Get Smart About SmartCart® AGCs

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Get Smart About SmartCart AGCs
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The SmartCart AGC product line
was designed with two primary
goals in mind:
• Easy to install and modify
• Open controls architecture
The reason for these goals is to
establish a product that integrators and customers can maintain
with little or no outside assistance.
With some basic skills and some
help from documentation and training, the SmartCart Product can be
completely managed and modified.
The following classes are offered
to enhance your knowledge of
the features and controls systems
for the SmartCart product line.
After completing these classes,
technicians; maintenance people;
and engineers will be able to take
care of a SmartCart system.
Class
LengthPrice‡
Class Size
•CartTools Programming
2 days
$2000
8 Maximum
•SAM General Training
1 day
$1200
8 Maximum
•General Maintenance and Basic 2 days
Troubleshooting - On site
$1800**
8 Maximum
•SAM Certification for Transport
Control
$3500
8 Maximum
3 days
Check online for class schedule. http://daifukuna.com/About-Us/SHU
Credit card payment or purchase order accepted.
Contact Customer Service for reservation requests.
Phone: 1-877-529-3221
Email: [email protected]
IV E R SIT Y
Overview
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CartTools Programming
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This course provides the knowledge
base for utilizing CartTools to
program simple or complex reliable
systems, providing an in depth
discussion of CartTools commands
and programming best practices.
This class also includes advanced
programming function explanations
to identify and describe.
Programming Functions
• Review functionality and best
practices of each command.
• Incorporate exercises and actual
programming of SmartCarts on
site
• Programming to Exception
Conditions
• Files generated by CartTools
• SmartView Bitmap Creation
Blocking Database
• PLC destination
• PLC release
• Alternate routing
• Negative claimed/required
blocks.
Students completing this course will
leave with full working knowledge
on how to efficiently and effectively
program any type of SmartCart
product and system and will be able
to make changes at any time by
themselves.
34375 W. Twelve Mile Road • Farmington Hills, MI 48331 USA
248-553-1220 phone • 248-553-1228 fax
[email protected] • www.DaifukuNA.com
The use of this program is subject to
the SmartCart® End-user Sublicense
Agreement viewable by selecting
Help->User License Agreement from
the program menu.
Overview
This course provides the
knowledge base for utilizing the
System Automation Manager.
SAM is a robust, easilyconfigured control system for
Automatic Guided Vehicles
(AGVs) and SmartCart Automatic
Guided Carts (AGCs). A result of
more than 60 years of experience
engineering; manufacturing;
and installing more than 20,000
vehicles, SAM’s framework can
be easily configured to improve
the efficiency of guided vehicle/
cart systems.
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System Automation Manager
(SAM) General Training
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Introduction to Advanced
SAM System Applications
• Transport management
• Assembly management
• Remote dispatching feature set
Graphical User Interface
• How to configure
• How to use
Comprehensive Reports
• How to generate
• How to read
• Setting reporting parameters
Topics Covered Include
• System Architecture
•Startup/Shutdown
• SMARTVIEW™ Operator
Screens
• Administrator Functions
• Hot Backup
• Centralized Vehicle Management
○ Traffic management
○ Dynamic routing
○ Continuous communication
○ Alarming
○ Vehicle management
34375 W. Twelve Mile Road • Farmington Hills, MI 48331 USA
248-553-1220 phone • 248-553-1228 fax
[email protected] • www.DaifukuNA.com
IV E R SIT Y
Overview
This on-site course promotes
preventative maintenance
procedures to increase the
performance and longevity of
Automatic Guided Carts (AGCs).
Basic mechanical/ electrical
functions will be reviewed
with recommended guidepath
installation and proper care.
Class exercises and reference
materials will be covered to
assist users with troubleshooting
techniques.
Electrical Functions
and Maintenance Topics
Include
• Vehicle power controls and
safety relay
• CCU Board
•Radios
• Drive motor controller
• Ethernet communications with
vehicle and SAM.
•Sensors
• Battery charging
• Steering components
• Speed Control components
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Recommended
Preventative
Maintenance Schedules
• Weekly, monthly, and annual
procedures
Guide Path Installation
and Maintenance Topics
Include
• Recommended installation and
maintenance of magnetic paths,
transponder reader antennas,
transponders, and mag sensor
calibration.
• (weekly, monthly, and annual).
Basic Troubleshooting
Techniques Include
• Input/Output Sensors and
switches
• Communication issues
o Guidance problems with tag
reader antenna, steering,
speed control, and brake
operation
• Error recovery procedures
**Price: Minimum charge for the class is $6,500 for 4 students.
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General Maintenance and Basic
Troubleshooting - On site
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$1,800 per person for additional students.
Note: This does not include the travel hours for the Instructor. The
Instructor’s travel hours will be based on where the class takes
place in the United States and added into the final proposal.
34375 W. Twelve Mile Road • Farmington Hills, MI 48331 USA
248-553-1220 phone • 248-553-1228 fax
[email protected] • www.DaifukuNA.com
IV E R SIT Y
Overview
This class teaches the configuration
of the following SAM options available
for sale by Webb and VARs:
• Remote Dispatching
• Transport Management
○ Bus Routes
• Transport Management
○ Auto Transports
Certification in this class
is required to:
• Sell SAM Transport Functionality
• Configure, Install, and Modify
a SAM Transport Management
System
• Request Technical Support for
SAM Transport Manager from
JBW Engineer Groups.
Prerequisites
• Basic SAM user training
•CartTools
34375 W. Twelve Mile Road • Farmington Hills, MI 48331 USA
248-553-1220 phone • 248-553-1228 fax
[email protected] • www.DaifukuNA.com
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SAM Certification for
Transport Control
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IV E R SIT Y
Established in 1919, Jervis B. Webb Company specializes in the design, engineering, installation and support of innovative
material handling systems used in the automotive, airport, beverage, warehousing and manufacturing industries. As a
subsidiary of Daifuku Co., Ltd., we are part of the largest automated material handling company in the world, providing the
widest range of solutions in the industry for companies around the globe.
The SmartCart AGC Product Line Includes:
100TT
Product Profile
Product Profile
Product Profile
Smart Automatic
Transportation
Smart Automatic
Transportation
Smart Automatic
Transportation
SmartCart® AGC
SmartCart® AGC
Model 100 Tunnel/Tugger
105AH Battery Pack
Tow Pin – Max towing 1950 lbs
Operator HMI
FEATURES
Low Profile: Designed to “tunnel” under
mobile racks and trailers to tow them from
underneath. This keeps the footprint of
the AGC with trailer to a minimum.
Pendant
Control Plug
Safe: Safety laser scanners provide detection of operators and objects.
®
Integration: If desired, standard radio
communication options with Webb’s
System Automation Manager (SAM)
Software can provide Traffic Control and
Interface with Plant Control System.
™
Hands-Off: Automatic charging to allow
24/7 hands-off operation or manual
charging that can run 6-16+ hours.
36AH Battery Pack
Tow Pin – Max Towing 1950 lbs
Operator HMI
Pendant
Control Plug
FEATURES
Low Profile: Designed to “tunnel” under
mobile racks and trailers to tow them from
underneath. This keeps the footprint of
the AGC with trailer to a minimum.
®
Simple: CartTools software provides
a user friendly interface to implement/
make changes. Non-invasive magnetic
path and RFID transponder locations
simplify deployment.
Transponder Reader
Warning Light
Warning Horn
4-Pattern Laser Bumper
OPTIONAL FEATURES:
• Reverse Guidance
• 16-Pattern Laser Bumper
• Fast Automatic Charging
• Radio Communication
• CE Labeling
• Turn Signals
• Trailer Slide Bars/Rollers
• HMI Protector
• 2nd Tow Pin
• Premium Pin
• Trailer Present Sensor
• Wheel Brushes
• Music Generator
• Reverse Paddle Bumper for
SmartSteer™
• Automatic Ring Hitch
On-Floor: All equipment that needs
to be installed to run your system can
be installed on the floor, making the
installation non-invasive and configurable.
In-floor options are also available for
ultimate durability.
Integration: If desired, standard radio
communication options with Webb’s
System Automation Manager (SAM)
Software can provide Traffic Control and
Interface with Plant Control System.
™
210AH Battery Pack
Tow Pin – Max towing 4000 lbs
Operator HMI
FEATURES
Low Profile: Designed to “tunnel” under
mobile racks and trailers to tow them from
underneath. This keeps the footprint of
the AGC with trailer to a minimum.
Pendant
Control Plug
Affordable: Many applications can
demonstrate Return on Investment in three
months or less.
®
Simple: CartTools software provides
a user friendly interface to implement/
make changes. Non-invasive magnetic
path and RFID transponder locations
simplify deployment.
Transponder Reader
Warning Horn
E-Stop
4-Pattern Laser Bumper
OPTIONAL FEATURES:
• Reverse Guidance
• Radio Communication
• CE Labeling
• Turn Signals
Transponder Reader
Warning Horn
E-Stop
Industrial: Steel construction with powder
coat and industrial enamel paint.
Warning Light
Industrial: Steel construction with powder
coat and industrial enamel paint.
E-Stop
Daifuku’s Jervis B. Webb Company
continues its 50-year tradition of leading
the industry in Automatic Guided Vehicle
technology with SmartCart Automatic
Guided Cart Model 300TT. The Model
300TT SmartCart is the top-selling AGC
offering ultimate flexibility, reliability and
scalability at an affordable price.
Safe: Safety laser scanners provide detection of operators and objects.
Affordable: Many applications can
demonstrate Return on Investment in three
months or less.
Industrial: Steel construction with powder
coat and industrial enamel paint.
On-Floor: All equipment that needs
to be installed to run your system can
be installed on the floor, making the
installation non-invasive and configurable.
In-floor options are also available for
ultimate durability.
Daifuku’s Jervis B. Webb Company
continues its 50-year tradition of leading
the industry in Automatic Guided Vehicle
technology with SmartCart Automatic
Guided Cart Model 100ST. The Model
100ST SmartCart is part of the topselling family of AGCs offering ultimate
flexibility, reliability and scalability at an
affordable price.
Safe: Safety laser scanners provide detection of operators and objects.
Affordable: Many applications can
demonstrate Return on Investment in three
months or less.
SmartCart® AGC
4,000 Lbs Max Towing Capacity
1,950 Lbs Max Towing Capacity
Daifuku’s Jervis B. Webb Company
continues its 50-year tradition of leading
the industry in Automatic Guided Vehicle
technology with SmartCart Automatic
Guided Cart Model 100TT. The Model
100TT SmartCart is the top-selling AGC
offering ultimate flexibility, reliability and
scalability at an affordable price.
300TT
Model 300 Tunnel/Tugger
Model 100 Short Tunnel
1,950 Lbs Max Towing Capacity
Simple: CartTools software provides
a user friendly interface to implement/
make changes. Non-invasive magnetic
path and RFID transponder locations
simplify deployment.
100ST
• Trailer Present Sensor
• Wheel Brushes
• Music Generator
• Reverse Paddle Bumper for SmartSteer™
On-Floor: All equipment that needs
to be installed to run your system can
be installed on the floor, making the
installation non-invasive and configurable.
In-floor options are also available for
ultimate durability.
Integration: If desired, standard radio
communication options with Webb’s
System Automation Manager (SAM)
Software can provide Traffic Control and
Interface with Plant Control System.
™
Hands-Off: Automatic charging to allow
24/7 hands-off operation or manual
charging that can run 6-16+ hours.
Hands-Off: Automatic charging to allow
24/7 hands-off operation or manual
charging that can run 6-16+ hours.
Warning Light
4-Pattern Laser Bumper
OPTIONAL FEATURES:
• Reverse Guidance
• 16-Pattern Laser Bumper
• Fast Automatic Charging
• Radio Communication
• Trailer Present Sensor
• Wheel Brushes
• Music Generator
JERVIS B. WEBB COMPANY
100TT SmartCart Bulletin-3147
100ST SmartCart Bulletin-3151
Product Profile
Product Profile
Product Profile
Simplified Guided
Vehicle Integration
SmartPanel
Automatic Guided Vehicle
Management and
Control System
Automatic Guided Vehicle
System Accessories
Accessories to Maintain and
Enhance Productivity
A Revolutionary Peripheral Device... SmartPanel
An Ergonomic Operator Interface and So Much More…
SAM is a robust, easily-configured
control system for Automatic
Guided Vehicles (AGVs) and
SmartCart ® Automatic Guided
Carts (AGCs). Daifuku, with
its subsidiary Jervis B. Webb
Company, is one of the largest
AGV manufacturers in the world.
SAM is the result of more than 60
years of experience engineering,
manufacturing and installing
more than 20,000 vehicles. We
developed SAM’s framework so it
can be easily customized to meet
our customers’ individual needs
and improve the efficiency of our
AGV and AGC systems.
Daifuku’s Jervis B. Webb Company has
developed the SmartPanel to enhance the
functionality of its Automatic Guided Vehicle (AGV) product lines. The SmartPanel
is a touch-screen interface for operators with
options for I/O and integration that make it
a revolutionary development to simplify the
implementation of AGV systems.
PRIMARY FEATURES:
Economical – Using industrial proven
hardware, SmartPanels are an affordable
HMI (Human Machine Interface) while
providing vital functionality. While
SmartPanel software can be set up
quickly and easily.
Ergonomic – SmartPanels can be
installed within easy reach of personnel
to reduce ergonomic stress and increase
productivity.
OPTIONS:
• Screen size: 3.5” or 5.7”
• Add: 20 Inputs / 10 Outputs
• Add: 802.11a/b/g Radio
INTEGRATION:
SmartPanel has two distinct methods
of integration:
Integrated with Webb’s System Automation
Manager (SAM) software, SmartPanel
gives operators an ergonomic interface to
interact with system controls and brings
I/O interaction to the SAM system.
Standalone piece of equipment that interacts
directly with SmartCart AGCs (automatic
guided carts) to perform functions without the need for a SAM system.
SAM Integration with SmartPanel
to 127 AGCs and existing
plant controls. SmartPanels eliminate the
need for centralized controls and allow
quick system deployment, making initial
deployment fast and future modifications simple.
System Input and Output Connectivity –
Deploying I/O in an AGV system is one
of the most costly tasks in implementing
an AGV system. The introduction
of SmartPanel and optional I/O with
standardized SAM functions dramatically
simplifies this task. The HMI also offers
Maintenance Personnel the ability to view
status of I/O for improved troubleshooting.
SmartPanels can be integrated with up
FUNCTIONS:
Remote Call – This button allows the
designer to designate a location where
a vehicle will become available to be
called from and designate the destination
where the vehicle will go. The button
indicates that the vehicle is in transit and
300TT SmartCart Bulletin-3149
when
Remote Release – A button of this type
allows the operator to indicate to SAM
when it is okay for a vehicle to leave a
station. For example, an operator would
press the button when work is complete,
so the vehicle would proceed to the next
station in an assembly line.
the vehicle has arrived at the intended location.
Benefits Include:
Centralized Vehicle Management
A single controller manages
movement of all vehicles
providing traffic management,
dynamic routing, transport, and
SmartCart accessories are
updates and add-ons for virtually
any SmartCart system. These
accessories enhance productivity
and flexibility in many systems.
Also included are some product
items that may not have been
available when you purchased
your initial SmartCart AGC
System.
Wired Pendant
C1112430 - $1766*
assembly
Graphical User Interface (GUI)
All vehicles displayed on one
screen allowing users to visually
see when vehicles need attention.
Comprehensive Reports
Reports include historical data,
vehicle status, alarms, activity
logging, faults and customized
production.
Easy Integration
Interfaces with major PLCs,
Wa r e h o u s e M a n a g e m e n t
(WMS), and HMI displays.
Remote Destination – This button has
several modes of operation. Two modes
work similar to Remote Call, but have
different status text to express a different
nature of the vehicles movement. A third
mode can optionally respond to an input
from an external source.
This new version of the Manual
Pendant C1112430 was intromanagement.
Systems
This pendant is also offered in an
AGV version with mode names
that match the C1042936.
Wireless Pendant
C1112431 – $2464*
duced in January 2014 and allows
AGCs to be driven when not in
Automatic Mode, same as the
previous pendant version.
The following is a list of features
compared to the old pendant
C1042936:
• 40% lighter (weighs just over a
pound)
• 34% smaller
• More ergonomic
• “Left-handed” friendly
Smart Release – This button can optionally interact with the operator and be used
to interact with I/O on the SmartPanel.
An example of use of this button would
be the interaction of an Aisle Crossing
Light and pressing the button would
enable the crossing.
• Protected control knobs
• Detachable / replacable cable
•Mode selection names now
describe actual functionality
• This “wired” pendant is backward compatible to replace all
uses of the C1042936 pendant.
• Same sell price as old pendant
Added Hardware vs. Wired
Pendant
• Bluetooth plug for AGC
• Inside Pendant
o Battery Pack
o Bluetooth
• Pendant Battery Charger
Features
• AGC bumpers are active during
Wireless Pendant use
• Requires use of wired cable when
bumpers are obstructed
• Uses Bluetooth pairing technology
• Range 30’+
• Charger is cUL & CE labeled.
• Charger plug is US, EU, UK, & AU
compatible.
• Compatible with all AGCs made
since 2014.
Compatibility for AGCs made
prior to 2014
•
The Wireless Manual Pendant
C1112431 allows AGCs to be
driven wirelessly when not in
Automatic Mode.
•
•
Requires a wiring change to AGC
in Pendant Plug Receptacle
CCU firmware V5.40 or later
Proface HMI software
JERVIS B. WEBB COMPANY
SmartPanel Bulletin-3148
SmartCart SAM Bulletin-3146
SmartCart Accessories Bulletin-3152
34375
W. Twelve
Road •COMPANY
Farmington Hills, MI 48331 USA
JERVIS
B. Mile
WEBB
248-553-1220 phone • 248-553-1228 fax
[email protected] • www.DaifukuNA.com
SAM™, SmartCart®, SmartView® and the CartTools are trademarks of Jervis B. Webb Company. All other trademarks are the property of their respective owners.
NOTICE: * Smart Handling University is the name of our SmartCart AGC training program. No course credits nor degree will be earned with the completion of these courses.
‡ Price per person
Bulletin # 3153 110515
© 2015 Jervis B. Webb Company