cOMpOSITe deckING pROducT GuIde Nature

Nature Refined™
cOMpOSITe deckING
pROducT GuIde
exclusive formula.
A Monarch™ first.
• Manufactured using a
patent-pending colour
process, each Monarch™
Green Tree™ deck board is
unique and one-of-a-kind.
• Their colour veining,
shading and graining are
realistic in every detail,
reflecting more of nature’s
beauty.
• And they season to a
natural finish without
painting or staining, and
with much less
maintenance.
Distributed by:
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THe MONARcH™ AdvANTAGe
The Colours of Nature - Only From Monarch™
colour in depth. In a palette you’ll Love.
Monarch™ Green Tree™ decking provides beautiful colour veining and shading that
extends throughout the deck board. So even cut surfaces look like timber. In fact,
Monarch deck boards are as
workable as timber itself. They
be cut, routed and ripped to
create virtually any timber
structural design.
Every Board is Unique—The Way Nature Likes It
More Than a Shade Better.
Our secret: exclusive colour tone shading that’s part
of our patent-pending process, like real hardwoods,
every piece of Monarch™ decking is created as a
unique, one-of-a-kind piece. Also like all hardwood,
Monarch decking can - and - should be arranged for
aesthetic appeal during
installation.
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Amended: 23rd March, 2007 (Page 8)
Nature Refined™
The Pleasure of Outdoor Living, Without the Hassle
The Rich Look of Hardwood.
With Minimal Maintenance.
Beyond adding value to your home, a beautiful
deck is your place in the sun. A Monarch™
Green Tree™ deck provides peace of mind. So
you can relax, without worrying about painting,
staining and repair. Now factor in it’s deep, rich
colouring, unique shading, and beautiful
graining, and you’ll see: When it comes to
decking, Monarch is king.
Monarch™ Decking, Where You Need It
Installs Anywhere, On Nearly Any Surface.
Wherever the great outdoors and indoors meet, Monarch™ makes a beautiful
relationship. Building around corners? Mounting on concrete? Rebuilding
on the previous understructure?
Monarch provides an elegant solution.
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Monarch™ Standard Colours
A Palette
You’ll Love,
In Colours
that Last
Spotted Gum
Spotted Gum
(one year after installation)
Thanks to Monarch’s exclusive
colour process, Green Tree™
veining and shading is
realistic in every detail. The
result: a deck with the look of
exotic hardwood – that lasts.
Forest Red
Forest Red
(one year after installation)
A designer’s dream. Monarch’s
exciting palette of boards is
inter-changeable. So you can
mix-and-match colours to
create a vibrant custom look.
Monarch™ Special - order Colours
Steel
Steel
(one year after installation)
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Colour that improves over
time. Monarch deck boards
lighten over time to a
beautiful seasoned tone. Of
course the rate of colour
seasoning depends on
exposure to sunlight,
weathering and other
environmental factors.
Beginning with installation,
Monarch’s seasoning process
is usually complete within 6
to 12 months, similar to
all-timber materials.
Driftwood
Driftwood
(one year after installation)
Note: Steel and Driftwood colours are special order
– please confirm lead times with your supplier.
GReeN TRee™ deckING
The Monarch Advantage
Applications
• Exclusive colour veining and shading – all the way through
the board – allows Monarch™ decking to season more like
real timber
• New construction with
typical pressure treated
timber understructure and/
or steel subfloor
• Graining effects are embossed into both sides, making
installation easy and allowing boards to be flipped, should a
major gouge occur
• Takes the most severe weather extremes in stride, season after
season
• Installs like timber — no special tools (use same tools as
timber)
• Product can be ripped, cut, routed just like timber
• 20-year limited warranty for domestic applications
(for commercial applications contact Woodhouse for
warranty details)
• Termite resistant and suitable in all regions of Australia,
including those affected by Masto Darwiniensis
(i.e North of the Tropic of Capricorn)
• CSIRO tested and rated for Slip Resistance
• Replacement decking with
existing pressure treated
timber understructure and/
or steel subfloor
• Boardwalks, pool surrounds,
porches and unlimited
specialty items such as
planter boxes, benches,
stairways, fencing, etc.
• Parallel and perpendicular
installations
(recommended maximum
joist centres of 400mm)
• Diagonal and angle
installations
(recommended maximum
joist centres of 300mm)
components
• A 3.5mm to 6.5mm gap
must be left between and
at ends of Monarch™
deck boards to allow for
expansion, contraction and
drainage.
• Standard decking boards: 138mm wide x 25mm
thick (nominal) in 4.8m and 6.0m lengths
• Mariner Deck Boards: 138mm wide x 38mm thick
(nominal) – confirm availability with your supplier.
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Monarch™ Products Care Guide
The Pleasure of
Outdoor Living,
Without the Hassle.
All Monarch™ products are made from
uniquely formulated composite material.
Designed to be virtually maintenance-free,
there’s no painting or staining as with real
timber.
Maintaining The Beauty.
1. To prevent moisture build-up, follow
Monarch™ installation guidelines.
2. Weekly sweeping is the key to keeping your
deck free from environmental impact.
3. Follow mildew prevention guidelines
included in this Product Guide.
All exterior building materials are affected by mildew even composite decking.
The Truth About Mildew.
Debris
Debris
Debris
Debris
Deck
Deck
Deck
Deck
Deck
Clean of Debris
Environment to
Colonize Mildew Spores
Mildew Spores
Mildew Colonize
Mildew Occurs
Why Does Mildew Occur?
Mildew is an airborne spore found
everywhere, however mildew needs a source
to colonize on. Among the sources to which
mildew may colonize are – grass, tree
pollens, leaves, nutrient-rich dirt or dust.
Most often these sources are found on any
exterior horizontal surface – such as a deck
– even a composite deck.
Where Does Mildew Most Likely Occur?
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Since mildew spores travel as airborne
particles, horizontal surfaces are more likely
to accumulate mildew. You may notice that
mildew rarely grows where the deck is
covered (example: overhangs, under mats,
or on the underside of decks) the reason is
that mildew spores travel airborne and settle
on the top of horizontal surfaces. They can’t
settle on the deck where it is covered.
Other Surfaces That Are Affected
By Mildew
• Patio furniture (glass, metal, plastic)
• Concrete (sidewalks, patio, walk paths)
• Ornamental landscape accessories (glass,
metal, plastic, concrete)
Less Maintenance
Mildew Removal
1. Prior to cleaning your deck from a build
up of mildew, you will need to pick up one
container of Bleach.
2. First, remove any mildew build up by
sweeping your deck.
– Sweeping the deck every week will help
to eliminate the build up of surface film
of dirt, dust, grass, leaves and pollens
– Remember, sweeping is recommended
for regular cleaning. Washing your deck
should only be used when removing
mildew
3. Next apply Bleach to your deck. It is
best to apply by spraying – that will give
the most even coverage.
Note: Be sure to wear protective eyewear
and protective clothing as the bleach may
spray up into the air and damage your
clothing or your eyes.
ALSO: To protect any plants near your deck
from potential damage by the bleach, cover
with a thick plastic sheeting.
4. Let the Bleach sit on the deck for at
least one hour. This will allow the cleaning
action to work prior to washing.
5. Next, take a stiff brush and scrub the deck.
A stiff brush with a long handle makes the
process easier.
6. Finally either hose or power wash the
Bleach and loosened mildewed debris
off the deck – use the pressure washer to
hose off the deck rather than placing the
Bleach in the pressure washer.
Note: If using a pressure washer, follow the
manufacturer’s instructions, and it is
recommended not to use a kPa setting
higher than 6895 kPa, 54.4˚ C.
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Monarch™ prior to installation
Installation for Residential
Green Tree™ Decking by Monarch™
1 Storage of Decking Prior to Installation
Monarch™ Green Tree™ deck boards should be supported
every 600mm when stored. All wood composite boards,
while stored uncovered are subject to tannin stains on the
board surface. Rainfall accumulates between the boards
and cannot evaporate. Material at the job site should be
stored under cover to prevent rainwater from collecting
between the board surfaces. Once installed, Monarch
Green Tree decking is largely unaffected since rainfall is
able to drain and evaporate.
2 Basic Uses for Monarch™ Decking
Monarch Green Tree decking (nominal) 138mm x 25mm boards are designed for deck, patio, walkways,
pool decks and similar applications. These boards may also be used for many conventional timber
applications where non-load-bearing members are required. This Green Tree deck material is particularly
well suited for outdoor uses due to its durability characteristics.
3 Distinct Natural Colour Variations
Colour tone variations in Monarch Green Tree deck boards are part of our patent-pending natural colour
variation process. Monarch Green Tree replicates the look and feel of natural exotic hardwoods with each
board being created as a unique one-of-a-kind piece, with slight colouring variations and individual
colour graining and shading.
Prior to installation check list:
Every Green Tree deck board is unique in colour and shading – Take the time prior to
the installation of your deck boards to arrange the boards in the manner that is pleasing to
your eye.
Joist Spacing – A maximum of 400mm joists centres for standard parallel or perpendicular
decks and a maximum 300mm for diagonal or any sort of angle installation is advised.
Deck boards must be gapped on all four sides for expansion and contraction -
During installation at temperatures BELOW 16˚ C gap a minimum of 6.5mm, ABOVE
16˚ C a gap of 3.5mm.
Fasteners – Stainless steel deck screws, composite deck screws and commercially available
hidden fasteners are suggested. Pre-drilling and countersinking maybe required.
Nailing, gun nailing and pneumatic nail guns are not recommended.
Pre-drilling / Over-tightening - Pre-drilling is mandatory within 25mm end or edge of the
deck board, as is driving screws only to a slightly snug condition. Failure to do either could
result in the immediate or eventual cracking of the deck board.
Joist Attachment - Two screws should be installed at each joist.
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4 The Beauty of Blending - Set Up “Your” Design Standard
Monarch Green Tree decking is uniquely colourized throughout the entire board, making the boards as
workable as any piece of timber. Take full advantage of the variations of deck colouring from board to
board by planning your deck to obtain your own unique distinctive style. Laying out the Green Tree deck
boards prior to attaching to your subfloor will help you obtain your desired visual style and personalized
outdoor environment design. Green Tree deck boards can be cut, routed, and ripped for creating
individual designs. Green Tree deck boards are designed to be used with either side as being,
“the right side up”.
5 Construction Limitations
Monarch Green Tree deck boards have a lower modulus of elasticity than timber, and thus are more
flexible. Therefore, this material should not be employed as a structural component. The Green Tree deck
boards are not intended to be used as posts, joists, beams, studs, columns or stringers.
6 Construction Advantages
Monarch Green Tree deck boards can be fabricated and
installed with the same tools used for timber deck boards. The
product will cut and drill very cleanly because there are no
knots. For best results, use carbide tipped blades and bits.
7 Deck Replacement Advantages
CAUTION:
Monarch™ Green Tree™ decking
is great for deck and rail
surfaces, but it is not intended
for structural use. Monarch
Green Tree deck boards should
not be used for primary loadbearing members, such as posts,
joists, studs, columns, beams
or stringers.
The recommended subfloor standards for Green Tree decking
are the same as that of a standard timber decking in
accordance with the building code of Australia. Thus Green
Tree deck boards can be used easily as a replacement
material atop an existing subfloor with additional joists
required to facilitate 400mm centres. Follow the same Green
Tree decking installation guidelines for replacement decks as spelled out in the continuing installation
document.
8 Natural Colour Shift
Monarch Green Tree decking will lighten over time to a beautiful seasoned tone. This colour shift is
dependent on exposure to sunlight and other environmental factors. The seasoning process begins upon
installation and may, in some cases, be complete within 6-12 months.
9 Proactive Steps for Mildew Prevention Prior to Installation
• Slope the under-deck area away from the house for proper drainage. (If the under-deck area is moist,
leafy or poorly ventilated, it will promote the growth of mildew.)
• Use a high quality landscape fabric under the deck and cover the fabric with pea gravel or washed
stone. (Avoid the use of bark mulch around and/or under the deck, as mulch can be heavily laden with
mildew spores.)
• The deck needs to pitch properly away from the house for drainage. (Minimum of 3.5mm for every
2.4m is recommended.)
• Verify there is no dryer vent and/or gutters discharging onto or around the deck.
• Assure that there is proper under-deck ventilation. (Use lattice along sides of deck, covering the space
between the deck and ground. Fascia boards can also be used, but allow spacing between fascia boards
and ground.)
• Follow gapping recommendations in this installation guide, with a minimum 3.5-6.5mm spacing
between boards and ends.
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installation guide
Installation for Residential
Green Tree™ Decking by Monarch™
1 Subfloor Construction
When decking with Monarch™ Green Tree™ (nominal)
138mm x 25mm deck boards, joists of the support frame
should be spaced on centres of 400mm or less. Deck
boards should not hang over rim joist more than 50mm.
When deck boards are installed at an angle, the joist
spacing must be no more than 300mm on centre.
2 Installation Spacing
When installing Monarch Green Tree deck boards, gaps should be left between boards to allow for
expansion, contraction, and drainage. When completing a Green Tree deck installation with temperatures
below 16˚ C , leave a 6.5mm gap at each intersection. When completing a Monarch Green Tree deck
installation with temperatures above 16˚ C leave a 3.5mm gap at each intersection. The same gaps
standards are also necessary at the ends of planks, both for butting them end-to-end and at the
intersections with walls, posts or other elements.
3 Installation Fastening
Note: 63.5mm conventional
decking screws in stainless or
Monarch decking can be attached with several methods: topceramic are recommended for
screwed with conventional decking screws, or composite trim
decking installation.
head screws and concealed or hidden fasteners attaching to the
sides or the bottom of the boards. Two fasteners should be used
across the board at each joist. Always test the desired fasteners prior to installation.
Monarch strongly recommends using stainless steel or ceramic fasteners to prevent possible discoloration
of deck boards. Galvanized surface fasteners or pneumatic nail guns are not recommended. When using
conventional decking screws the heads must be flush with board surface and not over-tightened. With
installation using conventional decking screws, head penetration will cause slight bulging of the material
around the head. This may be carefully removed if desired or can be pressed down over the screw by using
a rubber mallet and gently hammering the bulge over the screw. Monarch recommends when using
conventional screws, pre-drill with a countersink bit, then the screws driven only to a snug condition.
Specially designed composite decking screws are available and prevent material bulging during
installation. Typically with reverse thread at the top and small trim heads these screws can be driven into
the board and the excess material pinched over the screw and tapped down to almost nearly conceal the
evidence of a fastener. Pre-drilling is recommended when installing Monarch deck boards in temperatures
below 6˚ C, or within 25mm of the board end or edge. Caution must be used to avoid over-tightening
fasteners within 25mm of the board end or edge. Excess tightening may cause immediate or eventual
cracking of the board end. For best results when using screws, pre-drill with a countersink bit, add a
double joist at joints, and use a stainless steel finish head screw. Several hidden fasteners are available that
attach to the sides or bottom of the decking and conceal the fasteners from the show surface of the deck.
Always test the product before using with Monarch decking.
4 Stair Tread Installation
When using Monarch Green Tree deck boards as stair treads, follow the Australian approved building
codes especially as they pertain to subfloor of staircase. Follow the Australian building code for allowable
rise run, bull-nose landings and overhang. Stair stringers should not exceed on 400mm centre, 300mm on
centre is recommended. After securing the rise, the deck board shall have a 3.5mm space from the rise.
Between stair treads, also leave 3.5mm space. Stainless or ceramic 63.5mm long conventional decking
screws are recommended for screwing the stair threads in place.
Note: • Galvanized surface fasteners should not be used.
• Pneumatic nail guns are not recommended.
• Caution must be used to avoid over-tightening.
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Monarch™ Warranty
Monarch Warranty – Domestic Applications
For added peace of mind, every Green Tree™ Decking by Monarch™ product comes with a 20-year, fully
transferable limited warranty. There are no warranties which extend beyond the face of this limited
warranty.
Green Tree Composites, LLC (hereinafter “Manufacturer”) warrants Green Tree Decking by Monarch
products will not rot, split, splinter, crack or fungal decay for a period of twenty (20) years for any
Green Tree Decking by Monarch product from the date of the original consumer purchase.
Purchaser’s sole remedies for any claim whatsoever, whether in contract, warranty, tort, or strict liability,
arising out of the use installation, storage or possession of Green Tree Decking by Monarch products,
including without limitation any claim that Green Tree Decking by Monarch products failed to perform
as warranted, shall be for replacement by the Manufacturer with substitute Green Tree Decking by
Monarch product. To obtain replacement product, the original or subsequent owner must submit the
warranty certificate (available at point of purchase retailers or available on-line at monarchdeck.com)
within 90 days from the time of first discovering the alleged defect with the original purchase invoice
indicating date of purchase, pictures of the defective product and detailed description to:
Green Tree Composites, LLC
300 Oak Street
St. Clair, Michigan
USA 48079
Manufacturer’s sole liability under this warranty is limited solely to the replacement of defective
product. This warranty shall not apply to product that has not been installed in accordance with the
installation guidelines specified in the Manufacturer’s “Installation Guide For Residential Green Tree
Decking by Monarch “, and applicable building codes and/or industry standards, or to product which
has been abused, placed under or subjected to abnormal residential use conditions or used
modified or otherwise treated in any manner other than as ordinary residential uses as intended
by Manufacturer. In no event shall Manufacturer be liable for removal or disposal of the original
product, any labour for removal of the original product, any labour for the replacement of products,
or exemplary or consequential damages of any kind whatsoever.
Purchaser is solely responsible for determining the suitability of use or application of any Green Tree
Decking by Monarch product, or whether products meet the requirements of applicable building codes
for specific applications.
No person or entity is authorized by Manufacturer to make, and Manufacturer shall not be bound by
any, statement or representation as to the performance of Green Tree Decking by Monarch products
other than what is contained in this Warranty. This Warranty shall not be amended or altered except in a
written instrument signed by Manufacturer and Purchaser.
The foregoing warranty is exclusive and in lieu of any and all other warranties with respect to Green Tree
Decking by Monarch products, express or implied, including without limitation, any implied warranty
of merchantability or fitness for a particular purpose which, to the fullest extent allowed by law, are
waived and disclaimed. Some states do not permit limitations of the duration of implied warranties or
exclusions or limitations of incidental or consequential damages. This warranty gives you specific legal
rights. You may have other rights that vary from state to state.
In order to be eligible for the Limited Warranty, you must complete and submit the warranty card to
Green Tree Composites within 30 days of purchase.
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www.monarchdeck.com/australia
For more information please contact:
[email protected] or
Toll free: 1300 880 662
Available from:
Distributed by the:
Queensland
New South Wales
32 Bernoulli Street
Darra QLD 4076
Phone: (07) 3217 0622
Fax: (07) 3217 0551
215-217 Woodpark Road
Smithfield NSW 2164
Phone: (02) 9609 3388
Fax: (02) 9609 3366
Victoria
10/144-150 Canterbury Road
Kilsyth VIC 3137
Phone: (03) 9761 6464
Fax: (03) 9761 6460
The Woodhouse Timber Company accepts no responsibility or liability if the information contained in this document is incorrectly used,
applied or interpreted nor if the product is used in an application or manner contrary to this document.
MONARCH TRADE BROCHURE.V1.SEPTEMBER 2006