LT1 - lamtec

Transcription

LT1 - lamtec

Operating and maintenance
manual
Sensors and systems
for fuel engineering
LT1 LAMBDA TRANSMITTER
Wall-mounted housing
19“ panel-mounted housing
Contents
Contents
Contents
2
1
1.1
1.2
1.3
1.4
1.5
General
General information
Purpose of the document
Operating personnel
Other documents
Users‘ opinions
4
4
4
5
5
5
2
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
Basic safety information
Obligations and liability
Safety symbols
Use as agreed
Improper use
Informal safety measures
Hazards caused by electrical energy
Special hazard areas
Structural modifications to the devices
6
6
7
8
8
8
9
9
9
3
3.1
3.2
3.3
3.4
3.5
3.5.1
3.6
3.6.1
3.6.2
3.7
General description
General view
Function
Conformity
Marking
Components
LS1 LAMBDA PROBE
Construction and terminal assignment
Construction, spacing
Designation and assignment of the connections
Shutdown and waste disposal
10
10
11
11
12
13
14
15
15
16
17
4
4.1
4.1.1
4.1.2
4.1.3
4.2
4.3
4.4
4.5
4.5.1
4.5.2
Operating and display elements
Processor board multi-function pushbutton
LED display
Multi-function pushbutton
Automatic check using test gas (optional)
Monitor output
Digital inputs
Remote display software (optional)
Display and operating unit (optional)
Menu functions
Variable parameters at operating and customer level
18
18
18
19
19
19
20
20
20
21
27
5
5.1
5.2
5.3
5.4
5.5
5.6
5.6.1
5.6.2
5.6.3
Operation
Starting O2 measurement
Setting the language for the display and operating unit (optional)
Interruption of operation
Shutdown
Recommissioning
Practical information
Damping for jumping display values
Wet and dry measurement, deviations, conversion table
Measurement value deviations due to changes in pressure
28
28
28
28
29
29
30
30
31
31
6
6.1
6.1.1
6.1.2
6.1.3
Maintenance
Maintenance schedule
Check measurement
Replace wear parts
Maintenance tasks
32
32
32
32
32
2
LAMTEC
Contents
6.1.4
6.1.5
6.1.6
6.1.7
6.1.8
6.1.9
6.1.10
6.1.11
6.1.12
6.1.13
6.2
6.2.1
6.2.2
6.2.3
6.2.4
6.2.5
6.2.6
6.2.7
6.3
Maintenance I (monthly)
Maintenance II (every six months)
Maintenance III (annually)
Draining off the condensate
Replacing the pump protection filter
Removing the measuring gas pump
Installing the measuring gas pump
Dismantling the pump head
Cleaning the pump head
Determining the pump operating time
Replacing the probe
Removing the probe
Installing the probe
Removing the MEV
Installing the MEV
Checking and calibrating the probe
Resetting the probe heating controller to the basic value
Filling out the probe record card
Activating service warnings
32
32
32
33
34
36
37
38
38
39
40
41
42
43
43
44
45
45
45
7
7.1
7.1.1
7.1.2
7.1.3
7.2
7.3
7.3.1
7.4
7.4.1
7.4.2
7.4.3
7.4.4
7.4.5
7.4.6
7.4.7
7.4.8
7.4.9
7.4.10
7.4.11
7.4.12
7.4.13
7.4.14
7.4.15
7.4.16
Warnings and faults
Display via processor board
Warnings
Faults
Internal faults in the electronics
Resetting faults/warnings
Cause of fault
Information on the faults
Troubleshooting
Replace the processor board
Check the LS1 LAMBDA PROBE for leaks
Check the measuring gas hose for leaks
Change the quantity of calibrating gas
Change PT100
Replace the critical nozzle
Clean the sampling element with sintered metal filter
Check the MEV for leaks
Clean the SEA preliminary filter
Checking the probe heating system
Checking the MEV heating system
Checking the preliminary filter heating system
Removing the MEV heating system
Installing the MEV heating system
Removing the preliminary filter heating system
Installing the preliminary filter heating system
46
46
46
47
47
47
48
51
52
52
53
54
54
55
56
57
58
59
60
60
61
62
63
64
65
8
8.1
8.2
8.3
8.4
8.5
8.6
8.7
8.8
Appendix
Connection diagrams
Basic printed circuit board (up to delivery date March 2001)
Fuses
Basic printed circuit board (from delivery date March 2001)
Analogue output card
Other details, dimensions
List of spares
EC declaration of conformity
66
66
69
71
72
73
74
75
78
LAMTEC
3
1 General
1
General
1.1
General information
Manufacturer’s address,
ordering of spares
1.1 General information
LAMTEC
Meß- und Regeltechnik für Feuerungen GmbH & Co KG
Impexstraße 5
D-69190 Walldorf
Telephone
Fax
Internet
E-mail
(+49) 0 62 27/60 52-0
(+49) 0 62 27/60 52 57
www.lamtec.de
[email protected]
or
LAMTEC Leipzig GmbH & Co KG
Schlesierstraße 55
D-04299 Leipzig
Telephone (+49) 0341/863294-00
Fax
(+49) 0341/863294-10
1.2
Purpose of the document
This operating manual is intended to familiarise the owner with the following
points:
•
operation
•
safety information
•
maintenance
•
fault location and troubleshooting
Other documentation such as product information may contain additional
information but does not replace this operating manual.
4
LAMTEC
1 General
1.3
1.3 Operating personnel
Operating personnel
Special knowledge is a prerequisite for certain work, eg electrical
installation. This work may only be carried out by persons with the
necessary qualifications.
The persons responsible for safety must always ensure that:
•
only qualified persons carry out work on parts of the system,
•
these persons are in possession of the operating manuals supplied as
well as the associated order-related documentation for all the work and
heed this documentation in order to prevent hazards and injury or
damage.
Faults are only to be assessed by qualified persons. Measures are to be
taken in order to avoid consequential losses such as personal injury and
damage to property.
Qualified persons
Qualified persons have been authorised to carry out these activities by the
person responsible for the safety of man and machine on account of their
training, education and experience as well as their knowledge of the
relevant standards, specifications, accident regulations and installation
conditions. It is of decisive importance that in doing so, these persons are
able to identify potential hazards in good time and prevent them.
Persons in accordance with DIN VDE 0105 or IEC 364 or directly
comparable standards such as DIN 0832 are regarded as skilled.
1.4
Other documents
The documentation supplied applies to accessories and special
applications.
1.5
Users‘ opinions
Our operating manuals are updated regularly. We also produce operating
manuals for individual applications. Your suggestions for improvement help
us to make our operating manuals more user-friendly. Send your
suggestions to the address shown below. Please quote the relevant
document number which can be found on the last page.
When a new, expanded and corrected version is brought out, previous
versions will cease to be valid.
LAMTEC Meß- und Regeltechnik.
All rights reserved.
No part of this document may be reprinted without the consent of the
company.
LAMTEC
5
2 Basic safety information
2
2.1 Obligations and liability
Basic safety information
This operating manual contains the essential information required in order
to operate the LT1 LAMBDA TRANSMITTER safely. Always read this manual
before starting work. Heed all warning information!
2.1
Obligations and liability
Heed information in the
operating manual
Knowledge of the basic safety information and safety regulations is a basic
prerequisite for safe working and fault-free operation. This operating
manual, especially the information on safety, is to be heeded by all persons
who use the LT1 LAMBDA TRANSMITTER and its connected components
in their work. The general accident prevention regulations and
specifications which apply to the location are also to be heeded.
Hazards when working with the
LAMBDA TRANSMITTER
The LT1 LAMBDA TRANSMITTER is constructed in accordance with the
latest developments in technology and recognised safety regulations.
Nevertheless hazards endangering life and limb can arise for the user or
third parties during use as well as danger of damage to the LT1 LAMBDA
TRANSMITTER or other property. The LT1 LAMBDA TRANSMITTER is only
to be used:
•
for use as agreed and
•
if it is in a safe and fault-free condition.
Faults which can affect safety are to be rectified immediately.
Warranty and liability
6
In principle, our “General sales and delivery conditions" apply. These are
available to the owner at the latest upon conclusion of the contract.
Warranty and liability claims due to personal injury and damage to property
are excluded if they can be traced back to one or more of the following
causes:
•
Use of the LT1 LAMBDA TRANSMITTER and its connected
components for any purpose other than the use agreed.
•
Improper installation, commissioning, operation and maintenance of
the LT1 LAMBDA TRANSMITTER and its connected components.
•
Operation of the LT1 LAMBDA TRANSMITTER and its connected
components with defective safety devices or with safety and protective
devices which have not been properly installed or are not in good
working order.
•
Failure to heed the instructions in the operating manual regarding
operation, maintenance and set-up of the LT1 LAMBDA TRANSMITTER
and its connected components.
•
Unauthorised structural modifications to the LT1 LAMBDA
TRANSMITTER and its connected components.
•
Poor monitoring of components which should be regularly maintained.
•
Repairs not carried out properly.
•
Unforeseen calamities due to the influence of foreign bodies and acts
of God.
LAMTEC
2.2
2.2 Safety symbols
Safety symbols
The following terms and symbols for hazards are used in the operating
manual:
DANGER!
This symbol indicates an immediate imminent danger to life and health,
especially from electrical equipment.
WARNING!
This symbol indicates a possible imminent danger to the life and health of
persons if parts of the system are handled carelessly.
CAUTION!
This symbol indicates danger to parts of the system or possible functional
impairment.
NOTE:
This symbol provides important information on the system or its
components and offers additional tips.
LAMTEC
7
2.3
2.3 Use as agreed
Use as agreed
In conjunction with the LS1 LAMBDA PROBE, the LT1 LAMBDA
TRANSMITTER is an O2 measuring system for continuously measuring the
concentration of O2 in gases in the leaner than stoichiometric range.
Use as agreed also includes:
2.4
•
heeding all the information in the operating manual.
•
carrying out inspection and maintenance activities.
Improper use
Uses other than those listed above are prohibited. Hazards can arise in the
event of improper use.
If the measurement system is to be used in another way and operation of
the device cannot be judged as fault-free during this period of use, the
manufacturer is to be consulted beforehand.
2.5
Informal safety measures
The LT1 LAMBDA TRANSMITTER may only be operated if all the protective
devices are in perfect working order.
The owner is requested to do everything in order to prevent personal injury
and damage to property according to the situation.
In particular, it should be ensured that:
•
Use corresponds with the technical specification and information on
permissible use, environmental and operating conditions (to be taken
from the order documentation, the information for users of the device,
rating plates etc.) as well as the documentation supplied.
•
Handling is in accordance with the local, site-specific conditions and
operation-dependent hazards and regulations.
•
All measures which need to be taken in order to preserve value, eg
relating to transportation and storage or maintenance and inspection,
are carried out.
Injury to health or damage to property can be caused as a result of
improper use or careless handling. In order to prevent injury or damage, the
information on safety is to be heeded.
If the LT1 LAMBDA TRANSMITTER is used as a sensor in conjunction with
control technology, the owner is to ensure that failure or a fault in part of the
LT1 LAMBDA TRANSMITTER cannot cause damage or lead to dangerous
operating conditions.
In order to prevent faults which for their part can directly or indirectly cause
personal injury or damage to property, the owner must ensure that:
8
•
The maintenance personnel responsible can be notified as quickly as
possible at any time.
•
Maintenance personnel are trained to react correctly to faults in the LT1
as well as related operating faults.
•
When in doubt, the affected equipment is switched off immediately.
•
Switching the equipment off does not lead to any consequential
secondary faults.
LAMTEC
2.6 Hazards caused by electrical energy
The LT1 LAMBDA TRANSMITTER and the LS1 LAMBDA PROBE are highquality electronic measuring systems. Therefore prudent behaviour is
required when carrying out any measures, decommissioning, transportation
and storage.
2.6
Hazards caused by electrical energy
DANGER!
The parts of the LT1 system are equipment for use in industrial power
systems. When working on mains connections or live parts carrying mains
voltage, mains feeders are to be disconnected from the mains. If shock
protection has been removed, it is to be restored before the voltage is
reconnected. The relevant safety regulations must always be heeded.
2.7
Special hazard areas
The LS1 LAMBDA PROBE is mounted directly onto the gas-carrying duct
using the probe fitting (SEA) and the mating flange. Depending on the
configuration, aggressive and/or hot gas can escape from the duct via the
flange when dismantling the LS1 LAMBDA PROBE and the probe fitting
(SEA), especially in the event of overpressure. This gas can cause serious
injury to the user if he/she is not wearing any protection.
WARNING!
If overpressure and aggressive gases and/or temperatures above 200 °C
occur in the gas duct, gases will emerge when the LS1 LAMBDA PROBE or
the probe fitting (SEA) is dismantled. Therefore the following instructions
are to be heeded:
2.8
•
Switch off the installation before opening. If this is not possible, put on
protective clothing and a protective mask.
•
Put up corresponding warning information near to the mounting
location.
•
Close the opening again immediately. Corresponding cover flange
plates (blank flange) are available as accessories.
Structural modifications to the devices
No modifications, add-ons or conversions may be carried out on the LT1
LAMBDA TRANSMITTER or its connected components without the
manufacturer‘s consent.
LAMTEC
9
3 General description
3.1 General view
3
General description
3.1
General view
Wall-mounted housing for installation under cover
LAMBDA
PROBE LS 1
LAMBDA
TRANSMITTER LT1
RS 232
(operation, service)
Optional:
CAN open
Modbus
Profibus DP
Interbus-S
Field bus
CAN, RS 422
COMBINATION
PROBE KS 1
Analog inputs
and outputs
Recording
Digital inputs
and outputs
LAMTEC SYSTEM BUS
To other
LAMTEC devices
FMS/VMS/Etamatic
LT1/LT2/NEMS
10
Digital inputs
and outputs
Analog inputs
and outputs
Optional modules
LAMTEC
3.2
3.2 Function
Function
In conjunction with the LS1 LAMBDA PROBE, the LT1 LAMBDA
TRANSMITTER is a universal O2 measuring device for directly measuring
the concentration of O2 in gases in the leaner than stoichiometric range
(λ>1).
As an option, the KS1 COMBINATION PROBE can be used to record
combustible gas constituents (CO/H2).
Continuous measurement of the concentration of O2 is carried out:
•
in combustion gases.
•
in industrial installations.
No special gas conditioning is required.
3.3
Conformity
The LT1 LAMBDA TRANSMITTER:
LAMTEC
•
complies with the current valid specifications of the Verein Deutscher
Elektroingenieure VDE.
•
fulfils the conditions of the 13th and 17th BlmSchV as well as the
stipulations of the TA-Luft. Test number 352/118/96/689724.
•
also meets the “Minimum requirements for emission measurement
devices“ of the Umweltbundesamt in accordance with the guidelines
regarding performance testing, installation, calibration and
maintenance of measuring devices for continuous emission
measurements.
11
3.4
3.4 Marking
Marking
1
2
5
4
3
1
1
Serial number
2
ID number
3
Voltage (only for special voltages)
4
Performance test no.
5
Device configuration:
0 0 0 0 0 0
12
000 0000
000 0
000 0
0
2
0
3
0
4
5
000 0
LAMTEC
3.5
3.5 Components
Components
LT1 LAMBDA TRANSMITTER,
wall-mounted housing
2
3
1
4
5
6
7
LAMTEC
1
On/off switch
2
Processor board
3
PC interface
4
Automatic calibrating device (optional)
5
Pump protection filter with condensate tank
6
Measuring gas pump
7
13
3.5.1 LS1 LAMBDA PROBE
3.5 Components
1
3
4
5
2
6
7
8
9
14
1
Insulating moulding (external)
2
LS1 LAMBDA PROBE
3
Probe fitting (SEA)
4
Preliminary filter heating system (optional)
5
MEV heating system (optional)
6
Preliminary filter SEA
7
Flange gasket LS1/SEA
8
Measuring gas sampling device (MEV)
9
Sampling filter
LAMTEC
3.6
3.6 Construction and terminal assignment
Construction and terminal assignment
3.6.1 Construction, spacing
Insulating moulding
10 11
2
9
LS1 and LT1 < 10 m
SEA
LS1
6
4
3
12
Seal measuring gas
return path with a
blanking plug
LAMBDA TRANSMITTER LT1
14
13
Measuring gas temperature:
dew point for water/acid up to 800 ºC
SEA
Max. 400 ºC
If the measuring gas temperature is higher, the SEA
will have to be reset again
Insulating moulding
10 11
Transmitter must be fitted with a
protective casing if installed in the open air
LS1 and LT1 > 10 m
LS1
SEA
12
14
13
Probe terminal box with
measuring gas pump
6
9
LAMBDA TRANSMITTER LT1
Pump, external
Condensate tank
INFORMATION:
LAMTEC
•
The meaning of the numbers is given on the next page.
•
O2 measurement is carried out in the probe.
15
3.6 Construction and terminal assignment
3.6.2 Designation and
assignment of the
connections
1
2
8
3
4
5
6
9
1
7
7
3
6
10
11
12
13
14
LT1 LAMBDA TRANSMITTER
Connection to:
LS1 LAMBDA PROBE/SEA
1
PC interface
2
Connection for probe connector
3
Inlet measuring gas pump
(connected to 8)
4
Calibrating gas for probe
5
Calibrating gas inlet
6
Pressure sensor
10 Pressure sensor
7
Measuring gas outlet
12 Exhaust gas return path (1)
8
Filter output (connected to 9)
9
Hose connection LS1
(1)
16
Other
Remote display software
13 Connection for LS1 connector
11 Calibrating gas (air)
Calibrating gas (air)
14 Measuring gas outlet
If the measuring gas return path is not laid, this is to be sealed with a blanking plug.
LAMTEC
3.7
3.7 Shutdown and waste disposal
Shutdown and waste disposal
The LT1 LAMBDA TRANSMITTER has also been designed from an
ecological point of view. The modules can be separated from each other
easily and sorted into individual types for recycling.
LAMTEC
17
4 Operating and display elements
4.1 Processor board multi-function pushbutton
4
Operating and display elements
4.1
Processor board multi-function pushbutton
All basic functions can be performed using the multi-function pushbutton
and the maintenance switch.
Dip switch
(jumper before May 2000)
Multi-function pushbutton
Maintenance switch
LED display
4.1.1 LED display
Legend: LED
LED 1
Is off
Is flashing
ON
OFF
Is illuminated
Maintenance
Normal operation
Maintenance mode active
LED 2
—
LED 3
—
LED 4
Heating system monitoring facility
Heating control active
Heating with fixed voltage
LED 5
Operating mode display
Calibration
Measurement
LED 6
Status display
Operation
LED 12
Warning/fault indicator
No warning/fault
At least 1 fault present
At least 1 warning present
18
LAMTEC
4.1.2 Multi-function
pushbutton
4.2 Monitor output
Function:
Operate
pushbutton:
Switch from the warning/fault displayed
briefly
Reset the warning/fault displayed
3 s*
Quick-start measuring gas pump, abort cold-start
3 s/6 s**
Initiate calibration (in measuring mode)
3 s/6 s**
* Some warnings/faults cannot be reset if the fault is still present or the
routine continues.
** If more than one warning/fault is present, the pushbutton must be
pressed for 6 seconds.
4.1.3 Automatic check using
test gas (optional)
Test gas connection
DIP switch
Deactivated
3
Activated
4.2
3
SW3
on
off
Monitor output
The following measurement values can be interrogated via terminals 31 and
32:
LAMTEC
•
O2 measurement value
•
Probe voltage
•
Probe current
Measurement
Conversion
0...2.5 V ->
0...25% O2
Probe voltage
0...1.4 V ->
0...1400 mV
Probe current
0...1 V
0...1000 mA
->
DIP switch
1 2
1 2
1 2
SW1
SW2
off
off
on
off
off
on
19
4.3
4.3 Digital inputs
Digital inputs
Input 2, factory setting:
Initiate calibration of the probe
Input 5, factory setting:
Reset fault and warning messages
4.4
Remote display software (optional)
Instructions are included in the software
4.5
Cursor keys
O2 output [Vol.%]
Menu keys
Brightness and contrast
Enter key
Contrast + :
+
Contrast - :
+
Brightness + :
+
Brightness - :
+
Limit value has not been reached
Limit values
Limit value has been exceeded
NOTE:
The limit values (GW 1 to GW 4) will only be displayed if limit value
monitoring has been activated.
Menu keys
20
meas:
measurement
cal:
calibration
par:
parameter set-up
diag:
diagnosis
LAMTEC
4.5 Display and operating unit (optional)
4.5.1 Menu functions
O2 output [Vol.%]
meas
LAMTEC
O2 output
20.9 vol.%
Abs.pressure 1003 mbar
Current
468 mA
O2-Int. cmp. 20.9 vol.%
21
***Calibrating***
Start auto. calibration
Start auto. check up
Start manual calibration
with cal. pump
Start manual calibration
without cal. pump
1
1
2
***Calibrating***
1.1
Break off calibration,
return to normal operation
Status of calibration:
1. Calibration
Abort calibration
1.1
exit
Back to previous menu
2
***Calibrating***
2.1
End calibration, return
to normal operation
Change of cal. value LS 1
Probe
2.2
Status of calibration:
Manual operation
2.1
Abort calibration
2.2
Manual adjustment of the calibration
LS 1 manual calibration,
change value by arrow-keys
O2-value:
LS 1 current:
esc
dflt
OK
exit
exit
22
17,0 %
447 mA
Increase value
Reduce value
Accept default value
Accept value,
back to previous menu
LAMTEC
*** Parameter Setup ***
Operation level
4V04d 05.04.2002
exit
psw
Password entry
*** Enter Password ***
*0 * *
SN: 000157EN-22208
0 * * *
* *0 *
Released customer level
exit
clear
Reset to release level - customer
----
00
1
2
...9
A
B ...
++++
00
Z
Y
...A
9
8 ...
Accept password
LAMTEC
23
view
Display all parameters. These are subdivided into groups.
***Display***
There are other parameters
in this group
P. 970:
P. 971:
P. 972:
30
10
English
exit
s/l
Modification of the range of information
***Display***
P. 970:
P. 971:
P. 972:
30
10
English
***Display***
Contrast
P. 970:
30
Brightness
P. 971:
10
Language
P. 972:
English
***Display***
Contrast
P. 970:
30
*bw*_30____[12;42]____
Brightness
P. 971:
10
*bw*_10____[0;15]_____
*kw*_30_____[ 12 ; 42 ]_____
group-
group+
24
Range of values for
parameter modification
Default value
(Basic value in EPROM)
Release level and type of parameter:
B=Operation, K=Customer, S=Service,
F=Production,
w=Write (modifiable), r=read (read-only)
Scrolls to previous parameter group
Scrolls to next parameter group
LAMTEC
change
Parameter modification
***Display***
Contrast
P. 970:
30
Brightness
P. 971:
10
Language
P. 972:
English
Increase value
***Display***
Contrast
30
P. 970:
Brightness
P. 971:
10
Language
P. 972:
English
Reduce value
2.2
2.2
Parameter can be
modified
Parameter can not
be modified
Value flashing:
Modification mode is active
30
30
30
Back to previous menu:
No modifications
esc
exit
s/l
LAMTEC
dflt
Accept the default value
OK
Accept the modification
view
s/l
group-
Scrolls to previous parameter group
group+
Scrolls to next parameter group
25
Warnings and faults
*** Faults ***
Vacuum pressure(flue gas
pump)
*** Warnings ***
Analog input 4: value to
high/ to low
Fault acknowledgement
Note: Not all warnings/faults can be acknowledged. Rectify the
cause of the warning/fault
+ Display limit value settings
Limit 1
LS 1 O2
Max. value:
100
Act. value:
67
Min. value:
30
Dimension: 0.1 vol.%
State:
ON
exit
reset
exit
maint
remote
hist
Reset the limit value alarm
Condition: The reset mode 'Manual' or 'Acknowledge'
is selected.
Switch maintenance mode on/off
Maintenance switch S1 must be set to 'Off'!
Establish connection to other LT devices via LSB bus
Display the history of faults and warnings
** fault history **
Status measure
*** Faults ***
Vacuum pressure (flue gas
pump)
*** Warnings ***
Analog input 4: value to
high/to low
1. 18/03/2003 03:51:34
exit
Switch to more recent entry
Switch to previous entry
26
LAMTEC
4.5.2
Variable parameters at operating and customer level
Operating level
Measurement values
Operating data
Meters and times
configuration
Measurement value
configuration
Limit values
Display
Software version
BUS interface
PID controller
Status PID controller
Parameter CRC 16
P 0001 – 0016
P 0046 – 0056
P 0070 – 0072
P 0360
P 0713 – 0813
P 0910 – 0917
P 0970 – 0972
P 0985 – 0990
P 1301
P 1350 – 1357
P 1381
P 1490 – 1493
Customer level
Access can only be gained at customer level by entering a password. The factory setting for the customer
password is “0000“.
Measurement values
Operating data
Meters and times
Commands
Measuring gas pump
Check LS1
Calibration LS1
Test gases
configuration
MEV heating system
P 0001 – 0016
P 0040 – 0056
P 0070 – 0072
P 0104 – 0110
P 0183
P 0250
P 0270 – 0288
P 0330 – 0345
P 0360 – 0362
Pressure measurement
Analogue output 1
Analogue output 2
Analogue output 3
Analogue output 4
Analogue input 1
Analogue input 2
Analogue input 3
Analogue input 4
Analogue calculation 5
LAMTEC
P 0400 – 0403
Measurement value
configuration
Fuel configuration
Limit values
Limit value configuration
Display
Software version
Digital input 1
Digital input 2
Digital input 3
Digital input 4
P 0713 – 0813
P 0835
P 0910 – 0917
P 0933 – 0966
P 0970 – 0972
P 0985 – 0990
P 1175
P 1185
P 1195
P 1205
P 0441 – 0442
P 0532 – 0534
P 0542 – 0544
P 0552 – 0554
P 0562 – 0564
P 0570 – 0578
P 0580 – 0588
P 0590 – 0598
P 0600 – 0608
P 0610 – 0618
P 0620 – 0628
P 0630 – 0638
P 0640 – 0648
P 0650 – 0658
P 0660 – 0668
P 0670 – 0678
P 0680 – 0688
Digital input 5
Digital input 6
Digital input 7
Digital input 8
Service times
LS1 linearisation
BUS interface
Dynamic monitoring LS1
PID controller
Configuration PID controller
Status PID controller
Password/serial no.
Parameter CRC 16
Probe data
History cal. 1 – 10
Table Ri LS1
Curve 1 – 12
P 1215
P 1225
P 1235
P 1245
P 1260 – 1261
P 1280 – 1281
P 1300 – 1318
P 1330 – 1331
P 1350 – 1357
P 1361 – 1367
P 1381
P 1472
P 1490 – 1493
P 1500 – 1563
P 1600 – 1793
P 1800 – 1898
P 2000 – 2565
27
5 Operation
5.1 Starting O2 measurement
5
Operation
5.1
Starting O2 measurement
Note:
Switch on LT1
The 19“ design has no switch. The voltage will be
supplied by the customer.
5.2
Setting the language for the display and operating unit (optional)
Parameter 972
5.3
Interruption of operation
Interruptions in operation
< 4 weeks
•
Continue measurement and operation of the measuring gas pump!
Interruptions in operation
> 4 weeks
•
Shut down measurement!
•
LS1 LAMBDA PROBE must be removed together with the SEA!
28
LAMTEC
5 Operation
5.4
5.4 Shutdown
Shutdown
CAUTION!
Do not switch off the LT1 LAMBDA TRANSMITTER while the LS1 LAMBDA
PROBE is installed, not even if the installation in question is stopped.
Residual gases lead to corrosion and can damage system parts.
During disassembly:
5.5
•
Store the devices in the open air where they are dry and protected!
•
Protect cable ends and connectors against corrosion and
contamination. Corroded connectors can cause functional defects.
Recommissioning
The procedure to be followed is the same as the one specified in section
6.2: “Replacing the probe“.
Points 1 and 2 can be omitted if necessary.
LAMTEC
29
5 Operation
5.6
5.6 Practical information
Practical information
5.6.1 Damping for jumping
display values
If values are found to be jumping, the display can be damped. Damping is
specified via:
•
Parameter 360 for O2 measurement value (release level for operation)
•
Parameter 441 for pressure measurement (release level for customer)
INFORMATION:
•
A high level of damping will slow down the measurement signal.
•
Measurement values can fluctuate as a result of condensate forming in
the MEV.
Vol. % O2
Drops of water form on the capillary tube. If a drop of water is sucked into
the probe, it will evaporate. If this happens, the display will drop to 0% by
volume O2.. If conditions remain constant (measuring gas temperature), this
event will occur at fairly constant intervals.
Measurement in damp and
heavily contaminated exhaust
gas
•
Observe heating-up time:
− for gas and fuel oil EL
− for coal and fuel oil S
− when incinerating refuse
1 hour
2 hours
3 hours
Never operate the pump when cold!
•
Keep the whole length of the measuring gas sampling tube (capillary
tube) above the relevant dew point for water/acid. Minimum
temperature: 180 °C.
The following should be noted:
− If the measuring gas temperature is lower, the MEV must be
heated up.
− If the measuring gas temperature cannot be maintained along the
whole length of the MEV protective tube, MEV protective tubes with
a core made of an effective heat-conducting material (eg
aluminium/copper) are to be used.
30
LAMTEC
5 Operation
5.6.2 Wet and dry
measurement,
deviations, conversion
table
5.6 Practical information
Natural gas (CH 4)
0,8
0,7
0,6
Oil (CH 2) x
0,5
0,4
0,3
0,2
0,1
0
1
2
3
6
5
4
Gas Oil
12
10
8
6
4
2
0
2
4
6
O2 range of
concentration
10
12
Constant K
Gas Ch4
Constant K
Oil/(CH2)x
6 % O2
1,18
1,115
6 - 12 % O 2
1,12
1,08
0 - 12 % O 2
1,15
1,10
0 -
5.6.3 Measurement value
deviations due to
changes in pressure
8
The measurement value is controlled by pressure. The error influence is 1.3
% of the measurement value for each 10 mbar by which the pressure
changes.
Example:
Meas. value =
Error =
21% by volume
0.3% by volume with an increase in pressure
of 10 mbar
The measurement value can be corrected by means of pressure
compensation. Pressure compensation is available as an option. It is
included as standard with the automatic calibration unit.
LAMTEC
31
6 Maintenance
6.1 Maintenance schedule
6
Maintenance
6.1
Maintenance schedule
6.1.1 Check measurement
Checking of the measurement is carried out according to the application in
each case:
•
weekly
•
monthly
•
quarterly
6.1.2 Replace wear parts
6.1.3 Maintenance tasks
Average service life
LS1 LAMBDA PROBE
2 – 4 years (according to the fuel in
each case)
Diaphragm pump
2 – 3 years
Diaphragms (pump)
1 – 2 years
Pump protection filter
(condensate tank)
3 – 6 months (according to the fuel
in each case)
The maintenance tasks which need to be carried out depend on:
•
the application in each case and
•
the level of contamination of the exhaust gas to be measured.
Example:
Measurement of emissions at a coal heating plant (clean gas end)
6.1.4 Maintenance I
(monthly)
•
Drain off condensate tank (section 6.1.7).
CAUTION!
The condensate must be collected and disposed of.
6.1.5 Maintenance II
(every six months)
6.1.6 Maintenance III
(annually)
32
•
Check the filter in the condensate tank and replace if necessary
(section 6.1.8).
•
Check and calibrate probe (section 6.2.5).
•
Maintenance I
•
Check pump:
− Partial vacuum:
− Operating point pressure
switch:
≥ – 0.6 bar (≤ 0.4 bar absolute)
0.45…0.58 bar partial vacuum
•
Maintenance I and II
•
Clean pump head (section 6.1.12).
•
Check diaphragms, valves and gaskets and replace if necessary.
LAMTEC
6 Maintenance
6.1.7 Draining off the
condensate
1.
Switch off pump
OR
1
2
3.
2.
Parameter 100
4.
Drain off condensate
5.
7.
6.
Switch on pump
OR
Parameter 100
8.
LAMTEC
Determine pump operating time (section 6.1.13)
33
6 Maintenance
6.1.8 Replacing the pump
protection filter
1.
Switch off pump
OR
1
2
2.
3.
Parameter 100
4.
Caution: glass!
5.
34
6.
7.
LAMTEC
6 Maintenance
8.
12.
9.
10.
11.
Switch on pump
OR
Parameter 100
13.
LAMTEC
35
6 Maintenance
6.1.9 Removing the
measuring gas pump
1.
Switch off pump
OR
2
Parameter 100
1
2.
4.
3.
Before 1998
Since 1998
1
2
2
1
36
LAMTEC
6 Maintenance
6.1.10 Installing the
measuring gas pump
1.
Before 1998
Since 1998
2
2
1
1
2.
4.
3.
Switch on pump
OR
Parameter 100
5.
INFORMATION:
The operating time and the number of cycles for the measuring gas pump
can be interrogated via parameters 78 and 80.
Recommendation:
After changing the pump, reset the operating time and the number of
cycles via parameter 105.
LAMTEC
37
6 Maintenance
ISK 4
6.1.11 Dismantling the pump
head
Bright side
Moulded diaphragms
Connecting rod
Old
Caution!
New
Valve
Smooth side underneath
Valve
Smooth side on top
CAUTION!
6.1.12 Cleaning the pump
head
38
•
None of the valves can be changed in the pumps designed for use with
aggressive measuring gases. The whole pump chamber will have to be
changed.
•
When converting to moulded diaphragms, the connecting rod must
also be replaced.
•
Do not use hard objects to clean the valve blocks.
•
Do not use solvent.
•
Replace hardened rubber parts.
LAMTEC
6 Maintenance
6.1.13 Determining the pump
operating time
It is necessary to determine the pump operating time after:
•
replacing the measuring gas pump
•
servicing the measuring gas pump
(cleaning, changing diaphragms/valves etc.)
•
replacing the pump protection filter
•
rectifying leaks in the measuring gas hose
1.
5s
2.
6s
Facility for determining
operating time for
measuring gas pump active
1.
LAMTEC
2.
Switch on measuring gas pump
39
6 Maintenance
6.2
6.2 Replacing the probe
Replacing the probe
With automatic calibrating
device:
Without automatic calibrating
device:
1.
Remove defective probe from SEA (section 6.2.1)
2.
Install MEV in new probe (section 6.2.4)
3.
Install new probe in SEA (section 6.2.2)
4.
Reset probe heating controller to basic value (section 6.2.6)
5.
Fill out probe record card (section 6.2.7)
1.
Remove SEA with defective probe
2.
Remove defective probe from SEA (section 6.2.1)
3.
Install MEV in new probe (section 6.2.4)
4.
Install new probe in SEA (section 6.2.2)
5.
Reset probe heating controller to basic value (section 6.2.6)
6.
Wait during heating-up time:
for gas and fuel oil EL:
for coal and fuel oil S:
when incinerating refuse:
40
7.
Initiate calibration (section 6.2.5)
Repeat calibration after 24 hours.
8.
Install SEA with new probe
9.
Fill out probe record card (section 6.2.7)
1 hour
2 hours
3 hours
LAMTEC
6 Maintenance
6.2.1 Removing the probe
1.
2.
3.
8x
ISK 4
4.
5.
LAMTEC
Seal off opening
41
6 Maintenance
6.2.2 Installing the probe
1.
Only use once!
2.
8x
ISK 4
3.
4.
42
LAMTEC
6 Maintenance
6.2.3 Removing the MEV
6.2.4 Installing the MEV
LAMTEC
43
6 Maintenance
6.2.5 Checking and
calibrating the probe
1.
Without automatic
calibration unit:
With automatic
calibration unit:
Compressed air
Ambient air
Fresh air
2.
6s
Calibration is active
1-5 minutes
Operating mode: measurement
Abort calibration
1.
6s
Fast
Slow
Calibration is active
2.
6s
Operating mode: measurement
Digital input
(factory setting: input 2)
44
LAMTEC
6 Maintenance
6.3 Activating service warnings
6.2.6 Resetting the probe
heating controller to
the basic value
1.
2.
3.
Command executed
Parameter 104 (change probe)
6.2.7 Filling out the probe
record card
O2 output
20.9 vol.%
Current
468 mA
Probe Record Card, back
Checks
Datum
Date
O2 -Wert
Sondenstrom
O2 value
Probe current
bei Umgebungsluft
Heizleistung LS1
LS1 heat output
(Parameter 54)
in ambient air
14.1.98
6.3
20.5
Nachkalibriert
Recalibrated
ja
nein
yes
407
75W
X
Bemerkungen
Remarks
no
20.9
Activating service warnings
Parameter 1260, 1261
LAMTEC
45
7 Warnings and faults
7
7.1 Display via processor board
Warnings and faults
Messages appear in clear text.
7.1
Display via processor board
Call up faults and warnings
Display the next fault/warning:
7.1.1 Warnings
Legend: LED
Is off
12 11 10 9 8
7
Is flashing
Is illuminated
Warning
No warning
Defect in probe heating controller
Sintered metal preliminary filter dirty
Flow rate too low, probe < 260 mA (1)
O2 sensor worn out; replace
Leak in measuring gas hose
MEV heating system defective
Preliminary filter heating system defective
Quantity of calibrating gas too low, increase flow
rate
Pressure outside the permissible range
Temperature outside the permissible range
Do not draw exhaust gas through cold probe
Temperature measurement LS1 incorrect
Not assigned
Not assigned
Probe current restriction LS1 active
Mains voltage too high/too low
Determination of operating time for measuring gas
pump active
Probe current not constant during calibration
Analogue input 1: input value too high/low
Configuration error analogue outputs
Service warning 1
Service warning 2
Probe dynamics LS1 missing
Dynamic test initiated
(1)
46
Parameter 51: Probe current from last calibration
LAMTEC
7.1.2 Faults
7.2 Resetting faults/warnings
Legend: LED
Is off
12 11 10 9 8
7
Is flashing
Is illuminated
Fault
No fault
Probe defective
Flow rate too low probe < 200 mA (1)
Partial vacuum (measuring gas pump)
Probe heating system defective
Broken wire in probe or CO peak
Calibrating/measuring gas pump (excessive
drawing of current)
Probe current not constant (test gas)
Test gas
Probe dynamics LS1 missing
Sintered metall preliminary filter dirty
(1)
7.1.3 Internal faults in the
electronics
7.2
Parameter 51: Probe current from last calibration
Legend: LED
Is off
12 11 10 9 8
7
Is flashing
Is illuminated
Fault in the electronics (flashing quickly)
Resetting faults/warnings
> 3 s/fault
Digital input
(factory setting: input 5)
LAMTEC
47
7.3
7.3 Cause of fault
Cause of fault
Fault/warning message
Information
Possible cause
Troubleshooting
Section/
reference
Probe defective
Measuring cell worn out or broken
Send probe to be repaired
6.2
Flow rate too low
MEV blocked
Replace MEV
Fault:
Probe current at air less than
200 mA
6.2.3; 6.2.4
7.4.8; 7.4.7
Measuring gas hose blocked or it
has a kink in it
Replace hose
Warning:
Probe current at air less than
260 mA
Nozzle blocked
Replace nozzle
7.4.6
Partial vacuum measuring gas
pump
Fuse F 203
Check fuse
8.3
Pump circuit interrupted
Check male cable connector
6.1.10 point 2
(12 V) DC motor defective
Replace measuring gas pump
6.1.9; 6.1.10
6.1.13
Internal resistance of the
zirconium dioxide measuring cell
too high
Unauthorised release of pump
pressure switch
Leak in measuring gas hose, in the Check hose and connections,
couplings or in the pump head
check pump for leaks
7.4.3; 6.1.13
7.3.1 (1);
6.1.11; 6.1.12
6.1.13
Measuring gas return path blocked Clean measuring gas return pipe at 3.6.1
SEA
connection 12
Diaphragms broken or pump head
dirty
Clean pump head and change
gaskets/diaphragms
7.3.1 (1);
6.1.11; 6.1.12
6.1.13
Pump protection filter/condensate
tank leaking
Check and replace if necessary
6.1.7; 6.1.8
6.1.13
Pump pressure switch
(microswitch on pump head)
defective or operating point
misadjusted
6.1.9; 6.1.10
7.4.3
Connect probe
3.6.1
Fuse F 206 and F 207
Check fuses
8.3
Probe heater defective
Check probe heater
If defective, replace probe
7.4.10; 6.2
Fault in electronics
Change LT1
Probe heating system defective LS1 LAMBDA PROBE has been
disconnected
Broken wire in probe
48
CO peak > 10,000 ppm
7.3.1 (2)
Probe not connected
Connect probe
3.6.1
Fuses F 208 defective
Check fuse
8.3
Broken wire in probe feeder or
probe connector
Check connection
3.6.1
Probe defective
6.2
LAMTEC
Information
Possible cause
7.3 Cause of fault
Troubleshooting
Section/
reference
Excessive drawing of current in Bearing damage to measuring gas
pump (measuring/calibrating
pump
gas pump)
Bearing damage to calibrating gas
pump
Calibrating gas feed, preliminary
pressure too high
6.1.9; 6.1.10
6.1.13
Replace calibrating gas pump
How:
6.1.9; 6.1.10
Reduce preliminary pressure at
calibrating gas inlet
3.6.2
connection 5
7.4.4
Restrictor flow too low and
discharge valve blocked
Replace calibrating device
How:
6.1.9; 6.1.10
Probe current not constant
Very high pressure fluctuations at
the measurement point or
defective probe
6.2
Fault with test gas
Test gas bottle is empty
4.1.3
Only in conjunction with test gas
connection option
Other cause such as “Probe
current not constant“
Check, deactivate test gas
connection
No LS1 probe dynamics
Gas path blocked:
•
MEV
•
Critical nozzle
•
Hose connection
•
Sintered metal preliminary
filter
•
Measuring gas hose pinched
Initiate check/calibration
6.2.5
Parameters set incorrectly
Check
(parameter 1330, 1331)
4.5.2
Internal faults in the electronics Defect on processor board
Replace processor board
7.4.1
Heating control system
defective
Fuse F 206
Check fuse, if necessary send LT1
to be repaired
8.3
Preliminary filter is clogged up
Check quantity of calibrating gas,
close restrictor a little if necessary
7.4.4; 7.4.9
Switch-over to a fixed voltage of
29 VAC as an emergency power
supply
Preliminary filter dirty
Pressure monitoring for
permeability of the preliminary
filter: > 50 mbar
Remove SEA and clean filter,
replace if necessary
O2 sensor too old, replace
6.2
Check for leaks, determine pump
operating time
7.4.3; 6.1.13
Measurement can be continued
with reservations
Measuring gas hose leaking
Measuring gas hose
Couplings
Condensate tank
Measuring gas pump
LAMTEC
49
7.3 Cause of fault
Information
Possible cause
Troubleshooting
Section/
reference
Replace MEV heating system
7.4.11;
7.4.13; 7.4.14
Contact resistance
Check wiring
MEV heating system electronics
defective
Replace electronics
7.3.1 (3)
Preliminary filter heating
system defective
See: MEV heating system defective Replace preliminary filter heating
CAUTION! Heater must fit to filter
system
properly. Heat transfer!
7.4.12;
7.4.15; 7.4.16
Quantity of calibrating gas too
low; increase flow rate
Hoses have a kink in them at the
SEA
Check/replace hoses
3.6.1
Only relevant in connection with
the option “Automatic calibrating
device“
Quantity of calibrating gas too low
Increase calibration quantity
7.4.4
Preliminary filter missing
(truncated)
Change preliminary filter
7.4.9 point 4
Calibrating gas feed blocked
Check calibrating gas feed, clean
3.5.1 point 4
connection
10,11
Replace filter
Absolute pressure too high or
too low
Measuring gas pressure during
operation or calibration:
< 800 mbar or > 1100 mbar
Is the absolute pressure displayed
plausible? If not:
replace pressure sensor
7.3.1 (3)
Temperature probe too
high/low, LS1 temperature
measurement def.
Wiring
Check
8.1
PT100 sensor defective
Replace PT100 sensor
7.4.5
Do not draw exhaust gas
through cold probe
The cold-start delay has been
deliberately aborted
No activity required
LS1 probe current restriction
active
Probe (quartz glass measuring
chamber broken)
Probe current greater than 1000
mA
Electrical connection of the probe
Check connection
Electronics (probe voltage control
system defective)
Send LT1 to be repaired
Mains voltage too high or too
low
With mains voltage fluctuations <
Send LT1 to be repaired
± 15%: defect in the mains voltage
compensation
Only relevant in connection with
the option “Temperature
compensation of the measured
value“
6.2
Determination of operating time Cyclic function – used to check the No activity required
for measuring gas pump active measuring gas pump
50
LAMTEC
7.3 Cause of fault
Information
Possible cause
Troubleshooting
Probe current not constant
during calibration
Quantity of calibrating gas too low
Increase quantity of calibrating gas 7.4.4
Sintered metal preliminary filter
broken
Replace sintered metal preliminary
filter
7.4.9 point 4
Leak in probe fitting (SEA),
Lambda probe etc.
Check gaskets and couplings
6.2.2
Quartz glass measuring chamber
in the Lambda probe broken
Check Lambda probe for leaks
7.4.2
Faulty wiring (polarity reversed?)
Check wiring
8.1
Source (connected device)
Check source (customer)
Input card defective
Replace input card
A non-assembled analogue output
has been activated
Check assembly of the analogue
output modules
The probe current shows strong
fluctuations during calibration
Section/
reference
Strong fluctuations in pressure
during calibration
Analogue input 1/2/3/4
Input value too high/low
The input value at the relevant
analogue input is outside the
permissible range
Configuration error
Analogue outputs
8.4
Compare parameters 530/540/550
and 560 for analogue output
modules 1 to 4
CAUTION!
Incorrect analogue values can be
produced as a result of a
configuration error
Service warning 1/
Service warning 2
The service warnings serve to
indicate regular services. The
service warnings are deactivated
at the factory.
Dynamic test initiated
See probe dynamics
No activity required
The dynamic test is deactivated
at the factory
7.3.1
Information on the faults
(1) If the measurement system works properly again after the fault has been acknowledged and the defect
continues to occur at sporadic intervals, the cause of the fault is the microswitch (contact resistance in the
contact area). If this is the case, the measuring gas pump is to be replaced.
(2) With CO peaks of > 10,000 ppm, the ZrO2 measuring element will produce a voltage (emf) which may
cause the open-circuit monitoring system to respond.
(3) Installation instructions and connection diagrams are supplied with the spares.
LAMTEC
51
7.4
7.4 Troubleshooting
Troubleshooting
7.4.1 Replace the processor
board
1.
2.
3.
4.
5.
6.
1
34
52
LAMTEC
7.4.2 Check the LS1
LAMBDA PROBE for
leaks
7.4 Troubleshooting
1.
2.
Remove the probe (section 6.2.1)
3.
4.
5.
Select operating mode: measurement
Connect the probe
Remove the MEV (section 6.2.3)
Connect the pressure gauge
Partial vacuum gauge
Order no.: type 6 52 R 0230
-0,3 bar
Yes
P
Probe is leak-tight
0
-1
No
-0,3 bar
P
-1
Yes
Probe is leak-tight
0
No
LAMTEC
53
7.4.3 Check the measuring
gas hose for leaks
7.4 Troubleshooting
1. Check:
2. Determine pump operating time (section 6.1.13)
7.4.4 Change the quantity of
calibrating gas
O2-output
20.9 vol.%
Current
468 mA
Recommended increase in
pressure:
1 ... 5 mbar
54
LAMTEC
7.4.5 Change PT100
7.4 Troubleshooting
1.
2.
3.
4.
Pt100
5.
LAMTEC
Pt100
6.
55
7.4.6 Replace the critical
nozzle
7.4 Troubleshooting
1.
3.
2.
4.
CAUTION!
Do not open!
CAUTION!
Do not extract ceramic tube!
5.
6.
CAUTION!
7.
56
8.
LAMTEC
7.4.7 Clean the sampling
element with sintered
metal filter
7.4 Troubleshooting
1.
2.
Spare filters available (pack of 10)
LAMTEC
57
7.4.8 Check the MEV for
leaks
7.4 Troubleshooting
1.
Connect the probe
2.
Select the operating mode: Measurement
3.
O2 value
rises?
No
Different problem
Yes
4.
O2 value
falls?
No
MEV is leaking
Yes
5.
O2 value
rises?
Yes
No
Capillary tube is blocked
Replace the capillary tube.
If the capillary tube is
blocked near to the probe,
this is due to the dew
point not being reached at
this point.
Sampling element is blocked
See section 7.4.7
58
LAMTEC
7.4.9 Clean the SEA
preliminary filter
7.4 Troubleshooting
If the warning “Sintered metall preliminary filter dirty“ appears:
1.
Check quantity of calibrating gas (section 7.4.4)
Recommended setting:
• Flowmeter
300 to 500 Nl/h
• Restrictor
1 to 5 mbar
2.
Reduce the quantity of calibrating gas gradually
3.
Reset warning
If it appears again, reduce the quantity of calibrating gas again.
4.
If the quantity of calibrating gas goes below 100 Nl/h:
• the SEA must be removed and
• the preliminary filter must be cleaned or replaced.
Spare: Filter element for SEA, order no. 6 55 R 0212.
NOTE:
•
The absolute pressure can be read off before and during calibration.
•
The increase in pressure from the last calibration can be displayed for
comparison by means of parameter 50.
•
Factory setting for the absolute pressure limit value: 50 mbar.
Calibrating gas feed
Waste gas channel
Unit A
P
Sintered metal preliminary filter type 6 55 R 0212
LAMTEC
59
7.4 Troubleshooting
7.4.10 Checking the probe
heating system
R≈10Ω?
Yes
No
5
Heater is defective
Replace probe
6
7.4.11 Checking the
MEV heating system
1.
T
T > 100 °C?
Yes
Heater is working
properly
No
2.
R≈30Ω?
Yes
No
Heater is defective
Replace heater
60
LAMTEC
7.4.12 Checking the
preliminary filter
heating system
7.4 Troubleshooting
1.
T
T > 100 °C?
Yes
Heater is working
properly
No
2.
R≈30Ω?
Yes
No
Heater is defective
Replace heater
LAMTEC
61
7.4.13 Removing the MEV
heating system
7.4 Troubleshooting
1.
2.
3.
62
LAMTEC
7.4.14 Installing the MEV
heating system
7.4 Troubleshooting
1.
2.
3.
LAMTEC
63
7.4.15 Removing the
preliminary filter
heating system
7.4 Troubleshooting
1.
2.
3.
64
LAMTEC
7.4.16 Installing the
preliminary filter
heating system
7.4 Troubleshooting
1.
2.
3.
LAMTEC
65
8 Appendix
8.1 Connection diagrams
8
Appendix
8.1
Connection diagrams
Lambda Transmitter LT 1/LT 1-19"
(1)
Analogue outputs
0/4...20 mA
0/2...10 V
(option)
* on processor
printed circuit
board
* Module 4
Output 4
* Module 3
Output 3
* Module 2
Output 2
* Module 1
Output 1
Monitor output
0...2.5 V DC
Switch-over between O2 , IS and US
For example, for connection of a multimeter
for service purposes Ri > 10 k ohm
(not via plug connector)
24 V DC voltage supply for transducer(2)
+ Signal input
- Signal input
GND
(2)
24 V DC voltage supply for transducer
+ Signal input
- Signal input
GND
Measure
ment
card 4 (3)
(1)
Analogue
measurement inputs
standard signals
0/4...20 mA
0...10 V
temperature,
pressure
Combination
Probe KS 1,
etc.
(option)
Measure
ment
card 3 (3)
(2)
+ Signal input
- Signal input
GND
(2)
+ Signal input
- Signal input
GND
Measure
ment
(3)
card 2
Measure
ment
card 1(3)
For example, combined fault indication
(configurable as required)
Manufacturer's setting: quiescent
current principle
(1)
Relay output 1
0...42 V DC 3 A
0...230 V/AC 2 A
On
F 1 T6,3 / 250 G [230 V]
T10 / 250 G [115 V]
66
Not potential-free, 6 57 R 0050
Analogue output card, potential-free
Maximum possible potential
difference +20 V
(Only possible with outputs 1 and 2)
6 57 R 0051
PE
PE
= Earth
N
L
N
L
= Neutral conductor
= Phase 230 / 115 V, 48...62 Hz
Connected load max. 300 VA
with option MEV and filter heating max. 600 VA
LAMTEC
8 Appendix
RS 422
LAMTEC SYSTEM
-BUS (CAN-Bus)
until March 2001
+24 V
(1)
Digital outputs
(Relay driver /
open collector)
+ 24 V DC
Switched current
25 mA max.
59
1
58
2
57
3
56
4
55
+24 V
54
1
53
2
52
3
51
4
Interface module:
RS 232
RS 422 / 485
Plug connector for interface
module, 25-pin
LAMTEC
Input 5
Input 4
Input 3
Input 2
Input 1
GND
GND
since March 2001 the
terminals 51-54 and 56-59
are dropped. After this
relay module is attached by
a flat cable, see page 85
CAN Low
CAN High
CAN Low
CAN High
GND
Input 8
Input 7
Relay modules, external
No. 6 60 R 0012 (option)
Max. 230 V AC, 4 A
+24 V
Digital inputs
24 V, approx. 6 mA
Jumper BR 231 on
power electronics, see
Operating Manual 5.1.1
inserted -based on appliance
potential
open - potential-free for
external
voltage source
(1)
TXD
T X D (+)
R X D (+)
RXD
GND
Relay modules, external
No. 6 60 R 0012 (option)
Max. 230 V AC, 4 A
RS 422 / RS 485
(potential-free)
77
76
75
74
73
72
71
50
69
68
67
66
65
64
63
62
61
24 V DC
d1
Output 7
d2
Output 6
d3
Output 5
d1
Output 4
d2
Output 3
d3
Output 2
in conjunction with Remoteand display software 657 R 1101
+
- 6 63 P 0600
- 6 63 P 0500
(1)
Not possible with OEM version
67
8 Appendix
Electrically isolated analogue outputs - No. 6 57 R 0053 (option)
230 VAC
(1)
Analogue outputs * Module 4
0/4…20 mA
0/2…10 V
* Module 3
(option)
Output 4
* Module 2
Output 2
* Module 1
Output 1
* on
processor board
Output 3
TUI 21
Output 1
4...20 mA
electrically
isolated
Isolation amplifier TUI 21 incorporated in LT 1
Analogue inputs, Terminals 11 to 26 - connection variants
or
(1)
Analogue
measurement
inputs
Standard signals
0/4…20 mA
0…10 V
Temperature,
pressure,
combination
probe KS 1, etc.
(option)
Measurement
card 4
No.6 57 R 0890
PT 100
Measuring
element
Measurement
card 3
No.6 57 P 6000
Measurement
card 2
No.6 63 P 6002
Measurement
card 1
No.6 63 P 6001
not connected
Potentiometer 1 to 5 KW
+ 24 V
Two-wire measuring transducer
0/4...20 mA with 24 V DC supply
Active current source 0/4... 20 mA
Lambda Transmitter LT 1
Relay module 660 R0017
terminal strip x211
d6
18
16
17
d5
15
13
14
Output 6
d4
12
10
11
Output 5
Max. 230 VAC
d3
4A
9
7
8
Output 4
d2
6
4
3
Output 3
d1
3
1
2
Output 2
Relay
outputs
2-7
68
LAMTEC
8 Appendix
8.2
8.2 Basic printed circuit board (up to delivery date March 2001)
Basic printed circuit board (up to delivery date March 2001)
(1)
(2)
(7)
(5)
(6)
1 234
(3)
Analogue input cards 1-4
(4)
Processor board up to delivery date May 2000
(1) Mains voltage switch-over 230/115 V
CAUTION!
Different fuse values for 230 V and 115 V supply voltage. Check before switching
mains voltage!
(2) BR 213
BR 214
(3) BR 230
BR 232
(4) BR 231
Left
Rest level of internal relay (not provided in OEM design)
Top
Open-circuit principle
Bottom
Closed-circuit principle
Top
RS 422/RS 485 deactivated
Bottom
RS 422/RS 485 activated
X
Right
Open
Absolute pressure sensor (standard)
X
Left
Closed
Relative pressure sensor (optional)
Right
Open
24 V inputs, floating (not provided in OEM design)
Inserted
24 V inputs referred to device potential
X
X
X = factory setting
LAMTEC
69
8 Appendix
8.2 Basic printed circuit board (up to delivery date March 2001)
RS 422/RS 485 interface
(2) BR 214
Right
(5) BR 227
Position 1 - 2 top
RS 422/RS 485 deactivated
Position 2 - 3 bottom
RS 422/RS 485 activated
X
Position 1 - 2 top
Full duplex operation
X
Half duplex operation
120 Ohm termination of the receiver in half
duplex operation
Position 1 - 2 top
No 120 Ohm termination of the receiver
120 Ohm termination of the receiver in half
duplex operation
Position 1 - 2 top
no 120 Ohm termination of the receiver
In full duplex operation
(6) BR 228
Left
X
In half duplex operation
(6) BR 229
Right
X
(7) Plug-in jumper assignment to processor board (from delivery date June 2000)
C
BR12
3
BR11
Analogue
output
module
C
BR12
BR11
BR13
S
N
Configurations for LAMTEC SYSTEM BUS
CL.71-CL.75
S
N
BR12 AND BR13 in position 'C'
BR10
Take note of jumpers 301-306 on
P
basic printed circuit board
BR13
BR10
P
1
Analogue
output
module
C
BR12
4
Analogue
output
module
2
Analogue
output
module
BR11
Configurations for serial interface (SICK)
CL.71-CL.75
S
N
BR12 AND BR13 in position 'S'
BR10 Take note of jumpers 301-306 on
P
basic printed circuit board
BR13
on
off
X=
70
factory setting
LAMTEC
8 Appendix
8.3
8.3 Fuses
Fuses
F201 F202 F203 F204 F205 F206 F207 F208
Analogue
output
module
3
F3
Bus
interface
Analogue
output
module
1
F209
Analogue
output
module
4
Analogue
output
module
1 234
F1
Fuse values:
F1
Main fuse for mains input
6.3 A
Slow
for 230 V mains voltage
10 A
Slow
F2
Transformer for MEV and preliminary filter heating system
2.5 A
Slow
5A
Slow
F3
LAMTEC
2
Transformer for electronics
2.5 A
Slow
5A
Slow
F 201
6.3 A
Slow
Calibrating gas pump
F 202
1A
Slow
Electromagnetic valves
F 203
3.15 A
Slow
Measuring gas pump
F 204
1A
Slow
24 V
F 205
1A
Slow
± 5 V processor, analogue section
F 206
4A
Slow
Probe heating system (controller)
F 207
4A
Slow
Probe heating (fixed voltage)
F 208
1.5 A
Slow
Probe power supply (variable voltage)
F 209
375 mA
Slow
RS 422/RS 485 (floating)
71
8 Appendix
X203 X204
Pump
Cal
X202
Interface modules
LED11
X6
115V
X5
230V
X206
X205
X2
Transformer MEV-heating Probe
LED 1
LED 2
LED 3
LED 4
LED 5
LED 6
LED 7
LED 8
Basic printed circuit board (from delivery date March 2001)
LED 11
8.4
8.4 Basic printed circuit board (from delivery date March 2001)
X4
115V
X3
230V
X208
Bus board
X209
F208
F207
F206
F205
F204
F203
F202
F201
Analogue
3 output
module
F3
BR12
BR13
BR11
BR10
Analogue
X211
Relay module
Analogue
output
module
F209
0,375A T
LED9
+5V LSB
1 output
module
F2
Analogue
X210
RS232
X213
DS2
X212
DS1
2 output
module
LED10
RXD (gn)
LED12
TXD (ge)
BR306
BR305
BR304
BR303
BR302
BR301
LED13 LED14
TXD
RXD
F1
X1
DS201
K1
K2
K31 K32
K46 K47 K48 K49
K11 K12 K13 K14 K15 K16 K17 K18 K19 K20 K21 K22 K23 K24 K25 K26
K42 K43 K44 K45
K3
Analogue input cards 1-4
LEDs
LED 1
LED 2
LED 3
LED 4
LED 5
LED 6
LED 7
LED 8
LED 9
LED11
LED10
LED12
LED13
LED14
green:
green:
green:
green:
green:
green:
green:
green:
green:
yellow:
green:
yellow:
yellow:
yellow:
BR231A and BR231B:
BR302-BR306:
BR301:
72
K66 K67 K68 K69
Steckbruecke, wenn
DS201 verwendet wird
K71 K72 K73 K74 K75
TP9 F209
TP9 GND
K50 K55 K61 K62 K63 K64 K65
BR231b
BR231a
Operating voltage monitoring system + 12 V Calibrating gas pump
Operating voltage monitoring system + 12 V Electromagnetic valves
Operating voltage monitoring system + 12 V Measuring gas pump
Operating voltage monitoring system + 24 V
Operating voltage monitoring system + 5 V Digital section
Operating voltage monitoring system – 5 V Analogue
Operating voltage monitoring system + 5 V Analogue
Operating voltage monitoring system + 6 V Variable voltage
Operating voltage monitoring system + 5 V LSB or RS422
Status of the pump pressure switch (on = switch on = partial vacuum present)
LSB and RS422 RxD-LED
LSB and RS422 TxD-LED
Integrated RS232 TxD-LED
Integrated RS232 RxD-LED
F201
F202
F203
F204
F205
F205
F205
F208
F209
6.3 Atr
1.5 Atr (1.6 Atr)
3.15 Atr
0.8 Atr
1.5 Atr (1.6 Atr)
1.5 Atr (1.6 Atr)
0.375 Atr
Both jumpers Position 1 - 2 (bottom)
Digital inputs referred to device reference potential
Both jumpers Position 2 - 3 (top)
Digital inputs, floating
Position 1 - 2 (left)
Configuration for LAMTEC SYSTEM BUS (CAN)
Position 2 - 3 (right)
Configuration for RS422 interface (SICK)
Position 1 - 2 (left)
Without termination resistance, no terminal
Position 2 - 3 (right)
With 120 Ohm termination resistance, terminal
LAMTEC
8 Appendix
8.5
8.5 Analogue output card
0/4...20mA, 0/2...10V
(optional)
Type 6 57 R 0050
non-floating (1 channel)
(Not possible with OEM design)
Can be retrofitted on LT1 processor board (max. 4 cards).
T 901
BF 901
Current
0.4...20 mA
T 933
Voltage
0/2...10 V
T 902
The analogue output cards must be activated.
Parameter 532 – 564
LAMTEC
73
8 Appendix
Other details, dimensions
Ambient temperature
•
LT1 with measuring gas pump + 5 °C …+ 45 °C, short-term up to
+ 60 °C
•
LT1 without measuring and calibrating gas pump - 20 °C… + 60 °C
Type 6 57 R 0020…R 0029
Wall-mounted housing IP 54
7
7
8.6
8.6 Other details, dimensions
480
450
400
370
55
180
420
450
500
530
Type 657 R 0045/R 0046
19" panel-mounted housing
657R0049
57.1
132.5 (eHE)
482
188 (37TE)
66 (13TE)
172 (34TE)
426 (84TE)
464.4
Side view
273
Inlet connector
Max. mounting depth 314.5
74
LAMTEC
8 Appendix
8.7
8.7 List of spares
List of spares
NOTE:
*
(1)
(2)
(3)
Recommendation: Store part in warehouse.
Storage is at the owner's discretion.
Spare part for components which are offered as an option.
Further lengths are available. Details in the price lists or on request.
Wear parts:
Type 6 57 R 0872
6 57 R 0836
*
*
Type 6 50 R 0001/R 0004
Type 6 50 R 0031/R 0034
Sealing assembly: type 6 57 R 0215
For aggressive measuring gases,
eg for heavy oil, refuse: type 6 57 R 0217
Spares:
10 x
*
Type 6 55 R 0023
Specify length on the order
See price list for standard lengths
*
Type 6 55 R 0028
*
Type 6 55 R 2803
Type 6 55 R 0037/1137
R 0083
R 1183
Standard, up to 600 ºC
1000 mm, type 6 55 R 0620
(3) For measuring gas temperatures up to 950 ºC
1000 mm long, type 6 55 R 0650
(3)
Type 6 57 P 0445
LAMTEC
*
Type 6 55 P 3705
*
Type 6 50 R 0910
75
8 Appendix
*
8.7 List of spares
*
Type 6 50 R 0900
(1)
(2)
*
Mounting paste type 6 50 R 1090
Type 6 52 P 0215
For aggressive measuring gases
eg for heavy oil, refuse: type 6 52 P 0214
Type 6 57 R 0872
For aggressive measuring gases: type 6 57 R 0836
Filling, 10 assemblies
per packing unit
Type 6 57 R 0791
*
Type 6 57 R 0790
Type 6 57 R 0792
(1)
76
Type 6 57 R 0829
*
Small parts, storage box
Type 6 57 R 0305
LAMTEC
8 Appendix
LAMTEC
8.7 List of spares
77
8 Appendix
8.8
8.8 EC declaration of conformity
EC declaration of conformity
Month / Year:
.................... March .................... / .................... 1997 ....................
Manufacturer:
LAMTEC Meß- und Regeltechnik
für Feuerungen GmbH & Co KG
Address:
Impexstraße 5, 69190 Walldorf
Product designation:
incl. all options
No. 6 57 R 0000...R 0009
No. 6 57 R 0020...R 0029
The designated product conforms with the provisions of the following
European Directives:
Number
Text
89/336/EEC
Electromagnetic Compatibility
73/23/EEC
Electrical Equipment within Defined
Voltage Limits
Further information concerning the procurement of these Directives is
contained in the Appendix
CE mark:
Yes
Place and date:
Walldorf, 04 March 1997
Legally binding signature:
The Appendices are a constituent part of this Declaration.
This Declaration certifies conformity with the stated Directives but does not contain any guarantee in respect of characteristics.
The safety instructions contained in the supplied product documentation must be observed.
78
LAMTEC
8 Appendix
8.8 EC declaration of conformity
Month / Year:
.................... March .................... / .................... 1997 ....................
Product designation:
incl. all options
The conformity of the designated product with the provisions of the
aforementioned Directives is attested by compliance with the following
Standards and Regulations:
Harmonised
European Standards:
Reference No.
Date of issue
EN50081, Part 2
EN50082, Part 2
(ENV50140, ENV50141, EN61000-4-2, IEC801-4, EN55014)
National Standards
(in accordance with NSR or
in accordance with MSR Art.
5, Parag. 1, Clause 2):
Reference No.
Date of issue
VDE0110
VDE0100
September 1989
---
National Certifications
Reference No.
Date of issue
Federal Immission
Control Directives
(BImSchV) 13 and 17
November 1997
LAMTEC
79
LAMTEC Meß- und Regeltechnik
für Feuerungen GmbH & Co KG
LAMTEC Leipzig GmbH & Co KG
Wiesenstraße 6
D-69190 Walldorf
Telephone:(+49) 0 62 27 / 60 52-0
Telefax: (+49) 0 62 27 / 60 52-57
Internet: http://www.lamtec.de
email:
[email protected]
Schlesierstraße 55
D-04299 Leipzig
Telephone:(+49) 03 41 / 86 32 94 00
Telefax: (+49) 03 41 / 86 32 94 10
Presented by:
Print no. DLT6052-03-aE-0001
Printed in Germany

LT1 - lamtec

Transcription

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