Project Book Bosch Rexroth Guarding
Transcription
Project Book Bosch Rexroth Guarding
Project Book Bosch Rexroth Guarding Revision Date: 22nd April 2013 Revision Number: Version 4 Table Of Components 1 Table of revisions 2 Service and support 3 3.1 3.2 3.3 Introduction Scope of Document Company Overview Product Overview 4 Machinery Directive 5 Standard Installation Criteria 6 Component List 2 1 Table of Revisions Vers. No. Revision Revision Date Paragraph Affected Revised By 1.0 2.0 2.0 3.0 27-7-2010 1-8-2012 1-8-2012 11-4-2013 All All All 5,6 Stuart Cheyne D Halford D Halford D Halford 4.0 22-4-2013 6 D Halford Original Part numbers updated Inclusion of additional parts Removal of 90x90 post sets and accessories Amendment to door kit 3 2. Service and Support Contact at Bosch Rexroth : Bosch Rexroth LTD Mr Garry Haines Group Leader Technical Support Broadway Lane South, Cerney, Cirencester, Gloucestershire GL7 5UH - Great Britain Tel. +44 (0) 1285 863000 Fax +44 (0) 1285 863003 Email: [email protected] Bosch Rexroth LTD Mr Ross Townshend National Product Specialist Broadway Lane South, Cerney, Cirencester, Gloucestershire GL7 5UH - Great Britain Tel. +44 (0) 1285 863000 Mobile. +44 (0) 7836 560444 Fax +44 (0) 1285 863003 Email: [email protected] Bosch Rexroth LTD Mr. David Halford Key Account Manager - JLR Broadway Lane South, Cerney, Cirencester, Gloucestershire GL7 5UH - Great Britain Tel. +44 (0) 1285 863033 Mobile. +44 (0) 7790 488050 Fax +44 (0) 1285 863003 Email: [email protected] 4 Contact at Jaguar Land Rover Halewood : Jaguar Land Rover Ltd Mr Doug Ikin Senior Electrical Controls Engineer Controls & Standards Department JLR Manufacturing Engineering Halewood, Merseyside, L24 9BJ – Great Britain Tel. + (44) 151 448 4349 Mobile. + (44) 7854 164723 Fax. + (44) 0151 4483956 Email: dikin1@jaguarLand Rover.com Jaguar Land Rover Ltd Mr Ian Cowhig Standards and Controls Engineer, Standards & Controls Engineering, Halewood, Merseyside, L24 9BJ – Great Britain Tel: 0151-448-3826 Mob: 07854 165220 Fax: 0151-448-3956 Email: icowhig@jaguarLand Rover.com Contact at Jaguar Land Rover Castle Bromwich & Solihull: Jaguar Land Rover Ltd Mr James Cmoch Standards and Controls Engineer, Standards & Controls Engineering, Castle Bromwich, Birmingham, B35 7RA – Great Britain Tel: 02476 205022 Mob: 07854 313625 Email: jcmoch@jaguarLand Rover.com Jaguar Land Rover Ltd Mr Jason Ell Senior Engineer Electrical, Standards & Controls Engineering, Castle Bromwich, Birmingham, B35 7RA – Great Britain Tel: 02476 205022 Mob: 07854 164330 Email: jell@jaguarLand Rover.com 5 3. Introduction 3.1 Scope of Document This Program Book provides a guide to current legislation, Installation criteria and a list of Bosch Rexroth Products to be used for any guarding programs for the Jaguar Land Rover group of companies. 3.2 Company Overview Bosch Rexroth AG, formed in 2001 through the merger of Bosch Automation Technology and Rexroth, is a wholly owned subsidiary of Robert Bosch GmBH with 25,500 employees worldwide. Bosch Rexroth has subsidiaries in 36 countries and a dealer network that spans 80 countries. The Modular Profile System is an essential part of the “Drive and Control” offerings from Bosch Rexroth AG. The Modular Profile System is 100% compatible with linear motion and transfer technology components, as well as pneumatic components. Logistics and worldwide availability of products is a decisive strength of the company and the high-capacity central warehouse in Stuttgart, Germany supports numerous subsidiaries and sales partners with their on-site storage, by supplying our customers around the world on schedule. 3.3 Product Overview The Bosch Rexroth components which are recommended for guarding at Jaguar Land Rover are listed on the following pages. For additional information on these components and systems, please use the link to the web site listed below. http://www.boschrexroth.com 6 4. Machinery Directive Machinery Directive 2006/42/EC The Machinery Directive, which went into effect on December 12, 2009, states that the fastenings for fixed safety devices can only be loosened or removed by the use of tools. Fastening materials must remain connected to the devices or the machine after safety devices have been removed. It states as follows Fixed guards are: From the installation design/project planner designated as a maintenance area The rule is : ( attachment l 1.4.2.1) : Fixed guards must be fixed by systems that can be opened or removed only with tools Their fixing systems must remain attached to the guards or to the machinery when the guards are removed Where possible, guards must be incapable of remaining in place without their fixings So this means all guards which are likely to be removed i.e. designated maintenance areas must retain the fixings in place if the guarding is removed. Guarding which will remain in place for the life of its use does not require retaining devices. No maintenance area = Usage MGE standard range designated maintenance areas - currently losable Securing captivity with new MGE add on products = need for action! Door element (MGE captive) Usage MGE standard range Installation without a protecting devices Sliding door element (MGE captive) Usage MGE standard range Due to the potential of any panel having to be removed for maintenance purposes Jaguar Land Rover have made the decision that all guard panels must have retention devices. 7 5. Standard Installation Criteria In order to maintain a common approach to all guarding on site JLR specify the following for guarding which is 2 metres and below in height: 1. 2. 3. 4. 5. 6. All corner posts to be 45x45 All end of run posts to be 45 x 90 Posts adjacent to a corner post are to be 45 x 90 Every second support post in a straight run of fencing is to be 45x90 Door frames 45x90 Where an area is deemed a maintenance access area for fork lift trucks, ensure that fence post feet fixings are bolt type and not stud type fixings so that it will be possible to remove the complete post-set and fixings. 7. Safety strips to be used on ALL panel supports ( JLR specification ) 8. Standard maximum height of fence line is to be 2 metres. Written deviation required from JLR if heights greater than this are required. All posts which are greater than 2 metres in height are to 45 x 90 profile 9. Door stop rails are to be mounted to the door edge and NOT the door post. Posts adjacent to a corner are to be 45 x 90 45 x 45 Post Fixture 45 x 90 Post Operator Load Area Gate 8 10. Post foot mounts to placed in such a way as to avoid any trip hazards external of the cell ( See picture below) 11. All cut outs must have trimmed edges ( See picture) Incorrect Correct 12. Door handles to be fitted in the position shown 9 6. Component List Protective Frame Panels No dividing bar Protective Frame Panels Order no. Size & Conn. Element Area 3 842 522 466 Panel B=500 HR=1800 Order no. Size & Conn. Element Area 3 842 522 467 Panel B=750 HR=1800 Order no. Size & Conn. Element Area 3 842 522 468 Panel B=1000 HR=1800 Order no. Size & Conn. Element Area 3 842 522 469 Panel B=1500 HR=1800 Order no. Size & Conn. Element Area 3 842 525 158 Panel B=2000 HR=1800 Order no. Size & Conn. Element Area 3 842 523 167 Panel B=1000 HR=1800 Order no. Size & Conn. Element Area Weight Comments Single pack Galvanised steel mesh Weight Comments Single pack Galvanised steel mesh Weight Comments Single pack Galvanised steel mesh Weight Comments Single pack Galvanised steel mesh Weight Comments Single pack Galvanised steel mesh Vertical dividing bar Door Panel Weight Comments Single pack Galvanised steel mesh Horizontal dividing bar Fortess Lock Mounting Kit Weight Back plate & Bracket R987329162 Standard Door Order no. Size & Conn. R987340348 Sliding Door Comments Element Area Weight Comments Back plate & Bracket 10 JLR specified complete door kit. Order no. Size & Conn. Contains all components for a standard 1m wide door assy – see assy dwg. on page 12 R987400365 JLR complete door kit Order no. Size & Conn. Element Area Contents Comments 3 842 523 166 Bosch Rexroth Door kit HR = 1800 B=1000 2 x hinges, 45 x 45L rail, stop rail and handle Complete kit to make 1000 panel into a hinged door Order no. Size & Conn. Element Area Contents Comments 3 842 525 782 Double Door kit HR = 2000 4 x hinges , stop rail and handles Complete kit to make 2 x1000 panels into a hinged double door Order no. Size & Conn. Element Area Contents Comments 3 842 524 163 Sliding Door kit HR = 1800 B=1000 Top rail, bottom rail , handle and stops Complete kit to make a 1000 panel into a sliding door Order no. Size & Conn. Element Area Contents Comments 3 842 524 166 Sliding Door kit HR = 1800 B=2000 Top rail, bottom rail , handle, stops and supporting wheel Complete kit to make a 2000 panel into a sliding door Order no. Size & Conn. Element Area Foot Plate Comments R987277089 45x45 support H=2000 120 x 120 Single pack Order no. Size & Conn. Element Area Foot Plate Comments R987277090 45x90 support H=2000 150 x 150 Single pack Hinged door kit Requires door panel and support post to complete Double door kit Requires door panels and support post to complete Sliding door kit with superstructure Requires door panel and support posts to complete Sliding door Kits Without super structure Requires door panel and support posts to complete Post Set Assembled Inc: Post, Foot plate & Cap Element Area Contents Comments See assy dwg on page 12 11 TERMINAL BOX NOT SUPPLIED WITH KIT OF PARTS Standard 1 Metre Door Kit – all component parts 12 Sliding Door Kit – all component parts 13 Suspension Brackets Order no. Size & Conn. Element Area Weight 3 842 522 481 Safety Strips Comments Complete pack to hang 1 panel Order no. Size & Conn. 3 842 542 146 Safety Strip Element Area Weight Comments 10 per pack Each panel requires 2 strips 14 Foot Plate 45 x 45L extrusion 45x90L extrusion Edge profile Edge profile Order no. Size & Conn. Element Area 3 842 524 469 Foot plate To suit 45 x 45 and 45x90 Order no. Size & Conn. Element Area 3 842 992 425/5600 Extrusion 45 x 45L x 5600mm long 3 842 511 702 Extrusion LE20 x L =5600 Order no. Size & Conn. Element Area 3 842 992 432/5600 Extrusion 45 x 90L x 5600mm long 3 842 511 782 Extrusion LE12 x L =5600 Order no. Size & Conn. Element Area 3 842 992 972/5600 Extrusion 30 x 30 WG40 5600mm long 3 842 522 464 Extrusion LE20 x L =5600 Order no. Size & Conn. Element Area 3 842 992 973/5600 Extrusion 30 x 45 WG40 5600mm long 3 842 522 465 Extrusion LE20 x L =5600 Weight Comments Weight Comments Box of 20 lengths of extrusion, 5600mm long Weight Comments Box of 12 lengths of extrusion, 5600mm long Weight Comments Box of 20 lengths of extrusion, 5600mm long Weight Comments Box of 20 lengths of extrusion, 5600mm long 15 Sundries Floor bolt Shim Order no. Size & Conn. Element Area 3 842 517 058 End cap 45x45L Order no. Size & Conn. Element Area 3 842 511 783 End cap 45x90L Order no. Size & Conn. Element Area 3 842 522 345 End cap with hole 30 x 30L Order no. Size & Conn. Element Area 3 842 528 721 M8 x 30 T-bolt Post to foot fitting kit Order no. Size & Conn. Element Area 3 842 345 081 M8 nut Post to foot fitting kit Order no. Size & Conn. Element Area 3 842 530 236 S12 x 30 – T50 Self-tapping bolt Post to foot fitting kit Order no. Size & Conn. Element Area 3 842 527 174 Self tapping bolt S8x25-T40 Order no. Size & Conn. Element Area 3 842 526 561 Floor bolt 10mm diam. Order no. Size & Conn. Element Area 3 842 528 189 1mm thick Shim Weight Comments Pack of 20 off Weight Comments Pack of 20 off Weight Comments Pack of 100 off Weight Comments Pack of 100 off Weight Comments Pack of 100 off Weight Comments Pack of 100 off Weight Comments Pack of 100 off Weight Comments Pack of 100 Weight Comments Pack of 100 16