Plant List

Transcription

Plant List

JULY 2015
TECHNICAL GUIDE
Keep this handy technical guide somewhere safe as it
not only contains details of all our plant and equipment
but also detailed information about our extensive web
and inline folding facilities.
MACHINERY
A comprehensive Plant List showing all of our pre-press,
print and finishing equipment specifications.
FINISHING
Detailed information including material weights for folding directly from the web presses and useful information
about cut-off and pages sizes.
FORMATS
As a guide to format options we’ve included some
examples of the many ‘Press Finished Products’ we are
capable of producing with our sophisticated web and
inline finishing systems.
This guide will give some indication of what we can
achieve but for more information and help with your
specific requirements, call us on: 01536 483 401 or
email: [email protected]
PRINT
PRESS
HEIDELBERG
SPEEDMASTER
102 - 12 colour with cutstar
max sheet size 720 x 1020mm max
print area 700 x 1010mm
min paper weight 80g/m2
max paper weight 350g/m2
max speed (iph) 12,000
Special features
8 x Kodak Prosper S-Series Ink Jet
Heads (Personalisation)
Reels or sheet production
12-unit perfect 6/6 or combination
Straight 12 colours 1 pass
Ink line
Double sided spray capabilities
Autoplate
Auto-register
cpc 2000
cip3
Image control
Spectrophotometer
CITO - RSP inline finishing system
-perforating, cutting and creasing
M600 WEB-OFFSET
16pp 6 unit
cut off/reel width 630mm/965mm
max print area 618 x 954mm
min paper weight 54g/m2
max paper weight folded 130g/m2
max paper weight sheeted
200g/m2
Special features
GMI closed loop colour control
System cip3 prepress interface
cpc32
JF 44 Folder tabloid/magazine
Digest/delta
VITS Sheeter Rotocut S
Cutting accuracy +-0.4mm
Re-moist glue unit
Pattern perf unit
Autoplate system
Automatic Register System
Spine glue
Rotary trim
Scheffer Inline Finishing
• Rotary Cutting
• Remoist Pattern Gluer
• 1 in 4 out Angle Bar/Compensator
Assembly
• Wet Flap Pattern Gluer
• Spine Gluing
• Perforations
• Muliple Plow Stations
• Shear Slitting
PRE-PRESS
HEIDELBERG
SPEEDMASTER
XL106 - 10 colour Press
with cutstar
max sheet size: 750 x 1060mm
max print area: 740 x 1050mm min
paper weight 80gsm
max paper weight 350gsm
Special features
Reels or sheet production
10-unit perfect 5/5 or combination
Straight 10 colours 1 pass
Ink star
Double sided spray capabilities
Autoplate advanced
Inpress control - colour and register
control
Prinect press centre
Prinect press room manager CIP4
M600 WEB-OFFSET
16pp 5 unit
cut off/reel width 625mm/965mm
max print area 618 x 954mm min
paper weight 54g/m2
max paper weight folded 130g/m2
Special features
GMI closed loop colour control
System cip3 prepress interface
JF 60 Folder tabloid/magazine
Digest/delta
VITS Sheeter Rotocut ST
Automatic register system
Autoplate system
Spine glue
Rotary trim
HARDWARE
pc renderstation Mac G5
iMac x 4
CTP
Kodak Magnus (Sheetfed)
Kodak Lotem 800 (Web)
WORKFLOW
prinergy workflow
cip3
PressSign
GMG ink optimizer
FTP
Kodak Insite
Gene6 FTP server
PROOFING
Epson Stylus Pro 9900
HP DesignJet 1050c
GMG RIP
SERVER
KODAK PRINERGY
PRINERGY PRIMARY
SERVER
platform
primary - 2 x Intel Pent D5140
CPUs
4gb DDR2 FBD memory
3 x 73gb SAS HD Perc 5i RAID
controller
SECONDARY / FAILSAFE
SERVER
1 premium workflow server
MAIN TERTIERY JOBS
SERVER
premium workflow server
Internal Raid 1tb
BACKUP TERTIERY
SERVER
premium workflow server
internal raid 1tb
INSITE SERVER
Insite Prepress Portal 5 user
2.
PRINT
FINISHING
GUILLOTINE X 2
Polar fully automatic guillotine Polar
high speed programmatic guillotine
and flow line with downloading,
sheet count and weighing facilities
FOLDING X 5
RAM BUNDLING
Increases loading speed and
improves efficiency
PALAMIDES PAPER
BANDING
5 stahlfolder machines
+ cold melt gluing system
STITCHING X 3
Müller Martini prima 8 station
+ cover feeder
heidelberg ST450 4 station
+ cover feeder
heidelberg ST350 4 station
+ cover feeder
WEB FOLDING
The following products can be produced in-line using the
JF44/60 folder attached to our 16pp web presses. Leaflets, flyers,
application forms etc. can be produced using the sheeter option
and folding off line or via our Scheffer unit inline.
M600 WEB-OFFSET
16PP 6 UNIT
M600 WEB-OFFSET
16PP 5 UNIT
cut off/reel width
630 x 965mm
cut off/reel width
625 x 965mm
max print area
618 x 954mm
max print area
618 x 954mm
min paper weight
max paper weight
2
min paper weight
54g/m2
130g/m2 (folder)
max paper weight
130g/m2 (folder)
200g/m (sheeter)
max speed (iph)
54g/m
2
max speed (iph)
44,000
60,000
(subject to product)
(subject to product)
SPECIAL FEATURES
• F 44 Folder - tabloid/magazine &
digest/delta
• VITS Sheeter Rotocut S - cutting
accuracy ±0.4mm
• Re-moist glue unit
• Pattern perf unit
• Autoplate system
• Automatic register system
• Spine glue rotary trim
• GMI closed lopp colour control
system
• CIP3 prepress interface CPC32
SPECIAL FEATURES
• F 60 Folder - tabloid/magazine &
digest/delta
• Autoplate system
• Spine glue rotary trim
• GMI closed loop colour control
system
• CIP3 prepress interface CPC32
3.
DIRECT MAIL
DATA
PROCESSING
DATA RECEIPT
Data can be received via SFTP, We
can also accept PGP
Encrypted files if required
SIMPLE PROCESSING
Mailsort
GAS
Bereavement Register
NCOA Suppress
NCOA Update
Experian Mortality Suppressions
Experian Absolute Movers
Disconnect
Baby MPS
MPS
PAF
DATABASE MANAGEMENT
Database development
Data Capture (Gone away
suppressions, Statistical analysis)
Profiling (RFV, Mosaic LTV)
DIGITAL COLOUR
Xerox IGen4 Diamond Digital
Colour
Xerox 1000 Digital Colour
Xerox 700 Digital Colour
Xerox IGen4 Diamond
Maximum image area
364 x 660 mm 60gsm – 350gsm
Xerox 1000 Chamonix
Up to SRA3 330 x 448mm
60gsm – 350gsm (uncoated)
90gsm – 350gsm (coated)
simplex & duplex
Two-sided printing: Automatic up to
220gsm coated and uncoated.
Maximum image area 3mm less
than sheet size. Maximum trim size
is 6mm less to allow for 3mm bleed
all around.
REPRO FACILITIES
Quark 8.12
Adobe Creative Cloud & Pitstop
GMC Inspire Designer
FINISHING
Schneider Senator 115cm
Guillotine
Programmable Guillotine
incorporating automatic jogging
table and stacker
Herzog Heymann Special
Hot melt peelable and water based
permanent glue applications time
cut, time perf applications
2 x Stahl TH56 Folders
4 plate x 3 units with Palamides
paper banding units
Gate fold facility
1 x MBO T123 Folder
4 plate x 3 units with Palamides
paper banding units
Gate fold facility
Hunkeler CS6-11
Reel to Sheet Cross Cut
Incorporating MBO B26E – 66 4
plate folder and Palamides paper
banding unit
Herzog Heymann Pick and Place
machine
Features hot glue system, page
opening and plough fold close
function. Capable of attaching
cards, coins, CDs, sachets etc.
Lake Image camera match system
enabling personalised cards to be
matched to documents
K150 Domino inkjet system inkjet 2
inch label and used in conjunction
with the Lake camera system Read,
print and verify.
Sure feed product attachment
System
ALritma Labelling Machine
For label application on to various
Substrates
Video Jet personalisation
2 inch inkjet printing can print onto
labels as attached
Duplo Digital System 445
Bookletmaker
Crease, stitch, fold and trim
Calendar punching/binding
machine
NB. Please ask for any technical
help with unusual formats
Finishing
Polywrapping
With the available Units we are able
to produce:
HH M7 Special
The HH Special (Herzog Heyman
M7 Special) has now been
superseded by the next generation
of M7 Equipment. Everything that
we could do before still stands but
there are a few additional upgrades
that should be pointed out. Below
is a list of the Individual Units and
the Machine’s capabilities.
6pp Foredge Glue Horseshoe Glue to Royal Mail
Specifications
Either Dots or Line
MBO SAR 82 Feeder
Vacuum Sidelay Belt
382 Cutting Unit
The Units are a Maximum 72cm
wide.
Score and/or Perf in-Line in a BiDirectional Format, Horizontal and
Vertical. Prior to Gluing/ Folding.
Time Cut or Time Perf in a BiDirectional Format, Horizontal and
Vertical.
Time Glue: Hot Melt Peelable - Cold
Set Peelable - Cold Set Permanent.
M7 Folding Units
The Units are a Maximum
72cm wide
Electronic Variable Height
M7 - 2 Plate
M7 - 4 Plate
M7 - 6 Plate
Castellated - Variable Gap Rollers
(for Gluing)
Time Cut or Time Perf in a BiDirectional Format, Horizontal and
Vertical.
Time Glue: Hot Melt Peelable - Cold
Set Peelable - Cold Set Permanent.
Gate Fold Plate for any of the above
M7 Units
Glu-Bind Contollers on all M7 Units
4pp Foredge Glue Horseshoe Glue to Royal Mail
Specifications
Either Dots or Line
Larger Paginated Products can
also be Glued to Royal Mail
Specifications.
We can also Score and Fold an
Offset 8pp Gatefold and Edge Trim
to leave a 2pp within a 6pp with no
wrinkling of the spine - the product
doesn’t now go through the Fold
Unit Rollers to edge trim.
Please remember that if a product
is Litho Printed and requires Gluing,
to prevent lifting the ink, the Printed
Stock should be sealed.
Please also note that any area
that you require Gluing should be
devoid of Text - Image - Tint, to
alleviate Set Off - Picking off of
Image - non- adhesion
091 Vacuum Table incorporating
381 Alignment Table
Page Open.
Plough Fold Left and Right.
Edge Trim
Glue - Hot Melt or Cold Set
Glu-Bind Contoller
4.
DIRECT MAIL
4PP A5 ONE PIECE MAILER
Feature One Piece Mailer 210
10
53.3
5
297
10
45
53.3
10
53.3
45
15
45
15
10
5
195
148
10
11
210mm
10
10
10
5
5
10
10
11
25
210
297
11
148
148
25
11
25
11
25
Standard One Piece Mailer 6pp A5 11
210
Feature One Piece Mailer 148
443
Standard One Piece Mailer STANDARD 6PP
A5
6pp A5 ONE PIECE MAILER
210
Open Edge to the Top of the OPM Feature One Piece Mailer 148
443
ce Mailer This is the Orienta6on that Royal Mail s6pulates Folded Edge at the Bo?om of the OPM 5
10
5
10
Open Edge to the Top of the OPM 5
5
5
10
5
210mm
5
5
5
15
210mm
45mm
15
10
10
5
5
5
5
5
10
10
10
10
5
5
5
5
10
5
10
5
10
5
10
5
10
Royal Mail Compa6ble Horseshoe OPM 2 x Single Line of Dots or Lines Page Open and Single Line of Dots or Line, Close. 10
5
10
10
148
5
10
10
5
5
10
10
5
5
10
5
5
10
10
5
10
5
10
Royal Mail Compa6ble Horseshoe OPM 2 x Single Line of Dots or Lines Page Open and Single Dot (15mm) x 2 -‐ Close. 10
5
10
5
10
5
10
5
10
5
5
10
10
5
5
5
5
10
10
10
10
5
5
5
5
5
5
10
10
5
5
10
10
5
5
10
10
5
148
45mm
10 10
5
148
45mm
5
5
10
148
5
5
10
10
5
5
10
10
5
5
10
5
10
5
10
10
5
This is the Orienta6on that Royal Mail s6pulates 146
10
5
146
Folded Edge at the Bo?om of the OPM 5.
DIRECT MAIL
ROYAL MAIL STANDARD ONE PIECE MAILER WITH FLAP
4.5,+#6,'+##
7(,89,/9#:81#;'1<1#6,'+1/#
='()#*+,"#
4.5,+#6,'+##
7(,89,/9#:81#;'1<1#6,'+1/#
='()#*+,"#
210mm
5
5
10
Example of placement of Dots NOT Qty of Dots
5
10
148
5
10
5
10
5
10
5
6pp!""#$%#&'()#*+,"##
A5 with Flap
-./010).1#2+31##
Horseshoe
Glue
10
5
10
5
10
5
210
5
443
10
148
5
10
5
10
5
148
10
5
10
5
10
5
10
5
10
5
146
6.
DIRECT MAIL
ROLLED 6PP DL BOLT OUT
Rolled
6pp DL
Bolt Out
R6pp DL
Bolt Out
210mm
100mm
99mm
98mm
12mm Bolt Watse - 6mm
either side of Fold.
8PP GATE FOLD WITH BOLT OUT
!""#$%&'#()*+#,-&.#/)*&#01&#
23#
8pp Gate Fold with Bolt Out - A5
DL
45#- To Leave A 6pp with 2pp Nested
6)#5'%7'#2#8""#,-&.#9""#:';&'+#
Back Cover
210
2pp Voucher
Front Cover
143
146
148
94
97
99
10 10
145
96
2pp Voucher
6mm Gap
BOLT OUT
7.
DIRECT MAIL
PORTFOLIO PACK
Time
Cut
!"#$%&'(%
Head Trim
12)3(4#'5(
Flap
0&)-(
1,0>,)",%12*+%
Portfolio Pack
,--(.'$/(0&)-(
4pp with Flap
Plus 2 x 2pp
!&=6(;(<(;--(
Time Cut and Fold
4'52(>=$()93(0"&3(
Head
Perf
12)3(!2#%(
!"#$%"&'"(!)*+
Click on the Green Pages &
&)"*+%,-%(.$%/0$$-%123$4%5%
Drag the 2 x 2pp out of the
6023%(.$%7%8%799%,'(%,:%(.$%;99%
4pp with Flap
<"(.%=)29%
12)3(4#'5(
Head Trim
4/'6(.'&&(&2)72()(,--(.'$/()(85)&&(0&)-("9($/2(0""$(./'*/(
This will leave a 4pp with a Small Flap on
.'&&(*)##:()(;--("9(2)*/(6'32("%($/2(0"&3(
the Foot which will carry a 2pp on each
2;(<(;--((
x 2pp
,--(.'$/(0&)-(
side of the Fold
8.
DIRECT MAIL
PERSONALISATION ENCLOSING
CUT SHEET
2 x Xerox Nuvera 144 EA
Note: Up to A3
80gsm – 220gsm
simplex & duplex
CONTINUOUS
4 x Océ VarioStream 7650
Two with duplex systems
Océ PageStream 440 – dedicated
proofer
Note: Up to 457mm width
80gsm –170gsm
simplex & duplex (single pass)
All continuous lasers have Hunkeler
pre & post paper handling
equipment Reel to Sheet or Reel
to Reel .
POLYWRAPPING
2 x Sitma 1150FW Polywrapping
machines, plus 2 shuttle feeders
(one main + one supplementary)
Number of inserts
A4 – up to 7
A5 – up to 10 using shuttle feederNB. 6 inserts have to be A5 or
under
Selectivity - up to 12 Selective
inserts depending on configuration
from inkjet or camera read
driven by selection criteria from
the prime document enabling an
entire mailing to be run in Mailsort
order. This maximises Mailsort
discount and minimises machine
set-up costs. Production is faster
along with print savings due to less
wastage.
Read & Print : Read prime
document and inkjet on poly or last
insert (mag) down the line.
Camera match 2 items
Rotary Feeders : 5 per machine
Side Seal - Available on one
machine
Shuttle units capable of feeding
CDs etc.
2 x Domino Editor GT BitJet with
Sitma jet controller
1 x M1.11 feeder fits either
machine, able to enclose up
to 6 x A4 items into one feeder
position
Can also be utilised on the paper
enclosing lines.
Rena Inkjet Address system – DA
613
PAPER ENCLOSING
Sitma SM 15 - 6 X rotary feeders,
with additional MTS i-stacker for
auto mailsorting and recording and
fulfilment verify
2 X Friction Feeders for multiple
product insertion
HP triple head inkjet printing system
b/w or spot colour, Lake imaging
camera system, Read, Print and
Verify, selectivity up to 5 items and
matching up to 3 way. File base
enclosing with Sitma Eye controller
technology, edge stacker with auto
mailsort
HP triple head inkjet printing system
b/w or spot colour, Lake imaging
camera system, Read, Print and
Verify, selectivity up to 5 items and
mailsort
Sitma SM 15 -6 X rotary feeders,
hi capacity envelope feeder,
selectivity up to 5 items and
mailsort
CMC 9000 - Hi speed encloser.
Fully intelligent Reel fed or Sheet
fed. 6 X rotary feeders, 2 X hi
capacity insert belts, Hunkeler UW6
unwind unit, Technau cutting unit,
for split & merge, 4 plate buckle
folder for folding to A5 or DL in
line, will collate up to 8 sheets, with
selective insertion and matching
capability.
HAND ENCLOSING
6 full time staff available for bench
work of non-mechanical items and
small mailings.
9.
FOLDINGGUIDE
GUIDE
FOLDING
130gsm*
150gsm*
130gsm*
130gsm*
8pp �3 �roadsheet
stitched
16pp �4 spine glued
or stitched
or stiched
130gsm*
130gsm*
80gsm*
80gsm*
16pp �4 stitched
8pp �4 stitched
32pp �� stitched
130gsm*
150gsm*
115gsm*
115gsm*
24pp 198 x 210
spine
glued or stitched
18pp 198 x 210
spine glued rotary
trimmed only
80gsm*
56gsm*
70gsm*
24pp 297 x 110
stitched
48pp 198 x 110
stitched
36pp 198 x 110
stitched
*maximum paper weight.
10.
INLINE FINISHING
To compliment the M600 Web Press, we have a full
Scheffer Inline Finishing System, both enhancing
the product range and minimising current finishing
operations.
Many standard products will be finished without the
conventional trimming and folding operations, saving
valuable time on critical schedules.
What is Inline Finishing?
Our Inline Finishing System creates Press Finished
Products and allows Eclipse to be more price
competitive. It also enables us to reduce turnaround
times by offering a product that is finished in one
operation.
• Remoist Pattern Gluer
• Pattern Perforator
• 1 in 4 out Angle Bar/Compensator Assembly
• Wet Flap Pattern Gluer
• Spine Gluing
• Perforations
• Multiple Plow Stations
• Shear Slitting
• Rotary Cutting
In addition to offering a wider range of products the
Inline Finishing System allows us to reduce turnaround
times by offering a product that is finished in one
operation, thereby enabling us to reduce your costs.
Press Finished Products can save you time and money.
PRODUCT RANGE FROM ECLIPSE
EQUIPMENT SPECIFICATION
• Trimmed 2pp and folded 4pp
• Roll folds – 6, 8, 10, 12 page products
• Gate fold products
• Spine glued booklets – 8, 10, 12, 16 page booklets
• Stepped edge products
• Multi ribbon / folded products
• Double thickness products / reply cards
• Spot glued products
• Pattern perforated products
• Incorporated envelopes
• Bangtails
• Application forms
• Greater product size variations (Subject to technical limitations)
Remoist Gluer:
Option for adding Pattern Remoist
application for envelopes, reply
pieces and stamps etc.
In addition to all of these products, the following additional processes can
be applied at the same time to further enhance the product, depending on
the product’s end uses.
• Remoist pattern gluing
• Pattern perforating
• Running perforations
• Impact gluing
• Re-peelable gluing
Pattern Perforator:
Offers a solution for producing
perforated items such as stamps
and coupons etc. Perforation both
in web direction and across the
web in a variety of custom shapes
and sizes.
One in Four out Angle Bar Unit:
One web in on entry with option
to slit web in up to four ribbons.
Options possible are multi leaved
products, nested products
and stepped edged products.
Multiple stream products possible,
therefore increasing number of
products possible out of one press
revolution.
Wet Flap Gluer:
Option for adding Pattern
Gluing, Spot Gluing for products
incorporating Return Envelopes,
Double Thickness Reply Cards etc.
Plow Towers:
Plow fold web and ribbons
using up to five plow stations
to produce more sophisticated
product formats and size
options than conventional press
folder. Plow towers can also
be equipped for slitting, inline
perforating, line gluing and
intermittent gluing.
Shear Slitting:
Option for precise and neat
trimming for products such as
Spine Glued booklets and multi
ribbon work etc.
Rotary Cutter:
Designed to accurately cut and
deliver fully bleed trimmed or non
bleed trimmed products from a
continuous web of printed paper.
Products can be cut into 2, 3,
4, 5 or 6 around out of a press
cut-off length of 630mm. Various
sizes for each option possible.
Copies delivered in either one or
two streams depending on the
product design.
Stacker:
Copies laser counted and
batched to suit. Finished
copies boxed or bulk packed
onto pallets. Versions can be
intermixed on certain formats for
marketing / testing purposes.
11.
INLINE
INLINEFINISHING
FINISHING
INLINE
FINISHING
8pp8pp
spine
glued
booklet
+ +
spine
glued
booklet
8pp spine
glued
booklet
+
2 x 22pp
centre
throw
out out
x 2pp
centre
throw
2 x 2pp
centre
throw
out
INLINE
INLINEFINISHING
FINISHING
INLINE
FINISHING
10pp10pp
spine
glued
booklet
spine
glued
booklet
10pp spine
glued
booklet
Advantages:
Advantages:
Advantages:
SPINE
SPINEGLUED
GLUEDPRODUCTS
PRODUCTS
SPINE
GLUED
PRODUCTS

glued
booklets
offer
cheaper
alternative
to

Spine
glued
booklets
offer
cheaper
alternative
Spine
Spine
glued
booklets
offer
cheaper
alternative
to to
ROLL
FOLD
PRODUCTS
ROLL
FOLD
PRODUCTS
stitched
booklets
due
to
one
pass
operation
stitched
booklets
to
single
pass
operation
ROLL
FOLD
PRODUCTS
stitched
booklets
duedue
to single
single
oneone
pass
operation
SPINE
GLUED
PRODUCTS
SPINE
GLUED
PRODUCTS
SPINE
GLUED
PRODUCTS
Spine
glued
products
can
consist
of
the
following
Spine
glued
products
can
consist
the
following
options:
Spine
glued
products
can
consist
of the
following
options:options:
Spine
glued
products
can
consist
ofof
the
following
options:
8pp,
10pp,
12pp,
16pp
8pp,
10pp,
12pp,
16pp
8pp,
10pp,
12pp,
16pp
Spine
glued
products
can
consist
of
the
following
options:
Spine
glued
products
can
consist
of
the
following
options:
8pp,
10pp,
12pp,
16pp
Spine glued products can consist of the following options:
Roll
fold
products
can
consist
of
the
following
options:
Roll
fold
products
can
consist
the
following
options:
Roll
fold
products
can
consist
of the
following
options:
Roll
fold
products
can
consist
ofof
the
following
options:
ROLL
FOLD
PRODUCTS
ROLL
FOLD
PRODUCTS
6pp,
8pp,
10pp,
12pp
6pp,
8pp,
10pp,
12pp
6pp,
8pp,
10pp,
12pp
ROLL
FOLD
PRODUCTS
6pp,
8pp,
10pp,
12pp
•Further
Further
options
to
enhance
products:
Further
options
to
enhance
products:
Further
options
to
enhance
products:
Further
options
to
enhance
products:
options
enhance
products:
Further
options
toto
enhance
products:
Further
options
to
enhance
products:

edge
booklets

Stepped
edge
booklets
edge
booklets
Stepped
Stepped
edge
booklets
••••Stepped
Stepped
edge
booklets
Stepped
edge
booklets
Stepped
edge
booklets

out
pages
possible
subject
to
width

Throw
pages
possible
subject
to
width
Throw
Throw
outout
pages
possible
subject
to paper
paper
width
out
pages
possible
subject
topaper
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12.
Order
formsreturn
complete
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MORE
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FROM ECLIPSE
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AVAILABLE FROM
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Order
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13.
Eclipse, Riley Road, Kettering, Northamptonshire NN16 8NN
&
01536 483 401
www.weareeclipse.com
Eclipse Colour registered in England and Wales no. 655579
@
[email protected]