wall panel - Spancrete

WALL
PANEL
INSULATED / NON-INSULATED
A BETTER WAY TO BUILD
2
Cost efficient
Offshore Performance
Grasonville, MD
How to Sandwich
Energy Savings into
any Design
®
Look into Spancrete Hollowcore
h*OTVMBUFE8BMM1BOFMBOEZPV
will see big savings. At the heart of
each precast wall panel is a thick
layer of energy-efficient thermal
insulation, integrally sandwiched
between a durable hollowcore
concrete interior and an attractive
DPODSFUFFYUFSJPSGJOJTI
Spancrete Insulated Wall Panels
cut energy costs to the core. In
fact, they have greater lifetime cost
efficiency and insulate better than
any other wall construction system.
In addition, these Insulated Wall
Panels are pre-manufactured, so we
can meet construction scheduling
and speed up the completion of
your building.
Baptista’s Bakery
Franklin, WI
Spancrete Insulated Wall Panels
offer several advantages for the
PXOFS5IF8BMM1BOFMhTDPNQMFUFGJSF
resistance helps reduce insurance
premiums while maintaining
structural integrity after a fire,
accelerating both cleanup and
reoccupancy. And finally, the
combination of a concrete panel
and insulating material effectively
reduces sound transmission, keeping
intrusive noise to a minimum.
Timber Pro
Shawano, WI
Gateway Plastics – Mequon, WI
Learn more about Spancrete’s
sustainable practices with
®
Spancrete Hollowcore by
referencing Span Note # 18
Span Notes
No. 18
SUSTAINABLE PRACTICES
WITH SPANCRETE® HOLLOWCORE
WHAT IS SUSTAINABILITY?
In 1987, the United Nations Brundtland Commission Report declared:
“Sustainable development” is that which meets the needs of the present without compromising the ability of
future generations to meet their own needs.
WHAT IS GREEN BUILDING DESIGN?
“Green Building Design” is design and construction practice that reduces the unsustainable negative impact of
the construction and operation of buildings on the environment. It addresses not only environmental impact, but
also considers societal and economic factors that create benefits for all building stakeholders.
WHAT IS LEED?
In 1998, the U.S. Green Building Council (USGBC) developed a standard called “LEED” or “Leadership in
Energy and Environmental Design” to define and measure green building design practices. The LEED system
addresses sustainable building practices in 6 key areas:
1. Sustainable Sites
2. Water Efficiency
3. Energy and Atmosphere
4. Materials and Resources
5. Indoor Environmental Quality
6. Innovation in Design
HOW CAN SPANCRETE CONTRIBUTE TO SUSTAINABLE PRACTICES?
SPANCRETE CAN CONTRIBUTE IN 3 KEY AREAS:
1. Sustainable Design with Spancrete
Spancrete hollowcore plank can maximize floor spans (span to depth ratio up to 50), which reduces the
amount of support structure and footings in a building.
Large clear span design also facilitates future remodeling and reuse of the building.
Spancrete easily accommodates design features such as underground or tuck-under parking to reduce
site disturbance and hardscape.
of high strength ASTM A416 prestressing strands uses much less steel than an equivalent CIP deck
with reinforcing bars and composite steel decking.
2. Sustainable Product Performance with Spancrete
Spancrete Wall Panels, high levels of continuous insulation and thermal mass improves the energy
performance of the entire building, and may allow heating and cooling demands to be downsized.
Spancrete Wall Panels, many attractive low maintenance and durable concrete finishes are available,
eliminating the need for painting, brick veneers, EIFS, & stuccos; conserving materials and eliminating site
disturbance, dust and runoff from on-site work.
100%
Steinhafels
Waukesha, WI
Kettle Foods, Inc.
Beloit, WI
Pillar Industries
Brookfield, WI
Horizontal or
vertical installation
Mosinee High School
Mosinee, WI
Efficiency Any Way
You Lay It
®
Spancrete Hollowcore Insulated Wall
Panels are so versatile they can be
installed either horizontally or vertically
while either load bearing or non load
bearing. Therefore, they are the ideal
building material for warehouses,
manufacturing plants, schools, retail
stores, municipalities, office buildings,
recreational facilities and virtually any
other architectural application that
calls for strength, beauty, durability and
speed of construction.
Spancrete Insulated Wall Panels give
ZPVNBYJNVNEFTJHOGSFFEPNJOOFX
construction as well as in renovations
BOEBEEJUJPOTUPFYJTUJOHTUSVDUVSFT
The panels are stored off-site and
delivered when you are ready for them,
reducing job site congestion. They
can be installed any time of year with
minimal labor and equipment.
Lerma
.FYJDP
Once in place and caulked, Spancrete
wall panels provide a weatherproof
enclosure that allows other trades to
begin work immediately in a protected
environment. Each panel’s flat interior
wall surface can be painted or coated
directly without further preparation.
5PJODSFBTFUIFFGGJDJFODZPGZPVSOFYU
CVJMEJOHPVSFYQFSJFODFETBMFTBOE
design team will gladly consult with
you early in the process to advise on
the most effective locations and sizes
of openings for doors, windows, HVAC
and plumbing.
Pettit Center
Milwaukee, WI
Target Distribution Center
Oconomowoc, WI
JC Busch
Milwaukee, WI
Details
TYPICAL JOINT
BASE
CONNECTION
DOUBLE TEE BEARING
SPANCRETE HOLLOWCORE
BEARING CONNECTION
NON-BEARING TOP CONNECTION
CORNER MITER
LOAD BEARING TOP CONNECTION
STEEL DOOR
FRAME
NON-BEARING
TOP CONNECTION
JOIST GIRDER BEARING
Consult your local Spancrete representative for details. www.spancrete-sma.com
Design freedom
Finishing
Touches
Ribbed - Raked - Broomed Revealed - Sandblasted Exposed Aggregate…
®
Spancrete Hollowcore Insulated
Wall Panels are available with a
WBSJFUZPGFYUFSJPSGFBUVSFTBOE
finishes. Aggregate type, size and
TIBEFDBOCFNJYFEBOENBUDIFE
to create custom finishes to meet
your design needs. Finishes can be
NBUDIFEUPBOFYJTUJOHTUSVDUVSF
for additions and renovations for
BGMBXMFTTGJOJTI"MMFYUFSJPSGJOJTIFT
require minimal maintenance and
are highly resistant to damage from
impact and the elements.
Valley Tissue
Kaukauna, WI
FINISH: AGGREGATE SANDBLAST
Eggers Industries
Two Rivers, WI
FINISH: LIME STONE
Allouez Town Hall
Allouez, WI
10
Proven system
The Spancrete System
5IFFYUFSJPSMBZFSJTQSPEVDFEBOE
tied to the Spancrete hollowcore
slab with C-hooks, “sandwiching” the
thermal insulation. On panels with
FYQPTFEBHHSFHBUFBSFUBSEFSJT
applied during production.
4JODF4QBODSFUFNBDIJOFT
have been producing quality
®
hollowcore products. Spancrete
Hollowcore Insulated Wall Panels are
produced to precise dimensional
tolerances by the Spancrete
.BDIJOFSZ$PSQPSBUJPOhTQBUFOUFE
concrete hollowcore slab machine.
Wall Panel Insulating Values
Spancrete insulated wall panel construction provides
insulating values that effectively reduce heating and
cooling losses through walls, resulting in increased
energy savings and greater cost efficiency over the life
of the building.
&YUFSJPS8ZUIF
The Process: Wire strands are
positioned on the bed and
tension is applied, prestressing the
strands. The Spancrete machine
simultaneously places three layers
of zero-slump concrete, forming
a monolithic, high-strength slab.
A layer of rigid thermal insulation
is then applied on top of the
IPMMPXDPSFQMBOL5IFGJOBMFYUFSJPS
layer is produced and tied to the
hollowcore slab with C-hooks,
“sandwiching” the insulation.
5IFFYUFSJPSGJOJTIJTBQQMJFE
over the insulation.
&YUFSJPS"JS'JMN
Insulation
Interior Wythe
Inside Air Film
The approximate STC (Sound Transmission Class) for an 8” Spancrete®
Hollowcore Insulated Wall Panel with 2” insulation and a 2” exterior wythe is 61
45$3FG4QBODSFUF3FTFBSDI/PUF
Spancrete Wall Panels can be manufactured in a variety
PGTJ[FTBOEGJOJTIFT5IFTUSVDUVSBMXZUIFTBSFUZQJDBMMZ
PSDNDNPSDN
UIJDLXJUIUIFJOTVMBUJPO
CFJOHPSDNDNPSDN
UIJDL
The Spancrete Manufacturers
Association maintains a continual
research and development
program to ensure the finest precast,
prestressed concrete wall panel
production possible.
INSULATION THICKNESS
8" SPANCRETE WITH 2" FACING
Type of Insulation
R
2"
U
R
3"
U
R
4"
U
Expanded Polystyrene1
11.14
.090
15.49
.064
19.84
.050
Extruded Polystyrene2
12.44
.080
17.44
.057
22.44
.044
Poly-isocyanurate2
16.74
.060
23.89
.042
31.04
.032
3JOMCEFOTJUZ
R= 5in
R= 7.15in
Wall panels used in freezer/cooler applications are available
XJUIJOTVMBUJPOUIJDLOFTTFTVQUPDN
R values shown are averaged values tested at mean 75º F
R values shown are averaged aged values tested at mean 75º F
1
2
Contact your local Spancrete representative for details
A layer of rigid
insulation is applied.
More Than
a Supplier
®
When you build with Spancrete
Hollowcore Insulated Wall Panels,
you receive much more than a
durable, quality product. From
initial conceptualization through
final installation, a knowledgeable
Design/Build team works with you
every step of the way.
MIDWEST
Hanson Structural
Precast Midwest, Inc.
Maple Grove, Minnesota
Spancrete
Valders, Wisconsin
Spancrete
Chicago, Illinois
Wells Concrete
Albany, Minneosta
WEST
Hanson Structural
Precast Pacific, Inc.
Irwindale, California
KIE-CON, Inc.
Division of Kiewit Pacific Co.
Anitoch, California
Owell Precast
Bluffdale, Utah
SOUTHWEST
Manco Structures, Ltd.
Schertz, Texas
CARIBBEAN
Cement Industries, Inc.
Fort Myers, Florida
Preconco Limited
Barbados, West Indies
Florida Precast Industries
Sebring, Florida
TURKEY
EAST
Mid-Atlantic Precast, LLC.
King George, Virginia
EGYPT
MACHINE
MANUFACTURER
Mucić & Co
Dugopolje, Croatia
SOUTH
Spancrete Machinery Corporation
N16 W23415 Stoneridge Drive
Waukesha, WI 53188
Telephone: 414-290-9000
Fax: 414-290-9130
www.spancrete-machinery.com
Yapi-Merkezi
Camlica-Istanbul, Turkey
UAE
SPANCRETE IS ALSO
MANUFACTURED IN:
Hi-Tech Concrete Products LLC
Abu Dhabi, UAE
Samcrete Eqypt
Ahram, Giza
Armenia
China
Denmark
Guatemala
Hungary
Ireland
Japan
Russia
South Korea
Switzerland
MEXICO
ITISA
Mexico City, Mexico
Spancrete Noreste
Monterrey, Mexico
Spancrete Manufacturers Association
Visit our website at www.spancrete-sma.com
MKSMA119-0-11
CROATIA
Green Bay,WI
Telephone: 920-494-0274
Waukesha, WI
Telephone: 414-290-9000
Chicago, IL
Telephone: 847-879-2100
Florida Precast Industries
Sebring, Florida
Telephone: 863-655-1515
www.spancrete.com
®
Copyright ©2011 SMA Spancrete hollowcore is a registered trademark