STEER TECHNOLOGY AND SERVICES

STEER
TECHNOLOGY
ANDSERVICES
STEERisthecreatorofadvancedcorotatingtwin-screwextrudersthat
effectivelytransformand
functionalisematerialsinthefieldsof
plastics,pharmaceuticals,food&
nutraceuticals,biomaterialsand
biorefining.
FOUNDEDIN1993BY
DR.BABUPADMANABHAN
WITHAVISIONTO
STEERANEWWORLD,STEER
TODAYHASOVER33PATENTS
5GLOBALOFFICES
10SATELLITEOFFICES
3APPLICATIONDEVELOPMENTCENTERSFORPLASTICS
DEDICATEDPOLYMERSCIENCE&DIAGNOSTICCENTER
PHARMACEUTICALFORMULATION&DEVELOPMENTCENTER
FORBREAKTHROUGH
INNOVATIONSANDSERVESOVER
700CUSTOMERSIN39
COUNTRIES
FOODANDNUTRACEUTICALLAB
DEDICATEDFOUNDRYFORSPECIALTOOLSTEEL
OUR
OFFERING
ADVANCEDCO-ROTATING
TWIN-SCREWEXTRUDERS
INTEGRATED
MANUFACTURINGHUB
ADVANCEDEPZ
TECHNOLOGY
STEERCOMPONENTS
ANDPERIPHERALS
STEERTECHNICAL
SERVICES
REVOLUTIONARYOMEGA1.71DO/DI
MEGASPECIAL1.55DO/DI
ALPHA1.49DO/DI
SPECIALTOOLSTEELPLANT
STEERMANUFACTURINGFACILITIES
STANDARDELEMENTS
BARRELS&LINERS
SHAFTS
HITORQGEARBOXES
TSEFEEDERS
TSEPARTS
HUMANMACHINEINTERFACE
INSTALLATIONSERVICES
ANNUALMAINTENANCECONTRACT
AFTER-SALESSUPPORT
RELININGANDREFURBISHINGSERVICES
ABEAUTIFULSYMPHONYOF
OURADVANCED
CO-ROTATING
ENGINEERING,DESIGNANDTECHNOLOGY
STEERextrudersareacombinationof
high-performancetechnology,design
TWIN-SCREW
thinkingandadvancedengineering.
EXTRUDERS
thoroughunderstandingofmixing,
Everysectionisdesignedwitha
materialsandoutcomes.
OMEGA1.71DO/DIADVANCED
CO-ROTATINGTWIN-SCREW
EXTRUDER
MEGASPECIAL1.55DO/DI
CO-ROTATINGTWIN-SCREW
EXTRUDER
ALPHA1.49DO/DI
CO-ROTATINGTWIN-SCREW
EXTRUDER
THEREVOLUTIONARYOMEGA1.71DO/DIADVANCED
CO-ROTATINGTWIN-SCREWEXTRUDERS
TheOMEGASERIESsetsanewstandardinthecompoundingindustry.Therevolutionary1.71
Do/Diallowsmanufacturerstoincreasetheirproductioncapacitybyupto25%*duetothe
increasedvolumeandtorqueability.TheOMEGAseriescomeswithSTEERʼspatentedʻfractionallobeʼspecialelementsthataredesignedtoenhanceprocessefficiencyandqualityofoutput,while
deliveringfargreaterreturnsoninvestment.
ADVANTAGESOVERCONVENTIONALPLATFORMS
01
02
03
Up to 25%* more production capacity due
to increased volume and torqueability.
The High free volume leads to higher
throughput.
Improved process efficiency and quality*
due to patented special elements with
‘fractional-lobe’ geometry, that allow for
higher conveying capacity, uniform shear,
and extensional flow.
Reduced energy dissipation* due to a
narrower, sharper residence time
distribution
04
05
06
Better control* over kneading, stirring and
shear to give manufacturers the capability
to work with low-bulk density and shearsensitive materials
Improved conveying efficiency, greater
ROI and minimised downtime* due to
self-wiping elements that prevent
stagnation and degradation.
Controlled processing with higher
required mean shear, reduction in total
shear as well as controlled residence time
TheOMEGASeriesisavailableforspecificlab-relatedneedstolargecommercialneeds,rangingfrom
20mmto140mm.FormoreinformationvisitSTEERWORLD.COM
*variesbasisapplications
THEPROVENOUTPERFORMERFORSTANDARDCOMPOUNDINGAPPLICATIONS̶THE
MEGASPECIAL1.55DO/DICO-ROTATINGTWIN-SCREWEXTRUDER
TheMEGASPECIALSERIESisthemostdesiredchoiceamongst
severalworldclasscompounders.Theseextrudershave
demonstratedcapabilitytosupporthighvolumemanufacturing,
especiallyforlegacyengineeringthermoplastics.Besides,theyare
WPcompatibleandofferuncompromisingqualityalongwithalow
costofownership.
TheMEGASPECIALSeriesisavailableinfourvariants-MEGASPECIALPREMIUM,MEGASPECIALPLUS,MEGA
SPECIALZLandMEGASPECIALLT̶tosuitavarietyofcompoundingneeds
THERELIABLEWORKHORSE̶STEERʼSALPHA1.49DO/DICO-ROTATINGTWIN-SCREW
EXTRUDER
STEERʼsALPHAseriestwin-screwextrudersareapopularchoice
amongstcompounderslookingforanall-in-oneperformer.
Developedwitha1.49Do/Di,theseco-rotatingtwin-screwextruders
arerobust,reliableandperfectlysuitedforround-the-clock
production.Theydeliverexceptionalresultsforbothgeneral
compoundingapplicationsaswellasadvancedapplications.
TheALPHASeriesisavailableindifferentvariantswiththescrewdiameterrangingfrom18̶90mm.
Note:STEERbuildstwin-screwextruderstoCEandULstandards
Ourintegratedmanufacturingfacilitygivesuscontrol
overqualityandallowsustocatertospecific
INTEGRATED
MANUFACTURING
FACILITY
requirements.Wenotonlyproducesomeofthebest
toolsteelintheworldbut,design,craft,profileand
createadvancedtechnology,allunderoneroof.
DEDICATEDFOUNDRYFOR
SPECIALTOOLSTEEL
STEERmanufacturesspecialgradesoftoolsteel,withhigh
wearandcorrosionresistance,developedinourstate-ofthe-artfoundryatCoimbatore,India.
Forinstance,ourACROLLOYseries,avanadiumrichtool
steeldevelopedusingmicrogenictechnologycomeswith
alloyingandmicro-alloyingelementsandworksagainst
theforcesofabrasion,wearandcorrosion.With
ACROLLOY,ourplatformsandelementsarecapableof
withstandingthemostdifficultapplications.
Choiceofmetallurgy
Wear-resistantseries,Corrosionresistantseries,HIP,Crest-welded&SpecialAlloys,MOCtosuitallapplications.
SOMEOFOUR
MANUFACTURING
FACILITIES
FormoreinformationvisitSTEERWORLD.COM
HIGH-ENDTECHNOLOGYCRAFTEDTODELIVER
SUPERIORCOMPOUNDS
Agoodcompoundistheresultofathorough
understandingofwhatgoesoninsidethe
ADVANCED
ʻextruderprocessingzoneʼ(EPZ).Thekeyto
successlieswiththeexactdesignoftheʻelement
EPZTECHNOLOGY
andbarrelʼconfiguration.AtSTEER,wehave
masteredthisart,whichiswhyover6000extruder
linesaroundtheglobepreferSTEERʼsreplacement
elementsandcomponents.
STANDARDREPLACEMENTELEMENTS̶EXEMPLIFYINGENGINEERINGEXCELLENCE
STEERreplacementelementsarepurpose-builtforperformanceanddeliveroutstandingprocessefficiency.Every
elementismadefromspecialtoolsteelmanufacturedatourveryownstate-of-the-artfoundry.ThismeansthatSTEER
replacementelementsaredesignedtolastandtoworkinperfectunisonwiththeexistingsystem.
INTAKE
ELEMENTS
MELTING
ELEMENTS
MIXING
ELEMENTS
VACUUM
ELEMENTS
VENTING
ELEMENTS
METERING
ELEMENTS
[email protected]
STEERBARRELSANDLINERS̶CRAFTEDTOPERFECTION
BARRELS
STEERBarrelsandLinersaretechnologicallyadvanced
masterpieces,designedtodeliveroutstandingvalue.Made
withtherightmetallurgyatourveryownstate-of-the-art
foundry,theyarecraftedforhighperformance,longerlifeand
perfectlymatchwithyourexistingco-rotatingtwin-screw
extrudermachinery.
STEERBarrelsareavailableforawiderangeofco-rotatingtwin-screwextruders.Wemanufacturebarrelsfrom10mmdia
to300mmdia(withamaximumlengthof600mm).WhetheryourequireSolidorLined,Hard-facedorSurfaceengineered,FlangedorRound,Tie-barorClam-shell,eachandeverybarrelispurpose-builtwithgreatattentiontodetail,
offeringyouahostofadvantagesincludingcustomisedmetallurgywithrequiredaccuracy,coolingcircuitsforincreased
efficiencyandcustomisedventinsertsforbetterperformance.
NOVELTECHNOLOGYWITHJIFFYCLAMP
WeareconstantlyinnovatingandhavedevelopedaʻNovelTechnologywitha
JiffyClampʼforspecialExtruders.Theobjectiveistoreducetimeduring
assembling/changingandtotakecareoftheforcesofexpansionduringthe
heatingprocess.
[email protected]
STEERSHAFTS̶BUILTFORPOWER
SHAFTS
STEERshaftsaremadewithsuperiormetallurgyfromourveryownstate-ofthe-artfoundry,withfull-fledgedin-housetreatment.Besidestheyare
diligentlydesignedandmadewithhighaccuracy.AtSTEER,wehavethe
abilitytomachineanycontourforupto5.5m.Ourin-housetorquetesting
facilityhelpsratethecapacityoftheseshafts.
STEERmanufacturesexclusiveshaftsofrequiredprofileandgeometry
forallmakesoftwin-screwextruders.
STEERCONTINUASPLINE
Mostcommonlyusedshaftsplinesareinvolute,circularorstraight
increasingthestressconcentrationandcausingseveredamagetothe
expensivescrewshaft,thescrewelementsandthegearboxduringasurge
intorque.
STEERʼsContinuaSplinedesign,madeofhighalloysteel,reducesstress
concentration.Ithasashaftadaptorwith“V”groove.Duringasurge,only
theshaftadaptorbreaksatthegroove,preventingdamagetotheshaft,the
elementsandthegearbox.
[email protected]
PERFECTSYNERGYFORPERFECTOUTCOMES
STEER
STEERcomponentsandperipheralsarecraftedto
COMPONENTSAND
Theyaredesignedwithgreatattentiontodetailto
PERIPHERALS
efficiencyandsuperiorreturnsoninvestmentwhile
workinperfectunisonwiththerestoftheplatform.
deliverexceptionalperformance,enhanced
ensuringeaseofoperation.
HITORQGEARBOXES̶PUTTINGYOUINTHEFASTLANE
STEERʼsgearboxisoil-cooledandtheoillubricationsystemincludesheatexchanger,oilfilterandoilcirculationpump.
Protectionsarebuiltintothesystemtopreventoperationunderlowoillevels,highoiltemperatureandlowoilpressure.
Besideshighaccuracy,superiormetallurgyandauniquedesignensurethatthethrustwashershaveamuchlongerlife.
TheengineeringexcellenceoftheSTEERgearboxistheresultofpowerfulstructuremembersinsidetheequipment.
[email protected]
STEERTSEFEEDERS̶OPTIMISEDFEEDING.PRECISEDOSING
AtSTEER,wecraftbothvolumetricfeedersandsidefeeders.STEERFeedersassureoptimisedfeedingofthematerials,
rangingfromhighlycohesivetointerlockingfibers.Thefeedersareknownfortheirnoiselessandpollution-free
operations.Besides,STEERhasalsodesignedconveyingelementsforhighconsistencyandprecisedosingintothe
extruder.
[email protected]
STEERTSEPARTS̶ENHANCEDEFFICIENCY.LONGERLIFE
STEERmanufacturestwin-screwextruderparts
designedtoenhanceprocessefficiencyand
deliverfargreaterreturnsoninvestments.
STEERTSEPARTSincludeScrewTipsandDieAssemblyUnits.
HUMANMACHINEINTERFACE̶CONTROLATYOURFINGERTIPS
TheHumanMachineInterface(HMI)isthecentralpointforcontrollingand
monitoringtheextruder.Thisisdonethroughsuitablecommunicationlinks
andprotocols.WiththeHMI,thedriveiscontrolledfromatouchscreen(Multi
PanelsorPCswithappropriatepointingdevices),whichoperatesthrough
ProgrammableLogicControllers(PLCs).STEERallowsforcustomisationofthe
HMIscreens,integrationofperipheralsandotherplantutilitiesaswellas
materialsystemstoachievecompleteplantautomation.Thesoftwareusedby
STEERishighlyreputed(Siemens,BradleyandMitsubishiProTool/Proand
WinCCorequivalent).
[email protected]
STEER
TECHNICAL
AGLOBALSOLUTIONSPROVIDER
TheSTEERTechnicalservicesnetwork
providesinstallation,after-salessupport,
annualmaintenance,andreliningand
SERVICES
refurbishingservices.
EXTRUDERANDPLANTINSTALLATION
Ourskilledteamofservicepersonnelensuresmoothinstallationoftheextruder.Besidesthis,weprovidecompletetraining,
operationandmaintenancesupport.
ANNUALMAINTENANCECONTRACTS
STEERundertakesAnnualMaintenanceContracts(AMCs)forextruderstoensuremaximumproductivityandminimum
downtime.
AFTER-SALESSERVICE
STEERiscommittedtoimprovingcustomersatisfaction.Ourreliableteamofskilledprofessionalsarepreparedforevery
emergency,24×7,toprovidepromptsolutionsforproblemsorconcerns.
RELININGANDREFURBISHINGSERVICES
STEERalsoundertakesthecomplextaskofBarrelreliningandGearboxrefurbishingtogiveyourplatformextendedlife.
[email protected]
Global Office
Satellite Office
Dedicated Polymer Science & Diagnostic Center
Application Development Center
Countries Served
Pharmaceutical Formulation & Development Center
5 GLOBAL OFFICES
10 SATELLITE OFFICES
3 APPLICATION DEVELOPMENT CENTERS
39 COUNTRIES SERVED
Foundry
Food & Nutraceutical Lab
500+ EMPLOYEES
33 PATENTS
350000 ELEMENTS SOLD
470 EXTRUDERS INSTALLED
STEER GLOBAL CORPORATE OFFICE
World Trade Center,
Bangalore
India
OURGLOBALCONTACTS
STEER INDIA - Bangalore
STEER INDIA - Mumbai
STEER JAPAN
#290, 4th Main, 4th Phase,
Peenya Industrial Area,
Bangalore 560 058, India
#317, Regus Business Centre,
Level-3, Neo Vikram, New Link
Road, Andheri (W) Mumbai –
400053. India
Fukui Building 4F, P3-21-7
Higashiueno, Taito-Ku, Tokyo
110-0015 Japan
Tel: +91-80-23723309/10
+91-80-42723300
Fax:+91-80-28391374
E-mail: [email protected]
Web: www.steerworld.com
Tel: +91 22 61984900
Toll Free: 1800 425 55111
Fax: +91 22 61984950
E-mail: [email protected]
Web: www.steerworld.com
Tel: +81-3-6411-5770
Fax: +81-3-3831-3230
E-mail: [email protected]
Web: www.steerjapan.com
STEER AMERICA
STEER CHINA
STEER EUROPE
1525 Corporate Wood Parkway,
Suite 500, Uniontown,
Ohio 44685, USA
603,Building No.12, 3599#, Qixin
Road, Minhang District , Shanghai,
China 201101
Tel: +44 2032904949
E-mail: [email protected]
Web: www.steerworld.com
Tel: +1-866-984-1800
Fax: +1-330-563-4413
E-mail: [email protected]
Web: www.steeramerica.com
Tel: +86-021-34718598
Fax: +86-021-34718598 ext. 806
E-mail: [email protected]
Web: www.scg.steerworld.com
WELOOK
FORWARDTO
HEARINGFROMYOU.