Web offset printing

Web offset printing
Roll & Web Handling
Drying & Emission Control Technologies
Engineered Systems & Services
w w w. m e g t e c . co m
Roll and Paper Handling
MEGTEC’s splicers feature core breaking and tension control, simultaneous
cut and paste under tension with a constant short tail length, easy roll loading,
independent drive and PLC control. A choice of automation levels and load
bearing versions are available. MEGTEC also supplies zero speed splicers.
The MEGTEC MP splicers are the new highly modular generation of high
performance core-driven splicers. Their compact design and lowest possible
height is ideal for limited space requirements, especially in newspaper
printing.
All MP models feature core acceleration. The new roll is accelerated by an
AC-motor from the center of the roll. This process improves control and
eliminates contact with the paper surface and potential damage. The straight
continuous splice preparation is simple, avoids the creation of air-pockets
and provides better handling of damaged out-of-round rolls.
MP11: Core chucks, core acceleration and braking
The MP11 is a match-speed splicer, designed with a focus on multi-web
single wide newspaper printing presses. Motorized chuck insertion and
automatic expansion increase operating efficiency and safety. Roll loading
is by a push button for chuck engagement with automatic tightening at the
end of insertion.
The MP14 is a match-speed splicer, designed for multi-web single wide
commercial printing presses. It is capable to carry roll weight up to 1,700 kg.
Core braking by 4-Quadrant motors gives high responsive drive and braking
which provides a constant web tension irrespective of variation of press
speed.
The MP22 is a match-speed splicer designed for double wide, high production
newspaper printing applications. It is capable to carry newspaper rolls up to
1,720 mm (67 inches) wide with a roll diameter of 1,270 mm (50 inches) and
is available with load bearing option.
MP14: Quadrant core acceleration and braking
Model Code
Product Name
Engineering Spec
Application
TYPE
Roll-Weight WEB width
MP1_: single MP_0: shaft 10: 1000 kg
1012 mm
MP2_: double MP_1: 1-Q 17: 1700 kg
1280 mm
MP_2: 2-Q
1720 mm
MP_4: 4-Q
MP101000 1012
MP241700 1720
MP11-1000MP11-1400 MP14-1700 MP22-1700
Maximum running & splicing speed
12.7 m/s (2500 fpm) 12.7 m/s (2500 fpm)
14.5 m/s (2850 fpm)
14.5 m/s (2850 fpm)
Maximum roll weight
1000 kg (2200 lbs)
1700 kg (3750 lbs)
1700 kg (3750 lbs)
Maximum roll diameter
1270 mm (50 inches) 1270 mm (50 inches) 1270 mm (50 inches) 1270 mm (50 inches)
Minimum splicer diameter
450 mm (18 inches) 450 mm (18 inches)
Maximum web width
1020 mm (40 inches) 1020 mm (40 inches) 1020 mm (40 inches) 1720 mm (67 inches)
Standard web tension range
100 - 250 N
1400 kg (3100 lbs)
100 - 250 N
450 mm (18 inches)
80 - 250 N
450 mm (18 inches)
80 - 400 N
The DLP-K is a match speed splicer which has been designed and
configurated to exactly match the requirements of fast-running
single wide newspaper presses. It is available in 1020 mm (40”)
web width only and allows to run rolls up to 800 kg (1760 lbs).
The DLP-K splicer features:
• PLC tension control with pneumatic dancer arm
• Dual pneumatic brakes on each arm with web tension
control from roll core
• High speed single belt acceleration
• Motorized individual roll alignment prior to splice
• Splicer carriage with pneumatic activated knife and roller
• Roll loading directly from floor into arms
• Loading and unloading on same side
• V T515 Operator screen display and local push-button
control panel
• Remote control of sidelay, web tension and brakes
The DLP-K splicer is modeled after the
successful DLP series which has sold more
than 1,000 units worldwide and is now
manufactured in Shanghai.
The MEGTEC SE Zero Speed Splicer provides an
easy way to improve quality, maintain maximum
productivity, and ensure minimal core waste. The
splicer features innovative components such as an
automatic splice trigger, accurate web tension control,
and dual unwind. It accommodates two full rolls of
paper, each up to 1270 mm (50”) in diameter.
SE splicers are available in CE, UL standards
to meet compliance in various regions.
DLP-K SE
Maximum running & splicing speed
11.6 m/s (2280 fpm)
7.6 m/s (1500 fpm)
Maximum roll weight
800 kg (1760 lbs)
1588 kg/ 3500 lbs)
Maximum roll diameter
1270 mm (50 inches)
1270 mm (50 inches)
Minimum splicer diameter
550 mm (22 inches)
Maximum web width
1020 mm (40 inches)
1020 mm (40 inches)
Standard web tension range
100 - 400 N
88 - 266 N
Drying and Emission Control Technologies
Integrated Air Flotation Dryer and Oxidizer for High
Performance Commercial Printing
The Dual-Dry TNV is the proven answer to the demanding needs
placed on heatset printers by the increased use of light-weight
paper, uncoated paper, heavier ink coverage, lower web tensions,
higher press speeds and ultra-side web widths. These parameters
all require superior web handling and process efficiency.
Performance Benefits of Dual-Dry TNV
• High quality printed products with low waste
• Dual-Dry system for high lateral web stability without web
touching
• Proportional length of each zone for maximum process
quality
• Integrated oxidizer for VOC (Volatile Organic Compounds)
environmental compliance
• Low energy consumption with 65% efficiency exchanger
and optional Exhaust Reduction System ERSplus
• Digital exhaust control
• Automatic paper temperature control
• PLC with diagnostic assistance and modem
• High reliability and low maintenance
• No condensate formation in the dryer, marking on chills or
folder
• Minimum number of components, standard commercial
burner
Dual-Dry air nozzle system combines
two air bars, one dedicated for web
handling and the other for heat transfer.
Semi-Commercial Heatset Package
MEGTEC’s semi-commercial package will offer web press
manufacturer and printers alike an economic package with
local manufacturing in China which will bring new business
opportunities and cost savings to publishers and printers in today’s
evolving media industry.
It also allows printing houses to produce a wide variety of work
including newspapers, coated advertising inserts and magazines in
high quality which is in high demand from readers.
The hybrid configuration will include zero speed splicer, heatset
dryer, infeed and chill stand (shaftless), web guide and silicon
coater for high print quality jobs.
• COANDA ColorPlusTM dryers feature reliable and low
maintenance, low operating costs, easy to use and trouble-free
design, temperature control and a heavy duty construction.
• MEGTEC Infeed: A compact, closed loop infeed system which
give precise web tension control to maintain accurate register
and reduce waste.
• The MEGTEC Web Guide: a compact, state-of-the-art digital
controller which meets the most demanding needs of any
printer.
• MEGTEC Chill roll stands cool the printed webs, after drying,
and prepare it for finishing and folding operations.
• The MEGTEC Silicone Coater applies a thin film of silicone to
the moving web, eliminating web static electricity and helps
prevent marking of the web by downstream equipment.
Air Pollution Control Technologies (RTO)
Thermal oxidizers are the industry standard for achieving clean air compliance
in heatset printing.
MEGTEC, world leader in providing clean air compliance for heatset web
printers, offers a major innovation in low flow regenerative thermal oxidation
with the Millennium Regenerative Thermal Oxidizer.
This unique, compact system can meet the needs of a wide variety of industrial
applications at flows extending to 23.700 Nm3/h (15,000 SCFM).
The MILLENNIUM provides the efficiency, effectiveness and reliability of RTOs
at affordable capital, installation and operating costs.
The MILLENNIUM features:
• Compact and cost-effective design with integrated ductwork, unique singlebox configuration
• Money saving media with low resistance ceramic heat exchange media
minimizes pressure drop for smooth operations and reduced electrical
operating costs
• Exceptional fuel efficiency even at low solvent concentrations, the system
can sustain thermal conditions with the heat released during VOC oxidation,
requiring no additional fuel for VOC destruction;
• Regulatory compliance
• Fast and easy installation since the system is preassembled, prewired,
prepiped and pretested at the factory
• Secondary heat recovery available for applications where higher solvent
loading yields more heat than is needed to sustain oxidation. The recovered
energy can be returned to process applications or used to reduce other
plant energy requirements.
Millennium RTO
Flow capacityUp to 23.700 Nm3/h (15,000 SCFM)
VOC destruction
98-99 %
Thermal efficiency
95 %
System fanForce draft w/VFD
Optional secondary Yes
heat recovery
Heat exchange media
Ceramic
Worldwide Presence
Global Service, Parts Support & Regional Locations
Regional Locations
✦ Global Headquarters
Manufacturing
✦ Regional Headquarters
Engineering
De Pere, WI
Columbus, OH
• Regional Parts, Service
Service
Standish, UK
Maidenhead, UK
Åmål, Sweden
Göteborg, Sweden
Maintal, Germany
Evry, France
Ingre, France
Vero Beach, FL
Pune, India
Shanghai, China
Melbourne,
Australia
MEGTEC Systems Shanghai Ltd.
2,300 sqm facility
located at No. 125 Lane 1190 Jiujing Road
Jiuting Town, Songjiang District
Shanghai 201615
3
AMERIC AS
C orpor a te H e a d q u a rters
MEGTE C S y s t e m s , I n c .
D e P e r e , W I , US A
Te l e p h o n e : + 1 9 2 0 3 3 6 5 7 1 5
Solvent Recovery Division
MEGTE C S y s t e m s , I n c .
C o l u m b u s , O H , US A
Te l e p h o n e : + 1 6 1 4 3 2 4 2 6 6 0
Solvent Recovery Division
MEGTE C S y s t e m s , I n c .
V e r o B e a c h , FL , US A
Te l e p h o n e : + 1 7 7 2 5 6 7 1 3 2 0
EUROPE
R eg i o n a l H e a d q u a rters
MEGTE C S y s t e m s S A S
Lisses, France
Te l e p h o n e : + 3 3 1 6 9 8 9 4 7 9 3
MEGTE C S y s t e m s S A S
Ingré, France
Te l e p h o n e : + 3 3 2 3 8 7 9 7 3 0 0
MEGTE C S y s t e m s L t d .
Maidenhead
Berkshire, England
Te l e p h o n e : + 4 4 1 6 2 8 5 9 1 7 0 0
MEGTE C E n v i r o n m e n t a l L t d .
Standish
Wigan, England
Te l e p h o n e : + 4 4 1 2 5 7 4 2 7 0 7 0
MEGTE C S y s t e m s A M A L A B
Åmål, Sweden
Te l e p h o n e : + 4 6 5 3 2 6 2 9 0 0
MEGTE C S y s t e m s A B
Göteborg, Sweden
Te l e p h o n e : + 4 6 3 1 6 5 7 8 0 0
MTS E n v i r o n m e n t a l G m b H
Maintal, Dörnigheim, Germany
Te l e p h o n e : + 4 9 6 1 8 1 9 4 0 4 0
ASIA
R eg i o n a l H e a d q u a rters
MEGTE C S y s t e m s S h a n g h a i L t d .
S h a n g h a i , P. R . C h i n a
Te l e p h o n e : + 8 6 2 1 6 7 6 9 7 8 7 8
MEGTE C S y s t e m s I n d i a P v t . , L t d .
Pune, India
Te l e p h o n e : + 9 1 2 0 3 0 2 6 9 6 0 3
MEGTE C S y s t e m s A u s t r a l i a I n c .
Glen Waver ley
Victoria, Australia
Te l e p h o n e : + 6 1 3 9 5 7 4 7 4 5 0
WWW . MEGTEC . COM