halcyon - European Home

Transcription

Model H50
HALCYON
Direct · Vent · Gas · Fireplaces
Installation,
Operation
and
Owner’s Manual
WARNING: If the information in these instructions is not followed exactly, a fire
or explosion may result causing property damage, personal injury or loss of life.
— Do not store or use gasoline or other flammable vapors and liquids in the vicinity
of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas
supplier’s instructions.
• If you cannot reach your gas supplier, call the fire department.
— Installation and service must be performed by a qualified installer, service agency
or the gas supplier.
This appliance may be installed in an aftermarket permanently located, manufactured
home (USA only) or mobile home, where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. This
appliance is not convertible for use with other gases, unless a certified conversion kit is
used.
Report No. 284-F-06-5
INSTALLER: After installation, explain the operation and maintenance to the owner and leave this manual.
May 2014
TABLE of CONTENTS
TABLE of CONTENTS
IMPORTANT SAFETY INFORMATION........................................................................3
MASSACHUSETTS REQUIREMENTS..........................................................................4
SPECIFICATIONS..............................................................................................................5
PRE-INSTALLATION PLANNING..................................................................................9
MINIMUM CLEARANCES to COMBUSTIBLES.......................................................15
INSTALLATION................................................................................................................18
INSTALLATION - ELECTRICAL ASSEMBLY..............................................................20
INSTALLATION - GAS SUPPLY...................................................................................24
INSTALLATION - VENTING..........................................................................................28
INSTALLATION - REMOTE HEAT KIT........................................................................35
OPERATING the FIREPLACE.......................................................................................38
COMPLETING the INSTALLATION............................................................................39
MAINTENANCE..............................................................................................................42
TROUBLESHOOTING....................................................................................................44
INSTALLATION RECORD..............................................................................................46
WARRANTY.....................................................................................................................47
Appendix A - LP Gas Conversion............................................................................48
Appendix B - Remote Control System Operation.............................................53
These symbols appear throughout this Manual:
This WARNING symbol indicates a situation or condition
which, if not avoided, may result in serious injury or death.
WARNING
This CAUTION symbol indicates a situation or condition
which, if not avoided, may result in minor injury.
CAUTION
Note
This Note symbol indicates a decision or information point
in the installation process.
Unless otherwise noted, the drawings in this Manual are not to scale.
Halcyon Gas Fireplace
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IMPORTANT SAFETY INFORMATION
1. The installation must conform with local codes or, in the absence of local codes, with the National Fuel
Gas Code, ANSI Z223.1 or the Canadian Installation Code, CAN/CGA B149.1.
2. The appliance and its appliance main gas valve must be disconnected from the gas supply piping system
during any pressure testing of that system at test pressures in excess of ½ psi (3.5 kPa).
3. The Halcyon Gas Fireplace must be isolated from the gas supply piping system by closing its equipment
shutoff valve during any pressure testing of the gas supply system at test pressures equal to or less than
½ psi (3.5 kPa).
4. The installation must provide for adequate ventilation air to the appliance.
5. The Halcyon Gas Fireplace must not be connected to a chimney flue serving a separate solid-fuel
burning appliance.
6. The Halcyon Gas Fireplace, when installed, must be electrically grounded in accordance with local codes,
or, in the absence of local codes, with the National Electrical Code ANSI/NFPA 70, or the Canadian Electrical
Code, CSA C22. 1.
7. When the Halcyon Gas Fireplace is installed directly on carpeting, vinyl tile or other combustible material
other than wood flooring, it must be installed on a metal or wood panel extending the full width and
depth of the appliance. The bottom of the Fireplace complies with this requirement.
8. The area around the Halcyon Gas Fireplace must be kept clear and free from combustible materials,
gasoline and other flammable vapors and liquids.
9. The flow of combustion and ventilation air must not be obstructed.
10.Do not use this Fireplace if any part has been under water. Immediately call a qualified service technician
to inspect the appliance and to replace any part of the control system and any gas control which has
been under water.
11. Due to high temperatures, the Fireplace should be located out of traffic and away from furniture and
draperies.
12. Children and adults should be alerted to the hazards of high surface temperatures and should stay away to
avoid burns or clothing ignition.
13. Young children should be carefully supervised when they are in the same room as the appliance.
14. Clothing or other flammable material should not be placed on or near the appliance.
15. Any screen or guard removed for servicing an appliance must be replaced prior to operating the appliance.
16. Installation and repair should be done by a qualified service person. The Halcyon Gas Fireplace should be
inspected before use and at least annually by a professional service person. More frequent cleaning may
be required due to excessive lint from carpeting, bedding material, etc. It is imperative that the control
compartments, burners and circulating air passageways of the appliance be kept clean.
17. WARNING: Do not operate appliance with the glass front removed, cracked or broken. Replacement of the
glass should be done by a licensed or qualified service person.
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MASSACHUSETTS REQUIREMENTS
The following must be observed when installing the Halcyon Gas Fireplace within the Commonwealth of Massachusetts:
(a) For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or
in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent
termination is less than seven (7) feet above finished grade in the area of the venting, including but not limited to decks and
porches, the following requirements shall be satisfied:
1. INSTALLATION OF CARBON MONOXIDE DETECTORS. At the time of installation of the side wall horizontal vented gas fueled
equipment, the installing plumber or gasfitter shall observe that a hard wired carbon monoxide detector with an alarm and
battery back-up is installed on the floor level where the gas equipment is to be installed. In addition, the installing plumber
or gasfitter shall observe that a battery operated or hard wired carbon monoxide detector with an alarm is installed on each
additional level of the dwelling, building or structure served by the side wall horizontal vented gas fueled equipment. It shall be
the responsibility of the property owner to secure the services of qualified licensed professionals for the installation of hard wired
carbon monoxide detectors
a. In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic, the
hard wired carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent floor level.
b. In the event that the requirements of this subdivision can not be met at the time of completion of installation, the
owner shall have a period of thirty (30) days to comply with the above requirements; provided, however, that during said
thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be installed.
2. APPROVED CARBON MONOXIDE DETECTORS. Each carbon monoxide detector as required in accordance with the above
provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certified.
3. SIGNAGE. A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum
height of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating
appliance or equipment. The sign shall read, in print size no less than one-half (1/2) inch in size, "GAS VENT DIRECTLY BELOW. KEEP
CLEAR OF ALL OBSTRUCTIONS".
4. INSPECTION. The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the
installation unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with
the provisions of 248 CMR 5.08(2)(a)1 through 4.
(b) EXEMPTIONS: The following equipment is exempt from 248 CMR 5.08(2)(a)1 through 4:
1. The equipment listed in Chapter 10 entitled "Equipment Not Required To Be Vented" in the most current edition of NFPA
54 as adopted by the Board; and
2. Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the
dwelling, building or structure used in whole or in part for residential purposes.
(c) MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM PROVIDED. When the manufacturer of Product
Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the
equipment, the instructions provided by the manufacturer for installation of the equipment and the venting system shall include:
1. Detailed instructions for the installation of the venting system design or the venting system components; and
2. A complete parts list for the venting system design or venting system.
(d) MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM NOT PROVIDED. When the manufacturer of a Product
Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the flue gases, but identifies
"special venting systems", the following requirements shall be satisfied by the manufacturer:
1. The referenced "special venting system" instructions shall be included with the appliance or equipment installation
instructions; and
2. The "special venting systems" shall be Product Approved by the Board, and the instructions for that system shall include a
parts list and detailed installation instructions.
(e) A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting
instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or
equipment at the completion of the installation.
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SPECIFICATIONS
Figure 1 - Dimensions (front)
A
B C D
E
I
H
G
F
Figure 2 - Dimensions (rear)
A
Total Height
44”
B
Bead-to-Bead Height
157/8”
C
Glass Frame Height
145/16”
D
Viewable Height
123/4”
E
Bead-to-Floor
6”
F
Total Width
59”
G
Bead-to-Bead Width
513/4”
H
Glass Frame Width
501/2”
I
Viewable Width
483/4”
J
Cabinet Width (Standoffs)
561/4”
A
Table 1 - Cabinet Dimensions
J
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SPECIFICATIONS
Figure 3 - Dimensions (left side)
Figure 4 - Dimensions (right side)
O
K
Q
N
M
L
P
K
Height Minus Standoff
337/16”
L
Total Depth
189/16”
M
Depth With Standoffs
18”
N
Depth Minus Standoffs
17”
O
Rear of Cabinet to Center Line of Vent Collar
71/4”
P
Rear of Cabinet to Center Line of Gas Access
87/16”
Q
Bottom of Cabinet to Center Line of Gas Access
33/8”
R
Cabinet Center Line to Left (or Right) Standoff
281/8”
6
Table 2 - Cabinet Dimensions
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SPECIFICATIONS
Natural Gas
Input:
32,000 BTU/hr. (9.37 kWh)
32,000 BTU/hr. (9.37 kWh)
Manifold Pressure:
3.2” w.c. (0.79 kPa)
9.2” w.c. (2.29 kPa)
Maximum Supply Pressure:
7” w.c. (1.74 kPa)
13” w.c. (3.23 kPa)
Minimum Supply Pressure:
4” w.c. (0.99 kPa)
11” w.c. (2.73 kPa)
Orifice Size:
#48 DMS
#56 DMS
Maximum Observed Steady State Efficiency:
62%†66%†
P.4.1 Fireplace Efficiency (Canada):
42.07%*47.27%*
*
††
Propane (LP)
With minimum venting and no Remote Heat Kit.
With Remote Heat Kit installed and maximum horizontal vent run. The maximum obtainable efficiency depends on how the
Halcyon Gas Fireplace is installed and operated.
OMNI-Test Laboratories, Inc. has certified that the Halcyon Gas Fireplace meets the ANSI Z21.88-2007 • CSA 2.33-2007 Vented Gas
Fireplace Heaters and CAN/CGA-2.17-M91, Gas-Fired Appliances for Use At High Altitudes standards.
The Halcyon Gas Fireplace is approved for installation at elevations up to 2000 feet in the U.S. and 1370 meters (4500 feet)
in Canada without change. If your installation is at an elevation greater than these, consult with the local authority having
jurisdiction for gas product installations to determine their specific requirements for high altitude installations.
The Commonwealth of Massachusetts has approved, and issued approval number G3-0513-539 for, the Halcyon Gas Fireplace.
R
Figure 5 - Dimensions (top)
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SPECIFICATIONS
HALCYON DIRECT VENT GAS FIREPLACE
Model: H50
Serial Number:
____________________________________________________________________________________________________________________________________________________________________________________
VENTED GAS FIREPLACE HEATER – NOT FOR USE WITH SOLID FUEL
This vented gas fireplace heater is not for use with air filters.
This vented gas fireplace heater is equipped at the factory for use with natural gas. If conversion
to propane (LP) is desired, the optional factory conversion kit must be used.
Natural Gas
H50-01-NG Propane (LP) Gas
Input BTU/hr.:
32,000
Max. Supply Pressure:
7 inches w.c.
Min. Supply Pressure:
4 inches w.c.
Max. Manifold Pressure:
3.2 inch w.c.
Orifice Size:
#48 DMS
Electrical Rating:
120V AC, 60 Hz, 1.2 A
H50-01-LP
Input BTU/hr.:
32,000
Max. Supply Pressure:
13 inches w.c.
Min. Supply Pressure:
11 inches w.c.
Max. Manifold Pressure:
9.2 inches w.c.
Orifice Size:
#56 DMS
Electrical Rating:
120V AC, 60 Hz, 1.2 A
This product has been tested and listed by OMNI-Test Laboratories to ANSI Z21.88b-2008 •
CSA 2.33b-2008 Vented Gas Fireplace Heaters, CAN/CGA-2.17-M91, Gas-Fired Appliances for
Use At High Altitudes, and CSA P.4.1-02. This appliance equipped only for altitudes 0-2000 feet
(0-610m) in the USA and 0-4500 feet (1370 m) in Canada without change.
This appliance is only for use with the type of gas indicated on the rating plate and may be
installed in an aftermarket, permanently located, manufactured home (USA only) or mobile
home, where not prohibited by local codes. See the Owner’s Manual for details. This appliance
is not convertible for use with other gases, unless a certified kit is used.
This appliance must be installed in accordance with local codes, if any; if none, follow the
National Fuel Gas Code, ANSI Z223.1/NFPA 54, or Natural Gas and Propane Installation Codes,
CSA B149.1 This appliance must be properly connected to a venting system in accordance
with the manufacturer’s installation instructions.
Keep burner and control compartment clean. See installation and operating instructions accompanying appliance.
WARNING: Improper installation, adjustment, alteration, service or maintenance can cause
injury or property damage. Refer to the owner’s information manual provided with this appliance. For assistance or additional information consult a qualified installer, service agency or
the gas supplier.
CAUTION: HOT WHILE IN OPERATION. DO NOT TOUCH.
SEVERE BURNS MAY RESULT. KEEP CHILDREN, CLOTHING, FURNITURE, GASOLINE AND OTHER LIQUIDS HAVING FLAMMABLE
VAPORS AWAY.
CAUTION:
Do not operate the appliance with glass
removed, cracked or broken. Replacement of the panel should
be done by a licensed or qualified service person.
Minimum Clearances to Combustible Materials
Side, Top and Rear Standoffs: 0” (0mm)
Floor Under Unit:
0” (0mm)
Top of Enclosure:
23.25” (591mm)
Door to Right Side Wall:
7” (178mm)
Door to Left Side Wall:
7” (178mm)
Rough Opening
Dimensions
Height: 44” (112cm)
Width: 57” (145cm)
Depth: 18.5” (47cm)
rev.LL.08.11.25
Clearances to Combustible Mantel from
Top of Glass Panel Frame
4” Horizontal Mantel: 16” (407mm)
6” Horizontal Mantel: 17.5” (445mm)
10” Horizontal Mantel: 20.5” (521mm)
Report Number: 284-F-06-5
8
manufactured by:
EUROPEAN HOME
376 Washington Street
Malden, MA 02148
tel: (781) 324-8383
www.europeanhome.com
EuropeanHome.com
PRE-INSTALLATION PLANNING
BEFORE YOU BEGIN
Thank you for purchasing the Halcyon Gas Fireplace by European Home.
Please read this manual thoroughly before beginning the installation of your Halcyon Gas Fireplace. It has information which is
important for safe, trouble-free installation and operation.
Your Halcyon Gas Fireplace will arrive in two packages; the cabinet - including the burner and glass panel assembly - on a pallet,
and a carton with everything else. Please inspect your shipment for completeness and any damage. Contact your retailer if any
damage is found. Do not install your Halcyon Gas Fireplace with any damaged or substituted parts.
The installation of your new Fireplace will follow the steps below and this Manual is laid out accordingly.
P. Planning - Fireplace and venting location, gas and electric supply runs and clearances
1. Rough Installation - Build the rough frame and install the Fireplace
2. Electric Installation - The electric supply connections and the control switches
3. Gas Installation - The gas hook-up
4. Venting Installation - 8” direct vent pipe, adjustment and termination
5. First Fire - Check for proper operation and burn-in
6. Fine Tuning - Electrical check, gas check and pressure tests, draft adjustment
7. Final Installation - Wall, mantel and non-combustible facing
Before you begin your installation you should have the
following tools and supplies:
•
Framing material
•
Non-combustible finish material
•
Approved pipe joint sealant
•
Manometer
•
#6 or #8 self-tapping screws, 1/2” - 3/4” long
•
Leak detection fluid (non-corrosive) or electronic gas
detector
•
Saw
•
Hammer
•
Pliers
•
Pipe wrench
•
Phillips and straight-blade screwdrivers
•
Plumb line and level
•
14/2 NM electrical wire and wire nuts
•
Tape measure and framing square
•
Two 15A 120V single pole toggle switches
•
Electric drill and assortment of drill bits
•
Appropriate venting components
•
Safety glasses and gloves
•
Appropriate gas supply line parts
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The next eight pages provide information for the planning portion of your project.
P1. LOCATING THE FIREPLACE
Several issues must be addressed when selecting a suitable location for the Halcyon Gas Fireplace. Considerations include
observing the required clearances to combustible materials, the accessibility of the gas and electric supply and the routing of the
gas vent.
A number of installation styles are possible; a corner, an island, a peninsula, built into a wall or enclosed by walls.
For maximum performance, you should choose a location which minimizes the number of bends and horizontal lengths in the
venting run. Figure 6 shows some example installations.
Since the Halcyon Gas Fireplace weighs several hundred pounds, it must be placed on a sturdy and level surface. It can be placed
on the floor or a raised platform made of wood or non-combustible materials - do not place the Fireplace on carpet or vinyl tile.
66”
”
93 um
im
in
m
7”
minimum
7”
7”
minimum
Figure 6 - Installation Locations (not to scale)
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T
U
S
Figure 7 - Rough Opening
Table 3, below, lists the minimum dimensions of the rough opening
(shown in Figure 7) into which the Halcyon Gas Fireplace is set. It also
lists the minimum height of an enclosure (W) and the minimum distance
between a room ceiling and the bottom of the Halcyon (V).
Figure 8 shows the relationship between a room ceiling (V) and an
enclosure (or chase) ceiling (W).
S
Rough Opening Width
57”
T
Rough Opening Height
44”
U
Rough Opening Depth
181/2”
V
Minimum Height to Chase Ceiling
571/2”
W
Minimum Height to Room Ceiling
Table 3 - Minimum Dimensions
44”
V
W
Figure 8 - Minimum Enclosure Height and Distance to Ceiling
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P2. ABOVE THE FIREPLACE
Almost all of the heat produced by the Halcyon Gas Fireplace rises directly up the wall into which it is set. This subjects the wall
above the Fireplace (and anything attached to the wall) to elevated temperatures. The European Home Remote Heat Kit (included)
is designed to keep the wall cooler by moving heat away from the Fireplace. Your Fireplace is supplied with enough insulated,
flexible duct to allow the Remote Heat Kit to be installed in a simple, ‘bump-in’ enclosure. If your installation requires more duct it
is available through your retailer or from European Home. NOTE: A grille for each duct box is NOT included and must be provided
by the customer. The grille MUST have a minimum open area of 41%.
Figure 9 and Table 4 show some typical wall surface temperatures at various distances from the Facing Bead on the Halcyon Gas
Fireplace. These temperatures are shown with no mantel attached. The inclusion of a mantel will have no material affect on the
wall temperatures above the Fireplace.
This information is intended to better inform your decision to attach objects above the Fireplace. European Home cannot predict
the effects of heat on anything attached above the Fireplace and the final choice of objects, attachments and materials rests
entirely with the customer. European Home takes no responsibility for any effects, good or bad, of heat upon any objects attached
above the Fireplace.
100° F (37.7° C) with no open ducts
90° F (32.2° C) with two open ducts
D3
100° F (37.7° C) with two open ducts
Facing Bead (Top)
D2
D1
D1
12” (305 mm)
D2
24” (610 mm)
D3
36” (914 mm)
Table 4 - Distance to Temperature
Figure 9 - Surface Temperature Profile (not to scale)
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P3. PLANNING YOUR VENT RUN
The first vent section must be a 12”, or longer, vertical section. Try to minimize the length of horizontal sections and the number of
elbows. Your proposed vent configuration should offer as little resistance as possible to the rising of hot air.
Any venting configuration used by the Halcyon must fall within the limits of Chart 1. All measurements are taken from the center
of the vent connector on the top of the Halcyon cabinet. See Figure 10.
To use the Chart 1, measure the total rise and total run of your proposed venting configuration. On the chart, draw a line between
the two numbers (top and bottom rows of the chart) representing your run and the two numbers (left and right columns of the
chart) representing your rise. Mark the point at which the lines intersect. If that point falls in a black area the configuration is not
permitted. Installations whose rise or run falls outside the chart are not permitted.
For example, if your vent rise is 18 feet and your vent run is 12 feet the venting is not permitted. Conversely, if your vent rises 7 feet
and your vent run is 11 feet the venting is permitted.
Total Vertical Rise (Feet)
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
rise
run
15
Total Horizontal Run (Feet)
= Configuration is
ALLOWED
Figure 10 - Vent Measurement
= Configuration is
PROHIBITED
Chart 1 - Allowable Venting Chart
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Note
H
Vent terminals shall not be
recessed into a wall or siding.
E
v
D
v
B
B
L
v
F
OPERABLE
FIXED
CLOSED
v
v
B
OPERABLE
B
B
v
B
C
A
FIXED
CLOSED
A
I
J
A
v
K
Figure 11 - Terminal Clearances
v
Venting Termination
A
Termination Not Permitted
Air Supply Inlet
Clearance
U.S. Minimum1
Canadian Minimum2
A - Clearance above the grade, a veranda, porch, deck, or balcony.
12 in. (30 cm)
12 in. (30 cm)
B - Clearance to window or door that may be opened.
12 in. (30 cm)
12 in. (30 cm)
C - Clearance to permanently closed window.
See Note 3
See Notes 3 and 4
D - Vertical clearance to ventilated soffit located above the terminal
within a horizontal distance of 2 ft. (61 cm) from the center line of
the terminal.
See Note 3
See Notes 3 and 4
E - Clearance to an unventilated soffit.
See Note 3
See Notes 3 and 4
F - Clearance to an outside corner.
See Note 3
See Notes 3 and 4
G - Clearance to an inside corner.
See Note 3
See Notes 3 and 4
H - Clearance to each side of centerline of gas meter/regulator assembly.
See Note 3
3 ft. (91 cm) within a height
of 15 ft. (4.5 m) above the
meter/regulator assembly
I - Clearance to a service regulator vent outlet.
See Note 3
3 ft. (91 cm)
J - Clearance to non-mechanical air supply inlet into building or the
combustion air inlet to any other appliance.
9 in. (23 cm)
12 in. (30 cm.)
3 ft. (91 cm) above if within
10 ft. (3 m) horizontally
6 ft. (1.83 m)
L - Clearance above a paved sidewalk or paved driveway located on
public property.
See Note 3
7 ft. (2.12 m)
M - Clearance under veranda, porch, deck or balcony.
See Note 3
K - Clearance to mechanical air supply inlet.
12 in. (30 cm)
See Note 5
Table 5 - Minimum Terminal Clearances
Notes:
1 - In conformance with the current National Fuel Gas Code, ANSI Z223.1
2 - In conformance with the current CAN/CGA B149 Gas Installation Code
3 - Clearance is accordance with local installation codes and the requirements of the gas supplier
4 - Degagement conforme aux codes d’installation locaux et aux exigences du fournisseur de gaz.
5 - Permitted ONLY if veranda, porch, deck or balcony is fully open on a minimum of two sides below the floor.
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MINIMUM CLEARANCES to COMBUSTIBLES
P4. MINIMUM CLEARANCES TO COMBUSTIBLE MATERIALS
When installing the Halcyon Gas Fireplace, the clearances shown in Table 6, below, must be observed. If the required clearances
are not maintained a fire may result thereby causing property damage, personal injury or loss of life.
When the Halcyon Gas Fireplace is to be installed directly on carpeting, vinyl tile or combustible material other than wood flooring, it must be installed on a metal or wood panel extending the full width and depth of the Fireplace cabinet.
Clearance to Side, Top and Rear Standoffs
0”
Clearance to Wood Floor
0”
Clearance to Side Wall
7”
Table 6 - Minimum Clearances to Combustible Materials
Distance Between Cabinet Bottom and Enclosure Ceiling 571/2”
Clearance to Vent Pipe (Horizontal or Vertical)
11/2“
WHEN ENCLOSING YOUR FIREPLACE, THE USE OF NON-COMBUSTIBLE BUILDING MATERIALS IS REQUIRED.
PLEASE READ AND UNDERSTAND THE FOLLOWING.
COMBUSTIBLE MATERIALS
Materials that can catch fire and burn are considered combustible. Any material that is made of, or faced with, wood, wood pulp,
paper, plastic or any other material that can catch fire and burn is considered combustible. Even though these materials may have
been 'flame-proofed', made 'fire-resistant' or are 'fire-rated' they are considered combustible. Standard and Type X drywall are
both combustible.
NON-COMBUSTIBLE MATERIALS
A given material is said to be non-combustible when it cannot catch fire and burn. For example, materials made entirely, or in
combinations, of, stone, brick, concrete, tile, steel, plaster or glass are considered non-combustible.
See the chart below for a list of materials which, as of this writing, are reported by their manufacturers to be BOTH non-combustible (in accordance with the ASTM E136 standard) AND approved for use around fireplaces.
Product*
Non-combustible
Manufacturer Approved
James Hardie Building Products HardieBacker® 1/4” Cement Board
YES
YES
James Hardie Building Products HardieBacker® 500 Cement Board
YES
YES
Promat PROMATECT®-L Insulating Boards
YES
YES
Skamol Skamotec® 225
YES
YES
U.S. Architectural Products Versaroc® Cement Bonded Particle Board
YES
YES
U.S. Architectural Products Cem-Clad® Cement Panel
YES
YES
National Gypsum PermaBase® Cement Board
NO
NO
USG DUROCK® Cement Board Next Gen
YES
NO
CertainTeed Fiber Cement BackerBoard
NO
NO
Custom Building Products WonderBoard® Backerboard
NO
NO
Georgia-Pacific Gypsum DensGlass® Sheathing
YES
NO
Ameriform ARMOROC® Cement Bonded Particle Board
YES
NO
15
EuropeanHome.com
Figure 12 - Mantel, Ceiling and Enclosure Clearances (right side view)
Enclosure
Top
12”
10”
Ceiling
Line
8”
6”
22”
44”
Top Line of
Glass
Panel Frame
201/2”
19”
4”
571/2”
171/2”
16”
Non-combustible
Wall Face
21”
Glass Panel
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653/4”
7”
7”
44”
Figure 13 - Facing Clearances
All of the following limits MUST be maintained in every case:
•
Combustible mantels must be no closer to the top of the glass panel frame than the distances shown in Figure 12.
•
Combustible materials must be no closer to the side of the glass panel frame than 7”.
•
The bottom of the Halcyon cabinet may be no closer to the room ceiling than 44”.
•
The minimum height of an enclosure is 571/2”.
•
Figure 13 shows the combustible facing limits for the Halcyon Gas Fireplace. Combustible wall facing is not permitted inside
this 653/4” x 44” limit. The 44” dimension is measured from the bottom of the cabinet to the top of the standoff panel and the
653/4” dimension is centered on the cabinet.
•
The wall must be faced with non-combustible material. See COMBUSTIBLE MATERIALS section on page 15.
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INSTALLATION
The Rough Installation portion of your project includes placing the cabinet, connecting the gas and making the electrical connections.
The following steps provide the detail.
1. REMOVE THE GLASS PANEL ASSEMBLY
The glass panel is fastened to the cabinet at the factory and should be removed and placed in a safe location to avoid damage.
See Section 8 (INSTALL THE GLASS PANEL ASSEMBLY) for details. Due to the size and weight of the glass panel assembly, the
assistance of a helper is recommended.
Note
TO USE LP GAS, CONVERT THE HALCYON GAS FIREPLACE NOW USING ONLY THE H50-SA-LPCK-01 LP GAS CONVERSION KIT.
The H50-SA-LPCK-01 LP Gas Conversion Kit is sold separately. See APPENDIX A for complete conversion instructions.
Note
Check the VENTING section now to determine if your installation requires the Horizontal Heat Shield. If required, install it now.
2. INSTALL THE RELIEF DOORS
a. When shipped, four relief doors are not installed and must be installed on the top of the firebox prior to installation. These four
relief doors include gasket material that covers the full bottom surface. Use care in handling the relief doors to avoid damage
to the gasket material.
b. The relief openings are located behind the left and right access doors mounted on the front of the Halcyon Gas Fireplace.
Using the finger hole, slide the door left or right the door as appropriate.
Line-up
Tab
Relief
Opening
Slotted
Retainer
Figure 15 - Relief Door Showing Line-up Tab
Figure 14 - Relief Openings and Slotted Retainers
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INSTALLATION
Figure 16 - Relief Door Showing Line-up Tab
c. The four relief doors include line-up tabs that correspond to slotted retainers on the firebox. See Figure 14.
d. Drop the rear of each relief door down onto its slotted retainer and allow the rear line-up tab to engage the rear retainer slot.
See Figure 15.
e. Lift the front edge of each relief door and engage the line-up tab in the front slotted retainers.
f. The four relief doors must be able to move up and down freely on the retainers when properly installed.
g. When the relief door installation is complete, the relief doors should be in the full down position. See Figure 16.
3. PLACE THE CABINET
Since the Halcyon Gas Fireplace weighs several hundred pounds, it must be placed on a sturdy and level surface. It can be placed
on the floor or a raised platform made of wood or non-combustible materials - do not place the Fireplace on carpet or vinyl tile.
a) Place the Halcyon Gas Fireplace into the rough opening. Framing material can touch the standoffs at the sides and rear of the
cabinet but do not place anything between the framing and the standoffs.
b) Make sure the Fireplace is both level and square.
c) Screw the left and right attachment flanges to the framing.
Note
Do not enclose the Fireplace chase or begin the finish work until the Fireplace has been installed, tested and approved by the
local code inspection authority.
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INSTALLATION - ELECTRICAL ASSEMBLY
WARNING
Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation.
This appliance must be electrically grounded in accordance with local codes, or, in the absence of local codes, with either the
National Electrical Code ANSI/NFPA 70, for installations in the U.S. or the Canadian Electrical Code, CSA C22. 1 for installations in
Canada.
Electrical work should only be performed by a qualified, licensed electrician. Electric power must be off when making
connections at the Junction Box or performing any service.
All wiring shall be in compliance with all local, city, and state codes.
4. THE ELECTRICAL ASSEMBLY
The three electrical circuits required by your project are detailed in this section.
The Halcyon Gas Fireplace requires seven electrical connections for complete operation; a system ground (earth) connection
plus two connections to the Lamp Circuit, two connections to the Control Circuit and two connections to a thermostat or remote
control receiver. The Control and Lamp Circuits are provided on-site and must be installed according to all applicable codes; the
Thermostat Wire is provided with the Halcyon.
When completed, all of these connections are inside the Wiring Tunnel, located behind the Cover Plate on the lower left side of the
Halcyon. Figure 18 shows a schematic electrical wiring diagram and Table 7 lists the wire colors.
Lamp Circuit
A switched 120V AC circuit must be installed in order to light the two interior lamps. The switch may be either a lamp dimmer
rated for at least 500 watts (recommended) or a SPST switch. The Lamp Circuit is connected to the blue and purple wires.
Control Circuit
The Control Circuit is a 120V AC supply circuit which provides electrical power solely to the Control Module and is used to power
the control and safety systems. The Control Circuit must not contain a dimmer but it may be switched. The Control Circuit is
connected to the black and white wires.
Thermostat Circuit
The Thermostat Circuit is powered by a 24V AC transformer inside of the Halcyon and consists of 25 feet of thermostat wire (wired
to the Control Module) and a remote control receiver (included.) Alternatively, the Thermostat Circuit may be wired to a customerprovided 24V thermostat or SPST switch.
Note
DO NOT CONNECT AN EXTERNAL POWER SOURCE TO THE THERMOSTAT CIRCUIT!
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Thermostat
Circuit
Lamp
Circuit
Control
Circuit
Figure 17 - Wiring Tunnel Cover Plate
Figure 17 shows the Wiring Tunnel Cover Plate with circuit wires installed.
To make the required electrical connections:
a) Remove the two screws holding the Cover Plate in place.
b) Pass the Lamp Circuit wire through the left hand wire clamp and the Control Circuit wire through the right hand wire clamp.
c) Tighten the wire clamps while leaving at least ten inches of Lamp Circuit and Control Circuit slack inside the Wiring Tunnel. This
slack will allow the connections to be in compliance with the National Electrical Code.
d) Using wire nuts, connect the Lamp Circuit to the blue and purple wires and connect the Control Circuit to the white and black
wires.
e) Connect the green ground wire to an appropriate ground in accordance with local codes, or, in the absence of local codes,
with either the National Electrical Code ANSI/NFPA 70, for installations in the U.S. or the Canadian Electrical Code, CSA C22. 1
for installations in Canada.
f ) While ensuring that at least ten inches of slack remains within the Wiring Tunnel, run the thermostat wire to the work box and
connect it to the receiver.
g) With the connections secure, push all slack inside the Wiring Tunnel and attach the Cover Plate.
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CONTROL
MODULE
VAL
PV (-)
PV (+)
PV
SPARK
IGNITOR
GND
MV
MV (-)
TR
MV (+)
FLAME
SENSOR
SPARK
TH
GAS
VALVE
FLAME
TRANSFORMER
LAMPS
REMOTE
CONTROL
RECEIVER
L1
N
G
L1
to 1 x 120 V AC
SWITCHED CONTROL
CIRCUIT
N
G
to 1 x 120 V AC
SWITCHED LAMP
CIRCUIT
Control Schematic
Lamp Schematic
Figure 18 - Lamp and Control Electrical Schematic Diagrams
Name
Color
Voltage
Receiver
(Remote Control)
WHITE
24V AC
RED
24V AC
BLACK
110V AC
WHITE
110V AC
BLUE
110V AC
PURPLE
110V AC
GREEN
—
Transformer Power
Lamp Power
Device Ground
Table 7 - Wire Colors for External Connections
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INSTALLING THE REMOTE CONTROL SYSTEM FOR YOUR HALCYON GAS FIREPLACE
What’s In The Box?
The Halcyon Gas Fireplace is shipped with a remote control system. The system consists of two main parts - a transmitter (the
‘remote’ that you hold in your hand) and a receiver which mounts into your wall - along with:
•
•
•
•
•
•
Installation and Operating Instructions
a transmitter mounting clip and screws,
a faceplate
a protective receiver cover
(2) AAA batteries (transmitter)
(4) AA batteries (receiver)
Installation
• The Halcyon Gas Fireplace has a 25’ length of thermostat wire extending through the Wiring Tunnel Cover Plate on the
lower left side. (See page 21.) Choose a receiver location that is within reach of this thermostat wire then mount a single gang
electrical work box (not provided).
• Remove the two black wires attached to the receiver by loosening their attaching screws in the blue barrier strip.
• Pull the thermostat wire through the wall and into the work box. Strip away two inches of sheath from the end of the
thermostat wire then strip 1/2” of insulation from the ends of the red wire and white wire.
• Push the red wire into one of the positions on the blue barrier strip, the white wire into the other position and tighten the
screws.
• Install the batteries into the transmitter and receiver.
• If desired, the transmitter mounting clip may be mounted on a wall so as to hold the transmitter.
• Slide the receiver switch to ON or OFF to control the fireplace manually or set it to REMOTE (center position) for operation
with the remote (transmitter.)
• Refer to the Appendix B for complete remote control system instructions.
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INSTALLATION - GAS SUPPLY
5. INSTALL THE GAS SUPPLY
Section 5 details the Gas Installation portion of your project.
Note
This product must be installed by a licensed plumber or gasfitter when installed
within the Commonwealth of Massachusetts.
The installation of the Halcyon Gas Fireplace must conform with local codes or, in
the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1 in the U.S. or
the Canadian Installation Code, CAN/CGA B149.1 in Canada.
The Halcyon Gas Fireplace is shipped from the factory for use with natural gas. If LP
gas is to be used the Halcyon Gas Fireplace must be converted using the H50-SALPCK-01 LP Conversion Kit only. Refer to the instructions included in the Conversion
Kit.
Route the gas supply into the right side of the Fireplace cabinet (see Figure 19). The
gas supply piping should have a separate gas shutoff valve and a capped, 1/8” pipe
tapping upstream of the valve for the purpose of reading pressure. A service shutoff
valve must be placed within six feet of the Halcyon gas control valve.
The gas supply line must terminate with a 3/8” male flare fitting.
Opening for Burner Connection
Figure 19 - Right Side of Cabinet Showing Gas
Supply Opening
The Halcyon Gas Fireplace and its main control valve must be disconnected from
the gas supply system during any pressure testing of that system at test pressures
in excess of ½ psi (3.5 kPa). The Halcyon Gas Fireplace must be isolated from the gas
supply system by closing the service valve during any pressure testing of the gas
supply system at test pressures equal to or less than ½ psi (3.5 kPa).
Verify the gas pressure using the upstream 1/8” pipe tap.
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INSTALLATION
6. INSTALL THE INTERIOR PANELS
The Halcyon Gas Fireplace may be ordered with a Four Panel Set (metal only) or a Ten Panel Set (metal shown in Figure 20.) Handle
the panels with gloves so as to leave as few marks as possible. This will make cleaning easier. Begin by removing any protective
film from each of the interior panels.
Ten Panel Set
Four Panel Set
a) Set the four rear panels (1, 2, 3, 4) into place as shown in
Figure 20. Fasten panels 1 and 2 and panels 3 and 4 with
the top clips. Ensure that there are no gaps between the
panels and that they are centered.
b) Set the four bottom panels (5, 6, 7, 8) into place in the
order shown in Figure 20.
c) Set the left and right side panels (9, 10) into place in the
order shown in Figure 20. Fasten panels 9 and 10 with their
top clips.
a) Set the rear panel into place. Fasten the panel with the
top clips.
b) Set the bottom panel into place.
c) Set the left and right side panels into place. Fasten the
side panels with their top clips.
Clean all of the panels completely before the First Fire. Heat can cause permanent stains if the panels are not completely clean. See
the MAINTENANCE section.
1
2
3
4
10
9
7
5
6
8
Figure 20 - Halcyon Panel Numbers
7. INSTALL THE MEDIA
The contents of the bag of Burner Media should be spread to an even depth over the entire burner top.
a) Cut one corner of the bag to form a pouring spout through which the flow of Media can be controlled.
b) Begin at the left end pour the Media onto the center of the burner tray while moving to your right. Care should be taken to
avoid spilling the Media into the bottom of the cabinet. Note that if some spillage does occur there will be no harm but less
Media.
c) After the bag has been emptied on the burner carefully smooth the Media to a uniform depth on the tray. Be certain that glass
does not come within 1/4” of the pilot burner hood. Both parts of the pilot flame must be present as in Figure 21.
d) If you have ordered other Media, such as Stones, lay it on and around the burner taking care to avoid covering more than 10
percent of the opening between the burner top and the hearth panels.
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INSTALLATION
CAUTION
Do not operate this appliance with the glass panel removed, cracked or broken. Replacement of the glass panel should be done
by a licensed or qualified service person.
8. INSTALL THE GLASS PANEL ASSEMBLY
Proper care of the glass panel assembly is important for the safe operation of the Halcyon Gas Fireplace. Do not abuse the glass
panel assembly by slamming , striking or scratching it.
When replacing the glass panel assembly use only European Home part number H50-SA-GP-01, substitute parts are not permitted.
Replacement part numbers are listed in the MAINTENANCE section. Replacement of the glass panel assembly should be done by
a qualified service person. Due to the size and weight of the glass panel assembly, caution should be exercised when removing or
installing it.
Removing and installing the glass panel assembly requires it to be held as vertically as possible. Take care to not scratch the finish
on the glass panel frame as it is moved in and out. See Figure 22.
Figure 21 - Correct Pilot Burner Flame Pattern
Figure 22 - The Vertical Installation of the Glass Panel Assembly
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INSTALLATION
In order to ease the latching/unlatching of the glass panel assembly, the Halcyon Gas Fireplace comes equipped with a standard
5/8” combination wrench. The wrench is used to make it easier to move the latches – your fingers can do the job just as well.
The tab on the handle of the latches is sized to accept the “box”, or closed, end of the wrench. Holding the wrench at about a 45°
angle to the latch, slip the box end of the wrench over the tab of the latch thus creating an extension of the latch. See Figure 23.
To remove the glass panel assembly, refer to Figure 23 and:
a) Unfasten Latch 2 and Latch 3 by swinging Latch 2 clockwise and Latch 3 counter-clockwise until they swing free of their
catches.
b) Unfasten Latch 1 and Latch 4 by swinging Latch 1 clockwise and Latch 4 counter-clockwise until they swing free of their
catches.
c) Using two hands, swing the bottom edge of the panel out and lift the top of the panel off its mounting rail while moving the
glass panel toward yourself.
To install the glass panel assembly, refer to Figure 23 and:
a) Tilt the top of the glass panel in towards the Fireplace and hang the top lip on its mounting rail on the Fireplace ensuring that
the glass is centered on the face and the gasket does not get pinched at the top of the frame.
b) Fasten Latch 2 and Latch 3 by swinging Latch 2 counter-clockwise and Latch 3 clockwise until they engage their catches.
Fasten the two latches at the same time to ensure that the panel remains centered.
c) Fasten Latch 1 and Latch 4 by swinging Latch 1 counter-clockwise and Latch 4 clockwise until they engage their catches.
1
2
3
4
Open
Open
Open
Open
Figure 23 - Four Latches Holding the Glass Panel Assembly (shown from above)
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INSTALLATION - VENTING
9. CONFIGURING THE VENTING
This section provides venting information which is specific to the Halcyon Gas Fireplace.
The Halcyon Gas Fireplace is a direct vent fireplace that uses a co-axial or “pipe within a pipe” venting system. The outer “pipe”
or vent (8” diameter) conducts outside air into the Fireplace and the inner vent (5” diameter) carries the exhaust outside. This
technology, which can run either horizontally through a side wall or vertically through the roof, produces an efficient system
because conditioned building air is not used for combustion.
All of the following bulleted points apply to every installation:
•
The Halcyon Gas Fireplace requires 5”/8” direct vent components from any of the manufacturers listed in Table 8. Approved
terminations are also listed in Table 8.
•
All measurements are taken from the center of the vent connector on the top of the Halcyon cabinet (see Figure 24) and all
configurations must fall within the acceptable range of Chart 1.
•
The maximum allowable rise is forty feet and the maximum allowable run is fifteen feet but not in combination; see Chart 1.
•
The minimum vent configuration is a 12” vertical rise to a 90° elbow plus a 6” horizontal run to a sidewall termination. This
means that the first vent section must be a 12”, or longer, vertical section.
APPROVED TERMINATIONS by MANUFACTURER
Manufacturer
Vertical
Snorkel
American Metal Products Group
5DHCS, 5DHC
5DVC
Selkirk Corp.
5DT-HC
5DT-VC, 5DT-VT
M&G DuraVent, Inc.
40’
max.
rise
Horizontal
58DVA-HC
58DVA-VC
Table 8 - Approved Terminations by Manufacturer
—
5DT-ST14
—
15’
max.
run
Figure 24- Maximum Venting
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•
When installed with one foot of rise, the Halcyon can be installed with no more than two 90° elbows OR four 45° elbows OR a
combination totaling no more than 180° ‘elbow degrees’. For example, a combination of one 90° elbow and two 45° elbows is
allowed (90° + 45° + 45° equals 180°) but a combination of two 90° elbows and two 45° elbows is not allowed (the total equals
270°.)
•
When installed with more than one foot of rise, the Halcyon can be installed with no more than three 90° elbows OR six 45°
elbows OR a combination totaling no more than 270° ‘elbow degrees’. For example, a combination of two 90° elbows and
two 45° elbows is allowed (90° + 90° + 45°+ 45° equals 270°) but a combination of two 90° elbows and three 45° elbows is not
allowed (the total equals 315°.) These elbows can be installed either horizontally or vertically.
•
The first 90° elbow must have the Horizontal Heat Shield either mounted to the top of the elbow with the enclosed Heat
Shield Mounting Bracket or mounted on the wall as shown in Figure 25.
•
A minimum clearance of 11/2” must be maintained between combustible materials and any horizontal or vertical vent pipe
surface.
•
The horizontal parts of the venting must be pitched up, away from the Fireplace. For every 12 inches of horizontal run, the
venting must rise 1/4” toward the termination. The venting must never run downward.
•
Whenever venting passes through a wall, a heat shield, or ‘wall thimble’, from any of the manufacturers listed in Table 8 must
be installed.
Horizontal
Heat Shield
Figure 25 - Horizontal Heat Shield
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10. ADJUSTING THE DRAFT
As the Halcyon Gas Fireplace warms the attached venting, a draft is created. This draft acts on both the intake and exhaust sides
of the venting and produces an effect on the Fireplace flames. In order to obtain the performance for which the Halcyon was
designed, the air intake and exhaust outlet must be adjusted before the installation is complete.
These adjustments are made by setting an Adjustment Quadrant according to Chart 2 (when burning natural gas) or Chart 3 (when
burning LP gas.) On each Chart the air intake setting is designated by a letter from A through E and the exhaust outlet setting is
designated by a number from 0 through 4.
Because the Quadrants are accessible only through the right hand opening in the cabinet face (shown in Figure 26), the wall must
remain open until the Fireplace has been tested and is operating properly.
Setting the Restrictors
Air Intake
Adjustment
Quadrant
The Restrictor Settings Charts (pages 32-33) accommodate
venting configurations with up to forty feet of rise and fifteen
feet of run but not both.
Exhaust Outlet
Adjustment
Quadrant
a) Measure the total amount of vertical rise and the total
amount of horizontal run in your configuration. (The
example in Figure 26 has 8 feet of rise and 9 feet (3’ + 6’ =
9’) of run.)
b) Using the appropriate Chart (Natural or LP gas), find the
number equal to your rise in the lefthand column and the
number equal to your run in the bottom row.
c) The intersection of your rise and run will be in a distinct
section of the Chart labeled with a double box like this:
If the intersection square is black the vent configuration is
NOT allowed. The lefthand half of the box shows the
setting for the Air Intake Adjustment Quadrant and the
righthand half shows the setting for the Exhaust Outlet
Adjustment Quadrant.
Figure 26 - Restrictor Adjustment Quadrants
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d) Loosen the wingnut holding the Air Intake Adjustment Quadrant and turn the Quadrant to align the index mark with the
appropriate setting on the Quadrant. Tighten the wingnut so that Quadrant can’t move.
e) Loosen the wingnut holding the Exhaust Outlet Adjustment Quadrant and turn the Quadrant to align the index mark with the
appropriate setting on the Quadrant. Tighten the wingnut so that Quadrant can’t move.
Example A
Using the vent configuration shown in Figure 27, and assuming LP gas fuel, we see that the intersection of 8 feet (total rise) and 9
feet (total run) falls within the section labeled:
B1/2 21/2
This means that the Air Intake Adjustment Quadrant is set to a position one half of the way between B and C and the Exhaust
Outlet Adjustment Quadrant is set to a position one half of the way between 2 and 3.
Example B
With the same Figure 27 example but assuming natural gas fuel, the intersection of an 8 foot rise and a 9 foot run falls within the
section labeled:
C1/2 31/4
In this case, the Air Intake Adjustment Quadrant is set to a position one half of the way between C and D and the Exhaust Outlet
Adjustment Quadrant is set to a position one quarter of the way between 3 and 4.
6’
3’
8’
Figure 27- Venting Example
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12’
16’
Example C
Using the dimensions shown in Figure 28, the intersection of the rise (16’) and run (12’) on either
Chart is black. Therefore, this configuration is not allowed.
6’
10’
3’
Example D
The example shown in Figure 29, (10’ of rise and 9’ of run) has four
90° elbows and is, therefore, not allowed.
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Chart 2 - Air Intake and Exhaust Outlet Restrictor Settings - NATURAL GAS
Vertical Vent Rise (in feet)
0
1
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
E 31/2
D1/2 31/2
D 31/2
C1/2 31/2
C1/2 31/4
C 3
B1/2 21/2
A 0
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Horizontal Vent Run (in feet)
Air Intake Restrictor Setting
i e
Exhaust Outlet Restrictor Setting
Venting NOT Allowed
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Chart 3 - Air Intake and Exhaust Outlet Restrictor Settings - LP GAS
Vertical Vent Rise (in feet)
0
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
E 31/2
D1/2 31/2
D 31/2
C1/2 31/2
C1/2 31/4
C1/2 3
B1/2 21/2
B 2
A 0
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Horizontal Vent Run (in feet)
Air Intake Restrictor Setting
i e
Exhaust Outlet Restrictor Setting
Venting NOT Allowed
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INSTALLATION - REMOTE HEAT KIT
11. INSTALLING THE REMOTE HEAT KIT
The Halcyon Remote Heat Kit provides a method by which heat is moved away from the Halcyon Gas Fireplace. This serves
two purposes; to lower the temperature of the wall face above the Halcyon and to provide heat to another part of the room or
building.
The Remote Heat Kit consists of the following pieces:
•
•
•
Flexible Insulated Duct
(2) 10” x 12” Duct Boxes
(2) Duct Collars
NOTE: A grille for each duct box is NOT included and must be provided by the customer. The grille MUST have a minimum open
area of 41%.
PLANNING
The Remote Heat Kit operates passively; it has no fan. This means that your installation must allow for the unobstructed, free flow
of warm air from the Halcyon Gas Fireplace, through the duct and out of the duct boxes. This can be accomplished by ensuring
that:
a. the duct always rises and
b. the duct is never blocked and
c. the duct boxes are at the high point (and the Halcyon is at the low point) of the Heat Kit installation.
For best performance, i.e. the lowest wall temperature and most warm air, both Remote Heat ports on the Halcyon Gas Fireplace
must be opened and have ducts properly attached. If only one port is ducted the resulting wall temperature will be higher than if
two ports are ducted.
The Remote Heat Kit components can accommodate several different installation configurations but the following applies to
every installation:
•
•
•
•
•
•
•
•
When installed, the center of the Remote Heat Kit duct box must be at least 12 inches above the top of the cabinet and
should be in line with the center of the cabinet.
The insulated duct can be no longer than 10 feet.
At least 30% of the total length of the insulated duct must run vertically.
When choosing the duct box finish, do not use a register instead of a grille. If the flow of warm air from the Halcyon Gas
Fireplace is blocked the wall above the Glass Panel Assembly will be subjected to elevated temperatures. The grille MUST
have a minimum open area of 41%.
The insulated duct must not terminate in a floor-mounted grille; only wall-mounted grilles are permitted.
The top of the duct box must be at least one inch below any ceiling or mantel. See Figure 30.
All ducts must be fixed so as to remain at least 11/2” away from any vertical venting component and 6” away from any
horizontal venting component.
The ducts must always terminate within the building envelope AND the ducts MUST terminate in an area which allows the
free flow of cool air back to the fireplace front. Do not terminate the ducts in an enclosed room or space.
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Ceiling Line
A
A
Minimum Distance to Ceiling
1”
B Minimum Height Above Cabinet Top 12”
C Distance Between Framing Members 14”
Table 9 - Clearances and Dimensions
B
C
Figure 30 - Remote Heat Kit Clearances
INSTALLATION (Two Ducts)
a)
b)
c)
d)
e)
f )
g)
h)
i)
j)
Remove the screws holding the left and right upper cover. Remove both covers. See Figure 32.
Remove the insulation discs and lower covers.
Leave the two gaskets in place on the cabinet top.
Place two duct collars on the cabinet top, one around each of the ports and align them with the existing screw holes.
Screw each duct collar to the cabinet.
Mount the left and right duct boxes within their respective rough openings. See Figure 31.
Cut the insulated duct into the appropriate lengths from that supplied in the kit.
Push the poly sheath and insulation back to expose the metal core. It is easier to pull the metal core onto both the duct box
and duct collar than to push it.
Working with one hand inside and one hand outside, slowly work the metal core onto both the duct box and duct collar.
Secure each end with two sheet metal screws.
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OPERATION
As the Halcyon Gas Fireplace heats the air within the cabinet
it rises up through the insulated ducts and out through the
grilles. This heated air is replaced with cooler room air that
enters the cabinet from around the Glass Panel Assembly.
When the Halcyon cools, the movement of air stops.
Figure 31 - Duct Box
Rough Opening Dimensions
NOTE: Make sure that the Heat Kit can move air away from
the fireplace; otherwise the wall face above the fireplace will
be subjected to elevated temperatures. Refer to Section P2
(PRE-INSTALLATION PLANNING) for more information.
12”
14”
Upper Cover
Insulation Disc
Lower Cover
Port
Figure 32 - Exploded View of the Halcyon
Remote Heat Port.
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OPERATING the FIREPLACE
LIGHTING AND OPERATING THE HALCYON GAS FIREPLACE
FOR YOUR SAFETY READ BEFORE LIGHTING
WARNING: If you do not follow these instructions exactly, a fire or explosion may
result causing property damage, personal injury or loss of life.
A. This appliance is equipped with an ignition device which automatically lights
the pilot. Do not try to light the pilot by hand.
B. BEFORE LIGHTING, smell all around the appliance area for gas. Be sure to smell
next to the floor because some gas is heavier than air and will settle on the floor.
WHAT TO DO IF YOU SMELL GAS
•
Do not try to light any appliance.
•
Do not touch any electric switch; do not use any phone in your building.
•
Immediately call your gas supplier from a neighbor’s phone. Follow the gas
supplier’s instructions.
•
If you cannot reach your gas supplier, call the fire department.
C. Do not use this appliance if any part has been under water. Immediately call a
qualified service technician to inspect the appliance and to replace any part of the
control system and any gas control which has been under water.
LIGHTING INSTRUCTIONS
1.
2.
3.
4.
5.
6.
STOP! Read the safety information above.
This appliance is equipped with an ignition device which automatically lights
the pilot. Do not try to light the pilot by hand.
Set the Flame Switch to OFF.
Wait five (5) minutes to clear out any gas then smell for gas including near the
floor. If you smell gas, STOP! Follow “B” in the Safety Information above. If you
don’t smell gas, go to the next step.
Set the Flame Switch to ON. The system will spark to light the pilot flame.
When the pilot flame is lit the main burner will light.
If the pilot flame does not light go to Step 3, above.
TO TURN OFF GAS TO APPLIANCE
Set the Flame Switch to OFF to turn off the appliance.
CAUTION: Hot while in operation. Do not touch.
Severe burns may result. Keep children, clothing, furniture,
gasoline and other liquids having flammable vapors away.
EUROPEAN HOME
38
Malden, MA 02148
tel: 781.233-8383
www.europeanhome.com
EuropeanHome.com
COMPLETING the INSTALLATION
14. FINE-TUNING the FIREPLACE
This section will help you get the best performance from your Halcyon Gas Fireplace.
Note
DO NOT enclose the Halcyon Gas Fireplace until:
• all venting is properly and permanently connected
• the gas supply and electric supply have been tested and are operating properly
• the installation has been inspected and approved by the local code inspection authority
• the Fireplace has been fired and fine-tuned
The settings shown on Charts 2 and 3, along with the primary air settings, are the result of extensive testing and are sufficient
in nearly every case. However, additional adjustments may be required by certain, specific installation conditions. For example,
an installation on a north wall may require settings which are slightly different from those used in a south wall installation. You’ll
know if further fine-tuning is required by looking at the flames in a Fireplace which has been operating for at least an hour.
The flames on your Halcyon Gas Fireplace should be mostly yellow, about four inches long and have some motion to them. They
should be neither short and blue nor long and sooty. If, after operating your Fireplace for at least one hour, the flames look good
then no further adjustment is necessary. See Figure 33.
If an adjustment is necessary it is dependent on the type of fuel that is being used. When burning natural gas, flames that are too
short or too blue will be the most common observation. When burning LP gas, flames that are too long and too sooty will be most
common. Each situation requires different actions.
This fine-tuning must be done with the Fireplace installed and operating. As the Fireplace surfaces will be very hot, care must be
taken to avoid serious burns. Always wear gloves and other protective equipment.
SHORT, BLUE and NG
When burning natural gas and the flames are short and blue:
1. If they are open, completely close both primary burner air adjusters.
2. If the appearance of the flame did not change, adjust the air inlet restrictor by:
a) Loosening the intake quadrant locking wingnut
b) Adjust the intake quadrant up the scale by a 1/4 increment
c) Tighten the wingnut and observe the flames
d) Repeat Step 2 until the flames are taller and more luminescent. If more than one full increment is required and the flames
are still too blue and short then go to Step 3, below.
3. Adjust the exhaust restrictor by:
a) Loosening the exhaust quadrant locking wingnut
b) Adjust the exhaust quadrant up the scale by a 1/4 increment
d) Repeat Step 3 until the flames are taller and more luminescent. If more than one full increment is required and the flames
are still too short and blue there may be an installation problem. Consult with a European Home representative.
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LONG, SOOTY and LP
When burning LP gas and the flames are long and sooty:
1. If the primary burner air adjusters are installed, remove them
2. If the appearance of the flame did not change, adjust the air inlet restrictor by:
a) Loosening the intake quadrant locking wingnut
b) Adjusting the intake quadrant down the scale by a 1/4 increment
d) Repeat Step 2 until the flame tips become shorter and lighter in color. If more than one full increment is required and the
flames are still too long and sooty then go to Step 3, below.
3. Adjust the exhaust restrictor by:
a) Loosening the exhaust quadrant locking wingnut
b) Adjust the exhaust quadrant down the scale by a 1/4 increment
d) Repeat Step 3 until the flames are shorter and more luminescent. If more than one full increment is required and the flames
are still too long and sooty there may be an installation problem. Consult with a European Home representative.
Once all adjustments are made, tighten both the Air Intake and Exhaust Outlet Quadrant locking wing nuts. Turn the Fireplace off
and let it cool to room temperature. Close the access doors the before proceeding with the installation.
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15. FACING and FINISHING
You’re almost finished!
The Halcyon Gas Fireplace is designed to be enclosed with common building materials; wood, drywall, plaster, etc.
•
Any combustible mantels must be installed within the limits described in Section P4 (MINIMUM CLEARANCES TO
COMBUSTIBLE MATERIALS.)
•
Provided the required clearances are maintained, the walls that enclose the side and rear of the Halcyon Gas Fireplace may be
constructed of combustible material. The facing within the limits shown in Figure 13, however, must be made of non-combustible
material.
•
The Halcyon was designed to be faced with approved 1/2” thick, non-combustible facing. This non-combustible facing can be
installed up to the Facing Bead which surrounds the opening into which the glass panel is set. Figure 34 shows a close-up view
of the Facing Bead over which no material of any kind may be applied.
•
The wall above the Fireplace opening is constantly exposed to elevated temperatures. This must be considered when
choosing any fasteners, paint, mastic, sealant, caulk, etc. for use in this area as materials may change color or emit an odor
when heated. Petroleum-based tile adhesives should be avoided and thin-set mortar used instead.
Figure 34- Facing Bead
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MAINTENANCE
Flame
Sensor
Figure 36 - Pilot Burner
Figure 35 - Main Burner
WARNING
Before doing any maintenance work turn off both the gas supply and electric supply then allow the entire Fireplace to cool
completely.
Do NOT clean the glass when it is hot!
To keep your Halcyon Gas Fireplace in peak condition, routine inspection and maintenance should be performed by a qualified
service person. We recommend that this be done prior to the beginning of your heating season.
ANNUAL INSPECTION and CLEANING
1. Remove the glass panel and clean the pilot burner and main burner of any soot, dust or any other build-up. Clean the Flame
Sensor of any corrosion or build-up. Figure 36 shows proper pilot burner operation and Figure 35 shows proper main burner
operation.
2. Inspect the Crushed Glass Burner Media for soot build-up. If excessive soot is present, have a qualified service person inspect
the unit for proper combustion. Carefully clean the Crushed Glass Burner Media with a brush.
3. Check that the vent pipe and termination cap are free from obstructions such as nests, leaves or debris. Ensure that the
venting is tight and sealed.
4. Confirm that the frame, glass and gasket are free from damage including scratches, cracks and misalignment. Check the
latches for proper alignment and engagement. If it is necessary to replace the glass assembly, use only the H50-SA-GP-01
Glass Panel Assembly from European Home.
5. Ensure that the Fireplace is ready for operation, light the Fireplace and check both the pilot burner and main burner for
proper flame size and operation.
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MAINTENANCE
PERIODIC CLEANING
NOTE: Both sides of the Halcyon glass panel must be cleaned after the first fire. As part of the ‘burn-off’ process, a white film may
form on the inside of the glass during the first few fires. Do not allow the film to accumulate as it can become very difficult to
remove. Allow the glass to cool then clean both sides of the glass panel.
1. The glass may be cleaned as necessary with a fireplace glass cleaner. We recommend Stove Bright® Gas Appliance Glass
Cleaner by Forrest Paint Co. Follow the instructions for use and do not clean the glass when it is hot! If the glass becomes
coated with deposits which cannot be removed it must be replaced. When replacing the glass panel assembly use only
European Home part number H50-SA-GP-01; substitute parts are not permitted.
2. Exterior metal trim may be cleaned with mild soap and water. Do not use abrasive cleaners on the glass or any other part of
the Fireplace.
3. Interior media components may be cleaned with a clean, soft-bristled brush. Do not use any cleaning products, including water,
on the media.
4. When necessary the panels can be removed and cleaned as follows:
a. The stone-like panels should be brushed with a clean, soft-bristled brush. Do not use any cleaning products, including
water, on these panels.
b. The black enamel panels should be cleaned with a mild, non-abrasive, household cleaner. We recommend Windex® by SC
Johnson & Son, Inc.
c. The stainless steel panels should be cleaned with a stainless steel cleaner. We recommend Stove Bright® Brass and Metal
Polish by Forrest Paint Co.
5. For best results, install the panels while wearing the gloves provided with your Halcyon Gas Fireplace. Do not allow any
liquids to spill inside the Fireplace.
REPLACEMENT PARTS
If replacement parts are required, only parts made specifically for your Halcyon Gas Fireplace can be used. Failure to use only parts
specifically approved with this appliance may result in property damage or personal injury. Table 10 lists parts approved for use in
the Halcyon Gas Fireplace.
Part Number
Description
H50-SA-GP-01
Glass Panel Assembly
H50-GS-GV-01
Gas Valve
H50-GS-CM-01
Control Module
H50-ES-LA-01
Lamp Assembly
H50-ES-HB-01
Halogen Bulb
H50-SA-LPCK-01
LP Conversion Kit
H50-SA-BA-01
Burner Assembly
H50-SA-INDP-01
Insulated Duct
H50-SA-DB-01
Duct Boxes and Collars
Table 9 - Replacement Parts List
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TROUBLESHOOTING
WARNING
Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation.
Any repair and troubleshooting of the Halcyon Gas Fireplace must be done by a qualified technician only.
Since the LED on the control module cannot been seen after the Fireplace has been installed, the following assumes that the Halcyon
Burner Assembly has been safely connected to a test bench and that all appropriate safety precautions are being observed.
For proper operation, the control module must be electrically connected to the gas valve and all the ignition wiring connectors
plugged in.
The LED light on the control module provides a self-diagnosis indication. If the red LED is off continuously, the fault is likely to be
internal to the module. To make sure, interrupt the line or 24 volt power for 10 seconds, check program key installation and then
restore. If the internal fault is indicated again, and flame sensor is not shorted to ground, replace the control module. A flashing
light indicates the problem is most likely in the external components or wiring (see Table 11, below). Proceed as follows:
Visual checks
1. After the purge delay (if applicable) the pilot valve opens and the ignition spark starts
2. The pilot burner flame will light
3. The ignition spark stops and the main valve opens
4. The main burner flame will ignite
LED
Condition
Solid ON
Normal - Control Module ON
One Flash
False Flame Signal
Two Flashes
No Flame Detected
Three Flashes
Safety Drive Fault
Four Flashes
PV Drive Fault
Five Flashes
MV Drive Fault
OFF
No Power - Internal Fault
Table 11 - Condition Codes
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TROUBLESHOOTING
CONTROL MODULE TROUBLESHOOTING
Contacts close, call for flame
Does the LED stay OFF?
YES
Check for low voltage to module (TH-TR).
If no voltage, check limit switches.
If correct voltage is present, module has internal fault - replace it.
NO
Does it give 1 flash?
YES
Check flame probe and wiring; module is seeing a flame signal with
valve closed.
Check for poor burner ground wiring.
Check for partial shorting on flame probe wiring.
NO
Does it give 3 flashes?
YES
There is a fault in the internal safety relay drive, check that supply
voltage is within spec.
If voltage is within spec., replace control module.
YES
There is an internal fault with the pilot valve (PV) relay.
Check for short between TH and PV.
If no external cause then replace control module.
YES
There is an internal fault with the main valve (MV) relay.
Check for short between TH and MV.
NO
NO
NO
After pre-purge, does PV
operate and sparks start?
NO
YES
Check wiring to PV if it does not operate, replace PV if voltage present.
Check spark wiring for shorts if no sparks.
Check sparks are at burner, not to outer casing.
Ensure no breaks or cracks in insulation of spark lead.
Ensure pilot flame reaches flame sensor for detection.
YES
Burner has failed to light after permitted attempts.
Check gas supply and pressure to valve.
Check sparks and wiring as above.
NO
Check limit switches, check sensor leads, check ground continuity,
check pilot flame remains on flame sensor when main burner lights,
check gas jets are clear, check for clean burn.
NO
Does the Halcyon run until
turned off?
YES
NORMAL OPERATION
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INSTALLATION RECORD
The installer must record the following information about the installation. It is needed for warranty purposes and for any technical
assistance which may be required.
Installation Date:__________/__________/______________
Model:_______________________________________________Serial Number:_______________________________________
Installer Name:____________________________________________________________________________________________
Installer Phone:____________________________________________________________________________________________
Sold By:__________________________________________________________________________________________________
Fuel:Natural GasPropane
Inlet Pressure at Installation:_________________________________________________________________________________
Manifold Pressure at Installation :_____________________________________________________________________________
Total Vertical Vent Rise:_____________________________________________________________________________________
Total Horizontal Vent Run:___________________________________________________________________________________
Total Number of 90° Elbows:_________________________________________________________________________________
Total Number of 45° Elbows:_________________________________________________________________________________
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WARRANTY
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Appendix A - LP Gas Conversion
These instructions are for use with the European Home H50-SA-LPCK-01 kit only.
WARNING
This conversion kit shall be installed by a qualified service agency in accordance with the manufacturer’s instructions
and all applicable codes and requirements of the authority having jurisdiction. If the information in these instructions is
not followed exactly, a fire, explosion or production of carbon monoxide may result causing property damage, personal
injury or loss of life. The qualified service agency is responsible for the proper installation of this kit. The installation is
not proper and complete until the operation of the converted appliance is checked as specified in the manufacturer’s
instructions supplied with the kit.
CAUTION
The gas supply shall be shut off prior to disconnecting the electrical power, before proceeding with the conversion.
Note
When within the Commonwealth of Massachusetts this conversion must be made by a licensed plumber or gasfitter.
Contents
The H50-SA-LPCK-01 LP Gas Conversion Kit contains the
following:
Tools Required
Installation of the H50-SA-LPCK-01 LP Gas Conversion Kit
requires the following tools:
•
•
•
•
- an assortment of open end wrenches (3/8” through 1”)
- a No. 2 Phillips screwdriver
- two adjustable wrenches
- 9/16” socket wrench
Two LP Burner Orifices (#56 DMS)
One Burner Base Gasket (H50-FG-BG-03)
One LP Conversion Label
One Instruction Sheet
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LP Gas Conversion Steps
1. Refer to the INSTALLATION section beginning on page 18 and, if they’re in place, remove the Glass Panel Assembly, the
interior panels, the gas supply and burner media.
2. Remove the 22 screws which fasten the burner assembly to the cabinet. Gently lift the burner assembly up about an inch and
move it to the right enough to provide an opening through which you can reach the wiring tunnel. See Figure A1. Take care to
avoid damaging the gasket beneath the burner assembly.
3. Separate the four-conductor plastic connector (the largest of the three connectors) by depressing the latch that holds them
together. See Figure A2.
4. Carefully remove the burner assembly from the cabinet and place it on a clean, sturdy work surface.
Figure A1 - Halcyon Burner Moved To Right Revealing Connections
Latch
Figure A2 - Male Connector Showing Latch
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L. Burner
Burner Attaching Screws
R. Burner
Figure A3 - Burner Close-up
Burner Tube
R. Burner Tube Air Inlet
R. Air Adjuster
(set for LP use)
L. Burner Tube Air Inlet
R. Burner Orifice R. Air Adjuster Screw
L. Burner Orifice
Center Tee
5. Remove the left and right burner from the burner assembly by removing the two attaching screws at the center of the burner
assembly and lifting the burners off their supports. See Figure A3.
6. Remove the screw holding each air adjuster to the burner tube, slide each air adjuster off the burner tube, reverse the air
adjusters, slide them back on the burner tube and replace the holding screw on each air adjuster. The air inlet on each burner
tube must not be covered.
7. Remove the left and right natural gas Burner Orifices by unscrewing them from the Center Tee. See Figure A3.
8. Screw the left and right LP Burner Orifices into the tee and tighten securely.
9. Re-install the left and right Burners and secure them with the Attaching Screws.
10. Loosen the Pilot Burner Nut and push in the Orifice Slide to engage the LP Orifice. The red dot and “LP” marking on the Slide
will now be exposed and the “NA” marking will be hidden. Tighten the Pilot Burner Nut securely. See Figure A4.
Pilot Burner Nut
Orifice Slide
Figure A4 - Pilot Burner Details
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Regulator Cap (LP)
Figure A6 - Close-up of Regulator Cap Set to LP
Figure A5 - Gas Valve (LP)
11. Unscrew the Regulator Cap, turn it over and screw it back in with the recessed end marked “LP” exposed. See Figures A5 and
A6. Figure A7 shows the Regulator Cap before it has been reversed to LP.
12. Write the conversion date and the name and address of the company or person doing the conversion on the LP Conversion
Label. Peel the backing off the label and affix it to the bottom plate of the Burner Assembly, next to the gas valve as shown in
Figure B8.
13. Re-install the Burner Assembly.
14. Test the entire gas train for leaks using a ‘sniffer’ or non-corrosive leak detection fluid.
15. Replace the Glass Panel Assembly.
16. If the Fireplace installation is complete then test for proper pressures, flame pattern and operation otherwise return to the
appropriate section of the Installation, Operation and Owner’s Manual and complete the installation.
Retain the removed parts if the Halcyon Gas Fireplace is to be re-converted for use with natural gas.
Figure A7 - Close-up of Regulator Cap Set to “NAT”
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This appliance was converted on
/
/
to LP gas with kit no. H50-SA-LPCK-01 by
name
addr
which accepts the responsibility that this conversion has been properly made.
Figure A8 - LP Conversion Label Affixed to Burner Assembly
After conversion to use with LP gas, the Halcyon Gas Fireplace has the following specifications:
Propane (LP)
Input:
32,000 BTU/hr. (9.37 kWh)
Manifold Pressure:
9.2” w.c. (2.29 kPa)
Maximum Supply Pressure:
13” w.c. (3.23 kPa)
Minimum Supply Pressure:
11” w.c. (2.73 kPa)
Orifice Size:
#56 DMS
OMNI-Test Laboratories, Inc. has certified that the Halcyon Gas Fireplace meets the ANSI Z21.88-2007 • CSA 2.33-2007 Vented Gas
Fireplace Heaters and CAN/CGA-2.17-M91, Gas-Fired Appliances for Use At High Altitudes standards.
The Halcyon Gas Fireplace is approved for installation at elevations up to 2000 feet in the U.S. and 1370 meters (4500 feet)
in Canada without change. If your installation is at an elevation greater than these, consult with the local authority having
jurisdiction for gas product installations to determine their specific requirements for high altitude installations.
When properly installed and operating the flames in the Halcyon Gas Fireplace look like those in Figure A9.
Figure A9- Halcyon Flames
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Appendix B - Remote Control System Operation
1001 TH
INSTALLATION AND OPERATING INSTRUCTIONS
IF YOU CANNOT READ OR UNDERSTAND THESE INSTALLATION INSTRUCTIONS DO NOT
ATTEMPT TO INSTALL OR OPERATE
INTRODUCTION
SKYTECH’S remote control system was developed to provide a safe, reliable and user-friendly remote control system for gas heating
appliances. This all battery system operates independently of household current. The system operates on radio frequencies with a nondirectional signals. The SYSTEM’s operating range is approximately 20 feet range. The system operates on one of 1,048,576 security codes
that are programmed into the transmitter at the factory; the remote receiver's code must be matched to that of the transmitter prior to initial use.
Review COMMUNICATION SAFETY SECTION under TRANSMITTER section and THERMO SAFETY SECTION under REMOTE
RECEIVER section. These signal/temperature safety features shut down the fireplace system when a potentially unsafe condition exists.
TRANSMITTER
This remote control SYSTEM offers the user a battery-operated remote control that
operates most millivolt gas valves used in some heater rated gas logs, gas fireplaces
and other gas heating appliances.
WALL CLIP
SLOT
ON
BUTTON
ON
OFF
MODE
BUTTON
The transmitter operates on (2) 1.5V AAA batteries.
MODE
OFF
BUTTON
It is recommended that ALKALINE batteries always be used for longer battery life and
maximum operational performance.
SET
SET
BUTTON
BATTERY
COMPARTMENT
FRONT
Before using the transmitter, install the (2) AAA transmitter batteries into the battery
compartment. (Use caution that batteries are installed in the proper direction)
BACK
1
ON
KEY SETINGS
OFF
2
MODE
3
SET
4
•
•
•
•
ON
OFF
MODE
SET
- Operates unit to on position, Manually ON.
- Operates unit to off position, Manually OFF.
- Changes unit from manual mode to thermo mode.
- Sets temperature in thermo mode.
LCD - Liquid Crystal Display
2
1
3
4
ROOM
SET TEMP
5
1.
2.
3.
4.
5.
6.
DISPLAY
0
0
F OR C
FLAME
ROOM
TEMP
SET
Indicates CURRENT room temperature .
Indicates degrees Fahrenheit or Celsius.
Indicates burner/valve in operation.
Indicates remote is in THERMO operation.
Appears during manual operation.
Appears during time the of setting the desired temperature in
the thermo operation.
6
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0
0
SETTING F / C SCALE
0
0
The factory setting for temperature is F. To change this setting to C, first
•
TEMP
Press the ON key and the OFF key on the transmitter at the same time this
0
0
0
will change from F to C. Follow this same procedure to change from
0
C back to F.
MANUAL FUNCTION
To operate the system in the manual “MODE” does the following.
TEMP
SCREEN WHILE
DEPRESSING ON
KEY
SCREEN AFTER 3
SECOND DEFAULT
ON OPERATION
Press the ON key the appliance flame will come on. During this time the LCD
screen will show ON, after 3 seconds the LCD screen will default to display
room temperature and the word TEMP will show. (Flame icon will appear on
LCD screen in on mode)
OFF OPERATION
TEMP
SCREEN WHILE
DEPRESSING OFF
KEY
Press the OFF key the appliance flame will shut off. During this time the LCD
screen will show OF, after 3 seconds the LCD screen will default to display
room temperature and the word “TEMP” will also show on the screen.
SCREEN AFTER 3
SECOND DEFAULT
THERMOSTAT FUNCTION
SETTING DESIRED ROOM TEMPERATURE
This remote control system can be thermostatically controlled when the
transmitter is in the THERMO mode (The word ROOM must be displayed on
the screen). To set the THERMO MODE and DESIRED room temperature,
Press the MODE key until the LCD screen shows the word ROOM, then the
remote is in the thermostatic mode.
SET TEMP
THERMO SET
ROOM
TEMP
THERMO MODE
Press and hold the SET key until the desired set temperature is reached. (By
pressing and holding the set key the LCD screen set numbers will increase
0
0
0
from 45 to 99 then restart over at 45 ) Next release the SET key. The LCD
screen will display the set temperature for 3 seconds and the LCD screen will
flash the set temperature for 3 seconds, then the LCD screen will default to
display the room temperature.
TO CHANGE THE SET TEMPERATURE
ROOM
TEMP
THERMO ON
ROOM
TEMP
THERMO OFF
Press and hold the SET key until the desired set temperature is reached. (By
pressing and holding the set key the LCD screen set numbers will increase
0
0
0
from 45 to 99 then restart over at 45 ) Next release the SET key. The LCD
screen will display the set temperature for 3 seconds, then will flash the set
temperature for 3 seconds, then the LCD screen will default to display the room
temperature.
Press the MODE key to disengage the thermo mode. The word ROOM on the
LCD screen will not show when the thermo is not in operation.
0
0
NOTE: The highest SET temperature is 99 Fahrenheit (32 Celsius) and the
0
0
lowest temperature is (45 Fahrenheit (6 Celsius)
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OPERATIONAL NOTES:
The Thermo Feature on the transmitter operates the appliance whenever the ROOM TEMPERATURE varies a certain number of degrees from
the SET TEMPERATURE. This variation is called the “SWING” or TEMPERATURE DIFFERENTIAL. The normal operating cycle of an
appliance may be 2-4 times per hour depending on how well the room or home is insulated from the cold or drafts. The factory setting for the
0
0
“swing number” is 2. This represents a temperature variation of +/- 2 F (1 C) between SET temperature and ROOM temperature, which
determines when the fireplace will be activated. This function is pre-set at the factory.
The transmitter has ON and OFF manual functions that are activated by pressing either button on the face of the transmitter. When a button
on the transmitter is pressed the word ON or OF will appear on the LCD screen to show while the signal is being sent. Upon initial use, there
may be a delay of three seconds before the remote receiver will respond to the transmitter. This is part of the system's design.
REMOTE RECEIVER
IMPORTANT
THE REMOTE RECEIVER SHOULD BE POSITIONED WHERE AMBIENT
TEMPERATURES DO NOT EXCEED 130° F.
The remote receiver operates on 4 AA-size 1.5V batteries. It is recommended that ALKALINE batteries be used for longer battery life and
maximum microprocessor performance. IMPORTANT: New or fully charged batteries are essential for proper operation of the remote
receiver.
The remote receiver houses the microprocessor that responds to commands from the transmitter to control system operation. It emits one
beep when it receives an ON or OFF command manually, but no beep when cycling on and off automatically in THERMO mode. The remote
receiver has a 3-position slide switch for selecting the MODE of operation: ON/REMOTE/OFF
•
•
•
•
With the slide switch in the ON position (toward the LEARN button), the system will
remain on until the slide switch is placed in the OFF or REMOTE position.
With the slide switch in the REMOTE position (centered), the system will only operate if
the remote receiver receives commands from the transmitter.
With the slide switch in the OFF position (away from the LEARN button), the system is
off.
It is suggested that the slide switch be placed in the off position if you will be
away from your home for an extended period of time. If the remote receiver is
mounted out of children’s reach, placing the slide switch in the OFF position also
functions as a safety “lock-out” by both turning the system off and rendering the
remote receiver inoperative.
INSTALLATION INSTRUCTIONS
INSTALLATION
The remote receiver can be mounted on or near the fireplace hearth. PROTECTION FROM EXTREME HEAT IS VERY IMPORTANT. Like
any piece of electronic equipment, the remote receiver should be kept away from temperatures exceeding 130º F inside the receiver case.
Battery life is also significantly shortened if batteries are exposed to high temperatures.
HEARTH MOUNT
The remote receiver can be placed on the fireplace hearth or under the fireplace, behind the
control access panel. Position where the ambient temperature inside the receiver case
does not exceed 130º F.
NOTE: Black Button is used on Hearth Mount Applications.
Remote Receiver
Wire terminals
Receiver
Slide
Button
ADJ.
OFF
LEARN
REMOTE
ON
INSTALLATION
The remote receiver can be either wall-mounted in a standard plastic switch box or placed on or near the fireplace hearth. Preferably, the
remote receiver should be wall-mounted in a plastic switch box, as this will protect its electronic components from both the heat produced by
the gas appliance and potential damage or abuse that can occur if it is left exposed on the hearth. PROTECTION FROM EXTREME HEAT IS
0
VERY IMPORTANT. Like any piece of electronic equipment, the remote receiver should be kept away from temperatures exceeding 130 F
inside the receiver case. Battery life is also significantly shortened if batteries are exposed to high temperatures.
Make sure the remote receiver switch is in the OFF position. It is recommended that 18 gauge solid or stranded wires (included) be used to
make connections between the terminal wiring block on the millivolt gas valve or electronic module and the wire terminals on the remote
receiver. For the best results, use 18 gauge stranded wire, with no splices and measuring no longer than 20 ft.
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WALL MOUNTING
Install 4 AA-size 1.5 ALKALINE batteries in the remote receiver. For best performance, remote receiver batteries should be factory fresh when
installed. Very little battery power is required to operate the remote receiver, but the electronics are tuned to operate best when battery output
is greater than 5.3 volts. Four new AA batteries should provide an output voltage of 6.0 to 6.2 volts. Be sure batteries are installed with the
(+) and (-) ends facing the correct direction.
Position the cover plate so the word ON is facing up; then, install
the remote receiver into the plastic switch box using the two long
screws provided. Push the White Button over the receiver slide
switch only after making sure the remote receiver has LEARNED
the transmitter’s security code (see MATCHING SECURITY CODES).
L
OFF
ON
LEARN
REMOTE
R
E
M
O
T
E
OFF
ON
ADJ.
Receiver
Slide
Button
LEARN
WAL
ADJ.
To attach Cover Plate to Receiver box:
Position the receiver as shown in diagram to the left with lower
tab on cover plate inserted into groove of receiver (Make sure
ADJ hole and LEARN hole on cover plate properly aligns with
remote receiver) Pull Receiver up and snap into top tab of cover
plate.
Remote Receiver
Cover Plate
Plastic Switch Box
NOTE: The remote receiver will only respond to the transmitter when the 3-position slide button on the remote receiver is in the
REMOTE position. If the system does not respond to the battery transmitter on initial use, see MATCHING
SECURITY CODES, and recheck battery positions in the remote receiver.
WIRING INSTRUCTIONS
A qualified electrician or a gas technician who is familiar with the gas appliance and gas valves that will be operated by this remote should
install the remote control system. Incorrect wiring connections WILL cause damage to the gas valve or electronic module operating the gas
appliance and may also damage the remote receiver.
WIRING MILLIVOLT VALVES
The remote receiver is connected to the millivolt valve using the TH (thermostat) terminals on the terminal block on the millivolt gas valve.
Connect 18 gauge solid or stranded wires from the remote receiver to the gas valve.
Operation of the remote receiver is similar to that of a thermostat in that both turn the gas valve on and off
based on input signals. A thermostat’s input signals are different temperatures. The remote receiver’s input
signals come from the transmitter.
Connect each of the two wires leading from the TH terminals on the millivolt gas valve to either of the two
wire terminals on the remote receiver. Normally it does not matter which wires go to which terminal.
WIRING ELECTRONIC SPARK IGNITIONS
The remote control receiver can be connected, in series, to a 24VAC transformer to the TR (transformer)
terminal on the ELECTRONIC MODULE. Connect the hot wire from the 24VAC transformer to either of the
wire terminals on the remote receiver. Connect another wire (not included) between the other receiver wire
terminal and the TH (thermostat) terminal on the ELECTRONIC MODULE.
SYSTEM CHECK
MILLIVOLT VALVES
Light your gas appliance following the lighting instructions that came with the appliance. Confirm that the pilot flame is on; it must be in
operation for the main gas valve to operate.
•
•
•
•
•
Slide the 3-position button on the remote receiver to the ON position. The main gas flame (i.e., the fire) should ignite.
Slide the button to OFF. The flame should extinguish (the pilot flame will remain on).
Slide the button to REMOTE (the center position), and then press the ON button on the transmitter to turn the system to ON. The main
gas flame should ignite.
Press the OFF button on the transmitter to turn the system to OFF. The flame should extinguish (the pilot flame will remain on).
Press the MODE button on the transmitter to change the system to THERMO. Advance the SET temperature on the transmitter to a
0
0
temperature of a least 2 F (1 C) above the ROOM temperature displayed on the LCD screen. With this manual setting, the normal
0
0
thermostatic cycle is overridden and the system flame will ignite. Set the SET temperature to at least 2 F (1 C) below the room
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temperature and the system flame will extinguish in a few seconds. Thereafter, it should continue to cycle to on and off thermostatically
approximately every two minutes as the ROOM temperature changes, but only when the temperature differential between ROOM and
0
0
0
SET temperatures differ at least 2 F (1 C). The 2 F differential is the factory setting.
ELECTRONIC IGNITION SYSTEMS
•
•
•
•
•
Slide the 3-position button on the remote receiver to the ON position. The spark electrode should begin sparking to ignite the pilot (the
pilot may ignite after only one spark). After the pilot flame is lit, the main gas valve should open and the main gas flame should ignite.
Slide the button to OFF. The main gas flame and pilot flame should BOTH extinguish.
Slide the button to REMOTE (the center position), and then press the ON button on the transmitter to turn the system to ON. The spark
electrode should begin sparking to ignite the pilot. After the pilot is lit, the main gas valve should open and the main gas flame should
ignite.
Press the OFF button on the transmitter to OFF. The main gas flame and pilot flame should BOTH extinguish.
Press the MODE button on the transmitter to change the system to THERMO. Advance the SET temperature on the transmitter to a
0
0
temperature of at least 2 F (1 C) above the ROOM temperature displayed on the LCD screen. With this manual setting the normal
0
0
thermostatic cycle is overridden and the system flame will ignite. Set the SET temperature to at least 2 F (1 C) below the room
temperature and the system flame will extinguish in a few seconds. Thereafter, it should continue to cycle to on and off thermostatically
approximately every two minutes as the ROOM temperature changes, but only when the temperature differential between ROOM and
0
0
0
SET temperatures differ at least 2 F (1 C). (The 2 F differential is the factory setting).
CP (CHILDPROOF) FEATURE
This SKYTECH remote control includes a CHILDPROOF “LOCK-OUT” feature that allows the user to “LOCK-OUT” operation of the appliance,
from the TRANSMITTER.
SETTING “LOCK-OUT” –(CP)
•
•
•
To activate the “LOCK-OUT” feature, press and hold the ON button and the MODE button at the same time for 5 seconds. The letters CP
will appear in the TEMP frame on the LCD screen.
To disengage the “LOCK-OUT”, press and hold the ON button and the MODE button at the same time for 5 seconds and the letters CP
will disappear from the LCD screen and the transmitter will return to its normal operating condition.
To verify that transmitter is in the CP lock-out mode press any key and the LCD screen will show “CP”
NOTE: If the appliance is already operating in the ON or THERMO MODES, engaging the “LOCK-OUT” will not cancel the operating MODE.
Engaging the “LOCK-OUT” prevents only the manual operation of the TRANSMITTER. If in the auto modes, the THERMO operation will
continue to operate normally. To totally “LOCK-OUT” the operation of the TRANSMITTER’S operating signals; the transmitter’s MODE must
be set to OFF.
THERMO UPDATING FEATURE –TRANSMITTER – (T/S –TX)
This SKYTECH remote control has a THERMO UPDATING Feature built into its software. The THERMO UPDATING Feature operates in the
following manner, but only in the THERMO MODES:
The transmitter reads the ROOM temperature every 2 minutes checking the ROOM temperature against the SET temperature and
then sends a signal to the receiver.
COMMUNICATION – SAFETY – TRANSMITTER – (C/S – TX)
This SKYTECH remote control has a COMMUNICATION –SAFETY function built into its software. It provides an extra margin of safety when
the TRANSMITTER is out of the normal 20 foot operating range of the receiver.
The COMMUNICATION – SAFETY feature operates in the following manner, in all OPERATING MODES – ON/ ON THERMO.
At all times and in all OPERATING MODES, the transmitter sends an RF signal every fifteen (15) minutes, to the receiver, indicating that the
transmitter is within the normal operating range of 20 feet. Should the receiver NOT receive a transmitter signal every 15 minutes, the IC
software, in the RECEIVER, will begin a 2-HOUR (120-minute) countdown timing function. If during this 2-hour period, the receiver does not
receive a signal from the transmitter, the receiver will shut down the appliance being controlled by the receiver. The RECEIVER will then emit
a series of rapid “beeps” for a period of 10 seconds. Then after 10 seconds of rapid beeping, the RECEIVER will continue to emit a single
“beep” every 4 seconds until a transmitter ON or MODE Button is pressed to reset the receiver. The intermittent 4-second beeping will go on
for as long as the receiver’s batteries last which could be in excess of one year.
To “reset” the RECEIVER and operate the appliance, you must press the ON or MODE button on the transmitter. By turning the system to ON,
the COMMUNICATION -SAFETY operation is overridden and the system will return to normal operation depending on the MODE selected at
the transmitter. The COMMUNICATION – SAFETY feature will reactivate should the transmitter be taken out of the normal operating range or
should the transmitter’s batteries fail or be removed.
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THERMO- SAFETY FEATURE – RECEIVER (T/S –RX)
This SKYTECH remote control has a THERMO- SAFETY feature that is built into the system’s RECEIVER. This feature is temperature0
activated and provides an extra margin of safety when the RECEIVER is operating where ambient temperatures exceed 130 F degrees
inside the receiver case.
The THERMO-SAFETY feature, in the RECEIVER, operates in the following manner, when the appliance is in operation.
The receiver is thermally protected from extreme heat conditions.
microprocessors.
Heat can have negative effect on the operation of the receiver’s
For REMOTE RECEIVERS that operate on BATTERY POWER, these heat conditions can cause batteries to discharge when temperatures
0
0
exceed 115 F. Studies show that alkaline batteries, when exposed to a constant temperature of 115 F, can lose up to 50% of their operating
power. When the battery cools down, it will partially recharge itself, but constant heating and cooling will reduce the battery’s normal life
expectancy.
0
When the ambient temperature at the THERMISTOR, inside the receiver case, reaches 130 F, the THERMISTOR will automatically shut the
appliance down and the RECEIVER will begin emitting a series of 2 “beeps”, every 4 seconds. When the ambient temperature, at the
0
0
RECEIVER, drops between 120 F and 130 F, the user can reactivate the appliance by pushing the MODE button on the transmitter. The
word ON must display on the LCD screen. When the MODE button is pressed to ON, the THERMISTOR “resets” itself and the fireplace will
0
0
begin operating again. However, the “beeping” will continue, if the ambient temperature remains between 120 F and 130 F. This “beeping”
0
alerts the user that the RECEIVER should be repositioned so the ambient temperature drops below 120 F.
0
When the temperature drops below 120 F, the “beeping” will cease, providing the user has “reset” the THERMISTOR by pushing the MODE
0
button to ON to operate the appliance, either manually or thermally. Allow sufficient time for the receiver to cool below 120 F, and then press
MODE button to stop beeping.
MATCHING SECURITY CODES
Each transmitter can use one of 1,048,576 unique security codes. It may be necessary to program the remote receiver to LEARN the security
code of the transmitter upon initial use, if batteries are replaced, or if a replacement transmitter is purchased from your dealer or the factory.
When matching security codes, be sure slide button on the receiver is in the REMOTE position; the code will NOT "LEARN" if the slide switch
is in the OFF position. Program the remote receiver to LEARN a new security code by pushing in the LEARN button on the top of the remote
receiver and then pressing any button on the transmitter. A change in the beeping pattern, at the receiver, indicates the transmitter's code has
been programmed into the receiver. When an existing receiver is matched to a new transmitter, the new security code will overwrite the old
one.
The microprocessor that controls the security code matching procedure is controlled by a timing function. If you are unsuccessful in matching
the security code on the first attempt, wait 1 - 2 minutes before trying again--this delay allows the microprocessor to reset its timer circuitry-and try up to two or three more times.
TRANSMITTER WALL CLIP
The transmitter can be hung on a wall using the clip provided. If the clip is installed on a
solid wood wall, drill 1/8" pilot holes and install with the screws provided. If it is installed
on a plaster/wallboard wall, first drill two 1/4" holes into the wall. Then use a hammer to
tap in the two plastic wall anchors flush with the wall; then install the screws provided.
WALL CLIP
SLOT
WALL CLIP
BATTERY
COMPARTMENT
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BATTERY LIFE
Life expectancy of alkaline batteries in the SKYTECH 1001TH should be at least 12 months. Check and replace all batteries annually. When
the transmitter no longer operates the remote receiver from a distance it did previously (i.e., the transmitter's range has decreased) or the
remote receiver does not function at all, the batteries should be checked. It is important that the remote receiver batteries are fully charged,
providing combined output voltage of at least 5.3 volts. The transmitter should operate with as little as 2.5 volts battery power.
TROUBLE SHOOTING
If you encounter problems with your fireplace system, the problem may be with the fireplace itself or it could be with the 1001 TH remote
system. Review the fireplace manufacturer's operation manual to make sure all connections are properly made. Then check the operation of
the remote in the following manner:
•
•
•
•
•
Make sure the batteries are correctly installed in the RECEIVER. One reversed battery will keep receiver from operating properly.
Check battery in TRANSMITTER to make sure contacts are touching (+) and (-) ends of battery. Bend metal contacts in for tighter fit.
Be sure RECEIVER and TRANSMITTER are within 20'-25' operating range.
Keep RECEIVER from temperatures exceeding 130° F. Battery life shortened when ambient temperatures are above 115° F.
If RECEIVER is installed in tightly enclosed metal surround, the operating distance will be shortened.
•
NOTE: A receiver located in an area, where the ambient temperature inside the case exceeds 130° F, will cause the THERMO-SAFETY
feature to cut in, requiring you to reposition the receiver to stop the warning beeps, and to "reset" the receiver's operation.
Due to handling and shipping of the unit, handling or dropping of the transmitter by the customer, and/or heat conditions at the receiver,
some receivers may need an occasional frequency adjustment. This adjustment is made to improve the communication and operating
distance between the transmitter and the receiver. Follow the steps below for making the adjustment.
FREQUENCY (DISTANCE) ADJUSTMENT PROCEDURE
RECEIVER ADJUSTMENT
1.
2.
To adjust at the receiver, use a small slotted screwdriver. Turn the adjustment (ADJ) screw counterclockwise about 5° or maximum of 1/8 turn. This should correct the distance problem.
If that does not correct the problem, return adjustment screw to original position and then turn
adjustment screw clockwise.
This adjustment is like tuning your radio. If you keep turning the adjustment screw, in either direction, you
will go past the proper setting (tuning).
SPECIFICATIONS
BATTERIES:
Transmitter (2) 1.5 volt AAA t bateries
Remote Receiver 6V - 4 ea. AA 1.5 Alkaline
FCC ID No.'s: transmitter - K9L1003TX; receiver - K9L300IRX
Operating Frequency: 303.8 MHZ
Canadian IC ID No.'s: transmitter – 2439-1003TX; receiver - 2439 102 728A
FCC REQUIREMENTS
NOTE: THE MANUFACTURER IS NOT RESPONSIBLE FOR ANY RADIO OR TV INTERFERENCE CAUSED BY
UNAUTHORIZED MODIFICATIONS TO THIS EQUIPMENT. SUCH MODIFICATIONS COULD VOID THE USER’S
AUTHORITY TO OPERATE THE EQUIPMENT.
WARRANTY
All warranty information is listed on the warranty sheet packed with this product. If you did not
receive this warranty sheet, please contact Skytech Systems, Inc. at the following:
9230 Conservation Way, Fort Wayne, IN 46809
(888) 672-8929 or (260) 459-1703
FOR TECHNICAL SERVICE, CALL:
U. S. INQUIRIES
CANADIAN INQUIRIES
888/672-8929 or 260/459-1703
877/472-3923
WEBSITE: skytechsystem.com
MANUFACTURED EXCLUSIVELY FOR SKYTECH II, INC.
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EUROPEAN HOME
a division of Europa Ja, Inc.
Suite 203
Malden, MA 02148-1300
tel: 781.324.8383
fax: 781.324.8384
[email protected]
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rev.140506c

halcyon - European Home

Transcription

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