Demilitarization in the Region: A Practical Example

DEMILITARIZATION IN THE REGION
DEMILITARIZATION IN THE REGION,
A PRACTICAL EXAMPLE
A PRACTICAL EXAMPLE
Fourth RASR Workshop
Fermin Olivan,Product Manager Demil
Ljubljana, Slovenia. 24‐May‐2011
Tom van Beneden, Production Manager Demil
SUMMARY
INTRODUCTION
SE EUROPEAN CAPACITIES
DEMILITARISATION SERVICES
DEMILITARISATION SERVICES
DEMIL CONTRACT STATUS
INTRODUCTION
Since its foundation by Alfred Nobel in 1872,
1872 it has become a multinational
industrial group:
i off more than
h 100 companies
i
consist
With over 6.000 employees worldwide
Organized
areas
O
i d in
i five
fi business
b i
Production facilities in more
than 40 countries
And sales in more than 100,
in every continent
SOUTH EAST EUROPEAN CAPACITIES
Country
Country Storage Capacity
Storage
Capacity
(Tn NEQ)
Bulgaria
3000
Croatia
Greece
Main Sites
Main Sites
Production
Gabrovo (2000 Tn)
Smjadovo (1000 Tn)
DEMIL / ANFO / POWDER / BOOSTERS
Dynamites
50
Sisak
Non electric and electronic detonators
200
Kozani
Ioanina
ANFO
Hungary
Peremarton
POWDER / ANFO / EMILSIONS
Italy
Aulla (174 Tn)
Sequals
DEMIL / POWDER / ANFO / BOOSTERS
POWDER / ANFO / DETONATION CORD
Victoria (240 Tn)
ANFO / Watergels
Rumania
1200
INTRODUCTION
eXpal defence business unit:
consists of 11 companies
of which 5 with demil capacity
Organised in five countries
With over 600 employees
manages the whole lifecycle
of ammunition
design,
development,
manufacturing
maintenance, and
demilitarisation
DEMILITARISATION SERVICES
Mission for demilitarisation:
demilitarise ammunition in a safe environmentally friendly and cost effective way
demilitarise ammunition in a safe, environmentally friendly and cost effective way, guaranteeing the protection of assets from loss and theft
Key processes:
the best available combination of technologies and services;
the knowledge and background of energetic materials and ammunition; and
the R3 (Recovery, Recycling & Reusing) Commitment
Some figures:
more than 30 years experience in the area of demilitarisation with 0 accidents
more than 800 different references demilitarised (SAA up to missiles, HE, ILLUM, WP/RP, CBU)
own engineering department designed more than 40 demilitarization lines
global aggregate demilitarisation capacity of 1500 Tn per month of conventional ammunition
DEMILITARISATION SERVICES
All demilitarisation plants comply with
Quality ISO 9001
Environment ISO 14001
E i
ISO 14001
deneX
Denmark
Mil Std AQAP 2120
2000/76/EC on the incineration of waste
/ /
eXpal EASTERN EUROPE
Rechitsa, BELARUS
BG: Occupational Health and Safety OSHAS 18001
Actual
ctua co
contracts
t acts
DK, ES & IT: national PO
ES & IT: NAMSA PO
UEE Italia
UEE
Italia
Aulla, Italy
LG‐UJ/4500230306 USARMYEUR
BY: EuropeAid/128714/C/SER/BY eXpal Disposal & Recovery
El Gordo, SPAIN
Destruction of APM PFM‐1 series
f
BG: PO Taiwan (4000 Tn)
DK & IT: PO Swedish FMV
DK & IT: PO Swedish FMV
MoD Slovenia PO MORS 147/2010‐17‐1‐3‐ZJN‐2 eXpal Bulgaria
eXpal Bulgaria
Gabrovo, BULGARIA DEMILITARISATION SERVICES
Sustainable global solutions
Process development
Engineering
Logistics
R3 and destruction capacity
UXO
detection,
the
extraction,
neutralisation and disposal of any
type
yp of soil, and also the soil
remediation
DEMILITARISATION SERVICES ‐ Logistics
Licences
Import licences Î eXpal
E
Export
t licences
li
Î customer
t
Transit permits Î eXpal or Freight forwarder
Movement authorization
h
Î Ministry off economy
Route plan (open route or route description) Î Freight forwarder
If applicable, convoys must be escorted by an accredited escort
Documentation for each shipment
Explosives Hazard Warning Sheets
CMR ; B/L ; Airway Bill
Shipment manifest
Customs
Documentation for each driver and truck
DEMILITARISATION SERVICES ‐ Logistics
Transport between plants
DEMILITARISATION SERVICES ‐ Logistics
Transport between plants
Transport from customers
Done by eXpal
Done by customer
DEMILITARISATION SERVICES ‐ R3
TNT
Comp.
Comp
B
Boosters
Plastic
Bounded
Explosives
Powder
Explosives
Double,Triple
Base
Propellants
Emulsion
&
Watergels
Single Base
Propellants
Hunting
Cartridges
WP
Bodies
&
Cartridge Cases
Defense/
Civil Purposes Training Ammo
(when allowed)
DEMILITARISATION SERVICES ‐ Mobile Units
Cutting Cells Boosters Filling Line
Autoclaves
Mobile rotary kiln with optional
offgas treatment units
Cryofracture unit
SAA Demil line
SAA Demil line
DEMILITARISATION SERVICES ‐ Project in Belarus
In December ‘10. European Union awarded
eXpal for the demilitarization of 3,4 million
AP mines in the Republic of Belarus.
Where: Army Ammunition Base, Rechitsa
Technology: Detonation Chamber.
Who: Local Workers with eXpal supervision
When: Completion Period: 28 months:
6 months to set up the facility.
22 months for destruction.
DEMILITARISATION SERVICES ‐ contract of a Far East country
Arriving of Ammunition to a Bulgarian Port.
300 containers demilitarization contract
eXpal Bulgaria
Slovenian DEMIL CONTRACT STATUS
On 7 October 2010, eXpal Disposal & Recovery was awarded the defence
contract MORS 147/2010‐17‐1‐3‐ZJN‐2 number 430‐278/2010‐45.
Demilitarisation of 7 families of conventional ammunition (around 900 Tons):
Mortar Bombs HE
22.088
Rifle Grenades
30.030
AT Mines
AT
Mines
39.703
SAA
4.809.200
Hand Grenades
76.000
Anti Aircraft Missile
176
155 mm ICM
1.080
Slovenian DEMIL CONTRACT STATUS
On 7 October 2010, eXpal Disposal & Recovery was awarded the defence
contract MORS 147/2010‐17‐1‐3‐ZJN‐2 number 430‐278/2010‐45.
Demilitarisation of 7 families of conventional ammunition.
Allocation of tasks based on:
Overall cost for demilitarisation
Best available technique
q
Workload of the plant
Logistics
g
Slovenian DEMIL CONTRACT STATUS
eXpal D&R
Prime Contractor
eXpal Bulgaria
UEE Italia
Anti Aircraft Missile SA 18
AT Mines
Hand Grenades
155 mm PAT794
Mortar Bombs HE
Rifle Grenades
SAA
Distribution by Total Gross Weight
5%
6%
20%
15%
42%
12%
0%
Mortar Bombs HE
Rifle Grenades
SAA
Anti Aircraft Missile SA 18
AT Mines
Hand Grenades
155 mm PAT794
155 mm PAT794 DEMIL CONTRACT STATUS – eXpal BG
Import Licence
Application for the import licence to a Bulgarian Inter‐Ministerial Commission
Logistic plan
Contingency plan
Application for Production Authorisation
Export Licence
Customs clearance
Shipment manifest stamped and signed by issuer
Pro‐forma invoices with declared value of goods stamped and signed by issuer
C t
d l ti signed
i d by
b receiver
i
Customs
declaration
Transits permits
According to the transited country,
country the application is different
DEMIL CONTRACT STATUS – eXpal BG
Execution – Transport
Only approved drivers by Slovenian authorities can enter depots
Approved truck load of each truck.
truck
According to an approved (tentative) plan
1st convoy of 2 trucks to UEE Italia: done
1st convoy of 4 trucks to eXpal Bulgaria: done
Execution – Demilitarisation
Slovenian MoD shall come to eXpal Bulgaria to verify the demilitarisation of the 155 mm
PAT794 and the MANPAD SA 18 “Igla”
Igla
Proposed demilitarisation plan
Fermin Olivan
Product Manager, Demil
[email protected]
Tom Van Beneden
Production and Engineering Manager Demil
tvbeneden@expal es
[email protected]
www.maxam.net
www.expal.biz