Pigment Surface Treatments
Transcription
Pigment Surface Treatments
Pigment Surface Treatments Kobo Products, Inc. South Plainfield, NJ 07080, USA Outline 1. Common surface treatments and their properties 2. Hybrid treatment 3. Hydrophilic treatment 4. Conclusions 1. Surface Treatment • Modifies pigment surface to hydrophobic HO and/or lipophilic HO HO OH OH Pigment OH • • • Improve the skin feel • Improved dispersion stability and formula stability HO HO Improve the chemical stability of metal oxides Improves pigment wetting and size reduction during dispersion process OH Common and Popular Surface Treatment for Color Cosmetics Methicone CH3 H3C CH3 Si O Si CH3 H O O Si n H O CH3 CH3 CH3 (H3C)3Si O - H2 CH3 H O Pigment CH3 H H H Si O O O Si O O Si(CH3)3 Si(CH3)3 - H 2 - H2 O H Heat O CH3 More heat (H3C)3Si Si O CH3 O O CH3 Si O O O Pigment Pigment Code MS Properties: • Very Hydrophobic • Chemically bonded and stable at pH of 3 - 9 • Very popular in silicone based formulas. • Not easy for o/w or w/o formula • Hydrogen potential -processing hazard Dimethicone CH3 H O Si O CH3 H CH3 Si CH3 O CH3 O Si n CH3 O Pigment O H CH3 - H2O H H3C O Si H3C O Si O CH3 n O Si CH3 CH3 Pigment Code DS Properties: • Easy to disperse in cyclomethicone • Have good slip and a more lubricious feel than methicone • No Hydrogen potential • Hydrophobicity can be low when the reactive sites are limited. Organo Titanate Isopropyl Titanium Triisostearate CH3 CH3 CH O Code ITT O Ti O C C17H35 3 C17H35OCO Ti H O pigment surface ---hydrophlic OCOC17H35 O OCOC17H35 - (CH3)2CHOH pigment surface ---hydrophobic lipophilic Properties: • Lipophilic and easy to disperse in oil, ester, hydrocarbon and silicone • Easy to grind so color can be consistent • Have excellent affinity to the skin • Suitable for cream-to-powder formula and pressed powder • Not stable to acid Organo Titanate (II) Kobo patent on ITT treated pigments and powders : # 4877604 Dispersion of 40% TiO2 ITT treated Untreated Metal Soap -- Magnesium Myristate Soluble salt of Fatty Acid + Metal salt Fatty Acid + Metal hydroxide Metal soap Deposition Pigment Code MM Properties: • Creamy feel: Increased adhesion to skin and wear • Better pressability. Suitable for powders • Hydrophobic / Lipophilic Triethoxycaprylylsilane OC2H5 H O C2H5O H Si CnH2n+1 HO OC2H5 OH HO OH - 3 C2H5OH Si Si (code 11S2) CnH2n+1 OH OH OH CnH2n+1 OH OH - H2O O CnH2n+1 CnH2n+1 Si Si O O O pigment OH pigment Hydrophobic Properties: • Excellent hydrophobicity • Zero Hydrogen Potential, no Si-H bonds • More compatible with ester and oil • Stable at pH = 3 x O Fluorinated compounds C9-15 Perfluoroalcohol Phosphates ( code PF) With conventional (lipophilic) pigments, light is reflected O CnF2n+1 CH2CH2O O P O M H H Skin Oil Lipophilic Pigment Skin Surface O M Pigment Surface With PF treated pigments, light is scattered Properties: Skin Oil PF Treated Pigment Skin Surface • • • Hydrophobic Lipophobic Good for long wear • Hard to wet and grind; color consistency can be an issue Natural look Lecithin Non-hydrogenated : code CL Hydrogenated : code PC Properties: • Nature ingredient • Highly moisturizing • Very creamy texture and good for powder • Hydrogenated lecithin provide fair hydrophobicity, but is much less odorous and more heat stable. Hydrophilic coating Polyether Alkoxysilane Treatment Hydrophilic treatment - Structure OH OC2H5 C2H5O Si OH OH OH + PEG-8 OC2H5 PEG-8 PEG-8 Si Si O x O O O O PEG-8 Methyl Ether Triethoxysilane - Code SW PEG-8 Triethoxysilane Treatment in H2O Immediately after mixing After 30 seconds After 10 minutes non-treated treated non-treated treated non-treated Mixed 2 grs of TiO2 CR-837 in 50 ml H2O treated PEG-8 Triethoxysilane Treatment in H2O Viscosity of metal oxide pigments premixes at 65% solids. Iron Oxide Black C33-5198 TiO2 CR-837 cPs cPs 400,000 200,000 300,000 150,000 200,000 100,000 100,000 50,000 48,400 cPs 4,500 cPs 4,600 cPs 18,500 cPs 0 0 Untreated 1% silane 2% silane Untreated 1% silane 2% silane PEG-8 Triethoxysilane Treatment in H2O 15 nm Hydrophilic TiO2 cPs 1,000,000 850,000 750,000 500,000 Non treated 250,000 2,800 0 Untreated 5% treatment Viscosity of premix at 42% solids Treated New Hybrid Treatment Design of Superdispersible Surface Treatment 1. Modify surface energy Isopropyl titanium triisostearate + (ITT) { Alkoxysilane Methicone Dimethicone Crosslinked coating on pigment * US Provisional patent application No. 60/472,527 • Captures advantages of both coatings in one single treatment. • A broader range of materials can be coated. • Allow better color retention for pigments and particle size control. Stability of TTS Treatment Toward Acid Hydrophobicity by Floating Test Metal Soap / ITT TTS Crosspolymer 2.0 ITT Magnesium Myristate 1.5 Over 7 days 1.0 40 30 20 0.5 10 0 0 1 2 3 pH 4 Control TTS coated pigment floats almost indefinitely at pH 2 Neutral Washing Washing at pH 2 ITT/TCS (TTS) Crosspolymer Treatment Viscosity of Iron Oxide Dispersions 75% in Mineral Oil 73% in Cyclopentasiloxane cPs 1,500,000 cPs 1,500,000 Too thick to measure Too thick to measure 1,000,000 1,000,000 500,000 500,000 0 0 Untreated ITT ITT/TCS Silane Crosspolymer Untreated ITT ITT/TCS Silane Crosspolymer TTS Crosspolymer in C12-15 Alkyl Benzoate Viscosity of 75% Rutile TiO2 Dispersions cPs 200,000 Out of scale 150,000 100,000 50,000 0 Untreated MS ITT ITT/TCS Silane Crosspolymer * Dispersant: 1.5 %of polyhydroxystearic acid TTM & TTDM Crosspolymer Treatments Viscosity of 75% Anatase TiO2 Dispersions 400,000 800,000 cPs 300,000 Isododecane* cyclomethicone* C12-15 Alkyl Benzoate** 200,000 100,000 0 ITT MS TPDM TTM TTDM * w/ 2.5% of PEG/PPG-20/15 dimethicone ** w/ 1.5% of polyhydroxystearic acid 2. PF + Silane = FOTS Hybrid -- Improved compatibility Silane treatment PF treatment en t HYBRID TREATMENT F3 C ( CF2 )n CH2 CH2 m P OH 3-m O PF FOTS - Improved dispersibility - Retained lipohobicity - Popular in Japan Silane 3. PF + ITT = FITT Hybrid -- Improved compatibility ent ITT P F t re a t m e n t H Y B R ID TR EATM ENT F C 3 (CF ) 2 n CH 2 CH 2 m P O OH 3- m Isopropyl titanium triisostearate FITT - More lipophlic and easy to formulate 4. Treatment of Organic Lakes FD&C Blue 1 Aluminum Lake NT MS FD&C Red 40 Aluminum Lake NSS NT MS NSS 2% in water, Standing over 4 days NT: No treatment MS: Methicone NNS: Methoxy Amodimethicone/Silsesquioxane Copolymer (And) Triethoxy Caprylylsilane (WO 03/043567 A3, May 30, 2003) Treatment of Organic Lakes Bleeding of 2% aqueous suspensions by spectrophotometry 15.3% 11.1% 0.25% 0.125% 0.02% < 0.01% 0.0% Red 40 Al Lake 0.08% 0.02% Blue 1 Al Lake Non-tr eated : after 1 day @ r oom tem per atu r e NSS-tr eated : af ter 30 days @ r oom tem per atur e NSS-tr eated : af ter 30 days @ 50°C Effect of pH on the stability in water FD&C Red 40 Aluminum Lake pH2 mineral acid pH3 organic acid pH11 pH12 organic base mineral base Effect of pH on the stability in water (2% lake in water; 1 day test) Effect of surfactants on the stability in Water FD&C Blue 1 Aluminum Lake Methicone treatment NSS treatment (2% lake in 2% SDS aqueous solution; 7 days test) Conclusions • The use of hybrid or composite materials to treat pigments can enhance their chemical stability and wetting by multimedia. • Organo titanates and dimethicone crosspolymer treatment was found to be super dispersible in hydrocarbon, cyclomethicone and ester. • Hybrid compounds offer more benefits and will be the future for pigment surface modification. Common Treatments & Their Drawbacks Coating Pros Cons Hydrophobic H2 potential Disperses poorly in esters Nice feel No H2 potential Not as stable at low pH Disperses poorly in esters No H2 potential Hydrophobic Lipophilic Easy to react with pigments Reacts too slowly Dispersibility in esters is fair Perfluorinated compounds Repel both water and oil Difficult to wet Polysaccharide Natural product No chemical bonding Highly dispersible No chemical bonding Methicone Dimethicone Hydrophobic Alkoxysilane ITT / Metal soap Hydrophilic Synthetic surfactant Not very hydrophobic, especially at low pH Novel Surface Treatment For Hydrophobicizing Pigments Frank Mazzella, David Schlossman, and Yun Shao, Ph.D. Kobo Products, Inc. PCITX - New York September 28-30, 2004 www.koboproducts.com Overview • What is needed to make a good surface treatment ? • Common used substrates. • Common Treatments. • Specialty Treatments. • Summary. www.koboproducts.com Surface Treatments : Why ? • Improve performance : – Make the product Hydrophobic. – Make the product Lipophobic. – Improve the products ability to disperse in various media. – Change the oil absorption of the product. • Improve wear, adhesion, or other desirable attribute. www.koboproducts.com Requirements for Good Surface Treatment • The surface has free hydroxyl groups or available surface moisture. – This allows the treatment to react and attach. • Surface area to mass is low. – The smaller the particle the more treatment required due to the larger surface area available. • The substrate is compatible with the process. www.koboproducts.com Requirements for Good Surface Treatment • Examples of good surface to coat : – Most metal oxides such as iron oxide and titanium dioxide. – Starch. • Examples of Hard to Coat surfaces : – Organic Pigments and Lakes – Polymers – Minerals such as Mica www.koboproducts.com Popular Hydrophobic Organic Treatments Coating Pros Cons Hydrophobic H2 potential Disperses poorly in esters Nice feel No H2 potential Not as stable at low pH Disperses poorly in esters No H2 potential Hydrophobic Lipophilic Easy to react with pigments Reacts too slowly Dispersibility in esters is fair Perfluorinated compounds Repel both water and oil Difficult to wet Polysaccharide Natural product No chemical bonding Highly dispersible No chemical bonding Methicone Dimethicone Hydrophobic Alkoxysilane ITT / Metal soap Hydrophilic Synthetic surfactant Not very hydrophobic, especially at low pH www.koboproducts.com Treatments Studied • Crosspolymer treatments (TTS, TTB & TTM) : promote the wetting of pigments in multimedia. • Branched Alkyl Silane treatment (BAS) : enhance wetting in non-polar media. • Aminosilane / Silane Treatment for Hard to Treat Surfaces (HTT) : super hydrophobic; prevents bleed. www.koboproducts.com Crosspolymer Treatments www.koboproducts.com Crosspolymer Treatments - Structure C17 H35 OCO C 17H35OCO Ti OCOC17H35 O R R O O Si Si O O R Si OCOC17H35 O Ti O OCOC17 H35 O ITT/TCS Crosspolymer: R = C8H17 ITT/Methicone Copolymer: R = CH 3 Kobo codes : TTS = ITT / Silane ( R = Caprylyl) TTM = ITT / Methicone ( R = Methyl) TTB = ITT / Dimethicone (R = Branched Dimethicone) www.koboproducts.com Crosspolymer Treatments - Structure INCI Names : • TTS : Isopropyl Titanium Triisostearate/ Triethoxycaprylylsilane Crosspolymer • TTM : Isopropyl Titanium Triisostearate / Methicone Crosspolymer • TTB : Isopropyl Titanium Triisostearate / Dimethicone Crosspolymer US patent # No. 60,472,527 www.koboproducts.com Hydrophobicity of Crosspolymer vs Its Components 2 gr. of Treated Pigment in 50 mL Water Shaken 10 times - Picture taken after 10 minutes www.koboproducts.com Dispersions with 10 nm TiO2 Formulas CM3K25VM TNP40VTTS 25% --- --- 40% KF-6017 12% --- Cyclopentasiloxane 63% --- C12-15 Alkyl benzoate --- 57% Polyhydroxy stearic acid --- 3% CM3K25VM TNP40VTTS Viscosity (cPs) 100 150 Particle size (nm) 110 100 TiO2 (%) 19.5 32.0 Ext. ratio 308/360 7.9 6.9 Ext. ratio 308/524 93 74 λ max. (nm) 278 274 Ingredient 10nm TiO2 (methicone) 10nm TiO2 (ITT/TCS) Test Results Ingredient www.koboproducts.com Branched Alkyl Silane Treatment www.koboproducts.com Branched Alkyl Silane • Very low Hydrogen potential. • Better affinity in many organic non polar systems • More hydrophobic than the straight chained alkyl Silanes. www.koboproducts.com Branched Alkyl Silane - Structure Schematic Representation of the Branched Alkyl Silane used to Coat www.koboproducts.com Comparison of Methicone vs BAS treatments 60 nm TiO2 Dispersions in Silicone 40% - Methicone Treated 50% - BAS Treated www.koboproducts.com Comparison of Methicone vs BAS treatments Initial Viscosity 5 Days 10 Days 15 Days 20 Days 25 Days 30 Days CM3F40KQM 1st pass sample 7,320 82,400 32,000 42,800 16,080 14,000 CM3F40KQM 2nd pass sample 14,120 63,200 30,240 90,000 16,800 15,600 CM3F50KQBAS Lot A 312 170 150 152 134 CM3F50KQBAS Lot B 311 253 282 245 236 140 256 www.koboproducts.com Branched Alkyl Silane - Summary Benefits of the Branched Alkyl Silane in a Dispersion : • Higher pigment levels in the dispersion with, • Lower viscosity dispersion (pourable) • Very good dispersion stability • No gelling, or settling • No vehicle separation www.koboproducts.com Treatment for Hard to Treat Surfaces www.koboproducts.com Hard to Treat Surfaces • A process for treating and coating materials that traditionally do not coat well. (Patent # WO 03/043567). • These include such materials as : - Organic pigments and lakes (example Red 7 Ca Lake) - Mineral Silicates such as Mica and Sericite - Porous Silicates. www.koboproducts.com Hard to Treat Surfaces • Treatment type : - Amino Silane or Amino Alkoxy Silane treatment • Advantages to this treatment type: - No residual Silane reactions. - Surfaces that could not be effectively treated to make them hydrophobic can now be treated. www.koboproducts.com Stability of Organic Lakes in Water FD&C Blue 1 Aluminum Lake NT MS HTT FD&C Red 40 Aluminum Lake NT MS HTT NT : non-treated lake - after 1 day @ room temperature MS : methicone-treated lake - after 7 day @ room temperature HTT : Hard to treat treatment on lake - after 30 day @ room temperature www.koboproducts.com Stability of Organic Lakes in Water Non-treated 1 day @ room temp HTT-treated 30 day @ room temp HTT-treated 30 day @ 50°C Comparison of percent bleed between HTT-treated and non-treated lakes in 2% aqueous suspensions. Measurements by spectrophotometry, results expressed in percent of the original lake content. www.koboproducts.com Effect of pH on Stability in Water pH 2 Mineral Acid pH 3 Organic Acid pH 11 Organic Base pH 12 Mineral Base FD&C Red 40 Aluminum Lake 1 Day test : 2% Lake in water www.koboproducts.com Effect of Surfactant on Stability in Water Methicone treated in 2% SLS HTT treated in 2% SLS FD&C Blue 1 Aluminum Lake 7 Days test : 2% lake in water www.koboproducts.com Stability on Mineral Surface Methicone treated Sericite HTT treated Sericite 1 Day test : 2% Sericite in water www.koboproducts.com Hard to Treat Surfaces - Summary • Much improved hydrophobic properties. • Outperforms Methicone with no Hydrogen potential. • Coat very well to mineral surfaces that normally don’t coat well. • Prevent water bleed at various pHs and in salts. www.koboproducts.com Summary • Surface treatments can be made and modified to achieve a specific performance criteria : » Improved Dispersability » Improved Hydrophobicity. » Reduce or eliminate synerisis » Increase or Reduce Gloss www.koboproducts.com Acknowledgements I wish to thank the following for their efforts in making this presentation possible : Shirley Wang, Eric Smith, David Cornelio, Scott Holzapfel, Uyen Nguyen, and Pascal Delrieu. www.koboproducts.com Super Dispersible Pigment Treatment for Applications in Multimedia Yun Shao, Ph.D. & David Schlossman Kobo Products, Inc. 23rd IFSCC - Orlando October 27, 2004 www.koboproducts.com Outline 1. Common surface treatments and their properties 2. Design and formation of superdisperible surface treatment 3. Evaluation of stability of surface treatment 4. Evaluation of dispersibility 5. Conclusions www.koboproducts.com 1. Surface Treatment • Modifies pigment surface to hydrophobic and/or lipophilic HO HO OH OH HO Pigment • • • Improve the skin feel • Improved dispersion stability and formula stability OH HO Improve the chemical stability of metal oxidesHO OH Improves pigment wetting and size reduction during dispersion process www.koboproducts.com Popular Treatments & Their Drawbacks Coating Pros Cons Hydrophobic H2 potential Disperses poorly in esters Nice feel No H2 potential Not as stable at low pH Disperses poorly in esters No H2 potential Hydrophobic Lipophilic Easy to react with pigments Reacts too slowly Dispersibility in esters is fair Perfluorinated compounds Repel both water and oil Difficult to wet Polysaccharide Natural product No chemical bonding Highly dispersible No chemical bonding Methicone Dimethicone Hydrophobic Alkoxysilane ITT / Metal soap Hydrophilic Synthetic surfactant Not very hydrophobic, especially at low pH www.koboproducts.com Wetting & Penetration Large θ Poor wetting Small θ Good wetting Wetting Penetration Young-Dupre Equation The driving force for the capillary action γSV = γSL + γLV cosθ γ: interfacial tension θ: Contact angle Force = 2 πrγ LV cosθ r = radius of the crack opening www.koboproducts.com Wetting & Penetration Theory : • • Surface tension is a result of difference in surface energy • Smaller contact angle generates a higher driving force for penetration Liquid of lower surface energy can wet surface of higher energy and show a smaller contact angle Practice: • Increase the surface energy of coating without loss of hydrophobicity www.koboproducts.com Surface Energy of Common Coatings & Liquids Coatings Surface Energy (dyne/cm2) Perfluorinated compounds Dimethicone Methicone Alkoxysilane Wax (polyethylene) Metal Soap/Organic Titanate 18 – 20 20 –24 30 - 31 30 - 35 Liquids Surface Energy (dyne/cm2) Water Castor oil Olive oil Liquid petrolatum Capric caprylic triglyceride Mineral oil Dimethicone Perfluorinated liquid Cyclomethicone 72.8 39 35.8 33.1 30 30 - 35 20 –24 16 – 20 17.8 ( @25°C) (All measured @ 20 oC) www.koboproducts.com Act of Dispersants Anchoring Through Ionic or Acidic/Basic Groups. + + + + + + + Anchoring Through Hydrogen-Bonding Groups. + + + Anchoring Through Solvent-Insoluble Polymer Blocks. H H O O H soluble insoluble O O H Result: reduced inter-particulate attraction for aggregation www.koboproducts.com Pigment Dispersion Examples w/o dispersant Untreated A Treated B 15nm TiO2 : 45% * Treatment : Methicone (B & D) Vehicle : Cyclopentasiloxane Dispersant : 10 % KF-6017 (C & D) * note : in mix A, only 33% TiO2 was used (maximum amount possible) Chunky paste D w/ dispersant C Viscous slurry Easy handling Better dispersion Chunky paste Fluid www.koboproducts.com Design of Superdispersible Surface Treatment 1. Modify surface energy Isopropyl titanium triisostearate + (ITT) { Alkoxysilane Methicone Dimethicone Crosslinked coating on pigment * US Provisional patent application No. 60/472,527 2. Minimize the interaction among particulates Coating + Dispersant as secondary coating www.koboproducts.com Chemical Reactions During Surface Treatment - C3H7OH C17H35OCO-Ti-O - Pigment (C17H35OCO)3-Ti-OC3H7 + HO - Pigment ITT - C2H5OH -H2O C8H17-Si-(OH)3 + HO - Pigment C8H17- Si (OC2H5)3 (C8H17-Si-O3)x - Pigment Triethoxy caprylylsilane (TCS) CH3 Si H O x + HO - Pigment CH3 -H2 Si O Pigment Methicone (MS) -C2H5OH OC2H5 OC2H5 OC2H5 O x -H2O OH OH OH O O O pigment Triethoxysilylethyl polydimethylsiloxyethyl dimethicone (TPDM) www.koboproducts.com Crosspolymer Treatment - Structure C17 H35 OCO C 17H35OCO Ti Crosslinked, 3-dimensional web-like structure OCOC17H35 O R R O O Si Si O O R Si OCOC17H35 O Ti O O OCOC17 H35 R = C8H15, ITT/TCS (TTS) R = CH3, ITT/Methicone (TTM) R = [ Si(CH3)2O]x, ITT/TPDM (TTDM) ITT/TCS Crosspolymer: R = C8H17 ITT/Methicone Copolymer: R = CH 3 www.koboproducts.com Catalytic Effect of Titanate on Silicone Reactions Hydrophobicity of treated 10 nm TiO2 7% 7% 3.5% of each 2 g of Treated Pigment in 50 mL Water Shaken 10 times - Picture taken after 10 minutes www.koboproducts.com Hydrophobicity of Crosspolymer Treatment Contact angle of Various Surface Treatments 160 Hydrophobicity of Various Surface Treatments 60 50 140 40 30 120 20 10 100 0 www.koboproducts.com Stability of TTS Treatment Toward Acid Hydrophobicity by Floating Test Metal Soap / ITT TTS Crosspolymer 2.0 ITT Magnesium Myristate 1.5 Over 7 days 1.0 40 30 20 0.5 10 0 0 1 2 3 pH 4 Control Neutral Washing Washing at pH 2 TTS coated pigment floats almost indefinitely at pH 2 www.koboproducts.com ITT/TCS (TTS) Crosspolymer Treatment Viscosity of Iron Oxide Dispersions 75% in Mineral Oil 73% in Cyclopentasiloxane cPs 1,500,000 cPs 1,500,000 Too thick to measure Too thick to measure 1,000,000 1,000,000 500,000 500,000 0 0 Untreated ITT ITT/TCS Silane Crosspolymer Untreated ITT ITT/TCS Silane Crosspolymer www.koboproducts.com TTS Crosspolymer in C12-15 Alkyl Benzoate Viscosity of 75% Rutile TiO2 Dispersions cPs 200,000 Out of scale 150,000 100,000 50,000 0 Untreated MS ITT ITT/TCS Silane Crosspolymer * Dispersant: 1.5 %of polyhydroxystearic acid www.koboproducts.com TTM & TTDM Crosspolymer Treatments Viscosity of 75% Anatase TiO2 Dispersions 400,000 800,000 cPs 300,000 Isododecane* cyclomethicone* C12-15 Alkyl Benzoate** 200,000 100,000 0 ITT MS TPDM TTM TTDM * w/ 2.5% of PEG/PPG-20/15 dimethicone ** w/ 1.5% of polyhydroxystearic acid www.koboproducts.com Use of Dispersant as Auxiliary Coating Alkyl Silicone Acrylic Polymer COOH COOH • INCI: Acrylates/Ethylhexyl Acrylate/Dimethicone Methylacrylate Copolymer • Designed for dispersing pigment primarily in cyclomethicones www.koboproducts.com Effect of Acrylate/Silicone Copolymer on Dispersibility Viscosity of 75% TiO2 Dispersion ( 2.5% of PEG/PPG-20/15 Dimethicone) in Isododecane 59,000 50,000 350,000 300,000 40,000 cPs cPs in Cyclopentasiloxane 30,000 250,000 200,000 150,000 20,000 100,000 10,000 50,000 0 0 MS TCS TTM 0% MS TCS TTM 3% of Acrylate/Silicone Copolymer www.koboproducts.com Effect of Acrylate/Silicone Copolymer on Dispersibility Viscosity of 75% TiO2 Dispersion (With 1.5% of polyhydroxystearic acid) In C12-15 Alkyl Benzoate 1,000,000 800,000 cPs 600,000 400,000 200,000 0 MS 0% TCS TTM 3% of Acrylate/Silicone Copolymer www.koboproducts.com Conclusions • The use of hybrid or composite materials to treat pigments can enhance their chemical stability and wetting by multimedia. • Organo titanates and dimethicone crosspolymer treatment was found to be super dispersible in hydrocarbon, cyclomethicone and ester. • When used as auxiliary coating, proper dispersant can greatly improve the dispersibility of treated pigments. Acrylate / Silicone copolymer was found to be very effective for dispersing pigments in hydrocarbon and cyclomethicone. • Hybrid compounds offer more benefits and will be the future for pigment surface modification. www.koboproducts.com Acknowledgements • Shirley Wang • Eric Smith • Scott Hozalpfel • Pascal Delrieu, Ph.D. www.koboproducts.com Surface Treatment and Dispersions of Inorganic UV Filters David Schlossman and Yun Shao, Ph.D., Kobo Products, Inc. Chulalongkorn University Seminar, Thailand June 25, 2004 www.koboproducts.com Inorganic UV Filters: TiO2 and ZnO Absorption : 420 nm (TiO2 rutile) / 390 nm (TiO2 anatase) 380 nm (ZnO) Scattering : UV Large particles : - less efficient against UV - whitening Merit : Visible Small particles : - Highly efficient against UV - transparent Inert and safe when coated; Antimicrobial (ZnO) Drawback : Whitening Chulalongkorn University Seminar, Thailand June 25, 2004 www.koboproducts.com Extinction Ratios 1.2 308 360 524 1.0 0.8 0.6 0.4 0.2 0 280 320 360 400 440 480 520 Wavelength (nm) Ext. 308 Ext. 524 UVB attenuation Transparency Chulalongkorn University Seminar, Thailand June 25, 2004 Ext. 308 Ext. 360 308 nm : max erythemal effectiveness 360 nm : Mid of UVA 524 nm : Blue end of visible light UVA and UVB ratio www.koboproducts.com Titanium Dioxide Particles (TEM) Rutile Type 15 nm coated 35 nm uncoated Chulalongkorn University Seminar, Thailand June 25, 2004 180 nm pigmentary www.koboproducts.com Zinc Oxide Particles (TEM) ZnO (20 nm) Chulalongkorn University Seminar, Thailand June 25, 2004 ZnO (60 nm) www.koboproducts.com Manufacturers of Titanium Dioxide Manufacturer Trade name Internet address Degussa P-25 www.degussa.com Ishihara Sangyo Kaisha, Ltd. TTO www.iijnet.or.jp/itc-fmp/ Kemira Pigments Oy UV Titan www.kemira.com/pigments Rhodia Mirasun www.rhodia.com Sachtleben Hombitec www.sachtleben.de/h/e/hom/0000e.html Showa Denka Maxlight www.sdk.co.jp/chemicals/index.html Tayca Corporation MT Series www.tayca.co.jp/english/file/04/04_02.html Titan Kogyo STT www.titankogyo.co.jp Uniquema Solaveil, Tioveil www.uniquema.com/pc Chulalongkorn University Seminar, Thailand June 25, 2004 www.koboproducts.com General Properties of Micronized Titanium Dioxide Supplier Grade TiO2 (%) Crystal Form Primary Particle Size (Surface Area - BET) Surface Treatment Degussa P-25 99.5 < Anatase 21 nm (50 + 15 m2/g) EMD Eusolex T-2000 76-82 Anatase 10-15 nm ISK ISK ISK TTO S-4 TTO S-3 TTO V-3 82 < 82 < 82 < Rutile Rutile Rutile 15 nm 15 nm 10 nm Kemira UV Titan M170 75 < Rutile 14 nm Kemira UV Titan M262 85 < Rutile 20 nm None Alumina, Dimethicone AHSA Alumina Alumina Alumina, Methicone Alumina, Dimethicone Sachtleben Hombitec L5 Showa Denka Maxlight TS-04 Tayca MT-100T Tayca MT-500B Tayca MT-100Z Titan Kogyo STT 65C-S 75-85 64 80 < 96 < 73 < 96.5 Anatase (80-160 m2/g) 35 nm 15 nm 35 nm 15 nm (64 m2/g) Chulalongkorn University Seminar, Thailand June 25, 2004 Rutile Rutile Rutile Anatase Silica, Silicone Silica AS / AH Alumina AS / AH None www.koboproducts.com Manufacturers of Zinc Oxide Manufacturer Trade name Internet address Advanced Nano Technologies Zinclear www.ant-powders.com/zinclear.htm BASF Z-Cote www.basf.com Elementis Specialties Nanox www.elementis-specialties.com Zinc Corporation of America USP-1 www.zinccorp.com Nanophase NanoGuard www.nanophase.com Sakai Finex www.sakai-chem.co.jp Showa Denka Maxlight ZS www.sdk.co.jp/chemicals/index.html Sumitomo Cement ZnO series www.socnb.com/index_e.html Tayca Corporation Haarmann and Reimer MZ Series ZnO Neutral www.tayca.co.jp/english/file/04/07_03.html www.symrise.com Chulalongkorn University Seminar, Thailand June 25, 2004 www.koboproducts.com General Properties of Micronized Zinc Oxide Supplier Grade ZnO (%) Primary Particle Size (Surface Area - BET) Surface Treatment ANT Zinclear --- 25 nm Stearic acid BASF Z-Cote 98 < 200 nm None Elementis Nanox 200 Finex SF-20 > 99 60 nm (17 m2/g) None >99 60 nm (20 m2/g) None Showa Denka ZS-032 80 31 nm Silica Sumitomo Cement ZnO-350 >99 35 nm None Tayca Tayca Tayca MZ-700 MZ-500 MZ-300 >99 >99 >99 10-20 nm 20-30 nm 30-40 nm None None None Sakai Chulalongkorn University Seminar, Thailand June 25, 2004 www.koboproducts.com Technical Challenges (1/2) • Difficult to disperse (wet + stabilize) in media (re-agglomeration of particles is common) • Visible whitening on skin is unpopular in most markets • Must be physically and chemically stable to avoid decomposition of other ingredients in the formula and to have a stable formulation. • Obtaining a broad spectrum protection + high SPF • Rub in quickly (good spreadability) Chulalongkorn University Seminar, Thailand June 25, 2004 www.koboproducts.com Technical Challenges (2/2) • • • Hydrophilic Surface active Regulatory : • Titanium dioxide (globally approved, except in combination with avobenzone in the USA) • Zinc oxide (not approved in Europe, may not be combined with avobenzone in the USA) • Must meet USP requirements in the USA for purity • Patents which limit use of actives, or place restrictions on particle size, dispersants, emulsifiers, dispersions, etc Chulalongkorn University Seminar, Thailand June 25, 2004 www.koboproducts.com Wetting Large θ Poor wetting Small θ Good wetting Young-Dupre Equation γ = γ + γ cosθ SV SL LV γ: interfacial tension The wetting agent should reduce the liquid-solid surface tension and the liquid-vapor tension. Chulalongkorn University Seminar, Thailand June 25, 2004 www.koboproducts.com Mechanical Breakdown • General mechanism : › › Shear force Impact action Chulalongkorn University Seminar, Thailand June 25, 2004 • General processor : › › › High shear mixer Mills Homogenizer www.koboproducts.com Stabilization of Particulates Steric Interactions • Steric stabilization › • Coulombic Interactions by adsorbing polymeric materials Electrostatic stabilization › by adsorbing charge additive Chulalongkorn University Seminar, Thailand June 25, 2004 www.koboproducts.com Influence of Particle Size & Distance on Stability Attractive Forces Between Particulates • Smaller particles can be stabilized with thinner polymer layers • Overcrowded dispersion tends to aggregate Chulalongkorn University Seminar, Thailand June 25, 2004 www.koboproducts.com Sedimentation of Particulates Stokes’ Law The relationship between the free falling velocity of a spherical particle in a Newtonian fluid and the particle diameter. V = (2gr²)(d1-d2)/9µ where: V = velocity of fall µ = viscosity of medium ( higher is better) r = radius of particle (smaller is better) g = acceleration of gravity dl, d2 = density of particle and medium Chulalongkorn University Seminar, Thailand June 25, 2004 www.koboproducts.com Benefits of using Dispersions over Particulates Comparison of in-vitro SPF 30 25 30 TiO2 powder TiO2 dispersion 25 20 20 15 15 10 10 5 5 0 0 TiO2 @ 5% TiO2 @ 8% W/O Sun Lotion TiO2 powder TiO2 dispersion TiO2 @ 2.5% TiO2 @ 5% TiO2 @ 8% O/W Sun Lotion Study made by Tri-K (USA) for MT-100T Chulalongkorn University Seminar, Thailand June 25, 2004 www.koboproducts.com Factors Influencing the Dispersion Pigment Medium Process Conditions Packing Density Chemical Composition (Treatments, Carrier, Dispersant) Dispersing Machine Particle Shape Surface Character Percent Solids Concentrations Viscosity Temperature Viscosity Energy Input Polarity Particulate Dispersion Chulalongkorn University Seminar, Thailand June 25, 2004 www.koboproducts.com Influence of Percent Solids (1/2) Attenuation TiO2 in Isononyl Isononanoate 60% 40% Chulalongkorn University Seminar, Thailand June 25, 2004 PPS (nm) Product Name Surface Treatment PS % (nm) Solids 15 IN60TS AHSA w/s 132 60 15 IN40TS AHSA w/s 160 40 www.koboproducts.com Influence of Percent Solids (2/2) 100 IN60TS 80 IN40TS 60 40 20 TiO2 : 0.001% 0 280 320 360 400 440 480 Wavelength (nm) Chulalongkorn University Seminar, Thailand June 25, 2004 www.koboproducts.com Influence of Surface Treatment • • Provides physical and chemical stability • Pre-wets the pigment surface (lower oil absorption) • • • Decreases the adsorption of the dispersant Modifies pigment surface to hydrophobic and/or lipophilic Improves Pigment Wetting and Size Reduction Improved flow and dispersion stability by minimizing the re-aggregation Chulalongkorn University Seminar, Thailand June 25, 2004 www.koboproducts.com Influence of Surface Treatment on Physical Stability Oxidation of Acetaldhyde TiO2 + UV irradiation e- + h + ( hole +) CH3CHO + H2O + 2h+ CH3COOH + 2H + CH3COOH + H2O + 8h+ 2 CO2 + 8H + Rate Constant of The First Order Reaction PPS (nm) Size (nm) Treatment Rate Treatment Rate TiO2 410 None 4.76 2% Methicone < 0.01 TiO2 30 - 50 Alumina 0.13 3% Lecithin 0.033 ZnO 15 - 35 None 1.83 3% Methicone < 0.01 M. Kobayashi and W. Kalriess, Cosm & Toil., Vol. 112, No. 6, p83, 1997 Formulation tip: Only coated TiO2 and ZnO should be used. Chulalongkorn University Seminar, Thailand June 25, 2004 www.koboproducts.com Inorganic Surface Treatments for Pigments • Alumina • Silica • Aluminum Hydroxide • Zirconia (popular in Japan) Chulalongkorn University Seminar, Thailand June 25, 2004 www.koboproducts.com Popular Treatments and Their Drawbacks Coating Pros Cons Hydrophobic H2 potential Disperses poorly in esters Nice feel No H2 potential Not as stable at low pH Disperses poorly in esters No H2 potential Hydrophobic Lipophilic Easy to react with pigments Reacts too slowly Dispersibility in esters is fair Perfluorinated compounds Repel both water and oil Difficult to wet Polysaccharide Natural product No chemical bonding Highly dispersible No chemical bonding Methicone Dimethicone Hydrophobic Alkoxysilane ITT / Metal soap Hydrophilic Synthetic surfactant Chulalongkorn University Seminar, Thailand June 25, 2004 Not very hydrophobic, especially at low pH www.koboproducts.com Surface Treatment : Pre-Wetting of the Pigment w/o dispersant Untreated A Treated B 15nm TiO2 : 45% * Treatment : Methicone (B & D) Vehicle : Cyclopentasiloxane Dispersant : 10 % KF-6017 (C & D) * note : in mix A, only 33% TiO2 was used (maximum amount possible) Chunky paste D w/ dispersant C Viscous slurry Chunky paste Fluid Chulalongkorn University Seminar, Thailand June 25, 2004 Easy handling Better dispersion www.koboproducts.com New Silane Surface Treatments Silane treatments Crosspolymer treatments 11S2 : R = Caprylyl SW : R = Polyethylene Oxide TTB : R = Branched Dimethicone TTS : R = Caprylyl TTM : R = Methyl Chulalongkorn University Seminar, Thailand June 25, 2004 www.koboproducts.com Crosspolymer Treatments Titanate reacts and catalyzes silicone compounds ITT + Alkoxysilane Perfluoro Alkoxysilane pigments Methicone Dimethicone { Crosslinked coating on pigment * US Provisional patent application No. 60,472,527 Results : • Hydrophobicity comparable to silane and methicone treatments • Stable over a pH range of 2 - 9 Chulalongkorn University Seminar, Thailand June 25, 2004 www.koboproducts.com Hydrophobicity of TTS treatment 2 gr. of Treated Pigment in 50 mL Water Shaken 10 times - Picture taken after 10 minutes Chulalongkorn University Seminar, Thailand June 25, 2004 www.koboproducts.com ITT/TCS Crosspolymer Treatment Viscosity of Iron Oxides premix 75% in Mineral Oil 73% in Cyclopentasiloxane cPs 1,500,000 cPs 1,500,000 Too thick to measure Too thick to measure 1,000,000 1,000,000 500,000 500,000 0 0 Untreated ITT ITT/TCS Silane Crosspolymer Chulalongkorn University Seminar, Thailand June 25, 2004 Untreated ITT ITT/TCS Silane Crosspolymer www.koboproducts.com ITT/TCS Crosspolymer in C12-15 Alkyl Benzoate Viscosity of TiO2 CR-837 premix at 75% solids cPs 200,000 Out of scale 150,000 100,000 50,000 0 Untreated MS ITT ITT/TCS Silane Crosspolymer * Dispersant: 1.5 % Polyhydroxystearic acid Chulalongkorn University Seminar, Thailand June 25, 2004 www.koboproducts.com ITT/Methicone Crosspolymer : H2 Potential Treatment of TiO2 CR-837 Methicone 30 ITT/ Hydrophobicity Methicone A 2 -- Good B 1 -- Poor C -- 2 Good 20 C 10 0 • ITT / Methicone Crosspolymer A Methicone treatment ITT / Methicone treatment treatments are hydrophobic with lower hydrogen potential • Hydrogen potential reduction is even more significant on micronized TiO2 Chulalongkorn University Seminar, Thailand June 25, 2004 www.koboproducts.com PEG-8 Triethoxysilane Treatment in H2O 15 nm Hydrophilic TiO2 cPs 1,000,000 850,000 750,000 500,000 Non treated 250,000 2,800 0 Untreated 5% treatment Viscosity of premix at 42% solids Treated Chulalongkorn University Seminar, Thailand June 25, 2004 www.koboproducts.com Branched Dimethicone Treatment : Structure pigment O-Et O-Et O O O O-Et CH3 = ( Si O x CH3 INCI name : Dimethicone • • Kobo code : BS Branched structure increases dispersion stability No Hydrogen potential Chulalongkorn University Seminar, Thailand June 25, 2004 www.koboproducts.com Dimethicone Treatment in Cyclopentasiloxane Viscosity of TiO2 CR-837 premix at 75% solids cPs 1,200,000 MS : BS : Silane : 900,000 ITT : 600,000 TTM : 300,000 TTS : Methicone Dimethicone Triethoxy Caprylsilane Isopropyl Titanium Triisostearate ITT/Methicone Crosspolymer ITT/TCS Crosspolymer 0 Untreated MS Silane BS ITT TTM TTS * Dispersant : 2.5% PEG/PPG-20/15 Dimethicone from SF1528 Chulalongkorn University Seminar, Thailand June 25, 2004 www.koboproducts.com Dimethicone Treatment in Cyclopentasiloxane Viscosity of TiO2 CR-837 premix at 75% solids cPs 600,000 MS : BS : Silane : 450,000 ITT : 300,000 TTM : 150,000 TTS : Methicone Dimethicone Triethoxy Caprylsilane Isopropyl Titanium Triisostearate ITT/Methicone Crosspolymer ITT/TCS Crosspolymer 0 Untreated MS Silane BS ITT TTM TTS * Dispersant : 2.5% of Bis-PEG/PPG 14/14 Dimethicone (Abil EM 97) Chulalongkorn University Seminar, Thailand June 25, 2004 www.koboproducts.com Influence of Primary Particle Size (1/3) TiO2 Dispersions In Isononyl Isononanoate PPS (nm) Product Name Surface Treatment PS % (nm) Solids 15 INH60TS AHSA w/s 125 60 35 INH70T ITT w/s 154 70 100 INH65K9 ITT w/s 251 65 200 IN80C ITT 263 80 Primary Particle Size (PPS) 15nm 35nm 100nm 200nm Chulalongkorn University Seminar, Thailand June 25, 2004 www.koboproducts.com Influence of Primary Particle Size (2/3) UV/Visible Transmittance curves absorption scattering 100 INH60TS 80 INH70T 60 INH65K9 40 20 IN80C TiO2: 0.001% 0 280 320 360 400 wavelenght (nm) Chulalongkorn University Seminar, Thailand June 25, 2004 440 480 www.koboproducts.com Influence of Primary Particle Size (3/3) 10nm TiO2 make transparent dispersions for all skin types 1 2 1 3 Black 1 2 3 2 3 Asian 1 = 1 0 n m T i O 2 D i sp er si on 2 = 1 5 n m T i O 2 D i sp er si on 3 = Com m er ci al l y A v ai l ab l e D i sp er si on Caucasian Chulalongkorn University Seminar, Thailand June 25, 2004 www.koboproducts.com Dispersions with 10 nm TiO2 Influence of Silicone Dispersants Formulas Ingredient CM3K25VM CMKP25VM CME730VM 25% 25% 30% 12% --- --- KP-575 --- 12% --- Abil EM 97 --- --- 10% 63% 63% 60% CM3K25VM CMKP25VM CME730VM < 100 19 100,000 Particle size (nm) 110 104 238 Index of aggregation 11.0 10.4 23.8 20 20 24 SIV-MS7 (alumina and methicone) KF-6017 Cyclopentasiloxane Test Results Ingredient Viscosity (cPs) TiO2 (%) Chulalongkorn University Seminar, Thailand June 25, 2004 www.koboproducts.com UV/Vis Transmittance of 10 nm TiO2 Dispersions Particle size Ext. ratio 308/360 Ext. ratio 308/524 λ max. (nm) CM3K25VM 110 7.9 93.0 278 CMKP25VM 104 8.0 164.8 < 280 CME730VM 238 2.0 9.1 302 CM3K25VM CMKP25VM CME730VM 100 CM3K25VM CMKP25VM 80 60 CME730VM 40 20 TiO2 : 0.001% 0 280 320 360 400 440 480 Wavelength (nm) Chulalongkorn University Seminar, Thailand June 25, 2004 www.koboproducts.com Dispersions with 20-35 nm TiO2 Influence of Silicone Dispersants Formulas Ingredient CM3K60TM CMKP60M262 60% --- --- 60% 30% 28% KF-6017 10% --- KP-575 --- 12% CM3K60TM CMKP60M262 102,000 12,000 Particle size (nm) 179 143 Index of aggregation 5.1 7.2 TiO2 (%) 56 53 35 nm TiO2 (methicone) 20 nm TiO2 (alumina and dimethicone) Cyclopentasiloxane Test Results Ingredient Viscosity (cPs) Chulalongkorn University Seminar, Thailand June 25, 2004 www.koboproducts.com UV/Vis Transmittance of 20-35 nm TiO2 Dispersions Particle size Ext. ratio 308/360 Ext. ratio 308/524 λ max. (nm) CM3K60TM 179 1.5 6.7 318 CMKP60M262 143 1.9 9.0 299 100 CM3K60TM CMKP60M262 80 60 CM3K60TM 40 20 CMKP60M262 0 280 320 360 400 TiO2 : 0.001% 440 480 Wavelength (nm) Chulalongkorn University Seminar, Thailand June 25, 2004 www.koboproducts.com Dispersions with ZnO Influence of Silicone Dispersants Formulas CM3K50XZ4 CMKP50XZ4 CM3K40HP1 50% 50% --- --- --- 40% Cyclopentasiloxane 40% 40% 50% KF-6017 10% --- 10% KP-575 --- 10% --- CM3K50XZ4 CMKP50XZ4 CM3K40HP1 Viscosity (cPs) 200 75 1,500 Particle size (nm) 145 147 250 Index of aggregation 5.8 5.9 1.3 ZnO (%) 48 48 38 Ingredient 20 - 30 nm ZnO (methicone) Z-Cote HP-1 (<200nm, dimethicone) Test Results Ingredient Chulalongkorn University Seminar, Thailand June 25, 2004 www.koboproducts.com UV/Vis Transmittance of ZnO Dispersions Particle size Ext. ratio 308/360 Ext. ratio 308/524 λ max. (nm) CM3K50XZ4 145 1.1 37.0 358 CMKP50X4 147 1.0 32.5 359 CM3K40HP1 250 0.9 7.8 371 100 CM3K50XZ4 CMKP50XZ4 CM3K40HP1 CMKP50XZ4 80 60 40 CM3K50XZ4 CM3K40HP1 20 TiO2: :0.005% 0.001% ZnO 0 280 320 360 400 440 480 Wavelength (nm) Chulalongkorn University Seminar, Thailand June 25, 2004 www.koboproducts.com Dispersions with 10 nm TiO2 Influence of the Dispersion Formula Formulas CM3K25VM TNP40VTTS TNP55VTTS 25% --- --- --- 40% 55% KF-6017 12% --- --- Cyclopentasiloxane 63% --- --- C12-15 Alkyl benzoate --- 57% 42% Polyhydroxy stearic acid --- 3% 3% CM3K25VM TNP40VTTS TNP55VTTS Viscosity (cPs) 100 150 10,000 Particle size (nm) 110 100 100 TiO2 (%) 19.5 32.0 44.0 Ingredient 10nm TiO2 (methicone) 10nm TiO2 (ITT/TCS) Test Results Ingredient Chulalongkorn University Seminar, Thailand June 25, 2004 www.koboproducts.com UV/Vis Transmittance of 10 nm TiO2 Dispersions Particle size Ext. ratio 308/360 Ext. ratio 308/524 λ max. (nm) CM3K25VM 110 7.9 93.0 278 TNP40VTTS 100 6.9 74.0 274 TNP55VTTS 100 6.9 74.0 274 CM3K25VM TNP40VTTS TNP55VTTS 100 80 CM3K25VM 60 TNP40VTTS TNP55VTTS 40 (superimposed) 20 TiO2 : 0.001% 0 280 320 360 400 440 480 Wavelength (nm) Chulalongkorn University Seminar, Thailand June 25, 2004 www.koboproducts.com Dispersions with 14 nm TiO2 Influence of Dispersants & Vehicles Formulas Ingredient PM9P60M170 PM9P50M170 TNP50M170 CM3K40M170 14nm TiO2 (alumina and dimethicone) 60% 50% 50% 40% Isododecane 37% 47% --- --- C12-15 Alkyl benzoate --- --- 47% --- Cyclopentasiloxane Polyhydroxy stearic acid KF-6017 --- --- --- 46% 3% 3% 3% --- --- --- --- 14% PM9P60M170 PM9P50M170 Viscosity (cPs) 180 20 600 275 Particle size (nm) 172 110 165 165 Index of aggregation 12.3 7.9 11.8 11.8 TiO2 (%) 46.5 38.8 31.0 38.8 Test Results Chulalongkorn University Seminar, Thailand June 25, 2004 TNP50M170 CM3K40M170 www.koboproducts.com UV/Vis Transmittance of 14 nm TiO2 Dispersions Particle size Ext. ratio 308/360 Ext. ratio 308/524 λ max. (nm) PM9P60M170 172 3.3 12.3 281 PM9P50M170 110 5.4 55.0 277 TNP50M170 165 2.9 10.3 274 CM3K40M170 165 4.2 31.2 280 PM9P60M170 PM9P50M170 TNP50M170 CM3K40M170 100 PM9P50M170 CM3K40M170 80 60 PM9P60M170 TNP50M170 40 20 TiO2 : 0.001% 0 280 320 360 400 440 480 Wavelength (nm) Chulalongkorn University Seminar, Thailand June 25, 2004 www.koboproducts.com Dispersions with 20-30 nm ZnO Influence of Dispersants & Vehicles Formulas Ingredient 20-30 nm ZnO (methicone) 20-30 nm ZnO (Triethoxycapryl Silane) C12-15 Alkyl Benzoate TNP50ZSI TNP50ZCLS CMKP50XZ4 --- --- 50% 50% 50% --- 47% 47% --- Poyhydroxystearic acid 3% 3% --- Cyclopentasiloxane --- --- 40% KP-575 --- --- 10% Test Results TNP50ZSI TNP50ZCLS CMKP50XZ4 Viscosity (cPs) 100 60 100 Particle size (nm) 130 110 147 Index of aggregation 5.2 4.4 5.9 ZnO (%) 47.0 47.0 47.0 Chulalongkorn University Seminar, Thailand June 25, 2004 www.koboproducts.com UV/Vis Transmittance of ZnO Dispersions Particle size Ext. ratio 308/360 Ext. ratio 308/524 λ max. (nm) TNP50ZSI 130 1.1 29.0 358 TNP50ZCLS 110 1.0 35.0 360 CMKP50XZ4 147 1.0 32.5 359 TNP50ZSI TNP50ZCLS CMKP50XZ4 100 TNP50ZCLS 80 TNP50ZSI 60 CMKP50XZ4 40 20 ZnO TiO2: :0.005% 0.001% 0 280 320 360 400 440 480 Wavelength (nm) Chulalongkorn University Seminar, Thailand June 25, 2004 www.koboproducts.com Extinction ratios (1) Pigment TiO2 ZnO Primary particle size 10 nm 15 nm (High SpeedTM Disp) ® 15 nm (High Solids Disp) 20 nm 35 nm 150 nm 20 nm 60-100 nm 120 nm Ratio 305/360 7.0 - 8.0 4.5 - 5.5 3.4 - 3.9 2.0 1.5 - 2.0 1.1 1.0 - 1.1 1.1 0.9 (2) Maximum Ratio 305/524 absorption @ 70 - 90 275 nm 50 - 55 280 - 290 nm 11 - 16 290 - 305 nm 9 300 nm 7 - 17 315 nm 2.6 318 nm 30 - 37 360 nm 6.3 371 nm 2.9 375 nm (1) 305/360 ratio : indication of UVB/UVA ratio (2) 305/524 ratio : indication of transparency Chulalongkorn University Seminar, Thailand June 25, 2004 www.koboproducts.com In-Vivo vs. In-Vitro SPF Test Results Formula Active In-vitro SPF Active (%) P. S. (nm) In-vivo SPF IMS CPTS 3103/2 (o/w) TiO2 10.49 125.3 50 40.4 24.7 2504/2 (w/o) TiO2 10.49 132.1 37.5 73.4 59.3 TiO2 6.24 132.1 30.5 45.1 42.2 2550/2 (w/o) TiO2 4.23 194.5 3103/4 (o/w) TiO2 10.29 154.1 28.4 65.2 50.2 3103/3 (o/w) ZnO 14.97 228.2 16 11.5 16.2 2577/1(w/o) ZnO 14.97 228.2 14 22.3 22.3 Chulalongkorn University Seminar, Thailand June 25, 2004 www.koboproducts.com In-vivo vs. in-vitro PFA Test Results Formula Active Uva/UVB ratio Active (%) P. S. (nm) In-vivo PFA IMS CPTS 2577/1(w/o) ZnO 14.97 228.2 7.50 0.71 0.72 3103/3 (o/w) ZnO 14.97 228.2 7.50 0.74 0.70 3120/2 (w/o) ZnO 14.97 263 4.73 ----- 0.83 3103/4 (o/w) TiO2 10.29 154.1 6.75 0.64 0.69 3103/2 (o/w) TiO2 10.49 125.3 4.50 0.45 0.55 2504/2 (w/o) TiO2 10.49 132.1 3.05 0.47 0.61 TiO2 6.24 132.1 3.05 0.56 0.6 2550/2 (w/o) TiO2 4.23 Chulalongkorn University Seminar, Thailand June 25, 2004 194.5 www.koboproducts.com Sunscreen Formulations % Active SPF SPF per % active TNP50ZCLS 8.9% 15 1.7 Water-in-silicone emulsion CM3K25VM 11.7% 40 3.4 Water-in-silicone foundation CMKP60M262 13.0% 44 3.4 Water-in-oil emulsion TNP50ZSI 14.1% 25 1.8 Water-in-oil emulsion TNP40VTTS 9.3% 24 2.6 Water-in-oil emulsion (w/ octylmethoxycinnamate) TNP40VTTS 3.1% 50 19.3% 24 Formulation type Dispersion Sunscreen spray Water-in-silicone emulsion TNP50ZCLS 1.2 TNP50HPI Water-in-oil emulsion TNP55T7 19.7% TNP50ZSI Chulalongkorn University Seminar, Thailand June 25, 2004 www.koboproducts.com Summary Fundamental to meeting the technical challenges required for the successful use of inorganic particulates to attenuate UV light : • Proper surface treatment and dispersion • Understanding the influence of particle size on UV attenuation Chulalongkorn University Seminar, Thailand June 25, 2004 www.koboproducts.com KSL-083A SPF 15 Spray Formula with TNP50ZCLS Phase Ingredient A B C Trade Name/Vendor % Deionized water --- 69.8 Butylene Glycol --- 3.0 Phenoxyethanol (And) Methylparaben (And) Propylparaben (And) Ethylparaben (And) Butylparaben (And) Isobutylparaben Phenonip 1.0 C14-22 Alcohols (And) C12-20 Alkyl Glucoside Montanov L 4.5 Zinc Oxide (And) C12-15 Alkyl Benzoate (And) Polyhydroxystearic Acid (And) Triethoxy Caprylylsilane TNP50ZCLS 19.0 Squalane Fitoderm 1.0 Tridecyl Stearate Liponate TDS 1.0 Tocopheryl Acetate --- 0.2 Acrylamides Copolymer (And) Mineral Oil (And) C13-14 Isoparaffin (And) Polysorbate 85 Sepigel 501 0.5 Chulalongkorn University Seminar, Thailand June 25, 2004 www.koboproducts.com KSL-084 SPF 24 W/O Emulsion with TNP40VTTS Phase Ingredient A B C Trade Name/Vendor % Deionized water --- 39.5 Xathan Gum --- 0.15 Magnesium sulphate --- 2 C12-15 Alkyl Benzoate (And) Titanium Dioxide (And) Alumina (And) Polyhydroxystearate (And) ITT / TCS Crosspolymer TNP40VTTS 30 Isostearyl Neopentanoate Ceraphyl 375 (ISP) 15.85 Rosmarinus Officinalis (Rosemary) Extract HQ 3401 (Hilltech) 0.1 Glyceryl Dilaurate Emulsynth GDL (ISP) 1 PEG-30 Dipolyhydroxystearate Arlacel P135 (ICI) 3 C16-18 Tryglycerides Cegesoft GPO (Cognis) Polyethylene CL-2080 2 Polyethylene Liposatin PE35 (Lipo) 1 Oat flour Oat flour (Textron) Beta glucan Dragro betaglucan (Symrise) Diazolidinyl urea & Iodopropynyl Carbamate & Propylene Glycol Liquid Germall Plus (ISP) Soybean(glycine soja)protein & oxido-reductase Chulalongkorn University Seminar, Thailand June 25, 2004 Preregen (Centerchem) 0.5 0.5 1 0.4 3 www.koboproducts.com KSL-043 SPF 25 W/O with TNP50ZSI Phase Ingredient A B C Trade Name/Vendor % Deionized water --- 40 Xathan Gum --- 0.15 Magnesium sulphate --- 2 Propylene Glycol --- 3 C12-15 Alkyl Benzoate (And) Zinc Oxide (And) Polyhydroxystearate (And) Triethoxy Caprylylsilane TNP50ZSI 30 Isostearyl Neopentanoate Ceraphyl 375 (ISP) Glyceryl Dilaurate Emulsynth GDL (ISP) 1 PEG-30 Dipolyhydroxystearate Arlacel P135 (ICI) 3 Polyethylene CL-2080 Polyethylene Liposatin PE35 (Lipo) Diazolidinyl urea & Iodopropynyl Carbamate & Propylene Glycol Liquid Germall Plus (ISP) Chulalongkorn University Seminar, Thailand June 25, 2004 16.95 2.5 1 0.4 www.koboproducts.com KSL-067 SPF 40 Water-in-silicone with CM3K25VM Phase Ingredient A B C Trade Name/Vendor % Deionized water --- 32.1 Sodium Chloride --- 0.5 Cetyl Dimethicone Copolyol &(And) Polyglyceryl- 4 Isostearatehexyl Laurate Abil WE -09 5.0 Rosmarinus Officinalis (Rosemary) Extract --- 0.2 Cyclopentasiloxane & Titanium Dioxide & Alumina & (And) Dimethicone Copolyol & Methicone CM3K25VM 60.0 PEG-150/Smdi Copolymer Aculyn 44 2.0 Diazolidinyl Urea Germall Plus 0.2 Chulalongkorn University Seminar, Thailand June 25, 2004 www.koboproducts.com SPF 44 Foundation Make-Up KLF-016 with CMKP60M262 Phase Ingredient A B C D Cyclopentasiloxane (And) PEG/PPG-20/15 Dimethicone Cyclopentasiloxane Dimethicone/Vinyldimethicone Crosspolymer Cyclopentasiloxane Bis-Phenylpropyl Dimethicone Polymethylsilsesquioxane Cyclomethicone Trimethylsiloxysilicate Phenoxyethanol (And) Methylparaben (And) Propylparaben (And) Ethylparaben (And) Butylparaben (And) Isobutylparaben Trade Name/Vendor % SF1528/GE 7.83 SFE839/GE 0.78 SF1202 SF1555 Tospearl 2000 SS4230 10.64 0.63 3.13 2.50 Phenonip 1.00 Titanium Dioxide (And) Cyclopentasiloxane (And) Acrylates/Ethylhexyl Acrylate/Dimethicone Methylacrylate Copolymer (And) Alumina (And) Silica (And) Methicone CMKP60M262 25.00 Yellow Iron Oxide (And) Decamethyl Cyclopentasiloxane (And) Dimethicone Copolyol (And) Triethoxy Caprylylsilane FA50YSI 6.00 Red Iron Oxide (And) Decamethyl Cyclopentasiloxane (And) Dimethicone Copolyol (And) Triethoxy Caprylylsilane FA55RSI 1.00 Black Iron Oxide (And) Decamethyl Cyclopentasiloxane (And) Dimethicone Copolyol (And) Triethoxy Caprylylsilane FA60BSI 0.40 Butylene Glycol RITAbate 20/RITA Sodium Chloride Glycerin SD 39C 26.07 7.83 0.31 0.63 1.25 5.00 Water Butylene Glycol Polysorbate 20 Sodium Chloride Glycerin Ethanol Chulalongkorn University Seminar, Thailand June 25, 2004 www.koboproducts.com KSL-086 SPF 50 W/O Emulsion with TNP40VTTS Phase Ingredient A B Deionized Water Sodium Chloride Propylene Glycol Allantoin Methyl Paraben C12-15 Alkyl Benzoate (And) Titanium Dioxide (And) Alumina (And) Polyhydroxystearate (And) Isopropyl Titanium Triisostearate (And) Triethoxy Caprylylsilane Microcrystaline Wax Wax Octyl stearate Shea Butter PEG-30 dipolyhydroxystearate Polyglyceryl-4 Isostearate (And) Cetyl Dimethicone Copolyol (And) Hexyl Laurate Cyclopentasiloxane Propylparaben Cetearyl Alcohol (And) Cetearyl Phosphate Octyl Methoxy Cinnamate Octocrylene Rosmarinus Officinalis (Rosemary) Extract Benzophenone-3 Chulalongkorn University Seminar, Thailand June 25, 2004 Trade Name/Vendor % ----------- 52.39 0.50 3.00 0.20 0.15 TNP40VTTS 10.00 SP 94 (Strahl & Pitsch) Abil Wax 9801 (Goldsmidt) Cetiol 868 (Cognis) Cetiol SB 45 (Cognis) Arlacel P135 (ICI) 0.50 1.00 4.00 1.00 2.50 Abil WE 09 (Cognis) 2.50 DC 345 (Dow Corning) --Crodafos CES (Croda) Uvinul MC 80 (BASF) Uvinal N 539 T (BASF) Romary Oleoresin HQ 3401 (Hilltech) 1.00 0.06 1.00 8.50 10.00 (BASF) 1.50 0.20 www.koboproducts.com KSL-092 SPF 24 Waterproof Sunscreen Phase Ingredient A B Deionized Water Sodium Chloride PEG-150/Smdi Copolymer Paragon MEPB Trade Name/Vendor % ----Acculyn 44 McIntyre 40.30 0.50 4.00 0.60 TNP50ZCLS 30.00 C12-15 Alkyl Benzoate (And) Zinc Oxide (And) Dimethicone TNP50HPI 10.00 Polyglyceryl-4 Isostearate (And) Cetyl Dimethicone Copolyol (And) Hexyl Laurate Abil WE 09 (Cognis) 2.00 SF1204 (G.E.) Tegocare PS (Degussa) Abil Wax 9801 (Degussa) Floraesters 15 (Floratec) 5.00 0.60 2.00 2.00 Zinc Oxide (And) C12-15 Alkyl Benzoate (And) Polyhydroxystearic Acid (And) Triethoxy Caprylylsilane Cyclomethicone Methyl Glucose Sesquistearate Cetyl Dimethicone Jojoba Esters Chulalongkorn University Seminar, Thailand June 25, 2004 www.koboproducts.com KSL-098 W/O High SPF Suncare emulsion Phase Ingredient A B C Deionized Water Sodium Chloride Allantoin Trade Name/Vendor % ----Sutton 33.68 0.56 0.20 C12-15 Alkyl Benzoate (And) Titanium Dioxide (And) Alumina (And) Polyhydroxystearic Acid (And) Methicone TNP55T7 29.00 C12-15 Alkyl Benzoate (And) Zinc Oxide (And) Polyhydroxystearic Acid (And) Triethoxy Caprylylsilane TNP50ZSI 10.00 Abil WE 09 (Cognis) SF1204 (G.E.) NIPA NIPA Cognis Arlacel P135 (Uniqema) Centerchem HQ 3401 (Hilltech) Hallbrite BHB (Hall Co.) Acatris Micronasphere M (EMD) Colorona Oriental Beige Biron Fines (EMD) Cetiol CC (Cognis) Floraesters 15 (Floratec) Acculyn 44 (Rohm & Haas) 2.50 5.00 0.15 0.06 1.00 2.50 1.00 0.20 3.00 0.30 0.30 0.05 0.50 3.00 3.00 3.00 Iricalmin (Centerchem) 3.00 Polyglyceryl-4 Isostearate (And) Cetyl Dimethicone Copolyol (And) Hexyl Cyclomethicone Methylparaben Propylparaben Shea Butter PEG-30 Dipolyhydroxystearate Argan Oil Rosemarinus Officinalis (Rosemary) Extract Butyloctyl Salicylate Ascorbyl Palmitate Mica (And) Silica Mica (And) Iron Oxide (And) Titanium Dioxide Bismuth Oxichloride Octyl Carbonate Jojoba Esters Urethane / C1-12 Alkyl PEG Copolymer Water (And) Triticum Vulgare (Wheat) Extract (And) Saccharomyces Cerivisiae ExtractSeminar, (And) Sodium Hyaluronate Chulalongkorn University Thailand June 25, 2004 www.koboproducts.com Part II Analysis of Commercial Products Comparison of Marketed Foundations (I) R20 R15 Oil HR N Co d e Pro d u c t SPF % T iO 2 R2 0 Re v lo n A g e D e f y in g A ll D ay Lif tin g 20 R1 5 Re v lo n Co lo rs tay Lite Mak e -u p 15 5 .2 % Oil Oil o f Olay 15 4 .0 % HR He le n a Ru b in s te in Sp e c tac u lar Mak e -u p 10 3 .1 % N N e u tro g e n a Oil Fre e 20 2 .4 % 8 .6 % +3 .2 5 Zn O Comparison of Marketed Foundations (II) Same Formula Concentration 0.019%of formulas in CHCl3 Code TiO2 R20 15 – 35 nm R15 15 nm Oil 15 nm + Organic HR Pigmentary + Organic N 35 nm + Organic Comparison of Marketed Foundations (III) Same TiO2 Concentration 0.001% TiO2 in CHCl3 Code TiO2 R20 15 – 35 nm R15 15 nm Oil 15 nm TiO2 + Organic HR Pigmentary TiO2 + Organic N Pigmentary TiO2 + Organic Comparison of Marketed Foundations (IV) In vitro SPF Testing Co d e P ro d u c t A v e ra g e SP F Cri t i c a l Wa v e l e n g t h A v e ra g e U V A Ra t i o R2 0 Re v lo n A g e D e f y in g A ll D a y Lif t in g 8 6 .6 4 385 nm 0 .8 0 R1 5 Re v lo n Co lo rs t a y Lit e M a k e -u p 9 0 .1 0 384 nm 0 .7 2 O il O il o f O la y 1 9 4 .5 1 388 nm 0 .9 3 HR H e le n a Ru b in s t e in Sp e c t a c u la r M a k e -u p 7 7 .7 1 387 nm 0 .8 8 N N e u t ro g e n a O il Fre e 8 7 .3 8 386 nm 0 .8 2 • Presence of pigments in color cosmetic generate much scattering which tends to give artificially high SPF. Part III Selection of Inorganic Sunscreens for Color Cosmetics UV TiO2 in Lipsticks • Shade is deep and intense. • Sunscreens to be very transparent • Organic • Transparent TiO2 or ZnO dispersions TNP40VTTS TNP40VM IN60S4 CM3K25VM 100 nm 100 nm 130 nm 110 nm * Eyeshadow -- same caution Lipsticks : Addition of TiO2 Dark Shade Color Changes Delta L : -0.4 (Darker) Delta a : 1.3 (Redder) Delta b : -0.5 (Bluer) With 2.4% TiO2 Without Pink Shade Delta L : 0.4 (Whiter) Delta a : -0.5 (Greener) Delta b : 0.9 (Yellower) With 2.4% TiO2 Without Dispersion: CM3K35VM (PS 110 nm, PPS 10 nm) Makeup or foundation -- Color Dispersions WE70U WE55Y WE70R WE70B Pro duct Tre atm e nt PS (n m ) % So lids WE7 0 U ITT 328 70% WE5 5 Y ITT 317 55% WE7 0 R ITT 227 70% WE7 0 B ITT 1 ,0 6 5 70% UV Curves of Inorganic Color Dispersions 0.001% in CHCl3 • Pigments can provide UVA and weak UVB protection • Smaller size give better protection UV TiO2 in Makeup or foundation Dark shades: • Very transparent TiO2 • 10 or 15 nm TiO2 dispersion Dispersion in esters: TNP40VTTS: TNP40VM: IN60S4: 100 nm 100 nm 130 nm Dispersion in D5: CM3K25VM: CM3K40T4: 110 nm 120 nm UV TiO2 in Makeup or foundation Medium to light shades: • UV TiO2 can be little opaque • 20 - 35 nm TiO2 dispersion • More UVA protection Dispersion in esters: TNP40G8: 150 nm INH70T: 154 nm KQ-1 dispersionsL 180 nm Dispersion in D5: CMKP50M262: 160 nm KQ-1 dispersions: 180 nm UV TiO2 in Pressed powder All shades: • Use small size TiO2 (10 or 15 nm) • Jet pulverize to get more UV performance SIV-MS7, SIV-TTS7 TTO-MS4 10 nm 15 nm Dark shades: • Replace part of Pigmentary TiO2 with larger size TiO2 ( 25 - 60 nm) KQ-I4: KQ-MS4: UV-Titan M262: 60 nm 60 nm 20 nm (claimed but opaque)