Tempsens Linn - Tempsens Instruments

Resistance Heating • Induction Heating • Microwave Heating
ŸLaboratory Furnaces
ŸIndustrial Furnaces/Kilns
ŸSample Preparation for Spectroscopy
Laboratory | Nuclear | R & D | Ceramic | Metal | Carbon | Educational Institute
Laboratory Furnaces - Laboratory Chamber Furnaces
LM
LM 312
Tmax 1340°C
Muffle furnaces for heat treatment. Various temperature controllers available.
Inside Dimensions
(MM)
Model
Liters
LM 312
5,0
175 X 300 X 95
2,8
LM 412
7,9
175 X 300 X150
7,9
LM 512
18,5
200 X 400 X 230
18,5
LM 112
1, 5
100 X 150 X 100
0,6
VMK
kW
Tmax 1200°C
VMK
Laboratory furnaces for universal
applications. Easy operation, fast
heating- and cooling cycles.
Stainless steel housing for corrosive
environments. Standard PID
controller with 1 heating ramp.
Tmax 1800°C
Fiber insulated high temperature
furnaces for research, laboratory
and production. Thyristor controlled,
fast heating- and cooling- cycles,
low energy consumption, low weight,
stainless steel housing.
Model
Liters
Inside Dimensions
(MM)
kW
Model
Liters
Inside Dimensions
(MM)
kW
VMK 10
VMK 22
VMK 39
VMK 80
VMK 135
VMK 250
1,0
2,2
3,9
7,7
13,5
25,0
100 X100 X 100
130 X170 X 100
180 X200 X 110
210 X230 X 160
250 X300 X 180
250 X400 X 250
0,6
0,9
1,3
2,1
2,6
3,75
VMK 1400
VMK 1600
VMK 1600G
VMK 1800
VMK 1800G
6,9
6,9
12,0
4,0
9,0
170 X270 X 150
170 X270 X 150
175 X340 X 200
150 X240 X 110
150 X330 X 180
3,5
3,5
5,0
4,0
5,0
Options LM, VMK
Exhaust device, gas flushing, post combustion burner, program controller with max. 4 program steps. Program controller SE 40 Li with 25
programs and 25 steps each, interface for PC.
Chamber - and Shuttle Kilns for Ceramics
KK
Tmax 1340°C
KK-H
Chamber kilns for daily use in industry, potteries and laboratories for
firing ceramics, ceramic precision casting moulds, stoneware, tiles,
clay, and soft porcelain. 2/4 wall heating, for KK 170 and bigger
additional door heating.
Reliable, userfriendly temperature
control. Special sizes up to 5000 l
on request. Option: short-term
1400°C for KK 750 and bigger.
1
Model
Liters
KK55
KK80
KK120
KK170
KK220
KK260
KK350
KK550
KK750
KK1000
KK2000
55
77
125
166
220
260
351
505
750
900
1750
Inside Dimensions
(MM)
320 X 450 X 380
400 X 400 X 480
460 X 460 X 590
460 X 610 X 590
610 X 610 X 590
610 X 610 X 700
610 X 720 X 800
610 X 920 X 900
740 X 920 X 1100
850 X 970 X 1090
850 X 1880 X 1090
In°C
kW
1300
1340
1340
1340
1340
1340
1340
1340
1340
1340
1340
3,3
7,5
9,6
12,0
15,0
18,0
21,0
25,0
48,0
60,0
100,0
Tmax 1340°C
Shuttle kilns are equipped with a displaceable bottom. This kiln car is
loaded outside the kiln at all four sides.
To avoid idle periods and for the
best use of the residual heat of
the kiln, two kiln shuttles are
recommended. The kiln shuttles
can be delivered mov able or on
guide rails.
Higher temperatures on request.
Model
Liters
KK - H 1000
KK - H 2000
KK - H 3000
1150
1860
2760
Inside Dimensions
(MM)
850 X 1450 X 850
850 X 1950 X 1120
850 X 1950 X 1120
kW
70
120
160
Chamber - Air Circulation - and Protective Gas Furnaces for Heat
Treatment of Metals - Standard Furnaces
KK-U
Tmax 950°C
VMK-S
Chamber furnaces with air
circulation for heat treatment of
metals. Excellent temperature
distribution and faster heat transfer.
Option 950 °C.
Protective gas furnaces with Tmax.
1050°C, optional 1100°C. Heat
resistant gas-tight muffle for operation
under protective gas. Water cooled
door, controller standard PID with 1
heating ramp.
Model
Liters
Inside Dimensions
(MM)
kW
KK-U 80 - 40
KK-U 170 - 95
KK-U 260 - 170
KK-U 500 - 350
40
94
170
350
300 x 410 x 360
350 x 620 x 440
500 x 620 x 560
500 x 930 x 760
7,5
12,0
18,0
25,0
KS
Chamber kilns with a chamber
volume of up to 480 l. Insulated with
high quality refractor y bricks.
Individual choice and integration of
the controller. 5 side heating.
Temperature range up to 1400°C,
higher power as option.
Model
Liters
KS 81
KS 161
KS 241
KS 481
80
160
242
497
400 X 500 X 400
500 X 530 X 600
550 X 630 X 700
650 X 850 X 900
KS-S
Model
Liters
VMK-S 39
VMK-S 80
VMK-S 135
VMK-S 250
2,6
5,2
9,2
15,0
kW
9,0
15,0
21,0
36,0
KS-S 80
KS-S 160
KS-S 240
KS-S 240
69
166
245
462
340 X 600 X 340
440 X 700 X 540
490 X 800 X 640
580 X 950 X 840
Tmax 800°C, 950°C
Liters
Inside Dimensions
(MM)
kW
AK30**
AK40*
AK70*
AK160
AK315
AK600
22
40
72
160
315
603
240 X 380 X 240
340 X 500 X 240
400 X 600 X 300
500 X 800 X 400
630 X 1000 X 500
800 X 1300 X 580
5,0
9,0
12,0
18,0
36,0
42,0
*Table unit : **Tmax 550°C
kW
15,0
21,0
36,0
51,0
Tmax 1200°C, 1300°C
Chamber furnace with lifting door for annealing, hardening, powder
carburization and stress-relieving. Application in hardening shops,
pilot plants and laboratories.
Option: 1300°C, lifting door, gas flushing device, loading plate.
Version AHK with a second swivel door and ventilator, for annealing
and hardening.
Model
Liters
1,9
2,1
3,0
5,0
150 X 180 X 950
180 X 210 X 140
220 X 280 X 150
200 X 360 X 210
Model
HK/AHK
Chamber furnaces with heat resistant gastight muffle for sintering,
brazing and further heat treatment processes under protective gas.
Wide range of op - tions such as: Post combustion, gas feeding
device, burn-off device, cooling trap in gas outlet, safety package,
vacuum, gas circulation.
Model
kW
Chamber furnace for annealing, tempering, hardening and soft
annealing under protective gas. Application in hardening shops,
pilot plants and laboratories. Air circulation by a ventilator which is
integrated in the furnace door for better temperature distribution and
heat transfer. Option: 950°C.
Tmax 1200°C
Inside Dimensions
(MM)
Inside Dimensions
(MM)
Options: Post combustion burner, gas feeding de - vice, exhaust
burner, safety controller, cooling trap in gas outlet, vacuum version,
program controller.
AK
Tmax 1400°C
Inside Dimensions
(MM)
Tmax 1150°C
Liters
HK30*
31
HK40*
40
HK70*
72
HK160
160
HK315
315
HK600
603
*Table unit : Tmax 550°C
Inside Dimensions
(MM)
kW
270 X 420 X 270
340 X 500 X 240
400 X 600 X 300
500 X 800 X 400
630 X 1000 X 500
800 X 1300 X 580
3,3
7,5
9,6
12,0
15,0
18,0
2
High Temperature Furnaces
Protective Gas Furnaces & Special Furnaces
High temperature furnaces HT
HT 1800 GT
Tmax 1820°C
All high temperature furnaces are designed in the most advanced
technologies for universal heat treatment applications under air,
protective gas atmospheres and vacuum with a high temperature
accuracy. Heaters are selected in relation to working temperatures
and atmospheres: Kanthal Super (MoSi2), molybdenum, tungsten or
graphite.
The insulation is made either of high quality ceramic fiber, graphite
felt or porous alumina oxide bricks, making the HT's highly energy
efficient, hence allowing fast heating cycles. Through double
chamber design are fast cooling and low casing temperatures
achieved.
The modular design of this
furnace type and the wide
range of available options
enable tailor-made solutions
for all applications.
Toploader
GRV 200/200/2600
Graphitizing of carbon parts
and bonding materials.
Graphite heating elements, Cfelt insulation. Temperature
control up to 1000 °C by trailing
thermocouple; above that
temperature control by an
infrared pyrometer; integrated
safety pyrometer; program
controller.
Gas flushing cycles are reduced to a minimum by pre-evacuating
the furnace chamber. Tmax: 2600°C (in reducing and neutral
atmospheres. Chamber dimensions: Ø 200 x 200 mm; max. heating
power approx. 50 kW. Options: E.g. gas feeding device, burn-off
device, with flame supervision and condensate trap.
Coldwall
KKV-140/270/2000
Model
Liters
Inside Dimensions
(MM)
kW
HT 1400
HT 1400 M
HT 1400 G
HT 1400 GT
HT 1600
HT 1600 M
HT 1600 G
HT 1600 GT
HT 1800
HT 1800 M
HT 1800 G
HT 1800 GT
HT 1800 PLUS
HT 1800 M PLUS
HT 1800 G PLUS
HT 1800 GT PLUS
4,0
12,5
26,0
52,5
4,0
12,5
26,0
52,5
4,0
12,5
26,0
52,5
3,0
9,5
21,0
44,0
130x190x160
250x200x250
250x350x300
250x700x300
130x190x160
250x200x250
250x350x300
250x700x300
130x190x160
250x200x250
250x350x300
250x700x300
110x170x160
230x180x230
230x330x280
230x680x280
3,5
6,0
9,0
16,0
3,5
6,0
9,0
16,0
4,0
6,0
9,0
21,0
5,0
8,0
12,0
21,0
Protective Gas
/ -4
-1
Vacuum 10 - 10 mbar
Vacuum-Protective GasSintering-Furnace
C e r a m i c i n d u s t r y, p o w d e r
metallurgy, nuclear industry and
materials research & development.
Tungsten and molybdenum screens
with tungsten mesh heaters allow
furnace temperatures up to 2300°C
with extremely short heating and
cooling cycles. Furnace
atmospheres: Argon, Nitrogen,
Hydrogen and Vacuum up to 10-5
mbar. A wide range of options is
available: gas feeding unit, safety
package and burn-off device with
flame control. Temperature control
alternatively by thermocouples W/Re
or optical pyrometer.
Heat Treatment for Gemstones
HT special sizes up to 500 l
HT Graphite/HT Coldwall
All HT furnaces can be made as special version with graphite
insulation and graphite heaters for temperatures up to 2100°C in
oxygenfree atmospheres or vacuum. Coldwall design: With
molydenum or tungsten heaters for vacuum up to 10-5 mbar.
HT Vakuum
All HT furnaces can be equipped with the following options: Gas/vacuumtight furnace chamber, gas feeding-, burning-off devices
and safety package. Standard vacuum version with rotary vane
pump for max. 10-1 mbar. Optional with rootspump for 10-3 mbar.
Options
2 or 3 zone control, cooling trap, sight glass, door guide rails.
3
Corundum-Star, furnace volume 3 l, up to 1820 °C. The standard
version of this furnace can work under increased oxygen at 6 bar
(optional 25/50 bar) overpressure leading to much more higher
diffusion rates.
The furnace can also be operated
under air, under neutral atmospheres
at insignificant reduced max.
temperature, as well as under neutral
gases with hydrogen contents up to 5
%. All these possibilities are a
guarantee for more flexibility and
highquality results in gemstone
treatment.
Another variant of heat treatment
furnace is the new high pressure
furnace Rubi-Star. Applicable for
operation under air and atmospheres
with increased oxygen pressure. 10 /
100 bar over pressure; max.
temperature 1820°C; chamber max.
1,5 l; operation with argon or nitrogen
at reduced temperature; hydrogen
up to 5 %. In case of 100 bar water
cooling is required
Induction Heating &
Sample Preparation for Spectroscopy
Type
HTG-1200/0,45N
HTG-2400/0,45N HTG-6000/0,45N
HF-Output power (kW)
1,2
2,4
6,0
10,0
Operating frequency,
optimal Erange (kHz)
150-450
150-450
150-450
150-450
Mains supply (kVA
230 V/50/60, 1,6
230 V/50/60, 3,3
3 x 400 V/50/60, 7,4
3 x 400 V/50/60, 12,4
Water consumption(3-5 bar) 1,5
3
6
8
HF part dimensions
(w x h x d) (mm)
432 x 140 x 400
432 x 140 x 400
432 x 178 x 610
432 x 178 x 610
HTG-10000/0,45N
Weight (kg)
12,7
12,7
16,3
16,3
HF/RF-heads incl. cable
(w x h x d) (mm)
102 x 102 x 266
102 x 102 x 266
114 x 146 x 292
114 x 146 x 292
Weight (kg)
3,6
3,6
9,1
9,1
Cold wall crucible
and levitation melting unit
High Frequency Solid State Generators
For induction heat treatment processes such as hardening, brazing,
soldering, melting, & levitation melting and glueing. Special feature:
The units are suitable for being integrated in automation and
production lines. All generators are delivered as HF part and separate
control unit connected via flexible lines (up to 2,5 m).
HTG-10000/0,45N
Medium Frequency Inverter
For heating of electrically conductive materials, hardening,
annealing, brazing, welding, glueing, forging, melting, preheating
and heating of susceptors. Max. MF output power 1000 kW, nominal
operating frequencies from 2 to 100 kHz. furnaces for preparation of
oxydic samples. For additional information please refer to the sample
preparation catalogue.
HTG-2400/0,45N
Sample Preparation for Spectroscopy
Model
Induction remelt furnaces for
metallic spectrometer samples
and calibration standards. Max.
casting weights 50 - 4000 g Fe. All
units are available with a vacuum
casting arm.
Also units available for fusion of
oxidic samples.
3,3
Weight of
Sample
Fe
Al
50 g
80 g
Ø 40 / 60 mm
50 g
Ø 40 mm
300 g
Ø 80 mm
Ø 80 mm
Outside-Dimensions mm
HF Max.
kW
680 x 680 x 1530
Lifumat-M-3,3P
Sample
Sizes
Lifumat-M-3,3P-VAC
680 x 680 x 1530
3,3
80 g
Lifumat-M-6,6P
920 x 920 x 1610
6,6
750 g
Lifumat-M-6,6P-VAC
920 x 920 x 1610
6,6
750 g
300 g
Lifumat-M-7,7P
920 x 920 x 1610
7,7
1200 g
500 g
Ø 80 mm
Lifumat-M-7,7P-VAC
920 x 920 x 1610
7,7
1200 g
500 g
Ø 80 mm
Lifumat-Super
1350 x 1350 x 2100
20,0 2000 g
800 g
Ø 80 - 120 mm
Lifumat-Super VAC
1350 x 1350 x 2100
20,0 2000 g
800 g
Ø 80 - 120 mm
Casting Application
Platicast
600P
Dimensions
Mains Input at Full Load (kVA)
Platicast
600P Vac
Titancast
700P Vac
Supercast
Supercast Vac Supercast Titan
920x900x1500 920x900x1500 920x900x1600 1500x1540x1900 844x670x1900 844x670x1900
10.0
10.0
19.5
38.0
38.0
36
Output Power (kW)
5.0
5.0
7.0
30.0
30.0
30
Nominal Frequency (kHz)
880
880
800
20
20
10-20
10
-
5x10 mbar
10
x
x
x
x
x
500
500
400
300
300
300
130 x 195
130 x 195
130 X 195
200 x 350
200 x 350
200x350
Vacuum System Max. Vac
-
1 mbar
Protective Gas Flushing
x
Speed of Casting Arm
(max. U/min-1)
Muffle Size (max. Ø x lg)
-3
-3
-3
Induction heated centrifugal casting machines for jewellery, medical technics, precision casting Sophisticated high frequency technology
and facility of adjusting precisely the melting- and casting atmosphere (normal, vacuum, vacuum - protective gas) allow production of high
quality precision parts by centrifugal casting of metals, e.g. platinum, gold, silver, nickel brass, copper, bronze, steel and their alloys. For systems
of the Platicast, SUPERCAST series we emphasized economy. Outstanding characteristics of this series are: high melting capacity at low energy
consumption, simple operation and control by microprocessors, serviceability by printed circuit board technology, minimum floor space
required. The units are designed and manufactured in accordance with all applicable codes and regulations.
4
Microwave Furnaces
MKT Microwave Chamber Dryer
ApplicationIn the ceramic industry microwaves are mainly used for drying of sensitive products. With conventional heating, these products
require long drying time or have a high rejection rate. The special advantage of microwaves in this process is the reduction in the drying time,
which results in a smaller amount of dies being needed. Additionally, the quality of the pieces can be improved, because of uniform heating
with the microwaves compared to the usual drying processes. Thus drying cracks at the edges of the pieces can be avoided, resulting in a
reduced rejection rate. Drying of porcelain insulators, gypsum casting moulds, porcelain figures and vases, casting cores and moulds,
grinding wheels, curing of plastics, pre-drying of sanitary ceramics and much more, rubber.
Technical Data
Microwave power 4 - 150 kW
Volume 0,1 - 100 m³
Max. temperature 200°C
Advantages of MKT (depending on application)
Ÿ Much faster heating possible
Ÿ Drastic reduction of drying time
Ÿ Homogenous heating/ drying
Ÿ Reduction of reject rate
Ÿ High energy efficiency
Ÿ Immediately ready for operation, no pre-heating
necessary
Ÿ Space saving door system
MDBT Microwave continuous belt dryer
Application
Universal drying and heating units for laboratory and production. The furnaces are suitable for general cargos, granules and powder. Wide
range of applications in ceramic, foundry, food, building materials, chemical, pharmaceutical industry and many other industries. Drying of
ceramic honeycombs: is today state of the art in case of drying of catalyst supports or diesel particulate filter, technical ceramic, e.g.
insulators. Drying of tableware, foundry cores, insulation materials. Production of fast-cooking rice by microwaves: energy saving up to 80%
during production. No water consumption as in conventional production (innovation award of German economy 2004), sterilization of wine
bottle stopper and removal of TCA (Trichloranisol), treatment of oil seeds, drying of hops, reduction of aflatoxin in nuts, pre-baking of bread.
Curing of plastics and glues and much more.
Technical Data
Microwave power : 3 - 150 kW
Length : 5 - 30 m
Belt width : 100 - 1000 mm
app.: 230°C
High temperature microwave units/Microwave Units
Microwave vacuum overoressure
dryer
Microwave hybrid continuous belt
furnace
Microwave in drum drye
(for low radioactive liquid waste)
(for Recycling of carbon Fibre)
Microwave rotary tube furnace
5
Microwave Multilab
Chamber microwave sintering furnace
(Tmax 1800°C)
(Tmax 1800°C)
Tube/Rotary Tube Furnaces
Tube Furnaces Tmax - 1900°C
Special tube furnace for the heat treatment of steel sheet under
protective gas. 5 zone heating. Insert tubes radially arranged. Water
cooled end flanges. Protective gas inlet in the middle of the furnace.
Rotary Tube
Tmax - 1900°C
For heat treatment of metallic, ceramic or carbonic powders,
granules, fibers, with or without protective gas. Quartz tube Tmax
1100°C, metal tube Tmax 1300°C, ceramic tube Tmax 1700°C,
sapphire tube Tmax 1900°C (max. 1000 x 35 mm). Variable rotary
speed, tilting device.
Options: Screw conveyor and post combustion. Output and cooling
channel with integrated water cooling.
References
6
About Us
Tempsens Linn Thermal Solutions Pvt. Ltd. is a Joint Venture company of Linn High Therm, GmbH, Germany & Tempsens
Instruments (I) Pvt. Ltd., India.
Linn High Therm
Tempsens
Linn High Therm is a family owned business based in Eschenfelden,
Germany, offering wide range of products with outstanding
production depth. It has specialized in production of industrial and
lab furnaces/ kilns, microwave furnaces, sample preparation units for
spectroscopy, induction heating systems, precision fine casting
systems and customer-specific-systems.
There are very few companies of such qualification and production
spectrum: R&D, design, production, and quality control all under one
roof with outstanding experience since 1969. From prototype to pilotscale in almost no time, Linn serves wide range of industries
worldwide, i.e. Metal, Ceramics, Chemicals, Glass, Building
materials, R&D, Energy sector, Medical, Recycling, Education and
Food. Linn products can be found everywhere, where thermal
processes take place.
The profound foundation is laid by continued training. Only a person
who has mastered all the steps in the
production process can comprehend
the overall picture of Linn systems. Linn
especially values training and seminars
on regular basis for its sales team,
service engineers, and national &
international customers. Looking back
on over 40 years of experience, Linn is
flexibility driven company and never
satisfied with past success. Innovation
and continuous improvement is Linn's
mission, providing a customer with the
best applicable solution is the goal.
Over 70 registered patents are proof of
this quest.
TEMPSENS Instruments (I) Pvt. Ltd is a part of Pyrotech group,
established by four technocrats in 1976 at Udaipur, with its first
product as temperature sensors and allied equipments.
Today, Tempsens is a global-vision company and one of the largest
manufacturer of temperature sensors with world class manufacturing
facilities in India, Germany and China serving Glass, Steel, Cement,
Petrochemical, Food products, Power generation, aerospace,
space research and across every temperature sensing and
measuring application. It is a ISO 9001:2008 certified company with
NABL accredited Laboratory for -196°C to 1700°C. The
manufacturing portfolio includes RTDs, Thermocouples, Thermowells,
Heat Resistance Cables, Non-contact Pyrometers, Industrial Heaters
and Calibration Equipments etc. Tempsens facility has coverage of
more than 120,000 Sq. Ft. in its two premises at Udaipur, India.
With highly skilled resources of manpower and technology together
with modern facilities, Tempsens is
proud in offering technical solutions,
quick deliver y, high technical
standards and outstanding quality of
products and services which have
been appreciated and highly valued
by customers worldwide. Tempsens
exports to more than 60 countries.
Tempsens recognises that its success
is driven by its people and their
unrelenting focus on delivering results
the right way – by operating
r e s p o n s i b l y, e x e c u t i n g w i t h
excellence, applying innovative
technologies and capturing new
opportunities for customers.
Both Tempsens and Linn value customer satisfaction as prime objective
The Joint venture between these two highly experienced companies is to add value and cater to the objective
through common synergy of culture and experience to deliver customer needs in most efficient and fastest
possible time. Hence this JV, Tempsens Linn Thermal Solution Pvt. Ltd., India is formed to enhance the capabilities
and competence together with maintenance-free design that serve wide spectrum of customers across India and
Asia Pacific countries.
Resistance Heating • Induction Heating • Microwave Heating
Laboratory | Nuclear | R & D | Ceramic | Metal | Carbon | Educational Institute
Linn High Therm Facility Eschenfelden, Germany
Tempsens Facility at Udaipur, India
Tempsens Linn Thermal Solutions Pvt. Ltd. Linn High Therm Gmbh
A-190, Road No.5, M.I.A,.
Udaipur-313003 (Rajsthan) INDIA
Ph.:+91-294-3052900
Fax.:+91-294-3052950
Email: [email protected]
Heinrich-Hertz-Platz 1
92275 Eschenfelden / Germany
Phone : +49(0) 96659140-0
Fax : +49(0) 96651720
Email: [email protected]
www.tempsenslinn.com
www.linn.de