fairbanks nijhuis

Transcription

fairbanks nijhuis
FAIRBANKS NIJHUIS
PRODUCT OVERVIEW
OUTSTANDING WATER TECHNOLOGY WITH DIVERSITY
FAIRBANKS NIJHUIS
CONTENTS
PAGE  3 MILESTONES
PAGE  4 PRODUCTS
PAGE 18 APPLICATIONS
PAGE 28 SERVICE
PAGE 34 REFERENCES
SMART SOLUTIONS FOR SMART CUSTOMERS
Nijhuis Pompen BV belongs to
We are able to develop, produce
the Pentair Group, one of the
and install customised pumps
world's leading water technology
for the widest variety of applica-
companies.
tions.
Under the brand of Pentair Fair-
You will find our pump systems
banks Nijhuis, Nijhuis Pomp-
in the water supply and waste-
en BV delivers pump technolo-
water disposal sector, for exam-
gy of the highest quality, based
ple, as well as in desalination
on more than 80 years of expe-
plants, flood protection systems,
rience.
energy supply, shipbuilding, agricultural irrigation and fire pro-
We offer a comprehensive ser-
tection.
vice, from development, using
2
ultra modern flow calculation
We also provide a professional
software (CFD), through to pro-
customer service, covering ini-
totype construction and manu-
tial operation through to mainte-
facture of the pump in our own
nance and repair, and including
foundry.
training for operators.
INSPIRED SOLUTIONS FOR A CHANGING WORLD!
MILESTONES IN THE COMPANY’S HISTORY
1904 G.J. Nijhuis establishes a repair workshop
for textile machinery
1930
Nijhuis begins developing and manufacturing
pumps. The company is named Nijhuis Pompen BV.
2006 Nijhuis Pompen BV becomes part of the Norit Group
2011 Nijhuis Pompen BV becomes part of the Pentair Group
2012 The pump brands Fairbanks Morse
and Nijhuis are merged to create Fairbanks Nijhuis
3
FAIRBANKS NIJHUIS
4
PRODUCTS
MILESTONES IN THE COMPANY’S HISTORY
1904 G.J. Nijhuis establishes a repair workshop
for textile machinery
1930
Nijhuis begins developing and manufacturing
pumps. The company is named Nijhuis Pompen BV
2006 Nijhuis Pompen BV becomes part of the Norit Group
2011 Nijhuis Pompen BV becomes part of the Pentair Group
2012 The pump brands Fairbanks Morse
and Nijhuis are merged to create Fairbanks Nijhuis
5
500
100
100.
50.
10.
100
500
VDL4-200.280
1485
VDL3-50.64
VDL3-35.60
990
990
VDL4-40.60
VDL3-350.420
990
VDL4-300.350B
1485
VDL5-250.315VDL5-30.451485
1485
VDL1-35.60
990
VDL2-50.64
1485
VDL2-35.60
VDL3-250.350 VDL3-300.350B
990
VDL4-250.315
990
1485
1485
1485
VDL2-35.40 VDL2-40.45
1485
1485
1000
500
5000
1000
10000
5000
VDL3-200.280
VDL2-60.74
1485
VDL3-60.74743
VDL5-250.350
VDL3-250.315
VDL2-40.60
VDL2-80.92
594
990
VDL1-60.74
1485
VDL3-600.700
VDL2-250.350 VDL2-300.350B
990
VDL1-350.500
594
990
VDL3-150.280
743
1485
VDL5-200.280
1485
1485
VDL3-40.60
1485
VDL4-250.350
VDL1-40.50
990
VDL1-30.45 743
990
VDL2-200.280
VDL1-80.92
1485
1485
VDL1-50.64
VDL2-70.82
1485
743
VDL2-30.45
990
594
VDL4-200.280
VDL3-350.500
VDL2-250.315
990
VDL1-350.420
990
743
1485
VDL3-250.350
1485
VDL1-50.65
VDL3-30.45
VDL2-150.280
VDL5-250.350 990
VDL1-70.82
990
743
1485
VDL1-600.700
VDL1-600.700
743
743
990
VDL3-200.280
990
VDL1-30.35A
VDL1-40.60
VDL1-80.92
VDL5-200.280 990
1485
VDL1-35.40 990
VDL1-250.350
VDL3-250.315
594
743
1485
1485
VDL1-50.58
990
VDL2-25.25
VDL1-50.64
VDL1-35.35
VDL2-250.350
VDL1-80.75
990
1485
743
1485
VDL1-60.53
990
VDL4-200.280
VDL1-200.280
743
VDL1-50.48
VDL1-70.82
990
743
1485
VDL1-40.50VDL1-40.35
VDL1-30.45
990
594
VDL2-200.280 VDL3-250.350
VDL1-250.315
VDL1-50.65
VDL1-35.32
990
1485
990
743
990
1485
743
1485
VDL2-250.315
VDL1-150.280
VDL1-350.420
990
VDL3-20.20
1485
VDL1-35.40
990
VDL1-50.64
990
VDL1-80.75
VDL1-70.60
990
VDL3-250.315
VDL2-30.45
594
VDL2-30.35 VDL1-35.60
594
743
VDL1-50.58
743
594
594
VDL1-80.68
VDL2-250.350
743
VDL1-350.500
VDL1-30.35A
743
VDL3-250.350 743
594
VDL1-60.53A
VDL1-50.65
743
990
VDL1-20.20
594
VDL1-250.350
743
594
1485
VDL1-50.48A
990
VDL2-200.280
VDL1-40.50
743
743
VDL1-40.60743
VDL1-200.280
594
990
VDL2-30.35
594
VDL4-150.280
1485
VDL5-150.280
1485
VDL5-200.280
1485
VDL2, VDL1, VDL3, VDL4, VDL5
600, 750, 1000, 1500
Capacity [m³/h] / [USgpm]
50000
10000
Characteristic curve range
*The pumps can be manufactured to the customer's specification.
5.
6
50
Pumptype:
Rated speed [¹/min]:
Total Head [mlc] / [ftlc]
Copyright reserved © NSE_TurboGrf V2.5c 14.08.20 [ rhouwing / 16404*-600, R0239*-1000 , 58509*-1000 , 15135*-1000 , 58509*-750 ...] - 08-09-14
Copyright reserved ©
FAIRBANKS NIJHUIS / JUPITER
PUMP SELECTION CHART
FAIRBANKS NIJHUIS
PRODUCTS
VDF pump in a fire
protection system
VERTICAL TURBINE PUMPS
MODEL: VDL/VDF RANGE
Fairbanks Nijhuis vertical turbine
pressure heads and construction
with integrated line-shafts and a
pumps are energy-efficient and
materials.
discharge elbow that can be locat-
reliable pumps, suitable for a wide
ed either above or below the foun-
range of liquids and applications.
The hydraulic design includes a
The pump is supplied with a dry
suction bell, single or multiple
motor installation, and is available
pump stages with closed or semi-
with a wide range of flow rates,
open impellers, pump housing
dation level.
APPLICATIONS
FEATURES
•Water cooling
• Capacities: 50 to 15,000 m3/h
•Potable water
• Discharge head: 25 to 365 m
•Desalination
• Highly efficient and
•Fire protection
•Irrigation
•Drainage
durable
• Minimal maintenance
requirements
• Large selection of materials
• Dry or submersible motor installation
7
10.0
5.0
1.0
0.5
1000
HPF1-600.340
566
5000
HPF1-1000.340
990 HPF1-1000.340
1008
HPF1-800.340
HPF1-800.340
756
806
HPF1-740.340
699
HPF1-700.340
662
VPF1-660.105
614
VPF1-630.105
586
VPF1-600.105
558
VPF1-600.130
600
VPF1-500.200
497
VPF1-500.130
500
VPF1-700.130
700
VPF1-800.130
800
VPF1-900.130
900
VPF1-1400.130
1373
10000
HPF1-1400.340
1404
VPF1-1300.200
VPF1-1100.130
VPF1-1000.130 VPF1-1200.130
1295
1100
1144
953
VPF1-1100.130
VPF1-1200.200
VPF1-1400.200
VPF1-1100.200
1048
1196
1394
1116
VPF1-1100.200
1100
HPF1-1200.340
VPF1-1600.200
VPF1-1800.130
1206
VPF1-900.200
1594
HPF1-1300.340
VPF1-900.200
VPF1-1500.200
1716
917
VPF1-600.200
1350
897
1494
597
VPF1-1000.200
VPF1-1000.1000
VPF1-1000.200
VPF1-800.200
VPF1-800.200
VPF1-1000.200
996997
VPF1-700.200
797
797
996 996
VPF1-700.200
697700
VPF1-900.200
896
HPF1-900.340
900
VPF1-600.105
598
VPF1-700.105
698
VPF1-700.105
663
HPF1, VPF1
166, 600, 333, 300, 250, 400, 272, 150, 200, 500, 120, 80, 125, 428
VPF1-2200.200
2189
HPF1-1900.340
1899
HPF1-2200.340
HPF1-1800.340
2160
1800
50000
100000
VPF1-3600.200
3582
VPF1-3400.200
HPF1-2200.400
3383
0
Capacity [m³/h]
Characteristic curve range
*The pumps can be manufactured to the customer's specification.
0.1
8
Copyright reserved © NSE_TurboGrf V2.5c 14.08.20 [ rhouwing / J0189*-166, L0367*-600 , L0233*-333 , L0352*-300 , L0368*-600 , 58726*-333 ...] - 04-09-14
Pumptype:
Rated speed [¹/min]:
Total Head [mlc]
Copyright reserved ©
SPEED CURVE
FAIRBANKS NIJHUIS / PISCES FACILIS
PUMP SELECTION CHART
FAIRBANKS NIJHUIS
PRODUCTS
FISH-FRIENDLY PUMPS
MODEL: VPF RANGE, HPF RANGE
The Fairbanks Nijhuis patented
come through the pumping sta-
jhuis products is therefore also
fish-friendly pump makes it pos-
tion unscathed. The pump was de-
a decision to sustainably protect
sible to pump water from water
veloped in response to the adverse
wildlife. What is more, the high ef-
bodies (rivers, lakes etc.) whilst
effects that conventional pumps
ficiency of the pump ensures ex-
protecting the fish population. It
have on the fish stock.
tremely efficient and eco-friend-
allows 100 percent of the eels and
A turbine model is also available.
ly operation.
at least 97 percent of other fish to
Your decision to use Fairbanks Ni-
APPLICATIONS
FEATURES
•Lakes
• Capacities: 1,500 to
•Rivers
•Canals
180,000 m3/h
• Discharge head: 1 to 8 m
• High pump efficiency
• Available in horizontal and
vertical configuration,
both dry and wet mounting
• Easy installation in existing
pumping stations
•Various materials (also with
concrete housing)
9
100
50
10
10.
5.
500
BF2
1000, 1500, 900
BF2-350.390
BF2-300.340
1000
5000
BF2-400.450
BF2-400.460
BF2-450.600
10000
BF2-500.550
Capacity [m³/h] / [USgpm]
Characteristic curve range
*The pumps can be manufactured to the customer's specification.
1.
10
5
50.
Total Head [mlc] / [ftlc]
Copyright reserved © NSE_TurboGrf V2.5c 14.08.20 [ rhouwing / L0269 -1000, R0528 -1500 , 16403 -1000 , L0229 -1000 , 58731 -900 , L0312 -900 ...] - 02-09-14
Pumptype:
Rated speed [¹/min]:
Copyright reserved ©
SPEED CURVE
FAIRBANKS NIJHUIS / BIFLOW
PUMP SELECTION CHART
FAIRBANKS NIJHUIS
PRODUCTS
BIFLOW PUMPS
MODEL: BF RANGE
The BiFlow pump is a bidirec-
The configuration is complete-
cy and controlled flow in both di-
tional, in-line pump. This pump is
ly symmetrical, consisting of two
rections to opposing ballast tanks.
specially designed for the trans-
counter-rotating impellers with
The BiFlow can be installed in the
port of large amounts of ballast
variable speed. The motor is sub-
double bottom of a ship – with ei-
water, where space requirements
merged and completely integrat-
ther dry or submersible installa-
for pumps and piping must be re-
ed in the pump. This configuration
tion.
duced to a minimum.
ensures a high degree of efficien-
APPLICATIONS
FEATURES
•Loading and unloading ships
• Capacities: 1.000 to
•Stabilising hulls (anti-heeling)
3.000 m3/h
• Discharge head: up to 30 m
• Bidirectional operation
• Large capacity
• High overall efficiency
• Symmetrical forward and reverse performance
• Compact design
• Very low noise and vibration
levels
11
500
100
100.
50.
100
500
1-125.315
1485
1000
1-150.410
1485
1-150.400
1485
1-300.650
1485
1-300.600
1485
1-200.400
1485
1-200.400
1-150.315
1-200.315
2970
1-150.250
1-200.5102970 2970
1485
1-300.500
1-300.525
1-250.500
1-300.500
1485
1485
1485
1485
1-250.500
1-250.500H
1-250.500
1485
1485 1485
1-250.650
1-150.315
29701485
1-350.800
990
1-450.800
1-350.510
990
1-450.800H
1485
990
1-350.510
1485
1-400.900
990
1-350.650
1485
1-350.650
1485
990
1-500.800S
990
1-500.800
1-600.800
990 1-500.800 990
1-600.1010
743
1-600.1200
743
500
1485
5000
1000
1-250.410
1-300.650
1485
1-300.400A
9901485
1-300.600
1-300.800
990
743
10000
5000
50000
10000
100000
Capacity [m³/h] / [USgpm]
1-500.660
1-500.800S
1-800.1000
743 990
1-400.800
1-350.650
743
1-400.650
1-600.1200
743
990 1-350.650
1-400.400H
990
1-500.650 495
1-400.650
1-100.250
990 1-350.410
1-600.1010
1485
990
990
2970
1485
594
1-500.660
1-700.800
1-500.800 990
1-700.650
1-200.500
1-200.500A
743
1-200.315
743
990 1-800.700
990
1-300.500
1-250.500H
990
1-500.800S
1-350.510
1485
1-800.1000
1-250.500
1-300.500
1-900.1000
990
990
990
1-200.340
594
9901-350.510
594
990
990
594
1-400.500
1-450.800
1-500.800
1-250.500
1-350.510
1-150.3151485
1-600.1010
990
1-500.660
1-900.1000
1-1200.1000
990
594
594
990
990
1485
495
1-200.315
1-450.800
743
1-350.650
1-150.315
495
594
1-250.650 1-200.315
1-600.650
1-400.650
594
743
1485 743 14851485
1-600.500
1-300.800
1-300.315
743
1-800.700
743
1-400.650
1-125.315
990
594
1485
1-1200.1000
743
743
1-700.800
1485
1-500.800
1-500.800S
1-250.315
1-200.400
495
1-125.3151-150.410
1-200.315
5941-600.1010 1-800.1000
1-150.400
1-250.410 1485
594495
990
1-150.250
1-900.1000
495
1-500.660
990 990
1485
1485
990
1-200.500BB
424
1-700.650
1-300.410
1-800.700
1485
495
743
1-400.400H
1-1200.1000
743
743 1-800.700
990
743
990
495
1-300.525
1-350.510
1-400.400
743
1-300.800 743
1-350.6507431-350.510
1-1200.1000
990
1-400.500
495
594
743
424
1-700.800
743
495
1-100.230
2970
1-125.315
2970
1-125.315
2970
1-125.315
2970
VENUS1, HGTF1, HGT1, HGTFD1
500, 600, 428, 1000, 750, 1500, 3000
Characteristic curve range
*The pumps can be manufactured to the customer's specification.
10.
12
Horizontal split case
pump used for fire
protection
50
Pumptype:
Rated speed [¹/min]:
Total Head [mlc] / [ftlc]
Copyright reserved © NSE_TurboGrf V2.5c 14.08.20 [ rhouwing / 58690*-500, 16277*-600 , 16277*-500 , 14898*-600 , 58616*-500 ...] - 01-09-14
Copyright reserved ©
FAIRBANKS NIJHUIS / VENUS
PUMP SELECTION CHART
FAIRBANKS NIJHUIS
PRODUCTS
SPLIT CASE PUMPS
MODEL: VENUS, HGTF, HG2, VENUS V, VGT RANGE
The Fairbanks Nijhuis split case
The housing requires very little
The pumps can be manufactured
pump is the right choice for a
maintenance and is available in
to the customer's requirements
large number of applications with
a range of materials – to suit the
(ranging from small impeller ad-
medium to high flow rates. The
specific requirements of the appli-
justments to special designs), with
optimised design of the split hous-
cation.
either horizontal or vertical con-
ing ensures excellent efficiency
figuration and either one or two
and durability.
stages (impeller stages).
APPLICATIONS
FEATURES
•Potable water
• Capacities: 90 to 13,000 m3/h
•Cooling water
• Discharge head: 5 to 250 m
•Air-conditioning
• High efficiency and
•Shipbuilding
large operating range
•Irrigation and drainage
• Easy maintenance
•Fire extinguishing systems
• Low vibration and noise
•Desalination
• Large selection of materials
• Available in horizontal and
vertical configuration
13
Total Head [mlc]
50.
10.
100
SRW1
1000, 720, 1500, 600, 750
SRW1-150.275
245
SRW1-150.300
275
SRW1-150.350
305
SRW1-150.400
335
500
SRW1-200.350
298
SRW1-200.450
410
SRW1-200.400
340
1000
SRW1-300.550
480
SRW1-300.600
520
SRW1-250.450
405
SRW1-300.650
575
SRW1-250.500
445
SRW1-350.600
565
SRW1-350.650
630
SRW1-350.650
630
SRW1-350.700
675
Capacity [m³/h]
Characteristic curve range
*The pumps can be manufactured to the customer's specification.
5.
14
Copyright reserved © NSE_TurboGrf V2.5c 14.08.20 [ rhouwing / 15916*-1000, 58577*-720 , 58544*-1000 , 15908*-1500 , 15914*-1000 , 15913*-1000 ...] - 04-09-14
Pumptype:
Rated speed [¹/min]:
Copyright reserved ©
SPEED CURVE
FAIRBANKS NIJHUIS / MARS
PUMP SELECTION CHART
FAIRBANKS NIJHUIS
PRODUCTS
SCREW IMPELLER
CENTRIFUGAL PUMPS
MODEL: SRW RANGE
Fairbanks Nijhuis screw impeller
fibrous or solid material. They can
centrifugal pumps use open screw
also pump sewage sludge with
channel impellers that pump the
a dry solid content of up to 10%.
liquid freely without any block-
Available in horizontal or verti-
ages. Screw impeller centrifugal
cal configuration. Suitable for raw
pumps are the ideal solution for
sewage, sludge and liquids.
pumping raw sewage that contains
APPLICATIONS
•Wastewater disposal
•Sewage disposal
•Sludge
•Viscous fluids
FEATURES
• Capacities: 50 to 5,500 m3/h
• Discharge head: 2 to 70 m
• Highly efficient and
durable
• Large selection of materials
• Easy maintenance
• Available in horizontal and
vertical configuration
15
10.
100
500
1000
1-20.28
279
VMF1, HMF1
600, 750, 1000, 500, 1200, 1500, 1800
100
50
500
1-200.315
290
1-25.28
325
1-25.28
310
1-30.30
285
1000
1-400.350
413
5000
1-40.50
465
1-40.50
467
1-40.50
465
1-350.350
305
1-40.50
418
1-30.35
370
1-60.50
552
10000
1-60.50
1-500.500B 562
1-60.70
1-600.600
525
605
525
1-800.700B
697
1-50.40
468
1-50.50
1-50.50
558 540
5000
1-900.800
852
1-70.80
780
10000
Capacity [m³/h] / [USgpm]
1-70.801-70.80
780 801
1-700.700
697
1-60.70S
626
1-700.700
665
1-60.70
625
Characteristic curve range
*The pumps can be manufactured to the customer's specification.
5.
16
10
50.
Total Head [mlc] / [ftlc]
Copyright reserved © NSE_TurboGrf V2.5c 14.08.20 [ rhouwing / 11174*-600, 16238*-750 , 15199*-600 , R0033*-600 , 16372*-1000 , 13741*-750 ...] - 04-09-14
Pumptype:
Rated speed [¹/min]:
Copyright reserved ©
SPEED CURVE
FAIRBANKS NIJHUIS / SATURN
PUMP SELECTION CHART
FAIRBANKS NIJHUIS
PRODUCTS
MIXED FLOW PUMPS
MODEL: HMF/VMF RANGE
Fairbanks Nijhuis mixed flow
Available in both horizontal and
pumps function as a compro-
vertical configurations, with a wide
mise between radial and axial flow
range of intake and discharge con-
pumps. They operate at higher
nection options. This type of pump
pressures than axial flow pumps
can therefore be installed in prac-
and have higher capacities than
tically any configuration and is
radial pumps.
easily adapted to suit the
customer's requirements.
APPLICATIONS
FEATURES
•Potable water
• Capacities: 150 to 11,000
•Cooling water
m3/h
•Shipbuilding
• Discharge head: 5 to 40 m
•Irrigation and drainage
• Highly efficient and durable
•Desalination
• Low maintenance
• Available in horizontal and
vertical configuration
17
FAIRBANKS NIJHUIS
18
APPLICATIONS
FAIRBANKS NIJHUIS
WATER TREATMENT
Clean drinking water is the ba-
Fairbanks Nijhuis has a large
pumps move the water step-by-
sis for all healthy life on Earth. Yet
portfolio of pump designs for use
step through the treatment pro-
there are still entire populations
in water treatment plants: verti-
cess. The discharge connections
without access to clean drinking
cal turbines and vertical propel-
of the pumps cover a large range
water. This means that diseases
ler pumps are used to pump wa-
of diameters, to meet the differ-
and epidemics are ever present.
ter into the plant from the source,
ent requirements of water treat-
while end suction pumps and split
ment plants.
IRRIGATION
Regional rainfalls often fail to
Whether the water is supplied via
meet the agricultural demand for
irrigation channels or dedicated
water. Artificial irrigation using
groundwater sources – Fairbanks
pumps provides the only alterna-
Nijhuis pumps play a decisive
tive.
role in the irrigation of agricultural land. And they do this with low
electricity consumption and the
highest level of plant availability.
20
APPLICATIONS
21
FAIRBANKS NIJHUIS
STATIONARY FIREFIGHTING SYSTEMS
Fairbanks Nijhuis specialis-
The company's customers include
Our services:
es in fire protection systems that
leading sprinkler manufactur-
• Complete pumping systems in
are designed as compact system
ers, airports, power stations, and
a pump room, pump house or
units. When configuring the sys-
industrial and (petro-) chemical
container
tem units, the aim is to careful-
companies. The compact units are
ly select the pump room, electric
used in storage areas, in aircraft
motor or diesel motor, controls,
hangars, on construction sites and
accessories and pump to create
in large (public) buildings.
an optimum overall system.
Fairbanks Nijhuis has the benefit
of many years of experience in the
development of these systems and
is one of the world's leading manufacturers of fire pump systems.
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• Container unit, fully assembled,
ready for immediate operation
• Transport of the container unit to
the site, including complete installation
• Suitable for all climates and
types of location
APPLICATIONS
OFFSHORE AND MARITIME FIRE PROTECTION
Only pumps that comply with the
The fire pumps for maritime ap-
When designing fire protection
highest class of the internationally
plications are manufactured in
systems, Fairbanks Nijhuis always
recognised standards are accept-
accordance with the latest FIFI
considers the operator and the
able for use as fire pumps.
Classes I, II and III and certified by
maintenance technician, who need
Fairbanks Nijhuis pumps and fire
Llyods, ABS, BV and DNV.
to be able to operate the system
protection systems are used on
easily and intuitively.
oil platforms, floating refineries,
Comprehensive training and cus-
ships, jetties and FPSO (Floating
tomer services are included in the
Production Storage and Offload-
overall package.
ing) units.
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FAIRBANKS NIJHUIS
INDUSTRIAL APPLICATIONS
A wide variety of pumps is used
require reliable, high-quality
in industrial processes. In-depth
pumps: Fairbanks Nijhuis has this
knowledge of the particular indus-
knowledge and has gained a great
trial processes is essential when
deal of experience over the last
dealing with these sometimes
100 years.
sensitive liquids. The steel, oil, gas
and petrochemical industries
FLOOD PROTECTION
As a Dutch company, Pompen Ni-
protection, irrigation and drain-
also save energy.
jhuis was confronted with the risk
age measures. Customers of Fair-
Here are a few examples of pres-
of flooding from the North Sea
banks Nijhuis benefit greatly from
tige projects in which Fairbanks
right from the start. As a result,
the company's experience in this
Nijhuis pumps have been used:
Fairbanks Nijhuis has special ex-
highly specialised field. New de-
New Orleans (USA), IJmuiden
pertise in flood protection, land
velopments in this market include
Pumping Station (The Nether-
reclamation, drainage and irriga-
fish-friendly pumps and turbines
lands), South-to-North (P.R. of
tion. Pumping stations form an
that protect the habitat of fish in
China) and Marina Barrage (Sin-
essential component of all flood
rivers and bodies of water and
gapore).
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APPLICATIONS
SHIPPING AND DREDGING
In maritime applications, it is vi-
service. For example, high-capac-
major challenge. For these ships,
tal that processes operate with-
ity bidirectional in-line pumps are
Fairbanks Nijhuis supplies various
out interruption. Standard pumps
used to fill or empty hulls.
pumps that require only simple
maintenance in order to achieve a
usually suffice for the operating
processes on most ships, but cer-
In the case of dredgers, the key
tain applications call for special
characteristic is “wear resis-
pumps. Whether standard or spe-
tance”. As a rule, the pumps are
cial pumps are needed, Fairbanks
used to convey sludge and liquids
Nijhuis has the right solution and
with a high solids content, which
the accompanying expertise and
present the pump materials with a
long service life.
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FAIRBANKS NIJHUIS
WASTEWATER COLLECTION/LIFTING STATIONS
Wastewater and sewage has to
The pumps can either be dry
be collected and then treated in
mounted or submersible. Fair-
a sewage treatment works. Lift-
banks Nijhuis offers a broad range
ing stations and pumping stations
of pump types, which are available
are used to overcome gravity and
in various configurations to ensure
transport the wastewater from A
reliable wastewater disposal.
to B, irrespective of the topography.
DESALINATION
Special pumps are required in or-
gressive medium: seawater.
der to achieve optimal system effi-
ble to achieve maximum reliability, flexibility and durability, while
ciency in the desalination process.
Since every desalination plant has
also ensuring maximum energy
The pumps need to guarantee un-
its own specifications, Fairbanks
efficiency.
interrupted operation and must
Nijhuis adapts the pump design to
be made of a material that is able
suit the required flow rate and dis-
to withstand the corrosive and ag-
charge head. This makes it possi-
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APPLICATIONS
SEWAGE PLANTS
Municipal and industrial waste-
Fairbanks Nijhuis pumps can be
impeller ensure smooth, uninter-
water has to be treated in order
found in numerous municipal sew-
rupted operation, so that liquids
to prevent damage to the environ-
age plants around the globe.
containing fibres, solids or abra-
ment.
sive materials can be pumped rePumps are used everywhere: for
As the population grows, the de-
transporting the untreated waste-
mand for treatment plants and
water, pumping it into the treat-
thus also for pumps increases.
ment plant, conveying the acti-
liably.
vated sludge and for pumping the
backwash water. Various types of
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FAIRBANKS NIJHUIS
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SERVICE
29
FAIRBANKS NIJHUIS
INSTALLATION AND INITIAL OPERATION
In close cooperation with the Development Department, the Fairbanks Nijhuis Service Team can
carry out all of the mechanical and
electrical installation work on a
turnkey basis.
INSPECTION AND MAINTENANCE
Fairbanks Nijhuis oversees the
The measurements are evaluated
complete life-cycle of a pump, to
by an experienced Pentair team,
ensure optimal mechanical and
which then recommends further
energy-efficient performance.
steps on the basis of the results.
Professional vibration measurements can be taken in order to detect potential defects at an early
stage. Vibration can be caused by
wear, velocity and acceleration. Vibration measurements reveal the
actual condition of new, existing or
rebuilt pumps and other rotating
equipment.
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SERVICE
31
FAIRBANKS NIJHUIS
TRAINING
Fairbanks Nijhuis provides training
sational processes during mainte-
for its customers, worldwide, with
nance and operation of the pump
regard to installation, operation
systems.
and maintenance. These training
sessions for managers and service
technicians can be held on site or
in one of the service centres.
Because Fairbanks Nijhuis maintains connections with customers
from the widest range of application areas, it is able to pass on its
expertise to both new and existing
customers. This leads to improvements in the technical and organi-
MAINTENANCE AND REPAIRS
Fairbanks Nijhuis repairs pumps
collaboration with our develop-
on site or in one of its own work-
ment department.
shops. A 24-hour maintenance
contract ensures permanent sup-
Our “Service” is not restricted to
port for our systems, also if prob-
the repair of our own pumps: it
lems should arise. Spare part
can also include the general over-
stocks can also be managed on
haul of the customer's existing
behalf of third parties. As a result,
pumps made by other manufac-
we are able to work with guaran-
turers.
teed repair times at fixed prices.
In addition to these services, Fairbanks Nijhuis offers the option of
modifying pumps or accessories
to customer specifications in
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SERVICE
CUSTOMER-ORIENTED AND FLEXIBLE
Fairbanks Nijhuis supplies all
This means that we can:
spare parts for the Fairbanks
•provide a rapid response to
Nijhuis Group, worldwide.
requests for spare or replacement parts
Thanks to our in-house foundry, a
large proportion of the necessary
spare parts can be cast in various
materials at short notice.
•react flexibly to the customer’s
special requirements
•minimise the customer's stock of
spare parts
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FAIRBANKS NIJHUIS
34
REFERENCES
MILESTONES IN THE COMPANY’S HISTORY
1904 G.J. Nijhuis establishes a repair workshop
for textile machinery
1930
Nijhuis begins developing and manufacturing
pumps. The company is named Nijhuis Pompen BV
2006 Nijhuis Pompen BV becomes part of the Norit Group
2011 Nijhuis Pompen BV becomes part of the Pentair Group
2012 The pump brands Fairbanks Morse
and Nijhuis are merged to create Fairbanks Nijhuis
FAIRBANKS NIJHUIS
IJMUIDEN PUMPING STATION, The Netherlands
The IJmuiden pumping station was
constructed in 1975. It comprised
four pumps with a total capacity of
160 m3/s (576,000 m3/h). In 2004,
two Fairbanks Nijhuis propeller
pumps were added in order to increase this capacity.
Each of these pumps conveys water
at a rate of 50 m3/s (180,000 m3/h).
The permanent flooding that previously caused continuous problems
in the western area of The Netherlands could then finally be brought
to an end by this pumping system.
Fairbanks Nijhuis was involved
right from the beginning, with the
preparation of a feasibility study.
CUSTOMER: Rijkswaterstaat,
The Netherlands
TECHNICAL DATA
The propeller pumps that were produced and installed by Fairbanks
Nijhuis in 2004 are of the type HP14000.340.
Capacity
50 m3/s (180,000 m3/h)
Discharge head
0.5 to 5 m
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REFERENCES
MARINA BARRAGE, Singapore
Until recently, Singapore was reliant on imports from Malaysia for its
drinking water supply. In order to
reduce this dependency, it was necessary to expand the drinking water supply in Singapore itself. Fairbanks Nijhuis supplied the pumps
needed for this project.
The project had three objectives: to
supply water, to provide flood protection and to create leisure facilities. In order to meet these aims, a
dam was built, separating the Marina Bay from the ocean. This created a basin in which rainwater
could be collected. In order to regulate the water level in the basin and
to discharge excess water into the
sea, an adjacent drainage system
with seven pumps was constructed.
CUSTOMER: Metax Engineering /
The Public Utilities Board
TECHNICAL DATA
The propeller pumps made and in-
Pump type
Discharge head: 3.8 m
stalled by Fairbanks Nijhuis for the
Seven pumps, type VPL1-3200.340
Propeller diameter: 3.2 m
Marina Barrage have been in oper-
Capacity:
Power requirement: 1.6 MW
ation since 2007.
140,000 m3/h per pump
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FAIRBANKS NIJHUIS
BERLINER WASSERBETRIEBE, Germany
Berliner Wasserbetriebe is the
largest water supply and wastewater disposal company in Germany. It supplies drinking water to 3.5
million Berliners as well as to almost 100,000 people in the surrounding area. In addition to this,
it is responsible for the eco-friendly treatment and purification of
wastewater in Berlin and its environs.
The wastewater is collected in sewers and pumped to the treatment
plants, where it is purified in accordance with the latest standards.
The treatment plants treat around
660,000 m3 of wastewater per day.
TECHNICAL DATA
The pumps for the wastewater
treatment works in Steglitz, Berlin
were supplied by Fairbanks Nijhuis.
The pumps have been in operation
since 2007.
Pump type
Two pumps, type SRWVA1-250650
Flow rate
1440 m3/h per pump
Discharge head
38 m
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REFERENCES
MIJNDEN LOCK, The Netherlands
The Mijnden Lock is an important
access point to the Loosdrechtse
Plassen lakes from the Drecht and
Vecht rivers to the west. In many
open bodies of water in The Netherlands, including the Loosdrechtse Plassen, the fish are isolated
from neighbouring lakes and water
courses because the waterways are
regulated by pumping stations and
locks. The pumps in these pumping
stations and locks represent an insurmountable obstacle to migrating fish. And a very large number of
fish die in the pumps.
In this case, the customer, Waternet, recognised the many advantages of our fish-friendly pump
and decided to replace the existing pump at the Mijnden Lock with
a fish-friendly pump. By replacing
the pump, Waternet was also able
to meet the requirements of the
European Water Framework Directive, which sets high standards regarding the quality and fish-friendliness of waterways.
TECHNICAL DATA
The fish-friendly pump made and
Pump type
Discharge head
installed by Fairbanks Nijhuis* for
VPF1-800.200
1.6 m
the Mijnden Lock has been in oper-
Flow rate
Impeller speed
ation since 2010.
4,870 m3/h
333 rpm
*The fish-friendly pump was developed in cooperation with Fishflow Innovations.
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FAIRBANKS NIJHUIS
SHENZHEN, China
The metropolis of Shenzhen (with
a population of 14 million) is one of
the fastest-growing cities in Asia.
The demand for water for both domestic and industrial use is therefore enormous.
Due to this large demand, it was
necessary to expand the existing Shangpu water-supply pumping station. In addition, a second
pumping station was built to pump
untreated water through 20 km of
pipeline into the Xibeng Reservoir.
From here, the water is distributed to various locations for further
treatment. Fairbanks Nijhuis split
case pumps were used in both of
these expansion measures.
TECHNICAL DATA
The pumps made and installed by
Fairbanks Nijhuis for Shenzhen
have been in operation since 2008.
Pump type
6 pumps, type VENUS 900-1000
5 pumps, type VENUS 1200-1000
Flow rate
13,500 m3/h per pump
Discharge head
51 m and 17 m
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REFERENCES
DELFT WATER BOARD, The Netherlands
In Den Hoorn in the year 2000, the
largest and most modern wastewater treatment plant in Delfland was
constructed: the “Harnaschpolder”.
This plant was needed in order to
cope with the increasing volume
of wastewater and to comply with
the latest standards. Nine pumping stations, including the Laakwijk
station, were retrofitted with pumps
so that some of the wastewater
from Den Haag and Rijswijk could
be transferred to the Harnaschpolder plant.
The capacity of the Laakwijk pumping station, which dates back to
1958, was increased from 2,902 m3
to 3,400 m3 per hour. Due to the location and the desire to retain the
distinctive building for the benefit
of the town, the retrofitting operation was no run-of-the-mill job. The
works were completed at the end
of 2011 and the Fairbanks Nijhuis
pumps were delivered. After a successful period of trial operation, the
pumping station was officially commissioned in 2012.
TECHNICAL DATA
Pump type
Discharge head
The pumps made and installed by
2 pumps, type RW1-500735
27.6 m (RW1-500735)
Fairbanks Nijhuis have been in op-
2 pumps, type RW1-400525
8.8 m (RW1-400525)
eration since 2012.
Flow rate
Rotational speed
3400 m /h per pump (RW1-500735)
750 rpm
3
1800 m /h per pump (RW1-400525)
3
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FAIRBANKS NIJHUIS
SPECIAL PUMPS FOR DREDGING, PALM ISLANDS, Dubai
The artificial Palm Islands in Dubai
(United Arab Emirates) were constructed from sand dredged from
the seabed of the Persian Gulf by
the Belgian company Jan De Nul
(Palm Jubel Ali) and the Dutch
company Van Oord. The construction of the Palm Islands added
520 km to the coastline of Dubai.
Floating trailer suction hopper
dredgers and other lighter vessels
were used for this job.
Almost all of the ships and vessels used by the Dutch and Belgian dredger companies involved in
this project used Fairbanks Nijhuis pumps for their dredging operations.
• Split case pumps
• Flushing pumps
• Peristaltic pumps
• Cooling water pumps
• Bilge and ballast pumps
• Pumps for air conditioning
systems
• Fire extinguishing pumps
Fairbanks Nijhuis also provided
support services for the shipowners, including site visits from troubleshooters and customer service
technicians and the supply of replacement parts.
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REFERENCES
43
AUSTRIA
Jung Pumpen
Perfektastrasse 61/3
1230 Vienna
T +43 1 7280262
THE NETHERLANDS
Nijhuis Pompen BV
Parallelweg 4
7102 DE Winterswijk
T +31 (0)543 547474
SERVICE HEAD OFFICE
Nijhuis Pompen BV
Parallelweg 4
7102 DE Winterswijk
T +31 (0)543 547474
www.fairbanksnijhuis.com
www.jung-pumpen.com
P 178 - 1.0 EN - 1409 Image sources: Jung Pumpen GmbH, Nijhuis Pompen BV, Fotolia and Shutterstock
GERMANY
Jung Pumpen GmbH
Industriestrasse 4-6
33803 Steinhagen
T +49 5204 170