the Material Handling Product Line Brochure

MATERIAL
HANDLING
C O N V E Y O R S , S TA C K E R S , A N D S Y S T E M S
Portable Radial Stackers
Extendable SuperStackers™
Transfer Conveyors
Feed Systems
Complete Systems
AG G R E G ATE AND
M INING G R OUP
PORTABLE
RADIAL STACKERS
KPI-JCI Portable Radial Stacking Conveyors offer the most versatile material handling solution
available on the market today. Available in standard sizes up to 42” x 150’, these conveyor
partner seamlessly with our full line of portable and stationary crushing, screening and materia
handling equipment. Incredibly easy to set up, KPI-JCI Portable Radial Stacking Conveyors will hav
you moving material in no time.
Easy Set-up
Belt Width
TPH
Belt Speed
24”
250
350 FPM
30”
500
350 FPM
36”
750
350 FPM
42”
1000
350 FPM
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Heavy-Duty Construction
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Excellent Flexibilit
Available in standard lengths of 40’, 50’, 60’, 70’,
80’, 100’, 125’ & 150’.
For road portability 70’-150’ stackers are available
with top folds.
Different capacities and options are available.
Contact the factory for details.
BENEFITS
Optional quick set-up features provide maximum portability.
Hydraulic options allow units to be powered by other KPI-JCI equipment.
Heavy-duty construction ensures years of trouble-free operation and high resale value.
High quality, off-the-shelf components are readily available.
TOP FOLD FRAME
Optional top folding frame is available on stackers 70’ through 150’.
Available as manual fold or hydraulic activated.
Single or double fold options decrease load lengths for optimum portability.
QUALITY CONSTRUCTION
All jig welded lattice frames with heavy-duty chord angles ensure a straight and reliable conveyor frame.
Name brand components come standard. That means reduced downtime and years of trouble-free service.
Manufactured in the U.S.A. by experienced personnel using proven manufacturing techniques to ensure unmatched quality.
PORTABILITY
If quick set-up and road portability is a requirement for your operation, KPI-JCI offers numerous options. Such as: power-fold
head and tail sections, gullwing axles, air brakes and lighting packages.
OPTIONAL ELECTRICAL CONTROL
Electrical control panels with all necessary starters and wiring are installed by our UL certified electrical department.
STANDARD WARRANTY
The standard warranty period is (1) year or two-thousand (2,000) hours, whichever comes first, from date of delivery to the first end user.
EXTENDABLE
SUPERSTACKERS
™
Capable of creating custom-shaped, partially or fully desegregated stockpiles to fit maximum material
in minimum space, the SuperStacker™ certainly lives up to its name. The standard Cam-Arm linkage
maintains a constant radius from the pivot plate to the axle ensuring a true radial movement and
uninterrupted stockpiling. Enhance your SuperStacker’s™ performance with the optional Wizard Touch
Automated Control System. Offering preprogrammed performance to meet any job’s daily demand.
CAM-ARM LINKAGE
The Cam-Arm assembly maintains a constant radius from the pivot
point to the axles, ensuring a true radial movement and
uninterrupted stockpiling.
With a constant radius, a narrower runway can be used, thus less
concrete and money spent.
COUNTERWEIGHTS
Built-in counterweights are included in the overall fabrication,
eliminating the need for an external anchoring system.
Built-in safety saves time and money with quick and efficient set-up.
GULLWING AXLE
The gullwing axle assembly feature is standard and includes a road
transport walking beam and an independent gullwing radial travel
set of wheels.
The entire axle assembly is hydraulically activated which eliminates
the need for pins and/or chain removal for radial or road travel
— saving you time and money.
BENEFITS
Unmatched Efficiency
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Simplified Portability
|
Heavy-Duty Construction
Optional Wizard Touch system enables production of non-segregated stockpiles.
Creates larger and custom shaped stockpiles for confined areas.
Functions as a railcar or vessel loader in addition to radial stacking.
Standard Cam-Arm linkage maintains a constant wheel radius.
MASSIVE CONSTRUCTION
All-jig-welded lattice frame assembly with heavy-duty tubing ensures a straight and reliable frame for
long service life.
Manufactured in the U.S.A. by experienced personnel using proven manufacturing techniques to ensure
unmatched quality.
MODEL
Size
Conveyor Length
MotorTPH
retracted
extended
main conv.
stinger conv.
33-30130 30” x 130’
70’
130’
20 HP
20 HP
500
33-30150
30” x 150’
80’
150’
20 HP
20 HP
500
33-36130
36” x 130’
70’
130’
30 HP
25 HP
850*
33-36136 LP
36” x 136’
80’
136’
30 HP
25 HP
850*
33-36150
36” x 150’
80’
150’
30 HP
30 HP
850*
*1000 TPH upgrade available
SUPERSTACKER™
STOCKPILES
The KPI-JCI SuperStacker™ is designed to help customers meet increasingly demanding material
specifications. Available in various sizes, the SuperStacker gives producers the ability to stockpile
“in-spec” aggregate in larger piles with smaller footprints using fully automated PLC technology.
FULLY DESEGREGATED STOCKPILE
FULL STOCKPILE
Maximize capacity — approximately 30% more stockpile
volume than a conventional stacker.
Provides a partial desegregated pile, with some overrun
on the edges.
RADIAL STOCKPILE
Conventional type of stockpile.
Can maximize your stockpile or
build a fully desegregated pile.
User friendly and easy to program.
For applications that require fully desegregated stockpiles.
Automatic adjustment for radial movement, extend/retract
as each layer is built.
Prevents overrun on outside of pile.
IN-LINE STOCKPILE
Builds the stockpile in-line,
parallel to the stacker.
Inline stockpiling mode is
ideal for jobsites with tight
space requirements.
AUTOMATION
Wizard Touch™ controller is fully programmable through a Siemens PLC.
User friendly and easy-to-use.
Wireless remote control is available which allows the operator to position the stacker remotely.
FREQUENTLY ASKED QUESTIONS
WHAT IS SEGREGATION?
The separation of material by particle size. As a rule of thumb, segregation becomes a problem when the smallest and
largest material sizes exceed a 2:1 ratio. Segregation is not typically an issue if the ratio of material size is less than 2:1.
WHY CONTROL SEGREGATION?
Proper blending of material sizes is essential to the integrity of aggregate products. High quality aggregate results in
longer lasting roads.
HOW IS SEGREGATION PREVENTED WITH A SUPERSTACKER™ ?
The stockpile is formed in layers of windrows by an automated control system. Windrows are achieved by controlling the
extension of the stinger conveyor, radial travel, and conveyor incline.
WHAT ARE THE BENEFITS?
Non-segregated stockpiling creates an even blending of material throughout the stockpile, which increases product
quality. “In-spec” material prevents costly fines and expenses associated with reprocessing materials — saving you time
and money.
WHAT OTHER CAPABILITIES DOES THE SUPERSTACKER™ OFFER?
Stockpiles 30% more material than a traditional radial stacker.
Creates custom shaped stockpiles for areas with limited space.
Reduces labor and maintenance costs.
Customized programming for specific applications.
TRANSFER CONVEYORS
KPI-JCI has engineered transfer conveyors ideal for all types of operations. For semi-mobile or
in-pit portability, KPI-JCI Transflite™ Transfer Conveyors are the ideal solutions and available
in skid mount or dolly axle configurations. Channel or lattice frame overland conveyors are
available to cover longer distances, eliminating the need for haul trucks.
Our stackable conveyors can pack up to 480 feet of conveying power in a single truckload,
perfect for portable operations always on the move. For additional on-site portability, 3-pack
conveyors are configured to be towed away in loads containing up to three, 70-foot long,
wheel-mounted conveyors.
“ROLL-PACK™”, THREE-PACK STACKABLES
Highly portable.
50’, 60’ and 70’ lengths available.
Roll-Pack™ assemblies provided for quick and easy setup;
rolls apart in minutes for immediate use.
STACKABLES
Up to eight, 60’ units on one load.
Available with numerous options to fit your operational needs.
TRANSFLITE™
Available with “dolly” axle for easy portability.
Skid support available for “in-pit” maneuvering.
60’, 80’ and 100’ lengths available.
OVERLAND SYSTEMS
Available in channel or lattice frame construction.
Available in any length or belt width.
Custom designed to fit your plant seamlessly.
BENEFITS
Simplified Portability
|
Heavy-Duty Construction
Stackable design decreases transportation costs.
Quick set-up and teardown features minimize labor costs and move times.
Robust construction ensures long-term material handling and reliability.
Standard features increase ease of use and performance.
STACKABLE
MODEL
TRANSFLITE™
Size
Motor
TPH
Belt Speed
(electric)
MODEL
Size
Motor
TPH
Belt Speed
(electric)
47-2450S 24” x 50’ 10 HP 250 350 FPM
43-2460T 24” x 60’ 10 HP 250 350 FPM
47-2460S 24” x 60’ 10 HP 250 350 FPM
44-2480T 24” x 80’ 10 HP 250 350 FPM
47-3050S 30” x 50’ 15 HP 500 350 FPM
44-24100T 24” x 100’ 15 HP 250 350 FPM
47-3060S 30” x 60’ 15 HP 500 350 FPM
43-3060T 30” x 60’ 15 HP 500 350 FPM
30” x 80’ 47-3650S 36” x 50’ 20 HP 750 350 FPM
43-3080T 15 HP 500 350 FPM
47-3660S 36” x 60’ 20 HP 750 350 FPM
43-30100T 30” x 100’ 20 HP 500 350 FPM
47-3670S 36” x 70’ 20 HP 750 350 FPM
43-3660T 36” x 60’ 20 HP 750 350 FPM
47-4250S 42” x 50’ 20 HP 1000 350 FPM
44-3680T 36” x 80’ 20 HP 750 350 FPM
47-4260S 42” x 60’ 20 HP 1000 350 FPM
44-36100T 36” x 100’ 25 HP 750 350 FPM
STANDARD WARRANTY
The standard warranty period is (1) year or two-thousand (2,000) hours, whichever comes first, from date of delivery to the first end user.
FEED SYSTEMS
Maximize the effectiveness of your entire operation with the seamless compatibility of material feed
products from KPI-JCI. Our entire line of feed solutions has been designed using several decades of
experience in building aggregate processing and recycling equipment. Couple this experience with
versatile and innovative engineering capabilities and you receive the flawless compatibility only KPI-JCI
Feeding Equipment can deliver — enabling you to run at peak performance and keep material moving
BENEFITS
at the rate your operation requires.
Maximize your efficiencies by improving material feed points.
Solutions fit seamlessly into new or existing operations.
Quality is guaranteed with an industry leading warranty program.
Excels at efficiently feeding portable or stationary systems.
MODEL
Conveyor
Discharge Height
Motor
TPH
Ramp Height
30 HP
1000
3’-0”
40 HP
1000
3’-0”
(electric)
2148-50 LP 48” x 50’
6’-8”
2148-56 LP 48” x 56’
7’-8” - 11’-5”
Seamless Compatibility
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Unmatched Efficiency
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Excellent Warranty
LOW-PRO™ TRUCK UNLOADERS
Easy and quick set-up for reduced labor and fuel costs.
3’ low profile means less time building ramps and more time unloading.
Ideal pairing with a SuperStacker.
Optional on plant diesel/gen-set available.
PORTABLE FEED SYSTEMS
Road portable, quick set-up
Feeds your crushing or wash plant.
Numerous sizes and options available.
Blend different materials at a controlled rate.
HOPPER FEEDERS
Loader feed your material.
Metered feed rate.
Optional scalping grizzly available.
TUNNEL FEED SYSTEMS
Pre-fabricated tunnel provide quick installation.
Heavy-duty construction ensures the system will not settle or deform.
Numerous feeding options available.
High Productivity
|
Streamlined Design
COMPLETE SYSTEMS
Providing material to and taking material away from your processing equipment
at a productive rate is vital to your profitability. KPI-JCI offers a streamlined design
of highly productive material handling systems. Load and unload railcars, trucks or
ships and move massive loads of material throughout your operation in no time. From
tripper systems to loading or unloading, KPI-JCI has the right design, components,
installation and support for your application.
LOADING/UNLOADING
OVERLAND
TUNNELS
TRIPPERS
YOUR MATERIAL HANDLING PARTNER
KPI-JCI continues to lead the industry with tomorrow’s technology…
designing and delivering the right equipment and systems today to meet
the application and production needs of tomorrow. From concept to
production, we offer you the most experienced team in the aggregate and
recycle industry, ready to make your buying decision simple and easy.
With a worldwide product support group, our dealers offer you reliable
“after-the-sale” support from parts to repair. And you can count on fast
response by trained technicians, ensuring you maximum up-time for the
highest performance and production.
CONVEYORS, STACKERS, AND SYSTEMS
www.kpijci.com
KOLBERG-PIONEER , INC.
700 West 21st Street
Yankton, SD 57078 USA
800.542.9311 605.665.9311
F 605.665.8858
JOHNSON CRUSHERS INTERNATIONAL
86470 Franklin Boulevard
Eugene, OR 97405 USA
800.314.4656 541.736.1400
F 541.736.1424
Because KPI-JCI may use in its catalog & literature, field photographs of its products which may have been modified by the owners, products furnished by KPI-JCI may not
necessarily be as illustrated therein. Also continuous design progress makes it necessary that specifications be subject to change without notice. All sales of the products of KPI-JCI
are subject to the provisions of its standard warranty. KPI-JCI does not warrant or represent that its products meet any federal, state, or local statutes, codes, ordinances, rules,
standards or other regulations, including OSHA and MSHA, covering safety pollution, electrical, wiring, etc. Compliance with these statutes and regulations is the responsibility
of the user and will be dependent upon the area and the use to which the product is put by the user. In some photographs, guards may have been removed for illustrative
purposes only. This equipment should not be operated without all guards attached in their normal position. Placement of guards and other safety equipment is often dependent
upon the area and the use to which the product is put. A safety study should be made by the user of the application, and, if required, additional guards, warning signs and
other safety devices should be installed by the user, wherever appropriate before operating the products.
NOTE: SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE
Rev. 8/30/10