 4445 DP 4579 4-1/2 x 20 25 DP 4445 DP 4379 33 Illustrations DP 4580 TRACTOR SIDE Left-Hand From Rear 25 18 34 35 DP 4581 TRACTOR SIDE THIRD WING 37 DP 4399 30 25 37 16 17 DP 4399 DP 4301 DP 4554 5 x 24 BP 3001 5 BP 3002 6 AM 4015 1 BP 3335 7 DP 4551 DP 4445 DP 4552 4x8 23 31 DP 4143 BP 3335 7 BP 3433 2 AM 4817 5 BP 3001 6 BP 3002 DP 4414 20 DP 4392 SECONDARY WING TRACTOR SIDE Left-Hand From Rear 8 22 14 TRACTOR SIDE 64 DP 4418 Hydraulic Package Kit (PKG00216) AT7000 AT7000 Task Procedures Illustrations 4 4 DP 4301 16 16 DP 4301 DP 4494 3x8 DP 4494 3x8 27 27 4 AP 2284-1 4 BP 3001 5 BP 3002 6 AM 4015 1 BP 3335 7 DP 4301 7 DP 4553 2x6 32 65 Hydraulic Package Kit (PKG00216) AT7000 AT7000 Task Procedures DP 4491 5x8 Illustrations DP 4525 DP 4525 28 28 26 DP 4422 DP 4023 24 11 DP 4525 DP 4097 13 29 DP 4550 DP 4422 24 29 DP 4550 DP 4097 13 24 DP 4422 DP 4004 10 13 DP4097 28 DP 4491 5x8 26 DP 4296 AP 2282-1 66 3 15 Hydraulic Package Kit (PKG00216) AT7000 AT7000 Task Procedures Illustrations DP 5220 36 DP 4422 DP 4392 24 20 DP 4422 DP 4394 24 21 DP 4392 20 19 DP 4383 DDP 1153 Ref. a. b. c. d. e. f. g. h. i. j. k. l. m. n. o. p. q. Part No. Req. Description DP 5018 4 Hose, Hydraulic, 1/4” x 102” (8’6”), 6FJX-6FJX DP 5057 4 Hose, Hydraulic, 1/4” x 36” (3’0”), 6FJX-6FJX DP 5064 8 Hose, Hydraulic, 3/8” x 24” (2’0”), 10FJX-10FJX DP 5067 2 Hose, Hydraulic, 3/8” x 174” (14’6”), 10FJX-10FJX DP 5152 2 Hose, Hydraulic, 1/4” x 84” (7’0”), 6FJX-6FJX DP 5166 2 Hose, Hydraulic, 3/8” x 84” (7’0”), 10FJX-10FJX DP 5185 2 Hose, Hydraulic, 1/2” x 84” (7’0”), 10FJX-10FJX DP 5212 2 Hose, Hydraulic, 1/2” x 62” (5’2”), 10FJX-10FJX DP 5269 2 Hose, Hydraulic, 1/2” x 36” (3’0”), 10FJX-10FJX DP 5283 2 Hose, Hydraulic, 1/4” x 62” (5’2”), 6FJX-6FJX DP 5284 2 Hose, Hydraulic, 1/4” x 136” (11’4”), 6FJX-6FJX DP 5285 2 Hose, Hydraulic, 1/4” x 160” (13’4”), 6FJX-6FJX DP 5286 2 Hose, Hydraulic, 1/4” x 178” (14’10”), 6FJX-6FJX DP 5287 2 Hose, Hydraulic, 1/4” x 335” (27’11”), 6FJX-6FJX DP 5288 2 Hose, Hydraulic, 1/4” x 359” (29’11”), 6FJX-6FJX DP 5289 2 Hose, Hydraulic, 3/8” x 62” (5’2”), 10FJX-10FJX DP 5290 2 Hose, Hydraulic, 3/8” x 162” (13’6”), 10FJX-10FJX 67 Hydraulic Package Kit (PKG00216) AT7000 Hose Kit DDP 1153 AT7000 Task Procedures Illustrations b n 33 o 3 d q c 31 THIRD WING b DP 5057 1/4” X 36” n DP 5287 1/4” X 335” DP 4579 4-1/2 x 20 Right-hand from the rear 33 TRACTOR SIDE o TRACTOR SIDE DP 5288 1/4” X 359” AP 2282-1 Hose Holder 4” X 6” 3 d DP 5067 3/8” X 174” q DP 5290 3/8” X 162” SECONDARY WING c DP 5064 3/8” X 24” 31 o DP 5288 1/4” X 359” 68 n DP 4552 4x8 DP 5287 1/4” X 335” Hydraulic Package Kit (PKG00216) AT7000 Hose Kit DDP 1153 AT7000 Task m Procedures Illustrations k k m DP 5286 1/4” X 178” k DP 5284 1/4” X 136” DP 5284 1/4” X 136” k l l DP 5285 1/4” X 160” 17 17 Side View PRIMARY WING k 32 26 AP 2284-1 Hose Holder 7” X 7” DP 4554 5 x 24 c 3 i Right-hand from the rear TRACTOR SIDE m DP 5286 1/4” X 178” k DP 5284 1/4” X 136” DP 5284 1/4” X 136” k l DP 4491 5x8 DP 5285 k 1/4” X 160” DP 5284 1/4” X 136” 17 DP 4554 5 x 24 32 DP 4553 2x6 DP 5064 3/8” X 24” c 26 i DP 5269 1/2” X 36” 27 DP 4494 3x8 a DP 5018 1/4” X 102” 69 Hydraulic Package Kit (PKG00216) AT7000 Hose Kit DDP 1153 AT7000 Task Procedures Illustrations TRANSPORT LOCK CYLINDER LIFT CYLINDERS WING LOCK CYLINDERS DP 5289 3/8” X 62” p j DP 5166 3/8” X 84” DP 5283 1/4” X 62” h DP 5212 1/2” X 62” f DP 5185 1/2” X 84” a AP 2284-1 Hose Holder 7” X 7” DP 5018 1/4” X 102” 3 DP 4494 3x8 g DP 5152 1/4” X 84” Left-hand from the rear TRACTOR SIDE e DP 5288 1/4” X 359” Right-hand from the rear TRACTOR SIDE DP 5289 3/8” X 62” DP 5018 1/4” X 102” a o p m DP 5286 1/4” X 178” h 70 j l n q DP 5290 DP 5212 DP 5283 DP 5285 DP 5287 1/2” X 62” 1/4” X 62” 1/4” X 160” 1/4” X 335” 3/8” X 162” d DP5067 3/8” X 174” 27 WING LOCK CYLINDERS Hydraulic Package Kit (PKG00216) AT7000 Hose Kit DDP 1153 AT7000 Task Procedures Illustrations n DP 5287 1/4” X 335” b DP 5057 1/4” X 36” o DP 5288 1/4” X 359” DP 4579 4-1/2 x 20 m 33 l q d C THIRD WING CYLINDER n o Left-hand from the rear TRACTOR SIDE PRIMARY WING CYLINDER b 17 DP 4445 5 x 24 m l DP 5286 1/4” X 178” DP 5285 1/4” X 160” DP 5290 DP 5067 3/8” X 162” 3/8” X 174” q d DP 5064 3/8” X 24” DP 4552 4x8 n c 31 DP 5287 1/4” X 335” o DP 5288 1/4” X 359” SECONDARY WING CYLINDERS 71 Super 1200 Coulter and Shank Parts AT7000 Task Procedures AP 2216 EM 3224 AP 2747 3 17 2 AP 2706-1 AP 2702 1. AM 2799 6 18 12 BP 3552 AP 2023 Illustrations AM 2796 11 AP 2881 7 13 AP 2524 AP 2029 11b 5 BP 3405 BP 3404 16 15 11a 14 1 BP 3072 AM 2743 AP 2075 9 8 AP 2704 1a 4 10 AP 2274 AP 2705 AP 2024 AP 2703 BP 3042 BP 3229 26 22 BP 3043 BP 3356 23 27 24 BP 3162 AP 2702 7 20 21 AM 4424 23 AM 4425 22 BP 3043 BP 3042 30 25 AP 2840 BP 3205 29 BP 3534 72 28 BP 3519 19 AM 2799 Coulter HD Super 1200 1. 1 AM 2743 Casting, Coulter Knee HD, Machined W/Bushings 1a.2 AP 2274 Bushing, 1-17/32” OD x 1-3/8” ID x 1” OAL 2. 1 AM 2796 Spring Cap & Guide Heavy Duty Coulter 3. 1 AP 2023 Bearing Cone LM 67048 4. 1 AP 2024 Bearing Cone LM 11949 5. 1 AP 2029 5/32” x 1-1/2” Cotter Pin 6. 1 AP 2216 BLU-JET Small Decal 1-1/2” x 4” 7. 4 AP 2702 1/2-20 x 1” Hex Cap Bolt 8. 1 AP 2703 Hub Cap 1610 9. 1 AP 2704 3/4-16 Spindle Nut 10.1 AP 2705 1-1/2” x 13/16” x .134” Spindle Washer 11.1 AP 2706-1Hub W/Cups, 4 Bolt 5” BC, 3.62 Pilot 11a.1 AP 2075 Bearing Cup, LM 11910 11b.1 AP 2524 Bearing Cup, LM 67010 12.1 AP 2747 Grease Seal, 15235TB 13.1 AP 2881 *Spring 2.472” OD x 5.875” OAL, .468” Wire DIA. 14.1 BP 3072 1/4-28 Grease Zerk 15.1 BP 3404 2-1/8” OD x 1-3/8” ID x 10 GA. Machinery Bushing 16.1 BP3405 Snap Ring 1-3/8” External, 5160-137 17.1 BP 3552 1/4-28 x 3/8” Hex Cap Bolt Grade 5 18.1 EM 3224 Coulter Arm Weldment HD 19.1 AM 2799 Coulter HD Super 1200 Assembly 20.1 AM 4424 Coulter Shank 23” 21.1 AM 4425 Flatback Centered Bracket 7” x 7” 22.6 BP 3042 1/2-13 Hex Nut 23.6 BP 3043 1/2” Lock Washer 24.1 BP 3162 3/8” x 2” Roll Pin 25.1 BP 3205 2-1/2” x 1-3/4” 10 GA. Machinery Bushing 26.2 BP 3229 1/2-13 x 2-1/2” Carriage Bolt Grade 5 27.2 BP 3356 1/2-13 x 7” W x 8-1/4” L Gloss Black 28.1 BP 3519 3/8” x 2-1/2” Plain Roll Pin 29.1 BP 3534 7/32” x 2-1/2” Roll Pin 30.1 AP 2840 20” Smooth Blade Coulter Flatbacks AT7000 Task Procedures Illustrations AAM 2821 Coulter, Flatback Centered Assembly, 7” x 7” Ref. Req. Part No. Description 1. 1 AM 4425 Bracket, flatback, 7” x 7” centered 2. 6 BP 3042 Nut, hex, 1/2”-13, grade 2, plated 3. 6 BP 3043 Washer, lock, 1/2”, plated 4. 2 BP 3229 Bolt, carriage, 1/2”-13 x 2-1/2”, grade 5, plated 5. 2 BP 3356 U-bolt, 1/2”-13 x 7”W x 8-1/4”L gloss Black AM 4425 1 4 BP 3229 5 3 BP 3356 BP 3043 2 2 BP 3042 BP 3042 AM 4435 AAM 2822 Coulter, Flatback Offset Assembly, 7” x 7” Ref. Req. Part No. Description 1 BP 3229 1. 1 AM 4435 Bracket, flatback, 7” x 7” offset 4 2. 6 BP 3042 Nut, hex, 1/2”-13, grade 2, plated 3. 6 BP 3043 Washer, lock, 1/2”, plated 4. 2 BP 3229 Bolt, carriage, 1/2”-13 x 2-1/2”, grade 5, plated 5. 2 BP 3356 U-bolt, 1/2”-13 x 7”W x 8-1/4”L gloss Black 5 BP 3043 BP 3356 3 2 2 BP 3042 3 BP 3042 BP 3043 BP 3229 5 AAM 2646 Coulter, Flatback, Assembly, 7” x 7” Ref. Req. Part No. Description 1. 1 AM 4425 Bracket, flatback, 7” x 7” offset 2. 4 BP 3041 Hex cap screw, 1/2” x 2”, grade 5, plated 3. 6 BP 3042 Nut, hex, 1/2”-13, grade 2, plated 4. 6 BP 3043 Washer, lock, 1/2”, plated 5. 2 BP 3229 Bolt, carriage, 1/2”-13 x 2-1/2”, grade 5, plated BP 3042 3 AM 4425 4 1 BP 3043 3 2 4 BP 3042 BP 3041 BP 3043 BP 3042 2 BP 3126 3 4 BP 3043 AAM 2721 Bracket, Offset, 15 x 4 Ref. Req. Part No. Description 1. 1 AM 3640 Bracket, offset, 15 x 4, for 7 x 7 flatback 2. 4 BP 3042 Nut, hex, 1/2”-13, grade 2, plated 3. 4 BP 3043 Washer, lock, 1/2”, plated 4. 2 BP 3126 Hex cap screw, 1/2”-13 x 1-1/2”, grade 5, plated 1 AM 3640 73 Vertical Pin Adjust Single Gauge Wheel AT7000 Task Procedures Illustrations Bundle Number: 40600103 BP 3058 8 AM 7519 3 BP 3146 9 BP 3051 7 5 6 5 BP 3034 BP 3034 10 BP 3500 BP 3035 6 4 BP 3035 AM 7520 AAM 2707 AAM 2758 1 2 c Ref. Req. Part No. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. AP 2790 b AP 2250 1 1 1 1 6 6 1 2 2 1 AAM 2707 AAM 2758 AM 7519 AM 7520 BP 3034 BP 3035 BP 3051 BP 3058 BP 3146 BP 3500 a AP 2017 AAM 2758 a.AP 2017 b. AP 2250 c. AP 2790 74 Wheel, 25 x 7.50-15, 4 ply, 15 x 5 x 5, White Tire, 25 x 7.50-15, 4 ply, terra rib Rim, 15 x 5 x 5, White Valve stem, metal Description Hub & spindle 511 hub, 1-3/4” x 13” Wheel, 25 x 7.50-15, 4 ply, 15 x 5 x 5, White Bracket, gauge wheel mounting Gauge wheel leg Nut, hex, 3/4”-10, grade 2, plated Washer, lock 3/4” plated Pin, 1” x 6”, hitch, plated U-bolt, 3/4”-10 x 7”W x 9”L plated Hex cap screw, 3/4”-10 x 6”, grade 5, plated Pin, hair clip, 3/16” AAM 2707 Hub and Spindle Assembly 511 Hub, 1-3/4” x 13” Spindle AT7000 Task Procedures Illustrations AP 2169 8 AP 2052 5 AP 2023 1 AP 2524 7b 7 AP 2124 4 AP 2049 7a AP 2705 AP 2075 10 AP 2704 9 2 AP 2024 Ref. 1. 2. 3. 4. 5. 6. 7. a. b. 8. 9. 10. Part No. Req. AP 2023 1 AP 2024 1 AP 2029 1 AP 2049 5 AP 2052 1 AP 2053 1 AP 2124 1 AP 2075 1 AP 2524 1 AP 2169 1 AP 2704 1 AP 2705 1 3 6 AP 2029 AP 2053 Description Bearing Cone, LM 67048 Bearing Cone, LM 11949 Pin, Cotter, 5/32” x 1-1/2” Wheel Bolt, 1/2”-20 x 1” Grease Seal, CR 14974 Hub Cap 1524 Hub W/Cups, 5 bolt, 511300-5 Bearing Cup, LM 1190 Bearing Cup, LM 67010 Spindle, 1-3/4” x 13” S7171-H-00 Nut, Spindle, 3/4”-16 Washer, Spindle, 1-1/2” x 13/16” x .134 75 Gauge Wheel Set AT7000 Task Gauge Wheel set 33000112 Procedures Illustrations Gauge Wheel 1. 1 AM 3546 Assembly, gauge wheel, Gull wing toolbar left-hand 1a.1 AM 3548 Assembly, gauge wheel Gull wing toolbar right-hand 2. 2 AM 3626 Gauge wheel mounting, AT3000, AT4000, AT4600 3. 2 AP 4240 Wheel, 155/80R12 4. 8 BP 3038 5/8-11 hex nut, grade 2 5. 8 BP 3039 5/8” lock washer 6. 8 BP 3042 Nut, hex, 1/2”-13, grade 2, plated 7. 8 BP 3043 Washer, lock, 1/2”, plated 8. 4 BP 3300 U-bolt, 5/8”-11 x 2-1/2” x 4”, plated 9. 4 BP 3356 U-bolt, 1/2”-13 x 7”W x 8-1/4”L, gloss AM 3548 1a Right-hand Gauge wheel BP 3042 BP 3300 6 8 BP 3043 AM 3626 7 2 5 BP 3039 4 BP 3038 9 BP 3356 1 AM 3546 AP 4240 3 AP 4240Wheel, 155/80R12 a. AP 2374 Rim, 12 x 4 x 4, White, 12440 b. AP 2395 Valve stem, rubber c.AP 2017 Tire, 2P155/80R12 76 Gauge Wheel Hub and Spindle Assemblies AT7000 Task Procedures Illustrations AM 3546 Left-hand AM 3548 Right-hand 1. 1 a. 2 2. 2 3. 1 4. 4 5. 1 6. 1 7. 1 8. 1 9. 1 9a.1 AP 2378 3 AP 2375 AP 2376 AP 2377 AP 2378 AP 2379 AP 2380 AP 2381 AP 2387 AP 2426 EM 4052 EM 4051 Hub, 4 Bolt 4” BC W/Cups & Studs Bearing Cup, L44610 Bearing Cone Grease Seal Wheel Nut, 1/2-20 Hub Cap Spindle Washer 1-3/4” x 1” x .125 Spindle Nut 1-14 Short Cotter Pin 5/32” x 1-3/4” Weldment, Gauge Wheel Right-Hand AT4000 Weldment Gauge Wheel Left-Hand AT4000 AP 2377 2 AP 2376 AP 2375 1a 1 AP 2379 AP 2376 1a 4 AP 2381 AP 2377 6 2 AP 2426 8 AM 3546 Left-hand AP 2387 7 EM 4051 9a AM 3548 Right-hand EM 4052 5 9 AP 2380 77 AT7000 Liquid Applicator 90’ Toolbar (PKG00217) AT7000 Task Procedures Illustrations Manual Number: 0607090 41000021 Lighting Kit, AT7000 AAM 2427 Safety Tank, Toolbox Ref. Part No. Req. Description 1. AM 7125 1 Toolbar transport rest, AT7000 2. AM 2215 9 Decal, BLU-JET, 3” x 8” 3. AP 2231 1 Decal, FEMA, 2-1/2” x 1-1/2” 4. AP 2234 4 Decal, Danger Stand Clear Falling Wing 5. AP 2483 1 Decal, Danger Falling From Equipment 6. AP 2552 1 Decal, Caution, Non-Braked Implement 7. AP 2553 1 Decal,Caution, Hydraulics In Float 8. AP 2688 1 Paint, spray can, Blue, 12 oz. 9. AP 2693 1 Paint, spray can, Black, 12 oz. 10. AP 2914 1 Decal, Warning, High Pressure Fluid 11. AP 2969 2 Decal, Warning, Pinch Point, 2-1/2” x 4” 12. AP 2995 3 Decal, AT7000 All Terrain Injection 13. AP 2998 2 Decal, Hose ID 14. AP 4254 1 Manual holder, Black, 01-315 15. BP 3034 8 Nut, hex, 3/4”-10, grade 2, plated 16. BP 3108 2 Hex cap screw, 5/16”-18 x 1”, grade 5, plated 17. BP 3157 2 Nut, hex, 5/16”-18, grade 2, plated 18. BP 3158 2 Washer, lock, 5/16”, plated AP 2969 19. BP 3350 4 U-bolt, 3/4”-10 x 6” x 7-7/16” 12 AP 2995 AT7000 TM 5 2 3 AP 2483 AP 2215 AP 2231 11 4 BP 3108 AP 4254 16 14 BP 3158 18 17 BP 3157 78 7 10 ! CAUTION HYDRAULICS IN FLOAT To Avoid Machine Damage: Raise and Third Wing (Fold One) hydraulic circuits shall be in float position while operating in the field to allow wings to flex up and down. Failure to operate with tractor valve in float position may result in damage to toolbar components or hydraulics. AP 2553 6 ALLTERRAIN INJECTION AP 2234 AP 2553 AP 2914 AP2995 4-07 AP 2552 AP 2998 Both 13 Sides AT7000 Liquid Applicator 90’ Toolbar (PKG00217) AT7000 Task Procedures Illustrations AP 2552 6 AP 2914 10 AP 2483 5 7 AP 2231 ! CAUTION 3 HYDRAULICS IN FLOAT To Avoid Machine Damage: Raise and Third Wing (Fold One) hydraulic circuits shall be in float position while operating in the field to allow wings to flex up and down. Failure to operate with tractor valve in float position may result in damage to toolbar components or hydraulics. AP 2553 Rear View AT7000 TM ALLTERRAIN INJECTION AP2995 4-07 AP 2995 AP 2215 12 2 AP 2234 4 Each Side of Hinge AP 2215 2 From The Rear Right-hand Side 79 AT7000 Liquid Applicator 90’ Toolbar (PKG00217) AT7000 Task Procedures Illustrations Front View AT7000 TM ALLTERRAIN INJECTION AP 2995 AP2995 4-07 AP 2215 AP 2215 2 2 12 AT7000 TM ALLTERRAIN INJECTION AP2995 4-07 AP 2995 12 AP 2998 AP 2547 Light Kit Decal AP 2547 Light Kit Decal 13 12 12 AP 2215 2 80 From The Front Right-hand Side AT7000 Liquid Applicator 90’ Toolbar (PKG00217) AT7000 Task Procedures Illustrations 41000021 Tractor Side 1 AP 7125 Toolbar Transport Rest 15 BP 3034 3/4” Hex Nut Grade 2 19 BP 3350 3/4” x 6” x 7-7/16” Grade 2 U-bolt 81 AT7000 Liquid Applicator 90’ Toolbar (PKG00217) AT7000 Task Procedures Illustrations 41000021 Ref. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. a. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. Part No. AM 3403 AM 3404 AM 3405 AM 3407 AM 3408 AM 3410 AM 3412 AM 4077 AP 2542 AP 2543 AP 2544 AP 2547 AP 2548 AP 2551 AP 2824 AP 2829 AP 2828 AP 2854 AP 3549 AP 3551 AP 4307 BP 3015 BP 3053 BP 3055 BP 3233 BP 3335 BP 3351 BP 3564 BP 3736 BP 3737 AP 3121 AP 3122 AM 3404 Req. 6 6 2 2 6 4 4 1 1 1 1 8 4 4 1 1 1 1 2 8 6 24 4 2 4 4 9 94 28 12 1 1 Description Light Box, “A” Light box, “B” Tube, light bracket, (6’5-3/4”) Tube, light bracket, 1’-11-7/8” Mounting plate, light post, 1/4” x 4” x 11-3/16” Mounting plate, light post, 3/8” x 4” x 7-9/16” Tube, light bracket, (5’4”) Bracket, SMV mounting SMV sign SMV mounting socket SMV mounting spade 17 Decal, Reflector, Yellow 2 x 9, AGR-1829-0027 Decal, reflector, Red 2 x 9, AGR-1829-0025 AP 2854 Decal, Fluorescent, Red-Orange, 2 x 9, Non reflective Electrical harness, 10’ main, 7 pin & dust cap Dust Cap Electrical harness, 15’ main extension, 4M-4FP Terminal 16 Electrical harness, 25’ rear, 2 post harness AP 2828 Lamp, oval, stop turn & tail, Red Grommet, oval, model 60 Lamp, oval turn signal, Amber Washer, flat, 3/8”, plated Nut, hex, 1/4”-20, grade 2, plated Washer, flat, 1/4”, plated Hex cap screw, 1/4”-20 x 3/4”, grade 2, plated U-bolt, 3/8”-16 x 7”W x 8”L, plated U-bolt, 3/8”-16 x 6” x 7”, plated Nut, kep, 3/8”-16, plated U-bolt, 3/8”-16 x 2”W x 3”L, plated Hex cap screw, 3/8”-16 x 2-3/4”, grade 5, plated 31 Harness, cross extension WP 4 Pin & 2 Pin Harness, Extension, 17’ WP 4 Pin 30 Rear Extension Green is right Yellow is left Tractor 31 AP 3122 AP 3122 AM 3403 Amber 1 20 19 2 Yellow AP 3121 AP 2547 15 AP 4307 29 BP 3737 21 BP 3015 AM 3403 AP 2824 Red AP 3551 18 AP 3551 12 Red 13 19 1 14 AP 2548 AP 2551 Red-Orange 3 AM 3404 21 19 20 AP 3551 AP 4307 Amber 2 AM 3405 BP 3015 27 13 21 AP 2548 Red 28 BP 3564 BP 3015 BP 3736 27 27 BP 3564 AM 3412 6 BP 3564 7 AM 3410 27 28 Tractor Side 82 BP 3736 BP 3564 29 BP 3737 21 BP 3015 14 AP 2551 Red-Orange BP 3053 AP 2829 22 15a BP 3055 23 BP 3233 24 AT7000 Liquid Applicator 90’ Toolbar (PKG00217) AT7000 Task Procedures Illustrations SMV Sign With Hardware 9 AM 3405 AP 2542 3 Spade With Hardware 11 AP 2544 AM 3412 10 AP 2543 7 SMV Mounting Socket AM 3405 3 4 AM 3407 7 Yellow Decals placed 12 on toolbar AM 3412 AP 2547 AM 3407 4 AM 3412 7 AM 3404 9 BP 3736 1 AP 3551 29 19 BP 3737 AP 4307 21 AM 3408 20 BP 3015 5 28 27 4 21 AM 3407 BP 3564 27 27 BP 3564 AP 2547 28 BP 3736 31 25 AP 3122 BP 3351 5 11 10 8 BP 3564 26 23 AP 2544 27 27 BP 3055 BP 3564 BP 3564 BP 3015 12 AP 2542 AM 3403 2 BP 3351 BP 3053 22 AP 2543 AM 4077 26 BP 3351 24 BP 3233 AM 3408 83 AT7000 Liquid Applicator 90’ Toolbar Light Kit (PKG00217) AT7000 Task Procedures Illustrations AAM 2427 Safety Tank, Toolbox Ref. Part No. Req. Description 1. AP 2215 1 Decal, BLU-JET, 3” x 8” 2. BP 3351 2 U-bolt, 3/8”-16 x 6” x 7” BP 3139 BP 3158 PKG00040 Package 9 Gallon Safety Tank Mount Ref. Part No. Req. Description a. AM 2136 2 Bracket, tank, mounting 9 gallon b. AP 2137 1 Tank, 9 gallon, fresh water safety c. BP 3001 4 Nut, hex, 3/8”-16, grade 2, plated d. BP 3002 4 Washer, lock, 3/8”, plated e. BP 3108 6 Hex cap screw, 5/16”-18 x 1”, grade 5, plated f. BP 3158 6 Washer, lock, 5/16”, plated g. BP 3159 6 Washer, flat, 5/16”, plated g f BP 3108 e a AM 2136 AP 2215 g 1 2 BP 3139 f e BP 3158 BP 3108 b AP 2137 84 c BP 3001 d BP 3351 BP 3002 AT7000 Liquid Applicator 90’ Toolbar Light Kit (PKG00217) AT7000 Task Procedures Illustrations 85 AT7000 Task Ref. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33. 34. 35. 36. 37. 38. 39. 40. 41. 42. 43. 44. 45. 46. 47. 48. 49. 50. 51. 52. 53. 54. 55. 56. 57. 58. 59. 60. 61. 62. 63. 64. 65. 66. 86 Part No. AM 3408 AM 3564 AM 3628 AM 4015 AM 4827 AM 7126 AM 7127 AM 7129 AM 7230 AP 2284-1 AP 3809 BP 3001 BP 3002 BP 3005 BP 3006 BP 3015 BP 3042 BP 3043 BP 3108 BP 3157 BP 3158 BP 3159 BP 3335 BP 3351 BP 3738 CP 2040 CP 2042 CP 2043 CP 2044 CP 2045 CP 2047 CP 2049 CP 2050 CP 2051 CP 2052 CP 2054 CP 2055 CP 2056 CP 2058 CP 2059 CP 2060 CP 2062 CP 2063 CP 2064 CP 2065 CP 2068 CP 2076 CP 2081 CP 2085 CP 2086 CP 2088 CP 2190 CP 2267 CP 2286 CP 2313 CP 2314 CP 2316 CP 2333 CP 2461 CP 2468 CP 2469 CP 2472 CP 2487 CP 2490 CP 2516 CP 2519 Centrifugal Pump and Plumbing (77000106) Procedures Req. 2 4 37 2 1 1 2 1 5 2 37 56 56 4 42 3 2 2 2 2 2 2 4 1 2 1 1 1 16 16 2 1 1 4 2 1 1 2 1 1 2 5 5 1 1 1 1 1 1 1 1 5 1 2 2 92 12 6 ft. 4 5 3 92 ft. 14 1 6 ft. 150 ft. Illustrations Description Mounting plate, light post, 1/4” x 4” x 11-3/16” Bracket, mounting, valves & flowmeter Bracket, mounting, liquid trunk line Hose, retainer, closed loop, 6” & 7” mounting Bracket, fill valve support plate (850) Mounting bracket, sectional valve, AT7000 Mounting plate, centrifugal pump, AT7000 Bracket, bottom fill valve Spring hook Hose retainer, 7” x 7” w/plastic caps 1-1/4” hose support clamp, 3/8” bolt Nut, hex, 3/8”-16, grade 2, plated Washer, lock, 3/8” plated Hex cap screw, 3/8”-16 x 1-1/2”, grade 5, plated Hex cap screw, 3/8”-16 x 1”, grade 5, plated Washer, flat, 3/8”, plated Nut, hex, 1/2”-13, grade 2, plated Washer, lock, 1/2”, plated Hex cap screw, 5/16”-18 x 1”, grade 5, plated Nut, hex, 5/16”-18, grade 2, plated Washer, lock, 5/16”, plated Washer, flat, 5/16”, plated U-bolt, 3/8”-16 x 7”W x 8”L, plated U-bolt, 3/8”-16 x 6” x 7”, plated Hex cap screw, 1/2”-13 x 12”, grade 5, plated Tank outlet fitting 1/2” FPT, fits 1-3/8” hole Hooded vent, 2” MPT poly w/screen Hooded vent, 2” MPT poly wo/screen Clamp, 2” worm screw, flange Gasket, EPDM, 2” flange 3/4” BLKHD, 150G Tee, 2” flange Valve, ball, 2-1/2” port Strainer, 2” flange, line Hose barb, 2” flange x 1-1/2” hose Elbow, 90 degree, 2” flange x 1-1/2” hose barb Adapter, 1-1/2” MPT x 2” flange Strainer screen, 30 mesh, LS230 Hose barb, 2” flange x 2” hose Tee, 3” flange Reducer, 3” flange x 2” flange, STD Port Hose barb, 3” flange x 3” hose Clamp, 3” worm screw, flange Gasket, EPDM, 3” flange, 300G Valve, ball, 3” flange x 3” male adapter Adapter, 3” MPT x 3” flange Cap, 3” 300 cap Valve, ball, 3” flange, poly Adapter, 1-1/4” MPT x 2” flange Elbow, 90 degree, 1/2” MP x 1/4” HB, poly Hose barb, 1/8” MP x 1/4” hose, poly Flange plug, 2” w/1/4” FPT gauge port Elbow, 90 degree, 1” MP x 1” HB, Poly Hose, barb, 1-1/2” MP x 1-1/2” hose, poly Elbow, 90 degree, 3/4” MP x 1” HB, poly Hose clamp, worm gear, 1/4”-5/8” tubing, SS Hose clamp, worm gear, 1/2” - 1” tubing, SS Hose clamp, worm gear, 1-1/4” - 2” tubing, SS Hose clamp, worm gear, 2-1/2” - 3” tubing, SS Tee, 3/4”HB-3/4”HB-3/4”HB, poly, TT9121212PP Tee, 3/4” FB-3/4”HB-3/4”HB, poly, TTF121212PP Hose barb, 3/4”MP x 1”HB, poly, TA101216PP Hose, EPDM Rubber, 3/4”, 200# Diaphragm check valve, single shank, 3/4” hose Elbow, 90 degree, 1-1/2” MP x 1-1/2” HB, poly Hose, suction, 2” PVC, 60# Hose, EPDM rubber, 1” 200# Centrifugal Pump and Plumbing (77000106) AT7000 Task Ref. 67. 68. 69. 70. 71. 72. 73. 74. 75. 76. 77. 78. 79. 80. 81. 82. 83. 84. 85. 86. 87. Part No. CP 2532 CP 2550 CP 2563 CP 2573 CP 2575 CP 3111 CP 3121 CP 3122 CP 3123 CP 3129 CP 3130 DP 4012 DP 4016 DP 4029 DP 4086 DP 4296 DP 4383 DP 4392 DP 4418 DP 5281 DP 5282 Procedures Illustrations Req. Description 32 ft.Hose, EPDM Rubber, 1-1/2”, 150# 1 Tank, outlet fitting, 2” fits 3” hole 8 ft. Hose, suction, 3” PVC, 50# 20 ft. Hose, EVA, 1/4” reinforced, bulk, 250# 1 Gauge, 0-160 PSI, 4” case 1/4” MP, Liquid filled, SS 1 Valve, throttling, 1-1/4” manual, ductile iron 5 Valve, manifold shutoff, 1”FP outlet, poly 1 Flowmeter, 5-106 GPM, orion 1 Valve, regulating, 1-1/2” FPT, teejet 1 Pump, centrifugal, <95 GPM, Hyd. drive 13-16 GPM 2 Adapter, fly nut, 1-1/2” BSP - 1-1/2” hose barb 1 Elbow, street, 4MP-4FP 90 degree 1 Adapter 10MJ-8MP 90 degree male elbow 1 Adapter 10MJ-8MP straight 37 Cable tie 11-3/8” standard 16 Cable tie 33” 2Nipple, pioneer, 8FSAE, 8010-15 2 Adapter, 8MSAE-10MJIC, straight, 6400-10-8 1 Elbow, 90 degree, 10MJIC-10FJX, 6500-10 2 Hose, hyd. 5/8” x 84” (7’) 10FJX-10FJX 2 Hose, hyd. 5/8” x 144” (12’) 10FJX-10FJX 87 Centrifugal Pump and Plumbing (77000106) AT7000 Task Procedures Illustrations Tank Vent and Sight Gauge line Fill Valve Tank Valve Bottom CP 2064 44 CP 2062 CP 2063 CP 2060 CP 2333 CP 2563 46 CP 2068 42 15 43 41 BP 3006 58 16 69 BP 3015 5 12 8 BP 3001 BP 3002 AM 7129 24 BP 3001 BP 3351 27 CP 2042 68 CP 2550 45 28 55 CP 2065 CP 2043 43 CP 2313 70 CP 2063 49 CP 2085 CP 2573 42 CP 2062 CP 2062 26 42 47 CP 2040 CP 2563 CP 2333 CP 2076 CP 2060 43 69 58 41 CP 2063 CP 2063 CP 2044 CP 2045 43 CP 2056 29 30 38 43 39 DP 2516 65 88 57 CP 2316 30 42 CP 2063 CP 2058 CP 2062 40 CP 2062 29 CP 2059 32 CP 2044 CP 2049 42 CP 2045 AM 4827 12 13 13 BP 3002 Centrifugal Pump and Plumbing (77000106) AT7000 Task Procedures Illustrations CP 2532 CP 2532 67 67 CP 2316 57 67 CP 2056 CP 2532 35 CP 2516 CP 2316 CP 2044 67 CP 2532 CP 3111 CP 2573 72 70 CP 3129 CP 2086 CP 2316 76 50 57 BP 3738 57 CP 2045 30 CP 2045 30 25 DP 5285 65 29 38 DP 4029 87 30 CP 2056 29 CP 2045 CP 2044 29 CP 2047 48 CP 2044 CP 2081 80 31 36 CP 2054 30 DP 4418 85 67 7 CP 2316 57 30 29 37 33 BP 3002 18 CP 2044 CP 2045 CP 2044 13 AM 7127 BP 3043 79 29 BP 3005 DP 4016 CP 2532 CP 2045 14 CP 2055 CP 2050 12 BP 3001 17 7 29 BP 3042 AM 7127 CP 2044 30 CP 2045 CP 2051 34 CP2051 CP 2316 34 57 CP 2316 34 57 30 29 30 29 CP 2045 CP 2044 31 CP 2051 67 57 CP 2532 CP 2316 35 CP 2052 CP 2045 CP 2044 CP 2047 89 Centrifugal Pump and Plumbing (77000106) AT7000 Task Procedures Illustrations 67 CP 2532 66 CP 2519 66 CP 2519 66 CP 2519 67 67 CP 2532 CP 2532 67 CP 2532 66 CP 2519 67 CP 2532 67 CP 2532 90 67 CP 2532 Centrifugal Pump and Plumbing (77000106) AT7000 Task Procedures Illustrations CP 3123 75 BP 3001 CP 2532 CP 2316 53 BP 3006 15 67 57 CP 2267 CP 2333 15 58 CP 3006 12 2 BP 3002 1 AM 3564 AM 3408 13 13 BP 3002 CP 2490 BP 3335 64 23 CP 2316 57 CP 2575 71 12 BP 3001 CP 2532 67 CP 2519 DP 4012 66 78 CP 2519 CP 2190 66 CP 2088 52 51 56 CP 2045 30 CP 2044 29 BP 3001 CP 2314 CP 2519 73 13 66 BP 3015 16 CP 2519 AM 4015 66 CP 2044 BP 3005 14 4 29 30 BP 3002 66 CP 3121 CP 2045 12 CP 2519 AM 7126 BP 3108 6 CP 3122 CP 2333 CP 2333 74 CP 3130 CP 3130 19 58 BP 3159 77 22 58 77 BP 3006 BP 3158 15 21 AM 3564 BP 3157 10 20 2 AP2284-1 BP 3001 67 12 23 BP 3335 29 30 34 57 13 13 1 BP 3002 13 12 CP 2532 BP 3001 BP 3002 AM 3408 BP 3002 CP 2044 CP 2045 CP 2051 CP 2316 12 23 BP 3001 BP 3335 57 67 CP 2316 CP 2532 91 AT7000 Task DP 4338 DP 4392 83 84 Centrifugal Pump and Plumbing (77000106) Procedures Illustrations DP 5281 86 DP 5282 5/8” X 144” DP 5281 5/8” X 84” 87 86 AAM 3353 Jet Stream Liquid Assembly Bundle 9 AM 7230 Five center section rows only 92 Centrifugal Pump and Plumbing (77000106) AT7000 Task Procedures CP 2472 CP 2519 62 66 Illustrations CP 2314 56 56 61 CP 2314 CP 2469 60 CP 2468 BP 3006 15 56 CP 2313 CP 2472 62 CP 2314 CP 2472 56 62 AP 3809 62 11 BP 3002 AM 3628 3 CP 2472 BP 3001 13 12 56 CP 2314 56 CP 2314 BP 3006 59 15 CP 2461 62 CP 2472 9 AM 7230 3 11 AP 3809 12 13 63 AM 3628 BP 3001 BP 3002 CP 2487 55 CP 2313 Center Section Coulter Hose Loop 93 Centrifugal Pump and Plumbing (77000106) AT7000 Task Procedures Illustrations CP 2472 62 BP 3006 15 AP 3809 11 AM 3628 CP 2314 3 66 56 13 CP 2487 BP 3002 63 12 CP 2519 BP 3001 CP 2519 CP 2314 CP 2469 CP 2314 61 56 56 66 CP 2472 62 CP 2314 56 AP 3809 CP 2472 62 11 CP 2472 60 CP 2314 62 CP 2468 56 CP 2314 56 BP 3006 15 54 CP 2314 56 56 56 CP 2487 56 59 CP 2314 56 CP 2314 CP 2461 60 62 63 CP 2472 CP 2472 3 CP 2286 62 CP 2314 CP 2313 13 CP 2472 BP 3006 62 12 CP 2468 15 BP 3002 BP 3001 AM 3628 CP 2519 66 BP 3006 AP 3809 15 11 AM 3628 BP 3002 3 12 13 CP 2472 BP 3002 62 CP 2472 62 AM 3628 3 94 CP 2314 BP 3006 56 15 CP 2314 CP 2487 11 63 AP 3809 56 CP 2487 13 12 3 BP 3002 BP 3001 AM 3628 13 BP 3002 12 BP 3001 62 CP 2472 63 Centrifugal Pump and Plumbing (77000106) AT7000 Task Procedures Illustrations 81 DP 4086 82 DP 4296 AAM 3353 Jet Stream Liquid Assembly Bundle 95 Jet Stream Liquid Assembly (AT7000 90’ Only) AT7000 Task Procedures Illustrations AAM 3353 Ref. Req. 1. 1 2. 2 3. 2 4. 2 5. 1 6. 2 7. 2 8. 2 9. 2 10. 2 11. 1 12. 2 13. 1 14. 1 15. 5.0 ft. 16. 1 17. 1 18. 1 19. 1 19a. 1 19b. 1 19c. 1 19d. 1 20. 1 21. 3 Part No. AM 3627 BP 3001 BP 3002 BP 3005 BP 3015 BP 3041 BP 3042 BP 3043 BP 3050 BP 3729 CM 2305 CP 2313 CP 2467 CP 2488 CP 2534 CP 2535 CP 2536 CP 2537 CP 2541 CP 2542 CP 2543 CP 2544 CP 2545 CP 5046 DP 4086 Description Nozzle mount, Jet Stream AT3000, AT4010, AT4610 Nut, hex, 3/8”-16, grade 2, plated Washer, lock, 3/8”, plated Hex cap screw, 3/8”-16 x 1-1/2”, grade 5, plated Washer, flat, 3/8”, plated Hex cap screw, 1/2”-13 x 2”, grade 5, plated Nut, hex, 1/2”-13, grade 2, plated Washer, lock, 1/2”, plated Washer, flat, 1/2”, plated Machinery bushing, 1-1/4” OD x 3/4” ID, 18GA, ZP Jet Stream mounting arm Hose clamp, worm gear, 1/4”-5/8” tubing, SS Nozzle cap, 25608-1-NYR Diaphragm check valve, double shank, 3/4” hose Hose, EVA, 3/8” braid Jet Stream Nozzle body, straight with/nut, 3/8” hose Nozzle cap Stream stabilizer-SS Jet Stream Orifice plate #4916-63 Jet Stream Orifice plate #4916-70 Jet Stream Orifice plate #4916-78 Jet Stream Orifice plate #4916-86 Jet Stream Orifice plate #4916-95 Jet Stream Hose barb insert, 3/8”, stainless steel Cable tie 11-3/8”, standard 9 96 AM 7230 Spring Hook Five center section rows only Part of Bundle (77000106) Assembly (JetStream Injection) AT7000 Task Procedures Illustrations AAM 3353 CP 2535 CP 5046 CP 2313 CP 2467 20 13 16 12 CP 2488 14 CP 2534 15 1 AM 3627 CP 2313 12 BP 3729 CP 2535 10 16 21 DP 4086 AM 3627 BP 3005 1 4 10 BP 3729 18 CP 2537 19 CP 2541 17 CP 2536 CP 2541 BP 3729 CP 2537 19 10 18 CP 2536 11 CM 2305 5 17 BP 3015 3 BP 3002 2 8 7 BP 3043 BP 3042 8 3 BP 3001 BP 3002 6 BP 3043 BP 3041 9 9 BP 3050 6 BP 3050 7 BP 3042 BP 3041 CP 2488 CP 5046 CP 2467 CP 2313 14 20 13 12 Washer part of nozzle cap (j) 97 Jet Stream Liquid Assembly (Coulter Knife) AT7000 Task Procedures Illustrations AAM 3356 Ref. Req. Part No. 1. 1 AAM 3357 1a. 1 AM 3313 1b. 1 AM 3324 1c. 4 BP 3041 1d. 6 BP 3042 1e. 6 BP 3043 1f. 6 BP 3050 1g. 2 BP 3126 1h. 1 CP 5038 2. 2 CP 2313 3. 1 CP 2325 4. 1 CP 2467 5. 1 CP 2488 6. 5.0 ft CP 2534 7. 1 CP 2544 7a. 1 CP 2545 7b. 1 CP 2570 7c. 1 CP 2571 8. 1 CP 5046 9. 3 DP 4086 98 Description Coulter knife adapter, w/CO-50 knife, 1 row Knife holder mounting arm Adapter plate, coulter knife Hex cap screw, 1/2”-13 x 2”, grade 5, plated Nut, hex, 1/2”-13, grade 2 plated Washer, lock, 1/2”, plated Washer, flat, 1/2”, plated Hex cap screw, 1/2”-13 x 1-1/2”, grade 5, plated Co-50 3/8” liquid knife extra thin Hose clamp, worm gear, 1/4” - 5/8” tubing, SS Orifice plate # 4916-110 Jet Stream Nozzle cap, 25608-1-NYR Diaphragm check valve, double shank, 3/4” hose Hose, EVA, 3/8” braid Jet Stream Orifice plate #4916-86 Orifice plate #4916-95 Jet Stream Orifice plate #4916-120 Jet Stream Orifice plate #4916-136 Jet Stream Hose barb insert, 3/8”, stainless steel Cable tie 11-3/8”, standard Jet Stream Liquid Assembly (Coulter Knife) AT7000 Task Procedures Illustrations AAM 3356 CP 2325 CP 2467 3 4 CP 2488 6 5 2 8 CP 2534 CP 2313 CP 5046 7 CP 2544 Orifice Plate 9 CP 2313 DP 4086 BP 3126 1g BP 3050 2 AAM 3357 Assembly 1 1f AM 3313 1a BP 3043 BP 3041 1e 1c BP 3042 1d BP 3043 1e 1f 1d BP 3042 1f 1e CP 5038 1e BP 3043 1b AM 3324 CP 2488 BP 3050 1h BP 3043 5 1d BP 3050 BP 3042 CP 5046 CP 2467 Orifice Plate Location 8 4 CP 2313 2 1c BP 3041 1d BP 3042 CP 2544 7 Washer part of nozzle cap (j) 99 Specifications AT7000 Task Procedures Mainframe.......................................................... Hitch.................................................................. HD 7 Section Toolbar......................................... Tracks................................................................ Illustrations Heavy Duty Integrated Welded Design Two Point Cat IV 2 Section Double 7 x 7 Tubular Plus Automatic Hydraulic Gull Wing During Turns-Standard Model 7340 Track Assembly Manufactured By: LandLuvr Track Systems Lyn Rosenbloom 841 E 3000 N Road Clifton, IL 60927 815-694-3141 www.landluvr.com Tank............................................................ 3,100 gallons Vertical Pin Adjust Gauge WheelsTire........ 25 x 7.50-15 Tire Pressure 32 lbs. P.S.I. Max. Gauge Wheel Tire......................................... 2P155/80R12 Tire Pressure 35 lbs. P.S.I. Max. Row spacings..................................................... 37R30 Plumbing..............................................................Full Length 3/4” Parallel Manifold Coulters............................................................... Super 1200 Coulters with 20” Smooth Blades Blade Size.................................................... 20” Smooth Overall Length..................................................... 32’ Transport Width................................................... 17’10” Transport Height.................................................. 11’8” Empty Weight...................................................... 37R30 35,000 lbs. Hitch Weight in Transport.................................... 6,300 lbs. Folded 15,700 lbs. Unfolded Tractor Requirements Four Hydraulic Remotes.............................. 1,800 PSI Electrical System......................................... 12 volt, with 7 Pin Connector Standard Water Tank/Toolbox Lighting Kit 100 Torque Specifications AT7000 Task Procedures SAE FASTENER TORQUE CHART NOTE: Use these torque's, unless special torque's are specified. Values are for UNC and UNF thread fasteners, plated or unplated, as received from supplier. Fasteners can be dry or lubricated with normal engine oil. Values do not apply if graphite, moly-disulphide or other extreme pressure lubricant is used. SAE Grade No. Bolt head identification (see Note 1) LB FT Min. Max. 5 6 10 12 20 23 30 35 45 52 65 75 95 105 150 185 160 200 250 300 Bolt Size 1 1 1 1 2 1/4 5/16 3/8 7/16 1/2 9/16 5/8 3/4 7/8 1 1/8 1/14 3/8 1/2 s Nm Min. Max. 7 8 14 16 27 31 41 47 61 70 88 102 129 142 203 251 217 271 339 406 LB FT Min. Max. 9 11 17 20.5 35 42 54 64 80 96 110 132 150 180 270 324 400 480 580 696 800 880 1120 1240 1460 1680 1940 2200 STA HYDRA O-ring Loc *8 5 *Thick nuts must be used with Grade 8 bolts Nm Min. Max. 12 15 23 28 48 57 73 87 109 130 149 179 203 244 366 439 542 651 787 944 1085 1193 1519 1681 1980 2278 2631 2983 LB FT Min. Max. 12 15 24 29 45 54 70 84 110 132 160 192 220 264 380 456 600 720 900 1080 1280 1440 1820 2000 2380 2720 3160 3560 Nm Min. Max. 16 20 33 39 61 73 95 114 149 179 217 260 298 358 515 618 814 976 1220 1464 1736 1953 2468 2712 3227 3688 4285 4827 SIZE 4 5 6 8 10 12 14 16 20 24 32 Above to plain, cad wet installa NOTE 1: Bolt head identification mark as per grade. Manufacturing marks will vary. E FASTENER TORQUE CHART orque's are specified. Values are for UNC and UNF thread fasteners, plated or ners can be dry or lubricated with normal engine oil. Values do not apply if ulphide or other extreme pressure lubricant is used. Nm Max. 8 16 31 47 70 102 142 251 271 406 Illustrations LB FT *8 5 LB FT Min. Max. 9 11 17 20.5 35 42 54 64 80 96 110 132 150 180 270 324 400 480 580 696 800 880 1120 1240 1460 1680 1940 2200 STANDARD TORQUE DATA HYDRAULIC TUBES AND FITTINGS O-ring boss Plugs, Adjustable Fitting Lock nuts, Swivel JIC-370 Seats Nm Min. Max. 12 15 23 28 48 57 73 87 109 130 149 179 203 244 366 439 542 651 787 944 1085 1193 1519 1681 1980 2278 2631 2983 LB FT Min. Max. 12 15 24 29 45 54 70 84 110 132 160 192 220 264 380 456 600 720 900 1080 1280 1440 1820 2000 2380 2720 3160 3560 Nm Min. Max. 16 20 33 39 61 73 95 114 149 179 217 260 298 358 515 618 814 976 1220 1464 1736 1953 2468 2712 3227 3688 4285 4827 SIZE 4 5 6 8 10 12 14 16 20 24 32 Nm Min. Max. Min. Max. 6 10 15 25 35 60 70 80 95 120 250 10 15 20 30 40 70 80 90 115 140 300 8 14 20 34 47 81 95 108 129 163 339 14 20 27 41 54 95 109 122 156 190 407 Above torque figures are recommended for plain, cadmium or zinc plated fittings, dry or wet installations and swivel nuts either swaged or brazed. nufacturing marks will vary. 101 Tie-rod Cylinder Disassembly - Assembly Procedure AT7000 Task Procedures Illustrations With cylinder removed from machine, clean, drained of oil and fully retracted, proceed as follows: Disassembly: 1. 2. 3. 4. 5. 6. Secure cylinder in vice or other method to prevent rotation. With the immediate area clean of dirt so parts can be laid out. Remove tie-rod nuts item (1) Pull rod assembly from cylinder. Remove tube item (3) Loosen nut item (4) and remove clevis item (5) from rod assembly. Place rod assembly in vice with copper or brass jaws so as not to damage. Remove all seals from item (6), (8), and (9) for replacement. Clean and inspect all parts, for damage (nicks, scratches, cracks and etc.) replace as necessary. If you have any question please contact Prince Engineering (712) 235-1220. Reassembly: 1. 2. 3. 4. Replace all seals in items (6), (8), and (9). Do not replace small O-ring on ID of piston item (8) until ready to attach rod item (2). Place small ID O-ring seal for piston over rod turndown and apply light coat of grease to seal. Slip piston item (8) onto turndown with ID counter bore towards rod shoulder. Take care not to pinch O-ring between piston and rod shoulder. Replace nut item (7) and secure. Apply light coat of grease to seals in gland item (6) and slip gland over rod end, carefully so as not to damage seals. Slip entire assembly into lightly oiled tube item (3) piston first. Insure tube slips up over OD seals of gland. Take total assembly in step 3 and slip tube over OD seal on butt item (9). Align ports in butt and gland and apply nuts item (1) to tie-rods and toque uniformly. Tierod 3/8” tierods 20-23 ft./lbs. (27-31 Nm) 1/2” tierods 45-52 ft./lbs. (61-70 Nm) 5/8” tierods 95-105 ft./lbs. (129-142 Nm) 3/4” tierods 150-165 ft./lbs (203-224 Nm) 5. Test for leaks and reinstall in machine. If you have any problems contact Prince Engineering (712) 235-1220. 9 7 8 3 2 6 5 1 4 WARNING: Make sure you perform the required service and adjustments correctly. Failure will damage machine or injure operator. 6. The hydraulic system MUST have the air removed from the system after initial machine machine set-up or following the repair of replacement of any part of the system. 7. Connect implement to the tractor drawbar correctly before operating or making any adjustments. 102 Hydraulic Cylinders And Parts AT7000 Task Procedures Illustrations TMC # Stroke SAE-34020 4” X 20” DP 4375 Repair Kit Clevis PMCK-SAE-34000 100000326 DP 4310 DP 4115 Butt 141900037 DP 4270 Gland 081900354 DP 4326 SAE-35008 5” X 8” DP 4491 PMCK-SAE-35000 100000362 DP 4355 DP 4114 142100050 DP 4314 082100274 DP 4356 SAE-33008 3” X 8” DP 4494 PMCK-SAE-33000 100000423 DP 4308 DP 4116 141500043 DP 4250 081500323 DP 4324 SAE-34008 4” X 8” DP 4552 PMCK-SAE-34000 100000326 DP 4310 DP 4115 141900037 DP 4270 081900354 DP 4326 B450200BCDDA07A 4-1/2” x 20” B450000 DP 4579 DP 4503 100000362 DP 4114 14200075G DP 4507 0820BCASG DP 4508 B200060ABAAA03B2” x 6” DP 4553 100000423 DP 4116 1411005SF DP 4587 0811ABCSF DP 4588 PMCK-B20000 DP 4470 4 Req 2 Req 4 Req TMC # Stroke SAE-34020 4” X 20” DP 4375 Piston 071900260 DP 4328 Piston Rod 011000323 DP 4357 Barrel 051900014 DP 4353 Tie Rod 170301252 DP 4354 SAE-35008 5” X 8” DP 4491 072100243 DP 4331 011100721 DP 4451 052100010 DP 4452 170401137 190600024 DP 4453BP 3498 220001504 BP 3511 SAE-33008 3” x 8” DP 4494 071500244 DP 4330 010700431 DP 4429 051500007 DP 4430 170201121 DP 4431 190400001 BP 3403 220001504 BP 3511 170301132 DP 4450 190400035 BP 3497 220001504 BP 3511 Clevis Pin 190400035 BP 3497 SAE-34008 4” 8” 071900260 011000318 051900008 DP 4552 DP 4328 DP 4448 DP 4449 B450200BCDDA07A 4-1/2” x 20” 072000081 011126625A 052023125A DP 4579 DP 4509 DP 4582 DP 4583 170301257 DP 4585 B200060ABAAA03B2” x 6” DP 4553 170103101190400001 DP 4589BP 3403 071100157 DP 4474 010509750A DP 4585 051108063A DP 4586 190600024 DP 3498 Cotter Pin 220001504 BP 3511 220001504 DP 3511 220001504 BP 3511 103 NOTES AT7000 Task 104 Procedures Illustrations
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