Delivery Units Technical Manual
Transcription
Delivery Units Technical Manual
Delivery Units Technical Manual DentalEZ® MAKES YOUR PRACTICE PERFECT ® Delivery Units Specifications Troubleshooting Galaxy®...............................................ii-2 TM Simplicity by DentalEZ TM................ii-2 Advantage by DentalEZ ...............ii-3 aXcs®...............................................ii-3-4 TM NextGen Cart ...............................ii-4 Team Work Station Cab. Unit........ii-4 Dimensions Galaxy CMU................................................ii-5 Magellan..........................................ii-6 Wall/Cabinet Unit.....................ii-7-8 Simplicity CMU................................................ii-9 Magellan....................................... ii-10 Cart............................................... ii-11 Advantage CMU............................................. ii-12 Magellan....................................... ii-13 Basic Duo.................................... ii-14 aXcs CMU............................................. ii-15 Magellan....................................... ii-16 Wall/Cabinet Unit................ ii-17-18 Basic Duo.................................... ii-19 NextGen Cart................................ ii-20 TWS Cabinet Unit......................... ii-21 Adjustments Galaxy......................................... ii-22-23 Simplicity.......................................... ii-24 Advantage........................................ ii-25 aXcs.................................................. ii-26 NextGen Cart.......................... ii-27-28 TWS Cabinet Unit......................... ii-29 Fiber Optic Calibration Tri-Lamp Cntrl. Oper./Calib... ii-30-31 Cleaning & Disinfecting All Delivery Units.......................... ii-32 Frequently Asked Questions Cup Fill/Bowl Rinse Drips............ ii-33 Unit Has No Water....................... ii-34 Water Runs or Drips.................... ii-35 Air Blowing Out of Holder After Manifold Upgrade.................... ii-36 Drive Air Only 20 PSI................... ii-37 No Output From Power Mod..... ii-38 Fiber Optic Not Bright Enough.. ii-39 HP Actuator Valve Adjustment.... ii-40 Delivery Head................................. ii-41 Arm System..................................... ii-42 Water Heater................................. ii-42 Handpiece.................................. ii-43-44 Cuspidor.......................................... ii-45 Parts Lists USCs Galaxy........................................... ii-46 Simpl./NextGen Cart/TWS..... ii-47 Advantage/aXcs.......................... ii-48 Power Module................................ ii-49 Mag. Pivot/Mounting Hardware Galaxy/Simplicity........................ ii-50 Advantage/aXcs.......................... ii-51 Post-Mounted Service Consoles Galaxy........................................... ii-52 Simplicity...................................... ii-54 Advantage.................................... ii-55 aXcs.............................................. ii-56 Clean Water Systems Galaxy CMU............................... ii-52 Galaxy/Simpl./Adv. Magellan.... ii-53 Advantage CMU......................... ii-55 aXcs CMU................................... ii-56 Simplicity Cart............................ ii-75 NextGen Cart............................ ii-80 TWS.............................................. ii-81 Foot Control................................... ii-57 Assistant’s & Fixed/Adj. Arms Galaxy..................................... ii-58-60 Simplicity................................ ii-61-62 Advantage/aXcs.................... ii-63-66 Cuspidors Galaxy........................................... ii-67 Simplicity/Advantage................. ii-68 aXcs.............................................. ii-69 Delivery Heads Galaxy II, Traditional.................. ii-70 Galaxy I, Traditional................... ii-71 Galaxy II, Euro............................ ii-72 Galaxy I, Euro.............................. ii-73 Simplicity CMU.......................... ii-74 Simplicity Cart............................ ii-75 Advantage, Traditional............... ii-76 Advantage, Euro......................... ii-77 aXcs, Traditional......................... ii-78 aXcs, Euro.................................... ii-79 NextGen Cart............................ ii-80 TWS.............................................. ii-81 Manifold............................................ ii-82 Air/Water Syringe,......................... ii-83 HVE Nozzle, SE Nozzle................ ii-84 Air Tubing Diagrams Galaxy CMU............................................. ii-85 Magellan....................................... ii-86 Wall/Cabinet Unit...................... ii-87 Simplicity CMU............................................. ii-88 Magellan....................................... ii-89 Cart............................................... ii-90 Advantage CMU............................................. ii-91 Magellan....................................... ii-92 Basic Duo.................................... ii-93 aXcs CMU............................................. ii-94 Magellan....................................... ii-95 Wall/Cabinet Unit...................... ii-96 Basic Duo.................................... ii-97 NextGen Cart................................ ii-98 TWS Cabinet Unit......................... ii-99 Water Tubing Diagrams Galaxy CMU........................................... ii-100 Magellan..................................... ii-101 Wall/Cabinet Unit.................... ii-102 Simplicity CMU........................................... ii-103 Magellan..................................... ii-104 Cart............................................. ii-105 Advantage CMU........................................... ii-106 Magellan..................................... ii-107 Basic Duo.................................. ii-108 aXcs CMU........................................... ii-109 Magellan..................................... ii-110 Wall/Cabinet Unit.................... ii-111 Basic Duo.................................. ii-112 NextGen Cart.............................. ii-113 TWS Cabinet Unit....................... ii-114 Wiring Schematics Basic Electrical.............................. ii-115 Power Modulel............................. ii-116 Basic Cart Electrical.................... ii-117 Templates Rectangular USC.......................... ii-118 Contoured USC........................... ii-119 Flush Mount USC......................... ii-120 Basic USC...................................... ii-121 Basic Magellan USC..................... ii-122 Galaxy Wall/Cabinet Mount...... ii-123 TWS Cabinet Unit USC............. ii-124 NextGen/Simpl. Cart USC........ ii-125 Technical Manual Section II Delivery Units Page ii-1 D E L I V E R Y U N I T S Simplicity by DentalEZ Galaxy® TM Chair Mounted Unit Chair Mounted Unit Power Supply • 115 VAC, 50/60 Hz 1 Ph, as applicable • 220 VAC, 50/60 Hz 1 Ph, as applicable Air Pressure - 80 PSI (at regulator in USC) Water Pressure - 40 PSI (at regulator in USC) Clean Water System (Optional) Water Bottle Capacity - 1.5 liters S P E C I F I C A T I O N S Model A - Model B - Model C - Model D - 115 lbs. 133 lbs. 135 lbs. 148 lbs. • 115 VAC, 50/60 Hz 1 Ph, as applicable • 220 VAC, 50/60 Hz 1 Ph, as applicable Air Pressure - 80 PSI (at regulator in USC) Water Pressure - 40 PSI (at regulator in USC) Clean Water System Water Bottle Capacity - 1 liter CMU Shipping Weight Power Supply Model AE - 113 lbs. Model BE - 131 lbs. Model CE - 133 lbs. Model DE - 146 lbs. Magellan CMU Shipping Weight Model A - 102 lbs. Model B - 113 lbs. Model C - 109 lbs. Model Delivery Head Magellan Delivery Head Delivery Head Water Pressure Maximum........................................... 40 PSI Water Pressure Maximum........................................... 40 PSI Air Pressure Maximum..................Refer to the appropriate handpiece specifications Air Pressure Maximum..................Refer to the appropriate handpiece specifications Utility Service Center Utility Service Center Power Supply Voltage.................................120 Volts 60 Hz. Power Supply Voltage.................................120 Volts 60 Hz. Air Pressure Maximum................................................ 80 PSI Air Pressure Maximum................................................ 80 PSI Water Pressure Maximum .......................................... 40 PSI Water Pressure Maximum .......................................... 40 PSI Unit Weight Delivery Head & Arms..............................................24.5 lbs. Traditional Delivery Head & Arms.........................24.5 lbs. Magellan Unit Support.................................................20 lbs. Unit Weight Euro Delivery Head & Arms......................................19 lbs. Magellan Unit Post........................................................13 lbs. Magellan Unit Support.................................................20 lbs. Utility Service Center (USC)........................................15 lbs. Assistant’s Arm..............................................................16 lbs. Light Post (Optional)....................................................15 lbs. Magellan Unit Post........................................................13 lbs. Utility Service Center....................................................15 lbs. Assistant’s Arm..............................................................16 lbs. Light Post (Optional)....................................................15 lbs. Clean Water System.................................... 1.5 liters Clean Water System.................................... 1.5 liters Cart Delivery Unit (Optional - order Kit #3658-376 if desired.) Power Supply • 115 VAC, 50/60 Hz 1 Ph, as applicable Wall/Cabinet Unit Power Supply • 115 VAC, 50/60 Hz 1 Ph, as applicable • 220 VAC, 50/60 Hz 1 Ph, as applicable Air Pressure - 80 PSI (at regulator in USC) Water Pressure - 40 PSI (at regulator in USC) Clean Water System (Optional) Air Pressure - 80 PSI Water Pressure - 40 PSI Clean Water System (Optional) Water Bottle Capacity - 1.5 liters CMU Shipping Weight Cart with transformer - 135 lbs. Cart without transformer - 105 lbs. Water Bottle Capacity - 1.5 liters (To add clean water system order Kit #3658-375 Shipping Weight Model DWM - 68 lbs. Model DCM - 58 lbs. Technical Manual Page ii-2 Section II Delivery Units aXcs® Advantage by DentalEZ TM Chair Mounted Unit Chair Mounted Unit Power Supply Power Supply Air Pressure - 80 PSI (at regulator in USC) Water Pressure - 40 PSI (at regulator in USC) Clean Water System (Optional) Air Pressure - 80 PSI (at regulator in USC) Water Pressure - 40 PSI (at regulator in USC) Clean Water System (Optional) CMU Shipping Weight CMU Shipping Weight • 115 VAC, 50/60 Hz 1 Ph, as applicable • 220 VAC, 50/60 Hz 1 Ph, as applicable Water Bottle Capacity - .75 to 1 liter Model A - Model B - Model C - Model D - 102 lbs. 113 lbs. 109 lbs. 120 lbs. Model AE - 107 lbs. Model BE - 119 lbs. Model CE - 114 lbs. Model DE - 125 lbs. • 115 VAC, 50/60 Hz 1 Ph, as applicable • 220 VAC, 50/60 Hz 1 Ph, as applicable Water Bottle Capacity - .75 to 1 liter Model A - Model B - Model C - Model D - 115 lbs. 127 lbs. 128 lbs. 140 lbs. Model AE - 120 lbs. Model BE - 132 lbs. Model CE - 133 lbs. Model DE - 145 lbs. Magellan Magellan Delivery Head Delivery Head Water Pressure Maximum........................................... 40 PSI Water Pressure Maximum........................................... 40 PSI Air Pressure Maximum..................Refer to the appropriate Air Pressure Maximum..................Refer to the appropriate handpiece specifications Utility Service Center handpiece specifications Utility Service Center Power Supply Voltage.................................120 Volts 60 Hz. Power Supply Voltage.................................120 Volts 60 Hz. Air Pressure Maximum................................................ 80 PSI Air Pressure Maximum................................................ 80 PSI Water Pressure Maximum .......................................... 40 PSI Water Pressure Maximum .......................................... 40 PSI Unit Weight Delivery Head................................................................16 lbs. Traditional Delivery Head & Arms............................22 lbs. Support Arms................................................................12 lbs. Unit Weight Euro Delivery Head & Arms......................................27 lbs. Magellan Unit Post........................................................13 lbs. Magellan Unit Support.................................................20 lbs. Utility Service Center (USC)........................................15 lbs. Assistant’s Arm..............................................................13 lbs. Light Post (Optional)....................................................15 lbs. Magellan Unit Post........................................................23 lbs. Assistant’s Arm..............................................................16 lbs. Clean Water System........................................1 Pint (Optional - order Kit #3658-376 if desired.) Clean Water System........................................ 1 pint Wall/Cabinet Unit (Optional - order Kit #3658-376 if desired.) Power Supply • 115 VAC, 50/60 Hz 1 Ph, as applicable • 220 VAC, 50/60 Hz 1 Ph, as applicable Basic Duo Power Supply • 115 VAC, 50/60 Hz 1 Ph, as applicable • 220 VAC, 50/60 Hz 1 Ph, as applicable Air Pressure - 80 PSI Water Pressure - 40 PSI Clean Water System Air Pressure - 80 PSI (at regulator in USC) Water Pressure - 40 PSI (at regulator in USC) Clean Water System (Optional) Water Bottle Capacity - .75 to 1 liter (To add clean water system order Kit #3658-375) Water Bottle Capacity - .75 to 1 liter Shipping Weight - 38 lbs. Shipping Weight Model DWM - 58 lbs. Model DCM - 48 lbs. Technical Manual Section II Delivery Units Page ii-3 S P E C I F I C A T I O N S aXcs® Continued Basic Duo Power Supply • 115 VAC, 50/60 Hz 1 Ph, as applicable • 220 VAC, 50/60 Hz 1 Ph, as applicable Air Pressure - 80 PSI Water Pressure - 40 PSI Clean Water System Water Bottle Capacity - .75 to 1 liter Shipping Weight - 38 lbs. S P E C I F I C A T I O N S NextGen TM Cart Delivery Unit Power Supply • 115 VAC, 50/60 Hz 1 Ph, as applicable Air Pressure - 80 PSI Water Pressure - 40 PSI Clean Water System (Optional) Water Bottle Capacity - 1.5 liters CMU Shipping Weight Cart with transformer - 135 lbs. Cart without transformer - 105 lbs. Team Work Station Cabinet Unit Power Supply • 115 VAC, 50/60 Hz 1 Ph, as applicable Air Pressure - 80 PSI Water Pressure - 40 PSI Clean Water System (Optional) Water Bottle Capacity - 75 to 1 liter CMU Shipping Weight Dr./Asst. Unit - 68 lbs. Asst. Unit only - 58 lbs. Technical Manual Page ii-4 Section II Delivery Units Galaxy® CMU Class 1, Type B Medical Equipment for Ordinary Use with Respect to Electric Shock, Fire and Mechanical Hazards Only in Accordance with UL2601-1, IEC60601-1, CAN/CSA C22.2 No. 601.1 18" 17" 13-5/16" Trad. Head TOP VIEW 0459 20-1/4" 11-3/4" 9-1/2" 5" 12" D I M E N S I O N S Euro Head 29-15/16" 20-7/16" 24-1/2" 17-1/4" 13-5/16" Cuspidor (Optional) 25-3/8" 7-3/4" 13" 29" 33-3/16" (Trad.) 29-15/16" (Euro) Light Post (Optional) 48" max. 26-1/8" min. 23-7/16" 4-3/8" 2-3/16" 22-3/8" (J-Chair) 17-1/2" (J-Chair) 8" 18-15/16" (J-Chair) 9-3/4" to 21" 6-1/4" 17-1/2" LEFT SIDE VIEW Technical Manual Section II Delivery Units Page ii-5 Galaxy® Magellan 15" 25-3/8" 3-1/2" 13-1/8" 9-1/4" 18" 17" 9-1/2" 13-5/16" D I M E N S I O N S 20-1/4" Trad. Head 23-5/8" 11-1/2" 11-3/4" 5" R 23° 22-5/8" 3-1/2" R 26-1/2° 5-1/4" Euro Head 29-15/16" 20-7/16" 171/4" 135/16" 2-3/16" 25-3/8" 24" 25-7/16" 12" 46" 15" 7" 9-34 - 21" 6-1/4" 17-1/2" Technical Manual Page ii-6 Section II Delivery Units Galaxy® Wall/Cabinet Unit DWM/DCM DIMENSIONS 24-5/8" 22.28" 12-5/16" 18-13/16" 9-1/2" 19-15/16" D I M E N S I O N S 3" 3" 20-13/16" (DWM) 13-9/16" (DCM) DWM/DCM EXTENDED DIMENSIONS 55" (DWM) 47-3/4" (DCM) 52-1/4" (DWM) 45" (DCM) 20-3/16" 17-1/8" 9-1/4" 17-5/8" (DWM) 10-3/8" (DCM) 29-3/16" 8-11/16" 18-13/16" 6-1/2" 5-7/8" 52-5/8" (DWM) 45-3/8" (DCM) Technical Manual Section II Delivery Units Page ii-7 Galaxy® Wall / Cabinet Unit DCM ROTATION/REACH 24-7/8" Min. Wall Space for Utility Connections 18" Min. Cabinet D I M E N S I O N S 48-1/2" Reach 77º Rotation (Limited Reach) 92º Rotation (Full Reach) NOTE: Minimum space required for recessed storage: 18" deep, 24-7/8" wide. DWM ROTATION/REACH NOTE: A mounting panel is recommended for all sheet rock applications. (An optional 18" x 18" laminated panel is available.) Technical Manual Page ii-8 Section II Delivery Units Simplicity by DentalEZ CMU TM 22" 12-1/2" 16-3/4" 24-1/4" D I M E N S I O N S 7-3/4" 27-1/2" 17-1/2" 21-7/8" 2" 9-1/4" 16" 20-1/2" 21-5/8" 14-1/8" 16-1/8" 10-1/2" to 21-1/2" 17-1/8" 12-3/8" 5-5/8" Technical Manual Section II Delivery Units Page ii-9 Simplicity by DentalEZ Magellan TM 22" 12-1/2" 16-3/4" " R R2 23 6-1 D I M E N S I O N S 22-5/8" /2" 1-1/4" 24-1 /4" 12" 47-1/4" 23" 17-3/4" 7" 12-1/4" - 22-1/4" 5-3/4" 12-3/4" Technical Manual Page ii-10 Section II Delivery Units Simplicity by DentalEZ Cart Delivery Unit TM 16-5/8" 19-1/4" 3-5/16" 6-1/8" D I M E N S I O N S 28" 18-3/4" 20" 21-9/16" 14-7/8" Technical Manual Section II Delivery Units Page ii-11 Advantage by DentalEZ CMU TM 15" (17" Euro) 17-5/8" (16-3/4" Euro) D I M E N S I O N S 24-1/8" 26" 11-1/2" 17-1/2" 24-1/8" 26" 23-7/8" 20-1/2" 16" 11-1/4" 9-3/4" to 21" 6-1/8" 13" Technical Manual Page ii-12 Section II Delivery Units Advantage by DentalEZ Magellan TM 18" 4-1/8" 23" 11-1/2" 23-5/8" 17-5/8" (16-3/4" Euro) D I M E N S I O N S 15" (17" Euro) R23" 22-5/8" 3-1/2" R26-1/2" 5-1/4" 21-1/4" 27-3/4" 27-3/4" 41-1/4" 13-1/4" 6-5/8" 9-3/4"-21" 5-1/2" 13" Technical Manual Section II Delivery Units Page ii-13 Advantage by DentalEZ Basic Duo TM 17.6" D I M E N S I O N S 2" 21" 11.5" 12.8" 10" 270° Pivot Point 180° Pivot Point Technical Manual Page ii-14 Section II Delivery Units 180° Pivot Point aXcs® CMU TOP VIEW 21-1/4" 14-7/8" (17" Euro) Left/Right Rear Arm Option 15-5/8" 18-1/2" (16-3/4" Euro) 22-5/8" 7" 24-5/8" 21-1/2" 26" Fixed Rear Arm Option 13-3/8" 21-1/4" 4" 24-13/16" 26" 23-7/8" 5-3/8" 20-1/2" 13-1/4" (Left/Right) 14" (Fixed Arm) 11-1/4" 9-3/4" to 21" (Left/Right Arm Shown) 6-1/4" 13" LEFT SIDE VIEW Technical Manual Section II Delivery Units Page ii-15 D I M E N S I O N S aXcs® Magellan (Euro 16-3/4") 18-1/2" 14" (Euro 17") D I M E N S I O N S R 24" 22-5/8" 3-1/2" R 26-1/2" 5-1/4" 21-1/4" 27-3/4" 27-3/4" 41-1/4" 13-1/4" 6-5/8" 9-3/4" - 21" 5-1/2" 13" Technical Manual Page ii-16 Section II Delivery Units aXcs® Wall / Cabinet Unit DWM/DCM DIMENSIONS 22" 18-1/4" 1-3/4" 14-1/4" 19-1/4" 20-1/4" D I M E N S I O N S 9-1/2" 3" 3" 19" (DWM) 11-3/4" (DCM) DWM/DCM EXTENDED DIMENSIONS 49-1/2" (DWM) 42-1/4" (DCM) 47" (DWM) 39-3/4" (DCM) 15" 17-1/4" 8-1/2" 17-1/2" (DWM) 10-1/4" (DCM) 27" 19-1/4" 8-1/2" 28" 5" 4-3/4" 47-1/4" (DWM) 40" (DCM) Technical Manual Section II Delivery Units Page ii-17 aXcs® Wall / Cabinet Unit DWM ROTATION/REACH D I M E N S I O N S NOTE: A mounting panel is recommended for all sheet rock applications. (An optional 18" x 18" laminated panel is available.) DCM ROTATION/REACH NOTE: Minimum space required for recessed storage: 18" deep, 24" wide. Technical Manual Page ii-18 Section II Delivery Units aXcs® Basic Duo SIDE VIEW 18" 2" 18" 9.5" 11" 2" TOP VIEW 13" 9" 13" 270º Pivot Point 180º Pivot Point 180º Pivot Point 270º Pivot Point Technical Manual Section II Delivery Units Page ii-19 D I M E N S I O N S NextGen Cart Delivery Unit TM 2-7/8" 20" 5-1/16" 3-3/4" - 13-1/2" 3" - 13" 12" 32-3/4" D I M E N S I O N S 21-9/16" 19-1/4" 22-1/2" 13-7/16" 17-3/4" Technical Manual Page ii-20 Section II Delivery Units Team Work Station Cabinet Unit TWS DR. / ASST. UNIT DIMENSIONS 33.09" 38.59" 20" 22.5" 2.88" 3.75"-13.5" 3"-13" 5.02" 8.27" 6.5" 12.26" 12.25" 21.51" D I M E N S I O N S TWS ASST. ONLY UNIT DIMENSIONS 39.06" 50.48" 22.5" 3.39" 6.5" 12.25" 20" 3.5" 7.14" Technical Manual Section II Delivery Units Page ii-21 Galaxy Units Coolant Water Adjustment Traditional/Euro-Style Head A d j u s t m e n t S • Coolant water spray to all the handpieces can be turned ON or OFF using the toggle switch located on the foot control. • The coolant spray volume is individually regulated for each handpiece by using the coolant water adjustment valves located on the underside of the delivery head. • While operating a handpiece, turn the coolant water adjustment valve counterclockwise (while looking directly into valve) to increase the volume of coolant water spray. To decrease volume, turn the valve clockwise. Air Pressure Adjustment Screws Coolant Air Adjustment Valve Coolant Air Adjustment Valve Coolant Water Adjustment Valves TRADITIONAL Coolant Air Adjustment • The coolant air volume for all handpieces is regulated by using the coolant air adjustment valve found on the underside of the delivery head. • While operating a handpiece, turn the coolant air adjustment valve counterclockwise (while looking directly into valve) to increase the volume of coolant water spray. To decrease volume, turn the valve clockwise. Air Pressure Air pressure to each handpiece can be adjusted to the manufacturer’s specifications by following air pressure instructions in the Galaxy unit manual, Section IV Testing under the heading Air Pressure. NOTE: These procedures must be done while: • The master switch is in the ON position, • The handpiece is out of its holder and • The foot control is fully depressed. NOTE: When making necessary air pressure adjustments, refer to the air pressure gauge located at the front of the delivery head to check the approximate amount of air pressure delivered to the handpiece. Coolant Water Adjustment Valves EURO-STYLE Technical Manual Page ii-22 Section II Delivery Units Galaxy Units Control Head and Arm Rotation CMU Magellan First, make sure the unit is level. To adjust the rotation of the control head, remove the four Phillips-head screws from the cover on the underside of the control head arm. Up into the arm, around where the pivot pin inserts, there two 1/4” screws that can be adjusted to tighten the rotation of the control head. The Magellan head rotation is adjusted the same way as the CMU. But, the Magellan flex arm rotation is adjusted after installing the arm and bearing support assembly into the post. 1/4” Screws To adjust the rotation of the CMU flex arm, there are two set screws on the saddle that, if tightened with a 3/32 allen wrench, would tighten the rotation of the flex arm. Before installing the set screws to secure the bearing support in the post, the rotation speed is adjusted by putting the allen wrench through the threaded holes into the set screws on the bearing support assembly and tightening a little at the time until desired rotation speed is acquired. Then install the set screws to secure the bearing support in the post. Adjusting Set Screw Securing Set Screw Set Screw Technical Manual Section II Delivery Units Page ii-23 A d j u s t m e n t S Simplicity Units Air and Water Filters/Regulators Aire Pressure Adjustment Screws NOTE: The air regulator is factory preset to deliver 80 PSI. The water regulator is preet to deliver 40 PSI. If the regulators are not set at 80 PSI for air and 40 PSI for water, do the following adjustment process: 1. Pull the locking knob. 2. Turn the adjustment knob on each regulator until the correct pressure reading is reached. 3. When finished, push the locking knob down. A d j u s t m e n t S Air Pressure 1. Flip the toggle valve from WET to DRY at the foot control. 2. To adjust the individual handpiece drive air pressure to the manufacturer’s specifications do the following procedure: a. Remove the handpiece from its holder. b. Insert an air pressure gauge as indicated in the illustration below. Handpiece d. Locate the air pressure adjustment screws on the bottom of the delivery head chassis. e. Using a slotted screwdriver, turn the air pressure adjustment screw on the control valve of the appropriate handpiece (counterclockwise to increase pressure, clockwise to decrease pressure) until the hand-piece manufacturer’s correct specification registers on the pressure gauge. 3. Repeat a. through e. in Step 2 to set the pressure for each handpiece. NOTE: If a low-speed handpiece is required, slide the coolant air and water restrictor over the lines on the appropriate control valve. Adaptor Adjustable Arm (Insert Air Pressure Gauge Here.) c. Hold the handpiece, fully depress the foot control and observe the amount of air pressure delivered to the handpiece. To check the maneuverability of the adjustable arm, do the following: 1. Turn the air brake OFF. 2. Slightly lift the adjustable arm, then lower it into the desired position. 3. Turn the air brake ON. Technical Manual Page ii-24 Section II Delivery Units Advantage Units Air and Water Filters/Regulators NOTE: The air regulator is factory preset to deliver 80 PSI. The water regulator is preet to deliver 40 PSI. If the regulators are not set at 80 PSI for air and 40 PSI for water, do the following adjustment process: 1. Pull the locking knob. 2. Turn the adjustment knob on each regulator until the correct pressure reading is reached. 3. When finished, push the locking knob down. Air Pressure 1. Flip the toggle valve from WET to DRY at the foot control. 2. To adjust the individual handpiece drive air pressure to the manufacturer’s specifications do the following procedure: a. Remove the handpiece from its holder. b. Insert an air pressure gauge as indicated in the illustration below. Air Pressure Adjustment Screws d. Locate the air pressure adjustment screws on the bottom of the delivery head chassis. e. Using a slotted screwdriver, turn the air pressure adjustment screw on the control valve of the appropriate handpiece (counterclockwise to increase pressure, clockwise to decrease pressure) until the hand-piece manufacturer’s correct specification registers on the pressure gauge. 3. Repeat a. through e. in Step 2 to set the pressure for each handpiece. NOTE: If a low-speed handpiece is required, slide the cool- Handpiece ant air and water restrictor over the lines on the appropriate control valve. Adaptor Adjustable Arm (Insert Air Pressure Gauge Here.) c. Hold the handpiece, fully depress the foot control and observe the amount of air pressure delivered to the handpiece. To check the maneuverability of the adjustable arm, do the following: 1. Depress and hold the air brake button. 2. Slightly lift the adjustable arm, then lower it into the desired position. 3. Release the air brake button. Technical Manual Section II Delivery Units Page ii-25 A d j u s t m e n t S aXcs Units Air and Water Filters/Regulators NOTE: The air regulator is factory preset to deliver 80 PSI. The water regulator is preet to deliver 40 PSI. If the regulators are not set at 80 PSI for air and 40 PSI for water, do the following adjustment process: 1. Pull the locking knob. 2. Turn the adjustment knob on each regulator until the correct pressure reading is reached. 3. When finished, push the locking knob down. A d j u s t m e n t S Air Pressure 1. Flip the toggle valve from WET to DRY at the foot control. 2. To adjust the individual handpiece drive air pressure to the manufacturer’s specifications do the following procedure: a. Remove the handpiece from its holder. b. Insert an air pressure gauge as indicated in the illustration below. Air Pressure Adjustment Screws d. Locate the air pressure adjustment screws on the bottom of the delivery head chassis. e. Using a slotted screwdriver, turn the air pressure adjustment screw on the control valve of the appropriate handpiece (counterclockwise to increase pressure, clockwise to decrease pressure) until the hand-piece manufacturer’s correct specification registers on the pressure gauge. 3. Repeat a. through e. in Step 2 to set the pressure for each handpiece. NOTE: If a low-speed handpiece is required, slide the cool- Handpiece ant air and water restrictor over the lines on the appropriate control valve. Adaptor Adjustable Arm (Insert Air Pressure Gauge Here.) c. Hold the handpiece, fully depress the foot control and observe the amount of air pressure delivered to the handpiece. To check the maneuverability of the adjustable arm, do the following: 1. Depress and hold the air brake button. 2. Slightly lift the adjustable arm, then lower it into the desired position. 3. Release the air brake button. Technical Manual Page ii-26 Section II Delivery Units NextGen Cart Air and Water Filters/Regulators NOTE: The air regulator is factory preset to deliver 80 PSI. The water regulator is preet to deliver 40 PSI. If the regulators are not set at 80 PSI for air and 40 PSI for water, do the following adjustment process: 1. Pull the locking knob and turn the adjustment knob on each regulator until the correct pressure reading is reached. 2. When finished, push the locking knob down. Air Pressure 1. Flip the toggle valve from WET to DRY at the foot control. 2. To adjust the individual handpiece drive air pressure to the manufacturer’s specifications do the following procedure: a. Remove the handpiece from its holder. b. Insert an air pressure gauge as indicated in the illustration below. Handpiece Adaptor d. Locate the air pressure adjustment screws on the bottom of the delivery head chassis. e. Using a slotted screwdriver, turn the air pressure adjustment screw on the control valve of the appropriate handpiece (counterclockwise to increase pressure, clockwise to decrease pressure) until the hand-piece manufacturer’s correct specification registers on the pressure gauge. 3. Repeat a. through e. in Step 2 to set the pressure for each handpiece. NOTE: If a low-speed handpiece is required, slide the coolant air and water restrictor over the lines on the appropriate control valve. Coolant Water 1. The coolant spray volume is individually regulated for each handpiece by using the coolant water adjustment valves located on the underside of the delivery head. 2. While operating a handpiece, turn the coolant water adjustment valve counterclockwise (while looking directly into valve) to increase the volume of coolant water spray. To decrease volume, turn the valve clockwise. Coolant Air Adjustment Valve (Insert Air Pressure Gauge Here.) c. Hold the handpiece, fully depress the foot control and observe the amount of air pressure delivered to the handpiece. Air Pressure Adjustment Screws Coolant Water Adjustment Valves Coolant Air 1. The coolant air volume for all handpieces is regulated by using the coolant air adjustment valve found on the underside of the delivery head. 2. While operating a handpiece, turn the coolant air adjustment valve counterclockwise (while looking directly into valve) to increase the volume of coolant water spray. To decrease volume, turn the valve clockwise. Technical Manual Section II Delivery Units Page ii-27 A d j u s t m e n t S NextGen Cart Cart Leveling Doctor Arm Positioning To adjust the up and down tension in the doctor arm, perform the following procedure: A d j u s t m e n t S 1. If the arm is too easy to move up and down or if the arm goes down by itself, turn the tension adjustment screw clockwise until the desired resistance is reached. 2. If the arm is too hard to move up and down, turn the tension adjustment screw counterclockwise until the desired resistance is reached. 3. If the arm is too hard to rotate left and right, loosen the rotation adjustment bolt. 4. If the arm is too easy to rotate left and right, tighten the rotation adjustment bolt. 1. Make sure the cart is standing on a level floor (move the cart to a level location if necessary). 2. Close the cart top cover. Then check the side to side and front to back level of the top. 3. If leveling is necessary, loosen the four mounting (3/8-16) screws and turn the appropriate leveling set (1/4-20) screw. 4. When the top is level, re-tighten each mounting screw. 1/4-20 Leveing Set Screws 3/8-16 Mounting Screws Tension Adjustment Screw Rotation Adjustment Bolt Technical Manual Page ii-28 Section II Delivery Units TWS Cabinet Unit Doctor/Assistant Arm Coolant Air To adjust the up and down tension in the doctor arm, perform the following procedure: 1. If either arm is too easy to move up and down or if the arm goes down by itself, turn the tension adjustment screw clockwise until the desired resistance is reached. 2. If either arm is too hard to move up and down, turn the tension adjustment screw counterclockwise until the desired resistance is reached. 3. If either arm is too hard to rotate left and right, loosen the rotation adjustment bolt. 4. If either arm is too easy to rotate left and right, tighten the rotation adjustment bolt. Tension Adjustment Screw 1. The coolant air volume for all handpieces is regulated by using the coolant air adjustment valve found on the underside of the delivery head. 2. While operating a handpiece, turn the coolant air adjustment valve counterclockwise (while looking directly into valve) to increase the volume of coolant water spray. To decrease volume, turn the valve clockwise. Air Pressure 1. Flip the toggle valve from WET to DRY at the foot control. 2. To adjust the individual handpiece drive air pressure to the manufacturer’s specifications do the following procedure: a. Remove the handpiece from its holder. Air Pressure Gauge Rotation Adjustment Bolt Coolant Water 1. The coolant spray volume is individually regulated for each handpiece by using the coolant water adjustment valves located on the underside of the delivery head. 2. While operating a handpiece, turn the coolant water adjustment valve counterclockwise (while looking directly into valve) to increase the volume of coolant water spray. To decrease volume, turn the valve clockwise. Coolant Air Adjustment Valve Air Pressure Adjustment Screws b. Hold the handpiece, fully depress the foot control and observe the amount of air pressure delivered to the handpiece. Coolant Water Adjustment Valves Technical Manual Section II Delivery Units Page ii-29 A d j u s t m e n t S Tri-Lamp Control Operation/Calibration The tri-lamp control is designed to operate a variety of fiber optic handpieces. Once installation and calibration are complete, the tri-lamp control will remember the correct voltage to deliver to each handpiece tubing and lamp. Operation With the handpiece control activated, use the lamp intensity level to adjust the lamp output. NOTE: The fiber optic lamp blinks when maximum voltage is reached. Calibration F I B E R C A O L P I T B I R C A T I O N Tools Required: • Utility Knife • Phillips-head Screwdriver • Voltmeter WARNING: Only qualified technicians should calibrate the lamp control. NOTE: Improper calibration may shorten the life expectancy of the lamp. The tri-lamp control is factory-set for an output voltage at the handpiece terminal of 3.3 VDC, but has a calibration range of 2.5 -6.0 VDC. (Refer to the handpiece manufacturer’s recommended output voltage.) NOTE: For StarBrite - ISO/C6-pin tubing, 3.3VDC; for ColoRight - ISO/4-hole tubing, 5.5 VDC. (Other brand handpiece tubing may be installed on the tri-lamp control, but not on the quad-lamp control.) Follow the tubing manufacturer’s instructions for accessing signal air and connect to a barb on the tri-lamp control. If an output voltage other than the factory-set 3.3 VDC is required, proceed with the following steps: 1. After connecting signal air, disconnect power to the controller by either unplugging the power pack or releasing the quick disconnect latch provided on the 12-foot cable interconnect. 2. Using a phillips-head screwdriver, remove the three screws from the bottom of the controller and lower the cover. 3. Locate the DIP switches in the corner of the PC board, which is found at the left of the lamp intensity level switch. NOTE: The normal operational position for DIP switches #1 and #2 is OFF (away from the PC board). (Refer to the illustraNormal Operation tion on the right.) DIP Switch 1 and 2 4. For the calibration position, flip DIP switch #1 ON (toward the PC board). OFF Position NOTE: DIP switch #2 is for factory use only and should always remain OFF (away from the PC board). 5. Remove the black plastic sheath from the supplied electrical jack by turning counterclockwise. Intensity Level Calibration - DIP Switch 1 ON Position 6. Slide the sheath onto the wires provided. Then attach the wires to the screw connectors of the jack. Technical Manual Page ii-30 Section II Delivery Units Continued next page Tri-Lamp Control Operation/Calibration Continued 7. Connect the clips of the voltmeter to the leads of the electrical jack on the handpiece tubing to be calibrated. Voltmeter Clip 8. Plug the jack into the selected port of the tri-lamp control. 9. Remove the fiber optic lamp from the tubing coupler or swivel connector. 10. Reconnect power to the tri-lamp control. 11. With the delivery system ON, remove the handpiece from the holder. 12. Press and hold down the foot control to send signal air to the tri-lamp control. NOTE: If no signal air is present, place a finger over the tubing coupler to provide back pressure. NOTE: The reading on the voltmeter shows the maximum voltage setting of the channel that is currently connected to signal air. 13. Use the lamp intensity level switch to set the fiber optic lam to the manufacturer’s recommended voltage level. 14. Replace the handpiece in the holder. 15. To calibrate the remaining channels, simply connect a handpiece tubing and electrical jack to the appropriate handpiece control and repeat Steps 9 - 14. 16. After calibration, disconnect power to the tri-lamp control. NOTE: Power must be disconnected for calibration to achieve the correct settings. 17. Reinstall the fiber optic lamp. 18. Make sure the power is disconnected and push DIP switch #1 back to the operational position OFF (away from the PC board). (See illustration, previous page.) 19. Reconnect power. 20. Depress the foot control and adjust the lamp intensity level switch to achieve the maximum voltage level set in Step 13. NOTE: The minimum voltage should always be 2.5 VDC. The fiber optic lamp blinks when the maximum volt- age is reached. 21. If the maximum voltage is not correct, disconnect power to the tri-lamp control and re-calibrate by repeating Steps 3 - 21. 22. Reassemble the electrical jacks. 23. Reattach the cover removed in Step 2. Technical Manual Section II Delivery Units Page ii-31 F I B E R C A O L P I T B I R C A T I O N All Delivery Units NOTE: After cleaning the saliva ejector, high-volume evacu- Cleaning The delivery unit should be cleaned as follows: • Wipe frequently with a damp, lint-free cloth. ator and solids collector, evacuate two cups of SlugBustertm vacuum line cleaning solution (one cup each) through the highvolume evacuator and saliva ejector to sanitize the system. • Use a mild detergent to clean stains. — caution — Do not use abrasive cleaning agents. C L E A N I N G D I S I N F E & C T I N G • At the end of the day, turn the master ON/ OFF valve to the OFF position and clean the instrumentation. • Each morning, turn the master valve ON and check the air and water system for proper operation using the three-way syringe. High-Volume Evacuator With the high-volume evacuator vacuum valve in the OFF position, disconnect the valve. Using a brush, clean the interior of the valve under a faucet, and rinse thoroughly. Saliva Ejector Disconnect the saliva ejector valve from the tubing and repeat the procedure described for the high-volume evacuator. — NOTICE — Cleaning brushes and SlugBuster can be ordered through DentalEZ dealers. Disinfecting Liquid disinfectants are recommended for use on all Galaxy CMU external surfaces and should be applied using a soft, clean cloth. — CAUTION — Avoid using disinfectants in spray containers. They may cause premature staining, discoloration and/or damage to the Galaxy CMU. Use extreme caution when selecting the proper chemical disinfectant for the Galaxy CMU. — caution — Do not use disinfectants that contain any of the following: • Iodophors • Glutaraldehydes • Phenols • Sodium Hypochlorites Solids Collector NOTE: *Cavicide™ is the recommended disinfectant for use To clean the solids collector, located at the instrument on all external surfaces. end of the assistant’s arm, do the following: *Cavicide™ is a trademark of Micro Aseptic Products, Inc. NOTE: It is recommended that puncture-resistant nitrile gloves be worn for this procedure. 1. Push the lever on the saliva ejector downward to equalize pressure. 2. Remove the lid by lifting it straight up. 3. Grasp the stem on the basket and lift the basket straight up. 4. Empty debris and wash out the basket with warm water, then replace the basket and lid. Cup Fill/Bowl Rinse The bowl rinse spout can be removed for cleaning and sterilization by steam (autoclave) or chemical vapor (chemiclave). — caution — Be sure not to exceed a temperature of 275º F. Technical Manual Page ii-32 Section II Delivery Units Replace the poppet valve. PN: 3801-207 Replace the poppet valve. PN: 3801-207 Replace the on/off valve. PN: 3801-189 Disconnect the 1/8" orange tubing from Yes the on/off valve with No 1/4" clear tubings. Is air coming out of the orange tubing? Is the cup fill or Bowl Rinse bowl rinse dripping? Replace the on/off valve. PN: 3801-189 Disconnect the 1/8" black tubing from the Yes on/off valve with No 1/4" clear tubings. Is air coming out of the black tubing? Cup Fill Why does the cuspidor cup fill or bowl rinse drip constantly? FAQ #21 Cup Fill/Bowl Rinse Drips Constantly Section II Delivery Units F R E Q U E N T L Y Q U E S T I O A N S S K E D Technical Manual Page ii-33 Page ii-34 valve open? Technical Manual Section II Delivery Units Check lines for kinks through the pinch valve. seperate from the manifold? Replace the manifold.* Check the air supply line for any kinks or breaks. FAQ #5 * For part # information contact Tech Service at 1-866-DTE-INFO. Adjust to 40 psi if adjustable. system read 40 psi? to ON/OFF toggle? Yes Is there air pressure No Yes Does the gauge for No the clean water Fill the bottle with water. Check the water line for kinks from the USC to the selector valve and from the selector to the distribution manifold. Yes Is coolant water adjustment No No Is there water present at the distribution manifold in the post mounted console box? Is there water present No Yes at the coolant water adjustment valve? Yes USC box read 40 psi? Place toggle in "ON" position. Is the toggle for the clean water system No in the "ON" position? have water in it? Yes Is selector in city Bottle or bottle position? Check air supply and/or adjust air regulator to 80 psi. No Does the bottle Yes Place the selector toggle in the bottle position and have a plumber supply water to the unit. City system and city water? Check signal line for kink. If none, replace pilot valve. PN: 3800-537 actuator on the pilot valve? Does the gauge on the Check lines for kinks from post mounted console box to control head. Is city water supplied to unit? No 80 psi of air pressure? Check building water supply or master water control. Yes Is unit supplied with No No Does unit have clean water Yes in "ON" position? have water? Yes Do the sinks No No Is master switch Yes Yes Is there an air signal to the No No Is the stop Yes Yes Place master switch in the "ON" position. No water regulator in the Yes Adjust the water regulator to 40 psi and/or check supply line from the pilot valve for kinks. Q U E S T I O A N S S K E D Open the stop valve. F R E Q U E N T L Y Why does the unit have no water? Unit Has No Water Replace covers. Have a nice day! Yes Replace the water control block. PN: 3800-417 No Section II Delivery Units FAQ #17 Replace covers. Have a nice day! Set water regulator to 35-40 PSI. Yes Does the water stop when letting off the foot control? Rebuild the water relay in the foot control: For AS, aXcs and Galaxy series, Kit PN: 3801-181. For Signature series replace the drive air valve, PN: 3800-478. While activating foot No control, remove signal line to water control Yes block. Does water stop? Is the water regulator or water bottle set at No Yes 35-40 PSI? Does air regulator gauge read 80 PSI? Set air regulator No to 80 PSI. Yes Does the water stop when letting off the foot control? No Why does water contiune to run or drip? Water Continues to Run or Drip F R E Q U E N T L Y Q U E S T I O A N S S K E D Technical Manual Page ii-35 F R E Q U E N T L Y Q U E S T I O A N S S K E D Page ii-36 Replace holder valve, PN: 3802-014. Order correct kit #3658-385. Technical Manual Section II Delivery Units Complete testing of the unit and have a gread day. Ensure the ribbed line is connected to the red tubing manifold off the Yes master toggle and the smooth line is connected to the barb on the manifold. Is the valve still leaking? No Order correct kit #3658-387. Yes Used kit #3658-387 to upgrade manifold? No Traditional or Euro Euro style unit? Is the white ribbed tubing from the holder Yes connected to the red No tubing manifold from the master on/off toggle? Used kit #3658-385 Yes to upgrade manifold? No Traditional Why is air blowing out of holder after manifold upgrade? FAQ #34 Air Blowing Out of Holder After Manifold Upgrade Section II Delivery Units No handpiece is running? Adjust the drive air adjustment to the manufacturer's recommendation. No Is the drive air adjustment completely open? Is the line No Replace foot control. PN: 3801-706 control or console? Adjust the line pressure to 80 PSI minimum. Replace pilot valve. PN: 3801-594 Foot Control Is air leaking in foot Console compressor 80 PSI or greater? FAQ #24 Adjust the regulator, then adjust the drive air to the manufacturer's recommendation. Will regulator Yes adjust to 80 PSI? Yes pressure from the No Replace the regulator. PN: 3801-638 No Is any air leaking when Yes Check handpiece for proper function. Are any found? foot control Yes Check tubing for kinks. No No Is the tubing kinked? Move the 1/4" red lines Yes through the pinch valve. Repair or replace tubing. Replace tubing. Repair the kinks. Check the 1/4" red line Yes from the USC box to the control head for kinks. Any found? Yes show 80 PSI? Yes Does regulator No Why is the drive air only 20 PSI? Drive Air Only 20 PSI (AS3000 - Galaxy) F R E Q U E N T L Y Q U E S T I O A N S S K E D Technical Manual Page ii-37 F R E Q U E N T L Y Q U E S T I O A N S S K E D Page ii-38 Technical Manual Section II Delivery Units Making it to this point means the power module is putting out the proper voltage. The problem is in the unit's wires or connections. breaker tripped? Yes circuit Reset circuit breaker. Replace transformer. PN: 2718-031 breaker tripped? FAQ #27 Replace circuit breaker: PN: 3801-909, .75 amp OBL 3801-910, 6 amp PN: 3801-911, 8 amp Is there continuity No across the Yes circuit breaker? Reset circuit breaker. Is 6 amp circuit Yes Replace air electric switch. PN: 3800-453 No breaker tripped? No Take voltage reading across the black and white wires (pins 7 & 8) from the transformer. Is there 15V? Yes Is .75 amp circuit No Yes to the transformer? Is 8 amp No Reset circuit breaker. Reset circuit breaker. If it trips again, locate and repair short. Take voltage reading across the purple Yes and gray wires No (pins 2 & 3) from the transformer. Is there 24V? breaker tripped? the air electric switch? Yes Is there voltage through No No Is 3 amp circuit Yes Is there 115 vac on the No black wire from breaker Yes Contact electrician to provide 115 vac to supply power module. to the power module? Turn master switch on. No Is there 115 vac supplied Yes Take voltage reading across the Yes orange and yellow wires (pins 5 & 6) No from the transformer. Is there 20V? Replace breaker. PN: 3801-835 Find blockage or kink in signal line. on the power module? No Is air present at actuator Yes switch on? Yes Is unit master No Why is there no output from the power module? No Output From Power Module Check other fiber optic handpieces and adjust as needed. Secure cover. Section II Delivery Units Recalibrate fiber optic control Yes Replace bulb. PN: 262522 Replace bulb. PN: 262522 voltage, was light bright enough? Yes After adjusting No Check other fiber optic handpieces and adjust as needed. Secure cover. Is light brighter Yes after calibrating No to proper voltage? Replace fiber optic control. 2565-484. Will control calibrate? Yes Is voltage below 5.5 volts? Yes Replace fiber optic control. Replace bulb. PN: 260986 Is light brighter after No calibrating to proper voltage? Yes Replace fiber optic control. No Remove fiber optic contol cover. Adjust blue potentiometer. Yes Will voltage adjust to 5.5? Recalibrate fiber optic control using instructions No 2565-484. Will control calibrate? Check other fiber optic handpieces and adjust as needed. Secure cover. Check other fiber optic handpieces and adjust as needed. Secure cover. Replace bulb. PN: 260986 No After adjusting Yes voltage, was light bright enough? Will it adjust to 5.5? rocker switch Yes Use to adjust voltage. No a rocker switch on its side? Yes Does fiber optic control have No Using voltmeter, check No voltage at fiber optic control. Yes Replace bulb. PN: 260986 Replace fiber optic control. Replace bulb. PN: 262522 Remove fiber optic contol cover. Adjust blue potentiometer. No Will voltage adjust to 3.3? No using instructions Check other fiber optic handpieces and adjust as needed. Secure cover. Replace bulb. PN: 262522 No bright enough? After adjusting Yes voltage, was light Will it adjust to 3.3? Yes to adjust voltage. Use rocker switch No a rocker switch on its side? Yes Does fiber optic control have No Is voltage below 3.3 volts? Using voltmeter, check Yes voltage at fiber optic control. No tubing? Is bulb in Tubing Swivel swivel or Why isn't the fiber optic bright enough? FAQ #42 Check other fiber optic handpieces and adjust as needed. Secure cover. Fiber Optic Not Bright Enough F R E Q U E N T L Y Q U E S T I O A N S S K E D Technical Manual Page ii-39 Handpiece Actuator Valve Adjustment (Galaxy Trad.) How is a handpiece actuator valve adjustment made? (Galaxy® Traditional Head) Tools required: • 1/16" Allen Wrench • Small Needle-nose Pliers F R E Q U E N T L Y White Tubing Perform the following steps for each actuator valve that needs adjusting: Set Screws 1. Flip the master switch to the OFF position. Q U E S T I O A N S S K E D 2. Determine which handpiece(s) need adjusting, then remove the appropriate handpiece(s) from the holder(s). 3. Using a 1/16" Allen wrench, loosen, but don’t remove, the appropriate set screw inside the brass inserts located on the bottom of the unit head. 4. Using small needle-nose pliers, gasp the white tubing for the appropriate handpiece and move the acutator valve forward toward the face of the unit for better activation of the plunger. (Adjusting the actuator valve too far forward will prevent the handpiece from sitting correctly in the holder.) 5. Tighten the set screw to hold the actuator in place. 6. Flip the master switch to the ON position. 7. Place the handpiece back into the holder and press the foot control. (The handpiece should not run while it is in the holder.) 8. Remove the handpiece from the holder and press the foot control. (The handpiece should run when it is out of the holder.) FAQ #45 Technical Manual Page ii-40 Section II Delivery Units Delivery Head Symptom Uni t wi ll not turn on. Possible C ause(s) No ai r to master swi tch. Solution Open stop valve i n floor uti li ty box. Open and adjust ai r regulator to 80 PS I. C heck for pi nched red 1/8" tubi ng i n arms. Faulty master swi tch. Turn swi tch on and veri fy ai r flow. Faulty ai r pi lot valve. Veri fy an ai r supply to top fi tti ng of valve. If ai r i s present at top fi tti ng of valve, veri fy ai r to foot control tubi ng. If no ai r at tubi ng, valve i s defecti ve. Uni t has no electri c power. Tri pped ci rcui t breaker. Reset ci rcui t breaker on power module i n USC . No bui ldi ng power. C heck mai n ci rcui t supply. C ontact electri ci an. Uni t has no ai r. No water (hand-pi ece & syri nge) Ai r i n coolant water. Water flush fai ls to operate. Faulty eletri c swi tch. Veri fy ai r si gnal at ai r/electri c swi tch of power module. Power module or power box not plugged i n. Plug i n power moduleor power box i nsi de USC . Inproper outlet voltage. Veri fy proper outlet voltage i n US C. Uni t i s not turned on. Ensure master tog gle valve i s i n ON posi ti on. Ai r stop valve i s closed. Turn stop valve on and veri fy 80 PSI on ai r gauge. Pi nched ai r li ne. C heck for pi nched or restri cted 1/4" red tubi ng from floor uti li ty box to post-mounted console. Faulty ai r pi lot valve. C heck barbs for blockage. If none, replace valve. Water toggle i s i n OFF posi ti on. Place the C MU swi tch plate toggle i n ON posi ti on. No water i n clean water bottle. Fi ll bottle. Pressure regulator not adjusted. Ensure clean water system gauge reads 40 PSI. No ai r to bottle water system. C heck for pi nched or restri cted ai rli ne. Sli de clamp i s clampi ng li ne. Move clamp to allow water flow through li ne. Uni t has not been purged. Purge water li nes. Faulty water control valve. If uni t was purged, replace water control valve. Water toggle i s i n OFF posi ti on. Place toggle i n ON posi ti on. No water i n clean water bottle. Fi ll clean water bottle. Faulty water flush toggle valve. If water i s present at valve, but not flowi ng, replace valve. Technical Manual Section II Delivery Units Page ii-41 T R O U B L E S H O O T I N G Arm System Symptom T R O U B L E S H O O T I N G Possible Cause(s) Solution Horizontal arms drift left or right. Unit is not properly leveled. Verify unit is level. A lso, verify arms are properly seated. Unit head is not level from front to back. Pivot is not properly adjusted. Remove adjustable arm cover and adjust nut at pivot. Adjustable arm does not hold position. Improper adjustment. With nothing on delivery head, adjust the nut on the spring so unit stays in place. Faulty brake switch. Remove adjustable arm cover to see if locking arms are in place. If they are stuck in the up position, check brake switch. Faulty lock arm actuator. When brake switch is activated, ensure lock arm actuator strikes lock arms. Also, ensure lock arm actuator is not stuck in actuate position. Faulty brake switch. When brake switch is depressed, ensure air is reaching lock arm actuator. No air to brake switch. Ensure unit master toggle is in On postion. Faulty arm lock actuator. If air is reaching actuator, but not extending, replace lock arm actuator. Adjustable arm will not move. Water Heater Symptom No warm water, cold water only. Possible C ause(s) Solution Extension cord disconnected from water heater. Ensure extension cord in post-mounted console is plugged into water heater. Water temperature is set too low. Turn adjustment screw on water heater clockwi se to increase temperature. Pinched or restricted signal air tubing (1/8" yellow) to electrical receptacle in post-mounted console. Straighten or replace tubing. Unit's extension cord is not connected to Verify power supply and proper extension cord power supply. connection inside USC . Faulty water heater. Replace water heater. Technical Manual Page ii-42 Section II Delivery Units Handpiece Symptom No coolant water at any handpiece Possible C ause(s) Solution C oolant water adjustment valves closed. Turn valve counterclockwise to open valve. Water toggle on foot control is in the OFF position. Flip toggle to the right for the ON position. Water toggle on clean water Flip toggle to the ON position. system is in OFF position. Slide clamp is in clamped position. S lide clamp so it moves freely on tubing. Water bottle empty. Fill water bottle. Pressure too low on clean water system. Verify clean water system pressure gauge reads 40 P SI and adjust accordingly. Pinched or restricted tubing. Straighten or replace tubing. Water dribbles from handpiece while in holder. Water dribbles from handpiece after foot control is released. No coolant air to handpiece. Faulty handpiece holder. Repair or replace holder. Pinched or restricted tubing to holder. Straighten or replace tubing. Pinch valve diaphragm is leaking. Replace diaphragm. Low air pressure. E nsure air regulator gauge in floor box reads 80 PSI. Low air pressure. E nsure air regulator gauge in floor box reads 80 PSI. Faulty water control valve. D epress foot control then release. Remove black tubing from water control valve. If dribble continues, replace valve. Faulty water relay in foot control. Turn unit off. Open foot control and inspect water relay block. If piston is not damaged and is moving freely, stretch the spring. Reassemble and retry foot control. Pinched or restricted tubing from foot control. Straighten or replace tubing. Slide clamp is in clamped position. Reposition slide clamp so it moves freely on tubing. Pinched or restricted tubing. Straighten or replace tubing. Technical Manual Section II Delivery Units Page ii-43 T R O U B L E S H O O T I N G Handpiece (continued) Symptom No drive air. Possible Cause(s) D rive air flow adjustments on pinch valves are closed. Solution Usi ng a screw driver, turn adjustment screw counterclockwise to adjust drive air pressure. Set to manufacturer's recommended pressure. Faulty handpiece holder valve. If pinch valve does not release with handpiece out of holder and tubing to holder is not restricted, replace hanger valve. T R O U B L E S H O O T I N G Faulty foot control. D epress foot control. If no air is present, repair or replace foot control. Pinched or restricted tubing. Straighten or replace tubing. No fiber optic Power transformer is not light at plugged in. handpiece. Internal wires in control head and post-mounted console are not connected. P lug transformer into designated receptacle in USC. C heck connections in control head and post-mounted console. No signal air to fiber optic lamp control. C heck for pinched or restricted tubing. Faulty transformer. C heck output for 22-23 VAC . Faulty fiber optic control. Fiber optic controls have a calibration range of 2.5 to 6.0 V DC . C heck for proper voltage according to the handpiece manufacturer's recommendations. Faulty bulb. Replace bulb. No signal air to receptacles in C heck for pinched or restricted tubing. the USC . Technical Manual Page ii-44 Section II Delivery Units Cuspidor Symptom Bowl rinse has no water. Possible Cause(s) Stop valve closed. Solution Open stop valve inside USC compartment. Pinched or restricted 1/4" green C heck for restrictions or obstructions and free tubing from floor utility box to post- accordingly. mounted console. Water actuator valve in floor utility box is not activated. Verify unit master swich is turned ON . Verify air signal is present at valve on water line. Verify regulator is open and pressure is at 40 PS I. Bowl rinse button not working. Verify air signal is present at the bowl rinse poppet valve on the cuspidor when the bowl rinse button is depressed. Bowl rinse actuator valve in cuspidor is not opening. Verify air signal is present at actuator valve when button is depressed. At actuator valve in cuspidor, check for water supply from floor utility box. Also, ensure water passes through the valve when the rinse button is depressed. Bowl rinse runs continuously. Water pressure is too high. Set water pressure gauge at 40 PSI. Bowl rinse actuator valve is stuck open. C heck the valve in the cuspidor for air signal. If air is present, check bowl rinse poppet valve. If air is not present, replace actuator valve. Bowl does not Restricted or pinched drain line. drain or drains slowly. Restricted or pinched vent line. Examine vent line and free any obstructions. No water C up fill button not working. flows from cup fill. C heck actuator valve in cuspidor for air signal at cup fill actuator valve in post-mounted console when button is depressed Examine drain line and free any obstructions. C heck for pinched airlines. C up fill actuator valve in cuspidor is not open. Verify air signal is present at actuator when cup fill button is depressed. If air and water are present, replace valve. Technical Manual Section II Delivery Units Page ii-45 T R O U B L E S H O O T I N G Galaxy USC 1a 1b 8 13 9 14 5 P A R T S L I S T S 10 4 11 12 3 2 7 6 Utility Service Center # 1a 1b 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Part/K it N ame USC C over (concealed chai r umbi li cal) USC C over (cuspidor equi pped) Actuator Valve Stop Valve Air Fi lter/Regulator Air Pressure Gauge Water Filter/Regulator Water Pressure Gauge Air Regulator Bowl_Norgren Water Regulator Bowl_Norgren Water & Air Reg. Repair Ki t_Norgren Regulator Fi lter Repl. Ki t_Norgren Regulator Stem Repl. Kit_Norgren Air Regulator Bowl_Watts Water Regulator Bowl_Watts Water & Air Reg. Repair Ki t_Watts Water Regulator Fi lter_Watts Air Regulator Fi lter_Watts Regulator Retai ner_Watts Water Regulator Gauge Repl. Ki t_Watts Part/Kit No. 3801-953 3801-954 3801-637 3800-960 3801-638 3800-534 3801-639 3800-533 3800-532 3800-531 3800-530 3800-982 3800-957 3802-267 3802-268 3802-273 3802-270 3802-271 3802-272 3802-269 Technical Manual Page ii-46 Section II Delivery Units 15 16 17 18 Simplicity/NextGen Cart/TWS USC 1 2 7 12 8 3 13 5 4 9 6 10 160 0 60 0 11 14 15 16 L I S T S 17 Utility Service Center # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Part/K it N ame Actuator Valve Stop Valve Air Regulator Air Pressure Gauge Water Regulator Water Pressure Gauge Air Regulator Bowl_Norgren Water Regulator Bowl_Norgren Water & Air Regulator Repai r Ki t_Norgren Regulator Fi lter Replacement Ki t_Norgren Regulator Stem Replacement Kit_Norgren Air Regulator Bowl_Watts Water Regulator Bowl_Watts Water & Air Regulator Repai r Ki t_Watts Water Regulator Fi lter_Watts Air Regulator Fi lter_Watts Regulator Retai ner_Watts Water Regulator Gauge Repl Ki t_Watts Part/Kit No. 3801-637 3800-960 3801-638 3800-534 3802-107 3800-533 3800-532 3800-531 3800-530 3800-982 3800-957 3802-267 3802-268 3802-273 3802-270 3802-271 3802-272 3802-269 Technical Manual Section II Delivery Units P A R T S Page ii-47 Advantage/aXcs USC 1 8 9 5 P A R T S L I S T S 10 11 4 12 7 6 3 2 Utility Service Center � �� �� � � � � � � � � �� �� �� � ����� �� � ��� ��� ����� ��� ��� �� �� ���� ����� � ������ ��� ����� �������� ��� ���� ����� � ������ �������� ����� ���� ����� �� � �� �������������� �� � �������� ����� ����� �� �������������� ����� �������� ����� �� � ��������� ���� ����� ��������� ���� ����� � �� � ��������� ����� � �� � ��������� �� ���� ����������� ��� ��������� ���� ����������� ��� � ����� �� � � � �������� �������� �������� �������� �������� �������� �������� �������� �������� �������� �������� �������� �������� Technical Manual Page ii-48 Section II Delivery Units Power Module 2 1 3 (Inside) P A R T S L I S T S 5 4 Power Module # 1 2 3 4 5 Part/Kit Name Part/Kit No. 6 Amp Breaker .75 Amp Breaker 8 Amp Breaker Ai r Electric Swi tch Hospi tal Grade Plug 3801-910 3801-909 3801-911 3800-453 3801-012 Technical Manual Section II Delivery Units Page ii-49 Galaxy / Simplicity Magellan Pivot/Mounting Hardware 1 P A R T S L I S T S 3 2 4 6 5 Pivot/Mounting Hardware # Part/Kit Name Pivot Hardware Kit, 1 uni t, li ght or moni tor pole 2 Mount Cover, spli t Mount Cover, one 3 pi ec e 4 Cuspi dor Pole Plug 5 Cuspi dor Arm Plug Pivot Hardware Kit, 6 Cuspi dor Technical Manual Page ii-50 Section II Delivery Units Part/Kit N o. 3801-866 3802-245 3802-244 3801-717 3801-892 3802-113 Advantage / aXcs Pivot/Mounting Hardware 1 4 P A R T S 2 L I S T S 3 (Unit Pole Shown) 5 6 7 Pivot/Mounting Hardware # 1 2 3 4 5 6 Part/Kit Name Pivot Hardware Kit, Uni t, Li ght or Moni tor Pole Mount Cover, Advantage ri ght Mount Cover, Advantage left Mount Cover, J/V-C hai r Pivot Hardware Kit, Cuspi dor Soli ds C ollector 7 Cuspi dor Arm Plug Part/Kit No. 3801-866 3801-932 3801-933 3801-934 3802-113 3801-594 3801-892 Technical Manual Section II Delivery Units Page ii-51 Galaxy Post-Mounted Console & Clean Water System 7 1 3 3a 11 13 6 9 P A R T S L I S T S 2 10 12 4 8 5 Post-Mounted Service Console # 1 2 3 3a 4 5 6 7 8 Part/K it N ame Part/Kit No. Hole Plugs 3801-841 Removable Cover 3801-955 Top Cover wi thout C uspi dor 3801-956 Top Cover wi th Cuspidor 3801-957 Air Valve Assembly 3801-584 Pinch Valve 3801-958 Swi tch Panel Cover 3801-959 Trim Ri ngs 3801-839 Air/Water Outlet Jack 3801-854 Clean Water System # 9 10 11 12 13 Technical Manual Page ii-52 Section II Delivery Units Part/K it N ame Bottle On/Off Toggle Water Bottle, 1.5 L Water Bottle Mani fold Pressure Regulator Ci ty/Bottle Toggle Part/Kit No. 3801-960 3802-182 3801-718 3801-719 3801-961 Galaxy / Simplicity /Advantage Magellan Clean Water System 3 4 6 5 P A R T S 2 L I S T S 1 Clean Water System # 1 2 3 4 5 6 Part/K it N ame Part/Kit No. Water Bottle, 1.5L 3802-182 Water Bottle Mani fold 3802-114 Water Bottle Gauge 3802-115 Ci ty/Bottle Toggle 3802-116 Bottle ON/OFF Toggle 3802-117 Regulator Assembly 3802-118 Water Bottle, Complete Assembly 3625-675 Technical Manual Section II Delivery Units Page ii-53 Simplicity Post-Mounted Console 7 6 8 1 5 P A R T S P A R T S 13 3 2 L I S T S (not shown) 4 11 L I S T S 12 9 Post-Mounted Service Console # 1 2 3 4 5 6 7 8 9 10 11 12 13 Part/K it N ame Plug Side Covers Top Cover Air Valve Assembly Soli d Trap Soli ds C ollector C ap Hole Plug O-Ri ng Pressure Regulator Ci ty Bottle Toggle Master On/Off Toggle Front Cover Rear C over Part/Kit No. 3802-212 3802-220 3802-221 3801-584 3625-338 3802-011 3802-007 3801-720 3801-719 3802-005 3801-960 3802-234 3802-235 Technical Manual Page ii-54 Section II Delivery Units 10 Advantage Post-Mounted Console & Clean Water System 1 7 6 9 3 10 13 2 12 P A R T S 11 15 L I S T S 5 8 2 14 4 Clean Water System Post-Mounted Service Console # 1 2 3 4 5 6 7 8 9 10 Part/K it N ame Hole Plug Side Covers Top Cover Air Valve Assembly Pinch Valve Soli ds C ollector C ap Trim Ri ng Water Outlet Jack O-Ri ng Soli ds C ollector Basket Part/Kit No. 3802-007 3802-008 3802-009 3801-584 3801-958 3802-011 3801-839 3801-854 3801-720 3625-338 # 11 12 13 14 15 Part/K it N ame Master On/Off Toggle Water Bottle Water Bottle Mani fold Pressure Regulator Ci ty/Bottle Toggle Part/Kit No. 3801-960 3801-655 3802-012 3801-719 3802-005 Technical Manual Section II Delivery Units Page ii-55 aXcs Post-Mounted Console & Clean Water System 7 3 1 3a 9 2 P A R T S L I S T S 13 5 11 8 12 6 10 (Left/Right Models Only) 4 Clean Water System Post-Mounted Service Console # 1 2 3 3a 4 5 6 7 8 Part/K it N ame Part/Kit No. Hole Plugs 3801-841 Side Covers 3801-703 Top Cover wi thout C uspi dor 3801-837 Top Cover wi th Cuspidor 3801-838 Air Valve Assembly 3801-584 Pinch Valve 3801-208 Wi ng Nuts 3801-840 Trim Ri ngs 3801-839 Air/Water Outlet Jack 3801-854 # 9 10 11 12 13 Part/K it N ame Master On/Off Toggle Water Bottle Water Bottle Mani fold Pressure Regulator Ci ty/Bottle Toggle Technical Manual Page ii-56 Section II Delivery Units Part/Kit No. 3801-621 3801-655 3801-718 3801-719 3801-891 Foot Control � 2 3 Foot Control # � 1 2 3 4 1 Part/Kit Name Part/Kit N o. D ri ve Ai r Repai r Ki t Wet/D ry Toggle Valve C hi p Ai r Valve Shuttle Valve Kit Foot C ontrol Complete 3802-195 3802-196 3802-197 3801-585 3801-706 P A R T S � Section 4 VIII Parts List/Diagrams L aXcs® Chair Mounted Unit I S T S � Forest Foot Control ������������ � � � � � � � ����� �� � ��� � ����� �� � � � ��� �� �� � ����� � ��� ������� ������ ����� ��� � �� � ����� ������� ����� ����� ����� � �� � ���� ������� �������� �������� 3800-754 �������� 3801-298 3800-752 �������� 3801-181 �������� �������� � � 44 Installation, Operation and Care Manual � � ������������ Technical Manual � � � � � � � ����� �� � ��� � ����� �� � � � ��� �� �� � ����� � ��� ������� ������ ����� ��� � �� � ����� ������� ����� ����� ����� � �� � ���� ������� �������� �������� �������� �������� �������� �������� Section II Delivery Units Page ii-57 Galaxy CMU Assistant’s Arm 4 5 1 P A R T S 3 L I S T S 2 7 6 (NOTE: Standard Assistant’s Arm illustrated.) Assistant’s Arm # Part/K it Name 1 2 3 4 5 6 7 Bushi ng Instrument Holder C over Basket Li d O-Ring Insi de C over Bottom Housing Part/Kit No. 3801-962 3801-963 3625-338 3801-964 3801-720 3801-965 3801-966 Technical Manual Page ii-58 Section II Delivery Units Galaxy CMU Fixed/Adjustable Arm 3 6 7 4 2 8 P A R T S L I S T S 5 1 4 1 9 Fixed/Adjustable Arm # 1 2 3 4 5 6 7 8 Part/K it Name End Cap, ri gi d Pivot Pin Arm Cover End Cap, flex Brake Rack Catch Pawls Brake Cyli nder P os t C ap Part/Kit N o. 3801-970 3801-633 3801-971 3801-972 3801-973 3801-632 3801-231 3801-974 Technical Manual Section II Delivery Units Page ii-59 Galaxy Magellan Assistant’s & Fixed/Adjustable Arm 3 Assistant’s Arm (Optional) 4 # 1 2 3 4 5 6 2 P A R T S Part/K it Name Part/Kit No. Instrument Holder Housi ng Baskets Li d O-Ring Insi de C over Bottom Housing 3801-963 3625-338 3801-964 3801-720 3801-965 3801-966 1 6 5 L I S T S 9 12 13 10 8 Fixed/Adjustable Arm # 7 8 9 10 11 12 13 Part/K it Name End Cap, ri gi d Pivot Pin Arm Cover End Cap, flex Brake Rack Catch Pawls Brake Cyli nder Part/Kit N o. 3801-970 3801-633 3801-971 3801-972 3801-973 3801-632 3801-231 11 10 7 14 Assistant’s Arm (Cuspidor) # Part/Kit N ame 14 Cuspi dor Assi stant's Arm Technical Manual Page ii-60 Section II Delivery Units Part/Kit N o. 3625-680 Simplicity CMU Fixed/Adjustable Arm 1 2 3 P A R T S 2 1 L I S T S 4 Fixed/Adjustable Arm # 1 2 3 4 Part/K it N ame End Cap for Flex Arm Pivot Cap for Flex Arm Lower C over for Flex Arm Trim Cover for Post Part/Kit No. 3802-222 3802-223 3802-224 3802-225 Technical Manual Section II Delivery Units Page ii-61 Simplicity Magellan Assistant’s & Fixed/Adjustable Arm 3 Assistant’s Arm (Optional) 4 # 2 P A R T S Part/K it Name 1 2 3 4 5 6 Instrument Holder Housi ng Baskets Li d O-Ring Insi de C over Bottom Housing 1 6 5 L I S T S 7 8 9 8 7 Fixed/Adjustable Arm # Part/K it N ame 7 End Cap for Flex Arm 8 Pivot Cap for Flex Arm 9 Lower C over for Flex Arm Part/Kit No. 3802-222 3802-223 3802-224 Technical Manual Page ii-62 Section II Delivery Units Part/Kit No. 3801-963 3625-338 3801-964 3801-720 3801-965 3801-966 Advantage/aXcs CMU Fixed/Adjustable Arm 3 1 4 7 P A R T S L I S T S 6 4 5 2 Fixed/Adjustable Arm # 1 2 3 4 5 6 7 Part/K it Name End Cap Pivot Pin Arm Cover End Cap Brake Rack Catch Pawls Brake Cyli nder Part/Kit N o. 3801-814 3801-633 3801-691 3801-692 3801-528 3801-632 3801-231 Technical Manual Section II Delivery Units Page ii-63 Advantage Magellan Assistant’s Arm 5 1a 1b 6 4 7 P A R T S 3 L I S T S 2 Assistant’s Arm (Optional) # Part/Kit N ame Part/K it N o. 1a 1b 2 3 4 5 6 7 Front Cover (no Touch Pad) Front Cover (Advantage Touch Pad) Bottom Housing Instrument Holder Baskets Li d O-Ring Ci rcui t Board 3801-708 3801-823 3801-709 3801-710 3625-338 3801-707 3801-720 3801-761 Technical Manual Page ii-64 Section II Delivery Units Advantage/aXcs Magellan Fixed/Adjustable Arm 3 1 4 P A R T S L I S T S 6 4 5 2 Fixed/Adjustable Arm � � ����� �� � ��� � ����� �� � � � � ����� ���� ���� �������� � �� ��� ��� �������� � ��� ����� �������� � ��� ��� �������� � ����� ���� �������� � ����� ����� �������� Technical Manual Section II Delivery Units Page ii-65 aXcs CMU & Magellan Assistant’s Arm 5 6 1a 1b 1c 1d 4 8 P A R T S 2 L I S T S 7 Assistant’s Arm (Optional) � � ����� �� � ��� � ����� �� � � � �� �� �� �� � � � � � � � ����� ����� ��� ����� ��� ����� ����� ������ �� ���� ����� ����� ����� �� ���� ����� ����� �� � ���� �� ���� ������ ����� �� ���������� ������ ������� ��� ���� �� �������� ����� �� ���� � ����� �������� �������� �������� �������� �������� �������� �������� �������� �������� �������� �������� Technical Manual Page ii-66 Section II Delivery Units 3 Galaxy Cuspidor 3 1 8 P A R T S 2 11 L I S T S 4 9 10 5 6 Cuspidor # 1 2 3 4 5 6 7 8 9 10 11 12 13 Part/K it N ame Strai ner Grommet Bowl Ri nse Spout Poppet Valve Actuator Valve Pinch Valve Ti me Adj. Valve Cuspi dor Bowl Trim Ri ng O-ri ng D rain Tube Drai n Sleeve Gasket Actuator Handle Safety Swi tch 13 7 Part/Kit No. 3801-205 3801-716 3801-873 3801-207 3801-189 3801-614 3801-615 3801-967 3801-968 3801-849 3801-874 3801-969 3801-431 12 Technical Manual Section II Delivery Units Page ii-67 Simplicity/Advantage Cuspidor 3 11 4 1 P A R T S 2 11 8 10 5 L I S T S 7 6 9 Cuspidor # 1 2 3 4 5 6 7 8 9 10 11 Part/Kit Name Part/Kit N o. Strai ner 3801-205 Cup Fill Spout 3802-003 Bowl Ri nse Spout 3802-010 Cover 3802-017 Poppet Valve 3801-207 Actuator Valve 3802-018 Ti me Adjustment Valve 3801-989 Cuspi dor Bowl 3801-211 O-ri ng, D rai n Tube 3801-849 O-ri ngs, Bowl 3801-212 O-ri ngs, Spout 3802-016 Technical Manual Page ii-68 Section II Delivery Units aXcs Cuspidor 3 5 4 2 10 1 P A R T S 7 L I S T S 11 9 8 12 6 Cuspidor # 1 2 3 4 5 6 7 8 9 10 11 12 13 Part/Kit Name Strai ner Gommet Cup Fill Spout Bowl Ri nse Spout Buttons Poppet Valve Actuator Valve Pinch Valve Ti me Adj. Valve Cuspi dor Bowl Drai n Sleeve Gasket Trim Ri ng O-ri ng D rain Tube 13 Part/Kit No. 3801-205 3801-716 3801-830 3801-873 3801-831 3801-207 3801-189 3801-614 3801-615 3801-834 3801-874 3801-875 3801-849 Technical Manual Section II Delivery Units Page ii-69 Galaxy II Traditional Delivery Head 17 13 12 12a 12b 10 10a 4 14 7 P A R T S 2 L I S T S 11 6 5 15 3 1 16 8 9 Traditional Delivery Head (II) # 1 2 3 4 5 6 7 8 9 10 Part/Kit Name Brake Button, Brake Valve Master ON/OFF Toggle Flush Toggle Ai r Pressure Gauge Water C ontrol Valve Handpiece Holder, Automatic Handpiece Holder Plug Oi l C ollector, Fi lter, Screws C oolant Water Adjustment Valve Front Face Overlay Part/Kit No. 3802-208 3802-063 3802-064 3801-695 3800-417 3802-209 3802-210 3802-211 3801-922 3801-983 # Part/K it Name Part/Kit No. 10 a 11 12 12 a 12 b 13 14 15 16 17 Electri c Handpiece Overlay Touch Pad C i rcui t Board Touch Pad, Blank Touch Pad, 2 Function Touch Pad, 3 Function Swi ng Tray Package Electri c Handpiece Ci rcui t Board Handpiece Actuator Valve C oolant Ai r Adjustment Valve Swi ng Tray Plug 3801-984 3801-763 3802-135 3802-136 3802-137 3625-703 3801-990 3802-014 3801-922 3802-212 Technical Manual Page ii-70 Section II Delivery Units Galaxy I Traditional Delivery Head 18 16 11 17 3 12 4 14 10 15 15a 15b P A R T S 10a L I S T S 2 1 5 13 13a 8 20 9 7 6 19 (Inside) Traditional Delivery Head (I) # 1 2 3 4 5 6 7 8 9 10 10 a 11 Part/Kit N ame Brake Button, C oncealed Tubing Master ON/OFF Toggle Flush Toggle Ai r Pressure Gauge Water C ontrol Valve Handpiece Holder, Automatic Handpiece Holder, Uni versal Oi l C ollector C over & Fi lter C oolant Water Adjustment Valve Rubber Mat, no hole Rubber Mat, & Plug, hole version Tray Bushi ng Part/Kit No. 3801-975 3801-960 3801-976 3801-695 3800-417 3801-977 3801-978 3801-829 3801-922 3801-979 3801-980 3801-981 # Part/K it Name Part/Kit No. 12 13 13 a 14 15 15 a 15 b 16 17 18 19 20 Electri c HP C ontrol Block Front Face Overlay Electri c HP C ontrol Overlay Touch Pad C i rcui t Board Handle Overlay Touch Pad, J-C hair/V-Chai r Touch Pad, Si lhouette Chai r Swi ng Tray Holder Electri c Handpiece Ci rcui t Board Swi ng Tray Assembly Ki t Handpiece Actuator Valve C oolant Ai r Adjustment Valve 3801-982 3801-983 3801-984 3801-763 3801-985 3801-986 3801-987 3801-988 3801-990 3625-614 3802-014 3801-922 Technical Manual Section II Delivery Units Page ii-71 Galaxy II Euro-style Delivery Head 20 14 1 1a 1b 6 25 19 3 P A R T S 10 11 12 13 15 9 23 7 L I S T S 8 4 2a 16 17 21 26 2 18 24 5 22 Euro-Style Delivery Head (II) # 1 1a 1b 2 2a 3 4 5 6 7 8 9 10 11 Part/Kit Name Touch Pad, blank Touch Pad, 2 Function Touch Pad, 3 Function Front Face Overlay Electri c Handpiece Control Overlay Ai r Pressure Gauge Electri c Handpiece Ci rcui t Board C oolant Water Adjustment Valve Actuator Valve Water C ontrol Valve Master On/Off Toggle Electri c Handpiece Control Block Whi p Arm Handpiece Tubing, Standard Part/Kit N o. 3802-135 3802-136 3802-137 3801-983 3801-984 3802-138 3801-990 3801-922 3801-591 3800-417 3802-063 3801-990 3802-139 3802-140 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 Handpiece Tubing, Fiber Opti c Handpiece Tubing, Syri nge Top Cover with Hi nge Touch Pad C i rcui t Board Flush Valve Oi l C ollector C over & Fi lter Swi ng Out Tray Extensi on Spri ng Handpiece Holder Tool Rest Brake Paddle Assembly C oolant Ai r Adjustment Valve C lamp, Wi re Ti e Shuttle Valve Block Assembly/Whip Actuator Handle Technical Manual Page ii-72 Section II Delivery Units 3802-141 3802-142 3802-143 3801-763 3802-064 3801-829 3802-144 3802-145 3802-146 3802-147 3801-922 3802-148 3801-585 3802-149 3802-147 Galaxy I Euro-style Delivery Head 5 2 2a 3 9 7 4 11 11a 11b 8 6 10 1 1a 1b 12 20 13 19 18 14 15 21 16 17 Euro-Style Delivery Head (I) # 1 1a 1b 2 2a 3 4 5 6 7 8 9 10 Part/Kit Name Handle Overlay Touch Pad, J/V-Chai r Touch Pad, Si lhouette Chai r Front Face Overlay Electri c Handpiece Control Overlay Ai r Pressure Gauge Electri c Handpiece Ci rcui t Board C oolant Water Adjustment Valve Actuator Valve Top Fi xed Cover Water C ontrol Valve Master On/Off Toggle Electri c Handpiece Control Block Part/Kit N o. 3801-985 3801-986 3801-987 3801-983 3801-984 3801-695 3801-990 3801-922 3801-591 3802-013 3800-417 3801-960 3801-982 # 11 11a 11b 12 13 14 15 16 17 18 19 20 21 Part/K it Name Whi p Arm w/Handpi ece, Standard Tubing Whi p Arm w/Handpi ece, Fi ber Opti c Tubing Whi p Arm w/Handpi ece, Syri nge Tubi ng Top Hi nged Cover Touch Pad C i rcui t Board Flush Valve Oi l C ollector C over & Fi lter Extensi on Spri ng Handpiece Holder Cover Set Swi ng-out Tray Holder Handpiece Holder Mat Brake Button, C oncealed Tubing C oolant Ai r Adjustment Valve Part/Kit No. 3801-699 3801-700 3801-701 3801-991 3801-763 3801-976 3801-829 3801-624 3801-992 3801-988 3801-993 3801-975 3801-922 Technical Manual Section II Delivery Units Page ii-73 P A R T S L I S T S Simplicity Delivery Head 1 10 P A R T S L I S T S 4 5 3 11 9 2 8 3 7 6 Delivery Head # Part/Kit N ame Part/K it No. 1 Top Cover 3802-226 2 End Cap, Front 3802-227 3 Master On/Off Swi tch 3801-960 4 Flush Toggle 3801-976 5 Water Control Valve 3800-417 6 Handpi ece Holder, Automati c 3801-696 7 Handpi ece Holder, Uni versal 3801-697 8 Oi l Collector Ki t 9 Coolant Water Adjustment Valve 10 End Cap, Rear 11 Air Gauge 3802-211 3801-922 3802-228 3802-236 Technical Manual Page ii-74 Section II Delivery Units Simplicity Cart Delivery Head & Clean Water System 4 14 12 13 3 2 10 1 11 5 P A R T S 9 L I S T S 15 16 Delivery Head & Clean Water System # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Part/Kit Name Master ON/OFF Toggle Water Adjustment Valve Flush Toggle Water C ontrol Valve Gauge Assembly Oi l C ollector C over & Fi lter Water Bottle Manifold Water Bottle Pressure Regulator C i ty/Bottle Routi ng Bottle On.Off Swi tch Water Outlet Water Adjustment Valve Poppet Valve Assembly Handpiece Holder, Uni versal Handpiece Holder, Automatic Part/Kit No. 3801-960 3801-922 3801-976 3800-417 3802-083 3802-211 3801-718 3802-182 3801-867 3802-090 3802-091 3801-854 3801-958 3802-192 3801-697 3801-696 7 6 8 Technical Manual Section II Delivery Units Page ii-75 Advantage Traditional Delivery Head 1 6 P A R T S 5 12 7 L I S T S 4 10 11 2 8 9 Traditional Delivery Head # 1 2 3 4 5 6 7 8 9 10 11 12 Part/K it N ame Cover Assembly End Cap, Front Arm Brake Toggle Valve Master ON/OFF Toggle Flush Toggle Air Pressure Gauge Water Control Valve Handpi ece Holder, Automati c Handpi ece Holder, Uni versal Oi l Collector Cover & Fi lter Coolant Water Adjustment Valve End Cap, Rear Part/Kit No. 3802-001 3802-004 3802-002 3801-960 3801-976 3801-695 3800-417 3801-696 3801-697 3801-829 3801-922 3801-692 Technical Manual Page ii-76 3 Section II Delivery Units Advantage Euro-style Delivery Head 10 8 7 6 5 11 2 2a 2b L I S T S 9 1 3 12 4 Euro-style Delivery Head # 1 2 2a 2b 3 4 5 6 7 8 9 10 11 12 Part/Kit Name Cover Assembly Whip Arm w/Handpice Standard Tubi ng Whip Arm w/Handpiece Fi ber Opti c Tubi ng Whip Arm w/Handpiece Syri nge Tubi ng Handle Brake Valve Assembly Master ON/OFF Toggle Flush Toggle Air Pressure Gauge Water Control Valve Extensi on Spri ng Actuator Valve Oi l Collector Cover & Fi lter Coolant Water Adjustment Valve Part/Kit No. 3801-921 3801-699 3801-700 3801-701 3801-702 3801-715 3801-621 3801-622 3801-623 3800-417 3801-624 3801-591 3801-829 3801-922 Technical Manual Section II Delivery Units P A R T S Page ii-77 aXcs Traditional Delivery Head 10 13 1 11 13 12 13 6 P A R T S 5 16 2 7 L I S T S 3 4 14 Traditional Delivery Head # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Part/K it N ame Cover Assembly End Cap Brake Button Concealed Tubi ng Master ON/OFF Toggle Flush Toggle Air Pressure Gauge Water Control Valve Handpi ece Holder, Automati c Handpi ece Holder, Uni versal Control Block - Supply End Control Block - C enter Control Block - Plugged End Di aphragm Repair Ki t Oi l Collector Cover & Fi lter Control Block, 3 H.P. Coolant Water Adjustment Valve 15 Part/Kit No. 3801-920 3801-692 3801-694 3801-586 3801-587 3801-695 3800-417 3801-696 3801-697 3801-916 3801-917 3801-918 3800-749 3801-829 3801-919 3801-922 Technical Manual Page ii-78 Section II Delivery Units 8 9 aXcs Euro-style Delivery Head 6 10 8 5 15 7 2 2a 2b 9 11 14 1 13 14 16 12 14 3 L I S T S 4 Euro-style Delivery Head # 1 2 2a 2b 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Part/Kit Name Cover Assembly Whip Arm w/Handpice Standard Tubi ng Whip Arm w/Handpiece Fi ber Opti c Tubi ng Whip Arm w/Handpiece Syri nge Tubi ng Handle Brake Valve Assembly Master ON/OFF Toggle Flush Toggle Air Pressure Gauge Water Control Valve Extensi on Spri ng Actuator Valve Control Block - Supply End Control Block - C enter Control Block - Plugged End Di aphragm Repair Ki t Oi l Collector Cover & Fi lter Coolant Water Adjustment Valve Control Block, 3 H.P. Part/Kit No. 3801-921 3801-699 3801-700 3801-701 3801-702 3801-715 3801-621 3801-622 3801-623 3800-417 3801-624 3801-591 3801-923 3801-917 3801-924 3800-749 3801-829 3801-922 3801-925 Technical Manual Section II Delivery Units P A R T S Page ii-79 NextGen Cart Delivery Head & Clean Water System 5 8 9 18 6 P A R T S 1 17 2 3 15 4 7a 7b 16 19 L I S T S 14 Delivery Head & Clean Water System # 1 2 3 4 5 6 7a 7b 8 9 10 11 12 a 12 b 12c 12 d 12 e 13 a 13 b 13c 14 15 16 17 18 19 Part/Kit Name Master ON/OFF Toggle Water Adjustment Valve C oolant Ai r Adjustment Valve Flush Toggle Water C ontrol Valve Gauge Assembly Mani fold Replacement Ki t, RH Mani fold Replacement Ki t, LH Oi l C ollector C over & Fi lter Hi nge Water Bottle Manifold Water Bottle Water Bottle Decal, RH Water Bottle Decal, LH Water Bottle Mounti ng Bracket Water Bottle Decal, RH, Asst. Water Bottle Decal, LH, Asst. Front Face Overlay, Std. Electri c HP C ontrol Overlay C over Assembly Bracket Pressure Regulator C i ty/Bottle Routi ng Bottle On.Off Swi tch Water Outlet Water Adjustment Valve Poppet Valve Assembly Part/Kit No. 3801-960 3801-922 3801-922 3801-976 3800-417 3802-083 3801-998 3802-084 3801-829 3802-085 3801-718 3802-182 3802-188 3802-189 3802-088 3802-190 3802-191 3801-983 3801-984 3802-089 3801-867 3802-090 3802-091 3801-854 3801-958 3802-192 12a 12b 12c Technical Manual Page ii-80 Section II Delivery Units 12d 12e 10 11 13a 13b 13c TWS Delivery Head & Clean Water System 7a 7b 1 6 5 2 3 8 14 9 P A R T S 4 15 L I S T S 16 Delivery Head & Clean Water System # 1 2 3 4 5 6 7a 7b 8 9 10 11 12 a 12 b 12c 13 a 13 b 13c 14 15 16 Part/Kit N ame Master ON/OFF Toggle C oolant Ai r Adjustment Valve Water Adjustment Valve Flush Toggle Water C ontrol Valve Gauge Assembly Mani fold Replacement Ki t, RH Mani fold Replacement Ki t, LH Oi l C ollector C over & Fi lter Hi nge Water Bottle Manifold Water Bottle Water Bottle Decal, RH Water Bottle Decal, LH Water Bottle Mounti ng Bracket Front Face Overlay, Std. Electri c HP C ontrol Overlay C over Assembly Bracket Pressure Regulator C i ty/Bottle Routi ng Bottle On.Off Swi tch Part/Kit No. 3801-960 3801-922 3801-922 3801-976 3800-417 3802-083 3801-998 3802-084 3801-829 3802-085 3801-718 3801-655 3802-086 3802-087 3802-088 3801-983 3801-984 3802-089 3801-867 3802-090 3802-091 12a 12b 12c 10 11 13a 13b 13c Technical Manual Section II Delivery Units Page ii-81 Manifold 5 6 P A R T S 2 L I S T S 3 1 4 Manifold # 1 2 3 4 5 6 Part/Kit Name Di aphragm Repair Ki t O-Ri ng Lockout Block Lockout Replacement Kit Mani fold Assembly, 4 HP, w/o lockout Mani fold Assembly, 3 HP, w/o lockout Part/Kit N o. 3800-749 3801-994 3801-995 3801-996 3802-218 3802-219 Technical Manual Page ii-82 Section II Delivery Units Air/Water Syringe A 1 3 B C 2 P A R T S Air/Water Syringe (Euro) # Part/Kit Name 1 Cartri dges 2 O-Ri ngs (Complete Set) 3 Syri nge Ti p Ki t Air/Water Syringe Part/Kit No. # 3802-204 3802-178 3802-205 Part/Kit Name Part/Kit No. A Cartri dges B Syri nge Ti p Ki t C Syri nge Repai r Kit 3802-203 3802-205 3658-420 Section VIII Parts List/Diagrams ����������������� Forest Air/Water Syringe � � � ����� �� � ��� � ����� �� � � � � ���������� � ������� ��������� ���� �������� �������� � � ���������� � � � � � � ����� �� � ��� ���� �� ����� ��� ��� ����� ���� �� ����� ��� ��� ��� ������ �� � Manual � ����Technical � �� � � � �������� Section � ������� �������� �������� II Delivery Units � Page ii-83 L I S T S HVE Nozzle / SE Nozzle P A R T S L I S T S New HVE Nozzle # Part/Kit Name Part/Kit No. HVE Repai r Kit Full Replacement Parts Ki t 3802-154 3801-927 New Saliva Ejector Nozzle # Part/Kit Name Part/Kit N o. SE Repai r Ki t Full Replacement Parts Ki t 3802-153 3801-926 Technical Manual Page ii-84 Section II Delivery Units Section II Delivery Units FOOT CONTROL Connect to 1/8" Black From Arm Connect to 1/4" Red From Arm 1/4" Red 1/4" Red Point "A" Gravity Drain Vacuum 1/4" Green 1/4" Red Supply Air-Stop 5/8" Spiralock 5/16" White 1/8" Yellow Power Module Air Filter Regulator 80 PSI Point "B" 1/8" Red 1/8" Red 1/8" Yellow Air Manifold UTILITY SERVICE CENTER Connect to 1/8" Blue From Arm Water-Stop A 1/8" Yellow 1/8" Blue 1/8" Black 1/4" Red 1/8" Red T-Connector 5/8" Spiralock Umbilical Assembly 5/8"-5/8" Connector 1/4" Red 1/8" Red 1/8" Blue Flex Arm Lock (Ribbed Tubing) 1/8" Twin Sterling 5/16" White Air Gauge 1/8" Clear 1/2" ID Sterling Syringe Oil Collector Saliva Ejector (To Oil Collector) 1/4" Red Supply Side Ribbed Handpiece Holder Tubing Slider Clamps 1/4" Red 1/8" Blue PN: 2662-242C_Air VACUUM AIR LEGEND Red = Air Yellow = Signal Air (Master) Blue = Coolant Air Orange = Air Black = Signal Air (Coolant Water) Gray = Vacuum White (Represented by Pink) = Vent COLOR CODE (Tubing From Manifold) (Euro Delivery Head) Whip Control (Traditional Delivery Head) 1/8" Orange 1/8" Yellow 1/8" Black Air Tubing Diagram ® Galaxy Chair Mounted Unit Manifold (Handpiece Lockout View) Sterling Sterling Water Control Block (Pinch Valve View) Manifold 1/8" Red High Volume Evacuator Syringe REAR ASSISTANT'S ARM Air Chamber Air Chamber 1/8" Black Needle Valve Cup Filler Actuator Bowl Rinse Actuator Needle Valve Sterling 1/8" Red 1/8" Yellow CUSPIDOR Solids Collector Vent 1/8" Orange (From Cylinder) 1/8" Orange 1/8" Red Safety Limit Switch Wires (Brown & Black) Master Brake Supply Side Buttons Ribbed 1/8" Red 1/8" Yellow Sterling 1/4" Red DELIVERY HEAD Wire Assembly, Scaler or Curing Light (Blue & Gray) Coolant Air Adjustment Valve 1/8" Black 1/4" Red Water Bottle Switch Air Outlet 1/8" Red POST-MOUNTED CONSOLE A Supply Wire Assembly, Fiber Optics (Black & White) Galaxy CMU A I R T U B I N G Technical Manual Page ii-85 D I A G R A M S Page ii-86 FOOT CONTROL 2 1 Connect to 1/8" Black from Arm Signal Air Technical Manual Section II Delivery Units GRAVITY DRAIN VACUUM 1/8" Yellow 5/16" White 160 PILOT VALVE 0 1/4" Red 5/8" Spiralock 5/16" White 1/8" Yellow 1/8" Red 1/4" Red 1/4" Red Connect to 1/4" Red from Arm 1/8" Yellow 1/8" Red 1/8" Yellow Drive Air AIR FILTER REGULATOR 80 P.S.I. AIR STOP *POWER MODULE (Optional) SUPPLY UTILITY SERVICE CENTER Connect to 1/8" Blue from Arm CHAIR POLE Coolant Air 3 Water-Stop 1/8" Red 1/8" Yellow 2" ID Sterling UMBILICAL ASSEMBLY 5/16" White 5/8" Spiralock CONNECTOR 5/16" White Ribbed Tubing 1/4" Green 1/8" Red Adjust valve to set gauge at 40 P.S.I. 1/8" Black 1/4" Red 1/8" Blue FLEX ARM LOCK 1/8" Yellow 5/8" x 5/8" Connector *WATER BOTTLE *MANIFOLD ASSEMBLY 1/8" Red *WATER BOTTLE SWITCH *WATER PRESSURE ADJUSTMENT VALVE 1/4" Red 1/8" Yellow Signal Air 1/8" Blue 1/8" Black D I A G R A M S SUPPLY T U B I N G 4 Sterling 1/8" Red 1/8" Clear COOLANT AIR ADJUSTMENT VALVE 1/8" Orange (From Cylinder) 1/8" Yellow Sterling 1/4" Red Vent 1/8" Orange CUP FILL ACTUATOR 1/8" Black NEEDLE VALVE AIR CHAMBER AIR CHAMBER BOWL RINSE ACTUATOR NEEDLE VALVE 1/4" Red (To Oil Collector) Sterling WATER CONTROL BLOCK (Pinch Valve View) MANIFOLD 1/8" Red OIL COLLECTOR SALIVA EJECTOR HIGH VOLUME EVACUATOR SYRINGE *CUSPIDOR (Optional) 1/2" ID Sterling 1/8" Red SOLIDS COLLECTOR PLUGGED PORT 1/8" Twin Sterling REAR ASSISTANT'S HEAD AIR GAUGE MASTER BRAKE Supply Side BUTTONS Ribbed 1/8" Red 1/8" Yellow Wire Assembly, Scaler or Curing Light (Blue & Gray) Wire Assembly, Fiber Optics (Black & White) SYRINGE A I R DELIVERY HEAD Sterling COLOR CODE PN: 2662-238C_Air *Optional Equipment VACUUM AIR LEGEND Red = Air Yellow = Signal Air (Master) Blue = Coolant Air Orange = Air Black = Signal Air (Coolant Water) Gray = Vacuum White (Pink) = Vent (Tubing From Manifold) (Euro Delivery Head) (Traditional Delivery Head) TUBING SLIDER CLAMPS HANDPIECE HOLDER WHIP CONTROL 1/4" Red 1/8" Blue Supply Side Ribbed 1/8" Orange 1/8" Yellow 1/8" Black MANIFOLD (Handpiece Lockout View) Air Tubing Diagram Galaxy® Magellan CMU Galaxy Magellan Galaxy Wall / Cabinet Unit DELIVERY HEAD Galaxy™ Wall/Cabinet Unit Wire Assembly, Fiber Optics (Black & White) Wire Assembly, Scaler or Curing Light (Blue & Gray) Air Tubing Diagram 1/8" Red 1/8" Yellow (Signal Air) 1/8" Blue (Coolant Air) 1/8" Black (Signal Air) 1/4" Red (Drive Air) Flex Arm Lock 1/8" Red 1/8" Yellow Air Gauge Master 1/4" Red Syringe Oil Collector Sterling 1/8" Red 1/8" Yellow Brake Supply Side Buttons Ribbed Manifold 1/8" Orange (From Cylinder) 1/8" Clear 1/8" Blue (Pinch Valve View) 1/8" Red Sterling Water Control Block 1/4" Red 1/8" Green 1/8" Clear 1/8" Green 1/8" Red 1/8" Yellow 1/8" Black Coolant Air Adjustment Valve *Water Pressure 1/8" Adjustment Valve Red *Water Bottle Switch Manifold (Handpiece Lockout View) Tubing Slider Clamps 1/8" Orange 1/8" Yellow Connect to 1/8" Blue From Arm 1/8" Red 1/8" Black Connect to 1/8" Black From Arm Connect to 1/4" Red From Arm Sterling Quad Tube Supply Side Ribbed 1/8" Yellow FOOT CONTROL Adjust Valve to set Gauge at 40 P.S.I. Handpiece Holder Sterling 1/4" Red Umbilical Assembly 1-1/4" Sterling 1/8" Red UTILITY SERVICE 1/4" Red CENTER 1/8" Yellow Air Filter Regulator 80 P.S.I. Pilot Valve Air Stop Supply 1/4" Red 1/8" Yellow Power Module Water Stop Supply PN: 2662-258B_Air Technical Manual Section II Delivery Units Page ii-87 A I R T U B I N G D I A G R A M S Page ii-88 FOOT CONTROL Connect to 1/8" Black From Arm Technical Manual Section II Delivery Units Gravity Drain Vacuum 1/4" Red Supply Air-Stop 1/4" Red 1/4" Red 5/8" Spiralock 5/16" White 1/8" Yellow 1/8" Red 1/8" Yellow Connect to 1/4" Red From Arm Air Filter Regulator 80 PSI UTILITY SERVICE CENTER Connect to 1/8" Blue From Arm 1/8" Red A 1/8" Yellow 1/8" Blue 1/8" Black 1/4" Red 1/8" Red 5/8" Spiralock Umbilical Assembly Connector Point #1 A 1/8" Red 1/8" Red 1/8" Blue Flex Arm Brake (Ribbed Tubing) 1/8" Twin Sterling 5/16" White Water Bottle Switch POST-MOUNTED CONSOLE A VACUUM AIR LEGEND Red = Air Yellow = Signal Air (Master) Blue = Coolant Air Orange = Air Black = Signal Air Gray = Vacuum White (Pink) = Vent COLOR CODE Air Tubing Diagram Simplicity by DentalEZ™ Chair Mounted Unit 1/8" Orange Vent HP2 HP3 Saliva Ejector 1/8" Clear Air Gauge 1/4" Red 1/8" Clear 1/4" Red Syringe Drive Air High Volume Evacuator Syringe 1/2" ID Sterling HP1 Exhaust Chip Air Air Tube Chamber Bowl Rinse Actuator Arm Brake Toggle Valve 1/8" Red 1/8" Yellow Sterling REAR ASSISTANT'S ARM 5/16" White 1/8" Orange 1/8" Red CUSPIDOR Solids Collector Vent Master (From Cylinder) 1/8" Black 1/4" Red 1/8" Red 1/8" Yellow Wire Assembly, Scaler or Curing Light (Blue & Gray) 1/8" Blue DELIVERY HEAD D I A G R A M S Water-Stop T U B I N G Supply A I R Wire Assembly, Fiber Optics (Black & White) Chip Air Exhaust Sterling Supply Side Ribbed Handpiece Holder 1/4 Red Gauge Ribbed From HP #1 Ribbed From HP #2 Ribbed From HP HP Holder Smooth From HP 1/4" Red From Arm Drive Air 1/8" Red From Arm PN: 2662-267B_Air Master 1/8" Clear From Arm Brake 1/8" Orange From Arm (Traditional Delivery Head) OPTIONAL PINCH VALVE Water Control Block Simplicity CMU WATER STOP Section II Delivery Units SUPPLY 0 160 FOOT CONTROL Connect to 1/8" Blue from Arm CHAIR POLE VACUUM 5/8" Spiralock 1/8" Yellow PILOT VALVE 1/4" Red AIR FILTER REGULATOR 80 P.S.I. AIR STOP *POWER MODULE (Optional) SUPPLY UTILITY SERVICE CENTER *Optional Equipment VACUUM AIR LEGEND Red = Air Yellow = Signal Air (Master) Blue = Coolant Air Orange = Air Black = Signal Air Gray = Vacuum White (Pink) = Vent COLOR CODE Air Tubing Diagram Simplicity by DentalEZ TM Magellan CMU 4 2 1/8" Yellow 1 1/8" Red 1/4" Red Connect to 1/4" Red from Arm 1/8" Yellow 1/8" Red 1/8" Yellow Drive Air 1/4" Red Signal Air Connect to 1/8" Black from Arm Coolant Air 1/4" Red 1/8" Red 1/8" Yellow 5/8" x 5/8" Connector 1/8" Yellow 2" ID Sterling UMBILICAL ASSEMBLY 5/8" Spiralock *WATER BOTTLE *MANIFOLD ASSEMBLY 1/8" Red *WATER BOTTLE SWITCH *WATER PRESSURE ADJUSTMENT VALVE 1/8" Yellow Signal Air 1/8" Blue 1/8" Black 1/8" Black 1/4" Red 1/8" Orange (From Cylinder) Master Arm Brake Toggle Valve 1/2" ID Sterling PLUGGED PORT HIGH VOLUME EVACUATOR SYRINGE 1/8" Twin Sterling 1/8" Blue HP1 Exhaust Chip Air SALIVA EJECTOR 1/8" Red 1/8" Yellow Sterling REAR ASSISTANT'S HEAD SOLIDS COLLECTOR Adjust valve to set gauge at 40 P.S.I. 1/8" Blue Flex Arm Brake 1/8" Red 1/8" Yellow Wire Assembly, Scaler or Curing Light (Blue & Gray) Wire Assembly, Fiber Optics (Black & White) DELIVERY HEAD HP2 HP3 Chip Air Exhaust 1/8" Clear Air Gauge 1/4" Red 1/8" Clear 1/4" Red Syringe Drive Air Sterling Supply Side Ribbed Water 1/4 Red Gauge Master 1/8" Red From Arm 1/8" Clear From Arm Brake 1/8" Orange From Arm Handpiece Holder PN: 2662-268B_Air Ribbed From HP #1 Ribbed From HP #2 Ribbed From HP HP Holder Smooth From HP 1/4" Red From Arm Drive Air OPTIONAL PINCH VALVE Water Control Block Simplicity Magellan A I R T U B I N G 3 Technical Manual Page ii-89 D I A G R A M S Page ii-90 Technical Manual Section II Delivery Units 160 0 Power Module (Optional) Supply Air-Stop 1/4" Red Air Filter Regulator (80 P.S.I) UTILITY SERVICE COMPARTMENT 1/8" Yellow Pilot Valve Vacuum Supply Saliva Ejector High-Volume Evacuator Assistant's Syringe 1/2" ID Sterling Solids Collector WaterStop 5/8" Spiralock 1/8" Yellow Master Switch HP3 FOOT CONTROL 1/4" Red Connect to 1/4" Red from Umbilical 1/8" Red 1/8" Blue (Coolant Air) 1/8" Red 1/8" Red Air Gauge 1/8" Red Chip Air Exhaust A I R Sterling Quad Tubing Connect to 1/8" Black from Umbilical Connect to 1/8" Blue from Umbilical UMBILICAL Air Outlet 1/4" Red 1/4" Red Oil Collector 1/4" Red Water Control Block 1/8" Blue HP2 1/4" Red (Drive Air) 1 Twin Sterling Supply Side Ribbed Handpiece Holders HP1 1/8" Black (Signal Air) Air Tubing Diagram Simplicity by DentalEZ Cart TM Wire Assembly, Fiber Optics (Black & White) D I A G R A M S Wire Assembly, Scaler or Curing Light (Blue & Gray) T U B I N G 1/8" Yellow (Signal Air) 1/4 Red Gauge Master 1/8" Red From Arm Brake PN: 2662-279B_Air Ribbed From HP #1 Ribbed From HP #2 Ribbed From HP HP Holder Smooth From HP 1/4" Red From Arm Drive Air Water Bottle Water Bottle Gauge 1/8" Orange From Arm Twin Sterling OPTIONAL PINCH VALVE Air Regulator Water Bottle Switch 1/8" Red Twin Sterling Doctor's Syringe Simplicity Cart Section II Delivery Units FOOT CONTROL Connect to 1/8" Black From Arm Gravity Drain Vacuum 1/4" Red 1/4" Green 1/4" Red Supply Air-Stop Connect to 1/4" Red From Arm 5/8" Spiralock 5/16" White 1/8" Yellow 1/8" Red 1/8" Yellow 1/4" Red 1/8" Red A POST-MOUNTED CONSOLE Air Filter Regulator 80 PSI UTILITY SERVICE CENTER Connect to 1/8" Blue From Arm Water-Stop 1/8" Yellow 5/8" Spiralock 1/8" Blue 1/8" Black 1/4" Red 1/8" Red Water Bottle Switch 1/8" Red Umbilical Assembly Connector Point #1 A 1/8" Red A Supply 1/8" Twin Sterling (Ribbed Tubing) 5/16" White 1/8" Blue Flex Arm Lock Solids Collector Sterling 1/8" Red Arm Brake Toggle Valve 1/8" Yellow 1/4" Red 1/2" ID Sterling Syringe Oil Collector Saliva Ejector (To Oil Collector) 1/4" Red Sterling Water Control Block Manifold 1/8" Red High Volume Evacuator Syringe REAR ASSISTANT'S ARM Bowl Timing Valve Air Tube Chamber Bowl Rinse Actuator CUSPIDOR 1/8" Clear 1/8" Orange 1/8" Red 1/8" Orange (From Cylinder) 1/8" Black 1/4" Red Air Gauge Vent Master 1/8" Clear Brake Buttons 1/8" Red 1/8" Yellow Wire Assembly, Scaler or Curing Light (Blue & Gray) Wire Assembly, Fiber Optics (Black & White) DELIVERY HEAD Sterling Supply Side Ribbed Handpiece Holder 1/4" Red 1/8" Blue PN: 2662-251B_Air VACUUM AIR LEGEND Red = Air Yellow = Signal Air (Master) Blue = Coolant Air Orange = Air Black = Signal Air (Coolant Water) Gray = Vacuum White (Pink) = Vent COLOR CODE (Tubing From Manifold) (Euro Delivery Head) Whip Control (Traditional Delivery Head) Air Tubing Diagram Advantage by DentalEZ™ Chair Mounted Unit Advanage CMU A I R T U B I N G Technical Manual Page ii-91 D I A G R A M S Page ii-92 FOOT CONTROL 3 2 1 Connect to 1/8" Black from Arm Technical Manual Section II Delivery Units GRAVITY DRAIN VACUUM SUPPLY 1/4" Red 5/8" Spiralock 1/8" Yellow 160 PILOT VALVE 0 1/8" Red 1/4" Red 1/8" Blue 1/8" Black 5/16" White 5/8" x 5/8" Connector 1-3/4" ID Sterling UMBILICAL ASSEMBLY 1/8" Yellow CONNECTOR 5/16" White 1/8" Red 1/2" ID Sterling VENT (Tubing From Manifold) (Euro Delivery Head) WHIP CONTROL Water Control Block Manifold 1/8" Red 1/4" Red 1/8" Blue 1/8" Orange CUP FILL ACTUATOR 1/8" Black 3/4" Gray Spiral Drain NEEDLE VALVE AIR CHAMBER AIR CHAMBER BOWL RINSE ACTUATOR NEEDLE VALVE Sterling Supply Side Ribbed SALIVA EJECTOR HIGH VOLUME EVACUATOR SYRINGE 1/8" Twin Sterling 1/2" ID Sterling PLUGGED PORT SOLIDS COLLECTOR 5/16" White Syringe Oil Collector REAR ASSISTANT'S HEAD 1/4" Red (To Oil Collector) Sterling 1/8" Red Arm Brake Toggle Valve 1/8" Yellow Sterling *CUSPRIDOR (Optional) 1/8" Red (Brown & Black) SAFETY LIMIT SWITCH WIRES Ribbed Tubing 1/8" Clear (From Cylinder) 1/8" Orange Brake Buttons 1/8" Black 1/4" Red Air Gauge 1/8" Red 1/8" Yellow Master Wire Assembly, Scaler or Curing Light (Blue & Gray) 1/4" Red DELIVERY HEAD Wire Assembly, Fiber Optics (Black & White) Adjust valve to set gauge at 40 P.S.I. 1/8" Blue Flex Arm Lock 5/8" Spiralock 1/8" Yellow WATER BOTTLE MANIFOLD ASSEMBLY WATER BOTTLE SWITCH 1/8" Red WATER PRESSURE ADJUSTMENT VALVE 1/8" Yellow Signal Air 5/16" White 1/8" Yellow 1/4" Red 1/8" Red 1/4" Red Connect to 1/4" Red from Arm 1/8" Yellow 1/8" Red 1/8" Yellow Drive Air AIR FILTER REGULATOR 80 P.S.I. AIR STOP UTILITY SERVICE CENTER Connect to 1/8" Blue from Arm CHAIR POLE WATER STOP D I A G R A M S SUPPLY T U B I N G 4 A I R Coolant Air Signal Air ™ PN: 2662-250B_Air VACUUM AIR LEGEND Red = Air Yellow = Signal Air (Master) Blue = Coolant Air Orange = Air Black = Signal Air Gray = Vacuum White (Pink) = Vent COLOR CODE (Traditional Delivery Head) Handpiece Holder Air Tubing Diagram Advantage by DentalEZ Magellan Unit Advantage Magellan 1/8" Clear Air Gauge Oil Collector Chip Air 1/8" Blue Exhaust 1/4" Red 1/8" Black Drive Air 1/4" Red Water Control Block Manifold Handpiece Holder 1/8" Red Section II Delivery Units 1/8" Blue 1/8" Black 1/4" Red 1/8" Red Bottle Pressure Twin Tubing Syringe 1/8" Yellow 1/8" Red Water Bottle Assembly Water Bottle Switch 1/8" Red 1/8" Red 1/8" Yellow Master Ribbed from HP #3 Ribbed from HP #2 Ribbed from HP #1 DELIVERY HEAD 1/8" Yellow UMBILICAL 1-1/4" I.D. Sterling Wire Assembly, Fiber Optics (Black & White) 1/4" Red 1/8" Blue 1/8" Black 1/4" Red 1/4" Red Red = Air Yellow = Signal Air (Master) Blue = Coolant Air Black = Signal Air (Coolant Water) Clear (Purple) = Air COLOR CODE 1/8" Blue 1/8" Black 1/4" Red 1/8" Red 1/8" Yellow Pivot Valve 1/4" Red Wire Assembly, Scaler or Curing Light (Blue & Gray) Air Regulator (80 PSI) UTILITY SERVICE CENTER PN: 2662-260A_Air FOOT CONTROL Supply Air-Stop Air Tubing Diagram Advantage by DentalEZ™ Basic-Duo Chair Mounted Unit Advantage Basic Duo A I R T U B I N G Technical Manual Page ii-93 D I A G R A M S Page ii-94 FOOT CONTROL Technical Manual Section II Delivery Units Gravity Drain Vacuum 1/4" Red Supply Air-Stop 1/4" Red 1/4" Red 5/8" Spiralock 5/16" White 1/8" Yellow Power Module 1/8" Red 1/8" Yellow Connect to 1/4" Red From Arm Air Filter Regulator 80 PSI UTILITY SERVICE CENTER Connect to 1/8" Black From Arm 1/8" Red A 1/8" Yellow 5/8" Spiralock Umbilical Assembly (2" ID Sterling) 5/8"-5/8" Connector Connector 1/4" Red 1/8" Red 1/2" ID Sterling (Ribbed Tubing) 1/8" Twin Sterling 5/16" White Water Bottle Switch Air Outlet 1/8" Red POST-MOUNTED CONSOLE A Connect to 1/8" Blue From Arm 1/4" Green aXcs® Chair Mounted Unit Air Tubing Diagram 1/8" Blue 1/8" Black 1/4" Red 1/8" Red 1/8" Red 1/2" ID Sterling Water Control Block Handpiece Holder 3 H.P. Manifold Saliva Ejector High Volume Evacuator Syringe REAR ASSISTANT'S ARM Air Chamber Syringe Oil Collector 1/8" Red Air Chamber 1/8" Black Needle Valve Cup Filler Actuator Bowl Rinse Actuator Needle Valve 1/8" Orange 1/8" Red Solids Collector Vent Air Gauge 1/8" Clear CUSPIDOR Flex Arm Lock 1/8" Clear (From Cylinder) Wire Assembly, Scaler or Curing Light (Blue & Gray) Master 1/4" Red TRADITIONAL DELIVERY HEAD D I A G R A M S Water-Stop T U B I N G Supply A I R Wire Assembly, Fiber Optics (Black & White) 1/8" Black H.P. Exhaust COLOR CODE Master Water Control Block 3 H.P. Manifold VACUUM AIR LEGEND Red = Air Yellow = Signal Air (Master) Blue = Coolant Air Black = Signal Air (Coolant Water) Gray = Vacuum White (Pink) = Vent Brakes Flex Arm Lock 1/8" Clear (From Cylinder) 1/8" Ribbed 1/4" Red Air Gauge 1/8" Blue 1/8" Red 1/8" Yellow Signal Air Wire Assembly, Scaler or Curing Light (Blue & Gray) Oil Collector EURO-STYLE DELIVERY HEAD Wire Assembly, Fiber Optics (Black & White) Whip Control Syringe aXcs CMU WATER STOP 1/8" Yellow SUPPLY Section II Delivery Units 0 160 Connect to 1/8" Blue from Arm CHAIR POLE VACUUM 5/8" Spiralock 1/8" Yellow PILOT VALVE 1/4" Red AIR FILTER REGULATOR 80 P.S.I. AIR STOP *POWER MODULE (Optional) SUPPLY UTILITY SERVICE CENTER FOOT CONTROL *Optional Equipment VACUUM AIR LEGEND Red = Air Yellow = Signal Air (Master) Blue = Coolant Air Black = Signal Air Gray = Vacuum White (Pink) = Vent COLOR CODE Air Tubing Diagram ® aXcs Magellan Unit 4 1 1/8" Yellow 1/4" Red 1/8" Red 2 Connect to 1/8" Black from Arm 1/4" Red Connect to 1/4" Red from Arm 1/8" Yellow 1/8" Red 1/8" Yellow Drive Air Coolant Air Signal Air 5/8" x 5/8" Connector 1-3/4" ID Sterling UMBILICAL ASSEMBLY 1/8" Yellow *WATER BOTTLE *MANIFOLD ASSEMBLY *WATER BOTTLE SWITCH 1/8" Red *WATER PRESSURE ADJUSTMENT VALVE 1/8" Yellow Signal Air 1/8" Red 1/4" Red 1/8" Blue 1/8" Black 1/8" Black 1/8" Blue 1/8" Clear (from Cylinder) FLEX ARM LOCK BRAKES MASTER AIR 1/4" Red GAUGE 1/8" Ribbed 1/8" Red 1/8" Yellow Signal Air *WIRE ASSEMBLY, SCALER OR CURING LIGHT (Blue & Gray) 1/4" Red HANDPIECE HOLDER 3 H.P. MANIFOLD OIL COLLECTOR SYRINGE SOLIDS COLLECTOR Ribbed SYRINGE WHIP CONTROL WATER CONTROL BLOCK 1/8" Twin Sterling SALIVA EJECTOR HIGH VOLUME EVACUATOR 3 H.P. MANIFOLD OIL COLLECTOR HP EXHAUST 1/2" ID Sterling PLUGGED PORT SYRINGE 1/8" Twin Sterling REAR ASSISTANT'S HEAD EURO DELIVERY HEAD *WIRE ASSEMBLY, FIBER OPTICS (Black & White) 5/8" Spiralock 1/2" ID Sterling Ribbed Tubing 1/8" Yellow Adjust valve to set gauge at 40 P.S.I. GAUGE (from Cylinder) AIR FLEX ARM 1/8" Clear LOCK *WIRE ASSEMBLY, SCALER OR CURING LIGHT (Blue & Gray) 1/8" MASTER Red *WIRE ASSEMBLY, FIBER OPTICS (Black & White) DELIVERY HEAD aXcs Magellan A I R T U B I N G 3 Technical Manual Page ii-95 D I A G R A M S aXcs Wall / Cabinet Unit aXcs Wall/Cabinet Unit Air Tubing Diagram ® DELIVERY HEAD Wire Assembly, Fiber Optics (Black & White) Wire Assembly, Scaler or Curing Light (Blue & Gray) Master 1/8" Red A I R T U B I N G 1/8" Red 1/8" Clear 3 H.P. Manifold 1/8" Yellow Brake Flex Arm Lock 1/8" Clear (From Cylinder) Syringe Oil Collector 1/4" Red 1/8" Blue 1/8" Yellow (Signal Air) 1/8" Blue (Coolant Air) 1/8" Black (Signal Air) 1/4" Red (Drive Air) 1/16" Twin Sterling Air Gauge Handpiece Holder 1/8" Clear D I A G R A M S Water Control Block Connect to 1/8" Blue From Arm FOOT CONTROL 1/8" Red Connect to 1/8" Black From Arm 1/8" Yellow Connect to 1/4" Red From Arm COLOR CODE Red = Air Yellow = Signal Air (Master) Blue = Coolant Air Black = Signal Air (Coolant Water) Sterling Quad Tube 1/4" Red Umbilical Assembly 1-1/4" Sterling 1/8" Red UTILITY SERVICE CENTER 1/4" Red 1/8" Yellow Air Filter Regulator 80 P.S.I. Pilot Valve Air Stop Supply 1/4" Red 1/8" Yellow Water Stop Supply Technical Manual Page ii-96 Section II Delivery Units Section II Delivery Units PILOT VALVE 1/4" Red 1/8" Red Connect 1/4" Red to 1/4" Red From Arm Connect to 1/8" Black From Arm SUPPLY AIR STOP 1/4" Red 1/8" Red 1/8" Yellow AIR FILTER REGULATOR 80 P.S.I. UTILITY SERVICE CENTER Connect to 1/8" Blue From Arm VACUUM 5/8" Spiralock Wire Assembly, Fiber Optics (Black & White) Wire Assembly, Curing Light/Scaler (Blue & Gray) WATER STOP FOOT CONTROL aXcs® Basic-Duo CMU Air Tubing Diagram SUPPLY 1/8" Yellow 1/8" Red UMBILICAL ASSEMBLY 1-1/4" ID Sterling 1/2" ID Sterling 1/4" Red MANIFOLD ASSEMBLY WATER BOTTLE 5/8" Spiralock 1/8" Black 1/8" Red 1/8" Blue 1/8" Black 1/4" Red 1/8" Red 1/8" Blue 1/2" ID Sterling Optional clean water system components VACUUM AIR LEGEND Red = Air Yellow = Signal Air (Master) Blue = Coolant Air Black = Signal Air Gray = Vacuum White (Pink) = Vent WATER CONTROL BLOCK HANDPIECE HOLDER SYRINGE SALIVA EJECTOR 1/8" Clear 1/4" Red 1/4" Red 1/4" Red 1/8" Twin Sterling HIGH-VOLUME EVACUATOR 3/16" ID Sterling COLOR CODE SOLIDS COLLECTOR VACUUM SHUT OFF VALVE AIR GAUGE 1/8" Blue WATER BOTTLE SWITCH BOTTLE PRESSURE ADJUST VALVE 1/8" Red 1/8" Red 1/8" Yellow MASTER Wire Assembly, Fiber Optics (Black & White) Wire Assembly, Curing Light/Scaler (Blue & Gray) DELIVERY HEAD aXcs Basic Duo A I R T U B I N G Technical Manual Page ii-97 D I A G R A M S Page ii-98 FOOT CONTROL 1 Technical Manual Section II Delivery Units 160 0 1/4" Red 1/8" Yellow Pilot Valve Vacuum Supply Master Switch 1/8" Red Air Gauge W Handpiece Tubing Oil Collector 1/8" Yellow (Signal Air) 1/8" Red Saliva Ejector Coolant Air Adjustment High-Volume Evacuator Assistant's Syringe 1/2" ID Sterling Solids Collector WaterStop 5/8" Spiralock 1/8" Blue (Coolant Air) UTILITY SERVICE COMPARTMENT Power Module (Optional) Supply Air-Stop Air Filter Regulator (80 P.S.I) UMBILICAL 1/4" Red Connect to 1/4" Red from Umbilical 1/8" Red 1/4" Red (Drive Air) 1/8" Black (Signal Air) Twin Sterling Supply Side Ribbed Water Control Block Air Regulator Water Bottle Switch 1/8" Red Water Bottle Water Bottle Gauge Twin Sterling Twin Sterling 1/8" Red 1/8" Red Reducer 160 0 1/8" Yellow 1/8" Yellow UTILITY SERVICE AREA 1/4" Red Air Filter Regulator (80 P.S.I) Power Module (Optional) Supply Air-Stop Master 1/8" Red Pilot Valve UMBILICAL Air Tubing Diagram Vacuum Water Bottle Supply High Volume Evacuator Saliva Ejector PN: 2662-265A_Air Assistant's Syringe Sterling Water Bottle Gauge Twin Sterling 1/8" Red 5/8" Spiralock Water Bottle Switch WaterStop Air Regulator 1/8" Red TM NextGen Cart ASSISTANT'S ONLY UNIT 1/8" Red A I R Sterling Quad Tubing Connect to 1/8" Black from Umbilical 1 1/8" Black 1/8" Orange 1/8" Yellow 2 2 3 2 Connect to 1/8" Blue from Umbilical 3 Manifold Lockout View Handpiece Holders Wire Assembly, Fiber Optics (Black & White) D I A G R A M S Wire Assembly, Scaler or Curing Light (Blue & Gray) T U B I N G DOCTOR'S / ASSISTANT'S UNIT NextGen Cart 3 2 1 Section II Delivery Units 160 0 1/4" Red Twin Sterling Supply Side Ribbed 1/8" Yellow Pilot Valve Vacuum Supply WaterStop 5/8" Spiralock 1/8" Blue (Coolant Air) UTILITY SERVICE COMPARTMENT Power Module (Optional) Supply Air-Stop Air Filter Regulator (80 P.S.I) 1/4" Red Connect to 1/4" Red from Umbilical 1/8" Red 1/4" Red (Drive Air) 1/8" Black (Signal Air) 1/8" Black 1/8" Orange 1/8" Yellow Sterling Quad Tubing Connect to 1/8" Black from Umbilical Connect to 1/8" Blue from Umbilical UMBILICAL 3 1 2 High-Volume Evacuator Assistant's Syringe 1/2" ID Sterling Handpiece Tubing Oil Collector 1/8" Yellow (Signal Air) 1/8" Red Saliva Ejector Coolant Air Adjustment Solids Collector Master Switch 1/8" Red Air Gauge 2 FOOT CONTROL Handpiece Holders Manifold Lockout View Wire Assembly, Fiber Optics (Black & White) 3 Wire Assembly, Scaler or Curing Light (Blue & Gray) 1 Air Regulator Twin Sterling Water Bottle Switch 1/8" Red Twin Sterling Water Bottle Water Bottle Gauge 160 0 1/4" Red 1/8" Yellow Pilot Valve 1/8" Yellow A 1/8" Red Vacuum Water Bottle City Bottle Switch Supply High Volume Evacuator Water Bottle Gauge Saliva Ejector PN: 2662-262A_Air Assistant's Syringe Sterling 5/8" Spiralock Water Bottle Switch WaterStop Air Regulator UTILITY SERVICE COMPARTMENT Power Module (Optional) Supply Air-Stop Air Filter Regulator (80 P.S.I) 1/8" Red Reducer 1/8" Red UMBILICAL 1/8" Red Master 1/8" Black 1/8" Red Twin Sterling Air Tubing Diagram Team Work Station Cabinet Mounted Unit ASSISTANT'S ONLY UNIT A DOCTOR'S / ASSISTANT'S UNIT TWS Cabinet Unit A I R T U B I N G 3 Technical Manual Page ii-99 D I A G R A M S Page ii-100 Technical Manual Section II Delivery Units 1/4" Clear Water Filter Regulator 40 PSI W Gravity Drain 3/4" Clear 1/4" Green UTILITY SERVICE CENTER 1/4" Green 1/4" Clear Water Block Manifold 1 1/8" Green W W W Water Outlet Pinch Valve Umbilical Assembly Connector 1/8" Green Point "C" Point "D" 1/4" Green 1/4" Green 1/8" Twin Sterling City/Bottle Selector 1/4" Green 1/4" Clear POST-MOUNTED CONSOLE 1/8" Green 1/8" Clear D I A G R A M S Water-Stop T U B I N G Supply 1/4" Green Pinch Valve 3/4" Clear Drain Syringe 1/8" Green Water Control Block (Pinch Valve View) Manifold 1/8" Green 1/8" Red Coolant Water Adjustment Valves Bowl Rinse Pinch Valve 1/4" Clear Sterling REAR ASSISTANT'S ARM Cup Fill CUSPIDOR Flush Valve 1/8" Clear Brake Supply Side Buttons Ribbed Sterling Syringe W A T E R DELIVERY HEAD Sterling COLOR CODE (Tubing From Manifold) PN: 2662-242C_Water Green = Water Clear (Represented by Purple) = 1/8" & 1/4" - Water, 3/4" - Drain 1/8" Green (Euro Delivery Head) Whip Control Water Tubing Diagram ® Galaxy Chair Mounted Unit Galaxy CMU Section II Delivery Units W 60 1/4" Green GRAVITY DRAIN 1/4" Clear CITY WATER EQUIPMENT 0 WATER FILTER REGULATOR-40 P.S.I. WATER STOP UTILITY SERVICE CENTER SUPPLY 1/4" Green 2" ID Sterling 3/4" Clear 1/4" Green CONNECTOR 1/4" Clear 1/4" Clear *WATER SUPPLY SELECTOR SWITCH 1/4" Green *WATER BOTTLE *MANIFOLD ASSEMBLY 1/8" Red *WATER BOTTLE SWITCH 1/4" Clear UMBILICAL ASSEMBLY 1/4" Green 1/8" Clear 3/4" Clear 1/4" Green 1/4" Clear 1/4" Green 1/8" Green CHAIR POLE 1/8" Green *WATER PRESSURE ADJUSTMENT VALVE Coolant Water 1/8" Clear 1/8" Clear PINCH VALVE (Optional) 1/8" Twin Sterling CUP FILL 1/4" Green 1/4" Clear 3/4" Gray Spiral Drain PINCH VALVE BOWL RINSE PINCH VALVE *CUSPIDOR (Optional) SYRINGE Sterling 1/8" WATER CONTROL BLOCK (Pinch Valve View) MANIFOLD 1/8" Green SYRINGE (Tubing From Manifold) (Euro Delivery Head) WHIP CONTROL 1/8" Green COOLANT Green WATER ADJUSTMENT VALVES REAR ASSISTANT'S HEAD WATER OUTLET (Optional) Adjust valve to set gauge at 40 P.S.I. FLUSH VALVE 1/8" Green 1/8" Clear Sterling DELIVERY HEAD PN: 2662-238C_Water *Optional Equipment Green = Water Clear (Purple) = 1/8", 1/4" - Water 3/4" - Drain COLOR CODE Water Tubing Diagram Galaxy® Magellan CMU Galaxy Magellan W A T E R T U B I N G Technical Manual Page ii-101 D I A G R A M S Galaxy Wall / Cabinet Unit DELIVERY HEAD Galaxy™ Wall/Cabinet Unit Syringe Water Tubing Diagram 1/8" Green 1/8" Clear 1/8" Clear Manifold (Pinch Valve View) Water Control Block T U B I N G Flush Valve 1/8" Green 1/8" Clear D I A G R A M S Coolant Water Adjustment Valves 1/8" Green W A T E R *Water Bottle Switch 1/8" Clear 1/8" Green Adjust Valve to set Gauge at 40 P.S.I. *Water Bottle *Water Supply Selector Switch 1/8" Green 1/4" Green 1/8" Clear 1/4" Green Umbilical Assembly 1-1/4" Sterling UTILITY SERVICE CENTER 1/8" Green 1/4" Green 2540-088 Water Filter Regulator 40 P.S.I. w 1/4" Green Water Stop Supply Technical Manual Page ii-102 Section II Delivery Units PN: 2662-258B_Water Simplicity by DentalEZ Chair Mounted Unit 1/4" Clear W Gravity Drain 1/4" Clear Water Filter Regulator 40 PSI 3/4" Clear 1/4" Green UTILITY SERVICE CENTER 1/4" Green Green = Water Clear (Purple) = 1/8", 1/4" - Water 3/4" - Drain COLOR CODE Water Tubing Diagram ™ Water-Stop Section II Delivery Units Supply 1/8" Green W W W Water Outlet Pinch Valve W Point #2 Umbilical Assembly Connector 1/8" Green 1/4" Green 1/4" Green 1/8" Red 1/8" Twin Sterling City/Bottle Selector 1/4" Green 1/4" Clear POST-MOUNTED CONSOLE 1/8" Green 1/8" Clear Flush Valve Water HP2 HP3 1/4" Green Bowl Rinse 3/4" Clear Drain 1/4" Clear Water Coolant Adjustment Valve HP1 1/8" Green Syringe REAR ASSISTANT'S ARM Cup Fill CUSPIDOR 1/4" Red 1/8" Clear Sterling DELIVERY HEAD Syringe 1/8" Green Water Water Coolant Adjustment Valve Water Control Block 1/8" Black From Arm Flush Valve OPTIONAL PINCH VALVE 1/8" Green Water Control Block 1/8" Green From Arm Simplicity CMU W A T E R T U B I N G Technical Manual Page ii-103 D I A G R A M S Page ii-104 Technical Manual Section II Delivery Units W 60 CITY WATER EQUIPMENT 0 WATER FILTER REGULATOR-40 P.S.I. UTILITY SERVICE CENTER Green = Water Clear (Purple) = 1/8", 1/4" - Water 3/4" - Drain COLOR CODE Water Tubing Diagram Simplicity by DentalEZ TM Magellan CMU 1/4" Green 1/8" Green 2" ID Sterling UMBILICAL ASSEMBLY 5/8" x 5/8" Connector 1/8" Yellow 1/4" Clear 1/4" Clear *WATER SUPPLY SELECTOR SWITCH 1/4" Green *WATER BOTTLE Adjust valve to set gauge at 40 P.S.I. CHAIR POLE 5/8" Spiralock 1/4" Green 1/8" Clear 1/4" Green 1/8" Green Coolant Water 1/8" Clear 1/2" ID Sterling PLUGGED PORT SOLIDS COLLECTOR 1/8" Clear Ribbed Tubing Flush Valve Sterling Water HP2 HP3 Water Coolant Adjustment Valve HP1 1/8" Green SALIVA EJECTOR HIGH VOLUME EVACUATOR SYRINGE 1/8" Twin Sterling REAR ASSISTANT'S HEAD PINCH VALVE (Optional) WATER OUTLET (Optional) 1/8" Black 1/8" Clear D I A G R A M S WATER STOP T U B I N G SUPPLY W A T E R DELIVERY HEAD Syringe 1/8" Green Water PN: 2662-268B_Water Water Coolant Adjustment Valve Water Control Block 1/8" Black From Arm Flush Valve OPTIONAL PINCH VALVE 1/8" Green Water Control Block 1/8" Green From Arm Simplicity Magellan Simplicity Cart Water Control Block Simplicity by DentalEZ Cart Water Tubing Diagram TM Doctor's Syringe Twin Sterling 1/8" Green HP1 HP2 1/8" Green HP3 Twin Sterling 1/8" Green Water Bottle Gauge City/ Bottle Switch 1/4" Clear 1/8" Green Water Bottle 1/8" Green 1/8" Green Coolant Water Adjustment UMBILICAL Flush Valve 1/4" Green Twin Sterling Solids Collector Pinch 1/8" Valve Green 1/2" ID Sterling Water Outlet OPTIONAL PINCH VALVE Water Assistant's Syringe Saliva Ejector High-Volume Evacuator 1/4" Green Water Filter Regulator (40 P.S.I) 1/8" Green Flush Valve 1/8" Green From Arm W Water Control Block 1/8" Black From Arm 1/4" Green 60 0 Water Coolant Adjustment Valve WaterStop Supply PN: 2662-279B_Water UTILITY SERVICE COMPARTMENT Technical Manual Section II Delivery Units Page ii-105 W A T E R T U B I N G D I A G R A M S Page ii-106 Technical Manual Section II Delivery Units 1/4" Clear Water Filter Regulator 40 PSI W Gravity Drain 3/4" Clear 1/4" Green UTILITY SERVICE CENTER 1/4" Green 1/4" Clear 1/8" Green W W W W Point #2 Water Outlet Pinch Valve 1/4" Green Umbilical Assembly Connector 1/8" Green 1/4" Green 1/8" Red 1/8" Twin Sterling City/Bottle Selector 1/4" Green 1/4" Clear POST-MOUNTED CONSOLE 1/8" Green 1/8" Clear Flush Valve 1/4" Green Bowl Rinse Water Coolant Adjustment Valve 3/4" Clear Drain 1/4" Clear Sterling Syringe REAR ASSISTANT'S ARM Cup Fill CUSPIDOR 1/8" Black 1/4" Red 1/8" Clear D I A G R A M S Water-Stop T U B I N G Supply Sterling 1/8" Green Water Control Block Manifold Syringe W A T E R DELIVERY HEAD Whip Control 1/8" Green COLOR CODE PN: 2662-251B_Water Green = Water Clear (Purple) = 1/8", 1/4" - Water 3/4" - Drain (Tubing From Manifold) (Euro Delivery Head) Water Tubing Diagram Advantage by DentalEZ™ Chair Mounted Unit Advantage CMU Section II Delivery Units W 60 GRAVITY DRAIN 1/4" Clear CITY WATER EQUIPMENT 0 WATER FILTER REGULATOR-40 P.S.I. WATER STOP UTILITY SERVICE CENTER 1/4" Green SUPPLY 3/4" Clear 1/4" Green CHAIR POLE Coolant Water 1/8" Green 1/4" Green WATER BOTTLE 1-3/4" ID Sterling 3/4" Clear 1/4" Green CONNECTOR 1/4" Clear 1/4" Clear WATER SUPPLY SELECTOR SWITCH 1/4" Clear UMBILICAL ASSEMBLY 1/4" Green 1/8" Clear 1/4" Green MANIFOLD ASSEMBLY WATER BOTTLE SWITCH 1/8" Red WATER PRESSURE ADJUSTMENT VALVE 1/8" Green 1/8" Clear 1/8" Clear PINCH VALVE WATER OUTLET Adjust valve to set gauge at 40 P.S.I. 1/8" Clear CUP FILL Sterling 1/8" Green Water Control Block Manifold Syringe SYRINGE 1/4" Green PINCH VALVE BOWL RINSE PINCH VALVE 3/4" Gray Spiral Drain 14" Clear 1/8" Twin Sterling REAR ASSISTANT'S HEAD Water Coolant Valve *CUSPRIDOR (Optional) Flush Valve Sterling DELIVERY HEAD 1/8" Green (Tubing From Manifold) (Euro Delivery Head) WHIP CONTROL ™ PN: 2662-250B_Water Green = Water Clear (Purple) = 1/8", 1/4" - Water 3/4" - Drain COLOR CODE Water Tubing Diagram Advantage by DentalEZ Magellan Unit Advantage Magellan W A T E R T U B I N G Technical Manual Page ii-107 D I A G R A M S Advantage Basic Duo Advantage by DentalEZ™ Basic-Duo Chair Mounted Unit Water Tubing Diagram DELIVERY HEAD W A T E R T U B I N G Syringe Water 1/8" Green D I A G R A M S 1/8" Green Twin Tubing 1/8" Green 1/8" Green Manifold Coolant Water Adjustment 1/8" Green 1/8" Green 1/8" Green 1/4" Green 1/8" Green Water Bottle Assembly Flush Valve PN: 2662-260A_Water Technical Manual Page ii-108 Section II Delivery Units W Gravity Drain 1/4" Clear Water Filter Regulator 40 PSI 3/4" Clear 1/4" Green UTILITY SERVICE CENTER 1/4" Green 1/4" Clear aXcs® Chair Mounted Unit Water Tubing Diagram Water-Stop Section II Delivery Units Supply 1 1/8" Green W W W Water Outlet Pinch Valve Umbilical Assembly (2" ID Sterling) Connector 1/8" Green 1/4" Green 1/4" Green 1/8" Twin Sterling 5/16" White City/Bottle Selector 1/4" Green 1/4" Clear POST-MOUNTED CONSOLE 1/8" Green 1/8" Clear Bowl Rinse 1/4" Green Pinch Valve 3/4" Clear Drain Syringe Water Control Block Handpiece Holder 3 H.P. Manifold Syringe Water Coolant Adjustment Valves Pinch Valve 1/4" Clear REAR ASSISTANT'S ARM Cup Fill CUSPIDOR Flush TRADITIONAL DELIVERY HEAD 1/8" Green 1/8" Clear Water Control Block Water Coolant Adjustment Valves COLOR CODE 1/8" Green Green = Water Clear (Purple) = 1/8", 1/4" - Water 3/4" - Drain Flush 3 H.P. Manifold EURO-STYLE DELIVERY HEAD Whip Control Syringe aXcs CMU W A T E R T U B I N G Technical Manual Page ii-109 D I A G R A M S Page ii-110 Technical Manual Section II Delivery Units W 60 1/4" Green CITY WATER EQUIPMENT 0 WATER FILTER REGULATOR-40 P.S.I. UTILITY SERVICE CENTER *Optional Equipment Green = Water Clear (Purple) = 1/8", 1/4" - Water 3/4" - Drain COLOR CODE Water Tubing Diagram ® aXcs Magellan Unit 1/4" Green 1/8" Green *WATER BOTTLE 1/4" Clear 1/4" Green *WATER SUPPLY SELECTOR SWITCH 1-3/4" ID Sterling UMBILICAL ASSEMBLY 1/4" Green 1/8" Green *MANIFOLD ASSEMBLY 1/4" Green Coolant Water 1/8" Clear 1/4" Green CHAIR POLE 1/8" Clear 1/8" Green FLUSH 1/8" Green 1/8" Clear 1/8" Clear 1/8" Green WHIP CONTROL WATER ADJUSTMENT VALVES WATER CONTROL BLOCK 1/8" Twin Sterling Ribbed 3 H.P. MANIFOLD SYRINGE SYRINGE 1/8" Twin Sterling REAR ASSISTANT'S HEAD WATER ADJUSTMENT VALVES HANDPIECE HOLDER 3 H.P. MANIFOLD SYRINGE EURO DELIVERY HEAD PINCH VALVE (Optional) WATER OUTLET (Optional) Adjust valve to set gauge at 40 P.S.I. FLUSH D I A G R A M S WATER STOP T U B I N G SUPPLY W A T E R DELIVERY HEAD aXcs Magellan aXcs Wall / Cabinet Mount DELIVERY HEAD aXcs Wall/Cabinet Unit Water Tubing Diagram ® 1/16" Twin Sterling Syringe 3 H.P. Manifold 1/8" Green 1/8" Clear Handpiece Holder 1/8" Green (Coolant Water) 1/8" Green Flush Water Control Block 1/8" Green Water Coolant Adjustment Valves 1/8" Clear 1/8" Green COLOR CODE Green = Water Clear (Purple) = 1/8", 1/4" - Water Umbilical Assembly 1-1/4" Sterling UTILITY SERVICE CENTER 1/8" Green 1/4" Green 2540-088 Water Filter Regulator 40 P.S.I. w 1/4" Green Water Stop Supply Technical Manual Section II Delivery Units Page ii-111 W A T E R T U B I N G D I A G R A M S aXcs Basic Duo DELIVERY HEAD 1/8" Twin Sterling aXcs Basic-Duo CMU Water Tubing Diagram ® SYRINGE 1/8" Clear MANIFOLD ASSEMBLY WATER BOTTLE HANDPIECE HOLDER 1/4" Clear W A T E R 1/4" Green 1/4" Green 1/4" Green 1/4" Green D I A G R A M S 1/8" Green CITY BOTTLE TOGGLE 1/8" Green FLUSH COOLANT WATER VALVES COLOR CODE Green = Water Clear (Purple) = 1/8", 1/4" - Water Optional clean water system components UTILITY SERVICE CENTER UMBILICAL ASSEMBLY 1-1/4" ID Sterling SUPPLY WATER FILTER REGULATOR 40 P.S.I. WATER STOP T U B I N G 1/8" Green 1/4" Green Technical Manual Page ii-112 Section II Delivery Units WATER CONTROL BLOCK UMBILICAL Section II Delivery Units 60 0 UTILITY SERVICE COMPARTMENT Supply WaterStop 1/4" Green 1/4" Green Water Filter Regulator (40 P.S.I) 1/4" Green W Saliva Ejector High-Volume Evacuator Assistant's Syringe 1/2" ID Sterling 1/8" Green 1/8" Green 1/8" Green 1/8" Green Water Control Block 1/4" Green Coolant Water Adjustment 1/8" Green Handpiece Tubing DOCTOR'S / ASSISTANT'S UNIT Flush Valve 1/4" Clear 1/4" Green City/ Bottle Switch Water Bottle Water Bottle Gauge Twin Sterling Water Outlet Water Adjustment Valve UMBILICAL Water Bottle 0 UTILITY SERVICE AREA Supply WaterStop 60 W High Volume Evacuator Water Bottle Gauge Saliva Ejector PN: 2662-265A_Water Assistant's Syringe Sterling 5/8" Spiralock 1/4" Green Water Filter Regulator (40 P.S.I) 1/4" Green Vacuum 1/4" Clear City Bottle Switch Water Adjustment Valve Water Outlet Reducer Twin Sterling 1/4" Green ASSISTANT'S ONLY UNIT Water Tubing Diagram TM NextGen Cart NextGen Cart W A T E R T U B I N G Technical Manual Page ii-113 D I A G R A M S Page ii-114 Technical Manual Section II Delivery Units Supply WaterStop 1/4" Green 60 0 W Saliva Ejector High-Volume Evacuator Assistant's Syringe 1/2" ID Sterling Solids Collector 1 1/4" Green Water Filter Regulator (40 P.S.I) 5/8" Spiralock 1/4" Green UMBILICAL 1/8" Green 1/8" Green 1/4" Green Coolant Water Adjustment 1/8" Green Handpiece Tubing Flush Valve 1/4" Clear Twin Sterling City/ Bottle Switch Twin Sterling Water Bottle Water Bottle Gauge D I A G R A M S 1/8" Green 1/8" Green Water Control Block 60 0 W UTILITY SERVICE COMPARTMENT Supply WaterStop 1/4" Green Water Bottle City Bottle Switch 1/4" Green Water Filter Regulator (40 P.S.I) UMBILICAL Water Bottle Switch 1/4" Green 1/4" Clear Water Bottle Gauge PN: 2662-262A_Water Water Tubing Diagram Team Work Station Cabinet Mounted Unit ASSISTANT'S ONLY UNIT W A T E R UTILITY SERVICE COMPARTMENT Wire Assembly, Scaler or Curing Light (Blue & Gray) Wire Assembly, Fiber Optics (Black & White) T U B I N G DOCTOR'S / ASSISTANT'S UNIT TWS Cabinet Unit Section II Delivery Units FIBER OPTICS TRANSFORMER 115V BASIC ELECTRICAL BOX Black - Pos. #1 White - Pos. #3 Water Heater White/ Red Brown Green White Black Yellow (Pin #3) Blue ELECTRICAL RECEPTACLE Ground to Transformer Bracket Green ADAPTOR WIRING HARNESS Buss Fuses Time Delay BP/MDL 1A (1/4 x 1-1/4) LIGHT TRANSFORMER Black/White Black/Red White White Orange (Pin #1) Orange Black Black UTILITY SERVICE CENTER Green - Ground Red White Black PN: 2662-239A To Chair Mounted Light To Black & White Wires From Arm (Fiber Optics) Orange - Pos. #1 Yellow - Pos. #3 Brown, Purple & Gray Fully Insulated 1/4" Female Quick Disconnect 3X AMP P/N 2-520184-2 (Loose) Red - 17V, 6.0A Black - Common White - 15V, 6.0A Green Ground to Console or Chair White Green Purple Brown Orange MAIN WIRING HARNESS Yellow Red Black AMP Connector (1-480277-0) Gray (Main Wiring Harness) OUTSIDE VIEW Brown - N/A Purple - N/A Gray - N/A Orange 20.0V, .5A Yellow VOLTAGE LEGEND (WIRE HARNESS) Wiring Diagram Basic Electrical Box System Basic Electrical W I R I S N C G H E M A T I C S Technical Manual Page ii-115 Page ii-116 Technical Manual Section II Delivery Units White (From 3648-259) White (1656-522) White (1656-574) Brown White (2540-085) Connector Blue Black Black (1656-549) TRANSFORMER Brown White Blue Black White or Blue (From 3648-259) (From 3648-259) N.C. N.O. COM Black or Brown (2613-051) Black (1656-573) Green (From #4 on AMP Connector) Air/Electric Switch CHASSIS GROUND Green (From 3648-259) Black (1656-575) (1656-549) Black 220V Configuration Purple (To #2 on AMP Connector) Gray (To #3 on AMP Connector) Brown (To #1 on AMP Connector) (3648-259) Wiring Harness ELECTRICAL RECEPTACLE 1/8" Yellow Tube Water Heater 110V Outlet E M A T I C S 3 AMP Breaker (110V) 2 AMP Breaker (220V) Yellow (20V) Red (To #9 on AMP Connector) Black (To #8 on AMP Connector) White (To #7 on AMP Connector) Red Yellow Purple Gray Orange Red - 17V, 6.0A Black - Common White - 15V, 6.0A Green - Ground VOLTAGE LEGEND (WIRE HARNESS) Brown - 19.OV, 7.5A Purple - 24.OV, 7.5A Gray - Common Orange 20.0V, .5A Yellow Red White Black PN: 2662-240A To Chair Mounted Light To Black & White Wires From Arm (Fiber Optics) Orange - Pos. #1 Yellow - Pos. #3 Brown, Purple & Gray Fully Insulated 1/4" Female Quick Disconnect 3X AmP P/N 2-520184-2 (Loose) Green Ground to Console or Chair MAIN WIRING HARNESS White Black Green AMP Connector (1-480274-0) Brown (Main Wiring Harness) OUTSIDE VIEW W I R I S N C G H Yellow (To #6 on AMP Connector) Orange (To #5 on AMP Connector) UTILITY SERVICE CENTER Wiring Diagram Power Module System Power Module Gray To #3 AMP Connector (Near Wire Assembly) Section II Delivery Units CONNECTOR (2540-085) Brown White Blue (1656-590) 5 AMP BREAKER White or Blue From 3648-298 CHASSIS GROUND Green/Yellow From 3648-298 Black (1656-575) N.C. N.O. Com. Not Used Green/Yellow Ground White (115V) Black (115V) AMP CONNECTOR (1-480274-0) WIRING HARNESS (3648-298) Black or Brown From 3648-298 Green/Yellow From #4 on AMP Connector AMP CONNECTOR (1-480274-0) AIR/ELECTRIC SWITCH (2613-051) Orange (20V) To #5 AMP Connector CHASSIS GROUND .75 AMP BREAKER Yellow (20V) Black (1656-549) Blue Black Black Yellow (20V) To #6 AMP Blue Connector Black To #8 AMP Connector Black (1656-549) Red To #2 AMP Connector TRANSFORMER White (1656-552) Red (24V) Brown White CONNECTOR (2540-085) White (1656-552) 8 AMP BREAKER Red To #2 AMP Connector White To #7 AMP Connector Gray To #3 AMP Connector UTILITY SERVICE AREA 8 5 4 7 2 1 9 6 3 White (115V) Not Used Yellow (20V) Gray (24V) Orange (20V) Red (24V) OUTSIDE VIEW WIRING HARNESS INSIDE UMBILICAL DUPLEX OUTLET Green/Yellow Ground Black (115V) P.N. 2662-264B 3 WIRE HARNESS White (115V) Black (115V) STRAIN RELIEF BUSHING CHASSIS GROUND 3 AMP BREAKER Green/Yellow Black (115V) Blue (24V) Orange (20V) Yellow (20V) To Fiber To Fiber Optic Box Optic Box Gray (24V) TM NextGen Cart Wiring Schematic Basic Cart Electrical W I R I S N C G H E M A T I C S Technical Manual Page ii-117 Page ii-118 NOTE: For reference only. Not to scale Technical Manual Section II Delivery Units PN: 2677-052D 8-5/8" +- 1/32" 4 x for #10-32 Anchors 5-1/8" 4-3/4" WATER: 40-45 PSI (if applicable) 1/2" (1.3 cm) pipe w/1/2" M.N.P.T by contractor. Protrude 1-1/4" (3.2cm) max. from wall or floor. Purge line of all debris. Terminate w/shut-off valve supplied by dental dealer, installed by contractor. WATER 2-1/8" USC Base 1/2" Chair Center Line 3 x Ø 5/8" through 7-9/16" CENTAL VACUUM (if applicable): 1/2" (1.3 cm) rigid copper tubing or PVC fittings (PVC fittings not supplied). Protrude 1-1/4" (3.2cm) max. from wall or floor. NOTE: Plumbing up to utility service center box to be specified by central vacuum supplier. VACUUM DRAIN GRAVITY DRAIN (if applicable): 3/4" (1.9 cm) rigid copper tubing or PVC fittings (PVC fittings not supplied). Stub up 1-1/4" (3.2cm) max. from floor. NOTE: Trap and vent as per local code by contractor. ELECTRICAL: Provide 120V, 20 amp power supply with duplex receptacle by contractor. USC TEMPLATE (Rectangular) 2" AIR: 80-100 PSI 1/2" (1.3 cm) pipe w/1/2" M.N.P.T by contractor. Protrude 1-1/4" (3.2com) max. from wall or floor. Purge line of all debris. Terminate w/shut-off valve supplied by dental dealer, installed by contractor. AIR 3-11/16" 5-11/16" 15-18" +- 1/32" USC Base 18-3/4" Suggested Electrical Outlet Location T E M P L A T E S Chair Side Horizontal Center Line 1-1/8" Ø 7/8" through June, 2008 13" Rectangular USC 17-15/32" PN: 2677-056C Horizontal Center Line Power Module Location Section II Delivery Units 4-1/2" 2-9/16" 2-1/8" AIR: 80-100 PSI 1/2" (1.3 cm) pipe with 1/2" M.N.P.T. by contractor. Protrude 1-1/4" (3.2com) max. from wall or floor. Purge line of all debris. Terminate w/shut-off valve supplied by dental dealer, installed by contractor. VACUUM 1/2" Suggested Electrical Outlet Location ELECTRICAL: Provide 120V, 20 amp power supply with duplex receptacle by contractor. USC TEMPLATE (Contour) 15" Regulator Location Regulator Location 1-1/8" DRAIN GRAVITY DRAIN (if applicable): 3/4" (1.9 cm) rigid copper tubing or PVC fittings (PVC fittings not supplied). Stub up 1-1/4" (3.2cm) max. from floor. NOTE: Trap and vent as per local code by contractor. CENTAL VACUUM (if applicable): 1/2" (1.3 cm) rigid copper tubing or PVC fittings (PVC fittings not supplied). Protrude 1-1/4" (3.2cm) max. from wall or floor. NOTE: Plumbing up to utility service center box to be specified by central vacuum supplier. USC Base Chair Center Line WATER (if applicable): 40-45 PSI 1/2" (1.3 cm) pipe with1/2" M.N.P.T. by contractor. Protrude 1-1/4" (3.2cm) max. from wall or floor. Purge line of all debris. Terminate with shut-off valve supplied by dental dealer, installed by contractor. WATER 7-1/2" 3X Ø 5/8" through 21-1/8" 5-11/16" 3-11/16" AIR 2" Chair Side (minimum of 2" from chair casting) 4X for #10-32 Anchors Ø 7/8" through June, 2008 10-3/4" Contoured USC NOTE: For reference only. Not to scale Technical Manual Page ii-119 T E M P L A T E S NOTE: For reference only. Not to scale Technical Manual Section II Delivery Units 4.43" 4.81" 14" FLOOR OPENING 2 X 7.88" 2 X 3.02" 1.45" ELECTRICAL: Provide 120V, 20 amp power supply with duplex receptacle by contractor. 2.34" 4" Ø 5/8" through WATER AIR Ø 5/8" through CENTAL VACUUM (if applicable): 1/2" (1.3 cm) rigid copper tubing or PVC fittings (PVC fittings not supplied). Protrude 1-1/4" (3.2cm) max. from wall or floor. NOTE: Plumbing up to utility service center box to be specified by central vacuum supplier. Ø 5/8" through 9.58" ORIENT VALVE OUTLET IN THIS DIRECTION VACUUM AIR: 80-100 PSI 1/2" (1.3 cm) pipe with 1/2" M.N.P.T. by contractor. Protrude 1-1/4" (3.2cm) max. from wall or floor. Purge line of all debris. Terminate w/shut-off valve supplied by dental dealer, installed by contractor. 2 X 9.25" 17.5" FLOOR OPENING RESTRICTED AREA FOR POWER MODULE OR ELECTRICAL BOX ORIENT VALVE OUTLET IN THIS DIRECTION REGULATOR LOCATION WATER (if applicable): 40-45 PSI, 1/2" (1.3 cm) pipe with1/2" M.N.P.T. by contractor. Protrude 1-1/4" (3.2cm) max. from wall or floor. Purge line of all debris. Terminate with shut-off valve supplied by dental dealer, installed by contractor. BEFORE PROCEEDING WITH PLUMBING AND ELECTRICAL INSTALLATION, CONSULT ALL APPLICABLE UTILITY CODES AND REGULATIONS. IMPORTANT: DIRECTION TO CHAIR BASE MINIMUM OF 2" FROM CHAIR CASTING RESTRICTED AREA Page ii-120 FOR OUTLET BOX Ø 7/8" through GRAVITY DRAIN (if applicable): 3/4" (1.9 cm) rigid copper tubing or PVC fittings (PVC fittings not supplied). Stub up 1-1/4" (3.2cm) max. from floor. NOTE: Trap and vent as per local code by contractor. DRAIN RESTRICTED AREA FOR LIGHT TRANSFORMER IF POWER MODULE N/A 3.45" DentalEZ Equipment Division of DentalEZ Group Bay Minette, AL 36507 FLUSH-MOUNTED USC FULL-SIZE TEMPLATE REGULATOR LOCATION T E M P L A T E S 2 X 4.07" 7.81" PN: 2677-054B 2.06" Flush Mount USC Section II Delivery Units June, 2008 12-5/16" 1-7/16" 8-1/2" 2-1/8" ORIENT WATER VALVE OUTLET IN THIS DIRECTION Air Regulator Location 3-1/4" WATER (if applicable): 40-45 PSI 1/2" (1.3 cm) pipe with1/2" M.N.P.T. by contractor. Protrude 1-1/4" (3.2cm) max. from wall or floor. Purge line of all debris. Terminate with shut-off valve supplied by dental dealer, installed by contractor. Ø 5/8" through WATER VALVE CHAIR SIDE 2-1/4" 14" Suggested Electrical Outlet Location 13-1/2" GRAVITY DRAIN (if applicable): 3/4" (1.9 cm) rigid copper tubing or PVC fittings (PVC fittings not supplied). Stub up 1-1/4" (3.2cm) max. from floor. NOTE: Trap and vent as per local code by contractor. Ø 7/8" through DRAIN ELECTRICAL: Provide 120V, 20 amp power supply with duplex receptacle by contractor. CENTAL VACUUM (if applicable): 1/2" (1.3 cm) rigid copper tubing or PVC fittings (PVC fittings not supplied). Protrude 1-1/4" (3.2cm) max. from wall or floor. NOTE: Plumbing up to utility service center box to be specified by central vacuum supplier. VACUUM Ø 5/8" through 1-3/4" AIR (if applicable): 80-100 PSI 1/2" (1.3 cm) pipe with 1/2" M.N.P.T. by contractor. Protrude 1-1/4" (3.2com) max. from wall or floor. Purge line of all debris. Terminate w/shut-off valve supplied by dental dealer, installed by contractor. AIR VALVE Ø 5/8" through Water Regulator Location USC TEMPLATE (Basic) Power Module Location PN: 2677-071B 9/16" 8-1/2" Basic USC NOTE: For reference only. Not to scale Technical Manual Page ii-121 T E M P L A T E S Page ii-122 April, 2008 9/16" Power Module Location Suggested Electrical Outlet Location 14" Technical Manual Section II Delivery Units ORIENT WATER VALVE OUTLET IN THIS DIRECTION WATER (if applicable): 40-45 PSI 1/2" (1.3 cm) pipe with1/2" M.N.P.T. by contractor. Protrude 1-1/4" (3.2cm) max. from wall or floor. Purge line of all debris. Terminate with shut-off valve supplied by dental dealer, installed by contractor. Ø 5/8" through WATER VALVE 13-1/2" AIR (if applicable): 80-100 PSI 1/2" (1.3 cm) pipe with 1/2" M.N.P.T. by contractor. Protrude 1-1/4" (3.2com) max. from wall or floor. Purge line of all debris. Terminate w/shut-off valve supplied by dental dealer, installed by contractor. AIR VALVE Ø 5/8" through VACUUM NOTE: For reference only. Not to scale 6" Water Regulator Location 9" CENTAL VACUUM (if applicable): 1/2" (1.3 cm) rigid copper tubing or PVC fittings (PVC fittings not supplied). Protrude 1-1/4" (3.2cm) max. from wall or floor. NOTE: Plumbing up to utility service center box to be specified by central vacuum supplier. Ø 5/8" through CHAIR SIDE T E M P L A T E S Air Regulator Location 4-1/2" 1-1/4" 8-1/2" 12-5/16" PN: 2677-072A 3-3/4" 6-1/2" BASIC MAGELLAN USC TEMPLATE (Simplicity b y DentalEZ™ CMU) Basic Magellan USC Section II Delivery Units PN: 2677-057B 1/2" 7/16" 3" 4 x Ø 5/16" through 1-1/2" 3" (Cabinet Mount Only) Ø 1-1/4" through MOUNTING BRACKET 1" 1-1/2" 2" 13" FLOOR (11" if NuTorque installed) EDGE OF CABINET July, 2009 4. For cabinet mounted units only, mark and drill a 1-1/4" hole for tubing. 3. Drill four 5/16" holes for the T-nuts. 2. Level the template and mark the remaining three holes for the T-nuts. 1. Mark the top right hole for the T-nuts 13" above the floor (11" if NuTorqueTM installed). Also, for cabinet mounted units, mark the hole 2" from the front edge of the cabinet. Galaxy® Wall/Cabinet Mount Template Galaxy Wall / Cabinet Mount NOTE: For reference only. Not to scale Technical Manual Page ii-123 T E M P L A T E S TWS Cabinet Unit USC X" T E M P L A T E S PN: 2677-067A NOTE: For reference only. Not to scale Technical Manual Page ii-124 Section II Delivery Units 8-1/2" Section II Delivery Units ELECTRICAL: Provide 120V, 20 amp power supply with duplex receptacle by contractor. Air Regulator Location WATER (if applicable): 40-45 PSI 1/2" (1.3 cm) pipe with1/2" M.N.P.T. by contractor. Protrude 1-1/4" (3.2cm) max. from wall or floor. Purge line of all debris. Terminate with shut-off valve supplied by dental dealer, installed by contractor. WATER VALVE Water Regulator Location 3X Ø 5/8" through AIR: 80-100 PSI 1/2" (1.3 cm) pipe with 1/2" M.N.P.T. by contractor. Protrude 1-1/4" (3.2com) max. from wall or floor. Purge line of all debris. Terminate w/shut-off valve supplied by dental dealer, installed by contractor. AIR VALVE 2-1/8" 14" 13-1/2" CENTAL VACUUM (if applicable): 1/2" (1.3 cm) rigid copper tubing or PVC fittings (PVC fittings not supplied). Protrude 1-1/4" (3.2cm) max. from wall or floor. NOTE: Plumbing up to utility service center box to be specified by central vacuum supplier. VACUUM 1-5/16" Suggested Electrical Outlet Location Power Module Location 6-3/4" USC TEMPLATE (NextGen™/Simplicity by DentalEZ™ Cart) 9/16" 1" 1-1/4" 3-5/8" PN: 2677-068B 8-1/2" NextGen / Simplicity Cart USC T E M P L A T E S NOTE: For reference only. Not to scale Technical Manual Page ii-125 2500 Highway 31 South Bay Minette, Alabama 36507 1-866-DTE-INFO Fax: (251) 937-0461 www.dentalez.com © DentalEZ Alabama, Inc. Printed in USA January, 2010