NC-based energetic materials - stability, decomposition, and ageing
Transcription
NC-based energetic materials - stability, decomposition, and ageing
NC-based energetic materials - stability, decomposition, and ageing Dr. Manfred A. Bohn Fraunhofer-Institut für Chemische Technologie (ICT) Postfach 1240, D-76318 Pfinztal-Berghausen, Germany Presentation on the Meeting Nitrocellulose - Supply, Ageing and Characterization April 24 to 25, 2007 AWE, Aldermaston, England ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn / 1 Content Abstract Stability ’versus‘ ageing Stability tests for NC and NC-based materials Bergmann-Junk, Abel, Vacuum Stability, Mass Loss, Dutch Mass Loss Test Aspects of NC decomposition Thermolysis, hydrolysis, chain splitting, bond dissociation enthalpies Accelerated ageing - objectives Measurements on NC alone – Comparison of results of four stability tests Modelling - benefits Modelling of primary (added at production) stabilizer consumption models ‘S: exponential + linear’, ‘S: nth order’, ‘S: extended’ Applications Prediction of a real ageing over 16 years of a singlebase propellant used in automotive seat belt restraint systems Combined modelling of stabilizer consumption and the course of consecutive products Forming reactivities of consecutive products of DPA Modelling of molar mass decrease of NC model 1: chain splitting by decomposition of chain element (= monomer unit) model 2: chain splitting by bond breaking, number of chain elements is constant Application, examples and meaning molar mass decrease and shift of ductile-brittle transition temperature molar mass decrease and decrease of mechanical strength Ageing of New Type gun propellants Literature ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn / 2 Abstract Nitrocellulose (NC) has itself re-established as an essential ingredient in recent gun propellant formulations containing RDX and newer type of plasticizers. All the efforts to replace NC by other polymeric binders have been successful in a rather small part only. Surely NC decomposition is present also in the modern formulations and the ageing of such propellants has to be considered carefully. To master the ageing of NC based energetic materials knowledge of the basic decomposition behaviour of NC is necessary. Data of bond dissociation energies and activation energies of NC decomposition will be compiled and discussed. Experimental results and quantum mechanically obtained data are used for this. The way or the severity of NC decomposition will be discussed and formulated in a scheme. Kinetic models to describe NC decomposition are presented for mass loss and molar mass degradation. Stabilization is a main issue with NC-based materials. Stabilizer reactions and their modelling are presented. With examples of ageing of gun propellants and rocket propellants including new type of gun propellants containing RDX, the way of prediction of the use time (life time) is shown. Several experimental methods as mass loss, stabilizer consumption, molar mass degradation, heat generation can be used and their suitability and the special demands for prediction purposes are demonstrated. ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn / 3 Stability ‘versus’ Ageing Stability tests use reduced time-temperature loads compared to ageing investigations, typically only one temperature and one time period. Stability tests determine the momentary state of the material. In contrast the determination of ageing behaviour gives a prediction possibility based on information obtained from an extended time-temperature behaviour of the material. For both aspects molecular decomposition is the base, especially with chemical stability. With ageing also physical phenomena are included as migration of surface treatment agents (burning phlegmatizer for gun propellant grains) ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn / 4 Stability tests The NC-decomposition causes ● formation of permanent gases ● formation of NOx ● generation of reaction heat ● polymer chain degradation The older tests are based mainly on the generation of NOx caused by a time – temperature load Using the effects of NO2 – namely oxidizing and forming of HNO3 , many tests have been developed and most of these are connected with famous names: Abel, Bergmann-Junk, Hanson-Metz, Vieille, Methyl-Violet-Test time to visible NOx (the well-known 65.5°C (=150 °F) surveillance test, introduced by the US Navy, about 1905) Self ignition temperature, Silvered Vessel-Test (Dewar-Test) Then somewhat later mass loss and gas generation (vacuum stability test) were used Newer methods use the same basic effects but the detection is much improved ● NOx-Chemiluminescence ● GPC (SEC) ● microcalorimeter (heat generation rate), ARC (adiabatic self heating) ● gas analysis by FTIR-EGA, GC, GC-MS ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn / 5 Bergmann-Junk-Test (Bergmann-Junk-Siebert-Test) Developed from E. Bergmann and A. Junk in Germany, improved by Siebert Substance amount [g] Test temp. [°C] Test time [h] Criterion: consumption of 0.01n NaOH to neutralize HNO3 formed by absorbed and oxidized NO2 Nitrocellulose 2 132 2 ≤ 12.5 ml/g Sb gun propellant (propellant not containing blasting oils) 5 132 5 ≤ 10 to 12 ml/g *) Db gun propellant with blasting oil content up to 10 mass-% 5 115 16 ≤ 10 to 12 ml/g *) Db gun propellant with blasting oil content greater than 10 mass-% 5 115 8 ≤ 10 to 12 ml/g *) Db rocket propellant 5 115 16 ≤ 10 to 12 ml/g *) substance *) limit value is often fixed for the individual propellant in the range 10 to 12ml per g of propellant This test is not used with triple base propellants ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn 6 Bergmann-Junk-Test (Bergmann-Junk-Siebert-Test) Dimensions in mm ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn 7 Abel-Test - German conditions and typical results Substance test temp. [°C] Sample amount [g] test limit [min] Nitroglycerine, BTTN, TMETN, DEGN 80 2 ≥ 15 Nitrocellulose 80 1.3 ≥ 10 TNT 80 1 ≥ 30 KJ starch paper, wetted by water glycerine (1:1) to half length. At the interface colour change occurs caused by NO2 in oxidizing iodide to iodine and this forms a coloured product with starch. Time taken at this point of colour change ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn 8 Vacuum stability test – German test conditions and criteria Substance amount [g] Test temp. [°C] Test time [h] Criterion for ‘stable’ ml/g at STP Sb gun propellant (propellant not containing blasting oils) 2.5 100 40 ≤ 1.2 to 2 High explosives as PETN, HMX, RDX, explosive charges, HTPBcomposite propellants 2.5 100 40 ≤ 1.2 to 2 Db gun propellant with blasting oil 2.5 90 40 ≤ 1.2 to 2 Db rocket propellant 2.5 90 40 ≤ 1.2 to 2 substance Recent tendency to unify conditions for NC-based propellants 2.5 100 40 ≤2 Non-NC high explosives 2.5 100 40 ≤ 1.2 2 ml/g or 5ml/2.5g is the upper allowed limit. Between 1.2 and 2 ml/g the stability is considered as borderline. Preferred are values ≤ 1.2ml/g or ≤ 3ml/2.5g STP: standard temperature (=0°C) and standard pressure (=1 atm) ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn 9 Mass Loss Tests Mass loss (ML) at 90°C for GP and RP In most cases one ages 2g (up to 5g) of propellant in tubes with loosely inserted ground stoppers over 18 days Sample can be used as delivered (if not to wet !, water content not higher than 1.5 mass-%) Criterion: ML ≤ 3 % and no red-brown fumes (NOX) up to 18 days initial mass loss can be subtracted, ML after one day as baseline Applicable for all types of propellants (single, double, triple, semi-nitramine, new type,…) Other test times - test temperatures (always with 3 % limit) For 50 years at 25°C For 15 years at 25°C 100°C 6 days 1.8 days 90°C 18 days 5.4 days 80°C 54 days 16.2 days 75°C 93.5 days 28.0 days 70°C 162 days 48.6 days Necessary equipment • well temperature controlled oven • glass tubes with ground stoppers • analytical balance, well positioned ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn 10 Dutch Mass Loss Test Mass loss after 72 h, reduced by the mass loss after the first 8 h in open tube 4g of sample in tubes closed with ground stoppers at 105°C: double and triple base GP and RP at 110°C: single base GP Criterion: ML (72h-8h) ≤ 2%, all GP and RP In principle also usable with high explosives as RDX, HMX, PETN Also used for semi-nitramine and new-type propellants Pure substances can be tested at 110°C For other formulations the test temperature depends on ingredients; with energetic plasticizers 105°C is suitable Other conditions and test criterion remain the same ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn 11 Assessment of ageing and stability with mass loss Three types of GP doublebase GP L5460 shows after20d strong ML increase with visible NOx triplebase GP Q 5560 shows smooth increase of ML without showing visible NOx new type GP (see later) shows smooth increase of ML without showing NOx 9 ML [%] 8 mass loss at 90°C GP, L5460, 120mm 7 6 GP Q 5560, 27mm MRCA 5 limit: ≤ 3%, 18 d 4 3 2 new type GP (contains RDX) 1 test time [d] 0 0 10 20 30 40 50 60 70 80 ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn/ 12 90 Comparison of mass loss: ball powder K6210 – 120mm GP L5460 Difference in stability can be revealed clearly with ML (18 days at 90°C corresponds to 50 years at 25°C isothermal) db GP K6210 is stabilized with DPA (diphenylamine). In spite of not fulfilling the strong criterion it can be used safely for certain time. Doblebase GP L5460 is stabilized with AK II (akardite II). 6 ML [%] mass loss test at 90°C 5 at 18 days ML <= 3% K6210 L5460 4 3 db ball powder K6210 2 db GP L5460 (120mm) 1 time [d] 0 0 2 4 6 8 10 12 14 16 18 20 22 24 ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn/ 13 Comparison of heat generation rate: ball powder K6210 – 120mm GP L5460 Difference in stability can be revealed also clearly with heat generation rate (dQ/dt) and heat generation (Q) 90 dQ/dt [µW/g] db ball powder K 6210, Qex = 4059 J/g db 120mm GP L5460, Qex = 4720 J/g 80 70 Q [J/g] 63 80°C 70 56 49 K6210 60 dQ-K6210 50 42 dQ-L5460 35 Q-K6210 40 28 Q-L5460 30 21 L5460 20 14 10 7 time [d] 0 0 0 1 2 3 4 5 6 7 8 9 10 11 12 ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn/ 14 Aspects of NC decomposition ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn / 15 What determines the NC decomposition NC and NC-based products decompose chemically. This is because of the relatively small bond dissociation enthalpy in the nitrate ester group. chemical bond name average bond dissociation enthalpy at 25°C [kJ/mol] CO − NO2 nitrate ester C−C carbon - carbon 342 C−H carbon - hydrogen 416 C−O carbon - oxygen 343 N − O (in NO2) nitro group 305 C-NO2 (aromatic) carbon – nitro group 295 165 to 170 ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn 16 Decomposition of NC Assumption: by splittingoff of one NO2 group from any ester group the corresponding glucose ring will be destroyed. This means the mean molar masses of NC decrease all the time caused by the slow intrinsic decomposition of NC, which cannot be stopped by stabilizers. ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn / 17 Weighing of reaction rates by the investigation temperature via activation energy The weighing has an important effect: at higher temperatures the process with the higher activation energy dominates the decomposition, at lower temperatures it is the one with smaller activation energy. -14 ln(kA [1/s]) Arrhenius plot of the three main decomposition types of NC temperature range 10°C to 120°C 90°C -18 60°C 40°C -22 -CO-NO2 -26 -30 -34 ester thermolysis, 163 kJ/mol ester hydrolysis, 100 kJ/mol chain hydrolysis, 56 kJ/mol ET+EH ET+EH+CH -38 0.0024 -COH + HNO2 0.0028 -CO-NO2 -CO• + •NO2 0.0032 1/T [1/K] 0.0036 ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯−−−−⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn 18 Stabilizer consumption: activation energy as function of temp. decrease of stabilizer DPA in single base GP A5020 (20 mm machine gun, older lot) /1/ change in Ea at about 65°C higher temp. range has more thermolytical ester group decomposition lower temp. range has more hydrolytical ester group decomposition ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ Stabcon 2005 Bohn / 19 Molar mass decrease of NC: activation energy as function of temp. decrease of molar mass of NC in single base GP A5020 (20mm machine gun, older lot) /1/ change in Ea at about 65°C higher temp. range has more thermolytical ester group decomposition with consecutive chain scission lower temp. range has more hydrolytical NC chain splitting Remark: the lot of A5020 investigated was already an older one, means products with effect on hydrolysis present ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ Stabcon 2005 Bohn / 20 Temperature range dependence of Ea for PVN (polyvinylnitrate) Also with other nitric acid ester compounds a temperature dependence of Ea is observable /2/ EatyQ [kJ/mol] 125 PVN-M (polyvinylnitrate) EatyQ as function of conversion (reached Q) 70°C to 110°C and temp. range sections 90-110°C 120 115 70-110°C 110 70-110 70-90 90-110 70-90°C 105 Obtained from heat generation measurements Q [J/g] 100 0 25 50 75 100 125 150 175 200 225 250 275 300 325 350 375 400 ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn / 21 Nitrate esters NE decompose intrinsically, means by themselves, because of the small bond energy in the nitrate ester group, about 170 kJ/mol for thermolytical split-off of NO2; Further more one has formation of water and acids, and additional products as gases and organics. k ⎯⎯NE ⎯→ NE NE + P S+P k ⎯⎯auto ⎯ ⎯→ k ⎯⎯SP ⎯→ P + R-NE + ∆HRID intrinsic decomposition 2 P + R-NE + ∆HRAD autocatalytic decomp. P-S + ∆HRS stabilizer reaction Decomposition scheme of nitric acid esters NE The decomposition products NO2 and acids act as catalysts P in decomposing NE; a further decomposition reaction channel is opened – the so named autocatalytic decomposition. The stabilizer S binds the NO2 and nitric acid and makes the autocatalysts P in-effective. No autocatalytic decomposition appears during active phase of stabilization. – But the intrinsic decomposition goes on and causes mass loss, energy loss, chain splitting of NC, gas and heat generation. ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn 22 Experimental bond dissociation enthalpies kcal/mol kJ/mol 20 83.7 22 92.0 24 100.4 26 108.8 Nitrate RO - NO2 kJ/mol Nitrite RO - NO kJ/mol iso-Propyl nitrate 172.0 ± 4.2 iso-Propyl nitrite 171.5 ± 7.5 n-Propyl nitrate 177.0 ± 4.2 n-Propyl nitrite 167.8 ± 7.5 Methyl nitrate 172.4 ± 4.2 Methyl nitrite 174.9 ± 3.8 28 117.2 Alkyl nitrate 170.3 ± 2.1 Alkyl nitrite 170.7 ± 4.2 29 121.3 30 125.5 32 133.9 34 142.3 36 150.6 Relation kcal to kJ 38 159.0 1 kcal = 4.184 kJ 40 167.4 Bond enthalpy refers to the energy obtained when the molecule is split into the elements 42 175.7 44 184.1 see for example with hydrazine in /3/ 46 192.5 50 209.2 From CRC Handbooks Please be aware of the difference in the terms Bond dissociation enthalpy refers to a specified bond which is split ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn / 23 NC-simulate and NCradicals to calculate the bond dissociation enthalpies of the split-off of NO2 radical from the three glucose ring positions 2, 3 and 6 Pos. 2 NC-simulate Pos. 6 NO2 radical ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn / 24 Pos. 3 PVN-simulate and PVN-radical to calculate the bond dissociation enthalpy of the split-off of NO2 radical PVN (polyvinylnitrate) simulate Split-off of NO2 from middle position PVN was seen as a replacement for NC in former time. Today it is a speciality energetic polymer, used as additive in TNT HE charges. ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn / 25 Bond dissociation enthalpies at 298.15 K in different molecular environment Calculation method: DFT, BLYP, GGA all electron treatment Calculated values corrected by normalizing to experimental average value of alkyl nitrate of 170.3 kJ/mol; error in calc. values ± 8 kJ/mol Substance [kJ/mol] ME-NC-2NO2, (BDE in the nitrate group at position 2) 1.2 160.8 ME-NC-3NO2, (BDE in the nitrate group at position 3) 1.0 133.0 ME-NC-6NO2, (BDE in the nitrate group at position 6) 1.3 174.4 PVN simulate (polyvinylnitrate) 170.8 Nitroglycerine, split-off of NO2 from middle position 171.2 Nitroglycerine, split-off of NO2 from side position 174.5 PETN 170.0 Methyl nitrate 185.0 Iso-Propyl nitrate 170.3 n-Propyl nitrate 179.9 Iso-propyl peroxonitrate: i-PropOO-NO2; split-off of NO2 radical 118.6 Iso-propyl peroxonitrate: i-PropO-ONO2; split-off of NO3 radical 92.5 GGA: generalized gradient approximation Iso-propyl peroxonitrite: i-PropO-ONO; split-off of NO2 radical 64.5 Further conditions see /4/ Iso-propyl peroxonitrite: i-PropOO-NO; split-off of NO radical 87.2 DFT: (electron) density functional theory B: Becke gradient corrected exchange potential LYP: Lee, Yang, Parr gradient corrected electron correlation potential ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn / 26 Relation between nitrate, peroxo nitrite and peroxo nitrate CH3 CH2 O NO2 170 kJ/mol . NO 2 CH3 65 kJ/mol .NO2 CH2 O. CH3 CH3 + .O N O CH3 87 kJ/mol .NO CH3 CH2 O O NO CH2 O O. CH3 CH3 . NO2 .NO3 CH3 92 kJ/mol 119 kJ/mol CH2 O O NO2 CH3 ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn / 27 Accelerated ageing ageing means generally: property change with time and temperature Objectives ● To reach equivalent ageing in much shorter times than at target temperature, for example at 25°C ● To find out the ageing process(es) ● To determine activation energies for the ageing process(es) or other parameters to quantify the temperature dependence of the ageing ● To use the temperature dependence describing parameters to predict the ageing at any time-temperature load ● To simulate real ageing using time-temperature profiles ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn 28 Arrhenius Plot according to STANAG 4582 (so-named heat flow (HFC) STANAG) 13 11 ln(kQ [µW/g]) Arrhenius plot of reaction rate constant kQ(T) according to STANAG 4582 9 7 T S=60°C 120 kJ/mol 135°C 80 kJ/mol 5 3 1 -1 -3 -5 -7 0.0022 the composed Arrhenius line is used kQ2 with EaQ2 = 80 kJ/mol ZQ2 = 3.4099 E+13 µW/g ln(kq1 [µW/g]) 15°C ln(kq2 [µW/g]) ln(kq [µW/g]) kQ1 with EQ1 = 120 kJ/mol Ea divide ZQ1 = 6.3719 E+19 µW/g 0.0024 1/T [1/K] 0.0026 0.0028 0.003 0.0032 0.0034 0.0036 ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn 29 HFC-STANAG 4582 (Heat generation rate (HGR)-STANAG) Main points Fixing of test times tT and upper limits for HGR (heat flow) (dQ/dt)L at a series of test temperatures TT To fulfil the HGR limits during test time at test temperature gives a safe time interval against autoignition of 10 years at isothermally 25°C The test times and HGR limits are valid only for a decomposition kinetics as it is shown by NC-based propellants Acceleration with regard to 10 years at 25°C TT [°C] tT [d] (dQ/dt)L [µW/g] 60 123 9.8 30 65 64.9 18.5 56 70 34.8 34.5 105 71 30.8 39.0 119 75 19.0 63.1 192 80 10.6 114 345 89 3.83 314 954 90 3.43 350 1065 HGR limits have been determined with a finite element programme for the solution of the heat balance equation for the autoignition of a big caliber (230 mm in diameter) cartridge ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn 30 Arrhenius relation between ‘test (tt,Tt)‘ and ‘in-service (tE,TE)‘ With one activation energy valid in the considered temperature range TE to Tt ⎛ Ea ⎞ ⎟⎟ ki = Z ⋅ exp⎜⎜ − RT ⎝ i⎠ ⎛ Ea ⎛ 1 1 ⎞ ⎞ k2 = exp⎜⎜ − ⋅ ⎜⎜ − ⎟⎟ ⎟⎟ k1 ⎝ R ⎝ T2 T1 ⎠ ⎠ ⎛ Ea ⎛ 1 1 ⎞ ⎞ t1 = exp⎜⎜ − ⋅ ⎜⎜ − ⎟⎟ ⎟⎟ t2 ⎝ R ⎝ T2 T1 ⎠ ⎠ ⎛ Ea ⎛ 1 1 ⎞ ⎞ tE = t t ⋅ exp⎜⎜ + ⋅ ⎜⎜ − ⎟⎟ ⎟⎟ ⎝ R ⎝ TE Tt ⎠ ⎠ 1 t∝ k Reaction rate constant reciprocal proportional to time to reach a state or conversion By forming the ratio the timetemperature scaling is achieved Caution this procedure may be simplifying to strong ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 tBohn 31 Extrapolation of test conditions to in-service conditions with factor F (works in both directions: ac-celeration and de-celeration) Factor 3 for 10°C temperature change corresponds to activation energy range of 80 to 120 kJ/mol in the temperature range 20°C to 95°C 10 F [-] Ea [kJ/mol] factor F= k(T) / k(T-10K) for dT = 10°C 9 160 140 120 100 80 8 7 6 5 4 3 2 T [°C] 1 0 10 20 30 40 50 60 70 80 90 100 110 120 ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn 32 Relation between test time - test temperature and in-service time - temperature For chemically caused ageing processes the following formula has proven by experience as suitable (Ea about 80 to 120 kJ/mol, temperature range 20°C to 95°C) tE [a] = t T [d] ⋅ F( TT − TE ) / ∆TF / 365 .25d tE time in years at temperature TE tT test time in days at test temperature TT F reaction rate change factor per 10°C temperature change De-celeration with temp. decrease / ac-celeration with temp. Increase TT test temperature in °C TE in-service temperature in °C ∆TF temperature interval for actual value of F, here ∆TF is always 10°C ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn 33 Comparison of the STANAG extrapolation with the factor 3 extrapolation 100000 time-temperature relations normalized to tE = 10 years at TE = 25°C time tt [d] TS=60°C 10000 80 kJ/mol 120 kJ/mol curves with Ea1 and Ea2, intersecting at 60°C 10 years at 25°C 1000 100 with Ea2 = 80 kJ/mol factor 3 extrapolation t [d] Ea1 10 t [d] Ea2 t [d] Ea1+Ea2 1 tt [d] F-3 with Ea1 = 120 kJ/mol shifted up to intersection at 60°C 25°C reference Ea divide 0.1 T t [°C] 0.01 0 10 20 30 40 50 60 70 80 90 100 110 ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn 34 120 Overview of some used test times – test temperatures extrapolated to 25°C 100000 80 a time tt [d] 40 a 20 a 10000 TS = 60°C 80 kJ/mol time-temperature relations tE =10 years at TE = 25°C extensions to other in-service times Ea1 = 120 kJ/mol, Ea2 = 80 kJ/mol 120 kJ/mol 10 a 1000 STANAGs 5a Example how to read: This point gives 5 years at 25°C TE = 25°C ML, 90°C, 18d 100 1 x te [d] = 10 a 2 x te [d] 8 x te [d] DMLT-105°C, 72h VST 100°C, 40h ML 90°C, 18d Abel, 80°C, 1 h BJS, GP, 115°C, 8h STANAG 4117, 65°C, 120d Ea divide 10 1 0.1 0.5 x te [d] 4 x te [d] DMLT-110°C, 72h VST-100°C, 48h Dutch HGR-Test VST 90°C, 40h DHGT 85°C, 7d VST, 100°C, 90°C BJ, NC, 132°C, 2h STANAG 4541, 60°C, 60d Abel, 80°C 25°C reference DMLT, 110°C, 105°C Bergmann-Junk Tt [°C] 0.01 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn 35 150 Implicit limit in the HFC STANAG Limit for the allowed energy loss of a gun (GP) or rocket (RP) propellant: ≤ 3% For 10 years at 25°C TT [°C] tT [d] (dQ/dt)L [µW/g] QL [J/g] 60 123 9.8 104.1 65 64.9 18.5 103.7 70 34.8 34.5 103.7 71 30.8 39.0 103.8 75 19.0 63.1 103.6 80 10.6 114 104.4 89 3.83 314 103.9 QEX(gw) value with reaction water gaseous 90 3.43 350 103.7 QEX(lw) value with reaction water liquid To extend the predicted time from 10 to 20 years implies to use the double test times but also only half the values for (dQ/dt)L at 80°C, after 10.6 d HGR [µW/g] Q [J/g] % of QEX(gw) L5460 db, 120mm 12.8 16.1 0.38 K6210 db ball, 9mm 68.2 57.1 1.53 QEX(gw) [ QEX(lw) ] [J/g] Limit is 3% of QEX(gw) [J/g] 4238 [ 4610 ] 3730 [ 4040 ] 127 112 Energy loss limit is for the actual use of the propellant more important than the danger of its autoignition ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn 36 Measurements on NC alone – Comparison of stability tests ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn / 37 NC lot 1: HGR and HG at 90°C, measured under air and under argon Measured at 90°C with TAMTM in closed steel ampoules with glass inserts, sample amounts about 0.2g 4000 100000 dQ/dt [µW/g] 90000 80000 NC-1 90°C 60000 50000 2800 in argon 2400 2000 in air 40000 30000 1600 1200 N=12.5 mass-% QEX-wliqu = 3931 J/g QEX-wgas = 3619 J/g 20000 3600 3200 dQ-NC53-Ar dQ-NC53-Ar-2 dQ-NC53-Lu zero Q -NC53-Ar Q -NC53-Ar-2 Q -NC53-Lu 70000 Q [J/g] 800 400 10000 0 0 time [d] -400 -10000 -2 1 4 7 10 13 16 19 22 25 ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn / 38 NC lot 1: HGR and HG at 90°C, measured under air and under argon Measured at 90°C with TAMTM in closed steel ampoules with glass inserts, sample amounts about 0.2g 100 3000 dQ/dt [µW/g] 2700 Q [J/g] NC-1 90°C comparison between air - argon 2400 90 80 70 2100 dQ-NC53-Ar dQ-NC53-Lu dQ-NC53-Ar-2 zero Q -NC53-Ar Q -NC53-Lu Q -NC53-Ar-2 1800 1500 1200 900 60 50 40 30 600 20 300 10 0 0 time [d] -300 -1 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 -10 18 ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn / 39 NC lot 2: HGR and HG at 90°C, measured under air and under argon Measured at 90°C with TAMTM in closed steel ampoules with glass inserts, sample amounts about 0.2g 15 1500 dQ/dt [µW/g] Q [J/g] NC-2 90°C 1350 13.5 under argon 1200 1050 132°C, 2 h correspond to 90°C, 3.75 d with F = 2.5 90°C, 8.07 d with F = 3.0 12 10.5 under air 900 9 750 7.5 600 6 450 4.5 300 3 150 1.5 0 0 -150 -0.1 time [d] 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 1.1 1.2 -1.5 1.3 ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn / 40 Heat generation rates of dry and unstabilized NC samples – region 0 to 2 days Measured at 90°C with TAMTM in closed steel ampoules with glass inserts in air, sample amounts about 0.2g 120000 110000 dQ/dt [µW/g] NC, 90°C comparison of NC-lots in air 100000 90000 dQ-NC-1 dQ-NC-2 80000 dQ-NC-3 70000 dQ-NC-4 dQ-NC-5 60000 dQ-NC-6 dQ-NC-7 50000 zero 40000 30000 20000 10000 0 -10000 -0.2 time [d] 0 0.2 0.4 0.6 0.8 1 1.2 1.4 1.6 1.8 2 ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn / 41 Heat generation rates of seven dry and unstabilized NC samples Measured at 90°C with TAMTM in closed steel ampoules with glass inserts in air, sample amounts about 0.2g 120000 dQ/dt [µW/g] 110000 NC, 90°C comparison of NC-lots in air 100000 90000 dQ-NC-1 80000 dQ-NC-2 dQ-NC-3 70000 dQ-NC-4 60000 dQ-NC-5 50000 dQ-NC-6 dQ-NC-7 40000 zero 30000 20000 10000 0 time [d] -10000 -1 0 1 2 3 4 5 6 7 8 9 10 11 12 ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn / 42 Mass loss of dry and unstabilized NC lot 1 in the ‘linear range’ of preautocatalysis (means a reaction of zero order) 1.6 ML [%] NC-1 mass loss in stoppered vials 90°C, air region of 'pre-autocatalysis' 1.4 P1 [%] P2 [%] M [%] 1.2 1 visible NOx appeared; this is named as start of 'autocatalysis' 0.8 0.6 ML [%] = 0.165 [%/d] * t [d] + 0.5724 [%] 2 R = 0.904 0.4 0.2 The ‘linear range’ of pre-autocatalysis means a reaction of zero order in ML time [d] 0 0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn / 43 Mass loss of dry and unstabilized NC lot 1 at 90°C up to autocatalysis 50 ML [%] NC-1 mass loss in stoppered vials 90°C, air region up to 'autocatalysis' 45 40 P1 [%] P2 [%] M [%] 35 30 25 is , ) s y al ning t a oc egin t u f a at b o ge ially n Ra spec (e 20 visible NOx appeared 15 10 Pre-autocatalysis range 5 time [d] 0 0 1 2 3 4 5 6 7 8 9 10 11 ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn / 44 Comparison of stability data of seven NC lots obtained with four methods 10.0 9.0 8.0 time to NOx [d] time to max HGR [d] BJ-value [ml/g 0.01 n NaOH] 0.9 correlation of NC stability data kml [%/d] 0.8 BJ value [ml/g 0.01n NaOH] t(90°C) to NOx [d] t(90°C) to max HGR [d] kml [%/d] 7.0 0.7 0.6 6.0 Bergmann-Junk 0.5 5.0 ML reaction rate constant 0.4 4.0 0.3 3.0 time to visible NOx 2.0 0.2 time to max. HGR 0.1 1.0 NC NC sample lot 0 0.0 1 2 5 6 3 7 4 ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn / 45 Photographs of NC residues after ageing at 90°C in mass loss vials Brown to black residues after the ‘cool‘ burning-out of the NC samples. Sample amount about 0.6g to 0.8g No ignition occurred in any case ! ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn / 46 Photographs of NC residues in glass inserts after measurements in TAM at 90°C Brown to black residues after the ‘cool‘ burning-out of the NC samples. Sample amount about 0.2g No ignition occurred in any case ! ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn / 47 Scheme of NC decomposition considering temperature-time exposure see /5/ ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn / 48 Mitigation of ageing ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn / 49 Chemical formulas of the most used stabilizers in NC-based propellants CH3 H N N O=C DPA N H N H HN C2H5 C2H5 N O=C N NO2 NO2 EC, Centralite I Ak II, Akardite II 2NDPA, 2-NO2-DPA MNA, pNMA C 2H 6 N NO N CH3 O=C N HN CH3 CH3 OH O=C N OH N-NO-DPA N-nitroso-DPA MC, Centralite II Ak III, Akardite III Resorcinol ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn 50 STANAGs for assessment of chemical stability / ageing using stabilizer consumption STANAG 4117 STANAG 4541 STANAG 4542 STANAG 4527 SB with DPA SB with DPA and EC DB with EC DB with DPA only (≤ 15% NG) DB with 2-NO2-DPA (≥ 15% NG) all NC-based propellants multi-temperature test 60 days at 65.5°C or 120 days at 65.5°C 60 days at 60°C 35 days at 60°C 40 – 90°C 120 d: DPAeff ≥ 0.3 mass-% abs. decr. ≤ 0.5 mass% 120 d: EC ≥ 0.3 mass-% rel. decrease ≤ 50% DPAeff ≥ 0.5 mass-%; rel. decrease ≤ 50% 2-NO2-DPA ≥ 0.2 mass-% abs. decr. ≤ 0.5 mass-% • Kinetic modelling with 0th or 1st order • Arrhenius parameter • definition of evaluation is incomplete • Existing standards use different test conditions, the reason is their historical development it seems today not justified to define different test criteria as it was done in former times each NC-based propellant should be assessed in the same way. But: there exist different ranges of stability with different type of propellants !! • Not all propellants are covered by these STANAGs named above • Kinetic analysis and calculation of chemically determined safe time period is defined not precise enough • Therefore: a unification was developed with AOP 48 Edition 2 which will replace all these STANAGs ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn 51 Standards to assess chemically determined use time with stabilizer consumption STANAG 4117 STANAG 4541 STANAG 4542 STANAG 4527 SB with DPA SB with DPA and EC DB with EC DB with DPA (≤ 15% NG) DB with 2-NO2-DPA (≥ 15% NG) all NC-based propell. multi-temperature test STANAG 4620 Ö "Empty document" Ö Refers to AOP 48 Ö In ratification AOP 48 encourages the use of kinetic description of stabilizer consumption with a model of nth order, see later. dS( t ) dt AOP 48 Edition 1 • Compilation of the 4 procedures from the 4 earlier STANAGs • No changes of test procedures • In ratification AOP 48 Edition 2 • Same test procedure for all typical stabilizers and GP types • Test conditions harmonized to other STANAGs (4582-HFC, 4147-Ed.3-Compatibility) • In preparation, meanwhile near to ratification (May, 2007 ) = −k | ⋅ S( t )n ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn 52 Modelling of stabilizer consumption ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn / 53 Benefits of modelling the ageing See /6/ • minimize the risk of a mis-evaluation • increase the reliability of the prediction of the ageing effects by a better description of the measured data and by an inherently correct extrapolation along the time axis • recognize a faulty measuring arrangement if the measured data are not conform to the model • identify a faulty production of a GP or RP • support the find out of ageing reactions or ageing processes • support the find out of measures against the effects of ageing processes • support the planning and the realization of the acquisition of experimental data and of the procurement of substance data to assess ageing and safety • support the decision about the employability of energetic components and of formulations • full use of the service time capacity of a GP or RP ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn 54 Kinetic description of stabilizer consumption - principles Facts on stabilizer consumption, presented in way of reaction scheme /6,14/ Reaction scheme NE NE + P S+P k ⎯⎯NE ⎯→ k ⎯⎯auto ⎯ ⎯→ k ⎯⎯SP ⎯→ P + R-NE intrinsic decomposition 2 P + R-NE autocatalytic decomposition P-S stabilizing reaction a good stabilizer suppresses the autocatalytic decomposition of nitrate ester NE by catching product P A correct description of stabilizer depletion needs at least two reaction rate constants: kNE for NE decomposition kSP for the stabilizer reaction: P reacts with S ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn / 55 Kinetic description of consumption of the primary stabilizer S – reaction scheme I /7,11, 14/ Primary stabilizer is the stabilizer added at production reaction scheme RS I NE k ⎯⎯NE ⎯→ k NE + P ⎯⎯auto ⎯ ⎯→ S+P ⎯⎯SP ⎯→ k P + R-NE 2 P + R-NE P-S intrinsic decomp. autocat. decomp. stabilizer reaction dNE( t ) = −kNE ⋅ NE( t ) − kauto ⋅ NE( t ) ⋅ P( t ) dt dP( t ) = +kNE ⋅ NE( t ) + kauto ⋅ NE( t ) ⋅ P( t ) − kSP ⋅ P( t ) ⋅ S( t ) dt dS( t ) = −kSP ⋅ P( t ) ⋅ S( t ) dt System of DEq for the above reaction scheme This DEq system is very probably not solvable analytically in closed form. It is integrated and iterated numerically to determine the values of the three rate constants. ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn 56 Kinetic description of consumption of the primary stabilizer S – RS II Approximation: stabilizer S suppresses the autocatalytic decomposition and the corresponding reaction can be deployed reaction scheme RS II k NE ⎯⎯NE ⎯→ S+P ⎯⎯SP ⎯→ k P + R-NE P-S Primary stabilizer is the stabilizer added at production intrinsic decomp. stabilizer reaction Corresponding differential equation system dNE( t ) = −kNE ⋅ NE( t ) dt dP( t ) (2) = kNE ⋅ NE( t ) − kSP ⋅ S( t ) ⋅ P( t ) dt dS( t ) (3) = −kSP ⋅ S( t ) ⋅ P( t ) dt (1) ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn / 57 Kinetic description of consumption of the primary stabilizer S – RS II Simplified solution of DEq system of reaction scheme RS dNE( t ) = −kNE ⋅ NE( t ) dt dP( t ) (2) = kNE ⋅ NE( t ) − kSP ⋅ S( t ) ⋅ P( t ) dt dS( t ) (3) = −kSP ⋅ S( t ) ⋅ P( t ) dt (1) Assumption: P(t) is constant, P(t) = Pc ; this holds at the beginning of stabilizer consumption dS( t ) = −k′SP ⋅ S( t ) dt S( t ) = S(0) ⋅ exp( −k′SP ⋅ t ) with k′SP = kSP ⋅ Pc Stabilizer is consumed according to reaction of first order means exponential decrease of stabilizer consumption Further simplification: for short times the first order reaction can be approximated by zero order reaction S( t ) = S(0) ⋅ (1 − k′SP ⋅ t ) Linear decrease of stabilizer concentration, but only at the very beginning ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn / 58 Kinetic description of consumption of the primary stabilizer S – RS II Way of solution of not simplifying the DEq system, means with P(t) not assumed as constant – it results in just one differential equation for the stabilizer decrease /7/ eq.(1) has the solution : dNE( t ) = −kNE ⋅ NE( t ) dt dP( t ) = kNE ⋅ NE( t ) − kSP ⋅ S( t ) ⋅ P( t ) (2) dt dS( t ) (3) = −kSP ⋅ S( t ) ⋅ P( t ) dt (1) the expression for P(t) from the right is inserted in eq.(3) of DEq-system. This results in an expression containing only S(t) dS( t ) = −kSP ⋅ S( t ) ⋅ ⎛⎜ S( t ) + C − NE(0 ) ⋅ e− kNE ⋅ t ⎞⎟ ⎝ ⎠ dt NE( t ) = NE(0) ⋅ exp( −kNE ⋅ t ) eq.(2) and eq.(3) give : dP( t ) dS( t ) −k ⋅t − = kNE ⋅ NE( t ) = kNE ⋅ NE(0) ⋅ e NE dt dt with the solution : P( t ) − S( t ) = C − NE(0) ⋅ e − kNE ⋅ t and C is the integration constant : C = NE(0) + P(0) − S(0) NE(0): initial conc. of nitrate ester P(0): initial conc. of product P S(0): initial conc. of stabilizer S ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn / 59 Kinetic description of consumption of the primary stabilizer S – RS II Way of solution of the single differential equation for stabilizer decrease • C ≅ NE(0 ) • NE(0) ⋅ exp( −kNE ⋅ t ) ≅ NE(0 ) ⋅ (1 − kNE ⋅ t ) Introducing reasonable approximations C is dominated by NE(0) the exponential can be well approximated by Taylor series up to second term dS( t ) ≈ −kSP ⋅ S( t ) ⋅ (S( t ) + NE(0 ) ⋅ kNE ⋅ t ) dt S( t ) = ( 1 + S(0 ) Resulting rate equation for S ) exp − NE(0 ) ⋅ kNE ⋅ kSP ⋅ t2 ⎛ NE(0 ) ⋅ kNE ⋅ kSP ⎞ π kSP ⋅ ⋅ erf ⎜⎜ ⋅ t ⎟⎟ 2 NE(0 ) ⋅ kNE 2 ⎝ ⎠ Integrated rate equation This is a kinetically correct description of stabilizer depletion, because two reaction steps are involved - decomposition of NC and stabilizer reaction - so two reaction rate constants must appear in the description. ⎞ 2 ⎛⎜ z3 z5 z7 z9 erf(z ) = ⋅ ⎜z − + − + − .. + .. ⎟⎟ π ⎝ 1!⋅3 2!⋅5 3!⋅7 4!⋅9 ⎠ for z < ∞ ; erf(0) = 0 ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn 60 Modelling with RS II, model ’S: extended‘ Good description of the data of DPA consumption in a single base propellant with model ‘S: extended‘ ———————————————————————————————————————————————— 2007 Bohn / 61 Model ‘S: exponential + linear’ part 1 of 2 see /8/ Reactions of first order or zero order alone cannot give satisfying descriptions of stabilizer decrease. To achieve at a better description the combination was tried. Combination of the reactions of first and zero order ⎛ dS( t , T ) ⎞ ⎜ ⎟ = − k1 ( T ) ⋅ S( t , T ) − k0 ( T ) ⎝ dt ⎠ T ) ( k0 ( T ) = Z0 ⋅ exp(− Ea0 / RT ) k1 ( T ) = Z1 ⋅ exp − Ea1 / RT Arrhenius behaviour Integrated rate equation ⎛ S( t , T )=⎜ S(0) + ⎜ ⎝ ( ) k0 ( T ) ⎞⎟ k (T) ⋅ exp − k1 ( T ) ⋅ t − 0 k1 ( T ) ⎟⎠ k1 ( T ) ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn/ 62 Model ‘S: exponential + linear’ part 2 of 2 Calculation of service times tyS(T) Definition of degree of stabilizer consumption yS = S( t , T ) S(0) therewith the times tyS(T) to reach yS can be calculated ⎞ ⎛ k0 ( T ) ⎟ ⎜ ⎟ ⎜ 1+ 1 1 S(0) ⋅ k1( T ) ⎟ ⎜ ty S ( T ) = ⋅ ln k1 ( T ) ⎜ k0 ( T ) ⎟ ⎟ ⎜ yS + ⎟ ⎜ S ( 0 ) ⋅ k ( T ) 1 ⎠ ⎝ times to reach yS these are the looked for usetimes ⎛ S(0) ⋅ k ( T ) ⎞ 1 t0 ( T ) = ⋅ ln⎜ + 1⎟ ⎜ ⎟ k1 ( T ) ⎝ k0 ( T ) ⎠ times to reach yS = 0 1 the model has a good extrapolation ability ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn/ 63 Stabilizer consumption: decrease of 2-nitro-DPA in a RP description with model 'S: expon. + linear' in comparison with description according to first order reaction Data points marked with arrows must have been omitted with first order reaction (model ‘S: exponential’) to achieve acceptable description at the beginning, but not with the model 'S: exponential + linear' ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn / 64 Model ‘S: exponential + linear’ for stabilizer consumption - extrapolation ability Extrapolation ability of model ’S: exponential + linear‘ Black line: all points have been used Red line: points up to red arrow have been used Blue line: points up to blue arrow have been used Green line: points up to green arrow have been used The resulting scattering is within narrow range ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn / 65 Models to describe stabilizer consumption Eq. kinetic rate equation kinetic type name of model suitability, how to handle 1 dS( t ) = −k 1 ⋅ S( t ) − k 0 dt first + zero order, two reactions ‘S: exponential + linear’ /8/ very suitable, easy to handle 2 dS( t ) = −k 1 ⋅ S( t ) dt first order, one reaction ‘S: exponential’ not suitable, easy to handle 3 dS( t ) = −k 0 dt zero order, one reaction ‘S: linear’ conditioned suitable, easy to handle 4 dS( t ) = −k | ⋅ S( t )n dt nth order, one reaction ‘S: nth order’ (AOP 48 model) well suitable, easy to handle two reactions, NE decomp. and consump. of S ‘S: extended’ /7, 14/ suitable, to handle with advanced fit codes (OriginTM, Origin Lab Corp.) 5 dS( t ) = −k SP ⋅ S( t ) ⋅ (S( t ) + NE(0) ⋅ kNE ⋅ t ) dt ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn / 66 Models to describe stabilizer consumption – integrated expressions Eq. 1 2 time t0 to yS = S(t)/S(0) = 0 equation ⎛ k (T) k (T) ⎞ ⎟⎟ ⋅ exp(− k 1( T ) ⋅ t ) − 0 S( t , T ) = ⎜⎜ S(0) + 0 k 1( T ) k 1( T ) ⎠ ⎝ S( t , T ) = S(0) ⋅ exp(− k1( T ) ⋅ t ) S( t , T ) = S(0 ) ⋅ [1 − (1 − n) ⋅ k( T ) ⋅ t ] 4 5 t 0 (T) = ⎛ 1 ⎞ ⎜ ⎟ ⎝ 1−n ⎠ ( exp − NE(0) ⋅ k NE ⋅ k SP ⋅ t 2 S(0 ) k 0 (T) 1 ⎛ 1 ⎞ ⎜ ⎟ k( T ) ⎝ 1 − n ⎠ only for n < 1 t 0 (T) = k| (T) with k( T ) = S(0 )1−n S( t ) = ⎛ S(0) ⋅ k 1( T ) ⎞ 1 ⋅ ln⎜⎜ + 1⎟⎟ k 1( T ) ⎝ k 0 ( T ) ⎠ t0(T) → ∞ S( t , T ) = S(0) − k 0 ( T ) ⋅ t 3 t 0 (T) = ) ⎛ NE(0) ⋅ k NE ⋅ k SP ⎞ k SP π 1 + ⋅ ⋅ erf⎜ ⋅ t⎟ ⎜ ⎟ S(0) 2 NE(0) ⋅ k NE 2 ⎝ ⎠ t0(T) → ∞ name of model suitability, how to handle ‘S: exponential + linear’ /8/ suitable, easy to handle ‘S: exponential’ not suitable, easy to handle ‘S: linear’ conditioned suitable, easy to handle ‘S: nth order’ suitable, easy to handle ‘S: extended’ /7, 14/ suitable, fairly to handle with advanced fit codes ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn / 67 Description of stabilizer consumption with model ‘S: extended’ comparison of single temp. fit (sT) and all temp. fit (aT) Model ‘S: extended‘ can describe pronounced tailing sometimes found Data of stabilizer consumption of propellant P2 determined in 1987/1988 after accelerated ageing at 70°C, 80°C and 90°C. ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn / 68 Description of stabilizer consumption with model ‘S: nth order’ (AOP 48 Ed. 2 model) - only all temperature (aT) fit is shown 0.9 Because the reaction order n is <1, the times t0(T) to reach S(t,T) = 0 can be calculated DPA [mass-%] 0.8 0.7 P2 NC-propellant description with model 'S: nth order' all temp. fit 90°C experiment 80°C experiment 70°C experiment zero 90°C n th order 80°C n th order 70°C n th order 0.6 0.5 70°C 0.4 80°C 0.3 0.2 90°C 128.6 d 33.0 d 0.1 0 time [d] 9.1 d -0.1 0 10 20 30 40 50 60 70 80 90 100 110 120 ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn / 69 130 Description of stabilizer consumption with model ‘S: exponential + linear’ comparison of ‘single temperature fit’ (sT) and ‘all temperature fit’ (aT) 0.9 time t0(T) to reach S(t,T) = 0 can be calculated always. DPA [mass-%] P2 NC-propellant stabilizer consumption determined at begin of natural ageing (1987) description with model 'S: expon. + linear' 0.8 0.7 0.6 The t0(T) times are shorter 0.5 than the ones calculated with 0.4 model ‘S: nth order’ 0.3 90°C experiment 80°C experiment 70°C experiment zero 90°C expon.+lin.-aT 80°C expon.+lin.-aT 70°C expon.+lin.-aT 90°C expon.+lin.-sT 80°C expon.+lin.-sT 70°C expon.+lin.-sT 70°C 80°C to=7.05 d to=25.86 d to=102.36 d to=6.63 d to=25.83 d to=107.02 d 90°C 0.2 0.1 7.05 d 107.02 d 25.86 d 0 6.63 d 25.83 d time [d] 102.36 d -0.1 0 10 20 30 40 50 60 70 80 90 100 110 120 ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn / 70 130 Model ‘S: nth order’ (AOP 48 model) application with two stabilizers of different reactivity Model ‘S: nth order‘ can cause artificial shapes of stabilizer decrease curves A bend upwards with n<0 is not reasonable for stabilizer consumption, as shown with the blue curve in figure on the right. ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn / 71 Model ‘S: exponential + linear’ application with two stabilizers of different reactivity All models must be applied in two steps, each stabilizer is described separately DPA is much more reactive than Ak II. As long as DPA is active Ak II is not changed in concentration ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn / 72 Comparison of models: because of conservative character in extrapolation model ‘S: exponential + linear’ is taken for evaluation 0.9 The times t0(T) are shortest with 0.8 model ’S: exponential + 0.7 linear‘ The tailing of model ‘S: nth order’ is already too strong to include the stabilizer decrease up to zero content in the calculations with profiles Note: AOP 48, Ed 2 recommends not to use model ‘S: nth order‘ at S(t) below 20% of S(0) DPA [mass-%] P2 NC propellant comparison of three models all temperature fits data for 70°C extracted 0.6 70°C zero 70°C 70°C 70°C 0.5 0.4 experiment expon.+lin.-aT to=102.36 d nth order-aT te=128.6 d extended-aT te=160 d 0.3 'S: extended' 0.2 'S: nth order' 'S: extended' 0.1 'S: exponential + linear' 0 time [d] -0.1 0 20 40 60 80 100 120 140 160 ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn 73 180 Prediction of a real ageing over 16 years of a singlebase propellant used in automotive seat belt restraint systems See also /9,10/ What is needed for this task: • The representative time-temperature profile (usually compiled for one year) at ageing site (best would be continuous measurements of the temperature course) • Accelerated ageing of propellant sample to parameterize its stabilizer decrease • A model description of the stabilizer consumption which follows it up to zero content of primary (means added at the production) stabilizer • The Arrhenius parameters for the stabilizer decrease obtained with the model description • Application of the model description with the time-temperature profile data • Measurements on stabilizer consumption during the course of real ageing of the propellant ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn / 74 Arrhenius parameters obtained with model for stabilizer consumption ‘all temperature fit’ – propellant P2, model ‘S: exponential + linear’ rate constant k1 rate constant k0 model S(0) [mass%] Ea1 [kJ/mol] lg(Z1 [1/d]) Ea0 [kJ/mol] lg(Z0 [m.-%/d]) all temp. fit 0.78 138.1 19.001 138.9 18.796 R2 (from fit directly) 0.9935 Data of stabilizer consumption of propellant P2 determined in 1987/1988 after accelerated ageing at 70°C, 80°C and 90°C. Now after 19 years they are used to make the prediction for the real ageing result of propellant P2, which was aged in Florida over 16 years in set belt cartridges /10/ ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn / 75 Experimental data on evolution of stabilizer concentrations Concentrations of DPA and DPA consecutive products of single base P2 propellant in mass-% as function of ageing time at the test center in Miami /9,10/. ageing time at test center Stabilizer base line 1a 4a 9a 16 a DPA 0.780 0.690 0.585 0.030 0.000 0.135 0.370 0.110 0.100 0.160 0.230 0.020 0.170 0.300 N-NO-DPA 2-Nitro-DPA 4-Nitro-DPA 0.010 2,4’-Dinitro-DPA 0.000 2,2’-Dinitro-DPA 0.030 2,4,4’-Trinitro-DPA 0.017 ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯−−−−−⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn / 76 Introduction Company TRW Alfdorf, Germany has arranged a long term natural ageing program with belt restraint units equipped with ‘life’ gas generator units of two types taken from the regular production /9,10/ The ageing started in October 1987 in a test center near Miami, Florida, USA. The restraint units have been mounted in such a way to simulate the situation in a car In regular intervals samples were taken out and investigated • Pressure-time curves made by TRW • Chemical ageing and stability tests made by ICT The ageing ended in October 2003. An ageing time of 16 years was realized at ambient conditions. But the propellants experienced elevated temperatures because of the housing of the belt restraint units ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2006 Bohn / 77 Time-temperature profiles for Miami, Florida, USA 40 time-temperature profiles time interval [d] 35 Miami BMP Miami AMB 30 Miami AMB: Tm = 24.9°C 25 20 Miami BMP: Tm = 34.3°C 15 55°C 10 33°C 5 T [°C] 0 10 15 20 25 30 35 40 45 50 55 60 ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯−−−−⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn / 78 Model ‘S: exponential+ linear’ for use with time-temperature profile data or continuous time-temperature measurements ⎛ k (T ) ⎞ k (T ) S( ∆ti , Ti ) = ⎜⎜ S( ∆ti−1, Ti−1) + 0 i ⎟⎟ ⋅ exp(− k1( Ti ) ⋅ ∆ti ) − 0 i k1( Ti ) ⎠ k1( Ti ) ⎝ i = 1, 2, 3 ...n S(∆ti-1,Ti-1) ∆ti Ti j number of profile section i for j=1 and i=1 S(∆ti-1,Ti-1) = S(0) for j>1 and i=1 the value of S after profile passing j is the start value for profile passing j+1 time interval of profile section i temperature of profile section i number of one full profile passing (profile cycle) t (of one profile cycle ) = n ∑ ∆t i=1 ty S = j ⋅ i (with profile BMP it is one year) n ∑ ∆t i=1 i With continuous temperature data (these have also time ∆ti at Ti until next Ti+1) this same procedure is taken ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn / 79 Prediction of stabilizer consumption in GG-P2 according to BMP profile load and 4 loads with temperature-shifted BMP, model ‘S: exponential + linear’ 0.9 propellant loaded by different profiles based on BMP profile BMP shifted by -4°C BMP shifted by -2°C BMP BMP shifted by +2°C BMP shifted by +4°C BMP zero BMP -2°C 0.2* S(0) experim. data BMP -4°C DPA [mass-%] 0.8 0.7 0.6 0.5 0.4 0.3 BMP +2°C 0.2 8 0.1 29 15 BMP +4°C 11 0 S(0)*0.2 21 time [a] -0.1 0 4 8 12 16 20 24 28 32 36 ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2006 Bohn / 80 Modelling of stabilizer consumption and the course of consecutive products See also /7,11,12,13, 14/ ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn / 81 How to handle the total stabilizing capability of a typical stabilizer Determination of DPA consumption and the evolution of consecutive products of DPA by Dr. Fred Volk (about begin of the 1980s) ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn / 82 Modelling of stabilizer and its consecutive products – RS III Reaction scheme for the course of DPA and its consecutive products up to the first nitration step / nitrosation step /7/ reaction scheme III (RS III) k NC ⎯→ P + R NC ⎯ ⎯ k auto ⎯→ 2 P + R NC + P ⎯ ⎯⎯ NNO → DPA + P ⎯ ⎯⎯ N-NO-DPA k dxNC = −kNC xNC − kautoxNC xP dt dxP = kNC xNC + kautoxNC xP + kDPNNOxNNO dt − (kNNO + k4N + k2N )xPxDPA k − (kNNO− xNNO + k4N− x 4N + k2N− x2N )xP k dxDPA = kDPNNOxNNO − (kNNO + k4N + k2N )xP xDPA dt dxNNO = kNNOxP xDPA − kNNO− xP xNNO − kDPNNOxNNO dt dx 4N = k4NxP xDPA − k4N− xP x 4N dt dx2N = k2NxP xDPA − k2N− xP x2N dt 4N ⎯→ 4-nitro-DPA DPA + P ⎯ ⎯ 2N ⎯→ 2-nitro-DPA DPA + P ⎯ ⎯ k DPNNO → DPA + P N-NO-DPA ⎯ ⎯⎯⎯ k NNO− ⎯→ DPANNON-NO-DPA + P ⎯ ⎯⎯ k 4N− 4-nitro-DPA + P ⎯ ⎯⎯ → DPA4Nk 2N− → DPA2N2-nitro-DPA + P ⎯ ⎯⎯ ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn / 83 Modelling of stabilizer and its consecutive products - P(t) is not constant. RS III (continued) - with data newly measured from aged singlebase GP see /7/ Full lines: model description with the above reaction scheme Broken lines: connect the measured data for each of the four substances 0.009 reactant singlebase GP, 90°C 0.008 [mol/mol ONO2] RS III xP(0)=0.00075 KK = 0.99 0.007 0.006 DPA calc. DPA exp. N-Nitroso-DPA calc. N-Nitroso-DPA exp. 4-Nitro-DPA calc. 4-Nitro-DPA exp. 2-Nitro-DPA calc. 2-Nitro-DPA exp. 0.005 0.004 0.003 0.002 0.001 time [d] 0 0 5 10 15 20 25 30 ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn / 84 Stabilizer and its consecutive products, RS III (continued) – values of the rate constants obtained by the modelling kauto = 10 kNC and kDPNNO ≠ 0 (N-NO-DPA to DPA) temp. = 90°C, all reaction rate constants in 1/d different initial concentrations xP(0) for product P constant xP(0) [mol/(mol ONO2)] xP(0) as fit paramet. 0.0 0.0005 0.00075 0.00128 kNC 0.00173 0.00159 0.00155 0.00157 kNNO 340.8 300.1 258.6 156.0 k4N 104.3 98.3 88.9 57.9 k2N 44.9 35.7 32.5 20.9 kDPNNO 0.089 0.0718 0.0513 0.0135 kNNO- 20.8 25.75 27.31 25.43 k4N- 22.1 26.1 25.0 18.2 k2N- 9.66 10.43 9.79 6.66 2.07 E-4 1.67 E-4 1.56 E-4 1.50 E-4 R2 st.dev. ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn / 85 Modelling of high nitrated DPA products, P(t) is not constant – RS IV – part 1 Just for presentation, the result is shown in two figures. The first part looks like the result of RS III, but it is not. The modelling has included all products up to tri-nitrated species at once! /7/ 0.009 reactant [mol/mol ONO2] 0.008 singlebase GP RS IV xP(0)=0.0005 part 1 0.007 DPA calc. DPA exp. N-nitroso-DPA calc. N-nitroso-DPA exp. 4-nitro-DPA calc. 4-nitro-DPA exp. 2-nitro-DPA calc. 2-nitro-DPA exp. 0.006 0.005 0.004 0.003 0.002 0.001 time [d] 0 0 5 10 15 20 25 30 ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn / 86 Modelling of high nitrated DPA products, P(t) is not constant – RS IV – part 2 0.003 reactant [mol/mol ONO2] 0.0025 4,4'-dinitro-DPA calc. 4,4'-dinitro-DPA exp. 2,4'-dinitro-DPA calc. 2,4'-dinitro-DPA exp. 2,2'-dinitro-DPA calc. 2,2'-dinitro-DPA exp. 2,4,4'-trinitro-DPA calc. 2,4,4'-trinitro-DPA exp. 0.002 0.0015 0.001 singlebase GP RS IV xP(0)=0.0005 part 2 0.0005 time [d] 0 0 5 10 15 20 25 30 ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn / 87 Relative reactivities of consecutive products with regard to DPA From the modelling of the consecutive products of DPA their relative reactivity with respect to DPA can be formulated /7/. The advantages • determined in a gun propellant matrix (single base GP) at 90°C • based on reaction kinetics, reaction with the autocatalytic product relative reactivity ERX obtained by RS IV DPA 1.0 N-NO-DPA 0.041 4-N-DPA 0.074 2-N-DPA 0.055 4.4’-DN-DPA 0.008 2.2’-DN-DPA 0.004 2.4’-DN-DPA 0.016 2.4.4’-TN-DPA 8 E-5 N-NO-DPA has a lower reactivity than the mononitro-DPAs And it has a much lower reactivity than DPA itself ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn / 88 Mechanistic modelling of stabilizer reaction with RS I see /13/ Activation energy Ea of NC decompos. is with 146 kJ/mol composed of two reactions: thermolysis and hydrolysis -5.5 -6.0 ln(k NC [1/d]) DPA decrease in a single base GP k NC determ . according to RS I 90°C -6.5 Ea = 145.8 ± 4.8 kJ/m ol lg(Z[1/d]) = 18.097 ± 0.72 KK = 0.9978 85°C -7.0 -7.5 80°C -8.0 7.5 7.0 90°C 6.5 75°C -8.5 D P A decrease in a sin gle base G P to R S I k D PA determ . according -9.0 ln(k D PA [1/d]) 6.0 80°C 70°C E a = 132.4 ± 28 kJ/m ol -9.5 lg(Z[1/d]) = 21.915 ± 4.1 K K = 0.9226 -10.0 5.5 65°C -10.5 85°C 5.0 1/T [1/K] 75°C -11.0 0.00270 0.00275 0.00280 0.00285 0.00290 0.00295 0.0030 4.5 70°C 4.0 3.5 65°C 3.0 1/T [1/K ] 2.5 0.00270 0.00275 0.00280 0.00285 0.00290 0.00295 0.00 3 Ea of stabilization reaction is with 132 kJ/mol in accordance with the loss of aromaticity of benzene ring (resonance energy) ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn / 89 Modelling of molar mass decrease of NC See also /14,15/ Generally there are two main models to describe the statistical chain splitting of NC or any polymer Model 1 chain scission by decomposition of a chain element (= monomer unit) with time the mass of the polymer sample decreases the number of chain elements is decreasing model 1 was developed at ICT Model 2 chain scission by opening of the bond (bond splitting) between two monomer units with time the mass of the polymer sample stays constant the number of chain elements (monomer units) stays constant model 2 is several times given in the literature, sometimes it is referred as Ekenstam model ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn / 90 Development of the kinetic model for polymer degradation – model 1 - part 1 /15/ Model 1: chain scission by chain element (=monomer unit) decomposition number of chain elements E, from 1 to N 1 2 3 4 E- E- E- E - ... E- E -.... number of polymer chain in the sample, from 1 to nC i E- E- E- E E 1 i+1 E- 2 . E- E- E- N-1 N . E- E nC total number of chain elements: N(0) total number of chains: nC(0) Pn=Mn/m: degree of polymerization m: molar mass of chain element E N( t , T ) = N(0 ) ⋅ exp (− kM ( T ) ⋅ t ) N(0) = nC (0) ⋅ Pn(0) = nC (0) ⋅ Mn(0) m N( t , T ) = nC ( t , T ) ⋅ Pn( t , T ) = nC ( t , T ) ⋅ Mn( t , T ) m ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn / 91 Development of the kinetic model for polymer degradation – model 1 - part 2 K( t , T ) = N(0 ) − N( t , T ) Formation of one new chain by each decomposition of one chain element nC ( t , T ) = nC (0) + N(0) − N( t , T ) Mn(0) 1+ m nC ( t , T ) = nC (0) ⋅ Mn( t , T ) 1+ m m 1 Mn(0) 1+ 1+ N(0) Mn( t , T ) Pn( t , T ) m = = = = exp(+ kM ( T ) ⋅ t ) Mn( t , T ) m 1 N ( t , T ) nC ( t , T ) ⋅ 1+ 1+ m Mn(0) Pn(0) nC (0) ⋅ m m ⎞ ⎛ ⎞ ⎛ ⎟ ⋅ exp (+ kM ( T ) ⋅ t ) ⎜1 + ⎟ = ⎜1 + ⎝ Mn( t , T ) ⎠ ⎝ Mn(0 ) ⎠ m ⎞ m ⎞ ⎛ ⎛ ln⎜1 + ⎟ = ln⎜1+ ⎟ + kM( T ) ⋅ t ⎝ Mn( t , T ) ⎠ ⎝ Mn(0) ⎠ Approximated formulas m m = + kM( T ) ⋅ t Mn( t , T ) Mn(0) corresponding rate expression ⎛ ⎛ Mn( t , T ) ⎞ ⎞ ⎜ d⎜ ⎟⎟ 2⎞ ⎛ ⎜ ⎝ m ⎠ ⎟ = −k ( T ) ⋅ ⎜ ⎛⎜ Mn( t , T ) ⎞⎟ + ⎛⎜ Mn( t , T ) ⎞⎟ ⎟ M ⎜⎝ m ⎠ ⎝ m ⎠ ⎟ ⎟ ⎜ dt ⎝ ⎠ ⎟ ⎜ ⎠T ⎝ ⎛ ⎛ Mn( t , T ) ⎞ ⎞ ⎜ d⎜ ⎟⎟ 2 Mn ( t , T ) m ⎛ ⎞ ⎝ ⎠ ⎜ ⎟ = −k ( T ) ⋅ ⎜ ⎟ M ⎜ ⎟ dt ⎝ m ⎠ ⎜ ⎟ ⎝ ⎠T ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn / 92 Development of the kinetic model for polymer degradation – model 1 - part 3 time tyMn is the looked for life time; this is the time to reach the degree of degradation yMn=Mn(t)/Mn(0) An ⋅ Mw (0 ) ⎞ ⎛ 1 + ⎜ ⎟ 1 yMn m ⋅ D(0 ) ⎟ ⎜ tyMn ( T ) = ⋅ ln kM ( T ) ⎜ 1 + An ⋅ Mw (0 ) ⎟ ⎜ ⎟ m ⋅ D(0 ) ⎝ ⎠ m ⋅ D( t , T ) ⎞ m ⋅ D(0) ⎞ ⎛ ⎛ ln⎜ 1 + ⎟ = ln⎜ 1+ ⎟ + kM ( T ) ⋅ t An ⋅ Mw (0 ) ⎠ An ⋅ Mw ( t , T ) ⎠ ⎝ ⎝ m ⋅ D( t , T ) m ⋅ D(0 ) = + An ⋅ kM ( T ) ⋅ t Mw ( t , T ) Mw (0 ) D= Mw Mn An: conversion factor from absolute to relative Mn values: Mnabs = An Mnrel Model conditions • statistical chain splitting. • the chain splitting occurs by decomposition of chain elements; with NC the triggering is the thermolytic and /or hydrolytic degradation of the ≡CO-NO2 groups • the total number of chain elements is much greater than the number of chains • the total number of chain elements decreases with first order, rate constant kM(T) ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn / 93 Kinetic model for polymer degradation based on model 2 – part 1 Model 2: chain scission by bond breaking between chain elements (monomer units) total number of bonds at time zero: B(0) total number of chain elements: N(0) total number of chains: nC(0) number of bonds in chain j: Bj(0) number of chain elements in chain j: Nj(0) B(0) = ∑ B j (0) = ∑ (N j (0) − 1) = N(0) − nC (0) B( t , T ) = N(0) − nC ( t , T ) = N( t , T ) − nC ( t , T ) ⎛ d(B( t , T ) ⎞ ⎜ ⎟ = −kB ( T ) ⋅ B( t , T ) dt ⎝ ⎠T n ( t, T ) 1− C B( t , T ) N(0) − nC ( t , T ) N(0) = = n (0 ) B(0) N(0) − nC (0) 1− C N(0) with N(0) = N(t, T) B( t , T ) = B(0) ⋅ exp( − k B ( T ) ⋅ t ) nC ( t , T ) m = N(0) Mn( t , T ) nC ( 0 ) m = N(0) Mn(0) m 1 1− Mn( t , T ) Pn( t , T ) = = exp(− k B ( T ) ⋅ t ) m 1 1− 1− Mn(0) Pn(0) 1− ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn/ 94 Kinetic model for polymer degradation based on model 2 – part 2 m 1 1− Mn( t, T ) Pn( t , T ) = = exp(− kB ( T ) ⋅ t ) m 1 1− 1− Mn(0) Pn(0) 1− ⎛ ⎛ Mn( t , T )⎞ ⎞ ⎟⎟ ⎜ d⎜ ⎝ ⎠⎟ m ⎜ ⎜ ⎟ dt ⎜ ⎟ ⎝ ⎠ ⎛ ⎛ Mn( t , T )⎞ ⎛ Mn( t , T )⎞ 2 ⎞ = −k B ( T ) ⋅ ⎜ − ⎜ ⎟ +⎜ ⎟ ⎟ ⎝ ⎠ ⎝ ⎠ ⎠ m m ⎝ T 1 ⎞ ⎛ An ⋅ Mw(0) − ⎜ ⎟ m D (0) y ⋅ 1 Mn ⎟ ty Mn ( T ) = − ⋅ ln⎜ An ⋅ Mw(0 ) ⎜ ⎟ kB (T) −1 ⎟ ⎜ m ⋅ D(0) ⎝ ⎠ Signs in formula are different to the model based on chain element decomposition m ⎞ m ⎞ ⎛ ⎛ ln⎜1 − ⎟ = ln⎜1 − ⎟ − kB (T) ⋅ t ⎝ Mn( t , T )⎠ ⎝ Mn(0)⎠ Signs in formula are different to the model based on chain element decomposition Approximated formulas m m = + kB ( T ) ⋅ t Mn( t , T ) Mn(0) ⎛ ⎛ Mn( t , T ) ⎞ ⎞ ⎜ d⎜ 2 ⎟⎟ ⎜ ⎝ m ⎠ ⎟ = −k ( T ) ⋅ ⎛⎜ Mn( t , T ) ⎞⎟ B ⎜ ⎟ dt ⎝ m ⎠ ⎜ ⎟ ⎝ ⎠T In approximated form model 2 and model 1 are equal ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn/ 95 Definition of terms – mean molar masses The polymer fraction i is characterized by some quantities; it is thought to be molecular uniform, means it has only molecules of one molar mass Mi and the number of mols is ni The polymer sample is characterized by a distribution function hxi, which can be of different kind ∑ hn (M) ⋅ M ∑ hm (M) Mn = = hm (M) hn ( M ) ∑ ∑ M u ,i i u ,i i Mn: mean molar mass averaged according to the mol number in the polymer fraction i (mol number weighing) i u ,i u ,i i i i ∑ hn (M) ⋅ M ⋅ M ∑ hm (M) ⋅ M Mw = = hn ( M ) M ⋅ ∑ ∑ hm (M) u ,i i i u ,i i i i u ,i i Mw: mean molar mass averaged according to the mass of the polymer fraction i (mass weighing) u ,i i i ∑ hn (M) ⋅ M ⋅ M ⋅ M ∑ hm (M) ⋅ M ⋅ M ∑ hz (M) ⋅ M = = Mz = ⋅ ⋅ ⋅ hn ( M ) M M hm ( M ) M ∑ ∑ ∑ hz (M) u ,i i i i i u ,i i i i u ,i i i u ,i i i i u ,i i i u ,i i Mz: mean molar mass averaged according to the z-mass of the polymer fraction i (z weighing) ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn/ 96 Definition of terms - distribution functions hmu,i (M) hni (M) = hnu,i (M) ∑ hnu ,i (M) = i ∑ Mi hmu,i (M) hni(M) Mi i polymer fraction mol number related normalized molar mass distribution ni is mol number in polymer fraction i hzu,i (M) hmi (M) = hmu,i (M) = ∑ hmu,i(M) ∑ i i hzi (M) = hzu,i (M) ∑ hzu,i(M) i Mi hzu,i (M) hmi(M) Mi hzi(M) polymer fraction mass related molar normalized molar mass distribution mi = Mi*ni mi is the mass of polymer fraction i polymer fraction z-weight related normalized molar mass distribution zi = Mi*mi = Mi*Mi*ni zi is the z mass of polymer fraction i hnu,i and hmu,i and hzu,i are un-normalized distribution functions ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn/ 97 Examples of molar mass degradation ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn / 98 Modelling of the molar mass decrease of NC – model 1 Modelling of NC degradation in a double base rocket propellant on the ordinate the model expression of model 1 is shown The full lines are the model ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn / 99 Modelling of the molar mass decrease of NC – model 1 Modelling of NC degradation in a double base rocket propellant on the ordinate mean molar mass Mw is shown, back calculated from the model expression of model 1 the description of the data is very good The full lines are the model ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn / 100 Model for degradation of molar mass of NC - extrapolation ability – model 1 This graph shows the good extrapolation ability of the model 1. The figure has two lines: red and black. The red one is determined by using the model 1 with data up to 30 days. The black one is determined with data up to 60 days. Both curves coincide. ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn / 101 Molar mass distribution functions of aged PVN – determined by GPC /2/ PVN, polyvinylnitrate, an energetic speciality polymer 0.0045 hm(M) 0.004 0.0035 0.003 0.0025 0.002 0.0015 PVN-M MMD based on polymer fraction mass 80°C un-aged 80°C 1d 80°C 2d 80°C 3d 80°C 7d 80°C 10d 80°C 14d 80°C 18d zero The systematic in the ageing is expressed in a common crossing ‘point’ of the curves at about M = 1.3E+05 g/mol 0.001 0.0005 0 -0.0005 1.E+03 M [g/mol] 1.E+04 1.E+05 1.E+06 1.E+07 ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn / 102 Molar mass degradation of PVN - description with model 1 220000 Mn [g/mol] PVN-M description of Mn with kinetic model based and statistical chain splitting high molecular part 200000 80°C Mn-calc 75°C Mn-calc 70°C Mn-calc 180000 160000 70°C 140000 75°C 120000 80°C 100000 time [d] 80000 0 10 20 30 40 50 60 ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn / 103 Molar mass degradation of PVN – description with model 1 For the chain scission in PVN an activation energy of 146 kJ/mol is determined /2/. -11 ln(kMn [1/d]) PVN-M MMD evaluation with model high molecular part, Mn(0) = 189600 g/mol 80°C -11.5 Such Ea values are found also NC based propellants EaMn = 146.1 ± 13 kJ/mol lg(ZMn [1/d]) = 16.748 ± 2 2 R =0.9918 -12 75°C -12.5 70°C 1/T [1/K] -13 0.00282 0.00284 0.00286 0.00288 0.0029 0.00292 0.00294 ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn / 104 Application and meaning of molar mass decrease ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn / 105 Molar mass decrease - brittle ductile transition shift of the brittle-ductile transition temperature to higher temperature values with decreasing molar mass = decreasing chain length of NC ageing causes increase in brittle tendency danger during firing rounds with large grain GP ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn / 106 Example for molar mass decrease - brittle ductile transition . GP KN6540 (M30 type), triple base GP, 110mm tank gun stress - strain curves of nonaged and aged samples as function of temperature determined at high strain rate, about 5000%/sec the brittleness increases with ageing non-aged aged, 80°C, 29d ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn / 107 Molar mass decrease - brittle ductile transition GP KN6540 (M30 type), triple base GP, 110mm tank gun brittle stress shift of the brittle ductile transition temperature with ageing to higher values ductile, yield stress . non-aged aged, 80°C, 29d ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn / 108 Correlation of molar mass decrease and decrease of mechanical strength ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn / 109 Ageing of db rocket propellant – correlation between molar mass decrease of NC and decrease mechanical properties Correlation between molar mass decrease, stabilizer decrease and decrease of strain at break and tensile stress at break for the doublebase RP DBE 44/36 /16/ ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn 110 Ageing of new type gun propellants See also /17/ ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn / 111 Types of gun propellants - overview Main types of GP (numbers give applied ranges in mass-%) Single base NC( N content 13 to 13.4 mass-%) 90-95, stabilizer 1-2, plasticizer 2-5, graphite Double base NC (N content 12.3 to 12.6 mass-%), 30 to 60, blasting oils 25 to 50 (NG, DEGN, special types also with TMETN, BTTN), stabilizer 1-2, graphite Triple base NC (N-content 12.3 to 12.6 mass-%) 30 to 40, blasting oils 20 to 30 nitroguanidine 25 to 40, stabilizer 1 to 2, plasticizer 5 to 10, graphite NH2 HN Semi nitramine NC (N-content 12.3 to 12.6 mass-%) 30 to 40, blasting oils 20 to 30, RDX 25 to 40, stabilizer 1 to 2, plasticizer 5 to 10, graphite New-type of ICT NC (N-content 12.3 to 12.6 mass-%) 30 to 40, DNDA (dinitro-diaza)-type n n+1 plasticizer 20 to 30, RDX 25 to 40, stabilizer 1 to 2, graphite CH3 N C CH2 NO2 All show a standard decomposition behaviour with respect to NC and blasting oil decomposition. But in triple base GP the NO2 is in part captured by nitroguanidine (NQ), because of reaction between NO2 and the NH groups of NQ. This and the dilution effect for NC by NQ leads to the fact that with triple base propellants no visible NO2 can be observed and no strong autocatalysis. ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn / 112 NH NO2 n+2 N CH3 NO2 Type of gun propellants - shapes Main types of GP according to shape and treatment cylindrical grain with several holes, mostly 1, 7, 19 long tube short tube flake stripe ball (sphere, ellipsoids) cube ring horseshoe nudle (short rods) Surface treatment: phlegmatization to adapt burning behaviour energetic enforcement by blasting oil treatment (Wimmis EI type) ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Pecul 113 Energetic plasticizer DNDA CH3 recent plasticizer based on the n,(n+2)-Di Nitro - n,(n+2)-Di Aza group n n+1 n+2 N CH2 N NO2 CH3 NO2 DNDA 57: liquid dinitro-diaza plasticizer Mixture of three components: DNDA5 : DNDA6 : DNDA7, about 43 : 45 : 12 mass-% CH3 N CH2 N CH2 CH2 2,4-dinitro-2,4-diaza-pentane, DNDA 5 (54°C) N CH2 CH3 2,4-dinitro-2,4-diaza-hexane, DNDA 6 (32°C) NO2 NO2 CH3 CH3 NO2 NO2 CH3 N N NO2 CH2 N CH2 CH3 NO2 3,5-dinitro-3,5-diaza-heptane, DNDA 7 (75°C) DNDA 57 (Tm = -9°C) gels with NC ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn / 114 Defining the LTC effect for gun propellants LTC: low temperature coefficient (coefficient with small value) means A gun propellant which shows small to very small dependence of maximum chamber pressure pmax on charge temperature TC temperature range of interest is from -40°C (-54°C) to +63°C (+71°C) These New Type GP of ICT show this interesting effect of low temperature coefficient of maximum chamber gas pressure This effect can be used the reduce weight of the gun system (small and light vehicles) or to increase the charge mass to enhance the muzzle velocity of the projectile ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯−−−−−⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn / 115 maximum gas pressure Comparison of typical gas pressure curves of conventional and LTC propellants LTC Propellant Pm Conventional Propellant 4 0 0 0 -50 -40 -30 -20 -10 0 10 20 30 40 50 propellant temperature (°C) ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn / 116 60 Some characteristic data of GP formulations QEX [J/g] VEX at 25°C [ml/g] 1170 3768 961 2906 1178 4198 939 193 2910 1180 4201 939 yes 198 2908 1185 4071 938 19 yes 189 2510 1060 4124 931 19 yes 199 2540 1080 4177 929 GP web LTC effect autoignition adiab. flame force temp. [°C] temp. Tad [K] [J/g] TLP 1N 7 yes 185 2905 TLP 2N 7 yes 220 TLP 3N 7 yes TLP 4G 7 TLP 5W TLP 6 For comparison the data of two typical conventional GP JA2 ( L 5460, db) 7 no 168 3390 1139 4610 753 MRCA (Q 5560, tb) 19 no 172 3078 1040 3758 857 Adiabatic flame temperature Tad, force, heat of explosion QEX and gas volume VEX have been calculated by ICT Thermodynamic Code using the data of the ICT Thermochemical Data Base ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn / 117 Adiabatic self heating determined by an ARCTM of typical conventional and of new type GP, including the XM39 GP with a binder based on CAB 100 Comparison of adiabatic self heat rate h [°C/min] TLP 1N TLP 4G TLP 2N 10 M 30 JA2 TLP 6 TLP 5W single base CAB-LOVA 1 0.1 CAB-LOVA T [°C] 0.01 125 135 145 155 165 175 185 195 205 ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn / 118 Assessment of ageing and stability with mass loss 9 ML [%] mass loss at 90°C 1N 8 JA2 7 5W 2N MRCA 6 4G 5 3N limit: ≤ 3%, 18 d 4 3 2 6 1 test time [d] 0 0 10 20 30 40 50 60 70 80 90 ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn / 119 100 Modelling of ML data with model ‘ML: minor 1st ord.; main 1st ord. + autocat.’ See also /6/ Reaction scheme k1 A ⎯⎯→ k2 A + B ⎯⎯→ V ⎯⎯→ ⎯ k V B+C+S inherent decomp. of main comp. A: C = gases, S= solids 2 B + C + S autocatalytic decomp. of main comp. A; V_ decomp. of minor comp. V; B acts autocatalytically describes initial ML Reaction kinetic formulation gives the following equation for total mass loss ML ⎫ ⎧m ⎛ M (0) + MS(0) + MN ⎞ ML(t, T) = 100%⋅ ⎨ C ⋅ ⎜ (1− aV ) − B ⎟ ⋅ (1− MAr(t, T)) + aV ⋅ (1− exp(−k V (T) ⋅ t))⎬ M(0) ⎠ ⎭ ⎩mA ⎝ MN: mass of a non-reacting ingredient N in A MAr(t, T) = Decomposition of main component A ( k1(T) + (F + 1) ⋅ k2(T) ) (( Decomp. of minor comp. V ) ) k2(T) + k1(T) + F ⋅ k2(T) ⋅ exp k1(T) + (F + 1) ⋅ k2(T) ⋅ t Parameters to be determined from the measurement curve: k1, k2, kV, (aV) Decomposition of main component according to ‘1st order + autocatalytic‘ ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn / 120 Assessment of ageing and stability with mass loss NT-GP 6 Modelling of ML data with kinetic model ‘ML: minor: 1st order; main: 1st order+ autocat.‘ ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn / 121 Times tyML to reach 3% mass loss in years calculated with Arrhenius parameters obtained from mass loss measurements at 70°C, 80°C and 90°C See /17/ for more explanations 1N 2N 3N 4G 5W 6 MRCA JA2 JA2, HT 7 7 7 7 19 19 19 7 7 EaML [kJ/mol] 116.5 104.3 101.8 105.6 105.7 102.2 147.9 102.0 149.0 log(ZML [1/d]) 15.23 5 13.28 6 12.86 5 13.45 7 13.56 12.888 19.837 13.282 20.102 web time tyML to reach 3% mass loss ML in years at preset temperatures 65°C [a] 1.6 1.8 2.0 1.9 1.6 2.2 2.8 0.8 2.2 50°C [a] 10.6 10.3 10.6 11.1 9.2 11.9 31.9 4.5 26.3 35°C [a] 87.8 68.1 67.1 75.1 62.3 75.6 465.1 28.3 391.2 ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯−−−−−⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn / 122 Assessment of ageing and stability by heat generation rate (dQ/dt) and heat generation Q at 90°C - Part 1: NT-GP 1N, 2N, 3N and 4G 50 200 dQ/dt [µW/g] Q [J/g] heat generation rate (left ordinate) and heat generation (right ordinate, bold lines) at 90°C 180 45 40 160 1N Q are the curves directed to the right upwards 140 35 30 2N 3N 120 25 100 4G 20 80 15 1N 60 2N 10 40 3N 5 20 time [d] 4G 0 0 0 1 2 3 4 5 6 7 8 ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn / 123 Assessment of ageing and stability by heat generation rate (dQ/dt) and heat generation (Q) at 90°C - Part 2: NT-GP 5W, 6 and JA2, MRCA,. 35 160 dQ/dt [µW/g] Q [J/g] heat generation rate (left ordinate) and heat generation (right ordinate, bold lines) at 90°C 140 MRCA 30 JA2 120 25 5W 100 20 80 6 15 60 MRCA JA2 10 40 5W 5 20 6 time [d] 0 0 0 1 2 3 4 5 6 7 ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn / 124 Times tyEL to reach 3% energy loss EL Times tyEL in years calculated with Arrhenius parameters obtained from heat generation rate measurements at 60°C, 70°C, 80°C and 90°C. Reference quantity Qref is the individual heat of explosion QEX See /17/ for more explanations 1N 2N 3N 4G 5W 6 MRCA JA2 3768 4198 4201 4071 4124 4177 3758 4610 7 7 7 7 19 19 19 7 EaQ [kJ/mol] 112.3 115.6 121.6 118.2 111.5 113.9 130.0 128.2 log(ZQ [µW/g]) 17.971 18.217 19.059 18.436 17.633 17.847 20.426 20.056 QEX [J/g] web time tyEL to reach 3% energy loss EL in years at preset temperatures 65°C [a] 0.85 1.74 2.12 2.57 1.53 2.22 1.62 2.45 50°C [a] 5.4 11.7 15.8 18.1 9.6 14.6 13.8 20.3 35°C [a] 42 95 142 154 73 115 146 207 ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn / 125 Literature – part 1 of 3 /1/ M.A. Bohn, F. Volk. Aging Behavior of Propellants Investigated by Heat Generation, Stabilizer Consumption, and Molar Mass Degradation. Propellants, Explosives, Pyrotechnics 17 (1992) 171-178. /2/ M.A. Bohn, J. Aniol, M. Dörich, K. Hartlieb, H. Pontius Stability, Ageing and Usetime Prediction of Polyvinylnitrate (PVN). Paper 73 on the 37th International Annual Conference of ICT, June 27 to 30, 2006, Karlsruhe,Germany. Proceedings 2006, pages 73-1 to 73-18. Fraunhofer-Institut für Chemische Technologie (ICT), D-76318 Pfinztal. /3/ M.A. Bohn, T.M. Klapötke DFT and G2MP2 Calculations of the N-N Bond Dissociation Enthalpies and Enthalpies of Formation of Hydrazine, Monomethylhydrazine and Symmetrical and Unsymmetrical Dimethylhydrazine. Z. Naturforschung 59b, 148-152 (2004) /4/ M.A. Bohn and M.E. Grillo Quantum mechanical calculations used to reveal decomposition ways of Ammonium Dinitramide (ADN). Paper 74 on the 37th International Annual Conference of ICT, June 27 to 30, 2006, Karlsruhe, Germany. Proceedings 2006, pages 74-1 to 74-17. Fraunhofer-Institut für Chemische Technologie (ICT), D-76318 Pfinztal. /5/ M.A. Bohn, F. Volk, O. Brauer Determining the Safe Lifetime of a Plasticized Nitrocellulose. Proceed of the 8th International Syposium on ‘Loss Prevention and Safety Promotion in the Process Industries’ Vol. II Ed. J.J. Mewis, H.J. Pasman, E.E. De Rademaeker Elsevier Science B.V., Amsterdam, New York, Oxford Tokyo, 1995. /6/ M.A. Bohn Kinetic Description of Mass Loss Data for the Assessment of Stability. Compatibility and Aging of Energetic Components and Formulations Exemplified with ε-CL20. Propellants Explosives Pyrotechnics 27. 125-135 (2002). ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn / 126 Literature – part 2 of 3 /7/ M.A. Bohn, N. Eisenreich Kinetic Modelling of the Stabilizer Consumption and of the Consecutive Products of the Stabilizer in a Gun Propellant. Propellants, Explosives, Pyrotechnics 22, 125-136 (1997). /8/ M.A. Bohn Prediction of Life Times of Propellants - Improved Kinetic Description of the Stabilizer Consumption. Propellants, Explosives, Pyrotechnics 19, 266-269 (1994). /9/ M.A. Bohn Ammunition monitoring in field situations by stabilizer consumption and molar mass decrease as predictive tools. Paper 25 on the 37th International Annual Conference of ICT, June 27 to 30, 2006, Karlsruhe, Germany. Proceedings 2006, pages 25-1 to 25-19. Fraunhofer-Institut für Chemische Technologie (ICT), D-76318 Pfinztal. /10/ M.A. Bohn, F. Volk, S. Lütze, S. Strempel, K.-H. Köppel Monitoring of the Natural Ageing over 16 years of two Single Base Propellants Used in Car Safety Systems. Paper 72 on the 37th International Annual Conference of ICT, June 27 to 30, 2006, Karlsruhe, Germany. Proceedings 2006, pages 72-1 to 72-18. Fraunhofer-Institut für Chemische Technologie (ICT), D-76318 Pfinztal. /11/ M.A. Bohn Kinetic modelling of the concentrations of the stabilizer DPA and some of its consecutive products as function of time and temperature. J. Thermal Analysis and Calorimetry 65, 103-120 (2001). /12/ M.A. Bohn Modelling of Stabilizer Reactions in Gun and Rocket Propellants. in ‘Ageing Studies and Lifetime Extension of Materials’ pages 449 - 466. Editor: L.G. Mallinson. Kluwer Academic / Plenum Publishers, New York, Boston, Dordrecht, London, Moscow, 2001. ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn / 127 Literature – part 3 of 3 /13/ M.A. Bohn, N. Eisenreich Temperaturabhängigkeit der Zersetzung der Nitrocellulose bestimmt mit Modellierung des TGA-Massenverlusts und Stabilisatorverbrauchs (Temperature dependence of the decomposition of nitrocellulose determined by TGA mass loss and stabilizer consumption). Paper 62 in Proceed. of the 31st Internat. Annual Conference of ICT 2000. pages 62-1 to 62-10. June 27-June 30, 2000, Karlsruhe, Germany. Fraunhofer-Institut für Chemische Technologie (ICT). D-76318 Pfinztal-Berghausen. Germany. /14/ M.A. Bohn The Use of Kinetic Equations to Evaluate the Ageing Behaviour of Energetic Materials – Possible Problems. Proceed. 11th Symp. on ‘Chemical Problems Connected with the Stability of Explosives’ (held in Båstad, May 24 to 28, 1998), pages 89-151. Editor: Jan Hansson, Ola Listh. 1999, Sundbyberg, Sweden. /15/ A. Pfeil, H.H. Krause, N. Eisenreich. The Consequences of Beginning Slow Thermal Decomposition on the Molecular Weight of Nitrated Cellulose. Thermochimica Acta 85 (1985) 395-398. /16/ F. Volk, M.A. Bohn, G. Wunsch. Determination of Chemical and Mechanical Properties of Double Base Propellants during Aging. Propellants, Explosives, Pyrotechnics 12 (1987) 81-87. /17/ M.A. Bohn, D. Müller Insensitivity aspects of NC bonded and DNDA plasticizer containing gun propellants. Paper 47 on the 37th International Annual Conference of ICT, June 27 to 30, 2006, Karlsruhe, Germany. Proceedings 2006, pages 47-1 to 47-11. Fraunhofer-Institut für Chemische Technologie (ICT), D-76318 Pfinztal. ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn / 128 . Thank you for your attention ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn / 129