PDF - Pro Products

Transcription

PDF - Pro Products

Keep this manual handy for future reference
Owner’s Manual
INSTALLATION | OPERATION | PARTS LIST | DOSAGE
Caution:
Read all instructions
carefully before beginning
the installation
This System is made for
applying American Hydro
Rust Stain Preventers,
Pest Repellants and Liquid
Fertilizer products.
Questions?
Need parts or supplies?
Call us at
1-800-347-7487
or e-mail us at
[email protected]
or visit our web site
www.americanhydro.com
A Cleaner, Greener Approach
to Landscape Care.
AmericanHydroSystems
Injection System
American Hydro Systems
W
e have been focused on the irrigation
Contents
and landscape market since 1985, and
are dedicated to helping you solve prob-
Injection System Owner’s Manual
lems that come with using well water to irrigate. Our
proven range of products and systems for rust stain
prevention, fertigation and pest repelligation make
installation and treatment easy and effective. Itʼs just
General Comments on Injection Systems
Location
Electrical Set-up
3
a cleaner, greener approach to landscape care.
Injection System Installation
Put our “know-how” to work for you. American
Diaphragm Metering Pump P-Z Series
Pump specifications
Parts list
6
Diaphragm Metering Pump P-Z Series
Installation instructions
7
Peristaltic Metering Pump P-Z Series
Pump specifications
Parts list
8
Peristaltic Metering Pump P-Z Series
Installation
9
Rid Oʼ Rust Preventer Formula Charts
Dosage chart
Feed rate chart
10
Rid OʼRust Products & Feeder Systems
11
Liquid Fertilizer and All-Natural Pest
Repellant Products
12
Warranty Information
13
Return Policy on Metering Pumps
14
Well Water Analysis
15
Hydro Systems is at your service — just a phone
call or a mouse click away.
To find out more about our easy to use
products and systems, visit our web site:
4–5
Injection System Manual
2
1-800-347-7487
General Comments on Injection Systems
An Injection System consists of a metering pump,
related tubing, pump start relay, and a feed tank.
The metering pump may be either a diaphragm
pump or a peristaltic pump.
The system can be used with any type of sprinkler
pump to inject Formula into lawn irrigation lines. The
metering pump sends solution from the feeder tank
into the irrigation line when the sprinkler system is
turned on.
Location
Be sure to locate the feed tank where it can be
easily accessed and serviced.
Please note:
• You must always match the voltage rating of the
metering pump to the voltage of the power source.
• Before installing any type of metering pump,
you should be aware of local code requirements
regarding both backflow prevention and electrical
devices.
• The injection valve at the end of the discharge line
must be installed vertically on the bottom side of
the water line to prevent back flow into the
discharge line.
If not using our Plug & Play Pump Start Relay you
will need to splice another manufacturerʼs pump
start relay or similar on/off control into the pump
power cord.
Your particular application may require a longer
length of tubing leading from the pump to the
discharge point than is normally supplied. The
distance between the intake and/or discharge
points and the metering pump can affect the pumpʼs
ability to intake liquid or discharge it
against a certain line pressure.
The same is true for significant differences in
elevation between intake and/or discharge points
and the metering pump. These factors may require a
metering pump rated for pumping against higher line
pressure. Check the pump specifications to determine which type of metering pump your
installation calls for.
When in doubt, please call American Hydro:
1-800-347-7487
Top: 30 Gallon Injection System installation
Left: Plug & Play Start Relay
1-800-347-7487
3
Injection System Installation 1
CASE 1:
Well Used for Irrigation Only, No Pressure Tank
1. If there is no pressure tank, the metering pump
may be connected to the pump start relay for the
well pump so that the well pump and the metering
pump turn on simultaneously.
2. Plumbing code typically requires a back flow preventer in the irrigation system. The metering pump
4
injection point should be downstream of the
back flow preventer and upstream of the first
zone (between the backflow preventer and the
first zone).
3. Plug the metering pump into the American Hydro
Plug & Play Pump Start Relay.
1-800-347-7487
Injection System Installation 2
CASE 2:
Well Used for Drinking Water and Irrigation or Irrigation System Has a Pressure Tank
1. The metering pump must be connected to the
controller unit for the irrigation system. This can
be done by using the pump start circuit in the
controller unit or by installing a separate pump
start relay and connecting that relay to the
controller unit.
2. Plumbing code typically requires a backflow
preventer. The metering pump injection point
should be downstream of the pressure tank, the
“T” for the drinking water line and between the
backflow preventer and the first zone.
1-800-347-7487
5
Diaphragm Metering Pump: PZ Series
Pump Specifications (PZ-Series)
Item #
Description
Max Output in GPD
Model #
2701
2702
Neptune Pump
Neptune Pump
11 gal. per Day
22 gal. per Day
PZ- 31 VFC
PZ-61VFC
Maximum Discharge Pressure:
110 P.S.I.
Comments:
Maximum Lift:
10 Feet
Maximum Discharge Length:
75 Feet
Can be installed both indoors and outdoors
Comes with an air release valve and tubing for priming
Dial Settings and Output:
2701
Dial Settings and Output:
Dial Setting
2702
25%
50%
75%
100%
G.P.D. Output:
2.75
5.5
8.25
11
G.P.H. Output:
.12
.23
.35
.46
Dial Setting
25%
50%
75%
100%
G.P.D. Output:
5.5
11
16.5
22
G.P.H. Output:
.24
.46
.70
.92
Parts List
Diaphragm pump Item # 2701, 2702
Key No.
Part No.
Description
1
101299
Injection check valve
2
101301
Foot valve assembly
3
107247
Discharge valve assembly
4
107248
Suction valve assembly
5
107251
Air release valve assembly
6
107252
Pump head
x
107262
Valve seat heads (Pk 2)
x
107567
Retaining ring
7
107568
Coupling hose nut
x
107946
Complete repair kit
8
Discharge tubing black .37500
9
10342-16
10469-06
10
120994-03
Air release valve tubing .25000
Suction tubing clear .37500
7. 107568 Coupling Nut
1. 101299 Injection Check Valve
8. 10342-16 Black Discharge Tubing
3. 107247 Discharge Valve
Pump Housing
5. 107251 Air Release Valve
10. 120994-03 Air Release Valve Tubing
Frequency Knob
6. 107252 Pump
Head
4. 107248 Suction Valve
x = Not illustrated
9. 10469-06 Clear Suction Tubing
2. 101301 Foot Valve Strainer
Power Cord
6
1-800-347-7487
Diaphragm Metering Pump: PZ Series Installation
Diaphragm Metering Pump PZ Series:
Installation
D. Priming the Pump
1. The pump is equipped with an air release priming valve
installed in the center of the pump head.
A. Installing the Injection Check Valve.
1. The purpose of the injection check valve is to prevent
backflow from the treated line.
2. Turn off water supply. Drain irrigation system to relieve
pressure on pipe.
3. A 1/2 " NPT female tee fitting with sufficient depth will
accept the injection check valve.
2. Insert the supplied air release hose (clear) into the end
of the air release joint. Be sure to insert the hose all the
way into the base of the valve, and return the other end
of the hose to the chemical tank.
3. Set the adjustment dial to 100% and turn on the power.
6. Connect nut, ferrule (if included) and discharge tube to
the intake side of the check valve. Hand tighten only.
4. While the pump is running, rotate the air release valve
by 1 to 1.5 turns in the counterclockwise direction. The
residual air in the suction-side hose and pump head is
discharged from the air release valve, and chemicals
fill the pump head. Chemicals come out of the air
release valve during this operation. Therefore, tighten
the air release valve. Now the pump is primed and
ready to operate.
B. Connecting Discharge Tubing (Black Tube)
5. Return the adjustment dial to original setting for
operation.
4. Install tee opening on the underside of the horizontal
pipe.
5. Wrap sealing tape around the threads of the check
valve, and then screw it into the tee for the irrigation line
that will be treated.
Note: Cut tubing for length needed for discharge line.
1. Route black tubing from the injection check valve to the
metering pump, making sure it does not touch hot or
sharp surfaces, or is bent so sharply that it kinks.
2. Slide the small opening of the clear hose nut onto the
black tubing, then slide the grey retaining ring on.
3. Push black tubing onto the valve housing so that the
tubing will not go any further.
4. Slide the retaining ring and the hose nut to the threads
and engage. While pushing the tubing onto the
discharge valve housing nozzle, tighten the hose nut
by hand until the tube is held securely in place.
C. Connecting Suction Tubing (Clear Tube)
1. Cut suction tubing to a length so that the foot valve
hangs just above the bottom of the feed tank. This will
keep dirt sediments from getting into the pump
injectors.
2. Follow the same procedures in connecting the suction
tubing to the suction valve head and the foot valve as
you followed in B., above with the discharge tubing.
PZ Series Diaphragm Pump
1-800-347-7487
7
Peristaltic Metering Pumps
Pump Specifications (Peristaltic)
We stock three models of the Stenner peristaltic pump – the 85MPHP5 which has a fixed output of 5 GPD, the
45MHP10 which has an adjustable rate output of up to 10 GPD, and the 45MHP22 which has an adjustable rate output
of up to 22 GPD:
Item #
Description
Max Output in GPD
Pump Model #
2678*
Pump
5 gal. per day, fixed rate
85MPHP5 (110v or 220v)
2688*
Pump
10 gal. per day, adjustable
45MHP10 (110v or 220v)
2692*
Pump
22 gal. per day, adjustable
45MHP22 (110v or 220v)
* Note: Add -1 to item # for 110v or -2 to item # for 220v.
Maximum Discharge Pressure:
100 P.S.I.
Maximum Lift:
20 Feet
Maximum Discharge Length:
75 Feet
Comments:
If installed outdoors, should be protected from the elements with
a rain guard
Self-priming, will pump air
Parts List
Stenner Peristaltic pump: Item # 2678, 2688, 2690
Key No.
Part No.
Description
1
??ST114
Suction line strainer
6.
Discharge Side
2
S-AK4002B
Discharge/suction tube blk 20' x 1/4"
x
S-AK4010B
Discharge/suction tube blk 100' x 1/4"
3
S-UCDBINJ
Injection check valve 1/4"
x
S-PSKH01
1/4" Accessory Kit with #1 tube
3.
Accessory kit includes:
2.
1 Injection check valve
1 Clay discharge/suction tube weight
20" Black discharge/suction tube
1 Pumping tube (85MPHP5)
OUT
4 1⁄4" Connecting nuts and ferrules
x
S-PSKH02
Same as above with pumping tube
for 45MHP10 pump
x
S-PSKH07
Same as above with pumping tube for
45MHP22 pump
IN
x = Not illustrated
1.
Suction Side
8
1-800-347-7487
Peristaltic Metering Pump Installation
Peristaltic Metering Pump:
Installation
A. Installing the Injection Check Valve
C. Connecting Suction Tubing
1. The purpose of the injection check valve is to prevent
backflow from the treated line.
2. Turn off water supply. Drain irrigation system to relieve
pressure on pipe.
1. Connect nut, ferrule, and lead tube to the suction side
of the pumping head (labeled “in” on the cover of the
head). Hand tighten only.
3. A 1/2” NPT female tee fitting with sufficient depth will
accept the injection check valve.
4. Install tee opening on the underside of the horizontal
pipe.
5. Wrap sealing tape around the threads of the check
valve, and then screw it into the tee for the irrigation line
that will be treated.
6. Connect nut, ferrule (if included) and discharge tube to
the intake side of the check valve. Hand tighten only.
2. Run the lead tube to the feed tank. Measure the line on
the outside of the tank to ensure that it will reach close
to the very bottom of the tank. Cut lead tube to desired
length with enough slack to avoid kinks.
3. Connect nut, ferrule and lead tube to the strainer/foot
valve and the clay weight. Hand tighten only.
D. Mounting
1. Mount pump in a dry location to avoid the risk of
flooding the vent openings.
2. Use this pump in indoor settings only.
B. Connecting Discharge Tubing
1. Cut lead tube to desired length with enough slack to
avoid kinks.
3. Do not mount the feeder with the motor pointing
downward. In the event of tube rupture or leakage, the
motor would be damaged.
2. Connect nut, ferrule and lead tube to the discharge side
of the pumping head (labeled “out” on the cover of the
head). Hand tighten only.
1-800-347-7487
9
Rid O’Rust Prevention Formula Dosage & Feed Rate Charts
Rust Stain Prevention Formulas Dosage
IMPORTANT:
To use this chart you MUST know the feed rate of the
feeder system. The charts are based on using:
A) 30 gallon feed tank — and
B) 25 gallon per minute flow rate for the irrigation system.
rate, the dosage figure must be adjusted. For faster, easier
results, use our online dosage calculator:
www.ridorust.com/calculator
To see how long a tankful of solution will last, refer to the
chart at the bottom of this page.
If your particular application has a different tank size or flow
Gallons of Formula 1000 or 2000 to Add to the Feed Tank
Feed Rate of Feeder System
Parts Per Million of Iron
5 gallons per day
(.21 gallons per hour)
10/11 gallons per day
22 gallons per day
1
2.15
1.07
0.49
2
4.30
2.14
0.98
3
6.45
3.21
1.47
4
8.60
4.28
1.96
5
10.75
5.35
2.45
6
12.90
6.42
2.94
7
15.05
7.49
3.43
8
17.20
8.56
3.92
9
19.35
9.63
4.41
10
21.50
10.70
4.90
Note: For different feed rates (than those shown above), pro-rate between the columns, or call American Hydro for dosage information.
How Long Will the Tank of Solution Last?
Feed Rate of Feeder System
10
5 GPD
10 GPD
22 GPD
143 Hours
71 Hours
32 Hours
1-800-347-7487
Rid O’Rust Products & Feeder Systems
Rid OʼRust Products and Feeder Systems Create
the Best-looking Landscapes Around.
Many well-based irrigation systems create stains
and other deposits on walls, driveways, sidewalks
and even on plants, shrubs and trees, depending on
the minerals present in the water. Rid Oʼ Rust ®
products remove and prevent sprinkler stains with
maximum results and minimum work. Rid OʼRust
Rid Oʼ Rust Preventer TM
Formula 1000
Rid Oʼ Rust Preventer TM
Formula 2000
A rust stain and scale preventer
formula designed for use with
well water with a pH of 6.0 or
lower. Formula 1000 works with
either type of feeder system.
A rust stain and scale preventer
formula designed for use with well
water with a hardness of 15 grains
or more. Formula 2000 works with
either type of feeder system.
Rid Oʼ Rust Remover TM
Liquid & Powder
American Hydro Feeder Systems
Siphoning System
Both liquid and powdered
Remover products remove
existing rust stains right away.
Just spray the stained surface
using a trigger or pump-type
sprayer and wash the stain
away. They are bio-degradable
and non-carcinogenic.
30 Gallon & 15 Gallon capacities
Siphoning Feeder Systems are simple – they have no
moving parts and are installed on the INTAKE side of a
well pump. When the pump turns on, the solution of
Rid OʼRust and water is automatically drawn from the
feeder tank.
Siphoning Systems: Left, 30 gallon tank; Right: 15 gallon tank
spray-on Remover gets rid of rust stains immediately.
Rid OʼRust Preventer formula is designed to be fed
through your irrigation system using an American
Hydro Feeder System, so every time you water, you
also prevent ugly rust stains from coming back.
You can also use the feeder system to fertilize and
repel pests. See page 12 for information about liquid
fertilizer and all-natural pest repellant products.
Injection System
Peristaltic & Diaphragm pump options
An Injection Feeder System is installed on
the DISCHARGE side of a well pump, and
consists of a small metering pump,
pump start relay, all necessary
tubing and valves, and a feeder
tank. The metering pump sends
solution from the feeder tank
into the irrigation line when the
sprinkler system is turned on.
Injection System with 30 gallon tank
1-800-347-7487
11
Liquid Fertilizers & All-Natural Pest Repellant
Our Products are Designed to Work Naturally.
American Hydro offers a range of professional liquid
fertilizer and pest control formulas created to deliver
lush plant growth and beautiful landscapes throughout the growing season. Theyʼre completely natural
products that reinvigorate the landscape, provide a
safe, effective pest barrier and are polite to the
environment. All our products are designed to be
applied though an irrigation feeder system every
time you water with your sprinklers, supporting
healthy, pest-resistant plants, shrubs, trees and
grasses.
NatureShield TM
A proprietary blend of
essential oils intensified and
stabilized to control ants,
carpet beetles, carpenter ants,
mosquitos, centipedes, clover
mites and other crawling and
flying insects.
Green Up Blend 1G
A nitrogen-rich naturally based
fertilizer, formulated as an
early-season green up blend
suitable for both cool and warm
season grasses.
BioBuilder TM All-Natural
Plant Stimulant
A potent, all-natural fertilizer
additive and botanical supplement. Its blend of natural ingredients combine to grow more
robust plants with deeper root
systems that are both insect and
stress resistant. Although
BioBuilderʼs energy release level
may be equivelent to a
1-1-1 product, it should not be
considered a fertlizer.
GrassSoGreen®
A maintenance formula that wonʼt
burn lawns. Its regular doses of
small quantities of nutrients provide a beautiful landscape
throughout the entire watering
season.
12
Summer/Fall Blend 2G
Phosphorous Free
Summer/Fall Blend 3G
An all-purpose fertilizer for the
entire landscape – turf, bedding
plants, shrubs and trees. Also
available in a phosphorus free
formula.
All-Purpose Blend 4G
A balanced blend suited for both
cool and warm season grasses,
trees, shrubs, vegetables and
ornamentals in soils with a neutral to high pH or calcareous
desert soils.
1-800-347-7487
General Warranty Information
General Statement
Because of the nature of the water treatment business, we can warranty our hardware — the pumps,
tanks and parts that feed chemicals — but cannot
make a blanket guarantee as to the performance of
our chemicals in the field. We do warranty that we
have provided the appropriate amount of ingredients
and that under stated conditions, they should perform
as represented. Many factors over which we have no
control affect the performance of our products. Actual
well conditions, for instance, may differ from those
represented to us when we recommend dosage
rates. We have no control over the equipment
installation, or the maintenance and service provided
to sustain the performance of a water treatment
system. A blanket guarantee of performance, given
these conditions, would be impossible.
On Rust Stain Prevention
Our Formula chemicals work to prevent rust stains
and corrosion by sequestering and chelating ferrous
(clear water) iron in the well water. To the extent that
there is ferric iron in the well water, we will not be able
to prevent a stain. Generally speaking, ferric iron can
be produced in two ways:
A final point is that “mother nature” can interfere with
the best application charts through changes in the
water table. We would recommend that users test
their water each year to monitor changes in iron,
hardness and pH levels.
FULL ONE YEAR WARRANTY ON PARTS
THAT FAIL
For one year from the date of purchase, we will
replace any defective part of a feeder system, free of
charge. This warranty extends to five years on
certain molded tanks and a lifetime for the
PumpHaus.™ We reserve the right to provide
reconditioned parts as replacements. Warranty
service is available by contacting your nearest
American Hydro Systems products supplier. This
warranty gives you specific legal rights, and you may
also have other rights which vary from state to state.
American Hydro Systems, Inc.
7201 Engle Road, Ft. Wayne IN 46804
1-800-347-7487
[email protected]
By introducing air, chlorine or any other oxidizing
agent into the well water prior to the point that our
formulas are injected.
By the presence of iron-related bacteria in the well
water that produce ferric iron as a by-product of
propagation.
It is difficult to test well water to determine the amount
of ferric iron present. Iron bacteria, in the other hand,
signify their presence by reddish tinged water, slime
on pipes, and slime and ”sludge” build-up around the
edges and corners of an irrigation system.
Please note that lake water or any other bodies of
water exposed to the atmosphere can have substantial amounts of ferric iron that we cannot treat.
As noted elsewhere in our literature, stains are also
caused by tannin in the well water. We find that stains
can appear with tannin in excess of 3 ppm. Our products do not prevent stains of an organic nature and
tannins are organic.
1-800-347-7487
13
Return Policy on Metering Pumps
General Policy
Our warranty is extended through our distributors.
We provide a one-year warranty from the date of
purchase by the home owner. Proof of purchase
should be provided as well as the pump serial
number. Homeowner proof of purchase not being
available, our warranty extends fifteen months from
the date of sale to the contractor.
We accept returned pumps and parts only if
accompanied by a returned goods authorization
(RGA) number that we supply.
Pumps Under Warranty
Upon receipt of the pump described in the RGA, we
credit the distributor for the cost of the pump less the
cost of any parts not returned.
As an alternative to providing credit, we are glad to
make repairs at no charge, supplying new parts and
promptly returning the pump in operating condition.
If we receive a returned pump for credit, not repair,
within the warranty period and we determine it to be
in operating condition, and that only a part needs to
be replaced, we will deduct a service charge in
addition to the deduction for any parts not returned.
Pumps with cut cords are not covered by under
warranty.
14
1-800-347-7487
Well Water Analysis
Do you want us to do a free systems analysis for you? Please send us a water sample and all the information
requested on this form. It is vital that we have as much information as possible so we can make a proper
analysis and recommendation. Please photocopy this page, fill out the form and mail it to us with your water
sample. We will fax or mail back the results of the water analysis and a dosage recommendation.
WELL WATER ANALYSIS FORM
Name _______________________________________________________________________________________
Mailing address _______________________________________________________________________________
Phone Number ____________________________ E-mail address _______________________________________
Water sample collection instructions:
1. Let your sprinkler system run for several minutes before collecting the water sample.
2. Fill the bottle, tightly screw on the cap and seal with tape. Important: we must have at least 4 oz. of water for the test.
3. Place the completed form and the sample bottle in a mailing container.
4. Cushion the bottle securely with packing material and send to:
Pro Products
3404 Conestoga
Ft. Wayne, IN 46408
The sample will be analyzed for one or more of the following parameters: Iron (PPM), Hardness (GPG),
Manganese (PPM), Tannins (PPM), Salt (PPM) and pH level.
A. Irrigation System Data:
B. Rid OʼRust System Data:
1. What is your water source?■ Deep well ■ Shallow
well ■ Pond or lake
1. What is the size of the tank? Please check one:
■ 30 gallon ■ 15 gallon ■ Other _______
2. What type of pump do you have?
■ Above-ground pump ■ Submersible pump
2. Please look at the data plate on the side of the chemical
feed pump and answer the following questions:
3. What is the horsepower of your pump? ________
What is the model number of your feed pump?_______
4. What is the maximum flow rate of your sprinkler
system in GPM (gallons per minute)? ________
What is the maximum output of the pump in GPH
(gallons per hour) or GPD (gallons per day)? ________
5. How many zones do you have? ________
How many heads on the largest zone? ________
Is your pump adjustable? ■ Yes ■ No
6. What is the total run time of all zones?
In minutes? ________ Or hours? ________
3. If you are having a problem, please check one:
■ The system isnʼt feeding chemical.
■ The system is feeding chemical, but I am still seeing
a stain.
Comments: __________________________________
___________________________________________
___________________________________________
(For photos of injection systems, please see page 3)
1-800-347-7487
15
A Cleaner, Greener Approach to Landscape Care.
Pro Products, LLC
7201 Engle Road
Fort Wayne, IN 46804
800-285-9176
Product Ordering:
Call Toll Free 800-347-7487
Fax: 260-483-2070
Email [email protected]
4/2013

PDF - Pro Products

Transcription

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