Scandia Gas Heater Installation 2004.pub

Ultra Gas Sauna Heaters
Installation Instructions
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Heat must be installed by a certified professional
Heater must be installed according to local codes
Do not touch the heater
Do not cover the heater
Never hose down the sauna
Sauna door must always open outward
Sauna door can never include a lock
Do not install more than one heater in a room
Only use an aroma-stone when using fragrances
Never leave children unattended
Sauna bathing is not suitable for those with health problems.
Consult a doctor before using
Sauna Room Venting Guidelines
Sauna room should be vented according to manufacturers
specifications or Scandia sauna room specification found in
the Scandia sauna installation instructions. Improper ventilation is dangerous for the health.
Heater should be positioned near the door or on close to the
door as possible without impeding traffic flow.
The inlet vent should be below the heater or near the base of
the heater.
Outlet vent should be just below the top bench on the opposite side or near the opposite side of the heater.
Sauna Room Venting Guidelines
The sauna should not include a drain.
The sauna should be constructed of cedar.
Do not treat of varnish the sauna wood.
Fill the heater only with Scandia high-density rocks
Check rock tray once a year cleaning all dirt and rock pieces.
The warning signs and sauna usage plaque must be displayed near the sauna.
Models Heater Max Room Size A B
C
D
E
F
G
H
I
J K
L
240 & 245 40,000
8x11x7
28" 4" 18 1/2" 2 1/2" 21" x 33" 8 1/4" x 13 1/4 3 1/2 24 1/2 14" 7" 4" 10 1/4"
280 & 285 80,000
12x20x7
40" 6"
29"
4"
33" x 45" 8 1/4" x 16 1/4 5 1/2 32
20" 12" 6" 12 1/4"
Wall to
inside
Cedar wall
lining
D
K
(back panel
assembly)
B
C
D
(back panel
assembly)
C
J
0.20564516129032" x 0.20564516129032"
0.41129032258065" x 0.41129032258065"
E
0.515625" x 0.515625"
0.515625" x 0.515625"
K
K
A
0.20564516129032" x 0.20564516129032"
0.41129032258065" x 0.41129032258065"
E
Wall to
outside
Cedar wall
lining
N
A
H
H
F
F
B
L
G
B
L
G
Scandia Health Systems : P.O. Box 636 Eagle, Idhao 83616 USA
Tel: 1.208.344.2510 Fax: 1.208.331.2880 www.scandiahealth.com [email protected]
Ultra Gas Sauna Heaters
Installation Instructions
Note: Your Scandia/Vico gas sauna heater should be installed only by a licensed electrician and HVAC professional. Improper and unofficial installation will void warranty.
Roughing In
1.
2.
3.
4.
5.
6.
7.
Set galvanized back-up wall in place on face of studs.
Centerline of the flue hole must be a minimum of 17 1/ 2
from side wall for 40,000 BTU models and 26 1/2 for
80,000 BTU models. The metal tabs at the bottom are
“spacers” and must rest on the finished floor. Nail to
studs.
The sides and top of galvanized back-up wall are used
as plaster grounds. If materials other than cement plaster
are used, fit material to edge of galvanized panel. If
wall is to be more than 3/4” thick, spacers must be used
between stud and back-up wall.
Adjust vent and air intake collars on back-up wall to wall
thickness. Each has plaster ground.
The rough-in portion of control box should be nailed on
stud facing outside the room and as far from the heater
as possible.
Place a nail 6” down from the ceiling on stud facing inside the sauna room. String a pull wire from the nail to
the control box. Use this wire to bull thermo-bulb through
the wall when the sauna room is finished. Do not bend
the capillary tubing more than 90 deg at any point.
Run the supplied low voltage wire from the control box
to the heater burner assembly brining it through the air
intake vent. An access hole has been provided on the
vent. This is a three wire assembly, two are used one is a
spare.
Run the gas line with shut off valve into the air intake
vent through the hole provided. Connect the gas line into
the base of the gas valve.
Finish
1.
Place 1” fiberglass insulation into galvanized
back-up wall.
2. Remove paper from stainless flashing and start
screws to galvanized (do not tighten)
3. Slide heater into place, guide metal covered
high-limit wires through the hole on the intake
bracket. Secure heater to stainless steel flashing
with two screws.
4. Tighten screws on the corners of the flashing.
5. Slip burner inside heater allowing the burner lip
to fit under the burner bracket. Then bolt near
end of burner to the intake channel.
6. Place caution sign on flashing above heater.
7. Hook up low voltage wires on gas valve (see attached illustration .
8. Install flue cap (outside wall) : or draft hood
(inside wall).
9. Pull thermo-bulb through wall and attach six
inches below ceiling as far away from heater as
possible.
10. Install heater guard rail.
C
Gas Line
0.515625" x 0.515625"
A
B
C
D
40,000 BTU 80,000 BTU
18.5"
29"
8"
12"
7"
11"
2 1/2"
4"
A
D
Cedar wall
lining
Scandia Health Systems : P.O. Box 636 Eagle, Idhao 83616 USA
Tel: 1.208.344.2510 Fax: 1.208.331.2880 www.scandiahealth.com [email protected]
0.20564516129032" x 0.20564516129032"
0.41129032258065" x 0.41129032258065"
B
Scandia/Vico Gas Burner Overview and
installation instructions
Pilot Generator Assembly
Includes: Thermopile and
pilot light
Thermopile
wires to gas valve at
base of burner
assembly
Gas Burner
Gas Valve
Gas Orifice
Must be factory prepared
according to gas type and
altitude of location
Pilot Light
pre-plumbed to gas valve
Gas Air Adjuster
(for Propane Only)
Burner Lip Step # 1
Slides under the burner bracket on the
floor of the heater chamber
Burner Bolt Step #2
Locks burner in place
Burner Installation
1. Burner lip must be inserted into the burner bracket on the inside base of the heater chamber.
2. Bolt the burner to the intake vent floor - use the pre-drilled hole.
60 Minute Control Wiring Overview
Pilot Gas Line:
Gas line that feeds to
pilot light assembly
Pilot Generator Wire:
Two wires from gas valve to pilot
assembly (one red, one white)
Thermostat to Gas Valve
Use red wire from control lead wire.
ON
Pilot
White wire
to pilot gen
te
xt
text
OFF
text
te
xt
Gas Valve
at base of heater
Red wire
to pilot gen
Pilot Control Knob:
Turns pilot on/off. Used to light pilot
Gas Valve at Base of Heater
Use the supplied 25ft
“control lead” wiring to
connect controls to pilot
and high limit
(brown sheathing)
High-limit toTimer
connection. Connect
white wires.
Gas Sauna Heater
Rear view of sauna heater
Do not use
green wires
Timer to High-Limit
Use white wire from
control lead wire.
High Limit Wire:
Metal cased wire
line from heater.
1
2
NO POWER
CONNECTION
REQUIRED
Thermostat to Gas Valve
Use red wire from control
lead wire.
Timer to Thermostat prewired from factory
Controls (60 minute timer version)
24 Hour Control Wiring Overview
Pilot Gas Line:
Gas line that feeds to
pilot light assembly
Pilot Generator Wire:
Two wires from gas valve to pilot
assembly (one red, one white)
White wire
to pilot gen
te
xt
text
OFF
Pilot
O
N
Thermostat to Gas Valve
Use red wire from control lead
wire.
text
te
xt
Gas Valve
at base of heater
Red wire
to pilot gen
Pilot Control Knob:
Turns pilot on/off. Used to light
pilot
Gas Valve at Base of Heater
Gas Sauna Heater
Rear view of sauna heater
Use the supplied 25ft
“control lead” wiring to
connect controls to pilot
and high limit
(brown sheathing)
High-limit to Thermostat
connection. Connect
white wires.
Do not use
green wires
High Limit Wire:
Metal cased wire
line from heater.
Timer to Gas Valve Use
millivolt wiring - red wire
from gas valve to terminal
#2 on 24 hour control
L1
T1
.
Thermostat to High Limit
Use white wire from control
lead wire. (millivolt wire)
Controls (24 Hour timer version)
Ground Wire
To ground terminal
Neutral Wire
To terminal #6
Hot Wire
To terminal #5
Sauna Control Box
I
I
S
Wiring Schematic for Piezo Ignition - Scandia/Vico
Ultra Gas Sauna Heater
S
Black
Pilot
Ignition
Wires
COMPUTER
CONTROL BOARD
Battery
Pack
1
(-)
(+)
2
(SWI)
(SWI) switch connections
(SWI)
(TH)
(TP)
(THTP
)
High-limit Switch
(on back wall of heater)
Top view of
gas valve
connections
Gas
Burner
Gas Valve
Scandia Manufacturing Corp. P.O. Box 636 Eagle Idaho 83616 Tel: 877-467-2862 Fax: 208-331-2880 www.scandiahealth.com email: [email protected]
Ultra Gas Sauna Heaters
Back Panel Assembly Rough-in
To prepare or rough-in for your Scandia Ultra-Gas sauna heater, you must consider two area for rough-in. 1) the
exhaust and air intake vents must be roughed-in through the wall extending to the outside. 2) the interior room cedar
walls must be roughed-in to accommodate the back panel of the heater. NOTE: you must consult local code for all
type B gas venting regulations and other gas appliance regulations before installing. Unit must be installed by a
certified professional.
20 1/2”
Back Panel
Through-wall rough-in.
5 1/2”
6 1/4”
30 1/2”
A
5 1/2”
Exhaust Vent
A) Exhaust vent (W 9 1/2 in x H 9 1/2 in)
B) Intake vent (W 13 3/4 in x H 6 in)
9 1/2” x 9 1/2”
20”
8 1/4”
1 1/2”
B
3”
Air Intake Vent
W 13 3/4 x H 6”
5 1/4”
3 1/2”
floor
Back Panel Rough-in - Back panel dimensions are W 20
1/2” x H 30 1/2”. When lining room with cedar, do
not apply cedar to these specified back panel dimensions. This 20 1/2 and 30 1/5 in rough-in should be
placed 3” from the floor.
20 1/2”
Cedar Sauna Wall
Behind Cedar Wall Surface
30 1/2”
Through-wall rough-in
(see above)
Scandia Health Systems : P.O. Box 636 Eagle, Idhao 83616 USA
Tel: 1.208.344.2510 Fax: 1.208.331.2880 www.scandiahealth.com [email protected]
2
1
J
0.20564516129032" x 0.20564516129032"
0.41129032258065" x 0.41129032258065"
or
Flue Cap
4
3
Ultra
Sauna
Thermopile
wires to gas valve at
base of burner
assembly
5
Gas Burner
0
15
45
Gas Valve
30
G
O ifi
Pilot Light
pre-plumbed to gas valve
6
Model F
Draft Hood w/Elbow